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Troubleshooting
Olympus M1200
Problem

Cause

Solution

Machine not
turning on No power

Building circuit breaker tripped.

Faulty power cord
Faulty switches or internal wiring

Reset breakers or move cords to other outlets

Replace cord (AX33)
Check wiring & test switches - Repair as needed *

Building circuit breaker tripped.

Pump circuit breaker tripped
Faulty power cord
Faulty switches or internal wiring
Pump motor breaker tripped
Pump motor faulty
Pump seized - trips breaker

Reset breakers or move cords to other outlets

Reset breaker Check available circuit power & pump
Replace cord (AX33)
Check wiring & test switches - Repair as needed *
Push in reset button on pump motor &/or external breaker
Replace pump motor (PT059)
Repair or replace pump head & bearing (PT058) - Check
motor and/or replace complete pump & motor assy. (AP48)

Jets too large for pressure desired

Check jets size & flow rates use smaller jets or lower
pressure

Solution
Pump
not running

Low Solution
Pressure
and/or
Pulsation

Can'
t connect
solution hose
to machine
*

Jets worn allowing too much flow

Solution inlet filter plugged
Hose from solution tank restricted
Pump intake hose or fittings
leaking
Pressure regulator sticking
Pressure regulator faulty
Filter screen or jets plugged on
tool
Solution tank empty
Pump not primed
Pump faulty
Pressure Gauge faulty
Tool valve faulty
Quick connects or hoses restricted

Replace jets
Clean or replace filter
Repair or replace hose

Pressure in lines
Quick connects faulty
Wrong style/size quick connects

Release pressure
Replace quick connects (AH101B, AH102B)
Replace quick connects to match connects on machine

Repair or replace hose. Tighten clamps or replace fittings

Lube o-rings on regulator shaft
Repair or replace pressure regulator (PT019A or PT019)
Clean out filter or jets
Add water to tank - Check & repair auto fill assembly
Perform pump priming procedure
Repair or replace pump (PT059 or AP48)
Replace gauge (PT063)
Repair or replace valve
Clean out or replace quick connects and/or hoses

To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by
experienced service technicians.
If you are not experienced in checking electrical wiring contact your nearest authorized service
center to perform tests and repairs to wiring and switches.
!

Problem

Cause

Solution

Pump-out
not working

Building circuit breaker tripped.

Faulty power cord

Pump-out pump clogged

Outlet check valve stuck
Discharge hose restricted
Float switch stuck
Float switch faulty

Reset breakers or move cords to other outlets

Replace cord (AX33)
Check wiring & test switches - Repair as needed *
(NM5008)
Replace pump-out pump (NM5053)
Clean pump-out - Keep recovery tank clean - Use HydroFilter
Clean or replace check valve
Un-kink, clean out or replace hose
Clean switch make sure float slides up & down easily
Replace float switch (NM5054)

Vacuum
Motor
not running

Building circuit breaker tripped.

Faulty power cord
Faulty switches or internal wiring
Vacuum motor faulty

Reset breakers or move cords to other outlets

Replace cord (AX33)
Check wiring & test switches - Repair as needed *
Replace vacuum motor (AV010, AV14)

Loss of
Vacuum

Vacuum motor faulty

Vacuum motor gasket damaged
Recovery tank lid gasket damaged
Drain valve open
Drain valve leaking
Vacuum motor hoses loose /
leaking
Vacuum hose or tool clogged
Vacuum hoses or cuffs leaking
Recovery tank full
Float shutoff filter clogged
Ball stuck in float shutoff
Pump-out Check Valve stuck open
Recovery tank damaged

Replace vacuum motor (AV010, AV14)

Replace gasket (PA010)
Replace gasket (NM5059)
Close valve
Repair or replace drain valve (PEA11)

Faulty switches or internal wiring

Pump-out pump faulty

Chemical not
feeding

Solution tank not filling

Chemical hose restricted
Filter screen plugged

Tool won'
t
spray - low or
uneven spray

Reconnect or replace vacuum motor hoses

Clean out vacuum hoses and tool
Replace vacuum hoses, cuffs & connectors as needed
Drain tank
Clean float shutoff filter
Repair or replace float shutoff (NM5037)
Clean out or replace check valve (NM5052)
Replace recovery tank

Low Incoming Water Pressure

Wrong size metering tip
Chemical proportioner faulty
Check valve in filter faulty

Check & repair auto fill assembly

Un-kink, shorten, clean out or replace hose
Clean or replace filter (PDE100-11P)
Set chemical bottle on top of machine Shorten Chemical
hose Find other water source.
Change metering tip
Replace chemical proportioner (PDE61-22-3)
Replace filter (PDE100-11P)

Jets clogged
Inline filter clogged
Jets worn
Jets not aligned properly
Tool valve faulty
Quick connects or hoses restricted

Clean out or replace jets

Clean out or replace filter
Replace jets
Re-align jets
Repair or replace valve
Clean out or replace quick connects and/or hoses

To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by
experienced service technicians.
If you are not experienced in checking electrical wiring contact your nearest authorized service
center to perform tests and repairs to wiring and switches.

Problem
Solution Tank
not filling

Cause
Water source turned off
Float not on valve arm
Float valve faulty
Water hose restricted
Quick connects faulty

Solution
Turn on faucet or find other water source
Reconnect float to valve arm - Adjust to proper height/level
Repair or replace float valve (NM5055)
Un-kink, clean out or replace hose
Clean out or replace quick connects (AH101B, AH102B)

Solution tank
overflowing

Float too heavy/ Filled with water

Float & chain tangled
Float too high
Float valve faulty

Replace float (PHY005-003)

Make sure float chain free & hanging properly
Adjust chain to set float at proper level
Repair or replace float valve (NM5055)

Chemical Jug
Filling with
water Overflowing

Foot valve in Filter stuck

Foot valve in Filter faulty

Clean out foot valve and filter

Replace foot valve and filter (PDE100-11P)

To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by
experienced service technicians.
If you are not experienced in checking electrical wiring contact your nearest authorized service
center to perform tests and repairs to wiring and switches.

Contact your distributor for additional troubleshooting

assistance, to order parts, or for advice and assistance in
performing necessary repairs.

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1A
2
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4
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9
10
11
12
13
14
15
16
17
18
19
20
21
22
NS

DESCRIPTION
REGULATOR BODY
REGULATOR KNOB
SPRING
SPRING PLATE
SPRING WASHER
CAP / RETAINER O-RING (QTY 3)
POPPET O-RING
POPPET
POPPET SPRING
RETAINING RING
SPRING BALL SEAT
BALL
STEM NUT
OUTLET ADAPTER CAP
INLET ADAPTER CAP
STEM RETAINER
SEAT
STEM
NUT SET POINT LOCK (QTY 2)
STEM O-RING
STEM SPACER (QTY 2)
SMALL STEM O-RING
SMALL STEM SPACER (QTY 2)
ROLL PIN
PT019A - REGULATOR REPAIR KIT
(Includes: 4, 5, 6, 7, 8, 9, 10, 15, 18, 19,
20 & 21)

!
#20 & #21 Items not shown:
Located on Stem Inside Retainer
!

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