Manual Requirnment List For UCPL Plant

EQUIPMENT MANUAL
SI. NO. EQUIPMENT
NO. Operation
100- Lime Stone Crushing & storage section
1 100 AC1 Apron Conv. Available
2 100 CR1 Impact Crusher Available
200- Raw Matarial hopper section
3 200 TCR1 Terciary Crusher Available
300- Raw Mill
4 300 HES1 High Efficiancy Saperator Available
5 300 LU1 Lubrication System Available
6 300 RM1 Raw mill feeding system Available
400- Blending Silo
7 400 AS2-5, 6-9 Close Air Slide Available
8 400 FCG1-4 Flow Control gate Motorised Available
9 400 PCG1-4 Pneumatic Cut-Off gate Available
10 400 MCG1-4 Manual Cut-Off gate Available
500- Preheater, Kiln & cooler
11 500 BR1 Multi Channel kiln burner Available
12 500 ESP1 Electrostatic Precipitator Available
13 600- Clinker Kiln Hydraulic Power Pack Available
700-
Extraction &
Gupsum
Cement Mill
Crushing
Feeding &
14 Fly Ash
700 CR1 Gypsum Crusher Available
800- Cement
Extraction.
Mill Section
15 800 HES1 High Efficiancy Saperator Available
16 800 LU1 Lubrication System Available
17 900- Cement
800 NB1 Nib Trap Discharge Available
Silo &
Packing
18 900 PCG1-4 PneuNAtic cut off gate Available
Section
19 900 MCG1-4 Manual Cut-Off Gate Available
20 900 FCG1-2 Flow Control Gate Available
21 900 TL1-2 Truck TIppler Available
22 900 RW1
1000- Raw Radial Discharge Conveyour Available
23 900
CoalBD1 StatioNAry Bag Diverter Available
crushing &
24 1100-
1000
Coal
Storage
CR1 Impact Crusher Available
Grinding
Section. &
Dosing
25 1100 HES1 High Efficiancy Saperator Available
Section
26 1100 IS1 Inert Gas System Available
27 1200- Other Fine Coal Measuring System Available
Equipment &
28 Scope Weight Feeder Available
29 Lubrication For Classifier (Multi Line) Available
30 10 LPM Lubrication System Available
34 1000 TPD Plant (Vol-1) Available
35 CPW Manufacture Equipment Available
36 CPW Manufacture Equipment Available
37 CPW Manufacture Equipment Available
38 33 KVA Substation For UCPL Available
39
40 Reitz Manual Available
nt List For UCPL Plant
MANUAL
Remark
Maintenance Other

Available McNAlly Sayaji

Available L&T

Available L&T

Available Unknown (Soft Copy)

Available
Available FLS

Available Enexco
Available Enexco
Available Enexco
Available Enexco

Available Singhania Systems

Available Thermax
NA SPMH

Available McNAlly Sayaji

Available Instruction Cristian Pfeiffer (Soft Copy)

Available Bijur Delimon
Available MM Despro

Available Enexco
Available Enexco
Available Enexco
Available Enexco
Available Enexco
Available Enexco

Available McNAlly Sayaji

Available CPG (Soft Copy)

Available New Fire Engg
Available FLS

Available FLS
Available SKF
Available Shaan Lube
Available CPG
Available CPG
Available CPG
Available CPG
Available Avotech

Available
 Manual Requirnment List For UCPL Plant
EQUIPMENT MANUAL
SI. NO. EQUIPMENT
NO. Operation
100- Lime Stone Crushing & storage section
1 100 TL1 Truck Tippler Required
2 100 EC1 HOT crane 10 T Required
3 100 DC1-2 Dust collector Required
4 100 FN1-2 DC fan Required
5 100 RVF1-2 Rotary Vane feeder Required
6 100 BC1-8 Belt Conv. Required
7 100 TC1 Telescopic Chute Required
8 100 VF1-7 E Vibreaty Feeder Required
9 100 RF1 Reciprocating Feeder Required
10 100 CR2 Impact Crusher Required
200- Raw Matarial hopper section
11 200 BC1-4 Belt Conv. Required
12 200 DC1-2 Dust collector Required
13 200 FN1-2 Fan Required
300- Raw Mill
14 300 RM1 Raw Mill Required
15 300 HOT1 Hot Crane for mill Required
16 300 BC1 Belt Conv. Required
17 300 BW1 Belt weigher Required
18 300 DC1-2 Dust collector Required
19 300 FN1-2 Fan Required
20 300 SM1 Screw Sampler Required
21 300 SC1-2 Screw Conveyor Required
22 300 CP1 Compressor Required
23 300 BC1 Belt Conveyour Required
24 300 BW1 Belt weigher Required
400- Blending Silo
25 400 BE1-2 Bucket Elevator Required
26 400 AS1, 10-13 Air Slide Required
27 400 FN1-9 Fan Required
28 400 BL1-4 Blower Required
29 400 SFM1 P. Cut-off-gate Motorised Required
30 400 FCG Flow Control gate Motorised Required
31 400 DC1-2 Dust collector Required
32 Silo Aeration System Required
500- Preheater, Kiln & cooler
33 500 PH1 Preheater Required
34 500 SB Shock Blaster Required
35 500 PL1 Preheater building lift Required
36 500 FN1 preheater Fan Required
37 500 RK1 Rotary Kiln Required
38 500 BL1 Blower Required
39 500 TR1 Thruster device Required
40 500 FN2-10 Shell cooling & Nose-ring Fan Required
41 500 GC1 Grate cooler Required
42 500 CL1 Centralised Lubrication system Required
43 500FN11-16 Cooler Fan Required
44 500 CC1-2 Chain Conveyour Required
45 500 FN17 ID Fan Grate cooler Required
46 500 HC1 Hammer Crusher Required
47 500 DPC1-2 Deep Pan Conveyour Required
48 500 FN19 Booster Fan Required
49 500 CP1 Compressor Required
50 500 LQ1 Lubrication System Required
51 500 PL1 preheater Lift Required
600- Clinker Extraction & Cement Mill Feeding
52 600 DC1-3 Dust collector Required
53 600 FN1-3 Dust collector Fan Required
54 600 RF1-9 Reciprocating Feeder Required
55 600 BC1-5 Belt Conveyour Required
700- Gupsum Crushing & Fly Ash Extraction.
56 700 RF1 Reciprocating Feeder Required
57 700 BC1-2 Belt Conveyour Required
58 700 SF1 Screw Feeder Required
59 700 BE1 Bucket Elevator Required
800- Cement Mill Section
60 800 CM1 Cement Mill Required
61 800 BC1-2 Belt Conveyour. Required
62 800 BW1 Belt Weigher Required
63 800 EC1 10 T HOT Crane for mill Required
64 800 MR1-2 Monorail Required
65 800 BL1 Blower Required
66 800 BE1 Bucket Elevator Required
67 800 FN1-6 Fan Required
68 800 BW1 Belt Weigher Required
69 800 DC1-2 Dust Collector Required
70 800 CP1-2 Compressor Required
900- Cement Silo & Packing Section
71 900 BE1-3 Bucket Elevator Required
72 900 FN1-8 Fan & Air slide blower Required
73 900 AS1 Open air slide for silo aeration Required
74 900 DS1-2 Discharge section Required
75 900 IB1 Inlet box Required
76 900 BL1-2 Blower Required
77 900 DC1-2 Dust collector. Required
78 900 AS1-4 Air Slide Required
79 900 BLS1 Bulk loading spout Required
80 900 VS1 Vibrating Screen Required
81 900 PM1 Packing Maching Required
82 900 BC1-2 Belt Conveyour {Bag Discharge} Required
83 900 CP1-2 Compressor Required
1000- Raw Coal crushing & Storage Section.
84 1000 TL1 Truck TIppler Required
85 1000 VF1 Vibro Feeder Required
86 1000 BC1-5 Belt Conveyour Required
87 1000 RF1 Reciprocating Feeder Required
88 1000 DC1 Dust Collector Required
89 1000 FN1 Fan Required
1100- Coal Grinding & Dosing Section
90 1100 DC1-3 Dust Collector Required
91 1100 FN1-4 Fan Required
92 1100 CM1 Coal Mill Required
93 1100 CS1-2 Cyclone Saparator Required
94 1100 RVF1-4 Rotary Vane feeder Required
95 1100 SC1 Screw Conveyor Required
96 1100 MS1 Coal Meatering screw Required
97 1100 SFM1 Solid Flow meter Required
98 1100 PU1-2 FK Pump Required
99 1100 BL1-3 Blower Required
1200- Other Equipment & Scope
100 Water System Pump Required
101 Water treatment Plant Required
102 Cooling Tower Required
103 Fire Fighting System Required
104 Weight Bridge System Required
105 Actuator Required
106 Oil Lubrication System Required
107 Geared Motors Required
108 Mill Motors Required
109 Gear Box Required
110 Small Fan Required
111 Refractory Required
112 Liner & Grinding Media Required
113 Rotary Screw Compressor Required
114 Couplings Required
115 Bought Out Equipment Required
116 Oil Circulation 40 LPM & 10 LPM Required
nt List For UCPL Plant
MANUAL
Remark
Maintenance Other

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Required Instruction

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Required Instruction Book

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Required Tech. Documentation
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Required User Manual

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Required Instruction
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Required Instruction Book
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