Shaangu For Metalurgical Industry 2013

Shaangu for Metallurgical
Industry Application
February 26, 2013
Blast furnace system

Dedust system
septum valves
Hot
stove
Blast
furnace
Dust
collector
Gas tank
Dust remover
Generator
Gearbox
blower
TRT
Motor
Blower system
2
TRT system
Major products
Axial blower for blast furnace
Flow rate 1,10018,000 Nm3/min
For Blast furnace Volume: 380~5800 m3
TRT and BPRT
Power generation 2MW 30MW
Sinter Plant residual heat recovery
Content
1
Axial blower
AV All stages variable blade
5
Thema / Titel
Datum
Sectional drawing of weld casing
Frame size series
Serie
l ow e
b
e
h
t
s of
40 45 50
Flow range:
1,10018,000 Nm3/min
Pressure range: 0.20 0.72 Mpa
Power range:
490 MW
Volume of BF: 380~5800 m3
7
63 71 80
90 100 112
140
Axial compressor
Gas compressed along the shaft axially - Axial compressor
P&I of motor driven blower
P&I blower driven by steam turbine
10
General arrangement of blower workshop
Front
view
Aerial
view
To process
11
Main axial compressor export reference
12
Model
Quantity
Year
End-user
AV45-12
1998
Bellary, India
AV56-14
1999
Khartoum oil refinery, Sudan
AV45-13
2005
Bhushan 1008m3 BF, India
AV40-8
2005
Cosipar 320m3 BF, Brazil
AV45-13
2006
Ispat 550m3 BF, India
AV45-12
2006
Siscol 550m3 BF, India
AV40-12
2006
Siscol 550m3 BF, India
AV71-13
2006
Isdemir 2100m3 BF, Turkey
AV90-15
2007
Isdemir 2500m3 BF, Turkey
AV45-11
2007
Kardemir 450m3 BF, Turkey
AV90-15
2007
Malaysia Gasteel 2580m3 BF
Steam turbine
Power rating: 1 MW 50 MW
Type: fully condense

back pressure
side stream
13
Content
1
TRT & BPRT
14
What is TRT
TRTTop pressure Recovery Turbine
TRT is an energy recovery equipment, by which the BF top gas pressure and
thermal energy are converted to mechanical energy.
Noise from pipelines is reduced and top gas pressure of the BF is precisely
controlled
15
Sectional drawing of two - adjustable stages
16
Series of TRT and operation range

Two types depends on different gas de-dust system:
Wet type MPS Bishoff tower, Venturi scrubber
Dry type MPG Bag filter, static electric dedust
Series:
Type
Power output (max.)
MW
MP5
5
MP7
7
MP14
14
MP18
18
Flow rate: 80,000~1,000,000 Nm3/h, pressure: 80~300kPa(G)

BF of capacity: 300~5500m3
Work Speed: 3000rpm, 3600rpm
Control mode: 2-stage stator blades adjustable
first stage adjustable
17
MP25
25
MP35
35
Twin TRT , one train for Two BFs
18
Process P&I for twin TRT
19
Gerdau Acominas (Brazil) 1750m3 BF TRT
20
Wet gas TRT for --3200m3 BF
21
Hyundai (Korea) 5250 m3 BF TRT
22
Assembly
BPRT (Blower Power Recovery Turbine)
23
BPRT (Blower Power Recovery Turbine)

Motor
Gearbox
Axial blower Clutch

Blower
Gas Turbine
TRT
Advantages:
1. Less investment: 20~30% investment cut-down. No generator,
One motor system, One auxiliary, One workshop, One control
room.
2. Higher efficiency: No transforming loss of energy from
mechanical to electric energy, and back ward; nor cable loss.
24
BPRT reference plant
25
Content
1
26
Residual heat recovery
Residual heat recovery in sinter plant

Solution 1: Heat recovery from cooling section
27

Solution 1: Heat recovery from cooling section
Example of 360 M2 sinter
plant
With warm air recycle

power recovered
increased from
18-20 kwh/t sinter ore
22-30 kwh/t sinter ore
28
Boiler with double pressure steam export
Vertical arrangement
Hot air from top to bottom
Over heater
Evaporator
Economizer 1st and 2nd
Two different pressure steam
1.85 Mpa 370 oC
0.6 Mpa 200 oC
29

Solution 2: Heat recovery from burning section and cooling section
More power can be recovered, up to 40kwh/t sinter ore

30

Solution 2: Heat recovery from burning section and cooling section
Hot tube obtaining heat from main air conduct

31
Finance analysis
Cooling section
Burning and cooling
recovery
section
kW
12,000
15,000
kW
10,500
14,002
Annual working hours
7,200
7,200
Annual electricity prod.
104kw.h
7,560
14,002
Running consumption
kW
2,548
2,940
Annual export
104kw.h
5,725
11,062
Total investment
M USD
15
18
Annual income
M USD
5.7
11
Pay back time
years
2.6
1.6
Item
Unit
Generator rating
Power generated
Remark:
Remark: example
example of
of 360
360 M
M22 sinter
sinter plant
plant
32
Remarks
0.1 USD/kWh
Major equipments
Steam turbine and condenser
33
Major equipments
Generator
34
Electricity control and automation

Power plant grid
Monitoring and automation
35
Reference plants
36
Shanxi Liheng Steel 2X95 m2Sinter plant + 2X40t convertor

residual heat power plant 7.5 MW
Content
1
37
Facilities & certificates
Manufacturing facilities
Five-axis NC machining center for blade
38
32 tons high-speed dynamic balance equipment
39
Test facility
40
Assembly workshop (Closeddust-proofconstant temperature workshop)
41
International certification
ISO9001 Quality System certificate was rewarded in 1994, the first
company in turbo-industry in China.
42
ISO14001 Environment System Certificate was rewarded in 2001.
43
OHSMS18000 Occupational Health and Safety Management
Certificate was rewarded in 2004.
44
China Brand Top 500
Shaangu was listed as 97

in "China Top 500 " with
estimated Brand value of
USD 1.2295 billion Dollar.
45
Catalogue
1
46
Service
Service content
24 hours hotline service;
Expert technical support system;
Installation and commissioning
of turbo-machinery;
Overhaul and maintenance of
turbo-machinery;
Revamping of turbo-machinery;
Vibration analysis and treatment
of turbo-machinery
24 hour on-line remote condition
monitoring and failure diagnosis
service;
47
Remote On-line Monitoring and Diagnosis System

Remote on-line monitoring and failure diagnosis center, via
Internet, first one in China.
Over 228 sets of turbo-machineries from more than 58
customers have been monitored Remote On-line Center.
48
51

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What are axial blowers used for?

What are axial blowers used for?

What is a TRT?

What is a TRT?

Shaangu for Metallurgical

February 26, 2013

Blast furnace system

AV All stages variable blade

Sectional drawing of weld casing

Frame size series

P&I of motor driven blower

P&I blower driven by steam turbine

General arrangement of blower workshop

Main axial compressor export reference

Khartoum oil refinery, Sudan

Bhushan 1008m3 BF, India

Cosipar 320m3 BF, Brazil

Ispat 550m3 BF, India

Siscol 550m3 BF, India

Siscol 550m3 BF, India

Isdemir 2100m3 BF, Turkey

Isdemir 2500m3 BF, Turkey

Kardemir 450m3 BF, Turkey

Malaysia Gasteel 2580m3 BF

Type: fully condense

TRT & BPRT

Sectional drawing of two - adjustable stages

Series of TRT and operation range

Flow rate: 80,000~1,000,000 Nm3/h, pressure: 80~300kPa(G)

Twin TRT , one train for Two BFs

Process P&I for twin TRT

Gerdau Acominas (Brazil) 1750m3 BF TRT

Wet gas TRT for --3200m3 BF

Hyundai (Korea) 5250 m3 BF TRT

BPRT (Blower Power Recovery Turbine)

BPRT (Blower Power Recovery Turbine)

Axial blower Clutch

BPRT reference plant

Residual heat recovery

Residual heat recovery in sinter plant

Residual heat recovery in sinter plant

With warm air recycle

22-30 kwh/t sinter ore

Boiler with double pressure steam export

Residual heat recovery in sinter plant

More power can be recovered, up to 40kwh/t sinter ore

Residual heat recovery in sinter plant

Hot tube obtaining heat from main air conduct

Burning and cooling

Annual working hours

Annual electricity prod.

Pay back time

Electricity control and automation

Monitoring and automation

Shanxi Liheng Steel 2X95 m2Sinter plant + 2X40t convertor

Facilities & certificates

China Brand Top 500

Shaangu was listed as 97