Mallard Control

Level Instrumentation

Continuously Improving
Flow Control

Mallard Model 3100E & 3100P/P1 Liquid Level Switches

Specications
Model 3100E
Process connection: 2" MNPT
Maximum operating pressure
Stainless steel oat
1500 psig
Polystyrene oat
2000 psig
Minimum operating specic gravity
Polystyrene oat: 0.50
316 stainless steel oat: 0.68

The model 3100E is an electric,

oat-operated switch which can be
used as a high or low level alarm or
for liquid level control.
Model 3100E
Electric Level
Switch

The 3100E is rated for high pressure

applications, and the polystyrene oat
will effectively and consistently operate
the switch at specic gravities as low
as 0.50. The switch can be mounted
directly onto the vessel nozzle or into
an external oat chamber.

Approvals: UL class 1, groups C & D

Leadwires: 18 AWG x 36" long
Model 3100P/P1
Process connection: 2" MNPT
Maximum operating pressure
Stainless steel oat
1500 psig
Polystyrene oat
2000 psig
Supply pressure connection
1/8" FNPT
Exhaust connection: 1/4" FNPT
Supply pressure: 30 to 60 psig
Minimum operating specic gravity
Polystyrene oat: 0.50
316 stainless steel oat: 0.68

The model 3100P and 3100P1 are

pneumatic, oat-operated switches
for liquid level control. The 3100P is
a 2-way normally-open or normallyclosed switch and the 3100P1 is a
3-way block-and-bleed switch. The
3100P and 3100P1 are rated for
high pressure applications, and the
polystyrene oat will effectively and

consistently operate the switch at

specic gravities as low as 0.50. Both
models can be mounted directly onto
the vessel nozzle or into an external
oat chamber.

Model 3100P/P1
Pneumatic Level Switch

Contents
Model 3100E & 3100P/ P1 Liquid Level Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
Model 3200 / 3201 Liquid Level Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 10
Model 3208-V, 3208-H & 3208-D Chambers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
Model 3900 Liquid Level Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 -18
Model 3150 Pneumatic Liquid Level Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Model 3500 / 3510 Gauge Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Model 3520 Liquid Level Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 - 23

Mallard Control

Mallard Model 3100E & 3100P/P1 Liquid Level Switches

Dimensional Data (in.)
Model 3100E

Float travel between

operate and reset point = 3
Minimum movement of
float required = 1/4")

2"-111 / 2 " NPT

2 3/16"

External Float Chamber - P/N 31124 -2 (Standard)

P/N 31124N -2 (NACE)
5 3 / 8"

6 1/ 8"
31/ 2"

2 7/ 16"
1/ 2" NPT

31/ 2"

8 5/8"

31/ 2"

10 1/ 2"
2" NPT

Model 3100P/ P1

1" NPT
(2 Places)

Section A-A

81/16"
31/2"

31/ 2" w/o Ext.

Float travel between

operate and reset point = 80
Minimum movement of
float required = 5"

2 7/16"

19/16"

2 3/16"

2"-111/ 2 NPT

Part Number Codes, Model 3100E

Part
Number
91200
91201
91210
91219
91224
91225
91227
91232

Model
Number
3100E
3100E2
3100E2
3100E
3100E2-SS
3100E-SS
3100E-SS
3100E2-SS

Body
CS
CS
CS
CS
SS
SS
SS
SS

Body
Float
Seals

DPDT Switch Rating

5A @ 125-250-480 VAC
1/ 2 A @ 125 VDC
1/ 4 A @ 250 VDC
2A @ 6-30 VDC Resistive
1A @ 6-30 VDC Inductive

10A @ 125-250 VAC

1/ 2 A @ 125 VDC
1/ 4 A @ 250 VDC
10A @ 6-24 VDC
Inductive/Resistive

Part Number Codes, Model 3100P/ P1

Float
(Viton Seals)
Polystyrene
Polystyrene
SS
SS
SS
SS
Polystyrene
Polystyrene

Switch
SPDT
DPDT
DPDT
SPDT
DPDT
SPDT
SPDT
DPDT

Materials of Construction
Description

SPDT Switch Rating

Material
Low Temp CS (Plated)
316 Stainless Steel (Optional)
Polystyrene
316 Stainless Steel (Optional)
Viton

Part
Number
91000
91001
91002
91004
91006
91008
91025
91026
91027
91206
91207

Model
Number
3100P
3100P1
3100P
3100P1
3100P1
3100P-SS
3100P1-SS
3100P1-SS
3100P1-SS
3100P1
3100P

Body
CS
CS
CS
CS
CS
SS
SS
SS
SS
CS
CS

Float
(Viton Seals)
Polystyrene
SS, 1" Ext.
SS
SS
Polystyrene
Polystyrene
Polystyrene
SS
SS
Poly., 1" Ext.
Poly.,1" Ext.

Pilot
No
Yes
No
Yes
Yes
No
Yes
Yes
No
Yes
No

Temperature Limits
Model 3100E & 3100P/ P1
Polystyrene Float
Stainless Steel Float
-20 to 300F (-29 to 200C)
-20 to 400F (-29 to 204C)

Mallard Control

Mallard Model 3200/3201 Liquid Level Controllers

Features
Pneumatic throttling, snap,
or ECO Pilot : Pneumatic
model 3200 / 3201 can be
tted with any of the three
pneumatic pilots. A snap pilot
for on/off service, a throttle pilot
for modulating service, or
ECO pilot for environmentally
friendly, non-bleed applications.
The controller can be quickly
and easily converted from
one pilot style to another.

The model 3200/3201 liquid

level controller is ideal for oileld
scrubber and separator applications.
Its rugged and versatile design make
it the preferred choice of production
operators for reliable service in
a wide variety of applications.

Model 3200 is available in

pneumatic snap and throttling pilots,
or electric SPDT and DPDT limit
switches; direct or reverse action;
with a variety of displacer sizes,
materials, and vessel connections.

Electric pilots: The model 3200

is also available with explosion
proof SPDT or DPDT
electric switches.
Weather-proof case: Utilizes a
gasket between its cover and
case to seal out the effects of
outside weathering.
Liquid-liquid interface control:
The model 3200 / 3201 is
well suited for liquid-liquid
interface detection.
Field reversible action:
The model 3200 /3201 design
makes reversing the controller
action simple. Requires no
additional parts or special tools.
Displacers: Mallard offers a
variety of displacer materials and
designs for the model 3200/3201
to satisfy your design and
application requirements.
Standard material offerings
are PVC, acrylic and
316 stainless steel.
Available with wetted materials
that meet NACE MR0175
specications for sour service.

Mallard Control

Specications
Available end connection sizes
Threaded & butt weld: 1.5" & 2"
Flanged: 2", 3", 4", 6" & 8"
Pilot
Pneumatic (standard)
Snap (on/off),
0-20 / 0-30 psig output
Throttle (modulating),
3-15/6-30 psig output
Electric (optional)
SPDT (explosion proof)
DPDT (explosion proof)

Supply pressure requirement

3-15 or 0-20 psig output
20-30 psig min.
6-30 or 0-30 psig output
35-40 psig min.
Electric switch rating
SPDT: 15 amps @ 125, 250 or 480 VAC
DPDT: 10 amps @ 125, 250 or 480 VAC
Supply & output connections
Pneumatic pilots: 1/4" FNPT
Electric switches: 1/2" FNPT
Pressure ratings
2" threaded: 6000 psig
Flanged: 6170 psig (2500#)

Materials of Construction
Description
Body
Case & Cover
Pilots

Material
Low Temp Carbon Steel
Die Cast Aluminum
Aluminum w/SS Internals

Pilot Gaskets /
Diaphragm

Buna
Viton (Optional)

Gauges

Brass or Brass LF
316SS or
316SS LF (Optional)

Shaft

303 Stainless Steel

316 SS (Optional)

Bearing Blocks

303 Stainless Steel

316 SS (Optional)

Description
Bearings
Seals
Displacer
Displacer Arm
Vertical Hanger
(Swivel)
Vertical Displacer
Ext. Chain

Material
440C Stainless Steel
Buna-N
Viton (Optional)
PVC
Acrylic or 316 SS (Optional)
304 Stainless Steel
316 Stainless Steel
302 Stainless Steel

Mallard Model 3200/3201 Part Number Codes

Controller Case
00 Sealed Case

01 Standard Case

Arm Length
15" (Std.)
B 7"
C 7.19"
D 7.25"
E 7.75"

F 8"
G 8.5
H 9"
I 9.25"
J 9.5"

K 10"
L 11"
M 12"
N 12.5"
O 14"

P 16"*
Q 16.44"
R 16.75"
S 17"**
T 18"

U 20"
V 21"
W 22"
Y 24" (40MU Std.)
Z 25"

*NPT Controller & Chamber Connection. ** Flanged Controller & Chamber Connection.

End Connection
15 1.5"
20 2"

30 3"
40 4"

50 5" (Hammer
Union Only)

60 6"
80 8"

End Connection Type

MS Screwed MNPT
MU Hammer Union (4"-5" only)

B8 BW, Sched. 80
B1 BW, Sched. 160

RF RF Flange
RJ RTJ Flange

End Connection Rating

0 MNPT
1 ANSI 150
3 ANSI 300

6 ANSI 600
9 ANSI 900
5 ANSI 1500

2 ANSI 2500
7 Hammer Union w/Sight Glass
8 Hammer Union w/No Sight Glass

Materials of Construction: Body / Shaft & Bearing Block

A350 LF2 / 303SS
A A350 LF2 / 316SS

N A350 LF2 / 316SS, NACE

S 316SS / 316SS, NACE

Pilot
S Snap (Pneumatic On/Off)
T Throttling (Pneumatic Modulating)
E SPDT, Single Pole Double Throw
(Electric On/Off, Exp. Proof Housing)

D DPDT, Double Pole Double Throw

(Elec. On/Off, Exp. Proof Housing)
Z ECO Pilot (Non-Bleed Snap)

Mounting /Controller Action

LD Left Hand / Direct
LR Left Hand / Reverse

RD Right Hand / Direct

RR Right Hand / Reverse

Seal Material
B Buna

V Viton

A Aflas

C Low Temp Viton

L Low Temp Nitrile

Displacer: Dimensions (in.) / Material

1.88 x 12 / PVC
B 1.5 x 10 / PVC
C 1.5 x 12 / Acrylic
D 1.5 x 12 / PVC
E 1.5 x 24 / Acrylic
F 1.5 x 6 / PVC
H 1.88 x 10 / Acrylic
I 1.88 x 10 / PVC
J 1.88 x 12 / Acrylic
K 1.88 x 14 / Acrylic

L 1.88 x 14 / PVC
M 1.88 x 18 / PVC
P 1.88 x 6 / PVC
R 2.00 x 12 / Acrylic
S 2.00 x 12 / PVC
T 2.00 x 14 / Acrylic
U 2.00 x 14 / PVC
V 2.75 x 12 / PVC
W 2.75 x 5 / Acrylic
Y 2.75 x 5 / PVC

Z 3.00 x 10 / PVC
0 1.66 x 12 / 316SS
1 1.66 x 10 / 316SS
2 1.66 x 6 / 316SS
4 1.66 x 10 / 316SS, NACE
5 1.66 x 12 / 316SS, NACE
6 1.66 x 14 / 316SS
7 1.66 x 18 / 316SS
8 1.66 x 24 / 316SS
9 1.66 x 30 / 316SS

Gauge Type: Pressure Range / Internal Material

S 0-30 psi / Brass (Standard)
T 0-60 psi / Brass (Standard)
3 0-30 psi / 316SS
6 0-60 psi / 316SS
A 0-30 psi / Brass, Liquid-Filled

B 0-60 psi / Brass, Liquid-Filled

C 0-30 psi / 316SS, Liquid-Filled
D 0-60 psi / 316SS, Liquid-Filled
E Electric (E & D Pilot Options Only)

Enclosure
A Std. Case (3201)
S Std. Case (3200)

M Marine Service (3200)

P Piped Exhaust (3200)

N Marine Service w/Piped

Exhaust (3200)

3201- 20 MS 0 - S RD B - S A
Example

Mallard Control

Mallard Model 3200/3201 Liquid Level Controllers

Operating Temperature Limits
Body
Material
Low Temp
Viton and/or
Buna with
Min. Temp.
Rating of
-50F (-46C)

Seals

Buna

Viton

Displacer
Material
PVC
Acrylic
316SS
PVC
Acrylic
316SS

Displacer Pressure Ratings

Temperature Limits
F
C
-40 to 140
-40 to 60
-40 to 180
-40 to 82
-40 to 225
-40 to 107
-20 to 140
-29 to 60
-20 to 200
-29 to 93
-20 to 400
-29 to 204

Displacer Material
PVC
Acrylic
316 Stainless Steel

Maximum Pressure (psig)

6170
6170
2000 at 180F (82C)
1595 at 400F (204C)*

*For applications requiring higher pressure ratings for SS displacers,

consult factory or your local Mallard representative.

Minimum Allowable Fluid Specic Gravity

Pilot
Snap
Throttle

Top Level Control

Horizontal Displacer Vertical Displacer
Standard1
Standard 2
0.28
0.21
0.56
0.42

Liquid-Liquid Interface Level Control

Horizontal Displacer
Vertical Displacer
Standard1
Special3
Standard2
Special3
0.28
0.030
0.21
0.050
0.56
0.060
0.42
0.100

1. Based on 1.88" dia. x 12" displacer with 12" displacer arm.

2. Based on 1.88" dia. x 12" displacer with 15" displacer arm.
3. Special displacer and displacer arm congurations required. Consult factory or your local Mallard representative.

Theory of Operation

Shaft

The operation of the model 3200

liquid Level controller is based
upon the force balance principle.
The weight of a displacer-type
level sensing element produces a
force which is applied to one side
of the torque bar through a series
of shafts and levers. This force is
balanced by the opposing force of
a compressed spring on the other
side of the torque bar. As the level
rises, the increased immersion of
the displacer in the liquid causes
the relative weight of the displacer
to decrease, due to the buoyancy
force being produced. This, in
turn, results in a decrease in force
applied to the torque bar. The
torque bar then rotates until the
forces are again balanced. Torque
bar rotation is detected by the
pilot through a fulcrum mounted
on a lever (apper bar) to affect
the desired controller output. The
output signal can be a pneumatic
on/off signal by using the snap
pilot, a pneumatic modulating
signal by using the throttle pilot,
or it can be an electrical SPDT or
DPDT output signal by using an
electric limit switch.

Mallard Control

Torque
Bar Arm
Displacer Arm
Spring

Information Required for Proper Selection

of the 3200 Liquid Level Controller
Fluid media
Displacer

Fluid temperature maximum & minimum

Operating & design pressure
Body connection size & type
Displacer orientation: Horizontal & vertical
Displacer arm length: Arm length is gured from
the centerline of the controller case to where
the displacer attaches to the arm. Standard
arm lengths are 12.5" for horizontal displacers
and 15" for vertical displacers. Other arm
lengths are available upon request.
Determine mounting orientation

Mallard Model 3200/3201 Action & Mounting

Flapper
Bar

Flapper
Bar

Pivot

Pivot

Fulcrum

Fulcrum

Left-Hand Mount Reverse Acting

Right-Hand Mount Reverse Acting

Flapper
Bar

Flapper
Bar

Pivot

Pivot

Fulcrum

Fulcrum

Left-Hand Mount Direct Acting

Proportional Band
Proportional band is the ratio of used
displacer length versus the total length of
the displacer to achieve a desired output
signal. Example: If six inches of liquid
level change will develop the required
output signal (such as 3-15 psi) and a
12" long vertical displacer is used, then
the level controller is said to have a 50%
proportional band. Sliding the fulcrum
on the apper bar away from the pivot
pin toward the snap ring decreases
proportional band (increases sensitivity),
while sliding the fulcrum on the apper
bar away from the snap ring toward the
pivot pin increases proportional band
(decreases sensitivity). A desired output
signal (such as 3-15 psi or 6-30 psi)
may be accomplished over any portion of
the displacer by adjusting the fulcrum as
described above.

Right-Hand Mount Direct Acting

Controller Action
Controller action is determined by the
installation of the apper bar, as shown
above. Control is considered direct
acting when the controller output
changes in the controller output signal
will increase when the liquid level the
controller is sensing increases, and vice
versa. Control is considered reverse
acting when the controller output
changes in the opposite direction as the
liquid level. For a direct acting controller,
the apper bar pivot point is on the same
side as the spring. For a reverse acting
controller, the apper bar pivot point is on
the opposite side as the spring.

Mounting
The model 3200 liquid level
controller can be set up as
right-hand or left-hand mount. The
orientation of the level controller
mounted to the vessel, while
facing the front of the controller,
determines the mounting style. If
the controller is to be mounted on
the right side of the vessel, then
it is considered right-hand. If
the controller is to be mounted
on the left side of the vessel, then
it is considered left-hand. The
mounting orientation can be easily
reversed in the eld.

Mallard Control

Mallard Model 3200/3201 Pilot Operation

Snap Pilot

Throttle Pilot

Supply

Supply

Output

Output

Y
Y

Exhaust

Snap Pilot Operation

Throttle Pilot Operation

The snap pilot is made up of two

valves. One to admit system supply
pressure and one to exhaust
system pressure. Ball X controls
the ow of supply gas into the pilot
and is held closed on the pilot seat
by force exerted by the supply
pressure acting upon the seating
area of the ball.
When force transmitted from the
apper bar to the thrust pin Y
becomes sufcient to overcome
the force holding ball X seated,
ball X snaps off the pilot seat
allowing supply gas to ow past
ball X and through the output
port of the pilot. The spherical
seating end of the thrust pin Y
seats and closes the exhaust port
simultaneously when ball X
snaps open. The seating area of
the thrust pin is smaller than the
seating area of ball X; therefore,
the thrust pin must remain seated
against the supply pressure until
force on the thrust pin from the
apper bar diminishes.

Mallard Control

Exhaust

A simultaneous action occurs as force from

the apper bar on the thrust pin Y is
removed. When this happens, the supply
pressure will unseat the thrust pin and
open the exhaust port in the pilot and ball
X will reseat and close off the supply
port. The difference in seating areas gives
this pilot its snap action.
The Mallard ECO Pilot is an easy and
affordable solution to convert your existing
level controllers to a more efcient
non-bleed design. By reducing fugitive
emissions into the atmosphere, oil & gas
operators regain lost prots while lowering
their carbon footprint.
These simple modicataions may soon
provide another benet. According to the
Clean Air act and EPA STAR program,
such modications may soon qualify users
to earn valuable carbon credits as well.

The throttle pilot, like the snap pilot, is

also made up of two internal valves. In
addition, the throttle pilot utilizes a resilient
diaphragm Z in conjunction with the
valves to create a force balance pilot.
The pilot output supply pressure acts upon
the diaphragm Z so that the diaphragm
pushes back with the same force being
applied to the thrust pin by the apper bar,
thus the term force balance.
The throttle pilot functions in a similar
manner as the snap pilot except that the
output pressure is proportional to the
amount of force applied to the lower seat
by the apper bar. An increase in force on
the thrust pin produces a proportionate
increase in pilot output pressure.
As forces change on the thrust pin,
the pilot seeks a new balance point by
exhausting the supply output at valve Y
or unseating valve X to increase output
pressure. Supply gas does not ow while
the pilot is in balance.

Mallard Model 3200/3201 Dimensional Data

24.50" (1)

4.00"

16.15" (1)
F

1.00"

See Table Below

4.87"

4.13"

2.98"

2.69"

.250-18
NPT

.250-18
NPT

7.06"

7.06"

8.01"

8.01"

Model 3200 Back View

Model 3201 Back View

8.74"

3.85"

4.36"

3.44"

3.95"
7.85"

3.06"

.88"

1.90"

1.00"
4.56"

2.98"
7.13"

6.00"

7.98"

7.98"

(1) 16.15" dimension based on standard vertical service

configuration of arm with a 12" long displacer.
24.50" dimension based on standard horizontal service
configuration of 12.50" arm with a 12" long displacer.
Other arm lengths and displacer sizes
are available on request.

0.69"

5.19"

4.31"

0.69"

7.47"

6.59"

Model 3200

Model 3201

Dimension F Data (in., mm)

Size (in., mm) / Dimension F
Vessel Connection
Butt Weld / Schedule 80
Butt Weld / Schedule 160
Screwed Male NPT
Grooved End
150# RF
300# RF
600# RF
600# RTJ
900# RF
900# RTJ
1500# RF
1500# RTJ
2500# RF
2500# RTJ

2.00
in.
6.00
6.00
6.00
6.00
6.50
6.81
7.19
7.25
8.00
8.06
8.00
8.06
8.50
8.56

3.00
mm
152.4
152.4
152.4
152.4
165.1
173.0
182.6
184.2
203.2
204.7
203.2
204.7
215.9
217.4

in.

6.88
6.56
6.75
7.12
7.31
9.63
9.69
10.25
10.31
11.06
11.13

4.00
mm

174.8
166.6
171.5
180.9
185.7
244.6
246.1
260.4
261.9
280.9
282.7

in.

6.94
6.56
6.88
7.50
7.56
10.13
10.19
10.63
10.69
11.75
11.81

6.00
mm

176.3
166.6
174.8
190.5
192.0
257.3
258.8
270.0
271.5
298.5
300.0

in.

6.04
6.50
6.94
11.0
11.0

mm

153.4
165.1
176.3
279.4
279.4

*
*
*
*
*
*

*
*
*
*
*
*

8.00
in. / mm

*
*
*
*
*
*
*
*
*
*
*

Mallard Control

Mallard Model 40MU Hammer Union Connection

Features

Hammer nut closure designed to be

used in conjunction with the model
3200 / 3201 liquid level controller.

Hammer nut closure for quick

& easy installation & removal
Built-in sight glasses for
local liquid level indication

The Mallard union also incorporates

compact sight glasses for liquid level
indication at the entry point of the
level control into the vessel.

Options
8" long mating pipe nipple
NACE MR0175 compliance

Specications
Process connection size & type
4" Mallard hammer nut union
Pressure rating: 1500 psig
Max. pressure rating at 100F (38C).
Rating dependent on displacer selection

Materials of Construction
Description
Body
Hammer Nut
8" Union Nipple
Sightglasses
Reector

Material
Low Temp Carbon Steel
Carbon Steel
Carbon Steel
Acrylic
316 Stainless Steel

Description
Seals
Offset Connector
Displacer Arms

Material
Buna
Viton (Optional)
316 Stainless Steel
304 Stainless Steel

Dimensional Data (in.)

11.12"
4.13"

7.00"

8.00"

3.12"

3.50" Radius

4.89"

.81"
8.74"
4.50"
3.85"
1.69"
0.69"
Optional Pipe Nipple

C
D

See page 5 for part number codes and ordering information.

Mallard Control

10

Mallard Model 3208-V Vertical Style Chamber

Designed to be used with the
3200 /3201 liquid level controller
in applications where internal
obstructions prevent direct
installation of the level control,
or to isolate the level control from
uid turbulence within the vessel.

Features
Rotatable head design
NACE MR0175
compliance option
Available with threaded
or anged controller &
vessel connections

Specications
Level controller connection
2" threaded or anged

Materials of Construction
Description
Chamber &
Dome

Vessel connection: 1", 1 1/ 2" & 2"

Material
Carbon Steel or 316SS

Studs

ASTM A193-B7
ASTM A193-B8M (Opt.)

Nuts

ASTM A194-2H
ASTM A193-8M (Opt.)

Gasket

316 / Grf. CS Gr.

Inconel /
Grf 316SS Gr. (Opt.)

Dimensional Data (in., mm)

Dim.

Style

S1, F1,
X1

F2, X2

C
D

S3, F3,
X3
S4, F4,
X4

S2

Dim.

Style

S1, S2,
F1, F2,
X1, X2

S3, S4

F3,
F4,
X3,
X4

Chamber
Size
3"
4"
4"
3"
4"

3"

Displacer Length
in.
mm
14
355.6
32
812.8
14
355.6
32
812.8
14
355.6
32
812.8
14
355.6
32
812.8
14
355.6
32
812.8

in.

mm

14
32
19
37
15
33
20
38
18
36

355.6
812.8
482.6
939.8
381.0
838.2
508.0
965.2
457.2
914.4

Vessel Connection
Size
Rating
ANSI 150,
All
300 & 600
All
ANSI 150 & 300
All
As Required
All
All
All
All
150# RF
1"
300# RF
600# RF
150# RF
300# RF
11/2"
600# RF

in.

mm

14.25

362.0

14.25
18.00
4.91
5.72
7.10
7.35
7.60
7.35
7.60
7.91

362.0
457.2
124.7
145.3
180.3
186.7
193.0
186.7
193.0
200.9

Dim.

Style

Chamber
Size
3"

F3,
F4,
X3,
X4

4"

Vessel Connection
Size
Rating
150# RF
2"
300# RF
600# RF
150# RF
1"
300# RF
600# RF
150# RF
11/2"
300# RF
600# RF
150# RF
2"
300# RF
600# RF

in.

mm

7.41
7.66
8.04
7.91
8.16
8.41
8.16
8.41
8.72
8.22
8.47
8.85

188.2
194.6
204.2
200.9
207.3
213.6
207.3
213.6
221.5
208.8
215.1
224.8

Mallard Control

11

Mallard Model 3208-V Dimensional Data

4.13"

17.56"

Style S1

Style S2

6.41"
Max.

Style S3

6.41"
Max.

Style S4

8.74"
1.00" NPT
Vent (Plug
Included)

3.85"
Threaded Controller
Connection /
Threaded Vessel
Connections

F
C

1/ 2 "

Displacer

1.00" NPT
Drain (Plug
Included)

1/ 2 "

Displacer

1/ 2 "

E
4.00"

5.25"
3.81" Max.
4.13"

1.00" NPT
Vent (Plug
Included)

Displacer

1.00" NPT
Drain (Plug
Included)

1/ 2 "

Displacer

4.00"

5.25"
3.81" Max.

3.81" Max.

17.56"

Style F1

Style F2

6.41"

Style F3

6.41"

Style F4

Max.

Max.

8.74"
1.00" NPT
Vent (Plug
Included)

3.85"
Flanged Controller
Connection /
Flanged Vessel
Connections

1.00" NPT
Vent (Plug
Included)

F
C

1/ 2 "

Displacer

1.00" NPT
Drain (Plug
Included)

1/ 2 "

Displacer

1/ 2 "

Displacer

1.00" NPT
Drain (Plug
Included)

1/ 2 "

Displacer

4.13"

5.25"

5.00"

5.25"

7.00" Max.

7.00" Max.

7.00" Max.

17.56"

Style X1

Style X2

Style X3

6.41"

Style X4

1.00" NPT
Vent (Plug
Included)

1.00" NPT
Vent (Plug
Included)

3.85"

C
1/ 2 "

Displacer

1.00" NPT
Drain (Plug
Included)

1/ 2 "

Displacer

1/ 2 "

Displacer

1.00" NPT
Drain (Plug
Included)

D
1/ 2 "

Displacer

B
5.25"

5.00"

5.25"

7.00" Max.

7.00" Max.

7.00" Max.

Mallard Control

12

Max.

8.74"

Threaded Controller
Connection /
Flanged Vessel
Connections (Hybrid)

5.00"

5.00"

Mallard Model 3208-V Vertical Style Chambers

Part Number Codes
Chamber Size
V3 Vertical 3"
V4 Vertical 4"

Chamber Style
F1 Flanged, Side / Side
F2 Flanged, Side / Bottom
F3 Flanged, Top / Side
F4 Flanged, Top / Bottom
S1 Threaded, Side / Side
S2 Threaded, Side / Bottom
S3 Threaded, Top / Side
S4 Threaded, Top / Bottom

X1 Hybrid, Side / Side

X2 Hybrid, Side / Bottom
X3 Hybrid, Top / Side
X4 Hybrid, Top / Bottom
(See Page 12 for Reference)

Chamber Material
Carbon Steel
N CS, NACE MR0175

S Stainless Steel
T SS, NACE MR0175

Vessel Connection Size

15 11/2"

10 1"

20 2"

Vessel Connection Style

B8 BW, Schedule 80
B1 BW, Schedule 160
FS FNPT, Screwed Female

RF Raised Face Flange

RJ Ring Type Joint

Chamber Rating
ANSI Class / Flanged Connections / Screwed Connections
1 ANSI 150 / V3 or V4 /
9 ANSI 900 / V4 Only /
3 ANSI 300 / V3 or V4 /
5 ANSI 1500 / V4 Only /
6 ANSI 600 / V3 or V4 / V3 or V4

Stud & Gasket Material

Stud & Nut / Raised Face Gasket / Ring Joint Gasket
ASTM A194-2H / 316SS or Grafoil CS Gr. / CS Solid
N ASTM A194-2H, NACE / Inc. or
Grafoil CS Gr., NACE / CS Solid, NACE
S ASTM A194-SS8M / 316SS or Grafoil 316SS / 316SS Solid
T ASTM A194-SS8M, NACE / Inc. or
Grafoil 316SS, NACE / 316SS Solid

Displacer Length
14 14" Long

32 32" Long

Length Special

Note: All vertical chambers are required to be ordered in conjunction with level controller.
See page 5 for level controller part number codes and ordering information.

3208 -V3 F1 - 20 RF 6 -14

Example

Vessel Connection Orientation Options with Corresponding Model Codes

Vessel Connection
Model Code
M000
M045
M090
M135
M180
M225
M270
M315

Orientation
(LLC @ 180)
0
45
90
135
180
225
270
315

M270
Right

M225

M315

M135

M045

Right

M180

M000
Left
Level Controller

Left
M090

Level Controller

Mallard Control

13

Mallard Model 3208-H/3208-D Chambers

Features
Compact design for
limited spaces
Threaded level controller
& vessel connections

The model 3208-H horizontal style

chamber is designed to be used
with the 3200/3201 liquid level
controller in applications where

internal obstructions prevent direct

installation of the level control, or to
isolate the level control from uid
turbulence within the vessel.

Specications
Level controller connection
2" threaded FNPT
Vessel connection
1" threaded FNPT
Materials of construction
Carbon steel or 316 stainless steel

Model 3208-H
Horizontal Style Chamber

Maximum pressure rating

2000 psi

Features
Screwed or anged level
controller connections
Multiple vessel connection
sizes & ange ratings
(ANSI 150 through 2500)

The model 3208-D dome style chamber is

designed to be used with the 3200/3201 liquid
level controller in applications where the vessel
connection is located on top of the vessel.

NACE MR0175
compliance option

Specications
Level controller connection
2" FNPT or ANSI ange
Model 3208-D
Horizontal Style Chamber

Vessel connection sizes: 2", 3" & 4"

Materials of construction
Carbon steel or 316 stainless steel

Part Number Codes

Dome Size
D2 2"

D3 3"

D4 4"

Level Controller Connection

2F 2" Flanged

2S 2" FNPT

Chamber Material
Carbon Steel
N CS, NACE MR0175

S 316 Stainless Steel

T 316 SS, NACE MR0175

Vessel Connection Size

20 2"

30 3"

40 4"

Vessel Connection Style

RF Raised Face Flange

RJ Ring Type Joint

Vessel Connection Rating

1 ANSI 150 (285 psig)
3 ANSI 300 (740 psig)
6 ANSI 600 (1480 psig)

3208-D4 2S - 40 RF 6
Example

Mallard Control

14

9 ANSI 900 (2220 psig)

5 ANSI 1500 (3705 psig)
2 ANSI 2500 (6170 psig)

Mallard Model 3208-H/3208-D Dimensional Data

Model 3208-H

25.75"
8.32"

13.31"
3.00"

8.75"

6.00"
3.82"

LLC Left Hand Mount (Ref.)

1" NPT (Typ. 2 Places)

4.13"

17.56"
1.00" NPT Plug

Dimension A Data (in., mm)

End
Connection
150 RF
300 RF
600 RF
600 RTJ
900 RF
900 RTJ
1500 RF
1500 RTJ
2500 RF
2500 RTJ
150 RF
300 RF
600 RF
600 RTJ
900 RF
900 RTJ
1500 RF
1500 RTJ
2500 RF
2500 RTJ

Dome Size (in.) / Dimension A

2.00
3.00
4.00
5.00
6.19
7.19
5.25
6.56
7.56
5.56
6.93
8.44
5.62
7.00
8.50
6.69
7.69
8.94
6.75
7.75
9.00
6.69
8.31
9.31
6.75
8.38
9.38
7.69
10.31
11.69
7.75
10.37
11.75
Dome Size (mm) / Dimension A
127.0
157.2
182.6
133.4
166.6
192.0
141.2
176.0
214.4
142.8
177.8
215.9
169.9
195.3
227.1
171.5
196.9
228.6
169.9
211.1
237.5
171.5
212.9
238.3
195.3
261.9
296.9
196.9
263.4
298.5

6.41"
Max.
8.74"

Model 3208-D Dome Style S

NPT Level Controller Connection

4.13"

17.56"
1.00" NPT Plug

6.41"
Max.
8.74"

Model 3208-D Dome Style F

Flanged Level Controller Connection

Mallard Control

15

Mallard Model 3900 Liquid Level Controller

Features
Electric or pneumatic:
Can be tted with either a
non-bleeding pneumatic snap
(on/off) pilot or a SPDT or DPDT
electric switch.
Field reversible switch action:
Changing switch action requires
no special tools, no additional
parts, and can be easily done
without removing the instrument
from the vessel. Refer to the
switch action section on
page 17.

The model 3900 liquid level

controller is a pneumatic snap
acting or electric SPDT or DPDT
high / low level switch. This rugged
instrument applies the same force
balance control mechanism as the
model 3200 liquid level controller,

combined with a compact vertical

cage assembly. The model 3900 is
designed specically to meet the
level control requirements found on
onshore and offshore oil and gas
production equipment.

Field reversible mounting:

Simply follow the instructions
provided on the inside of the
instrument's cover. No special
tools and no additional parts
are required.
Comes standard with stainless
steel internals for marine
type environments.
Can be made to meet NACE
MR0175 material specications
for sour service.

Specications
Process connection
Threaded: 1" FNPT
Flanged: 2"
Butt weld: 1", 1.5" & 2"
Socket weld: 1"
Temperature limit:
-20 to 400F (-29 to 204C)
Switch type
Pneumatic snap pilot (on/off),
(standard)
Electric SPDT (optional)
Rated class I, groups C & D
Rated class II, groups E, F, G
Electric DPDT, optional
Rated class I, groups B, C & D
Rated class II, groups E, F & G

Materials of Construction
Description
Case & Cover
Snap Pilot

Gauges

Level Switch
Material
Anodized Die-Cast Alum.
Anodized Aluminum
with Aluminum Seat &
Stainless Steel Internals
Brass Internals (Std.)
316 SS Internals (Opt.)
316 Stainless Steel,
Liquid-Filled (Opt.)
Brass Internals,
Liquid-Filled (Opt.)

Min. allowable uid specic gravity

Snap pilot: 0.50
SPDT switch: 0.50
DPDT switch: 0.75

Electric switch rating

SPDT: 15A @ 125, 250 or 480 VAC
DPDT: 10A @ 125 or 250 VAC

Supply pressure requirements

(Pneumatic pilot)
0-20 psig output: 25 psig supply
0-30 psig output: 35 psig supply

Supply & output connections

Pneumatic pilot: 1/4" FNPT
Electric switch
1/2" FNPT (conduit connection)

Mallard Control

16

Cage & Body Assembly

Description
Material
Chamber
Carbon Steel
Body
Carbon Steel
316 SS (Std.)
Displacer
Alloy 20 (Opt. for NACE)
Displacer Arm
304 Stainless Steel
Viton (Std.)
Seals
Buna-N (Opt.)

Pressure Ratings, Displacer Cage

End Connection
FNPT, BW, SW
150 RF
300 RF
600 RF/RTJ
900 RF/RTJ

Pressure Rating (psig)

2250
285
740
1480
2220

Mallard Model 3900 Liquid Level Controller

Part Number Codes
Process Connection Size
10 1"

15 1.5"

20 2"

Process Connection Style

FS FNPT, Screwed (1" Only)
SW SW
B4 BW, Sched. 40
B8 BW, Sched. 80
B1 BW, Sched. 160
F1 Flng. RF, ANSI 150
F3 Flng. RF, ANSI 300

F6 Flng. RF, ANSI 600

F9 Flng. RF, ANSI 900
J1 Flng. RTJ, ANSI 150
J3 Flng. RTJ, ANSI 300
J6 Flng. RTJ, ANSI 600
J9 Flng. RTJ, ANSI 900

Controller Materials
Cage & Body / Displacer / Shaft & Block Bearing
CS / 316 SS / 303 SS
N CS, NACE / Alloy 20 / 316 SS
A CS / 316 SS / 316 SS

Pilot
D Electric DPDT (Explosion Proof)
E Electric SPDT (Explosion Proof)

S Pneumatic Snap
Z ECO Pilot (Non-Bleed)

Seal Material
V Viton (Standard)

B Buna-N

Mounting Orientation / Switch Action

LD Left Hand / Direct (Open Pneumatic Pilot on Rising Level)
LR Left Hand / Reverse (Open Pneumatic Pilot on Falling Level)
LE Left Hand / Electric Pilot
RD Right Hand / Direct (Open Pneumatic Pilot on Rising Level)
RR Right Hand / Reverse (Open Pneumatic Pilot on Falling Level)
RE Right Hand / Electric Pilot

Supply/Output Gauges (0-60 psi)

S Brass (Standard)
B Brass, Liquid-Filled

6 316 SS
D 316 SS, Liquid-Filled

E Electric

Case
M Marine Service

N Marine Service w / Piped Exhaust

3900 -10 FS - S V RD-S M

Example

Switch Action
Action refers to the change in instrument
output that results from a change in
instrument input. The input is the liquid
level, which is detected through the
mechanical force applied to the instrument
linkage from the relative weight of the
displacer. The output is the making or
breaking of a circuit. A reverse acting
level switch is one that breaks a circuit
on rising level. A direct acting level switch
is one that makes a circuit on rising level.
The model 3900 liquid level switch is
available in either direct or reverse acting
congurations. For switches equipped
with the pneumatic snap pilot, "making"
the pneumatic circuit means connecting
supply air to the output port in order

to pressurize a signal-receiving device.

"Breaking" the pneumatic circuit is done
by connecting the exhaust port to the
output port to remove pressure from the
signal-receiving device. Changing the
switch action is done by moving the apper
bar pivot point to the opposite side of the
switch housing. This is easily performed in
the eld and requires no special tools. For
switches equipped with electric SPDT or
DPDT pilots, making the electrical circuit
means closing the electrical contacts,
while breaking the circuit means opening
the electrical contacts. The switc h is
supplied with three leadwires per set of
contacts - C (common), NO (normally
open) and NC (normally closed) - and a

ground leadwire. A direct acting

switch (contacts to close on rising
level) is achieved by using C
and NO wires. A reverse acting
switch (contacts to open on rising
level) is achieved by using C and
NC wires.
Important Note: Moving the apper
bar pivot point is not necessary to
change switch action for electrical
switches. All model 3900 switches
with electric pilots are shipped
from the factory conforming to the
above wiring requirements. If the
apper bar pivot point is reversed,
the action of the switch contacts
will be reversed.

Mallard Control

17

Mallard Model 3900 Liquid Level Controller

Dimensional Data (in.)
17.00"
10.00"

3.00"

15.00" Radius

1.00"
NPT

8.74"
0.125" NPT
Exhaust Port

3.85"

7.85" Radius
1.69"

8.88"

4.88"

Typical

5.88"

0.50" NPT
.91"

7.12"

Connection

Radius

1.50"

8.25"
11.25"

1" NPT
1.50"
1" NPT
1.12"

4.00"

2.09"

0.25" NPT
Supply & Output
Connections

Approximate Shipping Weight (lbs., kg)

End
Connection
FNPT
Butt Weld
Socket Weld
150# RF

Process Connection (in.) / Weight (lbs., kg)

1
1.5
2
lbs.
kg
lbs.
kg
lbs.
kg
47
21

47
21
47
21

52
23
54
25
59
27

Mallard Control

18

End
Connection
300# RF
600# RF/RTJ
900# RF/RTJ

Process Connection (in.) / Weight (lbs., kg)

1
1.5
2
lbs.
kg
lbs.
kg
lbs.
kg
55
25
59
27
63
29
55
25
63
29
67
31
64
29
81
37
95
43

Note: Top/bottom connection only

Mallard Model 3150 Pneumatic Liquid Level Switch

Simple pneumatic level switch
device designed for low pressure
applications. Available with either 2"
NPT or 4" union vessel connection,

the model 3150 is designed with few

moving parts to provide consistent,
dependable service.

Features
Pneumatic pilot
Cost effective
2" threaded or 4"
union connections
Choice of oat size & oat
arm extension length

Specications
Body size
2" threaded & 4" union
Operating pressure limit: 500 psi
Operating temperature limits
-20 to 212F (-29 to 100C)
Supply pressure: 75 psi
3-way pilot connections: 1/4" FNPT

Part Number Codes

Body Size/ End Connection
2T 2" Threaded
4U 4" Union

Float
1 2" x 6"
2 3" x 6"
3 3.5" x 6"

Options
Blank None
N 4" x 5" Nipple

3150 -2T 1
Example

Materials of Construction
Description
Body
Float
Float Arm
Seals
Bushing

Float Pressure Ratings

Material
Ductile Iron
Stainless Steel
Stainless Steel
Buna
Brass

Float Size (in.)

2x6
3.5 x 6
3x6

Pressure Rating (psi)

Working
Collapse
Pressure
Pressure
500
720
500
800
500
850

Dimensional Data (in.)

2"

3.5"

4.43"

4.5"
6"

7.25"

2" NPT w/Standard Float & Arm

6.25"

6"

7.16"

6.19"

4" Union w/Standard Float & Arm

Mallard Control

19

Mallard Model 3500/3510 Gauge Valves

Features
Safety shutoff: Equipped with a
stainless steel ball check located
upstream of the seat, which
instantaneously shuts off ow
of medium in case of gauge
glass breakage.
Union gauge connection:
Allows top and bottom connected
gauges to be rotated to any angle
for convenient visibility. Enables
gauge removal without removing
the gauge valves, a signicant
time saver.
Offset pattern: Gauge and drain
connections are offset 0.75" from
the vessel connection centerline,
enabling the glass liquid level
gauge to be cleaned in place.

The model 3500 (rigid-union) and

model 3510 (union-union) gauge
valves are recommended for use
with model 3520 glass liquid level
gauges and are compatible with all

armored at-glass liquid level gauges.

Consistent with Mallard's reputation,
the model 3500 is designed and built
to the highest standards.

Model 3500
Rigid-Union Gauge Valve

Model 3510
Rigid-Union Gauge Valve

Materials of construction which

comply with NACE MR0175
specications are available
on request.

Specications
Gauge connections
1/2" or 3/4" FNPT, rigid or union
Vessel connection
1/2" or 3/4" MNPT, union only

Materials of Construction
Description

Seating service
Integral to valve body

Body

Approximate weight
5.5 lbs. (2.49 kg)

Stem

Maximum operating pressure

4000 psi

Ball Check
Handwheel

Material
Low Temperature
Carbon Steel
416 SS (Standard)
316 SS (NACE Option)
302 Stainless Steel
Cast Iron

Vent & Drain Connections

Gauge
Vent / Drain Connection (in.)
Connection (in.) Model 3500
Model 3510
1/ 2 NPT
1/ 2 NPT
1/ 2 NPT
3/ 4 NPT
3/ 4 NPT
3/ 4 NPT

Part Number Codes

Gauge-Vessel Connection Style
00 Rigid-Union

10 Union-Union

Connection Size
Gauge Connection / Vessel Connection
1 1/2" FNPT / 1/2" MNPT
2 1/2" FNPT / 3/4" MNPT
3 3/4" FNPT / 1/2" MNPT
4 3/4" FNPT / 3/4" MNPT

Materials of Construction
Blank Carbon Steel,Standard Service
N Carbon Steel, NACE MR0175
Note: Sold in two-piece sets.

3500 - 2
Example

Mallard Control

20

Mallard Model 3520 Liquid Level Gauge

The model 3520 glass liquid level
gauge is a rugged at glass gauge.
Standard construction includes
a solid one-piece chamber, steel

covers, alloy steel bolts and nuts, and

tempered glass. The model 3520 is
available in a variety of materials to
meet specic corrosion conditions.

Features
Quality materials:
Tempered borosilicate glass
conforms to BS3463, JIS B8211,
Din 7080, and DIN 7081.
All parts are ASTM grade and
listed in ANSI 31.3.
Quality assurance testing:
All gauges are hydrostatically
tested to 1.5 times the rated
pressure at 100F (38C).
No-leak design: Recessed
gasket seat in chamber and
cover prevents leaks often
caused by shifting gaskets.
Liquid-gas or lquid-liquid
interface applications:
Available in either reex or
transparent styles to satisfy all
application requirements.

Model 3520
Reex Liquid
Level Gauge

Model 3520
Transparent
Liquid Level
Gauge

Materials of Construction
Description
Liquid Chamber
Cover
Bolts & Nuts

Glass
Gaskets

Material
Carbon Steel (Standard)
Carbon Steel
Steel, Treated to
Prevent Rust (Std.)
316 SS (Marine Option)
Tempered Borosilicate
to 800F (427 C)
Bonded Compressed
Fibers or Glass Filled PTFE

Wetted parts conform to

NACE MR0175 specications
Marine option: 316 stainless
steel bolts and nuts plus
three-coat paint system for
optimal protection against
corrosive environments.

Specications
Connections
1/2" Top-bottom (standard)
3/4" Top-bottom (optional)
Gauge length
Gauge sections are available
in nine standard glass sizes.
For longer size requirements,
units are constructed with
multiple vision slots in a
continuous solid bar chamber.

Pressure Temperature Ratings

Temp.
(F)
100
200
300
400
500
600

Maximum Pressure (psi) / Saturated Steam Rating 300 WSP

Reex Gauge Glass Size (in)
1
2
3
4
5
6
7
8
9
3270 3140 3000 2880 2750 2630 2510 2390 2250
3090 2970 2860 2740 2620 2500 2380 2260 2150
2900 2790 2670 2560 2450 2340 2220 2110 2000
2700 2600 2490 2380 2270 2170 2060 1950 1850
2510 2410 2305 2205 2100 2000 1900 1800 1700
2285 2190 2100 2010 1915 1820 1730 1640 1550

Maximum Pressure (psi) / Saturated Steam Using Mica 750 WSP

Transparent Gauge Glass Size (in)
1
2
3
4
5
6
7
8
9
2000 1850 1750 1600 1500 1350 1250 1100 1000
1900 1780 1660 1550 1440 1300 1175 1060 950
1770 1660 1550 1450 1330 1220 1100 1000 900
1675 1575 1470 1350 1250 1150 1050 925
850
1530 1450 1350 1250 1150 1050 950
850
750
1350 1275 1180 1100 1010 925
850
750
675

Mallard Control

21

Mallard Model 3520 Liquid Level Gauge

Part Number Codes
Rating
20 Medium Pressure

Length Code
See Chart on Page 23

Style
R Reflex
T Transparent

Connections
Sight Glass / Gauge Valve - Vessel
B1 1/2" Sight Glass / Gauge Valve - 1/2" Vessel
B2 3/4" Sight Glass / Gauge Valve - 1/2" Vessel
B3 1/2" Sight Glass / Gauge Valve - 3/4" Vessel
(For Mounting Use Only)
B4 3/4" Sight Glass / Gauge Valve - 3/4" Vessel

Mounting
0 None, Use Connections B1 or B2 Only
1 Style 1, Rigid-Union (3500 Gauge Valve Included)
2 Style 2, Union-Union (3510 Gauge Valve Included)

Coating / Service Option

S Standard
M Marine
N NACE MR0175 (For Mounting Only)
K NACE MR0175, Marine (For Mounting Only)

Center to Center Dimensions (For Mounting Use only)

Enter Length 14.50 = 1450 (Omit Decimals)
Blank No Mounting

3520 -15 R B1 0 - S Example

Notes

Mallard Control

22

Mallard Model 3520 Liquid Level Gauge

Length Code & Center to Center Dimensional Data (in., mm)
Length
Code

No. of
Sections

11
12
13
14
15
16
17
18
19
23
24
25
26
27
28
29
36
37
38
39
47
48
49
57
58
59
68
69
78
79
88
89

6
7
8

Length
Visible
in.
3.75
4.75
5.75
6.75
7.88
9.13
10.25
11.88
12.63
13.00
15.00
17.25
19.75
22.00
25.25
26.75
30.38
33.75
38.63
40.88
45.50
52.00
55.00
57.25
63.38
69.13
78.75
83.25
92.13
97.38
105.5
111.5

mm
95.25
120.7
146.1
171.5
200.2
231.9
260.4
301.8
320.8
330.2
381.0
438.2
501.7
558.8
641.4
679.5
771.7
857.3
981.2
1038
1156
1321
1397
1454
1610
1756
2000
2115
2340
2473
2680
2832

Overall
in.
5.25
6.25
7.25
8.25
9.38
10.63
11.75
13.38
14.13
14.50
16.50
18.75
21.25
23. 50
26.75
28.25
31.88
35.25
40.13
42.38
47.00
53.50
56.50
58.75
66.88
70.63
80.25
84.75
93.63
98.88
107.0
113.0

mm
133.4
158.8
184.2
209.6
238.3
270.0
298.5
339.9
358.9
368.3
419.1
476.3
539.8
596.9
679.5
717.6
809.8
895.4
1019
1076
1194
1359
1435
1492
1699
1794
2038
2153
2378
2512
2718
2870

Center to Center
3500
3510
in.
mm
in.
mm
8.13
206.5
11.38
289.1
9.13
231.9
12.38
314.5
10.13
257.3
13.38
339.9
11.13
282.7
14.38
365.3
12.25
311.2
15.50
393.7
13.50
342.9
16.75
425.5
14.63
371.6
17.88
454.2
16.25
412.8
19.50
495.3
17.00
431.8
20.25
514.4
17.38
441.5
20.63
524.0
19.38
492.3
22.63
574.8
21.63
549.4
24.88
632.0
24.13
612.9
27.38
695.5
26.38
670.1
29.63
752.6
29.63
752.6
32.88
835.2
31.13
790.7
34.38
873.3
34.75
882.7
38.00
965.2
38.13
968.5
41.38
1051
43.00
1092
46.25
1175
45.25
1149
48.50
1232
49.88
1267
53.13
1350
56.38
1432
59.63
1515
59.38
1508
62.63
1591
61.63
1565
64.88
1648
69.75
1772
73.00
1854
73.50
1867
76.75
1949
83.13
2112
86.38
2194
87.63
2226
90.88
2308
96.50
2451
99.75
2534
101.8
2586
105.0
2667
109.9
2791
113.1
2873
115.9
2944
119.1
3025

Center to center with 1.13" length nipple.

To match different center to centers,
subtract the longest center to center that
will t needed center to center, divide by 2
and then add the nipple length.
Formula:
(needed center to center
closest center to center from chart / 2)
+ 1.13
= nipple length needed
Example:
3500 needed center to center - 25
(25 24.13 / 2) + 1.13
= 1.57
Example:
3510 needed center to center - 25
(25 24.88 / 2) + 1.13
= 1.19
Overall nipple length can be divided
between nipples to suit the application.
Minimum length required for each nipple
is 11/8" for 1/2" NPT nipple and 1 3/8"
for 3/8" NPT nipple.
Sizes above Length Code 28 cannot be
mounted for shipping purposes.

Notes

Mallard Control

23

CIRCOR Energy is a global manufacturer of highly engineered valve and

pipeline products that continuously develops precision technologies to
improve our customers ability to control the ow of the worlds natural
resources, from sub-sea to land, and in severe environments.

Continuously Improving Flow Control. Worldwide.

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www.circorenergy.com
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MALL-INSTRUMENTATION-OCTOBER-2012-2UP-HP

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