DNV Certificate HiMAp

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DET NORSKE VERITAS


TYPE APPROVAL CERTIFICATE

CERTIFICATE NO. A-11807

Holder of Certificate
Hyundai Heavy Ind.Co.,Ltd. (Electro Electric System Division)
ULSAN, Republic of Korea

This is to certify that the


Generator Automation System

with type designation(s)


HIMAP - BC/X/Y

is found to comply with


Det Norske Veritas' Rules for Classification of Ships and High Speed and Light Craft

Application
Location classes:

Temperature B
Humidity B
Vibration A
EMC A
Enclosure A

Hvik, 2010-06-29 This Certificate is valid until


for Det Norske Veritas AS 2011-12-31

Odd Magne Nesvg DNV local office: Poul Tranborg


Head of Section Hyundai Site Office Surveyor

This Certificate is subject to terms and conditions overleaf. Any significant change in design or construction may render this Certificate invalid.
The validity date relates to the Type Approval Certificate and not to the approval of equipment/systems installed.

DET NORSKE VERITAS AS, Veritasveien 1, NO-1322 Hvik, Norway, Tel.: +47 67 57 99 00, Fax: +47 67 57 99 11, Org.No. NO 945 748 931 MVA www.dnv.com
Form No.: 20.100a Issue: October 2009 Page 1 of 6
Certificate No.: A-11807
File No.: 851.10
Job Id.: 262.1-007028-2

Manufactured by:
Stucke Elektronik GmbH,
Am Feenteich 18, 22085 Hamburg

Product description
Generator / feeder protection and controlling units. There are three series of HIMAP units as follows:

HIMAP -Y Essential cost series Types EC - ENGINE CONTROL, ECG - ENGINE CONTROL GENERATOR, F - FEEDER , G
GENERATOR, M MOTOR, T TRANSFORMATOR or LD - LINE DIFFERENTIAL

HIMAP -X Basic series, Types X or XG

HIMAP -BC, Types BC or BCG


Basic series expanded to include LED indicators, event data recorder, extended board, power management, and diesel control

A system may be assembled of the following modules:

Product no. Product Type Description Used for:


CMA190-2 AE 1 Controller PCB BC / BCG
CMA191-1 AE 4 I/O controller BC / BCG
CMA192 AE 3 LED Controller BC / BCG
CMA193 AE 1 Combi sensor module BC / BCG
CMA194 AE 3 Fiber optic module, Profibus interface BC / BCG, X /XG
CMA195 AE 4 Power supply module BC / BCG
CMA198 AE 1 Independent short circuit detection device BC / BCG, X /XG
CMA199-1 AE 1 Analogue measuring inputs for protection functions BC / BCG
CMA199-2 AE 0 Analogue measuring inputs for protection functions: BC / BCG
CMA199-3 AE 0 Analogue measuring inputs for protection functions BC / BCG
CMA199-4 AE 0 Analogue measuring inputs for protection functions BC / BCG
CMA199-5 AE 0 Analogue measuring inputs for protection functions BC / BCG
CMA199-6 AE 0 Analogue measuring inputs for protection functions BC / BCG
CMA199-11 AE 1 Analogue measuring inputs for protection functions BC / BCG
CMA199-12 AE 0 Analogue measuring inputs for protection functions BC / BCG
CMA199-14 AE 0 Analogue measuring inputs for protection functions BC / BCG
CMA199-15 AE 0 Analogue measuring inputs for protection functions BC / BCG
CMA199-16 AE 0 Analogue measuring inputs for protection functions BC / BCG
CMA210 AE 0 Input module for 16 Pt 100 signals BC / BCG, X /XG
CMA211 AE 1 I/O module, binary: 24 inputs / 24 outputs and 16 Pt BC / BCG, X /XG
100 inputs
CMA212 AE 1 I/O module, binary: 16 inputs / 18 outputs BC / BCG, X /XG
CMA200-2 AE 1 Controller PCB X / XG
CMA201 AE 1 I/O Controller X / XG
CMA202-1 AE 0 Measuring transducer PCB X / XG
CMA221 AE 1 DC/DC supply module BC / BCG, X /XG
CMA240 Controller PCB EC/ECG/F/G/LD/M/D/T
CMA241 I/O Controller EC/ECG/F/G/LD/M/D/T
CMA243-1 Power Supply , Communication Analogue I/O's EC/ECG/F/G/LD/M/D/T
CMA243-2 Power Supply , Communication Analogue I/O's EC/ECG/F/G/LD/M/D/T
CMA243-3 Power Supply , Communication Analogue I/O's EC/ECG/F/G/LD/M/D/T
CMA243-5 Power Supply , Communication Analogue I/O's EC/ECG/F/G/LD/M/D/T
CMA243-7 Power Supply , Communication Analogue I/O's EC/ECG/F/G/LD/M/D/T
CMA243-8 Power Supply , Communication Analogue I/O's EC/ECG/F/G/LD/M/D/T
CMA243-9 Power Supply , Communication Analogue I/O's EC/ECG/F/G/LD/M/D/T
CMA243-10 Power Supply , Communication Analogue I/O's EC/ECG/F/G/LD/M/D/T
CMA243-11 Power Supply , Communication Analogue I/O's EC/ECG/F/G/LD/M/D/T
CMA243-12 Power Supply , Communication Analogue I/O's EC/ECG/F/G/LD/M/D/T
CMA244 Recording Unit EC/ECG/F/G/LD/M/D/T
DET NORSKE VERITAS AS, Veritasveien 1, NO-1322 Hvik, Norway, Tel.: +47 67 57 99 00, Fax: +47 67 57 99 11, Org.No. NO 945 748 931 MVA www.dnv.com
Form No.: 20.100a Issue: October 2009 Page 2 of 6
Certificate No.: A-11807
File No.: 851.10
Job Id.: 262.1-007028-2

Product no. Product Type Description Used for:


CMA245 Voltage adaptation for Binary Inputs EC/ECG/F/G/LD/M/D/T
CMA246 Voltage adaptation for additional Binary Inputs EC/ECG/F/G/LD/M/D/T
CMA202-1 Analogue measuring inputs for protection functions EC/ECG/F/G/LD/M/D/T
CMA202-3 Analogue measuring inputs for protection functions EC/ECG/F/G/LD/M/D/T
CMA202-6 Analogue measuring inputs for protection functions EC/ECG/F/G/LD/M/D/T
CMA202-11 Analogue measuring inputs for protection functions EC/ECG/F/G/LD/M/D/T
CMA202-16 Analogue measuring inputs for protection functions EC/ECG/F/G/LD/M/D/T
CMA216 Extended Board All devices
CMA217 Extended Board: 6 x PT-100, add on for CMA 216 All devices
CMA198 Independent short Circuit Device All devices

Depending on device type some or all of the following alarm and protection functions as defined by ANSI are available:
ANSI no. Function / description
2 Time relay starting or closing
12 Overspeed device
14 Underspeed device
15 Matching device (motorpoti)
24 Overexcitation protection
25/A Automatic synchronizing
27 Undervoltage, instantaneous, definite time
27B Undervoltage, def. time (Bus 1 only)
32 Overload
37 Undercurrent
46 Reverse phase or phase balance current
47 Phase sequence voltage
49 Thermal overload protection
50 Overcurrent, instantaneous
50BF Circuit-breaker failure
50G/N Current earth fault, instantaneous
51 Overcurrent, def. time, iDMT (6 curves)
51G/N Current earth fault, def. time, IDMT (6 curves)
51LR Locked rotor
51VR Voltage restrained Overcurrent
59 Overvoltage, instantaneous, def. time, IDMT
64/59N Ground overvoltage / residual overvoltage
66 Number of starts
67 AC directional Overcurrent, def. time
67GS/GD AC directional earth fault, def. time
78 Vector surge upervision
78S Out of step tripping
79 Auto reclosing
81 Frequency supervision
81B Bus frequency supervision
86 Electrical lock out
87LD Line differential
87M Motor differential
87T Transformer differential
87G Generator differential
87N Restrict earth fault
94 Trip circuit supervision
95i Inrush blocking.
FF Fuse failure

The HIMAP system may include the following additional features depending on the actual configuration of the assembled
system:

DET NORSKE VERITAS AS, Veritasveien 1, NO-1322 Hvik, Norway, Tel.: +47 67 57 99 00, Fax: +47 67 57 99 11, Org.No. NO 945 748 931 MVA www.dnv.com
Form No.: 20.100a Issue: October 2009 Page 3 of 6
Certificate No.: A-11807
File No.: 851.10
Job Id.: 262.1-007028-2

Communication: 1 x RS232, 2 x CAN, 1 x RS422/485 and 1 x Profibus DP


Data recorder for digital and analogue I/O's
Detailed protection function history
Diesel generator control
Event builder with free programmable logic
Five main breaker controls can be activated with interlock logic
Overspeed protection for diesel engine via two independant diverse channels
System run time from detecting overspeed to activate the relay stop output = 150ms
Power management
Recording function for event history

A better overview of available functions etc. is found at the manufacturers web-site:


http://www.stuckegmbh.de/pgs/englisch/produkte/symap_e.htm

Software versions (same in any device):

CU (Control Unit) : 1.10


MU (Measuring Unit) : 1.10
RU (Recording Unit) : 1.10

Standard parameter sets for ECG applications:

StandardParameterSettingNo1.par
StandardParameterSettingNo2.par
StandardParameterSettingNo3.par

Electrical ratings:

Main Power supply: 100V 400V AC / 1 A / 5A 50 / 60 Hz


Aux Power supply: 24V AC/DC(12-36), 60V AC/DC(36-72), 230V AC/DC(80-300)

Approval conditions
The Type Approval covers hardware and software listed under Product description.

When the type approved software is revised (affecting all future deliveries) DNV is to be informed by forwarding updated
software version documentation. If the changes are judged to affect functionality for which rule requirements apply a new
functional type test may be required and the certificate may have to be renewed to identify the new software version.

Case-by-case:
For each design where the product is included (typically a switchboard) the following information related to the HYMAP system
is to be submitted for approval:
- Reference to this Type Approval Certificate
- System block diagram
- Power supply arrangement (may be part of the System block diagram)
- List of hardware modules as identified in this Type Approval Certificate
- Functional description, preferably covering all functions of the switchboard
- List of implemented alarm and protection functions (ref. the ANSI lists above) with proposed limits and time delays
- Test program for test at the product manufacturer or the switchboard maker
- When the system is to be certified, ref. below, test program for test at the product manufacturer or the switchboard maker
- When system certification is not anticipated, ref. below, information about which of the three standard parameter sets
provided by the maker (Stucke Elektronik GmbH) will be installed and proposal for commissioning tests

Product certificate
For systems that are based on the ECG module and where the parameters installed at the time of switchboard certification is
one of the standard parameter sets listed above under product description a product certificate according to Pt.4 Ch.9 Sec.1 A
202 will not be required. Final test of correct configuration and set up for each delivery is then to be done during commissioning
after installation.

DET NORSKE VERITAS AS, Veritasveien 1, NO-1322 Hvik, Norway, Tel.: +47 67 57 99 00, Fax: +47 67 57 99 11, Org.No. NO 945 748 931 MVA www.dnv.com
Form No.: 20.100a Issue: October 2009 Page 4 of 6
Certificate No.: A-11807
File No.: 851.10
Job Id.: 262.1-007028-2

Verification of the installed set of parameters being identical with one of the standard sets can be done by uploading the
parameters to a maintenance PC and sending the parameter file to the maker (Stucke Electronik GmBh) who in turn will inform
possible differences. Email address [email protected] is to be used.

For all other systems, each delivery of the application system is to be certified according to Pt.4 Ch.9 Sec.1. The certification
test is to be performed before the system is shipped to the yard, that is, at the manufacturer of the application system or at the
switchboard manufacturer if agreed and adequate system competence and test facilities are available here. If certified together
with the switchboard, a combined control system and switchboard certificate may be issued. The certificate must identify this
Type Approval Certificate plus the firmware by versions and dates.

After the certification the following clause for application software control will be in force:
All changes in software and parameter settings are to be recorded as long as the system is in use on board. The records of all
changes are to be forwarded to DNV for evaluation and approval. Major changes in the software are to be approved before
being installed in the computer.

Application/Limitation
Generator Intrumentation:
When HIMAP systems are used for generator protection/control, additional instruments will be required to be fitted in the
switchboard as required in DNV Rules, Pt.4 Ch.8 Electrical Installations.

Overspeed protection
Rule requirements for separate prime mover safety functions (e.g. diesel engine overspeed protection) are to be observed.

Power Management functions


The Rules may require additional power management functions than those that have been Type Approved, ref.
Pt.4 Ch.8 Sec.12 A603 for electric propulsion vessels and Pt.6 Ch.7 Sec.5 A300 for DYNPOS vessels.

For high speed vessels category B (ref. Pt.4 Ch.8 Sec.2F) the system must be configured so as to ensure that the power
management functions are active for each busbar section when the bustie breaker is open. Also, the communication network
between units for one busbar section must not be affected by a defective communication network for the other busbar section.

Type Approval documentation

DET NORSKE VERITAS AS, Veritasveien 1, NO-1322 Hvik, Norway, Tel.: +47 67 57 99 00, Fax: +47 67 57 99 11, Org.No. NO 945 748 931 MVA www.dnv.com
Form No.: 20.100a Issue: October 2009 Page 5 of 6
Certificate No.: A-11807
File No.: 851.10
Job Id.: 262.1-007028-2

Tests carried out


EMC tests according to GL Additional Rules and Guidelines part 7 chapter 3 edition 2001.
Vibration test according to IEC 60068-2-6 Test Fc
Cold test according to IEC 60068-2-1
Dry heat test according to IEC 60068-2-2
Damp heat test according to IEC 60068-2-30 Test Db
Insulation Resistance test
High Voltage Test
Flamability test according to IEC 60695-2-2
Software test (function test) according to IEC 60255

Function test of a representative three generator system conducted at manufacturer 2007-12-04.

Marking of product
Hyundai Heavy Industries Co. Ltd. product type/ part number

Certificate retention survey


The scope of the retention/renewal survey is to verify that the conditions stipulated for the type are complied with, and that no
alterations are made to the product design or choice of systems, software versions, components and/or materials.
The main elements of the survey are:
Ensure that type approved documentation is available
Inspection of factory samples, selected at random from the production line (where practicable)
Review of production and inspection routines, including test records from product sample tests and control routines
Ensuring that systems, software versions, components and/or materials used comply with type approved documents and/or
referenced system, software, component and material specifications
Review of possible changes in design of systems, software versions, components, materials and/or performance, and make
sure that such changes do not affect the type approval given
Ensuring traceability between manufacturers product type marking and the type approval certificate
Retention survey is to be performed at least every second year and at renewal of this certificate.

END OF CERTIFICATE

DET NORSKE VERITAS AS, Veritasveien 1, NO-1322 Hvik, Norway, Tel.: +47 67 57 99 00, Fax: +47 67 57 99 11, Org.No. NO 945 748 931 MVA www.dnv.com
Form No.: 20.100a Issue: October 2009 Page 6 of 6

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