CP8
CP8
CP8
Foreword
This documented details the process and requirements for the validation of courses and BINDT approval of
training organisations providing training in the field of Non-Destructive testing (NDT) & Inspection. This document
was formerly known as the NDT Approval Document, but is now designated CP08 (Approval of Training
Organisations). The NDT Approval Document issue 2 is superseded by the latest issue of CP08.
This issue includes clause numbering to facilitate easy referral to clauses or requirements. The numbering of
clauses is not presently tracked for change, and only where technical content or an amendment to requirements
has taken place are the changes tracked and identified. This is to facilitate the identification of changes that
need consideration by current and prospective Approved Training Organisations (ATOs).
Any enquiries should be forwarded to the ATO administration
Newton Building, St. Georges Avenue
Northampton, NN2 6JB
United Kingdom
Tel: +44(0)1604-893-811.
Fax: +44(0)1604-893-868.
E-mail: [email protected]
CP08
Page 1 of 37
Contents
Abbreviations ............................................................................................................................................................................ 3
1. Introduction .......................................................................................................................................................................... 4
2. Minimum Requirements for the Structured Training of Non-Destructive Testing Practitioners ............................................ 4
2.1
Scope .......................................................................................................................................................................... 4
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
Counselling ................................................................................................................................................................. 8
2.10
Curriculum ................................................................................................................................................................... 8
2.11
2.12
Facilities ...................................................................................................................................................................... 8
2.12.1
2.12.2
NDT Equipment........................................................................................................................................................... 8
2.12.3
Specimens .................................................................................................................................................................. 9
2.12.4
2.13
2.14
2.15
2.16
2.17
2.18
Records ..................................................................................................................................................................... 10
2.18.2
2.18.3
2.19
NDT Equipment......................................................................................................................................................... 11
2.20
Specimens ................................................................................................................................................................ 11
2.21
2.22
Page 2 of 37
Definitions
Approved Training Organisation
A commercial provider of NDT&I training for personnel, whether they be seeking PCN certification or not, that
has submitted its courses to BINDT for validation and has successfully undergone assessment to confirm
conformance with the requirements detailed within this document.
Counselling
Extra tuition or advice delivered to a student with the aim of improving knowledge, skills or understanding
Curriculum
A documented description of the the skills, performances, attitudes, and values students are expected to learn
from participation in the validated training course. It includes statements of desired pupil outcomes, descriptions
of materials, and the planned sequence that will be used to help pupils attain the outcomes.
Formal Qualification Examination
An examination administered, following the successful completion of training, in accordance with the
requirements of a Certification Body (e.g. PCN or other EN ISO 9712 schemes) or for and on behalf of a
commercial client (e.g. SNT-TC-1A, EN 4179, NAS 410)
Requirement
Expression conveying criteria to be fulfilled if compliance with the document is to be claimed and from which no
deviation is permitted.
The use of the modal verb shall denotes a requirement that is mandatory whenever the criterion for
conformance with the specification requires that there be no deviation.
Recommendation
Expression conveying that among several possibilities one is recommended as particularly suitable, without
mentioning or excluding others, or that a certain course of action is preferred but not necessarily required, or
that (in the negative form) a certain possibility or course of action is deprecated but not prohibited.
The use of the modal verb should denotes a guideline or recommendation whenever noncompliance with the
specification is permissible.
Statement
Expression conveying information
Remote Training Centre
A location where an ATO conducts BINDT validated training courses. Up to five (5) courses may be conducted
at a particular RTC in any twelve (12) month period. However, if it is intended that six (6) or more courses are to
be conducted in any twelve month period, then the RTC shall be considered by BINDT to be an ATO and shall
apply for and gain ATO status in its own right.
Abbreviations
ATO:
BINDT:
NDT:
NDT & I:
CP08
QMS:
RTC:
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1. Introduction
1.1.
With the intent of raising and maintaining the general standard of NDT&I training leading to the
qualification and certification of personnel, BINDT has defined the minimum requirements for the
structured training of NDT practitioners, to be implemented through a scheme outlined herein under
which such training may be assessed and approved by BINDT. Gaining BINDT ATO status and offering
BINDT accredited courses of training to external clients should be seen as a testimony to the quality of
service provided by commercial training organisations.
1.2.
The requirements for Approved Training Organisations are elaborated throughout this document and
are indicated by the use of the modal verb shall. Current and prospective BINDT ATOs shall comply
with the minimum requirements within six months of the date of publication or revision of CP08.
1.3.
All information and documentation accrued by BINDT, its Certification/Approval Panel and any
auditor(s) shall be treated as commercial in confidence and not disclosed to any other parties.
1.4.
1.5.
This document, which is intended to be used by organisations wishing to provide Industry with an
assured quality of training in NDT, has been developed out of a perceived need for a method by which
approval can be given to those offering excellence in training.
1.6.
It is recommended that NDT personnel certification schemes recognise BINDT validated training
provided by ATO when stipulating their requirements for qualification examination eligibility.
Scope
2.1.1. This document is based upon CEN Technical Report 25108, which is implemented within the
British Institute of Non-Destructive Testing (BINDT) Approval Scheme for Training
Organisations wishing to provide industry with an assured quality of tuition in the main NDT
methods.
2.1.2. This document establishes the minimum requirements for the structured training of NDT
practitioners, primarily to provide eligibility in PCN NDT personnel qualification examinations,
but BINDT ATO status can be regarded as recognition of a standard of excellence in the
delivery of training, whether by commercial or not for profit organisations.
2.2
NOTE: The Quality Management system requirements of this document are based upon the 2008 version
of ISO9001. BINDT recognises that the 2015 version of ISO9001 is now issued and in the implementation
transition phase. Consequently during the 3 year transition period permitted for implementation of
ISO9001:2015. BINDT may, at their discretion, accept Quality Management Systems complying with
either the 2008 or 2015 versions or a combination of both. Training Organisations should be aware that
although the 2015 version of ISO9001 has removed the requirement for some mandatory documents
(including a quality manual) BINDT will still expect Training Organisations to have suitable documented
systems, processes and records to enable the BINDT assessment program to be able to confirm
compliance with the requirements of this document.
2.2.1
2.2.2
CP08
The Training Organisation shall implement and maintain a fully documented Quality
Management System which is certified and fully conforms to ISO 9001 and/or AS 9100, this
certification must be issued by a body holding ISO 17021 approval granted by a National
accreditation body affiliated with International Accreditation Forum (IAF).
The QMS shall comprise of a Quality Manual and Quality Procedures (and Work Instructions
where necessary) that is compliant with the current edition of ISO 9001. Documented
procedures shall cover quality management and product realisation processes. The
management system shall be controlled and periodically reviewed according to the stipulations
in the Training Organisations quality manual.
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NOTE: An exclusion may be declared for design and development - as the training syllabus
and methodology is externally imposed.
2.2.3
All staff within the applicant Training Organisation shall be made aware of their specific
responsibilities and method of working, which shall be defined by a documented job
description for each position within the organisation. Job Descriptions shall also determine the
competence requirements for the appointment. The quality manual shall include an
organisational chart detailing the structure of roles within the Organisation. Staff shall be
allocated job titles in their terms of reference or letters of appointment, which in turn refer them
to the Quality Manual and Job Descriptions. The Organisation shall retain documented
evidence of personnel acceptance of assigned roles and responsibilities.
2.2.4
The Training Organisation shall have a documented process whereby all staff sign a record to
confirm that they have read, understood and are conversant with the Quality Manual and
applicable quality documents (however defined). This shall apply to existing, newly drafted or
revised quality documents relevant to their position within the organisation.
2.2.5
The ATO quality management system shall include a documented schedule for internal audit
which will cover the whole of the quality management system and training processes (including
RTCs where applicable) at least once in each calendar year. The internal audit program may
consist of a series of audits addressing individual aspects of the QMS and training process or
may consist of a single audit that encompasses all aspects of the QMS and training process.
2.2.6
The ATO shall provide BINDT with a documented Quality Management System (QMS). The
English version of the QMS shall be submitted to BINDT electronically and controlled by the
ATO. When the QMS undergoes any revision, or when new quality documents are issued,
these shall also be promptly submitted to BINDT in soft copy form.
2.2.7
BINDT shall implement a process to deal with complaints from students and/or employers of
students, and ATO status may be suspended or withdrawn at any time if, upon investigation,
non-conformances are judged by the Approval Panel to warrant it.
2.2.8
A system to record any complaints received shall be operated by the Training Organisation
and complaint records shall be available for review during BINDT audit(s).
2.2.9
2.3
Management Responsibility
2.3.1
The ATO shall appoint a Training Co-ordinator who is responsible for the overall management
of the training operations. The ATO shall also designate responsible persons (however named)
for the setting up and maintaining a Documented Quality Management System satisfying the
criteria contained within ISO 9001 and this document. For Organisations with multiple ATOs a
Group Training Coordinator may be appointed. In such cases the Group Training Coordinator
shall appoint a local representative and assign that person with day-to-day responsibility for
that ATO.
2.3.2
In respect of training processes the ultimate responsibility for ensuring the existence of a
documented system that meets the requirements of this document shall remain with the
Training Co-ordinator
2.4
2.4.1
Resource Management
ATO management shall:
2.4.1.1 Determine the necessary competence for personnel performing work affecting the
quality of NDT training.
2.4.1.2 Provide training or take other actions to satisfy the competence needs of Training
staff.
CP08
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2.4.1.3 Annually (minimum) evaluate the competence of all authorised tutors listed on the
ATO scope. This annual competence assessment is designed to evaluate the tutors
teaching ability and need not be method specific.
2.4.1.4 Ensure the adequacy of equipment and facilities needed by the business to carry out
NDT Training in the inspection methods for which it is approved, or seeking approval.
2.4.1.5 Ensure that the working and training environment meets Statutory, Regulatory, BINDT
and Customer requirements.
2.4.1.6 Take all adequate safety precautions to protect staff and trainees/students. If in the
opinion of the appointed lead assessor the organisation has failed to take adequate
precautions, BINDT reserves the right to withhold or suspend ATO status until it is
satisfied that the unsafe situation has been redressed
2.5
Service Realisation
2.5.1
2.6
ATO management shall plan service realisation from the point where the customer applies for
training through to delivery (award) of a certificate of successful completion of training. In so
doing, management shall identify key processes and how these processes interact with one
another.
2.6.1
2.6.2
The above activities will provide data which shall be collated and analysed in order to identify
trends and/or improvements to management systems and processes.
2.6.3
ATO management shall implement and monitor improvements, reporting the status of
improvement strategies at Management Review
2.7
2.7.1
A system for the provision of advance information shall be in place such that, upon acceptance
of an application for enrolment, the ATO shall issue to the enrolled student, or his sponsor,
clear and unambiguous instructions in accordance with the following:
2.7.1.1 Course fees and method of payment which shall show all that is included in the fees.
There shall be no hidden extras and a schedule of course fees shall be made freely
available upon request.
2.7.1.2 Dates and times of attendance for the course, which shall include clear instructions
concerning the location of the training venue (ATO or RTC).
2.7.1.3 Transport, accommodation and catering arrangements, where applicable.
2.7.1.4 The relevant safety requirements pertaining to the ATO as a whole or the particular
course for which the student is enrolled.
CP08
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Note. Where necessary students attending courses involving practical radiography are to be
registered as classified radiation workers prior to the commencement of training and are to wear
radiation monitoring devices at all times during the course.
2.7.1.5 Personal Protective Equipment (PPE) required for students attending the training
course, and whether this is provided by the ATO, or whether the student must provide
his/her own PPE.
2.7.1.6 NDT equipment provided by the ATO for use by students during the training course,
and whether the student may optionally provide/use their own NDT equipment.
2.7.1.7 Textbooks essential to the training course, and whether these are provided by the
ATO or the student.
2.7.1.8 The name and telephone number of a contact at the ATO from whom additional
information may be obtained if required.
2.8
CP08
Student Assessment
2.8.1
In all cases a system of controlled, documented student assessment shall monitor and record
the progress and learning of individual students on a daily basis, measuring the assimilation of
knowledge and skills through written and practical assessments, delivering mandatory
counselling to students who fail to meet established performance indicators (see section 2.9
below). To facilitate the above, the ATO shall establish and document performance indicator(s)
or benchmark(s) to be met by the student as evidence of his or her successful completion of
an individual training module or acceptable progress towards successful completion of the full
training course.
2.8.2
2.8.3
Where the training course is intended to provide the employer of NDT personnel with essential
information required for qualification and certification under 2nd party certification schemes, for
example, SNT-TC-1A, students shall additionally undertake written and practical final
examinations in accordance with the requirements in 2.8.4 below. In such instances
students/candidates shall be issued with a uniquely numbered certificate, traceable to the
students records, of successful completion of NDT training. (Guidance on certificate format
and content is given in Annex A).
2.8.4
Whenever, following the successful completion of training, end of course formal qualification
examinations are administered the following shall apply:
2.8.4.1
For 3rd party examinations, conducted under EN ISO 9712 (PCN examinations), the
examinations shall not be set, invigilated or marked by the tutor responsible for the course
in which the student was enrolled
2.8.4.2
For 2nd party examinations, conducted under EN4179 or SNT-TC-1A, the examinations
may be set, invigilated and marked by the tutor responsible for the course in which the
student was enrolled
2.8.4.3
For all examinations steps shall be taken to prevent collaboration or collusion during the
examinations. A documented system shall be in place to ensure that specimens used
during formal qualification examinations have not been accessible (or have been used
as practical assessment specimens) to the student during the course.
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2.9
Counselling
2.9.1
A system of counselling shall be provided for the benefit of students who fail to reach the
required minimum standard during daily progress assessments or in the end of course
assessment.
2.9.2
Where counselling or extra tuition is deemed necessary, the ATO shall retain records of the
delivery of counselling and a determination as to whether the underperforming student has
been elevated to an acceptable level. See 2.8.1 above regarding mandatory counselling for
students failing to meet established benchmark criteria in daily progress assessments
2.10 Curriculum
2.10.1 The Training Organisation shall publish and make freely available upon request the curriculum
upon which each course is based. If the course concerned is aligned with a recognised
certification examination, e.g. PCN, the course curriculum shall refer to the published syllabus
pertaining to that examination.
2.10.2 The curriculum shall be reviewed and revised, if necessary, in the light of scientific, industrial
and technological developments in the NDT method concerned, or where a change occurs in
the syllabus of the certification bodys qualification with which the course is aligned. The ATO
shall have a documented process that records the conduct and outcomes of periodic reviews
2.11 Course Notes
2.11.1 The Training Organisation shall maintain a master set of course notes and shall review these
and revise them, if necessary, in the light of changes to the Certification Bodys published
training and examinations syllabus. The ATO shall have a documented process that records
the conduct and outcomes of periodic reviews.
2.11.2 Revised course notes shall bear a revision date, to ensure a consistency between courses in
the event of staff changes. The ATO shall have a documented process that records the
conduct and outcomes of reviews.
2.11.3 The Training Organisation shall provide each enrolled student with a comprehensive set of
appropriate course notes, these being hard copies of the master, the cost of which shall be
included in the course fees.
NOTE: Externally published and controlled classroom training handbooks may supplement but not be a substitute
for the Training Organisations own course notes.
2.12 Facilities
2.12.1 The Training Environment (infrastructure)
2.12.1.1
The premises used for training shall comply with the latest issue of all relevant
national statutory legislation, e.g. in the UK the Health and Safety at Work Act,
COSHH Regulations and where applicable, Ionising Radiation Regulations.
2.12.1.2
2.12.1.3
Classrooms and practical facilities shall be well lit and ventilated and there shall
be adequate provision of teaching aids such as blackboards/whiteboards or flip
charts, overhead and/or slide projectors, computer generated presentations and
video equipment appropriate to the course.
CP08
2.12.2.2
2.12.3 Specimens
2.12.3.1
The ATO shall maintain an up to date library of NDT Standards relevant to the
method being taught. Students shall be made aware of the existence of these
Standards and educated in their use.
CP08
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2.16.1 Training Tutors shall have knowledge of materials science and product technology, and have
documented experience of current industrial applications of the NDT methods that they are
authorised to teach.
2.17 Training Staff Maintenance of Method Awareness
2.17.1 ATOs shall ensure that all training staff are kept up to date with current industrial procedures,
practices and new innovations that may have an effect on training delivery within the NDT&I
methods for which they are approved. The ATO shall document how this is achieved.
2.18 Records
2.18.1 There shall be a system for maintaining and reviewing the current state of all records held
within the Training Organisation. Such records are to be kept in a secure location and treated
with confidentiality.
2.18.2 Student Records
2.18.2.1
Student records shall be raised and maintained for each enrolled student. They
shall be retained for a period of not less than ten years and shall include the
following, as a minimum:
2.18.2.2
2.18.2.3
2.18.2.4
2.18.2.5
2.18.2.6
2.18.2.7
2.18.2.8
Where the further training route is being used as an exemption to the 30 day retest of failed examination mandate, evidence of the further training delivered and
received is required. Where an ATO delivers such training a certificate of
Supplementary training shall be issued by the ATO.
CP08
2.18.3.1
Records shall be raised, updated and maintained for all training staff. They shall
be retained for a period of not less than ten years and shall include (as a minimum)
records of:
2.18.3.2
2.18.3.3
Experience.
Qualifications.
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2.18.3.4
2.18.3.5
2.18.3.6
Certification
Formal training and updating
Competency assessments
2.20 Specimens
2.20.1 The Training Organisation shall maintain a fully documented system for the unique
identification of each training and examination specimen. This shall include a master record of
the position and extent of all defects relevant to the NDT technique for which it is to be used.
2.21 Remote Training Centres
2.21.1 The ATO shall notify BINDT of all proposed RTCs prior to the conducting of any training at that
location in order that the location may be added to the ATO scope of approval. Failure to notify
BINDT in advance will lead to training being declared invalid.
2.21.2 In order to comply with the specification of an RTC, the facility must be remote from the
appointed ATO. If six or more training events are carried out at a remote training location in
any twelve month period the training coordinator shall notify BINDT and the remote training
centre shall be expected to apply to be an ATO in its own right under the criteria laid down in
this document.
Note: The need for an RTC to become an ATO after 6 training courses in a twelve month period shall not
apply to remote training conducted at client premises under an ATOs accompanying NANDTB Outside
Agency approval.
2.21.3 The RTC shall operate in accordance with the quality manual and operational procedures of
the associated ATO.
2.21.4 Authorised tutors shall be listed on the ATO scope of approval and travel to the RTC to
undertake training.
2.21.5 Upon completion of each training course all training materials, where practical, shall be
returned to the ATO. Where this is not practical and training materials, especially specimens,
are stored at a RTC then the ATO shall be responsible for security arrangements to ensure
unauthorised access is prevented.
2.21.6 All RTCs are subject to premises/facility/equipment audit under the same restrictions and
requirements applied to ATOs and must prove to BINDT that their NDT training business
operates solely in accordance with the ATOs quality and operational documents.
CP08
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2.21.7 BINDT monitors ATO control of its RTCs through fully documented and planned oversight of
the RTC compliance audits carried out by the responsible ATO, which is required to provide
BINDT with dates and details of RTC audits planned for each calendar year. BINDT will select,
without prior notification, those RTC audits which it will witness on site in order to determine
the competence of the audits carried out, and will plan to witness ATO audits of all of its BINDT
approved RTCs during a three year cycle. The cost of the BINDT oversight will be borne by the
responsible ATO. Should the planned RTC audit not be carried out as notified in the ATO audit
plan, BINDT will still charge the expenses incurred in conducting the planned oversight.
2.21.8 Any RTC operating beyond the scope intended for NDT remote training centres must apply for
full approval by BINDT to become an Approved Training Organisation (ATO) and be subject to
the full systems audit and associated costs.
2.21.9 Where the RTC is a fixed training facility operating under the control of the ATO then the ATO
shall conduct an internal audit of the RTC at intervals not exceeding 12 months. The initial audit
shall be conducted within 6 months of the date of initial RTC approval. Records of such audits
shall be retained for BINDT review during assessments of the controlling ATO.
2.21.10
The control of the RTC in terms of training delivery, competence, security, impartiality and
integrity remains with the controlling ATO. The ATO shall assess the suitability of any
permanent or fixed infrastructure, equipment (inventory, control maintenance calibration) and
overall facilities
Note: The above requirements do not apply to one-off or infrequent training courses conducted at rented
or hired venues. However the ATO is responsible for ensuring such venues meet the requirements of this
document in respect of the training delivered at those premises.
2.21.11
2.22
BINDT reserves the right to visit and or assess RTCs at their discretion and without warning.
2.22.1 Disposal of chemicals used in the operation of training courses shall be carried out in
accordance with applicable national regulations. A disposal register shall be maintained.
Upon receipt of a correctly completed application (Appendices 1-3 inclusive), BINDT shall appoint
competent auditor(s) to carry out a documentation review which shall include:
3.1.1. A review of the application and supporting material supplied.
3.1.2. Assessment of modules for training course validation.
3.1.3. Assessment of the applicants quality management system for compliance with this document.
3.2.
If the results of the review are satisfactory, the appointed auditor shall carry out a stage 1 on-site initial
assessment of the applicant organisation to confirm that the infrastructure and resources comply with
the requirements for BINDT approval. Where possible this will take place within 6 months of receipt of
the application.
3.3.
After any agreed corrective actions relating to findings identified during the stage 1 audit have been
implemented, and the organisation is finally confirmed to be complying with all applicable requirements,
a report and recommendation for BINDT Approval shall be made by the appointed lead auditor to the
Approval Panel.
3.4.
The authority to grant approval rests entirely with the BINDT Certification/Training Approval Panel (the
Panel). Should the Panel consider that the applicant Training Organisation and associated course
modules comply with the minimum requirements, approval by BINDT will follow. If not, the Panel shall
not be obliged to give reasons for withholding approval though, wherever practicable, the maximum
assistance shall be given to Training Organisations prior to any subsequent audit.
CP08
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3.5.
After approximately six months of operating as an ATO, the organisation shall be subjected to a stage
2 initial assessment. This audit shall seek to confirm continuing compliance with the requirements by
sampling records raised during the delivery of validated training. If successful in the initial stage 2
assessment, including the submission of any agreed corrective action evidence, the Training
Organization will be issued a Certificate of Approval which includes a detailed schedule listing the
locations and availability of BINDT validated training courses. This information will also be uploaded to
www.BINDT.org
3.6.
Wherever remote training centres are proposed, a Remote Training Centre (RTC) associated with an
ATO shall apply for approval to RTC status on the relevant application form given in Appendix 1. The
RTC is managed by the controlling ATO.
3.7.
ATO are entitled to display the British Institute of Non-Destructive Testing Approval Logo (as shown on
the title page of this document) and will receive a frameable certificate to promote their business as a
BINDT ATO. A copy of the BINDT logo can be obtained at request directly from BINDTs publishing
department [email protected].
3.8.
Ongoing compliance with the requirements shall be confirmed during each three year approval cycle
by annual surveillance and full reassessment.
3.9.
Surveillance shall be carried out on an annual basis by the appointed lead assessor who will examine
the way in which training is conducted on site, including review of student records and files, and the
site itself. At the discretion of BINDT, random and un-notified site visits may be carried out.
3.10. Reassessment involves confirmation by a BINDT appointed audit team that the Requirements continue
to be complied with. Reassessment is undertaken not less than three months prior to ATO certificate
expiry.
3.11. Based upon the recommendation of the assessor and with the approval of the Certification/Approval
Panel, for particular ATO BINDT may at its own discretion amend the approval cycle to biennial (two
yearly) reassessment* with no intervening annual surveillance. This waiver is purely at the discretion
of BINDT and will only be considered for those organisations that have achieved a full three year cycle
with relatively few or only minor findings.
*NOTE: ATO that have gained BINDT Quality Management System certification of compliance with ISO
9001 shall remain on the three yearly Approval cycle, maintained in phase with their ISO 9001
certification.
3.12. Guidance on the audit/assessment process is given in BINDT document CP10.
CP08
4.1.1.
The purpose of course validation is to ensure that the specified objectives of the course are met
and that the course satisfies the requirements of the certification scheme document PCN GEN
and its associated requirements or other specified requirements with which it is aligned (if any).
4.1.2.
Most courses that are validated will be for training prior to PCN examinations but that need not
always be the case. For instance if an ATO has a requirement to train candidates to perform a
range of well-defined tasks, then a training course could be designed, and subsequently
validated by BINDT as meeting those requirements and would be listed under part 2 of the
approval list.
4.1.3.
The BINDT Approval Panel routinely validates training courses at Level 1 and Level 2. Courses
are validated as meeting specific requirements, (generally defined in terms of an examination
syllabus) and the object of the exercise is to ensure that all aspects of the syllabus are
addressed within the training course at a suitable level and depth.
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4.2.
4.1.4.
4.1.5.
Courses are in general accredited for Training Organisations that have gained Approval under
the Institutes Approval Scheme. Such courses are usually conducted on a commercial basis
and are readily available to the public. Where courses are run as in-house training on a noncommercial basis or as client specific, the Certification/Approval Panel may be willing to accredit
the course modules as separate entities, without the need for full Approval.
ii.
The training school must have available the defined essential reading material.
iii.
There must be a system in place whereby candidates are assessed on arrival, (or
beforehand), in order to identify the gaps in their knowledge. The training course
must then be specifically designed to address those areas of weakness.
4.2.4. The course content must be designed as a bespoke product, suited to a particular individual.
Any training establishment that meets the three requirements set out above may request that
BINDT recognises that they are capable of offering Level 3 training courses and once proven at
audit can be listed under part 3 of the approval list but will not be included on their certificate of
approval.
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6. Extensions
6.1. Validation of additional course modules, subsequent to the initial visit, may require a further audit which
may fall outside the sequence of an established audit cycle. The additional modules shall be submitted
to BINDT electronically for review and validation. A copy of the curriculum and course notes, a list of
equipment, specimens, tutor qualifications and a correctly completed application for extension form (See
form APP/3 Appendix 3), together with the current published fee, shall be provided to BINDT before
the validation process is initiated.
6.2. Where the Organisation delivers validated training at locations remote from its base (RTC), the
Organisation shall notify the BINDT of these locations by completing relevant sections of form APP/1
(see Appendix 1). The ATO Training Coordinator shall be responsible for ensuring that the requirements
of this document are met in their entirety at all remote locations. If 6 or more advertised training events
are carried out at a remote training location in any twelve month period the training coordinator shall
notify BINDT and the Remote Training Centre shall apply to be an ATO under the criteria laid down in
this document (see clause 2.6).
6.3. If an extension application is received for Level 2 approval and/or Level 3 recognition, then the ATO must
already be approved for the lower level of this scope or they shall apply for the lower level also.
CP08
Page 15 of 37
Figure 1.
BINDT
appointed agent
Appoint
Assessor
Gather
Information
Report to BINDT
appointed agent
Approval Panel
Yes
No
MQ&E committee
final approval
Follow-Up audit
Training
Organisation
informed of
approval
Submit report to
Approval Panel
Approval
Awarded
CP08
Page 16 of 37
Figure 2.
Auditee
BINDT CSD
CP08
Page 17 of 37
A1. Training certificates aimed to providing evidence of eligibility for ISO9712 examinations
Minimum content
Reference to syllabus
Certificate Number
Course dates
Duration in training hours
Name of tutor
Date of issue
Name of ATO Authorised signatory
Position of Authorised signatory
Signature of ATO Authorised signatory
The certificate should also contain a statement that successful completion of this BINDT Accredited course
conducted at an Approved Training Organisation may be used as evidence of eligibility for PCN examination
An example of a recommended training certificate is given on page 19. This is for guidance only and the
ATO may prepare its own certificate format providing the minimum content requirements, given above,
are met.
A2. Examination/Training certificates for 2nd party formal qualification examinations following
successful completion of training.
The certification/documentation issued may be as follows
1. A training certificate supplemented by an examination data (results) sheet, the combination of which
include all the required content detailed below
Or
2. A combined training & examination certificate containing all the required content as detailed below
Minimum Examination certificate & data
CP08
Page 18 of 37
Annex A1. Example of a recommended training certificate for successful completion of training providing evidence of eligibility for ISO9712 examination. This is
for guidance only and the ATO may prepare its own certificate format providing the minimum content requirements, given above, are met.
COMPANY NAME
COMPANY ADDRESS
COMPANY LOGO
CERTIFICATE OF TRAINING
This certificate of training is awarded to
CANDIDATE NAME
Who has successfully completed a BINDT accredited training course in the following test method and to the level stated
MAGNETIC PARTICLE TESTING
LEVEL 2
SECTOR: PRE & IN-SERVICE INSPECTION
COURSE TRAINER:
TRAINING LOCATION:
Successful completion of the BINDT Accredited course conducted at an Approved Training Organisation may be used as evidence of eligibility for PCN examination.
CP08
Page 19 of 37
Annex A2. Example of a recommended Examination/Training certificate for 2 nd party formal qualification examinations following successful completion of
training. This is for guidance only and the ATO may prepare its own certificate format (supplemented by an examination data (results) sheet, if preferred,
providing the minimum content requirements, given above, are met in either the certificate and/or the certificate and data sheet combination
COMPANY NAME
COMPANY ADDRESS
COMPANY LOGO
CANDIDATE NAME
Who has successfully completed a BINDT accredited training course and an examination conducted in accordance with SNT-TC-1A and [EMPLOYER
NAME] Written Practice XXXXXXXXX in the following test method and to the level stated
MAGNETIC PARTICLE TESTING
LEVEL 2
SECTOR: PRE & IN-SERVICE INSPECTION
EXAMINATION (GENERAL):
XX%
EXAMINATION (SPECIFIC):
XX%
EXAMINATION (PRACTICAL):
XX%
TRAINING LOCATION:
EXAMINATION (COMPOSITE):
XX%
EXAMINATION RESULT:
PASS/FAIL
COURSE TRAINER:
EXAMINATION DATE:
DD/MM/YYYY
For and on behalf of COMPANY NAME
EXAMINER NAME:
NAME:
CERTIFICATE NUMBER:
SIGNATURE:
POSITION:
SIGNATURE:
Successful completion of the BINDT Accredited course conducted at an Approved Training Organisation may be used as evidence of eligibility for PCN examination.
CP08
Page 20 of 37
Copies of all forms in these Appendices are available separately by contacting BINDT.
This is an application for Approval by the Institute of the Training Organisation named below, the Quality System of
which has been reviewed against, and is believed to comply with the Institutes published Minimum Requirements for
the Structured Training of Non-Destructive Testing Practitioners. This application must be accompanied by at least
one completed course questionnaire (Form APP/2).
It is requested that, upon acceptance of this application, the Institute arranges an appointment to audit this Training
Organisation against its published Minimum Requirements for the Structured Training of NDT Practitioners.
The current applicant fee, as specified in this document, is enclosed herewith (Cheques should be made payable to
the British Institute of NDT).
APPLICANT ORGANISATION:
LEGAL NAME:
BUSINESS ADDRESS:
TELEPHONE:
CONTACT NAME:
E-MAIL:
ACCOUNTS PAYABLE EMAIL:
CP08
Page 21 of 37
DECLARATION* The Training Organisation quality systems and the above courses are believed to
comply with the Institutes requirements for approval.
COORDINATORS
NAME
SIGNATURE
DATE OF
APPLICATION
*I undertake, on behalf of the applicant organisation, to comply with the requirements set out in document
NDT APPROVAL DOCUMENT and its Appendices, and understand that, when completed, this form,
together with any subsequently issued authorisation or certificate of approval, will form the contract
between the applicant organisation and BINDT. I enclose the current ATO application fee and the
documentation required in support of this application (see notes below).
All information provided will be treated as commercial in confidence and only divulged to the members of the MQ&E
Committee Approval Panel or its nominees.
Page 22 of 37
Please return this form with the current application fee to [email protected]
CP08
Page 23 of 37
One questionnaire to be completed in full for each course to be accredited under the British Institute of NonDestructive Testings NDT Training Approval Scheme and attached to the application for Approval (Form APP/1).
GENERAL
Applicant Organisation:
Title of course to be accredited:
With which certification
examination(s), if any, is the
course aligned:
(if none, state objectives)
Overall duration of the course in
working days:
Amount of formal instruction in
hours:
Amount of practical and tutorial
in hours:
What, if any, are the course
entry requirements, i.e.
qualifications and experience:
How long has the course been
available in its present form:
If it is a new course, what
experience do you have in
running similar course:
Does the course involve a
mandatory examination or
assessment YES/NO:
Is a certificate or written evidence of progress issued to:
a) The student? YES/NO
b) The employer? YES/NO
CP08
Page 24 of 37
CP08
Page 25 of 37
CP08
Page 26 of 37
Page 1 of 1
This form is to be used by British Institute of Non-Destructive Testing Approved Training Organisations when applying
to have further NDT course modules accredited by the Institute. An audit visit may or may not be required in order to
approve additional courses.
N.B. A completed course questionnaire (Form APP/2) for each course to be accredited must accompany this
application.
APPLICANT ORGANISATION:
BUSINESS ADDRESS:
TELEPHONE:
ORGANISATION COORDINATOR NAME:
E-MAIL:
TITLE(S) OF ADDITIONAL NDT COURSE(S) TO BE ACCREDITED (NB COURSE
QUESTIONNAIRES ARE REQUIRED FOR EACH COURSE TO BE ACCREDITED):
SECTOR
Typical end of course student assessment and feedback forms and reports
Signed confidentiality form for each member of staff involved with training
Page 27 of 37
1. Foreword
The checklist designed for use during the assessment of ATOs is now available as a separate document, CP08A. The
CP08A checklist is based upon CEN Technical Report 25108, which is implemented within the British Institute of NonDestructive Testing Approval Scheme for Training Organisations wishing to provide industry with an assured quality of
tuition in the main NDT methods.
2. Scope
This CP08A checklist replicates BINDTs Minimum Requirements for the Structured Training of NDT Practitioners as
detailed in this document (CP08), and provides auditors of Training Establishments with a mechanism for recording
observations during audits. It also provides a useful checklist for Training Establishments preparing for audit by
BINDT, as well as for internal auditing purposes.
CP08
Page 28 of 37
SCOPE
This document prescribes the minimum equipment holdings essential for the operation of a training organisation
preparing candidates for third party certification. It details the minimum equipment for the following NDT inspection
methods.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Ultrasonic Testing including Time of flight Diffraction (TOFD) and Phased Array
Radiography (Conventional)
Eddy Current Testing
Magnetic Particle Inspection (Multi-sector)
Liquid Penetrant Inspection (Multi-sector)
Visual Testing
Alternating Current Field Measurement (ACFM)
Rail Testing
Railway Axles and Wheel-sets
Weld Inspection
GENERAL
The ATO shall hold sufficient relevant test equipment, probes, reference blocks, calibration blocks, etc., to provide for a
stated number of students on any one training course.
Details of designated training equipment must be submitted to BINDT upon request.
The ATO shall, as far as practicable, maintain all such equipment in a serviceable condition and provide for its
maintenance and overhaul as necessary.
Existing ATOs are to record any changes in equipment holdings to BINDT. If a significant reduction in equipment
holdings is planned, this may result in a change in the scope of approval and must be notified beforehand.
A5.1
Ultrasonic Testing
A5.1.1.
At least one ultrasonic flaw detector and a full range of probes appropriate to the techniques to be
trained, including any special purpose probes where required.
A5.1.2.
TOFD data collection instrument, including specific connecting cables for data to be displayed on a
computer.
A5.1.4.
Computer with compatible software to interact where necessary with the TOFD instrument and read the
TOFD data.
A5.1.5.
CP08
Page 29 of 37
A5.1.6.
A pair of 5 MHz transducers with matching wedges producing centre beam refracted angles of 45, 60
and 70.
A5.1.7.
A5.1.8.
A5.1.9.
Water-based couplant.
Guidance Note: Where necessary the equipment may be loaned/hired by the equipment manufacturer or
employer of students for use during training.
Phased Array
A5.1.10. Sufficient UT Phased Array (PA) data collection instruments, enabling data to be displayed on a
computer, for the maximum number of students that the ATO will register for any one course.
A5.1.11. Computer(s) with compatible software to interact where necessary with the PA instrument(s) and read
the acquired PA data.
A5.1.12. PA scanner(s) to include probe jigs and line encoders
A5.1.13. BS 2704 type A2 or BS EN 12223 calibration block no. 1
A5.1.14. Connecting cables for all parts of the equipment
A5.1.15. Water based couplant
A5.1.16. Transducer sets (62 and/or 32 element 2.5 and/or 5 MHz)) for each PA instrument:
A5.1.17. Appropriate wedges and adaptors
A5.2
Radiography
A5.2.1.
At least one X-ray tube with a KV range appropriate to the materials to be tested.
A5.2.2.
For gamma radiography (where appropriate) an Iridium 192 source, with suitable container and
projection mechanism.
A5.2.3.
A5.2.4.
A5.2.5.
A5.2.6.
Aluminium (Al) and/or Copper (Cu) and/or Lead (Pb) filters where appropriate.
A5.2.7.
Densitometer.
A5.2.8.
A5.2.9.
Page 30 of 37
A5.3
A5.3.1.
At least one standard single frequency impedance plane instrument and one analogue meter display
instrument.
A5.3.2.
Where training incorporates bolt hole testing, one dynamic rotating probe assembly and compatible
instrument.
A5.3.3.
Where training is offered for multi frequency boiler tube inspection, one dual frequency impedance plane
instrument suitable for testing of the examination samples held.
A5.3.4.
Absolute and differentially wound standard and shielded pencil and spade probes, suitable for testing
ferritic and austenitic steels and aluminium alloys.
A5.3.5.
A5.3.6.
A5.3.7.
Tube Testing
A5.3.8.
One impedance plane, dual frequency two-channel flaw detector with the ability to mix channels
manually. The flaw detector to carry a valid annual certificate of calibration.
A5.3.9.
One two-channel chart recorder having a minimum chart width of 50 mm, with a speed of between 25-50
mm/sec and a nominal 500 Hz frequency response.
A5.3.10. Calibration tubes type A, B and D from draft inspection ESI 98-15 and produced in test sample material.
Tubes to be 25 mm external diameter and 18 g thickness.
A5.3.11. Eddy current probes of the air cored bobbin type. A minimum of one of each of:
Diameter appropriate to be a sliding fit through a plastic inlet insert and having a
(brush type) centring device. 24 kHz nominal and absolute.
flexible
A5.4
A5.4.1.
A 1,500 Amp (minimum) bench or freestanding transformer with AC or DC output (and half wave rectified
AC) with a current flow adapter and prods, magnetic flux flow adapter and an ink reservoir with feed.
A5.4.2.
A5.4.3.
Permanent magnets with pole piece adaptors suitable for all applications.
A5.4.4.
A5.4.5.
Inspection areas or booths equipped with suitable background lighting for visible and UV (A) viewing of
samples.
A5.4.6.
Independent or combined photometer & radiometer for measuring the intensity of visible and black light.
A5.4.7.
Demagnetising equipment.
A5.4.8.
CP08
Page 31 of 37
A5.4.9.
Sutherland Flask or Crowe Receiver for measuring solid content of magnetic ink.
A5.5
A5.5.1.
A5.5.2.
A5.5.3.
A5.5.2.1.
A5.5.2.2.
A5.5.2.3.
Emulsifier tank
A5.5.2.4.
A5.5.2.5.
Drying station
A5.5.2.6.
Penetrant remover/degreaser
A5.5.3.2.
Fluorescent penetrant
A5.5.3.3.
A5.5.3.4.
Developer
A5.5.4.
Inspection areas or booths equipped with suitable background lighting for visible and UV (A) viewing of
samples.
A5.5.5.
Independent or combined photometer & radiometer for measuring the intensity of visible and black light.
A5.5.6.
Artificial flaws (TAM panel) or other means of process control of penetrant line.
A5.6
Visual Testing
A5.6.1.
A5.6.2.
V blocks.
A5.6.3.
A5.6.4.
In addition the following shall be provided in adequate quantities (dependent on the number of trainees)
A5.6.5.
CP08
A5.6.4.1.
A5.6.4.2.
Micrometers.
A5.6.4.3.
Vernier calipers.
A5.6.4.4.
External calipers.
A5.6.4.5.
A5.6.4.6.
A5.6.4.7.
A5.6.4.8.
A5.6.4.9.
Light sources penlights, flashlights, bespoke sources to power intrascope and fibrescope.
Indirect viewer either fibrescope or endoscope with forward and side viewing lenses.
Page 32 of 37
A5.6.6.
Photometer.
A5.6.7.
A5.7
A5.7.1.
A5.7.2.
QFM Version 2.0 Real Time Data Acquisition and Analysis Software Program.
A5.7.3.
A5.7.4.
A full range of ACFM probes appropriate to the tests to be conducted, including any special purpose
probes where required.
A5.7.5.
A5.8
Rail Testing
A5.8.1.
Portable ultrasonic flaw detector suitable for manual use and in conjunction with a 070 test rig.
A5.8.2.
Calibration blocks: CB91M, CB87M, Test Rail Section master block (STD2).
A5.8.3.
Rail test rig incorporating a combined laterally adjustable 070 probe array and automatic couplant.
A5.8.4.
Tandem probe rig (for testing alumino-thermic welds) incorporating 2 matched 2.5 MHz 45 single
crystal probes.
A5.8.5.
A5.8.6.
A5.8.5.1.
A5.8.5.2.
A5.8.5.3.
A5.8.5.4.
A5.8.5.5.
A5.8.5.6.
5 MHz 0 (40/058644)
A5.8.7.
A5.8.8.
A5.9
A5.9.1.
Approved mains or portable ultrasonic flaw detector (BR2000, BR77 or acceptable commercial
alternative)
A5.9.2.
A5.9.3.
A5.9.4.
CP08
Double crystal: 0, 5, 7.5, 10, 12.5, 15, 17.5, 37 (hollow ground), 52 (hollow ground)
Page 33 of 37
A5.9.4.2.
A5.9.4.3.
CP08
Page 34 of 37
Weldments
Courses leading to certification examinations in NDT of welds shall include, as a minimum, samples exhibiting
the following discontinuities in varying degrees of severity:
A6.1.1.
A6.1.2.
A6.1.3.
A6.1.4.
A6.1.5.
A6.1.6.
A6.1.7.
A6.1.8.
A6.1.9.
Castings
Courses leading to certification examinations in casting inspection are required to have, as a minimum,
samples showing the following features in varying degrees of severity:
A6.2.1.
Gas porosity
A6.2.2.
Dross inclusion/porosity
A6.2.3.
Core blows
A6.2.4.
Misruns
A6.2.5.
Cold shuts
A6.2.6.
Shrink porosity
A6.2.7.
Hot tears
A6.2.8.
Core shifts
A6.2.9.
Segregation
A6.2.10. Inclusions
A6.2.11. Cracking
CP08
Page 35 of 37
A6.2.12. Sponginess
A6.2.13. Air Locks
A6.2.14. Shrinkage defects (Cavities/Filamentary/Dendritic etc.)
A6.2.15. Diffraction mottling
A6.3
Wrought Products
Courses leading to certification examinations in inspecting wrought products are required to have, as a
minimum, samples showing the following features in varying degrees of severity:
A6.3.1.
A6.3.2.
A6.3.3.
A6.4
Rolled products:
A6.3.1.1.
Rolling laps
A6.3.1.2.
A6.3.1.3.
Inclusions
A6.3.1.4.
Piping
Forgings:
A6.3.2.1.
Forging burst
A6.3.2.2.
Forging laps
A6.3.2.3.
Forging flash
A6.3.2.4.
Hydrogen cracking
A6.3.2.5.
Voids
Reheating cracks
A6.3.3.2.
Cooling cracks
A6.3.3.3.
Machining defects
A6.3.3.4.
Grinding cracks
A6.3.3.5.
Surface tearing
Aerospace
The aerospace industry utilizes all of the aforementioned product technologies and in addition, some others of
a more specialised nature such as advanced composite structures, powdered metal components and super
plastic formed metals.
NDT trainees from the aerospace industry, who are to be candidates for certification examinations, would be
expected to have a general familiarity with the manufacturing defects outlined in paragraphs 1 to 3 above,
though not to the same depth as specific product sector candidates.
In addition to those defects, Training Organisations should have a range of defects in components and
structures upon which students will be trained and which should include the following:
A6.4.1.
Corrosion
A6.4.2.
A6.4.3.
Fatigue cracking
A6.4.4.
A6.4.5.
A6.4.6.
CP08
Page 36 of 37
The fees for the assessment and approval of Approved Training Organisations is
reviewed annually and a list of fees can be found within PCN document PSL-35.
CP08
Page 37 of 37