Scribd Logo
Upload

Welcome to Scribd!

  • 637 views

    Veb PDF

    Uploaded by

    Izz Bahar

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Veb PDF

    Uploaded by

    Izz Bahar
    637 views11 pages

    Original Title

    veb+.pdf

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    637 views11 pages

    Veb PDF

    Uploaded by

    Izz Bahar

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 11

    IMPACT 4.00.51.

    00-SNAPSHOT

    14/09/16

    Chassis ID
    A 700700

    Path
    2140/Repair//Valves and engine injectors, adjust. Valve cover removed

    Model
    FH

    Identity
    121228522

    Publish date
    02/06/09

    ID/Operation
    21414-3

    21414-3 Valves and engine injectors, adjust


    Valve cover removed
    Note: Because the illustrations in the service literature are used for different engine variants, there may be differences
    in some of the components.
    The essential information in the illustrations is, however, always correct.
    Special tools: 88800014, 88800232

    Remove the plug on the underside of the flywheel casing and fit cranking tool 88800014 .

    Special tools: 88800014

    Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
    the Volvo Group
    The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

    1 / 11

    IMPACT 4.00.51.00-SNAPSHOT

    14/09/16

    Loosen the screws for the brake rocker arm leaf springs. Leave the leaf springs in place.
    3

    Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
    the Volvo Group
    The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

    2 / 11

    IMPACT 4.00.51.00-SNAPSHOT

    14/09/16

    Turn the engine in its normal direction of rotation to the next camshaft marking (e.g. 5/E6) for adjustment of valves, unit
    injector and engine brake rocker arm.
    Note: Markings 1-6 apply to the adjustment of the inlet valves and unit injectors. Markings E1-E6 apply to the
    adjustment of the exhaust valves and engine brake rocker arms.

    Inlet valves, adjust


    4

    Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
    the Volvo Group
    The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

    3 / 11

    IMPACT 4.00.51.00-SNAPSHOT

    14/09/16

    Check that the valve clearance (on cylinder 5 in position 5/E6 in the above example) between the caliper and the
    rocker arm thrust sleeve is according to Specifications .
    If necessary, adjust the valve clearance as follows:
    Adjust to give the correct valve clearance on the inlet valves (on cylinder 5 and position 5/E6 in the above example).
    Use a tool to hold adjusting screw B still and tighten locking nut A with an open spanner. Refer to Specifications .
    Check measure the valve clearance.
    Note: Mark with a marker pen when an adjustment has been completed, to keep track of the valves and unit injectors/
    brake rocker arms which have been adjusted.

    Unit injector, adjustment


    5

    Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
    the Volvo Group
    The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

    4 / 11

    IMPACT 4.00.51.00-SNAPSHOT

    14/09/16

    Loosen and adjust the screw on the unit injector rocker arm to zero clearance (on cylinder 5 and position 5/E6 in the
    above example). Then tighten the adjusting screw according to Specifications .
    Use a tool to hold adjusting screw B still and tighten locking nut A with an open spanner. Refer to Specifications .

    Exhaust valves, check


    6

    Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
    the Volvo Group
    The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

    5 / 11

    IMPACT 4.00.51.00-SNAPSHOT

    14/09/16

    Check that the valve clearance between the caliper and the rocker arm thrust sleeve (on cylinder 6 in position 5/E6 in
    the above example) agrees with Specifications
    Rotate the sleeve so that it does not tip.

    Exhaust valves, adjust


    7

    Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
    the Volvo Group
    The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

    6 / 11

    IMPACT 4.00.51.00-SNAPSHOT

    14/09/16

    Caution
    Secure the valve caliper when tightening or loosening the lock screw, to avoid bending the valve stem.

    If the valve clearance needs adjusting, remove the lock screw and the shim. Calculate the thickness of the new shim
    on the basis of the measured value. Fit the shim and tighten the lock screw to torque according to Specifications .

    Check the valve clearance and leave the feeling gauge in place.

    Engine brake rocker arm, control


    8

    Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
    the Volvo Group
    The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

    7 / 11

    IMPACT 4.00.51.00-SNAPSHOT

    14/09/16

    The feeler gauge that is in place should eliminate the exhaust valve clearance.
    Check the brake rocker arm clearance between the rocker arm roller and the camshaft using 88800232. Check that the
    clearance is correct, see Specifications .
    Note: Checking only the brake rocker arm clearance may only be done on a well run-in engine where the valve system
    has not been disturbed.
    Note: If the checked value differs from the value in Specifications, adjust as described below, otherwise go to point 11 .

    Special tools: 88800232

    Brake rocker arms, adjust


    9

    Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
    the Volvo Group
    The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

    8 / 11

    IMPACT 4.00.51.00-SNAPSHOT

    14/09/16

    Note: Leave the feeler gauge in place.


    Loosen the brake rocker arm lock nut A and turn the adjuster screw B 0.5 - 1 turn counterclockwise.
    Place 88800232 between the camshaft and the brake rocker arm roller. 88800232 thickness according to
    Specifications .
    Tighten adjuster screw B until it makes contact and then a further half turn so that the valve caliper is pressed down
    and the exhaust valve opens slightly. The engine brake mechanism is now loaded and all parts assume their correct
    positions.
    Loosen adjuster screw B until 88800232 can be pushed in and out with some effort.
    Lock the adjuster screw B in this position with lock nut A with torque, see Specifications

    Special tools: 88800232


    10

    Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
    the Volvo Group
    The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

    9 / 11

    IMPACT 4.00.51.00-SNAPSHOT

    14/09/16

    Check the clearance between the camshaft and the brake rocker arm roller after the lock nut has been tightened.
    Remove the feeler gauge. Specifications
    11
    Rotate the engine to the next mark on the camshaft (3/E2 in the example above) and check/adjust the applicable
    valves, unit injector and engine brake rocker arm.
    12
    Adjust the remaining valves, brake arms and unit injectors in the same way.
    13

    Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
    the Volvo Group
    The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

    10 / 11

    IMPACT 4.00.51.00-SNAPSHOT

    14/09/16

    Torque tighten the screws for the brake rocker arm leaf springs according to Specifications .

    Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
    the Volvo Group
    The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

    11 / 11

    You might also like