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14A flat-plate solar air collector and a data acquisition system were used to
15validate the models. To this end, operating parameters, such as airflow pattern
16inside the collector, temperature at the bottom part of the collector and local
17environmental data, including ambient temperature, solar radiation and wind
18speed were measured on a summer day. The measured and recorded collector
19outlet temperatures were used to compare and evaluate the models, between
20then, and against experimental data.
21The results showed that the model that best simulated the outlet temperature of
22the fluid was the dynamic model. Even though this model had a slight tendency
23to overestimate the outlet temperature of the fluid, the root mean square error
24(RMSE) was 3.5 C. In contrast, the static model tended to underestimate fluid
25temperature and resulted in an RMSE value of 5.3 C. The average collector
26efficiency was obtained experimentally and reached a value of 2.6 %. The
27dynamic model estimated a collector efficiency of 14.9 %, with an RMSE value
28of 3.8 %, while the static model estimated a collector efficiency of 10.8 %, with
29an RMSE of 4.5 %.
31
32NOMENCLATURE
number
Nu Nusselt
Ra Rayleigh number
Tilt angle ()
dx Control volume length (m)
L Collector length (m)
W Collector width (m)
M Mass per unit area (kgm-2)
C Specific heat (kJkg-1K-1)
K Thermal conductivity (Wm-1K-1)
Thickness (m)
eP Insulating layer thickness (m)
h Separation between plates (m)
Stefan Boltzman constant (5.67 108 Wm-K-4)
G Mass flux (kgs-1)
t Time (s)
g Gravity acceleration (9.8 ms-2)
f Volumetric expansion coefficient (K-1)
f Air density (kgm-3)
Vf Kinematic viscosity
f Thermal diffusivity
T Temperature (K)
hr,p-c Radiative coefficient between absorber and cover (Wm-2K-1)
hr,cs Radiative coefficient between cover and sky (Wm-2K-1)
hw Convective coefficient between cover and ambient temperature
(Wm-2K-1)
hc,p-c Convective coefficient between cover and absorber (Wm-2K-1)
Collector efficiency
E Model error
n Number of spatial discretization points
33Greek letters
bsorber plate
Absorbance of the a
c bsorbance of the cover
A
c ransmittance of the cover
T
p mittance of the plate
E
c Emittance of the cover
34 Subscript
c Cover
s Sky
a Absorber
f Fluid
e Ambient
p Bottom part of the collector
i Spatial position of the control volume
35
36
1 2
2
371. INTRODUCTION
41Solar collectors absorb solar radiation and convert it into thermal energy. The
42heat is later on transferred to a fluid, which flows through the system (Saxena et
43al., 2015). Outlet fluid temperatures for solar air collectors do not exceed 100 C
44(Altfreld et al., 1988). Because of this, these collectors have a good potential for
45drying, which has prompted studies to generate simulation models to determine
46the efficiency of such integrated systems (Ayadi, 2014).
47Flat-plate solar air collectors are the most commonly used systems to perform
48this transformation due to their structural simplicity, low manufacturing costs and
49maintenance (Peuser et al., 2005; Kalogirou, 2004). Several authors have
50focused on the analysis and operation of this type of solar collectors in order to
51improve their design and performance (Tian and Zhao, 2013; Al-Khaffajy and
52Mossad, 2013; Bracamonte and Baritto, 2013). Some researchers have also
53focused on improving fluid flow rate, validating such improvements through
54experimental trials (Luminosu and Fara, 2005). In addition, other studies have
55focused on generating models to determine the optimum channel geometry for
56flow operation (Hegazy, 2000) in order to assess the effects of channel
57geometry (Ondieki et al., 2014) or determine the effects of selective coating on
58the thermal collector performance (El-Sebaii and Al-Snani, 2010). A recent study
59has even assessed the impact of dust deposition on the transparent cover
60(Deng et al., 2015).
61Most of the studies related to flat-plate solar air collectors use static models to
62simulate their operating parameters, applying finite difference techniques to
63solve the model equations. The results obtained in some of these studies are in
64agreement with experimental data, for flow and temperature distribution inside
65the collector (Alghoul and Ben Nagi, 2014). However, there are no studies in
66which the quality of simulations is assessed, or comparisons are made between
3 3
4
67the results obtained with both the static and dynamic models, and with other
68models capable of storing temporary variables.
84The present study assessed the performance of a static and a dynamic model
85for flat-plate solar air collectors under the same operating conditions. A data
86acquisition and data storage system was implemented to compare the
87simulation results with actual experimental data.
92
5 4
6
932. MATERIALS AND METHODS
98
101Solar radiation passes through the transparent cover and hits the absorber
102plate, resulting in an increase of temperature. The plate then transfers this
103energy to the fluid (air) flowing inside the collector driven by natural convection.
108
109 Figure 2. Diagram of a heat transfer model in a section of a flat-plate solar
110 air collector.
7 5
8
111In this model: temperatures are equivalent to electric potentials, heat flows due
112to solar radiation are equivalent to electrical currents, and terms related to
113convection and radiation coefficients are equal to electrical resistance.
114This energy balance allows developing two solution strategies for these
115systems: a static model and a dynamic model.
123 (1)
124
125where, Ic represents the solar radiation absorbed by the transparent cover, hr,c-
126a (Ta - Tc) represents the radiative heat transfer between the absorber plate and
127the cover, hc,c-f (Tf - Tc) represents the convective heat transfer between the fluid
128and the cover, hr,c-s (Tc - Ts) represents the radiative heat transfer between the
129cover and the sky, and hc,c-e (Tc - Te) represents the convective heat transfer
130between the cover and the ambient.
133where, Iac represents the solar radiation absorbed by the absorber plate, hc,f-a
134(Ta Tf ) represents the convective heat transfer between the absorber plate
135and the fluid, hr,c-a (Ta - Tc) represents the heat transfer by radiation between the
136cover and the absorber plate, and Ub (Ta Te) represents the conductive heat
137transfer between the absorber plate and the ambient through the collector back
138side.
9 6
10
139
dT f
hc,f-a(Ta - T f ) = hc ,c-f (T f - Tc )+GC f
1402.3.3 dx Energy balance on the fluid:
141 (3)
dT f T f ,i T f ,i 1
142 dx dx where, hc,f-a (Ta Tf) represents the convective heat transfer
143between the absorber plate and the fluid, hc,c-f (Tf - Tc) represents the convective
144heat transfer between the fluid and the cover; and GCf (dTa / dx) represents the
145heat stored in the fluid. In the last equation term, the temperature spatial
146derivative was approximated by finite differences (Backward):
147 (4)
148
149where, Tf,i represents fluid temperature for an element of length dx inside the
150collector and Tf,i-1 represents fluid temperature in the previous component of the
151collector (Figure 3).
153The dynamic model is based on the energy balances included in the static
154model, but adding heat capacity and heat conduction for each component.
155These parameters allow to calculate energy storage and determine the
156temporal evolution of the system variables (Garg, et al., 1984).
Tc 2Tc
I c M c C c K c c hc,c-e (Tc -Te ) hr,c-s (Tc -Ts )
t x 2
hc,c-f (Tc - T f ) hr,c-a (Tc - Ta )
1572.4.1 Energy balance on
158 the cover:
159 (5)
160
161where, Ic represents the net solar radiation absorbed by the glass cover, McCc
162(Tc/t) represents the rate of heat storage at the cover, Kcc (2Tc/x2) represents
11 7
12
163the conductive heat flow along the cover in the direction of flow, hc,c-e (Tc Te)
164represents convective heat transfer between the ambient and the glass cover,
165hr,c-s (Tc Ts) corresponds to heat transfer by radiation between the sky and the
166top of the cover, hc,c-f (Tc Tf) represents the convective heat transfer to the fluid
167from the glass cover, and hr,c-a (Tc Ta) represents heat exchange by radiation
168between the glass cover and the top of the absorber plate.
Ta 2Ta
Ia c = M a Ca K a a hr,c-a(Ta -Tc )
t x 2
hc,f-a(Ta -T f ) U b(Ta Te )
170
171 (6)
172where, Iac represents the net solar radiation absorbed by the absorber plate,
173MaCa (Ta/t) represents the rate of heat storage in the absorber plate, Kaa
174(2Ta/x2) represents the conductive heat flow in the absorber plate in the
175direction of flow, hr,c-a (Ta Tc) represents the radiative heat transfer between the
176ambient and the glass cover, hc,f-a (Ta Tf) represents the convective heat
177transfer between the absorber plate and the fluid, and Ub (Ta Tf) represents the
178conductive heat transfer between the absorber plate and the ambient through
179the collector back side.
T f G f C f T f
M fCf hc ,c- f (Tc - T f ) hc, f -a (Ta - T f )
1802.4.3 t W x Energy balance on
181 the fluid:
182 (7)
183where, Mf,Cf (Tf /t) indicates the rate of heat storage according to time, Gf Cf /W
184(Tf /x) represents the rate of heat storage in the fluid for a control volume, hc,c-f
185(Tc Tf) represents the convective heat transfer between the cover and the fluid,
186and hc,f-a (Ta Tf) represents the convective heat transfer between the absorber
187plate and the fluid inside the collector.
13 8
14
188The dynamic simulation model for flat-plate solar air collectors represented by
189equations (5), (6) and (7) considers spatial derivatives determined by central
190differences and time derivatives solved by Forward differences, using short
191time increments (Garg et al., 1984). The solution originally proposed by the
192same author for this model, considers the following as constants: thermal
193parameters of materials, fluid flow rate inside the collector and conductive and
194convective heat transfer coefficients. These parameters were considered as
195variables in this study since the temperature changes with time in each collector
196component.
198In both models, for each collector component (transparent cover, fluid and
199absorber plate) initial temperatures were set equal to the ambient temperature
200(Te):
202For the following time intervals, the dynamic model considered that inlet and
203outlet temperatures, for each component, would equal temperatures in the
204same section in the previous time interval. For the static model, the initial
205condition considered that the boundary temperature at the collector inlet would
206be equal to the ambient temperature at any time.
15 9
16
213
214 Figure 3. Diagram of a section of the flat-plate solar air collector with
215 the corresponding control volume.
216The use of finite difference to solve the energy balances in the case of the static
217model allowed developing a system of algebraic equations and to obtain the
218solutions by using Newton-Raphsons method for each control volume.
219In contrast, the equations of the dynamic model, which are obtained from
220energy balances, are independent between them, since there is no relationship
221between temporal and spatial variables. Therefore, those do not constitute a
222system of equations.
223A MATLAB code was implemented for each model. The simulations results
224generated curves for outlet air temperature, cover temperatures and absorber
225plate temperatures. The results of each model were compared with the
226measured data, which allowed assess the collector performance under the
227environmental conditions in which the experiment was conducted.
233To determine the radiative heat transfer coefficient between the absorption
234surface and the transparent cover (hr,a-c), both plates (opaque and gray for long-
235wavelength radiation) were considered:
17 10
18
2 2
(T p Tc )(T p Tc )
hr,a c
1 1
1
p c
236
237 (8)
238
2 2
hr,c s c (Tc Ts )(Tc Ts )
239 To determine the radiative heat transfer coefficient
240between the sky and the transparent cover (hr,cs), the sky was considered as a
241black body, while the transparent surface was considered as a gray body for
242long-wavelength radiation:
243 (9)
245The convective heat transfer coefficient between the cover and the external
246ambient (hw) was determined from the expression given by McAdams et al.
247(1954), which depends on wind speed (V).
Nu K f
hc , p c
249 h To calculate the convective heat transfer coefficient inside the
250collector, between the absorber plate and the cover (hc,p-c), the Nusselt number
251(Nu) was determined by the following equation:
252 (11)
253To calculate the fluid heat transfer coefficient between inclined plates, losses
254generated by forced-air flow were not considered, while the Nusselt number for
255natural convection was calculated as proposed by Hollands (1819):
*
* 1
1708(sin 1,8 )
1 ,6
1708 Ra cos( ) 3
Nu 1 1,44 1 1 1
Ra cos( ) Ra cos( ) 5830
256
19 11
20
257 (12)
258Where, is the collector tilt angle and air is considered as an ideal gas. The
259second and third terms (*) are used to calculate the Nusselt number only if they
260are greater than zero, otherwise they are eliminated from the equation (12).
g f Th 3
Ra
f f
261 Fluid properties, such as volumetric expansion coefficient,
262kinematic viscosity and thermal diffusivity, are required to determine the
263Rayleigh number (Ra).
264 (13)
265The properties of the air inside the collector were calculated as proposed by
266Tiwari et al. (2002), depending on fluid temperature (Tf) of each control volume
267in Celsius degrees.
268
G f C f (T f -T e )
269 I Ac Efficiency of the flat-plate solar air collector, both in the
270simulations and experimentally, was calculated using the following equation:
271 (14)
272Root mean square error (RMSE) was used to calculate the error associated
273with each model:
E
Dm Ds 2
274 n (15)
275
276Where, Ds represents the value of the simulated data for each model, Dm is the
277value of the measured data and n represents the number of data entries
278between 8:00 am and 10 pm.
21 12
22
279Root mean square error (RMSE) was used to compare the results for outlet fluid
280temperature obtained with both models and experimental data.
282To evaluate the performance of the static and dynamic models, a flat-plate solar
283air collector was built with the following dimensions: 2 m long (L), 1 m wide (W),
28413 cm high (C), 4 cm space between the cover and the absorber plate (H), an
285absorber plate and cover of 0.94 m wide (B) and an 9 cm thick insulating layer
286of (Ep), (Figure 4).
287
288 Figure 4. Diagram of the flat-plate solar air collector built.
294 Table 1. Physical and optical properties of the materials used for the
295 flate-plate solar air collector.
Material
Unit Aluminum Glass Polyester
insulating
Property layer
Density kgm-3 2700 2500 6.0
W(mK)
Thermal conductivity -1
209 0.81 0.068
J(kgK)-
Specific heat 1
909 670 -
Absorbance 0.80 0.08 -
Transmittance - 0.80 -
23 13
24
Emissivity 0.96 0.89 -
296
305A data acquisition system was implemented to measure and storage the
306collector operating variables. This system included temperature measuring
307sensors (NTC thermistors 640-10K) located at three different points in the
308absorber plate, with a sampling frequency of one minute. In addition, an air
309temperature sensor (DTH22 / AM2302) and an air flow sensor (GM8903) were
310placed at the collector outlet, with sampling frequencies of one minute and one
311second, respectively. Additional features are presented in Table 2.
312
25 14
26
313 Figure 5. Location diagram for temperature sensors (A) in the
314 absorber plate and air flow sensor (B) at the collector
315 outlet.
Sensor
Characteristics 640-10K DTH22 GM8903
Range -40 a 150 C -40 a 80 C 0 a 30 ms-1
Precision 0.5 % 0.5 % 3%
Resolution 0.1 C 0.1 C 0.001 ms-1
318Environmental data (solar radiation, air temperature and wind speed) were
319recorded at a weather station (Campbell Scientific, General Weather Station) of
320the College of Agricultural Engineering, University of Concepcin, Chilln
321Campus 3635'44.0" S 7204'46.3" W) on Saturday January 30, 2016 from 8:00
322am to 10:00 pm.
40 4
35 3.5
30 3
25 2.5
Temperature [C] Wind speed [m s-1]
20 2
Te V
15 1.5
10 1
9 111315171921
8 10121416182022
Time of day
328
329 Figure 6. Ambient temperature (Te) and wind speed (V), during
330 model validation tests.
331Moreover, the solar radiation incident on the 23 tilt collector is shown in Figure
3327.
27 15
28
1200
1000
800
600
Solar radiation [w m-2]
400
200
0
8 9 10111213141516171819202122
Time of day
333
334 Figure 7. Solar radiation incident on the solar air collector, facing
335 true north with a tilt of 23 respect to the horizontal line.
336Se registr adems la velocidad del aire a la salida del colector (Figura 7), y
337con estos se calcul el flujo msico del fluido en el interior del colector.
3.5
2.5
2
airspeed [m/s]
1.5
0.5
0
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Time of day
338
3413. RESULTS
343The following operating parameters were recorded during the tests: absorber
344plate temperature, measured at a point close to the collector outlet, air
345temperature at the collector inlet, temperature at the central part of the collector
346back side, ambient temperature, which corresponds to the fluid temperature at
29 16
30
347the collector inlet (Figure 8), incident solar radiation on the collector and air
348mass flow in the collector.
110
90
70
Temperature [C]
50
Tp Tf Ta Te
30
10
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Time of day
349
350 Figure 8. Absorber plate temperature (Ta) measured at a point near
351 the collector output, collector back side temperature (Tp),
352 fluid temperature at the collector outlet (Tf) and ambient
353 temperature (Te).
354The temporal evolution of the absorber plate temperature at the closest point to
355the air outlet, generated a Gaussian curve, with temperatures around 100 C at
356about 3:00 pm. Fluid temperature at the collector outlet, showed a gradual
357increase throughout the day, reaching its highest level (around 60 C) a few
358minutes before 5:00 pm, and then decreased until reaching the ambient
359temperature.
360Rate of the fluid flow was measured at collector outlet. Values ranged from 0.6
361and 1.3 m s-1 during the experimental tests and were used to calculate the
362mass flow of the air through the collector. Based on these data, collector
363efficiency was calculated.
3643.2 Simulation of a plane- plate solar air collector using the static and
365 dynamic models
366Collector performance was simulated using both models under the same
367environmental conditions as those during the experimental test, i.e. ambient
368temperature, solar radiation and wind speed. Temperatures of the cover,
369absorber plate and fluid at the collector outlet were obtained through
31 17
32
370simulations. The results are provided in Figures 9 and 10 and they correspond
371to the static and dynamic models results, respectively.
110
90
70
Temperature [C]
50
Tc Tf Ta Te
30
10
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Time of day
372
376Figure 9 shows the evolution of the temperature obtained in the simulation with
377the static model for each main component of the collector.
378The plate starts heating up about half an hour earlier than observed
379experimentally, reaching a maximum value of 105 C at 4:00 pm, while the fluid
380temperature does not exceed 50 C when the increase in fluid temperature is
381close to 12 C respect to the ambient temperature. In this case, the cover
382temperature is greater than the fluid temperature, which represents a
383phenomenon with no physical basis, since the fluid supplies heat to the cover
384by convection. Furthermore, as the cover is in direct contact with the
385environment, most heat loss occurs by convection. This phenomenon is
386observed in the static model because this does not consider the contribution of
387heat storage in the components of the system or the conductive heat flow on
388them.
33 18
34
110
90
70
Temperature [C]
50
Tc Tf Ta Te
30
10
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Time of day
389
390 Figure 10. Ambient temperature (Te), cover temperature (Tc), fluid
391 temperature (Tf) and absorber plate temperature (Ta),
392 obtained at the collector outlet with the dynamic
393 model.
404The results of the simulation with the dynamic model provided in Figure 11
405show the evolution of fluid temperature at the collector outlet, and temperature
406measured experimentally.
35 19
36
60
50
40
Temperature [C]
30
EX DM
20
10
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Time of the day
407
408 Figure 11. Measured (EX) and simulated outlet fluid temperature
409 using the dynamic model (DM).
410
411When comparing the results of the simulated curve obtained with the dynamic
412model with those of the experimental curve, an RMSE of 3.5 C is observed,
413with an average percentage error of 11.2 % and a standard error of 2.1 C. As
414observed in Figure 11, the dynamic model tends to slightly overestimate outlet
415temperatures of the fluid, especially when temperature reaches its maximum
416value.
60
50
40
Temperature [C]
30
EX EM
20
10
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Time of the day
417
418
421Figure 12, shows the results of the simulation with the static model. Fluid
422temperature at the collector outlet showed an RMSE of 5.3 C, with an average
37 20
38
423error of 11.7 %, and a typical error of 4.3 C compared to the value obtained in
424experimental measurements. As observed in Figure 12, the static model tends
425to underestimate fluid temperatures at the collector outlet.
426In addition, collector operational efficiency obtained with both models was
427compared with data obtained experimentally (Figure 13).
25
20
15
Eficiency [%]
10
EM DM EX
5
0
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Time of the day
428
429 Figure 13. Efficiency calculated with the static (EM) and
430 dynamic (DM) models in relation to efficiency
431 obtained experimentally (EX).
432
433In addition, operational collector efficiency was obtained experimentally and
434compared to the efficiency obtained with the use of both models. During
435operation, the maximum efficiency was recorded at 3:00 pm and reached a
436value of 18.2%, which is well below the maximum efficiency reported in the
437literature for this type of collector and that, in some cases, reaches values close
438to 50% (Lammardo and Baritto, 2010). On the day of measurement, an average
439collector efficiency of 12.6% was obtained experimentally. The collector
440efficiency obtained with the static model was 10.8% and an RMSE of 4.5%,
441while the dynamic model resulted in a value of 14.9% and an RMSE of 3.8%.
442Although the average efficiency in the static model is similar to that recorded
443experimentally, it does not necessarily represent the tendency of the
444experimental data, and therefore, it is not a good indicator by itself since the
445error associated with this simulation is greater.
39 21
40
446As can be observed in Figure 13, the dynamic model behaves similarly to the
447experimental data in terms of efficiency. Moreover, the static model results in
448very high values at the start of the day because the error associated with the
449fluid temperature directly affects the calculation of efficiency, especially during
450the time periods with less radiation. This model also tends to underestimate
451efficiency during the hours with higher radiation.
452
453CONCLUSIONS
454Two models (static and dynamic) were developed and used for simulating the
455operation of flat-plate solar air collectors. The results of each model were
456compared with experimental data.
457For the dynamic model, data of environmental variables were included, as well
458as the temporal evolution of parameters associated with heat loss of the
459system, mass flow and specific heat of the components of the system. This
460differs from previous studies since these parameters are not included.
461The error of each model was quantified, comparing results with the
462experimental data, which provided information related to the ability of models to
463simulate solar air collectors.
464When comparing data of air temperature at the collector outlet with those
465obtained using the dynamic model, it can be stated that this model generated
466the best results with an RMSE of 3.5 C, while the model static had an RSME
467of 5.1 C. The dynamic model had the best performance with an error of 3.8%
468compared to the static model that recorded an RMSE of 4.5%.
41 22
42
476simpler to implement than a dynamic model. However, this work proves
477experimentally that the dynamic model has a better fit to the experimental data
478than the static model.
43 23
44
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