ILLIMITE IS YOUR HEADQUARTERS

FOR THE BELUK FAMILY OF

POWER FACTOR CONTROLLERS !
.tel: 585-271-7128

ILLIMITE INCORPORATED
P. O. BOX 18529
ROCHESTER, NY 14618

fax: 585-461-0431

www .ILLIMITE .com

[email protected]

___________________________________________________________________________

Operating and Commissioning Instructions for BLR-CM

Contents:

1. Installation

6. Optional parameters

2. Connection diagram

7. Alarm signals

3. Functioning principle

8. Indication of measuring values

4. Commissioning

9. Cancelling of memorized data

5. Standard parameters

10. Switching programmes

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1.

Installation

As with all electrical equipment, the appropriate specifications governing electrical installation must be
followed when power factor correction equipment is installed. When removing the front nameplate to
adjust the function switch and DIP switches, always ensure that your body is not carrying any
electrostatic charge. This can be accomplished by simply touching an earthed object, such as the
switchboard metal casing to dissipate any electrical charge before removing the cover plate.
(a) Check that the Measurement and Control Voltage, Supply Frequency and Current Transformer rating
comply with the ratings given on the back of the relay.
(b) Mount the relay in the switch panel:
either by means of two fixing bolts (standard), or:
by means of two side mounting right angled brackets (optional)
(c) Connect up in accordance with the wiring diagram. Pay special attention to the cross section size of the
C.T. connections. We recommend for runs up to 10 metres 2,5 mm cross section. An integrated voltage
observation in BLR-C.. guarantees a safety-disconnection of the capacitors in case of excess voltage > 110
% of Un and > 2 sec. (for ex. Un = 400 V disconnection at the value of 440 V and > 2 sec.)
2.

3.

Connection-DiagramOperator and Indication Elements

Functioning principle

The individual functions of selection switch (1) are listed with character H.. as sign (for ex.: H2 = switching
time).
The measuring system has been designed with the phase in which the c.t. is integrated is by standard the phase
L1. The two other phases L2 and L3 are connected in a clockwise rotation sense to the relay.
The relay has a so-called auto-adapting facility.
In case of BLR-CM a C/k-threshold needs no longer to be entered. The relay measures the connected capacitors
all over the daily regulation process according to their compensation impact, memorizes the values, and then
compensates deviations from p.f.target with the help of this memory.
By way of entering the c.t. ratio factor (H6) it is possible to display the measuring values. All preset parameters
and controlled variables remain unaltered even in case of a system failure.
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4.

Commissioning

The following parameters are already integrated into all new devices:
Standard:
Optional
H1

1.p.f. target set cos = 1,00

HA

2. p. f. target set cos = 1,00

H2

switching time delay per step = 40 s

HB

asymmetr. switching time factor = 1

H5

step limitation acc. to type of relay (6/8/12)

HC

load reversal switching time delay = 30 s

H6

c.t. factor = 1000

HD

capacitor max. rating defective = < 50 %

H7

v.t. factor = 1,00

HE

current max. rating = 0

H8

Alarm mode = 0

HF

Time = CET (central Europ. time)

H9

regulation programme = automatic

H3

Automatic function fully automatic control of compensation plant

H4 Manual operation
This mode is activated by the ENTER switch. In the three operating keys LEDs flash. The key symbols cos
(+) enables to connect, and the key P (-) to disconnect steps. Decimal dots in the display above the symbols
+ and - flash to indicate that the switching time delay has run off.
In order to re-activate automatic compensation the selection button must be put in position H3 again.
All parameters preset on the relay can be adjusted locally when required by means of selecting button.
Precondition is that a voltage potential is applied to the relay. Please proceed as follows:
Select appropriate alteration mode by turning the selecting button in requested H-Position. The memorized
value is shown on the digital display. Activate the adjusted value by pressing Enter - and use the first (upper)
set of keys (2 or 4 respectively; the corresponding LEDs flash) to enter the required new value (0-9), directly
parallel to the figures on the digital display. To confirm and activate please press the button Enter again.
Attention! If adjustments are not confirmed by Enter, the old value remains stored! If the Enter mode is
not continued within a period of 3 minutes it is automatically closed.
(a) Apply the measurement and control voltages. Connect the current transformer, and remove anyshort circuit
link. When commissioning the display is first dark, after 6 s a self test of the optical devices in the display
and the keyboard follows which lasts 2 s.The measuring value indicated is the system power factor cos ,
other values can be displayed by means of pressing the appropriate button.
Indication I0: no current flowing, resp.: < 15 mA of secondary c.t. current.
Any p.f. controlling starts, if reactive vector exceeds > 15 mA of secondary c.t. current at least.
(b) A pre-adjusted lock-out time prevents any switching operation for a period of 90 s. The elapse of this time is
indicated by oscillation of the two decimal dots above the display symbols + and -. After lock-out time,
dot in the right-hand display + will flash, in the presence of inductive load, if relay is connected correctly.
(c) Adjust DIP (coding) switch to select alarm function ON (in circuit) or OFF (out of circuit) (if required,
adjust memory mode in H8) S3 = power factor alarm, S4 = harmonic alarm
(d) Entering the number of connected capacitor steps under H5 (display shows CL_3 = Capacitor Limitation
step 3). If the max. number of steps is selected, but capacitors are not connected to all steps , the relay will
recognize this, and will make three switchings to verify there is no connection. The disconnected step(s)
will then be excluded from the switching sequence. The number of disconnected steps is able to be indicated
by pressing the > def < button.The disconnected steps will be automatically reactivated and a renewed
switching attempt will be made after a period of 7 days or after a system power failure.
(e) c.t. factor k to be adjusted in H6 (f. ex.: 500 A/5 A = factor 100 or 1000 A/1 A = factor 1000). If a
summation transformer is employed the individual transformer values are added to receive the total factor,
(f. ex.: 1000 A/5 A + 1000 A/5 A + 1000 A/5 A) x (5 A+ 5 A + 5 A/5 A) = (3000 A/15 A) x (15 A/5 A) =
(200 x 3) = k = factor 600. Please note here that whenever measuring values are indicated these are always
total values of the entire plant.
(f) If required, adjust voltage factor in H7 (only when operated in medium voltage systems)
3 of 8

(g) With the H8 button it is possible to select two types of low power factor alarm memory: The selecting
process it started by <Enter> and can be altered by switching + or -. The display changes accordingly
from 0 to 1. To reconfirm, press <Enter> again. (Both functions are described in chapter 7 (a) (d) (f)).

(h) During commissioning the relay switches following the selected switching time delay - steps
successively until the target power factor cos (H1) is attained. Each energized step is shown on the
LED display (6). As each step switches in, so the digital display of power factor will change. If the
installation p. f. deviates from the target cos , the + sign (below target) or the - sign (above
target) will flash. In the course of a so-called finding process every individual capacitor is switched
in circuit to judge its size. The finding process is over when the power per capacitor has been
evaluated. The values remain memorized even in case of a system power failure. A new finding is
actuated exclusively if the capacitor size values are cancelled deliberately (see chapter 9).
(i) A flashing of the decimal points in the display indicates that the relay has found a suitable unactivated
capacitor which will be switched in circuit after elapse of the switching time delay (H2).If capacitors of
different sizes are operated the appropriate combination of required amounts of power (kvar) can be attained by
targeted automatic connection and disconnection of already energized steps.
(j) When changing over from automatic mode (H3) to manual mode (H4), steps will be switched in / out by
pushing key cos (+) / P (-) respectively in the rotational switching program - first in - first out. By changing
back in to automatic mode all activated capacitors will be switched off at once after preset switching the time
delay (H2). Afterwards the automatic control will start again.
(k) The variable load reversal lock-out time (30 s) is activated when the switching direction changes from up
to down or vice versa. This switching time is indicated by the + and - signs oscillating simultaneously and
has been designed to ensure that the capacitors are able to discharge. Optional s enables alteration of this
parameter locally.
(l) The two LEDs Import and Export above the display indicate the direction of energy at the measuring
point. Export means feedback of active/reactive energy (capacitive) into the local system, and Import
consequently means consumption of the same.
(m) An automatic data log of the measuring values results in a brief blanking of the dispay (no reset!).
Once the required settings or alterations have been made, set function switch (1) to position H3
automatic and replace the front cover plate, so as to inhibit unauthorized interference with relay
settings.
5.

Standard parameters

Coding switch (S3)

Relay alarm signals
Switch position OFF = alarm signals off cancel alarm (reset) ON = alarm signals on
Coding switch (S4)
Harmonic alarm
Switch positiion OFF = signal off, respectively: cancel alarm (reset) ON = alarm signals on
Function switches (1) (Standard version with 10 switch positions)
H0 = Relay not in automatic function. All steps switched off in accordance with the selected step switching
time. Digital display will show: OFF
H1 = Adjustment of pre-set target p. f. within the range 0,70 lag ... 1,0 ... 0,90 lead by means of
<Enter; +/-> Target level is shown in the display. Relay continues to operate automatically.
4 of 8

H2 =

Adjustment of the step switching time min. 5 sec.up to 1200 secs.

<Enter; 4 individual buttons> Adjust digitally in strict accordance with value given on the display.
During this setting, relay continues to compensate automatically.

H3 =

Relay in automatic operation, with indication of system p. f. or other measuring values.

If +/- signs are flashing, this indicates that the target p. f. has not been achieved.
A suitable capacitor size will be selected.

H4 =

Manual operation.
<Enter; +/-> adjustable. The display will show alternately: H and selected measuring value. Capacitor
steps can be switched in rotation after elapse of the selected step switching time using the +/- buttons.
Return to automatic operation by <Enter>.
Automatic regulation has no impact!

H5 =

The number of switching steps can be predetermined, using <Enter; +/->

Digital display will show alternately the number of steps and the predetermined measuring value;
for ex. for 10 steps: CL10 (CL = Capacitor Limitation).
Do not exceed the existing numbers of control outputs! Automatic regulation is continued.

H6 =

Input of c. t. factor
<Enter; 4 individual keys> Adjust digitally in strict accordance with value given on the above display.
Automatic regulation is continued.

H7 =

Input of voltage transformer factor, if required, standard = 1,00 (= nominal voltage of the relay)
<Enter; +/-> adjustable.
Please refer to digital display.
Automatic regulation is continued.

H8 =

Selects the mode of alarm signal required.

<Enter; +/-> adjustable.

Please refer to digital display. If the display shows A 0, the
alarm is stored in the memory and can only be cancelled by briefly actuating DIP switch S3. If
the display shows A 1, the alarm will be cancelled automatically, when the preset target p. f.
level has been able to be attained again (load reduction, f. ex.). If requested data are not indicated
on the order, the relay will be supplied in A 1 mode.!
H9 =

Pre-adjustment of switching programme (necessary when relay is operated in filter circuits).

<Enter; +/-> adjustable. Please refer to display.
1) auto
fully automatic switching operation
(not applicable for filter circuits)
2) 1:1:1:1 capacitor values 1.1:1:1.....
(up / down no rotational switching)
3) 1:1:2:2 capacitor values 1:1:2:2.....
4) 1:2:2:2 capacitor values 1:2:2:2.....
5) 1:2:3:3 capacitor values 1:2:3:3.....
6) 1:2:4:4 capacitor values 1:2:4:4.....
7) 1:2:4:8 capacitor values 1:2:4:8:8.....
In all programmes (except for auto) it must be ensured that all capacitor sizes comply with the
mentioned ratios! Automatic detection and indication of capacitor size is limited to the 1st
capacitor, assuming all following capacitors will comply with the selected switching programme
(3-7)! Detection of failed capacitors is not possible!

6.

Optional Parameters:

Use of a function switch (1) with 16 positions

HA = Input of second target power factor level for low tariff operation.
Option NT Setting range 0,70 lag ... 1,0 ... 0,90 lead.
The required target level is adjusted in the display using <Enter; +/->.
Please refer to digital display. In order to activate this feature a supply voltage of 150-240 V AC must
be applied accross terminals P-N.
(Using a time switch, radio controlled relay etc.) LED (NT) will illuminate if this feature is active.
5 of 8

HB = Input of assymetrical switching time delay.

Option - s Using <Enter; +/->, adjustable between 0 ... 50.
Example: if the display shows "Y 10" the factor displayed will multiply the switching time;
e. g. 10 = 10 x the preset switching time (from H2) for disconnecting steps.
(rapid switching on slow switching off)
HC = Rapid contactor switching rate limiter, selectable between 0 and 255 seconds.
Option - s Using <Enter 4 individual buttons +/- > adjust to the required value shown on display (for example
the display may show "L30"). In the case of reversed switching direction, (connect / disconnect or
disconnect / connect respectively) this lockout time is applied by adding to the selected switching time
between steps. This helps to prevent the rapid on / off switching of a contactor during times of
constantly changing loads and ensures the capacitors are discharged completely.
HD = Input of a threshold loss of capacitor power defect signal.
Option - s Using <Enter 4 individual buttons +/- > adjust to the required value shown on display.
Digital display shows for example 60. This implies that if the capacitor power (per step) falls below
60 % of the original value the relay triggers an alarm signal (see chapter 7b).
An external signal is triggered via the standard alarm relay integrated in the controller
(contacts M MO close).
HE = Input of a thermal current threshold value reactive currect Imax.
- Option J
overload alarm contact.
<Enter - 4 individual buttons +/-> adjust required value digitally parallel to the display above.
Adjusting range: 0 9999 A
If preset value is 0 this function is out of service.
An external fault signal is triggered by a relay integrated in the controller (contacts A MI will close).
HF =

7.

Date & time adjustment & record

This adjusting mode operates on three levels and can be started by
<Enter; 4 individual buttons +/->
<Enter; display shows year in 4 digits: f. ex.: 2000
<Enter; display shows day / month: f. ex.: 26.01.
<Enter; display shows hour / minute: f. ex.: 15.45
Leave from this mode by again pressing <Enter>.
If this option is not integrated display shows: >no_t<

- Option D

Alarm signals

Alarm mode is activated by means of the two coding switches S3 for power factor alarm and S4 for harmonic
alarm. Alarm signals are triggered whenever a malfunction in the regulation process of the compensation system
has been detected, or if permissible threshold values are exceeded. The different alarm signals (2 s) are given
alternately with the selected measuring function (5 s) on the digital display.
(a) Power factor alarm (Display shows: ALLo / ALHi)
This alarm mode supervises under-/overcompensation of the system.
During manual operation this safeguard is by standard not active, because the client can regulate a
power value which does not correspond with the actual load situation.
In case of undercompensation the display signals ALLo. If the predetermined power factor is not
obtained in case of insufficient capacitance, the alarm signal is triggered after elapse of 75 x the selected
step switching time.
In case of overcompensation the signal issued is: ALHi. If the set target p.f. is still surpassed due to
overcompensation (welded contacts) after elapse of 75 x the selected step switching time, this alarm will
be triggered. External signal is issued by the relay RA (contacts M MO close). If manual reset has
been predetermined (H8 set to 0), the alarm signal is recorded until it is cancelled manually: To do this
briefly put coding switch S2 in OFF position or press key cos longer than 10 s. Automatic reset (H8
set to 1) is triggered in case of reverse of switching direction (ALLo: connection ... disconnection, and
consequently ALHi: disconnection ... connection).
6 of 8

(b) Loss in capacitor step (kvar) output alarm (Display shows: Alnn)
This alarm function observes the loss in compensation power of the individual capacitors when in operation.
Calcualtion basis is the capacitor size recorded during commissioning (original value, can be verified by
means of key kvar digital display shows: F..). If the actual capacitance falls below 50 % of the original
value (verify by means of key kvar digital display shows: L.., the loss in capacitance is signalled by
Alnn, nn stands for the number of the defective capacitor: AL12, f. ex. If more than one step is affected,
each of the capacitors is referred to individually by a rolling fault signal). The external signal is triggered by
relay RA (contacts M MO close).
The signal is cancelled as soon as the threshold is surpassed again (automatic reset function).
If coding switch S2 is set in OFF position, signal is no longer visible, however it is active in background.
(c) Defective capacitor step alarm (Display shows: ALCd)
This alarm mode observes any default of capacitor steps.
To call up the defective steps press key def. If more than one capacitor fails, each step affected is
automatically reported in the alternating indication on the display.
An external signal is triggered by relay RA (contacts M MO close).
The alarm is cancelled in case of brief interruption of voltage supply, to do this: actuate key def longer
than 10 s, or automatic cancellation in a 7 day rhythm. By setting coding switch S3 in OFF position it is
true that the signal is no longer visible, however it remains active in the background.
(d) Harmonic overload alarm (Display shows: ALHA)
This alarm function observes the harmonic content of the line voltage. External signal is triggered by the
relay RZ (contacts A MZ close).
If reset is determined to be done manually (H8 setting = 0), the alarm signal remains to be recorded until
cancellation by briefly setting coding switch S3 to OFF position or by pressing key Harm.% >10s.
If automatic reset has been selected (H8 setting = 1), the signal is automatically cancelled when in the
subsequent time window (in 8 minute intervals) the harmonic load is below the preset value.
(e) Overcurrent (display shows: AL_I)
This function is only actuated if a value > 0 is entered under HE.
Overcurrent is signaled as soon as measured current I exceeds preset threshold in HE. Signal is cancelled as
soon as the current amount no longer exceeds the threshold. (automatic reset, optical function only).
(f) Thermal overload (display shows: ALdI)
This alarm mode is triggered if the thermal current load exceeds the value preset in HE (bimetal principle,
time window 8 minutes)
In addition, there is an external signal issued by relay RI. (contacts A MI close).
If reset is determined to be done manually (H8 setting = 0), the alarm is recorded until it is manually
cancelled as follows: Press button I longer than 10 s.
An automatic cancellation of the alarm signal (H8 setting = 1) follows if in the subsequent time window (8
minute intervals) no renewed alarm has been triggered.
8.
Key:
P=
S=
Q=
cos =

Indication of measuring values

A foil keyboard enables to indicate measuring values and/or functions:

total active power in kW (basis: symmetrical load)
total apparent power in kVA (basis: symmetrical load)
total reactive power in kvar (basis: symmetrial load)
The digital display shows the system power factor cos
(For example: i 0,87 for inductive or c 0.94 for capacitive load)
U=
system three phase voltage in V (delta voltage)
I=
apparent current and thermal current load (measuring phase)
Rolling display of thermic current I_th (Bimetal function time display = 8 min.)
Harm. = Activation of fourier analysis of the system voltage
%
Indication of harmonic content of the 3./5./7./9./11./13. Harmonic in % of the basic frequency by one
push each on the key. The change in selected harmonic is automatic: f. ex. 5 (Harm.) and 1.2 (%),
each remains visible for 3 s.
7 of 8

Clock = Call-up date & time (only with Option D -)

By one push each on the key, display changes from yyyy = year to dd.mm = day.month &
then to: hh.mm = hour.minute etc.If the relay does not include this option, display shows: no_t.
--||-- = The different capacitors sizes are given in kvar.
kvar By one push each on the key, display changes to the next step. For each step automatically two different
values are given alternately, for example:
2 L (Last) referring to capacitor 2; display shows alternately the actual capacitor size in kvar.
2 F (First) referring to capacitor 2; display shows alternately the capacitor size at the first time of
commissioning in kvar.
--||-- = Inquiry of switchings per step.
op.
Automatic change of display regarding number of steps and switchings
By pressing the key next step is indicated.
--||-- = Display of defective capacitor steps
def.
Several steps are shown in a rolling display.
Enter = Selecting and confirming parameter adjustments and activating of manual operation.
9.

Cancelling of memorized data

Following data can be cancelled by means of the appropriate keys:

Thermic display of current I_th
Press key I >20s
Capacitance per step in kvar
The value L...kvar
Set selecting switch to H0 and press kvar key longer than 10 s.
The value F...kvar
Set selecting switch to H0 and press kvar key longer than 20 s.
When cancelling the relay sets all values simultaneously to 0.
Switching cycles per capacitor step
All values of the individual steps are reset simultaneously to 0 by pressing key op. longer than 10 s.
Defective steps
Reset of memorized failed capacitors
Defective steps
Any memorized defective capacitors may be cancelled by means of pushing key def >10s.
Searching for defective steps is prompted by net interruption, automatically in a 7-day-rhythm or after a manual
reset.
When cancelling all values will be simultaneously set to zero.
10.

Data Transmission

The relay contains an interface RS 232 (9-pole SUB-D) behind the removable nameplate for data transmission
to a PC or a notebook. By using the BELUK-software WIN_CM_E indicating and memorizing of different
values and operation cycles is possible, signed with clock and date. Relays including option D enable the
storation of data with an internal data logger signed with clock and date. Data stored can be read and analysed
by using software WIN_CM_E (see special software instructions).
ILLIMITE IS YOUR HEADQUARTERS
FOR THE BELUK FAMILY OF
POWER FACTOR CONTROLLERS !
.

tel: 585-271-7128

fax: 585-461-0431

ILLIMITE INCORPORATED
P. O. BOX 18529
ROCHESTER, NY 14618
www .ILLIMITE .com

[email protected]