Ams4a051 Winch Operators Display Panel Revl

AMS4A051 HOISTMANS DISPLAY PANEL
Operations and Maintenance Manual
TABLE OF CONTENTS
SECTION DESCRIPTION
1.0 GENERAL DESCRIPTION FEATURES AND

SPECIFICATIONS
2.0 DETAILED DESCRIPTION OF FEATURES
3.0 MENU OPERATING INSTRUCTIONS
4.0 SYSTEM OPERATING INSTRUCTIONS
5.0 PARTS LIST
6.0 WIRING DIAGRAMS AND TECHNICAL

INFORMATION
7.0 EXTERNAL CABLE DRAWINGS
AMS4A051 Hoistman's Panel Rev L Nov 2007 Page 1 of 48

1.0 INTRODUCTION
1.1 GENERAL DESCRIPTION
This panel is designed to acquire and display depth and tension data
from a wireline logging winch unit. The panel provides the operator a
means to set and make adjustments to the data as necessary.
Depth is displayed from data provided from an encoder mounted on a

measuring device. The Quadrature Encoder pulses are passed through
to the acquisition system. The tension data is provided by a load pin and
is also passed through to the acquisition system.

1.2 FEATURES
-- Digital displays for depth, line speed, and tension
-- Analog incremental tension meter, 4 inch (108 mm) dia., 270 degree.
-- Incremental tension zero push switch.
-- Excessive tension alarm setting allows operator to set tension alarm to a

predetermined value. Contact closure is provided for winch shutdown.
-- Zero Depth button - sets depth to 0. Depressing button again resets depth to
previous setting. Only works when line speed is zero
-- Approaching surface alarm
-- Depth adjust up or down switches. Only works when winch is stopped
-- Load cell zero & calibrate controls. Only works when there is no load on cable.
-- Depth & tension saved in non-volatile memory at power loss
-- Outputs for Tension and Encoder to interface to an acquisition system.
-- RS232 Interface for additional control and data outputs.
-- Can be set to display either English or Metric units.

1.3 SPECIFICATIONS
Height: 9.25" 23.5 CM
Width: 10.375" 26.35 CM
Depth: 5 12.7 CM
Input Power: 12 24 vdc +/- 10%
Internal Software coefficients
Wheel Size:
3/16 cable 2.015 ft.
7/32" cable - 2.017 ft.
1-4 cable 2.020 ft.
9/32" cable 2023 ft.
5/16" cable - 2.026 ft.
3/8" cable 2.031 ft.
Load Cell Angle
3/16 cable 1.44
7/32" cable 1.38
1-4 cable - 1.23
9/32" cable 1.08
5/16" cable - 1.00
3/8" cable 0.85

2.0 DETAILED DESCRIPTION OF FEATURES
2.1 FRONT PANEL
2.1.1 INCREMENTAL TENSION METER (M1)
This meter displays the incremental tension. This provides a

more visual display of tension change. Switch SW2 will reset the
meter to the 0 (center) position.
2.1.2 LINE SPEED DISPLAY (D2)
This meter provides a digital display of line speed.
2.1.3 DEPTH DISPLAY (D3)
This meter provides a digital display of depth.

2.1.4 LINE TENSION DISPLAY (D1)
This meter provides a digital display of total line tension.
2.1.5 ZERO DEPTH (SW6)
Pressing this button will reset the depth to 0. Depressing the

button again will reset the depth to the previous setting. The
Zero Depth button will only work when the line speed is zero (i.e.
winch not moving).
2.1.6 + / - SWITCH (SW 7)
This switch is used for different functions. It is used to change the

depth setting in either an up or down direction. The winch must
be stopped before the depth can be set. In menu mode (see
section 3.0) the switch is used to set menu parameters.
2.1.7 APPROACHING SURFACE LED AND ALARM
This LED and an audible alarm is sounded when the depth is less
than 100' (30 m). This is a warning to the hoist operator that they
are approaching surface and should take care to get the
equipment safely out of the well. When the Cancel button is
depressed, the alarm will stop but the LED will continue to blink.
Once the depth reading is greater than 100' (30 m), both the
alarm and the LED will go off.
2.1.8 ENGLISH / METRIC UNITS
The panel can be changed from English to Metric by installing a

jumper across JP1 or JP2 on the main PCB (refer to 6.4.2). The
scale for the incremental tension meter should also be changed.
2.1.9 PROCESSOR REBOOT
In the event of a panel "lock up" or other malfunction, the

processor in the panel can be rebooted by turning off the panel,
depressing the T-ZERO and T-TEST buttons (SW3 & SW4)
simultaneously then turn the power back on while the buttons are
depressed. When the panel is rebooted, all the menu settings will
be returned to the factory default settings. The tension should be
recalibrated at this time (see section 6.0).

The panel should always be rebooted after new software (eprom)
has been installed.

2.2 REAR PANEL
2.2.1 FUSE F1
This is a .5 amp slow blow fuse. It is in series with the 12 24

vdc power input.
2.2.2 FUSE F2
This is a 2 amp slow blow fuse. It is in series with the encoder

power. It is used to protect the panel from a shorted encoder or
cable. If this fuse is blown, test the encoder and encoder cable
for a possible problem.

2.2.3 ENCODER IN (J1)
The cable running from the encoder on the measuring head

attaches to this connector. From this connector, the panel
provides 5 vdc power to the encoder and accepts the encoder
quadrature signal input. It is designed to work with standard BEI
encoders or any encoder compatible with BEI standards.
2.2.4 LOAD PIN IN (J2)
This connector is used to connect to the load pin. The panel

provides +/-15VDC power to the load pin and gets the tension
signal input from this connector.
2.2.5 ENCODER OUT (J3)
This connector provides an encoder quadrature data output. This

data can be used to provide depth data to the acquisition system.
The output data is fixed at 120 PPF regardless of line size, wheel
size, or encoder PPR. No encoder power is provided.
2.2.6 TENSION OUT (J4)
This connector provides either a 4-20ma tension signal or a 0-

10vdc tension signal output to the acquisition system.
The 4-20ma signal is provided on pins D and C (gnd). 4 ma = 0
lbs, 20 ma = 12,500 lbs.
The 0-10vdc signal is provided on pins B and C (gnd). 0 vdc = 0
lbs, 5vdc = 6250 lbs, 10vdc = 12,500 lbs.
2.2.7 12 24 VDC (J5)
This connector supplies dc power for the panel operation (9 VDC

min, 30 VDC max). The panel can operate on either 12 or 24 vdc
(12 vdc is U.S. truck standard voltage, 24vdc is European truck
standard voltage). Pin A is positive, pin B is negative.
2.2.8 OVER TENSION CONTACT (J7)
This connector provides a connection to the overtension circuit

relay. When an overtension condition is active, the two pins are
connected together. In a normal position the two pins are open.
This feature can be used to interface to the winch unit control

system to provide automatic hoist shutdown when an overtension
condition is reached.

2.2.9 RS232 SERIAL INTERFACE (J6)
The PC can be used to display depth, tension, and line speed

data from the panel. The PC can also be used to set panel
parameters. See section 6.4 for more details.
To connect the panel to a PC, connect a serial cable from the PC

to J6 on the rear of the panel. The wiring is as follows:
DB9 PIN OUT: 2 = TRANSMIT, 3 = RECEIVE, 5 = GROUND
Run a program such as MS Windows HyperTerm using the

following parameters
BAUD 38,400
BITS 8
PARITY N
STOP 1
HANDSHAKE N
A program is available from BenchMark to display this data (see

figure below).

3.0 MENU COMMANDS
This panel has internal software which allows it to be set for various
configurations. To change the settings, press the MENU button. The feature to
be set will be displayed on the DEPTH display. Press the MENU button again
until the feature you want to set is displayed.
The parameters for each feature will be displayed on the LINE TENSION
display. Press the +/- switch (SW7) to cycle through all the available
parameters. When the value you want to select is displayed, press the MENU
button. ACCEPT will then be displayed. Press + for yes, - for no.
Following is a listing of all the available settings.
3.1 OVER TENSION ALARM
When preset tension value is reached, alarm sounds and tension display
flashes value
Use +/- switch to set the tension alarm setting.
TANALM will be displayed on the DEPTH display and the value will be
displayed on the TENSION display as it is being set.
Each cable size will have a corresponding Tension Alarm setting. Only
the setting for the cable size selected (see menu option 1) can be
adjusted.
Default Values
3-16 1500
7-32 2000
1-4 3000
9-32 4000
5-16 4000
3-8 4000
OTHER 4000
3.2 CABLE SIZE
This parameter adjusts the wheel for the proper circumference and the
load pin factor for the proper angle. Since the AM3K measuring head is
a circumferential device, the cable size will affect both the depth and
tension measurements.

Use +/- switch to select size.
CABLE will be displayed on the DEPTH display and the selections will
be displayed on the LINE TENSION display.
Cable size selection automatically sets load pin angle and wheel size
setting for the selected cable size.
Selection: Cable Size Values available

3-16
7-32
1-4
9-32
5-16
3-8
OTHER
When OTHER is selected, two additional options will be made

available. Load Cell Angle (LCFCT) and Wheel Circumference
(WHLCIR).
LCFCT is used to provide for different load cell sensitivities. The

tension input is multiplied by the Load Cell Factor number
entered.
WHLCIR is used to change the circumference of the measuring

wheel. This option allows the panel to be set for a measuring
head that uses different sized measuring wheels. Options are .5
4.
3.3 DELTA TENSION ALARM
When the delta tension setting is reached the alarm sounds. In

incremental mode, you must periodically press meter reset or this alarm
will sound when the tension reaches the set value. In differential mode,
the meter will reset itself and the alarm will only sound on a quick
change of tension. The Alarm Reset switch must be pressed to reset the
over tension relay.
Use +/- switch to set the Delta Tension setting.
DELTEN will be displayed on the DEPTH display and the value being
set will be displayed on the TENSION display as it is being adjusted.

3.4 DIFF / INC TENSION
Incremental tension provides a high resolution tension scale. It must be

periodically reset as tension increases or decreases to keep it from
pegging out. Incremental tension is useful when working in the well to
watch for tool set down or pickup.
Differential tension provides a delta tension reading. The meter will

slowly reset itself to 0 so the reset switch is not necessary. Differential
tension is useful when running in and out of the well at higher speeds so
It is not necessary to continually press the meter reset button.
Use +/- switch to change the analog meter from Incremental tension to
Differential tension.
DIFTEN will be displayed on the DEPTH display and either DIFF or INC
will be displayed on the TENSION display.
3.5 TENSION SHUTDOWN
When value is reached, alarm sounds, tension display flashes value, and
tension contact closure switch is closed. This can be used to provide a
signal to automatically stop the winch.
Use +/- switch to set tension shutdown setting
T_SHDN will be displayed on the DEPTH display and the value will be
Each cable size will have a corresponding Tension Alarm setting. Only
the setting for the cable size selected can be adjusted.
Default Values
3-16 2000
7-32 2500
1-4 3500
9-32 4500
5-16 4500
3-8 4500
3.6 DELTA TENSION SHUTDOWN

When value is reached, alarm sounds, tension display flashes value, and
tension contact closure switch is closed. This can be used to provide a
signal to automatically stop the winch.
Use +/- switch to set tension shutdown setting
D_SHDN will be displayed on the DEPTH display and the value will be
Note: This parameter is derived from the reading on the analog

meter. If the D_SHDN value is set to 500 then whenever
the tension reading on the meter is greater than 500 the
winch shutdown relay will be activated.
Note: The RESET or Approaching Surface button needs to be

depressed before the winch shutdown relay will de-
energize.
3.7 DEPTH ADJUST (Shim)
This feature provides a means to apply an automatic depth correction.

This is typically used to compensate for line or wheel wear. Depth can
automatically be added or subtracted as it is being acquired.
Use +/- switch to set shim setting
DP_ADJ will be displayed on the DEPTH display and the value will be
displayed on the TENSION display as it is being set. The values are feet
/ thousand.
Each cable size will have a corresponding shim value.

Only the value for the cable size selected (see menu option
3.1) can be adjusted. Default value is 0.
The shim amount selected will automatically be added or subtracted

from the depth input.
3.8 DEPTH ALARM
This feature provides the operator a means to set a depth alarm. This is
typically used as an approaching surface warning to alert the operator to
be ready to stop the winch.
Use +/- switch to select the depth when a warning alarm will be

sounded.
DP-AL will be displayed on the DEPTH display and the value will be
Available settings are from 0 - 99999. Default value is 100 (30.5m).
When Alarm depth value is reached, alarm will sound and light will flash.
Pressing the Cancel Alarm button will turn off alarm but light will continue
to flash.
3.9 ENCODER DIRECTION
The value selected will toggle the encoder direction between UP and
Down.
Use +/- switch to set the ENCODER direction setting.
ENCDIR will be displayed on the DEPTH display and either UP or DN

value will be displayed on the TENSION display.
Default value is UP.
3.10 STRETCH CORRECTION
This command will turn the STRETCH CORRECTION setting ON or

OFF.
Use +/- switch to toggle between ON and OFF.
STRTCH will be displayed on the DEPTH display and either ON or

OFF will be displayed on the LINE SPEED display.
Default value is ON.
Stretch is calculated by stretch due to cable weight + stretch due to

weight at end of cable
stretch due to cable weight =
stretch coefficient * depth * cable weight / 2
stretch due to weight at end of cable =

stretch coefficient * depth * (tension cable weight)
When tension is less than cable weight, tension measured is due

to cable weight alone.

3.11 SYSTEM PULSES PER FOOT
The value selected will be the encoder output to the computer system
Pulses Per Foot setting.
Use +/- switch to set the ENCODER Output setting.
SYSPPF will be displayed on the DEPTH display and the

value will be displayed on the LINE SPEED display as it is
being set.
Default value is 120.
3. 12 ENCODER PULSE OUT
This setting determines which encoder pulses that will be output to the
acquisition system.
PLSOUT will be displayed on the DEPTH display and either UP or DN

value will be displayed on the TENSION display.
Default value is UP.
Three options are available, RAW, Corrected, or UPDATED pulses.
RAW will send out encoder pulses identical to the uncorrected pulses
coming from the encoder. None of the corrections applied by the panel
will be sent to the acquisition system.
CORRECT will send out encoder pulses to the acquisition system that
include all the corrections that the panel applies such as Depth Adj
(shim), Wheel Size, etc.
UPDATE will send out the same pulses as in CORRECT mode. This
mode will also update the computer depth when depth is added or
subtracted using the +/- switch or pressing the depth zero button.
Use +/- switch to switch between RAW, CORRECT, UPDATE.
Indication: RAW or CORECT or UPDATE will be displayed on the

DEPTH display.

3.13 DEPTH UNITS
The depth values will be displayed in the units selected.
Use +/- switch to set the DEPTH UNITS setting.
Indication: DEPTH will be displayed on the DEPTH display. The

selection can be toggled between FEET or METERS. The
selection will be displayed on the TENSION display. The
ENGLISH (green) LED display will be lit when FEET is
selected and the METRIC (red) LED will be lit when
METERS is selected.
3.14 TENSION UNITS
The tension value will be displayed in the units selected.
Use +/- switch to set the TENSION UNITS setting.
Indication: TENSION will be displayed on the DEPTH display. The

selection can be toggled between POUNDS and KILOGM.
The selection will be displayed on the TENSION display.

4.0 SYSTEM OPERATING INSTRUCTIONS
4.1 Power up panel and verify it is working properly.
4.2 Set up acquisition system:
Normal mode (using the BenchMark Panel ) settings:
Encoder PPR = 120

Wheel Size = 1 ft.
Bypass mode (moving the encoder cable from encoder in directly to the
computer system . In this mode the encoder will be powered by the
Computer system and the Computer system will need to be set for the
proper wheel size + line size.
Bypass mode settings:
Encoder PPR = 1200

Wheel Size:
3/16 cable 2.015 ft.
7/32" cable - 2.017 ft.
1-4 cable 2.020 ft.
9/32" cable 2023 ft.
5/16" cable - 2.026 ft.
3/8" cable 2.031 ft.
4.3 Set line size to match cable size installed in head (refer to section 3).
4.4 Install cable in measuring head and lay it slack on the ground.
4.5 Press T-Zero and verify that panel tension reads 0. Verify tension is
recorded on acquisition system.
4.6 Press T-Cal and verify that panel tension reads 5000. Verify tension is
being properly recorded on acquisition system.
4.7 Set Tension Alarm value (refer to section 3).
4.8 Set depth adjust value (refer to section 3).
4.9 Pull tool to depth 0 position. Press D-Zero and verify that panel depth
reads 0. Set acquisition system depth to 0 at this time.

5.0 SPARE PARTS LIST
AMS4A051 PANEL WINCH OPERATOR DISPLAY PANEL
P/N Description Qty Reference

1 AMS4P134E PC BOARD AMS40 1 MOTHER BOARD
2 AMS4P110 METER ANALOG DIFF TENSION (+/- 1000 1 M1
LBS)
4 AMS4P120 DISPLAY LED .5" SERIAL 2"X3.5" 3 D1, D2, D3
6 ACMU1P06 LED RED DIALIGHT 5V 1 APPROACHING SURF
7 ACMU1P11 SONALERT #SC628D MALLORY 1 ALARM
9 AMS4P020 SWITCH MTL-106D ALCO LOCKING 2 POWER ON/OFF
10 AMS4P018 SWITCH MPA-106F ALCO PUSH MOM 5 MENU, T-ZERO, T-
TEST, D-ZERO,
METER RESET
11 AMS4P044 SWITCH TOGGLE DPDT MOM OFF MOM 1 + / -
12 AMS4P021 SWITCH CAPS ALCO C-22 BLACK 3 T-ZERO, D-ZERO,
METER RESET
13 AMS7P017 SWITCH CAP ALCO C-22 RED 1 D-ZERO, MENU
14 ACMU1P12 FUSE HOLDER #LF342004 2 FUSE HOLDER
16 AMS4P107 FUSE SLO-BLO 1/2 A LITTELFUSE 1 F1 - ENCODER
17 AMS4P125 FUSE 2 AMP 250 VOLT SLO BLO 1 F2 - DC IN
27 AMS7P013 CONN MS3102E-18-9P LOAD CELL 1 J2 - LOAD PIN IN
28 ACMU3P01 CONN MS3102E-14S-9P RECEPT 1 J5 - POWER IN
29 ACMU3P02 CONN MS3102E-14S-9S RECEPT 1 J7 -OVER TENSION
OUT
30 AMS7P015 CONNECTOR DE-9S RS232 1 J6 - RS232
31 AMS4P037 CONN MS3102E-16S-1P 7 PIN RCP 1 J3 - ENCODER OUT
32 AMS4P038 CONN MS3102E-16S-1S 7 SOC RCP 1 J1 - ENCODER IN
34 AMS4M004 WINDOW LED SERIAL DCI DISPLAY 3 PLASTIC WINDOW
35 AMS4P039 CONN MS3102E-14S-5P 1 J4 - TENSION OUT
40 AMS4P041 SWITCH PUSHBUTTON LIGHTED SPST 1 APPROACHING SURF
41 AMS4P042 LENS RED C&K SWITCH 1 RED LENS
42 AMS4P043 LED RED FOR C&K PUSHBUTTON SW 1 RED LED

6.1 BACK PANEL CONNECTOR PINOUT
J1 A ENCODER QUADRATURE IN PHASE A

J1 B ENCODER QUADRATURE IN PHASE B
J1 C ENCODER QUADRATURE IN PHASE B*
J1 D ENCODER POWER - +5 VDC
J1 E ENCODER QUADRATURE IN PHASE A*
J1 F ENCODER IN GROUND
J2 B +15 VDC LOAD PIN POWER

J2 C -15 VDC LOAD PIN POWER
J2 D GROUND
J2 E LOAD PIN SIGNAL+
J2 F LOAD PIN SIGNAL-
J2 G SHUNT CAL
J3 A ENCODER QUADRATURE OUT - PHASE A

J3 B ENCODER QUADRATURE OUT - PHASE B
J3 C ENCODER QUADRATURE OUT - PHASE B*
J3 E ENCODER QUADRATURE OUT - PHASE A*
J3 F ENCODER OUT GROUND
J4 B 0-10 VDC TENSION SIGNAL OUT

J4 C TENSION OUTPUT SIGNAL GROUND
J4 D 4-20MA TENSION SIGNAL
J5 A 12 - 24 VDC IN
J5 B DC GROUND
J6 2 RS232 TRANSMIT
J6 3 RS232 RECEIVE
J6 5 RS232 GND
J7 A TENSION CONTACT RELAY COMMON

J7 B TENSION CONTACT RELAY N.O.
6.2 BACK PANEL WIRING DIAGRAM

6.3 MAIN PROCESSOR BOARD

6.3.1 ENCODER INPUTS

6.3.2 ENCODER OUTPUT AND COM PORT I/O

6.3.3 LOAD PIN AND TENSION I/O

6.3.4 JUMPERS BUTTONS

6.3.5 POWER SUPPLIES

6.4 MAIN PROCESSOR BOARD SETTINGS
Changes to the internal processor board are required in two instances.
Changing software and changing depth and tension units between
English and metric.
6.4.1 Software Modification
The software that controls this panel is stored in the

microprocessors internal memory. This takes the place of the
eprom (U2) where the software used to be stored on earlier
versions of this panel.
After new software is installed, make sure and "reboot" the panel
(refer to step 6.4.3)
6.4.2 Jumpers are used to select depth and tension units. When the
panel is rebooted, it will be reset to the Jumper settings.
Jumper J1 determines the depth units.
A shorting bar across J1 will set the units to meters

No shorting bar will set the units to feet.
Jumper J2 determines the tension units

A shorting bar across J2 will set the units to Kilo Grams
No shorting bar will set the units to pounds.
See drawing on previous page for location of jumpers.
Note: When J1 or J2 jumpers are changed, the processor

must be rebooted for the new settings to take affect.
6.4.3 PROCESSOR REBOOT
In the event of a panel "lock up" or other malfunction, the

processor in the panel can be rebooted by turning off the panel,
depressing the T-ZERO and T-TEST buttons simultaneously then
turn the power back on while the buttons are depressed. Keep
buttons depressed for at least five seconds after power is
restored.
When the panel is rebooted, all the menu settings will be returned
to the factory default settings.
The panel should always be rebooted after new software has

been installed.

6.5 DIGITAL DISPLAY SETUP
The four digital displays can be set for address, baud rate, and brightness
The button nearest the connector selects the parameter (address, baud
rate, brightness).
The center button increments the parameter up
The end button increments the parameter down.
After the parameter is set, press the parameter button again to store it.
The addresses should be set as follows:
Line Tension = 1
Line Speed = 2
Depth = 3
Set Baud Rate to 9600
Set Brightness to 15

6.6 RS232 SERIAL INTERFACE
To connect the panel to a computer, connect a serial cable from the PC to J6
on the rear of the panel. The wiring is as follows:
DB9 PIN OUT: 2 = TRANSMIT, 3 = RECEIVE, 5 = GROUND
Run a program such as MS Windows HyperTerm using the

following parameters
BAUD 38,400
BITS 8
PARITY N
STOP 1
Press H or ? to display the help screen

* * * AMS51 Help Screen * * *
H,? - This screen.

D - Display units, direction, depth, speed, and tension.
L - Modify load cell angle (factor) Usage: L1.2
P - Modify encoder pulses/revolution. Usage: P600
V - Verify WDDU setup status.
W - Modify wheel size (line other) (feet) Usage: W4.0
Z - Preset depth.Usage: Z0.0 |_|--> New depth.
U - Modify units of measure UE or UM
A - Depth Alarm. Usage: A100 |_|--> Depth Alarm.
N - Line Size N0 7/32; N1 9/32; N2 5/16; N3 3/8;N4 7/16;
N5 15/32; N6 15/32HT; N7 SLAM N8 SLAMHT; N9 SSLAM
M - Tension Alarm. Usage: 'M2500' for 2500 pound alarm.
J - Depth Adjust. Usage: 'J-1' for -1 ft per 1000 feet
S - System PPF Usage: 'S125' for 125 PPFoot to system
p - Display depth and stretch data
Press V to display the Verification Screen
* * * AMS4A051 Setup Status * * *
Software revision S5100.00

Line Size = 5-16
Depth Units = Feet
Depth Units = Pounds
Depth alarm = 100 ft
Tension alarm = 2400 lbs
Tension shutdown = 3500 lbs
Encoder PPR = 1200

Depth Adjust = 0.0
Wheel Circumference = 2.000 feet
Load Cell Angle Factor = 1.00
System Pulse per Foot = 600.0
Press D to display the Data Screen
DATA STRING DESCRIPTION

12345678901234567890123456
U D Zddddd.d ssss.s tttttt<CR><LF>
WHERE:
U UNITS (Depth, Tension)
'E' - English, English, 'G' - English, Metric,
'M' - Metric, Metric, 'F' - Metric, English
D - DIRECTION ('U' - UP; 'D' - DOWN; 'S' - STOPPED)
Z - ZERO DEPTH REF. ('+' BELOW GROUND; '-' ABOVE GROUND)
d - DEPTH
s - LINE SPEED
t - TENSION
<CR> - CARRIAGE RETURN, <LF> - LINEFEED

6.7 INSTALLING NEW SOFTWARE USING SERIAL PORT
Instructions for programming the DS89C450 MicroController's

internal Flash memory with the real-time data acquistion
program.
PREREQUISITES:
1. The real-time data acquisition board must have a socket for

the MicroController and a CPU piggy-back PCB installed in that
socket with a DS98C450 MicroController installed.
2. A computer with a serial port, and installed Hyperterminal

program.
3. The new revision real-time data acquisition HEX file

program.
PROCEDURE:
1. Transfer the new revision HEX file to the PC.
2. Turn power on to the Hoistmans panel.
3. Open a Hyperterminal session. Use the following settings:
Serial Port: COM1

Baud Rate: 57600
Data Bits: 8
Parity: None
Stop Bits: 1
Flow Control: None
4. Set the switches on the CPU PCB to PROGRAM mode as follows:
1 - AWAY FROM CPU

2 AWAY FROM CPU
3 - TOWARD CPU
5. Open the Hyperterminal connection and then press the

keyboard ENTER key. The MicroController ROM Loader will respond
with a banner and then a '>' prompt.

6. Type an uppercase 'K' and the ROM Loader will Klean-erase
the Flash.
7. Type an uppercase 'L' and the ROM Loader will wait to Load a
HEX file.
8. Pull down the Hyperterminal TRANSFER menu and choose: Send

Text File. The file browser will open, so ensure that the file
filter is set to:
Files of type - All files (*.*) and then go to the C:\ root
directory and choose the new revision HEX file to transfer.
9. The ROM Loader will begin programming the Flash and will
report a GOOD status for the duration of the programming
procedure as follows:
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
>
10. After the ROM Loader is finished programming the Flash set
the switches on the CPU piggy-back PCB as follows:
1 - TOWARD CPU
2 - TOWARD CPU
3 - AWAY FROM CPU
11. To operate from an EPROM instead of the Micro-Controllers

internal memory, set the switches on the CPU piggy-back PCB as
follows:
1 - TOWARD CPU
2 TOWARD CPU

3 - TOWARD CPU

6.8 DETAILED WIRING LIST
P2 - Screw
Terminal Block
P2 -1 BATT + SW1 N.O. F2-B Red 18GA J5-A
SW1 COM 12-24 VDC F2 A F2 - (Fuse 2A Slo-Blo)
F2 B J5 A J5 12-24 VDC Conn. Back Panel
P2 -2 BATT - J5 B
P2 -3 CONTACT CLOSURE N.O. J7 B Tension Contact Closure Back Panel
P2 -5 CONTACT CLOSURE COM J7-A Tension Contact Closure Back Panel
P4 - USER
SWITCHES
One side of SW2, SW3, SW4, SW5,
P4 - 2 DCM BLK SW6
P4 - 4 DCM BLK SW7 N.C. CNTR Center contact of SW7
P4 - 6 ZERO DIFF. TENSION SW2 N.O.
P4 - 7 TEN TEST SW3 N.O.
P4 - 8 ZERO CAL SW4 N.O.
P4 - 9 CANCEL DEPTH ALARM SW5 N.O
P4 - 10 ZERO DEPTH SW6 N.O.
P4 - 11 ADJ DEPTH DOWN SW7 N.O. UP Up Contact of SW7
P4 - 12 ADJ DEPTH UP SW7 N.O. DN Dn Contact of SW7
P5 - SPARE
P5 - 1 +5V D1 4 DISPLAY POWER
P5 - 2 MENU SW8 NO MENU
P5 - 12 DCM SW8 COM MENU
P6 - ANALOG IN/OUT
P1 3 ENCDR
LOAD PIN POWER
P6 - 1 +15V BRD
P1 1 ENCDR
LOAD PIN POWER
P6 - 2 -15V BRD
P6 - 3 DIFF LOAD PIN IN+ J2 E LOAD PIN SIGNAL+
P6 - 4 DIFF LOAD PIN IN- J2 F LOAD PIN SIGNAL-
P6 - 7 SHUNT CAL ENABLE J2 G SHUNT CAL
P6 - 8 ACM J2 D GROUND
P6 - 9 4-20ma OUT J4 D 4-20 MA OUT
P6 - 10 GND J4 C Tension Out Ground
P6 - 11 0 - 10 VOLT OUT J4 B ANALOG TENSION OUT
P6 - 15 DIFF TENSION METER - M1 -
P6 - 16 DIFF TENSION METER + M1 +
P7 - COMMUNICATIONS - 38,400 8,N,1

DISPLAY DATA - THREE WIRES
P7 - 7 COM2 TXD D1-5+D2-5+D3-5 CONNECTED TOGETHER

P7 - 9 GND J6 5 RS232 GND
P7 - 10 COM1 TXD J6 2 RS232 TRANSMIT
P7 - 11 COM1 RXD J6 3 RS232 RECEIVE
P7 - 12 GND D1 1 DISPLAY GND
P8 - QUADRATURE OUT / INDICATORS

P8 - 3 EXCESSIVE TENSION LED DS 1 TO BE ADDED
P8 - 4 EXCESSIVE TENSION LED DS 1 TO BE ADDED
P8 - 5 ALARM - ALM1 - Beeper
P8 - 6 ALARM + ALM1 + Beeper
APPROACHING SURFACE
+1 (inline with silver plate)
P8 - 9 LED - SW 5
APPROACHING SURFACE
-1 (opposite silver plate)
P8 - 10 LED + SW 5
P8 - 11 PHASE 1B* J3 C Quadrature Out - PHASE B*
P8 - 12 PHASE 1B J3 B Quadrature Out - PHASE B
P8 - 13 PHASE 1A* J3 E Quadrature Out - PHASE A*
P8 - 14 DCM J3 F Quadrature Out - GROUND
P8 - 16 PHASE 1A J3 A Quadrature Out - PHASE A
P9 - ENCODER IN - J1
P9 - 7 KEY
P9 - 8 ENCODER 1B J1 B+P1 8 ENCODER IN PHASE B
ENCDR_BRD
P9 - 9 ENCODER 1B * J1 C + P1 10 ENCODER IN PHASE B*
ENCDR BRD
P9 - 10 KEY
P9 - 11 ENCODER 1A J1 A+ P1 6 ENCODER IN PHASE A
ENCDR BRD
P9 - 12 ENCODER 1A* J1 E + P1 7 ENCODER IN PHASE A*
ENCDR BRD
P11 +/- 15 VDC

P11-1 DCM J1 F + P1 9 ENCODER COMMON
ENCDR BRD
P11 - 3 ENCODER PWR - TO FUSE F1 + P1 11 FUSE F1 ON BACK PANEL
ENCDR BRD
F1 FUSE ON BACK PANEL J1 D ENCODER POWER
D1 DISPLAY
D1-2 GND D2 1 GND OUT
D1-6 +5V OUT D2 4 POWER OUT
D2 DISPLAY
D2-2 GND D3 1 GND OUT
D2-6 +5V OUT D3 4 POWER OUT

D3 DISPLAY
D3-1 GND GND IN FROM D2 - 2
D3-4 +5V POWER IN FROM D2 - 6
PULL UP BOARD
P1-2 LC -15 FUSED J2 C
P1-4 LC +15V FUSED J2 B

7.0 CABLE DRAWINGS AND WIRING DIAGRAMS
7.1 AMS8A024CABLE ASSEMBLY TENSION FROM MEASURING HEAD TO

PANEL
P/n Description Qty Ref

AMS4P221 CABLE 20/8C ALPHA -20DEG 20 FT
AMS8P057 CONN KPT06A16-8S STR PLUG 1 EA LOAD PIN END
AMS7P014 CONN MS3106E-18-9S LOAD PIN 1 EA PANEL END
AMS8P059 CLAMP CONN MS3057-10A W/BUSH 1 EA
AMS8P060 DUST CAP CANNON SHELL SIZE 16 1 EA
AMS1P029 DUST CAP MS25042

7.2 AMS4A105 CABLE ASSY ENCODER TO PANEL

AMS1P028 CONN MS3106F-18-1S ENCODER 1 ENCODER END
AMS4P183 CONN MS3106F-16S-1P 1 PANEL END
AMS4P221 CABLE 20/8C ALPHA 25468 BLACK 20 FT
AMS7P040 DUST CAP AMPHENOL 97-60-18 1

7.3 AMS7A022 - CABLE ASSEMBLY DC POWER IN
A=+
B=-
P/n Description Qty

AMS7P061 CABLE 16-2 SJ CORD BELDEN 8472 5 FT
AMS7P044 CONN MS3106E-14S-9S 1 EA
AMS7P063 BUSHING #9779-513-6 AMPHENOL 1 EA

7.4 AMS4A107 CABLE ASSY ENCODER FROM PANEL TO
WARRIOR

AMS4P184 CONN MS3106E-16S-1S 1 EA ENCODER END
AMS4P183 CONN MS3106E-16S-1P 1 EA PANEL END
AMS4P221 CABLE 20/8C ALPHA 20 FT
AM5KP113 DUST CAP MS25042-16DA 1 EA

7.5 AMS4A111 CABLE ASSEMBLY TENSION FROM PANEL TO WARRIOR

AMS4P186 CONN MS3106E-14S-5S 1 EA TO PANEL
AMS4P185 CONN MS3106E-14S-5P 5 PINS 1 EA TO WARRIOR
AMS4P221 CABLE 20/8C ALPHA 20 FT

Ams4a051 Winch Operators Display Panel Revl

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AMS4A051 HOISTMANS DISPLAY PANEL

Operations and Maintenance Manual

1.0 GENERAL DESCRIPTION FEATURES AND

2.0 DETAILED DESCRIPTION OF FEATURES

3.0 MENU OPERATING INSTRUCTIONS

4.0 SYSTEM OPERATING INSTRUCTIONS

5.0 PARTS LIST

6.0 WIRING DIAGRAMS AND TECHNICAL

7.0 EXTERNAL CABLE DRAWINGS

AMS4A051 Hoistman's Panel Rev L Nov 2007 Page 1 of 48

Depth is displayed from data provided from an encoder mounted on a

AMS4A051 Hoistman's Panel Rev L Nov 2007 Page 2 of 48

-- Digital displays for depth, line speed, and tension

-- Incremental tension zero push switch.

-- Excessive tension alarm setting allows operator to set tension alarm to a

-- Approaching surface alarm

-- Depth adjust up or down switches. Only works when winch is stopped

-- Depth & tension saved in non-volatile memory at power loss

-- Outputs for Tension and Encoder to interface to an acquisition system.

-- RS232 Interface for additional control and data outputs.

-- Can be set to display either English or Metric units.

AMS4A051 Hoistman's Panel Rev L Nov 2007 Page 3 of 48

Height: 9.25" 23.5 CM

Width: 10.375" 26.35 CM

Input Power: 12 24 vdc +/- 10%

Internal Software coefficients

3/16 cable 2.015 ft.

7/32" cable - 2.017 ft.

1-4 cable 2.020 ft.

9/32" cable 2023 ft.

5/16" cable - 2.026 ft.

3/8" cable 2.031 ft.

Load Cell Angle

3/16 cable 1.44

7/32" cable 1.38

1-4 cable - 1.23

9/32" cable 1.08

5/16" cable - 1.00

3/8" cable 0.85

AMS4A051 Hoistman's Panel Rev L Nov 2007 Page 4 of 48

2.1.1 INCREMENTAL TENSION METER (M1)

This meter displays the incremental tension. This provides a

2.1.2 LINE SPEED DISPLAY (D2)

This meter provides a digital display of line speed.

2.1.3 DEPTH DISPLAY (D3)

This meter provides a digital display of depth.

AMS4A051 Hoistman's Panel Rev L Nov 2007 Page 5 of 48

This meter provides a digital display of total line tension.

2.1.5 ZERO DEPTH (SW6)

Pressing this button will reset the depth to 0. Depressing the

2.1.6 + / - SWITCH (SW 7)

This switch is used for different functions. It is used to change the

2.1.7 APPROACHING SURFACE LED AND ALARM

2.1.8 ENGLISH / METRIC UNITS

The panel can be changed from English to Metric by installing a

2.1.9 PROCESSOR REBOOT

In the event of a panel "lock up" or other malfunction, the

AMS4A051 Hoistman's Panel Rev L Nov 2007 Page 6 of 48

AMS4A051 Hoistman's Panel Rev L Nov 2007 Page 7 of 48