Dewatering Screw Press For Sludge Water: Catalogue Sheet

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DEWATERING SCREW PRESS FOR SLUDGE WATER

Catalogue Sheet
Sludge water is a product of mechanical, biological and chemical treatment of wastewater in
wastewater treatment plants. Our dewatering screw press, which serves to thicken sludge water to
20% dry-matter content, can provide efficient desludging. In terms of quality, this equipment
surpasses traditional sedimentation sludge removal.

This dewatering/thickening screw press has been designed to be used primarily in wastewater
treatment plants, but can also be used for thickening both industrial water and wastewater in food-
processing operations.

If a dewatering press is already incorporated into the new WWTP design, costs related to the
construction of sedimentation tanks are eliminated as this equipment can also be used for thickening
secondary sludge directly from activation.

Description of the equipment:


Sludge water is carried to the dewatering screw press using a feeder pump, which pumps sludge water to
the first inlet chamber, where the flow to the other part of the press screw is optimised by means of an
overflow.

When sludge water leaves the inlet chamber and enters the mixing chamber, a flocculant/polymer is
added which makes solid particles aggregate into so-called flocks. This process occurs in the mixing
chamber while sludge water is slowly mixed with the flocculant by a blade shaft. Thus treated sludge
water with flocks flows via an overflow towards the screw, which is the basic mechanism of the press.

The variable pitch helix of the screw is completed with plates fulfilling the function of a self-cleaning
moving filter. Fixed plates form a static structure of the grid whereas the moving plates ensure
continuous self-cleaning while the screw is in motion. In terms of structure, there are two fixed and one
loose plate on four guiding rods; the loose plate rotates while the screw is in motion. The gap between
the fixed and loose plates varies from 0.5 to 0.1 mm. Water from dewatering flows through this gap.
Since the size of the gap continuously changes, the dewatering process is smooth. A pressure piece is
mounted at the end of the screw which pushes against the already dewatered sludge, thus increasing
the dewatering efficiency.

Desludged water returns to the wastewater treatment plant, where it can be biologically treated. Sludge
which is discharged from the end of the machine can be transported, for instance, by means of a belt
conveyor. Dewatering substantially reduces sludge volume, thus reducing transportation and disposal
costs.
The press can run in automatic mode, and thus does not need any operator. The operator can check the
status of the equipment and make the necessary settings using a display located on the electrical box's
door. The main screw motor is connected to an SEW gearbox and thanks to the front transmission
achieves 7 rpm at 50 Hz. The motor is connected via a frequency inverter, which makes it possible to
further accelerate/slow down the screw. The press can also run in manual mode, where each component
can be manually turned on/off by means of the control display.

The machine is made of stainless steel X5CrNi18-10 (1.4301/SS304). The screw itself and the plates are
made of X2CrNiMo17-12-2 (1.4404/SS316) with a chromium-plated surface. This ensures abrasion
resistance, sufficient hardness and resistance to wear and tear. And of course this provides the necessary
resistance to corrosion for materials which come into contact with aggressive sludge waters.

We also offer a GSM module as an optional. In case of any failure or an emergency condition, such
module sends a warning SMS to a pre-defined phone number.

Benefits of the screw press:

Low energy use


Simple installation and operation
0.52% sludge at inlet, 1520% sludge at outlet
Low noise and vibration levels
Wide use applications
Automated mode
Affordable spare parts
Low transport weight
Economical operation also for smaller WWTP (already from 500 equivalent)
High quality workmanship, manufactured in the Czech Republic
Parameters:

Sludge from Maximum


Activated Power
Screw flotation inflow Weight L H W
Model [mm]
sludge
separation (m3/h)
consumption
[KG] [mm] [mm] [mm]
2~4 g/L [KW]
6~35 g/L
MP-DW131 131 6 10 3 0.2 300 2200 1050 640
MP-DW201 201 10 20 10 0.65 580 2600 1350 750
MP-DW301 301 20 30 30 0.8 980 3100 1600 850

- We can provide detailed drawings including connection dimensions upon request.


- The information above may vary depending on the operating conditions and the type of sludge.
- All specifications are subject to change without prior notice. Updated technical information will
be provided upon request.

Manufacturer:

MIVALT s.r.o.
Prokofjevova 23
Brno 623 00
Czech Republic

http://www.mivalt.cz
[email protected]
+420 775 660 062
Dimensions:

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