Checklist 735 AWR 00001 99999 PM - 4 - METRIC

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Model:

Serial Number (Prefix/Range):


Maintenance Interval:
Last Updated Data Date:
OMM Media Number:
Parts Manual Media Number:

735
AWR
PM 4 METRIC (2000)
11-Mar-03
SEBU7497
SEBP3135

Customer Name:
Equipment Number:
Work Order Number:
Equipment SMU:
Equipment Location:
Print Date: 11/22/10
Employee:

Note: THIS PLANNED MAINTENANCE CHECKLIST (CHECKLIST) IS MEANT TO BE A QUICK REFERENCE ONLY. IT DOES NOT REPLACE THE OPERATION AND MAINTENANCE MANUAL (OMM)
APPLICABLE TO YOUR CATERPILLAR PRODUCT. THE DATA ON THIS CHECKLIST MAY BE CHANGED OR UPDATED WITHOUT NOTICE.

Job Operation:

Part
Number

Part
Qty

Part Description

PERFORM PM 4

Component

Job

7504

540

Modifier

Work
Quantity Application

Job
Location

Cab
Type

Additional Note:
Parts Note:

TAKE & ANALYZE S-O-S FROM


ENGINE

SOS

SCHEDULED OIL SAMPL 1000

008

REPLACE AIR FILTER ELEMENT


PRIMARY

142-1340

FILTER ELEMENT PRM/A1054

510

PY

REPLACE AIR FILTER ELEMENT


SECONDARY

142-1403

FILTER ELEMENT AS-AIR1054

510

SE

CHECK INLET/EXHAUST VALVE

5P-5678

SEAL

535

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

1105

Additional Note:
Parts Note:

02/18/2016

1109

040

ENG

1119

535

VL

1260

510

Additional Note:
Parts Note:

CHECK JAKE BRAKE VALVE


Additional Note:
Parts Note:

REPLACE PRIMARY FUEL FILTER

133-5673

ELEMENT-FILTER

141-0284

KIT-FUEL FILTER & WAT

REPLACE SECONDARY FUEL


FILTER SECONDARY

1R-0749

Filter as-fuel

1261

510

SE

INSPECT & MAINTAIN FUEL TANK


CAP(S)

9X-8600

SEAL-O-RING

1273

042

Z2

9X-2205

KIT-CAP FILTER

CLEAN FUEL TANK STRAINER

1273

070

STR

CHECK UNIT INJECTOR TIMING


DIMENSION

1290

535

TM

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:
2

02/18/2016

CLEAN CRANKCASE BREATHER

4F-7390

SEAL-O-RING

1317

070

REPLACE ENGINE OIL & FILTER

1R-0716

Filter as-0il

1318

510

DEO (L)

38

DIESEL ENGINE OIL (LI

INSPECT V-BELT(S)

1357

040

INSPECT RADIATOR CAP

1382

040

LEVEL 2 COOLANT CHE 1395

008

1402

040

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Engine oil filter

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

TAKE & ANALYZE S-O-S FROM


ENGINE COOLANT LEVEL TWO

SOS COOL-2 1

L2

Additional Note:
Parts Note:

INSPECT BATTERY CABLE


Additional Note:
Parts Note:

TAKE & ANALYZE S-O-S FROM


TRANSMISSION

SOS

SCHEDULED OIL SAMPL 3030

008

REPLACE TRANSMISSION
BREATHER

8X-4575

FILTER

510

Additional Note:
Parts Note:

3030

BRE

Additional Note:
Parts Note:
3

02/18/2016

REPLACE TRANSMISSION OIL


FILTER

3J-1907

Seal-o-ring

3067

510

2D-8009

SEAL-O-RING

139-1537

ELEMENT AS-HYDRAULIC

DRAIN & REFILL TORQUE


CONVERTER

TDTO (L)

36

TRAN/DRV TRN OIL (LIT 3101

044

CLEAN TORQUE CONVERTER


SCREEN

8H-7521

SEAL-O-RING

3101

070

TAKE & ANALYZE S-O-S FROM


TRANSFER GEARS

SOS

SCHEDULED OIL SAMPL 3159

008

GEARS

TDTO (L)

22

TRAN/DRV TRN OIL (LIT 3159

044

REPLACE TRANSFER GEARS


FILTER

144-6691

Filter as-hyd

510

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Z3

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

3159

FI

Additional Note:
Parts Note:

02/18/2016

TAKE & ANALYZE S-O-S FROM


DIFFERENTIAL

SOS

SCHEDULED OIL SAMPL 3258

008

DRAIN & REFILL DIFFERENTIAL


REAR

TDTO (L)

73.5 TRAN/DRV TRN OIL (LIT 3258

044

RE

DRAIN & REFILL DIFFERENTIAL


CENTER

TDTO (L)

73.5 TRAN/DRV TRN OIL (LIT 3258

044

CE

DRAIN & REFILL DIFFERENTIAL


FRONT

TDTO (L)

75

TRAN/DRV TRN OIL (LIT 3258

044

FR

LEVEL

3258

535

FLV

CLEAN DRIVE AXLE BREATHER

3278

070

BRE

SCHEDULED OIL SAMPL 4050

008

CHECK FINAL DRIVE FLUID LEVEL

4050

535

TEST SERVICE BRAKE

4251

081

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

TAKE & ANALYZE S-O-S FROM


FINAL DRIVE

SOS

Additional Note:
Parts Note:

FLV

Additional Note:
Parts Note:

Additional Note:
5

02/18/2016

Parts Note:

TEST PARKING BRAKE

4267

081

SCHEDULED OIL SAMPL 4300

008

4300

081

FILTER ELEMENT AS-OIL431F

510

CLEAN STEERING HYDRAULIC


TANK SCREEN

4332

070

Z3

CLEAN STEERING HYDRAULIC


TANK STRAINER

4332

070

STR

Additional Note:
Parts Note:

TAKE & ANALYZE S-O-S FROM


STEERING SYSTEM

SOS

Additional Note:
Parts Note:

TEST STEERING SYSTEM


SECONDARY

SE

Additional Note:
Parts Note:

REPLACE STEERING OIL FILTER

132-8876

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

TAKE & ANALYZE S-O-S FROM


HYDRAULIC SYSTEM

SOS

SCHEDULED OIL SAMPL 5050

008

TDTO (L)

233

TRAN/DRV TRN OIL (LIT 5056

044

Additional Note:
Parts Note:

Additional Note:
Parts Note:

02/18/2016

5056

070

Z3

Additional Note:
Parts Note:

CLEAN HYDRAULIC TANK


STRAINER

9H-6454

Gasket

5056

070

STR

REPLACE HYDRAULIC TANK


BREATHER

157-7911

BREATHER

5056

510

BRE

9R-3176

SEAL-O-RING

8J-1665

SEAL-O-RING

5068

510

132-8876

FILTER ELEMENT AS-OIL

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

Additional Note:
Parts Note:

ADJUST OSCILLATING HITCH

7113

025

ADJUST SUSPENSION

7200

025

CHECK SUSPENSION
ACCUMULATOR

7200

535

Additional Note:
Parts Note:

Additional Note:
Parts Note:

ZJ

Additional Note:
Parts Note:

02/18/2016

REPLACE A/C RECEIVER/DRYER

175-7162

RECEIVER

7322

510

Additional Note:
Parts Note:

02/18/2016

Model:
Serial Number (Prefix/Range):
Maintenance Interval:
Last Updated Data Date:
OMM Media Number:
Parts Manual Media Number:

735
AWR
PM 4 METRIC (2000)
11-Mar-03
SEBU7497
SEBP3135

Customer Name:
Equipment Number:
Work Order Number:
Equipment SMU:
Equipment Location:
Print Date: 11/22/10
Employee:

Note: THIS PLANNED MAINTENANCE CHECKLIST (CHECKLIST) IS MEANT TO BE A QUICK REFERENCE ONLY. IT DOES NOT REPLACE THE OPERATION AND MAINTENANCE MANUAL
(OMM) APPLICABLE TO YOUR CATERPILLAR PRODUCT. THE DATA ON THIS CHECKLIST MAY BE CHANGED OR UPDATED WITHOUT NOTICE.

Qty:
1
1
1
3
1
1
1
1
1
1
1
38
1
1
1
1
1
1
36
1
1
22

Part Number:
SOS
142-1340
142-1403
5P-5678
133-5673
141-0284
1R-0749
9X-8600
9X-2205
4F-7390
1R-0716
DEO (L)
SOS COOL-2
SOS
8X-4575
3J-1907
2D-8009
139-1537
TDTO (L)
8H-7521
SOS
TDTO (L)

Description:
SCHEDULED OIL SAMPLE
FILTER ELEMENT PRM/AIR
FILTER ELEMENT AS-AIR
SEAL
ELEMENT-FILTER
KIT-FUEL FILTER & WATER S
Filter as-fuel
SEAL-O-RING
KIT-CAP FILTER
SEAL-O-RING
Filter as-0il
DIESEL ENGINE OIL (LITERS
LEVEL 2 COOLANT CHECK
SCHEDULED OIL SAMPLE
FILTER
Seal-o-ring
SEAL-O-RING
ELEMENT AS-HYDRAULIC FILT
TRAN/DRV TRN OIL (LITERS)
SEAL-O-RING
SCHEDULED OIL SAMPLE
TRAN/DRV TRN OIL (LITERS)

Notes:

Engine oil filter

1
3
73.5
73.5
75
6
1
2
1
233
1
1
1
1
3
1

144-6691
SOS
TDTO (L)
TDTO (L)
TDTO (L)
SOS
SOS
132-8876
SOS
TDTO (L)
9H-6454
157-7911
9R-3176
8J-1665
132-8876
175-7162

Filter as-hyd
SCHEDULED OIL SAMPLE
TRAN/DRV TRN OIL (LITERS)
TRAN/DRV TRN OIL (LITERS)
TRAN/DRV TRN OIL (LITERS)
SCHEDULED OIL SAMPLE
SCHEDULED OIL SAMPLE
FILTER ELEMENT AS-OIL
SCHEDULED OIL SAMPLE
TRAN/DRV TRN OIL (LITERS)
Gasket
BREATHER
SEAL-O-RING
SEAL-O-RING
FILTER ELEMENT AS-OIL
RECEIVER

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