MANSON ENGINEERING INDUSTRIAL LTD.

SERVICE MANUAL
FOR
NP-9912

Rev 1.0 10/2003

CONTENTS
1. USER MANUAL

P.1

2. PRODUCTION SPECIFICATIONS

P.3

3. DIAGRAMS

P.4

3.1 SCHEMATICS

P.4

3.2 PCB SILKSCREEN

P.5

4. BILL OF MATERIAL COMPONENT

P.6

NP-9900 SERIES DC REGULATED POWER SUPPLY

USERS MANUAL
1. GENERAL
NP-9900 Series DC Regulated Power Supply is a completely solid state, compact, wellregulated, constant voltage power supply suitable for service field, hobby & especially for
telecommunication equipment use. For safety purpose, a three-wire power cord is provided.
2. FEATURES
1. Overload and Short Circuit Protection: Prevent the unit from overload and short
circuit. When the unit is under the condition of overload or short circuit, the output
current will be limited.
2. Two different output terminals are provided: Easy Snap on output terminals for small
current output and screw-on output terminals.
3. FRONT AND REAR PANELS

1. ON/OFF Switch
2. Power Indicator
3. Voltmeter
4. Ammeter
5. Overload Indicator
6. Easy Snap-On Output Terminals

7. Screw-On Output Terminal

8. Output Voltage Adjust Knob
9. Fuse Holder
10. Power Cord
11. Cooling Fan Air Outlet

4. OPERATION
A.
1.
2.
3.

Installation:
Place the unit in a location where allows free air circulation.
DO NOT places the unit in high humid, dusty and/or sunshiny places.
The input power source must be 5% of the rated input voltage.

Note: The power supply is for indoor use only.

B. Caution:
1. DO NOT use the unit for equipment that requires higher current ratings than the unit is
designed for, otherwise damage could occur to the unit.
2. DO NOT replace the fuse before ceasing the problems and assigned value of fuse must
be used in place.

P.1

3. If the external flexible cable or cord of this damage, it shall be replaced by the
manufacturer or his service agent or a similar qualified person in order to avoid a hazard.
4. The installation of the supply cord and plug shall be installed and protected in accordance
with national wiring rules.
C. Safety Precautions:
The following precautions MUST be read carefully to prevent from electric shock.
1. NEVER remove the metal cover of the power supply while power source is connecting.
2. NEVER touch the power supply when your hand is wet.
3. NEVER operate the power supply if foreign materials such as metallic objects, water or
other debris have fallen inside. Contact your dealer for check and repair.
4. NEVER operate the unit that was being damaged. As the voltage regulation circuitry
may have been disabled, the resulting high DC voltage could cause damage to your
equipment.
5. NEVER allow foreign objects to touch the output terminals.
6. NEVER repair the unit or inspect the interior part by yourself if it is damaged or working
abnormally. Contact your dealer for check of repair.
7. NEVER block the cooling fan air outlet.
D. Output Current:
Output currents of the units are depended on their output voltages as the following graph.

E.
1.
2.
3.

Connection and Operation:

Turn ON the unit and adjust the unit to suitable output voltage.
Turn OFF the unit and the equipment.
Connect the equipment to the unit. Positive polarity to red (+) and negative polarity to
Black ().
4. Firstly turn ON the unit and then turn ON the equipment.
5. When an operation is finished, turn OFF the equipment first and then turn OFF the unit.
5. SPECIFICATIONS
Model Number:
Output Voltage:
Output Current:
Ripple & Noise:
Load Regulation (0~100% Load):
Power Source:
Meters Type:
Dimension (WHD)/mm:
Weight (Approx.):
Accessory:
CE Approval:

NP-9912
12A
50mV

5.5 Kg

NP-9918
1-15V DC
18A
10mVr.m.s.
60mV
230Vac/50Hz
ANALOG METERS
205 115 280 (mm)
7 Kg
Instruction Sheet
EN61558, EN55014

NP-9925
25A
80mV

9 Kg

7673-9900-0001

P.2

P.3

P.4

PCB SILKSCREEN

P.5

MANSON ENGINEERING INDUSTRIAL LTD

Date:

31/10/2003
Main Material Component Listing
Description: 1-15V ADJ. 12/15A DC REGULATEDPOWER SUPPLY W/ANALOG METERS

Model #: NP-9912-000

Level
Code #
Description/Remarks
Usage U/M Op
PMS Iss Sp Scrp
Net.Wt Ftr Rev Date
==============================================================================================================
======================
0

NP-9912-CA-000
19/09/2000
1

NP-9912-000 MATERIAL FOR

1.00000 SET CA

0.00%

CASING
WIRE WOUND RESISTOR

4.00000 PCS CA

0.00%

5W 0.1ohm +/-5% CEMENT TYPE

R57,R58,R59,R60.
CERAMIC CAPACITOR 0.01UF 50V

2.00000 PCS CA

0.00%

+80%/-20%
C15,C16.
CERAMIC CAPACITOR 0.01UF 500V

1.00000 PCS CA

0.00%

+80%/-20%
GND
METALLIZED POLYESTER CAPACITOR

1.00000 PCS CA

0.00%

1MFD 100V +/-10% PITCH=10mm

C1.
POWER TRANSISTOR NPN 2SD880Y

1.00000 PCS CA

0.00%

Location :

TO-220 "TOSHIBA"
Q4.
POWER NPN TRANSISTOR 2SD1975S

2.00000 PCS CA

0.00%

Location :

TO-3P(I) "PANASONIC"
Q5,Q6.
RECTIFIER 1N5401 DISCRETE

1.00000 PCS CA

0.00%

Location :

D2.
BRIDGE RECTIFIER GBPC2502

1.00000 PCS CA

0.00%

Location :

"VISHAY"
BR1.
FUSE 3.15A 250V VDE APPROVAL

1.00000 PCS CA

0.00%

Location :

20mm STANDARD GLASS TUBE

F1
LED EL204HD DIA. 3mm

1.00000 PCS CA

0.00%

Location :

DIFFUSED RED "EVERLIGHT"

LED2
LED EL204GD DIA. 3mm

1.00000 PCS CA

0.00%

Location :

DIFFUSED GREEN "EVERLIGHT"

LED1.
NP-9912-000 MATERIAL FOR

1.00000 SET IN

0.00%

INSERTION
CARBON FILM RESISTOR

2.00000 PCS IN

0.00%

Location :

1/4W 10ohm +/-5% T/B

R52,R53.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

Location :

1/4W 100ohm +/-5% T/B

R7.
CARBON FILM RESISTOR

3.00000 PCS IN

0.00%

Location :

1/4W 1Kohm +/-5% T/B

R10,R17,R18.
CARBON FILM RESISTOR

2.00000 PCS IN

0.00%

Location :

1/4W 10Kohm +/-5% T/B

R5,R11.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

Location :

1/4W 1Mohm +/-5% T/B

R13.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

0555-0100-0616
30/08/1999
Location :

1011-1041-0171
30/08/1999
Location :

1011-1042-1261
27/07/2001
Location :

1061-1063-4191
30/08/1999
Location :

3036-0880-2402
30/08/1999
3039-1975-2610
30/08/1999

3211-5401-9031
30/08/1999

3222-2502-9360
19/09/2000

3675-0322-1602
22/02/2000
4021-0204-2038
30/08/1999
4021-0204-5038
30/08/1999
NP-9912-IN-000
19/09/2000

0513-1001-0611
22/03/1999
0513-1002-0611
22/03/1999
0513-1003-0611
22/03/1999
0513-1004-0611
15/04/1999
0513-1006-0611
22/03/1999
0513-1205-0611

P.6

22/03/1999
1/4W 120Kohm +/-5% T/B
R9.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

1/4W 1.5Kohm +/-5% T/B

R50.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

1/4W 15Kohm +/-5% T/B

R35.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

1/4W 20Kohm +/-5% T/B

R39
CARBON FILM RESISTOR

2.00000 PCS IN

0.00%

1/4W 2.2Kohm +/-5% T/B

R16,R25.
CARBON FILM RESISTOR

3.00000 PCS IN

0.00%

1/4W 220Kohm +/-5% T/B

R19,R22,R23
CARBON FILM RESISTOR

2.00000 PCS IN

0.00%

1/4W 2.7Kohm +/-5% T/B

R26,R36.
CARBON FILM RESISTOR

2.00000 PCS IN

0.00%

Location :

1/4W 27Kohm +/-5% T/B

R13,R37.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

Location :

1/4W 270Kohm +/-5% T/B

R48.
CARBON FILM RESISTOR

2.00000 PCS IN

0.00%

Location :

1/4W 3Kohm +/-5% T/B

R40,R49.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

Location :

1/4W 3.3Kohm +/-5% T/B

R14.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

Location :

1/4W 39Kohm +/-5% T/B

R3
CARBON FILM RESISTOR

3.00000 PCS IN

0.00%

Location :

1/4W 4.7Kohm +/-5% T/B

R6,R8,R15.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

Location :

1/4W 560ohm +/-5% T/B

R21.
CARBON FILM RESISTOR

2.00000 PCS IN

0.00%

Location :

1/4W 5.6Kohm +/-5% T/B

R12,R20.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

Location :

1/4W 56Kohm +/-5% T/B

R38.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

Location :

1/4W 82Kohm +/-5% T/B

R24.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

Location :

1W 330ohm +/-5%
R4.
CARBON FILM RESISTOR

1.00000 PCS IN

0.00%

Location :

2W 1Kohm +/-5%
R2.
METAL FILM RESISTOR

3.00000 PCS IN

0.00%

Location :

1/4W 100Kohm +/-1% T/B

R42,R43,R44.
METAL FILM RESISTOR

1.00000 PCS IN

0.00%

Location :
1

0513-1503-0611
22/03/1999
Location :

0513-1504-0611
22/02/2003
Location :

0513-2004-0611
25/08/2000
Location :

0513-2203-0611
22/03/1999
Location :

0513-2205-0611
22/03/1999
Location :

0513-2703-0611
15/04/1999
Location :

0513-2704-0611
22/02/2003
0513-2705-0611
22/03/1999
0513-3003-0611
22/03/1999
0513-3303-0611
22/03/1999
0513-3904-0611
19/09/2000
0513-4703-0611
22/03/1999
0513-5602-0611
22/03/1999
0513-5603-0611
22/03/1999
0513-5604-0611
22/03/1999
0513-8204-0611
22/03/1999
0515-3302-0611
22/03/1999
0516-1003-0611
22/03/1999
0522-1005-0411
22/03/1999
0522-2704-0411

P.7

25/08/2000
1/4W 27Kohm +/-1% T/B
R41
METAL FILM RESISTOR

1.00000 PCS IN

0.00%

1/4W 4.7Kohm +/-1% T/B

R47
METAL FILM RESISTOR

1.00000 PCS IN

0.00%

1/4W 7.5Kohm +/-1% T/B

R46.
METAL FILM RESISTOR

1.00000 PCS IN

0.00%

1/4W 9.1Kohm +/-1% T/B

R45.
VARIABLE RESISTOR 10K CCWACTS

1.00000 PCS IN

0.00%

CTS 296UD103B3C CENTER DETENT

VR1.
SEMI-VARIABLE RESISTOR 10K

1.00000 PCS IN

0.00%

SM-085 "TOKYO"
RV4
SEMI-VARIABLE RESISTOR

2K

1.00000 PCS IN

0.00%

SM-085 "TOKYO"
VR5
SEMI-VARIABLE RESISTOR

5K

1.00000 PCS IN

0.00%

Location :

SM-085 "TOKYO"
RV1.
SEMI-VARIABLE RESISTOR

50K

1.00000 PCS IN

0.00%

Location :

SM-085 "TOKYO"
VR2
CERAMIC CAPACITOR 100PF 50V

1.00000 PCS IN

0.00%

Location :

+/-10%
C17.
CERAMIC CAPACITOR 0.001UF 50V

1.00000 PCS IN

0.00%

Location :

+80%/-20%
C19.
CERAMIC CAPACITOR 0.01UF 25V

1.00000 PCS IN

0.00%

Location :

+80%/-20%
C29.
CERAMIC CAPACITOR 0.01UF 50V

5.00000 PCS IN

0.00%

Location :

+80%/-20%
C13,C18,C20,C23,C36.
CERAMIC CAPACITOR 0.1UF 25V

7.00000 PCS IN

0.00%

Location :

+80%/-20%
C12,C26,C30,C32,C34,C35,C37.
CERAMIC CAPACITOR 22PF 25V

2.00000 PCS IN

0.00%

Location :

+/-10%
C21,C25.
ELECT. CAPACITOR 1UF 50V

3.00000 PCS IN

0.00%

Location :

+/-20% DIM. 5 X 11 MM
C22,C27,C28.
ELECT. CAPACITOR 10UF 50V

1.00000 PCS IN

0.00%

Location :

+/-20% DIM. 5 X 11 MM "GS"

C31.
ELECT. CAPACITOR 220UF 25V

1.00000 PCS IN

0.00%

Location :

+/-20% DIM. 8 X 11.5 MM "GS"

C24.
ELECT. CAPACITOR 1000UF 10V

1.00000 PCS IN

0.00%

Location :

+/-20% DIM. 8 X 14 MM
C14.
ELECT. CAPACITOR 2200UF 35V

10.00000 PCS IN

0.00%

Location :

+/-20% DIM. 16x31mm PITCH=7.5

C2 -> C11.
METALLIZED POLYESTER CAP

1.00000 PCS IN

0.00%

Location :
1

0522-4703-0411
25/08/2000
Location :

0522-7503-0411
22/03/1999
Location :

0522-9103-0411
22/03/1999
Location :

0605-1104-4010
22/03/1999
Location :

0681-0104-2110
07/10/2000
Location :

0681-0203-2110
07/10/2000
Location :

0681-0503-2110
19/09/2000
0681-0504-2110
30/11/2002
1011-1023-0171
22/03/1999
1011-1031-0171
22/03/1999
1011-1041-0151
22/03/1999
1011-1041-0171
22/03/1999
1011-1051-0151
22/03/1999
1011-2211-0151
22/03/1999
1021-1062-0171
22/03/1999
1021-1072-0171
22/03/1999
1021-2282-0151
22/03/1999
1022-1032-3132
22/03/1999
1022-2232-5161
15/04/1999
1062-2253-0181

P.8

22/03/1999
0.22UF 63VDC +/-10% BOX TYPE
C33.
IC 78L15CP "JRC" TO-92

1.00000 PCS IN

0.00%

U3
IC LM324N "ST" LOW POWER QUAD

1.00000 PCS IN

0.00%

OP-AMP
U1.
IC LM339

1.00000 PCS IN

0.00%

QUAD VOLTAGE COMPARATOR "ST"

U2.
NPN TRANSISTOR 2N3904 "ON"

1.00000 PCS IN

0.00%

Q2.
NPN SMALL SIGNAL TRANSISTOR

1.00000 PCS IN

0.00%

2SC1815GR TO-92
Q3.
TRANSISTOR TIP31C TO-220 "ST"

1.00000 PCS IN

0.00%

Q1.
Si SIGNAL DIODE 1N4148 TNR

6.00000 PCS IN

0.00%

"TEMIC"
D4,D5,D6,D12,D13,D14.
RECTIFIER 1N4005 DISCRETE

2.00000 PCS IN

0.00%

Location :

D1,D15
RECTIFIER 1N5401 DISCRETE

1.00000 PCS IN

0.00%

Location :

D3.
ZENER DIODE 17V 1/2W DISCRETE

1.00000 PCS IN

0.00%

Location :

HZ18-1 "HITACHI"
ZD2
ROHM 0.5W ZENER 7.5V MTZJ7.5C

1.00000 PCS IN

0.00%

Location :

TNR
ZD3.
F.Y.I. THERMISTOR NTC 10K

1.00000 PCS IN

0.00%

Location :

25DEG B=3720K DIA. 1.85

TH1
MICRO FUSE 1A 125V

1.00000 PCS IN

0.00%

Location :

FAST ACTING TYPE W/UL&CSA

F2.
WIRE ASSEMBLY UL1007 #24 6 PIN

1.00000 PCS IN

0.00%

Location :

x 80+4mm W/XH HOUSING (BRN,RD,

CN1
WIRE ASSEMBLY UL1007 #24

1.00000 PCS IN

0.00%

Location :

2 PINX140+4mm W/XH HOUSING

CN17
WIRE ASSEMBLY UL1007 #24

1.00000 PCS IN

0.00%

Location :

2 PINX/240+4mm W/XH HOUSING

CN2
WIRE ASSEMBLY UL1007 #22 3 PIN

1.00000 PCS IN

0.00%

X260+4mm W/XH HOUSING

NP-9900 MAIN PCB REV.0 P.P94V0

1.00000 PCS IN

0.00%

SINGLE SIDE 1.6mm W/COMPONENT

NP-9900 POWER PCB REV.0 P.P.

1.00000 PCS IN

0.00%

94V0 SINGLE SIDE 1.6mm

VARGLAS SILICON RESIN

0.03000 M

IN

0.00%

Location :

DIA. 1.0MM WHITE COLOUR

TH1.
2 PIN SHROUDED HEADER

2.00000 PCS IN

0.00%

Location :

M241852R "STM" SIDE ENTRY TYPE

CN2,CN4.
2 PIN SHROUDED HEADER (180)

1.00000 PCS IN

0.00%

Location :
1

2531-7815-0199
22/03/1999

2541-0324-0061
22/03/1999

Location :

Location :
1

2543-0339-0001
22/03/1999
Location :

3010-3904-0001
22/03/1999

3017-1815-0001
22/03/1999

Location :

Location :
1

3033-0031-0002
22/03/1999

3201-4148-9002
22/03/1999

Location :

Location :
1

3211-4005-9031
19/09/2000

3211-5401-9031
22/03/1999

3261-1710-5521
29/05/2003

3261-7500-5312
22/03/1999
3631-1045-0019
22/08/2000
3679-0101-2002
29/04/1999
4351-0806-6216
19/09/2000
4351-1402-6216
16/10/1999
4351-2412-6216
19/09/2000

4351-2603-6216
29/04/1999

4510-9900-0002
29/04/1999

4510-9900-1002
29/04/1999

4766-0009-5200
29/04/1999

7050-0207-2913
29/04/1999
7050-0208-2911

AT

P.9

16/10/1999
Location :
1

7050-0310-2913
16/10/1999
Location :

7050-0618-2913
16/10/1999
Location :

M241852 "STM" TOP ENTRY TYPE

CN17
3 PIN SHROUDED HEADER

1.00000 PCS IN

0.00%

M241853R "STM" SIDE ENTRY TYPE

CN3.
6 PIN SHROUDED HEADER

1.00000 PCS IN

0.00%

M241856R "STM" SIDE ENTRY TYPE

CN1.
=== End Of Report ===

END