Two PH IM Old 2004
Two PH IM Old 2004
Two PH IM Old 2004
O R G / I A S
Low-cost
topologies for TPIM
drives in industrial
applications
24
BY FREDE BLAABJERG,
FLORIN LUNGEANU,
KENNETH SKAUG,
& MICHAEL TONNES
Vs
Imain
Iaux
Vc
Vaux
Vaux
Vc
Iaux
Aux
Is
Main
220 V/50 Hz
TPIM Models
The classical technique for modelling the PSCM was the
revolving-field theory, which is still popular today [6]
[8]. However, the method has limitations in describing
the dynamic regime, and it makes comparison with its
three-phase motor complement difficult. An orthogonal
reference frame theory for developing the model of the
asymmetrical TPIM is employed here. There are two
advantages: separation of the ac capacitor from the TPIM
helps in considering different topologies for the ac drives,
and the reference frame theory takes advantages from the
natural orientation of the TPIM in dq coordinates.
Figure 2 presents the schematic view of a TPIM translated to orthogonal reference frames, the rotor cage being also
transformed in two short-circuited windings. The orthogonal axes direction for each winding coincides with the magnetizing axes direction for the respective winding. Further
approximations were made for the TPIM model, such as:
iron losses are ignored
stator windings present a sinusoidal distribution
across the stator circumference
winding resistances are assumed to be independent of
the supply frequency
the motor is mechanically symmetrical even though
the number of slots for each winding differs from one
to another
the magnetic material is linear and the iron permeability is infinite.
Vs
Is
Iaux
(a)
(b)
1
Two-phase permanent split-capacitor motor supplied from
the ac grid: (a) supplying scheme, (b) vector diagram.
Main
qs
qr
isq
Vsq
dr
Air-Gap
irq
Aux
ird
Rotor
ds
isq
r
Vsd
2
TPIM and the orthogonal dq systems.
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(1)
(2)
rd
sd
rq
The theoretical and experimental study in the following paragraphs are based on a laboratory set-up made
from a PSCM driving a water pump. The motor nameplate data are: 115-V/60-Hz supply voltage, 10-F/270V running capacitor, 214-W shaft power, 2.1-A total
absorbed current [I s from Figure 1(a)], and two poles.
The motor parameters were found by experiment and
depicted below:
Rsq = 6.8 , Rsd = 27 , Rrq = 7.1 , Rrd =
28.4
Lmq = 0.209 H, Lmd = 0.836H
Lsq = Lrq = 0.225H, Lsd = Lrd = 0.9H
n = 2, p = 1.
Figure 3 depicts the mechanical characteristic for the
PSCM as it results from the steady-state model (2), the
PSCM being supplied with the rated grid voltage as in
Figure 1(a). The load torque coming from the pump was
experimentally determined and added in Figure 3 with a
dashed line, together with the maximum pulsating torque
depicted with a dotted line. The rated operation point is
visible at the intersection between load and average torque
and clearly results from Figure 1, the non-zero value for
the pulsation torque at nominal load. The original running capacitor is a compromise between starting torque
and smoothness of operation.
Variable-Frequency Supply
The target goals for the compared ac drives were defined as:
drive the pump at a variable speed into a satisfactory
efficiency margin
minimize the pulsation torque
afford for a large variation of the shaft speed at a
given load
keep the slip below an admissible limit (a demand
correlated with the motor efficiency, but with implications in motor control).
The following is an overview regarding the TPIMs ability to satisfy those tasks under variable-frequency supply,
based on the steady-state model approach. Therefore, the
power-converter influence will be neglected first.
Aux
Main
Vm = Vsq
Aux
Va = Vsd
Main
Vm = Vsq
Aux
Torque [Nm]
Main
Vm = Va = Vsq
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Figure 4 shows three different supply methods. The formance, but helps in making a comparison between all
voltages across motor windings V sq and V sd were depict- three methods from the same standpoint.
Figure 5 proves that supplying a PSCM motor with
ed separately from the main supply voltage V m and auxiliary supply voltage V a , making the analysis easier and variable frequency while keeping the classical structure
more general. The main and auxiliary supply voltages are unaltered [Figure 4(a)] is not an inspired choice, because
given by the one/two-phase voltage supply device (an ideal the increased capacitor reactance at low frequency tends to
sinusoidal waveform in Figure 4, the inverter in real case), drastically reduce the influence of the auxiliary winding,
whereas the phase voltages result from considering or not transforming the TPIM into a true single-phase machine.
considering the running capacitor in the auxiliary winding Therefore, the pulsation torque increases once the frequencircuit. In all three cases, the voltage across the main cy drops, leading to vibrations and higher audible noise.
winding V sq always equals the main supply voltage V m , The efficiency is the poorest one for the whole frequency
whereas the voltage across auxiliary winding Vsd is the dif- range, in danger of overheating the motor at low speed.
ference between the auxiliary supply voltage V a and the The starting torque is also small and tends to zero at low
capacitor voltage V C , the last two being identical only frequencies, as it is for the single-phase motor case.
By eliminating the asymmetry with an auxiliary supply
when the running capacitor is removed from the circuit.
The simplest possible solution, in which the PSCM voltage n-times higher than the main supply voltage, the
supply philosophy is preserved, comes from Figure 4(a). CLM [Figure 4(b)] can achieve the highest performance,
There, both the main winding and the auxiliary circuitry illustrated in Figure 5 with dashed line, comparable with
are supplied from the same source, and the running capac- a three-phase motor in performance. The efficiency is
itor is kept in series with the auxiliary winding. It is simi- improved and, consequently, power loss inside the motor
lar with the grid supply in Figure 1(a), but now the is diminished. Pulsating torque due to asymmetry is
amplitude and the frequency of the supply
voltage are modified accordingly. A more
advanced technique is depicted in Figure
0.8
4(b), where the running capacitor is
removed, and the supply voltages are dis0.7
Average
placed at 90 between them, with the
Pulsation
amplitude for the auxiliary supply voltage
Rated Load
0.6
Load
chosen n-times higher than the amplitude of
the main supply voltage. The method in
0.5
Figure 4(c) is almost similar with the one
described in Figure 4(a): the supply voltages
0.4
are in phase but the amplitude for the auxil0.3
iary voltage is kept at the rated amplitude,
compensating the increased reactance of the
0.2
running capacitor at low frequencies.
A comparison between these three meth0.1
ods is shown in Figure 5, based on several
simulations using (2). In all three cases, the
0
ratio between the main supply voltage and
0
400 800 1,200 1,600 2,000 2,400 2,800 3,200 3,600
frequency was kept constant for the whole
Speed [r/min]
range and equal with the rated value (115
3
V/60 Hz). The auxiliary supply voltage was
Average,
maximum
pulsating
and
the
load
torque
for
the
mechanical
setkept identical with the main voltage for the
first method [Figure 4(a)], displaced with up built in the laboratory.
90 in front of the
main voltage and the
amplitude multiplied
n-times for the second
Isd
method [Figure 4(b)],
Isd
Isq
Isq
It
Isd
Isq
and in phase with the
Vc
Vc
main voltage but with
V
a
fixed (rated) amplitude
Vsd
Vsd
for the third method
[Figure 4(c)]. The load
It
It
profile is the one
depicted in Figure 3
(a)
(b)
(c)
with a dashed line. The
4
constant volts-perThree
basic
supply
methods
for
TPIM:
(a)
true
PSCM
supply;
(b)
CLM
supply;
(c)
PSCM
with
comhertz strategy does not
lead to optimum per- pensation for the capacitive reactance.
27
Efficiency [%]
80
60
40
20
0
Start.Crt. [A]
8
6
Power-Electronic Topologies
In order to supply the motor within one of the constraints imposed by the methods represented in Figure 4,
a suitable power-electronic topology must be identified.
A practical topology [14] has to conform with: low
implementation cost, easy control, reduced complexity,
and high lifetime.
Among the others, the scheme from Figure 6 is the
most popular [5], because it features low cost, robustness,
and easy control. But the dc capacitor suffers from a supplementary stress in this case, justified by the presence of
the low-frequency components in the ac current passing
the filter capacitor. In addition, all the drawbacks revealed
above for the supply method in Figure 4(a) are now passed
forward for this drive topology. However, since the technique from Figure 4(a) does not presume a higher auxiliary supply voltage, this simple topology keeps its
attraction, at least for some particular applications with
light loads.
The topologies represented in Figure 7 are a reflection
of the supply method described in Figure 4(b), dealing
with the CLM. The scheme from Figure 7(a) has been a
preoccupation in the past for many researchers (see [5],
[8][10]). Despite of some advantages, there are several
factors that reduce its industrial applicability: higher cost,
due to the presence of two capacitors in the dc-link filter;
higher voltage ripple compared with a classical dc-link filter with the same value for capacitance; and the low-frequency currents from the motor are sent back to the
supply network, making electromagnetic compatibility
(EMC) compliance impossible at low cost (passive filters
should be inserted).
4
2
0
Start.Torque [Nm]
0.28
0.21
0.14
0.07
0
28
Slip [Hz]
3
2
1
0
Current [A]
2.1
1.9
1.7
1.5
1.3
0.36
Puls.Torque [Nm]
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0.27
Main
Isq
0.18
It
0.09
0
10
20
30
40
50
Vsq
60
Frequency [Hz]
Aux
Isd
Vdc
Vc
Vsd
PSCM from Figure 4(a). Dashed line: CLM from Figure 4(b).
Continuous line: PSCM from Figure 4(c).
Vm = Vsq
Vdc
Isq
Main
It
Isd
Aux
Vdc
Va = Vsd
(a)
Isq
Main
Isd
Aux
Vdc
Va = Vsd
Vm = Vsq
It
(b)
Va
Isq
Main
Aux
Vm = Vsq
Vsd
Isd
Vdc
Vc
It
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Experiments
The experimental comparison was done in the same way
as the model-based study presented in Figure 5. In more
detail, the facility consists of a 214-W, originally permanent, split-capacitor motor driving a water pump. The
water is recirculated through a water pipe, and the valves
in the pipe were kept in a constant position, such as to
assure a maximum load for the TPIM and to maintain
the same comparison basis.
The motor was controlled using a converted drive for
three-phase induction motors. This drive features a passive
single-phase input, a diode rectifier, dc-link circuitry, and
a three-phase inverter, being mounted on top of the
TPIM, as shown in Figure 9(a). In this approach, it was
possible to implement three control topologies, namely
the single-phase inverter supplying a PSCM in Figure 6,
the two-phase inverter supplying a CLM in Figure 7(b),
and the two-phase inverter supplying a PSCM in Figure 8.
For the single-phase supply in Figure 6, one leg in the
three-phase inverter was removed.
A simple open loop control with a constant volts-perhertz profile was implemented, taking advantages from
the flexibility of a Xilinx flexible programmable gate array
(FPGA) based control card. Both single-phase [Figure
4(a)] and two-phase [Figure 4(b) and (c)] voltage modulations were realized. Therefore, by properly adjusting the
initial three-phase motor drive, all the topologies of interest were investigated.
Figure 9(a) shows the motor-inverter group after the
motor was removed from the pump. It can be seen how
the motor terminals are connected directly at the threephase output terminals of the drive, but the running
29
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Conclusion
Today, there is a partial understanding about drives for
TPIMs. Some literature in the area is mentioned in the
references, many of which exploit field-oriented control,
but practical issues are very rarely treated. Moreover, the
complexity and the cost of such drives will prevent them
from going into series production in the most cases.
This article focused on drives for TPIMs. Since the
power base for such applications does not usually go above
2.5 kW, and, due to the nature of the low power applications, scalar control is a requirement for reaching the targeted cost level.
Therefore, a number of scalar control techniques and
their different power electronic topologies were investigated by means of a model-based approach in the beginning
and verifying the results in the laboratory afterwards using
an industrial drive originally designed for three-phase
induction motors.
Efficiency [%]
60
40
20
0
6.5
5
3.5
2
0.5
0.28
0.21
0.14
0.07
0
12
Slip [Hz]
9.5
7
4.5
2
Current [A]
3
2.4
1.8
1.2
0.6
0.24
0.18
0.12
0.06
0
10
20
30
40
Frequency [Hz]
50
60
11
Experimental comparison between three ac drives topologies. Dotted line: single-phase inverter from Figure 6.
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Industrial Application
In order to further investigate the potential of single-phase
motors around the same power size, a compressor application was used, mainly because of the challenges a variablespeed compressor assumes (rough starting torque, pulse
shape for steady-state load torque, possible stability problems for different frequency areas, etc.). The compressor
was originally a fixed-speed type (see Figure 12), driven by
a two-phase permanent split capacitor motor. Again, an ac
drive for three-phase induction motors will suffer modification in the control software, such as the same power circuit will supply a different motor.
It proved to be more difficult to accommodate variable
speed for compressors using two-phase motors, compared
with the previous pump example. The starting torque
really becomes an issue in this case, but the problem was
solved in the end. Some other problems came from the
power side, such as dc current ripple combined with pulsating torque. Surprisingly, the efficiency drop seems more
than acceptable, due to the fact that the speed ratio is at
maximum 1:21:3 for compressors.
80
Dashed line: six-transistors inverter from Figure 7(b). Continuous line: six-transistors inverter from Figure 8.
31
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Three topologies were attended: a permanent splitcapacitor motor supplied with a single-phase inverter,
seen in Figure 6, a capacitorless motor supplied with a
two-phase inverter from Figure 7(b), and a permanent
split capacitor motor supplied as well with a two-phase
inverter from Figure 8. Only the two-phase inverter
derived from a three-phase bridge was considered here,
because the scheme from Figure 7(a) already proved to
show practical weaknesses.
Even if the CLM drive is usually presented as the best
solution in the field, the difficulty of supplying the motor
with 90 displaced voltages having different amplitudes at
low cost makes the solution less attractive.
The surprise came from the topology shown in Figure
8, which demonstrated improved performances over the
classical single-phase supply: higher starting torque and
efficiency, coupled with lower pulsating torque and
motor loss. Although the features for such a drive are
obvious below the ones specific to a CLM drive, they
appear to be satisfactory for low-power applications like
pumps and fans.
Another important issue is the ripple current through
the dc capacitor, not explicitly depicted in the article but
surveyed in the laboratory. Once more, a PSCM drive with
a two-phase inverter showed improved behavior, having
the potential to reduce the ripple current even more by
implementing suitable pulsewidth modulation (PWM) for
the inverter output voltages.
Market evolution studies confirm an increased interest
in high-efficiency motors, and the competition among
adjustable-speed-drive manufacturers contributes today in
promotion drives for permanent-magnet motors and highefficiency, three-phase induction motors. But the singlephase induction motor has an advantage that is hard to
compete with: retrofit applications. While a variablespeed option will improve the overall efficiency of the system, offering a satisfactory starting torque, and the only
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