C1000 Brochure - LTR - AM PDF

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Centrifugal Air Compressors

Centac C-Series
C1000 700-1,100 kW (900-1,500 hp)
Ingersoll Rand is now well into our second century of providing
industries throughout the world with innovative solutions and
expertise in compressed air technology and service. With our
new line of Centac oil-free centrifugal compressors, Ingersoll Rand
continues the tradition of Simplicity by Design fewer parts and
integrated components and takes compressed air reliability,
efficiency and productivity to even higher levels.

Ingersoll Rand has demonstrated an ongoing commitment to


excellence in product design, manufacture and air quality. When it
comes to centrifugal compressors, you can count on Ingersoll Rand
to deliver the peace of mind that comes only from dealing with
the world leader.

2 Centrifugal Compressors
Simplicity is the ultimate
sophistication.
Leonardo da Vinci

Centrifugal Compressors 3
A Tradition of Proven Reliability, Ultimate
and Unrivaled Productivity
Ingersoll Rands new line of oil-free centrifugal air compressors
embodies the innovation that continues to make Centac the worldwide
benchmark for reliability, efficiency and productivity, even in the
harshest of operating environments.

RELIABILITY
Superior Design, Superior Life
Long-life gearing, bearings and components
Leak-free seals and connections
Simplified piping, integrated components,
fewer connections
Lower cost of ownership

EFFICIENCY
Optimized Components
and Systems
Industry-leading performance
Ultra low pressure drop cooling system
100% oil-free air under all operating conditions
Reduces energy use and operating costs

4 Centrifugal Compressors
How pure is your air?
Efficiency Knowing industry air quality
standards and allowable contaminant
levels will help you achieve and
maintain acceptable air quality.
The lower the ISO class rating, the
purer the air will be.

If you need guaranteed pure air for


your critical application, then you
This fully enclosed model provides greatly reduced sound
levels. The inlet filter and bypass silencer are mounted need Ingersoll Rand. Our centrifugal
within the package water, power and discharge air
piping connections are all that are required. compressors were rigorously tested
by TV Rheinland a global leader
in independent testing and
assessment services and earned
ISO 8573-1:2001 Class 0 certification.
This is the most stringent class
covering oil contamination in aerosol,
vapor and liquid forms for the most
critical manufacturing processes.

PRODUCTIVITY
User-friendly Operation
and Accessibility
Easy access to all critical components
Plug and play compressor packages for efficient
installation
Informative and intuitive Web-enabled controller
Minimizes downtime
Centrifugal Compressors 5
Innovative Design and Performance
The combination of Ingersoll Rand's industry-leading
expertise and innovation delivers exceptional levels
of reliability and performance in our new centrifugal
air compressors.

A High-reliability Coolers B
Transverse mounted, water-in-tube coolers can be B
thoroughly cleaned in place from either side. The
coolers are oversized for greater fouling resistance
and provide low CTD and pressure drop to increase
compressor efficiency and reliability. D

D
B Easy Access to Components
Optimized for superior serviceability, our unique
vertically-split design provides fast access to major
components to minimize downtime.

C Informative and Intuitive Controller


The high-resolution color display provides a
powerful window into all vital signs of the
compressor by continuously monitoring and A

trending critical parameters. Remote access to the


compressor is available from virtually anywhere.

D Simplified, Leak-free Oil System


The system features an integrated oil filter in addition
to pressure and thermal regulation. Leak-free
operation is achieved using O-ring face seals.

E Low Noise Operation


Personal comfort is enhanced with quiet operation.
A low sound enclosure is available for further noise
reduction.

6 Centrifugal Compressors
Reliability Saves
You Money
Capital and maintenance costs account
for only a small portion of a
compressors life-cycle cost. While
energy also represents a significant cost
component, the single largest
contributor to life-cycle cost is loss of
G J production. Unplanned production
interruptions are best prevented by
I
using reliable equipment so the return
on investment on an Ingersoll Rand
centrifugal compressor will be more than
worth it over the life of your air system.
F
H

E Life-cycle Cost Analysis

F Heavy Duty, High Efficiency Motor


C The motor features sleeve bearings that reduce
maintenance and improve durability.

Cost
G Long-life Gears
High quality AGMA-rated gearing is designed for
25 year life. All components are uniform hardened
vs. surface hardened to further increase reliability.

H Efficient Impeller Design


The backward leaning impellers designed with
Lost Production
leading edge software maximize efficiency and
turndown. Field removal is simple and requires No unscheduled plant shutdowns because
of air compressors
no special tools.
Energy
Reduce wasted kW
I High Capacity Bearings
B
Flex pad lobe bearings offer the highest load Capital & Traditional Maintenance
capability and low vibration. Tapered land thrust Lower maintenance costs
bearings absorb maximum load and are more Fixed cost of ownership
tolerant to contaminants.

J Minimized Air Loss


Full floating non-contact carbon ring seals minimize
air leakage and prevent oil from migrating into the
air. Single piece construction provides 2-3 times
better performance vs. other technologies, saving
valuable compressed air.
Intelligent Compressor ControlThe Key
Ingersoll Rand controllers help maximize productivity
by improving variables that impact cost and output,
including performance, maintenance
and energy consumption.

A Controller Like No other


The controller features an intuitive high-
resolution color display that provides a
window into all vital signs of the
compressor. In addition to ensuring peak
performance, the controller enables
predictive maintenance through continuous
monitoring and trending of critical
parameters. Enhancing productivity and
ease of use, the controller has an open
Web page architecture allowing users to
remotely interact with the compressor
from almost anywhere.

CONNECTIVITY
Flexibility and Convenience
Multiple connection options
Modular input/output capability Plant DCS
Easy LAN connection

Automation

Internet

Service Tool

8 Centrifugal Compressors
to System Productivity
Air System
Controller (ASC)

COMMUNICATION
Web-enabled Simplicity The ASC provides a window into the
Event logging and graphical trending compressor room by making raw data
Scheduled compressor data log generator available to plant operators and managers
No special software required in formats that are easy to understand,
while yielding substantial energy savings.
Available in 26 languages
The ASC uses human machine interface
(HMI) software specifically designed by
Ingersoll Rand for compressed air systems.

Functions include:
Total system control over compressors,
dryers, cooling towers, pumps
and accessories

Energy management

Pressure- and load-sharing

System benchmarking and data

CONTROL
Optimize Your
Surge Line
Ambient ControlTM plus Parallel
Valve ControlTM
Limit Amp Control
Competitive Controls
management

Enhanced communications
Discharge Pressure

Operation The closer to the surge line you get...

Optimized turndown
Simplified ambient control Compressor Flow

...the less power you consume!


Advanced surge control
Power, kW

Comprehensive machine 4%-12%


Energy Savings

health and safety monitoring


A Configuration For Every Need

C1000 Performance
Nominal Pressure Nominal Dimensions Estimated
Capacity Range Driver Power Length Width Height Weight
Model cfm m3/min psig bar g hp kW in mm in mm in mm lb kg

3-stage Units 4,500-7,500 127-212 85-150 5.9-10.3 900-1,500 700-1,100 170 4,300 90 2,200 110 2,700 40,000 18,182

2-stage Units 4,500-7,500 127-212 50-60 3.4-4.5 700-1,100 500-800 170 4,300 90 2,200 110 2,700 40,000 18,182

Ingersoll Rand offers industry leading products and solutions that enable
businesses around the world to reduce energy consumption and costs and
decrease harmful environmental emissions. From air compressors that
reduce energy consumption to electric-powered golf cars with near-zero
emissions, Ingersoll Rand provides the knowledge, experience and
solutions to help our clients achieve their sustainability goals.

10 Centrifugal Compressors
Ingersoll Rand...At Your Service
No matter where your facility is located, Ingersoll Rand
is committed to serving you 24 hours a day, seven days
a week. Available to support you with innovative and
cost-effective service solutions that will keep you running
at peak performance.

Count on Ingersoll Rand for


All Your Air System Requirements

Air Quality
Filtration Dryers
Point-of-use Air sampling test kits
air treatment Dew point meters Or let Ingersoll Rand handle the pressures of owning a
compressed air system with our signature service contract.
With PackageCare, you can...
Environmental
Control costs and keep your Maintain or improve the
Condensate Lubricants equipment running at peak operational efficiency of any
management Water filtration efficiency compressor, regardless of age,
make or model
Protect yourself from all repair
Installation and replacement expenses over Ensure long-term value and
SimplAir piping Drains the life of the agreement satisfaction from your system
Intelliflow system Fusible disconnects
pressure control

Maintenance
Hard parts Service contracts
Consumables

Power Management
Variable speed drives Line reactors
System controllers Safety switches

Energy Efficiency
System air No-loss drains
pressure controllers System audits
Automated air
system controls

Centrifugal Compressors 11
Ingersoll Rand Industrial Technologies provides products, services and solutions that enhance our customers energy
efficiency, productivity and operations. Our diverse and innovative products range from complete compressed air systems,
tools and pumps to material and fluid handling systems and environmentally friendly microturbines. We also enhance
productivity through solutions created by Club Car, the global leader in golf and utility vehicles for businesses
and individuals.
www.ingersollrandproducts.com

Distributed by:

Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Rand
does not approve specialized equipment for breathing air applications and assumes no responsibility or liability for
compressors used for breathing air service.
Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied,
regarding the product described herein. Any such warranties or other terms and conditions of sale of products shall
be in accordance with Ingersoll Rands standard terms and conditions of sale for such products, which are available
upon request.
Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change

without notice or obligation.

2010 Ingersoll-Rand Company IRITS-0110-012

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