A330
A330
A330
AIR CONDITIONING
Air Conditioning Line Maintenance Briefing (2) . . . . . . . . . . . . . . . . . 2
PRESSURIZATION
MAINTENANCE PRACTICE
Air Conditioning MCDU Pages (2) . . . . . . . . . . . . . . . . . . . . . . . . . 170
Air Conditioning System Base Maintenance (3) . . . . . . . . . . . . . . . 178
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
TABLE OF CONTENTS Nov 21, 2008
Page 1
GENERAL
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AIR CONDITIONING LINE MAINTENANCE BRIEFING (2) Nov 20, 2008
Page 3
pressure.
Three safety valves are installed at the rear pressure bulkhead to prevent
excessive positive or negative differential pressure. Due to the large
volume of the fuselage, one negative-pressure relief valve helps the safety
valves to prevent negative differential pressure.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AIR CONDITIONING LINE MAINTENANCE BRIEFING (2) Nov 20, 2008
Page 8
PRESSURIZATION
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AIR CONDITIONING LINE MAINTENANCE BRIEFING (2) Nov 20, 2008
Page 9
should be removed.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AIR CONDITIONING LINE MAINTENANCE BRIEFING (2) Nov 20, 2008
Page 10
For the pressurization system, the automatic cabin pressure control system
1 or 2, may be inoperative provided cabin pressure indications are
operative on ECAM in manual mode.
The cabin pressure indications on ECAM are provided by the CPC fitted
at the position of the system 1.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AIR CONDITIONING LINE MAINTENANCE BRIEFING (2) Nov 20, 2008
Page 22
conditioning packs into the mixer unit. Re-circulated air is also used for
avionics ventilation. The Ventilation Controller (VC) controls the
re-circulation fans and valves The re-circulation fans can be manually
switched off from the VENTILATION panel.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AIR CONDITIONING SYSTEM OVERVIEW (3) Nov 20, 2008
Page 24
SYSTEM DESCRIPTION
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
PACK AIR FLOW REGULATION D/O (3) Nov 20, 2008
Page 27
DITCHING
Both FCVs close as soon as the DITCHING P/BSW is set to ON. The
ditching signal is transmitted to each pack close relay via a ditching
relay.
DOORS NOT CLOSED AND LOCKED
The ZC checks the door status inputs after the first engine is started
and continuously monitors the door status until the throttle lever are
set to take-off power (flight phase 2). During flight phase 2, the PC
will automatically close both FCVs to prevent fuselage pressurization
if the door status is "doors not closed and locked". The PC will open
both FCVs as soon as the door status becomes "doors closed and
locked".
From flight phase 3, the latest door status monitored during phase 2
will be memorized and latched. The memorized door status will be
reset and the actual door status monitoring resumed if at least throttle
lever 2 or 3 is removed from the take-off power position and the A/C
is on ground.
FCV POSITION DISAGREEMENT
A FAULT light comes on, on the PACK 1(2) P/BSW when the FCV 1(2)
position disagrees with the commanded position. The fault light is
triggered through an FCV 1(2) disagree relay. An associated ECAM
warning message will be triggered on the EWD.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
PACK AIR FLOW REGULATION D/O (3) Nov 20, 2008
Page 33
The pack flow demand is set to 123.5% if both packs are operative
and the APU bleed valve is open.
FLOW INCREASE REQUEST
The pack flow demand is increased in order to maintain cabin
pressurization. The demand comes from the CPCs.
TAKE-OFF/OPPOSITE PACK START
Each PC overrides the pack flow demand received from the ZC to
prevent pack compressor overheat. Thus, pack flow demands are set
to 80% during take-off or opposite pack starting sequence.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
PACK AIR FLOW REGULATION D/O (3) Nov 20, 2008
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Page 49
Page 54
the air cycle machine design, air passes through the air cycle machine
and water extraction loop as in normal operation. The compressor is
bypassed through the pack check valve only if there is not enough bleed
air pressure. The air cycle machine seizure status is transmitted to the
EIS through the zone controller and displayed on the ECAM BLEED
page.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
PACK TEMPERATURE CONTROL D/O (3) Nov 20, 2008
Page 58
legs. The pack controller triggers a message on the CMS if the average
value rises above 15C.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
PACK TEMPERATURE CONTROL D/O (3) Nov 20, 2008
Page 60
GENERAL
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
EMERGENCY RAM AIR INLET D/O (3) Nov 20, 2008
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CLOSING
To close the emergency ram air inlet lift the guard and select the ram
air pushbutton off. The outflow valves close as necessary to maintain
cabin pressurization. Another signal is sent to the emergency ram air
inlet actuator and the emergency ram air inlet closes.
The emergency ram air inlet closes automatically when the DITCHING
pushbutton is set to ON.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
EMERGENCY RAM AIR INLET D/O (3) Nov 20, 2008
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SYSTEM DESCRIPTION
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
COCKPIT/CABIN AIR TEMPERATURE CONTROL D/O (3) Nov 20, 2008
Page 67
the thermistor type. All mixer unit and duct temperature sensors are
interchangeable.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
COCKPIT/CABIN AIR TEMPERATURE CONTROL D/O (3) Nov 20, 2008
Page 68
TEMPERATURE MONITORING
The ZC sends the actual duct temperature signals to the EIS. These
parameters are displayed on the ECAM COND page. The ZC also
sends the actual cockpit and cabin area temperature signals to the EIS
and CIDS. These parameters are displayed on the:
- ECAM COND page,
- ECAM CRUISE page,
- FAP CABIN TEMPERATURE page (cabin area temperatures only).
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
COCKPIT/CABIN AIR TEMPERATURE CONTROL D/O (3) Nov 20, 2008
Page 73
demand.
The bleed temperature demand is inhibited during flight if the wing
anti ice system is operative (WING ANTI ICE P/BSW set to ON).
CROSSBLEED VALVE OPENING REQUEST
During a single
ABNORMAL OPERATION: HOT AIR SOURCE FAILURE - SINGLE TRIM AIR SUPPLY
FAILURE & COMPLETE TRIM AIR SUPPLY
LOSS
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
COCKPIT/CABIN AIR TEMPERATURE CONTROL D/O (3) Nov 20, 2008
Page 85
AIR DISTRIBUTION
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
COCKPIT/CAB AIR DISTRIBUTION & VENT D/O (3) Nov 20, 2008
Page 97
COCKPIT/CAB AIR DISTRIBUTION & VENT D/O (3) Nov 20, 2008
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GENERAL
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AFT GALLEY HEATING D/O (3) Nov 20, 2008
Page 107
21 - AIR CONDITIONING
AFT GALLEY HEATING D/O (3) Nov 20, 2008
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THERMAL PROTECTION
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AFT GALLEY HEATING D/O (3) Nov 20, 2008
Page 115
Cooling regulation is achieved by a cold air valve, which allows cold air
to be mixed with cabin air. The cold air valve is controlled by the VC
according to the cockpit cooling selector position.
The valve closes in case of:
- ISOL VALVES or COOLING OFF selection,
- DITCHING configuration,
- both flow control valves closed,
- FWD cargo smoke warning,
- extraction fan inoperative,
- one isolation valve closed.
When NORMal or MAXimum is selected, the ZC receives signals to
increase the flow delivered by the pack flow control valves.
OUTLET ISOLATION VALVE
The outlet isolation valve allows air to be sent overboard via the FWD
outflow valve. Control is achieved, via the VC, by the ISOL VALVES
P/BSW. To isolate the cargo compartment, it closes if DITCHING is
selected or if smoke is detected in the FWD cargo compartment.
EXTRACTION FAN
The two-speed extraction fan extracts the FWD cargo compartment air.
It operates provided normal or max cooling is selected and both flow
control and isolation valves are open. High speed is only used when
NORM or MAX cooling is selected, and both pack flow control valves
and isolation valves are open.
TEMPERATURE SENSORS
Two dual duct temperature sensors and one dual compartment temperature
sensor send temperature signals to the VC for temperature control and
duct overheat detection. The VC sends a FWD cargo duct overheat signal
to the ZC in order to close the trim air PRV 1 and the trim air SOV, if
open.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
FWD CARGO COMPT VENT/TEMP CTL SYS D/O (3) Nov 20, 2008
Page 116
- fan failure,
- fan overheat.
MANUAL VENTILATION OFF COMMAND
As soon as the BULK ISOL VALVES P/BSW is released out, the
OFF light comes on. The VC stops the extraction fan and controls
both isolation valves to close until they have reached their FC position.
SMOKE WARNING
When the Smoke Detection Control Unit (SDCU) triggers an
AFT/BULK smoke warning, the VC automatically closes both
isolation valves and the extraction fan stops.
DITCHING
When the DITCHING P/BSW is set to ON, a discrete signal is sent
to the VC to close the isolation valves.
AIRCRAFT EMERGENCY CONFIGURATION
Two electrical aircraft emergency configuration signals coming from
a relay logic are used to stop the extraction fan and the fan heater.
VALVE POSITION DISAGREEMENT
When any isolation valve position disagrees with the command, the
VC triggers the FAULT light on the BULK ISOL VALVES P/BSW.
The VC also triggers an ECAM warning message on the EWD. The
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
BULK CARGO COMPT VENT/HEATING D/O (3) Nov 20, 2008
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GENERAL
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
21 - AIR CONDITIONING
PRESSURIZATION SYSTEM D/O (3) Nov 20, 2008
Page 134
- engine 1 or 2 set to take off power for the A330 (engine 2 or 3 for
the A340),
- main shock absorbers extended.
After 30 seconds, if FMGES data is validated, the CPC switches to
CLIMB EXTERNAL mode.
Pressure control is based on the FMGES inputs taking into account
top of climb and planned A/C cruise altitude. During climb the cabin
altitude increases at a constant rate, up to the top of climb. Cabin
vertical speed is limited to 1000 ft/mn. In case of long level off, the
system reverts to CLIMB INTERNAL mode. If FMGES data is not
validated, the system will remain in CLIMB INTERNAL mode. This
requires the LFE to be set manually. In CLIMB INTERNAL mode,
the cabin pressure will follow the ambient pressure evolution according
to a proportional schedule. Internal scheduling also makes sure that
the maximum cabin differential pressure is not reached during climb.
NOTE: ABORT mode is selected below A/C altitude of 8000 ft if
descent rate is higher than 2000 ft/mn for 30 s. The CPC
processes an internal schedule in order to land with a
differential pressure of 0.1 psi.
CRUISE
The cabin cruise altitude will agree with the highest value computed
from A/C planned altitude or actual A/C altitude.
NOTE: The LFE selection takes over from the computed cruise
cabin altitude if the LFE is higher.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
PRESSURIZATION SYSTEM D/O (3) Nov 20, 2008
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DESCENT
The CPC always switches to DESCENT INTERNAL mode for about
30 seconds to allow the FMGES data validation before going to
DESCENT EXTERNAL mode. If the FMGES data is validated, the
CPC switches to the DESCENT EXTERNAL mode after 30 s. The
cabin pressurization profile is computed according to the A/C descent
speed, landing altitude, field baro setting and remaining time of arrival.
The cabin vertical speed is limited to -750 ft/mn. The CPC computes
an ideal constant cabin rate in order to reach an altitude lower than
the LFE, before landing.
The cabin altitude goes down below the LFE. Then the cabin altitude
remains constant with a differential pressure of 0.1 psi. However, the
system will remain in DESCENT INTERNAL mode if the FMGES
data is not validated at the top of descent. This requires the LFE to be
set manually. The cabin pressurization profile is computed according
to the ambient pressure, A/C descent speed, manually selected LFE
and landing field baro setting. The cabin vertical speed is limited to
-750 ft/mn. The cabin rate is adjusted, so that the cabin altitude reaches
the selected LFE plus an offset of 0.1 psi prior to landing. The offset
carries out a pressurized landing.
GROUND AFTER LANDING
We are now entering into the depressurization phase. To activate the
depressurization, a signal is sent when landing gear 1 or 2 is
compressed. The cabin is depressurized at a fixed rate until the
differential pressure reaches 0 psi. The rate limiter is overridden and
the outflow valves are driven fully open, 70 s after touchdown to make
sure that the cabin is fully depressurized. At the same time, a controller
change over occurs automatically.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
PRESSURIZATION SYSTEM D/O (3) Nov 20, 2008
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NORMAL OPERATION
On ground with the aircraft electrically supplied, the fan starts to run, the
overboard valve is fully open and the underfloor valve is fully closed.
Air is extracted overboard. As soon as one engine is running (inboard
engines running for the A340), or in flight the overboard valve closes
and the underfloor valve opens. Air is extracted underneath the forward
cargo floor compartment. Note that the underfloor extract valve can close
only if the overboard valve is fully open.
When OVerRiDe is selected, the automatic operation of the system is
overridden:
- the overboard valve opens partially,
- the underfloor valve closes,
- the extract fan runs if serviceable. This permits extraction of the air by
differential pressure between the cabin and outside in case of a
malfunction in the system.
These are the cases of malfunction:
- extract fan failure,
- dispatch of A/C with the overboard valve manually placed in partially
open position,
- it is also used for the avionics smoke procedure.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AVIONICS EQUIPMENT VENTILATION D/O (3) Nov 20, 2008
Page 145
GENERAL PRINCIPLE
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AVIONICS EQPT. GROUND COOLING D/O (OPTION) (3) Nov 20, 2008
Page 153
VALVE JAMMING
If the skin valve is jammed in the open position at engine start, the
crew must try to close the valve with the GND COOL P/B. If it fails
to close, manual closure from the outside will be requested.
The skin valve jammed in the open position at engine start will cause
the:
- illumination of the FAULT legend on the GND COOL P/B,
- generation of warnings on the EWD,
- display of amber skin valve indication on the CAB PRESS page,
- display of amber GND COOL indication on the CAB PRESS page.
If the skin valve is jammed in the closed position at engine shutdown,
the GND COOL P/B must remain in AUTO position and manual
opening from the outside is requested.
The skin valve jammed in the closed position at engine shutdown will
cause the:
- illumination of the FAULT legend on the GND COOL P/B,
21 - AIR CONDITIONING
AVIONICS EQPT. GROUND COOLING D/O (OPTION) (3) Nov 20, 2008
Page 158
- the crew is requested to set the GND COOL P/B to the OFF position.
GRU RESET
If the reset of the GRU is performed from the overhead panel, the
GRU may restart but the ECB memorizes the fault. It is only possible
to clear the fault by means of a special fault control box connected to
the GRU test and reset connector.
GRU TEST
If a failure occurs, it is possible to test the GRU by means of a special
test control box connected to the GRU test and reset connector.
However, it is impossible to start up the GRU again until the system
failures that caused the overheating, overpressure or under pressure
conditions have been corrected.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AVIONICS EQPT. GROUND COOLING D/O (OPTION) (3) Nov 20, 2008
Page 159
GENERAL
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
SYSTEM D/O (3) Nov 20, 2008
Page 163
(FCV) position to trigger a warning when the FCV is open and the
pressure switch is sensing low flow.
OPERATION
The air conditioning bay ventilation system has 2 operational modes:
- a ground mode,
- a flight mode.
ON GROUND
On the ground, the LGCIU 1 controls the turbofan supply valve to
open, by de-energizing the valve solenoid. Provided there is pneumatic
supply (crossbleed duct supplied), high-pressure air passes through
the turbofan supply valve and drives the turbofan. Then, the turbofan
draws air, through the NACA air inlet, to supply the necessary airflow
in the air conditioning compartment. The check valve is closed during
operation. The turbine airflow is discharged into and mixed with the
turbofan air. A pressure switch is connected to the upstream turbofan
pressure-port (port P2) and to the downstream turbofan pressure-port
(port P1). This permits ventilation monitoring of the air conditioning
compartment provided at least one FCV is open.
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
SYSTEM D/O (3) Nov 20, 2008
Page 166
IN FLIGHT
In flight, ram air through the NACA inlet is sufficient for cooling, so
the LGCIU1 controls the turbofan supply valve closed by energizing
the solenoid.
ABNORMAL OPERATION
Here is a detailed description of the different failures that can occur in
the air conditioning bay ventilation system.
MAINTENANCE ACTION
For maintenance action on ground, a blanking plug is fitted in the
vicinity of the turbofan to blank the turbine supply line. This
deactivates a failed turbofan and allows dispatch under Master
Minimum Equipment List (MMEL) condition. The blanking plug
prevents:
- permanent hot air leakage on the ground in case of failure of the
turbofan (jammed),
- excessive rotation speed of the turbofan in flight in case of failure
of the turbofan supply valve (jammed in the open position).
TURBOFAN SUPPLY VALVE FAILURE
On ground, if the turbofan supply valve fails to open when one pack
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GENERAL
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AIR CONDITIONING MCDU PAGES (2) Nov 20, 2008
Page 171
AIR CONDITIONING TEST CAPABILITY - AVNCS VENT TEST & CRG VENT TESTS
AND SPECIFIC FUNCTIONS
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AIR CONDITIONING MCDU PAGES (2) Nov 20, 2008
Page 173
AIR CONDITIONING TEST CAPABILITY - AVNCS VENT TEST & CRG VENT TESTS
AND SPECIFIC FUNCTIONS
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AIR CONDITIONING MCDU PAGES (2) Nov 20, 2008
Page 174
AIR CONDITIONING TEST CAPABILITY - AVNCS VENT TEST & CRG VENT TESTS
AND SPECIFIC FUNCTIONS
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AIR CONDITIONING MCDU PAGES (2) Nov 20, 2008
Page 175
AIR CONDITIONING TEST CAPABILITY - CAB TEMP TESTS AND SPECIFIC DATA
& CAB PRESS TEST
MAINTENANCE COURSE - T1 (LVL 2&3) (GE CF6)
21 - AIR CONDITIONING
AIR CONDITIONING MCDU PAGES (2) Nov 20, 2008
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