Volvo FH12-FH16
Volvo FH12-FH16
Volvo FH12-FH16
Trucks
Group 37
Version 01
Wiring diagram
FH12, FH16 LHD
To be inserted into the binders for FM, FH.
TSP119544
Foreword
The descriptions and service procedures contained in this manual are based on designs
and methods studies carried out up to September 1998.
The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is judged to have a significant bearing on this manual, supplementary service
bulletins will be issued to cover the changes.
The new edition of this manual will update the changes.
In service procedures where the title incorporates an operation number, this is a
reference to V.S.T. (Volvo Standard Times).
Service procedures which do not include an operation number in the title are for general
information and no reference is made to V.S.T.
The following levels of observations, cautions and warnings are used in this Service
Documentation:
Note: Indicates a situation, handling or circumstance which should be observed.
Important: Indicates a situation, handling or circumstance which should be emphasized
so as not to lead to personal injury or damage to property.
Caution: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury or damage to property.
Warning: Indicates a potentially hazardous situation which, if not avoided, could result
in death, serious injury or major damage to property.
Danger: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
Contents
Example of wiring diagram ................................................................... 2
Examples of symbols on wiring diagram ........................................... 3
Component wiring diagram index ....................................................... 5
Component wiring diagrams ................................................................ 7
Illustrations index ................................................................................ 48
Illustrations ........................................................................................... 49
Circuit card electrical centre ............................................................ 104
Fuses on circuit card electrical centre ........................................... 105
Relays on circuit card electrical centre .......................................... 106
Cable harness illustration index ...................................................... 107
List of connectors ............................................................................. 110
List of components ........................................................................... 117
Abbreviations ..................................................................................... 123
Cable colour code ............................................................................. 124
Feedback
If the line is broken this means the cable is not standard on all markets or vehicle model.
Earth connection point no: 2. and earth terminal no: 4.
(see diagram Earth Connections).
Joint sleeve.
T3009608
Connector
Junktion
Fuse
Joint sleeve
Cable
Twisted cables
Switch
Closing contakt
Relay
Bulb
Alternator
Starter motor
Washer motor
Pressure sensor
Temperature sensor
Level sensor
Starting heater
Cigarette lighter
Horn
Rheostat
Buzzer
Loudspeaker
T3009610
page 7
AC
page 8
BL
page 9
BN
page 10
CE
page 11
CG
page 12
CH
page 12
CI
page 12
CK
page 13
CL
page 13
CN
page 14
EA
page 14
ED
page 15
EJ
page 15
EK
page 16
EN
page 16
ER
page 17
ES
page 18
EV
page 19
EX
page 19
FA
Horn .................................................................................................................................
page 19
GA
page 20
HA
page 21
HB
page 22
HC
page 23
HE
page 24
HG
page 24
HH
page 25
HK
page 25
HM
page 25
HO
page 25
HP
..........................................................................................................
page 26
JA
Radio ...............................................................................................................................
page 26
KA
page 27
5
KB
page 27
KE
page 28
KH
page 28
LD
page 28
LE
page 29
LG
page 29
LJ
page 30
LL
page 30
MA
page 31
MD
page 32
ME
page 33
MF
page 34
MG
page 35
NA
page 36
NB
page 37
NC
page 38
NZ
page 39
OA
page 40
OB
page 41
PA
page 42
TA
Refrigerator ......................................................................................................................
page 42
TB
page 42
XA
page 43
ZA
page 44
ZB
page 45
ZD
.......................................................................
page 46
ZE
page 47
T3010019
T3010020
T3010021
10
T3010022
T3010023
11
12
T3010024
T3010025
13
T3010026
14
T3010027
15
T3010028
16
T3010029
17
18
T3010030
T3010031
19
T3010032
20
T3010033
21
T3010034
22
T3010035
23
T3010036
24
T3010037
25
T3010038
26
T3010039
27
28
T3010040
T3010041
29
T3010042
30
T3010045
31
T3010046
32
T3010047
33
T3010048
34
T3010049
35
36
T3010050
T3010051
37
38
T3010052
T3010053
39
40
T3010054
T3010055
41
T3010057
42
T3010058
43
44
T3010059
T3010060
45
T3010061
46
T3010062
47
Illustrations index
Illustrations index
-
page 49
page 50
650
page 88
1000
page 55
1002
page 60
1006
page 61
1007
page 63
1017
page 65
1020
page 66
1030
page 67
1037
page 70
1042
page 71
1056
page 72
1057
page 73
1061
page 74
1062
page 76
1072
page 77
1074
Cable harness, hydralic bogie lift with axle load limiter ........
page 80
1077
page 82
1083
page 83
1084
page 86
1086
page 87
1097
page 81
1402
page 88
1404
page 89
1425
page 60
1433
page 91
1440
page 94
1454
page 95
1465
page 96
1468
page 97
1469
page 98
1476
page 99
1488
page 103
1489
page 55
48
Illustrations
Illustrations
T3010168
49
50
Illustrations
T3010169
Illustrations
T3010170
51
52
Illustrations
T3010171
Illustrations
T3010172
53
54
Illustrations
T3010173
Illustrations
T3010175
55
56
Illustrations
T3009689
Illustrations
T3009690
57
58
Illustrations
T3010814
Illustrations
T3010176
59
60
Illustrations
T3010177
Illustrations
T3010816
61
62
Illustrations
T3009695
Illustrations
T3010178
63
64
Illustrations
T3010179
Illustrations
T3010180
65
66
Illustrations
T3010181
Illustrations
T3010183
67
68
Illustrations
T3010184
Illustrations
T3010185
69
70
Illustrations
T3010966
Illustrations
T3009671
71
72
Illustrations
T3010425
Illustrations
T3009679
73
74
Illustrations
T3010187
Illustrations
75
T3010188
76
Illustrations
T3010189
Illustrations
T3010190
77
78
Illustrations
T3010197
Illustrations
T3010191
79
80
Illustrations
T3010198
Illustrations
81
T3010063
82
Illustrations
T3009670
Illustrations
T3010818
83
84
Illustrations
T3010819
Illustrations
T3010820
85
86
Illustrations
T3010193
Illustrations
87
88
Illustrations
T3010194
Illustrations
T3010195
89
90
Illustrations
T3009905
Illustrations
T3010200
91
92
Illustrations
T3009712
Illustrations
T3009676
93
94
Illustrations
T3010821
Illustrations
95
T3009678
96
Illustrations
T3010201
Illustrations
T3010202
97
98
Illustrations
T3010199
Illustrations
T3010203
99
100
Illustrations
T3010204
Illustrations
T3010817
101
Illustrations
T3010815
102
Illustrations
T3010064
103
T3009908
104
(AA36)
(LG6)
(HA3)
(AC7)
F3
(AA32)
(CN7)
F4
(KH8)
(FA7)
F5
(ER16)(ES15)
(EV8)
F6
(CK17)
(EX14)
F7
(NB4)(NZ3)
(CG6)
F8
(EX7)
(CE19)
F9
(CK9)
(CE22)
F10
Spotlight ...............................
(CH5)(CI4)
F11
(CE64)
(ER46)(ES46)
F12
(ME45)(MF41)(MG26)
(CE24)
F13
(HG4)
(CE26)
F14
(AA12)
(CN10)
F15
(CE49)
(CE53)
F16
(CE51)
(CE55)
F17
(AA43)
(KA22)
F18
(BL51)(BN51)
(KA4)
F19
(AC19)
(BL23)(BN23)
F20
(BL44)(BN44)
(EA9)
F21
(NA60)
(HA6)
(HE6)
F2
F22
(CE41)
(GA30)
F23
(HK5)
F24
(GA16)
(XA9)
(HH5)
F25
105
(CG5)
(AA42)
(EA7)
(CG12)
(CE55)
(HA6)
(CE48)
(LD3)(LE4)
(CK8)
(AC17)
(CK15)
(AA52)
(CE19)
(ER13)(ES13)
(CE26)
106
page 88
1000
page 55
1002
page 60
1006
page 61
1007
page 63
1017
page 65
1020
page 66
1030
page 67
1037
page 70
1042
page 71
1056
page 72
1057
page 73
1061
page 74
1062
page 76
1072
page 77
1074
Cable harness, hydralic bogie lift with axle load limiter ........
page 80
1077
page 82
1083
page 83
1084
page 86
1086
page 87
1097
page 81
1402
page 88
1404
page 89
1425
page 60
1433
page 91
1440
page 94
1454
page 95
1465
page 96
1468
page 97
1469
page 98
1476
page 99
1488
page 103
1489
page 55
107
T3010206
108
T3010207
109
List of connectors
List of connectors
A1
A1
A2
A2
A3
A3
A4
A4
A5
A5
A5
A5
A6
A6
A6
ADR1
ADR2
ADR3
ADR5
ADR6
ADR7
ADR8
AS1
AS10
AS11
AS12
AS13
AS14
AS2
AS3
AS4
AS4
AS5
AS6
AS8
AS9
AS9
B1
B1
B1
B2
B2
B2
B3
B4
B7
BA1
BA1
BA2
BA2
BA3
BA3
BA5
BA6
BA6
BA7
BA7
BA8
BA8
BJ1
BJ1
BJ1
BJ1
BJ1
BJ2
110
(NB9)
(ZD29)
(NB15)
(NZ15)
(NB11)
(NZ32)
(NB14)
(NZ13)
(NB15)
(NZ16)
(ZA11)
(ZD36)
(NB17)
(NZ31)
(ZA1)
(ZD25)
(ZD23)
(ZD25)
(ZD33)
(ZD34)
(ZD28)
(ZD29)
(CK12)
(AC8)
(AC24)
(AC30)
(CL10)
(ZB54)
(AC38)
(AC46)
(NB53)
(NZ51)
(CK19)
(OA16)
(NA44)
(NB55)
(NZ53)
(NB20)
(NZ7)
(NZ8)
(NB21)
(NZ10)
(NZ9)
(NB22)
(NB23)
(NB29)
(MA16)
(MD16)
(MA17)
(MD27)
(MA5)
(MD5)
(MD9)
(MA22)
(MD32)
(MA23)
(MD33)
(MD12)
(ZB59)
(ME33)
(ME44)
(MF33)
(MF43)
(MG18)
(ME34)
BJ2
BJ2
BJ2
BJ2
BJ3
BJ3
BJ4
BJ4
BJ5
BJ5
BJ5
BJ5
BJ5
BJ6
BJ6
BJ6
BJ6
BJ6
BJ7
BJ7
BJ7
BJ7
BJ7
BJ8
BJ8
BJ8
BJ8
BJ8
BJ8
BL1
BL1
BL1
BL2
BL3
BL4
BL5
BL6
BL7
BL8
BL9
BL10
BL11
BL12
BL13
BL13
BL14
BL16
BL16
BL16
BL16
BL16
BL16
BL16
BM1
BM1
BM1
BM2
BM2
BM2
BM3
BM3
BM4
BM4
BM5
BM5
(ME45)
(MF34)
(MF44)
(MG19)
(ME35)
(MF35)
(ME36)
(MF36)
(ME37)
(ME46)
(MF37)
(MF45)
(MG20)
(ME38)
(ME47)
(MF38)
(MF46)
(MG21)
(ME39)
(ME48)
(MF39)
(MF48)
(MG22)
(ME40)
(ME49)
(MF40)
(MF49)
(MG23)
(ZB64)
(ME46)
(MF42)
(MG27)
(AA36)
(CE41)
(NA19)
(AC37)
(AC47)
(NC39)
(ME34)
(ME35)
(AC2)
(AC6)
(EA5)
(ME6)
(MF6)
(LL10)
(LL12)
(MA9)
(MD12)
(ME29)
(MF29)
(MG15)
(ZB58)
(ME33)
(MF33)
(MG18)
(ME34)
(MF34)
(MG19)
(ME35)
(MF35)
(ME36)
(MF36)
(ME37)
(MF37)
BM5
BM6
BM6
BM6
BM7
BM7
BM7
BM8
BM8
BM8
BM8
BN1
BN1
BN1
BN2
BN2
BN2
BN3
BN3
BN3
BN4
BN4
BN4
BN5
BN5
BN5
BN6
BN6
BN6
BN7
BN7
BN7
BN8
BN8
BN8
BO1
BO2
BO2
BO3
BO4
BS1
BS2
BS4
BS4
BT2
BT2
BT3
BT3
BT5
BT6
BT7
BUS1
BUS2
BUS3
BUS4
C1
C2
C3
C4
C5
C7
CA1
CA2
CA3
CA4
(MG20)
(ME38)
(MF38)
(MG21)
(ME39)
(MF39)
(MG22)
(ME40)
(MF40)
(MG23)
(ZB64)
(ME21)
(MF13)
(MG7)
(ME16)
(MF16)
(MG4)
(ME17)
(MF17)
(MG5)
(ME22)
(MF22)
(MG9)
(ME11)
(MF11)
(MG4)
(ME13)
(MF13)
(MG7)
(ME16)
(MF16)
(MG9)
(ME18)
(MF18)
(MG6)
(LJ13)
(LJ19)
(ZB27)
(LJ28)
(LJ7)
(MD16)
(MD9)
(MD12)
(ZB59)
(ME8)
(MF8)
(ME12)
(MF12)
(ME19)
(ME21)
(ME23)
(AC26)
(AC28)
(AC36)
(AC48)
(NB33)
(NB35)
(NB37)
(NZ22)
(NZ24)
(NB28)
(LE19)
(CK4)
(LG7)
(LD8)
CA4
CA5
CA6
CA6
CA8
CA9
CA10
CA11
CA12
CA13
CA16
CA16
CA16
CB1
CB2
CB2
CH1
CH2
CH3
CH4
CH5
CH8
CH8
CHA1
CHA1
CHA1
CHA2
CHA2
CHA2
CHA3
CHA3
CHA3
CHA4
CHA5
CHA5
CHA5
CHA6
CHA7
CHA7
CHA8
CHA8
CHA9
CHA9
CHA9
CHA9
CJ1
CJ2
CJ3
CJ3
CJ6
CJ7
CL1
CL1
CL2
CL3
CL4
CL5
CL6
CL8
CL8
CL23
CL23
CL24
CL24
CM1
CM1
CM2
(LE9)
(CK8)
(NB14)
(ZA2)
(LL10)
(LG5)
(NA26)
(NA26)
(AC4)
(AC4)
(LD8)
(LL10)
(ZB50)
(HK5)
(HK5)
(ZB22)
(HC15)
(HC16)
(HC23)
(HC27)
(HC29)
(HC32)
(ZB4)
(HB9)
(HB9)
(ZE10)
(HB4)
(HB4)
(ZE5)
(HB2)
(HB2)
(ZE2)
(ZE39)
(HB37)
(HB37)
(ZE32)
(ZE31)
(HB32)
(ZE25)
(HB33)
(ZE27)
(HB33)
(HB33)
(ZB7)
(ZE39)
(HB11)
(HB14)
(HB16)
(ZB8)
(HB19)
(HB13)
(ER53)
(ES60)
(HE6)
(NA42)
(ED6)
(HE18)
(HE23)
(NB47)
(NZ47)
(NB47)
(ZA33)
(NA42)
(ZA35)
(HB11)
(ZE12)
(HB14)
CM2
CM3
CM3
CM3
CM4
CM4
CM5
CM5
CM6
CM6
CM7
CM7
CMD1
CMD1
CMD2
CMD3
CMD4
CMD5
CMP1
CMP1
CMP2
CMP3
CMP4
CMP5
CSS1
CSS2
CSS2
CTP1
CTP2
CTP2
CU1
CU2
CU3
CU3
CU4
CU4
CU5
CU5
CU6
CU6
CU7
CU8
CU8
CU9
CU9
CU10
CU10
CU11
CU12
CU12
CU13
CU14
CU15
CU16
CV1
CV2
CV3
CV4
CX1
CX2
CX3
CX4
CX5
CX5
CY1
CY2
CY3
List of connectors
(ZE15)
(HB16)
(ZB8)
(ZE16)
(HB10)
(ZE11)
(HB22)
(ZE22)
(HB19)
(ZE19)
(HB13)
(ZE13)
(HG4)
(ZA28)
(HG4)
(HH3)
(HH4)
(HH7)
(HG7)
(ZB21)
(HG7)
(HH10)
(HH11)
(HH13)
(TB6)
(TB6)
(ZB25)
(HP10)
(HP11)
(ZA9)
(CE9)
(CE37)
(ER13)
(ES12)
(ER46)
(ES46)
(ER31)
(ES33)
(ER24)
(ES21)
(KB3)
(ER12)
(ES12)
(XA43)
(EN4)
(XA45)
(EN6)
(CE61)
(ER24)
(ES21)
(JA18)
(JA19)
(JA21)
(JA22)
(NB33)
(NB35)
(NB37)
(NB5)
(NZ22)
(NZ24)
(NZ18)
(NZ13)
(NZ16)
(ZA11)
(NZ47)
(NZ48)
(NZ45)
CY4
CY5
CY6
CY7
CY8
CY9
CY10
CY11
CY11
CY12
CY13
CY14
CY15
CY16
CY17
CY18
CY19
CY20
CY21
CY22
CY24
CY25
CY26
CY27
CY29
CY30
D1
D1
D2
D2
D3
D4
D5
D5
D6
D7
D7
D8
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD12
DD13
DD14
DD15
DD16
DD17
DD18
DD19
DD20
DD21
DD22
DD22
DD24
DD24
DD24
DD24
DD24
(NZ53)
(NZ41)
(NZ45)
(NZ39)
(NZ38)
(NZ54)
(NZ36)
(NZ31)
(ZA1)
(NZ35)
(NZ33)
(NZ32)
(NZ50)
(NZ51)
(NZ51)
(NZ15)
(NZ42)
(NZ39)
(NZ10)
(NZ32)
(NZ41)
(NZ44)
(NZ26)
(NZ20)
(NZ8)
(NZ29)
(NB27)
(NZ36)
(NB31)
(NZ29)
(NB33)
(NB34)
(NB36)
(NZ35)
(NB31)
(NB50)
(NZ48)
(NB30)
(KA5)
(KA17)
(KH12)
(KH14)
(KA11)
(KA12)
(KH5)
(KH8)
(KH9)
(JA12)
(JA13)
(ER4)
(ES4)
(HH3)
(HH4)
(HH7)
(HH10)
(HH11)
(HH13)
(HH5)
(KA27)
(KA29)
(ER9)
(ES8)
(ER5)
(ES5)
(KA11)
(KA28)
(ZA49)
111
DP1
DP2
DP5
DP6
DP7
DP8
DP9
DP10
DP11
DP12
DP12
DP22
DP22
DP24
DP24
DP24
DP24
E1
E2
E3
E3
E4
E4
E5
E5
E6
E6
E7
E7
E8
E8
E9
E9
E10
E10
E11
E12
E13
E13
E14
E15
E15
E16
E16
EA1
EA1
EA2
EA2
EA3
EA3
EA4
EA4
EA5
EA5
EA7
EA7
EA8
EA9
EA10
EA11
EA12
EA13
EA13
EA14
EA14
EA16
EA17
112
(KA22)
(KA36)
(KA37)
(KA39)
(KH13)
(KH17)
(KH18)
(JA15)
(JA16)
(ER19)
(ES19)
(ER16)
(ES17)
(ER19)
(ES20)
(KA38)
(ZB42)
(NB23)
(NB26)
(NB39)
(NZ38)
(NB47)
(NZ47)
(NB56)
(NZ54)
(NB25)
(NZ18)
(NB45)
(NZ45)
(NB40)
(NZ39)
(NB42)
(NZ41)
(NB48)
(NZ45)
(NB53)
(NB32)
(NB43)
(NZ44)
(NB52)
(NB53)
(NZ51)
(NB55)
(NZ53)
(BL23)
(BN29)
(BL12)
(BN17)
(BL13)
(BN18)
(BL13
(BN18)
(BL18)
(BN24)
(BL9)
(BN52)
(BL50)
(BN52)
(BN52)
(BL28)
(BL33)
(BL3)
(BN3)
(BL24)
(BN29)
(BN49)
(BN47)
EA18
EA18
EA22
EA23
EA24
EA25
EA25
EA27
EA27
EA29
EA30
EA30
EA31
EA31
EA33
EA34
EA35
EA36
EB1
EB1
EB2
EB2
EB3
EB3
EB4
EB4
EB5
EB5
EB7
EB7
EB8
EB8
EB9
EB9
EB10
EB10
EB11
EB11
EB12
EB12
EB13
EB13
EB15
EB15
EB17
EB17
EB21
EB21
EB24
EB24
EB25
EB25
EB26
EB26
EB31
EB31
EB35
EB35
EB36
EB36
EBS1
EBS2
EBS3
EBS4
EBS5
EM1
EM1
List of connectors
(BL10)
(BN54)
(BL30)
(BL32)
(BL39)
(BL21)
(BN26)
(BL4)
(BN4)
(BN45)
(BL6)
(BN6)
(BL7)
(BN7)
(BL44)
(BL35)
(BL37)
(BL38)
(BL34)
(BN34)
(BL36)
(BN36)
(BL9)
(BN9)
(BL27)
(BN27)
(BL52)
(BN52)
(BL17)
(BN17)
(BL19)
(BN18)
(BL53)
(BN53)
(BL55)
(BN55)
(BL23)
(BN23)
(BL25)
(BN24)
(BL11)
(BN11)
(BL5)
(BN5)
(BL21)
(BN21)
(BL38)
(BN38)
(BL33)
(BN33)
(BL30)
(BN30)
(BL32)
(BN32)
(BL51)
(BN51)
(BL42)
(BN42)
(BL45)
(BN45)
(CE34)
(NB26)
(NB41)
(LG7)
(LG7)
(BL27)
(BN28)
EM2
EM2
EM3
EM3
EM4
EM4
EM5
EM5
EM6
EM6
EM7
EM7
EM8
EM8
EM9
EM9
EM10
EM10
EM10
EM11
EM11
FA1
FA2
FA3
FA4
FA5
FA6
FA7
FA8
FA9
FA10
FA11
FA11
FA13
FB1
FB2
FB3
FB3
FB4
FB4
FB5
FB5
FB6
FB7
FB7
FB8
FB9
FB10
FB11
FB12
FB13
FB14
FB15
FB16
FB17
FB18
IC1
IC2
IC2
IC3
IC3
IC4
IC5
IC6
IC6
IC7
IC9
(BL34)
(BN34)
(BL36)
(BN36)
(BL30)
(BN30)
(BL31)
(BN31)
(BL51)
(BN51)
(BL44)
(BN44)
(BL33)
(BN33)
(BL23)
(BN23)
(BL56)
(BN56)
(ZA16)
(BL49)
(BN49)
(AC53)
(AC55)
(AC56)
(AC59)
(AC58)
(AC61)
(AC62)
(AC63)
(AC64)
(AC10)
(ME6)
(MF6)
(CN2)
(NB30)
(EA7)
(NB51)
(NZ50)
(LD14)
(LE26)
(NB58)
(NZ57)
(CK6)
(NB42)
(NZ43)
(FA9)
(ED5)
(AC44)
(AC44)
(AC36)
(AC36)
(AC36)
(EA19)
(AA18)
(AA18)
(EA24)
(TB4)
(TB6)
(ZB25)
(LD14)
(LE26)
(AC43)
(AA16)
(NB56)
(NZ54)
(EA13)
(ED6)
IV1
IV2
IV2
IV3
IV3
IV4
IV5
IV6
IV6
IV7
IV9
JC1
JC1
JC1
JC2
JC3
JC3
JC4
JC4
JC5
JC5
JC6
JC6
JC7
JC8
JC9
JC9
JC10
JC10
JC10
JC11
JC11
JC12
JC12
JC13
JC13
JC14
JC14
JC14
JC15
JC15
JC16
JC17
JC22
JC22
JC23
JC24
JV1
JV1
JV1
JV2
JV3
JV3
JV4
JV4
JV5
JV5
JV6
JV6
JV7
JV8
JV9
JV9
JV10
JV10
JV10
JV11
(TB4)
(TB6)
(ZB25)
(LD14)
(LE26)
(AC43)
(AA16)
(NB56)
(NZ54)
(EA13)
(ED6)
(HM9)
(HO6)
(ZA63)
(AC30)
(HP13)
(ZB56)
(LD16)
(LE13)
(LE20)
(NB8)
(LD18)
(LE28)
(KE10)
(KE10)
(ER20)
(ES17)
(CH14)
(CI14)
(ZA59)
(HA6)
(ZA56)
(HE26)
(ZA54)
(KH19)
(ZA53)
(LD10)
(LE11)
(ZA61)
(PA14)
(ZA58)
(HA10)
(AC49)
(NB42)
(NZ43)
(AC62)
(AC63)
(HM9)
(HO6)
(ZA63)
(AC30)
(HP13)
(ZB56)
(LD16)
(LE13)
(LE20)
(NB8)
(LD18)
(LE28)
(KE10)
(KE10)
(ER20)
(ES17)
(CH14)
(CI14)
(ZA59)
(HA6)
JV11
JV12
JV12
JV13
JV13
JV14
JV14
JV14
JV15
JV15
JV16
JV17
JV22
JV22
JV23
JV24
KA1
KA2
KA3
KA4
KA5
KA6
KA7
KA8
KA9
KA10
KA11
KA12
KA13
KA14
KB1
KB2
KB3
KB4
KB5
KB6
KB7
KB8
KB9
KB10
KB12
KB12
KB14
KB15
KB16
KC1
KC2
KC3
KC4
KC5
KC6
KC7
KC8
KC9
KC10
KC11
KC12
KC13
KC14
KC15
KC15
KC16
KC16
KD1
KD2
KD3
KD4
List of connectors
(ZA56)
(HE26)
(ZA54)
(KH19)
(ZA53)
(LD10)
(LE11)
(ZA61)
(PA14)
(ZA58)
(HA10)
(AC49)
(NB42)
(NZ43)
(AC62)
(AC63)
(CE9)
(CE12)
(CE14)
(CE17)
(CE9)
(EV10)
(CE14)
(CE17)
(CE19)
(XA54)
(AA39)
(CG13)
(AC15)
(CE37)
(CE21)
(CE22)
(CG6)
(CG8)
(AA36)
(AA37)
(CE37)
(CE37)
(CG12)
(CG5)
(CE29)
(ZB15)
(EX14)
(CG15)
(EX18)
(CE24)
(CE25)
(CE38)
(AC12)
(CK17)
(CK4)
(CK19)
(CK6)
(CK9)
(CK8)
(CK12)
(CE27)
(EX7)
(EX10)
(ER46)
(ES46)
(ER53)
(ES60)
(CE34)
(CE32)
(CE34)
(CE32)
KD5
KD6
KD7
KD8
KD9
KD9
KD10
KD11
KD12
KD12
KD13
KD15
KD16
KE1
KE2
KE3
KE3
KE3
KE4
KE5
KE5
KE5
KE6
KE7
KE8
KE9
KE10
KE11
KE12
KE13
KE14
KE15
KE16
KF1
KF2
KF3
KF4
KF5
KF6
KF7
KF8
KF9
KF10
KF11
KF12
KF13
KF14
KF15
KF16
KF16
KG1
KG1
KG2
KG3
KG3
KG4
KG5
KG6
KG7
KG8
KG9
KG10
KG11
KG12
KG12
KG13
KG14
(CE26)
(CN10)
(CN17)
(CN17)
(CH5)
(C15)
(CE64)
(NB3)
(NB4)
(NZ3)
(CE35)
(AC7)
(AC2)
(PA7)
(CE53)
(ME45)
(MF41)
(MG26)
(CE47)
(ME46)
(MF42)
(MG27)
(CE49)
(HG4)
(CE46)
(CE56)
(CE43)
(CE44)
(CE64)
(CE50)
(AA34)
(AA32)
(CE51)
(KA22)
(KA5)
(KA23)
(CE51)
(CE55)
(EA9)
(CE57)
(EA13)
(CE64)
(AA43)
(AA45)
(AA46)
(AA48)
(KH7)
(KH8)
(BL51)
(BN51)
(BL23)
(BN23)
(XA13)
(BL25)
(BN24)
(XA9)
(AA11)
(HA6)
(AA12)
(HA4)
(AA34)
(AC17)
(EA4)
(BL44)
(BN44)
(EA8)
(AC19)
113
KG15
KG16
KH1
KH2
KH3
KH4
KH5
KH6
KH6
KH7
KH8
KH8
KH9
KH10
KH10
KH11
KH12
KH13
KH14
KH15
KH16
KJ1
KJ1
KJ2
KJ3
KJ4
KJ5
KJ6
KJ7
KJ8
KJ9
KJ10
KJ11
KJ12
KJ12
KJ13
KJ13
KJ14
KJ14
KJ15
KJ15
KJ16
KJ16
KK1
KK2
KK3
KK4
KK5
KK6
KK7
KK8
KY1
KY2
KYL1
KYL2
LX1
LX2
LX3
LX4
LX5
LX6
LX7
LX8
LX9
LX9
LX10
LX11
114
(AA37)
(AA39)
(CE41)
(HE6)
(HH5)
(HE12)
(HH7)
(LD5)
(LE6)
(NA60)
(LD7)
(LE8)
(NA63)
(LD7)
(LE8)
(LG6)
(AA50)
(HA5)
(HA7)
(CN3)
(CN7)
(AA42)
(ZB13)
(GA23)
(GA30)
(EV6)
(XA52)
(EV8)
(FA4)
(GA25)
(FA7)
(GA16)
(HK5)
(ER12)
(ES12)
(ER13)
(ES12)
(ER18)
(ES18)
(ER21)
(ES22)
(ER14)
(ES13)
(CE42)
(CE41)
(CE38)
(CE37)
(CE42)
(CE41)
(CE38)
(CE37)
(TA15)
(TA15)
(TA15)
(TA15)
(NA8)
(NA18)
(NA20)
(NA34)
(NA37)
(NA36)
(NA33)
(NA38)
(NA11)
(ZA9)
(NA30)
(NA10)
LX12
LX12
LX13
LX14
LX15
LX16
LX17
LX18
LX20
LX21
LX22
LY1
LY3
LY4
LY5
LY6
LY7
LY8
LY9
LY10
LY11
LY12
LY20
LY21
LY22
LY23
LY25
LY26
LY28
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA8
MA9
MA9
MA11
MA11
MA12
MA12
MA12
MA13
MA14
MA14
MA15
MB1
MB2
MB4
MB5
MB6
MB7
MB8
MB9
MB10
MB10
MB11
MB11
MB12
MB12
MB13
MB13
MB14
MB14
List of connectors
(NA4)
(ZA2)
(NA24)
(NA15)
(NA49)
(NA35)
(NA8)
(NA9)
(NA4)
(NA32)
(NA53)
(NA45)
(NA48)
(NA51)
(NA56)
(NA54)
(NA42)
(NA19)
(NA30)
(NA53)
(NA51)
(NA29)
(NA44)
(NA25)
(NA7)
(NA47)
(NA27)
(NA26)
(NA31)
(HA13)
(AA16)
(AC23)
(AC31)
(AC33)
(AC52)
(AA21)
(BL51)
(BN51)
(BL49)
(BN49)
(BL23)
(BN23)
(BL56)
(BN56)
(ZA16)
(AA50)
(BL44)
(BN44)
(AC4)
(NA29)
(AC9)
(AC12)
(NA31)
(NA29)
(NA30)
(AC7)
(AC7)
(NB20)
(NZ8)
(NB21)
(NZ10)
(NB22)
(NZ15)
(NB23)
(NZ13)
(NB50)
(NZ48)
MB15
MB16
MB16
MB16
MG1
MG2
MG2
MG3
MG4
MG4
MS1
MS1
MS2
MS2
MS3
MS3
MS4
MS4
MT1
MT1
MT2
MT2
MT3
MT3
MT4
MT4
NF1
NF1
NF2
NF2
PA1
PA2
PA3
PA4
PA5
PA6
PA7
PA8
PA9
PA10
PA11
PA12
PA13
PA14
PA15
PA17
PA18
PA20
PA21
PA23
PA24
PA26
PA27
PA28
PA29
PA30
PB2
PB4
PB5
PB6
PB8
PB9
PB10
PB11
PB14
PB15
PB16
(EA4)
(EA4)
(NZ48)
(ZA51)
(HM14)
(HM14)
(ZA19)
(HO6)
(H06)
(ZA63)
(NB18)
(NZ7)
(NB19)
(NZ9)
(NB24)
(NZ15)
(NB25)
(NZ13)
(NB20)
(NZ8)
(NB21)
(NZ10)
(NB22)
(NZ11)
(NB23)
(NZ12)
(NB15)
(ZA5)
(NB15)
(ZA5)
(AC37)
(AC38)
(AC40)
(AC59)
(AC32)
(AC5)
(AC14)
(AC34)
(AC60)
(AC62)
(AC61)
(AC18)
(AC19)
(AC15)
(AC55)
(AC58)
(AC29)
(AC48)
(AC46)
(AC25)
(AC63)
(AC53)
(AC61)
(AC8)
(AC6)
(AC39)
(AC11)
(AC4)
(AC43)
(AC9)
(AC23)
(AC20)
(AC22)
(AC16)
(AC56)
(AC17)
(AC15)
PB17
PB18
PB19
PB20
PB21
PB22
PB23
PB24
PB26
PB27
PB28
PC1
PC2
PC4
PC5
PH1
PH2
PH3
PH4
PH5
PH6
PH7
PH8
PH16
PH16
PHA1
PHA1
PHA2
PHA2
PHA3
PHA3
PHA5
PHA5
PHA6
PHA6
PHA7
PHA7
PHA8
PHA8
PHA8
R16
RA1
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA10
RA11
RA12
RA13
RA14
RA15
RA15
RA15
RA16
RA16
RA16
RC1
RC1
RC2
RC3
RC4
RC5
RC6
(AC4)
(AC6)
(AC30)
(AC11)
(AC9)
(AC24)
(AC22)
(AC64)
(AC19)
(AC12)
(AC64)
(AC46)
(AC38)
(AC26)
(AC28)
(HC7)
(HC9)
(HC11)
(HC13)
(HC15)
(HC17)
(HC20)
(HC21)
(HC25)
(ZB6)
(HB9)
(ZE10)
(HB4)
(ZE5
(HB2)
(ZE2)
(HB23)
(ZE32)
(HB17)
(ZE18)
(HB20)
(ZE21)
(HB33)
(ZB7)
(ZE39)
(ZB36)
(ZB12)
(CE19)
(CN14)
(CK9)
(CN15)
(CE26)
(EA9)
(CG13)
(EA18)
(CK14)
(NA18)
(NA21)
(LG23)
(HB4)
(HC5)
(ZE4)
(HB2)
(HC2)
(ZE2)
(CE47)
(ZB7)
(CE22)
(CN5)
(CK17)
(CN7)
(CE24)
RC7
RC8
RC8
RC10
RC11
RC12
RC13
RC14
RC15
RC16
RX1
RX2
RX2
RX3
RX4
RX5
RX6
RX7
RX8
RX9
RX10
RX11
RX12
RX13
RX14
RX15
RX15
RX16
RX17
RX18
RX19
RX20
RX21
RX22
RX23
RX24
RX25
RX26
RX27
RX28
RX30
SS1
SS1
SS2
SS2
SS3
SS3
SS4
SS4
SS5
SS5
SS6
SS6
SS7
SS7
SS8
SS8
ST1
ST1
ST2
ST2
ST2
SW1
SW1
SW2
SW2
SW3
List of connectors
(CG21)
(CE42)
(ZB8)
(EA24)
(XA43)
(XA53)
(XA47)
(CG19)
(CN12)
(CN17)
(NC27)
(NC13)
(ZA10)
(NC6)
(NC3)
(NC14)
(NC13)
(NC15)
(NC41)
(NC43)
(NC45)
(NC36)
(NC51)
(NC35)
(NC33)
(NC27)
(ZA7)
(NC14)
(NC10)
(NC11)
(NC39)
(NC49)
(NC16)
(NC37)
(NC42)
(NC44)
(NC50)
(NC47)
(NC46)
(NC34)
(NC31)
(OA26)
(OB26)
(OA27)
(OB27)
(OA34)
(OB34)
(OA35)
(OB35)
(OA42)
(OB42)
(OA43)
(OB43)
(OA50)
(OB50)
(OA51)
(OB51)
(OA22)
(OB21)
(OA18)
(OB16)
(ZB34)
(OA29)
(OB29)
(OA31)
(OB31)
(OA29)
SW3
SW3
SW4
SW4
SW5
SW5
SW6
SW6
SW6
SW7
SW7
SW8
SW8
SW9
SW9
SW9
SW10
SW10
SW11
SW11
SW12
SW12
SW12
SW14
SW14
SW15
SW15
SW16
SW16
SW16
SW16
TA1
TA1
TA2
TA3
TA4
TA5
TA6
TA6
TA7
TA8
TA9
TA10
TA11
TA13
TA13
TA14
TA15
TA16
TACHO1:1
TACHO1:2
TACHO2:1
TACHO2:2
TB1
TB1
TB2
TB3
TB4
TB5
TB6
TB6
TB7
TB8
TB9
TB10
TB11
TB14
(OB32)
(ZB49)
(OA37)
(OB37)
(OA38)
(OB38)
(OA37)
(OB40)
(ZB51)
(OA45)
(OB45)
(OA46)
(OB46)
(OA45)
(OB48)
(ZB52)
(OA53)
(OB53)
(OA54)
(OB54)
(OA53)
(OB56)
(ZB54)
(OA14)
(OB12)
(OA3)
(OB3)
(OA10)
(OB8)
(ZB41)
(ZB55)
(CE50)
(ZA21)
(CE51)
(CE49)
(GA16)
(GA15)
(CH5)
(CI5)
(CN9)
(CE14)
(CG6)
(FA7)
(FA7)
(NB36)
(NZ35)
(PA4)
(PA5)
(PA7)
(ZD10)
(ZD10)
(ZD13)
(ZD13)
(CE54)
(ZB4)
(CE55)
(CE53)
(GA21)
(GA19)
(CH6)
(CI6)
(CN10)
(CE32)
(CG8)
(FA4)
(FA4)
(PA10)
115
TB15
TB16
TC1
TC2
TC3
TC4
TC4
TD3
TD3
TD5
TD6
116
(PA11)
(PA13)
(GA5)
(GA3)
(GA9)
(GA5)
(ZA43)
(GA32)
(ZA24)
(GA31)
(GA33)
TD7
TD8
XA1
XA1
XA1
XA2
XA3
XA3
XA3
XA3
List of connectors
(GA29)
(GA30)
(TA4)
(TA7)
(XA3)
(XA5)
(TA3)
(TA6)
(XA7)
(ZB11)
XB1
XB1
XB2
XB2
XB2
XB3
XB4
XB4
XB4
XB4
(EN4)
(XA43)
(EN10)
(EN6)
(XA45)
(CE61)
(EN15)
(EN16)
(XA45)
(ZA41)
List of components
List of components
24
24
24: 8
30
30 A
30 A
30 B
30 B
32
32
32
32
34
34
34
34
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
42
42
42
42
42
42
42
42
42
42 A
42 A
42 C
42 I 1:1
42 I 1:3A
42 I 1:3B
42 I 2:4A
42 I 2:4B
42 I HEAT
42 MB
42 S
51
53 A
53 A
56 A
56 A
56 P
56 X
56 X
56 ABS
56 ABS
77
77
77
77
77
77
77
77
78
78
78
78
78
78
78
79
79
79
79
79
79
79
79
79
79
79:3
79:3
79:4
100
100
101
101
102
102
103
103
103
104
104
109
109
111 DD
111 DP
111 P
111 DD
111 DP
111 P
112
112
112 ATC
112 ATC
116 A
116 A
116 B
116 B
116 B
116 B
118
119
123
123
125
125
126
127
127
132
132
132
117
133
133
133
133
133
133
144
144
144/144AD
144 ADR
147
149
149
150
157
157
172
172
179
179
179
1101
1105
1105
1107
1107
1122
1132 D
1132 D
1132 P
1132 P
1135
1146
1146
1146
1147 A
1147 A
1147 B
1148
1149 1
1149 1
1149 1
1149 2
1149 2
1150
1150
1152
200
200
200
205 D
205 D
205 D
205 P
205 P
205 P
207
207
207 R
207 R
211
211
214
118
List of components
214
214
216 A
216 A
216 B
216 B
216 C
217
217
218
218
223
223
228 L
228 L
228 R
228 R
258
2003
2003
2003
2003
2003
2004 L
2004 L
Break contact,
(ES60)
2007
2008
2018
2018
2018
2019
2019
2019
2020 L
2020 L
2020 R
2020 R
2074
301
302
302
303
303
305
306
307
308
308 B
309 L
309 L
309 R
309 R
312
312
313
313
314 A
314 B
314 B
314 D
314 D
315 R
315 R
317
317
lighting luggage
compartment
321
323
323
326 X
326 X
327
343
348 A
348 A
348 B
348 B
348 B
348 B
356
360
360
360
363
364
364
364
365 D
365 D
365 P
365 P
366 D
366 D
366 P
366 P
379
3004
3005
3005
3016
3016
3017
3017
3018
3018 A3
3019 A
3019 A
3019 A
3019 B
3019 B
3019 B
3023
3023
3023
3023
3023
3023
3070 A
3070 A
3070 B
3070 B
3075
3075
3076
3076
3101
3101
3101
3102
3102A
3102A
List of components
3103
3109
3111
3113
3113
400 L
400 L
400 R
400 R
401 L
401 L
401 R
401 R
402 L
402 L
402 L
402 R
402 R
402 R
403
403
404
404
405 L
405 L
405 R
408
408
409
409
410
410
411
411
412
412
413
413
414
414
415
415
416
416
417
417
420
420
421
421
422
422
423
423
426
426
427
427
428
429
430
430
433 D
433 D
433 D
433 P
433 P
119
433 P
434 C
434 C
434 C
434 L
434 L
434 R
434 R
435 L
435 L
435 LL
435 LL
435 LL
435 LU
435 LU
435 R
435 R
435 RL
435 RL
435 RL
435 RU
435 RU
437 C
437 C
437 L
437 L
437 R
437 R
440
440
447
447
450
451
451
452
452
468
468 L
468 R
4052 L
4052 R
4057
4057
500
500
501
501
504
504
508
508
510
510
511
511
547
547
5009
5009
5010
5010
5014
5014
5032
120
List of components
5032
5035
5035
600 A
600 B
601
601
602
602
603
606
606
606
606 NC
606 NC
606 NO
606 NO
614
626
626
646
646
646
650
650
651
651
652 L
652 L
652 R
652 R
653
653
654
654
654
656
656
657
657
657 ATC
660
660
660
661 D
661 P
6013 LF
6013 LF
6013 LF
6013 LR
6013 LR
6013 LR
6013 RF
6013 RF
6013 RF
6013 RR
6013 RR
6013 RR
6024
6024
6024 A
6024 A
6024 B
6024 B
6035 C
6035 C
6035 C
6035 LF
6035 LF
6045
6050
6050
6052
6052
6052
6054
6054
6054
6055
6056
6056
6058 D
6058 D
6058 P
6058 P
6070
6070
6071
6072
6073
6073
6103
702
702
702
702
702 A5
702 A6
702 B
709
753 A
753 A
753 B
754
756
756
757
759
759
763
763
7004
7008
7009
7009
7009
7009
7009
7009
7052
7052
7053
7053
7057 LF
7057 LF
7057 LR
7057 LR
7057 RF
7057 RF
7057 RR
7057 RR
7058 ATC
List of components
7059
7064
7065
7065
7069
7072
7072
7072
7072
7072
7072
7072
7081
A
LF
LF
LR
LR
RR
RR
RR
Sensor,
Sensor,
Sensor,
Sensor,
Sensor,
Sensor,
Sensor,
Sensor,
Sensor,
Sensor,
Sensor,
Sensor,
Sensor,
(BL13)
7081
7082
7082
7083
7083
7084
Sensor,
Sensor,
Sensor,
Sensor,
Sensor,
(BL8)
7084
800
800
800
802 L
802 L
802 R
802 R
803
803
803 L
803 R
804
804
804
804
804
805
805
810
810
812 D
812 P
850
858
858
858
858
858
858
8001
8001
8001
8015 L
8015 R
8016
8016
8017
8017
8018 2
8018 2
8018 4
8018 4
121
8018 L
8018 L
8018 L4
8018 R
8018 R
8018 R4
900
900
901 B
901 B
901 R
901 R
901 R
902 DD
902 DP
902 LF
902 LR
902 RF
902 RR
913
917
952
961
961
961
961
961
972 L
9001
9001
9006
9006
9006
122
List of components
9008:4
9008:9
9008:10
9008:11
9008:12
9009
9009
9009
9010
9010
9010
9010
9012
9026 F
9026 F
9028
9029
9070
9070
9070
9072
9073
9073
9073
9073
9074
9074
9077
9081
9081
Abbreviations
Abbreviations
ABS .....................
PH-CAB ...............
ADR-BAS .............
PH-ENGCA ..........
ADR-FRA .............
PSS-DUAL ...........
ATC ......................
RADT-AR .............
CABLE-B .............
RADT-A6S ...........
CABLE-EC ...........
RADT-LA .............
RF ........................
Right front
RHS .....................
DRIVL2 ................
DRIVL2EC ...........
DRL .....................
RIGID ...................
EXE .....................
Except
RR .......................
Right rear
FSS-AIR ..............
RSS-AIR ..............
FSS-LEAF ...........
SI-SPEED ............
Speedometer
GSS-R .................
SLCP-BAS ...........
HYDRTRAN .........
Hydralic transmission
L1H1 ....................
Short cab
SLCP-LUX ...........
L2H1 ....................
Long cab
SUSPL-EC ...........
L2H2 ....................
LF ........................
Left front
TRACTOR ...........
Semi-trailer tractor
LHS ......................
UADR ...................
LR ........................
Left rear
UMIR-AUX ...........
LOCK-CTL ...........
USLCP .................
LOCK-MAN ..........
VT2014 ................
LOCK-MRP ..........
WLIFT-EB ............
MECHTRAN ........
Mechanical transmission
WLIFT-ME ...........
MIR-ELOP ...........
123
Blue
PU ..............
Purple
BN ..............
Brown
R ................
Red
GN .............
Green
SB ..............
Black
GR .............
Grey
VO ..............
Violet
I ..................
Ivory
W ...............
White
LBL ............
Light blue
Y ................
Yellow
LBN ............
Light brown
OR .............
Orange
P ................
Pink
124
Note: If a cable har two colours, this is written out like the
following example: Y/R = Yellow/Red.
Feedback
One of our objectives is that workshop personnel should have access to correct and
appropriate service manuals where it concerns fault tracing, repairs and maintenance
of Volvo trucks.
In order to maintain the high standards of our literature, your opinions and experience
when using this manual would be greatly appreciated.
If you have any comments or suggestions, make a copy of this page, write down your
comments and send them to us, either via telefax or mailing directly to the address
listed below.
To
From
..........................................................................
..........................................................................
S-405 08 GTEBORG
..........................................................................
SWEDEN
..........................................................................
..........................................................................
..........................................................................
..........................................................................
Comments/proposals
................................................................................................................................................................................
................................................................................................................................................................................
................................................................................................................................................................................
................................................................................................................................................................................
................................................................................................................................................................................
................................................................................................................................................................................
................................................................................................................................................................................
................................................................................................................................................................................
................................................................................................................................................................................
................................................................................................................................................................................
................................................................................................................................................................................
................................................................................................................................................................................
................................................................................................................................................................................
................................................................................................................................................................................
................................................................................................................................................................................
Concerns Service Manual: ...............................................................................................................................