PR O D U C T C ATA LO GU E

Overhead
System

Information
Tel : 03-4777547
Fax : 03-4777570
E-mail : [email protected]
Web : www.jaker.com.tw
Add : No.787, Xinwen Rd. Xinwu Dist., Taoyuan City 327, Taiwan

Contents

01

About Us

02

Overhead Line Switch

03

Disconnecting Switch

05

Polymer Fuse Cutout

06

Polymer Arrester

09

Composition Pin Insulator

11

Suspension Insulator

13

About Us
Established in 1983, Jaker Electric Co., Ltd.,
has over 30 years of experience in this industry and
continues to develop and invest in electrical power
solutions. The company is engaged mainly in the development, manufacturing, and sales of power-equipment
products. Its wide range of products includes circuit
breakers, disconnecting switches, load break switches,
line switches, arresters, and transformer components.
It is worth emphasizing that we have a firm commitment
to maintaining competitive prices and providing the
highest quality, safest, and most practical products.

02

Overhead
Line
Switch

Characteristics
Arc extinction:
Arc extinction is achieved when the movable contact is driven away from the single-pressure arc
suppression chamber (PUFFER) while driving a

This equipment is applicable to

24 kV overhead distribution lines, primarily
as

three

automatically

connected

load

switches. The line switch complies with

IEC62271-1 and IEC62271-103 standards.
It can be operated either remotely or manually to switch the load current and can
provide voltage and current data through
transducers such as a current transformer
or a voltage transducer in the switch box.

piston to compress SF6 gas in the chamber to blast

out SF6 gas.
Low-pressure lockout:
When the sensor detects an abnormal decrease in
the switchgear pressure of 0.30.4 kg/cm, it initializes the switchgear locking mechanism to prevent
switchgear operation and displays the low-pressure
alarm signal to avoid incorrect operation.
Pressure relief device:
When the switch box short circuits because of an
abnormally elevated pressure, the pressure relief
device instantly opens the box before rupture,
releasing the pressure outside the pressure relief
device (explosion-proof) in order to avoid harming
people.
Voltage and current sensor (optional):
SCADA control system information regarding volt
age and current data can be acquired from the
sensor installed in the switch box.

03

Specifications
Items

Specification
15 kV

Rate Voltage

25.8 kV
Three phase

Phase

600 A

Rate current

12 kA @ 1sec

Short time current

31.5 kA

Peak current
Making current
Rated short-duration
power-frequency
withstand Voltage

(BIL)

31.5 kApeak
Common value

>28 kV

>50 kV

Across the isolating

distance

>32 kV

>60 kV

P-G

>110 kV

>125 kV

P-p

>110 kV

>125 kV

poles

>125 kV

>145 kV

Resistance for contactors

Operations /operate torque
Rate of leakage

100u25% @ 20
More than 1000 times/10-30 kgf
510-6 barcm/s

Rate of leakage per year

dimension
weight
Switch body
material
IP protection

0.5%
1.48(m)0.83(m)0.44(m)

1.48(m)1.05(m)0.54(m)

75 kg10%

88kg10%
SUS 304 2.0t
IPX7
04

Disconnecting
Switch
Specifications
This switch is used in a 1 15 kV
outdoor power system to isolate the load
current transformer magnetizing current
and cable charging current for work blackout before isolation and visual inspection
of the switch connection status.

Type
Rating voltage (kV)
Rating current (A)
Short time current 3s kA (rms)
Rating frequence (Hz)

15
600
25
50/60

Short peak current kA (peak)

40

AC withstand voltage (kV/min)

50

BIL (kV) 1.2/50 s

05

JK-01-2 1P

110

Polymer
Fuse
Cutout

Construction
The fuseholder is constructed from an epoxy
impregnated glass filament wound tube over an
arc-quenching

inner

liner

material.

large

bronze-cast pull ring is utilized for ease of installa-

JAKER ELECTRIC series offers new

tion and re-fusing. The bronze trunnion, with the

standard distribution cutouts in polymer

lifting ring having both front and side accessibility,

and porcelain designs, providing reliable

is silver plated for minimum contact resistance. The

overcurrent protection for primary distribu-

grooved flipper assembly controls the link tension,

tion circuits. Our premium polymer-insulat-

ensures low fault current interruption, and prevents

ed cutout incorporates an industry-recog-

link breakage on close-in. The frame is overmold-

nized silicone rubber insulation material

ed with an industry leading, track resistant, silicone

with superior hydrophobic qualities. The

rubber polymer-housing. Independent laboratory

primary purpose of any cutout is to provide

tests have verified the superiority of silicone rubber

overcurrent

in terms of resistance to UV degradation, surface

protection

safeguards

for

protecting an electric system from exces-

tracking/performance

sive currents produced by abnormal condi-

ments, and other important insulating properties.

in

contaminated

environ-

tions such as faults, line or equipment

overloads, or equipment failures. Polymer
cutouts are ruggedly constructed and will
provide full-range overcurrent protection
from the minimum melt of a given fuse link
to the maximum nameplate interrupting
current rating of the cutout.

06

Ratings/specifications

Extra Corrosion Protection

The 7.8/15 and 15/27 kV polymer cutouts have

The cutouts are available with stainless steel

maximum design slant voltage ratings. These

inserts, hood and bolts, and copper alloy loadbreak

cutouts are to be used on systems that have

hooks for greater corrosion resistance in environ-

phase-to-ground voltages no greater than the

mental areas where corrosion can be a major factor.

value listed to the left of the slant (/) and that

Loadbreak hooks, for use with a loadbreak tool, are

have phase-to-phase voltages no greater than

standard and serve as a close-in guide to ensure

the value listed to the right of the slant. Polymer

positive-make. A lubricant is applied to all separable

cutouts are available in 15.5 and 27 kV voltage

connector interchanges. All hardware is designed to

ratings.

porcelain-type

interlock during assembly to ensure correct align-

cutouts are available with a 100 or 200 A fuse

ment. The rugged design ensures smooth operation

holder.

and a long operational lifetime.

Synthetic Arc-Quenching
Fuse Tube

Specifications

Both

polymer-

and

The inner liner is a synthetic arc-quenching

formulation with the main part consisting of
aluminum trihydrate. The liner is chemically
bonded to the tube's glass-reinforced shell. This
combi nation provides a moisture source to extinguish the arc during interrupt operations without
the absorption of moisture, and provides a high
bursting strength. It is also protected from the
weather and environment by a special ultraviolet
resistant coating.

Brackets
The polymer cutouts come packed with one per

Type NO.

JK-51

JK-43

7.8/15

15.5/27

Impulse Withstand Voltage (BIL)

1.2x50 s (kV)

95

125

Minimum 60 Hz 1 min. Dry (kV)

35

42

Minimum 60 Hz 10 sec Wet (kV)

30

36

333

445

Maximum Design Rating (kV)

Leakage (mm)

Application

carton and includes a NEMA bracket for cros-

The polymer cutout provides short-circuit protection

sarm mounting. All the above brackets are made

to utility lines with the added feature of mechanical

from galvanized steel for long-lasting service.

capability in a loadbreaking function. Cutouts

Cutouts can be ordered without brackets.

provide reliable protection from overloads that melt

the fuse link through the maximum interrupt capac-

Terminals
Tin-plated bronze parallel groove type terminals
are standard. They can accommodate aluminum
or copper conductor sizes. The parallel groove
design is perfect for handling two different conductor sizes as is the case when arresters are
used.
07

ity of the fuseholder and also provide inductive and

capacitive loadbreaking capability.
Each cutout includes standard loadbreak hooks for
use with portable loadbreaking tools. This method is
particularly useful for the switching of a 200 A fuseholder and a 300 A disconnect blade.

Cutouts production shown

tin-plated bronze terminals

galvanized steel channel

polymer insulator

silver to silver contacts

galvanized steel hooks

for loadbreak tool

cast bronze top

tube catting
and pull ring

high strength fusetube

copper current path

cast bronze lower tube casting

stainless-steel spring provides

toggle action

cast bronze hinge

Dimensions

Mounting bracket
dimensions

Dimension of 7.8/15 kV fuse cutout

Ratin g voltage

Dimension of 15.5/27 kV fuse cutout

7.8/15 kV

414 mm

120 mm

285 mm

81 mm

552 mm

15.5/27 kV

432 mm

163 mm

324 mm

73 mm

676 mm

08

Polymer
Arrester
The JK-53 and JK-54 series arresters are composed of superior quality zinc
oxide components and are applicable to
overhead distribution lines with a nominal
voltage of 11.4/22.8 kV, power distribution
equipment such as transformers, cables,
switchboards,

and

electrical

equipment

such as overvoltage protection devices.

The JK series is in the normal duty
distribution class and offers significant
improvements in protective characteristics
and 60 Hz temporary overvoltage (TOV)
capability for all common overhead and
riser-pole applications in accordance with
the IEC60099-4 and IEEE C62.11 standard.
The arrester is covered with an RTV
silicone rubber jacket and is injection
molded and chemically bonded to the
arresters metal oxide component. It is
hydrophobic and has salt-damage protection, dust-damage protection, and excellent ultraviolet sunlight resistance. The
insulator creepage distance of 25 mm/kV is
in accordance with the IEC 60815 standard
for highly polluted areas (heavy class), and
it is suitable for contaminated environments.

09

Construction
The JK series is based on a cage of pre-stressed
fiberglass rods for high mechanical strength. In the
extremely rare event of the resistors being overloaded, arcing cannot result in the build-up of critical internal pressure because the resistors are not
enclosed in a sealed mechanical shell. Thus, the arc
can escape through the silicone sheath, leaving the
mechanical support structure of the enclosure
unharmed, thereby reducing the risk of internal
components being ejected.
The components of the arrester module assembly
consist of metal oxide varistors (MOVs) that withstand the system voltage during steady-state conditions. The components are assembled with a
strict quality control process.
The combination of these technologies allows the
surge arrester to be impervious to moisture and
capable of withstanding extreme electrical, environmental, and cantilever load conditions.
Following assembly, each arrester is subjected to a
battery of electrical tests to ensure the highest
quality and in-service field performance.

Specifications

Dimensions

Type

JK-53

JK-54

18

7.65

15.3

5 kA

30

60

10 kA

35

68

20 kA

40

76

Duty- cycle voltage (kV)

MCOV RMS (kV)

JK-53

Discharge voltage
-current
characteristic
@ 8/20 s (kV)

High-current short-duration
withstand current @ 4/10 s (kA)

100

Short circuit withstand current (kA)

75

125

dry 1min

27

42

wet 10s

24

36

Impulse voltage 1.2/50 s (kV)

JK-54

Power-frequency
withstand
voltage RMS (kV)

20

Characteristics
The arrester offers all the advantages of a metal oxide distribution arrester in a light-weight, low-profile
polymeric housing designed for either indoor or outdoor overhead applications. The polymeric housing
eliminates the problem of chipped or cracked porcelain that can occur with rough handling or shipping.
Superior transient overvoltage (TOV) and excellent overvoltage surge protection characteristics.
The failure mode of the arrester is less severe than that of porcelain housed units. During the violent
failure mode of porcelain housed arresters, an internal arc from excessive fault current causes thermal
fracture of the porcelain housing. The hot gases created by the arc explode, sending porcelain fragments in all directions. On the other hand, a polymer housing will split open during failure conditions to
relieve the internal pressure. Safety (light weight for handling and installation)
1,000 h climatic aging test
The polymer housing of the arrester is required to pass 1,000 h of an accelerated aging test. The tests
are conducted in accordance with the IEEE C62.11 standard.
Ground lead disconnector
The purpose of this component is to allow a failed (shorted) arrester to automatically disconnect from
the line. It helps prevent line lockout by disconnecting a failed arrester from the system and serves as
an indication device that shows that the failed arrester requires a replacement. The ground terminal
clamp will accept the same cross-section as that of conductors on line terminals. A 22 mm2 grounded
lead composed of soft copper wire is recommended.
10

Composition
Pin
Insulator
The JK-series composition pin insulator is manufactured and tested as per
IEC and ANSI/IEEE standards. Polymer
insulators are supplied with various metal
fitting

orientations

based

on

customer

requirements. The insulator can be used on

distribution lines and transmission lines of
up to 35 kV. It is mounted rigidly on a supporting structure by means of a steed or
bolts. It has a non-puncturable design. To
ensure a product of the highest integrity,
raw materials for the polymer insulator are
sourced from world-class suppliers. The
main ingredient of the polymer insulator is
silicone rubber, and it has both organic and
inorganic characteristics.
Therefore, silicone exhibits excellent features such as thermal resistance,
chemical

stability,

electrical

insulation,

anti-abrasion, and a high luster compared

to normal organic rubber materials.

11

Construction
The product is constructed from a glass-fiber reinforced epoxy resin rod of high strength (FRP rod).
Glass fibers and the resin are optimized in the FRP
rod. The glass fibers are boron-free electrically
corrosion resistant (ECR) glass fibers or boron-free
E-Glass and exhibit both high electrical integrity
and a high resistance to acid corrosion. The matrix
of the FRP rod is resistant to hydrolysis. The FRP
rod is manufactured using a pultrusion process and
is void free.
The JK series is based on fiberglass rods for high
mechanical strength and leaves the mechanical
support structure of the enclosure unharmed. The
components of the arrester module are assembled
with a strict quality control process.
The combination of these technologies allows the
insulator to be impervious to moisture and capable
of withstanding extreme electrical, environmental,
and cantilever load conditions.
All steel hardware components are galvanized after
being machined, bent, or worked with in any
manner. The zinc coating adheres tightly to the
surface of the base metal with no uncoated spots.

Dimensions

15kV

25kV

Characteristics
The polymeric housing eliminates the problem of chipped or cracked porcelain that can occur with rough
handling or shipping. Safety (light weight for handling and installation).
1,000 h climatic aging test
The polymer housing of the insulator is required to pass 1,000 h of an accelerated aging test. The tests
are conducted in accordance with the IEEE C62.11 standard.
The composite polymer weather shield is composed of a silicone elastomeric compound or a silicone
alloy compound. It is firmly bonded to the sheath, vulcanized to the sheath, or molded as part of the
sheath and is free from imperfections. It protects the FRP rod against environmental influences such as
external pollution and humidity.

Specifications
Type

JK-16

JK-22

JK-49

15

25

35

Leakage distance (mm)

>530 mm

>815 mm

>1080 mm

RIV (uV)

<100 uV

<100 uV

<200 uV

>2500

>2800

>2800

120

160

dry 1min

70

100

125

wet 10s

50

70

80

Max. voltage (kV)

Cantilever-Strength (pounds)
Impulse voltage 1.2/50 s (kV)

250

CIFO positive: 200kV

CIFO negative: 265kV

Power-frequency withstand voltage RMS (kV)

12

Suspension
Insulator

Construction

The JK-series composition suspen-

The product is constructed from a glass-fiber rein-

sion insulator is manufactured and tested

forced epoxy resin rod of high strength (FRP rod).

as per IEC and ANSI/IEEE standards. Poly-

Glass fibers and the resin are optimized in the FRP

mer insulators are supplied with various

rod. The glass fibers are boron-free electrically

metal fitting orientations based on custom-

corrosion resistant (ECR) glass fibers or boron-free

er requirements. The insulator can be used

E-Glass and exhibit both high electrical integrity

on distribution lines. It is mounted rigidly

and a high resistance to acid corrosion. The matrix

on a supporting structure by means of a

of the FRP rod is resistant to hydrolysis. The FRP

steed or bolts. It has a non-puncturable

rod is manufactured using a pultrusion process and

design. To ensure a product of the highest

is void free.

integrity, raw materials for the polymer

The JK series is based on fiberglass rods for high

insulator are sourced from world-class

mechanical strength and leaves the mechanical

suppliers. The main ingredient of the poly-

support structure of the enclosure unharmed. The

mer insulator is silicone rubber, and it has

components are assembled with a strict quality

both organic and inorganic characteristics.

control process.

Therefore, silicone exhibits excel-

The combination of these technologies allows the

lent features such as thermal resistance,

insulator to be impervious to moisture and capable

chemical

of withstanding extreme electrical, environmental,

stability,

electricity

insulation,

anti-abrasion, and a high luster compared

to normal organic rubber materials.

and cantilever load conditions.

All steel hardware components are galvanized after
being machined, bent, or worked with in any
manner. The zinc coating adheres tightly to the
surface of the base metal with no uncoated spots.

13

Dimensions

Characteristics

Specifications

The polymeric housing eliminates the problem

Type

of chipped or cracked porcelain that can

occur with rough handling or shipping. safety
(light weight for handling and installation).
1,000 h climatic aging test
The polymer housing of the insulator is
required to pass 1,000 h of an accelerated
aging test. The tests are conducted in accordance with the IEEE C62.11 standard.
The composite polymer weather shield is
composed of a silicone elastomeric compound or a silicone alloy compound. It is
firmly bonded to the sheath, vulcanized to the
sheath, or molded as part of the sheath and is
free from imperfections. It protects the FRP
rod against environmental influences such as
external pollution and humidity.

JK-60

Max. voltage (kV)

15

The numbers of shelds

Leakage distance (mm)

>520 mm

Dry arc distance (mm)

>269 mm

RIV (uV)

<10 uV

SML for tension load (kN)

>70

Torsion (ft-lb)

>35

Critical impulse flashover

voltage1.2/50 s (kV)

140

Power-frequency
withstand voltage
RMS (kV)

dry 1 min

90

wet 10s

65
14