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    Chinese CNE Bikes E Bike DIY User Manual PDF

    Uploaded by

    motanulbirmanez
    This document provides instructions for assembling an e-bike kit. It includes steps for installing the front and rear wheels, attaching handlebar components like brakes and throttles, connecting the controller and battery, and finishing checks. Optional items that can be installed are also listed, such as different types of meters and batteries. Basic tools needed are identified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Chinese CNE Bikes E Bike DIY User Manual PDF

    Uploaded by

    motanulbirmanez
    666 views20 pages
    This document provides instructions for assembling an e-bike kit. It includes steps for installing the front and rear wheels, attaching handlebar components like brakes and throttles, connecting the controller and battery, and finishing checks. Optional items that can be installed are also listed, such as different types of meters and batteries. Basic tools needed are identified.

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    Chinese_CNE_Bikes_E_Bike_DIY_User_Manual.pdf

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    This document provides instructions for assembling an e-bike kit. It includes steps for installing the front and rear wheels, attaching handlebar components like brakes and throttles, connecting the controller and battery, and finishing checks. Optional items that can be installed are also listed, such as different types of meters and batteries. Basic tools needed are identified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    666 views20 pages

    Chinese CNE Bikes E Bike DIY User Manual PDF

    Uploaded by

    motanulbirmanez
    This document provides instructions for assembling an e-bike kit. It includes steps for installing the front and rear wheels, attaching handlebar components like brakes and throttles, connecting the controller and battery, and finishing checks. Optional items that can be installed are also listed, such as different types of meters and batteries. Basic tools needed are identified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 20

    E-B~KE D~Y USER MANUAl

    :'
    Contents

    Getting started ... ..... .................................. Page 2,3

    Tool List ........................................ ........... Page 4

    Preparing and installing the Back Wheel ...... Page 5,6

    Preparing and installing the Front Wheei ...... Page7 ,8

    Installing the Handle bar Components ......... Page9, 10

    Installing LED or LCD meter ..................... Page11 ,12

    PAS Installation ...................................... Page13

    Connection of Controller. .......... ................ Page14, 15

    Wire building ....................................... Page16

    Installing tube lithium battery ..................... Page17,18


    Getting started:
    First, open up the box and lay out the contents inside.
    Check that you have:
    l)A motorized big motor wheel or 2) A mini motor wheel

    3) A controller set 4)A pair of power brake

    5)Twist throttle or Thumb Throttle 6)PAS system

    2
    Optional items:
    1)Lithium battery 2) controller's bag
    (Example: water-bottle li-ion battery)

    a ~.
    3)LED meter 4) Multifunction LCD meter

    Different types' lithium batteries

    battery without house waterbott l e lift rack

    3
    Basic Tools:
    List:
    P)At least 6 Zip Ties
    (For holding wires firmly to your bicycle frame)
    Q)3 Alien Wrench with diameters 2.Smm, 3.0mm, S.Omm
    R)Adjustable wrench
    S)Philip Screwdriver

    4
    Preparing and installing the Back Wheel (Includes Gear and
    Disc Brake)
    l)Installing the gear on the back wheel
    ~

    2)Installing the Disc Brake


    Install your Disc Brake onto the Wheel.

    Note: Please confirm your Disc Brake diameter.


    (140mm or 160mm) In most cases, 140mm Disc
    Brake are for the back wheel while 160mm are for
    the front wheel.

    5
    3) Installing the Tires
    First confirm
    the direction
    of the thread
    pattern of
    your tires.

    Turn the wheel around and fit the inner tubing's gas valve
    into the opening of the wheel's rim.

    Stuff the rest of the inner tubing in between the rim and
    the outer tubing and you're done assembling the wheel!

    Important Note: Please choose an inner tube with a


    longer valve as CNEBIKES rims are double walled. The
    rims are double walled to be able to with stand the
    powerful torque from the motor.
    6
    4) Install the wheel into the bike's axle:
    Place the wheel axles into the mount in your bike frame.
    Push down on the bike frame to make sure that the wheel
    axle is locked tightly into the frame. Tighten the bolts;
    make sure it is very tight. This is for safety reasons and
    this is a very crucial step to build a good Electric Bike. The
    torque of the motor is very powerful, which is why you
    must make sure the bolts are tight enough to handle it.

    7
    Preparing and installing the Front Wheel
    Please make sure the wire of motor is on the right side of
    bike when you riding. And please see the below picture
    before you installing.

    l)Take down your front wheel and note the two sides
    screws and nuts

    8
    Install brake levers
    Slot your hand brakes into both sides of the steerling bar.
    Place your hand on the bar and find the position you fell
    motors comfortable with pressing the brake and then use
    S.Omm Alien Wrench and secure it into place.

    Installing the Thumb Throttle/twist throttle

    9
    A- Thumb throttle
    Slot the thumb throttle into either side of the steering bar
    that you f eel comfortable with.

    Place your hand on the bar and find the position where
    your thumb feels most comfortable pressing down on the
    throttle.

    8 - Twist throttle
    Slot the Twist throttle into the right side of the bar and
    get a feel of twisting the throttle.

    When you feel comfortable with the position, use the


    3.0mm Alien Wrench and secure it into place.

    10
    Installing LED Meter
    Slot the LED display into either side of the steering bar
    that you feel comfortable
    with.

    Installing Multifunction LCD meter


    Slot the LCD display screen into either side of the
    steering bar that you feel comfortable with.

    11
    PAS Installation
    PAS (Pedal Assistance System), also known as pedal
    system, is a compulsory component of an electric vehicle
    in European countries. The system controls the amount of
    electricity supplied to the motor proportional to the
    angular velocity of the pedal. (i.e. the faster you pedal,
    the faster the motor turns.)

    Installation Method for Vehicle Speed Sensor


    When the LCD instrument matches the high-speed motor
    without signal for speed output (with built-in clutch), it
    requires an external vehicle speed sensor.The installation
    method of the external vehicle speed sensor refers to the
    below picture.

    12
    After removing the the pedal crank arm.
    Place the receiver ring into the axle and secure it in
    position using washers or superglue.

    the outer
    magnetic ring next to
    the inner ring. Make
    sure they do not have
    any contact in
    between
    using washers.

    Screw back the pedal


    into place, connect
    the PAS wire with the
    controller and you
    are ready to ride legally in
    Europe.

    13
    Connections
    There are three intelligent controllers for our
    normai(A), LED (B)and LCD(C) kits. So please
    connect your kits with different controller according
    to below connection graph.
    Note: please, check which controller do you use
    before testing.

    A: Normal controller:

    Normal controller
    ABCS : motor
    D: postive terminal of battery
    E: negative terminal of battery
    F: headlight .
    H: PAS
    M: brake levers
    F
    ~s-;:;~111.. K: throttle
    J : speed limited

    I-

    14
    C: The controller of LED:
    LED meter: note the "S", there are two wires for connecting LED
    meter. A LED controller
    BCDE: motor
    A:throttle
    F :postive terminal of battery
    H:negative terminal of battery
    K:brake levers
    oH
    S :LED meter
    M:PAS
    N:speed limited

    B: The controller of LCD:


    LCD meter: it has two parts, one is the LCD display, the other is LCD
    sensor. LCD controller
    A
    A :throttle
    BCDE: motor
    F:LCD sensor
    H:LCD display
    M:postive terminal of battery
    N:negative terminal of battery
    F
    S:brake levers
    K:PAS

    15
    Wire binding

    Bind the wires using Zip Ties in a way such that it does not
    restrict the movement of the steering bar. Find ways to
    lock all the wires onto your bicycle frame such that they
    are not very visible. Also secure the brake threads to your
    front and back brakes accordingly.

    Note: As a suggestion, after you build your wires,


    rotate your bike handles to see if the movement is
    smooth.

    16
    Water-bottle/tube battery installing
    Screw Off the screw of
    water-bottle.

    Install the case of


    the tube battery.

    Put the battery


    into the case. And
    connect the
    battery's contactor
    with the controller.

    17
    Put the controller into the
    Cushion bag

    controller's bag installing Parts: one bag with two kits,


    one tool, two screws and nuts.

    18
    Finishing the fight
    Checklist: (Turn off the battery)

    1) Wheel is secured in place. .


    2) Back wheel is vertically aligned with front
    wheel.
    3) Wheel has no loose parts. ,
    4) All components on the handle bar have been
    secured tightly.
    5) You are comfortable with the throttle, brakes,
    etc.
    6) The handle bar is able to rotate freely.
    7) The mechanical brakes work properly.
    8) The battery cannot slide off without
    unlocking it.
    9) - Check that the battery poles are connected
    correctly.

    The simplest e-bike conversion kit

    CNEBIKESoCO, .LTD

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