Scribd Logo
Upload

Welcome to Scribd!

  • 850 views

    Sop DG

    Uploaded by

    jp mishra
    This document provides the standard operating procedure for diesel generator (DG) sets at Jindal Power Limited's 4x600 MW power plant in Tamnar, Raigarh. It details the specifications of the DG sets, procedures for automatic start up and stop, conditions for closing the emergency MCC breaker to charge buses from the DG, and responsibilities of plant personnel. Records of DG operations are maintained in shift electrical and CCR log books.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Sop DG

    Uploaded by

    jp mishra
    850 views5 pages
    This document provides the standard operating procedure for diesel generator (DG) sets at Jindal Power Limited's 4x600 MW power plant in Tamnar, Raigarh. It details the specifications of the DG sets, procedures for automatic start up and stop, conditions for closing the emergency MCC breaker to charge buses from the DG, and responsibilities of plant personnel. Records of DG operations are maintained in shift electrical and CCR log books.

    Original Description:

    sop dg

    Original Title

    8. SOP DG

    Copyright

    © © All Rights Reserved

    Available Formats

    DOCX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides the standard operating procedure for diesel generator (DG) sets at Jindal Power Limited's 4x600 MW power plant in Tamnar, Raigarh. It details the specifications of the DG sets, procedures for automatic start up and stop, conditions for closing the emergency MCC breaker to charge buses from the DG, and responsibilities of plant personnel. Records of DG operations are maintained in shift electrical and CCR log books.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    850 views5 pages

    Sop DG

    Uploaded by

    jp mishra
    This document provides the standard operating procedure for diesel generator (DG) sets at Jindal Power Limited's 4x600 MW power plant in Tamnar, Raigarh. It details the specifications of the DG sets, procedures for automatic start up and stop, conditions for closing the emergency MCC breaker to charge buses from the DG, and responsibilities of plant personnel. Records of DG operations are maintained in shift electrical and CCR log books.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 5

    JINDAL POWER LIMITED, TAMNAR RAIGARH

    4 X 600 MW POWER PLANT


    SOP FOR DG

    STANDARED OPERATION PROCEDURE


    FOR
    DG
    [JPL/600/SOP/08]

    Issue Date: Revision Date: No of 05


    No: 00 Pages

    Prepared by: ShubhankarReviewed by: Hemant Approved by: R K Choudhary


    Dhurandar
    Signature: Signature: Signature:
    Designation: Asst. ManagerDesignation: Manager Designation: General Manager

    JPL 4X600 MW SOP Page 1


    JINDAL POWER LIMITED, TAMNAR RAIGARH
    4 X 600 MW POWER PLANT
    SOP FOR DG

    Amendment Record
    Amendment Amendm Description Acknowle
    ent Date dge by
    Rev Page
    Reviewer
    No. No.

    JPL 4X600 MW SOP Page 2


    JINDAL POWER LIMITED, TAMNAR RAIGARH
    4 X 600 MW POWER PLANT
    SOP FOR DG

    PURPOSE: This procedure is used as work instructions for DG set.

    SCOPE: This procedure is applicable to DG set located in JPL 4X600 MW.

    RESPONSIBILITY: SWGR Operator, Electrical Engineer, Desk Engineer, Unit control


    engineer & Shift In charge.

    SPECIFICATION:

    Make Sterling Generators


    Type Turbocharged, Air-to-water charge cooled
    Cylinder arrangement 16 (Vee)
    Displacement 61.12 Lit.
    Bore and Stock 160X190 mm
    Rated Speed 1500 rpm
    Compression ration 13.1
    Lube oil & filter change period 500 hrs
    Engine kW at rated rpm 1774 KW
    Fuel stop power as per ISO-3046 1985 KW
    Frequency regulation, steady +/- 0.25
    state
    BMEP 2322 KPA
    Governor type Electronic, isochronous (Droop
    adjustable to 4%)
    Engine over speed shutdown 1800 rpm
    Current 2782.5 amps
    Voltage 415 v
    output 2000 kVA
    Excitation 47 VDC/4.6 ADC
    Exhaust system
    Exhaust gas flow 490 m3/min
    Exhaust gas temperature 457 c
    Exhaust back pressure-max 4 KPa
    Exhaust outlet size -internal 2X254
    Fuel system
    Type of injection Combined unit injectors
    Lift pump type Tuthill TCH 5
    Lift pump delivery flow 1380 lph
    Maximum suction head at pump 2.5 mtr.
    inlet
    Fuel filter filtration capacity 10 microns
    Lube oil system
    Total system capacity 214 Lit.
    Lube oil pressure at rated speed 400 kPa
    Nominal lube oil pressure -min 340 kpa
    Lube oil flow rate 6.7 LPS
    Maximum oil temperature 105 c
    Recommended oil grade API CH4

    JPL 4X600 MW SOP Page 3


    JINDAL POWER LIMITED, TAMNAR RAIGARH
    4 X 600 MW POWER PLANT
    SOP FOR DG

    Combustion/air intake
    Combustion air flow 158 m3/min
    Air filter Dry paper element-2 nos
    Fuel consumption@100% 426 lph
    Fuel consumption@75% 321 lph
    Fuel consumption@50% 218 lph

    PROCEDURE DETAILS:

    Sequence of Operation of DG set:

    Pre-requisites for AUTO start-up:


    1. At EMCC:
    a. DG breaker racked in (ready to close is highlighted)
    b. Selection for DG breaker at AUTO
    2. At DG room:
    a) AMF panel:
    i. S1- AMF mode
    ii. S2- AUTO mode
    iii. In HMI, under DG 3 parameters, AUTO mode is selected
    b) DG PCC
    i. Breaker racked in (ready to close is highlighted)
    ii. AUTO mode is selected

    Conditions for DG AUTO START:


    a. Line 1 and Line 2 Voltage dead and breaker 1 OFF and breaker 2 OFF
    b. AMF will generate START command
    c. No Engine fault or Battery fault
    d. Breaker in DG PCC should be opened
    e. Hence both DG will start (Main & Stand by) simultaneously but after
    successful running of main DG for 3 minute Stand by DG will stop
    f. But if after failure of main DG start up, stand by DG will run and incomer
    breaker (Emergency MCC) should be manually closed.

    Conditions for DG EMCC breaker close:


    Both Bus A & Bus B to be dead and DG line voltage <80%

    DG START:
    1. Under normal conditions EMCC will be charged with both Incomers (1&2) and
    Bus-coupler will be OFF.
    2. under following conditions:
    a) Only Line 1 dead-
    i. Bus-coupler will close
    ii. Both Bus A & B charged via Incomer 2
    b) Only Line 2 dead-
    i. Bus-coupler will close
    ii. Both Bus A & B charged via Incomer 1
    c) Both Line 1 & Line 2 dead-

    JPL 4X600 MW SOP Page 4


    JINDAL POWER LIMITED, TAMNAR RAIGARH
    4 X 600 MW POWER PLANT
    SOP FOR DG

    i. Bus-coupler is closed
    ii. DG EMCC breaker closed
    iii. START command to DG generated by AMF
    3. DG PCC will AUTO close when DG generated voltage >80%
    4. EMCC charging from DG takes 12-15 seconds

    DG STOP:
    1. EMCC when charged via DG (during black-out) shall have following parameters:
    Line 1 dead
    Line 2 dead
    Breaker 1 OFF
    Breaker 2 OFF
    Bus A and Bus B healthy (via DG)
    2. During restoration:
    Line 1 or Line 2 healthy
    Breaker 1 OFF in Emergency board
    Breaker 2 OFF in Emergency board
    Bus A and Bus B healthy (via DG)
    Process:
    1. Trip DG EMCC breaker manually
    Bus A and Bus B dead
    Simultaneously take I/C 1 in service with bus coupler
    Next take I/C 2 in service and make bus coupler out

    DG STOP command generated by AMF for DG to auto stop Line 1 healthy


    or Line 2 healthy and DG EMCC breaker off (for 2 min.)

    CROSS REFERENCE: DG O & M manual.

    RECORDS: The records are maintained in shift electrical log book and in CCR log book.

    JPL 4X600 MW SOP Page 5

    You might also like