ISSN: 2348-0033 (Online) ISSN : 2249-4944 (Print) IJEAR VOL.

4, ISSUE SPL-2, JAN - JUNE 2014

A Study on Use of Rice Husk Ash in Concrete

1
P.Padma Rao, 2A.Pradhan Kumar, 3B.Bhaskar Singh
1,2,3
Dept. of Civil Engineering, Vignan University, Vadlamudi, Guntur, AP, India

Abstract during milling is mostly used as a fuel in the boilers for processing
In the present investigation, a feasibility study is made to use paddy, producing energy through direct combustion and / or by
Rice Husk Ash as an admixture to an already replaced Cement gasication. About 20 million tons of RHA is produced annually.
with y ash (Portland Pozzolana Cement) in Concrete, and an This RHA is a great environment threat causing damage to the land
attempt has been made to investigate the strength parameters of and the surrounding area in which it is dumped. Lots of ways are
concrete (Compressive and Flexural). For control concrete, IS being thought of for disposing it by making commercial use of this
method of mix design is adopted and considering this a basis, RHA. In the present investigation, Portland cement was replaced
mix design for replacement method has been made. Five different by rice husk ash at various percentages to study compressive and
replacement levels namely 5%, 7.5%, 10%, 12.5% and 15% are exural strength.
chosen for the study concern to replacement method. Large range
of curing periods starting from 3days, 7days, 28days and 56days II. Experimental Procedure
are considered in the present study.
A. Materials Used
Keywords
Rice Husk Ash in Concrete, Portland Pozzolana Cement (i). Cement
Cement used in the experimental work is PORTLAND
I. Introduction POZZOLONA CEMENT conforming to IS: 1489 (Part1)-1991.
Concrete is a widely used construction material for various types The physical and chemical properties of the cement obtained
of structures due to its structural stability and strength. All the on conducting appropriate tests as per IS: 269/4831 and the
materials required producing such huge quantities of concrete requirements as per IS 1489-1991 are given in Table 1 & Table
come from the earths crust. Thus, it depletes its resources every 2.
year creating ecological strains. On the other hand, human activities
on the Earth produce solid waste in considerable quantities of over Table 1: Physical properties of procured PPC
2500/MT per year, including industrial wastes, agricultural wastes Test Requirements of
and wastes from rural and urban societies. Recent technological Particulars
Results IS: 1489-1991
development has shown that these materials are valuable as
Specic Gravity 3.15
inorganic and organic resources and can produce various useful
products. Amongst the solid wastes, the most prominent ones are Fineness (m2/kg) 369 300 Min
y ash, blast furnace slag, rice husk, silica fume and demolished Normal Consistency 32%
construction materials. Setting Time (Minutes):
From the middle of 20th century, there had been an increase in the Initial 175 30
consumption of mineral admixtures by the cement and concrete Final 265 600
industries. The increasing demand for cement and concrete is Soundness
met by partial cement replacement. Substantial energy and cost Le-Chatlier Expansion 1 mm 10 mm Max
savings can result when industrial by-products are used as a partial Autoclave Expansion 0.06 % 0.8% Min
replacement for the energy intense Portland cement. The use of Compressive Strength
by-products is an environmental friendly method of disposal of (Mpa)
large quantities of materials that would otherwise pollute land, 27 16 Min.
72 + 1 hr (3 days)
water and air. Most of the increase in cement demand will be met 38 22 Min.
168 + 2 hr (7 days)
by the use of supplementary cementing materials. 56.5 33 Min.
672 + 4 hr (28 days)
Rice milling generates a by-product known as husk. This surrounds
Drying Shrinkage % 0.06 % 0.15 Max
the paddy grain. During the milling of paddy about 78 % of weight
% of Fly Ash addition 29
is received as rice, broken rice and bran. The rest 22 % of the
weight of paddy is received as husk. This husk is used as fuel in
the rice mills to generate steam for the parboiling process. This Table 2: Chemical Properties of Procured PPC
husk contains about 75 % organic volatile matter which burns Requirements of
up and the balance 25 % of the weight of this husk is converted Particulars Test Results
IS: 1489-1991
into ash during the ring process, which is known as rice husk
Loss on Ignition 1.79 5.0 Max
ash (RHA). Rice husk was burnt approximately 48 hours under
uncontrolled combustion process. The burning temperature was Magnesia (% by
1.86 6.0 Max
within the range of 600 to 850 degrees. The ash obtained was mass)
ground in a ball mill for 30 minutes and its color was seen as grey. Sulphuric anhydride
1.55 3.0 Max
This RHA in turn contains around 85%-90% amorphous silica. So (% by mass)
for every 1000 kg of paddy milled, about 220 kg (22%) of husk Insoluble Material (
24.44 27.464 Max
is produced, and when this husk is burnt in the boilers, about 55 % by mass)
kg (25%) of RHA is generated. Chloride (%) 0.011 0.1 Max
India is a major rice producing country, and the husk generated

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(ii). Rice Husk Ash (iv). Water

Rice Husk Ash used in the present experimental study was obtained Water is an important ingredient of concrete as it actively
from N. K. Enterprises, Jharsuguda, Orissa. Specications, participates in the chemical reaction with cement. Since it helps
Physical Properties and Chemical Composition of this RHA as to form the strength giving cement gel, the quantity and quality of
given by the Supplier are given in Table 3. water is required to be looked in to very carefully. Mixing water
should not contain undesirable organic substances or inorganic
Table 3: Physical properties of procured Rice Husk Ash constituents in excessive proportions.
Physical State Solid Non Hazardous In this project clean potable water was obtained from Department
of Civil Engineering, GIT GU for mixing and curing of
Appearance Very ne powder
concrete.
Particle Size 25 microns mean
Color Grey B. Mix Design for M20-Grade Concrete
Odour Odourless The mix proportions considered for each replacement by
Specic Gravity 2.3 replacement method with RHA are presented in table 2.3 Casting
of Test Specimens: (As per IS: 516-1959)
Table 4: Chemical properties of procured Rice Husk Ash
Preparation of Materials
(iii). Aggregates All materials shall be brought to room temperature, preferably
270+ 30 C before commencing the results.
1. Fine Aggregate The cement samples, on arrival at the laboratory, shall be thoroughly
Fine aggregate was purchased which satisfied the required mixed dry either by hand or in a suitable mixer in such a manner
properties of ne aggregate required for experimental work and as to ensure the greatest possible blending and uniformity in the
the sand conforms to zone III as per the specications of IS 383: material, care is being taken to avoid the intrusion of foreign
1970. matter. The cement shall then be stored in a dry place, preferably
a) Specic gravity = 2.7 in air-tight metal containers.
b) Fineness modulus = 2.71 Samples of aggregates for each batch of concrete shall be of the
desired grading and shall be in an air-dried condition. In general,
2. Coarse Aggregate: the aggregate shall be separated into ne and coarse fraction
Crushed granite of 20 mm maximum size has been used as coarse and recombined for each concrete batch in such a manner as to
aggregate. The sieve analysis of combined aggregates conrms to produce the desired grading. IS sieve 480 shall be normally used
the specications of IS 383: 1970 for graded aggregates. for separating the ne and coarse fractions, but where special
a) Specic gravity =2.64 gradings are being investigated, both ne and coarse fractions
b) Fineness Modulus = 6.816 shall be further separated into different sizes.

Super Plasticizers Proportioning

Super plasticizers are usually highly distinctive in their nature, The proportions of the materials, including water, in concrete mixes
and they make possible the production of concrete which, in its used for determining the suitability of the materials available, shall
fresh or hardened state, is substantially different from concrete be similar in all respects to those to be employed in the work.
made using water-reducing admixtures. Where the proportions of the ingredients of the concrete as used
1 Conplast SP430A2: on the site are to be specied by volume, they shall be calculated
This is the name of the super plasticizing admixture manufactured from the proportions by weight used in the test cubes and the unit
by FOSCROC Chemicals used in this project. The main weights of the materials.
objectives of using this super plasticizer are:
To produce high workability concrete requiring little or no Weighing
vibration during placing. The quantities of cement, each size of aggregate, and water for
each batch shall be determined by weight, to an accuracy of 0.1
2 Standards Compliance percent of the total weight of the batch.
Conplast SP430A2 complies with IS: 9103 and BS: 5075
and ASTM-C-494 Type G as a high range water reducing Mixing Concrete
admixture. The concrete shall be mixed by hand or preferably in a laboratory
batch mixer, in such a manner as to avoid loss of water or other
3. Descriptions materials. Each batch of concrete shall be of such a size as to
Conplast SP430A2 is based on Sulphonated Naphthalene Polymers leave about 10 percent excess after moulding the desired number
and is supplied as a brown liquid instantly dispersible in water. of test specimens.
Conplast SP430A2 has been specially formulated to give high
water reduction up to 25% without loss of workability or to Hand Mixing
produce high quality concrete of reduced permeability. The concrete batch shall be mixed on a water-tight, non absorbent
platform with a shovel, trowel or similar suitable implement, using
4. Properties the following procedure:
Specic gravity: 1.265 1.280 at 270C Chloride content: Less The cement and ne aggregate shall be mixed dry until the mixture
than 0.05% Air entrainment: Less than 1% over control is thoroughly blended and is uniform in color.
The coarse aggregate shall then be added and mixed with the

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cement and ne aggregate until the coarse aggregate is uniformly specied. The permissible errors shall be not greater than + 0.5
distributed throughout the batch, and percent of the applied load where a high degree of accuracy is
The water shall then be added and the entire batch mixed until the required and not greater than + 1.5 percent of the applied load
concrete appears to be homogenous and has the desired consistency. for commercial type of use. The bed of the testing machine shall
If repeated mixing is necessary, because of the addition of water be provided with two steel rollers, 38 mm in diameter, on which
in increments while adjusting the consistency, the batch shall be the specimen is to be supported, and these rollers shall be so
discarded and a fresh batch made without interrupting the mixing mounted that the distance from centre to centre is 60 cm for 15.0
to make trial consistency tests. cm specimens or 40 cm for 10.0 cm specimens. The load shall be
applied through two similar rollers mounted at the third points of
III. Tests Conducted the supporting span that is spaced at 20 or 13.3 cm centre to centre.
Test for Compressive Strength of Concrete Specimen: (As per The load shall be divided equally between the two loading rollers
IS: 516-1959) and all rollers without subjecting the specimen to any torsional
stresses or restraints.
A. Apparatus:
E. Procedure
1. Testing Machine Test specimens stored in water at a temperature of 240 to 300C for
The testing machine may be of any reliable type, of sufcient 48 hours before testing shall be tested immediately on removal from
capacity for the tests and capable of applying the load at the the water whilst they are still in a wet condition. The dimensions
specied rate. The permissible error shall be not greater than + of each specimen shall be noted before testing. No preparation
2 percent of the maximum load. The testing machine shall be of the surface is required.
equipped with two steel bearing platens with hardened faces.
One of the platens shall be tted with a ball seating in the form F. Calculation
of a portion of a sphere, the centre of which coincides platen The exural strength of the specimen shall be expressed as the
shall be plain rigid bearing block. The bearing faces of the both modulus of rupture fb, which, if a equals the distance between
platens shall be at least as large as, and preferably larger than the the line of fracture and the nearer support, measured on the centre
nominal size of the specimen to which the load is applied. The line of the tensile side of the specimen, in cm, shall be calculated
bearing surface of the platens, when new, shall not depart from to the nearest 0.5 kg/sq cm as follows:
a plane by more than 0.01 mm at any point, and they shall be fb = p x l
maintained with a permissible variation limit of 0.02 mm. The b x d2
movable portion of the spherically seated compression platen when a is greater than 20.0 cm for 15.0 cm specimen,
shall be held on the spherical seat, but the design shall be such or greater than 13.3 cm for a 10.0 specimen, or
that the bearing face can rotated freely and tilted through small fb = 3 p x a
angles in any direction. b x d2
when a is less than 20.0 cm but greater than 17.0 cm for 15.0
B. Procedure cm specimen or less than 13.3 cm but greater than 11.0 cm for a
Specimens stored in water shall be tested immediately on removal 10.0 specimen
from the water and while they are still in the wet condition. Surface Where
water and grit shall be wiped off the specimens and any projecting b = measured width in cm of the specimen,
ns removed. Specimens when received dry shall be kept in water d = measured depth in cm of the specimen at the point
for 24 hours before they are taken for testing. The dimensions of of failure
the specimens to the nearest 0.2 mm and their weight shall be l = length in cm of the span on which the specimen was
noted before testing approximately 140 kg/sq cm/min until the supported, and
resistance of the specimen to the increasing load breaks down and p = maximum load in kg applied to the specimen
no greater load can be sustained. The maximum load applied to If a is less than 17.0 cm for a 15.0 cm specimen, or less than
the specimen shall be recorded and the appearance of the concrete 11.0 cm for a 10.0 specimen, the results of the test shall be
and any unusual features in the type of failure shall be noted. discarded.

C. Calculation IV. . Results And Discussion

The measured compressive strength of the specimen shall be
calculated by dividing the maximum load applied to the specimen A. Effect of Age on Compressive Strength:
during the test by the cross-sectional area, calculated from the The 28 days strength obtained for M20 grade Control concrete is
mean dimensions of the section and shall be expressed to the 30.3 Mpa. The strength results reported in table 11 are presented
nearest kg per sq cm. Average of three values shall be taken as in the form of graphical variation , where in the compressive
the representative of the batch provided the individual variation strength is plotted against the curing period.
is not more than + 15 percent of the average. Otherwise repeat
tests shall be made. Test for Flexural Strength of Moulded Flexure Table : Compressive strength of Control concrete in N/mm2
Test Specimens Grade of
(As per IS: 516-1959 & IS: 9399-1979) 3 days 7 days 28 days 56 days
Concrete
M20 14.51 20.58 30.3 36.36
D. Apparatus
The testing machine may be of any reliable type of sufcient The strength achieved at different ages namely 3, 7, 28 and 56 days
capacity for the tests and capable of applying the load at the rate for Control concrete are also presented in bar chart in gure 13.

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From the gure, it is clear that as the age advances, the strength 10%, 12.5% and 15%. Along with the variations shown for each
of Control concrete increases. The rate of increase of strength is replacement, for comparison similar variations is also shown for
higher at curing period up to 28 days. However the strength gain control concrete i.e., for 0% replacement.
continues at a slower rate after 28 days. In each of these variations, it can be clearly seen that, as the age
advances, the compressive strength also increases. The highest
strength obtained at a particular age for different replacement
levels with RHA is reported in table 13 for the ages of 3 days, 7
days, 28 days and 56 days respectively.

Table 3: Highest Compressive strength obtained at different

ages
5% 7.5% 10% 12.5% 15%
Age in days 0%
RHA RHA RHA RHA RHA
3 14.51 12.96 13.32 12.7 10.7 8.88
7 20.58 19.3 19.7 18.96 18.58 16.22
28 30.3 31.5 31 30 30.14 21
56 36.36 35.84 37.62 36.15 32.88 25.88

Table 4: Increase of decrease in strength of concrete at 3 days

w.r.t % replacement of RHA
Percentage Replacement Increase or decrease in strength
0-5% -11.95
0-7.5% -8.93
0-10% -14.25
0-12.5% -35.60
0-15% -63.40

Table 5: Increase or decrease in strength of concrete at 7 days

w.r.t % replacement of RHA
Increase or decrease in
Percentage Replacement
strength
0-5% -6.63
0-7.5% -4.46
0-10% -8.54
0-12.5% -10.76
0-15% -26.88

Table 6: Increase or decrease in strength of concrete at 28 days

Strength achieved by M20 grade control concrete at different ages w.r.t % replacement of RHA
as a ration of strength at 28 days is reported in table 12. From Percentage Replacement Increase or decrease in strength
the table, it can be seen that 3 days strength is found to be 0.47
0-5% 5.0
times that of 28 days strength, for 7 days, the strength is found to
be 0.67 times that of 28 days strength, for 56 days, the strength 0-7.5% 2.31
is found to be 1.2 times that of 28 days strength. 0-10% -1.0
0-12.5% -0.53
Table 2: Compressive strength as a ratio of 28 days strength at 0-15% -44.28
different ages for control concrete
Table 7: Increase or decrease in strength of concrete at 56 days
Grade of w.r.t % replacement of RHA
3 Days 7 Days 28 Days 56 Days
Concrete
Percentage
Increase or decrease in strength
Replacement
M20 0.47 0.67 1 1.2
0-5% -1.45
0-7.5% 3.46
B. Effect of age on Compressive Strength of Concrete: 0-10% -0.58
Fig. 13 to g. 14 represents the variation of compressive strength 0-12.5% -2.27
with age for M20 grade RHA concrete, in each gure, variation 0-15% -40.49
of compressive strength with age is depicted separately for
each replacement level of RHA considered namely 5%, 7.5%,

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In each of the above table, the change in strength for M20

grade RHA concrete is presented separately and the following
observations are made,
The maximum increase in the compressive strength of RHA
concrete i.e., 5.0% has occurred at 28 days with 5% replacement,
whereas the compressive strength of RHA concrete is found to be
decreased by 63.40% at 3 days with 15% RHA replacement.
It can be clearly observed that at the age of 28 days, there is gradual
increase in the compressive strength of RHA concrete for all the
replacement levels with respect to control concrete.
Strength development of concrete for different percentage
replacements with RHA is presented in table 18. In each table, by
what percentage the compressive strength increases with respect
to previous age is reported.

Table 8: Percentage increase in compressive strength of M20

grade Rice husk ash concrete w.r.t age
%
%Increase % Increase
Increase
between between Flexural Strength
CRL between
7 days 28 28 days 56 It is seen that strength of concrete in compression and tension
3 days 7
days days (both tension and exural tension) are closely related, but the
days
relationship is not of the type of direct proportionality. The ratio of
0% 41.83 47.23 20 the two strengths depends on general level of strength of concrete.
In other words, for higher compressive strength, concrete shows
5% 48.91 63.21 13.77 higher tensile strength, but the rate of increase of tensile strength
is of decreasing order. The use of pozzolanic material increases
the tensile strength of concrete.
7.5% 47.89 57.36 21.35
Table 9: Flexural strength of Control concrete in N/mm2
10% 49.29 58.22 20.5
Curing
3 Days 7 Days 28 Days 56 Days
Period
12.5% 42.41 62.22 17.94
M20 1.01 1.17 4.21 4.95
15.% 82.65 54.13 23.23

From the above table it can be clearly seen that, the strength is
higher for control concrete (i.e 0% replacement) for initial period
up to between 3-7 days up to 10% replacement with Rice husk
ash, and for 15% replacement with RHA, the strength is very
much higher when compared to that of control concrete. The rate
of strength development between 7-28 days is maximum when
cement is replaced with 5% RHA. Thus from the above table it is
clear that the rate of strength development is maximum up to the
age of 28 days at all the replacement levels with RHA, and as the
age advances from 28 56 days, the rate of strength development
gradually decreases at all the replacement levels.
Comparison between different replacements is made possible if the
water cement ration is common. For better pictorial representation,
the variations are also represented in the form of bar charts in the
gure. The graph is so developed that a common water cement
ratio is considered for different replacement, so that for a particular
water cement ratio how the variation is observed with different
replacement.

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replacement levels, where as there is a comparative increase in

exural strengths of RHA concrete at higher curing period

Table 10: Flexural strength of Control and Rice Husk ash concrete
in N/mm2
Curing
3 days 7 days 28 days 56 days
Period
0% 1.01 1.17 4.21 4.95
5% 1.22 1.36 3.62 4.21
7.5% 1.44 1.62 3.84 4.62
10% 1.34 1.41 2.75 3.29
12.5% 1.22 1.44 2.24 2.76
15% 1.04 1.25 2.08 2.35
Rice Husk Ash (RHA) Concrete: Variation of exural strength
with respect to age and percentage of RHA and effect of RHA
percentage on Flexural strength of M20 grade concrete is depicted
Rice Husk Ash (RHA) Concrete: Variation of exural strength in the gures. The rate of development of exural strength is
with respect to age and percentage of RHA and effect of RHA higher at 7 days to 28 days. At the later age between 28 days to
percentage on Flexural strength of M20 grade concrete is depicted 56 days only a marginal increase is observed. At 28 days, there
in the gures. The rate of development of exural strength is is very less variation in exural strength of RHA concrete at the
higher at 7 days to 28 days. At the later age between 28 days to replacement levels, where as there is a comparative increase in
56 days only a marginal increase is observed. At 28 days, there exural strengths of RHA concrete at higher curing period
is very less variation in exural strength of RHA concrete at the

Table 11: 28 Day Compressive and Flexural Strength of Control Concrete & Rice Husk Ash concrete
Strength
Compressive Strength in N/mm2 Flexural Strength in N/mm2
Type
Percentage
0% 5% 7.5% 10% 12.5% 15% 0% 5% 7.5% 10% 12.5% 15%
Replacement
Control
30.3 4.21
Concrete
Rice Husk ash
31.5 31 30 30.14 25 3.62 3.84 2.75 2.24 2.08
Concrete

V. Conclusion
Based on the limited study carried out on the strength behavior of
Rice Husk ash, the following conclusions are drawn:
At all the cement replacement levels of Rice husk ash; there is
gradual increase in compressive strength from 3 days to 7 days.
However there is signicant increase in compressive strength
from 7 days to 28 days followed by gradual increase from 28
days to 56 days.
At the initial ages, with the increase in the percentage replacement
of both Rice husk ash, the exural strength of Rice husk ash
concrete is found to be decrease gradually till 7.5% replacement.
However as the age advances, there is a signicant decrease in
the exural strength of Rice Husk ash concrete.
By using this Rice husk ash in concrete as replacement the emission
of green house gases can be decreased to a greater extent. As a
result there is greater possibility to gain more number of carbon
credits.
The technical and economic advantages of incorporating Rice
Husk Ash in concrete should be exploited by the construction and
rice industries, more so for the rice growing nations of Asia.

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References
[1] Rama Rao G.V, Seshagiri Rao M.V,"High Performance
Concrete Mix Design using Husk Ash As Mineral Admixture,
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Warangal, pp. 65-70, 2004.
[2] Rama Samy, Dr. Viswa. S,Durable To Properties Of Rice
Husk Ash Concrete, ICI journal Indian concrete institute
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[3] A.A. Boateng, D.A. Skeete,Incineration of Rice Hull for
use as a Cementitious Material: The Guyana Experience,
Cement and Concrete Research, Vol. 20, 1990, pp. 795-
802.
[4] Arpana,"Rice Husk Ash-Admixture to concrete, 2nd
National conference on Advances in concrete Technology,
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[5] Chai Jaturapitakkul, Boonmark Roongreung,"Cementing
Material from Calcium Carbide Residue-Rice Husk Ash,
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[6] Deepa G. Nair, K.S Jagadish, Alex Fraaij,Reactive
Pozzolanas from Rice Husk Ash: An alternative to cement
for rural housing, Cement and Concrete Research 36, 2006
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[7] G.V.Rama Rao, M.V.Sheshagiri Rao,"High performance
Concrete with Rice Husk Ash as Mineral Admixture, ICI
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[8] Gemma Rodriguez de Sensale,Strength Development
of Concrete with Rice- Husk Ash, Cement & Concrete
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[9] H.B.Mahmud, B.S.Chia, N.B.A.A. Hamid,"Rice Husk
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