ices ue ed eteaihn aie LL arma eromaieou nn ans celina oma CENWEB em B1/13/2000 cae renege aes BeGfSCHENORM | February 2003 Steel tubes for precision applications — Technical delivery conditions DIN Part 1: Seamless cold drawn tubes EN 10305-1 English version of DIN EN 10305-1 108 77.140.75 Supersedes DIN 2391-1 and DIN 2391-2, September 1994 Prazisionsstahirohre- Technische Lieferbedingungen ~ editions. Teil 1: Nahtlose kaltgezogene Rohre European Standard EN 10305-1 : 2002 has the status of a DIN Standard. A.comma is used as the decimal marker. National foreword This standard has been prepared by ECISS/TC 29. The responsible German body involved in the preparation of this standard was the Normenausschuss Eisen und Stahl (Steel and Iron Standards Committee), Technical Committee Prazisionsstahirohre. DIN V 1706-100 is the standard corresponding to CEN Technical Report GR 10260 referred to In clause 2 of the EN. Amendments DIN 2391-1 and DIN 2391-2, September 1994 editions, have been superseded’ by the specifications of EN 10305-1. Previous editions DIN 2385: 1993-12; DIN 2385-1: 1940-6, 1949-12, 1957-07; DIN 2391: 1932-04; DIN 2391-1; 1940-06, 1957-11, 1965-11, 1981-07, 1994-09; DIN 2391-2: 1940-06, 1957-11, 1967-07, 1981-07, 1994-09, National Annex NA Standard referred to {and not included in Normative references arid Bibliography) DIN V 17006-100 Designation systems for steel - Additional symbols for steel names EN comprises 26 pages. SNS pat ns senda pay bereyodes vito he par eigen of Ref. No. DIN EN 10305-1 : 2003-02 utschos Inia fo Nog eV, Ber, Beth a in, Gerrary, ree ro at tho exchve ito xa or Carman Sencar ON Nomen) eerie Crone #0 ol Stee Fiepia impressa pelo sistema CENWEB em 01/12/2009,Cépia impressa pelo sistema CENWEB em 01/12/2008, EUROPEAN STANDARD EN 10305-1 NORME EUROPEENNE EUROPAISCHE NORM November 2002 (cs 77.140.75 English version Steel tubes for precision applications — Technical delivery conditions Part 1: Seamless cold drawn tubes Tubes de précision en acier—Condi-_ Prézisionsstahirohre - Technische tions techniques de livralson - Partie 1: _Lieferbedingungen ~ Tell 1: Nahtlose Tubes sans soudure étirés & froid kaltgezogene Rohre This European Standard was approved by CEN on 2002-10-02, CEN members are bound to comply with the CEN/CENELEC internal Regulations which stipulate the conditions for giving this European Standard the status of 2 national standard without any alteration, Up-to-date lists and bibliographical references concerning such national stand- ards may be obtained on application to the Management Centre or to any CEN member. ‘The European Standards exist in three official versions (English, French, German), 7 Aversion in any other language made by translation under the responsibility of 2 GEN membor into its own language and netfed to the Management Centre has 1 the same status as the official versions. : EN members are the natonal standards bodies of Austia, Belgium, the Gzech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta, the Netherlands, Norway, Portugal, Spain, Sweden, Switzer land, and the United Kingdom. CEN European Committee for Standardization Comité Européen de Normalisation Européisches Komitee fiir Normung ‘Management Centre: rue de Stassart 36, B-1050 Brussels © 2002. GEN ~ All rights of explotation in any form and by any means Ref. No. EN 10305-1 : 2002 & reserved worldwide for CEN national members.Cipia impressa pelo sistema CENWEB em 01/12/2008, Pago 2 1 2 Normative references. 2 Terms and definitions... 4 5 ‘Symbols, Classification and designation & Information ta be supplied by the purchaser... 6.1 Mandatory information..... 62 OtOMswrmeneanennrnrn 63 Example of an order .. 7 Manufacturing process ... 7A Steelmaking process..... 7.2 Tube manufacture and delivery conditions 8 —-Requirements.. 81 General 82 Chemical composition. 83 Mechanical properties... 84 Appearance and internal soundness... &5 Dimensions and tolerances vm. 9 Inspection. 8.4 Types of inspection. 9.2 Inspection documents nnn 9.3 Summary of inspection and testin 10.4 10.2 1" nA 12 11.3 Drift expanding test 11.4 Dimensional inspection. 11.5 Roughness measurement. 11.6 Visual examination wvrmnrme 117 Non-destructive testing.‘Cépia impressa pelo sistema CENWEB em 01/42/2008 Page 3 11.8 Retests, sorting and reprocessing, cr] 13 ‘Annex A (normative) Requirements for additional steel grades.. Annex B (informative) List of correspor designations... Bibliography serene a a REBS Ba Foreword This document EN 10305-1:2002 has been prepared by Technical Committee ECISS /TC 29, "Steel tubes and fittings for steel tubes" the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2003, and conflicting national standards shall be withdrawn at the latest by May 2003, EN 10305 consists of the following Parts under the general title : Stee! tubes for precision applications —:Technical delivery conditions : — Patt 1: Seamless cold drawn tubes. — Part 2: Welded cold drawn tubes. tons — Part: Welded cold sized tubes. — Part 4; Seamless cold craw tubes for hydraulic and pneumatic power systems. — Part S: Welded and cold sized square and rectangular tubes, : “Fe — Part 6: Welded cold drawn tubes for hydraulic and pneumatic power systems. pube In this European Standard the annex A is normative and the annex B is informative, This document includes a Bibliography. According to the CEN/CENELEC Intemal Regulations, the national standards organizations of the following ‘countries are bound to implement this European Standard : Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, lHtaly, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, ‘Sweden, Switzerland and the United Kingdom.Cépia impressa pelo sistema CENWES em 01/12/2009 Page 4 1 Scope ‘This Part of EN 10305 specifies the technical delivery conditions for seamless cold drawn steel tubes of circular cross section for precision applications. NOTE This Part of EN 10905 can also cover other types of crass section. ‘Tubes according to this Part of EN 10305 are characterized by having precisely defined tolerances on dimensions and a specified surface roughness. Typical fields of application are in the vehicle, furniture and general engineering industries, 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These ‘normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European ‘Standard only when incorporated in it by amendment or revision, For undated references the latest edition of the publication referted to applies (including amendments). EN 10002-1, Metalic materials — Tensile testing — Part 1: Method of test at ambient temperature. EN 10020, Definition and classification of grades of steel. . EN 10021, General technical delivery requirements for steel-and iron produéts: f ‘EN 40027-1, Designation systems for steel — Part 4 : Stes! names, principal symbols, EN 1027-2, Designation systems for steels — Part 2: Numerical system. °* °< Phd, ty EN 10052, Vocabulary of heat treatment terms for ferrous products, =: i+ ee EN 10204, Metalic products — Types of inspection documents... 360 * EN 10233, Metallic materials — Tube — Flattening test. AE Medtisy eae EN 10234, Metallic materials — Tube — Drift expanding test.‘ EN 10246-1, Non-destructive testing of steel tubes — Part 1 : Automatio-electromagnelic testing of seamless andi." 0... welded (except submerged arc-welded) ferromagnetic stee! tubes for vertication of hydraulic leak-tightness, ver EN 10246-3, Non-destructive testing of steel tubes — Part 3 : Automatic eddy current testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of imperfections, ' EN 10246-5, Non-destructive testing of steel tubes — Part 5 : Automatic full peripheral magnetic transducenflux ° — ~ leakage testing of seamless and welded (except submerged arc-Welded) ferromagnetic steel tubes for the detection of longitudinal imperfections. EN 10246-7, Nondestructive testing of steel tubes — Part 7 : Automatic full peripheral ultrasonic testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of longitudinal imperfections. EN 10256, Non-destructive testing of steel tubes — Qualification and competence of level 1 and 2 non-destructive testing personnel. EN ISO 977, Steel and steel products — Location and preparation of samples and test pieces for mechanical testing (ISO 377:1997). EN ISO 2566-1, Steal — Conversion of elongation values — Part 1 : Carbon and low alloy steels (180 2566-1:1964),Page: EN 40305-1 : 2002 prEN 101681), Iron and steel products — Inspection documents — List of information and description. ENV 10220, Seamless and welded stee! tubes — Dimensions and masses per unit length. PrEN 10266", Stee! tubes, fittings and structural hollow sections — Definitions and symbols for use in product ‘standards. EN ISO 4287, Geometrical product specifications (GPS) - Surface texture: Profile method - Terms, definitions and surface texture parameters (ISO 4287:1997). GR 10260, Designation systems for stee! — Additional symbols. % Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN 10020, EN 10021, EN 10052, FEN 10266 and the fallowing apply. 3A employer a organization for which a person works on a regular basis» . NOTE The employer may be either the tube manufsoturer or a third party organization providing non-destructive testing (NDT) services. : 4 Symbols See prEN 10268. NOTE — inthis ParLot EN Taa0s “Tis the specified or the cafeufated wei thickness. 5 Classification and designi 5.1 Classification : In accordance with the classification system in EN 10020 the. steel grades given In Table 2 are non-alloy qualty steels. The steel grades given in Table A.t are non-alloy quality steels (E255, E410, 26Mn5, 10810, 15510, 18810 and 37810}, non-alloy special steels (C35E and C45E) and alloy special steels (26Mo2, 25CrMo4 and 42CrMo4). 5.2 Designation For he hubes covered by this Part o! EN 10305 the stes) designation consists of: — Ane Tromper i this Pan of EN 10305; plus either: — the steel name in accordance with EN 10027-1 and CR 10260; or 1) In preparation, until this document is published agreed at the time of enquiry and order. a European Standard a corresponding national standard should beCépia imprassa pelo sistema CENWEB em 01/12/2008, Page 6 EN 10305-1 : 2002 — the steel number in accordance with EN 10027-2, 6 Information to be supplied by the purchaser 6.1 Mandatory information ‘The following information shall be supplied by the purchaser at the time of enquiry and order: a) the quantity (mass or tota! length or number); b) the term “tubet; @) the dimensions /see 8.5); 4) the designation of the steel grade In accordance with this Patt of EN 10305 (see 5.2); 8) the delivery condition including the surface condition (see 7.2.1 and 7.2.2); 1) the type of tube length and, where applicable, the length (see.8.5:2)..+ 62 Option ‘A number of options are specified In this Part of EN 10305 and these are listed below.'ln the event that the Purchaser does not indicate a wish to implement ey of these options atthe me of enquiry and order, the tubes shall be supplied in accordance with the basic specification (see 6.1). 1) Specification of a steel grade net epecified in this Part of EN 40905 (see 8.2); =. 0 2) specification of a sulphur range to support machinabilty (see 8.2);"* sears to 8) surface condition for further processing (see 8.4.1.1); wo 4, rmregurementof wurlace roughness (28 8.4.4.5), ho 5) lower surface roughness (see 8.4.1.5); s 6) defined removable substances on surface (see 8.4.1.6): Boe) Se 7) non-destructive testing for the detection of longitudinal imperfections (see 8:4.2); 8) non-destructive testing for verification of leak-tightness (see 8.4.2); 9) agreement on a cross section other than circular (see 8.5.1.1); 7 10) tubes specified by outside or inside diameter and wall thickness (see 8. 11) reduced diameter tolerances (see 8.5.1.2); 42) diameter tolerances unilateral (see 8.5.1.2); 13) reduced concentrcity (see 8.6.1.3}; 14) reduced wall thickness tolerance (see 8.5.1.4); 18) _wall thickness tolerance unilateral (see 8.5.1.4) ; 18} agreement on a tolerance for exact (engths < 600 mm or > 8 000 mm (see Table 7); 17) _ specified end finishing (see 8.5.4);Cépia'impressa polo sistema CENWEB em 01/12/2008, Page? ENTOS05-1 : 2002 18) specific inspection (see 9.1); 19) inspection certificates 9.1.A or 3.1. (see 9.2.1); 20) flattening or drift expanding test (see Table 8); 21) _ test unit with tubes from one cast only (see 10.1); 22) alternative marking (see clause 12); 28) delivery without corrosion protection (see clause 13); 24} _speaitfed corrosion protection (see clause 13); 25) specitied mahod a} packaging [see dause 13). 6.3 Example of an order . 12.000 m tube with an outside diameter of 60 mm and an inside diameter of 56 mm in accordance with this Part of EN 10305, made of steel grade E235 in the normalized condition, delivered in random lengths, with a 3.1.8 inspection certificate in accordance with EN 10204 : 12.000 m tube - 60 x ID 56 - EN 10305-1 - E235 4N- random length -Option 18 7 Manufacturing process wing prteue 7A Steetmaking process Lakes : ‘The steelmaking process is at the discretion of the manufacturer. ¥ Behl Steels shall be fully Killed, yon 7.2 Tube manufacture and delivery conditions . 7.24 The tubes shall be manufactured from hot finished seamless. tubes:by cold:drawing or other suitable processes. 7.2.2 The tubes shall be supplied in one of the delivery conditions given in'Table 1. 7.23 All non-destructive testing (NDT) activities shall be carried out by qualified and competent level 1, 2 andfor 8 personnel authorized to operate by the employer. ‘The qualification shail be in accordance with EN 10256 or, at least, an equivalent to it. It is recommended that the level 3 personnel be certified in accordance with EN 473 or, at least, an equivalent to It. The operating authorization issued by the employer shall be in accordance with a writin procedure. NDT operations shall be authorized by a ievel 3 NDT individual approved by the employer. NOTE The definition of level 1, 2 and 3 can be found in appropriate standards, e.g. EN 473 and EN 10256.Copia impressa pelo sistema CENWEB em 0112/2008 Page 8 EN 0305-1: 5002 Table 1 — Delivery conditions Designation ‘Symbol ® Description (Cold crawn /hard +C No heat treatment after the final cold drawing process, ‘Cold drawn /soft +4C [After the final heat treatment there Is a suitable drawing pass, old drawn and stress relieved +5 [After the final cold drawing process there is a stress relief heat treatment in a controlled atmosphere. ‘Annealed +4 ‘After the final cold drawing process the tubes are annealed in a controlled atmosphere. Notmalized +v [After the final cold drawing operation the tubes are normalized in a controlled atmosphere, Former frequent used corresponding hee! treatmont symbols ara given in Table B1. 8 Requirements 81 General The tubes, when supplied in delivery condition indicated In Table 1 and Inspectedin accordance with clauses 9, 10 and 11, shall comply with the requirements of this.Part of EN 10305. Q In addition, the general technical delivery requirements specified in EN 10021 shall apply. Tey &2 Chemical composition : sa ‘The cast analysis reported by the steel producer shall apply and comply with the réquirements. of Table 2 (but see options ¢ and 2 or Table A.t. A steel grade nat specified in this Part of EN 10805 may be specified (see option 1). Option 7: A steel grace not specified in this Part of EN 10305 with a maximum total content of alloying elements of 5B % is speciiied. Chemica) composition, mechanical properties and delivery condition are-specified by the ‘purhaset. NOTE —_Whanwelding tubes are produced in accordance wit this Parto! EN 10305 accountstiould be taken of the fect that thease vg an aes we ependes ek ony onthe stele the delivery eonton but ls on th ‘conditions of preparing for and carrying out the welding. " siti ‘Table 2— Chemical composition (cast analysis) * 1.0212 | 0,10 70008 | 047 1.0580 | 022 | 055 | 1,60 Elmont not nied tis Tab hut s00focinct ) shal not be Ietentonllyackod to tm atel wahout the agreement of tho purchaser, exept for alamonts which may be added fr frehing te cast. AY appropriate measuoa shal be len To vent the ackton of undoskabe elements fom sep or ahermaterals used inthe sea! maling process. > Seo opton a. © _Addtions of Nb, Ti and V are permitted at the discretion of the manuiacturer. The content of thaso elements chal be reported.Cépia improssa pelo sistema CENWEB em 01/12/2008 Pagao EN 40805-1 : 2002 Option 2: For the steel grades E235 and E356 a controlled sulphur content of 0,015 % to 0,040 % Is specified to support machinabilty. It shall be obtained by resulphurising the steel after maximum desulphurisation or alternatively by using a low oxygen process. Table 3 specifies the limit deviations of product analysis from the specified limits on cast analysis given in Table 2. ‘Table 3— Permissible deviations of the product analysis from the specified limits on cast analysis, given in table 2 Element Limiting value for east Permissible deviation of the analysis in accordance with | product analysis in % by mass Table 2 in % by mass c $022 40,02 Si $055 40,05 Mn $1,60 40,10 $0,025 +0,008 £0,040 140,005) AL 20,025 0,005 83 Mechanical properties ‘The mechanical properties of the tubes shall conforin.to the requirements of Table-4,:Table:A.9 and, it applicable, 11.20F 11.3, : NOTE Subsequent processing (cotd or hot) may change the mechanical properties.» ‘ te Table 4 — Mechanical properties at room temperature © ~~ ‘Steel grade 7 Minimum values for the delivery condition *. ace +Lce +Sh +At . 1 Steet | tq |A al am | Rai [4] am fa A rmame {mumber apa |%) mpa’|%| wpa | wpa |%| mea | % |; % ears | 10212 | 400 [2] 280 [12] ceo | 200 |t6| 200 |20| coor 400 | 216 | 0 [exes [iaaoe [220 ]o[ 20 [10] 20 | seo [76] at6 [25] sr010as0] mas | 2s e356 | 1.0820 | 640 [4| seo |7| 580 | as0' [10] 450 |z2| a90t0es0 | ass | 22 IF Fy: tensile strangth: Fay : upper yild stongih (out see 11.1): A: elongation afer fracture. For symbols for the |datvary condition sea Tab 1, SMPa = Nimo Depending on the degree of cold work In the Grishing pass tho yiold strength may nearly bo as high as the tensile lstrongtt. For caleulafon purposes the flowing solatinships are recommenced: | for dotivery condifon +0: Rey > 0,8 Bas; Yor asivery condition +UC :Ragy2 017 Ry, ls For caleuation purposes the following relationship is recommended: Reyy 2 05 Rey. | For tubos with outside dlamoter $ 20 mm and wal thickness <9 mm tho Req minimum values aro 10 MPa lower than the vaiues given inthis Tabi. Fortubas with outsiia otametor> 160 mn: Rey 2 420 MPa.Cipia impressa pelo sistema CENWEB em 01/12/2008 Page 10 8.4 Appearance and internal soundness 84.1 Appearance 8.4.1.1 The internal and external surface finish of the tubes shall be typical of the manufacturing process and, where applicable, the heat treatment, and it shall be such that any surface imperfections such as ridges, dents or shallow grooves requiring dressing can be identified. Option 3: A surface condition 1 ble for special further processing is specified by the purchaser. 8.4.1.2 Any surface imperfections, whose depth cannot be clearly identified (i.e, scales, overlaps) shall be ‘dressed in accordance with 8.4.1.3 or treated in accordance with 8.4.1.4, 8.4.1.3 It shall be permissible to dress, only by grinding or machining, surface Imperfections provided that, after doing so, the dimensions are within the specified tolerances. All dressed areas shail blend smoothly into the ‘contour of the tube. 8.4.1.4 Surface Imperfections which encroach on the specified minimum wall thickness shall be considered defects and tubes containing these shall be deemed not to conform to this Part of EN 10305. 8.4.1.5 The tubes shall have smooth outer-and inner surfaces. The roughness R, shall be : « ta —, $4 um on the outer surface of tubes In the delivery conditions +SR, +A and +N; os : + =, $4 1m on the outer and inner surface of tubes in the delivery conditions + and 4LC. =v +S Verification of surlace roughness andior lower roughness values may be spectiod (see oplions-4 and 8). NOTE Inthe case of the inner surface this requirement applies to'inner diameters > 15mm, _ ‘Vs fy: + si Option 4: The surface roughness shall be measured andreported, Sabah Option &: The tubes shall have a specified surface:roughriess. Type and limiting value of roughness, shall-be. agreed at.the time of enquiry and order. The roughness shall bemeasured and reported, 2 8.4.1.6 __Tubesin the dalivery condition +€ or 4LC Mormally have thin layers of lubvicant and lubricanticarrienas * Option ‘6: The tube surfaces shall only bear residual-substarites which can be easily removed during:processing-of {he tube. Specific requirements shall be agreed. “2 - ‘Tubes in the delivery condition +SR may have thin layers of lubricant and lubricant carrier partially transformed during stress relieve annealing. Tubes in the delivery condition +SR, +A or +N shal be free of loose scale but may _show discoloration. 8.4.2 Internal soundness: Verification of internal soundness by non-destructive testing may be specified by the purchaser (see options 7 and 8). Option 7: Non-destructive testing for the detection of longitudinal imperfections shall be cartied out according to q174. Option 8: Non-destructive testing for verification of leak tightness shall be carried out in accordance with 11.7.2.Cépia impressa pelo sistema CENWEB em 01/12/2008 Page 14 EN 70805-1 : 2002 8.5 Dimensions and tolerances 8.5.1 Outside diameter, inside diameter and wall thickness 8.5.1.1 Circular tubes (but see option 9) shall be specified by the outside and the inside diameter, unless option 10 is specified. Option 9: An agreed cross section other than circular is specified. Gplion 10: Tha tubes shall be specfiad by autskie demote and wal thickness or by irside ameter and wall thickness. 8.5.1.2 Diameters and wall thicknesses based with minor modifications on sizes in ENV 10220, as well as diameter tolerances, are given in Table 6. For intermediate sizes the tolerances of the next greater size apply. The diameter tolerances include the out-of-roundness. The diameter tolerances given in Table 5 apply for tubes in delivery condition +C or +LC, Depending:on the ratio of ‘wall thickness and outside dlameter the corresponding tolerances of heat treated tubes in delivery-condltion +S, +A and 4N are given by consideration of the corrective factors in Table 6. Other diameter tolerances may be specified (see options 11 and 12). 7ima CENWEB em 01/12/2008 | oo 7 rroray ere “4 co | we: Fe] rev oem ma pre : — aa ov eee om aoe eo ra [13] — ers roar ores [ores wT] OE oe {ear ale eeert rar = ey reve era 2 Sa i ic swexf verte went err emer re {reer sea{ana fern fame ertase het freer = | eT [ew feo] perer zor ever reefer wore ee S =“ =r — | Ee ree rere fecal fies EC EEEEEECECCCCECEEEECEEEEECEE! Su8s9]0} PUB saz1g —¢ oq?Cépia'improssa pelo sistema CENWEB em 01/12/2000 °° Page 13 ENTOSO5-1 : 2002 ‘Table 5 (end) Gece nee ode Ta oe a ee ee] ee ee rT vate we amCopia impressa pelo sistema CENWES em 01/12/2009 Option 11: The tolerances on the outside and inside diameters shall be in accordance with table 5, divided by 2, with a minimum of + 0,05 mm. Option 12: The diameter tolerances shall be unilateral, with the corresponding tolerance range specified in table 5. 8.5.1.3 For tubes specified by the outside and the inside diameter, the deviation from concentricity shall fulfil the following requirement: Fax Trin 9,49 Tomax + Trin ‘Where Trae 2 Trin Af Measured in the same cross section (but see option 13) ‘Option 13: A reduced concentity shat! be applied. The value shall be agreed at the time of enquiry and order. Table 6 — Diameter tolerances for heat treated tubes 3 TD ratio Limit deviations in table 5 to be. multiplied by 20,08. 1 ise j 0,05 > 71D 30,025: + 18 rade : < 0,025 2 a ma;Copia impressa pelo sistema CENWEB em 01/12/2008, Page 1 ENTOSOS-7 8.5.1.4 Tubes specified by outside diameter and wall thickness or by inside diameter and wal thickness shall have a wall thickness tolerance of + 10 % or + 0,1 mm, whichever is the greater, unless option 14 or 16 is specified. ‘Option 14: A reduced wall thickness tolerance shall be applied. The value shall be agreed at the time of ordering. Option 15: The wall thickness tolerance shall be unilateral, with the tolerance range specified in table 5. 852 Lengths The type of tube length shall be specitied at the time of ordering by either: — random length or -— approximate length, or — exact length. They are defined as follows: a) random length : length with a minimum of 3 m and a maximum of 8 m. The maximum range shall be 2 m per ‘order item; F The purchaser shall be informed of the delivery range,-at the time of ordering, Boat b)_ approximate length: specified length, with a tolerance of + 500:mm; ; Up to 10 % of the quantity ordered may have lengths ther than specified but not shorter-than 2;m: Those 2 uantties shall be bundled separately. 8 c) exact length: specified Jength, with tolerances as given’in table 7. For lengths < 500 mm or > 8 000-mm, * tolerances shall be agreed (see option 16). seoahce3 : ‘Option 16: An agreed unilateral tolerance is specified forthe:exact length. 1 Table 5 — Tolerances for exact lengths Rhine far 8! Length 2 Tolerance myn om mon $500 2 500 <£<2 000 33 0 2000<1<5000 +5 0 5000<2 <8 000 10 0 >8000 a 8 see option 16. 8.5.3 Straightness For tubes with an outside diameter greater than 15 mm the deviation from straightness of any tube length Z shall not exceed : = 0.0015 £ for Ry $500 MPa ;Cépia impressa palo sistema CENWEB em 01/42/2008 Page 16 — 0,002 L tor Ry, > 500 MPa, 7 BOOZ Deviations from straightness over one metre length shall not exceed 3 mm. NOTE 1 For tubes with an outside diameter of < 15 mm a limit deviation from straightness and the inspection method to be used may be agreed at the time of enquiry and order, NNOTE2 Short exact lengths below 1 000 mm may have a limit deviation from straightness of 0,008 Z. 8.5.4 Preparation of ends “Thee tubes chell ive delivererdouith equsare ck ends, The ends shall be free of excessive buns. NOTE Due to the culling method the ends of random lengths and approximate lengths can have diameters outside the tolerances given in 8.5.1.2. Option 17: A specified end finishing shall be carried out, ba 9 Inspection c 9.1. Types of inspection ye Lap ‘The compliance with the requirements of the order, shall be checked by.non-specitic inspection, unless option.Bisee. «25 specified. ) Option 18: Tubes hall be subjected to specific inspection. #. 9.2 Inspection documents 9.2.1 Types of inspection documents ve - Unless otherwise specified, a test report 2.2 in accordanca:with:EN 10204 shall, be issued. nodes * When specific inspection Is requested an inspection certiicate-3:1.B:in accordance with EN 10204 shall be issued.» 4 (but see option 19). ities Bp nt Option 19: An inspection certificate 8.1.A or 3.1.C shall be issued. #..,.0°2 2 " ‘When option 19 is specified, the purchaser shall supply to the manufacturer the name and address of the ow ‘organization or person nominated to carry out the inspection and to issue and validate the inspection document. 9.2.2 Content of inspection documents 9.2.24 The content of the inspection document shall be in accordance with prEN 10168 as shown In 9.2.2.2 and 9.2.2.3, 9.2.2.2 Fortubes supplied with non-speoifi informati spection the test report 2,2 shall contain the following codes and A ‘commercial transactions and parties involved; B description of products to which the inspection document applies; C10-C13 tensile test; C60-C69 other tests; C71-C92 chemical composition;oot z 9.22.3 For Page 17 EN TOS0E-T : 2002 ‘marking and identification, surface appearance, shape and dimensional properties; validation. ‘tubes supplied with specific inspection the inspection certificate 3.1.A, 3.1.8 oF 3.1.C shall contain the following codes and information: A B Cio toc13 C60 to. C89 G71 tocaz Dot 02 to De zZ ‘commercial transactions and parties involved; Gescription of products to which the inspection document appli tensile tests; other tests; chemical composition (cast analysis); ‘ ‘marking and identification, surface appearance, shape and dimensional properties; ‘other (optional) tests (e.g. roughness measurement, NDT for defects); _ ‘validation, 98, Summary of inspection and testing Saare , aiid Inspection and testing shall be carried out as stated in Tablé.8-andi10.49:0 <2 eo ‘Table 8 — Summary of inspection and testing : nat pats Type of inspection or test Frequency of testing © Reference pene Non-specitic Specific 5 in Inspection, Ingpection ‘ Mandatory Chemical analysis Taineneeien] ™ 02 t “Toneile test M ‘ae por fost unit 83,114 ; Dimensional M “ 85,114 Inspection Visual examination M M 118 Optional Flttoning test or ‘One per fest unit 12,1138 Gift expanding test {Option 20) Foughness not applicable | One pertest unit 8415, 15 : measurement NDT for longitudinal | not applicable Individual 8.42, 174 immperietions NOT for verification 8.42, 1172 hone trina 4M: According tomanufacurers procedure. © option 20: & fatening Yost oF adit expanding test shal be carted out, the fst method Isat the dscrllon ct tha rmanuiacture. Tha opion nly apps fr tubos cupped in the annealod or rarmaizod dlvay conden.Cépia impressa pelo sistema CENWEB em 01/12/2009 Page 18 EN TOSUS-TT OU 10 Sampling 10.1 Test unit A test uritis defined as a quantity of tubes of the same steel grade and dimensions continuously manufactured by the same process and in the same delivery condition, heat treated, where applicable, in the same batch and the ‘same heat treatment facility2), ‘test unit shall comprise not more than 3 000 m or 500 tubes whichever is the greater mass. Residual quantities of fess thant 50 tubes may be added to test units evenly. Option 21: The test unit shall only contain tubes from one cast. 10.2 Preparation of samples and test pieces 10.2.1 Location, orientation and preparation of samples and test pieces for mechanical tests ee 10.2.1.1 General ‘Samples and test pieces shall be taken at the tube ends and in accordance with EN ISO 377 from one sample tube rn per test unit, 10.2.1.2 Test piece for the tensile test by ‘The test piece shall be prepared in accordance with EN 1002-1. At:the:manufacturers discretion the test piece is nts elther a full tube section or a strip section taken in a direction longitudinal to the axis of the tube: see 10.2.1.3 Test piece for the flattening or drift expanding test. 192641 the “s ‘The test plece shall consist of a full tube section, in accordance with EN 10233‘or‘EN-10234 respectively. © 10.2.2 Test piece for roughness measurement fee rangtes The test piece should be taken from the same location as for the mechanicaltests.1'-% 3 = 11 Test methods : us 11.1 Tensile test ‘The test shall be carried out at room temperature in accordance with EN 10002-1 and the following determined : — the tensile strength (R, — the upper yield strength (Ray). IF a yield phenomenon is not present the 0,2 % proof strength (R92) or the 0,5 % proof strength (total extension) (Rq5) shall be determined. In case of dispute the 0,2% proof strength (Ryq.2) shall apply. — the percentage elongation after fracture shall be reported with a reference to a gauge length Ly of 5,85,/Sp . if a non-proportional test piece is used, the percentage elongation value shall be converted to the value for a gauge length L, = 5,65 V Sq using the conversion tables given in EN ISO 2566-1. 2)_In the caso of a continuous furnace or in process annealing a batch is the lot heat treated without intermission with the ‘same process parameters.Cépia impressa pelo sistema CENWEB em 01/12/2009 11.2 Flattening test Page 19. EN 70305-1 : 2002 The test shall be carried out in accordance with EN 10233 provided the wall thickness Is less than 15 % of the outside diameter. The tube section shall be flattened in a press until the distance H between the platens reaches the value given by the following formula : where ewok After testing, the test piece shall be free from cracks or breaks. However, alight is the distance between the platens, in mm, to be measured under load; Is the specified outside diameter, in mm; {s the specified wall thickness, in mt Is a constant, the value of which is given in Table 9. » Table 7 — Values of constant C (delivery conditions +A and +N) ‘Stoel grade ¥ + [= "Steelname ‘Steel number 4 : TEE “0212 ee £205 7.90808 ona. es E955 1.0580 0,07 aah ot be regarded as justification for rejection. 11.3 Drift expanding test The test shail be carried out in accordance with EN 10294 with a 60° conical'mandrel provided the outside diameter 's < 160 mm and the wall thickness is < 10 mm. The tube section shall beexpanded unl the percentage increase + in outside diameter shown in Table 10 is reached. Table 8 — Requirements for the drift expanding test (delivery conditions +A and +N) Steel grade increase of the diameter Din % for Steel name | Steel umber Ts4mm T>4mm 25 1.0212 20 15 E205 4.0908 18 12 E355 4.0580 15 10 After testing, the test piace shall be free from cracks or breaks. However, slight incipient cracks at the edges shall not be regarded as justification for rejection, 11.4 Dimensional inspection ‘Specified dimensions, including straightness, shall be verifiad. Where diameter measurements are carried out, they shall be at a distance of > 100 mm off the tube ends.pia impressa pelo sistema CENWEB em 01/12/2600 700: 11.5 Roughness measurement Roughness shall be measured in the axial direction in accordance with EN ISO 4287. 11.6 Visual examination ‘The tubes shall be visually examined for compliance with the requirements of 8.4.1, 117 Nondestructive testing 11.7.1 Testing for longitudinal imperfections Non-destructive testing for the detection of longitudinal imperfections shall be carried out, at the discretion of the manufacturer, it accoratarcs witht ome or mars of the following methods : — eddy current testing: EN 10246-3, acceptance level E3; i — magnetic transducer/flux leakage testing: EN 10246-5, acceptance level F3; — ultrasonic testing: EN 10246-7, acceptance level U3. wg 11.7.2 Leak tightness Non-destructive testing for the verification | of leak-tightness shall be carried out In accordance. with: EN 10246-1. 11.8 Retests, sorting and reprocessing”! ree For retests, sorting and reprocessing EN 1002 appties, sab 42, Marking, The following marking shall, unless option 22 is specified, be shown on a label attached to the bundle: — the manufacturer's name or trade mark; aa — the specified dimensions; "1" : — the number of this European Standard, é — the steel name or number, — the castnumber, when option 21 appiies; — the detvery condition; — fh the cane of openiic inepection, an Gentifeation number (@. g. order or item number) which permits the correlation of the product or delivery unit to the related document, Option 22: Alternative marking is specitied. 13 Protection and packaging ‘The tubes shall be delivered with a temporary corrosion protection, The type of protection shall be at the discretion of the manufacturer, unless option 23 or 24 is specified. Option 23: The tubes shall be delivered without corrosion protection.pia impressa pelo sistema CENWEB em 01/12/2008, Page 21 ENTOSORT Option 24: The tubes shall be delivered with a specified corrosion protection to be agreed at the time of enquiry and order. NOTE Unprotected tubes are prone lo corrosion at any stage of siorage or transportation. Where aperopriate, the tubes shall be delivered in bundles securely banded. Option 25: The method of packaging shall be as specified by the purchaser. Care shall be taken in handling and transportation to avoid surface and straightness damage. Annex A (normative) fog Requirements for additional steel gradeS'3 -°. is...: °% 03'0 MW TAKIN g 5 : = = : eHi0e1 200 | oe. | soLaset [SrOmOHO| eronzeo | eizor] olsle ' 7 - Pit c.5 | 8H'0Og0'O | oE0'O | O9'L COE oz'0 1 b1'O | ZiZO'L olsel ig * = - -_ | a e1'001Z0'°0 | o80'0 | orraozo srooaro | oor | o1sst ig * : - : =, | evorisoo | onto | oviorszo zvos [ior] orsor s 05 vo a t 2 . : : aso | 02'bo105'9, osogigg'a | ov'os | sy'ocree’o | szzxt | vomozy ! g - - esto | osteios | sed0s | seo | oxoaceo | oros | exec | aia | vomose i 5 ‘g Novos - ao | - sevos | sooo | ots | ores | ceoazeo| airs | conse iE 00 7 ros oros e005 | seve | avoaoso | oros | esoczro | ri | aero a 680 : : ores | was | sévos | seo'o | ovoaoso | ores | evoazeo| ieitt | 3560 ig - - - = * seoos | seo'o | ostaoz: | ovos | oeoccz'o | toi | sunsz i wso0s aN zor | ey : E 7 ‘wO90'0 AOL0'O 1.80'0 cE 7 seo'o > og0'o | 02’) ooe'L zocst'o | GSO, Ola i $ 8 : 7 E * 7 séoos | sao’ | or: cova wos | sovor ssza is " = eeu Jequinu | INFORHD, S10 A ow wD s d un 1s a aig | eweu sag g8 | eels AAG : 2pei6 j901S aa (e1sfjeue 3828) Uopisctlulos leowoyn — by alge.pia impressa pelo sistema CENWEB em 01/12/2000 Page 23 EN 10805-1 : 2002 Table A.2— Permissible deviations of the product analysis from the specified limits on cast analysis given in Table A1 Element Limiting value for cast | Permissible deviation of analysis in accordance with | the product analysis in % Table 2in% by mass by mags c £056 £0002 si $050 £005 wn $1,00 [ £005 > 1,00 £0.10 $0,085 $0,005 $0,085 *+0,008 0,07 100,13 2001 cr 5120 £005 Mo 0,90 £0,038 Ni £040 +005 No $007 +0010 : Vv 50,15 i 4002+ i GrsMorNI 5063. +005: “Lerge 998 eoquisewouleen ep 10} dimony oye uonEBUNE=y (F11 ede Ie) LENS pM odin HY sqBuons yeuor: My d : -paeite reused jo sonia nie. o we}sgo (0 Soren 15a Bupuedte yep ov pe BuLenay e190) Se}URTEE BLL er cay | oezo1ose = Be a we [oo | - - * cal | sot | o1sze ee 32 | ose ovoes : 7 a és [009 8 oso [ ator | o1ser we ae : vi sly sy : 2 oss | olor | olsst s@ ore | cos e106 = = a oe | ow | - é ois | tot | Orson = * = 7 ° Ts 019) + oes | see | vonwoer = : 7 a Te [es [eet reat] vemos - 5 5 = - 3 08 % oes | diver [ zonse a ove ose | oz ois : : : s | os ’ oz | seit | asvo te owe owe | ze ovr ; : : 2 | ov 8 068 1_[_ 3880 : [ > 7 : * * é 088 ¥ 00%. SUNSZ @ ow | oozcrss | ze oz [a oes [ 069 | 6 | 020 * ost 01a a ss | osoidrm | 12 ose | _@t t se | oe | @ | 0 ¢ 085 828 “ua fc vue | Pagar um [oe aga [em fan | nas % | Paw ean % | raw |g [eam | an fg | ean | | ea | “loos jouw soars] 5 ¥ my “yr v, Sy ¥ my | ww | ov | ¥ “y 5 Ne ve ast oF oF quOonIpuos Arantiap otf 104 sonteA, opetb joois » eamezeduray woos ye Sopsadoad (BoUBYooW — e'y OIL {Page 24pia impressa pelo sistema CENWEB em 01/12/2008 Page 25, Annex B (informative) EN TOS05-1 : 2002 List of corresponding former symbols for delivery conditions and national steel designations Table B.1 — List of corresponding former frequently used symbols of the delivery condition ‘Symbol in accordance with this Part of EN 10305 (from CR 10260) Former symbolCépia'impressa pelo sistema CENWEB em 01/12/2008 Page 26 EN TOSOS=T | 2002 iO} EN 473, Non principles, ‘Table B.2 — List of corresponding former steel designations Steel name in Former ‘accordance with this part of steel name national standard & EN 10305 E25 CFSICFS3A | BS 6929-4:1982 (1890) S130 Al DIN 2391:1994 E235 oFs4 BS 6925-4:1982 (1990) 8t 35 DIN 299%:1094 juss NE A 4e-310:1904 FE 360 UN! 6403:1986 E255 145 DIN 2991:1094 E355 CFSs BS 6329-4:1982 (1990) St52 DIN 2301:1904 TU 526 NF A49-310:1094 FES10 UNI 6408:1986 E410 ‘TU 20MVve NF A 49-310:1994 28MIN “OFS. BS 6929-4:1982 (1990) Cae FSS: BS 6923-4:1982 (1990) cas UNI 6403: 1986 C45E cFs8 BS 6323-4:1982 (1990) | cas UNI 6408:1986, ia ‘26Ma2 ‘crs ‘BS 6929-4:1982 (1990) _ kha 250iMo4 CFS10 BS 6929-4:1982 (1990) =a 250rMo4 UNI 6408:1986 42C1Mo4 CFSIt BS 6923-4:1982 (1990 420rtto4 UNI 6403:1086 at 10810 ‘$100 NF A49-310:1904 a 15810 18810 DIN 1681:1988, 18810 18MF6 NE A 49-810:1094 87810 37 MES NF A49-310:1994 {@ Coresponding former national sigel grades are slighlly diferent the diferent rom the grades specifi i this Part of EN 10908. Bibliography destructive testing - Qualification and certification of NDT personnel — General