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    Practical Skill Evaluation

    Uploaded by

    Lakshmanan Venkatesan
    The document appears to be a skills evaluation form for an employee working in injection moulding operations. It consists of several sections that will be used to evaluate the employee's skills in various areas related to injection moulding including operations, process parameters, troubleshooting, mould changes, material mixing and preheating, and defect identification. For each section there are several parameters that will be scored on a scale of 0 to 3 to evaluate the employee's competency in that area.

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    Download as XLSX, PDF, TXT or read online from Scribd

    Practical Skill Evaluation

    Uploaded by

    Lakshmanan Venkatesan
    89 views4 pages
    The document appears to be a skills evaluation form for an employee working in injection moulding operations. It consists of several sections that will be used to evaluate the employee's skills in various areas related to injection moulding including operations, process parameters, troubleshooting, mould changes, material mixing and preheating, and defect identification. For each section there are several parameters that will be scored on a scale of 0 to 3 to evaluate the employee's competency in that area.

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    skill evaluation sample document

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    The document appears to be a skills evaluation form for an employee working in injection moulding operations. It consists of several sections that will be used to evaluate the employee's skills in various areas related to injection moulding including operations, process parameters, troubleshooting, mould changes, material mixing and preheating, and defect identification. For each section there are several parameters that will be scored on a scale of 0 to 3 to evaluate the employee's competency in that area.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    89 views4 pages

    Practical Skill Evaluation

    Uploaded by

    Lakshmanan Venkatesan
    The document appears to be a skills evaluation form for an employee working in injection moulding operations. It consists of several sections that will be used to evaluate the employee's skills in various areas related to injection moulding including operations, process parameters, troubleshooting, mould changes, material mixing and preheating, and defect identification. For each section there are several parameters that will be scored on a scale of 0 to 3 to evaluate the employee's competency in that area.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
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    Compan
    y Logo PRACTICAL SKILL EVALUATION

    Pre-Test

    Post-Test

    Employee Name

    S.NO. PARAMETERS

    1. Injection Moulding Operations


    1 Does the Technician writing the date, shift & code on the accepted part?
    2 Does the Technician perform all steps in correct sequence as per W.I ?
    3 Does the Technician perform Cycle of Operation?
    4 Does the Technician know the safety of Mould?
    5 Does the Technician refering the abnormal situation in case of any obnormality?
    6 Does the Technician using emergency stop button in case of any emergency?
    7 Does the Technician perform the operation within cycle time ?
    8 Does the Technician filled the startup check list in that particular shift ?
    Marks : 0 = Nil, 1 = 3, 2 = 6, 3 = 10 Total

    2. Injection Moulding Process Parameters


    1 Does the Technician can identify Critical Process parameters ?
    2 Does the Technician writing the Actual Parameters in PMS ?
    3 Does the Technician verifying the Parameters of SPP in the Machine?
    4 Does the Technician able to identify the non validated parameters?
    5 Does the Technician know the Cycle Time?
    Marks : 0 = Nil, 1 = 3, 2 = 6, 3 = 10 Total

    3. Trouble Shooting
    1 Does the Technician adjusting the process parameter as per the setting and Re-setting limits?

    2 Does the Technician know the reason for Defects occuring on the part ?
    3 Does the Technician understand the corresponding prameters to avoid Defect part?
    4 Does the Technician can adjust the Injection speed and Pressure?
    5 Does the Technician aware of hot runner moulds and temperature setting ?
    Marks : 0 = Nil, 1 = 3, 2 = 6, 3 = 10 Total

    4. Mould Change
    1 Does the Technician know the tools required for Mould Change?
    2 Does the Technician able to operate Crane?
    3 Does the Technician can judge the mould fitting on the machine?

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    4 Does the Technician perform mould setting on the machine?
    5 Does the Technician aware correct sequence of Mould Change as per W.I?
    6 Does the Technician aware on Cooling given to the moulds ?
    7 Does the Technician know the mould cleaning activities?
    8 Does the Technician know the Clamping activities?
    Marks : 0 = Nil, 1 = 3, 2 = 6, 3 = 10 Total

    5. Material Mixing & Pre Heating


    1 Does the Technician knows the material used for parts as per W.I ?
    2 Does the Technician can perform mixing of material as per W.I ?
    3 Does the Technician aware about pre heating of Plastic Material?
    Marks : 0 = Nil, 1 = 3, 2 = 6, 3 = 10 Total

    6. Moulding Defects Identification


    1 Does the Technician checking the Parts as per the inspection Standard?
    Does the Technician clasifing the the defects as per the Defect code mentioned in the Hourly
    2
    report ?
    3 Does the Technician identifying the defects in the production stage itself ?

    4 Does the Technician marking the defects with color perncil on the part?

    5 Does the Technician classifing the defects like setup or process before putting into the red bin ?

    Marks : 0 = Nil, 1 = 3, 2 = 6, 3 = 10 Total

    Date: Reviewed By:

    Page 2
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    Doc.No:
    ATION Rev. No:
    Rev. Date:

    Test Date

    Marks : 80 / Each Topics


    Method : Demo

    Cannot
    perform the Can perfom Can perform the
    Can perform the
    process in the process proces but some
    process in time
    time & but not with times misses the
    following all
    unaware of quality key quality key
    quality keypoints
    quality key points points
    points

    0 1 2 3

    0 0 0 0 0

    0 1 2 3

    0 0 0 0 0

    0 1 2 3

    0 0 0 0 0

    0 1 2 3

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    0 0 0 0 0

    0 1 2 3
    2
    2
    2
    0 6 0 6 12

    0 1 2 3

    0 0 0 0 0

    Approved By:

    Page 4

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