Nen-En 1825-1 2004
Nen-En 1825-1 2004
Nen-En 1825-1 2004
1825-2:2002
Grease separators
Part 2: Selection of nominal size,
installation, operation and
maintenance
ICS 13.060.99
National foreword
ICS 13.060.30
English version
Installations de sparation de graisses - Partie 2: Choix des Abscheideranlagen fr Fette - Teil 2: Wahl der Nenngre,
tailles nominales, installation, service et entretien Einbau, Betrieb und Wartung
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
2002 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1825-2:2002 E
worldwide for CEN national Members.
EN 1825-2:2002 (E)
Contents
page
Foreword......................................................................................................................................................................3
1 Scope ..............................................................................................................................................................3
2 Normative references ....................................................................................................................................3
3 Terms and definitions....................................................................................................................................3
4 Application......................................................................................................................................................4
5 Nominal size ...................................................................................................................................................5
6 Selection of the nominal size........................................................................................................................5
6.1 General............................................................................................................................................................5
6.2 Determination of the specific values ...........................................................................................................5
6.2.1 Maximum flow rate of wastewater................................................................................................................5
6.2.2 Temperature factor ft .....................................................................................................................................6
6.2.3 Density factor fd .............................................................................................................................................6
6.2.4 Detergent and rinsing agent factor fr ..........................................................................................................7
6.3 Special cases..................................................................................................................................................7
6.4 Determination of sludge trap volume ..........................................................................................................7
7 Installation ......................................................................................................................................................8
7.1 Limitations ......................................................................................................................................................8
7.2 Place of installation .......................................................................................................................................8
7.3 Drainage to and from the separator .............................................................................................................8
7.4 Ventilation.......................................................................................................................................................8
8 Operation, inspection and maintenance .....................................................................................................9
Annex A (normative) Calculation of maximum wastewater flow Qs ...................................................................10
A.1 Calculation based on equipment/fittings discharging into the separator .............................................10
A.1.1 General..........................................................................................................................................................10
A.1.2 Maximum wastewater flow rate Qs ............................................................................................................10
A.2 Method based upon the type of establishment discharging into the separator ...................................11
A.2.1 General..........................................................................................................................................................11
A.2.2 Maximum wastewater flow rate Qs ............................................................................................................11
2
EN 1825-2:2002 (E)
Foreword
This document EN 1825-2:2002 has been prepared by Technical Committee CEN/TC 165 "Wastewater
engineering", the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical text or
by endorsement, at the latest by August 2002, and conflicting national standards shall be withdrawn at the latest by
June 2004.
When pollution control requires the treatment of pollutants other than light liquids, additional measures might be
necessary.
It is the second part of a two part standard for grease separators. Part 1 gives principles of design, performance
and testing, marking and quality control of grease separators.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland,
France, Germany, Greece, Iceland, Italy, Ireland, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain,
Sweden, Switzerland and the United Kingdom.
1 Scope
This European Standard provides guidance on the selection of nominal sizes, installation, operation and mainten-
ance of grease separators manufactured in accordance with prEN 1825-1.
This standard does not apply to wastewater containing light liquids, e.g. grease or oils of mineral origin, and does
not include treating stable emulsions of grease or oil in water.
The standard does not cover the use of biological additives (bacteria, enzymes).
2 Normative references
This European Standard incorporates by dated or undated references, provisions from other publications. These
normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For
dated references, subsequent amendments to or revisions of any of these publications apply to this European
Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the
publication referred to applies (including amendments).
prEN 1825-1:2000, Grease separators Part 1: Principles of design, performance and testing, marking and quality
control.
EN 12056-2, Gravity drainage systems inside buildings Part 2: Sanitary pipework, layout and calculation.
3
EN 1825-2:2002 (E)
3.1
selection of the nominal size
determination of the appropriate nominal size of the grease separation chamber for a specific case, based on
amount and type of influent
4 Application
Grease separators shall be used wherever it is necessary to separate greases and oils of vegetable and animal
origin from wastewater, such as in trade or industrial plants/establishments, e.g.
commercial kitchens and large catering establishments, e.g. in inns, hotels, motorways service stations,
canteens;
abattoirs;
poultry slaughterers;
oil mills;
margarine factories;
pickling plants;
Wastewater containing a considerable proportion of grease in a non-separable form (i.e. emulsified) from
applications such as dairy, cheese making and fish processing, or from distribution points having only dish washing
facilities, or from "wet waste compactors", will only be effectively treated in grease separators under certain
conditions. The wastewater may require further treatment.
Applications where the discharged wastewater contains solids that are quick to purify (e.g. the fish industry) do not
require a sludge trap, but the grease separator shall be fitted with a strainer or screening device fitted on the inlet
side to retain coarse solids. Any retained solids should be removed and the separator thoroughly flushed with clean
water before operational intervals to prevent putrefaction.
4
EN 1825-2:2002 (E)
5 Nominal size
For the preferred nominal sizes (NS) see clause 4 of prEN 1825-1:2000.
Multiple separators of the same nominal size may be connected in parallel with the flow split equally between each
separator.
6.1 General
The selection of the nominal sizes shall be based on the nature and quantity of wastewater to be treated taking into
account:
If a grease storage capacity greater than 40 NS in litres is required, e.g. when more than the usual amount of
grease is expected, the following options may be used:
Where no specific sizing method is offered by a regulatory authority, then the nominal size of the separator shall be
determined from the following formula:
Qs is the maximum flow rate of wastewater, entering the separator in litres per second;
fr is the impedient factor for the influence of cleansing and rinsing agents.
After calculation select the next higher preferred nominal size in accordance with clause 4 of prEN 1825-1:2000.
a) measurement, or
b) calculation based upon catering equipment discharging into the grease separator, or
c) calculation based upon the type of establishment discharging into the grease separator, or
Where data is available to determine Qs by b) or c), and the designer is unsure of the most appropriate option of
use, it is recommended that the higher of the flow rates determined from both calculations is used.
High wastewater temperature reduces the efficiency of grease separators. Temperature factors ft are given in
Table 1.
1,0
A density factor fd = 1,0 shall be used for wastewater discharged from kitchens, abattoirs and meat and fish
processing plants.
When the nature of grease/oil is well known, the density coefficient may be taken from Figure 1, where fd is plotted
for a range of different grease and oil densities.
For grease/oil densities > 0,94 g/cm3, a density factor of 1,5 shall be used.
6
EN 1825-2:2002 (E)
Detergents, including dishwasher powders and rinsing agents, should carefully be selected and used sparingly.
They shall not impair the separating effect as far as possible and not form stable emulsions where they are used
upstream of a separator. A detergent and rinsing agent coefficient shall be chosen from Table 2.
Use of detergent and rinsing agents Detergent and rinsing agent coefficient fr
National and local regulations may limit the use of certain detergents, rinsing agents and solvents.
For industrial plants such as abattoirs and wholesale butchers, the grease separator nominal size NS should be
selected on the basis of site specific investigation.
The sludge trap volume shall be at least 100 NS in litres but for abattoirs and similar plants a volume of at least
200 NS in litres is recommended.
7
EN 1825-2:2002 (E)
7 Installation
7.1 Limitations
Only wastewater containing organic grease and oils shall be discharged to a grease separator. In particular, the
following shall not be discharged to a grease separator:
rainwater;
Grease separators should be installed close to the sources of wastewater but should not be sited in unventilated
rooms, roads, car parks or storage areas. To prevent odour and fly nuisance, separators should not be sited close
to habitable buildings, especially to opening windows and air intakes. They shall be easily accessible to cleaning
vehicles. Specific operational and structural conditions may require the separator to be remotely located from the
source of wastewater.
Separators should be installed in such a way to prevent frost damage, and allow all parts requiring regular
maintenance to be easily accessible at all times.
Where necessary, manhole covers on separators shall be supported so that the load imposed on the separator
does not exceed its design strength.
Where no specific local regulations exist, grease separators shall be connected to the drains and sewers as
follows:
The wastewater to the grease separator shall be gravity fed. If the static water level in the grease separator is lower
than the flood level (see EN 752-1), then the effluent from the separator shall be discharged to the drainage system
using a wastewater lifting plant.
Pipelines upstream of the separator shall be laid at a minimum gradient of 2 % (1 : 50) to prevent an accumulation
of grease. Where for structural and/or operational reasons, this is not possible, and/or longer pipe runs are
required, appropriate measures shall be taken to prevent grease accumulation or deposition (see annex D).
The transition from vertical to horizontal pipes shall be made by using two 45 bends between which a piece of
pipe, at least 250 mm long, shall be placed, or by using equivalent long-radius bend. This shall be followed by a
stilling section that has a length, in millimetres, equal to at least 10 times the nominal size of the supply pipe and
shall be placed upstream of the separator.
Local regulations may limit the temperature of wastewater at the point of connection to the public sewerage system.
Discharge points, e.g. floor drains, shall have traps, which, where necessary, include sediment buckets which can
be removed for cleaning purposes.
The use of sludge traps with an inlet from above, e.g. through a grating, is not permitted.
7.4 Ventilation
Pipelines connected to grease separators (upstream and downstream) shall be adequately ventilated. The
discharge pipe to the separator shall be provided with a stack vent and branch ventilating pipes shall be connected
to all upstream branch pipes more than 5 m long.
8
EN 1825-2:2002 (E)
Where the nearest vent is further than 10 m upstream of the grease separator, the supply pipe shall be fitted with
an additional vent pipe, terminating as close as possible to the separator.
The frequency of inspection, emptying and cleaning should be determined with regard to the grease and sludge
storage capacity of the separator and in accordance with operational experience. Unless otherwise specified,
separators should be emptied, cleaned and refilled with clean water at least once a month and, preferably, every
two weeks.
9
EN 1825-2:2002 (E)
Annex A
(normative)
A.1.1 General
This calculation method is based upon the number and type of equipment and fittings discharging into the
separator. It may be used for all types of kitchens, meat and fish processing plants and applies equally to existing
or proposed installations.
m
Qs nqiZi (n) (A.1)
i 1
where
Boiling pan
25 mm outlet 1 1,0 0 0,45 0,31 0,25 0,21 0,20
50 mm outlet 2 2,0 0 0,45 0,31 0,25 0,21 0,20
10
EN 1825-2:2002 (E)
Type of kitchen qi Z i (n )
equipment m
l/s
n=0 n=1 n=2 n=3 n=4 n
Rinse sink
40 mm siphon outlet 5 0,8 0 0,45 0,31 0,25 0,21 0,20
50 mm siphon outlet 6 1,5 0 0,45 0,31 0,25 0,21 0,20
Rinse sink
40 mm non-siphonic 7 2,5 0 0,45 0,31 0,25 0,21 0,20
50 mm non-siphonic 8 4,0 0 0,45 0,31 0,25 0,21 0,20
Where two or more draw-off points are installed only for washing down purposes but are not connected to any
equipment, their flow rate should be calculated using equation A.1 and the values given in Table A.2.
qi Zi(n)
Size of draw-off points m
l/s
n=0 n=1 n=2 n=3 n=4 n
NOTE Manufacturers values should be used, if different to those given in Tables A.1 and A.2.
For equipment and fittings not listed in Tables A.1 and A.2, values of qi and Zi(n) should be determined by testing
or by reference to manufacturers data.
A.2 Method based upon the type of establishment discharging into the separator
A.2.1 General
This calculation method is based upon the type of kitchen or meat processing plant discharging into the separator,
irrespective of the fittings and equipment installed.
11
EN 1825-2:2002 (E)
VF
Qs (A.2)
3600t
where
F is the peak flow coefficient, dependent upon the type of plant (see A.2.2.2), dimensionless;
The average wastewater volume per day can be determined by measurement of the water consumption or, where
this data is not available, by calculation.
Commercial kitchens
The average wastewater volume per day discharged from commercial kitchens may be calculated using:
V MVm (A.3)
where
Vm is the volume of water used per meal, obtained from Table A.3, in litres.
Hotel 100
Restaurant 50
Hospital 20
The average wastewater volume per day discharged from meat processing plants may be calculated using:
V MpVp (A.4)
where
Vp is the volume of water used per kilogram of meat products, obtained from Table A.4, in litres.
Small, up to 5 GV1)/week 20
Where no other information
Medium, 6 to 10 GV1)/week 15 is available, Mp may be
The peak flow coefficient F is given in Table A.5 for various types of kitchen and meat processing plants.
Commercial kitchens
Hotel 5,0
Restaurant 8,5
Hospital 13,0
In the case of meat processing by hand the quantity of meat products per day may be assumed to be
approximately Mp
! " !"
13
EN 1825-2:2002 (E)
Annex B
(informative)
Fat/oil
C
g/cm3
14
EN 1825-2:2002 (E)
Fat/oil
C
g/cm3
Tallow 0,92
*) Specific attention shall be given if fat/oil is treated in grease separator according to this standard.
15
EN 1825-2:2002 (E)
Annex C
(informative)
For the equipment listed in Table C.1, determine the size of separator to be used NS.
Table C.1
Values from
Table A.1 n qi Zi(n)
m Equipment n
qi Zi(n) l/s
Assume:
If separate sludge trap is used the minimum required volume in accordance with the preferred nominal size will be
16
EN 1825-2:2002 (E)
For the equipment listed in Table C.2, determine the size of separator to be used NS.
Table C.2
Values from
m Equipment/fittings n Tables A.1 and A.2 n qi Zi(n)
qi Z i (n ) l/s
Assume:
fr = 1,5 (high usage of detergents, solvents and rinsing aids, see 6.2.4)
If separate sludge trap is used the minimum required volume in accordance with the preferred nominal size will be
17
EN 1825-2:2002 (E)
For the equipment listed in Table C.3, determine the size of separator to be used NS.
Table C.3
Values from
m Equipment/fittings n Table A.1 n qi Zi(n)
qi Zi(n) l/s
Assume:
If separate sludge trap is used the minimum required volume in accordance with the preferred nominal size will be
18
EN 1825-2:2002 (E)
For the equipment listed in Table C.4, determine the size of separator to be used NS.
Table C.4
Values from
m Equipment n Table A.1 n qi Zi(n)
qi Z i (n ) l/s
Assume:
If separate sludge trap is used the minimum required volume in accordance with the preferred nominal size will be
19
EN 1825-2:2002 (E)
For the equipment listed in Table C.5, determine the size of separator to be used NS.
Table C.5
Values from
m Equipment/fittings n Tables A.1 and A.2 n qi Zi(n)
qi Zi(n) l/s
Assume:
If separate sludge trap is used the minimum required volume in accordance with the preferred nominal size will be
20
EN 1825-2:2002 (E)
C.2 Examples of calculation based on the type of establishment discharging into the
separator
EXAMPLE 6 Canteen kitchen
Determine the size of separator to be used NS for a canteen kitchen serving 1 200 meals per day between
07.00 a.m. and 03.00 p.m.
t = 8h
M = 1 200 meals/d
V = M Vm (equation A.3)
= 1 200 x 5
= 6 000 l/d
Assume:
If separate sludge trap is used, the minimum required volume in accordance with the preferred nominal size will be
21
EN 1825-2:2002 (E)
Determine the size of separator to be used NS for a hotel kitchen serving 600 meals per day between 05.00 a.m.
and 01.00 a.m.
t = 20 h
M = 600 meals/d
V = M Vm (equation A.3)
= 600 x 100
= 60 000 l/d
Assume:
If separate sludge trap is used, the minimum required volume in accordance with the preferred nominal size will be
22
EN 1825-2:2002 (E)
Determine the size of separator to be used NS for a restaurant kitchen serving 400 meals per day between
06.00 a.m. and 09.30 p.m.
t = 15,5 h
M = 400 meals/d
V = M Vm (equation A.3)
= 400 x 50
= 20 000 l/d
Assume:
If separate sludge trap is used, the minimum required volume in accordance with the preferred nominal size will be
23
EN 1825-2:2002 (E)
Determine the size of separator to be used NS for a hospital kitchen serving 930 meals per day between 07.00
a.m. and 07.00 p.m.
t = 12 h
M = 930 meals/d
V = M Vm (equation A.3)
= 930 x 20
= 18 600 l/s
Assume:
If separate sludge trap is used, the minimum required volume in accordance with the preferred nominal size will be
24
EN 1825-2:2002 (E)
Determine the size of separator to be used NS for a meat processing plant handling 8 GV a week, operating
between 06.00 a.m. and 04.00 p.m., Monday to Friday.
t = 10 h
V = Mp Vp (equation A.4)
= 160 x 15
= 2 400 l/d
Assume:
If separate sludge trap is used, the minimum required volume in accordance with the preferred nominal size will be
25
EN 1825-2:2002 (E)
Annex D
(informative)
The aim of every project should be to plan and position the system in such a way that supplementary measures to
prevent grease accumulating and grease build-up in the pipelines upstream of the grease separator shall not be
required.
For structural and/or operational reasons, e.g. where longer pipe runs are required for low ambient temperatures,
supplementary measures can be required, e.g. thermal insulation of pipes, or trace heating with thermal insulation.
Pipes led through areas of buildings prone to frost, e.g. underground garages, can require trace heating
with thermal insulation.
The temperature of trace heating should be thermostatically controlled (between 25 C and 40 C) to allow
for seasonal changes.
Trace heating is only useful during times that grease contaminated wastewater is flowing, therefore, a
time-clock is recommended.
Pipes in heated rooms, pipes buried beneath buildings and frost-proof installed pipes installed outside buildings do
not require supplementary measures, provided they have been installed in accordance with 7.3 and 7.4.
26
EN 1825-2:2002 (E)
Bibliography
EN 752-1, Drain and sewer systems outside buildings Part 1: Generalities and definitions.
27
BS EN
1825-2:2002
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