HSL-3 Heavy Duty Anchor: Basic Loading Data (For A Single Anchor) : HSL-3/HSL-3-SH

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HSL-3 heavy duty anchor

Features:
- suitable for the tension zone
- high loading capacity
- force-controlled expansion
- reliable pull-down of part fastened

HSL-3

- no rotation in hole when tightening bolt


Bolt Material:
- grade 8.8 acc. DIN EN ISO 898-1
galvanised to min. 5 microns
Versions:

HSL-3-G

HSL-3

- bolt

HSL-3-G

- nut

HSL-3-B

- safety cap (automatic torque control)

HSL-3-SK

- countersunk head

HSL-3-SH

- socket head

HSL-3-B

Concrete

Tensile
zone

Fatigue

Shock

Fire
resistance

Hilti Anchor
Programme

HSL-3-SK

Close edge
distance/
spacing

HSL-3-SH

Basic loading data (for a single anchor): HSL-3/HSL-3-SH*


For detailed design method, see pages 50 54.

All data on this page applies to


concrete: as specified in the table
no edge distance and spacing influence
correct setting (See setting operations page 50)
steel failure

non-cracked concrete

cracked concrete

Mean ultimate resistance, Ru,m [kN]: concrete C20/25


Anchor size
Tensile NRu,m
Shear VRu,m

M8
28.4
43.0

M10
37.7
63.5

M12
53.4
88.9

M16
71.3
128.6

M20
100.6
160.6

M24
133.1
239.7

M8
20.3
43.0

M10
26.9
63.5

M12
38.1
88.9

M16
50.9
128.6

M20
71.8
160.6

M24
95.0
239.7

M8
16.7
31.1

M10
21.1
49.2

M12
25.8
71.7

M16
36.0
101.1

M20
50.3
141.9

M24
66.1
177.4

Characteristic resistance, Rk [kN]: concrete C20/25


Anchor size
Tensile NRk
Shear VRk

M8
23.4
31.1

M10
29.5
49.2

M12
36.1
71.7

M16
50.4
101.1

M20
70.4
141.9

M24
92.6
177.4

* HSL-3-SH is only available up to M12

46

HSL-3 heavy duty anchor


Following values according to the:

Concrete Capacity Method


Design resistance, Rd [kN]: concrete fck,cube = 25 N/mm2
Anchor size
Tensile NRd
Shear VRd

M8
15.6
24.9

M10
19.7
39.4

M12
24.1
57.4

M16
33.6
80.9

M20
46.9
113.5

M24
61.7
141.9

M8
11.1
24.9

M10
14.1
39.4

M12
17.2
57.4

M16
24.0
80.9

M20
33.5
113.5

M24
44.1
141.9

M8
8.0
17.8

M10
10.0
28.1

M12
12.3
41.0

M16
17.1
57.8

M20
24.0
81.1

M24
31.5
101.4

Recommended load, Lrec [kN]: concrete fck,cube = 25 N/mm2


Anchor size
Tensile NRec
Shear VRec

M8
11.1
17.8

M10
14.0
28.1

M12
17.2
41.0

M16
24.0
57.8

M20
33.5
81.1

M24
44.1
101.4

Basic loading data (for a single anchor): HSL-3 G


All data on this section applies to
concrete: as specified in the table
no edge distance and spacing influence
correct setting (See setting operations page 50)
steel failure

non-cracked concrete

cracked concrete

Characteristic resistance, Rk [kN]: concrete C20/25


Anchor size
Tensile NRu,m
Shear VRu,m

M8
23.4
14.6

M10
29.5
23.2

M12
36.1
33.7

M16
50.4
62.8

M20
70.4
98.0

M8
16.7
14.6

M10
21.1
23.2

M12
25.8
33.7

M16
36.0
62.8

M20
50.3
98.0

M8
11.1
11.7

M10
14.1
18.6

M12
17.2
27.0

M16
24.0
50.2

M20
33.5
78.4

M8
8.0
8.4

M10
10.0
13.3

M12
12.3
19.3

M16
17.1
35.9

M20
24.0
56.0

Following values according the:

Concrete Capacity Method


Design resistance, Rd [kN]: concrete fck,cube= 25 N/mm2
Anchor size
Tensile NRu,m
Shear VRu,m

M8
15.6
11.7

M10
19.7
18.6

M12
24.1
27.0

M16
33.6
50.2

M20
46.9
78.4

Recommended load Lrec [kN]: fck,cube= 25 N/mm2


Anchor size
Tensile NRu,m
Shear VRu,m

M8
11.1
8.4

M10
14.0
13.3

M12
17.2
19.3

M16
24.0
35.9

M20
33.5
56.0

Installation equipment
Rotary hammer (TE1, TE2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE35, TE55, TE76), hammer, torque
wrench, blow out pump.

47

HSL-3 heavy duty anchor


Setting details
HSL-3
Anchor size
tfix

[mm]

d0

[mm]

h1

Fastenable thickness (small/medium/large)

1)

Nominal diameter of drill hole

M8/ tfix

M10/ tfix

M12/ tfix

M16/ tfix

M20/ tfix

M24/ tfix

5/20/40

5/20/40

5/25/50

10/25/50

10/30/60

10/30/60

12

15

18

24

28

32

[mm]

Diameter of drill bit

12.5

15.5

18.5

24.55

28.55

37.7

[mm]

Depth of drill hole

80

90

105

125

155

180

hef

[mm]

Effective anchorage depth

60

70

80

100

125

150

[mm]

83
98
118
7.5

95
110
130
10

111
131
156
11

138
153
178
14

163
183
213
17

185
205
235

2)

[mm]

Anchor length
tfix small
tfix medium
tfix large
Head height and washer

dw

[mm]

Washer diameter

20

25

30

40

45

50

hmin

[mm]

Min. base material thickness

120

140

160

200

250

300

df

[mm]

Clearance hole

14

17

20

26

31

35

SW

[mm]

Width across

13

17

19

24

30

36

Tinst

[Nm]

Torque moment

25

50

80

120

200

250

M8/ tfix

M10/ tfix

M12/ tfix

20

25

12

15

18

19

HSL-3-SH
Anchor size
tfix

[mm]

d0

[mm]

Fastenable thickness (small/medium/large)


Nominal diameter of drill hole

1)

[mm]

Diameter of drill bit

12,5

15,5

18,5

h1

[mm]

Depth of drill hole

85

95

110

hef

[mm]

Effective anchorage depth

60

70

80

[mm]

Anchor length

88

120

142

[mm]

Head height and washer

10

13

15

dw

[mm]

Washer diameter

20

25

30

hmin

[mm]

Min. base material thickness

120

140

160

df

[mm]

Clearance hole

14

17

20

SW

[mm]

Width across

10

Tinst

[Nm]

Torque moment

20

35

60

2)

1)
2)

Other tfix possible


Other anchor length possible
according to other tfix

HSL-3-G
Anchor size
tfix
d0

[mm]

Fastenable thickness (small/medium/large/ 100 mm)

[mm]

Nominal diameter of drill hole

[mm]

Diameter of drill bit

1)

M8/ tfix

M10/ tfix

M12/ tfix

M16/ tfix

M20/ tfix

5/20/40/
100

5/20/40/
100

5/25/50/
100

10/25/50/
100

10/30/60/1
00

12

15

18

24

28

12,5

15,5

18,5

24,55

28,55

h1

[mm]

Depth of drill hole

80

90

105

125

155

hef

[mm]

Effective anchorage depth

60

70

80

100

125

[mm]

Anchor length
tfix small
tfix medium
tfix large
tfix = 100 mm

87
102
122
182

100
115
135
195

119
139
164
214

148
163
188
238

170
190
220
260

2)

48

HSL-3 heavy duty anchor


HSL-3-G

Anchor size

dw

M8/ tfix

M10/ tfix

M12/ tfix

M16/ tfix

M20/ tfix

[mm]

Head height and washer

11

13

17

20

[mm]

Washer diameter

20

25

30

40

45

hmin

[mm]

Min. base material thickness

120

140

160

200

250

df

[mm]

Clearance hole (through setting)

14

17

20

26

31

df

[mm]

Clearance hole (only threaded rod carries the load)

12

14

18

22

SW

[mm]

Width across

13

17

19

24

30

Tinst

[Nm]

Torque moment

20

35

60

80

160

HSL-3-B
Anchor size
1)

tfix

[mm]

( small / medium / large)

d0

[mm]

Nominal diameter of drill hole

h1

M12/ tfix

M16/ tfix

M20/ tfix

M24/ tfix

5/25/50

10/25/50

10/30/60

10/30/60

18

24

28

32

[mm]

Diameter of drill bit

18.5

24.55

28.55

32.7

[mm]

Depth of drill hole

105

125

155

180

80

100

125

150

117
137
162
16.5

144
159
184
19.5

169
189
219
22.5

191
211
241
24.5

hef

[mm]

Effective anchorage depth

[mm]

2)

[mm]

Anchor length
tfix small
tfix medium
tfix large
Head height and washer

dw

[mm]

Washer diameter

30

40

45

50

hmin

[mm]

Min. base material thickness

160

200

250

300

df

[mm]

Clearance hole

20

26

31

35

SW

[mm]

Width across

24

30

36

41

Tinst

[Nm]

Torque moment

Tins

hef
h1
hmin
49

tfix

HSL-3 heavy duty anchor


Setting operations
1

Drill hole.

Blow out dust and fragments.

Install anchor.

Apply tightening torque


(for HSL-3-B: no torque wrench is
needed)

Anchor mechanical properties


Anchor size

M8

M10

M12

M16

M20

M24

800

800

800

800

830

830

640

640

640

640

640

640

36.6

58.0

84.3

157.0

245.0

353.0

30

60

105

266

519

898

12.5

24.9

43.7

111.0

216.4

374.2

fuk [N/mm ] Nominal tensile strength


fyk [N/mm ] Yield strength 8.8
2

As [mm ]

Stressed crossed-section

W [mm ] Elastic moment of resistance


Mrec [Nm]

Recommended bending moment without sleeve

Detailed design method - Hilti CC


(The Hilti CC-Method is a simplified Version of ETAG Annex C)

TENSION

N rec,p/c/s

The tensile design resistance of a single anchor


is the lower of,
NRd,p : concrete pull-out resistance
NRd,c : concrete cone resistance
NRd,s : steel resistance

NRd,p : Pull-out resistance


Pull-out failure mode is only determinating for the anchor sizes M8 and M10 in
cracked concrete
o
NRd,p = NRd
,p fB

Concrete compressive strength. fck.cube(150) = 25 N/mm2

Anchor size
0

N
1)

Rd,p

1)

[kN] cracked concrete

M8

M10

6.7

10.7

The tensile design resistance is calculated from the tensile characteristic resistance N
safety factor Mc,N is equal to 1.8 for M8 and 1.5 for M10.

o
Rk,p

o
Rd,p

by N

o
Rk,p

=N

/Mp, where the partial

50

HSL-3 heavy duty anchor


NRd,c : Concrete cone resistance

o
NRd,c = NRd
,c f B f A,N fR,N

N0Rd,c : Design cone resistance


Concrete compressive strength. fck.cube(150) = 25 N/mm2

Anchor size HSL-3, HSL-3-SH, HSL-3-G


0

Rd,c
Rd,c

hef
1)

M8

M10

M12

M16

M20

M24

non-cracked concrete

15.6

19.7

24.1

33.6

46.9

61.7

[kN]

cracked concrete

11.1

14.1

17.2

24.0

33.5

44.1

[mm]

effective embedment depth

1)

[kN]

1)

60
70
80
100
125
150
o
o
o
The tensile design resistance is calculated from the tensile characteristic resistance N Rk,c by N Rd,c= N Rk,c/Mc,N, where the partial
safety factor Mc,N is equal to 1.5.

fAN: Influence of anchor spacing


Anchor
spacing
s [mm]
60
70
80
90
100
110
120
130
140
150
175
200
225
250
275
300
325
350
375
400
425
450

HSL-3, HSL-3-SH, HSL-3-G


M8
0.67
0.69
0.72
0.75
0.78
0.81
0.83
0.86
0.89
0.92
0.99

M10

M12

0.67
0.69
0.71
0.74
0.76
0.79
0.81
0.83
0.86
0.92
0.98

0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.86
0.92
0.97

M16

f AN = 0.5 +
M20

M24

Limits:
s min s s cr,N
0.67
0.68
0.70
0.72
0.73
0.75
0.79
0.83
0.88
0.92
0.96
1.00

s cr,N =

0.67
0.69
0.70
0.73
0.77
0.80
0.83
0.87
0.90
0.93
0.97
1.00

c [mm]
60
70
80
90
100
105
120
140
150
175
200
225

51

HSL-3, HSL-3-SH, HSL-3-G


M8
0.75
0.83
0.92
1.00

M10
0.75
0.82
0.89
0.96
1.00

M12

0.75
0.81
0.88
0.91
1.00

M16

M20

3 h ef

0.67
0.69
0.72
0.75
0.78
0.81
0.83
0.86
0.89
0.92
0.94
0.97
1.00

fRN: Influence of edge distance


Edge distance

s
6 h ef

M24

for M8, M10, M12, M16,


M24
c
fRN = 0.25 + 0.5
h ef
for M20

0.75
0.78
0.85
0.95
1.00

fRN = 1.35 +
0.52
0.83

0.75
0.83
0.92
1.00

Limits for all:


cmin c ccr,N

ccr,N = 1.5hef

1.56
c
hef

HSL-3 heavy duty anchor


Minimum thickness of concrete member, minimum spacing and minimum edge distance of anchors in cracked
and uncracked concrete
Anchor size HSL-3, HSL-3-SH, HSL-3-G

Minimum spacing

Minimum edge distance


Minimum thickness

M8

M10

M12

M16

M20

M24

smin

[mm]

60

70

80

100

125

150

for c

[mm]

100

100

160

240

300

300

cmin

[mm]

60

70

80

100

150

150

for s

[mm]

100

160

240

240

300

300

hmin

[mm]

120

140

160

200

250

300

NRd,s : Steel design tensile resistance


Anchor size HSL-3, HSL3-SH, HSL-3G

NRd,s1)
1)

M8

M10

M12

M16

M20

M24

[kN]

19.5
30.9
44.9
83.7
130.7
188.3
The tensile design resistance is calculated from the tensile characteristic resistance NRd,s by NRd,s= NRk,s/Ms, where the partial
safety factor Ms is 1.5.

NRd : System design tensile resistance


NRd = lower of NRd,p , NRd,c and NRd,s
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277284).

51

HSL-3 heavy duty anchor

c2 >

SHEAR

1.5
c

c
h>
1.5

The design shear resistance of a single anchor


is the lower of,
VRd,c : concrete edge resistance
VRd,s : steel resistance

Note:

V rec,c/s
s

c2 >

1.5
c

If the conditions regarding h and c2 are not met,


consult your Hilti technical advisory service.

VRd,c : Concrete edge design resistance


The lowest concrete edge resistance must be calculated. All nearby edges must be checked, (not only the
edge in the direction of shear). Shear direction is accounted for by the factor f,V.

o
VRd,c = VRd
,c f B f ,V f AR,V

V0Rd,c : Concrete edge design resistance


Concrete compressive strength fck,cube(150) = 25 N/mm2
at a minimum edge distance c min

Anchor size HSL-3, HSL3-SH, HSL-3G


0

V Rd,c
V0Rd,c
cmin
smin
1)

[kN]
[kN]
[mm]
[mm]

M8

M10

M12

M16

M20

M24

non-cracked concrete

4.7

6.5

8.6

9.8

27.5

29.7

cracked concrete

3.3
60

4.6
70

6.1
80

13.7
100

19.7
150

21.2
150

min. edge distance

100
160
240
240
300
300
min. spacing distance
o
o
o
The shear design resistance is calculated from the shear characteristic resistance V Rk,c by V Rd,c= V Rk,c/Mc,V, where the partial
safety factor Mc,V is equal to 1.5.

fB : Influence of concrete strength


Concrete strength
designation
(ENV 206)
C20/25
C25/30
C30/37
C35/45
C40/50
C45/55
C50/60

Cylinder compressive
strength
fck,cyl [N/mm]
20
25
30
35
40
45
50

Cube compressive
strength
fck,cube [N/mm]
25
30
37
45
50
55
60

Concrete cylinder:

Concrete cube:

height 30cm, 15cm

side length 15cm

diameter
Concrete test specimen geometry

51

fB
1.0
1.1
1.22
1.34
1.41
1.48
1.55

fB =

fck,cube
25

Limits:
25 N/mm2 fck,cube(150) 60 N/mm2

HSL-3 heavy duty anchor


f,V : Influence of shear load direction
Formulae:

Angle []

f,V

0 to 55

60

1.1

70

1.2

f,V

80

1.5

90 to 180

f,V = 2

V ... applied shear force

f,V = 1

for 0 55

1
=
cos + 0.5 sin

for 55 < 90
for 90 < 180

fAR.V : Influence of spacing and edge


distance
Formula for single anchor fastening
influenced only by edge

f AR,V =

c min

c min

c 2,1
s n-1

results
tabulated
below

Formula for two-anchor fastening valid for s < 3c

f AR,V

3c + s
c
=
6c min c min

s3

s2

s1

c 2 ,2

c
h >1,5 c

General formula for n anchors (edge distance plus n-1 spacing)


only valid where s1 to sn-1 are all < 3c and c2 > 1.5c

f AR ,V =

3c + s1 + s 2 + ... + s n1
c

3nc min
c min

fAR.V
Single anchor with
edge influence
1.0
s/cmin
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0
10.5
11.0
11.5
12.0

53

c/cmin
1.0 1.2

1.4

1.6

1.8

Note:

2.0

2.2

2.4

2.6

It is assumed that only the row of anchors closest to


the free concrete edge carries the centric shear load

2.8

3.0

3.2

3.4

3.6

3.8

4.0

1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
0.67
0.75
0.83
0.92
1.00

0.84
0.93
1.02
1.11
1.20
1.30

1.03
1.12
1.22
1.32
1.42
1.52
1.62

1.22
1.33
1.43
1.54
1.64
1.75
1.86
1.96

1.43
1.54
1.65
1.77
1.88
1.99
2.10
2.21
2.33

1.65
1.77
1.89
2.00
2.12
2.24
2.36
2.47
2.59
2.71
2.83

1.88
2.00
2.13
2.25
2.37
2.50
2.62
2.74
2.87
2.99
3.11
3.24

These results are for a two-.


Anchor fastening.
For fastening made with more
than 2 anchors, use the
general formulae for n
anchors at the top of the page.

2.12
2.25
2.38
2.50
2.63
2.76
2.89
3.02
3.15
3.28
3.41
3.54
3.67

2.36
2.50
2.63
2.77
2.90
3.04
3.17
3.31
3.44
3.57
3.71
3.84
3.98
4.11

2.62
2.76
2.90
3.04
3.18
3.32
3.46
3.60
3.74
3.88
4.02
4.16
4.29
4.43
4.57

2.89
3.03
3.18
3.32
3.46
3.61
3.75
3.90
4.04
4.19
4.33
4.47
4.62
4.76
4.91
5.05
5.20

3.16
3.31
3.46
3.61
3.76
3.91
4.05
4.20
4.35
4.50
4.65
4.80
4.95
5.10
5.25
5.40
5.55
5.69

3.44
3.60
3.75
3.90
4.06
4.21
4.36
4.52
4.67
4.82
4.98
5.13
5.29
5.44
5.59
5.75
5.90
6.05
6.21

3.73
3.89
4.05
4.21
4.36
4.52
4.68
4.84
5.00
5.15
5.31
5.47
5.63
5.79
5.95
6.10
6.26
6.42
6.58
6.74

4.03
4.19
4.35
4.52
4.68
4.84
5.00
5.17
5.33
5.49
5.65
5.82
5.98
6.14
6.30
6.47
6.63
6.79
6.95
7.12
7.28

4.33
4.50
4.67
4.83
5.00
5.17
5.33
5.50
5.67
5.83
6.00
6.17
6.33
6.50
6.67
6.83
7.00
7.17
7.33
7.50
7.67
7.83
8.00

HSL-3 heavy duty anchor


VRd,s : Steel design shear resistance
Anchor size

M8

HSL-3

VRd,s

[kN] HSL-3-SH
HSL-3-G

M10

M12

M16

M20

M24

80.9

113.5

141.9

24.9

39.4

57.4

24.9

39.4

57.4

11.7

18.6

27.0

50.2

78.4

The shear design resistance is calculated from the shear characteristic resistance VRd,s by VRd,s= VRk,s/Ms, where the partial
safety factor Ms is 1.25.

VRd : System design shear resistance


VRd : System design shear resistance
VRd = lower of VRd,c and VRd,s

Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).

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