05 ELECTRIC SYSTEM - 1

Engine Start and Stop Circuit EC160B-05-01

Engine Start and Stop Circuit EC160B-05-01a
Master Switch EC160B-05-02
Key Switch EC160B-05-03
Battery Relay EC160B-05-04
Battery Relay EC160B-05-04.1
Safety Start Relay EC160B-05-05
Safety Start Relay EC160B-05-05.1
Safety Start Relay Operation EC160B-05-06
Safety Limit Switch EC160B-05-07
Alternator EC160B-05-08
Slow Blow Fuse EC160B-05-09
Slow Blow Fuse EC160B-05-09.1
Slow Blow Fuse EC160B-05-09a
Fuse Box EC160B-05-10
Instrument Panel EC160B-05-11
Instrument Panel Operation EC160B-05-12
Instrument Panel Circuit EC160B-05-13
Coolant Level Sensor EC160B-05-14
Coolant Temperature Sensor EC160B-05-15
Fuel Level Sender EC160B-05-16
Engine Oil Pressure Switch EC160B-05-17

CLICK THE VOLVO-LOGO IN

MAIN THE LOWER RIGHT CORNER
MENU TO RETURN TO THIS MENU
Engine Start and Stop Circuit
To Auto Grease
Controller
To Room Lamp,
Diesel Heater,
Fuel Filler Pump,
DC-DC Converter
Slow Blow
Fuse Main Power Supply
40A 40A F30 F16 F1 to Fuse Box
10A 15A 10A
To Auto Grease
Controller
To DC-DC
Converter

INSTRUMENT PANEL

B+ Cluster
B+ BR R1 R2 C ACC Control
PRE
OFF
ON
START
80A
80A 100A

Slow Blow AH
Fuse
To Air Heater
Relay

B+

D+

W R2 ACC AS4 ES

To VECU

To VECU

EMS Power Relay

Air Con. SW
C SS
From VECU From Safety
IC Regulator (Safety Stop) Limit SW

B-

Volvo Construction Equipment EC160B-05-01

Korea Ltd.
Engine Start and Stop Circuit
To Auto Grease
Controller
To Room Lamp,
Diesel Heater,
Fuel Filler Pump,
DC-DC Converter
Slow Blow
Fuse Main Power Supply
40A 40A F30 F16 F1 to Fuse Box
10A 15A 10A
To Auto Grease
Controller
To DC-DC
Converter

INSTRUMENT PANEL

B+ Cluster
B+ BR R1 R2 C ACC Control
PRE
OFF
ON
START
80A
80A 140A

Slow Blow AH
Fuse
Relay
To Air Heater

B+

D+

W R2 ACC AS4 ES

To VECU

To VECU

EMS Power Relay

Air Con. SW
C SS
From VECU From Safety
IC Regulator (Safety Stop) Limit SW

B-

Volvo Construction Equipment EC160B-05-01a

Korea Ltd.
Master Switch

- + - +

BATTERY BATTERY

Volvo Construction Equipment EC160B-05-02

Korea Ltd.
Key Switch
B+
C
R1

ACC
BR R2
START

ON

ACC BR OFF

pin pin
C R1 R2 B+

SWITCH CIRCUIT
Terminal B+ BR R1 R2 C ACC
Stop(OFF)
Run(ON)
Start(START)

Volvo Construction Equipment EC160B-05-03

Korea Ltd.
Battery Relay

Volvo Construction Equipment EC160B-05-04

Korea Ltd.
Battery Relay

R1 R3 R5 R7 R9 R11

R2 R4 R6 R8 R10 R12

Volvo Construction Equipment EC160B-05-04.1

Customer Support
Safety Start Relay

Alternator "D+" Key "C"

GND Safety limit switch

Volvo Construction Equipment EC160B-05-05

Korea Ltd.
Safety Start Relay

R1 R3 R5 R7 R9 R11

Alternator "D+" Key "C" R2 R4 R6 R8 R10 R12

GND Safety limit switch

Volvo Construction Equipment EC160B-05-05.1

Customer Support
Safety Start Relay Operation
(1)

Key "C" = 24V

Safety Start Relay

Alternator "D+" = 0V Relay Turn On

Safety Limit Switch = Off

(2)

Safety Start Relay

Change Key "C" = 24V to "C" = 0V Relay Stay Off 2 - 4 sec.

Volvo Construction Equipment EC160B-05-06

Korea Ltd.
Safety Limit Switch

N.O Com N.C

Switch Off Switch On Com N.O N.C

(not use)
(lever lowered) (lever raised)
Circuit

Volvo Construction Equipment EC160B-05-07

Korea Ltd.
Alternator (Standard 80A)
B+

B+
B- D+

W
D+ W

IC Regulator

B-

Volvo Construction Equipment EC160B-05-08

Korea Ltd.
Slow Blow Fuse
60A

Amperage
rating Color
20A Light blue
% Current
of Spec. 30A Pink
400% 40A Green

50A Red
300%
60A Yellow
200%
70A Brown

100% 80A Black

100A Blue

within 0.5 ~ 5~ more than 120A Chestnut

1 sec. 15 sec. 100 sec. 4 hrs. colored

Volvo Construction Equipment EC160B-05-09

Korea Ltd.
Slow Blow Fuse
60A

Amperage
rating Color
20A Light blue
% Current
of Spec. 30A Pink R1 R3 R5 R7 R9 R11

400% 40A Green

R2 R4 R6 R8 R10 R12

50A Red
300%
60A Yellow
200%
70A Brown

100% 80A Black

100A Blue

within 0.5 ~ 5~ more than 120A Chestnut

1 sec. 15 sec. 100 sec. 4 hrs. colored

Volvo Construction Equipment EC160B-05-09.1

Customer Support
Slow Blow Fuse
60A

Amperage
rating Color
20A Light blue

% Current 30A Pink

of Spec.
40A Green
400%
50A Red
300% 60A Yellow

70A Brown
200%
80A
80A Black
100% 100A Blue 40A
140A

2
1
120A Chestnut
colored
within 0.5 ~ 5~ more than
1 sec. 15 sec. 100 sec. 4 hrs. 140A Crimson

Volvo Construction Equipment EC160B-05-09a

Korea Ltd.
Fuse Box

10 150%

0.25 ~
15 sec.
Color Codes

Amperage rating Color Amperage rating Color

1A Black 10 A Red Fuse
Box
3A Violet 15 A Light blue
4A Pink 20 A Yellow
5A Tan 25 A Natural(White)
7.5 A Brown 30 A Light green

Volvo Construction Equipment EC160B-05-10

Korea Ltd.
Instrument Panel

Volvo Construction Equipment EC160B-05-11

Korea Ltd.
Instrument Panel Operation
Indicator C/Warning Buzzer (1) All Indicators

Instrument Panel
Coolant temp. Turn On 3 sec.
Engine oil press. Key "ACC" = 0V to "ACC" = 24V
Over load Yes Yes Buzzer work
Brake failure On, Off, On
Quick fit
Charging (2)
Air cleaner Yes No
Centeral warning condition or/and Centeral
Coolant level

Instrument Panel
buzzer working condition warning Off
Pre heating (exclude quick fit operation)
Fuel heater
Parking Alternator "W" signal < 4 sec.
Hi beam Buzzer Off
Turning Sig.
E/steering ready
E/steering oper.
Auto grease No No (3)
(4)
Hammer
Quick fit On Instrument Panel Centeral
Shear Quick fit Off Centeral

Instrument Panel
warning
Power boost warning
stay On
Axle lock Buzzer stop Off
Hyd. oil temp. Confirm
switch On
Buzzer Off switch On
Water separator Buzzer Off
Boom float

Volvo Construction Equipment EC160B-05-12

Korea Ltd.
 ILL
D20 C3
ILL B+
D9

Korea Ltd.
C18 Axle lock B+
Powr boost C2 B+
Shear D7 B+
Alternator "W" C16 D18
Hammer B+
D19

Volvo Construction Equipment

Buzzer C11 RH turn B+
B+
LH turn D17 B+

10
20
High beam D10 B+
Em'cy D13
operation B+
Buzzer stop C9 D12
Confirm Em'cy ready B+
Instrument Panel Circuit

C19 D5 B+
Parking

D11 Spare
D1 Boom float

1
11
D3

Connector C(SW01)
VECU Coolant level
D14
VECU Hyd. oil temp.
D6 Water seperator
B+ C20 Quick fit
C15

EC160B-05-13
1
VECU Fuel warmer

11
C13 Preheating
VECU
C17 Overload
C14 Auto grease
Grease Cont.
D2 Brake failure
C12 Air cleaner
VECU
C8 Coolant temp.
VECU
10
20

C10
Connector D (SW02)

Engine oil
C7 Charge
Alternator "D+"

Centeral warning

Centeral warning
Hour meter
C5
Fuel level D4
C4 ACC
ACC
Coolant temp. C1
Coolant Level Sensor

Magnet

Liquid
level
a

ON
OFF

Liquid Density a(mm) b(mm)

Water 1.00 60.9 3 61.9 3
Oil 0.88 58.9 3 59.5 3

Volvo Construction Equipment EC160B-05-14

Korea Ltd.
Coolant Temperature Sensor

Temp. Resistant
(50oC) 153.9
80oC 51.9
100oC 27.4
(120oC) 16.1

Volvo Construction Equipment EC160B-05-15

Korea Ltd.
Fuel Level Sender

A B C
Not use Distance(mm) 87 360 680
GND
Signal Resistance( ) 3 32.5 110

Full(F) B

C
1/2

Empty(E)

Volvo Construction Equipment EC160B-05-16

Korea Ltd.
Engine Oil Pressure Switch for indicator

Item Specification

Rated load 24V, 5W

Working pressure 0.7+0.2kgf/cm2 (10+3psi)

Normally closed type(NC)

Contact point type (Below the working pressure : ON,
Above the working pressure : OFF)

Volvo Construction Equipment EC160B-05-17

Korea Ltd.