CG-1190

REV C
JUNE 1999

OPERATION AND MAINTENANCE MANUAL

FOR

MODEL 7200 CONTROL SYSTEM

WITH
7150 DRIVE CABINET
VERSION 3 SOFTWARE

Controls & Structures Division

1915 Harrison Road
Longview, Texas 75604
 CAUTIONARY NOTICE
Although the manufacturer has attempted to detail in this manual all areas of possible danger
to personnel in connection with the use of this equipment, personnel should use caution when
installing, checking out, operating, and servicing this equipment. Care should be taken to
avoid electrical shock, whether the hazard is caused by design or malfunction.

The manufacturer is specifically not liable for any damage or injury arising from the failure to
follow the instructions contained in this manual or failure to exercise due care and caution in
the installation, operation, checkout, and service of this equipment.

PROPRIETARY NOTICE
All computer software, technical data, or other information pertaining to the
equipment covered by this manual is considered proprietary by Vertex
Communications Corporation. Such information is transmitted in this manual or
related documents for the benefit of Vertex customers and is not to be disclosed to
other parties verbally or in writing without prior written approval of Vertex
Communications Corporation. Additionally, this manual may not be reproduced in
whole or in part without written consent from Vertex Communications Corporation.

WARNING
THE CURRENTS AND VOLTAGES IN THIS EQUIPMENT ARE
DANGEROUS. PERSONNEL MUST AT ALL TIMES OBSERVE
SAFETY REGULATIONS.
 PLEASE READ THE FOLLOWING PRECAUTIONS
This manual is intended as a general guide for trained and qualified personnel who are aware of the
dangers of handling potentially hazardous electrical and electronic circuits. This manual is not
intended to contain a complete statement of all safety precautions that should be observed by
personnel in using this or other electronic equipment.

The installation, operation, maintenance, and service of this equipment involves risks both to
personnel and equipment and must be performed only by qualified personnel exercising due care.
Vertex Communications Corporation shall not be responsible for injury or damage resulting from
improper procedures or from the use of improperly trained or inexperienced personnel performing
such tasks.

During installation and operation of this equipment, local building codes and fire protection
standards must be observed.

WARNING
ALWAYS DISCONNECT POWER BEFORE OPENING COVERS,
DOORS, ENCLOSURES, GATES, PANELS, OR SHIELDS.
ALWAYS USE GROUNDING STICKS AND SHORT OUT HIGH
VOLTAGE POINTS BEFORE SERVICING. NEVER MAKE
INTERNAL ADJUSTMENTS OR PERFORM MAINTENANCE OR
SERVICE WHEN ALONE OR FATIGUED.

Do not remove, short-circuit, or tamper with interlock switches on access covers, doors, enclosures,
gates, panels, or shields. Keep away from live circuits.

WARNING
IN CASE OF EMERGENCY BE SURE THAT POWER IS
DISCONNECTED.
 TABLE OF CONTENTS

1.0 INTRODUCTION................................................................................ 1-1

1.1 Purpose............................................................................. 1-1
1.2 Scope ............................................................................... 1-1
1.3 Organization ...................................................................... 1-1
1.4 Technical Support .............................................................. 1-3
2.0 OVERVIEW OF THE 7200 ACS ....................................................... 2-1
2.1 General Information about the 7200 ACS ............................. 2-1
2.2 System Specifications......................................................... 2-2
2.3 System Configuration ......................................................... 2-3
2.4 System Hardware............................................................... 2-5
2.4.1 7200 ACU Hardware .......................................................... 2-5
2.4.1.1 Central Processing Unit Circuit Card Assembly ...................... 2-8
2.4.1.2 User Interface .................................................................... 2-8
2.4.1.3 Input/Output Printed-Circuit Board Assembly ......................... 2-8
2.4.1.4 Resolver-to-Digital Converter Printed-Circuit Board Assembly .. 2-8
2.4.1.5 Optical Encoder Daughter Board (AZ and EL) ......................... 2-8
2.4.1.6 Dual Channel Resolver to Digital Converter Printed
Circuit Board Assembly (POL and AUX POS) ......................... 2-9
2.4.1.7 ACU Chassis Assembly....................................................... 2-9
2.4.2 Antenna Drive Cabinet Hardware ....................................... 2-10
2.4.2.1 AZ and EL Drive Inverters.................................................. 2-12
2.4.2.2 Polarization Motor Control (POL and AUX POS) ................... 2-13
2.4.2.3 Drive Cabinet Control Logic ............................................... 2-13
2.4.2.4 Local Control ................................................................... 2-13
2.4.2.5 Drive Cabinet Overcurrent Protection .................................. 2-13
2.4.2.6 AZ and EL Drive Motors .................................................... 2-14
2.4.2.7 Absolute Position Transducers .......................................... 2-14
2.4.2.8 Axis Overtravel Limit Switches .......................................... 2-14
2.4.2.9 Drive Cabinet Low-Temperature Option .............................. 2-14
2.5 Controls and Indicators ..................................................... 2-15
2.5.1 7200 ACU Controls and Indicators ..................................... 2-15
2.5.1.1 The Power On/Off Switch ................................................. 2-15
2.5.1.2 The Alphanumeric Display ................................................. 2-15
2.5.1.3 The Keypad ..................................................................... 2-17
2.5.1.4 Drive Enable Switch ......................................................... 2-19
2.5.2 Drive Cabinet Controls and Indicators ................................. 2-19
2.5.2.1 Inverter Controls and Indicators ......................................... 2-20
2.5.2.2 Drive Cabinet Inverter Fault Status Reporting .................... ..2-21
2.6 System Functions............................................................. 2-21
2.7 Standby .......................................................................... 2-21
2.8 Manual Control Via the Portable Maintenance Control Unit ... 2-22
2.8.1 Manual Antenna Control from the Drive Cabinet .................. 2-23
2.8.2 Manual Antenna Control from the Antenna Control Unit ....... 2-23
2.9 Immediate Tracking .......................................................... 2-23
2.9.1 Move to Look Angles ........................................................ 2-23
2.9.2 Move to Longitude ........................................................... 2-24
2.9.3 Steptrack ........................................................................ 2-24
2.9.4 Star Tracking ................................................................... 2-24
2.10 Tracking Functions ........................................................... 2-25
i
 2.10.1 Intelsat 11-element Track.................................................. 2-25
2.10.2 Orbit Prediction Tracking ................................................... 2-25

3.0 THEORY ........................................................................................ 3-1

3.1 OPT .................................................................................. 3-1
3.1.1 Orbit Prediction .................................................................. 3-1
3.1.2 Orbit Determination ............................................................ 3-2
3.1.2.1 Short-term and Long-term OPT Solutions .............................. 3-2
3.2 Orbit Scan ......................................................................... 3-3
3.2.1 Orbit Scan Theory .............................................................. 3-3
3.2.2 Orbit Scan Operation .......................................................... 3-4

4.0 INSTALLATION AND INITIAL SETUP.............................................. 4-1

4.1 Overview .......................................................................... 4-1
4.2 Mechanical Installation ........................................................ 4-1
4.2.1 Antenna-Mounted Components............................................ 4-1
4.2.2 Installing the Drive Cabinet .................................................. 4-1
4.2.3 Installing the 7200 ACU ..................................................... 4-2
4.3 System Cabling .................................................................. 4-3
4.3.1 Drive Cabinet Main Power Connection .................................. 4-4
4.3.2 Connecting the Drive Motors to the Drive Cabinet.................. 4-5
4.3.3 Limit Switch Connections.................................................... 4-6
4.3.4 Installing the 7200 ACU Control Cable ................................. 4-7
4.3.4.1 Standard System 7200 ACU Control Cable Installation ....... ....4-7
4.3.4.2 Low-Temperature Option 7200 ACU Control
Cable Installation ................................................................ 4-8
4.3.4.3 PMCU With Position Display Option Installation ..................... 4-9
4.3.4.3.1 PMCU Connections ............................................................ 4-9
4.3.4.3.2 PMCU Display Setup ........................................................ 4-10
4.3.5 Resolver Connections.. .... 4-10
4.3.5.1 Optical Encoder Connections (Optional) .............................. 4-11
4.3.6 Analog Input Connections ................................................. 4-12
4.3.6.1 A/D Card Calibration ......................................................... 4-13
4.3.7 Remote Communications Connections ................................ 4-14
4.3.8 Remote Beacon Select and Summary Fault Connections ....... 4-15
4.4 Initial Power-Up and System Setup .................................... 4-15
4.4.1 Drive Cabinet Power-Up and Initialization ............................ 4-16
4.4.1.1 Initial Power-Up ............................................................... 4-16
4.4.1.2 Pulse-Width Modulation Inverter Drive Setup
(AZ and EL Drive Modules) ................................................ 4-16
4.4.1.2.1 Function Parameters ........................................................ 4-16
4.4.1.2.2 NTAC 2000 Inverter Drive Setup (Function Parameters) ....... 4-18
4.4.1.3 Drive Motor Phasing ......................................................... 4-19
4.4.1.3.1 AZ Motor Phasing ............................................................ 4-19
4.4.1.3.2 EL Motor Phasing ............................................................. 4-20
4.4.1.3.3 POL and AUX POS Motor Phasing ...................................... 4-20
4.4.1.3.4 Setting Position Parameters ............................................... 4-20
4.4.1.4 Electrical Limit Switch Tests and Preliminary Settings........... 4-20
4.4.1.5 AZ and EL Speed Adjustments........................................... 4-22
4.4.1.6 Setting Beacon Signal Level Slope ...................................... 4-22

ii
5.0 OPERATION ...................................................................................... 5-1
5.1 Introduction ....................................................................... 5-1
5.2 The 7200 ACS Menu System .............................................. 5-1
5.2.1 Multiscreen Menus ............................................................. 5-2
5.2.2 Menu Items ....................................................................... 5-3
5.3 The Help System................................................................ 5-3
5.4 System Prompts................................................................. 5-5
5.4.1 Error Messages for Incorrect Entries ..................................... 5-5
5.4.2 Confirmation Messages ....................................................... 5-6
5.5 Parameter and Data Storage ................................................ 5-6
5.6 Power-Up Procedures ......................................................... 5-6
5.7 Manual Movement of the Antenna ....................................... 5-7
5.7.1 Manual Movement from the Drive Cabinet (PMCU) ................ 5-7
5.7.2 Manual Movement from the ACU ......................................... 5-8
5.8 The 7200 ACS Main Menu.................................................. 5-8
5.8.1 Return to Standby (Stop Tracking) Function .......................... 5-9
5.8.2 Tracking Functions Menu .................................................... 5-9
5.8.2.1 Return to Standby (Stop Tracking) Function .......................... 5-9
5.8.2.2 Track a Target Menu ........................................................ 5-10
5.8.2.3 Modify Current Target Menu.............................................. 5-11
5.8.2.3.1 Manually Bias Target Function .......................................... 5-11
5.8.2.3.2 Tracking Signal Parameters Menu ...................................... 5-12
5.8.2.3.3 Reset OPT Target Function ............................................... 5-14
5.8.2.3.4 Set Star Time Bias Function ............................................. 5-14
5.8.2.3.5 Edit Current Target Menu .................................................. 5-14
5.8.2.4 Immediate Tracking Menu ................................................. 5-14
5.8.2.4.1 Move to Look Angles Menu .............................................. 5-15
5.8.2.4.2 Move to Longitude Menu ................................................. 5-16
5.8.2.4.3 Steptrack Menu .............................................................. 5-17
5.8.2.4.3.1 Steptrack Parameters ....................................................... 5-17
5.8.2.4.3.2 Edit Steptrack Parameters Menu ....................................... 5-19
5.8.2.5 Manual antenna control Function ....................................... 5-20
5.8.2.5.1 7200 ACU Keypad Momentary and Sticky Modes ............... 5-20
5.8.2.5.2 Manual Antenna Control from the ACU .............................. 5-21
5.8.2.6 Edit a New or Existing Target Menu.................................... 5-21
5.8.2.6.1 Target Name Parameter ................................................... 5-22
5.8.2.6.1.1 Creating a Target Name ................................................... 5-22
5.8.2.6.1.2 Editing a Target Name ..................................................... 5-23
5.8.2.6.1.3 Deleting a Target Name ................................................... 5-23
5.8.2.6.2 Tracking Mode Parameter ................................................. 5-24
5.8.2.6.3 Edit Target Parameters Menu ............................................. 5-24
5.8.2.6.3.1 Star Tracking Mode Parameters ........................................ 5-25
5.8.2.6.3.2 OPT Tracking Mode Parameters ........................................ 5-25
5.8.2.6.3.3 Intelsat 11-element (IESS-412)
Tracking Mode Parameters ............................................... 5-30
5.8.2.6.3.4 Move to Longitude Tracking Mode Parameters .................... 5-31
5.8.2.6.3.5 Move to Look Angles Tracking Mode Parameters ................ 5-31
5.8.2.7 Target Scheduler Menu ..................................................... 5-31
5.8.2.7.1 Track Schedule ............................................................... 5-32
5.8.2.7.2 Edit Schedule Menu ......................................................... 5-32
iii
 5.8.2.7.2.1 View/Edit Existing Entries Menu ........................................ 5-32
5.8.2.7.2.2 Add a New Entry Menu .................................................... 5-33
5.8.2.7.2.3 Delete One Entry Menu .................................................... 5-34
5.8.2.7.2.4 Delete ALL Entries Function .............................................. 5-34
5.8.3 Clear/Correct System Faults Function ................................. 5-34
5.8.4 Set User Level (and Passwords) Menu ................................ 5-37
5.8.4.1 7200 ACS User Levels ..................................................... 5-37
5.8.4.2 7200 ACS Passwords ...................................................... 5-37
5.8.5 Display System Status Menu ............................................. 5-38
5.8.5.1 Input States ..................................................................... 5-39
5.8.5.2 Output States .................................................................. 5-39
5.8.5.3 Optical Encoders .............................................................. 5-39
5.8.5.4 RDC States ..................................................................... 5-39
5.8.5.5 A/D States ...................................................................... 5-40
5.8.5.6 Position Loop Diagnostics.................................................. 5-41
5.8.5.7 Steptrack Statistics .......................................................... 5-41
5.8.5.8 OPT Statistics .................................................................. 5-42
5.8.5.9 Orbit Data ....................................................................... 5-43
5.8.5.10 Box Limits ....................................................................... 5-43
5.8.5.11 Background Tasks ............................................................ 5-44
5.8.5.12 Simulated Target .............................................................. 5-44
5.8.5.13 Star Viewing Windows ..................................................... 5-44
5.8.5.14 View Message Buffer........................................................ 5-46
5.8.5.15 Serial TRL Diagnostics ...................................................... 5-46
5.8.5.16 Power-Up Test Report ...................................................... 5-46
5.8.5.17 Firmware Version Information ............................................ 5-46
5.8.6 Edit System Configuration Menu ........................................ 5-47
5.8.6.1 Tracking Receiver Setup Menu........................................... 5-47
5.8.6.1.1 Receiver Controller Parameter ............................................ 5-48
5.8.6.1.2 Calibrating the Tracking Signal ........................................... 5-48
5.8.6.1.3 Tracking signal Parameters Menu ....................................... 5-48
5.8.6.1.4 Manual Antenna Control Function ...................................... 5-48
5.8.6.2 Steptrack Defaults Menu ................................................... 5-49
5.8.6.3 Position Encoder Configuration Menu ................................. 5-49
5.8.6.4 Motion Limits Menu .......................................................... 5-50
5.8.6.4.1 Soft Limits ...................................................................... 5-52
5.8.6.4.2 Motion Errors .................................................................. 5-53
5.8.6.4.3 Immobile and Reversed Errors ........................................... 5-53
5.8.6.4.4 Runaway Errors ............................................................... 5-54
5.8.6.5 Position Loop Parameters... ............................................... 5-55
5.8.6.6 Built-in Simulator Setup... ................................................. 5-56
5.8.6.6.1 Antenna Simulator Setup... .............................................. 5-56
5.8.6.6.2 Spacecraft Simulator Setup... ........................................... 5-57
5.8.6.7 Set UTC Date and Time... ................................................. 5-58
5.8.6.8 Site Data... ...................................................................... 5-59
5.8.6.9 RF/Geometry ................................................................... 5-61
5.8.6.10 Remote Port Configuration... ............................................. 5-62
5.8.6.11 User Interface Options Menu ............................................. 5-64
5.8.6.12 Tracking Restoration Options Menu .................................... 5-66
5.8.6.13 Factory Tests................................................................... 5-68
5.8.6.13.1 Video Tests ..................................................................... 5-68

iv
 5.8.6.13.2 Keyboard Test ................................................................ 5-69
5.8.6.13.3 Reset ACU to ROM Defaults ............................................. 5-69
5.8.6.13.4 I/O Loopback Tests ......................................................... 5-70
5.8.6.13.5 Force Faults Clear............................................................. 5-70
5.8.6.14 Message Printer Options... ................................................ 5-70

6.0 SITE ACCEPTANCE TEST PROCEDURE ......................................... 6-1

6.1 Preliminary Information ....................................................... 6-1
6.2 Drive Cabinet Line Voltage Measurements and Power-Up........ 6-1
6.3 Motor Phasing Tests ........................................................... 6-2
6.4 Limit Switch Tests ............................................................. 6-3
6.5 Drive Cabinet Inverter Parameters NTAC 2000 ...................... 6-5
6.6 Antenna Control System Configuration Parameters ................ 6-7
6.6.1 Position Encoder Configuration ............................................ 6-7
6.6.2 Motion Limits..................................................................... 6-8
6.6.3 Position Loop Parameters .................................................... 6-8
6.6.4 Site Data ........................................................................... 6-9
6.6.5 R/F Geometry .................................................................... 6-9
6.7 Manual Antenna Control Tests ............................................. 6-9
6.8 Software Limit Tests ........................................................ 6-11
6.9 Steptrack Tests................................................................ 6-13
6.9.1 Input Signal Variation........................................................ 6-13
6.9.2 Tracking Accuracy............................................................ 6-13
6.9.3 Miscellaneous Error and Fault Messages ............................. 6-14

7.0 MAINTENANCE ................................................................................ 7-1

7.1 Air Filter ............................................................................ 7-1

8.0 ENGINEERING DRAWINGS .............................................................. 8-1

APPENDIX A - Acronyms And Abbreviations ................................................. A-1

APPENDIX B - 7200 ACU Password Protection ............................................. B-1
APPENDIX C - 7200 Remote Monitor and Control .......................................... C-1
APPENDIX D - A/D Card Calibration Procedure & Two Speed
Resolver Calibration ............................................................... D-1
APPENDIX E - Tracking Tutorial For Operators ............................................... E-1
APPENDIX F - GPIB (IEEE-488) Request/Command Monitor & Control Protocol .. F-1
APPENDIX G - 7200 Troubleshooting Guide .................................................. G-1
APPENDIX H - Vendor Data ......................................................................... H-1
APPENDIX I - 7200 Menu Tree Software ...................................................... I-1
APPENDIX J - Technical Support .................................................................. J-1

v
 LIST OF FIGURES

2-1 7200 ACS Block Diagram ...................................................................... 2-3

2-2 7200 Antenna Control Unit Front Panel ................................................... 2-5
2-3 7200 Antenna Control Unit Functional Block Diagram ............................... 2-6
2-4 7200 Antenna Control Unit Top View ..................................................... 2-7
2-5 7200 Antenna Control Unit Side View..................................................... 2-7
2-6 Drive Cabinet Block Diagram ................................................................ 2-10
2-7 Drive Cabinet Assembly ....................................................................... 2-11
2-8 7200 Antenna Control Unit Display....................................................... 2-16
2-9 DOI Layout and Component Identification .............................................. 2-20
2-10 Portable Maintenance Control Unit ........................................................ 2-22
3-1 Orbit Scan Theory ................................................................................. 3-4

4-1 Mounting the 7200 ACU ....................................................................... 4-2

4-2 7200 Antenna Control System Cabling Diagram ....................................... 4-3
4-3 Drive Cabinet Assembly ......................................................................... 4-4
4-4 7200 Antenna Control Unit Rear Panel .................................................... 4-7
4-5 DOI Layout and Component Identification .............................................. 4-17

5-1 7200 ACS Menu System ....................................................................... 5-2

5-2 Multiscreen Menu ................................................................................. 5-2
5-3 Tracking Functions Menu System ........................................................... 5-3
5-4 7200 ACS Help Screen (Introductory Help) .............................................. 5-4
5-5 7200 ACS Help Screen (Parameter Help Screen) ...................................... 5-4
5-6 Parameter Edit Screen ........................................................................... 5-5
5-7 7200 ACU Main Menu Screen ................................................................ 5-8
5-8 Track a Target Screen ......................................................................... 5-10
5-9 Manually Bias Target Screen ................................................................ 5-11
5-10 Manual Antenna Control Screen ........................................................... 5-20
5-11 RDC States Display ............................................................................. 5-40
5-12 Soft Limits ...................................................................................... 5-52

7-1 7200 ACU Rear Panel Fan ..................................................................... 7-1

vi
 LIST OF TABLES

2-1 7200 ACS Specifications ....................................................................... 2-2

2-2 7200 ACU Keypad Controls ................................................................. 2-18
2-3 Drive Cabinet PMCU and Relay PCB Controls ........................................ 2-19

4-1 Motor Connections to the Drive Cabinet .................................................. 4-5

4-2 Limit Switch Connections to the Drive Cabinet ......................................... 4-6
4-3 Rear Panel Connectors 4-7
4-4 Control Cable Connections ..................................................................... 4-8
4-5 PMCU Connections ............................................................................... 4-9
4-6 Resolver Connections .......................................................................... 4-10
4-7 Optical Encoder Connections ............................................................... 4-11
4-8 Optical Encoder Connections Table 4-12
4-9 Position Display Unit Table ..4-12
4-10 Analog Input Connections .................................................................... 4-13
4-11 Standard Communication Port Connections (RS-232C)............................ 4-14
4-12 Communication Port Connections (RS-422) ........................................... 4-14
4-13 Remote Beacon Select and Summary Fault Terminal Strip ....................... 4-15
4-14 NTAC 2000 Drive Parameters .............................................................. 4-18

vii
5-1 Serial Tracking Signal Parameters ......................................................... 5-13
5-2 Analog Tracking Signal Parameters ....................................................... 5-13
5-3 Steptrack Parameters .......................................................................... 5-18
5-4 Star Tracking Parameters ..................................................................... 5-25
5-5 Spacecraft Parameters ......................................................................... 5-26
5-6 Calibrate Tracking Signal...................................................................... 5-26
5-7 OPT Parameters .................................................................................. 5-27
5-8 Advanced OPT Parameters ................................................................... 5-28
5-9 Non-Geosynchronous Support Parameters ............................................. 5-29
5-10 Intelsat 11-Element Parameters ............................................................ 5-30
5-11 Move to Longitude Parameters ............................................................. 5-31
5-12 Move to Look Angles Parameters .......................................................... 5-31
5-13 Clear/Correct System Faults ................................................................. 5-36
5-14 Finite State Machine States.................................................................. 5-41
5-15 Steptrack Statistics ............................................................................. 5-42
5-16 OPT Statistics .................................................................................... 5-42
5-17 Orbit Data Calculations ........................................................................ 5-43
5-18 Background Tasks ............................................................................... 5-44
5-19 Star Viewing Windows ........................................................................ 5-45
5-20 Position Encoder Configuration Parameters ............................................ 5-49
5-21 Motion Limits Parameters..................................................................... 5-51
5-22 Motion Errors...................................................................................... 5-53
5-23 Position Loop Parameters ..................................................................... 5-55
5-24 Antenna Simulator Parameters.............................................................. 5-57
5-25 Spacecraft Simulator Parameters .......................................................... 5-57
5-26 Site Data Parameters ........................................................................... 5-60
5-27 RF/Geometry Parameters ..................................................................... 5-61
5-28 Remote Port Configuration Parameters .................................................. 5-63
5-29 User Interface Options Settings ............................................................ 5-64
5-30 Tracking Restoration Options Parameters ............................................... 5-67
5-31 Message Printer Options Parameters ..................................................... 5-71

viii
 INTRODUCTION

1.0 INTRODUCTION

1.1 Purpose

This manual provides the user with the information necessary to install and operate
the Vertex Model 7200 Antenna Control System (ACS). Failure to follow the
instructions and all cautions and warnings provided in this manual may result in
improper installation and/or operation of the 7200 ACS.

1.2 Scope

This manual primarily contains the information related to the 7200 ACS, and
includes limited information about the antenna structure, the equipment used to
develop an analog tracking signal, and other equipment peripheral to the 7200
ACS.

1.3 Organization

This manual is divided into the following sections:

Section 1.0, Introduction, gives the purpose, scope, and organization of this
manual. Information for obtaining technical support is also included in this
section.

Section 2.0, Overview of the 7200 ACS, provides a general overview of the
system, including specifications, the functions of the system, and a
description of the controls and indicators.

Section 3.0, Theory of Operation, explains the theory of operation of the 7200
ACS.

Section 4.0, Installation, provides instructions for installing the 7200 ACS,
showing the connections of system cabling and explaining the setup and initial
power-up of the system.

Section 5.0, Operation, provides detailed information for configuring and

operating the 7200 ACS.

Section 6.0, Site Acceptance Test Procedure, contains the instructions for
testing the mechanical operation and software functions of the 7200 ACS.

1-1
INTRODUCTION

Section 7.0, Maintenance, provides information necessary for maintaining the

7200.

Section 8.0, Engineering Drawings, contains the engineering drawings for the
7200 ACU and the drive cabinet.

Appendix A, Acronyms and Abbreviations, lists the definitions of all acronyms

and abbreviations used in this manual.

Appendix B, 7200 ACU Password Protection, provides information to set,

change, and clear user passwords from the 7200 ACS. It also provides
information to disable password protection on the system.

Appendix C, 7200 Remote Monitor and Control, provides information useful

for setting up remote communications with the 7200 ACS.

Appendix D, A/D Card Calibration Procedure, contains instructions for

calibrating the Analog-to-Digital (A/D) card of the 7200 ACU. A field
calibration may be necessary if operational problems are incurred, or if
nonstandard tracking sources are used in the Automatic Gain Control (AGC)
mode.

Appendix E, Two-Speed Resolver Calibration, provides instructions for

calibrating the two-speed resolvers in the 7200 ACS.

Appendix F, Tracking Tutorial for Operators, provides instructions for quickly

setting up tracking with the 7200 ACS, eliminating the need to read the step-
by-step instructions in Section 5.0 of the manual.

Appendix G, 7200 Troubleshooting Guide, contains probable causes and

corrective action for troubleshooting the 7200 ACS.

Appendix H, Vendor Data, contains detailed information related to the

Sumitomo electronic motor controller modules (inverters) used in the drive
cabinet. The vendor Operations and Maintenance (O&M) manual is also
included.

Appendix I, 7200 ACU Menu Tree Software, contains the flow charts for the
7200 menu tree software version 2.10.11.

Appendix J, Technical Support, contains information on how to get technical

support and includes a Technical Inquiry Fax Form.

1-2
 INTRODUCTION

1.4 Technical Support

The 7200 Antenna Control Unit (ACU) contains context-sensitive, on-line help that
is easily accessible from any menu or submenu in the system by simply pressing
the [HELP] key on the 7200 ACU's front panel. For operational problems, a
troubleshooting guide is provided in Appendix G of this manual.

If assistance is needed that cannot be provided by accessing the on-line help or

referencing this manual, please refer to Appendix J for instructions on how to
obtain additional technical support.

1-3
INTRODUCTION

THIS PAGE INTENTIONALLY LEFT BLANK

1-4
 OVERVIEW

2.0 OVERVIEW OF THE 7200 ACS

2.1 General Information About the 7200 ACS

The 7200 ACS is an antenna pointing system, controlled manually or automatically,

that positions the antenna to receive the peak signal from one or more
communications satellites. The 7200 ACS uses microprocessor technology to
provide accurate antenna positioning, high reliability, and maximum system
flexibility. The system has the capabilities for rapid multiple satellite access, highly
sophisticated predictive tracking with inclined orbit satellites, and RS-232C, RS-
422, or IEEE-488 (Optional) remote control communications.

In two-axis applications, azimuth (AZ) and elevation (EL) controls are used to
position the antenna. The three-axis applications uses AZ, EL, and polarization
(POL) controls to position the antenna and feed assembly. The four-axes uses AZ,
EL, and two polarizations (POL & 4TH AXIS) to control the position of the antenna
and feed assembly. Variable speed inverters provide two-speed operation for AZ
and EL with continuously variable drive rates over a range of approximately 50 to 1.
The 7150 Drive Cabinet houses the drive controls and interfacing equipment to the
7200 ACS. The 7150 Drive Cabinet is normally mounted on the antenna
foundation.

A large 8-inch by 4-inch electrouminescent display and a sensible, uncluttered

keypad form a user interface which is fully menu-driven and includes context-
sensitive help messages. With much detail paid to the man-machine interface, the
7200 ACU provides straightforward access to an extremely versatile ACS.

The 7200 offers a number of operational modes including manual jog control,
several programmed positioning modes, "conventional" steptrack, and the
revolutionary Orbit Prediction Track (OPT) mode. OPT provides tracking
performance approaching that of monopulse control systems by combining efficient
steptrack operation with advanced orbital propagation algorithms to produce a
state-of-the-art, predictive tracking method. With OPT, the 7200 provides highly
accurate tracking with minimal initial data approximately 1.25 hours for initial
model development).

Two-speed motor control is provided as standard equipment, not through the use of
expensive clutched arrangements or dual-wound drive motors, but with standard
three-phase induction motors, controlled by solid state variable frequency inverters.
This approach not only provides a reliable and cost-effective means of two-speed
operation (with ratios of up to 50 to 1), but also allows for more precise positioning
than conventional Alternating Current (AC) motor control systems which simply use
contactors to switch motor power on and off. This is a result of the ability of the
inverter to "ramp" the motor speed up or down in a controlled manner rather than
simply removing motor power while at full speed. This can result in uncontrollable
coasting and inevitable "overshoot" of the target.
2-1
OVERVIEW

An optional cable allows the user to remotely control the antenna axes, using the
Portable Maintenance Control Unit (PMCU) located in the 7150 MCU.

2.2 System Specifications

As shown in Table 2-1, the 7200 ACS has specifications that reflect performance
sufficient for virtually any communications system antenna, as well as Tracking,
Telemetry, and Control (TT&C) applications. Tracking accuracy within 5 percent of
the receive antenna beamwidth are achievable due to the advantages provided in
the sophisticated OPT modeling. The overall tracking accuracy is related to the
resolution of the angular position display system, which is configured according to
individual system requirements.

TABLE 2-1 7200 ACS SPECIFICATIONS

FEATURE DESCRIPTION
Tracking Accuracy Nominally more than 10% of receive 3 dB beamwidth, RMS, in Steptrack mode.
Nominally 5% of receive 3 dB beamwidth, RMS, with valid model in OPT mode
(independent of orbit inclination).
Position Encoding 1)(Standard) Absolute, single-speed, brushless resolvers (size 11) and 16-bit monolithic
LSI tracking resolver-to-digital conversion Integrated Circuits (IC's) with 0.02 RMS
accuracy.
2)(Optional) Absolute, electrical two-speed, brushless resolvers (size 20) and paired LSI
tracking resolver-to-digital conversion IC's with 0.01 peak accuracy.
3)(Optional) Absolute optical encoders w/accuracies to 0.001 per special order.
Front Panel Position 0.01 Standard
Display Resolution 0.001 Optional (Available only with high accuracy encoding system options.)
Position Encoding Typically 1 LSB of resolver-to-digital conversion resolution
Repeatability
Input Power Drive cabinet: 208 VAC, three-phase, 60 Hz, 5-wire WYE. Current requirements
Requirements determined by motor horsepower. ACU: 120 VAC, 60 Hz; 200 VA (Nominal) *Other
line voltage interfaces available per specification
Horsepower Range 1/2 to 20 HP;
Others available per special order
ACU Tracking Analog(standard): Dual 0 to 10 VDC analog inputs, slope *0.2 V/dB; Contact closure
Receiver Interface outputs for selection of up to four tracking signals
Serial (TRL Series Receivers): Via M&C port or optional additional serial port
Remote RS-232C or RS-422 serial communications for remote monitor and control.
Communications IEEE-488 (GPIB) is available as an option.
Interface
Summary Alarm Normally closed dry contacts, rated 24 VDC at 1 amp
Output
System *ACU/drive cabinet interface (1) 25/C, #22 AWG
Interconnect *Resolver/ACU (2) three-shielded pair, #22 AWG (two-axis systems)
Cabling *(3) three-shielded pair, #22 AWG (three-axis systems)
*100 feet of interconnect cabling
*Additional cabling is available up to a maximum length of 1500 feet
*Two-speed and optical encoding systems cabling requirements specified for each
requirement
Environmental Rack-mounted equipment: Temperature - 0C to + 50C; Humidity - 90% non-condensing
Outside equipment: Temperature - -40C to +50C (Low temperature package necessary
below -10C) Humidity - 100% condensing.
Specifications subject to change without notice.

2-2
 OVERVIEW

2.3 System Configuration

Refer to Figure 2-1 for a typical overall block diagram of the integrated control
system. Items shown with solid interconnection lines represent fundamental system
components which provide automatic positioning for a two-axis system. Items
connected with a dashed line represent typical system options such as a tracking
receiver and/or POL motorization components or Customer-Furnished Equipment
(CFE) remote Monitor and Control (M&C) equipment.

Figure 2-1 7200 ACS Block Diagram

The standard main input voltage for the drive cabinet is 208/120 Volts (V) AC
three-phase WYE, or 380 - 415 VAC three-phase WYE; requiring a four-wire circuit,
plus a ground conductor. The actual current/power requirements for a given system
are essentially established by the drive motor characteristics with only a small
portion being used for control logic power. Other input voltages and frequencies are
available as options, as is single-phase input power (the drive motors remain three-
phase in this case as the inverter modules perform the required conversion). The
input power wiring connects to pressure-type lug terminals on the main circuit
breaker housing inside the drive cabinet.

NOTE: In all cases, power wiring to the drive cabinet must be sized
for the rated currents and voltage drop and installed by qualified
personnel in accordance with local codes.

2-3
OVERVIEW

Power for each of the drive motors is supplied from the drive cabinet through
double insulated cables which are run through conduit and other enclosures serving
as cable plenums and pull boxes. The motor power conductors connect to pressure-
type lugs on terminals in the drive cabinet and in the motor junction boxes. Motor
power wiring is sized for rated currents and voltage drops and is protected by
overcurrent devices as defined by the regulations of the National Electrical Code
(NEC), International Electrotechnical Commission (IEC), and Institute of Electrical
and Electronic Engineers (IEEE).

Overtravel limit switches for each axis are interfaced with the drive cabinet via
double insulated control cabling. In the drive cabinet, drive interlock logic is
provided for each direction of travel and a summary limit alarm is developed and
provided to the ACU for display. The limit switch cables connect to pressure-type
terminals at each limit switch and in the drive cabinet.

Axis drive commands and drive cabinet status signals are passed between the ACU
and drive cabinet through a 25 conductor, #22 AWG cable with a maximum length
of 1500 feet. The cable connects to a pressure-type terminal strip in the drive
cabinet and terminates into a 25-pin female D-connector at the rear of the ACU.

The AZ, EL, and POL (three-axis systems) and AZ, EL, POL and 4TH AXIS (four-
axis systems) transducers interface directly with the ACU via a shielded
multiconductor cable for each device. The standard configuration includes single-
speed, brushless resolvers that require six-conductor cables. The cables terminate
to flying leads at the resolver via solder or positive crimp connections and terminate
into male D-connectors at the ACU end (25-pin for AZ and EL; 9-pin for POL). Other
types of position transducers, including high accuracy two-speed resolvers and
absolute optical encoders, are available as options to accommodate critical
accuracy requirements.

In applications requiring closed-signal-loop tracking (Steptrack and OPT), a Direct

Current (DC) tracking signal is accepted through the ACU rear panel via a 9-pin D-
connector. The nominal tracking voltage input is in the range of 0 to 10 VDC, with
a slope of 0.2 V/decibels (dB) to 1.0 V/dB. Two A/D inputs are provided and the
second may be used either as a backup for the primary channel or as an input for
an alternate tracking source. Beacon select outputs are provided on a 7200 ACU
rear panel terminal strip, allowing remote manual or automatic beacon selection
with Vertex tracking receivers. If one of the optional Vertex TRL series of tracking
receivers is used, signal strength and beacon selection functions may be provided
via a serial link.

Full function remote control of the tracking system is facilitated through one or
more serial links configured at the factory for either RS-232C or RS-422 operation.
An IEEE-488, or GPIB, interface is also available. A form C summary alarm contact
is provided on the ACU rear panel user interface terminal strip TB1.

2-4
 OVERVIEW

2.4 System Hardware

The 7200 ACS consists of the following subsystems:

Model 7200 ACU

7150 Drive cabinet
Position Feedback Devices

The system interfaces with three-phase induction motors for AZ and EL positioning
and a single-phase AC synchronous stepping motors for POL rotation. Limit
interfaces are for normally closed switches that open upon engagement.

2.4.1 7200 ACU Hardware

The Model 7200 ACU is a technically advanced, specially designed, multitasking

embedded control computer that includes input and output circuitry sufficient for
interfacing with all other related tracking system components. The ACU hardware is
based upon the industrial Versa Module Europe (VME) bus architecture, providing
extreme versatility and reliability far above many other hardware platforms. Several
printed circuit cards and peripheral subassemblies, described in subsequent
paragraphs, are integrated in a custom chassis to comprise the ACU. The primary
components of the 7200 ACU are:

Front Panel Display Assembly Back Panel PCB

Analog Daughter PCB Two Power Supplies
Dual Channel RDC - PCB Computer Printed-Circuit Board (PCB)
Optical Encoder I/O PCB Single/Dual-Speed PCB
Optical Encoder PCB Keyboard PCB
Input/Output (I/O) PCB

The 7200 ACU front panel is shown in Figure 2-2. The 7200 ACU functional block
diagram is shown in Figure 2-3. Figures 2-4 and 2-5 show the top and side view of
the ACU respectively. (Refer to the engineering drawings in Section 8.0)

Figure 2-2 7200 Antenna Control Unit Front Panel

2-5
OVERVIEW

Figure 2-3 7200 ACU Functional Block Diagram

2-6
 OVERVIEW

Figure 2-4 7200 Antenna Control Unit Top View

Figure 2-5 7200 Antenna Control Unit Side View

2-7
OVERVIEW

2.4.1.1 Central Processing Unit Circuit Card Assembly

The 7200 ACU uses the Motorola 68030 32-bit microprocessor as the Central
Processing Unit (CPU), providing sufficient computing power for the sophisticated
control and tracking algorithms used by the ACU. A dedicated VME CPU circuit
card is provided, which includes the CPU, Read-Only Memory (ROM), Random
Access Memory (RAM), bus control circuitry, and nonvolatile memory control
circuitry, providing efficient and reliable system operation.

2.4.1.2 User Interface

One of the most striking and advanced features of the 7200 ACU is the user
interface, which combines an 8-inch by 4-inch electroluminescent display with a
custom 24-station keypad to provide the most straightforward, powerful, and user-
friendly operating platform in the industry. As shown in Figure 2-2, the 7200 ACU
front panel layout is uncluttered and offers a logical format for the display of
information.

2.4.1.3 Input/Output Printed-Circuit Board Assembly

The I/O PCB provides the electrical interface between the ACU and the drive
cabinet. In addition, the I/O card serves as the interface between the CPU and the
ACU rear panel status inputs and control outputs, and also incorporates an A/D
daughterboard with interfaces for the DC tracking voltage inputs. VME bus
interface circuitry is also provided to accommodate the regulation of data transfer
between the I/O circuit card and the CPU circuit card.

2.4.1.4 Resolver-to-Digital Converter Printed-Circuit Board Assembly

The Resolver-to-Digital Converter (RDC) PCB accepts analog inputs from the
antenna-mounted resolvers (via the rear panel termination circuit card) and provides
a binary digital encoded representation of the pointing angles for each axis to the
CPU. VME bus interface circuitry is included, based upon CPU and RDC timing
requirements. The standard configuration is for single-speed resolvers and 16-bit
encoding; however, the RDC PCB can be configured to accept dual-speed resolver
inputs and provide higher resolution as required. In addition, alternate means of
position encoding are available, including high accuracy absolute optical encoders,
in which case an alternate position interface circuit card is provided.

2.4.1.5 Optical Encoder Daughter Board (AZ and EL)

The OE daughter card is mounted on a standard I/O card. This card takes the EIA-
422A serial encoder data and converts it to 24 bits for use by the CPU. Two CPLD's
are employed to convert the buffered serial data to parallel data for use by the CPU.
The card reads each encoder about 4000 times per second.

2-8
 OVERVIEW

2.4.1.6 Dual Channel Resolver-to-Digital Converter Printed-Circuit

Board Assembly (POL and 4TH AXIS)

The Resolver-to-Digital Converter (RDC) PCB accepts analog inputs from the
antenna-mounted resolvers (via the rear panel termination circuit card) and provides
a binary digital encoded representation of the pointing angles for the POL and 4TH
AXIS to the CPU. VME bus interface circuitry is included, based upon CPU and RDC
timing requirements. The standard configuration is for single-speed resolvers and
16-bit encoding; however, the RDC PCB can be configured to accept dual-speed
resolver inputs and provide higher resolution as required.

2.4.1.7 ACU Chassis Assembly

The ACU is housed in a custom chassis assembly which mounts in a standard 19-
inch Electronics Industry Association (EIA) rack, requiring 7-inches of vertical rack
space. The nominal overall dimensions of the ACU chassis are: 7-inches tall by 19-
inches wide by 20-inches deep. A five-slot VME card cage, which interfaces the
CPU, I/O, and RDC PCB's, is mounted to the inside of the chassis top plate. The
top plate is hinged at the rear of the chassis and includes a locking support arm to
facilitate convenient front-side access to the card cage. The front panel display and
keyboard and their respective control circuit cards are supported by studs
connected to the front panel.

A VME backpanel PCB serves as the bus interface and DC power supply distribution
system for the CPU, I/O, and RDC PCB's. Two of the five slots are available for
future expansion and/or customized features.

A PCB mounted to the ACU rear panel accepts all external wiring and connectors
(with the exception of the line cord) and serves as a "break-out" device with
connections to each of the circuit boards in the card cage.

Two thermally controlled cooling fans are provided to ensure operation of the ACU
internal components well within device ratings. The fans are powered from the
+12 V supply and have sensors which monitor temperature in the card cage and
adjust fan speeds accordingly.

Power for all ACU components is provided by two power supply assemblies which
are mounted to the bottom plate of the chassis. The primary power supply is of
the multiple output, switched mode type, providing output voltages of +5 and
12 VDC for all logic and control circuits, with the exception of some of the
position encoding PCB circuitry. A secondary, linear power supply operating at
24 VDC is used to power sections of the RDC circuitry. Nominal power
requirements for the ACU are 200 VA at 120 or 240 VAC, 50 or 60 Hertz (Hz).

2-9
OVERVIEW

Both power supplies used in the 7200 ACU have an automatic shutdown feature in
case over-current or over-temperature conditions occur. The system also has a line
fuse on the rear power entry module in case of catastrophic failure. Radio
Frequency Interference (RFI) suppression is provided by an input line conditioning
filter.

2.4.2 Antenna Drive Cabinet Hardware

The standard motor drive cabinet is a freestanding, foot-mounted aluminum NEMA-

4X enclosure with overall dimensions of approximately 36-inches tall by 30-inches
wide by 10-inches deep. The aluminum cabinet provides outstanding corrosion
protection even in the harshest of environments.

A functional block diagram of the drive cabinet is shown in Figure 2-6.

Figure 2-6 Drive Cabinet Block Diagram

2 - 10
 OVERVIEW

The drive cabinet consists of the following major components:

Portable Maintenance Control Unit

Main and Inverter Drive Circuit Breakers
EMERGENCY STOP SWITCH
AZ Variable Speed AC Drive Unit (Inverter)
EL Variable Speed AC Drive Unit (Inverter)
24 VDC Power Supply
Control Circuitry for the POL Motors (In Three-Axis and Four-Axis Systems)

Figure 2-7 shows the major components of the drive cabinet. Refer to the
engineering drawings in Section 8.0.

Figure 2-7 Drive Cabinet Assembly

2 - 11
OVERVIEW

The Portable Maintenance Control Unit (PMCU) located inside the 7150 Drive
Cabinet allows the operator to control antenna movement from the proximity of the
antenna.

The MAIN CIRCUIT BREAKER controls the main power to the drive motors, the limit
switches, and the drive cabinet, but does not provide power to the 7200 ACU.
Each inverter has an individual circuit breaker for protection.

The EMERGENCY STOP switch (on the outside of the drive cabinet), when pressed,
removes power from the drive motors by opening the drive enable contactor.

The AZ and EL inverters provide pulse-width-modulated motor current, allowing

continuously variable drive rates over a range of up to 50 to 1.

The 24 VDC power supply provides operating voltage to the drive cabinet relay
circuit board.

Relay PCB accepts all limit switch status inputs and controls the commands to the
inverter drives and the POL motors.

2.4.2.1 AZ and EL Drive Inverters

One of the critical advantages of the 7200 ACS over many other systems is the
use of variable frequency drive inverters to control the speed of standard three-
phase induction motors for AZ and EL antenna motion. This approach has several
distinct advantages over the commonly used and simplistic on/off contactor control
of motor power. First, inverters allow Vertex to offer two-speed control in a
standard configuration without the problems associated with special dual-wound
motors or clumsy clutching arrangements. Secondly, the inverters offer precision
motor control by ramping motor speeds up and down in a controlled manner rather
than simply switching full motor power on and off and having to contend with
inertial coasting of the motor rotor and the related axis overshoot. In addition to
these two distinct advantages, the inverter drives offer superior motor protection
through sophisticated electronic motor overcurrent protection. Motor current is
continuously monitored and compared against allowable levels for different
conditions. Should the actual measured current exceed the allowable levels, the
inverter trips and the drive is disabled. The inverter then has the capability to
automatically reset and continue operation, provided the current remains within
allowable limits.

2 - 12
 OVERVIEW

2.4.2.2 Polarization Motor Control (POL and 4th Axis)

A three-axis system uses a Single-speed POL AC synchronous stepping motor for

feed assembly rotation (POL). In the four-axis system a pair of Single-speed POL AC
synchronous stepping motors are used for feed assembly rotation. Both POL motors
are controlled and powered from the 7150 MCU. Drive power to the POL motor(s)
is switched, according to the required direction of rotation, by relays located on the
Relay PCB. A resistance-capacitance (RC) network in the drive cabinet provides the
proper phase relationship to each motor.

2.4.2.3 Drive Cabinet Control Logic

Motor drive commands and interlock functions in the drive cabinet are performed
with relay logic operating at +24 VDC, which is derived from a regulated power
supply. Commands can be received from the ACU, or PMCU, for motor speed and
direction. The Drive Reset is controlled from the Relay PC board and the Emergency
Stop is located on the right side of the enclosure. The drive cabinet relay logic then
commands the axis drives accordingly. Likewise, limit switches mounted on the
structure activate relays in the drive cabinet upon engagement to form axis
interlocks and provide the appropriate fault reporting to the ACU.

2.4.2.4 Local Control

Local (Maintenance) control of the antenna drives is facilitated through a set of

switches on the PMCU in the drive cabinet. A MAINT/REMOTE switch located on
the Relay PCB allows the operator to select between ACU control and local drive
cabinet control. With the select switch set to the MAINT position, ACU control is
disabled; however, all status reporting remains fully operational at the ACU.

2.4.2.5 Drive Cabinet Overcurrent Protection

As described in paragraph 2.4.2.1, "intelligent" electronic overcurrent protection is

provided for AZ and EL drive motors by the variable frequency inverters. In addition,
there are several other protection devices integral to the drive cabinet. The inverter
inputs are individually protected by circuit breakers essentially to offer short-circuit
protection in the event of a drive inverter catastrophic failure. The +24 VDC logic
power supply line input a back panel mounted circuit breaker. In three-axis and
four-axis systems, the POL motor circuit(s) are individually protected by a circuit
breaker. A main input power circuit breaker is also provided, which serves as an
internal disconnect for the entire cabinet.

2 - 13
OVERVIEW

2.4.2.6 AZ and EL Drive Motors

Three-phase induction gearmotor assemblies are utilized for actuation of the AZ and
EL axes. The motors are sized based upon deadweight, frictional, and wind-loading
requirements, as well as the required axis velocities. The standard motors can be
connected for either 208 or 380 - 415 VAC three-phase input, based upon the line
voltage available to the drive cabinet. The motors have sealed, permanent,
synthetic grease lubricated bearings and the gearboxes are lubricated with synthetic
gear oil, minimizing maintenance requirements.

2.4.2.7 Absolute Position Transducers

Angular position feedback is provided by absolute position transducers (resolvers)

for each axis. The standard configuration includes size 11 single-speed, brushless
resolvers which, combined with the position encoding circuitry in the ACU, yield an
accuracy of 0.02 degrees, root mean square (RMS). The resolver reference voltage
for the standard devices is 4.6 V RMS, at 2500 Hz.

Encoding system options include electrically wound two-speed resolvers or absolute

optical encoders to provide increased resolution and accuracy. With the two-speed
option, an overall control system accuracy of 0.01 degree peak error is achieved.
In this configuration, dual monolithic resolver-to-digital conversion IC's are used in
the ACU with bit rotation techniques incorporated to significantly increase binary
resolution. Various optical encoder configurations allow for resolution and accuracy
levels commensurate with the most demanding system applications.

2.4.2.8 Axis Overtravel Limit Switches

Overtravel is prevented in each direction for each axis of rotation by electrical limit
switches with normally closed (open upon limit engagement) contacts. The
switches are designed with double break contacts such that movement of the
switch actuator in either direction opens a corresponding set of discrete contacts.
In this manner, only one limit switch assembly is required for each axis. Each
switch is mounted with bracketry which includes adjustable strikers for each
direction of travel.

2.4.2.9 Drive Cabinet Low-Temperature Option

The standard 7200 ACS drive cabinet is rated to operate in an outside ambient
temperature range of 14 F (-10 C) to 122 F (+50 C). For systems where the
ambient temperature will fall below 14 F (-10 C), an optional low-temperature
package is available for the drive cabinet.

2 - 14
 OVERVIEW

For the low-temperature option package, a 200 watt forced air convection heater
with integrated fan and wall insulation are installed inside the drive cabinet. Over
current protection is provided by a individual circuit breaker sized to the wattage
and input voltage of the heater. When the thermostat inside the drive cabinet
registers a temperature below 41 F (5 C), the heater is activated and heats the
air inside the drive cabinet. An external thermostat shuts the heater off when
outside air exceeds 41 F (5 C). The heated air maintains the internal
temperature of the drive cabinet to within the standard operating temperature
range.

2.5 Controls and Indicators

The controls and indicators for the 7200 ACS are located on the ACU and inside
the drive cabinet. The EMERGENCY STOP button is located on the outside of the
drive cabinet and additional optional emergency stop switches may be provided at
other locations.

2.5.1 7200 ACU Controls and Indicators

The controls and indicators for the ACU are located on the front panel and on the
rear panel. The following paragraphs describe the functions of the ACU controls
and indicators.

2.5.1.1 The Power On/Off Switch

The power on/off switch is located on the rear of the 7200 ACU in the power entry
module. When the switch is set to the on position, power is applied to the two
power supplies in the ACU.

2.5.1.2 The Alphanumeric Display

The 7200 ACU user interface combines an 8-inch by 4-inch electroluminescent

display with a custom 24-station keypad to provide the most straightforward,
powerful, and user-friendly operating platform in the industry. Figure 2-8 shows
each section of the 7200 ACU display, and each section is described in detail in the
following paragraphs.

2 - 15
OVERVIEW

Figure 2-8 7200 Antenna Control Unit Display

The display is divided into upper and lower sections: the upper section (approximately
60 percent) is dedicated to real-time information display, and the lower section is
used for interactive mode selection, configuration, editing, and help messages. In the
real-time display section, "current pos" AZ and EL angles are displayed in single-high,
single-wide characters. A user-configurable alphanumeric field to the left of the
current position angles allows for labeling (naming) the display, primarily to aid
identification in multiple-antenna stations. The line of information directly below the
current position information (also double-high characters) identifies the target
currently being accessed by the system. If the system is in the process of moving
from one target to another, or in a program tracking mode of operation, the target (or
next position) angles are also displayed directly below the current position angles.

Immediately below the target name field is a line of information that displays the
current mode of operation and pending modes. The current target shown in Figure 2-
8 is GSTAR III and the mode status line shows that the current tracking mode is
OPT.

Shown in the field above the current position angles are current time [local and/or
Coordinated Universal Time (UTC)], user level (Monitor, Operator, or Supervisor) and
tracking signal status and level. Each of these items may be blanked out by the user
if not required in a particular application (refer to paragraph 5.8.6.11, for information
on user interface options).

2 - 16
 OVERVIEW

System fault status is reported in inverse, double-high, double-wide characters in the

field below the Tracking mode status line. In the event of multiple fault conditions,
the fault messages are scrolled continuously at approximately one-second intervals.
An audible alarm (if the alarm option is turned on) accompanies any major fault and
may be silenced from the front panel keypad (refer to paragraph 5.8.6.11, for
information on user interface options).

The lower portion of the display allows fully menu-driven selection of control modes,
parameter editing, etc. A logical tree structure provides for easy and efficient system
operation with minimal reliance upon system operation manuals. One item in each
menu is always highlighted by an inverse-video cursor which is controlled by keypad
direction keys. The [ENTER] key then selects the highlighted item either for mode
selection or edit functions. A dedicated [HELP] key and context-sensitive help
messages serve to remind the operator of operational procedures.

The display control PCB receives commands from the CPU through a serial link and
provides appropriate decoding and driver functions for illumination of the display.

2.5.1.3 The Keypad

Commands from the keypad are decoded and serialized through a dedicated keypad
control PCB and sent to the CPU through a serial link shared with the display control
serial link. A speaker located on the keypad control circuit board provides an audible
alarm for fault conditions. Refer to Table 2-2 for explanations of the function of each
key.

2 - 17
 OVERVIEW

TABLE 2-2 7200 ACU KEYPAD CONTROLS

CONTROL FUNCTION
Moves the selection cursor up. The up arrow moves the cursor from the bottom item in the right
column to the top of the left column, but does not wrap from the top of the left column to the bottom
of the right column. Also used to toggle between preprogrammed choices for tracking modes, naming
targets, etc. (refer to Section 5.0 of this manual).
Moves the selection cursor down. The down arrow moves the cursor from the top item in the left

column of a menu to the bottom of the right column, but does not wrap from the bottom of the right
column to the top of the left column. Also used to toggle between preprogrammed choices for
tracking modes, naming targets, etc. (refer to Section 5.0 of this manual).

Moves the selection cursor to the right. In a multicolumn menu, the right arrow moves the selection
cursor from the left column to the right column, but does not wrap the selection cursor from the right
column to the left column.

Moves the selection cursor to the left. In a multicolumn menu, the left arrow moves the selection
cursor from the right column to the left column, but does not wrap the selection cursor from the left
column to the right column.

PG DN When pressed simultaneously with [SHIFT] key, changes display to the next page for multiscreen
menus. Has no effect on single-screen menus.

PG UP When pressed simultaneously with [SHIFT] key, changes display to the previous page for multiscreen
menus. Has no effect on single-screen menus.

ENTER Selects the currently highlighted item.

PRIOR Returns to the last screen viewed before the user pressed [ENTER] or [HELP]. During in-line editing,
restores data to the value it had before [ENTER] was last pressed.
When pressed simultaneously with the [SHIFT] key, returns to the Main menu. NOTE: If the [MAIN]
MAIN
key is pressed while editing data, all changes that have been made are lost.

STOP Stops movement of the antenna when pressed. KEYBOARD STOP flashes on the screen in double-
high letters. If the audible alarm is turned on, the alarm sounds until the [SHIFT] and [RESUME] keys
are simultaneously pressed.

RESUME When pressed simultaneously with the [SHIFT] key, resumes tracking when a tracking mode is
interrupted by keyboard stop.

HELP Provides access to the context sensitive help screens from anywhere in the menu system.

SHIFT Allows the use of the shift functions shown in white letters on the keyboard.

+/- Used when entering numerical parameters if that range includes negative numbers. Also used to
toggle between Momentary and Sticky keypad mode for the ACU keypad.

YES/NO Toggles between YES and NO when setting parameters or when changing operating modes for the
system.

A/B Toggles the display between POL only, 4TH AXIS only, and POL and 4TH AXIS ( Active on Four-axis
system only)

The period is used to choose between POL and 4TH AXIS in a four-axis system.

EXP Used for entering exponents into numeric data fields.

In Manual antenna control mode, moves POL clockwise (CW). Has no other use.

In Manual antenna control mode, moves POL counterclockwise (CCW). Has no other use.
The numeric keys are used for entering numerical data. Hexadecimal digits A - F may be entered by
0-9
pressing the [SHIFT] key and 0 - 5, respectively.

2 - 18
 OVERVIEW

2.5.1.4 Drive Enable Switch

When the DRIVE ENABLE switch is in the out position, it is illuminated, and the drive
motors are enabled through the drive enable contactor. When the DRIVE ENABLE
switch is in the in position, and not illuminated, the drive motors are disabled, and a
message is displayed on the screen of the 7200 ACU.

2.5.2 Drive Cabinet Controls and Indicators

The drive cabinet contains the following controls and indicators located on the PMCU
and the Relay PCB. The functions of each control is described in Table 2-3.

TABLE 2-3 DRIVE CABINET PMCU AND RELAY PCB CONTROLS

CONTROL FUNCTION
MAINT/REMOTE The MAINT/REMOTE switch is located on the Relay PCB. When set to the REMOTE
position, transfers control to the 7200 ACU. When set to MAINT> the PMCU has control
of the system. The remote mode is selected when the switch is in the UP position.
Maintenance mode is selected when the switch is in the DOWN position.

DRIVES RESET The DRIVES RESET pushbutton is located on the Relay PCB. If the AZ or EL inverter trips,
the RESET button restores operation.
Located on the PMCU. SLEW SPEED/TRACKING SPEED select switch - Selects the AZ
AZIMUTH SPEED
drive speed (functional in MAINT mode only). SLEW SPEED - This speed is programmed in
ADJUST
to the AZ drive and sets the AZ high speed drive rate. TRACKING SPEED - This speed is
programmed in to the AZ drive and sets the AZ low speed drive rate.

AZIMUTH CW & CCW Located on the PMCU, when this switch is turned to CW and held it rotates the Azimuth
SWITCH in the CW direction at the speed determined by the AZIMUTH SPEED ADJUST Switch
until the switch is released. When the switch is released it returns to center and the
motion ceases. This switch when turned to CCW and held rotates the Azimuth in the
CCW direction at the speed determined by the AZIMUTH SPEED ADJUST Switch until the
switch is released. When released the switch returns to center and the motion ceases.
Located on the PMCU. SLEW SPEED/TRACKING SPEED select switch - Selects the EL
ELEVATION SPEED
drive speed (functional in MAINT mode only). SLEW SPEED - This speed is programmed in
ADJUST
to the EL drive and sets the EL high speed drive rate. TRACKING SPEED - This speed is
programmed in to the EL drive and sets the EL low speed drive rate.

ELEVATION UP & DN Located on the PMCU. This switch when turned to UP and held rotates the Elevation in
SWITCH the UP direction at the speed determined by the AZIMUTH SPEED ADJUST Switch until
the switch is released. When the switch is released it returns to center and the motion
ceases. This switch when turned to DN and held rotates the Elevation in the DN direction
at the speed determined by the AZIMUTH SPEED ADJUST Switch until the switch is
released. When released the switch returns to center and the motion ceases.
CONTROL POWER Provides circuit protection for the DC power supply that provides 24 VDC for control
CIRCUIT BREAKER circuits.

CONTROL POWER The Light-Emitting Diode (LED) is located on the Relay PCB and illuminates green when
LED power is ON.

MAIN CIRCUIT Provides circuit protection for Entire drive cabinet power circuits.
BREAKER

DRIVE(S) CIRCUIT Provides individual circuit protection for each drive.

BREAKER

RECEPTACLE CIRCUIT Provides circuit protection for the duplex utility outlet on the leg of the drive cabinet.
BREAKER (if installed)

2 - 19
OVERVIEW

2.5.2.1 Inverter Controls and Indicators

Figure 2-9 describes the controls and indicators on the inverters inside the drive
cabinet.

NTAC-2000 AC drives are supplied with a Digital Operator Interface (DOI) located
on the front of the drive. The DOI can be used to operate the drive, change
program parameters and to display drive operating conditions. See Figure 2-9 below
for DOI layout and component identification. See the NTAC 2000 Drive instruction
manual for detailed descriptions of these operators.

LCD DISPLAY - ESCAPE Key - LOCAL LED -

LOCAL/REMOTE
shows drive Press to cancel When illuminated,
Press after SHIFT
operation input or to exit Run/Stop and
to toggle control
conditions and set-up mode. Speed control are
between DOI
program settings. from the DOI. FAULT LED -
and terminals.
When blinking,
the drive has shut
off due to a
protective trip.
The LCD will
show cause.
NTAC SPEED 1800 RPM LOCAL JOG LED -
2000 TORQUE 100 %FL FAULT
illuminates to
indicate operation
in the Jog mode.
LOC
MAINT OPT
REM
ESC
7 8 9 JOG JOG BUTTON -
Press & hold to
run at Jog speed.
I/O MAP MODE A EXEC F
FWD LED -
NUMERIC KEYPAD
Direct entry of 4 5 6 ENT R illuminates to
indicate Forward
numbers or access
to upper functions commanded.
BASIC ADVAN DISPLAY
after pressing
SHIFT.
1 2 3
I REV LED -
illuminates to
indicate Reverse
MOTOR PROG commanded.

0 .
SHIFT 0
(RESET) FWD/REV
BUTTON - Press
to toggle between
Fwd & Rev
command.
UP/DOWN Keys -
SHIFT Key - Press Press to change
before another key to value RUN LED -
RUN BUTTON -
access upper function. incrementally. illuminated
Press to start the
Press after SHIFT indicates drive is
drive.
to position cursor. running.

ENTER Key - STOP (RESET) STOP LED -

press to accept BUTTON - press illuminated
and store value or to Stop the drive indicates drive
to display set or to reset a fault. stopped. Blinking
speed when drive indicates stop
is not running. command.

Figure 2-9 DOI Layout and Component Identification

WARNING
DO NOT USE THE FORWARD, REVERSE OR JOG BUTTONS ON THE INVERTER
DRIVES TO MOVE THE ANTENNA. THE LIMIT SWITCHES WILL NOT STOP THE
ANTENNA MOVEMENT AND POSSIBLE STRUCTURAL DAMAGE TO THE
ANTENNA CAN OCCUR

2 - 20
 OVERVIEW

2.5.2.2 Drive Cabinet Inverter (Motor Controller) Fault Status Reporting

The inverters in the drive cabinet monitor both internal and motor status and provide
fault detection by displaying fault messages on the display on the inverter control
panel and a contact closure on the line to the 7200 ACU. The fault messages are
detailed in the NTAC 2000 instruction manual.

2.6 System Functions

The 7200 ACS offers a full complement of standard antenna position control modes
as well as a number of advanced tracking modes. For automatic tracking, the 7200
ACS incorporates a new approach to control system operation with a unique target-
oriented environment, which provides for the establishment of unique system
characteristics for multiple targets (satellites). In this manner, each target to be
accessed is user-configured with tracking mode, tracking signal frequency and slope,
etc., and a target-specific data base is established for any predictive or programmed
tracking data relative to the target. Once configured, tracking for a target is initiated
and maintained in a fully automatic manner simply by invoking the "name" of the
target. This greatly enhances normal operation of the system by reducing the level of
required operator expertise and intervention.

Configuring a target includes the establishment of an operational mode to be used for

accessing that target. The following paragraphs describe the available control modes
for the system in some detail. It should be noted that configuration of a new target
or editing of an existing target configuration is a relatively simple matter, with the
ACU user interface prompting the user for any required information in logical order.
As a result, the system essentially allows for direct mode entry with the target
configuration being accomplished in real time. For more information on configuring
targets, refer to paragraph 5.8.2.6.

2.7 Standby
In Standby mode, the antenna is not being commanded to move in any axis from the
ACU. The AZ and EL inverters are powered-up but are not enabled, and brakes are
set on systems equipped with brakes. Real-time status, time, signal level, and
position information is being displayed on the ACU front panel along with any current
fault information. In Standby mode, the ACU is in an active wait state for
instructions from the front panel or computer interface.

2 - 21
OVERVIEW

2.8 Manual Control Via Portable Maintenance Control Unit (PMCU)

Manual control of antenna position is provided from the drive cabinet PMCU (Figure
2-10) or the ACU user interface.

Figure 2-10 Portable Maintenance Control Unit

2 - 22
 OVERVIEW

2.8.1 Manual Antenna Control from the Drive Cabinet

Manual control of each axis is provided at the drive cabinet using the PMCU, primarily
to facilitate antenna maintenance. Setting the MAINT/REMOTE switch located on
the Relay PCB panel to MAINT mode transfers control of the system to the PMCU,
allowing maintenance to be performed on the system.

Therefore, with this switch in the MAINT position, the ACU cannot assume control.
With the switch in the REMOTE position, the ACU has control of the system and the
PMCU is inoperative.

2.8.2 Manual Antenna Control from the Antenna Control Unit

Real-time manual jog control is provided at the ACU by dedicated keys on the keypad
(one key for each direction of travel) which are activated by selecting Manual antenna
control from the ACU Main menu (refer to paragraph 5.8.2.5). For the AZ and EL
axes, pressing the jog keys results in corresponding low speed motion of the
antenna. Pressing the jog keys while pressing the [SHIFT] key results in high speed
antenna motion. POL jog control (3-axis systems) is single-speed only. 4TH AXIS jog
control (4-axis systems) is also single-speed.

2.9 Immediate Tracking

The 7200 ACU provides four immediate tracking modes as described in the following
paragraphs. These tracking modes are accessed from the Main menu by selecting
Tracking functions.... For more information on these tracking modes, refer to
paragraph 5.8.2.4.

2.9.1 Move to Look Angles

In this mode of operation, the system moves the antenna to a preprogrammed set of
AZ, EL, and POL(s) coordinates (look angles), and then actively maintains the antenna
at that position. During the operation, the antenna is moved at slew (fast) speed
until relatively close to the target, and then automatically switches to track (slow)
speed for final positioning. Positioning is complete when the axis position feedback
reflects antenna positioning to within a user-definable deadband around the target
angles. (Refer to paragraph 5.8.2.4.1.)

2.9.2 Move to Longitude

This mode is identical to Move to look angles, except that the user enters a longitude
on the geostationary arc instead of AZ and EL coordinates. The ACU computes the
AZ and EL coordinates from the given longitude. (Refer to paragraph 5.8.2.4.2.)

2 - 23
OVERVIEW

2.9.3 Steptrack

Steptrack mode provides automatic periodic positioning of the antenna for maximum
receive signal strength as measured at the ACU tracking signal input. The 7200 ACU
utilizes the Vertex Adaptive Steptrack (AST) algorithm to perform the function of
conventional steptrack peak signal optimization, eliminating the random "guessing"
errors associated with predetermined fixed scan patterns. AST employs alternate AZ
and EL peaking operations based upon a mathematical relationship between the
change in receive signal level and a given change in angular antenna position. For
each axis, an initial fixed-size step is taken, and signal strength levels before and after
the step are used to determine the magnitude and direction of the corrective
(peaking) step required. Once the peak position is determined, flags are set,
indicating the direction of travel of the satellite so that the initial step for the next
peaking operation will tend to move the antenna along the satellite ephemeris. This
feature greatly reduces the errors introduced by the "wrong" guess made during
significant portions of the daily satellite drift by algorithms which consistently make
initial steps in a given direction.

Steptrack peaking operations are performed at user-definable time intervals, or when

the receive signal level falls below a user-settable threshold. Steptracking parameters,
including tracking signal frequency, cycle time, track threshold, etc., are established
for each target, allowing maximum versatility for the system. (Refer to paragraph
5.8.2.4.3.)

2.9.4 Star Tracking

Automatic Star tracking is provided as an aid in performing antenna gain calculations

by the radio star method. Such measurements require consistent, accurate
positioning along the path of a star with relatively high velocity. This can be done by
manual positioning, but automatic pointing allows for more accurate tests, performed
in less time. Automatic pointing for stars including Cassiopeia A, Taurus, and Orion is
supported, based upon site location coordinates.

2 - 24
 OVERVIEW

2.10 Tracking Functions

The 7200 ACU allows a user to configure up to 50 targets for establishment of

target-specific data bases (refer to paragraph 5.8.2.6). The following tracking modes
are available:

Move to look angles (refer to paragraph 2.9.1)

Move to longitude (refer to paragraph 2.9.2)
Intelsat 11-element
Orbit Prediction Tracking (OPT)
Star tracking (refer to paragraph 2.9.4)

2.10.1 Intelsat 11-element Track

In this mode, the antenna is moved according to pointing data generated using the
Intelsat Eleven Parameter Model. The ACU accepts element sets as distributed by
Intelsat, as well as local site data, and calculates the corresponding predicted AZ and
EL positions along the ephemeris. The antenna is then moved to the predicted
positions with sufficient frequency to maintain pointing within a user-selectable
deadband around the theoretical values. Again, the data for a given target is
maintained in a dedicated data base for that target and is continually updated to
provide appropriate positioning anytime the target is accessed (within time of validity
constraints).

2.10.2 Orbit Prediction Tracking

The OPT system provides exceptional short-term and long-term pointing capabilities
by combining orbital mechanics with modern modeling and error analysis techniques.
Orbital mechanics are used to provide a model of the satellite's and earth's surface
motion. The modeling and error analysis takes pointing data collected in Steptrack
operations and finds the satellite orbital parameters and systematic errors caused by
the mechanical structure which provide the best least squares solution. The orbital
parameters and systematic errors are then fed back through the orbital mechanics
models to determine antenna look angles at any future point in time. The models
accurately match the "real world" and provide excellent real world results. (Refer to
paragraph 3.1).

2 - 25
OVERVIEW

THIS PAGE INTENTIONALLY LEFT BLANK

2 - 26
 THEORY

3.0 THEORY
This section provides in-depth information on OPT and Orbit scan, two of the more
advanced features of the 7200 ACS.

3.1 OPT

3.1.1 Orbit Prediction

OPT is the algorithm used by the 7200 ACS to predict the position of a spacecraft
based upon its previous motion. The basic principle proposes that if the
spacecraft's position, velocity, and all of the forces acting upon it are known, its
position can be predicted at any time in the future.

An "OPT model" is what is referred to in orbital mechanics as an orbital element

set. An orbital element set describes the position and velocity of an orbiting body
at some particular time (the epoch time, or simply, the epoch). OPT's position
predictions are made by taking the orbital element set and using the data it
provides, along with the computed forces acting on the spacecraft, to predict the
position of the spacecraft at the desired time.

The prediction is performed using an algorithm called a propagator. A propagator

takes an orbital element set at some epoch, and produces an orbital element set at
a later epoch. OPT uses two different propagators in its operations:

Two-body propagator: Where only the earth's force on the spacecraft is

considered and earth is modeled as a sphere with uniform mass.
Multibody propagator: Where the following effects on the spacecraft are
considered:
- Earth's gravity, including a geopotential model (accounting for the
nonuniformity of the earth's gravitational field).
- Sun's gravity.
- Moon's gravity.
- Solar radiation pressure on the spacecraft.

The two-body propagator is the simplest and fastest, and provides quick solutions
while accounting for the most significant factor affecting the spacecraft's motion.
The multibody propagator, although more complex, provides a more accurate model
of the spacecraft's actual motion.

3-1
THEORY

3.1.2 Orbit Determination

An orbital element set is composed by making an initial guess of the orbit and then
generating positions from this guess, using the propagators described previously.
These positions are compared with the positions gathered by AST. The differences
between AST data and propagator-generated data are used to determine a
correction to the orbit. The process is repeated until the RMS error between the
AST data and the propagator-generated data is minimized. The algorithm used to
perform this is referred to as the solver.

The orbit must be periodically re-solved in order to remain accurate. Theoretically,

if all of the forces acting upon the spacecraft are known at any time, the orbital
element set can be predicted forward to any desired time. However, all of the
forces are not known at all times. The largest unknown force comes from the
station-keeping maneuvers performed in order to keep the spacecraft in the desired
orbit. Station-keeping is only performed periodically (typically once every few
days). If the orbit is determined from data after a maneuver has taken place, then
station-keeping has no effect on the validity of the orbit solution until a new
station-keeping maneuver is performed.

The two-body propagator does not take into account any forces except those
generated by the Earth's gravity, and even then, only a simplified model is used. A
position prediction from a two-body propagator has an error that grows with time
due to the omission of these forces in the orbit determination.

Neither propagator can account for varying effects on the ground. The primary
ground errors affecting the system are:

Wind loading of the antenna.

Thermal distortion of the antenna, caused by non-uniform solar heating.

Both of these factors affect the data collected by AST. However, OPT is able to
separate ground errors from the orbital solution by taking advantage of the fact that
the spacecraft's motion must follow Newton's laws. This information is retained
as two error terms, one per axis. These error terms are used to correct future
position predictions.

3.1.2.1 Short-term and Long-term OPT Solutions

OPT generates three distinct types of orbital solutions:

Short-term solution using two-body propagator (ST)

Long-term solution using two-body propagator (LT2b)
Long-term solution using multibody propagator (LTmb)

3-2
 THEORY

All of these solutions are generated using the method described previously. The
differences in the solutions are due to the time span of AST data used, and the
propagator used. The ST will use up to the last 10 hours of data available, while
the LT (2b and mb) will use up to the last 73 hours of data available.

Assuming that tracking is started on a target with no stored AST data, the first ST
solution will be available for use approximately 90 minutes after tracking begins.
The first LT2b solution will be available 18 hours after tracking begins. The first
LTmb solution will be available 35 hours after tracking begins.

The choice of which solution is used for tracking is made by comparing, after each
steptrack cycle, the peak position with the predicted positions from all available
models. The solution which produces a position closest to the steptrack peak is
used.

3.2 Orbit Scan

The 7200 ACU has a satellite locating algorithm referred to as Orbit scan. The
purpose of Orbit scan is to locate satellites in inclined operation. This method is
superior to other scanning methods such as Box Scan, Spiral Scan, or Raster Scan.
Orbit scan will only search the most probable path of the satellite and not waste
time in empty sky.

The Orbit scan mode is a user-selectable option on the OPT tracking. When
correctly set up, Orbit scan will be used when no OPT solutions exist, and no signal
is available at current pointing or at box center for the designated target.

3.2.1 Orbit Scan Theory

This scan method will only be effective for geosynchronous satellites in inclined
operation. It is assumed that the satellite owners are attempting to hold nominal
longitude and a near circular orbit.

The 7200 ACS creates a set of orbital parameters to place the ascending node at
nominal longitude and provide the estimated inclination. The resulting trajectory will
follow the most likely path for a satellite in this type of operation. From the site
point of view, this produces a figure 8 (approximately) which is followed from box
center. The system always starts by traveling north from box center, all the way
around the figure 8 and back to box center (refer to Figure 3-1). This will work
correctly regardless of site to satellite orientation. (Note: Figure 3-1 shows the scan
in terms of latitude/longitude. The trajectory will look different in terms of AZ/EL
based on site position and satellite position.)

3-3
THEORY

Figure 3-1 Orbit Scan Theory

3.2.2 Orbit Scan Operation

To use Orbit scan it is necessary to have correct site information loaded in the site
parameters. When an OPT target is built, the user must provide the nominal
longitude (degrees east) and an estimated inclination. Then the Orbit scan
parameter must be enabled. (Note: The longitude range is NOT used by Orbit scan
but is used to set up Box limits for the target's operation.)

When the target is selected for tracking, if no solutions are available, the system
will follow this sequence. If Box limits are enabled, then OPT will check to see if
the system is currently inside the box. If not, the system will go to box center.
Then it will check for a signal. If no signal is received, and Orbit scan is enabled,
OPT will calculate a satellite trajectory which places the ascending node at the
nominal longitude and provides an inclination equal to the estimated inclination
provided.

The trajectory is assumed to be a circular orbit with a sidereal period. This

trajectory is then followed in steps equal to a 5 dB signal change based on the 3 dB
beamwidth of the antenna. The signal level is monitored throughout the operation.
If the level rises 0.5 dB above the Low signal level set for the target, the satellite is
assumed to be acquired. If no satellite acquisition occurs after one pass, the system
will stop at box center and issue an OPT cannot track alarm.

It should be noted that the Orbit scan is only used when no OPT solutions exist for
a given target. Once a solution exists, the scan will NOT be used, no matter how
old the solution may be or if there is no signal at the solution's position.

At acquisition, the system enters steptrack to peak the antenna and then begins
standard OPT operation.

3-4
THEORY

3-5
 INSTALLATION

4.0 INSTALLATION AND INITIAL SETUP OF 7200/7150

WARNING
Always disconnect power before opening covers, doors, enclosures, gates,
panels, or shields. Never make internal adjustments or perform maintenance
or service when alone or fatigued. Main power connections and grounding
should be performed by qualified personnel. Keep away from live circuits; be
familiar with the equipment and don't take chances. In case of emergency, be
sure to disconnect power before touching equipment or personnel in contact
with the equipment.

4.1 Overview

This section of the manual provides the information necessary for the installation
and initial setup of the 7200/7150 ACS for all modes of operation, including
connection details for the remote serial interface. Appendix C of this manual
contains the remote interface protocol.

The system installation and setup instructions are presented in the following
general order.

Mechanical Installation
System Cabling
Power-Up and Setup

4.2 Mechanical Installation

4.2.1 Antenna-Mounted Components

Mechanical interfaces for the antenna and motors vary with the specific equipment
provided and are detailed in the drawing package supplied with each antenna.
Proper and complete installation of the motors, resolvers, and limit switches is
imperative for safe and accurate system operation. Refer to the mechanical
drawings supplied in the appropriate drawing package separate from this manual for
mechanical interface details and complete this phase of installation first.

4.2.2 Installing the Drive Cabinet

Refer to Vertex foundation and conduit layout drawings for recommended locations
of the drive cabinet. Use the following procedures to install the drive cabinet.

4-1
INSTALLATION

1. Locate the drive cabinet as close as possible to the antenna without obstructing
the full range of antenna movements.

2. Center the drive cabinet over any conduit stub-ups to facilitate conduit
termination and wire pulling.

3. Attach the drive cabinet to the foundation using at least two 1/2-inch concrete
anchors on each leg.

4. Using a set of knock-out punches, punch conduit holes in the bottom of the
drive cabinet to facilitate conduit entry. Install conduits.

4.2.3 Installing the 7200 ACU

Determine the location of the 7200 ACU in the rack. Refer to Figure 4-1 for details
of rack mounting.

Figure 4-1 Mounting the 7200 ACU

1. In the rack rail, countersink the mounting holes for the threaded strip.

2. Install the threaded strips but do not tighten the bolts.

3. Insert mounting brackets between the rack and the threaded strips.

4. Install telescopic slides onto the mounting brackets but do not tighten.

5. Slide the 7200 ACU into the rack-mounted telescopic slides.

6. Adjust the rack-mounted telescopic slides until the ACU is level and slides smoothly in
and out of the rack.

7. Tighten the threaded strips and the mounting brackets after the telescopic slides are
adjusted.

8. Using four No. 10 screws, secure the 7200 ACU to the rack.

4-2
 INSTALLATION

4.3 System Cabling

The following paragraphs describe the cabling and list the connections for the 7200
ACS. Cables must be connected from the antenna to the drive cabinet, from the
drive cabinet to the 7200 ACU, and from the antenna to the 7200 ACU. Power
must also be provided from CFE power distribution points to the drive cabinet and
ACU. Be sure the cables are connected correctly and securely because proper
functioning of the system during power-up is important for the protection of the
equipment and for timely completion of the installation. Refer to Figure 4-2.

Figure 4-2 7200 Antenna Control System Cabling Diagram

4-3
INSTALLATION

4.3.1 Drive Cabinet Main Power Connection

Always follow applicable local electrical safety codes when installing wire and
cables.

1. If conduit is not installed, use chase nipples with bushings or other suitable
means to protect the wire and cables.

2. Check the main breaker size in the drive cabinet to determine required power
conductor size for this installation.

3. If the wire from the distribution panel to the drive cabinet is long, increase wire
size to keep the voltage drop to less than 5 percent of nominal.

NOTE: The prime power required for the standard drive system
is 3 phase WYE, 5-wire with ground. Other prime power
configurations are available by special order. The neutral wire of
the power system must be installed for proper operation.

4. Connect the three-phase line leads to the line side (top) of the main circuit
breaker in the upper right corner of the drive cabinet. Refer to Figure 4-3 for a
drawing of the drive cabinet.

Figure 4-3 Drive Cabinet Assembly

4-4
 INSTALLATION

5. Tag the neutral wire with white electrical tape and connect the wire to one of
the large terminals marked N on TB1 in the lower right corner of the drive
cabinet.

6. Tag the ground wire with green and yellow electrical tape and connect the wire
to one of the large green terminal blocks labeled with a G or a ground symbol on
TB1.

4.3.2 Connecting the Drive Motors to the Drive Cabinet

To connect the drive motors to the drive cabinet, refer to Table 4-1 and use the
following procedures.

NOTE: The AZ and EL motors require 3-phase conductors and

a ground conductor.

TABLE 4-1 MOTOR CONNECTIONS

TO THE DRIVE CABINET
DRIVE CABINET DEVICE FUNCTION
TB1
Az-U Az Motor Phase 1
Az-V Az Motor Phase 2
Az-W Az Motor Phase 3
EL-U EL Motor Phase 1
EL-V EL Motor Phase 2
EL-W EL Motor Phase 3
POL CW POL Motor POL Motor CW
POL CCW POL Motor POL Motor CCW
N POL Motor POL Motor Common
4TH AXIS CW POL Motor 4TH AXIS Motor CW
4TH AXIS CCW POL Motor 4TH AXIS Motor CCW
N POL Motor 4TH AXIS Motor Common

1. Wire the AZ and EL motors for the appropriate system voltage by following the
motor wiring diagrams inside the motor terminal box or on the motor nameplate.

2. Connect the AZ motor leads to TB1 terminals labeled Az-U, Az-V, and Az-W.

3. Connect the motor ground wire to the ground terminal.

4. Connect the EL motor leads to TB1 terminals labeled EL-U, EL-V, and EL-W.

4-5
INSTALLATION

5. Connect the motor ground wire to the ground terminal.

If 2-axis system perform steps 1-5.

If 3-axis system perform steps 1-9.
If 4-axis system perform steps 1-13.

6. Connect the wire from terminal 1 of the POL motor to the TB1 terminal labeled
POL CW in the drive cabinet.

7. Connect the wire from terminal 3 of the POL motor to the TB1 terminal labeled
POL CCW in the drive cabinet.

8. Connect the wire from terminal 2 of POL motor to TB1 terminal labeled N.

9. Connect the 4TH AXIS motor case ground to the ground terminal on TB1 in the
drive cabinet.

10. Connect the wire from terminal 1 of the 4TH AXIS motor to the TB1 terminal
labeled POL CW in the drive cabinet.

11. Connect the wire from terminal 3 of the 4TH AXIS motor to the TB1 terminal
labeled POL CCW in the drive cabinet.

12. Connect the wire from terminal 2 of 4TH AXIS motor to TB1 terminal
labeled N.

13. Connect the 4TH AXIS motor case ground to the ground terminal on TB1 in the
drive cabinet.

4.3.3 Limit Switch Connections

Connect the limit switches to TB1-1 through TB1-9 on the drive cabinet as shown
in Table 4-2. Note that normally closed (open upon limit) contacts are required.

TABLE 4-2 LIMIT SWITCH CONNECTIONS TO THE DRIVE CABINET

DRIVE CABINET TB1 DEVICE FUNCTION
1 Az Limit Switch Az CW Limit
2 Az Limit Switch Az Limit Common
3 Az Limit Switch Az CCW Limit
4 EL Limit Switch EL Up Limit
5 EL Limit Switch EL Limit Common
6 EL Limit Switch EL Down Limit
7 POL Limit Switch POL CW Limit
8 POL Limit Switch POL Limit Common
9 POL Limit Switch POL CCW Limit
10 4TH AXIS Limit Switch 4TH AXIS CW Limit
11 4TH AXIS Limit Switch 4TH AXIS Limit Common
12 4TH AXIS Limit Switch 4TH AXIS CCW Limit

4-6
 INSTALLATION

4.3.4 Installing the 7200 ACU Control Cable

The procedures for installing the 7200 ACU control cable are different for the
standard product and a system with the optional low-temperature package. For
standard system installation, refer to paragraph 4.3.4.1, and for systems with the
optional low-temperature package, refer to paragraph 4.3.4.2 for control cable
installation procedures.

4.3.4.1 Standard System 7200 ACU Control Cable Installation

1. Connect one end of the 25-conductor control cable (Belden 8459 or equivalent)
to the 25-pin connector labeled DRIVE INTERFACE (J10) on the back of the
7200 ACU (refer to Figure 4-4). Refer to Table 4-4A for a pin-out and the
function of each conductor.

2. Connect the other end of the 25-conductor cable to the 25-point terminal strip
TB2 inside the drive cabinet (refer to Table 4-4A).

TABLE 4-3 REAR PANEL CONNECTORS

REF DESIG TYPE GENDER
J4 DB-25 SOCKET
J5 DB-25 PLUG
J6 DB-9 SOCKET
J7 DB-25 SOCKET
J8 DB-25 SOCKET
J9 DB-9 PLUG
J10 DB-25 PLUG
J11 DB-25 SOCKET
J12 DB-9 SOCKET
TB1 20 PIN COMPRESSION CARD EDGE

Figure 4-4 7200 Antenna Control Unit Rear Panel

4-7
INSTALLATION

TABLE 4-4A CONTROL CABLE CONNECTIONS

DRIVE CABINET 7200 ACU FUNCTION
TB2 J10
1 1 AZ CW Command
2 2 AZ Common
3 3 AZ CCW Command
4 4 EL Up Command
5 5 EL Common
6 6 EL Down Command
7 7 POL CW Command
8 8 POL Drives Enable Command
9 9 POL CCW Command
10 10 Summary Limit
11 11 4TH AXIS CW Command
12 12 4TH AXIS Drives Enable Command
13 13 4TH AXIS CCW Command
14 14 AZ Fault
15 15 EL Fault
16 16 E Stop Return
17 17 Sum Limit, Az Fault, EL Fault Common
18 18 Sum Limit, Az Fault, EL Fault Common
19 19 E Stop Command
20 20 No Connection
21 21 AZ High Speed Command
22 22 EL High Speed Command
23 23 Drives Enable
24 24 Local Maint Status
25 25 Local Maint Status Return
TABLE 4-4B CONTROL CABLE CONNECTIONS
DRV CAB TB1 7200 ACU J5 FUNCTION
Rx(+) 19 RS-422 Receive
Rx(-) 6 RS-422 Receive Not
SHLD 20 Shield

4.3.4.2 Standard System 7200 ACU RS-422 Cable Installation

1. Connect one pair of the two twisted pair control cable (Belden 8162 or
equivalent) to the 25-Pin connector labeled (J5) RS422/485 on the back of the
7200 ACU (refer to Figure 4-4). Refer to Table 4-4B for a pin-out and function
of each conductor.

4-8
 INSTALLATION

2. Connect the other end of the two-twisted pair cable to terminal strip TB1
inside the drive cabinet (Refer to Table 4-4B)Cabinet (refer to Table 4-3).

4.3.4.3 Portable Maintenance Control Unit (PMCU) With Position

Display Option Installation

The PMCU with Position Display (Optional) is provided for local control at the
antenna. It is located inside the 7150 MCU.

4.3.4.3.1 PMCU Connections

The following table gives the terminal numbers and a description of the terminals of
the PMCU terminal strip (J5) on the relay Printed Circuit Board (PCB) and the MS
connector located on the back plate of the 7150 drive cabinet. The connections on
TB1 are for the RS-422 that is used on the optional PMCU display. This information
is for reference only.

TABLE 4-5 PMCU CONNECTIONS

RELAY PCB "J" CONNECTORS DESCRIPTION MS CONNECTOR PIN OUT
J5-1 INTERRUPT RTN B
J5-2 MAINT. INTERRUPT A
J5-3 AZ CW N
J5-4 AZ/EL COMMON E
J5-5 AZ CCW P
J5-6 AZ SLEW J
J5-7 EL UP L
J5-8 EL DN M
J5-9 EL SLEW K
J5-10 POL CW G
J5-11 POL COMMON F
J5-12 POL CCW H
J5-13 4TH AXIS CW C
J5-14 4TH AXIS CCW D
J5-15 NC
J5-16 NC
J4-13 +24 VDC W
J4-11 VDC COMMON X
TB1 TERMINAL STRIP
RS-422 Rx RS-422 RECEIVE R
__
RS-422 Rx RS-422 RECEIVE NOT S
SHLD SHLD T
NC U
NC V
NC Y
NC Z

4-9
INSTALLATION

4.3.4.3.2 PMCU Display Setup

In order for the PMCU display to operate, the serial link connections must be in place
between the ACU and drive cabinet, and the RS422 (J5 or Port 2) serial port must be
setup properly in the ACU. Failure to perform the following steps will result in a LINK
LOSS fault on the PMCU display. The PMCU will still be able to control the antenna
locally.

1. Complete the serial link connections between J5 (RS422) on the ACU and TB1 in
the drive cabinet. Refer to Table 4-4B for connection description. Refer to Table 4-
12 for a complete RS422 pin-out of port J5.

2. From the 7200 ACU Main Menu, select Edit System ConfigurationRemote Port
Configuration. Setup the following parameters. Please be aware that you must
save the changes to the port configuration before the new settings become valid.

Port = 2
Baud (bps) = 9600
Parity = None
Data bits = 8
Stop bits = 1
Shell = PMCU
Handshake = None

4.3.5 Resolver Connections (4th Axis System Only)

Connect each end of the respective cables to the POL resolver and J6, and the 4th
Axis resolver and J12. Use the following correlation shown in Table 4-6A. J6 &
J12 are 9-pin D connectors. Refer to Figure 4-4 for location of the connectors on
the ACU.

NOTE: Connect shield leads at the ACU connector end only. Do not
allow the shield leads to come into contact with one another or with
the resolver case. At the antenna end, tape each lead separately.
Connecting shields at both ends creates a current path (ground loop)
which may cause erratic position readings.

TABLE 4-6A RESOLVER CONNECTIONS

7200 ACU J6, & J12 FUNCTION RESOLVER LEAD COLOR
2 R1 Red/White
8 R2 Yellow/White
9 S1 Red
5 S2 Yellow
4 S3 Black
3 S4 Blue
1,6,7 Shield Not Connected at Resolver
* Shielding pairs: R1-R2, S1-S3, S2-S4.

4 - 10
 INSTALLATION

The connections for two-speed, size 20 resolvers are provided in Table 4-6B.
Connect each end of the respective cables to the AZ resolver and J8, and the EL
resolver and J7, following the correlation shown below. J7 and J8 are 25-pin D
connectors. Refer to Figure 4-4 for location of the connectors on the ACU.

TABLE 4-6B
RESOLVER CONNECTIONS (SIZE 20) TWO-SPEED
7200 ACU FUNCTION RESOLVER PIGTAIL LEAD COLOR AND
J7, J8 CIRCULAR CONNECTOR PIN NUMBER
2 R1 Red/White 6
8 R2 Black/White 7
9 S1 Red 1
5 S2 Yellow 4
4 S3 Black 2
3 S4 Blue 5
10 S11 red/green 8
13 S12 yellow/green 11
11 S13 black/green 9
14 S14 blue/green 12
1,6,7,12,15 Shield Not Connected at Resolver
No Connection Reserved 3
No Connection Reserved 10

* Shielding pairs: R1-R2, S1-S3, S2-S4, S11-S13, S12-S14.

If position readouts bobble or do not track to antenna motion, refer to Section 5.0
in Appendix G, Troubleshooting Guide, of this manual.

4.3.5.1 Optical Encoder Connections (Optional)

This section applies only if optical encoders are used for the azimuth and elevation
transducers.

TABLE 4-7
OPTICAL ENCODER CONNECTIONS
7200 J7, J8 FUNCTION 800499-02 800695-J4 800499-01 800481-P1
15 CLK 1 1
16 CLKN 2 2
17 SHLD (CLK) N.C. N.C.
18 CLK2 7 N.C.
19 CLK2N 8 N.C.
20 SHLD (CLK2) 10 NC
21 DAT 3 3
22 DATN 4 4
23 SHLD (DAT) 9 NC
24 +24V 5 5
25 +24V RTN 6 6

4 - 11
INSTALLATION

TABLE 4-8 OPTICAL ENCODER CONNECTIONS TABLE

OPTICAL ENCODER FUNCTION 800499-02 800499-01
COLOR 800695-J1 800481-P2
PUR CLK 1 1
YEL CLKN 2 2
GRY DAT 3 3
PNK DATN 4 4
BRN/GRN +5V 7 7
WHT/GRN GND 8 8
BRN UA1 9 5
GRN UA1R 10 6
RED UA2 11 9
BLK UA2R 12 10

NOTE: The table below applies only with the optional Position Display Unit.

TABLE 4-9 POSITION DISPLAY UNIT TABLE

POSITION DISPLAY AZIMUTH & ELEVATION OPTICAL
UNIT J1, J2 FUNCTION ENCODER J-BOXES J3
15 CLK 1
16 CLKN 2
17 SHLD (CLK) NC
18 CLK2 7
19 CLK2N 8
20 SHLD (CLK2) 10
21 DAT 3
22 DATN 4
23 SHLD (DAT) 9
24 +24V 5
25 24V RTN 6

4.3.6 Analog Input Connections

Two analog input ports are provided on the 7200 ACU via J9 on the rear panel
(Refer to Figure 4-4). Internally, the analog inputs connect to A/D converter circuits
that condition tracking signal inputs for use by the main processor. Dual analog
inputs and A/D circuitry provide a spare channel in case of primary channel failure
or for signal input from an auxiliary source.

Each analog input has (+), (-), and GND terminals to facilitate devices with isolated
or differential outputs. In most cases, the (+) output of the tracking receiver
connects to the (+) analog input, and the common or (-) output of the tracking
receiver connects to the (-) analog input with no further connections required. The
analog input voltage range is 0 to 10 VDC. The voltage per dB slope range is 0.1 to
1.0 V/dB.

4 - 12
 INSTALLATION

Refer to Table 4-10 and connect the analog inputs to J9 (9-pin D-connector) on the
rear panel of the 7200 ACU.

TABLE 4-10
ANALOG INPUT CONNECTIONS
J9 DESIGNATION FUNCTION
1 GND Sig Ground
2 AD1+ Channel 1(+) *
3 AD1 GND Channel 1 (GND)
4 AD2- Channel 2(-) *
5 SPARE No Connection
6 GND Sig Ground
7 AD1- Channel 1(-) *
8 AD2+ Channel 2(+) *
9 AD2 GND Channel 2 (GND)
* Standard connection procedure.

4.3.6.1 A/D Card Calibration

A calibration procedure is normally performed at the factory as part of the product

configuration, therefore a field calibration is only performed if operational problems
due to drift are encountered at a later date, or if different video receivers are used
in the AGC mode. Should field calibration be necessary, refer to Appendix D for the
calibration procedure.

The A/D converter daughter card is used to convert analog DC voltage levels
representing tracking signal levels into a digital format suitable for the 7200 ACU
processing routines. It has two independent converter channels, each of which has
the capability of converting linear tracking receiver voltage levels or video AGC
voltage levels into a digital format. Refer to engineering drawings Section 8 for a
schematic and pictorial view of the following discussion.

Site designators in parentheses indicate the channel 2 signal path. The input signal
is coupled into the board through J9R. From here the signals are routed to JP1
(JP2) which either couples the signal into U4 (U5) for AGC mode operation or
bypasses the operational amplifier chain. The signal then goes into the A/D
converter U1 (U2) where it is digitized using a dual slope integrating converter.

TP1 (TP2) are test points which when used in conjunction with TP3, (analog
ground), enable the user to monitor the actual voltage being presented to the card.

TP4 (TP5) are test points which when used in conjunction with TP3, (analog
ground), enable the user to monitor the voltage being presented to the A/D
converter. This can vary from the input at TP1 (TP2) if the AGC mode is selected.

4 - 13
INSTALLATION

JP1 (JP2) select either the linear or the AGC mode of operation. Position 'A' routes
the input through the operational amplifier chain for AGC mode. Position 'B'
couples the signal directly into the A/D converter.

R2 (R16) form a resistive divider network which adjusts the integrating converter's
U1 (U2) reference voltage.

R14 (R26) is an offset adjustment potentiometer that sets the nominal AGC input
voltage to linearized tracking output voltage operating point.

4.3.7 Remote Communications Connections

Tables 4-10 and 4-11 provide the connections for the remote communication ports
to the 7200 ACU. Refer to Appendix C for information on the remote
communications protocol. The standard 7200 ACU is configured for RS-232C
communications via J4 and J11.

TABLE 4-11
STANDARD COMMUNICATION PORT CONNECTIONS (RS-232C)
J4,J11 DESIGNATION FUNCTION
1 PROT GND Protective Gnd
2 RS-232 XDATA Transmit
3 RS-232 RDATA Receive
7 SIG GND Sig Gnd

TABLE 4-12
COMMUNICATION PORT CONNECTIONS (RS-422)
J5 DESIG FUNCTION
1 GND Ground
2
6 XDATA- Transmit (-) *
9 RDATA- Receive (-) *
15
16
19 XDATA+ Transmit (+) *
20 XDATA SHLD Transmit Shld *
22 RDATA+ Receive (+) *
23 RDATA SHLD Receive Shld *
* Standard connection scheme for RS-422 port.

NOTE: When using PMCU with Display COMM Port J5 is not

available for use with an M&C system.

4 - 14
 INSTALLATION

4.3.8 Remote Beacon Select and Summary Fault Connections

TB1 on the 7200 ACU rear panel provides a summary fault output (normally closed
dry contacts) and four contact closures for remote beacon selection. The fault
contacts have continuity between them under normal conditions but provide an
open circuit under fault conditions. The terminals for remote beacon select are open
circuits for the respective beacon 1 through 4 unless that beacon is selected
through the 7200 ACU front panel. Thus, the customer interface beacon contacts
for any selected beacon provide a closed circuit, allowing the flexibility of switching
beacon channels and/or sources on compatible equipment. The remaining IN and
OUT terminals are reserved for future use.

Refer to Table 4-13 and make the appropriate connections to TB1 on the 7200
ACU rear panel.

TABLE 4-13
REMOTE BEACON SELECT AND SUMMARY FAULT TERMINAL STRIP
TERMINAL (TB1) FUNCTION

1 Summary Alarm Out

2 Summary Alarm Return
3 Beacon 1 Out
4 Beacon Common
5 Beacon 2 Out
6 Beacon Common
7 Beacon 3 Out
8 Beacon Common
9 Beacon 4 Out
10 Beacon Common

Pins 4, 6, 8, and 10 are jumpered together and tie into the COM terminal on the
Vertex tracking receivers. Pins 3, 5, 7, and 9 connect to the appropriate Bn
terminal on the tracking receiver. Pin 1 is on the left end of TB1 with the user
facing the rear of the 7200 ACU.

4.4 Initial Power-Up and System Setup

Before proceeding with system power-up, check all system cabling and termination
for correctness and integrity. Then proceed, in the order presented, with the
following items. Because the antenna may be moved from the control panel of the
drive cabinet, independent of the ACU, system start-up will be initiated at the drive
cabinet.

4 - 15
INSTALLATION

4.4.1 Drive Cabinet Power-Up and Initialization

The inverters have no internal adjustments; therefore, before power-up the covers
of the inverters should be in place.

4.4.1.1 Initial Power-Up

1. Verify that the following conditions exist at the respective drive cabinet controls:

a. CONTROL switch set to the LOCAL position

b. CONTROL POWER switch set to ON
d. EMERGENCY STOP button pulled out

2. Apply power to the drive cabinet by setting the MAIN CIRCUIT BREAKER to ON.
Turn on all other breakers. The green indicator LED in the center of the
CONTROL POWER circuit breaker should illuminate at this time. Also, the
displays on the inverters should become active.

4.4.1.2 Pulse-Width Modulation Inverter Drive Setup

(AZ/EL Drv Modules)

The intelligent, variable speed motor control modules incorporated in the drive
cabinet for AZ and EL require correct setting for a number of operational
parameters. All parameters should be set correctly from the factory, but the
procedures in paragraph 4.4.1.2.1 should be followed to ensure that the correct
settings have been retained. Additionally, some codes may have to be altered
during system installation to fine-tune system performance.

4.4.1.2.1 Function Parameters

NTAC-2000 AC drives are supplied with a Digital Operator Interface (DOI) attached
to the front of the drive. The DOI can be used to operate the drive, change program
parameters and to display drive operating conditions. Figure 4-5 below for DOI
layout and component identification. See the NTAC 2000 Drive instruction manual
for detailed descriptions of these operators.

4 - 16
 INSTALLATION

LCD DISPLAY - ESCAPE Key - LOCAL LED -

LOCAL/REMOTE
shows drive Press to cancel When illuminated,
Press after SHIFT
operation input or to exit Run/Stop and
to toggle control
conditions and set-up mode. Speed control are
between DOI
program settings. from the DOI. FAULT LED -
and terminals.
When blinking,
the drive has shut
off due to a
protective trip.
The LCD will
show cause.
NTAC SPEED 1800 RPM LOCAL JOG LED -
2000 TORQUE 100 %FL FAULT
illuminates to
indicate operation
in the Jog mode.
LOC
MAINT OPT
REM
ESC
7 8 9 JOG JOG BUTTON -
Press & hold to
run at Jog speed.
I/O MAP MODE A EXEC F
FWD LED -
NUMERIC KEYPAD
Direct entry of 4 5 6 ENT R illuminates to
indicate Forward
numbers or access
to upper functions commanded.
BASIC ADVAN DISPLAY
after pressing
SHIFT.
1 2 3
I REV LED -
illuminates to
indicate Reverse
MOTOR PROG commanded.

0 .
SHIFT 0
(RESET) FWD/REV
BUTTON - Press
to toggle between
Fwd & Rev
command.
UP/DOWN Keys -
SHIFT Key - Press Press to change
before another key to value RUN LED -
RUN BUTTON -
access upper function. incrementally. illuminated
Press to start the
Press after SHIFT indicates drive is
drive.
to position cursor. running.

ENTER Key - STOP (RESET) STOP LED -

press to accept BUTTON - press illuminated
and store value or to Stop the drive indicates drive
to display set or to reset a fault. stopped. Blinking
speed when drive indicates stop
is not running. command.

Figure 4-5 DOI Layout and Component Identification

WARNING
DO NOT USE THE FORWARD, REVERSE OR JOG BUTTONS ON THE
INVERTER DRIVES TO MOVE THE ANTENNA. THE LIMIT SWITCHES
WILL NOT STOP THE ANTENNA MOVEMENT AND POSSIBLE
STRUCTURAL DAMAGE TO THE ANTENNA CAN OCCUR.

4 - 17
INSTALLATION

4.4.1.2.2 NTAC 2000 Inverter Drive Setup (Function Parameters)

All parameters are set at the factory. VCSD has modified some of these parameters.

TABLE 4-14 NTAC 2000 DRIVE PARAMETERS

FUNCTION AZ INVERTER EL INVERTER FACTORY & VCSD SETTINGS
NUMBER
11 Motor Voltage;
Set to Nameplate rating on motor
12 Motor Full Load Amps
Set to nameplate rating on motor
13 Motor HP
Set to nameplate rating on motor
14 Motor rated Frequency
Set to nameplate rating on motor
15 Motor rated Speed
Set to nameplate rating on motor
See Note 3
16 USE ONLY THE STANDARD AUTOTUNE FUNCTION
IT DOES NOT ROTATE THE MOTOR.
**WHEN ANY PARAMETER IS CHANGED, THE AUTOTUNE MUST BE REDONE**
18 80 RPM
101 0.8S
102 0.8S
111 Set to 10% of motor nameplate RPM.
See Note 2
112 Set to motor nameplace RPM.
See Note 1
201 3
202 0.5
204 TRUE
205 FALSE
225 10
303 I OUT (A)
402 RUN FWD
403 RUN REV
404 RESET
414 0.0V
421 FAULT
422 RUN
423 AT SPD
502 REMOTE
503 REMOTE

NOTE: 1. Use motor name plate speed. Example 1720 RPM (Slew Speed)
2. Use 10% of motor name plate speed. Example 170 RPM (Track Speed)
3. Minimum rated speed for 60 Hz motor is 1630 RPM. Minimun rated speed for 50 Hz
motor is 1370 RPM. Failure to set these minimum values may result in a MOTOR
PARAMETERS FAULT during autotune.
)

4 - 18
 INSTALLATION

NOTE: Do not make changes to the program function codes

before contacting Vertex Control Systems. Changing these
parameters could cause Drive malfunctions, incorrect tracking of
the antenna, and or physical damage to the system.

All other parameters are set at factory default.

4.4.1.3 Drive Motor Phasing

Because all axis drives are bi-directional, the actual direction of antenna axis
rotation should correspond to the direction commanded by the control system. The
following procedures should be followed to ensure this correspondence (make all
control commands at the PMCU).

NOTE: Prior to performing these procedures, ensure that the antenna

is clear of electrical and mechanical stop limits in all axes, preferably
with each axis near the center of travel.

WARNING
IF ANY AXIS DRIVE MOTOR IS PHASED INCORRECTLY, THE
CORRESPONDING ELECTRICAL LIMIT SWITCH WILL NOT
PREVENT OVERTRAVEL OF THE ANTENNA.

4.4.1.3.1 AZ Motor Phasing

1. Using the PMCU set the AZIMUTH SPEED ADJUST switch to the TRACK
position.

2. Hold the AZ AXIS switch to CW for a few seconds and then to CCW for a few
seconds, while observing the direction of rotation of the antenna.

3. If the direction of antenna rotation agrees with the control commands, proceed
to paragraph 4.4.1.3.2.

4. If the direction of antenna rotation is reversed from the commanded direction,

remove power from the drive cabinet, and switch the AZ motor leads connected
to terminals Az-U and Az-W.

5. Restore power to the drive cabinet and recheck for proper AZ rotation.

4 - 19
INSTALLATION

4.4.1.3.2 EL Motor Phasing

1. Using the PMCU set the ELEVATION SPEED ADJUST switch to the TRACK
position.

2. Hold the EL AXIS switch to UP for a few seconds and then DOWN for a few
seconds, while observing the direction of rotation of the antenna.

3. If the antenna movement correlates with the commanded direction, proceed to

paragraph 4.4.1.3.3.

4. If the direction of antenna rotation is reversed from the commanded direction,

remove power to the drive cabinet, and switch the EL motor leads connected to
terminals EL-U and EL-V.

5. Restore power to the drive cabinet and recheck for proper EL rotation.

4.4.1.3.3 POL Motor and 4th Axis Motor Phasing

1. Hold the POL switch to CW for a few seconds and then to CCW for a few
seconds. The CW drive command should result in clockwise rotation of the feed
assembly as viewed from the rear of the antenna structure; the CCW drive
command should result in counterclockwise rotation of the feed assembly as
viewed from the rear of the antenna structure.

2. If the drive command and axis rotation are correct, proceed to paragraph
4.4.1.4.

3. If the drive command and axis rotation are reversed, remove power from the
drive cabinet and switch the POL motor leads connected to terminals POL CW
and POL CCW located on TB1.

4. Restore power to the drive cabinet and recheck for proper POL rotation.

5. The 4-axis Systems has an 4th Axis that is part of the Feed Assembly. There
are many different versions for the feed arrangement so a separate Appendix
will explain the 4th Axis when needed.

4.4.1.3.4 Setting Position Parameters

See figure 5-1 Menu for the location of applicable parameters.

1. From the 7200 ACU command the antenna CW, UP, and POL CW.

4 - 20
 INSTALLATION

2. Observe each position display for increasing angles. If not, set the
corresponding angular transducer parameter to "REV".

3. Enter the station location parameters.

3. Steer the antenna to a satellite with known current position data.

Accurately position the antenna for maximum signal and set the Position
Parameters to agree with the known satellite look angles.

4.4.1.4 Electrical Limit Switch Tests and Preliminary Settings

CAUTION
In the following steps, jog the antenna slowly as it nears each limit to
prevent possible damage to the antenna structure because of a
malfunctioning or improperly adjusted limit switch. This caution is
necessary only during installation in order to verify that the limit switches
are functioning correctly.

1. Using the PMCU hold the AZ AXIS CONTROL switch to the CW position and
drive the antenna into the AZ CW limit. Verify that the CW movement of the
antenna stops and that CCW motion is allowed. If CW and CCW limits are
operating backward, switch wires on TB1-1 and TB1-3.

2. Using the PMCU hold the AZ AXIS CONTROL switch in the CCW position and
drive the antenna into the AZ CCW limit. Verify that the CCW movement of the
antenna stops and that CW motion is allowed.

3. Using the PMCU hold the EL AXIS CONTROL switch in the UP position and
drive the antenna into the EL UP limit. Verify that the upward movement of the
antenna stops and that downward motion is allowed.

4. Using the PMCU hold the EL AXIS CONTROL switch in the DOWN position and
drive the antenna into the EL DOWN limit. Verify that the downward movement
of the antenna stops and that upward motion is allowed. If UP and DOWN limits
are operating backward, switch wires on TB1-4 and TB1-6.

5. Using the PMCU hold the POL switch in the CW position and drive the feed tube
into the CW limit. Verify that the CW movement of the feed tube stops and that
CCW motion is allowed. If CW and CCW limits are operating backward, switch
wires on TB1-7 and TB1-9.

6. Using the PMCU hold the POL switch in the CCW position and drive the feed
tube into the CCW limit. Verify that the CCW movement of the feed tube stops
and that CW motion is allowed.

4 - 21
INSTALLATION

7. The 4-axis Systems has a 4th Axis that is part of the Feed Assembly. There are
many different versions for the feed arrangement so a separate Appendix will
explain the 4th Axis when needed.

If any of the limit switches do not operate in the manner described above in steps 1
through 4, discontinue operation of the system until the problem is cleared. Limit
circuit problems can usually be traced to a wiring error between the switch and
drive cabinet.

After ensuring proper operation of all limits, set the limit stops for each axis to
ensure clearance of all obstructions while allowing only the necessary total antenna
travel in each axis.

4.4.1.5 AZ and EL Speed Adjustments

Low and high-speed drive rates for the AZ and EL axes are preset parameters inside
each drive.

Set the drive cabinet MAINT/REMOTE switch to REMOTE to transfer control to the
7200 ACU.

Refer to Section 5.0 of this manual for operation of the 7200 ACS.

4.4.1.6 Setting Beacon Signal Level and Slope

See Table 5-6 Calibrate Tracking Signal for additional details.

1. Adjust the antenna for maximum beacon signal level.

2. Select menu item Calibrate Tracking Signal

3. Set the 0 dB point.

4. Move the antenna off the target 3 dB and set the -3 dB point.

The system should now be ready for site acceptance tests.

4 - 22
 7200 OPERATION

5.0 OPERATION

5.1 Introduction

This section of the manual provides the procedures for operation of the 7200 ACS.
The 7200 ACS contains on-line help that is accessible by simply pressing the
[HELP] key on the front panel keypad (refer to paragraph 5.3 for information on the
7200 help system).

This section begins by giving the user an introduction to the 7200 ACS menu and
help systems. For clarity, all menu items (and system messages and prompts) that
appear in text will be in boldface type and shown in text exactly as they appear on
the display. All key names are presented in square brackets ([]).

The 7200 ACU has a Simulation mode that can be used for training purposes or for
becoming familiar with the system before beginning system operation. For more
information on the ACU simulator, refer to paragraph 5.8.6.6.

Manual antenna control, instructions on how to use the tracking functions of the
system, and procedures for editing the tracking data and system configuration are
included in this section.

5.2 The 7200 ACS Menu System

The menu system provides access to all of the capabilities of the 7200 ACS and is
structured according to system functions. The menu system is displayed in the
lower portion of the display on the front panel of the ACU and each "screen" is
titled for convenience. Items displayed that are followed by "..." are menus. The
arrow keys on the 7200 keypad may be used to place the cursor on any menu
item. If [ENTER] is then pressed, the relevant screen for the item chosen will be
displayed and depending on the item chosen, the new screen may contain one, or a
combination, of the following items:

a function [e.g., "Return to standby (stop tracking)"]

a parameter (e.g., "Target name")
a menu (e.g., "Edit schedule...")

On-line help is available for all menus, functions, and parameters. The help system
for the 7200 ACS is described in detail in paragraph 5.3, but pressing the [HELP]
key at any time will display either help for the entire system, or help related to the
item that is highlighted.

5-1
7200 OPERATION

Figure 5-1 shows a representation of the (Main Menu) screen as it appears on the
7200 ACU display. See Appendix "I" for 7200 Menu Tree software flow charts.

Figure 5-1 7200 ACS Basic Menu System

5.2.1 Multiscreen Menus

Each screen can display up to 5 lines of text or 10 menu items (5 per column). If
more information than can fit on one screen needs to be displayed, there will be a
message in the screen title as shown in Figure 5-2. To view the next screen of a
multiscreen menu, simultaneously press [SHIFT] and [F6 DN]. To view the previous
screen of a multiscreen menu, simultaneously press [SHIFT] and [F6 UP]. Note that
pressing [PRIOR] will return the system to the previous menu, or moves you up the
menu tree. It will not return you to the previous screen.

Figure 5-2 Multiscreen Menu

5-2
 7200 OPERATION

5.2.2 Menu Items

Some of the menus (e.g., "Edit target parameters...") will have parameters appear
on the screen which only appear under certain conditions. As an example, when
the tracking mode for a certain target is set to Move to look angles..., Edit target
parameters... will have only the following two items displayed:

Look angles [deg]

Bias angles [deg]

However, when the tracking mode for a target is set to Intelsat 11-element, 22
different parameters will be displayed.

Figure 5-3 shows an example of the menu that appears when Tracking functions...
is selected from the Main menu. If Immediate tracking... is chosen from that menu,
the Immediate tracking screen appears with additional items displayed. If the user
then chooses Move to longitude..., the Immediate move to longitude screen
appears with the relevant functions/parameters displayed.

Figure 5-3 Tracking Functions Menu System

5.3 The Help System

The 7200 ACU provides easy-to-use, on-line help. By simply pressing the [HELP]
key on the 7200 front panel, help for the entire system or help pertaining to the
item on which the cursor is resting is displayed on the front panel. Press the
[PRIOR] key to exit the help screen.

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7200 OPERATION

Figure 5-4 shows a representation of a help screen containing information on the

overall system help (Introductory help).

Figure 5-4 7200 ACS Help Screen (Introductory Help)

In addition to the Introductory (overall system) help, the 7200 help system includes
information on all system functions, parameters, and menus. Help screens may
contain explanations of a parameter or a function and any requirements for
executing that function (e.g., the user level necessary to execute the function).
Figure 5-5 is an example of a help screen that describes the parameter E. Longitude
of site [deg] which is in the Edit System Configuration Menu in the Site data...
menu.

Figure 5-5 7200 ACS Help Screen (Parameter Help Screen)

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 7200 OPERATION

5.4 System Prompts

Executing functions and changing parameters on the 7200 ACS are made simple
with the use of system prompts. For example, if a user wishes to change the
parameter E. Longitude of site [deg] shown in Figure 5-5 above, the system will
prompt the user with the allowable range of values when this parameter is selected
to be edited. Figure 5-6 shows the screen that will appear when the cursor is
placed over the parameter and the [ENTER] key is pressed.

Figure 5-6 Parameter Edit Screen

5.4.1 Error Messages for Incorrect Entries

The 7200 ACS not only provides value ranges in system prompts when the user is
editing parameters, but it also provides error messages when an out-of-range value
is entered. For example, if the user is editing the parameter shown in Figure 5-6
above, and enters a value of 365.000000, the following system prompt will
appear:

Your entry 365.000000 is too high.

Enter a real number between -360.000000 and 360.000000.

Press [ENTER] to continue.

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7200 OPERATION

5.4.2 Confirmation Messages

Depending on the setting of the user interface options parameters (refer to

paragraph 5.8.6.11), the system will display tracking and editing confirmation
messages, and a warning bell may be operational to alert the user that a
confirmation message awaits a response. The bell will also sound when an invalid
key is pressed.

NOTE: The defaults for the confirmation messages are set

so that the messages appear. For all operating procedures in
this manual, it is assumed that the defaults are unchanged
and all confirmation messages will appear.

The following is an example of a tracking confirmation message:

Stop tracking and return to standby?(yes/no) YES

[YES/NO] changes YES/NO response. [ENTER] accepts displayed YES/NO response.

5.5 Parameter and Data Storage

All parameters (target-specific and system) are stored in battery-backed nonvolatile

RAM on the CPU board. This includes all accumulated steptrack data.

In addition, when the ACU is powered up, it automatically resumes tracking the
target that it was tracking at the time the system was powered down. If the ACU
was in Standby at that time, it remains in Standby. There is a five-second delay
from the time the ACU completes power-up and is ready to be commanded and
when tracking resumes on the target that was being tracked at power-down time.
This gives the user the opportunity to return the unit to Standby before antenna
movement starts.

5.6 Power-Up Procedures

Before proceeding with these power-up procedures, be sure that Section 4.0,
Installation, of this manual has been used to install, set up, and configure the
system.

To power up the 7200 ACS, use the following procedures.

1. On the 7150 Drive Cabinet, pull the EMERGENCY STOP switch to the out
position.

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 7200 OPERATION

2. On the 7150 Drive Cabinet, set the following controls as indicated:

a. Set the Main Circuit Breaker to ON

b. Set all remaining Circuit Breakers to ON
c. Set MAINT/REMOTE switch to MAINT

3. On the 7200 ACU back panel, set the on/off switch to the on position.

5.7 Manual Movement of the Antenna

5.7.1 Manual Movement From the Drive Cabinet (PMCU)

Manual control of each axis is provided at the drive cabinet by using the PMCU,
primarily to facilitate antenna maintenance. A MAINT/REMOTE switch (CONTROL)
located on the Relay PCB. It is the only selection point for maintenance mode.
Therefore, with this switch in the MAINT position, the ACU cannot assume control.
With the switch in the REMOTE position, the ACU has control of the system and
the drive cabinet switches are inoperative.

To operate the antenna from the drive cabinet, use the following procedures.

1. On the drive cabinet, set the CONTROL switch to MAINT to enable the controls
on the PMCU.

2. Set the AZIMUTH SPEED ADJUST to TRACKING SPEED. The SLEW SPEED and
TRACKING SPEED parameters are set in the drivers. (Slew Speed is a fast
speed. Track Speed is a slow speed.)

3. Hold the momentary AZ AXIS CONTROL to the CW or CCW position. Holding

the switch at CW results in clockwise motion of the antenna as observed from
the rear of the antenna. Holding the switch at CCW results in counterclockwise
motion of the antenna. When released, the switch automatically returns to the
center (off) position.

4. Set the ELEVATION SPEED ADJUST to TRACKING SPEED. The SLEW SPEED
and TRACKING SPEED parameters are set in the drives.

5. Hold the momentary EL AXIS CONTROL switch to the UP or DOWN position.

Holding the switch at UP results in upward motion of the antenna and holding
the switch at DOWN results in downward motion of the antenna. When
released, the switch automatically returns to the center (off) position.

6. Hold the momentary POL switch to the CW or CCW position. Holding the switch
at CW causes the feed assembly to rotate CW as observed from the rear of the
antenna and holding the switch at CCW causes the feed assembly to rotate
CCW. When released, the switch automatically returns to the center (off)
position.

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7200 OPERATION

7. The 4-axis System has an 4TH AXIS that is part of the Feed Assembly. There
are many different versions for the feed arrangement so a separate Appendix
will explain the 4TH AXIS when needed.

8. Press the RESET Button located on the Relay PCB to clear any faults detected
by the motor controllers (inverters).

9. Return MAINT/REMOTE switch to REMOTE.

5.7.2 Manual Movement From the ACU

Refer to paragraph 5.8.2.5 for instructions on manually controlling the antenna

from the ACU.

5.8 The 7200 ACS Main Menu

All operation of the 7200 ACU is through the Main Menu. See Appendix "I" for
7200 menu tree flow charts. The Main Menu gives the operator a choice to select
a function for the 7200 ACU to perform or to select another menu where more
functions are available or where parameters can be changed.

For example, the Main menu has two functions: Return to standby (stop tracking)
and Clear/correct system faults. It also has four menus:

Tracking functions...
Set user level (and passwords)...
Display system status...
Edit system configuration...

Figure 5-7 shows a representation of the Main menu screen as it appears on the
7200 ACU display.

Figure 5-7 7200 ACU Main Menu Screen

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 7200 OPERATION

NOTE: To return to the Main menu from any screen, press the
[Shift] key and hold it while pressing the [PRIOR] key.

The following paragraphs describe each of these functions and menus.

5.8.1 Return to Standby (Stop Tracking) Function

Selecting Return to standby (stop tracking) places the system in Standby mode. In
Standby mode the antenna is not being commanded to move by the ACU. Real-
time status, signal level, and position information is being displayed on the ACU
front panel. Any current fault information is also displayed.

The AZ and EL inverters are powered up but are not enabled, and on systems
equipped with brakes, the brakes are set. In Standby mode, the ACU is in an
active wait state for instructions from the front panel or computer interface.

During tracking, the ACU may be commanded to stop tracking and return to the
Standby mode by selecting the Return to standby (stop tracking) function. For
convenience, the function is included in two menus: Main menu and Tracking
functions menu.

5.8.2 Tracking Functions Menu

All antenna control, including manual antenna control, is accessed from the Main
menu. The Tracking functions menu includes the following functions and menus:

Return to standby (stop tracking)

Track a target...
Modify current target...
Immediate tracking...
Manual antenna control
Edit a new or existing target...
Target scheduler...

The following paragraphs will describe each of these functions and menus.

5.8.2.1 Return to Standby (Stop Tracking) Function

Return to Standby (Stop Tracking) is the function that appears under the Main
menu and it is also available under the Tracking functions... menu for convenience.

When this function is selected, the system will prompt the user to ensure that the
user wishes to stop tracking and return the ACU to Standby mode. In Standby
mode, the status line of the ACU will indicate that the ACU is in Standby mode and
no tracking is currently in progress.

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7200 OPERATION

5.8.2.2 Track a Target Menu

The Track a Target menu allows selection of a preconfigured target to track. When
this menu is selected, if there are no previously configured targets, the screen will
appear as shown in Figure 5-8. For instructions on entering targets into the target
selection menu, refer to paragraph 5.8.2.6.

Figure 5-8 Track a Target Screen

Although individual tracking modes are directly accessible through the Immediate
tracking... menu, primary 7200 ACS operation is through the Track a target...
menu. This target-oriented environment consists of preconfigured targets that
include the desired tracking mode. Multiple, unique data bases are simultaneously
maintained for all targets. The user simply selects the name associated with the
desired target and the ACU automatically invokes the mode, or series of modes,
and any predictive tracking data base(s) established for that target.

To track a target in the target selection menu, use the following procedures:

1. From the Main menu, select Tracking functions..., and Track a target....

2. Using the arrow keys on the 7200 ACU keypad, move the cursor to the desired
target and press [ENTER].

3. A prompt will appear to confirm that tracking should begin at the preconfigured
position. To begin tracking the target, toggle the [YES/NO] key to [YES]. To
cancel the tracking function, answer [NO], and the ACU will return to the Track
a target... screen.

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 7200 OPERATION

When commanded to begin tracking the target, the system will move the antenna
to the target's position and hold that position. The name of the target remains on
the display under the antenna name.

5.8.2.3 Modify Current Target Menu

From this menu, the user can modify the target currently being tracked. The items
under this menu vary according to the tracking mode of the current target.

Tracking receiver parameters... is available in all tracking modes and is the only
item displayed when the system is in Standby.
Manually bias target is available in all tracking modes, but not in Standby.
Edit current target... is available for all tracking modes, allowing the user to edit
the Target name, Tracking mode, and target parameters.
Reset OPT target is only available when a target's tracking mode is OPT.
Set star time bias... is only available for targets configured for the Star tracking
mode.

5.8.2.3.1 Manually Bias Target Function

NOTE: The Manually bias target function is not available when the
system is in Standby mode.

The Manually bias target function allows the user to create a bias for a target
preconfigured with any tracking mode (except OPT); the functionality varies
according to the selected tracking mode of the target. This function is used to
peak polarization on targets with OPT tracking modes -- i.e., OPT's polarization
predictions are "calibrated" by adjusting polarization as the target moves along its
orbit. Figure 5-9 is an example of how the front panel display looks when manual
biasing is being performed on a target preconfigured for the OPT mode.

Figure 5-9 Manually Bias Target Screen

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7200 OPERATION

Although the screen in Figure 5-9 is titled Manual antenna control, only biasing can
be performed from this screen. Paragraph 5.8.2.5 explains how to manually
control the antenna from the ACU.

For a target with a tracking mode of Move to look angles, Move to longitude,
Intelsat-11 element, and Star tracking, the bias can be thought of as a "target-
specific offset". Targets with these tracking modes have a parameter, Bias angles,
which has a value in degrees for each axis. When the ACU is tracking a target, the
command position is computed using the appropriate technique for the tracking
mode, and then the bias angles are added to create the final command position to
which the ACU drives the antenna.

Use the following procedures to perform manual biasing:

1. From the Main menu, select Tracking functions...; then select Modify current
target..., and Manually bias target. The following prompt appears:

Enter manual antenna control to bias the current target? [yes/no]

[YES/NO] changes YES/NO response. [ENTER] accepts displayed YES/NO
response.

2. Answer YES. Peak the antenna using the appropriate arrow keys.

3. Press [PRIOR]. The following prompt appears:

Set bias for the current target from current look angles? (yes/no)
[YES/NO] changes YES/NO response. [ENTER] accepts displayed YES/NO
response.

4. If the user answers yes, the command position is subtracted from the current
position on each axis and stored as the target's bias. If the user responds no,
the ACU will move the antenna to the position computed for the target,
effectively "undoing" the manual antenna movement.

Because the Immediate tracking... modes are used for immediate tracking only (i.e.,
the antenna is commanded to move to a position and is held there), none of these
modes have bias angles. For more information on Immediate tracking..., refer to
paragraph 5.8.2.4.

5.8.2.3.2 Tracking Signal Parameters Menu

The parameters for the Tracking signal parameters... menu vary according to the
setting of Shell under the Remote port configuration... menu (refer to paragraph
5.8.6.10).

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 7200 OPERATION

If Shell is set to TRL, the parameters in Table 5-1 will appear; for all other settings
for Shell (Disabled, Printer, M&C, and Visual), the parameters in Table 5-2 will
appear.

TABLE 5-1 SERIAL TRACKING SIGNAL PARAMETERS

PARAMETER DESCRIPTION
Frequency [MHz] Frequency for the tracking receiver.
RF input Selects RF (polarization) input to the tracking receiver.
Attenuation [dB] Attenuation setting for the tracking receiver.

TABLE 5-2 ANALOG TRACKING SIGNAL PARAMETERS

PARAMETER DESCRIPTION
A/D channel One of two available A/D channels.
Beacon One of four available beacon signals.

NOTE: This menu is also included in the Tracking receiver setup

menu under the Edit system configuration menu and Edit a new
or existing target menu under Tracking function. Procedures for
changing the parameters under all menus are the same.

Tracking signal input is only used for signal-based tracking (i.e., Steptrack and
OPT). If the system is performing other types of tracking, the operator may want
to see what the tracking receiver "sees" for a particular beacon frequency.

For targets tracking in OPT, changes to these parameters remain in effect until the
target is restarted (or power is cycled). To permanently change a tracking signal
source, the system must be at Supervisor level and the changes must be made by
accessing the Edit a new or existing target... menu (refer to paragraph 5.8.2.6).

To edit any of the parameters under this menu, use the following procedures:

1. From the Main menu, select Tracking functions...; then select Modify current
target... and Tracking signal parameters....

2. Using the arrow keys, move the cursor to the parameter to be edited and press
[ENTER]. Using the numeric keys, enter a value within the range specified in the
system prompt and press [ENTER].

3. Press the [PRIOR] key and the following prompt appears:

Save changes to menu "Tracking signal parameters"? (yes/no)
[YES/NO] changes YES/NO response. [ENTER] accepts displayed YES/NO
response.

4. To save the changes, toggle the YES/NO key to YES and press [ENTER].

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7200 OPERATION

5.8.2.3.3 Reset OPT Target Function

The Reset OPT target function is only available when an OPT target is being
tracked. If this function is selected, the user is prompted to verify that the user
wants to erase all stored steptrack data and orbital modes for the current target.
This is not required for normal operation. If the ACU is tracking poorly under OPT,
it may be necessary to use this function to cause OPT to discard poor steptrack
data and/or orbital solutions it has generated and stored.

Executing this function does not change any of the target's Steptrack or OPT
configuration parameters.

5.8.2.3.4 Set Star Time Bias Function

The Set star time bias... function is only available when a star target is being
tracked. The bias is a time value that is added to the current time to determine the
point in the star's trajectory to which the ACU will point.

By default, the star time bias is 00:00:00, which means that the ACU is tracking
the star in real time. If the bias is changed to a nonzero number, the ACU will "run
ahead" of the star by that amount of time. For example, if the star time bias is
00:01:00, the ACU will run 1 minute ahead of the star.

To edit the Set star time bias..., select the function, select Time bias, and enter the
desired numeric values (within the range of values specified in the system prompt).

5.8.2.3.5 Edit Current Target Menu

The function of this menu is identical to the function of the Edit a new or existing
target... menu (refer to paragraph 5.8.2.6), and is placed under Modify current
target... for convenience when modifying the current target.

5.8.2.4 Immediate Tracking Menu

Immediate tracking allows the user to begin tracking without first configuring a
target. This method of tracking is useful for testing purposes and moving the
antenna to odd locations. To track a satellite for operational use, a target should be
configured for that satellite -- refer to paragraph 5.9.2.6 for details on configuring
targets.

NOTE: Each time the user enters one of the Immediate tracking mode
menus, the data in the menu is reset to default values to prepare for
immediate use. As a result, if the ACU is currently performing
immediate tracking, the parameters used for tracking cannot be viewed
once the menu is exited.

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 7200 OPERATION

For example, if the user enters Immediate tracking..., Edit Immediate Target
Parameters and then selects Move to look angles..., the current position is copied
into Look angles [deg]. If the user enters the following values:

azimuth = 200.00 elevation = 30.00 polarization = 0.0

and then begins tracking, presses [PRIOR] to return to the Immediate tracking...
menu, and then re-enters Move to look angles... under the Immediate tracking...
menu, the Look angles [deg] will not show the values previously entered. Instead,
the current position at the time the menu was entered will be displayed.

This menu contains the following menus:

Track Immediate Target...

Edit Immediate Target...

5.9.2.4.1 Steptrack Parameters

Table 5-3 describes the steptracking parameters and lists the default settings for
each parameter.

NOTE: Before changing any of the steptrack parameters, read the

information about that parameter in Table 5-3.

TABLE 5-3 STEPTRACK PARAMETERS

PARAMETER DEFAULT DESCRIPTION
Cycle time 00:02:00 Sets time between the end of one Steptrack cycle and the
beginning of the next cycle when no OPT solution is available. For
immediate Steptrack, this is the only cycle time used. In addition,
this time is used when excessive discrepancies exist between the
models and the steptrack pointing.
Receive -3 dB 0.27 The receive -3 dB of the antenna. Used by Steptrack and OPT to
beamwidth [deg] determine deflection from beam center.
Step size [deg] 00.020 Sets the size of each step that the antenna makes as the step-
track algorithm approximates a curve and samples points along
that curve. This step is also used for steptrack operations in OPT
tracking. The value should be set to approximately 8% of the -3
dB receive beamwidth of the given antenna, but no less than 0.02
with standard encoders.
Position 00.03 Steptrack moves the antenna closer to the peak signal until the
deadband [deg] difference between the previous estimated peak position and the
current peak position is less than the deadband. As in system
configuration parameters, this deadband setting affects AZ and EL
only. When the antenna moves to within this deadband of the
peak signal, steptracking stops for that cycle. The value should be
less than 10% of the -3 dB receive beamwidth, but greater than
0.01 for systems with standard encoders.
Maximum no. of 5 Limits the number of AZ and EL attempts the steptrack algorithm
cycles makes in finding the peak signal. Nominal value is 5, but the value
should be decreased for a very fast target as steptrack assumes

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7200 OPERATION

target is fixed for duration of steptrack operations.

TABLE 5-3 STEPTRACK PARAMETERS (continued)
PARAMETER DEFAULT DESCRIPTION
Cycle to start 3 Sets the cycle at which rate estimates will be made during step-
rate estimates track operations. The rate estimates are only made when no OPT
solution exists for the target being tracked. If an OPT solution is
available, the rates used by steptrack are obtained from OPT. The
nominal value is 3, but should be decreased to 2 for a very fast
target. For a stationary target, the value should be set to 5.
Peaking 30 Sets the maximum beam radial distance steptrack will adjust the
correction limit antenna pointing in one cycle. The value is given in percent of -3
(%BW) dB beamwidth. Nominal value is 30% -- this can be lowered to
10% to limit the steptrack working area but will inhibit the ability
of steptrack to peak on a highly inclined satellite.
Weight 1.00 The steptrack algorithm combines data together by a weighting
adjustment value system which is determined automatically. This parameter can be
used to magnify the internal weighting under special situations.
The nominal value is 1.0 and should not be changed unless
directed by Vertex personnel. Increasing this value decreases the
responsiveness of steptrack.
Low tracking -7.00 dB Defines the lowest signal level with which steptrack can work to
signal level [dB] perform its operations. If the signal falls below this level while
steptracking, the ACU will display a Low tracking signal level
message and wait until the signal rises above this level before
attempting another steptrack cycle. NOTE: Setting this value too
close to 0 dB will interfere with proper steptrack operation.
Signal threshold 15.00 dB While the ACU is waiting for the cycle time to expire (to begin a
[dB] new steptrack cycle), if the signal falls by this many dB below the
most recently acquired peak, it will do a steptrack cycle
immediately. If the signal threshold is set below the Low tracking
signal level [dB], it will only do steptrack cycles at intervals given
by Cycle time.
Axis to peak first Elevation Allows selection of which axis is peaked first during steptrack
cycle. Normally, the axis for which the satellite has the greatest
apparent motion is peaked first. Select AZ if the required motion
for following the satellite is more AZ than EL. Otherwise, set this
parameter to EL.
# of samples 30 Sets the number of signal readings taken at each position during
steptrack operations. The value should be between 10 and 150.
Sun outage Enabled Sun outage protection works by inhibiting steptrack whenever the
protection current look angles are within a specific angle from the center of
the sun. The angle used is the 3 Db beamwidth plus the radius of
the sun's disk. A delay of up to 10 minutes may result. The ACU
must contain the correct site and time information for this
parameter to function.

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 7200 OPERATION

5.9.2.4.2 Edit Steptrack Parameters... Menu

This menu contains the steptrack parameters. For a description of the parameters
and the default settings, refer to paragraph 5.9.2.4.3.1.

The following parameters are included in this menu:

Cycle time
Receive -3 dB beamwidth [deg]
Step size [deg]
Position deadband [deg]
Maximum no. of cycles
Cycle to start rate estimates
Peaking correction limit (%BW)
Weight adjustment value
Low tracking signal level [dB]
Signal threshold [dB]
Axis to peak first
# of samples
Sun outage protection

To edit the steptrack parameters, use the following procedures:

1. From the Main menu, select Tracking functions..., then Immediate tracking...,
Steptrack..., and Edit steptrack parameters....

2. Using the arrow keys, move the cursor to the parameter to be changed and
press [ENTER].

3. A prompt will appear at the bottom of the screen. If the parameter is a

numeric value, the prompt will give the acceptable range of values to be
entered. Using the numeric keys, enter the desired value and press [ENTER].
If the parameter is a non-numeric value (e.g., Axis to peak first), the prompt
will instruct the user to change the value using the up and down arrow keys.
Pressing either the up or down arrow key will "toggle" through the choices for
the parameter. When the desired choice appears next to the parameter, press
[ENTER].

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7200 OPERATION

5.8.2.5 Manual Antenna Control Function

Figure 5-10 shows a representation of the Manual antenna control screen.

Figure 5-10 Manual Antenna Control Screen

5.8.2.5.1 7200 ACU Keypad Momentary and Sticky Modes

There are two modes for use of the keypad in the Manual antenna control function:
Momentary mode and Sticky mode.

In Momentary mode, the axis is driven only as long as a direction key (arrow key) is
pressed. Therefore, Momentary mode is the "normal" mode of operation for the
keypad.

Sticky mode is used to drive the antenna for extended periods of time, such as
doing test patterns. To move the antenna in Sticky Mode hold the [+/-] key with
the desired directional key; release both keys and the antenna will continue to move
in the selected direction until one of the following conditions exists.

the directional key is pressed again

the opposite directional key is pressed
the soft limit is reached (refer to paragraph 5.8.6.4.1)
the keypad is returned to Momentary mode (the [+/-] key is pressed again)

To use the Sticky mode at slew rate, hold the [+/-] key with the desired directional
key; then release the keys and press [SHIFT]. Pressing [SHIFT] again will stop the
slew rate, but the keypad remains in Sticky mode.

As an added safety feature, the ACU will return the keypad to the Momentary
mode when the antenna is not being moved.
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 7200 OPERATION

5.8.2.5.2 Antenna Speed Selection Control from the ACU

The [SHIFT] key toggles between track (low) speed and slew (high). POL is one
speed and therefore the [SHIFT] key has no effect on its speed.

To operate the antenna manually, use the following procedures:

1. From the Main menu, select Tracking functions... and then Manual antenna
control.

NOTE: In the following steps, the respective field is highlighted

to indicate commanded speed and direction.

2. To move the AZ axis at track speed, press the left arrow key to move the axis
CCW and the right arrow key to move it CW. To move the axis at slew speed,
hold down the [SHIFT] key and the left arrow key to move the antenna CCW,
and to move the axis at slew speed in the CW direction, hold down the [SHIFT]
key and the right arrow key.

3. To move the EL axis at track speed, press the up arrow key to move the axis
upward and the down arrow key to move it downward. To move the axis at
slew speed, hold down the [SHIFT] key and the up arrow key to move the
antenna upward, and to move the axis downward at slew speed, hold down the
[SHIFT] key and the down arrow key.

4. To rotate the Pol axis, press the CCW arrow key or the CW arrow key. To move
the axis at slew speed, hold down the [SHIFT] key and the up arrow key to
move the antenna upward, and to move the axis downward at slew speed, hold
down the [SHIFT] key and the down arrow key.

5.8.2.6 Edit a New or Existing Target Menu

The Edit a new or existing target menu allows the user to configure up to 50
targets for the target-oriented environment to establish a target-specific data base
for any predictive or programmed tracking data relative to the target.

This menu contains the target selection menu and the following parameters and
menu:

Target name
Tracking mode
Edit target parameters...

The target selection menu appears as either 25 blank lines (to denote the capability
to configure targets -- this menu contains two screens, each with 25 initialized or
non-initialized targets), names of any preconfigured targets, or a combination of
blank lines and named targets. Refer to the following paragraphs to name a target,
change the tracking mode of a target, or to edit a target's parameters.
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7200 OPERATION

Once configured, tracking for a target is initiated by selecting the name of the
target under the menu Track a target.... The target name will also be displayed
when the target is being tracked. Refer to paragraph 5.8.2.2 for information on
tracking a target in the target-oriented environment.

5.8.2.6.1 Target Name Parameter

As mentioned in paragraph 5.8.2.6, when the Edit a new or existing target... menu
is accessed, the target selection menu will appear. The user can name a new
target or edit an existing target's name. The target name may be up to 12
characters in length. Refer to paragraph 5.8.2.6.1.1 for procedures to name a
target.

5.8.2.6.1.1 Creating a Target Name

To create a new target name, use the following procedures:

1. From the Main menu, select Tracking functions...; then select Edit a new or
existing target....

2. The "Select a Target to Edit" screen appears.

3. Select a non-initialized item (represented as "------------") on the target selection

menu and press [ENTER].

4. The Edit target data screen will appear. This screen contains Target name and
Tracking mode parameters, and the menu Edit target parameters....

5. Select Target name. The following prompt appears: Arrow keys move around,
change letters; up to 12 characters are allowed.

6. To create a target name, use the up and down arrow keys to scroll through the
character set, consisting of the following:

A blank space
Uppercase alphabet letters
Lowercase alphabet letters
Digits 0 through 9
Special characters:!"#$%&'()*+,-./:;<=>?@[\]^_`{|}~

7. When the desired character is highlighted, press the right arrow key to move to
the next space to create a target name of more than one letter. Blank spaces
may be included as part of the target's name. Once completed press [ENTER]
and that will enter the target name as selected by the user

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 7200 OPERATION

5.8.2.6.1.2 Editing a Target Name

To edit an existing target name, use the following procedures:

1. From the Main menu, select Tracking functions...; then select Edit a new or
existing target....

2. On the target selection menu, move the cursor to the target to be edited and
press [ENTER]. The Edit target data screen will appear. This screen contains
Target name and Tracking mode parameters, and the menu Edit target
parameters....

3. Select Target name. The following prompt appears: Up and down arrows change
character, left and right arrows change position.

4. The cursor highlights the first character of the target name. Use the right arrow
key to move to the character to be edited, and using the up and down arrow
keys, scroll through the character set to the desired character. When all
characters have been edited as desired, press [ENTER].

5.8.2.6.1.3 Deleting a Target Name

To delete an existing target name, use the following procedures:

1. From the Main menu, select Tracking functions...; then select Edit a new or
existing target....

2. Move the cursor to the target to be deleted and press [ENTER]. The Edit target
data screen will appear. This screen contains Target name and Tracking mode
parameters, and the menu Edit target parameters....

3. Select Tracking mode and using the up and down arrow keys, toggle to the
Unused mode and hit [ENTER].

4. Exit the menu, and save the changes to the menu.

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5.8.2.6.2 Tracking Mode Parameter

NOTE: All noninitialized targets (shown as "------------") have a

tracking mode of "Unused".

Use the following procedures to change the tracking mode of a target:

1. From the Main menu, select Tracking functions...; then select Edit a new or
existing target....

2. Move the cursor to the target to be edited (a noninitialized or named target) and
press [ENTER]. The Edit target data screen will appear. This screen contains
Target name and Tracking mode parameters, and the menu Edit target
parameters....

3. Select Tracking mode. Using the up and down arrow keys, the user can scroll
through the following choices for the tracking mode:

Unused
Star tracking Track a star. This is commonly used as a point of reference
during installation.)
OPT (Calculates an OPT orbital element set and follows the calculated
position.)
Intelsat 11-element -IESS-412 (Calculates an orbit by using figures from
Intelsat, and moves to the current calculated position.)
Move to longitude (moves to longitude and holds position).
Move to look angles (Moves to look angles.)

NOTE: When the Tracking mode for a target is set to Star

tracking, the system will automatically "blank" or erase any user-
defined Target name. If one of the preprogrammed stars is chosen
for the Star parameter under the Edit target parameters... menu,
the name of the selected star becomes the Target name. If User-
defined is selected, the Target name can be edited by following
procedures listed in paragraph 5.8.2.6.1.1.

4. When the desired tracking mode is highlighted, press [ENTER].

5.8.2.6.3 Edit Target Parameters Menu

The items in the Edit target parameters... menu vary according to the tracking
mode of the target (refer to paragraph 5.8.2.6.2 for the tracking modes). The
following paragraphs describe the parameters for each available tracking mode.

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To edit a target's parameters, use the following procedures:

1. From the Main menu, select Tracking functions...; then select Edit a new or
existing target....

2. Select Edit target parameters....

3. Using the arrow keys, select the parameter to be edited and press [ENTER].

4. For parameters requiring numeric values, use the numeric keys on the keypad to
enter the desired value (within the specified range), and press [ENTER]. If the
parameter has a predefined list of choices, use the up and down arrow keys to
toggle through the preset choices.

5.8.2.6.3.1 Star Tracking Mode Parameters

Table 5-4 describes the parameters for Star tracking.

TABLE 5-4 STAR TRACKING PARAMETERS

SELECTION DESCRIPTION
Star Five preset stars and one user-definable entry are programmed for this
parameter. For the user-definable star, the user may enter any right
ascension of the star in degrees, declination of the star in degrees, and
the epoch set, which is the Julian date representing the epoch for the
right ascension and declination values. Common values are: B1950 =
2433282.423; J2000 = 2451545.0. (The data for the predefined stars
is from the U. S. Naval Observatory.)
Right ascension [deg] The right ascension (in degrees) of the star
Declination [deg] The declination (in degrees) of the star
Epoch [Julian date] Epoch for the right ascension and declination. Common values are
R1950 = 2433282.423; J2000 = 2451545.0.
Time bias Used to cause star tracking to run ahead of where the star is in real time.
Bias angle [deg] Bias angles for the star. Refer to section 5.8.2.3.1, Manually bias
target, for a description of the function of bias angles.

5.8.2.6.3.2 OPT Tracking Mode Parameters

The Edit target parameters... screen for targets with tracking modes set to OPT
contains three menus and one function:

Spacecraft parameters...
Steptrack parameters...
OPT parameters...
Reset OPT target

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Table 5-3 describes the Steptrack parameters, and Tables 5-5, 5-7, 5-8, and 5-9
describe the Spacecraft parameters... and OPT parameters.... Refer to paragraph
5.8.2.3.3 for information on the Reset OPT target function.

TABLE 5-5 SPACECRAFT PARAMETERS

PARAMETER DESCRIPTION
Box center East longitude where the spacecraft is at its box center.
longitude [deg.East]
Longitude range Used for the box limit and orbit scan. This sets the longitude range of
[deg] motion from the box center longitude. Nominal value is 0.1, which means
the spacecraft is constrained to box center longitude 0.1.
Estimated Used to determine the box limit along with the longitude range. Also used
inclination [deg] for the orbit scan, if it is enabled.
Box limit The ACU's box limit generates a latitude/longitude box using the box center
longitude, longitude range, and estimated inclination. The box limit should
usually be ENABLED, as it provides OPT with information about the
spacecraft's range of motion, which helps prevent tracking the wrong
spacecraft. When box limit is ENABLED and a new or erased OPT target is
started, it first checks to see if the antenna is within the box limit. If not,
OPT will move to the target's box center longitude before doing anything
else, even if it is seeing a usable tracking signal (from the wrong spacecraft)
at the starting point. If box limit is disabled, OPT cannot detect that it is on
the wrong target. While OPT is tracking, if it ever moves the antenna
outside of the box, a "Box limit" error occurs, and OPT will not track until
the error is cleared.
Orbit scan Used if OPT has no signal and no orbit model with which to work. A
circular geosynchronous orbit is generated passing through the box center
longitude with an inclination given by the Estimated inclination parameter.
The scan then runs the antenna around this trajectory looking for a signal
that is at least 0.5 dB above the Low tracking signal level. If it finds such a
signal, OPT begins at that point. If one orbit is swept without finding a
signal, OPT stops. If disabled, OPT stops without trying a scan first.

The Spacecraft parameters... menu contains two menus: Tracking signal

parameters... (refer to paragraph 5.8.2.3.2) and Calibrate tracking signal.... The
Calibrate tracking signal... menu contains the parameters listed in Table 5-6, and it
also contains the Manual antenna control function described in paragraph 5.8.2.5.

TABLE 5-6 CALIBRATE TRACKING SIGNAL

PARAMETER DESCRIPTION
Set 0 dB point Selecting this causes the 0 dB point to be set at the current A/D reading. The
new value is displayed in 0 dB setting. To set this value, peak up the antenna on
all axes and adjust the incoming voltage between 6 V and 8 V. This value also
affects the dB display on the front panel and the OPT/Steptrack tracking modes.
Set -3 dB Selecting this will set the -3 dB point at the current A/D reading. This will
point complete the calibration of the volts/dB slope for the tracking signal. To set the
-3 dB point, first set the 0 dB point, then run the antenna off the target by 3 dB
and select this item. If the antenna cannot be run off of the target, a -3 dB
attenuator may be used at the tracking receiver input.
0 dB setting This value is generated by executing the Set 0 dB point.
A/D slope This value is generated by executing the Set -3 dB point.

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The parameters listed in Table 5-8 should only be modified by Vertex personnel or
experienced technicians who thoroughly understand these parameters

TABLE 5-7 OPT PARAMETERS

PARAMETER DEFAULT DESCRIPTION
Cycle time with 00:10:00 Sets the cycle time between steptrack operations when a short-
ST solution term solution is in use.
Cycle time with 00:20:00 Sets the cycle time between steptrack operations when a long-
LT solution term solution is in use.
Signal 0.20 This value sets the point at which steptrack, under OPT
fluctuation limit operation, will go to a fixed scan pattern. This will only happen
[dB] when an OPT model is available and the Std. Dev. On the OPT
Statistics screen is greater than this parameter. A fixed scan will
minimize tracking errors in a noisy environment. The nominal
value is set to 0.20 dB, but can be decreased to cause the OPT to
use a fixed pattern more frequently.
Min. ST solution 1.25 Sets the minimum window of data used to create a short-term
time span solution. The smallest allowable value is 1.25 hours. The value
may be increased if performance of the early solutions is less than
desirable.
Min. LT solution 18 Sets the minimum window of data used to create a long-term
time span solution. The smallest allowable value is 18 hours. The value may
be increased if performance of the early solutions is less than
desirable.

CAUTION
Improper modification of the parameters listed in Table 5-
8 will severely degrade OPT performance.

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TABLE 5-8 ADVANCED OPT PARAMETERS

PARAMETER DEFAULT DESCRIPTION
ST discard 0.10 Represents the fraction of the -3 dB beamwidth at which OPT will
point start the process to invalidate the current short-term solution.
Setting this value larger will allow more error growth, but setting it
too small will cause excessive steptrack operations.
LT discard 0.09 Represents the fraction of the -3 dB beamwidth at which OPT will
point start the process to invalidate the current long-term solution.
Setting this value larger will allow more error growth, but setting it
too small will cause excessive steptrack operations.
dB collect 500 ms Controls the frequency at which new points are read from the
cycle time (0.5 sec) current A/D. A window of 40 points is held to determine the mean
[ms] dB and standard deviation of the signal inside OPT. The nominal
value is 500 ms (0.5 sec) which will cover the last 20 seconds in
time. Increasing this value will stretch the time the window covers
but only 40 points are maintained.
Propagator 1000 ms Controls the frequency at which new look angles are calculated
cycle time (1 sec) from an existing OPT solution. The value can be increased to lower
[ms] the workload on the CPU.
Max solution 0.10 WARNING: Setting this value too low will cause OPT to
RMS (10% malfunction.
bandwidth) Represents the fraction of the receive -3 dB beamwidth at which
OPT will no longer consider an orbital element set valid. Setting this
value too high could allow OPT to use a bad solution.
Max N/A One of two values used to determine if a steptrack operation should
steptrack fit be accepted by OPT. SP_FIT (seen in Steptrack statistics) is the
[db] comparison data. This parameter should only be changed on the
advice of Vertex personnel.
Max N/A One of two values used to determine if a steptrack operation should
steptrack std be accepted by OPT. SP_STD (seen in Steptrack statistics) is the
[db] comparison data. This parameter should only be changed on the
advice of Vertex personnel.
Use solutions Enabled In normal operation, OPT will follow its solutions between steptrack
operations. This parameter must be enabled for this to happen.
Disabling this parameter will stop OPT from using its solutions, but
OPT will continue to collect data and generate solutions. OPT will
always use its solutions to initially acquire the target.

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 7200 OPERATION

The non-geosynchronous parameters listed in Table 5-9 provide OPT with the
capability to support tracking a satellite in non-geosynchronous orbits under certain
circumstances. Improper use of these parameters will severely degrade OPT
performance. Vertex recommends that the user contact a Control Systems Group
engineer before attempting to modify these parameters.

TABLE 5-9 NON-GEOSYNCHRONOUS SUPPORT PARAMETERS

PARAMETER DEFAULT DESCRIPTION
Non- Disabled Allows the ACU to track satellites that are not in geosynchronous
geosynchronous orbit. In this system, a geosynchronous orbit is defined to have a
tracking period very close to 1 sidereal day (86164 seconds) and an
eccentricity near zero (circular orbit). Inclined orbits with these
characteristics are still geosynchronous.

For most applications, this parameter should be disabled. Unless an

operator is certain that this parameter needs to be enabled, it
should be Disabled. This is typically used for drift orbit support
(repositioning a satellite to a new orbital assignment on the
geostationary arc), limited transfer orbit tracking, and Molniya-type
orbit tracking.

If this parameter is enabled, all other items in this menu must be set
properly to begin tracking. The values should be as accurate as
possible. When OPT gathers sufficient steptrack data, it will
compute its own values for these parameters, and the values in this
menu will be dropped from use.
Orbital period 86164 Used in conjunction with the steptrack data to build OPT solutions.
[seconds] seconds The orbital period is the time in which the satellite makes one
complete revolution around the Earth. Units are seconds.
Orbital 0.00000 Used in conjunction with the steptrack data to build OPT solutions.
eccentricity The orbital eccentricity defines the shape of the orbit. The value is
non-dimensional.
Orbit argument 0.000 Used in conjunction with the steptrack data to build OPT solutions if
of perigee [deg] the eccentricity is set greater than zero. The argument of perigee is
the angular measurement, in the plane of the satellite's orbit,
between the ascending node and the periapsis point. Units are
degrees.
NOTE: If the orbital inclination is very near zero, this angle is
measured from the mean vernal equinox vector to the periapsis point.

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5.8.2.6.3.3 Intelsat 11-Element (IESS-412) Tracking Mode Parameters

Table 5-10 describes the Intelsat 11-element parameters.

TABLE 5-10 INTELSAT 11-ELEMENT PARAMETERS

PARAMETER DESCRIPTION
Year Year portion of the epoch time on which the ephemeris is based; value
must be a four-digit number (1990; 2001).
Month Month portion of the epoch time on which the ephemeris is based; input
is a two-digit integer value (01 - 12).
Day Day portion of the epoch time on which the ephemeris is based; input is
a two-digit integer value (01 - 31).
Hour Hour portion of the epoch time on which the ephemeris is based; input is
a two-digit integer value (00 -23).
Minute Minute portion of the epoch time on which the ephemeris is based; input
is a two-digit integer value (00 - 59).
Second Second portion of the epoch time on which the ephemeris is based; input
is a two-digit integer value (00 - 59).
LM0 [deg. E] Mean longitude (degrees east of Greenwich). Labeled LM0 on the 11-
parameter ephemeris from Intelsat.
LM1 [deg/day] Mean longitude drift rate (degrees east per day).
LM2 [deg/day/day] Mean longitude drift acceleration (degrees east per day).
LONC [deg. E] Amplitude of the cosine component of the longitude oscillation (degrees
east).
LONC1 [deg/day] Rate of change in LONC (degrees east per day).
LONS [deg. E] Amplitude of the sine component of the longitude oscillation (degrees
east).
LONS1 [deg/day] Rate of change in LONS (degrees east per day).
LATC [deg. N] Amplitude of the cosine component of the latitude oscillation (degrees
north).
LATC1 [deg/day] Rate of change in LATC (degrees north per day).
LATS [deg. N] Amplitude of the sine component of the latitude oscillation (degrees
north).
LATS1 [deg/day] Rate of change in LATS (degrees north per day).
Longitude at 170 Satellite longitude at epoch plus 170 hours (degrees east).
hours [deg. E]
Latitude at 170 hours Satellite latitude at epoch plus 170 hours (degrees north).
[deg. N]
Polarization angle POL angle used with Intelsat tracking if POL is enabled. If the ACU does
[deg] not control POL, this value is irrelevant.
Bias angles [deg] Angles added to the look angles to determine the target position. These
exist because the look angles can only be edited at Supervisor level, but
the bias angles can be edited at Operator level, allowing periodic
repeaking of the target without losing the base position.
Pointing update time Controls the frequency at which new look angles are calculated from the
[ms] Intelsat parameters. The nominal value is 1000 milliseconds (ms) (1
second). The value can be increased to lower the workload on the CPU.

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5.8.2.6.3.4 Move to Longitude Tracking Mode Parameters

The Move to longitude parameters are described in Table 5-11.

TABLE 5-11 MOVE TO LONGITUDE PARAMETERS

PARAMETER DEFAULT DESCRIPTION
E. Longitude of target [deg] N/A E. longitude of target to which antenna will
move
(Look angles [deg]) N/A Read-only item that shows look angles
corresponding to the E. Longitude of target
[deg]
Polarization [deg] N/A POL look angle for target
Bias angles [deg] N/A Added to Look angles [deg]) to compute
target position; these exist because look
angles can be edited only at Supervisor level;
Operator level can edit the Bias angles [deg]

5.8.2.6.3.5 Move to Look Angles Tracking Mode Parameters

Table 5-12 describes the Move to look angles parameters.

TABLE 5-12 MOVE TO LOOK ANGLES PARAMETERS

PARAMETER DEFAULT DESCRIPTION
Look angles [deg] N/A Look angles to which the antenna will move when selected
target is tracked.
Bias angles [deg] N/A These angles are added to the look angles to determine the
target position. These exist because the look angles can
only be edited at Supervisor level, but the bias angles can
be edited at Operator level, allowing periodic repeaking of
the target without losing the base position.

5.8.2.7 Target Scheduler Menu

The Target scheduler... menu allows the user to program up to 200 targets with
corresponding dates and times at which tracking begins for each target. This
allows fully automatic tracking of a number of targets, each with its own
preconfigured mode of tracking.

When the target scheduler is running and a target is being tracked, the display will
show the target name under the Current pos, Moving to target or Awaiting next
scheduled target time (no tracking in progress) will be displayed at the Tracking
mode: prompt, and Next target will show the name, date, and time of the next
target to be tracked.

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7200 OPERATION

The Target scheduler... menu contains the Track schedule and Edit schedule...
menu.

5.8.2.7.1 Track Schedule

When this function is selected, if there are entries in the schedule, a prompt
appears asking the user if tracking is to begin at the first target in the schedule --
the target's name and parameters are displayed in the prompt. The following
paragraphs provide procedures for viewing and editing the track schedule.

5.8.2.7.2 Edit Schedule Menu

Edit Schedule Menu allows viewing and editing of the Track schedule. Items under
this menu include the following:

View/edit existing entries...

Add a new entry...
Delete one entry...
Delete ALL entries

The user must be at Operator or Supervisor level to make changes to the schedule;
however, the schedule may be viewed at Monitor level. Also note that any
changes made in this menu do not take effect until the user presses [PRIOR] to
leave the menu and saves the changes.

NOTE: All entries displayed or entered are in UTC time, not local
time.

5.8.2.7.2.1 View/Edit Existing Entries Menu

View/Edit Existing Entries Menu displays all entries in the schedule. There is one
entry displayed per line, in the following format:

date: dd Mmm yyyy time: hh:mm:ss target: target_name

To view entries in the schedule, use the following procedures:

1. From the Main menu, select Tracking functions..., Target scheduler..., and Edit
schedule....

2. Select View/edit existing entries... and the entries will be displayed. To edit an
entry, use the following procedures:

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 7200 OPERATION

To edit entries in the schedule, use the following procedures:

1. From the Main menu, select Tracking functions..., Target scheduler..., and Edit
schedule....

2. Select View/edit existing entries... and place the cursor on the target to be
edited and press [ENTER].

3. For parameters requiring numeric values, use the numeric keys on the keypad to
enter the desired value and press [ENTER]. If the parameter has a predefined list
of choices, (e.g., the date), use the up and down arrow keys to toggle through
the preset choices. To edit (change) the target name selected, when the Select
a target screen is displayed, use the arrow keys to highlight the desired target
and press [ENTER].

5.8.2.7.2.2 Add a New Entry Menu

Add a New Entry Menu allows the user to enter the name (from the Select a target
screen), date, and time of up to 50 targets to be added to the schedule. If a new
entry has the same date and time as an existing entry, the existing entry will be
replaced with the new entry. New entries are inserted into the schedule in
chronological order, moving entries with a later date and time down in the
schedule. When the schedule is full, the user must delete an entry before adding a
new one (refer to paragraph 5.8.2.7.2.3 for procedures to delete an entry).

To add a new entry, use the following procedures:

1. From the Main menu, select Tracking functions..., Target scheduler..., and Edit
schedule....

2. Select Add a new entry... and press [ENTER].

3. For parameters requiring numeric values, use the numeric keys on the keypad to
enter the desired value and press [ENTER]. If the parameter has a predefined list
of choices, (e.g., the date), use the up and down arrow keys to toggle through
the preset choices. To select a target to be added, when the Select a target
screen is displayed, use the arrow keys to highlight the desired target and press
[ENTER].

4. To enter (add) an entry, press [ENTER] when Add the entry above to the
schedule is highlighted. Notice that the number of entries in the schedule is
updated on the display.

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7200 OPERATION

5.8.2.7.2.3 Delete One Entry Menu

Delete One Entry Menu allows the user to delete one entry at a time. As mentioned
in paragraph 5.8.2.7.2.2, when the schedule is full, the user must delete an entry
before adding a new one.

To delete an entry, use the following procedures:

1. From the Main menu, select Tracking functions..., Target scheduler..., and Edit
schedule....

2. Select Delete a new entry... and press [ENTER].

3. Select the entry to be deleted and press [ENTER]. A confirmation message will
appear before the deletion is processed.

5.8.2.7.2.4 Delete All Entries Function

Delete All Entries Function allows the user to delete all entries in the schedule. A
confirmation message will appear to verify that the user intends to delete all entries
from the schedule.

To delete all entries from the schedule, use the following procedures:

1. From the Main menu, select Tracking functions..., Target scheduler..., and Edit
schedule....

2. Select Delete ALL entries and press [ENTER].

3. A confirmation message will appear to verify that this will delete all entries in
the schedule.

5.8.3 Clear/Correct System Faults Function

Clear/Correct System Faults Function clears all faults that can be cleared, and
acknowledges faults that the ACU cannot correct. If there are unacknowledged
faults:

All faults are displayed in reverse video (even if some faults had been
previously acknowledged). If all faults displayed have been acknowledged, they
are displayed in normal video.
If the audible alarms are on (refer to paragraph 5.8.6.11), the ACU will emit a
steady tone -- acknowledging the faults will deactivate the alarms.
The summary alarm contact closure is opened. When all faults are cleared
and/or acknowledged, this contact will close.

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 7200 OPERATION

Some faults can only be acknowledged by the ACU; action external to the ACU is
required to clear the fault (e.g., if the EMERGENCY STOP button on the drive
cabinet is engaged, the button must be disengaged at the drive cabinet before the
fault can be cleared.)

Some faults are "latching"; that is, even though the fault condition has been
cleared, the user must acknowledge that the fault occurred before the fault
message will disappear from the ACU display. An example of a latching fault is the
"Tracking signal input saturated" fault message, indicating that the tracking signal
input exceeded 10 VDC. The ACU cannot track properly with that voltage. This
latches because this error often occurs intermittently. Intermittent tracking
problems can be caused by this, and it is important to be aware of such a fault so
that it can be corrected.

To clear system faults, return to the Main menu and select Clear/correct system
faults.

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7200 OPERATION

Table 5-13 describes the faults that may be displayed on the ACU.

TABLE 5-13 CLEAR/CORRECT SYSTEM FAULTS

FAULT DESCRIPTION
Axis immobile Indicates that the antenna has been commanded to move in a particular
axis, but the antenna has not moved or the resolver has not moved.
Axis soft limits Indicates that the antenna has moved beyond the limits set by the software
in the ACU.
Axis reversed Indicates that the antenna is moving in the direction opposite to the
commanded direction. Can also be a result of the antenna "whipping".
Axis runaway Indicates that the antenna has not been commanded to move, but the
antenna is moving. Can also be a result of the antenna "whipping".
Azimuth drive fault Indicates that the AZ speed controller is tripped or has lost power.
East box limit violation Indicates that the antenna has jogged beyond the limit set by the east box
limit in the steptracking configuration of a target.
Elevation drive fault Indicates that the EL speed controller is tripped or has lost power.
Emergency stop at Indicates that the EMERGENCY STOP switch at the drive cabinet is pushed
drive cabinet in.
Keyboard stop Indicates that tracking has been stopped from the ACU keyboard.
Low tracking signal Indicates if the signal is below the threshold necessary for steptracking
level functions.
Maintenance override Indicates that the CONTROL switch in the drive cabinet is set to MAINT.
at drive cabinet The 7150 drive cabinet switch has a remote position and maintenance
position.
No power at drive Indicates that the drive cabinet is without power.
cabinet
Non-volatile RAM Indicates that one or more parameter tables failed power-up test and was
corrupted loaded with default values. All data in the RAM is lost and must be re-
entered.
OPT cannot track OPT has no valid orbital models and a low tracking signal level condition
exists. OPT will maintain the antenna at the current position until the low
tracking signal level condition is gone.
South box limit Indicates that the antenna has jogged beyond the limit set by the south box
violation limit in the steptracking configuration of a target.
Travel limit switch Indicates that the antenna has tripped one of the mechanical limit switches.
(summary)
West box limit violation Indicates that the antenna has jogged beyond the limit set by the west box
limit in the steptracking configuration of a target.
System error: unused A firmware error has occurred; call Vertex upon the indication of this fault.
fault

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 7200 OPERATION

5.8.4 Set User Level (and Passwords) Menu

Set User Level (and Passwords) Menu contains the following functions:

Go to monitor level
Go to operator level
Go to supervisor level
Change operator password
Change supervisor password

5.8.4.1 7200 ACS User Levels

The 7200 ACS has three user levels:

Monitor level: At Monitor level, the user can examine all system parameters but
cannot edit the parameters or command the antenna.

Operator level: At Operator level, the user can command the antenna to a new
target or use manual mode, but cannot edit system parameters.

Supervisor level: At Supervisor level, there are no restrictions on the user --

the user may modify any system parameters or target configurations.

To change the user level of the system, use the following procedures:

1. From the Main menu, select Set user level (and passwords)....

2. Select the desired level and press [ENTER].

5.8.4.2 7200 ACS Passwords

No password is required to change the user level of the system to Monitor, but
passwords are required to change to either the Operator or Supervisor level.

Passwords are one to nine digits (0 through 9). Setting a password to 0 disables
password protection for that level. Supervisor level is required to change passwords
at Operator or Supervisor levels.

If password protection is not desired, disable passwords (set the password to 0),
and set the user level to Supervisor. The user level is stored in battery-backed
memory and will be retained by the ACU until it is changed.

For instructions on disabling or changing passwords through the system hardware,

refer to Appendix B.

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7200 OPERATION

To change an Operator password, use the following procedures:

1. From the Main menu, select Set user level (and passwords)....

2. Select Change operator password and press [ENTER]. If the system is not at
Supervisor level, a prompt will appear to notify the user to go to Supervisor level
(refer to paragraph 5.8.4.1).

3. The following prompt will appear:

Enter new password to go to operator level: ___________

4. Enter the desired password (one to nine digits, 0 to 9) and press [ENTER].

5. The following prompt will appear: Re-enter password:

6. Re-enter the password exactly as it was originally entered. If the password is

incorrectly entered, the following prompt will appear: Password entered
differently; try again

7. If the password is entered incorrectly again, the system will return to the
Change user level screen.

To change a Supervisor password, select Change supervisor password, and follow

steps 3 through 7 above.

5.8.5 Display System Status Menu

This menu contains the following parameters:

Input states Box limits

Output states Background tasks
Optical Encoders Simulated target
RDC states Star viewing windows
A/D states View message buffer
Position loop diagnostics Serial TRL diagnostics
Steptrack statistics Power-up test report
OPT statistics Firmware version information
Orbit data

These functions are not normally used in everyday operation, but are useful in
debugging the 7200 ACS, especially during installation.

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5.8.5.1 Input States

When Input States is selected from the menu, the input states of the I/O board are
displayed. The logic is negative true; therefore a 0 indicates that an input is
engaged and a 1 indicates that an input is disengaged. The only inputs supported
by the drive cabinet are the first five (EM STOP, MAINT, SUM LIM, AZ DRIVE FLT,
AND EL DRIVE FLT). If all five inputs are in the 1 state, the 7200 ACU interprets
this condition as a no-power condition at the drive cabinet.

5.8.5.2 Output States

If Output States is selected from the menu, the screen shows the current output
states from the I/O board. Outputs are negative true; therefore, 0 for one of the
drive lines (AZ CW, EL UP) indicates movement in that direction. DRIVE ENABLE is
0 if the drive cabinet is enabled (powered). For beacons (B1 - B4), the one showing
0 is the beacon selected. SUM ALM is 0 for OK and 1 for fault.

5.8.5.3 Optical Encoders

Optical Encoders shows, in real time, the errors occurring on the serial link from the
optical encoders and the CPU. This screen can only be accessed if Encoder type is
set to an optical encoder type in the Position configuration... menu.

This information is most useful during the installation of the system. There are no
"acceptable" limits, but for proper operation, the values must remain five percent or
less.

5.8.5.4 RDC States

The information shown in Figure 5-11 shows the state of the RDC card. This data
is primarily used for debugging systems with standard resolvers. On single-speed
systems, AZ and EL fine data, states, and mode will show all bits as F
(hexadecimal).

The information is displayed in hexadecimal by default, but can be changed to

binary display by pressing [ENTER] to toggle between hexadecimal and binary.

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Figure 5-11 RDC States Display

On systems with two-speed resolvers, this information is also used to determine

the internal alignment of the resolver (i.e., the fine resolver value when the coarse
resolver value is 0). Even though it is unused on two-speed resolver systems, POL
fine bits will always show all bits as 1's. On systems without two-speed resolvers,
the fine data fields should show FFFF in hexadecimal (or 1111 1111 1111 1111 in
binary).

US1 and US2 are unused states 1 and 2, and UM is unused mode, but all should
show 1's. The status and mode information are not useful to the user; they are
provided for Vertex engineers' use only and are not documented here.

5.8.5.5 A/D states

A/D States provide the status of the A/D states for each channel. The display
shows raw data, the 12-bit data from the A/D board (in hexadecimal and binary),
and the status of three flags as follows:

If the flags are off, the display shows "---"

An O indicates that the A/D is overrange (saturated)
An S indicates sign, which is true if a positive voltage is present; negative
voltage readings are unusable
An N indicates that a new value is ready (N will normally be flashing on and off)

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5.8.5.6 Position Loop Diagnostics

Position Loop Diagnostics shows the states of the position loop task in real time.
The status (awake or asleep) of the position loop is displayed. If the loop is awake,
the antenna is being actively commanded to a position (or the system is actively
holding the current position). If the system is in Standby or Manual mode, the loop
is asleep and is not commanding the antenna.

The FSM state provides the current status of position loop Finite State Machine
(FSM) for each axis. Table 5-14 describes the possible states of the FSM.

TABLE 5-14 FINITE STATE MACHINE STATES

STATE DESCRIPTION

Slew drive Indicates that the antenna is driving at slew (fast) speed toward the target.

Slew coast Indicates that the antenna is now within the slew->track transition point,
waiting for the antenna to coast to a stop before proceeding.

Track drive Indicates that the antenna is driving at track (slow) speed toward the target.

Track coast Indicates that the position loop has come within the deadband and is waiting
for the antenna to come to a stop.

Inch coast Indicates that the position loop either overshot the positioning deadband on
the way to the target, or the antenna has drifted outside the positioning
deadband and the antenna is inching back to the deadband.

On target Indicates that the antenna is within positioning deadband of the target.

Unknown Indicates that the FSM has not been used since power-up of the ACU.

Outputs Shows (in the form rate, direction), the rate and direction in which the
antenna is being driven. For example, slew CCW indicates that the antenna is
moving CCW at slew rate. If the antenna is not being commanded, this line
indicates Track Stop.

Distance to Shows how far the antenna has to move to get to the commanded position.
target Positive value means move up/CW to get to the target.

5.8.5.7 Steptrack Statistics

The Steptrack statistics provide real-time information when the Steptrack active
field is true. When Steptrack inactive is true, the final values at completion of the
last steptrack operation are displayed. Table 5-15 describes the steptrack statistics.

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TABLE 5-15 STEPTRACK STATISTICS

FIELD DESCRIPTION
no. of cycles Indicates the number of complete steptrack cycles (both AZ and EL peaking)
performed to achieve peaking constraints.
SP_LOOP Indicates the number of loops required by the fitting algorithm.
SOL-MAX Indicates the calculated radial difference in percentage of beamwidth between the
DIFF position where maximum signal was recorded and the adjusted peak position.
SP_FIT Minimized least squared error between internal beam model and collected data.
SP_STD Maximum standard deviation of original recorded during stepping operations.
SP_WT Weight value used for filtering steptrack peak estimates.
CAL STEP Estimated step to peak antenna (in percentage of beamwidth).

5.8.5.8 OPT Statistics

OPT statistics provides useful information only when OPT is in operation. The
statistics are described in Table 5-16. Information on this screen is intended for use
by Vertex personnel.

TABLE 5-16 OPT STATISTICS

FIELD DESCRIPTION
STvsAST delta The short-term versus AST delta is the calculated radial error in percentage of
beamwidth between the last steptrack solution and the short-term solution at
that time.
LTvsAST delta The long-term versus AST delta is the calculated radial error in percentage of
beamwidth between the last steptrack solution and the long-term solution at
that time.
LTvsST delta The difference between the LT solution and the ST solution at the last
steptrack operation.
Sol. in use Displays, in real time, the OPT model being followed.
Mean The mean signal level being used in OPT (real time).
Std. Dev. The standard deviation of the signal used to determine when the signal is too
noisy to steptrack (real time).
ST Sol The RMS of the deviations for the last short-term solution created.
LT2b Sol The RMS of the deviations for the last long-term solution created using the
two-body propagator.
LTmb Sol The RMS of the deviations for the last long-term solution created using the
multibody propagator.
ST SOLVER Indicates if the short-term solver task is awake or asleep.
LT SOLVER Indicates if the long-term solver task is awake or asleep.

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5.8.5.9 Orbit Data

Orbit data provides information from the current target OPT solutions. This
information can be useful in setting up or checking Box limits. Three solutions may
exist for each OPT target: Short-term, Long-term (2b), and Long-term (mb). If data
is not available for a given solution, Not available will be displayed.

Under each solution, the user will see the data listed in Table 5-17 calculated at the
solution epoch.

TABLE 5-17 ORBIT DATA CALCULATIONS

FIELD DESCRIPTION

Longitude (E) Estimated east longitude of the satellite.

Inclination Estimated orbital inclination, in degrees.

Axis 1 delta Estimated delta, in degrees, applied to the first axis. For most systems,
axis 1 is AZ.

Axis 2 delta Estimated delta, in degrees, applied to the second axis. For most systems,
axis 2 is EL.

5.8.5.10 Box Limits

The Box limits information provides the limits in use and the current pointing
location inside the box. The limits are only active when the current target is an
OPT target and Box limits are enabled. This information is provided to assist in
troubleshooting Box limit errors. The longitude/latitude values displayed are
estimates determined from the current look angles. The estimates are independent
of the OPT solutions and will function with or without OPT solutions, and the
estimates do not affect the solutions.

The north/south limits are determined by the Estimated inclination input for the
target under OPT parameters. The east/west limits are determined by using three
values: the Longitude range, a longitude spread calculated from the Estimated
inclination, and the Box center longitude. These values are input for the target
under OPT parameters.

When a north/south limit is intersected and no other problem exists, open the limits
by increasing the Estimated inclination for that target. The Orbit data screen can
assist in determining the target's inclination. The Estimated inclination must be set
to a value greater than that displayed on the Orbit data screen.

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7200 OPERATION

When an east/west limit is intersected and no other problem exists, open limits by
increasing the Estimated inclination and/or the Longitude range value. The box
center longitude should be verified to be at the normal longitude for the satellite.
This nominal longitude can be obtained from the satellite operator or may be
estimated on the Orbit data screen if the axis are very small.

5.8.5.11 Background Tasks

Background tasks indicates whether the background tasks or awake or asleep.

Table 5-18 describes each of the tasks.

TABLE 5-18 BACKGROUND TASKS

TASK DESCRIPTION
POSITIONER The task that drives the antenna to a target and holds it there. PPSOTOPMER will be asleep
when in Standby and awake when tracking. Steptrack will momentarily put POSITIONER to
sleep while it is gathering data and then wake it up again. POSITIONER will also be asleep
during manual antenna control.
OUINTF (Outside Unit Interface) Reads the position transducers (resolvers) and does fault monitoring.
OUINTF should always be awake.
ST_SOLVER Used by OPT to build orbit solutions. These tasks will be awake occasionally when a new
solution is being built. Builds short-term solutions.
LT_SOLVER Used by OPT to build orbit solutions. These tasks will be awake occasionally when a new
solution is being built. Builds long-term solutions.
SIMULATOR This task will be AWAKE when the ACU is in SIMULATION mode.
TARGETER Drives the current target. For Move to look angles and Move to longitude targets, TARGETER
will be awake only long enough to set POSITIONER to the correct look angles. Then it will go to
sleep and remain asleep. For OPT, Intelsat, and Star tracking, TARGETER should be awake at
all times.
SCHEDULER This task drives the Target scheduler. This task should be awake when Target scheduler is
operating, and asleep when the scheduler is not being used.

NOTE: When the ST_SOLVER and LT_SOLVER tasks are shown, the
target name is also displayed because the task(s) may not necessarily
be building solutions for the target currently being tracked.

5.8.5.12 Simulated Target

Simulated Target is useful only in SIMULATION mode. When in SIMULATION, this

shows the simulated target's current position and error and basic orbit information.

5.8.5.13 Star Viewing Windows

The Star Viewing Windows screen shows the windows of visibility (when the star
is within the software travel limits of the antenna) for a star. This is used primarily
for G/T testing of antennas by radio stars. This screen shows at what times of the
day the star will be visible for use by the tester.

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Table 5-19 describes the parameters for Star viewing windows.

TABLE 5-19 STAR VIEWING WINDOWS

PARAMETER DESCRIPTION
Star This is the star for which information is to be displayed. When selected, a screen
similar to the target selection screen will appear, showing only the targets with
Tracking mode set to Star tracking.
Date Reference date for the viewing windows. The star's position at 0 hours UTC on
this date is analyzed. If the star is in view at that time, the window in which the
star is will be displayed. If the star is not in view, the next window in time will
be displayed.

Selecting Display viewing windows... will display the viewing windows for the star
selected corresponding to the date entered in the Date parameter. If Soft limits are
enabled, then the Acquisition of Star (AOS) and Loss of Star (LOS) are bounded by
the soft limits (i.e., the star is within the soft limits between AOS and LOS). If Soft
limits are disabled, then AOS and LOS values are only bounded by the horizon (0
degrees elevation).

To use this utility, a target for the star must be established. To view a window for
an existing target with a tracking mode set to Star tracking, use the following
procedures:

1. From the Main menu, select Display system status... and then Star viewing
windows.

2. Place the cursor on Star and press [ENTER]. A screen similar to the target
selection screen will appear, listing only those stars with a tracking mode set to
Star tracking.

3. Select the star to be viewed and press [ENTER]. The target name will be
displayed in the Star parameter, and the star's reference date will be displayed in
the Date parameter.

4. To display the "viewing windows" for the selected star, select Display viewing
windows.... The dates and times (in UTC) at which the star will be visible to the
antenna are listed. The up and down arrow keys may be used to scroll forward
or backward through the visibility dates.

To set a target with a Tracking mode of Star tracking, use the following
procedures.

1. From the Main menu, select Tracking functions..., and Edit a new or existing
target... (refer to paragraph 5.8.2.6).

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7200 OPERATION

2. Select a noninitialized target, and set the Tracking mode to Star tracking (refer
to paragraph 5.8.2.6.2). If the star is a user-defined star, "name" the target.

3. Select Edit target parameters.... To select one of the preprogrammed stars,

select Star, and using the up and down arrow keys, scroll through the list of
stars. To select one of the stars, when the name of the star is highlighted,
simply press [ENTER] and the values for Right ascension [deg], Declination
[deg], and Epoch [Julian date] will automatically be assigned to those
parameters. To define another star, select the choice "User-defined" for Star,
and assign the values for these parameters by selecting each parameter and
entering values within the specified range.

5.8.5.14 View Message Buffer

View Message Buffer displays the contents of the message buffer. The message
buffer holds up to 120 lines of text. The ACU prints messages into this buffer
when certain events (selected by the user) occur. The events may be viewed as
they occur; the user may also scroll through the buffer to see earlier events.

When this screen is first accessed, the most recent messages are displayed. Events
that have scrolled off of the screen may be viewed by pressing the up arrow key to
scroll back one line in the buffer. Pressing page up ([SHIFT] and the up arrow key)
scrolls back through an entire screen. Note that once an arrow key is pressed, the
display will no longer show new events as they occur. To view the most recent
events, press [PRIOR] to return to the Display system status... menu and press
[ENTER] to return to the View most recent messages screen.

5.8.5.15 Serial Tracking Receiver Diagnostics

The tracking receiver diagnostics screen shows the "raw" states values being
transmitted by the tracking receiver to the ACU. This information is beneficial only
to Vertex engineers troubleshooting the serial link. The message, Serial receiver
link not in use indicates that no serial port has been set up as a tracking receiver
interface.

5.8.5.16 Power-up Test Report

The Power-up test report option provides the time that the ACU was last powered
up, and the status of peripherals on the VME bus. If any errors were detected on
these cards at power-up, the errors will be displayed.

5.8.5.17 Firmware Version Information

The Firmware version information provides the type of software used in the ACU
and the date of the version installed in the system.

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5.8.6 Edit System Configuration Menu

WARNING
Any of the system configuration parameters may be viewed at any
time, but modifying these parameters after installation may cause
the ACU to malfunction.

The Edit system configuration... menu contains the following menus and function:

Tracking receiver setup...

Steptrack defaults...
Position encoder configuration...
Motion limits...
Position loop parameters...
Built-in simulator setup...
Set UTC date and time...
Site data...
RF/geometry
Remote port configuration...
User interface options...
Tracking restoration options...
Factory tests...
Message printer options...

5.8.6.1 Tracking Receiver Setup Menu

The Tracking receiver setup... menu is used at system installation time to configure
the tracking receiver. This must be done before invoking Steptrack or OPT. Setting
the volts/dB slope under this menu is necessary for proper Steptrack and OPT
operation.

This menu contains the following parameters, sub-menu, and function.

Receiver controller
Set 0 dB point
Set -3 dB point
0 dB setting
A/D slope
Tracking signal parameters...
Manual antenna control

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7200 OPERATION

5.8.6.1.1 Receiver Controller Parameter

The setting of the Receiver Controller Parameter selects how the tracking receiver
is controlled. This only affects the "serial" tracking receiver input (i.e., a receiver
with serial link); if an analog signal input is used, this parameter has no effect.

The default, and normal, setting for this parameter is 7200. This setting signals the
system to assume the receiver to be in remote control, and receiver commands
(frequency, attenuation, and RF input) are sent from the 7200 to the receiver. If the
receiver is in local control, a Tracking receiver in local control alarm is issued. The
7200 will continue to track with the signal sent from the receiver even when this
alarm is in effect.

Receiver is selected to allow control of the tracking receiver from the receiver's
front panel, or to allow the receiver to be controlled by another computer (M&C).
Tracking receiver commands will not be sent from the 7200 to the receiver, even if
it is in remote control mode.

To set this parameter, use the following procedures.

1.From the Main menu, select Edit system configuration.... Then select Tracking
receiver setup... and Receiver controller.

2.Use the up and down arrow keys to toggle between the preprogrammed choices
of 7200 and Receiver. When the desired choice is highlighted, press [ENTER].

5.8.6.1.2 Calibrating the Tracking Signal

The parameters listed in Table 5-6 are used to set the volts/dB slope of the A/D
channels.

5.8.6.1.3 Tracking Signal Parameters Menu

The parameters for the Tracking signal parameters... menu will vary according to
the type of tracking being performed. If a tracking receiver with serial link is being
used, the Shell parameter under Remote port configuration... will be set to TRL, and
Frequency [MHz], RF input, and Attenuation [db] parameters will be displayed under
this menu. If an analog signal input is used, A/D channel and Beacon parameters
will be displayed. Refer to paragraph 5.8.2.3.2 for a listing of the parameters and
procedures for changing the parameters.

5.8.6.1.4 Manual Antenna Control Function

The Manual antenna control function is also accessible from this menu for
convenience.

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5.8.6.2 Steptrack Defaults Menu

This Steptrack defaults... menu has the same steptrack parameters that are found
in the Edit steptrack parameters... menu under Immediate tracking.... Refer to Table
5-3 for a listing and description of the parameters.

Whenever a new OPT target is created, the initial parameter values for the target
are obtained from Table 5-3. The values of these parameters only affect the
creation of new OPT targets; once a target is created, it has its own set of
steptrack parameters. Changes made to the defaults will not affect targets created
before the defaults were changed. In addition, Immediate steptrack gets its default
steptrack parameters from this table.

5.8.6.3 Position Encoder Configuration Menu

The Position encoder configuration... menu allows the user to set the position
encoder offsets. The offset for an axis is the difference between the actual axis
position and the angle returned by the encoder. When the encoder bracketry is
properly aligned, this difference (the offset) is a constant throughout the range of
motion of the antenna.

In addition, the 7200 ACU has the ability (in software) to reverse the direction in
which the encoders count; that is, when the encoder indicates movement in the
CW direction of its shaft but the ACU reports CCW direction, and vice versa.

Table 5-20 describes the Position encoder configuration... parameters.

TABLE 5-20 POSITION ENCODER CONFIGURATION PARAMETERS

PARAMETER DESCRIPTION
Encoder This sets the counting direction, or "sense" of the encoders (resolvers). If antenna
direction movement in one direction causes the resolvers to indicate motion in the opposite
direction, the direction may either be reversed by changing the phasing of the
resolvers, or by changing the direction for that axis from Fwd (forward) to Rev
(reversed). NOTE: For absolute optical encoders, this is the only way to change the
counting direction.
Current For each axis, the current position is the "raw position" returned from the encoder plus
position [deg] the offsets.
Offsets [deg] Value added to the raw position to determine the current position, or the difference
between the actual axis position and the angle returned by the encoder.
Encoder type This parameter is hardware-dependent and is set at the factory. This MUST NOT be
changed by the user.
2-speed This option will appear on the menu only in systems with Encoder type set to 2-speed
internal resolvers. These values are used to correct the internal alignment of the two-speed
alignment resolvers. The correction value is determined form the RDC diagnostics screen. To
determine the value, rotate the resolver shaft until the coarse reading is 0000 (hex)
and refer to Appendix E.

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7200 OPERATION

There are two ways to set the offsets:

1. Enter the current position of the antenna into the Current position [deg] field. At
installation time the antenna is normally peaked on a target (satellite or boresight
tower) with a known look angle. When the current position is entered, the
offsets are automatically computed.

2. Enter the offsets directly by selecting Offsets [deg] and entering the desired
value. This is normally done only when a firmware upgrade requires re-entry of
parameters, or if the nonvolatile memory should fail.

For systems with two-speed resolver option, refer to Appendix E for procedures to
calibrate the two-speed resolvers.

5.8.6.4 Motion Limits Menu

There are two types of motion limits:

Software travel limits ("soft limits"): The ACU will not drive the antenna
beyond the soft limits if the option is enabled. The limits function as a
"prelimit", stopping motion of the antenna before it reaches the electrical travel
limit switches. The soft limits should be set such that when the antenna is
moving at its fastest rate and hits the soft limit, it stops just short of tripping
the limit switch.

Motion errors: The motion errors prevent motion of an axis in the event that
antenna motion as reported by the position encoders does not correspond with
predicted motion due to ACU motor commands.

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 7200 OPERATION

Table 5-21 describes the Motion limits... parameters.

TABLE 5-21 MOTION LIMITS PARAMETERS

PARAMETER DEFAULT DESCRIPTION
Soft limits Enabled These are normally enabled. If the antenna needs to be moved to its
limit switches (from the ACU) for maintenance purposes, the soft
limits should be temporarily disabled.
Lower/CCW soft AZ: 130.00 This position vector (along with Upper/CW soft limits [deg]) defines
limits [deg] EL: 15.00 the range of motion that the ACU will allow. For each axis, if the
POL: 90.00 antenna is at the lower/CCW limit, it may be moved up/CW to the
upper/CW limit.
Upper/CW soft AZ: 230.00 This position vector (along with Lower/CCW soft limits [deg]) defines
limits [deg] EL: 60.00 the range of motion that the ACU will allow. For each axis, if the
POL: 90.00 antenna is at the lower/CCW limit, it may be moved up/CW to the
4thAxis: 90.00 upper/CW limit.
Motion errors Enabled Normally enabled, but may be disabled for testing purposes.
Immobile/reversed AZ: 2000 Whenever the antenna is put into motion, the downcounter is loaded
timeout [ms] EL: 2000 with this parameter and the current position is recorded. When that
POL: 2000 downcounter expires, the current position is compared against the
4thAxis 2000 previously recorded position. If, for each axis, encoders do not show
a value of at least Immobile/reversed tolerance [deg] of motion, an
"axis" immobile error is displayed (where "axis" is AZ, EL, or POL).
The error may be cleared by selecting Clear/correct system faults
from the Main menu. If the encoders show movement greater than
the tolerance on an axis, but in the opposite direction in which the
ACU commanded the antenna, an axis reversed error is displayed. If
the test is passed for all three axes, the downcounter is reset with
the Immobile/reversed timeout [ms] and the process is repeated
continuously.
Immobile/reversed AZ: 0.02 If the encoders show movement greater than the tolerance on an
tolerance [deg] EL: 0.02 axis, but in the opposite direction in which the ACU commanded the
POL 0.20 antenna, an axis reversed error is displayed. The error may be cleared
4thAxis 0.20 by selecting Clear/correct system faults from the Main menu. If the
test is passed for all three axes, the downcounter is reset with the
Immobile/reversed timeout [ms] and the process is repeated
continuously. When the antenna is commanded to stop, the ACU
waits for it to come to rest, then records the position. If, any at point
in the future, the current position is different from the recorded
position more than the value of the Runaway angle on an axis when
the ACU is not commanding the antenna to move, an axis runaway
error is displayed and all drives are disabled. Selecting Clear/correct
system faults from the Main menu... resets the drives and clears the
error.
Runaway angle AZ: 0.1 When the antenna is commanded to stop, the ACU waits for it to
[deg] EL: 0.1 come to rest, then records the position. If, at any point in the future,
POL 0.2 the current position differs from the recorded position by more than
4thAxis: 0.2 the value of this parameter on an axis when the ACU is not
commanding the antenna to move, an axis runaway error is displayed
and all drives are disabled. Selecting Clear/correct system faults from
the Main menu resets the drives and clears the error.

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7200 OPERATION

To edit any of the parameters under this menu, use the following procedures.

1. From the Main menu, select Edit system configuration... and then select Motion
limits....

2. To change Soft limits or Motion errors, use the arrow keys to move the cursor
to the parameter to be edited and press [ENTER]. Using the up and down arrow
keys, toggle through the preprogrammed choices. When the desired choice is
highlighted, press the [ENTER] key.

3. To change any of the remaining parameters, use the arrow keys to move the
cursor to the parameter to be edited and press [ENTER]. Using the numeric keys,
enter a value within the range specified in the system prompt and press
[ENTER].

4. Press the [PRIOR] key and the following prompt appears:

Save changes to menu "Motion limits"? (yes/no)

[YES/NO] changes YES/NO response. [ENTER] accepts displayed YES/NO
response.

5. To save the changes, toggle the YES/NO key to YES and press [ENTER].

5.8.6.4.1 Soft Limits

Soft limits are normally enabled, but they are disabled during site acceptance
testing to allow the antenna to reach the travel limit switches.

The Lower/CCW soft limits [deg] and Upper/CW soft limits [deg] define the range
of motion of the antenna. These limits are normally set such that when the soft
limit is reached while traveling at slew speed, the limit switches are not yet
engaged.

Figure 5-12 Soft Limits

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 7200 OPERATION

Motion is allowed, moving up/CW, from the lower/CCW limit to the upper/CCW
limit. For the defaults shown in Table 5-21, the antenna may move CW in AZ
starting from 130.00 to 230.00 degrees. This is a typical setting in the Northern
Hemisphere for an antenna with 50.00 degrees of motion in AZ from a centerline
of due south (180.00 degrees). The corresponding values in the Southern
Hemisphere would be a CCW limit of 310.00 degrees and a CW limit of 50.00
degrees (refer to Figure 5-12). This allows movement CW from 310.00 degrees
through 0 degrees to 50.00 degrees. If the values were reversed (i.e., CCW =
50.00 degrees and CW = 310.00 degrees), the ACU would recognize that the
antenna could not move through 0 degrees and the system would not function
properly.

The POL values also illustrate this: the range of motion is from -90.00 degrees
(270.00) to 90.00 degrees. Since the negative value is the CCW limit, the feed can
move through 0 degrees.

5.8.6.4.2 Motion Errors

The parameter Motion errors must be enabled for the three types of motion errors
listed in Table 5-22 to be detected.

TABLE 5-22 MOTION ERRORS

ERROR DESCRIPTION

Immobile Error ACU is commanded to move, but does not move.

Reversed Error ACU moves in the direction opposite to the commanded direction.

Runaway Error ACU moves even though no command for movement was given.

All motion errors must be cleared manually by the user by either executing
Clear/correct system faults from the Main menu or via the M&C interface by issuing
the C3 command.

5.8.6.4.3 Immobile and Reversed Errors

Both immobile and reversed errors are governed by the parameters

Immobile/reversed timeout [ms] and Immobile/reversed tolerance [deg] (refer to
Table 5-21 for a description of these parameters).

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When the antenna is commanded to move on an axis, the current position is

recorded and a timer is set to the value given by Immobile/reversed timeout [ms] for
that axis. When the timer expires, the new current position is compared against
the recorded position. If the antenna does not move in the correct direction at least
the distance given by the Immobile/reversed tolerance [deg], an error will occur. If
no error is detected, the timer is reset and the process repeats for as long as the
antenna is being commanded to move.

If the antenna has not moved the minimum distance, an axis immobile error is
reported and displayed. If the antenna has moved a distance equal to or greater
than the Immobile/reversed tolerance [deg] and in the direction opposite to the
direction commanded by the ACU, an axis reversed error is reported and displayed.

The most common cause of an immobile error is that larger, slower antennas do not
move fast enough to cover the required distance in 2000 ms (2 seconds). To
prevent immobile errors in such systems, the value of the Immobile/reversed
timeout [ms] should be increased, after verifying that the antenna is moving
properly.

The Immobile/reversed tolerance [deg] parameter is not normally changed, except

on small, mobile antennas, where the antenna may move 0.02 degrees due to wind
motion, etc. The value of the parameter may be increased to provide better
immobile and reversed protection to the system. Reversed errors rarely occur once
proper encoder and motor direction have been established.

5.8.6.4.4 Runaway Errors

An axis runaway error is declared by the ACU whenever the antenna is not being
commanded to move, but the encoders report a motion greater than that given by
the Runaway angle parameter. If this error is detected, the drive enable line to the
ACU is opened, which inhibits motion on all axes (the 7200 ACU does not have
individual axis enable lines for each axis).

Executing Clear/correct system faults will clear the error and re-enable the drive
cabinet.

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5.8.6.5 Position Loop Parameters

The parameters listed in Table 5-23 control how the antenna is moved to the target
position and the precision of the antenna's position.

TABLE 5-23 POSITION LOOP PARAMETERS

PARAMETER DESCRIPTION
Slew rate Under normal operation of the ACS, the slew rate (high speed) is enabled;
however, for testing, it is sometimes disabled so that the antenna will use only
its track speed to reach the target.
Slew -> track These angles determine whether the antenna moves at slew (high) speed or
transition [deg] track (slow) speed to reach the target position. For each axis, if the distance
from the current position to the target position is greater than the slew -> track
transition angle for that axis, the antenna moves at slew speed. If the distance
is less than this value, the antenna moves at track speed. If these angles are
set too low, the antenna will overshoot the target, and if they are set too high,
the antenna will take longer than necessary to reach the target.
Slew -> stop This is the time, in milliseconds, that the ACU waits for the axes to come to a
coast time [ms] stop after the motors are stopped from slew speed.
Track -> stop This is the time, in milliseconds, that the ACU waits for the axes to come to a
coast time [ms] stop after the motors are stopped from track speed.
Positioning This parameter determines the accuracy of the position loop. The position loop
deadband [deg] will continue to move the antenna from the current position to the target until
the antenna is within the positioning deadband for this axis.
Inching on time Inching on time is used in the event of target overshoot. The motors are turned
[ms] on for a period of time equal to the value of this parameter and then turned off
for a period of time equal to the value of Track -> stop coast time [ms]. This
"inching" is repeated until the antenna comes within the deadband set for the
axis. Inching on time [ms] should be set just high enough to get the antenna to
move -- oscillation can occur if the value of the parameter is set too high.

To edit any of the parameters under this menu, use the following procedures.

1. From the Main menu, select Edit system configuration... and then select Position
loop parameters....

2. To change Slew rate, use the arrow keys to move the cursor to the parameter to
be edited and press [ENTER]. Using the up and down arrow keys, toggle through
the preprogrammed choices. When the desired choice is highlighted, press the
[ENTER] key.

3. To change any of the remaining parameters, use the arrow keys to move the
cursor to the parameter to be edited and press [ENTER]. Using the numeric keys,
enter a value within the range specified in the system prompt and press
[ENTER].

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4. Press the [PRIOR] key and the following prompt appears:

Save changes to menu "Position loop parameters"? (yes/no)

[YES/NO] changes YES/NO response. [ENTER] accepts displayed YES/NO
response.

5. To save the changes, toggle the YES/NO key to YES and press [ENTER].

5.8.6.6 Built-in Simulator Setup

The ACU has a simulation program that can be used for training purposes or to
become familiar with the system before beginning operation of the system. The
simulation program can also be used for testing an M&C interface. For normal
operational purposes, the Operation mode under this menu should be set to Live.

To edit the Operation mode, use the following procedures.

1. From the Main menu, select Edit system configuration... and then select Built-in
simulator setup....

2. To change Operation mode use the arrow keys to move the cursor to the
parameter and press [ENTER]. Using the up and down arrow keys, toggle
through the preprogrammed choices. When the desired choice is highlighted,
press the [ENTER] key.

3. Press the [PRIOR] key and the following prompt appears:

Save changes to menu "Built-in simulator setup" and reboot the ACU? (yes/no)
[YES/NO] changes YES/NO response. [ENTER] accepts displayed YES/NO
response.

5.8.6.6.1 Antenna Simulator Setup

When in Simulation mode, the ACU reads a simulated set of inputs and writes
output to the simulator. The simulator provides change in resolver feedback based
on the outputs, at a rate determined by the parameters listed in Table 5-24. Note
that these rates are unrealistically high -- they are set high to verify that the
commands are transmitted properly during testing of an M&C interface. The high
rates allow the ACU to move to a new target rapidly. For training purposes, Vertex
advises that the rates be set to more realistic values.

NOTE: The resolver excitation signals are active in Simulation

mode (i.e., the resolvers are powered).

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TABLE 5-24 ANTENNA SIMULATOR PARAMETERS

PARAMETER DEFAULT DESCRIPTION

Antenna slew rate [deg/s] AZ = 8.00 Determines how fast the simulator drives
EL = 4.00 the simulated antenna in slew (high) speed.
POL = 0.00

Antenna track rate [deg/s] AZ = 0.20 Determines how fast the simulator drives
EL = 0.20 the simulated antenna in track (slow)
POL = 0.40 speed.

To edit the parameters under this menu, use the following procedures.

1. From the Main menu, select Edit system configuration..., Built-in simulator
setup, and then select Antenna simulator setup....

2. Use the arrow keys to move the cursor to the parameter to be edited and press
[ENTER]. Using the numeric keys, enter a value within the range specified in the
system prompt and press [ENTER].

5.8.6.6.2 Spacecraft Simulator Setup

Spacecraft Simulation Setup menu allows the user to set up a simulated spacecraft
(satellite). The user can set nominal longitude, orbital inclination, and other
simulated characteristics of the desired target. The parameters under this menu are
listed in Table 5-25.

TABLE 5-25 SPACECRAFT SIMULATOR PARAMETERS

PARAMETER DESCRIPTION
Box center date Gives the date on which the simulated spacecraft is at its box center.
Box center time Gives the time at which the simulated spacecraft is at its box center.
Box center longitude Box center longitude, in degrees east, of the simulated spacecraft.
[deg. E]
Inclination [deg] Inclination of the simulated spacecraft.
Receive -3 dB beamwidth Receive -3 dB beamwidth used to simulate a signal for the simulated
[deg] spacecraft. This value should be set to represent a specific antenna
size.
Signal noise [dB] Represents the magnitude of simulated signal noise to be injected into
the simulated signal.

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To edit the parameters under this menu, use the following procedures.

1. From the Main menu, select Edit system configuration..., Built-in simulator
setup, and then select Spacecraft simulator setup....

2. Use the arrow keys to move the cursor to the parameter to be edited and press
[ENTER]. To change the month portion of the Box center date, use the arrow
keys to toggle through the preprogrammed choices. When the desired choice is
highlighted, press [ENTER].

3. To change any of the remaining parameters, select the parameter, and using the
numeric keys, enter a value within the range specified in the system prompt and
press [ENTER].

5.8.6.7 Set UTC Date and Time

NOTE: The system clock MUST be set to UTC -- setting it to local time
will cause time-dependent tracking modes (i.e., OPT, Intelsat, Star
tracking) to malfunction.

This function contains the following parameters and menu:

Date
Time
Await mark...

The date and time are set on the ACU by using the following procedures.

1. From the Main menu..., select Edit system configuration... and Set UTC date
and time.

2. Select Date and enter the correct day of the year. Press [ENTER] and the month
is highlighted.

3. Using the up and down arrow keys, select the correct month. Press [ENTER]
and the year is highlighted.

4. Enter a year within the range specified in the prompt and press [ENTER].

5. Set the time in the same manner as the date and press [ENTER].

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6. To enter the date and time into the system, select Await mark... and the
following message appears:

System UTC date and time will be set to hh:mm:ss dd Mmmm yyyy (the date
and time entered above will be displayed) when [ENTER] is hit. Press [PRIOR] to
cancel.

7. Press [ENTER] to enter the date and time into the system.

5.8.6.8 Site Data

The parameters in the Site data... menu provide the following information to the
ACU:

The antenna's name, which is displayed, along with the current position, on
the ACU front panel
The position of the antenna: latitude, longitude, and altitude
The difference between the local time and UTC (Timezone offset)
Local timezone (displayed for the user's convenience only -- it is not used by
the ACU for any functions)

NOTE: The E. Longitude of site [deg] and N. Latitude of site

[deg] position inputs must be in decimal degrees.

To convert E. Longitude of site [deg] and N. Latitude of site [deg] to decimal

degrees, use the following formula:

Decimal Degrees = Whole Degrees + [(Minutes * 60) + seconds]/3600

For example, to convert 67 degrees, 38 minutes, 15 seconds to decimal degrees

using the formula above, the equation would be:

67 + {[(38 * 60) + 15]/3600} = 67.6375 degrees

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Table 5-26 describes each of the parameters of the Site data... menu.

TABLE 5-26 SITE DATA PARAMETERS

PARAMETER DESCRIPTION
Antenna name This is the name displayed in the Current pos field of the 7200 ACU
display. The antenna name may be up to 12 characters in length and may
be changed by the user. In a rack with multiple ACU's, antenna names are
commonly used to distinguish between systems. Also, the M&C link can
read the antenna name and determine to which ACU it is connected.
E. Longitude of site Site longitude in decimal degrees East. West longitudes may be entered by
[deg] including a "-" sign before the longitude value.
N. Latitude of site Site latitude in decimal degrees East. Southern latitudes may be entered
[deg] by including a "-" sign before the latitude value.
Site altitude Altitude of the antenna, in meters, above the mean sea level.
[meters]
Timezone offset Time difference between local site time and UTC. A "+" sign in front of
the local time indicates that the local time is ahead of UTC; a "-" sign
indicates that local time is behind UTC. Eastern Standard Time is the
default.
Timezone Abbreviation used to indicate local time zone.
abbreviation

To change the antenna name, use the following procedures:

1. From the Main menu..., select Edit system configuration..., Site data..., and
Antenna name.

2. Using the arrow keys (up and down arrow keys toggle through the ASCII
character set; left and right arrow keys move cursor left and right), change the
antenna name as desired.

3. Press [ENTER] to enter the new antenna name into the system.

To change the Timezone offset, use the following procedures:

1. From the Main menu..., select Edit system configuration..., Site data..., and
Timezone offset.

2. Use the up and down arrow keys to toggle between + and -, select the
appropriate sign, enter the numeric value of the offset, and press [ENTER].

With the exception of Timezone abbreviation, the other parameters are all numeric
entries and may be changed by selecting the parameter and entering a value within
the range specified by the system prompt. To change the Timezone abbreviation,
use the arrow keys to toggle through the ASCII character set as described above in
the procedures for changing the Antenna name.

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5.8.6.9 RF/Geometry...

The RF/Geometry... enables/disables POL control and contains the parameters

described in Table 5-27. If POL is controlled by the ACU, set this parameter to
enabled. If this parameter is disabled (for 2-axis systems), POL will not appear on
the real-time display or in any menus.

TABLE 5-27 RF/GEOMETRY PARAMETERS

PARAMETER DESCRIPTION
Polarization axis Set this to Enabled if the POL axis is controlled by the ACU.
Antenna droop correction Set this to Enabled if the POL axis is controlled by the ACU.
Amplitude droop corr. [deg] The amplitude of the droop correction is used to adjust the EL
look angle for mechanical droop. This value is determined from
structural analysis of the dish.
Elevation alignment [deg] The EL alignment angle is the EL angle at which the dish was
balanced and focused. This value is used in the droop
correction.

To edit any of the parameters under this menu, use the following procedures.

1. From the Main menu, select Edit system configuration... and then select
RF/geometry....

2. To change Polarization axis or Antenna droop correction, use the arrow keys to
move the cursor to the parameter to be edited and press [ENTER]. Using the up
and down arrow keys, toggle through the preprogrammed choices. When the
desired choice is highlighted, press the [ENTER] key.

3. To change any of the remaining parameters, use the arrow keys to move the
cursor to the parameter to be edited and press [ENTER]. Using the numeric keys,
enter a value within the range specified in the system prompt and press
[ENTER].

4. Press the [PRIOR] key and the following prompt appears:

Save changes to menu "RF/geometry"? (yes/no)

[YES/NO] changes YES/NO response. [ENTER] accepts displayed YES/NO
response.

5. To save the changes, toggle the YES/NO key to YES and press [ENTER].

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5.8.6.10 Remote Port Configuration

The parameters in the Remote port configuration... menu control remote

communications with the 7200 ACU via its serial port(s). The standard ACU has
three serial ports: two RS-232C ports; (J4 and J11) and an RS-422 port (J5).

The 7200 ACU supports several distinct "shells", or command interfaces:

RC M&C - The Request/Command M&C is a command-line monitor and control

interface to the ACU, typically used for computer control applications.

MT M&C - The Menu Tree M&C is a command line monitor and control interface
to the ACU, typically used for remote control applications. The MT M&C is
more operator friendly than the RC M&C.

Visual - This is the menu-driven user interface as shown on the front panel of the
ACU. This is only functional with an optional 7200 Remote Control Unit.

TRL - This is the port used for the tracking receiver interface. Only one port may
support a TRL at any time.

PMCU - This is for the 7150 PMCU (optional) display. It is used on the RS-422
Interface.

Printer - This is used to connect a serial printer for system logging purposes.

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Table 5-28 describes each of the Remote port configuration... parameters.

TABLE 5-28 REMOTE PORT CONFIGURATION PARAMETERS

PARAMETER DEFAULT DESCRIPTION
Port 1 Selects the port for which the configuration is being edited. The
allowable values are 1 to the number of remote ports available. Port 0
is the console and may not be edited. Each port has its own remote
port configuration. Changing the port number changes all other fields
in this menu to reflect the settings for the selected port.
Bps (baud) 9600 This sets the data rate in bits per second for the specified port.
Options are: 300, 1200, 2400, 4800, 9600, 19200, and 38400.
Parity None This sets the parity for the specified port. Options are: None, Even, or
Odd.
Data bits 8 This sets the number of data bits for the specified port. Options are 7
or 8.
Stop bits 1 This sets the number of stop bits for the specified port. Options are 1
or 2.
M&C echo* Disabled This sets the echo mode for the specified port. If Enabled, the ACU
echoes all input.
M&C Disabled If enabled, beginning of each line to and from the ACU has a two-
checksums* character checksum that is the one's complement of the sum, module
256, of the characters on the line (this does not include first space
after the checksum; nor does it include the CR at the end of the line).
M&C CR This affects how the ACU terminates lines sent from the ACU to the
newline* remote computer. Input to the ACU is expected to be terminated by
CR only. Options are: CR (carriage return) or CRLF (carriage return/line
feed).
Shell RC M&C This specifies the user interface for the specified port. If a port is not
being used, this parameter should be set to disabled. Options are:
*M&C - command line interface
*Visual - menu-driven user interface used by the console; requires a
7200 Remote Control Unit
*Disabled - port is unused
*TRL - port used for the tracking receiver interface. Only one port may
be a TRL at any time. [NOTE: When Shell is set to TRL, the RF
input number and polarization value (in MHz) will be displayed,
instead of the A/D and beacon numbers, in the upper right-hand
portion of the ACU display.]
*PMCU - Uses the RS-422 port for connection to the 7150 PMCU
(Optional) Display
*Printer - optional setting; used for printing system messages.

*Note: M&C echo, M&C checksums, and M&C newline are only effective if Shell is set to one of the
M&C shells.

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The following parameters may be changed by selecting the parameter, and using
the up and down arrow keys to toggle between preprogrammed choices:

bps (baud)
Parity
M&C echo
M&C checksums
M&C newline
Shell

To change the other parameters, Port, Data bits, and Stop bits, select the
parameter and enter the desired value within the range specified in the system
prompt.

5.8.6.11 User Interface Options Menu

The user can configure the ACU's display, enable or disable audible alarms, and
control some system security features by setting the user interface options
described in Table 5-29.

TABLE 5-29 USER INTERFACE OPTIONS SETTINGS

OPTION DEFAULT DESCRIPTION
UTC On Turning this off suppresses the UTC time and date display. If local time
display is left on with this off, the local time is shown in the upper left-hand
corner of the display.
Local On Turning this off suppresses the local time display.
time
display
UTC date dd Mmm This controls how the UTC date is played. Options are:
format dd Mmm example: 26 Mar DDY example: Day 85
Local dd Mmm This controls how the local date is displayed. Options are the same as
date UTC date format.
format
Tracking On Turning this off suppresses the signal level display as well as the tracking
signal receiver's frequency and polarization. This option is normally set to On.
display
Signal Db This may be changed to volts; this is useful for debugging or calibrating
units the A/D's. In normal operation, the dB display is more useful.
User On Turning this off suppresses the port and user level display on the top line
level of the display. If there is no M&C connected to the system, nor a 7200
display Remote Control Unit, it is recommended that this be turned off.
Confirm On When changing the tracking mode of the system (including going to
tracking Standby or Manual antenna control), the ACU will ask for confirmation if
this is On. In addition, the ACU will display the position to which it is
about to drive the antenna when the user selects a new target to track.
If this is off, the ACU proceeds without confirmation. Vertex
recommends that this option be left on.

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TABLE 5-29 USER INTERFACE OPTIONS SETTINGS

OPTION DEFAULT DESCRIPTION
Confirm On When this is on, the ACU asks for confirmation before saving changes to
edits a menu; if this is off, the ACU automatically saves changes upon exiting
a menu. Vertex recommends that this value be left on. If it is turned
off, and a mistake is made while editing, there is no obvious way to
undo the changes. However, if MAIN is pressed while editing, all
changes are lost -- this is true of all editing menus, regardless of the
setting of this parameter.
Warning On The ACU sounds a "bell" tone whenever confirmation dialogs are brought
bell up (for changing tracking mode, saving changes, error messages, etc.).
It also sounds the bell whenever an invalid key is pressed. The bell may
be turned off at the user's discretion.
Audible On The audible alarm is a tone (different from the warning bell tone) which
alarm is continuously sounded whenever the ACU has a fault condition that has
not been acknowledged. Normally, this is left on, as it will alert an
operator that a fault condition is in effect, even if the operator cannot
see the display. This is often turned Off during installation until all
connections are in place. It may also be turned Off if the SUM ALM
contact is wired to a station alarm which provides an alternative
audible/visual alarm source. The SUM ALM will be open if and only if
the audible alarm would be sounding if turned On; if an alternative alarm
source is available, the audible alarm is redundant.
Monitor YES If this is set to NO, then a user at Monitor user level cannot stop tracking
can by pressing the [STOP] key, nor can they resume tracking by pressing
[STOP]/[ [RESUME]. This also affects the M&C command C1 (STOP/RESUME via
RESUME] M&C). This setting does not affect the DRIVE ENABLE button on the
ACU front panel, which bypasses the CPU and is not under software
control.
Monitor YES If this is set to NO, then a user at Monitor user level cannot successfully
can clear execute Clear/correct system faults from the ACU front panel. The user
defaults also cannot successfully execute the M&C C3 command.
YES/NO YES If this is set to NO, then whenever a dialog requiring a YES/NO answer is
default displayed, the initial (default) answer is NO. The user must press the
answer [YES/NO] key to change the answer to YES before pressing ENTER.
Some critical commands, such as resetting an OPT target or resetting the
system to ROM defaults, have a default answer of NO regardless of the
setting of this parameter.
Always NO When this is set to NO, the target (command) position is shown on the
show line underneath the current antenna position only when repositioning the
target antenna to a new target. Once the target is acquired, the target position
position is removed from the display. At this point, it doesn't convey any useful
information in normal operation; also, the user can quickly glance at the
ACU display and tell if it is on target. If the target position is no longer
displayed, the ACU is on target. Turning this ON causes the ACU to
always show the target position when tracking a target. This includes all
Immediate tracking... modes. Regardless of this setting, the target
position is never shown in Standby or Manual antenna control, as it is
meaningless in these modes. It is, however, shown when manually
biasing a target (see paragraph 5.8.2.3.1).

The parameters under this menu may be changed by selecting the desired
parameter, and using the up and down arrow keys, toggling through the
preprogrammed choices. When the desired setting is highlighted, press the
[ENTER] key.

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To save the changes, press [PRIOR] and answer yes when prompted to save the
changes.

5.8.6.12 Tracking Restoration Options Menu

This menu controls how the ACU restores tracking after an interruption such as
power loss or a fault (e.g., emergency stop). By default, the ACU attempts to
return to tracking the last target it was tracking as soon as the fault condition(s)
clears. For some reasons, some users may wish to inhibit this restoration action
under certain fault conditions. This may be done by changing the parameters in this
menu. Table 5-30 lists the parameters, their defaults, and a description of each of
the parameters under this menu.

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TABLE 5-30 TRACKING RESTORATION OPTIONS PARAMETERS

PARAMETER DEFAULT DESCRIPTION
Standby after NO If this parameter is set to NO, when the ACU is powered up, it
boot attempts to resume tracking the target it was tracking when power
was lost. If the system was in Standby or manual, the ACU powers
up in Standby mode, and if the Target scheduler was running, it will
be restarted. If this parameter is set to YES, the ACU will return to
Standby when powered up and automatic tracking will not resume.
Standby on NO Regardless of the setting of this parameter, the ACU cannot
emergency command the antenna unless all emergency stops are disengaged. If
stop this parameter is set to NO, when emergency stops are cleared, the
ACU resumes tracking the target. If this is set to YES, the ACU
returns to Standby mode immediately upon detection of an
emergency stop.
Standby on NO If this parameter is set to NO, the ACU waits for the motor
motor controller fault to clear and then resumes tracking the target. If this
controller fault parameter is set to YES, the ACU returns to Standby immediately
upon detection of the fault. NOTE: Clear/correct system faults
resets the drive cabinet if a motor controller fault exists, which
normally clears the fault. If one motor controller fails and the other
continues to operate, the ACU continues tracking on the axis that is
still operable.
Standby on NO The setting of this parameter determines what the ACU does when
maintenance the user flips the CONTROL switch at the drive cabinet from
override REMOTE to LOCAL to allow local control of the antenna at the drive
cabinet. If this parameter is set to NO, the ACU waits for the drive
cabinet to be switched from MAINT. to REMOTE, and then resumes
tracking the target. If set to YES, the ACU returns to Standby
immediately upon detection of the CONTROL switch being returned
to the LOCAL position. NOTE: Regardless of the setting of this
parameter, the ACU cannot command the antenna unless the switch
is in the REMOTE position.
Standby on NO If set to NO, when power is lost to the drive cabinet, the ACU waits
drive cabinet for power to be restored and then resumes tracking. If set to YES,
power loss the ACU returns to Standby immediately upon detection of loss of
power.
Tracking 0 This parameter controls the delay between a tracking mode or target
initiation delay change. Whenever the tracking mode is changed (except for
[ms] returning to Standby), or a new target is selected, the ACU waits for
the amount of time of this parameter before initiating tracking. Also,
output 1 on ACU terminal TB1 is closed and remains closed while
tracking. This may be used to drive a warning beacon, horn, etc. In
addition, when changing between targets or to or from manual
mode, there is an additional one second delay. This delay is used to
open output 1 on terminal TB1 and then close it again, which may
be used to reset a horn with a fixed alarm time, so that it will sound
again. Setting this parameter to a value other than 0 disables the
delay and output 1 is not driven.

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The parameters under this menu may be changed by selecting the desired
parameter, and using the up and down arrow keys, toggling through the
preprogrammed choices. When the desired setting is highlighted, press the
[ENTER] key.

To save the changes, press [PRIOR] and answer yes when prompted to save the
changes.

5.8.6.13 Factory Tests

The Factory tests... menu contains tests that are used at the factory during system
testing. These tests are available to the user because some of these tests may be
useful in the field during troubleshooting.

5.8.6.13.1 Video Tests

These tests are used to examine the display for malfunctioning pixels, data lines,
etc.

The ACU must be in Standby, and the port performing the test must be at Operator
or Supervisor level. During the test, the [STOP]/[RESUME] keys are still operational.
To execute the Video test, use the following procedures.

1. From the Main menu..., select Edit system configuration..., Factory tests..., and
Video test.

2. If the ACU is not in Standby mode, a message will appear alerting the operator
to this fact and when the [ENTER] key is pressed, the ACU will return to the
menu.

If the ACU is in Standby mode, a warning message will appear to alert the user that
the display will be blanked for the test.

3. To begin the test, answer yes to the prompt and press [ENTER]. Note that the
[PRIOR] key may be pressed at any time to terminate the test.

4. Pressing the [ENTER] key will step through the test, with the following
conditions occurring in the order listed:

All pixels on
All pixels off (display blank)
Odd-numbered horizontal lines illuminated
Even-numbered horizontal lines illuminated
Odd-numbered vertical lines illuminated
Even-numbered vertical lines illuminated

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5. After the last test sequence is run, press the [ENTER] key and the following
prompt will appear:

Press [PRIOR] to end the test.

Press [ENTER] to rerun the test.

6. Press [PRIOR] to restart the real-time display and return to the Factory tests...
menu.

5.8.6.13.2 Keyboard Test

The Keyboard test is used to verify that the keyboard is operating properly. This
may be used either on the ACU front panel or on an optional 7200 Remote Control
Unit.

The ACU must be in Standby, and the port that is to be tested (including the ACU
front panel) must be at Operator or Supervisor level. During this test, all keys (e.g.,
[STOP], [RESUME], and [MAIN]) are disabled.

To execute the Keyboard test, use the following procedures.

1. From the Main menu..., select Edit system configuration..., Factory tests..., and
Keyboard test.

2. A prompt appears advising the user that the [STOP], [RESUME], and [MAIN]
keys are disabled during the test. Answer yes to proceed with the test. Press
[ENTER].

3. A representation of the 7200 ACU keypad is drawn in the lower section of the
display. Press any key and notice that the label of the key's representation on
the display is shown in reverse video; releasing the key causes the key's label
on the display to return to normal video. If more than two keys are pressed
simultaneously, FAULT appears in reverse video on the display. All keys must
be released to clear the fault and allow continuation of the test.

4. To end the test, press the [PRIOR] key twice.

5 - 67
7200 OPERATION

5.8.6.13.3 Reset ACU to ROM Defaults

Executing the Reset ACU to ROM defaults function is the final step in 7200 ACU
production, after testing but before packaging.

WARNING
Executing this function resets all parameters to their ROM
defaults, erases all targets, and clears all stored steptrack data. The
7200 ACU will be unusable after executing this function until it
has been reconfigured. It should not be necessary to execute this
function in the field, and should only be used upon the advice of a
Vertex Control Systems engineer.

5.8.6.13.4 I/O Loopback Tests

The I/O loopback tests are used to verify operation of the 800252 I/O board during
factory tests. The tests require the use of the 7200 Test Bed Unit (TBU), which is
only available at the factory; therefore this test cannot be performed outside of the
factory. The tests are left accessible in the ACU in order to test the I/O card along
with the CPU and its firmware in place.

5.8.6.13.5 Force Faults Clear

The normal method used by the 7200 to clear faults is to execute Clear/correct
system faults from the Main menu. Force faults clear forces all faults to clear if
executing Clear/correct system faults fails to clear all faults (this may occur during
a firmware upgrade).

5.8.6.14 Message Printer Options

An optional message printer may be attached to the system. When the printer is
enabled (by setting the Shell parameter under the Remote port configuration...
menu to Printer), messages are printed out as the status of the system changes.
The parameters under Message printer option... allow the user to selectively include
or exclude certain types of messages. The parameters are described in Table 5-31.

5 - 68
 7200 OPERATION

TABLE 5-31 MESSAGE PRINTER OPTIONS PARAMETERS

PARAMETER DESCRIPTION
Target change/standby When Enabled, a message is printed on the message printer
whenever the ACU begins tracking a new target or when the ACU
is placed in Standby. The target name is printed, along with the
target number [the position of the target in the Track a target
menu (target 1 is the first target in the first column, target 6 is the
first target in the second column)].
Faults When Enabled, faults are printed on the message printer as they
occur, and fault acknowledgments are also printed.
New steptrack peak When Enabled, a message is printed whenever Steptrack
completes a peaking cycle. The message includes the target
name, target number, date, time, and the antenna's current look
angles.
New OPT solution When Enabled, a message is printed whenever OPT completes
generating a new solution. The message includes the target name,
target number, and type of solution that has become available.
Parameter changes When Enabled, a message is printed whenever changes are made
(and saved) to any system parameters or target configuration.
User level change When Enabled, a message is printed whenever the user level is
changed on any port in the system.
System clock set When Enabled, a message is printed when the system date and/or
time is changed by the user.
Tracking signal changed When Enabled, a message is printed when tracking signal
parameters (frequency or polarization) are changed. Note that this
message is NOT printed when the signal source is changed by
tracking a new target, even if it changes the signal source.
Target scheduler status When Enabled, whenever the Target scheduler changes to a new
target, the time and date for the next target are printed. A
message is also printed if the schedule is exhausted (empty) or an
invalid entry is discovered in the schedule.
Initialization messages When Enabled, messages are printed as each phase of initialization
is completed. This parameter is usually only enabled for debugging
purposes.

5 - 69
7200 OPERATION

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5 - 70
 7200 ATP

6.0 SITE ACCEPTANCE TEST PROCEDURE

6.1 Preliminary Information

This test procedure is intended to serve as the final proof of performance document
for the 7200 ACS, subsequent to field installation and set-up. Prior to the
performance of these tests, the system must have been installed and adjusted as
described in Section 4.0 of this manual. All motor rotation directions should be
normalized, all limit stops should be set, and the Radio Frequency (RF) equipment
used to provide the analog tracking signal should be calibrated for proper system
performance.

This procedure is provided for both two, three-axis and four-axis systems. Ignore all
references to the POL axis drive components for two-axis systems. The 3-axis
system has POL and the four-axis has POL & 4th Axis.

6.2 Drive Cabinet Line Voltage Measurements and Power-Up

1. Using an AC voltmeter with the main circuit breaker OFF, measure and record
the voltages on the line (upper) side of the main breaker as indicated below
(record data under the appropriate heading for the main power provided for this
system):

3-PHASE SYSTEMS (4-WIRE + GROUND)

A phase to B phase VAC
B phase to C phase VAC
C phase to A phase VAC
A phase to Neutral VAC
B phase to Neutral VAC
C phase to Neutral VAC

SINGLE-PHASE SYSTEMS
(3-WIRE 2-WIRE + GROUND)
L1 to L2 VAC
L1 to Neutral VAC
L2 to Neutral VAC

SINGLE-PHASE SYSTEMS
(2-WIRE + GROUND)
Line to Neutral VAC

2 Inside the drive cabinet set the MAIN CIRCUIT BREAKER

to ON. _______(Check)

3. Verify that the EMERGENCY STOP button is in the out

position. _______(Check)

6-1
7200 ATP

4. Turn all circuit breakers to the ON position and verify that the
green LED in the on the Relay PCB is illuminated. _______ (Check)

5. Verify that the CONTROL switch is in the MAINT

position. _______(Check)

6.3 Motor Phasing Tests

1. Set the AZIMUTH and ELEVATION switches (Located on

the PMCU) to TRACKING SPEED. _______(Check)

2. Jog AZ briefly CW and then CCW, checking to see that the

resulting motion corresponds to the respective switch
commands. _______(Check)

3. Jog EL briefly up and then down, checking to see that the

resulting motion corresponds to the respective switch
commands. _______(Check)

4. Jog POL briefly CW and then CCW, checking to see that the
resulting motion corresponds to the respective switch
commands. (N/A if "POL" is unavailable) _______(Check)

5. Jog 4th Axis briefly CW and then CCW, checking to see

that the resulting motion corresponds to the respective
switch commands. (N/A if "4th Axis" is unavailable) _______(Check)

6. Set the AZIMUTH and ELEVATION switches (Located on

the PMCU) to SLEW SPEED. _______(Check)

7. Jog AZ briefly CW and then CCW, checking to see that the

resulting motion corresponds to the respective switch
commands. _______(Check)

8. Jog EL briefly up and then down, checking to see that the

resulting motion corresponds to the respective switch
commands. _______(Check)

9. Jog POL briefly CW and then CCW, checking to see that

the resulting motion corresponds to the respective switch
commands. (N/A if "POL" is unavailable) _______(Check)

10. Jog 4th Axis briefly CW and then CCW, checking to see
that the resulting motion corresponds to the respective
switch commands. (N/A if "4th Axis" is unavailable) _______(Check)

6-2
 7200 ATP

6.4 Limit Switch Tests

NOTE: This test may be combined with 6.9, Software Limit Tests,
on slow-moving antennas where running through both software
travel limits and limit switches independently would be very time-
consuming. To perform the tests in this fashion, first verify that the
Soft limits parameter is Enabled, (refer to paragraph 5.8.6). Use
Manual antenna control from the ACU (refer to paragraph 5.8) to
drive the antenna into its soft limit, then at the drive cabinet,
complete the test by driving the antenna into the travel limit switch.

In this paragraph, the function and setting of the electrical limit switches on the
antenna structure will be checked. Drive the antenna from the drive cabinet, which
allows high speed jogging while also providing viewing access for any possible
obstructions.

Use the following procedures to test the limit switches.

1. a. Drive the antenna using the JOG AZ CW switch until the

limit switch stops the movement of the antenna. _______(Check)
b. Check the 7200 ACU display for a SUM LIMIT message. _______(Check)
c. Record the AZ angle at which the limit occurred. ______ (Record)
d. Verify that the antenna will drive in the CCW direction. _______(Check)

2. a. Drive the antenna using the JOG AZ CCW switch until the
limit switch stops the movement of the antenna. _______(Check)
b. Check the 7200 ACU display for a SUM LIMIT message. _______(Check)
c. Record the AZ angle at which the limit occurred. ______(Record)
d. Verify that the antenna will drive in the CW direction. _______(Check)

3. a. Drive the antenna using the JOG EL UP switch until the

limit switch stops the movement of the antenna. _______(Check)
b. Check the 7200 ACU display for a SUM LIMIT message. _______(Check)
c. Record the EL angle at which the limit occurred. ______ (Record)
d. Verify that the antenna will drive in the DOWN direction. _______(Check)

4. a. Drive the antenna using the JOG EL DOWN switch until

the limit switch stops the movement of the antenna. _______(Check)
b. Check the 7200 ACU display for a SUM LIMIT message. _______(Check)
c. Record the EL angle at which the limit occurred. ______(Record)
d. Verify that the antenna will drive in the UP direction. _______(Check)

6-3
7200 ATP

THREE AXIS SYSTEM (IF APPLICABLE)

5. a. Drive the antenna using the JOG POL CW switch until the
limit switch stops the movement of the antenna. _______(Check)
b. Check the 7200 ACU display for a SUM LIMIT message. _______(Check)
c. Record the POL angle at which the limit occurred. ______(Record)
d. Check that the feed will drive in the CCW direction. _______(Check)

6. a. Drive the antenna using the JOG POL CCW switch until
the limit switch stops the movement of the antenna. _______(Check)
b. Check the 7200 ACU display for a SUM LIMIT message. _______(Check)
c. Record the POL angle at which the limit occurred. ______(Record)
d. Check that the feed will drive in the CW direction. _______(Check)

FOUR AXIS SYSTEM (IF APPLICABLE)

5. a. Drive the antenna using the JOG 4th Axis CW switch until
the limit switch stops the movement of the antenna. _______(Check)
b. Check the 7200 ACU display for a SUM LIMIT message. _______(Check)
c. Record the 4th Axis angle at which the limit occurred. ______(Record)
d. Check that the feed will drive in the CCW direction. _______(Check)

6. a. Drive the antenna using the JOG 4th Axis CCW switch until
the limit switch stops the movement of the antenna. _______(Check)
b. Check the 7200 ACU display for a SUM LIMIT message. _______(Check)
c. Record the 4th Axis angle at which the limit occurred. ______(Record)
d. Check that the feed will drive in the CW direction. _______(Check)

6-4
 7200 ATP

6.5 Drive Cabinet Inverter Parameters NTAC 2000

NTAC-2000 AC drives are supplied with a Digital Operator Interface (DOI) attached to the front of
the drive. The DOI can be used to operate the drive, change program parameters and to display
drive operating conditions. Figure 4-5 below for DOI layout and component identification. See the
NTAC 2000 Drive instruction manual for detailed descriptions of these operators.

LCD DISPLAY - ESCAPE Key - LOCAL LED -

LOCAL/REMOTE
shows drive Press to cancel When illuminated,
Press after SHIFT
operation input or to exit Run/Stop and
to toggle control
conditions and set-up mode. Speed control are
between DOI
program settings. from the DOI. FAULT LED -
and terminals.
When blinking,
the drive has shut
off due to a
protective trip.
The LCD will
show cause.
NTAC SPEED 1800 RPM LOCAL JOG LED -
2000 TORQUE 100 %FL FAULT
illuminates to
indicate operation
in the Jog mode.
LOC
MAINT OPT
REM
ESC
7 8 9 JOG JOG BUTTON -
Press & hold to
run at Jog speed.
I/O MAP MODE A EXEC F
FWD LED -
NUMERIC KEYPAD
Direct entry of 4 5 6 ENT R illuminates to
indicate Forward
numbers or access
to upper functions commanded.
BASIC ADVAN DISPLAY
after pressing
SHIFT.
1 2 3
I REV LED -
illuminates to
indicate Reverse
MOTOR PROG commanded.

0 .
SHIFT 0
(RESET) FWD/REV
BUTTON - Press
to toggle between
Fwd & Rev
command.
UP/DOWN Keys -
SHIFT Key - Press Press to change
before another key to value RUN LED -
RUN BUTTON -
access upper function. incrementally. illuminated
Press to start the
Press after SHIFT indicates drive is
drive.
to position cursor. running.

ENTER Key - STOP (RESET) STOP LED -

press to accept BUTTON - press illuminated
and store value or to Stop the drive indicates drive
to display set or to reset a fault. stopped. Blinking
speed when drive indicates stop
is not running. command.

Figure--DOI Layout and Component Identification

WARNING
DO NOT USE THE FORWARD, REVERSE OR JOB BUTTONS ON THE INVERTER DRIVES TO MOVE
THE ANTENNA. THE LIMIT SWITCHES WILL NOT STOP THE ANTENNA MOVEMENT AND POSSIBLE
STRUCTURAL DAMAGE TO THE ANTENNA CAN OCCUR.

6-5
7200 ATP

All parameters are set at the factory. VCSD has modified some of these parameters.

NTAC 2000 DRIVE PARAMETERS

FUNCTION AZ INVERTER EL INVERTER FACTORY & VCSD SETTINGS
NUMBER
11 Motor Voltage;
Set to Nameplate rating on motor
12 Motor Full Load Amps
Set to nameplate rating on motor
13 Motor HP
Set to nameplate rating on motor
14 Motor rated Frequency
Set to nameplate rating on motor
15 Motor rated Speed
Set to nameplate rating on motor
See Note 3
16 USE ONLY THE STANDARD AUTOTUNE FUNCTION
IT DOES NOT ROTATE THE MOTOR.
**WHEN ANY PARAMETER IS CHANGED, THE AUTOTUNE MUST BE REDONE**
18 80 RPM
101 0.8S
102 0.8S
111 Set to 10% of motor nameplate RPM.
See Note 2
112 Set to motor nameplace RPM.
See Note 1
201 3
202 0.5
204 TRUE
205 FALSE
225 10
303 I OUT (A)
402 RUN FWD
403 RUN REV
404 RESET
414 0.0V
421 FAULT
422 RUN
423 AT SPD
502 REMOTE
503 REMOTE

NOTE: 1. Use motor name plate speed. Example 1720 RPM (Slew Speed)
2. Use 10% of motor name plate speed. Example 170 RPM (Track Speed)
3. Minimum rated speed for 60 Hz motor is 1630 RPM. Minimun rated speed for 50 Hz
motor is 1370 RPM. Failure to set these minimum values may result in a MOTOR
PARAMETERS FAULT during autotune.

6-6
 7200 ATP

6.6 Antenna Control System Configuration Parameters

The configuration parameters should be recorded during the ATP so that the user
has a written record of the initial configuration parameters for future reference.

6.6.1 Position Encoder Configuration

1. From the Main menu, select Edit system configuration.... _______(Check)

2. Select Position encoder configuration.... _______(Check)

3. Record the encoder configuration in the following table.

PARAMETER SETTING 3-Axis 4-Axis

AZ EL POL 4th Axis
Encoder direction
Current position [deg]
Offsets [deg]

6-7
7200 ATP

6.6.2 Motion Limits

1. Press the [PRIOR] key, which returns the display to the

Edit system configuration... menu. _______(Check)

2. Select Motion limits. _______(Check)

3. Record the motion limits in the following table.

PARAMETER SETTING 3-Axis 4-Axis

Soft limits AZ EL POL 4th Axis
Lower/CCW soft limits [deg]
Upper/CW soft limits [deg]
Immobile/reversed timeout [ms]
Immobile/reversed tolerance [deg]
Runaway angle [deg]

6.6.3 Position Loop Parameters

1. Press the [PRIOR] key, which returns the display to the

Edit system configuration... menu. _______(Check)

2. Select Position loop parameters.... _______(Check)

3. Record the parameters in the following table.

PARAMETER SETTING
Slew rate
Slew -> track transition [deg]
Slew -> stop coast time [ms]
Track -> stop coast time [ms]
Positioning deadband [deg]
Inching on time [ms]

6-8
 7200 ATP

6.6.4 Site Data

1. Press the [PRIOR] key, which returns the display to the

Edit system configuration... menu. _______(Check)

2. Select Site data.... _______(Check)

3. Record the parameters in the following table.

PARAMETER SETTING
Antenna name
E. Longitude of site [deg]
N. Latitude of site [deg]
Site altitude [meters]
Timezone offset
Timezone abbreviation

6.6.5 RF/Geometry

1. Press the [PRIOR] key, which returns the display to the

Edit system configuration... menu. _______(Check)

2. Select RF/Geometry. _______(Check)

3. Record the parameters in the following table.

PARAMETER SETTING
Polarization axis

6.7 Manual Antenna Control Tests

1. From the Main menu, select Tracking functions... and then

Manual antenna control. _______(Check)

2. Jog AZ CCW and observe that Azimuth: CCW and

Speed: Track (low) are highlighted and that the AZ angle
decreases. _______(Check)

3. Jog AZ CW and observe that Azimuth: CW and

Speed: Track (low) are highlighted and that the AZ angle
increases. _______(Check)

6-9
7200 ATP

4. Jog EL DOWN and observe that Elevation: Down and

Speed: Track (low) are highlighted and that the EL angle
decreases. _______(Check)

5. Jog EL UP and observe that Elevation: Up and

Speed: Track (low) are highlighted and that the EL angle
increases. _______(Check)

THREE AXIS SYSTEM

6. Jog POL and observe that Polarization: CCW is

highlighted and that the POL angle decreases. _______(Check)

7. Jog POL CW and observe that Polarization: CW is

highlighted and that the POL angle increases. _______(Check)

FOUR AXIS SYSTEM

8. Jog 4th Axis CCW and observe that Polarization: CCW is

highlighted and that the POL angle decreases. _______(Check)

9. Jog 4th Axis CW and observe that Polarization: CW is

highlighted and that the POL angle increases. _______(Check)

10. Hold the [SHIFT] key down and jog AZ CCW and observe that
Azimuth: CCW and Speed: Slew (high) are highlighted and
that the AZ angle decreases. _______(Check)

11. Hold the [SHIFT] key down and jog AZ CW and observe that
Azimuth: CW and Speed: Slew (high) are highlighted and
that the AZ angle increases. _______(Check)

12. Hold the [SHIFT] key down and jog EL DOWN and observe
that Elevation: Down and Speed: Slew (high) are
highlighted and that the EL angle decreases. _______(Check)

13. Hold the [SHIFT] key down and jog EL UP and observe that
Elevation: Up and Speed: Slew (high) are highlighted and
that the EL angle increases. _______(Check)

NOTE: When moving the antenna in sticky mode,

pressing the +/- key and the direction-activating key
starts the antenna movement, and pressing the direction-
activating key stops the antenna movement.

14. Repeat steps 2 through 12 in Sticky mode. _______(Check)

6 - 10
 7200 ATP

6.8 Software Limit Tests

The software (soft) limits provide an added margin of safety when the location of
the 7200 ACU or the remote link causes obstructed visibility of the antenna. Test
the function and setting of each soft limit by driving the antenna from the 7200
ACU using Manual antenna control.

1. From the Main menu, select Tracking functions... and then

select Manual antenna control. _______(Check)

2. Press the [+/-] key and the direction key to drive the antenna
CW in AZ until the soft limit stops the movement of the
antenna. _______(Check)

3. Check the display for an AZIMUTH CW SOFT LIMIT message. _______(Check)

4. Record the AZ angle at which the limit occurred. ______(Record)

5. Drive the antenna CCW in AZ to check that the antenna will

back out of the soft limit. _______(Check)

6. Drive the antenna CCW in AZ until the soft limit stops the
movement of the antenna. _______(Check)

7. Check the display for a SOFT LIMIT message. _______(Check)

8. Record the AZ angle at which the limit occurred. ______(Record)

9. Drive the antenna CW in AZ to check that the antenna will

back out of the soft limit. _______(Check)

10. Drive the antenna up in EL until the soft limit stops the
movement of the antenna. _______(Check)

11. Check the display for a SOFT LIMIT message. _______(Check)

12. Record the EL angle at which the limit occurred. ______(Record)

13. Drive the antenna down in EL to check that the antenna will
back out of the soft limit. _______(Check)

14. Drive the antenna down in EL until the soft limit stops the
movement of the antenna. _______(Check)

15. Check the display for a SOFT LIMIT message. _______(Check)

6 - 11
7200 ATP

16. Record the EL angle at which the limit occurred. ______(Record)

17. Drive the antenna up in EL to check that the antenna will

back out of the soft limit. _______(Check)

THREE AXIS SYSTEM

18. Drive the feed tube CCW until the soft limit stops the
movement of the feed tube. _______(Check)

19. Check the display for a SOFT LIMIT message. _______(Check)

20. Record the POL angle at which the limit occurred. ______(Record)

21. Drive the feed tube CW to check that the feed tube will
back out of the soft limit. _______(Check)

22. Drive the feed tube CW until the soft limit stops the
movement of the feed tube. _______(Check)

23. Check the display for a SOFT LIMIT message. _______(Check)

24. Record the POL angle at which the limit occurred. ______(Record)

25. Drive the feed tube CCW to check that the feed tube will
back out of the soft limit. _______(Check)

FOUR AXIS SYSTEM

26. Drive the feed tube CCW until the soft limit stops the
movement of the feed tube. _______(Check)

27. Check the display for a SOFT LIMIT message. _______(Check)

28. Record the 4th Axis angle at which the limit occurred. ______(Record)

29. Drive the feed tube CW to check that the feed tube will
back out of the soft limit. _______(Check)

30. Drive the feed tube CW until the soft limit stops the
movement of the feed tube. _______(Check)

31. Check the display for a SOFT LIMIT message. _______(Check)

32. Record the 4th Axis angle at which the limit occurred. ______(Record)

6 - 12
 7200 ATP

33. Drive the feed tube CCW to check that the feed tube will
back out of the soft limit. _______(Check)

6.9 Steptrack Tests

6.9.1 Input Signal Variation

Accurate tracking is predicated on a stable reference tracking signal. Therefore, the

stability of the tracking signal must be established before system tracking accuracy
can be evaluated.

Observe the beacon level on the 7200 display with the antenna parked at beam
center for at least one minute and record the signal variation in the following table.

Signal Variation (dB)

If the observed variation is in excess of +/- 0.1 dB, evaluation of the system
tracking accuracy will be uncertain, limited by the amount of fluctuation present.

6.9.2 Tracking Accuracy

1. In Manual antenna control, move the antenna off beam center in the direction
listed in the following table until the signal level drops 2dB.

2. Activate Steptrack and allow the system to repeak the antenna and record the
resulting signal level from the 7200 ACU display below in the TRACK LEVEL
column.

3. Return to Manual antenna control and manually peak the antenna and record
the resulting signal level in the MANUAL LEVEL column. Repeat steps 1-3 for
each subsequent direction listed in the following table.

DIRECTION TRACK LEVEL MANUAL LEVEL ERROR

AZ CCW
AZ CW
EL UP
EL DOWN

NOTE: If the level achieved in Steptrack is greater than that

achieved in manual peaking, enter a zero for the error.

4. Calculate the RMS tracking accuracy as follows:

RMS TRACKING ERROR = [(AZCCW)2 + (AZCW)2 + (ELDOWN)2 + (ELUP)2]1/2

2

6 - 13
7200 ATP

5. Record the RMS TRACKING ERROR (< 0.1 dB, Nominal) _____dB(Record)

6.9.3 Miscellaneous Error and Fault Messages

1. In the drive cabinet, set the DRIVE CIRCUIT BREAKER to

OFF. Verify that the 7200 ACU display shows NO POWER
AT DRIVE CABINET. _______(Check)

2. In the drive cabinet, set the DRIVE CIRCUIT BREAKER to ON. _______(Check)

3. Press the EMERGENCY STOP button on the side of the drive

cabinet. Verify that the 7200 ACU display shows E STOP. _______(Check)

4. Verify that the customer interface FLT contacts open. _______(Check)

5. Set the EMERGENCY STOP button to the out position. _______(Check)

6. Verify that the inverters reset and that there are no

fault messages displayed. _______(Check)

7. Verify a closed circuit between the customer interface FLT

terminals. _______(Check)

THIS CONCLUDES THE 7200 ACU ACCEPTANCE TESTS.

SIGNATURE OF WITNESSES
SIGNATURE COMPANY DATE

VERTEX COMMUNICATIONS
CORPORATION

6 - 14
 7200 MAINTENANCE

7.0 MAINTENANCE

This section presents information on maintaining the 7200 ACS to ensure optimum
system performance.

7.1 Air Filter

The air filter on the back of the 7200 ACU (refer to Figure 7-1) should be cleaned
at least every six months. If the ACU is in an environment that is exposed to a
large amount of dust and dirt frequently, the filter should be checked for excessive
dust accumulation at least once a month.

Figure 7-1 7200 ACU Rear Panel Fan

Before removing the filter, turn the power switch on the 7200 ACU to the off
position. To remove the filter, lift up on the plastic housing of the exhaust fan,
gradually working it off of the rear panel and remove the filter. Once removed, the
filter can be cleaned with a high-pressured hose. If the filter needs to be replaced,
replace it with Vertex part #BFN002. Replace the filter and secure the fan housing.

Battery should be tested once a year and replaced if less than 2.8VDC.

7-1
7200 MAINTENANCE

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7-2
 7200 DRAWING

8.0 Engineering Drawings

This section contains the following engineering drawings called out in this manual:

200602 Remote Interface PMCU Model 7150

200607 POL Motor, 50Hz (Optional)

200608 POL Motor, 60Hz (Optional)

200620 Antenna Control Unit Assembly and Wiring Model 7200 STD

200811 Baseline AZ/EL Assembly (208 VAC) Model 7150 Series II

200812 Baseline AZ/EL Assembly (380-415 VAC) Model 7150 Series II

800684 ACU Rear Panel PC Board Assembly Model 7200 w/Optical Encoders

8-1
7200 DRAWINGS

THIS PAGE INTENTIONALLY LEFT BLANK

8-2
 ACRONYMS/ABBREVIATIONS

APPENDIX A - ACRONYMS AND ABBREVIATIONS

The following is a list of acronyms and abbreviations that are used by Vertex
Control Systems and may appear in this manual.

A Amperes
AC Alternating Current
ACS Antenna Control System
ACU Antenna Control Unit
A/D Analog-to-Digital
ADU Antenna Drive Unit
AGC Automatic Gain Control
AOS Acquisition of Star
ASCII American Standard Code for Information Interchange
ASSY Assembly
AST Adaptive Steptrack
AZ Azimuth

BCD Binary Coded Decimal

BDC Block Downconverter
BIT Built-In Test
BW Bandwidth

CCW Counterclockwise
CFE Customer-Furnished Equipment
COM Common
CPU Central Processing Unit
CR Carriage return
CRLF Carriage return/line feed
CW Clockwise

dB Decibel
dBm Decibel referred to 1 milliwatt
DC Direct Current
deg Degrees
DMM Digital Multimeter
DOS Disk Operating System

EIA Electronic Industries Association

EIC Encoder Input Circuit
EL Elevation
EPROM Erasable Programmable Read-Only Memory
E STOP Emergency stop

A-1
ACRONYMS/ABBREVIATIONS

FLT Fault
FSM Finite State Machine
FWD Forward

GHz Gigahertz
GND ground

HB High Byte
HP horsepower
Hz Hertz

I/O Input/Output
IC Integrated Circuit
IEC International Electrotechnical Commission
IEE Institute of Electrical Engineers
IEEE Institute of Electrical and Electronic Engineers
IF Intermediate Frequency
ISIO Intelligent Serial Input/Output

km Kilometer

LB Low Byte
LED Light-Emitting Diode
LNA Low Noise Amplifier
LOS Loss of Signal (Loss of Star)
LSB Least Significant Bit
LSI Large Scale Integration
LT Long-term

M Meter
M&C Monitor and Control
mA Milliamperes
mb Multibody (propagator)
MHz Megahertz
ms Millisecond

N/A Not applicable

NEC National Electrical Code
NEMA National Electrical Manufactures Association
NORAD North American Air Defense Command
NVRAM Nonvolatile Read-Only Memory

O&M Operations and Maintenance

OPT Orbit Prediction Tracking

A-2
 ACRONYMS/ABBREVIATIONS

PC Printed circuit
PCB Printed-Circuit Board
PH Phase
PLL Phase-Lock Loss
PMCU Portable Maintenance Control Unit
POL Polarization
p-p Peak-to-peak
PROG Program
PROM Programmable Read-Only Memory

RAM Random Access Memory

RC Resistance-capacitance
RDC Resolver-to-Digital Converter
REV Reverse
RF Radio Frequency
RFI Radio Frequency Interference
RMS Root mean square
ROM Read-Only Memory
rpm Revolutions per minute

sec Second
SPST Single-Pole Single-Throw
ST Short-term
STD Standard

2b Two-body (propagator)
TBT Tracking Band Translator
TBU Test Bed Unit
TEE True Equinox and Equator
TT&C Telemetry, Tracking, and Control

UTC Coordinated Universal Time

V Volts
VAC Volts AC
VDC Volts DC

A-3
ACRONYMS/ABBREVIATIONS

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A-4
 7200 PASSWORD PROTECTION

APPENDIX B - 7200 ACU PASSWORD PROTECTION

This appendix details the usage of the password protection system on the 7200.
Procedures are provided for setting and changing the password. Procedures are
also provided for clearing the password, if the user has forgotten the password or
the user does not want password protection to be enabled on the system at any
time.

The 7200 ACU, as shipped, has password protection enabled with all passwords
cleared. The user can then set the password by entering the Set user level (and
passwords)... menu and following the procedures provided in paragraph 5.8.4 in
the Operations Section of this manual.

If the passwords have already been set, the ACU will ask for the old password first
before accepting a new password.

If a password has been lost or the user wants to disable password protection, use
the following procedures to reset a password or disable password protection.

The following tools are required:

1 flathead screwdriver for #10-32 screws

1 Phillips screwdriver for #6-32 screws
1 trimming tool or small flathead screwdriver

1. On the front of the 7200 ACU, set the DRIVE ENABLE switch to disable the
drives.

2. Using a large flathead screwdriver, remove the four screws holding the 7200
ACU in the rack.

3. On the rear of the 7200 ACU, set the power switch to the off position.

4. On the rear of the 7200 ACU, check that all cables have enough slack to allow
the unit to be pulled forward about 20 inches (50 centimeters).

5. Carefully slide the 7200 ACU forward until the hinge at the rear of the top
cover clears the front of the rack.

6. Using a Phillips screwdriver, remove the two screws holding the front of the
cover.

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7200 PASSWORD PROTECTION

7. Note the hinge on the right side of the 7200 ACU. Lift the cover of the 7200
ACU and lock it in place by pulling forward on the joint of the hinge. The slide
mount can also be used to tilt the entire ACU in 45-degree increments for
easier access.

8. Inside the 7200 ACU, disconnect the following cables:

a. The 10-conductor cable from the daughtercard on the I/O card (800252)
assembly.
b. The 50-conductor cable from the I/O card (800252) assembly going into
the middle of the card directly below the 10-conductor ribbon cable.
c. The 26-conductor cable from the RDC card (800225) assembly going into
the middle of the card directly below the previous cable.

9. Using a small flathead screwdriver or trimming tool, on the Force CPU card set
the switch labeled 2 so that the arrow points to 0.

NOTE: In the next step when the ACU is powered up, the display
screen will indicate some alarm conditions because of the
disconnected cables.

10. On the rear of the 7200 ACU, set the power switch to the on position. If
desired, acknowledge any faults.

11. From the Main menu, select Set user level (and passwords).... Verify that user
levels can be changed without a password.

12. If password protection is not desired, go to step 17.

13. Using a small flathead screwdriver or tuning tool, set switch 2 so that the
arrow points to position 4.

14. If password protection is desired, enter a password.

15. On the 7200 ACU rear panel, set the power switch to the off position for 5
seconds and then set the power switch to the on position.

16. Verify that the password protection has been enabled by changing the user
level.

17. On the rear of the 7200 ACU, set the power switch to the off position.

18. Reconnect the ribbon cables to the cards.

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 7200 PASSWORD PROTECTION

19. On the rear of the 7200 ACU, set the power switch to the on position.

20. Verify that the only fault showing is DRIVE DISABLED (LOW SIGNAL may also
be displayed).

21. Verify that the resolver readout is steady.

22. Press the DRIVE ENABLE switch so that the drives are enabled.

23. Verify that all faults are cleared, with the possible exception of a low signal
level.

24. On the rear of the 7200 ACU, set the power switch to the off position.

25. Holding the top left corner of the cover with one hand, press the hinge in with
the other hand and lower the cover until it seats on top of the unit. Reinsert
and tighten the two #6-32 screws that secure the cover.

26. Slide the 7200 ACU back into position and secure the front panel to the rack
with four #10-32 screws.

27. On the rear of the 7200 ACU set the power switch to the on position. Verify
that password protection has been set correctly.

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

APPENDIX C - 7200 REMOTE MONITOR AND CONTROL

PROTOCOL

1.0 INTRODUCTION

This appendix contains the 7200 Remote M&C protocol. It is provided to assist in the
setup of remote communications with the 7200 ACU. The command line-oriented
protocol and command set for the 7200 ACU's remote M&C shell are both discussed.

The remote port's communication parameters (bps, parity, data bits, stop bits) may be
configured at the front panel of the 7200 ACU. From the Main menu, select Edit
system configuration..., and then Remote port configuration.... For the purposes of this
document, the Shell parameter should be set to M&C.

The command line interface is designed to be used in conjunction with an M&C

computer, not by operators directly. Although the command set is all in printable
ASCII, it is not designed to be user-friendly. In order to simplify the M&C
programmer's job, the command set was written to be as consistent and uniform as
possible.

1.1 Scope

This appendix is applicable to 7200 ACU firmware Version 3.22 or later.

Sections labeled as FACTORY OPTION do not apply to all systems. If you are unsure
about your system configuration or cannot find the necessary information in this manual,
consult your Vertex representative.

2.0 INPUT ECHO AND LINE EDITING

Communications are performed either with or without echo. This can also be set for
each port in the Remote port configuration... menu.

Regardless of echo state, the following line-editing commands are supported:

1. Backspace (BS: ASCII 8) backspaces over one character. The 7200 ACU sounds
the bell using the ASCII bell character (BEL: ASCII 7) if there is nothing to
backspace over. If echo is off, the 7200 ACU will not return the BS character.

2. Escape (ESC: ASCII 27) kills the current line. The input already typed in is not
backspaced over; however, the 7200 ACU prints '\', followed by a newline
(Refer to Section 3.0.) and '000>', indicating the last command was processed
without errors.

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

3.0 REQUEST/COMMAND PROTOCOL

Two types of communication with the 7200 are allowed: requests and commands. Any
remote port may execute a request at any time. Section 5 lists all requests and
commands, including the respective function, system response, and required security
level.

The security level must be set to at least Operator level (level 2) before the M&C
interface will accept commands. Some commands cannot be executed without
Supervisor security level (level 3). Refer to Section 4.5 for details.

Requests/Commands are entered in the format [R or C]n [parameters](CR) where:

R and C are uppercase ASCII characters (R = ASCII 82, C = ASCII 67).

There is no space between R and C and the number n.
n is a number in ASCII; n is one to three decimal digits (0-999, inclusive).
Leading 0's are permitted (Example: R1, R01, and R001 are all valid).
[parameters] are zero or more space-separated ASCII strings that are specific to the
Request/Command.
(CR) is a carriage-return (ASCII 13). No line feed is used. CR's input to the 7200
ACU will not be echoed regardless of whether echo is enabled or disabled.

The response from a request or command is always in the form:

[(newline)data]
[(newline)data]
(newline)nnn>

The [data] field is Request/Command-specific. Data may or may not be returned,

depending on the Request/Command. The data is terminated by a newline, which
consists of CR (ASCII 13) and an optional LF (ASCII 10). There may be more
than one line of data, depending on the Request/Command.

The M&C response will always terminate with a newline, followed by three ASCII
digits "nnn," followed by a ">" (ASCII 62). "nnn" is an error code, and "000"
indicates that the Request/Command was acceptable (no syntax errors) and was
processed without errors.

Example: R0 is a "noop" (no-operation). It returns only a "000" error code.

Send: R0 (CR)
Receive: (newline)000>

The M&C interface will always return responses as soon as possible, allowing the
remote controller to issue another Request/Command. Some operations, such as
resetting the drive cabinet, may take several seconds. Such operations will be
executed in background mode and will not be completed by the time the response is
sent back to the remote computer.

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

After sending a Request/Command, the remote computer must wait for the "nnn>"
prompt before sending the next Request/Command, or it may be ignored by the M&C
interface.

If the 7200 is reset or port configurations have changed, an interface clear (IFC) needs to
be sent by the controller in charge (CIC).

4.0 GENERAL TRANSMIT/RECEIVE FORMATS

4.1 White Space

Spaces (ASCII 32 decimal) are used to separate fields. When the 7200 ACU sends
data, fields are always separated by one space unless otherwise noted. If the 7200
ACU's response is several fields followed by a (CR), the last field will not have a space
between it and the (CR).

Input may have more than one space separating fields. If checksumming is enabled,
however, additional spaces will alter the checksum. Refer to Section 4.4.

4.2 Position Vectors

Position vectors are always transmitted by the 7200 ACU in the form of azimuth,
elevation, and polarization, where the format of the look angle is the same as shown
on the 7200 ACU front panel display. For signed angles, a "-" immediately precedes
the angle if it is negative. Positive signed and unsigned angles are identical; there is no
leading "+." The AZ output is unsigned. Its range is 0 angle < 360. The EL and
POL outputs are signed: -180 angle < 180.

At least one digit will always be both to the left and to the right of the decimal point
(Example: 0.0). POL will always return 0.0 degrees if disabled.

Example return: 125.35 53.81 -2.0

Position vectors, sent from the remote to the 7200 ACU, must have at least one digit
to the right of the decimal point. If a sign is included, it must immediately precede the
number with no space between the sign and the most significant digit.

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

4.3 Error Codes (at End of Request/Command Response)

000 No error: Request/Command completed successfully.

001 Last Request/Command received successfully; awaiting further input.

1nn Invalid data in field nn on this line. Field 0 is always the checksum field. If
there is no checksum, the first field is field 1. In most cases, field 1 is the
Request/Command. In the case of multiline input (001> prompt), the checksum
is field 0 (if enabled) and the next field is field 1, etc. Invalid data means
either that the data makes no sense for the field in question (Example: non-
numeric string where number is expected), the data is out of range, or the data is
invalid.

100 Indicates checksum failure. If there are extra fields in the input, that field will be
flagged as invalid data.

20n Security violation: Insufficient security level to complete command.

n indicates the required level: 2=operator or 3=supervisor.

300 Could not complete motion command because of ACU/drive fault(s).

301 Intelsat elements failed 170-hour verification.

302 Could not update pointing command because controller is not currently tracking the
Immediate target AND in Move to look angles... mode.

303 Expired table: All records expired

304 Empty table: No records exist

4.4 Checksums

The 7200 ACU remote supports an optional input/output checksum feature that can be
enabled/disabled either at the front panel or at a remote station using the C102
command. Refer to Section 5.0. If checksums are enabled, the 7200 ACU transmits a
checksum before each line of output and expects a checksum before each line of input.

If checksums are enabled, the general I/O format becomes:

M/C sends: cc text(CR)

ACU sends: [(newline)cc text]

(newline)cc nnn>
where cc = checksum.

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

Checksums, both to and from the 7200 ACU, are transmitted as two ASCII encoded
hexadecimal (uppercase) digits.

The checksum is the 1's complement of the sum, modulo 256, of all the characters in
text (including all blanks). This does not include the first space after the checksum, nor
does it include the CR that terminates the line.

The checksum output by the 7200 ACU also does not include the first space after the
checksum.

Example 1: R0 (noop) request

M/C sends: 7D R0(CR)

ACU sends: (newline)31 000>

Example 2: C2 (move to position): AZ outside of soft limits

M/C sends: BA C2 100.00 50.0 0.0(CR)

ACU sends: (newline)2E 102>

4.5 Security Level Description

The 7200 ACU has a simple three-level security system to help prevent unauthorized
use which may cause problems with operation such as running off the target, changing
parameters to improper settings, etc. This system is not designed to hide details of the
7200 ACU's operation; in fact, any user at any time may view any status or parameter
settings of the 7200 ACU.

4.5.1 Security Levels and Transitions

The 7200 ACU has three security levels; their rules apply to the remote ports as well as
to the front panel with a few exceptions. The levels are:

Monitor: (level 1) All system status and parameter values may be examined;
however, none may be modified at this level. The antenna
may not be commanded from Monitor level.

Operator: (level 2) All privileges of Monitor level. Additionally, a user with

Operator privileges may command the antenna to a new
position. This includes the ability to manually command the
antenna. A user with Operator privileges may not modify
system parameters; however, an Operator may initiate a
tracking mode that will modify the stored data, and/or orbit
models for the target in question.

Supervisor: (level 3) Supervisor has complete access to the system, and may
modify all system parameters.

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

The 7200 ACU can support several monitor ports simultaneously. Only one port,
including the front panel, may be at a security level other than Monitor at a certain
time.

One port ("A") may take control from another ("B"), provided that port A has the
password for a higher security level then B.

The exceptions to the rules above that apply to the remote ports are:

1. At the 7200 ACU front panel, the [STOP] key is always available for use
regardless of user level; however, the remote port must be at Operator or
Supervisor level in order to stop the antenna.

2. The 7200 ACU front panel may assume control from a remote port, provided
the user has an adequate security level. If both ports are at the same security
level, the front panel assumes control. For example, if the antenna is currently
being controlled by a remote port in Operator level, and a user logs into the
front panel in Operator level, the remote port goes back to Monitor level and
cannot assume any level other than Monitor. The front panel only permits it by
either dropping down to Monitor level, or the remote asserts Supervisor level.
If the front panel is in Supervisor level, no remote port can take control away
from it.

When the 7200 ACU power is cycled, the security levels of all ports (including the front
panel of the 7200 ACU) remain the same.

4.5.2 Passwords

Passwords are a one to nine digit number. Setting a password to 0 disables password
protection for that security level. To completely disable passwords, set both Operator
and Supervisor passwords to 0.

Even if both passwords are disabled, the same procedure must be used to change
security levels and transfer control to/from the remote ports. The system will not
prompt for a password.

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

5.0 X0nn - GENERAL REQUESTS AND COMMANDS

Note that for all requests, the security level is Monitor (level 1), unless otherwise
specified.

All strings must be enclosed in quotation marks (").

C0 Function: No operation. This command may be used to test whether

the remote port is communicating correctly with the 7200
ACU.
Response: <none>
Security: Operator (level 2)

R0 Function: No operation.
This command may be used to test whether the remote
port is communicating with the 7200 ACU.
Response: <none>
Security: Monitor (level 1)

C1 n Function: Stop/resume tracking.

n=0: Stop antenna. Does not return to Standby. This is
equivalent to pressing the STOP key on the 7200
ACU front panel.
n=1: Resume tracking. This is equivalent to pressing the
RESUME key on the 7200 ACU front panel.
n=2: Stop tracking and return to Standby mode. This
has no effect on the STOP/RESUME function.
Response: <none>
Security: Operator (level 2)

R1 n Function: Request position loop information.

n=0: Request current antenna position vector.
n=1: Request current command position vector.
R10 Response: v
where v= position vector (azimuth elevation polarization)
R11 Response:
0 (if in Standby) or 1 v (if tracking)
v is a position vector as described above.
Security: Monitor (level 1)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

C2 v Function: Move antenna to new position and hold.

If the 7200 ACU is currently tracking a target, the antenna
will leave that target to go to the new position given by
the vector v.
Response: <none>
Note: The M&C will report an "out of range" error if an element
of the position vector is outside of the soft limits; i.e.:
102> for azimuth outside of soft limits, 103> for
elevation, 104> for polarization.
Security: Operator (level 2)

R2 [n] Function: Request basic fault status.

n=0: (default) Return all faults present at this time.
n=1: Return only faults that are new since last read
by R2.
Response: h, where h is one ASCII encoded hexadecimal digit
(0-F), bitmapped as listed in the following table.

BIT INDICATION
0 Drive cabinet fault is in effect (no power, emergency stop, etc.)
1 Motion fault is in effect (soft limit, immobile, etc.)
2 Tracking fault is in effect.
3 System error condition is in effect (hardware failure, watchdog time
out, etc.)

Example: 5 (drive cabinet fault and tracking fault)

Security: Monitor (level 1)

C3 Function: Acknowledge and attempt to clear all system faults.

The 7200 ACU will acknowledge all currently active
faults, close the FLT relay, and attempt to clear the
faults. Some faults (such as the emergency stop) cannot
be cleared by the 7200 ACU; however, the FLT relay
will still be closed.
Response: <none>
Note: If a drive fault is in effect, resetting the drives takes
approximately three (3) seconds. Any faults that occur
after this command will cause the FLT to reopen. These
faults will then have to be acknowledged (using C3) to
close the FLT relay again.
Security: Operator (level 2)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

R3 h Function: Detailed fault report.

Request fault status on fault bits h from R2 request;
that is, a detailed fault status will be sent for each bit set
in h in the request.
Response: h, where h is eight (8) ASCII encoded hexadecimal
digits. Each digit represents four bits in the tables
following this section. Response fields are sent in the
order shown in the table below, space separated.
Example: 000> R3 3
00000002 00100010
(Emergency stop, POL CW soft limit, POL runaway)
000>
Note: "R3 0" will force all four fields to be sent. Fields will be
sent in order: drive cabinet faults, motion faults, tracking
faults, and system faults.
Security: Monitor (level 1)

DRIVE CABINET FAULTS

BIT INDICATION
0 No power at drive cabinet
1 Emergency stop at drive cabinet
2 Maintenance override at drive cabinet
3 Travel limit switch (summary)
4 Azimuth drive fault
5 Elevation drive fault
6 Azimuth CW limit switch1
7 Azimuth CCW limit switch1
8 Elevation upper limit switch1
9 Elevation lower limit switch1
10 Polarization2 CW limit switch1
11 Polarization 2 CCW limit switch1
12 Resetting drive cabinet
13 Drives disabled at console
14 ACU Offline
15 3
Polarization #2 CW limit switch
16 3
Polarization #2 CCW limit switch
1
Not implemented in the current version, and will return a zero. The M&C
programmer may check these bits and report errors for them ("unspecified errors"
for unused bits). It should not be assumed that unused bits are always zero.
2
Polarization reads as Polarization #1 in 4 axis systems.
3
Only applicable in 4 axis systems.

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

MOTION FAULTS
BIT INDICATION
0 Azimuth CW soft limit
1 Azimuth CCW soft limit
2 Elevation upper soft limit
3 Elevation lower soft limit
4 2
Polarization CW soft limit
5 2
Polarization CCW soft limit
6 West box limit violation
7 East box limit violation
8 North box limit violation
9 South box limit violation
10 2 1
Polarization CW box limit violation
11 2 1
Polarization CCW box limit violation
12 Azimuth immobile
13 Azimuth reversed
14 Azimuth runaway
15 Elevation immobile
16 Elevation reversed
17 Elevation runaway
18 Polarization2 immobile
19 Polarization2 reversed
20 Polarization2 runaway
21 Keyboard stop
22 3
Polarization #2 CW soft limit
23 3
Polarization #2 CCW soft limit
24 1&3
Polarization #2 CW box limit violation
25 1&3
Polarization #2 CCW box limit violation
26 3
Polarization #2 immobile
27 3
Polarization #2 reversed
28 3
Polarization #2 runaway
1
Not implemented in the current version, and will return a zero. The M&C
programmer may check these bits and report errors for them ("unspecified
errors" for unused bits). It should not be assumed that unused bits are always
zero.
2
Polarization reads as Polarization #1 in 4 axis systems.
3
Only applicable in 4 axis systems.

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

TRACKING FAULTS
BIT INDICATION
0 Target outside of soft limits
1 Low tracking signal level
2 Excessive tracking signal noise
3 Intelsat data expired
4 Intelsat pre-epoch prediction
5 Intelsat data invalid - cannot track
6 OPT cannot track
7 Tracking signal input saturated
8 Invalid target in target schedule
9 Sun outage; Steptrack inhibited
10 Tracking delay in effect
11 Reserved; unused
12 Reserved; unused
13 Reserved; unused
14 Standby (no tracking in progress)
15 Reserved; unused
16 Tracking receiver serial link failure
17 Tracking receiver in LOCAL control
18 Tracking receiver out of band
19 Tracking receiver fault
20 Table Track data expired
21 Orbital elements invalid - - cannot track

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

SYSTEM FAULTS
BIT INDICATION
0 LB PROM checksum failure
1 HB PROM checksum failure
2 Azimuth (coarse) LOS
3 Azimuth (coarse) BIT failure
4 Azimuth (fine) LOS
5 Azimuth (fine) BIT failure
6 Elevation (coarse) LOS
7 Elevation (coarse) BIT failure
8 Elevation (fine) LOS
9 Elevation (fine) BIT failure
10 Polarization1 LOS
11 Polarization1 BIT failure
12 A/D 1 failure
13 A/D 2 failure
14 Unexpected exception
15 Sanity check failed
16 Non-volatile RAM corrupted
17 Watchdog timeout
18 Simulation
19 Azimuth encoder error
20 Elevation encoder error
21 Polarization1 encoder error
22 OUINTF task aborted
23 POSITIONER task aborted
24 TARGETER task aborted
25 SCHEDULER task aborted
26 Bus error on boot up
27 SYSFAIL line - timeout
28 SIMULATOR task aborted
29 Remote control panel link failure
30 System date/time invalid
1
Polarization reads as Polarization #1 in 4 axis systems.
2
Only applicable in 4 axis systems.

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

R4 n Function: Request user level status.

Request the security level for a control port.
n=0: Request security level for this port.
n=1: Request port number and security level for the port
(if any) in control of the 7200 ACU.
Response: n@m, where n is the port number (0 being the front
panel), and m is the security level:
1=Monitor, 2=Operator, 3=Supervisor.
Example: 0@3 (Front panel is at Supervisor level.)
Note: R4 1 implicitly returns the security level of all ports
because only one port may be at a level higher than
Monitor (1). If all ports are at Monitor level, "0@1" will be
returned.
Security: Monitor (level 1)

R5 n [m] Function: Change security level.

This command was written as a request because a user
can only issue commands with Operator or higher security
level. If it were a command, the port could never be
changed from Monitor level.
n: Security level to change to:
1=Monitor, 2=Operator, 3=Supervisor.
m: Password for the requested level.
Response: <none>
Note: A password is not required if the password option is
disabled or if the command is to drop user level to a lower
priority. It is not an error to supply a password in this
case; it will be ignored. If a password is not supplied with
this request and one is required, a "001>" error is
returned. A password may then be entered. If the echo
option is enabled, the password will be echoed with
periods "..." as it is being typed.
Security: Monitor (level 1)

R7 [n] Function: Is a general status request, which groups a number of

pieces of data together.
Response: The following items are returned in the listed order:
Date/Time - same as R240
Target # - same as R300
Target Mode - same as R11
Target submode - new to RC M&C (see list below)
Summary fault - same as R2 (0 or 1) (see arguments for
R2)
Signal level - same as R10
Current position - same as R1 0 ONLY (you can not
request command position)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

0 None
1 Manually Biasing Target
2 Acquiring Target
3 Holding Target Position
4 Holding Present Position; Cannot Track
5 Tracking Target using Model
6 Steptracking: Peaking Azimuth
7 Steptracking: Peaking Elevation
8 Steptracking: Peaking both Axes
9 Awaiting Next Steptrack Cycle
10 Performing Stow Operations
11 Orbit Scan
12 *Monopulse Calibration
13 *Monopulse Active
14 *Holding Position; Awaiting Target
15 *Tracking Remote Data
16 *Monopulse Active Without OPT
17 *Manual Rate Search
18 Acquiring Starting Position
19 Holding Starting Position; Awaiting Start Time
20 *Using Interpolated Data
21 *Table Expired; Awaiting New Data
22 Waiting for 3-Phase Power Loss to Clear
23 *Tracking Target Using SGP4
24 *Tracking Target using SDP4
25 Tracking hold initiated by M&C

*Denotes FACTORY OPTION tracking modes.

Note: Takes same argument as R2.

Example: 000>R7 0
09/03/1999 23:17:32 -1 0 0 140 -16.0 86.495 11.665 0.0
000>
Security: Monitor (level 1)

R10 Function: Request tracking signal level.

Response: n, where n is the tracking signal level in dB.
Security: Monitor (level 1)

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R11 Function: Request current tracking mode.

Response: m, where m is one of the following tracking modes:

-1 Unused
0 Standby, No Tracking in Progress
1 Move to Look Angles
2 Move to Nominal Longitude
3 Intelsat IESS412 Element Tracking
4 Steptrack
5 Orbit Prediction Tracking (OPT)
6 *NORAD 2 Card Element Tracking
7 Star Tracking
8 *Monopulse/OPT
9 Antenna Stow
10 Antenna Unstow
11 *Moon Tracking
12 Manual Antenna Control
13 Awaiting Next Scheduled Target
14 Restoring Last Target
15 Restoring Target Scheduler
16 *Monopulse/Transfer Orbit Tracking
17 *Tracking Table in Memory
18 *Orbital Element Tracking
19 *Sun Tracking

*Denotes FACTORY OPTION tracking modes.

Security: Monitor (level 1)

R20 Function: Request last steptrack peak information.

Request the last steptrack peak information, time, and
target number.
Response: n mm/dd/yyyy hh:mm:ss <vector>, where n is the
target number.
If n = -1, no steptrack has been performed since power-
up; the remaining fields (date, time, and vector) are not
sent.
Security: Monitor (level 1)

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5.1 X1nn - Port Configuration Requests and Commands

All requests and commands for port configuration take the port number (m) as an
optional argument, defaulting to the port issuing the Request/Command. So, m
should always read [m] (indicating that m is optional.) Note that each port can be
configured independently. Those commands that can optionally specify a port, may
omit the port number. If this is omitted, the command affects the port issuing the
command. In the following commands, m specifies the port number.

C100 n [m] Function: Set newline mode for a port.

n=0: newline becomes CR only.
n=1: newline becomes CRLF.
Response: <none>
Note: This command only affects the newline sent by the 7200
ACU. A CR must terminate input to the 7200 only.
ALF is not tolerated.
Security: Supervisor (level 3)

R100 m Function: Request newline mode for a port.

This is used to determine which newline mode the current
port is in. n is optional and is used to specify a port
number. If no port is specified, this request inspects the
mode of the requesting port.
Response: n, where n=0 if newline=CR, or n=1 if
newline=CRLF.
Security: Monitor (level 1)

C101 n [m] Function: Set echo mode for a port.

n=0: Turns echo off.
n=1: Turns echo on.
Response: <none>
Security: Supervisor (level 3)

R101 m Function: Request echo mode for a port. Returns the echo mode for
the current port if n is omitted, otherwise returns the
echo mode for the port specified.
Response: n, where n=0 if echo=off, or n=1 if echo=on.
Security: Monitor (level 1)

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C102 n [m] Function: Set checksum mode for a port.

n=0: Turns command line checksumming off for port
specified.
n=1: Turns command line checksumming on for port
specified.
Response: <none>
Note: If no port is specified, this command operates on the
commanding port.
Security: Supervisor (level 3)

R102 m Function: Request checksum mode for a port. Returns the checksum
mode for the current port if n is omitted, otherwise returns
the mode for the port specified.
Response: n, where n=0 if check-summing =off, or n=1 if
check-summing=on.
Security: Monitor (level 1)

C103 n [m] Function: Set communications parameters for a port.

n=baud parity data bits stop bits
Response: <none>
Example: C 103 9600 2 7 2 1, where setting is 9600 bps, even
parity, seven data bits, 2 stop bits, directed at port 1. The
convention for parity is NONE=0. ODD=1, EVEN=2.
Note: If this command is used to change settings on the port
that executed the command, the settings will change
before the prompt returns; therefore, the prompt will
probably be garbled.
Security: Supervisor (level 3)

R103 [m] Function: Request communications parameters for a port.

Response: <baud rate> <parity> <data bits> <stop bits>
Security: Monitor (level 1)

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5.2 X2nn Global ACU Configuration Requests and Commands

C200 c Function: Enable/disable soft limits.

c=Y: Enables soft limits.
c=N: Disables soft limits.
Response: <none>
Security: Supervisor (level 3)

R200 Function: Request soft limit status.

Response: c, where c="Y" if soft limits are enabled and c="N" if
soft limits are disabled.
Security: Monitor (level 1)

C201 v Function: Set lower/CCW soft limits.

v=position vector.
Response: <none>
Security: Supervisor (level 3)

R201 Function: Request lower/CCW soft limits.

Response: <position vector>
Security: Monitor (level 1)

C202 v Function: Set upper/CW soft limits.

v=position vector
Response: <none>
Note: On any axis, the antenna may travel CW from the CCW
(lower) limit to the CW (upper) limit. If the CW soft limit
for an axis is greater than the CCW soft limit, the antenna
travels through 0 degrees going CW from the CCW limit to
the CW limit.
Security: Supervisor (level 3)

R202 Function: Request upper/CW soft limits.

Response: <position vector>
Security: Monitor (level 1)

C203 v Function: Set immobile/reversed timeout.

Set axis immobile/reversed timeout.
v=time vector, where the units are in seconds.
Response: <none>
Example: C203 2.0 2.0 2.0 sets all three axes to 2.0 second
timeout.
Security: Supervisor (level 3)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

R203 Function: Request immobile/reversed timeout.

Response: <time vector>
Security: Monitor (level 1)

C204 v Function: Set immobile/reversed tolerance.

v=position vector
Response: <none>
Security: Supervisor (level 3)

R204 Function: Request immobile/reverse tolerance.

Response: <position vector>
Security: Monitor (level 1)

C205 v Function: Set runaway error tolerance.

v=position vector
Response: <none>
Security: Supervisor (level 3)

R205 Function: Request runaway error tolerance.

Response: <position vector>
Security: Monitor (level 1)

C210 v Function: Set slew-->track transition angles.

v=position vector
Set slew-->track speed transition deltas. POL is single
speed on standard 7200 ACU's; therefore, the POL value
may not be applicable even though the field is required.
Response: <none>
Security: Supervisor (level 3)

R210 Function: Request slew-->track transition angles.

Response: <position vector>
Security: Monitor (level 1)

C211 v Function: Set position loop deadband.

v=position vector
Response: <none>
Security: Supervisor (level 1)

R211 Function: Request position loop deadband.

Response: <position vector>
Security: Monitor (level 1)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

C212 v Function: Set inching on times.

v=time vector
Response: <none>
Security: Supervisor (level 3)

R212 Function: Request inching on times.

Response: <time vector>
Security: Monitor (level 1)

C213 Function: No function. This originally was used to change the

position loop velocity tolerance, but is now supported for
backward compatibility purposes only.
Response: <none>
Security: Supervisor (level 3)

C220 v Function: Set encoder-counting direction.

v=vector
Set encoder-counting direction. For each axis,
Y=reversed, N=normal.
Response: <none>
Example: C220 Y N Y, AZ and POL are reversed. EL is not.
Security: Supervisor (level 3)

R220 Function: Request encoder counting direction.

Response: <vector>
Example: R220
Y N Y (shows AZ, EL, POL) 000>
Security: Monitor (level 1)

C221 v Function: Set encoder offsets directly.

v=position vector
Set offsets directly by supplying offset values.
Response: <none>
Security: Supervisor (level 3)

R221 Function: Request encoder offsets.

Response: <position vector>
Security: Monitor (level 1)

C222 v Function: Set encoder offsets indirectly.

v=position vector Set offsets indirectly by supplying look
angles.
Response: <none>
Note: There is no matching request for C222, use R221.
Security: Supervisor (level 3)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

C223 c Function: Set POL enabled flag.

c="Y" to enable, "N" to disable.
Response: <none>
Security: Supervisor (level 3)

R223 Function: Request POL enabled flag.

Response: c, where c="Y" if POL flag is enabled, c="N" if POL flag
is disabled.
Security: Monitor (level 1)

C230 s Function: Set antenna name.

s=quoted string of 12 characters.
Response: <none>
Security: Supervisor (level 3)

R230 Function: Request antenna name.

Response: s, where s is a quoted string up to 12 characters long.
Security: Monitor (level 1)

C231 n Function: Set site longitude.

n=angle in degrees.
Response: <none>
Security: Supervisor (level 3)

R231 Function: Request site longitude.

Response: n, where n is an angle in degrees.
Security: Monitor (level 1)

C232 n Function: Set site latitude.

n=angle in degrees North.
Response: <none>
Security: Supervisor (level 3)

R232 Function: Request site latitude.

Response: n, where n is an angle in degrees North.
Security: Monitor (level 1)

C233 n Function: Set site altitude.

n=site altitude in meters.
Response: <none>
Security: Supervisor (level 3)

R233 Function: Request site altitude.

Response: n, where n is the site altitude in meters.
Security: Monitor (level 1)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

C234 dt Function: Set local time offset from UTC.

dt is the time offset, in the form "+hh:mm:ss;"
+='+' for time ahead of UTC;
'-' for time behind UTC.
Response: <none>
Example: -05:00:00 (set offset to -5 hours = Eastern Standard
Time.)
Security: Supervisor (level 3)

R234 Function: Request local time offset from UTC.

Response: dt, where dt is the same format as described for the
C234 command.
Security: Monitor (level 1)

C235 s Function: Set local time zone abbreviation.

s=quoted string of three characters.
Response: <none>
Example: C235 "EST" for Eastern Standard Time.
Security: Supervisor (level 3)

R235 Function: Request local time zone abbreviation.

Response: s, where s is a quoted string of three characters.
Security: Monitor (level 1)

C240 d t Function: Set current UTC date and time.

d=date in form: mm/dd/yyyy
t=time in form hh:mm:ss.
Response: <none>
Example: C240 mm/dd/yyyy hh:mm:ss
Security: Supervisor (level 3)

R240 Function: Request UTC date and time.

Response: d t, where d and t are the same date and time formats,
respectively, that are used for the C240 command.
Security: Monitor (level 1)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

5.3 X3nn Tracking and Target Requests and Commands

C300 n Function: Track target by target number.

n=input target number, n=[1,50]
Response: <none>
Security: Operator (level 2)

R300 Function: Request target currently being tracked.

Response: n, where
n=-1 if 7200 ACU is in Standby mode,
n=0 if in Immediate mode,
n=1-50 if tracking a preprogrammed target .
Security: Monitor (level 1)

C301 s Function: Track target by target name.

s=quoted string holding target name.
Response: <none>
Security: Operator (level 2)

R301 Function: Request name of target currently being tracked.

Response: s, where s is a quoted string containing the target name,
or n is sent if in Standby mode (n = -1), or Immediate
mode (n = 0).
Security: Monitor (level 1)

C302 n Function: Clear target by number

n = input target number, n=[1,50]
Response: <none>
Security: Supervisor (level 3)

R302 n Function: Request tracking mode and name of target by number

n = input target number, n=[1,50]
Response: m s, where m is the tracking mode (Refer to R11.),
and s is a quoted string containing the target name.
If the target is unused a zero is returned as the mode with
NO name (i.e., s is not returned).
Security: Monitor (level 1)

C303 s Function: Clear target by name

s = quoted string holding target name.
Response: <none>
Security: Supervisor (level 3)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

R303 s Function: Request number and tracking mode of target by name.

s = quoted string holding target name.
Response: m n, where n is the target number, and m is the
tracking mode of the target. Refer to R11. If the named
target does not exist, an error code is returned.
Security: Monitor (level 1)

C305 Function: Begin immediate steptrack.

Response: <none>
Security: Operator (level 2)

R305 Function: Request steptrack status.

Response: c, where c="Y" if the 7200 ACU is actively steptracking
the current target, or c="N" if the 7200 ACU is not
currently in a steptrack cycle.
Note: This request functions while in Immediate Steptrack or
OPT mode (while actively steptracking).
Security: Monitor (level 1)

C306 v Function: Update command position of tracking started with C2

command with the vector v. This command is only used
to update the commanded pointing position of the antenna
after a C2 command has been used to start Move to look
angle... tracking. This command should only be used to
continue operations on a single satellite. It will not initiate
tracking from Standby or any other tracking mode. When
changing to a new satellite, the C2 command should be
issued.
Response: <none>
Security: Operator (level 2)

C307 n Function: This FACTORY OPTION command to set the radius

distance the boresite should be away from the sun center.
n = real value in degrees range 0 to 1.0
Response: none
Security: Monitor (System must already be in Sun track mode)

R307 Function: This FACTORY OPTION command returns the radial

distance in degrees and a true/false flag if within deadband
from the commanded radius
Response: n.nnn f
Security: Monitor (System must already be in Sun track mode)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

C308 a Function: This FACTORY OPTION command is used to set the

angular rotation off the CW AZ direction for the radius
distance (in 307) away from the sun center.
a = real value in degrees range 0 to 360.0
Response: none
Security: Monitor (System must already be in Sun track mode)

R308 Function: This FACTORY OPTION command returns the angular

rotation off the CW AZ direction and a true/false flag if
within deadband from the commanded angle
Response: aaa.aaa f
Security: Monitor (System must already be in Sun track mode)

R309 Function: This FACTORY OPTION command returns the time

stamped sun centriod position and the current look angles
at the time of the request. The built in receiver voltage
(A/D 1) is also returned
For possible future use, also note the millisecond output in
the time format is for future expansion and currently set to
zero.
Response: MM/DD/YYYY HH:MM:SS.sss
AAA.AAAAEEE.EEEEAAA.AAAAEEE.EEEVV.VVV
Example: 000>R30901/14/2000 05:58:18.000 098.2358 007.5663
098.2362 007.5693 00.000
Security: Monitor (System must already be in Sun track mode)

C310 n This command is only available when the system is NOT configured to
use a TRL tracking receiver.
Function: Set current A/D source.
n=channel number, n=[1,2]
Response: <none>
Security: Operator (level 2)

R310 This command is only available when the system is NOT configured to
use a TRL tracking receiver.
Function: Request current A/D source.
Response: n, where n=channel number.
Security: Monitor (level 1)

C311 n This command is only available when the system is NOT configured to
use a TRL tracking receiver.
Function: Set current beacon.
n=beacon number, n=[1,4]
Response: <none>
Security: Operator (level 2)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

R311 This command is only available when the system is NOT configured to
use a TRL tracking receiver.
Function: Request current beacon.
Response: n, where n=beacon number, n=[1,4]
Security: Monitor (level 1)

C312 n v Function: Set Bias angles in specified target.

n = input target number, n=[1,50]
v = <bias vector>
Response: <none>
Security: Operator (level 2)

R312 n Function: Request Bias angles of specified target.

n = input target number, n=[1,50]
Response: v, where v = <bias vector>.
Security: Monitor (level 1)

C313 n This command is only available when the system is configured to use a
TRL tracking receiver.
Function: Set current Frequency [MHz]
n = frequency in MHz for the tracking receiver
range [900.000 to 12750.000]
Response: <none>.
Security: Operator (level 2)

R313 This command is only available when the system is configured to use a
TRL tracking receiver.
Function: Request current Frequency [MHz]
Response: n, where n = frequency in MHz range [900.000 to
12750.000]
Security: Monitor (level 1)

C314 n This command is only available when the system is configured to use a
TRL tracking receiver.
Function: Set RF input
n = RF (POL) input to the tracking receiver
n = [1,2]
Response: <none>.
Security: Operator (level 2)

R314 This command is only available when the system is configured to use a
TRL tracking receiver.
Function: Request current RF input
Response: n, where n = RF (POL) input to tracking receiver
n = [1,2].
Security: Monitor (level 1)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

C315 n This command is only available when the system is configured to use a
TRL tracking receiver.
Function: Set Attenuation [dB]
n = attenuation in dB for the tracking receiver
n = range [0.0 to 50.0]
Response: <none>
Security: Operator (level 2)

R315 This command is only available when the system is configured to use a
TRL tracking receiver.
Function: Request current Attenuation [dB]
Response: n, where
n = attenuation in dB for the tracking receiver.
n = range [0.0 to 50.0]
Security: Monitor (level 1)

C316 n This command is only effective with a CP/LP controller connected to a

7200 ACU and while the CP/LP controller is in REMOTE Control mode.
Function: Set feed polarization mode of CP/LP controller, which may
be Circular or Linear.
n= polarization mode command
n = 0: polarization switches are commanded to Circular
path
n =1: polarization switches are commanded to Linear path
Response: <none>
Security: Operator (level 2)

R316 This command is only effective with a CP/LP controller connected to a

7200 ACU.
Function: Request current CP/LP controller status
Response: m n
m= CP/LP controller mode
m= 0: CP/LP controller in LOCAL Control mode
m= 1: CP/LP controller in REMOTE Control mode
n= current polarization mode
n = 0: polarization switches are set to Circular path
n = 1: polarization switches are set to Linear path
Security: Monitor (level 1)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

C318 n "Reset OPT target" is used to clear the target's stored steptrack data
and orbital elements. This is used in the event that OPT comes up with
bad solutions and is unable to track properly. "Reset OPT target" does
not affect any of the spacecraft, steptrack, or OPT parameters.

Function: Reset OPT target

n = target number of a valid OPT mode target
if n = 0 then reset the current OPT target under track.
This has the same effect as selecting the target number of
the current target in track.
Response: <none>
Security: Operator (level 2)

C319 n Function: Stops and resumes tracking in OPT mode only.

Does not cause alarm condition and has no effect
on other modes.

n = 0 Similar to action of [STOP] key but could have delay

to allow completion of current steptrack cycle. The hold is
not in effect until the "Tracking hold initiated by M&C"
submode (25) is set. Check submode with R7 request.

n = 1 Clears "Tracking hold initiated by M&C" submode

and allows system to continue operation. Hold can also be
cleared by taking system to STANDBY or restarting the
target.
Response: <none>
Security: Operator (level 2)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

C320 n [s] Function: Upload IESS412 element set into target.

n = target number, s = quoted string holding name
[optional] used to set name. If target is pre-existing
Intelsat, then input data will over write existing data.
Response: An awaiting further input error code will be returned. This
command initiates an edit session that must be continued
in sequence till completion. Nineteen items are expected,
one per line, in the following order:

001> YYYY (Year)

001> MM (Month)
001> DD (Day)
001> HH (Hour)
001> MM (Minute)
001> SS (Second)
001> sxxx.xxxx (LM0)
001> sx.xxxx (LM1)
001> sx.xxxxxx (LM2)
001> sx.xxxx (LONC)
001> sx.xxxx (LONC1)
001> sx.xxxx (LONS)
001> sx.xxxx (LONS1)
001> sx.xxxx (LATC)
001> sx.xxxx (LATC1)
001> sx.xxxx (LATS)
001> sx.xxxx (LATS1)
001> sxxx.xxxx (Longitude predict at 170 hours)
001> sx.xxxx (Latitude predict at 170 hours)

Edit session ends and data is checked for 170-hour

verification. Upon failure, a 301> error code is returned
and the input data is NOT stored into the target area. If
the parameters pass the 170- hour verification, they will
be stored in the target database. If at any point within the
edit session an out of range value or another
Request/Command is received, the edit session will be
aborted.
Security: Supervisor (level 3)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

R320 n Function: Download IESS412 element set from target.

n = target number.
Response: A multiple line output (19 lines of data) will be returned in
the following format:

YYYY (Year)
MM (Month)
DD (Day)
HH (Hour)
MM (Minute)
SS (Second)
sxxx.xxxx (LM0)
sx.xxxx (LM1)
sx.xxxxxx (LM2)
sx.xxxx (LONC)
sx.xxxx (LONC1)
sx.xxxx (LONS)
sx.xxxx (LONS1)
sx.xxxx (LATC)
sx.xxxx (LATC1)
sx.xxxx (LATS)
sx.xxxx (LATS1)
sxxx.xxxx (Longitude predict at 170 hours)
sx.xxxx (Latitude predict at 170 hours)

Note: 4 digits are required for year (e.g.: 1994, not 94); all
others are identical to Intelsat format.
An [ESC] character sent at any time will terminate the
output stream.
Security: Monitor (level 1)

C321 n a Function: Set POL angle in specified Intelsat target.

n = input target number, n=[1,50]
a = POL angle
Response: <none>
Security: Supervisor (level 3)

R321 n Function: Request POL angle of specified Intelsat target.

n = input target number, n=[1,50]
Response: a, where a = POL angle
Security: Monitor (level 1)

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C322 n m Function: Set Intelsat pointing update time in specified Intelsat

target.
n = input target number, n=[1,50]
m= Update time in milliseconds
Response: <none>
Security: Supervisor (level 3)

R322 n Function: Request pointing update time of specified Intelsat target.

n = input target number, n=[1,50]
Response: m, where m = update time in milliseconds.
Security: Monitor (level 1)

C330 Function: Execute antenna stow. No arguments.

Response: <none>
Security: Operator (level 2)

C331 Function: Execute antenna unstow. No arguments. >=operator

required.
Response: <none>
Security: Operator (level 2)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

5.3.1 Table Track Support (FACTORY OPTION)

The following requests and commands provide table track support. A table track record
[TTRec] (each entry in the table) consists of date/UTC time tag and look angle set (AZ EL
POL); therefore each record in the table is of the following form and format:

Form: [date time <azimuth elevation polarization>]

Format: [mm/dd/yyyy hh:mm:ss <

aaa.aaa eee.eee ppp.ppp>]

C340 n f Function: Initiate table track upload into ACU NVRAM. nth record
follows each time a 001> prompt is returned by the ACU,
until total n is reached. The time tagged (date/time) records
must be ordered sequentially from earliest too latest.
n = integer value representing total # of records. The MAX
value of n is 200.
n = 0 causes all records to be erased (count set to
0). No records are accepted when n = 0;
replace/append flag still expected.
f = replace/append flag. This flag indicates whether
the following records will replace the current
table in memory or will be appended to the
current table, starting at the date/time of the
first record and replacing all the following
records.
f = 0: replace current table
f = 1: append to current table
Response: 001> prompt until n records are uploaded, then 000>
prompt when done.
Example: 000> C340 6 0
001> [TTRec]
001> [TTRec]
001> [TTRec]
001> [TTRec]
001> [TTRec]
001> [TTRec]
000>
Security: Supervisor (level 3)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

R340 st end Function: Download records from st to end from table in ACU
NVRAM.
st = integer value, from 1 to 200, representing the starting
record to download
end=integer value from st+1 to 200, representing the end
record to download
Response: n Table Track records, separated by CR-LF, in the form:
TTRec = [mm/dd/yyyy hh:mm:ss <aaa.aaa eee.eeeppp.ppp>]

Example: 000> R340 1 6

[TTRec]
[TTRec]
[TTRec]
[TTRec]
[TTRec]
[TTRec]
000>
Note: If the end is greater than the last record in the table ONLY
the existing records in the table will be downloaded, and in
the case the table is empty the response is an error code
304 Empty table: No records exist.
Security: Monitor (level 1)

C341 Function: Initiate Table Track mode using table in ACU NVRAM.
Response: <none> or error code:
303 Expired table: All records expired
304 Empty table: No records exist
Security: Supervisor (level 3)

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Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

5.3.2 Orbital Element Tracking (FACTORY OPTION)

C350 n [s] Function: Command uploads the Orbital element set into target.
n = Target number
s = Quoted string holding name [optional] used to set
name. If target is pre-existing Orbital Element Tracking,
then input data will over write existing data.
Response: An awaiting further input error code will be returned.
This command initiates an edit session that must be
continued in sequence till completion. Twelve items are
expected, one per line, in the following order: (Note:
Orbital Elements are Free Format)
001> YYYY (Year)
001> MM (Month)
001> DD (Day)
001> HH (Hour)
001> MM (Minute)
001> SS.SSS (Second)
001> sxxxxx.xxxx (ECI X Position km)
001> sxxxxx.xxxx (ECI Y Position km)
001> sxxxxx.xxxx (ECI Z Position km)
001> sxxx.xxxx (ECI X Position m/sec)
001> sxxx.xxxx (ECI Y Position m/sec)
001> sxxx.xxxx (ECI Z Position m/sec)
Edit session ends and data is validated. Validation includes
checking that semi-major axis, Eccentricity and Inclination
are within expected tolerances around a pre-defined mean.
Upon failure, a 306> error code is returned and the input
data is NOT stored into the target area. If the parameters
pass the validation check, they will be stored in the target
database. If at any point within the edit session an out of
range value or another Request/Command is received, the
edit session will be aborted.
Note: 1. 4 digits are required for year (e.g.: 2000, not 00).
2. The Orbital Elements are expected in a True Earth Mean
Equinox (TEME) reference fixed at time of Epoch.
Security: Supervisor (level 3)

C - 34
Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

R350 n Function: Command downloads the Orbital element set from target.
n = target number.
Response: A multiple line output (12 lines of data) will be returned in
the following format:
YYYY (Year)
MM (Month)
DD (Day)
HH (Hour)
MM (Minute)
SS.SSS (Second)
sxxxxx.xxxx (ECI X Position km)
sxxxxx.xxxx (ECI Y Position km)
sxxxxx.xxxx (ECI Z Position km)
sxxx.xxxx (ECI X Position m/sec)
sxxx.xxxx (ECI Y Position m/sec)
sxxx.xxxx (ECI Z Position m/sec)
Note: An [ESC] character sent at any time will terminate the
output stream.
Security: Monitor (level 1)

C351 n a Function: Command sets the POL angle in specified Orbital Element
Target.
n = input target number, n=[1,50]
a = POL angle
Response: <none>
Security: Supervisor (level 3)

R351 n Function: Command requests POL angle of specified Orbital Element

Target.
n = input target number, n=[1,50]
Response: a, where a = POL angle
Security: Monitor (level 1)

C - 35
Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

5.3.3 Norad Element Support (FACTORY OPTION)

C360 n [s] Function: Upload Norad element set into target.

n = Target number
s = Quoted string holding name [optional] used to set
target name. If target is pre-existing Norad Element
Tracking, then input data will over write existing
data.
It is important to note that preprocessing of the
Norad 2-line element set is necessary to use this
input command.
Response: An awaiting further input error code will be returned.
This command initiates an edit session that must be
continues in sequence till completion. Nine items are
expected, one per line, in the following order:
(Note: Elements are Free Format)
001> YYYY (EpochYear)
001> DOY.DDD (Day of year and fractional portion of
the day)
001> s.nnnnne-n (BSTAR drag term)
001> nnn.nnnn (Inclination [Degrees])
001> nnn.nnnn (Right Ascension of the Ascending
Node [Degrees])
001> .nnnnnnn (Eccentricity)
001> nnn.nnnn (Argument of Perigee [Degrees])
001> nnn.nnnn (Mean Anomaly [Degrees])
001> nn.nnnnnnnn (Mean Motion [Revs per day])
Note: 1. 4 digits are required for year (e.g.: 2000, not 00).
2. The ACU will select the propagator (SPP4 or SDP4) when
tracking starts based on the orbital period. If less than 225
minutes SGP4 will be used. For greater or equal to 225
minutes DSP4 will be used.
3. Decimal points must be supplied for the elements that do not
have them in the original sets. This includes BSTAR and
Eccentricity.
4. The data is taken from the following locations:
Line Column
Epoch Year 1 19-20
Epoch DOY 1 21-32
BSTAR 1 54-61
Inclination 2 09-16
RAAN 2 18-25
Eccentricity 2 27-33
ARGP 2 35-42
Mean Anomaly 2 44-51
Mean Motion 2 53-63
Security: Supervisor (level 3)
C - 36
Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

R360 n Function: Download Norad element set from target.

n = target number.
Response: A multiple line output (9 lines of data) will be returned in
the following format:

YYYY (Epoch Year)

DOY.DDD (DOY and fraction of the day)
s.nnnnne-n (BSTAR drag term)
nnn.nnnn (Inclination [Degrees])
nnn.nnnn (RAAN [Degrees])
.nnnnnnn (Eccentricity)
nnn.nnnn (Argument of Perigee [Degrees])
nnn.nnnn (Mean Anomaly [Degrees])
nn.nnnnnnnn (Mean Motion [Revs per day])

Note: An [ESC] character sent at any time will terminate the

output stream.
Security: Monitor (level 1)

C361 n a Function: Set POL angle in specified Norad Element Target.

n = input target number, n=[1,50]
a = POL angle
Response: <none>
Security: Supervisor (level 3)

R361 n Function: Request POL angle of specified Norad Element Target.

n = input target number, n=[1,50]
Response: a, where a = POL angle
Security: Monitor (level 1)

C - 37
Appendix C - 7200 Remote Monitor and Control Protocol CG-6042 (Rev. F, June 2000)

THIS PAGE INTENTIONALLY LEFT BLANK

C - 38
 A/D CARD CALIBRATION

APPENDIX D - A/D CARD CALIBRATION PROCEDURE

1.0 Introduction

This appendix contains instructions for calibrating/recalibrating the A/D card of the
7200 ACU. A calibration procedure is normally performed at the factory as part of
the product configuration. A field recalibration should only be necessary if
operational problems (normally due to drift) are incurred, or if different video
receivers are used in the AGC mode.

The following equipment is required:

1 Digital Multimeter (DMM), 3.5 digits

1 DC voltage source, adjustable, 0 VDC to +10 VDC
1 trimmer adjustment tool

For an AGC mode realignment (i.e., for a different or new receiver), proceed to
paragraph 3.0.

If performing a full (linear and AGC) realignment, follow the steps in paragraphs 2.0
and 3.0.

Open the 7200 ACU by removing the four #6-32 screws holding the front of the
top lid and swing the lid into a locked position. Locate the 800221 assembly,
normally found on top of the I/O card (800252).

If one or both of the channels is configured for AGC mode (JP1/2 are in position
"A) then power down the unit, note the channel configuration and place all jumpers
into the "B" position.

Power up the unit and proceed with the calibration.

2.0 A/D Converter Linear Offset Adjustment

1. Connect the DC voltage source to the input terminals of the back of the 7200
ACU for both channel 1 and channel 2.

2. Connect the DMM across the DC voltage source and adjust the voltage source
so that the DMM indicates 5.00 VDC.

3. On the 7200 ACU Main menu, select Display system status..., and A/D
states.

D-1
7200 A/D CARD CALIBRATION

4. Note the readings on channels 1 and 2; adjust R2 (channel 1) and R16

(channel 2) until the voltage indicated on the 7200 ACU matches that of the
DMM.

5. Vary the power supply output voltage and take several readings at the low,
middle, and high ends of the input voltage range to make sure there are no
non-linearity (voltage should match to 10 mV).

3.0 AGC Mode Offset Adjustment

Because most AGC voltage outputs are not calibrated and have a wide video signal
dynamic range, it is often necessary to 'tweak' the AGC mode offset on the
assembly.

If proceeding from paragraph 2.0, power down the 7200 ACU and reconfigure the
appropriate jumpers (JP1/2) into the 'A' position for AGC mode. Power up the
7200 ACU.

1. On the 7200 ACU Main menu, select Display system status... and A/D states.

2. To effectively align the AGC offset, acquire and peak the desired video signal
AGC voltage from the video receiver and pipe it into the converter card. If this
method is inconvenient, then the DC voltage power supply can be adjusted to
the appropriate voltage to simulate the receiver.

3. Adjust R14 for channel 1 and/or R26 for channel 2 AGC offsets. Note that it
may take several revolutions of the trimmer to scale the voltage properly due
to the high gain of the rest of the circuit. This is because the typical volts/dB
scale on an AGC circuit is on the order of several mV, so there is not enough
resolution on the 12 bit ADC's to use in steptrack operation.

This completes the calibration/adjustment procedure for the 800221 assembly.

D-2
 TWO-SPEED RESOLVER CALIBRATION

APPENDIX D - TWO-SPEED RESOLVER CALIBRATION

1.0 Introduction

This appendix contains instructions for calibrating the two-speed resolvers (two-
speed resolver option only) in the 7200 ACS.

2.0 Setting Excitation Voltage

The two-speed system used on the 7200 ACU is stable to within +/-0.0005
degrees, hence bobble in the last one one-thousandth position may be present, but
only by one count. An excessive bobble of more than 0.001 degree is usually
caused by either poor or insufficient environmental shielding or low excitation
voltage (providing there are no mechanical problems). The following procedures
describe how to check the excitation voltage; shielding is discussed in Appendix G,
Troubleshooting Guide, of this manual.

1. Turn off the power to the 7200 ACU and slide it forward from the rack.
Remove the four #6-32 screws holding the front of the top lid and lift the lid,
locking it in place with the hinge found on the right side of the sub-rack inside
the unit.

2. Power up the unit and disable the drives using the front DRIVE ENABLE switch
as a precautionary measure. Disconnect the 50-conductor ribbon cable going
to the right side of the 800252 I/O card; exposing a small blue trimpot on the
800225-02 RDC card. This trimpot adjusts the resolver excitation voltage
level which can be measured at the two-terminal connector at the bottom of
the back panel.

3. Use an AC RMS voltmeter to set the voltage to at least 4 V RMS. If the

bobble persists, raise the voltage up to a maximum of 9 V RMS. This should
correct the problem on standard run lengths. If the bobble persists or does not
diminish, a bad shield or signal wire connection may be the problem.

4. Reconnect the 800252 50-conductor ribbon cable assembly, re-enable the

drives, and verify that no drive cabinet related errors are occurring. Resecure
the top lid, slide unit back in rack, and resecure the unit using the #10-24 cup
head screws.

D-3
TWO--SPEED RESOLVER CALIBRATION

3.0 Two-Speed Internal Alignment

The resolver system used in the standard 800225-02 option package for the 7200
ACU is an electrical two-speed resolver type. Due to finite manufacturing
tolerances, cable length differences, and other variables, the coarse and fine
resolver 0 points may not necessarily coincide.

In the case of the standard 32 to 1 ratio, this can result in 11.25 degree skips and
jumps when the antenna moves through an unaligned 0 point. To correct this,
perform the following procedure:

1. From the Main menu, select Edit system configuration..., then Position encoder
configuration.... Set Encoder type to Standard accuracy (2500 Hz) and save
changes.

This effectively ignores the fine (32:1) resolver, and provides a stable display
with which to work while performing the alignment procedure.

2. From the Main menu, select Display system status..., then select RDC states.
The fields indicated by --- data --- display the actual resolver position as being
read by the 7200 ACU. Note that the value is in hexadecimal notation.

3. By alternating between this screen and Manual antenna control, move the
antenna until the AZ and EL resolvers are on a multiple of 0800h (0800
hexadecimal); i.e.: 0000h, 0800h, 1000h, 1800h, 2000h, etc. When this is
accomplished, record the fine resolver values for AZ and EL.

4. Return to the Position encoder configuration... menu. Change Encoder type to

2-speed resolvers. Press [PRIOR] and save changes.

5. Re-enter the Position encoder configuration... menu. The 2-speed internal

alignment field will be visible. Enter the fine resolver values for AZ and EL that
were recorded in step 3 in these fields, then press [PRIOR] and save changes.

D-4
 TRACKING TUTORIAL

APPENDIX E - TRACKING TUTORIAL

This appendix contains information for quickly setting up tracking with the 7200
ACS. Even though this section has been written for an inexperienced operator, the
user may still encounter difficulties. If while trying to use these procedures, the
operator experiences problems, it is recommended that the user abort the operation
and refer to Section 5.0, Operation, and become more familiar with the system
before attempting to track a target.

The 7200 has an easy-to-use help system that may be referenced at any time
during this procedure by simply pressing the [HELP] key.

To quickly begin tracking a target with the 7200 ACS, use the following
procedures.

1. From the Main menu..., select Edit system configuration..., and Site data....

2. Select E. Longitude of site [deg] and following the allowable range of values
shown in the system prompt, use the numeric keys to enter the E. longitude of
the site.

3. Following the procedure in step 2, select N. Latitude of site [deg] and Site
altitude [meters] and enter the site specific values.

4. Press [PRIOR] and answer yes to the system prompt to save the changes.

5. Select Set UTC date and time....

6. Select Date and enter the correct day of the month. Press [ENTER] and the
month is highlighted.

7. Using the up and down arrow keys, select the correct month. Press [ENTER]
and the year is highlighted.

8. Enter a year within the range specified in the prompt and press [ENTER].

9. Set the time in the same manner as the date and press [ENTER].

10. To enter the date and time into the system, select Await mark... and the
following message appears:

E-1
TRACKING TUTORIAL

System UTC date and time will be set to

hh:mm:ss dd Mmm yyyy (Note: the time and date just entered will be
displayed.)
when [ENTER] is hit.
Press [PRIOR] to cancel.

11. Press [ENTER] to enter the date and time into the system. Press [PRIOR] twice
to return to the Main menu.

The next step in the procedure is to calibrate the look angles. This requires
pointing the antenna at a known position so that the encoder offsets can be set
properly. Normally this known position will be a satellite that is well-station kept or
one for which a calculate ephemeris can be obtained.

12. Locate a stable satellite with a known nominal longitude in the operational
region and peak the antenna on the satellite (possibly using a spectrum
analyzer). If the angles are off, use a mechanical inclinometer to estimate the
elevation.

13. Set the elevation angle and sweep azimuth to find the satellite. Verify that
proper satellite identification has been made.

14. The 7200 ACU will calculate the look angles for a given longitude if the site
data has been set properly. From the Main menu, select Tracking functions...,
Immediate tracking... and Move to longitude....

15. Select E. Longitude of target [deg] and enter the target's longitude. The
desired look angles will be displayed on the (Look angles [deg]) line of the
display. Record the values to be used as the current position. Press [PRIOR]
three times to return to the Main menu.

16. Select Edit system configuration... and Position encoder configuration.... Select
Encoder direction and using the up and down arrow keys, set the encoder
direction for each axis.

17. Select Current position [deg] and enter values obtained in step 15. Press
[PRIOR] and answer yes to save changes. Press [PRIOR] to return to the Main
menu.

The steptrack defaults should now be set. It is best to configure the steptrack
defaults prior to building any OPT targets. For most systems, no target-specific
parameter adjustments will be necessary.

E-2
 TRACKING TUTORIAL

To set the -3 dB beamwidth, check the data sheet or approximate the value using
the following equation:

freq = receive frequency (in GHz): C-Band = 3.95 GHz

X-Band = 7.50 GHz
Ku-Band = 11.95 GHz
size = antenna diameter in meters

-3 dB beamwidth = ______19_______
frequency * size

18. From the Main menu..., select Edit system configuration... and Steptrack
defaults....

19. Select Receive -3 dB beamwidth [deg] and enter the value obtained above.

20. Select Step size [deg]. This parameter should be set to approximately 8
percent of the -3 dB beamwidth, but no less than 0.02 on systems with
standard resolvers. Enter the value and press [ENTER].

21. Select Position deadband [deg]. This parameter should be set to approximately
5 percent of the -3 dB beamwidth, but no less than 0.02 on systems with
standard resolvers. Enter the value and press [ENTER]. Answer yes to the
system prompt to save changes and press [PRIOR] to return to the Main menu.

In normal environments, no other steptrack defaults require modifications from the

preset values. The OPT defaults should remain at factory settings also.

The next step in the tracking sequence is to build a target.

22. From the Main menu..., select Tracking functions..., and Edit a new or existing
target....

23. Select a noninitialized item (represented as "------------") on the target selection

menu and press [ENTER].

24. The Edit target data screen will appear. This screen contains Target name and
Tracking mode parameters, and the submenu Edit target parameters....

25. Select Target name. The following prompt appears:

Arrow keys move around, change letters; up to 12 letters are allowed.

E-3
TRACKING TUTORIAL

26.To create a target name, use the up and down arrow keys to scroll through the
character set consisting of the following:

A blank space
Uppercase alphabet letters
Lowercase alphabet letters
Digits 0 through 9
Special characters:!"#$%&'()*+,-./:;<=>?@[\]^_`{|}~

27. When the desired character is highlighted, press the right arrow key to move to
the next space (to create a target name of more than one letter). Pressing
[ENTER] will enter the target name as selected by the user. (It is often helpful
to use the satellite name as the target name.) Blank spaces may included as
part of the target's name.

The target mode must now be set for the target named in the above steps. The
target parameters must also be edited. The target parameters made available for
editing will be determined by the tracking mode selected for the target. For most
systems, OPT will be the desired tracking mode.

28. Select Tracking mode. Using the up and down arrow keys, scroll through the
following choices for the tracking mode:

Unused
Star tracking
OPT
Intelsat 11-element
Move to longitude
Move to look angles

29. When the desired tracking mode is highlighted, press [ENTER].

30. To edit the target parameters, select Edit target parameters....

31. If the Tracking mode is set to OPT, the steptrack parameters will be set to the
default values, with the exception of -3 dB beamwidth, Step size [deg], and
Position deadband [deg], which will retain the values set in the above steps.
Select OPT parameters....

NOTE: If Tracking mode is other than OPT, refer to Section 5.0 of

this manual for parameters that will be available for editing with
other tracking modes.

E-4
 TRACKING TUTORIAL

32. Select Spacecraft parameters... and set the following parameters (the remaining
parameters should only be changed upon the advice of Vertex personnel):

Box center longitude [deg.East]

Longitude range [deg]
Estimated inclination [deg]

33. Press the [SHIFT] and [PG DN] keys to move to screen 2 of the Spacecraft
parameters... menu, and select Tracking signal parameters.... The parameters
displayed will depend upon the setting of the Tracking receiver input parameter
under Tracking receiver setup... in the Edit system configuration... menu.
Select and edit the parameters.

NOTE: Box limit and Orbit scan require the setting of the
parameters listed in steps 32 and 33 -- if these are not set, DO
NOT enable Box limit or Orbit scan as the system will attempt
to track a target at zero longitude.

34. Enable Box limit and Orbit scan.

35. Press [PRIOR] and answer yes to the prompt to save the changes. Press
[PRIOR] twice to return to the Main menu.

The 7200 ACU must be properly calibrated to the slope of the tracking signal in
order to provide optimum performance of the Steptrack feature.

36. Peak the antenna on the satellite to be tracked (use Orbit scan if necessary to
locate an inclined satellite).

37. When the beacon or signal has been acquired, from the Main menu, select Edit
system configuration..., and Tracking receiver setup....

38. Adjust the input level at peak to approximately 8 V.

39. Select and set Set 0 dB point.

40. Insert a 3 dB attenuator in the RF path into the back of the beacon receiver.

41. Select and set -3 dB point.

42. Press [PRIOR] to back out of the menu and save the changes.

E-5
TRACKING TUTORIAL

If a 3 dB attenuator is unavailable, there are two other methods that may be used
to drop the signal to 3 dB:

Move the antenna in EL by half the 3 dB beamwidth.

On the Vertex TRC-14 or TRK-14, use the level adjust to drop output voltage
1.5 V (this is close to a 3 dB drop).

43. To begin tracking the target configured above, from the Main menu, select
Tracking functions... and Track a target....

44. Select the target to be tracked from the target selection screen. If the Confirm
tracking option in the User interface options... is enabled, verify that the
information displayed in the confirmation prompt is correct, and answer yes.
The system will begin tracking the target.

E-6
Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

APPENDIX F - 7200 GPIB (IEEE-488)

REQUEST/COMMAND MONITOR AND CONTROL PROTOCOL
1.0 INTRODUCTION

This appendix contains the Remote M&C protocol for the 7200 GPIB (IEEE-488)
interface. It is provided to assist in the setup of remote communications with the
7200 ACU. The command line-oriented protocol and command set for the 7200
ACU's remote M&C shell are both discussed.

There are no GPIB communication parameters that may be set by the user.

The command line interface is designed to be used in conjunction with an M&C

computer, not by operators directly. Although the command set is all in printable
ASCII, it is not designed to be user-friendly. In order to simplify the M&C
programmer's job, the command set was written to be as consistent and uniform as
possible.

1.1 Scope

This appendix is applicable to 7200 ACU firmware Version 3.22 or later.

Sections labeled as OPTIONAL do not apply to all systems. If you are unsure about
your system configuration or cannot find the necessary information in this manual,
consult your Vertex representative.

2.0 INPUT ECHO AND LINE EDITING

GPIB transactions are performed without echo. Backspace and escape are not
supported on the GPIB interface.

3.0 REQUEST/COMMAND PROTOCOL

Two types of communication with the 7200 are allowed: requests and commands. .
Any remote port may execute a request at any time. Section 5 lists all requests and
commands, including the respective function, system response, and required security
level.

The security level must be set to at least Operator level (level 2) before the M&C
interface will accept commands. Some commands cannot be executed without
Supervisor security level (level 3). Refer to Section 4.5 for details.

F-1
Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

Requests/Commands are entered in the format [R or C]n [parameters] (EOI) where:

R and C are uppercase ASCII characters (R = ASCII 82, C = ASCII 67).

There is no space between R or C and the number n.
n is a number in ASCII; n is one to three decimal digits (0-999, inclusive).
Leading 0's are permitted (Example: R1, R01, and R001 are all valid).
[parameters] are zero or more space-separated ASCII strings that are specific
to the Request/Command.
(EOI) is the GPIB EOI (End or Identify). No carriage return follows the
command.

On the GPIB interface, (newline) is always CRLF (ASCII 13 plus ASCII 10).

The response from a request or command is always in the form:

[(newline)data]
[(newline)data]
(newline)nnn>

The [data] field is Request/Command-specific. Data may or may not be

returned, depending on the Request/Command. The data is terminated by a
newline, which consists of CR (ASCII 13) and an optional LF (ASCII 10).
There may be more than one line of data, depending on the Request/Command.

The M&C response will always terminate with a newline, followed by three
ASCII digits "nnn," followed by a ">" (ASCII 62). "nnn" is an error code, and
"000" indicates that the Request/Command was acceptable (no syntax errors)
and was processed without errors.

Example: R0 is a "noop" (no-operation). It returns only a "000" error code.

Send: R0(E0I)
Receive: (newline)000>

The M&C interface will always return responses as soon as possible, allowing the
remote controller to issue another Request/Command. Some operations, such as
resetting the drive cabinet, may take several seconds. Such operations will be
executed in background mode and will not be completed by the time the response is
sent back to the remote computer.

After sending a Request/Command, the remote computer must wait for the "nnn>"
prompt before sending the next Request/Command, or it may be ignored by the M&C
interface.

If the 7200 is reset, or port configurations have changed, an interface clear (IFC)
needs to be sent by the controller in charge (CIC).

F-2
Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

4.0 GENERAL TRANSMIT/RECEIVE FORMATS

4.1 White Space

Spaces (ASCII 32 decimal) are used to separate fields. When the 7200 ACU sends
data, fields are always separated by one space unless otherwise noted. If the 7200
ACU's response is several fields followed by a (CR), the last field will not have a
space between it and the (CR).

Input may have more than one space separating fields. Checksums are not
supported on the GPIB interface.

4.2 Position Vectors

Position vectors are always transmitted by the 7200 ACU in the form azimuth,
elevation, and polarization, where the format of the look angle is the same as shown
on the 7200 ACU front panel display. For signed angles, a "-" immediately precedes
the angle if it is negative. Positive signed and unsigned angles are identical; there is
no leading "+." The AZ output is unsigned. Its range is 0 angle < 360. The EL
and POL outputs are signed: -180 angle < 180.

At least one digit will always be both to the left and to the right of the decimal point
(Example: 0.0). POL will always return 0.0 degrees if disabled.

Example return: 125.35 53.81 -2.0

Position vectors, sent from the remote to the 7200 ACU, must have at least one digit
to the right of the decimal point. If a sign is included, it must immediately precede
the number with no space between the sign and the most significant digit.

4.3 Error Codes (at End of Request/Command Response)

000 No error: Request/Command completed successfully.

001 Last Request/Command received successfully; awaiting further input.

1nn Invalid data in field nn on this line. Field 0 is always the checksum field.
If there is no checksum, the first field is field 1. In most cases, field 1 is
the Request/Command. In the case of multiline input (001> prompt), the
checksum is field 0 (if enabled), and the next field is field 1, etc. Invalid
data means either that the data makes no sense for the field in question
(Example: non-numeric string where number is expected), the data is out of
range, or the data is invalid.

100 Indicates checksum failure. If there are extra fields in the input, that field will
be flagged as invalid data.

20n Security violation: Insufficient security level to complete command. n

indicates the required level: 2=operator or 3=supervisor.
F-3
Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

300 Could not complete motion command because of ACU/drive fault(s).

301 Intelsat elements failed 170-hour verification.

302 Could not update pointing command because controller is not currently
tracking the Immediate target AND in Move to look angles... mode.

303 Expired table: All records expired

304 Empty table: No records exist

4.4 Checksums

Checksums are not supported on the GPIB interface.

4.5 Security Level Description

The 7200 ACU has a simple three-level security system to help prevent unauthorized
use which may cause problems with operation such as running off the target,
changing parameters to improper settings, etc. This system is not designed to hide
details of the 7200 ACU's operation; in fact, any user at any time may view any
status or parameter settings of the 7200 ACU.

4.5.1 Security Levels and Transitions

The 7200 ACU has three security levels; their rules apply to the remote ports as well
as to the front panel with a few exceptions. The levels are:

Monitor: (level 1) All system status and parameter values may be

examined; however, none may be modified at this level.
The antenna may not be commanded from Monitor level.

Operator: (level 2) All privileges of Monitor level. Additionally, a user with

Operator privileges may command the antenna to a new
position. This includes the ability to manually command
the antenna. A user with Operator privileges may not
modify system parameters; however, an Operator may
initiate a tracking mode that will modify the stored data,
and/or orbit models for the target in question.

Supervisor: (level 3) Supervisor has complete access to the system, and may
modify all system parameters.

The 7200 ACU can support several monitor ports simultaneously. Only one port,
including the front panel, may be at a security level other than Monitor at a certain
time.

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

One port ("A") may take control from another ("B"), provided that port A has the
password for a higher security level then B.

The exceptions to the rules above that apply to the remote ports are:

1. At the 7200 ACU front panel, the [STOP] key is always available for use
regardless of user level; however, the remote port must be at Operator or
Supervisor level in order to stop the antenna.

2. The 7200 ACU front panel may assume control from a remote port, provided
the user has an adequate security level. If both ports are at the same
security level, the front panel assumes control. For example, if the antenna is
currently being controlled by a remote port in Operator level, and a user logs
into the front panel in Operator level, the remote port goes back to Monitor
level and cannot assume any level other than Monitor. The front panel only
permits it by either dropping down to Monitor level, or the remote asserts
Supervisor level. If the front panel is in Supervisor level, no remote port can
take control away from it.

When the 7200 ACU power is cycled, the security levels of all ports (including the
front panel of the 7200 ACU) remain the same.

4.5.2 Passwords

Passwords are a one to nine digit number. Setting a password to 0 disables

password protection for that security level. To completely disable passwords, set
both Operator and Supervisor passwords to 0.

Even if both passwords are disabled, the same procedure must be used to change
security levels and transfer control to/from the remote ports. The system will not
prompt for a password.

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

5.0 X0nn - GENERAL REQUESTS AND COMMANDS

Note that for all requests, the security level is Monitor (level 1), unless otherwise
specified.

All strings must be enclosed in quotation marks (").

C0 Function: No operation.
This command may be used to test whether the
remote port is communicating correctly with the 7200
ACU.
Response: <none>
Security: Operator (level 2)

R0 Function: No operation.
This command may be used to test whether the
remote port is communicating with the 7200 ACU.
Response: <none>
Security: Monitor (level 1)

C1 n Function: Stop/resume tracking.

n=0: Stop antenna. Does not return to Standby.
This is equivalent to pressing the STOP key on
the 7200 ACU front panel.
n=1: Resume tracking. This is equivalent to
pressing the RESUME key on the 7200 ACU
front panel.
n=2: Stop tracking and return to Standby mode.
This has no effect on the STOP/RESUME
function.
Response: <none>
Security: Operator (level 2)

R1 n Function: Request position loop information.

n=0: Request current antenna position vector.
n=1: Request current command position vector.
R10 Response: v
where v= position vector (azimuth elevation
polarization)
R11 Response:
0 (if in Standby) or 1 v (if tracking)
v is a position vector as described above.
Security: Monitor (level 1)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

C2 v Function: Move antenna to new position and hold.

If the 7200 ACU is currently tracking a target, the
antenna will leave that target to go to the new
position given by the vector v.
Response: <none>
Note: The M&C will report an "out of range" error if an
element of the position vector is outside of the soft
limits; i.e.: 102> for azimuth outside of soft limits,
103> for elevation, 104> for polarization.
Security: Operator (level 2)

R2 [n] Function: Request basic fault status.

n=0: (default) Return all faults present at this time.
n=1: Return only faults that are new since last read
by R2.
Response: h, where h is one ASCII encoded hexadecimal digit
(0-F), bitmapped as listed in the following table.

BIT INDICATION
0 Drive cabinet fault is in effect (no power, emergency stop,
etc.)
1 Motion fault is in effect (soft limit, immobile, etc.)
2 Tracking fault is in effect.
3 System error condition is in effect (hardware failure, watchdog
time out, etc.)

Example: 5 (drive cabinet fault and tracking fault)

Security: Monitor (level 1)

C3 Function: Acknowledge and attempt to clear all system faults.

The 7200 ACU will acknowledge all currently active
faults, close the FLT relay, and attempt to clear the
faults. Some faults (such as the emergency stop)
cannot be cleared by the 7200 ACU; however, the
FLT relay will still be closed.
Response: <none>
Note: If a drive fault is in effect, resetting the drives takes
approximately three (3) seconds. Any faults that
occur after this command will cause the FLT to
reopen. These faults will then have to be
acknowledged (using C3) to close the FLT relay
again.
Security: Operator (level 2)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

R3 h Function: Detailed fault report.

Request fault status on fault bits h from R2
request; that is, a detailed fault status will be sent for
each bit set in h in the request.
Response: h, where h is eight (8) ASCII encoded hexadecimal
digits. Each digit represents four bits in the tables
following this section. Response fields are sent in the
order shown in the table below, space separated.
Example: 000> R3 3
00000002 00100010
(Emergency stop, POL CW soft limit, POL runaway)
000>
Note: "R3 0" will force all four fields to be sent. Fields will
be sent in order: drive cabinet faults, motion faults,
tracking faults, and system faults.
Security: Monitor (level 1)

DRIVE CABINET FAULTS

BIT INDICATION
0 No power at drive cabinet
1 Emergency stop at drive cabinet
2 Maintenance override at drive cabinet
3 Travel limit switch (summary)
4 Azimuth drive fault
5 Elevation drive fault
6 Azimuth CW limit switch1
7 Azimuth CCW limit switch1
8 Elevation upper limit switch1
9 Elevation lower limit switch1
10 Polarization2 CW limit switch1
11 Polarization 2 CCW limit switch1
12 Resetting drive cabinet
13 Drives disabled at console
14 ACU Offline
15 Polarization #2 CW limit switch3
16 Polarization #2 CCW limit switch3
1
Not implemented in the current version, and will return a zero. The M&C
programmer may check these bits and report errors for them ("unspecified
errors" for unused bits). It should not be assumed that unused bits are always
zero.
2
Polarization reads as Polarization #1 in 4 axis systems.
3
Only applicable in 4 axis systems.

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

MOTION FAULTS
BIT INDICATION
0 Azimuth CW soft limit
1 Azimuth CCW soft limit
2 Elevation upper soft limit
3 Elevation lower soft limit
4 Polarization2 CW soft limit
5 Polarization 2 CCW soft limit
6 West box limit violation
7 East box limit violation
8 North box limit violation
9 South box limit violation
10 Polarization 2 CW box limit violation1
11 Polarization 2 CCW box limit violation1
12 Azimuth immobile
13 Azimuth reversed
14 Azimuth runaway
15 Elevation immobile
16 Elevation reversed
17 Elevation runaway
18 Polarization2 immobile
19 Polarization2 reversed
20 Polarization2 runaway
21 Keyboard stop
22 Polarization #2 CW soft limit3
23 Polarization #2 CCW soft limit3
24 Polarization #2 CW box limit violation1&3
25 Polarization #2 CCW box limit violation1&3
26 Polarization #2 immobile3
27 Polarization #2 reversed3
28 Polarization #2 runaway3
1
Not implemented in the current version, and will return a zero. The M&C
programmer may check these bits and report errors for them ("unspecified
errors" for unused bits). It should not be assumed that unused bits are
always zero.
2
Polarization reads as Polarization #1 in 4 axis systems.
3
Only applicable in 4 axis systems.

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

TRACKING FAULTS
BIT INDICATION
0 Target outside of soft limits
1 Low tracking signal level
2 Excessive tracking signal noise
3 Intelsat data expired
4 Intelsat pre-epoch prediction
5 Intelsat data invalid - cannot track
6 OPT cannot track
7 Tracking signal input saturated
8 Invalid target in target schedule
9 Sun outage; Steptrack inhibited
10 Tracking delay in effect
11 Reserved; unused
12 Reserved; unused
13 Reserved; unused
14 Standby (no tracking in progress)
15 Reserved; unused
16 Tracking receiver serial link failure
17 Tracking receiver in LOCAL control
18 Tracking receiver out of band
19 Tracking receiver fault
20 Table Track data expired
21 Orbital elements invalid - - cannot track

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

SYSTEM FAULTS
BIT INDICATION
0 LB PROM checksum failure
1 HB PROM checksum failure
2 Azimuth (coarse) LOS
3 Azimuth (coarse) BIT failure
4 Azimuth (fine) LOS
5 Azimuth (fine) BIT failure
6 Elevation (coarse) LOS
7 Elevation (coarse) BIT failure
8 Elevation (fine) LOS
9 Elevation (fine) BIT failure
10 Polarization1 LOS
11 Polarization1 BIT failure
12 A/D 1 failure
13 A/D 2 failure
14 Unexpected exception
15 Sanity check failed
16 Non-volatile RAM corrupted
17 Watchdog timeout
18 Simulation
19 Azimuth encoder error
20 Elevation encoder error
21 Polarization1 encoder error
22 OUINTF task aborted
23 POSITIONER task aborted
24 TARGETER task aborted
25 SCHEDULER task aborted
26 Bus error on boot up
27 SYSFAIL line - timeout
28 SIMULATOR task aborted
29 Remote control panel link failure
30 System date/time invalid
1
Polarization reads as Polarization #1 in 4 axis systems.
2
Only applicable in 4 axis systems.

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

R4 n Function: Request user level status.

Request the security level for a control port.
n=0: Request security level for this port.
n=1: Request port number and security level for the
port (if any) in control of the 7200 ACU.
Response: n@m, where n is the port number (0 being the front
panel), and m is the security level:
1=Monitor, 2=Operator, 3=Supervisor.
Example: 0@3 (Front panel is at Supervisor level.)
Note: R4 1 implicitly returns the security level of all ports
because only one port may be at a level higher than
Monitor (1). If all ports are at Monitor level, "0@1"
will be returned.
Security: Monitor (level 1)

R5 n [m] Function: Change security level.

This command was written as a request because a
user can only issue commands with Operator or higher
security level. If it were a command, the port could
never be changed from Monitor level.
n: Security level to change to:
1=Monitor, 2=Operator, 3=Supervisor.
m: Password for the requested level.
Response: <none>
Note: A password is not required if the password option is
disabled or if the command is to drop user level to a
lower priority. It is not an error to supply a password
in this case; it will be ignored. If a password is not
supplied with this request and one is required, a
"001>" error is returned. A password may then be
entered. If the echo option is enabled, the password
will be echoed with periods "..." as it is being typed.
Security: Monitor (level 1)

R7 [n] Function: Is a general status request, which groups a number of

pieces of data together.
Response: The following items are returned in the listed order:
Date/Time - same as R240
Target # - same as R300
Target Mode - same as R11
Target submode - new to RC M&C (see list below)
Summary fault - same as R2 (0 or 1) (see arguments
for R2)
Signal level - same as R10
Current position - same as R1 0 ONLY (you can not
request command position)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

0 None
1 Manually Biasing Target
2 Acquiring Target
3 Holding Target Position
4 Holding Present Position; Cannot Track
5 Tracking Target using Model
6 Steptracking: Peaking Azimuth
7 Steptracking: Peaking Elevation
8 Steptracking: Peaking both Axes
9 Awaiting Next Steptrack Cycle
10 Performing Stow Operations
11 Orbit Scan
12 *Monopulse Calibration
13 *Monopulse Active
14 *Holding Position; Awaiting Target
15 *Tracking Remote Data
16 *Monopulse Active Without OPT
17 *Manual Rate Search
18 Acquiring Starting Position
19 Holding Starting Position; Awaiting Start Time
20 *Using Interpolated Data
21 *Table Expired; Awaiting New Data
22 Waiting for 3-Phase Power Loss to Clear
23 *Tracking Target Using SGP4
24 *Tracking Target using SDP4
25 Tracking hold initiated by M&C

*Denotes FACTORY OPTION tracking modes.

Note: Takes same argument as R2.

Example: 000>R7 0
09/03/1999 23:17:32 -1 0 0 140 -16.0 86.495 11.665 0.0
000>
Security: Monitor (level 1)

R10 Function: Request tracking signal level.

Response: n, where n is the tracking signal level in dB.
Security: Monitor (level 1)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

R11 Function: Request current tracking mode.

Response: m, where m is one of the following tracking modes:

-1 Unused
0 Standby, No Tracking in Progress
1 Move to Look Angles
2 Move to Nominal Longitude
3 Intelsat IESS412 Element Tracking
4 Steptrack
5 Orbit Prediction Tracking (OPT)
6 *NORAD 2 Card Element Tracking
7 Star Tracking
8 *Monopulse/OPT
9 Antenna Stow
10 Antenna Unstow
11 *Moon Tracking
12 Manual Antenna Control
13 Awaiting Next Scheduled Target
14 Restoring Last Target
15 Restoring Target Scheduler
16 *Monopulse/Transfer Orbit Tracking
17 *Tracking Table in Memory
18 *Orbital Element Tracking
19 *Sun Tracking

*Denotes OPTIONAL tracking modes.

Security: Monitor (level 1)

R20 Function: Request last steptrack peak information.

Request the last steptrack peak information, time, and
target number.
Response: n mm/dd/yyyy hh:mm:ss <vector>, where n is the
target number.
If n = -1, no steptrack has been performed since
power-up; the remaining fields (date, time, and vector)
are not sent.
Security: Monitor (level 1)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

5.1 X1nn - Port Configuration Requests and Commands

All requests and commands for port configuration take the port number (m) as an
optional argument, defaulting to the port issuing the Request/Command. So, m
should always read [m] (indicating that m is optional.) Note that each port can be
configured independently. Those commands, which can optionally specify a port,
may omit the port number. If this is omitted, the command affects the port issuing
the command. In the following commands, m specifies the port number.

C100 n [m] Function: Set newline mode for a port.

n=0: newline becomes CR only.
n=1: newline becomes CRLF.
Response: <none>
Note: This command only affects the newline sent by the
7200 ACU. A CR must terminate input to the 7200
only. ALF is not tolerated.
Security: Supervisor (level 3)

R100 m Function: Request newline mode for a port.

This is used to determine which newline mode the
current port is in. n is optional and is used to
specify a port number. If no port is specified, this
request inspects the mode of the requesting port.
Response: n, where n=0 if newline=CR, or n=1 if
newline=CRLF.
Security: Monitor (level 1)

C101 n [m] Function: Set echo mode for a port.

n=0: Turns echo off.
n=1: Turns echo on.
Response: <none>
Security: Supervisor (level 3)

R101 m Function: Request echo mode for a port. Returns the echo
mode for the current port if n is omitted, otherwise
returns the echo mode for the port specified.
Response: n, where n=0 if echo=off, or n=1 if echo=on.
Security: Monitor (level 1)

C102 n [m] Function: Set checksum mode for a port.

n=0: Turns command line checksumming off for port
specified.
n=1: Turns command line checksumming on for port
specified.
Response: <none>
Note: If no port is specified, this command operates on the
commanding port.
Security: Supervisor (level 3)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

R102 m Function: Request checksum mode for a port. Returns the

checksum mode for the current port if n is omitted,
otherwise returns the mode for the port specified.
Response: n, where n=0 if checksumming =off, or n=1 if
check-summing=on.
Security: Monitor (level 1)

C103 n [m] Function: Set communications parameters for a port.

n=baud parity data bits stop bits
Response: <none>
Example: C 103 9600 2 7 2 1, where setting is 9600 bps, even
parity, seven data bits, 2 stop bits, directed at port 1.
The convention for parity is NONE=0. ODD=1,
EVEN=2.
Note: If this command is used to change settings on the port
that executed the command, the settings will change
before the prompt returns; therefore, the prompt will
probably be garbled.
Security: Supervisor (level 3)

R103 [m] Function: Request communications parameters for a port.

Response: <baud rate> <parity> <data bits> <stop bits>
Security: Monitor (level 1)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

5.2 X2nn Global ACU Configuration Requests and Commands

C200 c Function: Enable/disable soft limits.

c=Y: Enables soft limits.
c=N: Disables soft limits.
Response: <none>
Security: Supervisor (level 3)

R200 Function: Request soft limit status.

Response: c, where c="Y" if soft limits are enabled and c="N"
if soft limits are disabled.
Security: Monitor (level 1)

C201 v Function: Set lower/CCW soft limits.

v=position vector.
Response: <none>
Security: Supervisor (level 3)

R201 Function: Request lower/CCW soft limits.

Response: <position vector>
Security: Monitor (level 1)

C202 v Function: Set upper/CW soft limits.

v=position vector
Response: <none>
Note: On any axis, the antenna may travel CW from the
CCW (lower) limit to the CW (upper) limit. If the CW
soft limit for an axis is greater than the CCW soft
limit, the antenna travels through 0 degrees going CW
from the CCW limit to the CW limit.
Security: Supervisor (level 3)

R202 Function: Request upper/CW soft limits.

Response: <position vector>
Security: Monitor (level 1)

C203 v Function: Set immobile/reversed timeout.

Set axis immobile/reversed timeout.
v=time vector, where the units are in seconds.
Response: <none>
Example: C203 2.0 2.0 2.0 sets all three axes to 2.0 second
timeout.
Security: Supervisor (level 3)

R203 Function: Request immobile/reversed timeout.

Response: <time vector>
Security: Monitor (level 1)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

C204 v Function: Set immobile/reversed tolerance.

v=position vector
Response: <none>
Security: Supervisor (level 3)

R204 Function: Request immobile/reverse tolerance.

Response: <position vector>
Security: Monitor (level 1)

C205 v Function: Set runaway error tolerance.

v=position vector
Response: <none>
Security: Supervisor (level 3)

R205 Function: Request runaway error tolerance.

Response: <position vector>
Security: Monitor (level 1)

C210 v Function: Set slew-->track transition angles.

v=position vector
Set slew-->track speed transition deltas. POL is
single speed on standard 7200 ACU's; therefore, the
POL value may not be applicable even though the field
is required.
Response: <none>
Security: Supervisor (level 3)

R210 Function: Request slew-->track transition angles.

Response: <position vector>
Security: Monitor (level 1)

C211 v Function: Set position loop deadband.

v=position vector
Response: <none>
Security: Supervisor (level 1)

R211 Function: Request position loop deadband.

Response: <position vector>
Security: Monitor (level 1)

C212 v Function: Set inching on times.

v=time vector
Response: <none>
Security: Supervisor (level 3)

R212 Function: Request inching on times.

Response: <time vector>
Security: Monitor (level 1)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

C213 Function: No function.

This originally was used to change the position loop
velocity tolerance, but is now supported for backward
compatibility purposes only.
Response: <none>
Security: Supervisor (level 3)

C220 v Function: Set encoder-counting direction.

v=vector
Set encoder-counting direction. For each axis,
Y=reversed, N=normal.
Response: <none>
Example: C220 Y N Y, AZ and POL are reversed. EL is not.
Security: Supervisor (level 3)

R220 Function: Request encoder counting direction.

Response: <vector>
Example: R220
Y N Y (shows AZ, EL, POL)
000>
Security: Monitor (level 1)

C221 v Function: Set encoder offsets directly.

v=position vector
Set offsets directly by supplying offset values.
Response: <none>
Security: Supervisor (level 3)

R221 Function: Request encoder offsets.

Response: <position vector>
Security: Monitor (level 1)

C222 v Function: Set encoder offsets indirectly.

v=position vector
Set offsets indirectly by supplying look angles.
Response: <none>
Note: There is no matching request for C222, use R221.
Security: Supervisor (level 3)

C223 c Function: Set POL enabled flag.

c="Y" to enable, "N" to disable.
Response: <none>
Security: Supervisor (level 3)

R223 Function: Request POL enabled flag.

Response: c, where c="Y" if POL flag is enabled, c="N" if POL
flag is disabled.
Security: Monitor (level 1)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

C230 s Function: Set antenna name.

s=quoted string of 12 characters.
Response: <none>
Security: Supervisor (level 3)

R230 Function: Request antenna name.

Response: s, where s is a quoted string up to 12 characters
long.
Security: Monitor (level 1)

C231 n Function: Set site longitude.

n=angle in degrees.
Response: <none>
Security: Supervisor (level 3)

R231 Function: Request site longitude.

Response: n, where n is an angle in degrees.
Security: Monitor (level 1)

C232 n Function: Set site latitude.

n=angle in degrees North.
Response: <none>
Security: Supervisor (level 3)

R232 Function: Request site latitude.

Response: n, where n is an angle in degrees North.
Security: Monitor (level 1)

C233 n Function: Set site altitude.

n=site altitude in meters.
Response: <none>
Security: Supervisor (level 3)

R233 Function: Request site altitude.

Response: n, where n is the site altitude in meters.
Security: Monitor (level 1)

C234 dt Function: Set local time offset from UTC.

dt is the time offset, in the form "+hh:mm:ss;"
+='+' for time ahead of UTC;
'-' for time behind UTC.
Response: <none>
Example: -05:00:00 (set offset to -5 hours = Eastern Standard
Time.)
Security: Supervisor (level 3)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

R234 Function: Request local time offset from UTC.

Response: dt, where dt is the same format as described for the
C234 command.
Security: Monitor (level 1)

C235 s Function: Set local time zone abbreviation.

s=quoted string of three characters.
Response: <none>
Example: C235 "EST" for Eastern Standard Time.
Security: Supervisor (level 3)

R235 Function: Request local time zone abbreviation.

Response: s, where s is a quoted string of three characters.
Security: Monitor (level 1)

C240 d t Function: Set current UTC date and time.

d=date in form mm/dd/yyyy
t=time in form hh:mm:ss.
Response: <none>
Example: C240 mm/dd/yyyy hh:mm:ss
Security: Supervisor (level 3)

R240 Function: Request UTC date and time.

Response: d t, where d and t are the same date and time
formats, respectively, that are used for the C240
command.
Security: Monitor (level 1)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

5.3 X3nn Tracking and Target Requests and Commands

C300 n Function: Track target by target number.

n=input target number, n=[1,50]
Response: <none>
Security: Operator (level 2)

R300 Function: Request target currently being tracked.

Response: n, where
n=-1 if 7200 ACU is in Standby mode,
n=0 if in Immediate mode,
n=1-50 if tracking a preprogrammed target .
Security: Monitor (level 1)

C301 s Function: Track target by target name.

s=quoted string holding target name.
Response: <none>
Security: Operator (level 2)

R301 Function: Request name of target currently being tracked.

Response: s, where s is a quoted string containing the target
name, or n is sent if in Standby mode (n = -1), or
Immediate mode (n = 0).
Security: Monitor (level 1)

C302 n Function: Clear target by number

n = input target number, n=[1,50]
Response: <none>
Security: Supervisor (level 3)

R302 n Function: Request tracking mode and name of target by number.

n = input target number, n=[1,50]
Response: m s, where m is the tracking mode (Refer to
R11.), and s is a quoted string containing the
target name.
If the target is unused a zero is returned as the mode
with NO name (i.e., s is not returned).
Security: Monitor (level 1)

C303 s Function: Clear target by name

s = quoted string holding target name.
Response: <none>
Security: Supervisor (level 3)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

R303 s Function: Request number and tracking mode of target by name.

s = quoted string holding target name.
Response: m n, where n is the target number, and m is the
tracking mode of the target. Refer to R11. If the
named target does not exist, an error code is returned.
Security: Monitor (level 1)

C305 Function: Begin immediate steptrack.

Response: <none>
Security: Operator (level 2)

R305 Function: Request steptrack status.

Response: c, where c="Y" if the 7200 ACU is actively
steptracking the current target, or c="N" if the 7200
ACU is not currently in a steptrack cycle.
Note: This request functions while in Immediate Steptrack or
OPT mode (while actively steptracking).
Security: Monitor (level 1)

C306 v Function: Update command position of tracking started with C2

command with the vector v. This command is only
used to update the commanded pointing position of the
antenna after a C2 command has been used to start
Move to look angle... tracking. This command should
only be used to continue operations on a single satellite.
It will not initiate tracking from Standby or any other
tracking mode. When changing to a new satellite, the
C2 command should be issued.
Response: <none>
Security: Operator (level 2)

C307 n Function: This FACTORY OPTION command to set the radius

distance the boresite should be away from the sun
center. n = real value in degrees range 0 to 1.0
Response: none
Security: Monitor (System must already be in Sun track
mode)

R307 Function: This FACTORY OPTION command returns the radial

distance in degrees and a true/false flag if within
deadband from the commanded radius
Response: n.nnn f
Security: Monitor (System must already be in Sun track mode)

F - 23
Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

C308 a Function: This FACTORY OPTION command is used to set the

angular rotation off the CW AZ direction for the radius
distance (in 307) away from the sun center.
a = real value in degrees range 0 to 360.0
Response: none
Security: Monitor (System must already be in Sun track mode)

R308 Function: This FACTORY OPTION command returns the

angular rotation off the CW AZ direction and a
true/false flag if within deadband from the commanded
angle
Response: aaa.aaa f
Security: Monitor (System must already be in Sun track mode)

R309 Function: This FACTORY OPTION command returns the time

stamped sun centriod position and the current look
angles at the time of the request. The built in receiver
voltage (A/D 1) is also returned
For possible future use, also note the millisecond
output in the time format is for future expansion and
currently set to zero.
Response: MM/DD/YYYY HH:MM:SS.sss
AAA.AAAAEEE.EEEEAAA.AAAAEEE.EEEVV.VVV
Example: 000>R30901/14/2000 05:58:18.000 098.2358 007.5663
098.2362 007.5693 00.000
Security: Monitor (System must already be in Sun track mode)

C310 n This command is only available when the system is NOT configured
to use a TRL tracking receiver.
Function: Set current A/D source.
n=channel number, n=[1,2]
Response: <none>
Security: Operator (level 2)

R310 This command is only available when the system is NOT configured
to use a TRL tracking receiver.
Function: Request current A/D source.
Response: n, where n=channel number.
Security: Monitor (level 1)

F - 24
Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

C311 n This command is only available when the system is NOT configured
to use a TRL tracking receiver.
Function: Set current beacon.
n=beacon number, n=[1,4]
Response: <none>
Security: Operator (level 2)

R311 This command is only available when the system is NOT configured
to use a TRL tracking receiver.
Function: Request current beacon.
Response: n, where n=beacon number, n=[1,4]
Security: Monitor (level 1)

C312 n v Function: Set Bias angles in specified target.

n = input target number, n=[1,50]
v = <bias vector>
Response: <none>
Security: Operator (level 2)

R312 n Function: Request Bias angles of specified target.

n = input target number, n=[1,50]
Response: v, where v = <bias vector>.
Security: Monitor (level 1)

C313 n This command is only available when the system is configured to

use a TRL tracking receiver.
Function: Set current Frequency [MHz]
n = frequency in MHz for the tracking receiver
range [900.000 to 12750.000]
Response: <none>.
Security: Operator (level 2)

R313 This command is only available when the system is configured to

use a TRL tracking receiver.
Function: Request current Frequency [MHz]
Response: n, where n = frequency in MHz range [900.000 to
12750.000]
Security: Monitor (level 1)

C314 n This command is only available when the system is configured to

use a TRL tracking receiver.
Function: Set RF input
n = RF (POL) input to the tracking receiver
n = [1,2]
Response: <none>.
Security: Operator (level 2)

F - 25
Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

R314 This command is only available when the system is configured to

use a TRL tracking receiver.
Function: Request current RF input
Response: n, where n = RF (POL) input to tracking receiver
n = [1,2]
Security: Monitor (level 1)

C315 n This command is only available when the system is configured to

use a TRL tracking receiver.
Function: Set Attenuation [dB]
n = attenuation in dB for the tracking receiver
n = range [0.0 to 50.0]
Response: <none>
Security: Operator (level 2)

R315 This command is only available when the system is configured to

use a TRL tracking receiver.
Function: Request current Attenuation [dB]
Response: n, where
n = attenuation in dB for the tracking receiver.
n = range [0.0 to 50.0]
Security: Monitor (level 1)

C316 n This command is only effective with a CP/LP controller connected to

a 7200 ACU and while the CP/LP controller is in REMOTE Control
mode.
Function: Set feed polarization mode of CP/LP controller, which
may be Circular or Linear.
n= polarization mode command
n = 0: polarization switches are commanded to
Circular path
n =1: polarization switches are commanded to Linear
path
Response: <none>
Security: Operator (level 2)

R316 This command is only effective with a CP/LP controller connected to

a 7200 ACU.
Function: Request current CP/LP controller status
Response: m n
m= CP/LP controller mode
m= 0: CP/LP controller in LOCAL Control mode
m= 1: CP/LP controller in REMOTE Control mode
n= current polarization mode
n = 0: polarization switches are set to Circular path
n = 1: polarization switches are set to Linear path
Security: Monitor (level 1)

F - 26
Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

C318 n "Reset OPT target" is used to clear the target's stored steptrack data
and orbital elements. This is used in the event that OPT comes up
with bad solutions and is unable to track properly. "Reset OPT
target" does not affect any of the spacecraft, steptrack, or OPT
parameters.

Function: Reset OPT target

n = target number of a valid OPT mode target
if n = 0 then reset the current OPT target under track.
This has the same effect as selecting the target number
of the current target in track.
Response: <none>
Security: Operator (level 2)

C319 n Function: Stops and resumes tracking in OPT mode only.

Does not cause alarm condition and has no effect
on other modes.

n = 0 Similar to action of [STOP] key but could have

delay
to allow completion of current steptrack cycle. The
hold is not in effect until the "Tracking hold initiated by
M&C" submode (25) is set. Check submode with R7
request.

n = 1 Clears "Tracking hold initiated by M&C"

submode and allows system to continue operation.
Hold can also be cleared by taking system to STANDBY
or restarting the target.
Response: <none>
Security: Operator (level 2)

F - 27
Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

C320 n [s] Function: Upload IESS412 element set into target.

n = target number, s = quoted string holding name
[optional] used to set name. If target is pre-existing
Intelsat, then input data will over write existing data.
Response: An awaiting further input error code will be returned.
This command initiates an edit session that must be
continued in sequence till completion. Nineteen items
are expected, one per line, in the following order:

001> YYYY (Year)

001> MM (Month)
001> DD (Day)
001> HH (Hour)
001> MM (Minute)
001> SS (Second)
001> sxxx.xxxx (LM0)
001> sx.xxxx (LM1)
001> sx.xxxxxx (LM2)
001> sx.xxxx (LONC)
001> sx.xxxx (LONC1)
001> sx.xxxx (LONS)
001> sx.xxxx (LONS1)
001> sx.xxxx (LATC)
001> sx.xxxx (LATC1)
001> sx.xxxx (LATS)
001> sx.xxxx (LATS1)
001> sxxx.xxxx (Longitude predict at 170 hours)
001> sx.xxxx (Latitude predict at 170 hours)

Edit session ends and data is checked for 170-hour

verification. Upon failure, a 301> error code is
returned and the input data is NOT stored into the
target area. If the parameters pass the 170- hour
verification, they will be stored in the target database.
If at any point within the edit session an out of range
value or another Request/Command is received, the
edit session will be aborted.
Security: Supervisor (level 3)

F - 28
Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

R320 n Function: Download IESS412 element set from target.

n = target number.
Response: A multiple line output (19 lines of data) will be
returned in the following format:

YYYY (Year)
MM (Month)
DD (Day)
HH (Hour)
MM (Minute)
SS (Second)
sxxx.xxxx (LM0)
sx.xxxx (LM1)
sx.xxxxxx (LM2)
sx.xxxx (LONC)
sx.xxxx (LONC1)
sx.xxxx (LONS)
sx.xxxx (LONS1)
sx.xxxx (LATC)
sx.xxxx (LATC1)
sx.xxxx (LATS)
sx.xxxx (LATS1)
sxxx.xxxx (Longitude predict at 170 hours)
sx.xxxx (Latitude predict at 170 hours)

Note: 4 digits are required for year (e.g.: 1994, not 94); all
others are identical to Intelsat format.
An [ESC] character sent at any time will terminate the
output stream.
Security: Monitor (level 1)

C321 n a Function: Set POL angle in specified Intelsat target.

n = input target number, n=[1,50]
a = POL angle
Response: <none>
Security: Supervisor (level 3)

R321 n Function: Request POL angle of specified Intelsat target.

n = input target number, n=[1,50]
Response: a, where a = POL angle
Security: Monitor (level 1)

C322 n m Function: Set Intelsat pointing update time in specified Intelsat

target.
n = input target number, n=[1,50]
m = Update time in milliseconds
Response: <none>
Security: Supervisor (level 3)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

R322 n Function: Request pointing update time of specified Intelsat

target.
n = input target number, n=[1,50]
Response: m, where m = update time in milliseconds.
Security: Monitor (level 1)

C330 Function: Execute antenna stow. No arguments.

Response: <none>
Security: Operator (level 2)

C331 Function: Execute antenna unstow. No arguments. >=operator

required.
Response: <none>
Security: Operator (level 2)

F - 30
Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

5.3.1 Table Track Support (OPTIONAL)

The following requests and commands provide table track support. A table track
record [TTRec] (each entry in the table) consists of date/UTC time tag and look angle
set (AZ EL POL); therefore each record in the table is of the following form and
format:

Form: [date time <azimuth elevation polarization>]

Format: [mm/dd/yyyy hh:mm:ss <

aaa.aaa eee.eee ppp.ppp>]

C340 n f Function: Initiate table track upload into ACU NVRAM. nth record
follows each time a 001> prompt is returned by the
ACU, until total n is reached. The time tagged
(date/time) records must be ordered sequentially from
earliest to latest.
n = integer value representing total # of records. The
MAX value of n is 200.
n = 0 causes all records to be erased (count set
to 0). No records are accepted when n = 0;
replace/append flag still expected.
f = replace/append flag. This flag indicates
whether the following records will replace
the current table in memory or will be
appended to the current table, starting at
the date/time of the first record and
replacing all the following records.
f = 0: replace current table
f = 1: append to current table
Response: 001> prompt until n records are uploaded, then 000>
prompt when done.
Example: 000> C340 6 0
001> [TTRec]
001> [TTRec]
001> [TTRec]
001> [TTRec]
001> [TTRec]
001> [TTRec]
000>
Security: Supervisor (level 3)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

R340 st end Function: Download records from st to end from table in ACU
NVRAM.
st = integer value, from 1 to 200, representing the
starting record to download
end=integer value from st+1 to 200, representing the
end record to download
Response: n Table Track records, separated by CR-LF, in the form:
TTRec = [mm/dd/yyyy hh:mm:ss <aaa.aaa eee.eeeppp.ppp>]

Example: 000> R340 1 6

[TTRec]
[TTRec]
[TTRec]
[TTRec]
[TTRec]
[TTRec]
000>
Note: If the end is greater than the last record in the table
ONLY the existing records in the table will be
downloaded, and in the case the table is empty the
response is an error code 304 Empty table: No records
exist.
Security: Monitor (level 1)

C341 Function: Initiate Table Track mode using table in ACU NVRAM.
Response: <none> or error code:
303 Expired table: All records expired
304 Empty table: No records exist
Security: Supervisor (level 3)

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Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

5.4 IEEE-488 Compliance

IEEE-488 COMPLIANCE
FUNCTION SYMBOL LEVEL OF COMPLIANCE
Source Handshake SH SH1
Acceptor Handshake AH AH1
Talker T T2
Extended Talker TE TE0
Listener L L1
Extended Listener LE LE0
Service Request SR SR1
Remote Local RL RL0
Parallel Poll PP PP0
Device Clear DC DC0
Device Trigger DT DT0
Controller C C0

Although this appendix contains the complete interface for the GPIB (IEEE-488), the
DIFFERENCES between the information in Appendix F and that supplied in Appendix
C for the RS232/422 interface are listed here as a quick reference.

Differences Between RS232/422 and GPIB (IEEE-488) Interfaces

The format is as follows:

The paragraph number of both appendices are identical, so they are listed, followed
by the difference between Appendix F and Appendix C (RS232/422).

1.0 Introduction
There are no GPIB communication parameters that may be set by the user.

2.0 Input Echo and Line Editing

GPIB transactions are performed without echo. Backspace and escape are not
supported on the GPIB interface.

3.0 Request/Command Protocol

Requests/Commands are entered in the following format:
[R or C]n [parameters] (EOI)

where (EOI) is the GPIB EOI (End Or Identify). No carriage return follows the
command.

On the GPIB interface, (newline) is always CRLF (ASCII 13 plus ASCII 10).

F - 33
Appendix F-7200 GPIB (IEEE-488) Request/Command M & C Protocol CG6041(Rev. E-June 00)

4.1 White Space

Checksums are not supported on the GPIB interface.

4.4 Checksums
Checksums are not supported on the GPIB interface.

5.1 X1nn - Port Configuration Requests and Commands

These requests and commands are still available to configure RS232/422
ports, however, they cannot be used on the GPIB port.

F - 34
 7200 TROUBLESHOOTING

APPENDIX G - 7200 Troubleshooting Guide

Table 1-1 lists the paragraph number for the probable causes and corrective action
for each fault/error topic addressed in this guide.

TABLE 1-1 FAULT/ERROR TOPICS

FAULT/ERROR PARAGRAPH NUMBER
Drive Cabinet Unresponsive/Inverter Display Blank 1.0
Drive Cabinet Inverter Faults 2.0
7200 ACU Failures 3.0
Soft and Hard Travel Limits 4.0
Resolver Errors 5.0
Motion Errors 6.0
Position Loop Errors 7.0
Target Acquisition Errors 8.0
AST/OPT Tracking Errors 9.0
Intelsat Tracking Errors 10.0
Password Lost 11.0

If after following troubleshooting methods listed in this appendix, a problem still

exists, or if a problem is not addressed in this guide, contact technical support, (see
Appendix J of this manual).

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7200 TROUBLESHOOTING

1.0 Drive Cabinet Unresponsive/Inverter Display Blank

NOTE: This error can occur even if the ACU has not been
installed.

If the drive cabinet does not respond to drive commands from local controls and the
inverter display is blank (the inverters are not energized), follow these steps.

On the drive cabinet swing-out panel, check to see if the CONTROL POWER rocker
switch (breaker) is in the ON position and verify that the green LED on the switch is
illuminated. Also verify that the CONTROL switch is in the LOCAL position.

1. If the LED is not illuminated, check the following:

a Verify power to the main power feeder and breaker.

b. Verify that all emergency stop pushbuttons and interlocks are not activated.
c. Check the input wiring to the 24 VDC power supply to verify that AC
voltage is applied.
d. If the conditions listed in steps a through c exist, measure the power
supply output pins to verify that 24 VDC is available. If DC voltage is not
available, disconnect the limit switch wiring from the drive cabinet to be
sure that the +24 VDC lines from the cabinet are not shorted to ground.
Recheck the power supply and if DC voltage is still not available, replace
the power supply.

2. If the LED is illuminated and the main contactor is not energized, check the
following:

a. Shorted diode (02) across pins 7 and 8 of relay KC1 on the relay PCB.
b. Tripped inverter circuit breaker.
c. Loose wiring on any terminal on the relay PCB.
d. Relay K7 (and diode D19 across pins 13 and 14) on the relay PCB.

2.0 Drive Cabinet Inverter Faults

NOTE: The fault codes in brackets are indicated on the inverter

displays.

These faults are indicated by a display of AZ|EL FLT on the ACU. For other inverter
fault possibilities, consult the inverter O&M manual provided in Appendix H of this
manual.

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 7200 TROUBLESHOOTING

2.1 Overcurrent During Acceleration [OCPA]

If overcurrent is detected during acceleration, [OCPA] will appear on the inverter

display. The following conditions may be the cause of this error:

1. Torque boost function code (cd06) is set too high -- reduce the setting if
possible.

2. Acceleration time is too short -- increase it.

3. Starting frequency is set too high. For maximum starting torque, the inverter
starting frequency must be set below the motor slip frequency. (See function
code cd16 in Table 4-10 of this manual.

4. Motor connections are incorrect -- verify proper voltage connection.

5. If a motor brake is used, brake coil cannot be fed from the inverter output
terminals.

2.2 Overcurrent During Normal Operation [OCS]

If overcurrent is detected during normal operation, [OCS] will appear on the inverter
display. The following conditions may be the cause of this error:

1. Phase-to-phase or phase-to-ground short at the inverter output -- check for

short in wiring or motor.

2. Output transistor is shorted. Disconnect motor leads from U, V, and W and try
to start. If the error code [OCS] still appears, this indicates that a transistor
module is shorted. Replace transistor module or the inverter.

2.3 Overvoltage [OU]

[OU] will be displayed on the inverter if overvoltage occurs. This error can occur if
the deceleration time is set too fast for load inertia. To correct this problem,
increase the deceleration time.

2.4 Undervoltage [LU]

If undervoltage is detected, [LU] will be displayed on the inverter. Low input

voltage is the cause of this error. Check for low voltage at inverter input terminals.
This can be caused by instantaneous power failure or a brownout.

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7200 TROUBLESHOOTING

2.5 Overheating [OH]

If overheating occurs, [OH] will be displayed on the inverter. If this error occurs,
check the cooling fans (if applicable) and/or clean the cooling fins on heat sinks. If
the fans are operating properly and the fins are clean, check for excessive ambient
temperature.

2.6 Overload (Electronic Thermal Setting) [OL]

When an overload is detected, [OL] is displayed on the inverter. When this error
occurs, restart the inverter and check output current. If it is higher than the
specifications on the nameplate, correct the overload.

3.0 7200 ACU Failures

3.1 No Audible Beep at Power-Up

If an audible beep is not heard upon power up of the ACU, check the following:

1. Verify that power is available at the unit.

2. Check the fuse in the power entry module.
3. Verify that proper voltage/frequency has been selected at power input on the
back of the unit.

3.2 Display Shows Blinking Cursor Only

If only a blinking cursor appears in the upper left corner of the screen:

1. Open the lid and check serial connection from CPU port 2 (labeled on right side
of CPU board) to the top right serial port on the display driver board.

2. With lid open, disconnect ribbon cables to I\O card and RDC card. Turn on
power and observe the light sequence on the CPU card. The status of the
lights should be as follows:

a. Run light: red, then green

b. BR light: always off
c. BM light: should flicker green (off in Simulation mode)
d. Fail light: red, then off
e. BGACK light: always off
f. RAM light: should flicker green
g. LAREA light: should flicker green
h. S1 light: YELLOW, then off
i. S2 light: YELLOW, then off (after S1)
j. S3 light: YELLOW, then off (after S2)
k. S4 light: always off
G-4
 7200 TROUBLESHOOTING

3. If the lighting sequence is as listed in steps a through k, check DIP switch

SW1 on display controller. (See drawing 800399 in Section 8.0 for switch
setting.)

4. If the lighting sequence is not as listed in steps a through k:

a. Verify that all CPU switches are down (toward right side)
b. Verify rotary switch settings:
1.) switch 2 should be set to 4
2.) switch 1 should be set to D
c. Eject the board and reinsert it.
d. Contact Vertex for support.

3.3 Bus Error Occurs on Boot Up

If a bus error occurs when system is booted up:

1. A problem with one or more cards on the bus prevented the CPU from "talking"
to the card(s). To determine which board has a problem, from the Main menu,
select Display system status... and Power-up test report.

2. Verify all cards are properly installed in the 7200 ACU.

3. Contact Vertex for support.

4.0 Soft and Hard Travel Limits

4.1 Axis Immobile With Summary Limit (Hard Limit)

This error occurs when the ACU has reached a travel limit. Because the limit is a
summary limit, the ACU cannot tell which axis has reached the limit. An immobile
error will soon be displayed, indicating which axis has reached the limit.

4.2 Summary Limit Fault (When Antenna is not in a Limit)

If a summary limit fault is detected when the antenna is not in a limit, verify that
polarization summary limits are jumpered out in the drive cabinet (TB1-7, TB1-8,
and TB1-9). See Table 4-2 (in Section 4.0 of this manual) for details.

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7200 TROUBLESHOOTING

5.0 Resolver Errors

For all resolver errors, check the cable first and make sure that D-subconnector is
securely connected to the back of the ACU. Also verify that shield lines are
connected to the ACU, but OPEN at the resolver. Shield lines should not short to
each other. [Refer to Table 4-4 (in Section 4.0 of this manual) to ensure that
shielding pairs are installed correctly.]

The following resolver DC resistance readings are listed as a checklist. It is

important that the S lead pairs match each other. If measuring from the D-
connector end, there will be some extra cable resistance.

Two-speed:
- R1-R2: 17 ohms
- S1-S3: 152 ohms
- S2-S4: 152 ohms
- S11-S13: 562 ohms
- S12-S14: 562 ohms

Standard (2500 Hz @ 4.4 V RMS)

- R1-R2: 19 ohms
- S1-S3: 6.8 ohms
- S2-S4: 6.8 ohms

High accuracy (400 Hz @ 11.8 V RMS)

- R1-R2: 120 ohms
- S1-S3: 475 ohms
- S2-S4: 475 ohms

5.1 Resolver Readout Bobble

If the resolver readout bobbles, especially in the last few bits on the RDC status
display, there may be insufficient excitation voltage (this problem is common with
the two-speed resolvers). Use an oscilloscope to measure the AC component on
the S2 or S3 lead (it is recommended that the bottom of the appropriate transient
suppressor be used as a tie point; refer to the appropriate drawing in Section 8.0).
As the spatial angle of the resolver shaft changes, the sine wave should peak at 2
V RMS [5.65 V peak-to-peak (p-p)]. Higher voltages will cause saturation of the
RDC's and should be avoided. Lower voltages will reduce the signal to noise level.

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 7200 TROUBLESHOOTING

5.2 Resolver Readouts Erratic with Antenna Motion

If the resolver readouts become erratic with antenna motion, (i.e., the readout
functions properly through a certain angular range, but begins to flicker and roll,
large jumps occur, etc), a bad connection is usually the cause. This occurs because
a small signal is being coupled into the very high impedance input of the RDC,
causing the system to behave erratically.

5.3 Resolver Readouts not Changing with Antenna Motion

When the resolver readouts do not change when the ACU commands the antenna
to move, an axis immobile error will occur (unless Motion limits are disabled). Refer
to paragraph 6.1 for further troubleshooting procedures.

5.4 Resolver Readouts Varying Rapidly or Resolver Jumping by

Large Increments

If the resolver readouts are varying rapidly (spinning), or if the resolver is jumping
by large increments, determine if the problem is in the ACU or the resolver (+cable)
by following these steps:

1. Connect a spare resolver to ACU, if available.

2. If there is another resolver of the same type in the system, (e.g., if there is a
problem with azimuth resolver, the azimuth and elevation resolvers are of the
same type), disable motion errors, and switch the resolver cables at the back of
the ACU. Manually run the antenna and see if motion is apparent.

a. If motion is detected, the problem is in the ACU. If a spare RDC card is

available, change it out with the old one. If the problem still exists, contact
Vertex.
b. If no motion is detected, buzz out cable. If the cable is good, replace the
resolver. Check for water in the resolvers.

6.0 Motion Errors

6.1 Axis Immobile

If an Axis immobile error is displayed on the ACU, check for the following
conditions:

1. Setting of Immobile/reversed timeout [ms] parameter is too low -- reset

parameter.

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7200 TROUBLESHOOTING

2. Setting of Immobile/reversed tolerance [deg] parameter is too high -- reset

parameter.

3. Tracking speed potentiometer at drive cabinet is set too low -- reset the
tracking speed.

4. Insufficient start torque (low elevation angles)--boost starting torque in the

inverter.

5. Encoders are decoupled from the antenna -- reconnect the encoders.

6. Encoders are miswired -- check the wiring on the encoders.

7. The drive cabinet interface cable has failed -- check the cable and replace if
necessary.

8. Failure at I/O board -- the ACU cannot successfully command the drive cabinet.
Check and/or replace the board.

6.2 Axis Reversed

An Axis reversed error may be caused by the following conditions:

1. At installation time, the motor phasing was reversed -- check the phasing and
correct if necessary.

2. A sudden slew from one direction to the other could be caused by a low
setting of the Immobile/reversed timeout [ms] -- reset the parameter.

3. Miswired encoders -- check the wiring on the encoders.

6.3 Axis Runaway

If an Axis runaway error is displayed at the ACU, check the following conditions:

1. Runaway angle is set too tight -- reset the parameter.

2. Encoder failure (typically cable failure or ground loop) -- check for both
conditions.

3. RDC failure -- check and replace if necessary.

4. Drive cabinet interface cable failure -- check the cable and replace if necessary.

5. I/O board failure -- output is "stuck on". Check the board, and replace if
necessary.

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 7200 TROUBLESHOOTING

7.0 Position Loop Errors

7.1 Overshooting (Motor Turning On and Off Repeatedly)

NOTE: For flyaway/small antennas only: decrease Positioning

deadband [deg] in the Position loop parameters... menu.

If the motor is turning on and off repeatedly, decrease tracking speed until the
overshooting ceases.

7.2 Too Long to Reposition to a New Satellite

If the system is taking too long to reposition to a new satellite:

1. Turn slew speed potentiometer in drive cabinet to maximum.

2. Decrease Slew ->track transition [deg] parameter to optimize slewing motion

(default value drops out of slew long before the target is acquired).

8.0 Target Acquisition Errors

The following conditions may be the cause of errors occurring during target
acquisition:

1. If a western longitude is entered without a leading "-". To enter 99 degrees

west, enter "-99.0".

2. Offsets and site data may be incorrect -- verify the data (these should be
recorded in Section 6.0).

9.0 AST/OPT Tracking Errors

9.1 Target Tracking from Spacecraft

If a target was initially set up in Move to longitude... mode but the mode was
changed to OPT and now is tracking from the spacecraft, re-enter the longitude of
the spacecraft. This step is necessary because when tracking modes are changed,
the target is reset to default values, which includes 0 degrees longitude.

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9.2 "Low Tracking Signal Level" Error Displayed

If a "Low tracking signal level" error is displayed:

1. Verify that the target and polarization are correct.

2. Check the tracking receiver:

a. Verify that the beacon frequency is correct.

b. If the ACU switches, check to see if the tracking receiver is in REMOTE.
c. Check the RF to the receiver, especially LNA switches.

9.3 "Excessive Tracking Signal Noise" Error Displayed

This is a notification, NOT a fault. If no other faults are occurring, the system is
still functioning nominally.

9.4 Large Signal Fluctuation During AST Operations

If a large signal fluctuation occurs during AST operations, check the low speed
potentiometer at the drive cabinet, and verify that the antenna is not overshooting.

9.5 Poor Tracking Performance

If the system is not adequately tracking:

1. Check settings of tracking parameters. Refer to the table in paragraph 5.8 of

this manual that lists the parameters for the tracking mode of the target.

2. Verify that the steptrack step size is greater than the position loop deadband. If
the step size is equal to or less than the position loop deadband, the steptrack
function will not operate correctly.

3. Verify that the signal level into the beacon receiver is within acceptable limits.
(The maximum RF levels for the Vertex TRC-14 and TRK-14 receivers are -60
dBm).

4. Check the calibration of the beacon signal. The 0 dBm level should be set at
approximately 7.5 V to 8.5 V. Also note that calibration must be performed
separately for each A/D in use.

5. Check for proper mechanical/electrical connections of resolvers.

6. Check resolver alignment. (If the bellows coupling between resolver and pickoff
shaft appears visibly bent, the resolver is out of alignment.)

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 7200 TROUBLESHOOTING

10.0 Intelsat (IESS-412) Tracking Errors

10.1 "Intelsat data expired" Error Displayed

An "Intelsat data expired" error may be displayed if the current date/time is greater
than 170 hours after the epoch. Update the data as required.

10.2 "Intelsat pre-epoch prediction" Error Displayed

The error "Intelsat pre-epoch prediction" will be displayed if the current date/time is
before epoch on the 11-element set report. The previous (unexpired) set should be
used until the current date/time is after epoch.

10.3 "Intelsat data invalid--cannot track" Error Displayed

The error "Intelsat data invalid--cannot track" is displayed when the 11-element set
entered failed the 170 hour test (i.e., the predictions from the 11-element set at
epoch plus 170 hours do not agree with the latitude and longitude at epoch plus
170 hours on the 11-element set report. Check the values entered in the ACU.

11.0 Password Lost

If a password is lost, it must be cleared and a new password must be entered

because the 7200 ACU has no provision to recover a lost password. Follow the
procedure in Appendix B of this manual to clear the password and enter a new one.

NOTE: To prevent movement of the antenna by the ACU while

resetting a password, press the DRIVE ENABLE button on the front
panel of the ACU.

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 VENDOR DATA

APPENDIX H - VENDOR DATA

This appendix contains the Sumitomo NTAC 2000 O&M manual for the inverters.

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 7200 MENU TREE

APPENDIX I - 7200 MENU TREE SOFTWARE

This appendix contains the flow charts for the 7200 menu tree for software
Version 3.2.

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 Technical Support

APPENDIX J - TECHNICAL SUPPORT

If you have any questions or problems that are not addressed by the manual, there
are several ways to contact our technical support team.

1. Phone us at (903) 295-1480.

2. Email us at [email protected].

3. Make copies of the following Technical Inquiry form and fax us your questions
at (903) 295-1479.

4. Contact us on our web site at www.vcsd.com.

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 Technical Support

Technical Inquiry FAX (903) 295-1479

CUSTOMER NAME: SITE:

CONTACT: PHONE: EXT:

FAX: EMAIL:

EQUIPMENT: (INCLUDE MODEL, NAME, AND SERIAL NUMBER OF ALL PERTINENT EQUIPMENT)
S/N:
1. Model: _________________
2. Model: _________________
3. Model: _________________
4. Model: _________________
OTHER EQUIPMENT

TECHNICAL QUESTION/PROBLEM:

VCSD RESPONSE:

VCSD TROUBLESHOOTER DATE TIME REF. NO.

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