Russian Class Rules PDF
Russian Class Rules PDF
Russian Class Rules PDF
RULES
FOR THE CLASSIFICATION SURVEYS
OF SHIPS IN S E R V I C E
ND No. 2-020101-012-E
St. P e t e r s b u r g
2015
Rules for the Classification Surveys o f Ships i n Service o f Russian M a r i t i m e Register o f Shipping have been
a p p r o v e d i n accordance w i t h t h e established a p p r o v a l p r o c e d u r e a n d c o m e i n t o force since 1 J a n u a r y 2 0 1 5 . T h e R u l e s
are based o n t h e R u l e s f o r t h e C l a s s i f i c a t i o n S u r v e y s o f S h i p s i n S e r v i c e , 2 0 1 4 .
T h e u n i f i e d r e q u i r e m e n t s , interpretations a n d r e c o m m e n d a t i o n s o f t h e I n t e r n a t i o n a l A s s o c i a t i o n o f C l a s s i f i c a t i o n
Societies a n d t h e r e l e v a n t r e s o l u t i o n s o f t h e I n t e r n a t i o n a l M a r i t i m e O r g a n i z a t i o n h a v e b e e n t a k e n i n t o c o n s i d e r a t i o n
i n the Rules.
T h e amendments and additions have been introduced:
P a r t I " G e n e r a l P r o v i s i o n s " : i n paras 7.2.1.2, 7.7.5, 7 . 7 . 5 . 1 ;
P a r t I I " S u r v e y Schedule a n d Scope": i n paras 6 . 1 3 . 4 , 7 . 1 0 . 4 ; i n paras 5.1.1 5.1.7 o f T a b l e 2 . 1 . 1 ; i n paras
2.2.1.4, 2.4.3.3.5, 2.4.3.4.7, 2.4.3.5.3, 2.4.3.6.5, 2.4.3.7.2, 2.4.5.7.8, 2.4.5.9.4.1.1, 2.4.5.9.4.1.2.2, 2.4.5.9.4.1.3,
2 . 4 . 6 . 4 . 3 , 2 . 5 . 2 . 3 , 4 . 6 . 4 . 2 , 4 . 7 . 1 ; n e w paras 3.2.2.5, 3 . 4 . 2 . 1 0 , 4 . 5 . 4 , 4 . 8 . 1 . 4 h a v e b e e n i n t r o d u c e d ;
Part IJJ " A d d i t i o n a l Surveys o f Ships D e p e n d i n g o n their Purpose a n d H u l l M a t e r i a l " : i n para 1.1.1 o f A p p e n d i x 1.3-1;
i n paras 8.7.2, 8 . 7 . 3 . 1 , 8.7.3.2, 1 5 . 1 . 1 ; n e w p a r a 15.1.2 h a v e b e e n i n t r o d u c e d ; t h e t i t l e o f C h a p t e r 1.8 h a s b e e n
amended;
P a r t I V " S u r v e y s o f R e f r i g e r a t i n g P l a n t s " : i n paras 3 . 7 . 1 , 3.7.5, 3.7.6;
A p p e n d i x 2 "Instructions for D e t e r m i n a t i o n o f the Technical C o n d i t i o n , R e n o v a t i o n and Repair o f the H u l l s
o f S e a - G o i n g S h i p s " : i n paras 3.1.4, 3.2.1.3, 3 . 2 . 2 . 1 , 4 . 2 . 4 . 4 , 6 . 5 . 3 . 1 .
T h e f o l l o w i n g c i r c u l a r letters h a v e b e e n i n t r o d u c e d i n t o t h e R u l e s : 3 4 0 - 2 1 - 6 9 2 c o f 0 5 . 1 1 . 2 0 1 3 , 3 4 0 - 2 1 - 6 9 4 c
o f 15.11.2013, 3 4 0 ^ U - 7 2 4 c o f 11.03.2014, 340-21-728c o f 04.04.2014, 340-21-740c o f 26.05.2014, 340-21-743c
o f 06.06.2014, 340-21-758c o f 08.08.2014, 340-21-760c o f 01.09.2014, 340-21-764c o f 05.09.2014, 340-21-766c
o f 18.09.2014.
T h e R u l e s are i n t e n d e d f o r s u r v e y o r s , ship crews a n d s h i p o w n e r s .
I S B N 978-5-89331-288-1
, 2 0 1 5
C O N T E N T S
1
2
2.1
2.2
Application
Definitions a n d explanations
D e f i n i t i o n s applied t o a l l ships
D e f i n i t i o n s o f types o f ships subject
to Enhanced Survey Programme ( E S P ) . . . .
2.3 A b b r e v i a t i o n s
3
T y p e s of classification surveys
4
Preparation for surveys
4.10 P r e p a r a t i o n a n d safe e x e c u t i o n o f t h e ship
hull survey
5
Assessment of the ship technical
condition
6
Ship's technical documentation
7
Requirements for service suppliers . . . .
7.1 G e n e r a l
7.2 A p p l i c a t i o n
7.3 P r o c e d u r e f o r r e c o g n i t i o n a n d c e r t i f i c a t i o n .
7.4 Issue o f R e c o g n i t i o n C e r t i f i c a t e
7.5 I n f o r m a t i o n o n alterations t o t h e c e r t i f i e d
service o p e r a t i o n s y s t e m
7.6 C a n c e l l a t i o n o f r e c o g n i t i o n
7.7 S p e c i a l r e q u i r e m e n t s f o r
service suppliers
7
7
7
11
13
13
13
14
16
17
18
18
18
19
20
20
20
20
P A R T . S U R V E Y S C H E D U L E A N D S C O P E
1
1.1
1.2
2
2.1
2.2
2.2.1
2.2.2
2.23
2.2.4
2.2.5
2.2.6
2.2.7
2.2.8
2.3
2.3.1
2.3.2
2.33
2.3.4
2.4
2.4.1
2.4.2
Initial survey
General
S u r v e y s p e r f o r m e d f o r t h e purpose
o f class a s s i g n m e n t t o a ship i n s e r v i c e . . .
Periodical surveys
S u m m a r i z e d scope o f p e r i o d i c a l s u r v e y s
o f a ship i n tabular f o r m
A n n u a l survey
General
Hull
Ship's arrangements, e q u i p m e n t
and outfit
Fire protection
Machinery installation
S h i p systems a n d p i p i n g
Electrical equipment
A u t o m a t i o n equipment
Intermediate survey
General
Hull
Machinery installation
Electrical equipment
Special survey
General
Hull
28
28
29
31
31
52
52
52
53
55
55
55
56
56
56
56
57
58
59
59
59
61
66
70
73
88
91
96
98
100
101
103
103
108
108
108
108
109
Ill
112
112
112
112
113
113
114
115
118
118
P A R T . A D D I T I O N A L S U R V E Y S O F S H I P S D E P E N D I N G
ON THEIR PURPOSE AND HULL MATERIAL
1
1.1
1.2
1.3
App
General
Definitions
Repairs
Preparations f o r s u r v e y
e n d i x 1 . 3 . Guidelines o n Technical
A s s e s s m e n t o f t h e E S P Ships' H u l l s
i n C o n j u n c t i o n w i t h P l a n n i n g f o r Special
Enhanced H u l l Survey
120
120
122
122
126
4
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
App
5
5.1
5.2
App
App
5.3
5.4
5.5
5.6
5.7
5.8
App
5.9
App
App
App
5.10
5.11
5.12
App
Contents
212
213
213
213
220
222
223
223
224
224
224
225
13.2
14
14.1
14.2
14.3
15
15.1
16
16.1
16.2
16.3
17
226
226
227
230
232
233
233
233
233
234
236
237
242
242
17.1
17.2
17.3
17.4
18
242
243
243
244
244
244
245
245
245
245
245
245
1.7
1.8
2
245
245
246
246
3.6
S u r v e y o f floating d o c k h u l l s
248
Hull surveys of concrete ships
248
General
248
Survey
248
T e c h n i c a l assessment o f c o n d i t i o n
o f r e i n f o r c e d concrete h u l l structures . . . 2 4 8
H u l l s u r v e y s o f glass-reinforced plastic s h i p s
249
General
249
Surveys of ships carrying packaged
irradiated nuclear fuel, p l u t o n i u m
and high-level radioactive wastes . . . .
249
General
249
Survey
249
Register documents
250
S u r v e y requirements to bow, side, stern doors,
r a m p s a n d inner doors of ro-ro ships . . 250
General
250
Special survey
250
A n n u a l survey
250
Reporting
252
S u r v e y s o f fishing vessels
252
P A R T IV. S U R V E Y S O F R E F R I G E R A T I N G P L A N T S
1
1.5
1.6
3
3.1
3.2
3.3
3.4
3.5
247
247
247
247
3.7
3.8
4
4.1
4.2
4.3
248
248
4.4
General
253
Survey
253
Classification o f refrigerating plants w i t h a class
o f a n o t h e r classification society o r w i t h
n o class assigned
253
Continuous survey
254
R e i n s t a t e m e n t o f class
254
Procedure a n d scope of periodical
surveys
254
Annual survey
254
General
254
Survey o f machinery
254
S u r v e y o f heat exchangers a n d o t h e r apparatus,
a n d pressure vessels as w e l l as c o o l i n g
appliances
254
S u r v e y o f fittings, p i p e l i n e s a n d a i r ducts . 2 5 7
Survey o f refrigerating plant instrumentation
a n d a u t o m a t i o n devices
257
S u r v e y o f refrigerated spaces, r e f r i g e r a t i n g
m a c h i n e r y r o o m , refrigerant store r o o m s ,
process e q u i p m e n t r o o m s
257
O p e r a t i o n a l testing
257
Tests
258
Special survey
258
General
258
Survey o f machinery
258
S u r v e y o f refrigerant heat exchangers
a n d pressure vessels, a n d c o o l i n g
appliances
258
S u r v e y o f fittings, p i p e l i n e s a n d a i r ducts . 2 5 9
4.5
4.6
4.7
4.8
S u r v e y o f i n s t r u m e n t a t i o n , a l a r m and
w a r n i n g systems, a n d refrigerating p l a n t
a u t o m a t i o n devices
S u r v e y o f refrigerated spaces a n d t h e i r
i n s u l a t i o n , refrigerating m a c h i n e r y r o o m ,
refrigerant store r o o m s , process e q u i p m e n t
rooms
O p e r a t i o n a l testing
Tests
259
259
259
259
5
Initial survey
6
Assessment of the technical condition . .
A p p e n d i x 1 . L i s t o f ship t e c h n i c a l
documentation
A p p e n d i x 2 . Instructions for Determination
o f the Technical Condition, R e n o v a t i o n
and Repair o f the H u l l s
o f Sea-Going Ships
A p p e n d i x 3 . L i s t o f documents recommended
f o r use d u r i n g h u l l repair
260
260
260
265
310
R U L E S F O RT H EC L A S S I F I C A T I O N S U R V E Y S O F SHIPS IN
PART I. GENERAL
1 APPLICATION
1.1 T h e R u l e s f o r t h e C l a s s i f i c a t i o n S u r v e y s o f Ships
i n S e r v i c e set f o r t h types, scopes a n d schedule o f
surveys o f items o f technical supervision for various
p u r p o s e ships t o v e r i f y t h a t ships a n d ship r e f r i g e r a t i n g
plants c o m p l y w i t h the rules o f Russian M a r i t i m e
Register o f S h i p p i n g and the normative technical
d o c u m e n t s r e g a r d i n g t h e p o s s i b i l i t y t o assign, r e t a i n
a n d c o n f i r m t h e R e g i s t e r class according t o t h e i r purpose,
safety o f h u m a n l i f e at sea, safe carriage o f passengers
a n d cargoes, as w e l l as f o r o t h e r f u n c t i o n s o f t e c h n i c a l
s u p e r v i s i o n assigned t o t h e Register.
1.2 T h e present R u l e s are a p p l i e d b y t h e R e g i s t e r
d u r i n g t e c h n i c a l s u p e r v i s i o n o f ships a n d ship refrigerating plants i n service w i t h the purpose o f their
c l a s s i f i c a t i o n a n d v e r i f i c a t i o n o f class c o n d i t i o n s .
C l a s s i f i c a t i o n s u r v e y s carried o u t i n due dates a n d scope
are m a n d a t o r y f o r a ship a n d ship r e f r i g e r a t i n g p l a n t
classification b y t h e Register.
M o r e detailed instructions and recommendations t o the
surveyors and shipowners o n the organization and methods
o f technical supervision are g i v e n i n the Guidelines o n
Technical Supervision o f Ships i n Service .
1.3 T h e p r e s e n t R u l e s are m a n d a t o r y f o r a l l
shipowners, organizations, firms and individuals i n v o l v e d i n o p e r a t i o n o f ships. T h e a b o v e - m e n t i o n e d
o r g a n i z a t i o n s , f i r m s a n d i n d i v i d u a l s ensure t h e f u l f i l m e n t
o f the Rules' requirements, performance o f the Register
technical supervision, submission o f the necessary
documentation to the Register surveyors and the
fulfilment o f the requirements o f the Register surveyors
issued u p o n t h e s u r v e y results.
1.4 T h e p o s s i b i l i t y o f d e v i a t i o n f r o m c e r t a i n
r e q u i r e m e n t s o f t h e R u l e s is d e t e r m i n e d b y t h e R e g i s t e r
Head Office ( R H O ) , provided the shipowner submits the
technical substantiation and the conclusion o f the
R S B r a n c h O f f i c e s f o r in-service s u p e r v i s i o n .
1.5 T h e R e g i s t e r classification a c t i v i t i e s d o n o t
preclude t h e set activities o f o t h e r state s u p e r v i s i o n
bodies, s h i p o w n e r s , flag state m a r i t i m e a d m i n i s t r a t i o n s
and port administrations.
T h e r e q u i r e m e n t s f o r suppliers o f services, w h i c h
results are u s e d d u r i n g R e g i s t e r s u r v e y s o f ships, are set
f o r t h i n S e c t i o n 7.
1
S E R V I C E
PROVISIONS
1
2
3
2.1 D E F I N I T I O N S A P P L I E D T O A L L S H I P S
See circular 810
C a n c e l l a t i o n o f c l a s s is a t e r m i n a t i o n o f
t h e R e g i s t e r t e c h n i c a l s u p e r v i s i o n due t o t h e ship's loss
o r scrapping.
B a l l a s t t a n k is a t a n k , w h i c h is u s e d s o l e l y f o r
salt w a t e r ballast. A d o u b l e side t a n k o f a d o u b l e s k i n
ship is considered as a separate t a n k e v e n i f i t is
connected w i t h d o u b l e b o t t o m o r o t h e r t a n k s .
T e m p o r a r y r e p a i r is repair p r o v i d i n g retainm e n t o f the ship's class, and, w h e r e applicable, o f statutory
certificates o f the ship o r floating facility f o r time period,
assigned b y the Register i n each particular case considering
essential ship's structures, mechanisms, systems, equipm e n t , arrangements t o be repaired a n d depending o n
dimensions/particulars o f the damages/failures. T e m p o r a r y
repair is a l l o w e d i n such cases w h e n i t is impossible t o
carry o u t p r o m p t and t h o r o u g h repair o f ship's h u l l
structures, mechanisms, systems, equipment, arrangements,
etc. a n d safe operation o f the ship is p r o v i d e d f o r the w h o l e
p e r i o d u n t i l t h o r o u g h repair is carried o u t t a k i n g i n t o
account provisions o f A n n e x 17 t o the Guidelines.
R e n e w a l o f c l a s s is a c o n f i r m a t i o n o f t h e
s h i p class v a l i d i t y f o r a n e w , as a r u l e , 5 - y e a r
classification p e r i o d a n d issue o f t h e C l a s s i f i c a t i o n
Certificate, instead o f t h e C e r t i f i c a t e , w h i c h v a l i d i t y
e x p i r e d , i n case o f t h e satisfactory results o f t h e special
s u r v e y o f t h e ship i n t h e R e g i s t e r class.
A g e o f s h i p is a p e r i o d o f t i m e (a n u m b e r o f f u l l
years) b e t w e e n t h e date o f t h e ship c o n s t r u c t i o n a n d t h e
c u r r e n t date. T h e a g e o f a s h i p ( o r t h e date o f
c o n s t r u c t i o n ) cannot b e changed as t h e r e s u l t o f m a j o r
c o n v e r s i o n , m o d e r n i z a t i o n o r r e n o v a t i o n o f t h e ship h u l l .
R e i n s t a t e m e n t o f c l a s s is a c o n f i r m a t i o n
o f class v a l i d i t y w i t h t h e satisfactory results o f t h e
occasional s u r v e y o f t h e ship w i t h t h e class suspended o n
t h e e l i m i n a t i o n o f t h e reason t h a t caused t h e class
suspension.
A i r p i p e h e a d s fitted o n t h e exposed deck are
those e x t e n d i n g a b o v e t h e freeboard deck o r super
structure decks.
P r o t o t y p e s h i p is a s i n g l e - b u i l t ship o r t h e
first ship o f a series. W h e r e series ships a r e b u i l t a t
different firms, t h e first ship o f a series b u i l t at each f i r m
is considered t o b e t h e p r o t o t y p e ship. T h e ship, w h i c h
has u n d e r g o n e m a j o r c o n v e r s i o n , s h a l l b e q u a l i f i e d as a
p r o t o t y p e ship.
I N F c a r g o is p a c k a g e d irradiated n u c l e a r f u e l ,
p l u t o n i u m a n d h i g h - l e v e l r a d i o a c t i v e wastes carried as
cargo i n accordance w i t h Class 7 o f t h e I n t e r n a t i o n a l
M a r i t i m e D a n g e r o u s G o o d s C o d e (schedules 1 0 , 1 1 , 12,
13 o r 1 4 ) .
C a r g o area (cargo l e n g t h area):
f o r tankers ( i n c l u d i n g o i l tankers a n d c h e m i c a l
t a n k e r s ) : i s that part o f t h e ship, w h i c h includes cargo
t a n k s , slop tanks a n d cargo/ballast p u m p - r o o m s , coffer
dams, ballast t a n k s a n d v o i d spaces adjacent t o cargo
t a n k s , a n d also deck areas t h r o u g h o u t t h e e n t i r e l e n g t h
a n d b r e a d t h o f t h e part o f t h e ship o v e r t h e a b o v e
m e n t i o n e d spaces;
f o r d r y cargo ships ( i n c l u d i n g b u l k carriers a n d
general d r y cargo ships): i s that part o f t h e ship, w h i c h
includes a l l cargo h o l d s a n d adjacent areas i n c l u d i n g f u e l
t a n k s , cofferdams, ballast t a n k s a n d v o i d spaces.
D a t e o f i s s u e i s t h e date o f c o m p l e t i o n o f t h e
ship survey resulting i n issue o f a n appropriate
certificate.
D a t e o f s u r v e y is t h e date stated i n d o c u m e n t s
confirming t h e survey performance, i n t h e report
( i f several reports a r e a v a i l a b l e , t h e date o f t h e latest
o n e ) , certificate.
D a t e o f b u i l d o f t h e s h i p i s t h e date (day,
m o n t h a n d year) w h e n t h e n e w construction survey
process o f t h e R e g i s t e r i s a c t u a l l y c o m p l e t e d a n d t h e
C l a s s i f i c a t i o n C e r t i f i c a t e i s issued t o t h e ship.
After conversion, modernization o r renovation is
c o m p l e t e d , t h e date o f b u i l d s h a l l r e m a i n assigned t o t h e
ship.
i n c l u d i n g c o m m i t m e n t s o n p a y m e n t f o r its services o r
payment o f a penally. W i t h d r a w a l o f documents may,
w h e n e v e r practicable, b e a c c o m p a n i e d b y t h e actual
w i t h d r a w a l o f t h e C e r t i f i c a t e i t s e l f from t h e ship.
S u r v e y o r ' s i n s p e c t i o n is c h e c k i n g o f t h e
ship r e c e i v e d t o o r accepted f r o m t h e t i m e - c h a r t e r
according t o t h e charterer's request.
N o r m a t i v e - t e c h n i c a l d o c u m e n t s are
standards, g u i d i n g t e c h n i c a l d o c u m e n t s , t e c h n i c a l r e quirements, norms, calculation methods, instructions,
guidelines a n d other documents approved b y t h e
Register, w h i c h d e t e r m i n e s t r u c t u r a l a n d p r o d u c t i o n
standards d u r i n g c o n s t r u c t i o n ( m a n u f a c t u r e ) , repairs,
assembly, tests a n d o p e r a t i o n o f ships, ship's systems,
arrangements a n d e q u i p m e n t , m a t e r i a l s a n d products.
O v e r a l l s u r v e y is a s u r v e y i n t e n d e d t o r e p o r t
o n t h e o v e r a l l c o n d i t i o n s o f t h e h u l l structure a n d
d e t e r m i n e t h e e x t e n t o f a d d i t i o n a l close-up s u r v e y s .
O p e r a t o r is a n i n d i v i d u a l o r l e g a l e n t i t y , w h i c h
operates t h e ship o n t h e basis o f agreement w i t h a
proprietor or shipowner.
S u r v e y is a n i n t e g r a l part o f t e c h n i c a l s u p e r v i s i o n
comprising:
v e r i f i c a t i o n o f t h e ship d o c u m e n t s , a p p r o v e d techn i c a l d o c u m e n t a t i o n , certificates o f c o n f o r m i t y f o r
materials and components;
v e r i f i c a t i o n o f d o c u m e n t s o n scheduled i n s p e c t i o n
carried o u t b y c o m p e t e n t persons o r organisations;
e x a m i n a t i o n , i n c l u d i n g , i f necessary, o p e n i n g - u p a n d
dismantling;
c h e c k o f m e a s u r e m e n t s , p a r t i c i p a t i o n i n tests,
o p e r a t i o n a l testing;
m o n i t o r i n g o f p r o d u c t i o n processes;
issue o f t h e r e q u i r e d R e g i s t e r d o c u m e n t s o r t h e i r
endorsement;
b r a n d i n g a n d sealing o f i t e m s o f t e c h n i c a l superv i s i o n , i f necessary.
Survey o f quality management
syst e m is verification o f the q u a l i t y m a n a g e m e n t s y s t e m w i t h
the purpose o f defining its compliance w i t h the requirements o f the specified standard and assessment o f its operat i o n a l effectiveness and capability t o achieve the objectives
w i t h i n the framework o f establishing the q u a l i t y policy.
S p e c i a l / E x c e p t i o n a l c i r c u m s t a n c e s is
a t e r m applied:
w h e n t h e d u e date f o r s u b m i s s i o n o f a ship f o r
special s u r v e y i s assigned a c c o r d i n g t o 2 . 4 . 1 . 4 . 6 ; a n d a
t e r m w h i c h m e a n s t h a t t h e ship i s l a i d u p o r w i t h d r a w n
from o p e r a t i o n f o r a l o n g p e r i o d due t o m a j o r ( l o n g - t e r m )
repair or conversion;
i n t h e case o f e x t e n s i o n o f special s u r v e y a c c o r d i n g
t o 2 . 4 . 1 . 4 . 9 as w e l l as e x t e n s i o n o f s u r v e y o f t h e outside
o f t h e ship's b o t t o m i n d r y d o c k according t o 2 . 5 . 1 . 2 ; a n d
a t e r m w h i c h m e a n s delays i n c u r r e d b y actions t a k e n t o
a v o i d severe w e a t h e r c o n d i t i o n s , o r t h a t a t t h e place o f
t h e ship s u r v e y t h e f o l l o w i n g has b e e n f o u n d t o occur:
10
S h i p o w n e r is a n i n d i v i d u a l o r l e g a l e n t i t y , w h i c h
operates t h e ship o n i t s o w n b e h a l f w i t h n o regard
w h e t h e r h e is the o w n e r o f the ship o r h e uses i t o n o t h e r
l e g a l grounds.
Conversion o f a ship o f substantial
n a t u r e ( m a j o r c o n v e r s i o n ) is conversion o f a
ship r e s u l t i n g i n change o f the ship p r i n c i p a l character
istics a n d s t r u c t u r a l parameters ( s u c h as w e i g h t char
acteristics, gross t o n n a g e , o v e r a l l d i m e n s i o n s , freeboard,
p o w e r output o f the m a i n propulsion installation, ice
s t r e n g t h e n i n g , etc.), w h i c h can cause change o f t h e ship
t y p e , p r i n c i p a l d i m e n s i o n s , passenger capacity, cargo
c a r r y i n g capacity, e x t e n s i o n o f t h e ship service l i f e o r
change o f t h e ship class n o t a t i o n . N a t u r e o f c o n v e r s i o n
( m a j o r / m i n o r ) i s d e t e r m i n e d b y R H O i n each p a r t i c u l a r
case.
W h e r e a n e x i s t i n g cargo ship i s subject t o a n y
c o n v e r s i o n , w h i c h affects t h e l e v e l o f s u b d i v i s i o n o f t h a t
ship, i t shall be demonstrated that t h e A / R ratio
calculated f o r t h e ship after such c o n v e r s i o n i s n o t less
t h a n t h e A / R r a t i o calculated f o r t h e ship before t h e
c o n v e r s i o n . H o w e v e r , i n those cases w h e r e t h e ship's
A / R r a t i o before c o n v e r s i o n i s e q u a l t o o r greater t h a n
o n e , i t is o n l y necessary t o demonstrate t h a t the ship after
such c o n v e r s i o n has a n A v a l u e , w h i c h is n o t less t h a n R ,
calculated f o r the ship before c o n v e r s i o n . A d e f i n i t i o n o f
t h e t e r m " e x i s t i n g cargo ship" i n t h e c o n t e x t o f t h e a b o v e
i n t e r p r e t a t i o n m e a n s a cargo ship constructed before
1 F e b r u a r y 1 9 9 2 , regardless o f the l e n g t h .
R e p r e s e n t a t i v e t a n k s , s p a c e s a r e those,
w h i c h are expected t o reflect t h e c o n d i t i o n s o f o t h e r
spaces o f s i m i l a r t y p e a n d service a n d w i t h s i m i l a r
c o r r o s i o n p r e v e n t i o n systems. W h e n selecting represen
t a t i v e t a n k s , c o m p a r t m e n s a n d spaces, account s h a l l b e
t a k e n o f t h e service a n d repair h i s t o r y o n b o a r d a n d
i d e n t i f i a b l e c r i t i c a l s t r u c t u r a l areas and/or suspect areas.
E x c l u s i v e s u r v e y o r is a n i n d i v i d u a l w h o has
c o n c l u d e d t h e contract o f e m p l o y m e n t e x c l u s i v e l y i n t h e
R S B r a n c h O f f i c e a n d h a s adequate q u a l i f i c a t i o n a n d
b a c k g r o u n d a n d i s a u t h o r i z e d t o p e r f o r m duties a n d
activities entrusted w i t h b y the e m p l o y e r w i t h i n h i s t e r m s
o f reference.
11
1 r
F i g . 2.2.4 T y p i c a l m i d s h i p s e c t i o n s o f a n o i l t a n k e r
2.2.5 B u l k c a r r i e r .
T h e descriptive n o t a t i o n " B u l k c a r r i e r " o r t h e
equivalent w i t h the distinguishing m a r k ( E S P ) shall be
assigned t o sea-going self-propelled ships, w h i c h a r e
constructed g e n e r a l l y w i t h single deck, d o u b l e b o t t o m ,
h o p p e r side t a n k s a n d topside t a n k s a n d w i t h single o r
d o u b l e side s k i n c o n s t r u c t i o n i n cargo l e n g t h area a n d
i n t e n d e d p r i m a r i l y t o carry d r y cargoes i n b u l k . T y p i c a l
m i d s h i p sections are g i v e n i n F i g . 2 . 2 . 5 .
2.2 D E F I N I T I O N S O F T Y P E S O F S H I P S S U B J E C T
T O E N H A N C E D S U R V E Y P R O G R A M M E (ESP)
2 . 2 . 1 E n h a n c e d S u r v e y P r o g r a m m e ( E S P ) prescribed
i n Sections 2 t o 6 o f P a r t I I I " A d d i t i o n a l S u r v e y s o f S h i p s
Depending o n their Purpose and H u l l Material" apply to
such types o f ships as o i l tankers, c h e m i c a l tankers a n d
b u l k carriers, w h i c h definitions are g i v e n i n t h e
m e n t i o n e d sections.
2.2.2 F o r proper a n d unified interpretation b y
s h i p o w n e r s a n d s u r v e y o r s t h e d e f i n i t i o n s o f ships subject
t o E S P are g i v e n b e l o w .
F i g . 2.2.5 T y p i c a l m i d s h i p s e c t i o n s o f a b u l k c a r r i e r
12
h o l d s o f single side s k i n a n d t h e r e q u i r e m e n t s o f
Section 5, Part I I I " A d d i t i o n a l Surveys o f Ships
Depending o n T h e i r Purpose and H u l l M a t e r i a l " shall
a p p l y t o cargo h o l d s o f d o u b l e side s k i n .
2.2.6 O r e c a r r i e r .
The descriptive notation " O r e c a r r i e r " o r t h e
e q u i v a l e n t w i t h the d i s t i n g u i s h i n g m a r k ( E S P ) s h a l l b e
assigned t o sea-going self-propelled ships, w h i c h are
constructed g e n e r a l l y w i t h single deck, t w o l o n g i t u d i n a l
b u l k h e a d s a n d a d o u b l e b o t t o m t h r o u g h o u t the cargo
l e n g t h area a n d i n t e n d e d p r i m a r i l y t o carry ore cargoes i n
t h e centre h o l d s o n l y . T y p i c a l m i d s h i p sections are g i v e n
i n F i g . 2.2.6.
it
if
/C_J
/./
F i g . 2.2.7.2 T y p i c a l m i d s h i p s e c t i o n s o f a n o r e / o i l c a r r i e r
F i g . 2.2.6 T y p i c a l m i d s h i p s e c t i o n s o f a n o r e c a r r i e r
2.2.7 C o m b i n a t i o n carrier.
2 . 2 . 7 . 1 C o m b i n a t i o n c a r r i e r is a general t e r m
applied t o ships intended for the carriage o f b o t h o i l and dry
cargoes i n b u l k . These cargoes are n o t carried simulta
neously, w i t h the exception o f o i l y mixtures retained i n slop
tanks. T h e ship types defined i n 2.2.7.2 and 2.2.7.3 shall be
considered t o be combination carriers.
2.2.7.2 T h e descriptive n o t a t i o n " O r e / o i l c a r r i e r " o r
the equivalent w i t h the distinguishing m a r k ( E S P ) shall
be assigned t o sea-going self-propelled ships, w h i c h are
constructed g e n e r a l l y w i t h single deck, t w o l o n g i t u d i n a l
b u l k h e a d s a n d a d o u b l e b o t t o m t h r o u g h o u t the cargo
l e n g t h area a n d i n t e n d e d p r i m a r i l y t o carry ore cargoes i n
t h e centre h o l d s o r o f o i l cargoes i n centre h o l d s a n d
w i n g tanks. T y p i c a l m i d s h i p sections are g i v e n
i n F i g . 2.2.7.2.
N o t e . O r e / o i l c a r r i e r s t h a t d o n o t c o m p l y w i t h M A R P O L 1/19
m a y b e subject to international and/or national regulations requiring
p h a s e o u t u n d e r M A R P O L 1/20 a n d / o r M A R P O L 1/21.
F i g . 22.13
2.2.8 C h e m i c a l t a n k e r .
T h e descriptive n o t a t i o n " C h e m i c a l t a n k e r " o r t h e
e q u i v a l e n t w i t h the d i s t i n g u i s h i n g m a r k ( E S P ) s h a l l b e
assigned t o sea-going self-propelled ships, w h i c h a r e
constructed g e n e r a l l y w i t h i n t e g r a l t a n k s a n d i n t e n d e d
p r i m a r i l y t o carry c h e m i c a l s i n b u l k . T h i s t y p e n o t a t i o n
s h a l l b e assigned t o tankers o f b o t h single a n d d o u b l e
s k i n c o n s t r u c t i o n , as w e l l as tankers w i t h a l t e r n a t i v e
structural arrangements. T y p i c a l m i d s h i p sections a r e
given i n F i g . 2.2.8.
F
A.
F i g . 2.2.8 T y p i c a l m i d s h i p s e c t i o n s o f a c h e m i c a l t a n k e r
2.3
13
ABBREVIATIONS
G M D S S G l o b a l M a r i t i m e Distress a n d S a f e t y
System.
R H O Register Head Office.
A C S a n o t h e r classification society.
I M O International Maritime Organization.
I S M Code - International Management Code for the
Safe O p e r a t i o n o f S h i p s a n d f o r P o l l u t i o n P r e v e n t i o n .
I S O International O r g a n i z a t i o n f o r Standardization.
I A C S International Association o f Classification
Societies.
M A R P O L - 7 3 / 7 8 International Convention f o r
P r e v e n t i o n o f P o l l u t i o n from S h i p s , 1 9 7 3 , as m o d i f i e d b y
t h e P r o t o c o l o f 1 9 7 8 r e l a t i n g thereto.
I n t e r n a t i o n a l E l e c t r o t e c h n i c a l C o m m i s s i o n .
N D T - n o n - d e s t r u c t i v e testing;
R S Nomenclature Nomenclature o f Items o f the
Register Technical Supervision;
ESP Enhanced Survey Programme.
I N F irradiated n u c l e a r f u e l i s a m a t e r i a l c o n t a i n
i n g u r a n i u m , t h o r i u m and/or p l u t o n i u m isotopes, w h i c h
h a v e b e e n used t o m a i n t a i n n u c l e a r c h a i n r e a c t i o n .
CSS Continuous Survey System.
S O L A S - 7 4 / 7 8 International C o n v e n t i o n for the
S a f e t y o f L i f e a t Sea, 1 9 7 4 , as m o d i f i e d b y t h e P r o t o c o l
o f 1 9 7 8 r e l a t i n g thereto.
P M S Planned Maintenance Scheme.
I A C S P R I A C S Procedural Requirement.
I A C S U R I A C S Unified Requirement.
3 TYPES OF CLASSIFICATION
SURVEYS
4 PREPARATION F O R SURVEYS
4.1 Surveys are carried o u t b y qualified surveyors
sufficiently competent t o p e r f o r m t h e required survey.
Periodical surveys are generally carried o u t b y the experts
o n t h e h u l l , mechanical, electromechanical a n d radio
specialities. I n certain cases, a c o m b i n a t i o n o f specialities
is a l l o w e d f o r the s u r v e y o r considering his qualification,
experience, b a c k g r o u n d i n m i n o r specialities a n d c o m p l e x
i t y l e v e l o f the ship submitted f o r the survey.
T h e R e g i s t e r s h a l l ensure i n i t s contracts w i t h
s h i p o w n e r s o r operators f o r t h e issue o f s t a t u t o r y o r
class certificates t o a ship that s u c h issue s h a l l b e m a d e
c o n d i t i o n a l o n t h e parties n o t o p p o s i n g t h e access o f t h e
C o m m i s s i o n inspectors o n b o a r d t h a t s h i p f o r t h e
purposes o f R e g u l a t i o n ( E C ) N o 3 9 1 / 2 0 0 9 .
4.2 I n order t o assist s u r v e y o r s d u r i n g t h e ship
survey, t h e master and/or c h i e f engineer i n charge o f t h e
ship s u b m i s s i o n s h a l l assign t h e i r mates responsible f o r
operation a n d maintenance o f t h e ship part t o b e
s u b m i t t e d , w h i c h are f a m i l i a r w i t h a l l t h e faults, defects
a n d damages w i t h i n t h e t i m e p e r i o d after t h e p r e v i o u s
survey and w i t h their elimination.
4.3 F o r issues r e l a t i n g t o classification a n d applica
t i o n o f t h e rules, t h e R S B r a n c h O f f i c e s use b o t h current
a n d p r e v i o u s e d i t i o n s o f t h e rules a n d o t h e r R e g i s t e r
n o r m a t i v e d o c u m e n t s , standards, n a v i g a t i o n a n d ship
repair n o r m a t i v e - t e c h n i c a l d o c u m e n t a t i o n .
14
passports, n o r m a t i v e a n d o p e r a t i o n d o c u m e n t a t i o n o n
ship, m a c h i n e r y a n d arrangements;
3 f o r a l l the items o f the Register technical supervision
(machinery, boilers, pressure vessels a n d other equipment
and outfit), there shall be available onboard the certificates
o f c o n f o r m i t y o r manufacturer's documents according t o the
rules and also, i f necessary, the proper operation and repair
documentation f o r products;
.4 l o g b o o k s a n d o t h e r d o c u m e n t s r e f l e c t i n g
o p e r a t i o n o f ship a n d m a c h i n e r y , arrangements, e q u i p
m e n t subject t o t h e R e g i s t e r s u p e r v i s i o n , m a l f u n c t i o n s
occurred t o t h e m a n d t h e i r e l i m i n a t i o n . I n case t h e
s h i p o w n e r is u n a b l e t o p r o v i d e t h e t e c h n i c a l d o c u m e n t a
tion i n full, measures shall b e taken t o provide t h e
r e q u i r e d i n f o r m a t i o n w i t h calculations, test results a n d
d r a w i n g s m a d e , i f necessary.
4.6 T h e R e g i s t e r m a y i n v i t e experts i n s h i p b u i l d i n g
a n d m e c h a n i c a l e n g i n e e r i n g t o r e s o l v e issues r e g a r d i n g
n e w types o f ships, m a c h i n e r y a n d arrangements, as w e l l
as f o r r e s o l u t i o n o f e x t r a o r d i n a r y i m p o r t a n t p r o b l e m s ,
w h i c h occur d u r i n g repairs, accident i n v e s t i g a t i o n s a n d
i n o t h e r cases.
4.7 D u r i n g repairs, m o d e r n i z a t i o n a n d o p e r a t i o n o f
ships, t h e s h i p o w n e r s , designers, shipyards a n d ship
repair yards s h a l l f o l l o w t h e r e q u i r e m e n t s o f t h e R e g i s t e r
rules.
4.8 F o r s u r v e y s c o n s u m i n g c o n s i d e r a b l e t i m e ,
i n c l u d i n g r e v i e w o f the t e c h n i c a l d o c u m e n t a t i o n a n d
testing o f m a c h i n e r y , arrangements a n d ship as a w h o l e ,
the shipowner shall submit for the Register approval a
p l a n o f s u b m i s s i o n o f d o c u m e n t s , parts o f t h e ship a n d
schedule o f testings.
4.9 S h i p o w n e r s , o r g a n i z a t i o n s a n d f i r m s s h a l l ensure
a l l t h e necessary c o n d i t i o n s f o r q u a l i t y a n d safe s u r v e y o r
testing o f i t e m s . A l l t h e ship m a c h i n e r y , e q u i p m e n t a n d
i n s t r u m e n t s s h a l l b e i n w o r k i n g order (except cases o f
repairs a n d accidents); ladders, scaffoldings a n d o t h e r
arrangements f o r s u r v e y s o n large ships s h a l l b e i n
o p e r a t i n g c o n d i t i o n , a n d also a l l t h e safely precautions
f o r t h e s u r v e y p e r f o r m e d s h a l l b e m a d e , i n particular,
r e g a r d i n g i n t e r n a l s u r v e y s o f t a n k s , b o i l e r s a n d pressure
vessels, as w e l l as e x a m i n a t i o n o f structures a t h e i g h t ,
crankcases, etc.
4.10 P R E P A R A T I O N A N D S A F E E X E C U T I O N
OF T H E SHIP H U L L SURVEY
15
4.10.6 E q u i p m e n t f o r s u r v e y .
4.10.6.1 T h i c k n e s s m e a s u r e m e n t s s h a l l n o r m a l l y b e
carried o u t b y m e a n s o f u l t r a s o n i c test e q u i p m e n t . T h e
accuracy o f t h e e q u i p m e n t s h a l l b e p r o v e n t o t h e
s u r v e y o r as r e q u i r e d . R e q u i r e m e n t s f o r i n s t r u m e n t s
i n t e n d e d f o r m e a s u r i n g t h e parameters o f structural
defects, as w e l l as t h e procedure f o r s u c h m e a s u r i n g are
given i n Appendix 2 and i n the Instruction o n Residual
T h i c k n e s s M e a s u r e m e n t s o f Ships H u l l s .
4.10.6.2 O n e o r m o r e o f t h e f o l l o w i n g
fracture
detection procedures m a y b e required, i f deemed
necessary b y t h e s u r v e y o r :
r a d i o g r a p h i c testing;
u l t r a s o n i c testing;
m a g n e t i c particle testing;
dye penetrant testing o r other non-destructive
testing.
4.10.7 S u r v e y a t s e a o r a t a n c h o r a g e .
B y request o f t h e s h i p o w n e r , a special s u r v e y o f t h e
ship's h u l l c o m p o n e n t s a t sea o r a t anchorage m a y b e
accepted. H o w e v e r , i n t h i s case, t h e ship a d m i n i s t r a t i o n
shall provide the following conditions f o r survey
execution b y the surveyor:
.1 s u r v e y a t s e a o r a t anchorage m a y b e accepted,
p r o v i d e d t h e s u r v e y o r i s g i v e n t h e necessary assistance
from t h e p e r s o n n e l o n b o a r d . Necessary precautions a n d
procedures f o r c a r r y i n g o u t t h e s u r v e y s h a l l b e i n
accordance w i t h t h e r e q u i r e m e n t s o f 4.10.3 t o 4 . 1 0 . 6 ;
.2 a c o m m u n i c a t i o n s y s t e m s h a l l b e a r r a n g e d
b e t w e e n t h e s u r v e y p a r t y i n t h e t a n k a n d t h e responsible
officer o n deck. T h i s s y s t e m s h a l l also i n c l u d e t h e
p e r s o n n e l i n charge o f ballast p u m p h a n d l i n g i f boats o r
rafts a r e used;
.3 w h e n boats o r rafts a r e used, appropriate l i f e
j a c k e t s s h a l l b e a v a i l a b l e f o r a l l participants. B o a t s o r
rafts s h a l l h a v e satisfactory r e s i d u a l b u o y a n c y a n d
stability even i f one chamber is ruptured. T h e shipowner
s h a l l d e v e l o p a safely c h e c k l i s t f o r e x e c u t i o n o f s u c h
surveys;
.4 s u r v e y s o f t a n k s b y m e a n s o f boats o r rafts m a y
o n l y b e u n d e r t a k e n at t h e sole d i s c r e t i o n o f t h e s u r v e y o r ,
w h o s h a l l t a k e i n t o account t h e safety arrangements
provided, including weather forecasting a n d ship
response i n reasonable sea c o n d i t i o n s (refer also t o
I A C S Recommendation N o . 3 9 "Guidelines for Use o f
Boats o r Rafts for Close-Up Surveys").
4.11 T h e r e q u i r e m e n t s o n t h e dates f o r f o r w a r d i n g
s h i p o w n e r ' s requests f o r t h e ships' s u r v e y a n d t h e
o r g a n i z a t i o n o f t h e requests' e x e c u t i o n b y t h e R e g i s t e r
are g i v e n i n S e c t i o n 4 , P a r t I " G e n e r a l P r o v i s i o n s " o f t h e
Guidelines.
4.12 T h e s u r v e y o r has t h e r i g h t t o reject e x e c u t i o n o f
the survey i f t h e ship o r i t e m o f t h e survey is
inadequately prepared f o r s u r v e y e x e c u t i o n , a n d i n case
o f t h e defects revealed, w h i c h affect s u r v e y and/or test
safety, t h e s u r v e y o r s h a l l w i t h d r a w t h e survey. A t that t h e
16
t h e bodies r e c o g n i z e d b y t h e R e g i s t e r or, i n p a r t i c u l a r
cases, b y A C S I A C S m e m b e r , a n d i n t h e presence o f
t h e s u r v e y o r t o t h e Register. M e a s u r i n g o f d e f o r m a t i o n s
See circular 771
a n d cracks parameters m a y b e p e r f o r m e d e i t h e r b y t h e
f i r m , w h i c h i s c a r r y i n g o u t thickness m e a s u r e m e n t s , o r
5 ASSESSMENT O F T H E SHIP TECHNICAL
b y t h e a u t h o r i z e d s h i p o w n e r ' s representative. R e s u l t s o f
CONDITION
testing f o r defects m a y b e used b y t h e s u r v e y o r a t t h e
s u r v e y o f t h e ship i n f u l l o r its parts. I f necessary, t h e
5.1 A s s e s s m e n t o f t e c h n i c a l c o n d i t i o n o f t h e ship's s u r v e y o r m a y d e m a n d that defects b e e l i m i n a t e d ; t h i s
h u l l , arrangements, e q u i p m e n t a n d o u t f i t , m a c h i n e r y r e q u i r e m e n t m a y b e i n t r o d u c e d i n t o S u r v e y R e p o r t .
i n s t a l l a t i o n a n d r e f r i g e r a t i n g p l a n t , electrical e q u i p m e n t
5.5 M a i n defects affecting t h e assessment o f t h e
is t h e m a i n c o n d i t i o n f o r r e c o g n i t i o n t h e ship as f i t f o r t e c h n i c a l c o n d i t i o n o f i t e m s o f s u p e r v i s i o n a r e t h e
safe n a v i g a t i o n , a n d f o r a s s i g n m e n t , c o n f i r m a t i o n , f o l l o w i n g :
reinstatement, r e n e w a l a n d r e a s s i g n m e n t o f t h e ship's
w e a r decrease o f strength d i m e n s i o n s o f strucclass; i t is also r e q u i r e d f o r assessment o f t h e necessary tures a n d c o m p o n e n t s o r d e t e r i o r a t i o n o f m a t e r i a l q u a l i t y
scope o f repairs.
i n o p e r a t i o n due t o c o r r o s i o n , e r o s i o n , fatigue, g a l l i n g o f
5.2 R e s p o n s i b i l i t y f o r t e c h n i c a l c o n d i t i o n o f t h e contacting parts o f f l e x i b l e j o i n t s , r o t t i n g , m o u l d o r
ship's h u l l , i t s m a c h i n e r y , e q u i p m e n t , arrangements, m u s t i n e s s ( w o o d , t a r p a u l i n , fibre ropes, etc.) applied t o
systems a n d o u t f i t , as w e l l as t h e i r m a i n t e n a n c e i n h u l l structures ( f o r d e f i n i t i o n , refer t o A p p e n d i x 2 ) ;
o p e r a t i o n a l c o n d i t i o n i s w i t h i n duties o f t h e s h i p o w n e r
d a m a g e change o f shape o r b r e a k o f structures
a n d ship a d m i n i s t r a t i o n , w h i c h s h a l l ensure p e r f o r m a n c e a n d c o m p o n e n t s i n t e g r i t y , s u c h as: destructions, ruptures,
o f r e q u i r e d checks a n d e x a m i n a t i o n s f o r detection o f fractures, cracks, breakages a n d r e s i d u a l d e f o r m a t i o n s
possible defects a n d faults. I f defects a n d faults affecting (dents, bends, t o r s i o n s , goffers, b u l g e s ) , etc. applied t o
t h e ship safely are detected, t h e ship a d m i n i s t r a t i o n s h a l l h u l l structures ( f o r d e f i n i t i o n , refer t o A p p e n d i x 2 ) ;
i n f o r m t h e R e g i s t e r representative a b o u t i t .
fault f a i l u r e o f r e l i a b l e o p e r a t i o n o f m a c h i n e r y
5.3 T h e R e g i s t e r carries o u t assessment o f t h e and equipment, such as: failure ( b r e a k d o w n ) , m i s a l i g n m e n t ,
t e c h n i c a l c o n d i t i o n o f i t e m s o f s u p e r v i s i o n i n t h e course a b n o r m a l f u n c t i o n i n g o f engines, bearings a n d e q u i p o f e x a m i n a t i o n s , m e a s u r e m e n t s , checks a n d o p e r a t i o n a l m e n t ( h i g h v i b r a t i o n , n o i s e , t e m p e r a t u r e ) , excessive
testsing, w h i c h scope is specified i n t h e r e l e v a n t parts o f clearances o f j o i n t s , incorrect readings o f i n s t r u m e n t a t i o n , etc.
these R u l e s .
5.4 O n ships b e i n g i n service f o r a l o n g t i m e a
5.6 Assessment o f technical c o n d i t i o n o f items o f
t h o r o u g h t e s t i n g f o r defects o f h u l l , a r r a n g e m e n t s , supervision i s carried o u t b y the Register o n the basis o f
m a c h i n e r y i n s t a l l a t i o n a n d r e f r i g e r a t i n g p l a n t , ship's n o r m s f o r permissible defects (wears, damages, faults)
e q u i p m e n t , electrical e q u i p m e n t s h a l l b e carried o u t f o r g i v e n i n t h e relevant chapters o f these R u l e s , other
assessment o f t h e i r t e c h n i c a l c o n d i t i o n . T h e scope o f approved n o r m a t i v e documents, manufacturers' operation
p a r t i c u l a r e x a m i n a t i o n s , m e a s u r e m e n t s , inspections a n d manuals o f machinery, arrangements and equipment.
tests s h a l l b e increased depending o n t h e ship's age,
5.7 A s s e s s m e n t o f t e c h n i c a l c o n d i t i o n o f h u l l
repairs a n d replacements p e r f o r m e d .
structures is carried o u t i n accordance w i t h t h e p r o v i s i o n s
T e s t i n g f o r defects o f t h e ship's h u l l i s s u b d i v i d e d o f A p p e n d i x 2 .
i n t o p a r t i a l ( e x a m i n a t i o n o f restricted h u l l areas w i t h i n
5.8 A s s e s s m e n t o f t e c h n i c a l c o n d i t i o n o f t h e ships'
certain spans o r cross sections) a n d c o m p l e t e ( t h o r o u g h structures d u r i n g r e n o v a t i o n o f t h e ships' h u l l s is carried
e x a m i n a t i o n o f a l l h u l l m e m b e r s ) . T h e p a r t i a l testing f o r o u t i n accordance w i t h t h e p r o v i s i o n s o f A p p e n d i x 2 .
defects, as a r u l e , s h a l l be p e r f o r m e d o n ships o f n o t m o r e
5.9 T e c h n i c a l c o n d i t i o n fit f o r service f o r ships,
t h a n 1 0 years o f age, complete testing f o r defects i n c l u d i n g t h e i r c o m p o n e n t s ( s t r u c t u r e s , m a c h i n e r y ,
o n ships o f m o r e t h a n 15 years o f age. D r a w i n g s s h a l l arrangements, e q u i p m e n t , o u t f i t a n d o t h e r i t e m s o f
c o n t a i n thicknesses, parameters o f goffers, bulges a n d t e c h n i c a l s u p e r v i s i o n ) , m e a n s that t h e y are i n t e c h n i c a l
dents, i n f o r m a t i o n o n h u l l m e m b e r replacements, as w e l l c o n d i t i o n fit f o r s e r v i c e , i . e . t h e y a r e capable o f
as l o c a t i o n a n d e x t e n t o f back-up w e l d s .
performing their functions, a n d operational wears
T h e R e g i s t e r - w i t n e s s e d results o f t h e testing f o r ( d a m a g e s ) l i e w i t h i n l i m i t s , w h i c h e n s u r e n o r m a l
defects ( r e p o r t w i t h d r a w i n g s o f s h e l l e x p a n s i o n , deck o p e r a t i o n d u r i n g t h e p e r i o d specified i n t h e ship's
p l a t i n g , w a t e r t i g h t b u l k h e a d s a n d f r a m i n g m e m b e r s ) d o c u m e n t s , a n d there a r e n o dangerous defects, w h i l e
s h a l l b e k e p t o n b o a r d , a n d t h e i r copies a t t h e t h e defects i d e n t i f i e d l i e w i t h i n a l l o w a b l e l i m i t s .
R S B r a n c h O f f i c e f o r in-service s u p e r v i s i o n .
5.10 I f d u r i n g t h e s u r v e y t e c h n i c a l c o n d i t i o n o f t h e
T h i c k n e s s m e a s u r e m e n t s o f ship's h u l l m e m b e r s , ship, its h u l l , ship's arrangements, e q u i p m e n t a n d o u t f i t ,
p i p i n g a n d ship's arrangements, i f n o t carried o u t b y t h e m a c h i n e r y i n s t a l l a t i o n o r r e f r i g e r a t i n g p l a n t , electrical
s u r v e y o r t o t h e R e g i s t e r h i m s e l f , s h a l l b e carried o u t b y e q u i p m e n t is f o u n d n o t t o c o m p l y w i t h t h e r e q u i r e m e n t s
o f t h e R u l e s , t h e ship s h a l l n o t b e r e c o g n i z e d f i t f o r
service, a n d classification d o c u m e n t s s h a l l n o t b e issued/
endorsed/extended; t h e ship's class is suspended u n t i l t h e
ship i s b r o u g h t i n t o l i n e w i t h t h e r e q u i r e m e n t s o f t h e
R u l e s o r u n t i l defects are e l i m i n a t e d a n d t h e n t e c h n i c a l
c o n d i t i o n o f t h e ship m a y b e r e c o g n i z e d f i t f o r service.
I n n e c e s s a r y cases C l a s s i f i c a t i o n C e r t i f i c a t e ,
Seaworthiness Certificate o r other documents m a y be
w i t h d r a w n from t h e ship a n d ship a d m i n i s t r a t i o n receives
t h e r e p o r t o n i n v a l i d a t i o n o f these d o c u m e n t s .
5.11 I f d u r i n g t h e s u r v e y dangerous defects caused
b y structural deficiencies a r e detected (e.g. incorrect
structure, i n s u f f i c i e n t strength, etc.), t h e s u r v e y o r s h a l l
d e m a n d b o t h t o repair damages a n d e l i m i n a t e structural
deficiencies, w h i c h h a v e caused these damages.
5.12 I f detected damages, faults o r deficiencies d o
n o t e v i d e n t l y affect t h e ship safety a n d t h e i r e l i m i n a t i o n
is i m p o s s i b l e o r t r o u b l e s o m e f o r t h e t i m e b e i n g , t h e n ,
u p o n t h e s h i p o w n e r request, p e r f o r m i n g o f t h e r e q u i r e ments o f the Rules for Construction m a y be postponed
u n t i l t h e soonest scheduled repair o r f o r t h e agreed t e r m ;
i n necessary cases service restrictions m a y b e i m p o s e d .
S e r v i c e restrictions (area o f n a v i g a t i o n , w e a t h e r
conditions, ship load, etc.) due t o poor technical
c o n d i t i o n , w h i c h i s e q u a l t o r e c o g n i t i o n t h e ship as
s e a w o r t h y u n d e r c e r t a i n service restrictions m a y b e
a d m i t t e d as a n e x c e p t i o n f o r a restricted p e r i o d a n d i f
sufficient substantiations are available.
5.13 F a u l t y c o n d i t i o n o f i t e m s i n s t a l l e d o n b o a r d t h e
ship i n a d d i t i o n t o m a n d a t o r y i t e m s r e q u i r e d b y t h e R u l e s
f o r C o n s t r u c t i o n s h a l l n o t p r e v e n t r e c o g n i t i o n o f t h e ship
as b e i n g i n t e c h n i c a l c o n d i t i o n f i t f o r service. H o w e v e r , i f
t h e i r use affects t h e ship n a v i g a t i o n , safely o f h u m a n l i f e
o r safe carriage o f cargoes, t h e n o p e r a t i o n o f s u c h i t e m s
s h a l l b e p r o h i b i t e d u n t i l t h e y a r e i n a satisfactory
condition.
5.14 I f e x t r a o r d i n a r y large w e a r s , damages o r defects
o f u n u s u a l n a t u r e h a v e b e e n detected, a l l possible
measures s h a l l b e t a k e n t o f i n d o u t t h e i r causes and, i f
necessary, c o m p e t e n t experts s h a l l b e i n v o l v e d a n d
calculations a n d tests s h a l l b e carried o u t . A s s e s s m e n t
s h a l l b e m a d e o f t h e r e q u i r e d scope o f t h e repairs t o
e l i m i n a t e defects, besides, measures s h a l l b e t a k e n t o
p r e v e n t s u c h defects i n f u t u r e .
Tn extraordinary complicated cases, specialized c o m petent organizations s h a l l b e i n v o l v e d a n d measures
associated w i t h structural modifications shall be developed.
5.15 W h e n , as a r e s u l t o f s u r v e y , s u b s t a n t i a l
c o r r o s i o n o r s i g n i f i c a n t d e f o r m a t i o n are detected, w h i c h ,
i n t h e opinion o f the surveyor, d o n o t allow further
o p e r a t i o n o f t h e s h i p , measures s h a l l b e t a k e n t o
e l i m i n a t e t h e m p r i o r t o t h e ship's v o y a g e .
espite t h e a b o v e m e n t i o n e d , a n y d a m a g e associated
w i t h t h e a l l o w a b l e l i m i t s ( i n c l u d i n g dents, ruptures,
cracks o r e x t e n s i v e areas o f wastage o v e r t h e a l l o w a b l e
l i m i t s ) , w h i c h affects o r m a y affect t h e structural a n d
17
6 SHIP'S T E C H N I C A L DOCUMENTATION
6.1 T e c h n i c a l d o c u m e n t a t i o n l i s t e d i n A p p e n d i x 1
shall b e available o n board. I t is required t o verify
c o m p l i a n c e w i t h t h e t e c h n i c a l r e q u i r e m e n t s a n d ensure
p r o v i s i o n o f rates a n d characteristics specified b y t h e
R u l e s f o r C o n s t r u c t i o n a t i n i t i a l s u r v e y o f t h e ship b u i l t
neither under t h e Register technical supervision n o r
u n d e r t h e s u p e r v i s i o n o f a c o m p e t e n t b o d y o n t h e basis
o f agreement o n m u t u a l s u b s t i t u t i o n w i t h t h e Register.
T h e a b o v e l i s t includes design d o c u m e n t a t i o n , w h i c h i s
u s u a l l y issued t o t h e ship after c o n s t r u c t i o n o r m a j o r
repairs, c o n v e r s i o n , m o d e r n i z a t i o n a n d replacement o f
items o f technical supervision.
6.2 T h e a m o u n t o f t h e r e q u i r e d ship's t e c h n i c a l
d o c u m e n t a t i o n m a y b e reduced i f d o c u m e n t a t i o n from
classification a n d o t h e r s u p e r v i s o r y bodies, as w e l l as
from a s h i p b u i l d i n g y a r d ( m a n u f a c t u r e r ) i s available.
This documentation shall confirm fulfilment o f the
requirements o f the Rules for Construction and internat i o n a l c o n v e n t i o n s , q u a l i t y o f t h e m a t e r i a l s used a n d
w o r k m a n s h i p , p e r f o r m a n c e o f d u e tests o f i t e m s o f
t e c h n i c a l s u p e r v i s i o n a n d that t h e s u b m i t t e d d o c u m e n t a t i o n contains a l l t h e data r e q u i r e d f o r i s s u i n g t h e R e g i s t e r
d o c u m e n t s . T h e a m o u n t o f d o c u m e n t s m a y b e changed i f
agreed b y t h e Register.
6.3 W h e r e m o d i f i c a t i o n s a n d r e p l a c e m e n t s a r e
p e r f o r m e d i n h u l l structures, u n i t s o f t h e m a c h i n e r y
installation a n d refrigerating plant, t h e amount o f
d o c u m e n t a t i o n s u b m i t t e d s h a l l correspond t o t h e scope
o f m o d i f i c a t i o n s a n d replacements p e r f o r m e d . D r a w i n g s
o f t h e s h e l l p l a t i n g expansions, d o u b l e b o t t o m p l a t i n g
a n d w a t e r t i g h t b u l k h e a d s w i t h i n d i c a t i o n o f t h e plates
replaced d u r i n g p r e v i o u s repairs t o g e t h e r w i t h t h e results
o f testing f o r defects s h a l l b e a v a i l a b l e o n b o a r d a l l ships.
6.4 T h e s u r v e y o r m a y d e m a n d t h e calculations t o b e
s u b m i t t e d r e q u i r e d t o assess w h e t h e r t h e r e q u i r e m e n t s o f
t h e R u l e s f o r C o n s t r u c t i o n a r e c o m p l i e d w i t h , unless
these are p r o v i d e d i n t h e s u b m i t t e d d o c u m e n t a t i o n .
18
6.5 I f t h e s h i p o w n e r i s u n a b l e t o s u b m i t a n y
t e c h n i c a l d o c u m e n t a t i o n c o n t a i n e d i n t h e list m e n t i o n e d
i n 6 . 1 , h e s h a l l ensure t h a t t h e s u r v e y o r receives a l l t h e
necessary i n f o r m a t i o n a t i n i t i a l s u r v e y ; i f necessary,
d r a w i n g s s h a l l b e prepared o n full-scale m e a s u r e m e n t s
a n d calculations. W h e r e certificates o f c o n f o r m i t y o r
o t h e r d o c u m e n t s ascertaining t h e tests r e q u i r e d b y t h e
R u l e s f o r t h e C l a s s i f i c a t i o n a n d C o n s t r u c t i o n o f SeaG o i n g S h i p s are u n a v a i l a b l e , t h e i t e m s s h a l l b e subjected
t o t h e respective tests.
6.6 D u r i n g c o n v e r s i o n o r repairs, d o c u m e n t a t i o n
s h a l l b e s u b m i t t e d f o r t h e R e g i s t e r a p p r o v a l o n those
parts o f t h e ship's h u l l , m a c h i n e r y a n d e q u i p m e n t , w h i c h
are l i a b l e t o c o n v e r s i o n o r r e s t o r a t i o n .
6.7 W h e r e n e w m a c h i n e r y o r arrangements subject
t o t h e R e g i s t e r s u p e r v i s i o n are i n s t a l l e d o n b o a r d t h e ship,
w h i c h differ considerably f r o m t h e o r i g i n a l ones,
technical documentation o n t h e n e w items shall be
submitted for the Register approval to the extent required
f o r i n i t i a l s u r v e y o f t h e ship.
6.8 W h e n t h e ship is s u b m i t t e d t o a n y t y p e o f survey,
t h e d o c u m e n t a t i o n specified i n 4 . 5 s h a l l be s u b m i t t e d t o
t h e s u r v e y o r u p o n h i s request.
6.9 O n c o m p l e t i o n o f s u r v e y t h e R e g i s t e r issues t h e
documents confirming the fulfillment o f the requirements
o f t h e Rules (refer t o Section 6 , Part I "General
Provisions" o f the Guidelines).
7 . 1 . 1 F i r m s p r o v i d i n g services o n b e h a l f o f t h e
o w n e r o f a ship o r m o b i l e o f f s h o r e d r i l l i n g u n i t , such as
m e a s u r e m e n t s , tests o r m a i n t e n a n c e o f safely systems
a n d e q u i p m e n t , as w e l l as t e s t i n g laboratories t h e results
o f w h i c h are used b y t h e s u r v e y o r s t o t h e R e g i s t e r i n
m a k i n g decisions affecting classification, shall b e
r e c o g n i z e d b y t h e R e g i s t e r i n accordance w i t h t h e
m a n d a t o r y procedures set f o r t h i n t h i s S e c t i o n .
7.1.2 W h e r e s u c h services are used b y t h e s u r v e y o r s
i n m a k i n g decisions affecting statutory certifications, the
f i r m s s h a l l be recognized b y t h e Register w h e r e the latter
is s o a u t h o r i z e d b y the r e l e v a n t F l a g A d m i n i s t r a t i o n . F o r
such services, the R e g i s t e r m a y recognize the approvals o f
the F l a g A d m i n i s t r a t i o n i t s e l f o r d u l y a u t h o r i z e d organiza
tions acting o n b e h a l f o f t h e F l a g A d m i n i s t r a t i o n .
7.1.3 T h i s S e c t i o n sets basic standards f o r q u a l i f y i n g
service suppliers.
7.2 A P P L I C A T I O N
See circular 835
7.2.1 U n l e s s specified o t h e r w i s e , t h e r e q u i r e m e n t s o f
t h e present S e c t i o n a p p l y t o r e c o g n i t i o n o f t h e f o l l o w i n g
categories o f service suppliers d e p e n d i n g o n t h e t y p e o f
services p r o v i d e d .
7.2.1.1 C l a s s i f i c a t i o n services are p r o v i d e d b y t h e
firms:
engaged i n tightness t e s t i n g o f hatches w i t h u l t r a
sonic e q u i p m e n t ;
c a r r y i n g o u t i n - w a t e r s u r v e y s o f ships a n d m o b i l e
offshore drilling units;
engaged i n t h e e x a m i n a t i o n o f b o w , stern, side a n d
i n n e r d o o r s o n r o - r o ships;
engaged i n t e s t i n g o f c o a t i n g systems i n c o m p l i a n c e
w i t h the requirements o f I M O Resolution M S C . 2 1 5 ( 8 2 )
and I A C S U I SC223;
engaged i n thickness m e a s u r e m e n t s o n ships (here
inafter r e f e r r e d t o as " T M F i r m " ) a n d c e r t i f i e d as o n e o f
t h e f o l l o w i n g t w o categories:
category I : engaged i n thickness m e a s u r e m e n t s o n
a l l ships regardless o f t h e i r gross tonnage;
category : engaged i n thickness m e a s u r e m e n t s o n
a l l fishing vessels regardless o f t h e i r gross t o n n a g e , a n d
n o n - E S P ships less t h a n 5 0 0 gross t o n n a g e .
7.2.1.2 S t a t u t o r y services are p r o v i d e d b y t h e firms:
engaged i n s u r v e y s a n d m a i n t e n a n c e o f fire e x t i n
g u i s h i n g e q u i p m e n t a n d systems;
engaged i n service o n i n f l a t a b l e liferafts, i n f l a t a b l e
lifejackets, h y d r o s t a t i c release u n i t s , i n f l a t a b l e rescue/fast
rescue boats, rescue boats w h i c h are a c o m b i n a t i o n o f
rigid a n d inflatable construction/fast rescue boats,
e v a c u a t i o n systems, i n f l a t a b l e p l a t f o r m s o f m e a n s o f
rescue, lifeboats a n d l a u n c h i n g appliances;
engaged i n t h e servicing a n d testing o f radio
equipment and E P I R B s ;
engaged i n i n s p e c t i o n a n d testing o f c e n t r a l i z e d gas
welding and cutting equipment;
engaged i n surveys a n d maintenance o f selfc o n t a i n e d b r e a t h i n g apparatus;
engaged i n a n n u a l p e r f o r m a n c e t e s t i n g o f v o y a g e
data recorders ( V D R ) ;
engaged i n s u r v e y s o f l o w l o c a t i o n l i g h t i n g systems
using photo luminescent materials;
engaged i n s o u n d pressure l e v e l m e a s u r e m e n t s f o r
l o u d s p e a k e r s o f p u b l i c address a n d g e n e r a l a l a r m
systems;
engaged i n t e s t i n g o f c o a t i n g systems i n c o m p l i a n c e
w i t h the requirements o f I M O Resolution M S C . 2 1 5 ( 8 2 )
and I A C S U I S C 2 2 3 and/or I M O R e s o l u t i o n M S C . 2 8 8 ( 8 7 ) .
7.2.2 D e t a i l e d r e q u i r e m e n t s specific t o t h e v a r i o u s
categories o f suppliers a r e g i v e n i n C h a p t e r 7.7. T h e
n a t i o n a l and/or i n t e r n a t i o n a l r e g u l a t i o n s m a y c o n t a i n
additional requirements. References t o such n a t i o n a l and/or
i n t e r n a t i o n a l r e q u i r e m e n t s a r e g i v e n i n C h a p t e r 7.7.
R e q u i r e m e n t s o f 7.7.1.2 s h a l l a p p l y t o r e c o g n i t i o n o f t h e
category I I T M F i r m s .
19
7.3.2.3 S u p e r v i s i o n .
T h e supplier shall provide supervision f o r a l l
services p r o v i d e d . T h e responsible s u p e r v i s o r s h a l l h a v e
m i n i m u m t w o years experience as a n operator/technician/inspector w i t h i n t h e activity, f o r w h i c h t h e
7.3 P R O C E D U R E F O R R E C O G N I T I O N
s u p p l i e r i s recognized. F o r a s u p p l i e r c o n s i s t i n g o f o n e
AND CERTIFICATION
person, that person shall meet t h e qualification requirem e n t s o f a supervisor.
7.3.1 S u b m i s s i o n o f d o c u m e n t s .
T h e following documents shall b e submitted t o the
7.3.2.4 Personnel's records.
Register for r e v i e w :
T h e s u p p l i e r s h a l l k e e p records o f t h e a p p r o v e d
outline o f f i r m (e.g. organization a n d management operators/technicians/inspectors. T h e records s h a l l c o n structure, including subsidiaries i n the approval/recognition); t a i n i n f o r m a t i o n o n age, f o r m a l e d u c a t i o n , t r a i n i n g a n d
experience f o r t h e services, f o r w h i c h t h e y are a p p r o v e d .
list o f n o m i n a t e d agents;
f i r m experience i n t h e specific service area;
7.3.2.5 E q u i p m e n t a n d facilities.
list o f operators/technicians/inspectors h a v i n g d o c u T h e s u p p l i e r s h a l l h a v e t h e necessary e q u i p m e n t a n d
m e n t e d t r a i n i n g a n d experience i n t h e r e l e v a n t service facilities f o r t h e services t o b e supplied. A r e c o r d o f t h e
area a n d q u a l i f i c a t i o n s a c c o r d i n g t o r e c o g n i z e d n a t i o n a l e q u i p m e n t u s e d s h a l l b e kept. T h e r e c o r d s h a l l c o n t a i n
o r i n t e r n a t i o n a l standards, as r e l e v a n t ;
information o n maintenance and calibration.
description o f equipment used f o r t h e particular
7.3.2.6 Procedures.
service, f o r w h i c h a p p r o v a l i s sought;
T h e s u p p l i e r s h a l l h a v e d o c u m e n t e d w o r k procedures c o v e r i n g a l l services supplied.
a g u i d e f o r operators o f s u c h e q u i p m e n t ;
t r a i n i n g p r o g r a m m e s f o r operators/technicians/in7.3.2.7 Subcontractors.
spectors;
T h e s u p p l i e r s h a l l s u b m i t i n f o r m a t i o n o f agreements
checklists a n d r e c o r d f o r m a t s f o r r e c o r d i n g results o f a n d arrangements i f a n y parts o f t h e services p r o v i d e d
t h e services referred t o i n C h a p t e r 7 . 1 ;
are subcontracted. P a r t i c u l a r emphasis s h a l l b e g i v e n t o
Q u a l i t y M a n u a l and/or documented procedures quality management b y t h e supplier i n f o l l o w i n g - u p o f
d e v e l o p e d i n accordance w i t h t h e r e q u i r e m e n t s f o r a s u c h subcontracts. Subcontractors p r o v i d i n g a n y t h i n g
o t h e r t h a n subcontracted p e r s o n n e l o r e q u i p m e n t s h a l l
quality system;
evidence o f approval/recognition b y other bodies, i f any; also m e e t t h e r e q u i r e m e n t s o f 7.3.2 a n d 7 . 3 . 5 .
i n f o r m a t i o n o n o t h e r a c t i v i t i e s , w h i c h m a y present a
7.3.2.8 V e r i f i c a t i o n .
c o n f l i c t o f interest;
T h e supplier s h a l l v e r i f y that the services p r o v i d e d are
r e c o r d o f customers' c l a i m s a n d c o r r e c t i v e actions carried o u t i n compliance w i t h the approved procedures.
requested b y c e r t i f i c a t i o n bodies;
7.3.2.9 R e p o r t i n g .
list a n d d o c u m e n t a t i o n o n licences granted b y t h e
T h e r e p o r t s h a l l b e prepared i n a f o r m acceptable t o
e q u i p m e n t m a n u f a c t u r e r ( w h e r e applicable).
t h e Register. Specific g u i d e l i n e s are g i v e n i n C h a p t e r 7.7.
T h e report shall include a copy o f the Recognition
7.3.2 G e n e r a l r e q u i r e m e n t s .
Certificate.
7.3.2.1 E x t e n t o f r e c o g n i t i o n .
7.3.3 A u d i t i n g o f s u p p l i e r .
T h e supplier shall demonstrate, as required b y 7.3.2.2
7.3.2.9, that i t has competence and control needed t o p e r f o r m
U p o n reviewing t h e submitted documents w i t h
the services, f o r w h i c h recognition is s o u g h t
satisfactory result, t h e supplier is audited i n order t o
7.3.2.2 T r a i n i n g o f p e r s o n n e l .
ascertain that the supplier is d u l y organized a n d managed i n
T h e supplier i s responsible f o r t h e q u a l i f i c a t i o n a n d accordance w i t h t h e submitted documents, a n d that i t i s
t r a i n i n g o f i t s p e r s o n n e l t o t h e recognized n a t i o n a l , considered capable o f p r o v i d i n g t h e services, f o r w h i c h
i n t e r n a t i o n a l o r i n d u s t r i a l standards, as applicable. W h e r e recognition/issue o f the R e c o g n i t i o n Certificate i s s o u g h t
such standards d o n o t exist, t h e supplier s h a l l define
7.3.4 T h e r e c o g n i t i o n i s c o n d i t i o n a l o n a practical
standards f o r the t r a i n i n g a n d q u a l i f i c a t i o n o f its personnel d e m o n s t r a t i o n o f t h e specific service p e r f o r m a n c e , as
relevant t o the functions each a u t h o r i z e d t o p e r f o r m . T h e w e l l as satisfactory r e p o r t i n g b e i n g carried o u t .
p e r s o n n e l s h a l l also h a v e a n adequate experience a n d b e
7.3.5 Q u a l i t y S y s t e m .
f a m i l i a r w i t h t h e o p e r a t i o n o f a n y necessary equipment.
7.3.5.1 T h e s u p p l i e r s h a l l h a v e a d o c u m e n t e d s y s t e m
Operators/technicians/inspectors s h a l l h a v e a m i n i m u m o f c o v e r i n g a t least t h e f o l l o w i n g :
o n e y e a r t u t o r e d on-the-job t r a i n i n g . W h e r e i t i s n o t
code o f c o n d u c t f o r t h e r e l e v a n t a c t i v i t y ;
possible t o p e r f o r m i n t e r n a l t r a i n i n g , a p r o g r a m o f e x t e r n a l
maintenance and calibration o f equipment;
t r a i n i n g m a y b e considered as acceptable.
t r a i n i n g p r o g r a m m e s f o r operators/technicians/in
spectors;
' G e n e r a l r e q u i r e m e n t s c o n c e r n i n g suppliers are g i v e n i n 7 . 3 . 2 ,
s u p e r v i s i o n a n d v e r i f i c a t i o n t o ensure c o m p l i a n c e
a n d specific r e q u i r e m e n t s , as r e l e v a n t , i n chapter 7.7.
w i t h o p e r a t i o n a l procedures;
1
20
7.4 I S S U E O F R E C O G N I T I O N C E R T I F I C A T E
7.5 I N F O R M A T I O N O N A L T E R A T I O N S
TO THE CERTIFIED SERVICE OPERATION SYSTEM
7.6 C A N C E L L A T I O N O F R E C O G N I T I O N
7.6.1 R e c o g n i t i o n m a y b e cancelled i n t h e f o l l o w i n g
cases:
.1 w h e r e t h e service w a s i m p r o p e r l y p r o v i d e d o r t h e
results w e r e i m p r o p e r l y reported;
.2 w h e r e a s u r v e y o r t o t h e R e g i s t e r finds deficiencies
i n t h e r e c o g n i z e d service o p e r a t i o n s y s t e m o f t h e supplier
a n d appropriate c o r r e c t i v e a c t i o n is n o t t a k e n ;
.3 w h e r e t h e supplier fails t o i n f o r m t h e R e g i s t e r o f
a n y a l t e r a t i o n , as r e q u i r e d i n C h a p t e r 7.5;
.4 w h e r e i n t e r m e d i a t e audit, i f requested as p e r 7.4.2,
has n o t b e e n carried o u t ;
.5 w h e r e a n y o m i s s i o n s o r acts n o t agreed w i t h t h e
R e g i s t e r are ascertained.
7.6.2 T h e R e g i s t e r reserves t h e r i g h t t o cancel t h e
recognition and t o inform A C S I A C S member
accordingly.
7.63 A supplier, w h o s e recognition has been cancelled,
m a y apply f o r re-recognition, provided i t has eliminated t h e
non-conformities, w h i c h resulted i n cancellation o f t h e
recognition, a n d the Register is able t o c o n f i r m that t h e
supplier has effectively implemented t h e corrective action.
7.7 S P E C I A L R E Q U I R E M E N T S F O R S E R V I C E S U P P L I E R S
7.7.1 R e q u i r e m e n t s f o r T M F i r m s .
7.7.1.1 R e q u i r e m e n t s f o r category I T M F i r m s .
7.7.1.1.1 Supervisor.
T h e responsible s u p e r v i s o r s h a l l b e q u a l i f i e d accord
ing t o a recognized national o r international industrial
N D T standard (e.g. I S O 9 7 1 2 l e v e l ).
1 }
^ r o m 1 J a n u a r y 2 0 1 3 , t h e standard E N I S O 9 7 1 2 w a s adopted
a n d has superseded E N 4 7 3 , I S O 9 7 1 2 . I n c o m p l i a n c e w i t h t h e n e w
E N I S O 9 7 1 2 , c e r t i f i c a t i o n o f N D T p e r s o n n e l according t o E N 4 7 3 o r
I S O 9 7 1 2 a w a r d e d before 2 0 1 3 r e m a i n s v a l i d u n t i l t h e e x p i r y date o f
t h e certificates.
21
S u p e r v i s o r s h a l l h a v e adequate k n o w l e d g e o f t h e
ship structures a n d b e able t o assess t h e results o f t h e
performed measurements i n compliance w i t h the R S
n o r m a t i v e basis.
7.7.1.1.2 Operators.
T h e operators c a r r y i n g o u t t h e m e a s u r e m e n t s s h a l l
be certified t o a recognized national o r international
i n d u s t r i a l standard (e.g. I S O 9 7 1 2 l e v e l I ) a n d s h a l l
h a v e adequate k n o w l e d g e o f ship structures s u f f i c i e n t t o
select a representative p o s i t i o n f o r each m e a s u r e m e n t .
7.7.1.1.3 Operators/supervisors s h a l l h a v e a p p r o p r i ate q u a l i f i c a t i o n d o c u m e n t s i n u l t r a s o n i c testing ( u l t r a s o n i c t h i c k n e s s ) issued b y a n accredited b o d y f o r t r a i n i n g
a n d c e r t i f i c a t i o n o f N D T p e r s o n n e l (hereinafter r e f e r r e d
t o as " c e r t i f i c a t i o n b o d y " ) specified i n 7.7.1.1.4.
I f t h e d o c u m e n t s o f operators/supervisors are issued
b y c e r t i f i c a t i o n bodies w i t h o u t accreditation as specified
i n 7.7.1.1.4, the possibility o f the T M F i r m recognition is
subject t o special c o n s i d e r a t i o n b y R H O .
F o r each service p r o v i d e d , a n operator/supervisor
s h a l l h o l d a p o w e r o f a t t o r n e y d u l y signed a n d sealed b y
a T M F i r m , t o enable h i m / h e r t o c a r r y o u t thickness
m e a s u r e m e n t s o f h u l l structures o n a p a r t i c u l a r ship.
7.7.1.1.4 B o d i e s f o r t r a i n i n g a n d c e r t i f i c a t i o n
o f N D T personnel.
According t o E N I S O 9 7 1 2 , bodies operating
t r a i n i n g a n d c e r t i f i c a t i o n o f N D T p e r s o n n e l (operators/
s u p e r v i s o r s ) s h a l l b e accredited b y t h e i n t e r n a t i o n a l o r
n a t i o n a l accreditation b o d y f o r n o n - d e s t r u c t i v e t e s t i n g
(hereinafter referred t o as " N D T accreditation b o d i e s " )
for compliance w i t h the requirements o f I S O / I E C 17024.
Self-declaration o f compliance is n o t allowed.
T h e list o f N D T accreditation bodies m e m b e r s o f
t h e f o l l o w i n g i n t e r n a t i o n a l associations f o r N D T , c a n b e
found b y links:
t h e E u r o p e a n F e d e r a t i o n f o r N o n - D e s t r u c t i v e Testi n g ( E F N D T ) : http://www.efndt.org/Members.aspx;
the International C o m m i t t e e f o r Non-Destructive
T e s t i n g ( I C N D T ) : http://www.icndt.org/Directory.aspx;
A s i a Pacific Federation for Non-Destructive Testing
( A P F N D T ) : http://apjh.dt. org/apfndt3.html.
B o d i e s accredited f o r p e r s o n n e l t r a i n i n g a n d c e r t i f i cation i n non-destructive testing o f items o f t h e R S
t e c h n i c a l s u p e r v i s i o n (e.g. i n s h i p b u i l d i n g a n d shiprepair
sector) according t o E N I S O 9 7 1 2 , m a y b e a d d i t i o n a l l y
certified b y R S i n c o m p l i a n c e w i t h t h e r e q u i r e m e n t s o f
Section 1 1 , Part I "General Regulations f o r Technical
Supervision" o f the Rules f o r Technical Supervision
during Construction o f Ships a n d Manufacture o f
Materials a n d Products f o r Ships at their voluntary
request.
1 }
^ r o m 1 J a n u a r y 2 0 1 3 , t h e standard E N I S O 9 7 1 2 w a s adopted
a n d h a s superseded E N 4 7 3 , I S O 9 7 1 2 . I n c o m p l i a n c e w i t h t h e n e w
E N I S O 9 7 1 2 , c e r t i f i c a t i o n o f N D T p e r s o n n e l according t o E N 4 7 3 o r
I S O 9 7 1 2 a w a r d e d b e f o r e 2 0 1 3 r e m a i n s v a l i d u n t i l t h e e x p i r y date o f
the certificates.
22
7.7.1.1.9 S u p e r v i s i o n f o r services p r o v i d e d b y b a s e f l n f o r m a t i o n o n S u p e r v i s i o n i n I n d u s t r y / L i s t o f T M
a recognized T M F i r m .
F i r m s R e c o g n i z e d b y O t h e r C l a s s i f i c a t i o n Societies,
T h i c k n e s s m e a s u r e m e n t s o n t h e R S - c l a s s e d ships w h o s e C e r t i f i c a t e s a r e C a n c e l l e d " b y l i n k
carried o u t b y t h e T M F i r m , s h a l l b e p r o v i d e d u n d e r http://gur.rs-head.spb.ru/win/survey/sto/tmcan.htm.
s u p e r v i s i o n o f t h e s u r v e y o r t o t h e Register, o r subject t o A l i s t o f T M F i r m s r e c o g n i z e d b y o t h e r c l a s s i f i c a t i o n
special c o n s i d e r a t i o n b y R H O , u n d e r s u p e r v i s i o n o f t h e societies c a n b e f o u n d o n t h e w e b s i t e www.iacs.org.uk
s u r v e y o r t o A C S I A C S m e m b e r i f t h e ship i s i n S e c t i o n " S h i p / C o m p a n y d a t a / T h i c k n e s s M e a s u r e
s u b m i t t e d i n l o c a t i o n s inaccessible f o r s u r v e y b y t h e m e n t F i r m s " . I n cases w h e r e t h e s u r v e y o r t o t h e R e g i s t e r
Register. T h e fact o f s u p e r v i s i o n a n d p e r f o r m a n c e o f reveals that t h e r e c o g n i t i o n o f a n y T M F i r m h a s b e e n
w o r k s i n c o m p l i a n c e w i t h t h e r e q u i r e m e n t s o f t h e R S cancelled b y A C S o r o t h e r classification societies, he/she
n o r m a t i v e d o c u m e n t s s h a l l b e c e r t i f i e d b y signature a n d ( i f necessary) m a y contact R H O f o r f u r t h e r i n s t r u c t i o n s
stamp o f t h e s u r v e y o r t o t h e R e g i s t e r o n t h e c o v e r page o n t h i s occasion.
o f thickness m e a s u r e m e n t r e p o r t (refer t o 7 . 7 . 1 . 1 . 7 ) .
7.7.1.2 R e q u i r e m e n t s f o r category T M F i r m s
7.7.1.1.10 I n f o r m a t i o n o n t h e T M F i r m s r e c o g n i t i o n l i m i t e d r e c o g n i t i o n .
status.
7.7.1.2.1 S c o p e o f r e c o g n i t i o n .
7.7.1.1.10.1 T h e I A C S w e b s i t e p r o v i d e s l i n k s t o t h e
I n addition t o t h e requirements o f Section 7 , Part I
databases o f o f f i c i a l w e b s i t e s o f t h e c l a s s i f i c a t i o n "General Regulations f o r Technical S u p e r v i s i o n " o f t h e
societies p a r t i c i p a t i n g i n I A C S P R 2 3 ( h e r e i n a f t e r R u l e s f o r Technical S u p e r v i s i o n d u r i n g C o n s t r u c t i o n o f
referred t o as "participating s o c i e t y ( i e s ) " ) , w h i c h c o n t a i n Ships a n d M a n u f a c t u r e o f Materials and Products f o r Ships,
t h e i n f o r m a t i o n o n t h e r e c o g n i z e d T M F i r m s (www.iacs. the objective o f this l i m i t e d recognition p r o g r a m m e i s t o
org.uk i n S e c t i o n " S h i p / C o m p a n y data/Thickness M e a v e r i f y that t h e T M F i r m has qualified personnel that are
s u r e m e n t F i r m s " ) . E a c h p a r t i c i p a t i n g society i s r e s p o n able t o measure thicknesses, recognize types o f wear,
sible t o p r o v i d e i n f o r m a t i o n o n alterations o f t h e l i n k s i n understand h u l l structural drawings, have adequate k n o w l
order t o update t h e I A C S w e b s i t e .
edge o f ship structures i n addition t o h a v i n g the necessary
7.7.1.1.10.2 A C S i n c l u d i n g t h e Register shall n o t i f y technical equipment t o render professional assistance.
other classification societies (participating societies) and the
7.7.1.2.2 S u b m i s s i o n o f d o c u m e n t s .
I A C S Permanent Secretary o n cancellation o f the R e c o g n i
T h e following documents shall be submitted t o the
t i o n Certificates o f t h e T M F i r m s d u e t o a n y reason R e g i s t e r f o r r e v i e w :
specified i n 7.6.1.1 t o 7.6.1.3, 7.6.1.5. R H O shall send a
o u t l i n e o f t h e T M F i r m , e.g. o r g a n i z a t i o n a n d
notification o f cancellation o f recognition (the R e c o g n i t i o n m a n a g e m e n t structure;
Certificate) i n t h e f o r m g i v e n i n I A C S P R 2 3 w i t h i n
list o f operators d o c u m e n t i n g t r a i n i n g , q u a l i f i c a t i o n s
5 w o r k i n g days o f such cancellation v i a e - m a i l t o t h e a n d experience;
participating societies posted o n t h e I A C S website under
d e s c r i p t i o n o f e q u i p m e n t used, i n c l u d i n g m a i n t e
" P R 2 3 Contact Details", a n d t o t h e I A C S Permanent n a n c e a n d c a l i b r a t i o n procedures;
Secretary a t e - m a i l address [email protected]. O n
a guide f o r operators o f s u c h e q u i p m e n t .
receipt b y t h e Register o f n o t i f i c a t i o n o n cancellation o f
7.7.1.2.3 N D T p e r s o n n e l d o c u m e n t s .
recognition (the R e c o g n i t i o n Certificate) o f the T M F i r m
T h e T M F i r m s h a l l k e e p records ( d o c u m e n t s ) o f t h e
from A C S o r other classification societies, R H O ( i f neces N D T p e r s o n n e l . T h e s e d o c u m e n t s s h a l l c o n t a i n i n f o r m a
sary) m a y request other classification societies/ACS f o r a n y t i o n o n age, f o r m a l education, t r a i n i n g a n d experience i n
additional i n f o r m a t i o n o n the reason f o r cancellation o f the thickness m e a s u r e m e n t s .
recognition (the R e c o g n i t i o n Certificate). N e x t , the obtained
A n operator c a r r y i n g o u t t h e m e a s u r e m e n t s s h a l l b e
i n f o r m a t i o n is subject t o the R H O r e v i e w , and the decision certified i n n o n - d e s t r u c t i v e testing m i n i m u m a t l e v e l I ,
is t a k e n w i t h regard t o t h e possibility o f m a i n t a i n i n g t h e a c c o r d i n g t o a r e c o g n i z e d n a t i o n a l o r i n t e r n a t i o n a l
T M F i r m recognition b y t h e Register, i f any, o r t h e standard f o r q u a l i f i c a t i o n a n d c e r t i f i c a t i o n o f N D T
possibility o f issuance o f the R e c o g n i t i o n Certificate, i f the p e r s o n n e l ( i . e . E N I S O 9 7 1 2 ) . A n operator s h a l l h a v e
T M F i r m requests t o R S f o r the first time.
a m i n i m u m o f one year tutored on-the-job training, o r
w
h e r e i t i s n o t possible t o p e r f o r m i n t e r n a l t r a i n i n g ,
R H O a n d p a r t i c i p a t i n g societies s h a l l t i m e l y advise
a
p r o g r a m o f external training m a y b e considered
t h e I A C S P e r m a n e n t Secretary o f changes i n t h e i r p o i n t s
as
acceptable. A n operator s h a l l h a v e adequate k n o w l
o f contact as t h e y occur t o update t h e P R 2 3 contact
edge
o f ship structures, s u f f i c i e n t t o select a representa
details o n t h e I A C S w e b s i t e accordingly.
t
i
v
e
p
o s i t i o n f o r each m e a s u r e m e n t .
7.7.1.1.10.3 P r i o r t o issuance o f a n e w R e c o g n i t i o n
Certificate t o a T M F i r m o r r e n e w a l / c o n f i r m a t i o n o f a
^ r o m 1 J a n u a r y 2 0 1 3 , the standard E N I S O 9 7 1 2 w a s adopted
v a l i d o n e , t h e s u r v e y o r t o t h e R e g i s t e r s h a l l check t h e
a n d has superseded E N 4 7 3 , I S O 9 7 1 2 . I n c o m p l i a n c e w i t h the n e w
information o n cancellation o f the T M F i r m s recognition
E N I S O 9 7 1 2 , c e r t i f i c a t i o n o f N D T p e r s o n n e l according t o E N 4 7 3 o r
b y o t h e r classification societies o n t h e R S i n t e r n a l
I S O 9 7 1 2 a w a r d e d before 2 0 1 3 r e m a i n s v a l i d u n t i l t h e e x p i r y date o f
t h e certificates.
website i n Section "Information Systems/Industry Data! )
23
24
h a v e experience w i t h o p e r a t i o n a n d m a i n t e n a n c e o f
different designs o f h a t c h covers;
be able t o d o c u m e n t a t h e o r e t i c a l a n d practical
t r a i n i n g o n b o a r d i n u s i n g u l t r a s o n i c e q u i p m e n t specified.
7.7.2.3 E q u i p m e n t .
T h e u l t r a s o n i c e q u i p m e n t t o b e used s h a l l b e t y p e
a p p r o v e d b y t h e R e g i s t e r o r c l a s s i f i c a t i o n society
I A C S member. I t shall be demonstrated for the surveyor
t o t h e R e g i s t e r t h a t t h e e q u i p m e n t is f i t f o r t h e p u r p o s e o f
detecting leakages i n h a t c h covers.
7.7.2.4 Procedures.
T h e s u p p l i e r s h a l l h a v e d o c u m e n t e d w o r k proce
dures, w h i c h s h a l l i n c l u d e t h e m a n u a l f o r t h e u l t r a s o n i c
e q u i p m e n t specified, i t s adjustment, m a i n t e n a n c e , opera
t i o n a n d a p p r o v a l criteria.
7.7.3 R e q u i r e m e n t s f o r f i r m s c a r r y i n g o u t
in-water surveys o f ships a n d mobile offshore drilling
units.
7.7.3.1 E x t e n t o f e n g a g e m e n t i n - w a t e r s u r v e y s o f
ships a n d m o b i l e o f f s h o r e d r i l l i n g u n i t s .
7.7.3.2 T r a i n i n g o f p e r s o n n e l .
T h e s u p p l i e r i s responsible f o r t h e q u a l i f i c a t i o n o f its
divers a n d t h e d i v i n g equipment utilized w h e n carrying
out survey. K n o w l e d g e o f t h e f o l l o w i n g shall b e
documented:
ship's u n d e r w a t e r structure a n d appendages, t a i l
shaft, propeller, r u d d e r a n d i t s bearings, etc.;
n o n - d e s t r u c t i v e testing i n accordance w i t h a recog
n i z e d n a t i o n a l o r i n t e r n a t i o n a l i n d u s t r i a l standard o n
ultrasonic inspection a n d taking into account t h e
r e q u i r e m e n t s o f 8.3.7, P a r t I " G e n e r a l R e g u l a t i o n s f o r
Technical Supervision" o f t h e Rules f o r Technical
Supervision D u r i n g Construction o f Ships a n d M a n u
facture o f M a t e r i a l s a n d P r o d u c t s f o r S h i p s w i t h respect
t o p e r f o r m i n g t h e u n d e r w a t e r thickness m e a s u r e m e n t s .
T h i s r e q u i r e m e n t o n l y applies i f t h e f i r m c a r r y i n g o u t i n w a t e r s u r v e y uses m e t h o d s o f n o n - d e s t r u c t i v e t e s t i n g f o r
examinations;
b e a r i n g clearance m e a s u r e m e n t s o n rudders a n d t h e
t a i l shaft;
u n d e r w a t e r m o n i t o r i n g w i t h T V - m o n i t o r s o n deck,
as w e l l as s t i l l p i c t u r e w o r k ;
o p e r a t i o n o f u n d e r w a t e r c o m m u n i c a t i o n systems;
special e q u i p m e n t a n d t o o l s l i k e h u l l cleaners,
grinders a n d cutters, etc.
7.7.3.3 A p l a n f o r t h e p e r s o n n e l t r a i n i n g i n t h e
reporting system, t h e m i n i m u m requirements o f t h e
R e g i s t e r rules f o r r e l e v a n t ship types, ship's u n d e r w a t e r
structure, m e a s u r i n g o f b e a r i n g clearances, t h e r e c o g n i
t i o n o f c o r r o s i o n damage, b u c k l i n g a n d deteriorated
coatings, etc. s h a l l b e i n c l u d e d .
7.7.3.4 S u p e r v i s o r .
T h e supervisor shall b e qualified according t o t h e
supplier's general r e g u l a t i o n s a n d s h a l l h a v e m i n i m u m
t w o years' experience as a d i v e r c a r r y i n g o u t s u c h
surveys.
7.7.3.5 D i v e r .
T h e d i v e r c a r r y i n g o u t s u r v e y s s h a l l h a v e , a t least,
o n e - y e a r experience as a n assistant d i v e r c a r r y i n g o u t
s u r v e y s ( m i n i m u m 1 0 d i f f e r e n t assignments).
7.7.3.6 E q u i p m e n t .
Firms shall have the following equipment:
closed circuit colour television w i t h sufficient
illumination equipment;
t w o - w a y communication between diver and surface staff;
video-recording device connected t o t h e closed
circuit colour television;
s t i l l p h o t o g r a p h y camera;
e q u i p m e n t f o r c a r r y i n g o u t thickness m e a s u r e m e n t s ,
n o n - d e s t r u c t i v e t e s t i n g a n d m e a s u r e m e n t s ( e . g . clear
ances, i n d e n t s , etc. as r e l e v a n t t o t h e w o r k t o b e
performed);
e q u i p m e n t f o r c l e a n i n g o f the h u l l .
7.7.3.7 Procedures a n d g u i d e l i n e s .
T h e supplier shall have documented operational
procedures a n d g u i d e l i n e s f o r s u r v e y p e r f o r m a n c e a n d
h a n d l i n g o f e q u i p m e n t , w h i c h s h a l l specify:
t w o - w a y c o m m u n i c a t i o n b e t w e e n d i v e r a n d surface;
video-recording a n d closed circuit television operation;
guidance o f t h e d i v e r a l o n g t h e ship's h u l l t o ensure
c o m p l e t e coverage o f t h e parts t o b e s u r v e y e d .
7.7.3.8 V e r i f i c a t i o n .
T h e supplier shall have the surveyor's verification o f
each separate j o b , d o c u m e n t e d i n t h e r e p o r t b y h i s
signature.
7.7.4 R e q u i r e m e n t s f o r firms e n g a g e d i n s u r v e y s
a n d m a i n t e n a n c e o f fire extinguishing e q u i p m e n t a n d
systems.
7.7.4.1 E x t e n t o f engagement.
T h e supplier shall have the professional knowledge
o f fire t h e o r y , s k i l l s o f f i r e - f i g h t i n g a n d fire e x t i n g u i s h i n g
appliances s u f f i c i e n t t o c a r r y o u t t h e s u r v e y s a n d t o m a k e
t h e necessary e v a l u a t i o n s o f t h e e q u i p m e n t c o n d i t i o n .
7.7.5 R e q u i r e m e n t s f o r firms e n g a g e d i n s e r v i c e
of inflatable liferafts, inflatable lifejackets, h y d r o
static release units, inflatable rescue/fast rescue boats,
rescue boats which a r e a combination o frigid a n d
inflatable construction/fast rescue boats, evacuation
systems, inflatable platforms o f m e a n s o f rescue,
lifeboats a n d launching appliances.
7.7.5.1 E x t e n t o f e n g a g e m e n t s e r v i c i n g o f
inflatable liferafts, inflatable lifejackets, hydrostatic
release u n i t s , i n f l a t a b l e rescue/fast rescue boats, rescue
boats w h i c h a r e a c o m b i n a t i o n o f r i g i d a n d i n f l a t a b l e
construction/fast rescue boats, evacuation systems,
inflatable p l a t f o r m s o f m e a n s o f rescue, lifeboats a n d
l a u n c h i n g appliances.
7.7.5.2 E q u i p m e n t a n d premises.
7.7.5.3 I M O r e s o l u t i o n .7618) as a m e n d e d
b y I M O resolution M S C . 5 5 ( 6 6 ) gives recommendations
o n c o n d i t i o n s f o r t h e a p p r o v a l o f s e r v i c i n g stations f o r
inflatable liferafts, w h i c h s h a l l b e o b s e r v e d as r e l e v a n t .
7.7.5.4 Procedures a n d i n s t r u c t i o n s .
T h e s u p p l i e r s h a l l h a v e d o c u m e n t e d procedures a n d
i n s t r u c t i o n s o n service o f t h e e q u i p m e n t . T h e procedures
shall include the requirements t o record the nature and
e x t e n t o f damages a n d defects f o u n d i n e q u i p m e n t d u r i n g
s e r v i c i n g a n d repairs. T h e s h i p o w n e r s h a l l b e n o t i f i e d o f
a l l r e v e a l e d defects a f f e c t i n g f u r t h e r u s e o f t h i s
e q u i p m e n t . I n case o f a n y differences, r e l e v a n t i n f o r m a t i o n from t h e service s u p p l i e r s h a l l b e f o r w a r d e d t o t h e
nearest R S B r a n c h O f f i c e t o settle t h e differences. T h e s e
data s h a l l b e m a d e a v a i l a b l e t o t h e R e g i s t e r u p o n request.
7.7.5.5 T h e s u p p l i e r s h a l l p r o v i d e e v i d e n c e t h a t i t
has b e e n a u t h o r i z e d o r licensed t o serve t h e p a r t i c u l a r
types a n d m o d e l s o f e q u i p m e n t , f o r w h i c h a p p r o v a l i s
s o u g h t b y t h e e q u i p m e n t manufacturer.
7.7.6 R e q u i r e m e n t s f o r firms e n g a g e d i n s e r v i c i n g
a n d testing o f radio communication e q u i p m e n t
7 . 7 . 6 . 1 E x t e n t o f e n g a g e m e n t i n s p e c t i o n a n d tests
o f r a d i o e q u i p m e n t o n b o a r d ships o r m o b i l e o f f s h o r e
drilling units for compliance w i t h the requirements o f
SOLAS-74/78.
7.7.6.1.1 Reference documents.
T h e s u p p l i e r s h a l l h a v e access t o S O L A S - 7 4 / 7 8 , as
amended, I M O resolution A . 7 8 9 ( 1 9 ) "Specification o n
the Survey and Certification Functions o f Recognized
Organizations A c t i n g o n behalf o f the Administration",
I T U R a d i o R e g u l a t i o n s , I M O P e r f o r m a n c e Standards f o r
r a d i o c o m m u n i c a t i o n e q u i p m e n t , as w e l l as r e l e v a n t parts
o f t h e R e g i s t e r rules a n d g u i d e l i n e s .
7.7.6.1.2 S u p e r v i s o r .
T h e supervisor shall have m i n i m u m two-years'
secondary special t e c h n i c a l t r a i n i n g at a t e c h n i c a l s c h o o l
a n d w o r k e x p e r i e n c e as a n inspector. I t s h a l l b e
preferable f o r t h e s u p e r v i s o r t o h o l d a G M D S S G e n e r a l
Operator's C e r t i f i c a t e ( G O C ) .
7.7.6.1.3 R a d i o inspector.
T h e inspector carrying o u t t h e inspection o f radio
equipment shall undergo the internal training o f the services
supplier and shall also h a v e a t least one-year secondary
special technical t r a i n i n g at a technical school, and, at least,
one-year w o r k experience as a n assistant radio inspector.
7.7.6.1.4 E q u i p m e n t .
7.7.6.1.4.1 T h e supplier shall have t h e m a j o r and
auxiliary equipment required for correctly performing the
i n s p e c t i o n . R e c o r d s o f t h e e q u i p m e n t u s e d s h a l l b e kept,
including information o n manufacturer a n d type o f
e q u i p m e n t , as w e l l as l o g o f m a i n t e n a n c e a n d calibration.
7.7.6.1.4.2 A standard, w h i c h is r e l e v a n t t o t h e r a d i o
e q u i p m e n t t o b e tested, s h a l l b e a v a i l a b l e f o r t h e
e q u i p m e n t a n d s h a l l b e cited i n t h e i n s p e c t i o n report.
7.7.6.1.4.3 T h e s o f t w a r e a n d h a r d w a r e u s e d i n
t e s t i n g / e x a m i n a t i o n s h a l l b e f u l l y described a n d v e r i f i e d .
7.7.6.1.5 M i n i m u m r e q u i r e d i n s t r u m e n t s :
i n s t r u m e n t s f o r m e a s u r i n g frequency, v o l t a g e , curr e n t a n d resistance;
25
i n s t r u m e n t s f o r m e a s u r i n g o u t p u t a n d reflect effect
on V H F and M F / H F ;
instruments for measuring m o d u l a t i o n o n V H F , M F
and H F ;
acid tester f o r c h e c k i n g specific g r a v i t y o f l e a d
batteries;
tester f o r c h e c k i n g E P I R B s .
7.7.6.1.6 Procedures a n d i n s t r u c t i o n s .
T h e s u p p l i e r s h a l l h a v e d o c u m e n t e d procedures a n d
i n s t r u c t i o n s f o r h o w t o c a r r y o u t testing a n d e x a m i n a t i o n
o f r a d i o e q u i p m e n t . Procedures a n d i n s t r u c t i o n s f o r
o p e r a t i n g o f each i t e m o f t h e t e s t i n g / i n s p e c t i o n e q u i p m e n t shall be available. These shall b e available for the
personnel at all times.
7.7.7 R e q u i r e m e n t s f o r firms e n g a g e d i n s h o r e b a s e d servicing a n d testing E P I R B e q u i p m e n t
7 . 7 . 7 . 1 E x t e n t o f e n g a g e m e n t shore-based s e r v i c i n g e m e r g e n c y r a d i o beacons ( E P I R B - 4 0 6 ) o f t h e
C O S P A S - S A R S A T satellite s y s t e m .
7.7.7.2 Operators.
T h e firm p e r s o n n e l s h a l l u n d e r g o t h e r e l e v a n t
training and h o l d the Certificate for E P I R B manufacturer
c o n f i r m i n g i t s r i g h t f o r E P I R B - 4 0 6 shore-based s e r v i cing performance.
7.7.7.3 E q u i p m e n t .
Firms shall have the following:
set o f c a l i b r a t e d e q u i p m e n t f o r s e r v i c i n g t h e
E P I R B - 4 0 6 i n accordance w i t h t h e provisions o f
I M O MSC/Circ.1039;
screened r o o m o r t h e r e l e v a n t screening e q u i p m e n t
preventing the transmission o f a signal f r o m the
E P I R B - 4 0 6 b e i n g checked t o a satellite;
set o f spare parts, spare s u p p l y u n i t s a p p r o v e d b y t h e
m a n u f a c t u r e r , as w e l l as t h e reserve stock o f E P I R B - 4 0 6
i n amounts agreed w i t h t h e manufacturer ( f o r a
t e m p o r a r y E P I R B - 4 0 6 r e p l a c e m e n t o n a ship f o r a
period o f servicing).
7.7.7.4 Procedures a n d g u i d e l i n e s .
F i r m s shall have:
d o c u m e n t e d o p e r a t i n g procedures a n d g u i d e l i n e s
regulating E P I R B - 4 0 6 servicing performance;
l o g o f s e r v i c i n g w i t h details o f t h e scope o f
inspections carried o u t a n d t h e c o m p o n e n t s replaced;
set o f t e c h n i c a l d o c u m e n t a t i o n f o r those types o f
E P I R B - 4 0 6 , w h i c h t h e f i r m is a u t h o r i z e d t o service;
service-bulletins distributed b y t h e E P I R B - 4 0 6
manu-facturer;
last v e r s i o n o f t h e s o f t w a r e p r o v i d e d b y t h e
E P I R B - 4 0 6 manufacturer o r t h e manufacturer o f the
e q u i p m e n t u s e d d u r i n g i n s p e c t i o n , as w e l l as access t o
the renewal o f that software.
7.7.7.5 C o n f i r m a t i o n o f a u t h o r i t y .
F i r m s s h a l l present t h e c o n f i r m a t i o n o f a u t h o r i t y , i.e.
contractual relations w i t h the manufacturer f o r supply o f
spare parts, p o w e r s u p p l y u n i t s a n d c o n s u m a b l e s , as w e l l
as t h e d o c u m e n t a u t h o r i z i n g s h o r e - b a s e d s e r v i c i n g
26
p e r f o r m a n c e f o r t h e specific E P I R B - 4 0 6 t y p e ( s ) o n
behalf o f the E P I R B - 4 0 6 manufacturer.
7.7.8 R e q u i r e m e n t s f o r f i r m s e n g a g e d i n i n s p e c tion a n d testing o f centralized gas welding a n d cutting
equipment.
T h e supplier shall document a n d demonstrate i t s
k n o w l e d g e o f gas w e l d i n g , a s s o c i a t e d c e n t r a l gas
i n s t a l l a t i o n systems a n d c u r r e n t safely r e q u i r e m e n t s
applicable t o such e q u i p m e n t b y n a t i o n a l M a r i t i m e
Administrations. This knowledge shall b e sufficient t o
c a r r y o u t inspections a n d t e s t i n g a n d t o m a k e t h e
necessary e v a l u a t i o n s o f t h e e q u i p m e n t c o n d i t i o n .
7.7.9 R e q u i r e m e n t s f o r f i r m s e n g a g e d i n s u r v e y s
a n d maintenance o f self-contained breathing apparatus.
T h e supplier shall document a n d demonstrate i t s
k n o w l e d g e o f t h e e q u i p m e n t a n d systems s u f f i c i e n t t o
carry o u t inspections a n d testing o f self-contained
b r e a t h i n g apparatus t o i d e n t i f i e d standards a n d t o m a k e
t h e necessary e v a l u a t i o n o f t h e e q u i p m e n t c o n d i t i o n .
7.7.10 R e q u i r e m e n t s f o r f i r m s e n g a g e d i n t h e
examination o f bow, stern, side a n d inner doors o n r o ro ships.
7.7.10.1 E x t e n t o f e n g a g e m e n t i n s p e c t i o n o f
securing a n d l o c k i n g devices, h y d r a u l i c operating
systems, electric c o n t r o l system, electric indicator
systems a n d s u p p o r t i n g , securing a n d l o c k i n g devices
a n d tightness testing.
7.7.10.2 T h e s u p p l i e r s h a l l b e c e r t i f i e d t o c o m p l y
w i t h t h e relevant requirements o f t h e most current
v e r s i o n o f I S O 9 0 0 0 series.
7.7.10.3 R e f e r e n c e d o c u m e n t s .
T h e s u p p l i e r s h a l l h a v e access t o S O L A S - 7 4 / 7 8 , as
amended, and I A C S U R Z 2 4 "Survey Requirements f o r
Shell a n d Inner D o o r s o f R o - R o Ships", the Register
n o r m a t i v e d o c u m e n t s r e l a t i n g t o i n n e r doors o r t h e
e q u i v a l e n t , b y t h e r e l e v a n t c l a s s i f i c a t i o n society.
7.7.10.4 I n a d d i t i o n t o t h e r e q u i r e m e n t s o f 7.3.2.3,
t h e s e n i o r service engineer ( s u p e r v i s o r ) s h a l l h a v e a
m i n i m u m two-years' education at a technical school.
7.7.10.5 R e q u i r e d e q u i p m e n t .
7.7.10.5.1 F o r i n s p e c t i o n o f s u p p o r t i n g , securing a n d
l o c k i n g devices, h i n g e s a n d bearings, e q u i p m e n t f o r
m e a s u r i n g clearances s h a l l b e a v a i l a b l e ( i . e . feeler
gauges, v e r n i e r calipers, m i c r o m e t e r s ) .
T h e i n s p e c t i o n i s carried o u t w i t h u s e o f n o n destructive e x a m i n a t i o n techniques ( e . g . d y e penetrant,
magnetic particle testing).
7.7.10.5.2 F o r tightness testing, a n u l t r a s o n i c l e a k
detector o r e q u i v a l e n t i s r e q u i r e d .
7.7.10.5.3 F o r i n s p e c t i o n o f h y d r a u l i c o p e r a t i n g
system, the f o l l o w i n g shall be available:
pressure gauges;
particle counter f o r analyzing t h e quality o f
hydraulic fluid.
7.7.10.5.4 F o r i n s p e c t i o n o f electric c o n t r o l s y s t e m ,
the f o l l o w i n g shall be available:
digital multimeter;
e a r t h f a u l t detector.
7.7.10.6 Procedures a n d i n s t r u c t i o n s .
7.7.10.6.1 T h e s u p p l i e r s h a l l h a v e access t o
drawings and documents including the Operating a n d
Inspection M a n u a l .
7.7.10.6.2 T h e s u p p l i e r s h a l l h a v e access t o t h e
service h i s t o r y o f t h e doors.
7.7.10.6.3 T h e s u p p l i e r s h a l l use, c o m p l e t e a n d s i g n
a checklist, w h i c h h a s b e e n f o u n d acceptable b y t h e
Register.
7.7.11 R e q u i r e m e n t s f o r f i r m s e n g a g e d i n a n n u a l
performance testing o f voyage data recorders (VDR).
7.7.11.1 E x t e n t o f e n g a g e m e n t t e s t i n g a n d
s e r v i c i n g o f v o y a g e data recorders i n accordance w i t h
R e g u l a t i o n 1 8 . 8 , C h a p t e r V o f S O L A S - 7 4 / 7 8 , as
amended.
7.7.11.2 T h e s u p p l i e r s h a l l p r o v i d e evidence t h a t h e
has b e e n a u t h o r i z e d o r licensed b y t h e e q u i p m e n t
m a n u f a c t u r e r t o service t h e p a r t i c u l a r types a n d m o d e l s
o f t h e e q u i p m e n t , f o r w h i c h a p p r o v a l i s sought.
7.7.11.3 D o c u m e n t a t i o n a n d e q u i p m e n t .
T h e supplier shall have I M O resolution A . 8 6 1 ( 2 0 )
and applicable industrial performance standards
(e.g. I E C 6 1 9 9 6 ) a n d h a v e d o c u m e n t e d procedures a n d
i n s t r u c t i o n s . I n a d d i t i o n , t h e s u p p l i e r s h a l l h a v e docu m e n t a t i o n a n d e q u i p m e n t as specified i n t h e a u t h o r i z a t i o n o r license f r o m t h e e q u i p m e n t m a n u f a c t u r e r .
7.7.11.4 T e s t report.
T h e s u p p l i e r s h a l l issue t h e C e r t i f i c a t e o f C o m p l i ance as specified i n R e g u l a t i o n 1 8 . 8 , C h a p t e r V o f
S O L A S - 7 4 / 7 8 , as a m e n d e d .
7.7.12 R e q u i r e m e n t s f o r f i r m s e n g a g e d i n s u r v e y s o f
low location lighting systems using photo luminescent
materials.
7.7.12.1 E x t e n t o f e n g a g e m e n t l u m i n a n c e
m e a s u r e m e n t s o n b o a r d ships o f l o w l o c a t i o n l i g h t i n g
systems u s i n g p h o t o l u m i n e s c e n t m a t e r i a l s .
7.7.12.2 Operators.
T h e operator shall have t h e relevant qualification,
adequate k n o w l e d g e o f t h e a p p l i c a b l e i n t e r n a t i o n a l
requirements (be aware o f Regulation II-2/13.3.2.5 o f
S O L A S - 7 4 / 7 8 , I M O resolution A . 7 5 2 ( 1 8 ) , I S O 1 5 3 7 0 - 2 0 0 1 ,
F S S S C o d e C h a p t e r 1 1 ) , t o b e able t o d o c u m e n t a
theoretical a n d practical training o f t h e personnel
o n b o a r d t h e ship i n u s i n g t h e a b o v e e q u i p m e n t .
7.7.12.3 E q u i p m e n t .
T h e m e a s u r i n g i n s t r u m e n t s h a l l i n c o r p o r a t e a fastresponse photometer head w i t h C I E (International
C o m m i s s i o n o n Illumination) photopic correction and
h a v e a m e a s u r e m e n t r a n g e o f , at least, from 1 0 ~ c d / m
to 10 cd/m .
7.7.12.4 Procedures.
D o c u m e n t e d w o r k procedures s h a l l , at least, c o n t a i n
information o n survey preparation, selection a n d identif i c a t i o n o f test l o c a t i o n s .
4
7.7.12.5 R e p o r t i n g .
T h e r e p o r t s h a l l b e prepared i n c o m p l i a n c e w i t h
Annex to I S O 15370-2001.
7.7.12.6 V e r i f i c a t i o n .
T h e supplier shall have t h e Register surveyor's
v e r i f i c a t i o n o f each separate j o b , d o c u m e n t e d i n t h e
r e p o r t b y h i s signature.
7.7.13 R e q u i r e m e n t s f o r f i r m s e n g a g e d i n s o u n d
pressure level measurements for loudspeakers o f public
address a n d general a l a r m systems.
7.7.13.1 E x t e n t o f e n g a g e m e n t s o u n d pressure
l e v e l m e a s u r e m e n t s o f p u b l i c address s y s t e m , a c o m
m a n d broadcast apparatus a n d s o u n d devices o f a general
a l a r m s y s t e m o n b o a r d ships.
7.7.13.2 Operators.
T h e operator shall have t h e relevant qualification,
adequate k n o w l e d g e o f t h e a p p l i c a b l e i n t e r n a t i o n a l
requirements (be aware o f Regulations TTT/4 a n d TTT/6 o f
S O L A S - 7 4 / 7 8 , as amended, L S A C o d e Chapter V H / 7 . 2 ,
I M O C o d e o n A l a r m s a n d I n d i c a t o r s , 1 9 9 5 ) , b e able t o
document a theoretical a n d practical training o f t h e
p e r s o n n e l o n b o a r d t h e ship i n u s i n g t h e e q u i p m e n t
specified.
7.7.13.3 E q u i p m e n t .
T h e measuring instrument shall be a n integrating
s o u n d pressure l e v e l m e t e r w i t h f r e q u e n c y a n a l y z e r
capabilities c o m p l y i n g w i t h t h e requirements o f
6 0 6 5 1 a n d 6 0 8 0 4 , t y p e 1 p r e c i s i o n class w i t h ,
at least, a n A - w e i g h t i n g f r e q u e n c y response c u r v e a n d
1/3-octave a n d 1-octave b a n d filters c o m p l y i n g w i t h
6 1 2 6 0 , as appropriate f o r t h e m e a s u r e m e n t s t o b e
carried o u t . I n a d d i t i o n m i c r o p h o n e s s h a l l b e o f t h e
r a n d o m incidence t y p e c o m p l y i n g w i t h 6 0 6 5 1 .
7.7.13.4 Procedures.
D o c u m e n t e d w o r k procedures s h a l l , at least, c o n t a i n
information o n survey preparation, calibration, selection
a n d i d e n t i f i c a t i o n o f test l o c a t i o n s .
7.7.13.5 R e p o r t i n g .
T h e r e p o r t s h a l l describe, as a m i n i m u m , t h e
e n v i r o n m e n t a l c o n d i t i o n s o f t h e tests and, f o r each test
location, t h e ambient noise level o r t h e speech
interference l e v e l , as appropriate f o r t h e m e a s u r e m e n t s
t o b e carried o u t . T h e r e p o r t s h a l l c o m p l y w i t h a n y o t h e r
specific r e q u i r e m e n t o f t h e Register.
7.7.13.6 V e r i f i c a t i o n .
T h e supplier shall have t h e Register surveyor's
v e r i f i c a t i o n o f each separate j o b , d o c u m e n t e d i n t h e
r e p o r t b y h i s signature.
27
7.7.14 R e q u i r e m e n t s f o r f i r m s e n g a g e d i n t e s t i n g
of coating systems i n compliance with t h e require
m e n t s o f R e s o l u t i o n M S C . 2 1 5 ( 8 2 ) a n d I A C S U I
S C 2 2 3 a n d / o r R e s o l u t i o n M S C . 2 8 8 ( 8 7 ) .
7.7.14.1 L a b o r a t o r i e s .
7.7.14.1.1 E x t e n t o f e n g a g e m e n t t e s t i n g o f
c o a t i n g systems i n c o m p l i a n c e w i t h t h e r e q u i r e m e n t s o f
I M O R e s o l u t i o n M S C . 2 1 5 ( 8 2 ) and I A C S U I S C 2 2 3 and/
or I M O Resolution M S C . 2 8 8 ( 8 7 ) .
7.7.14.1.2 T h e l a b o r a t o r y s h a l l p r o v i d e t h e R e g i s t e r
with the following information:
a detailed list o f t h e l a b o r a t o r y test e q u i p m e n t f o r
coating approval i n compliance w i t h the requirements o f
I M O R e s o l u t i o n M S C . 2 1 5 ( 8 2 ) and/or M S C . 2 8 8 ( 8 7 ) ;
a detailed l i s t o f t h e r e l e v a n t d o c u m e n t s acceptable
for the laboratory complying w i t h the requirements o f
I M O R e s o l u t i o n M S C . 2 1 5 ( 8 2 ) and/or M S C . 2 8 8 ( 8 7 ) ;
details o f procedure f o r test p a n e l p r e p a r a t i o n , test
p a n e l i d e n t i f i c a t i o n , c o a t i n g systems a p p l i c a t i o n a n d a
f o r m o f test report;
details o f a p p l i c a t i o n m e t h o d s a n d sites f o r h e a t i n g
o f test panels w i t h a p p l i e d c o a t i n g ;
f o r m s o f d a i l y o r w e e k l y logs/sheets f o r m a k i n g
entries a n d r e c o r d i n g t h e o b s e r v a t i o n s , i n c l u d i n g u n f o r e
seen i n t e r r u p t i o n o f t h e applied cycles w i t h c o r r e c t i v e
actions;
details o f a n y sub-contracting agreements, i f applic
able;
c o m p a r i s o n test reports w i t h test results o f t h e
a p p r o v e d c o a t i n g systems o r laboratories, i f applicable.
7.7.14.1.3. R e p o r t i n g .
Test reports s h a l l b e prepared i n c o m p l i a n c e w i t h t h e
following I A C S Recommendations:
Recommendation N o . 101 " I A C S M o d e l Report for
I M O R e s o l u t i o n M S C . 2 1 5 ( 8 2 ) A n n e x 1 "Test P r o c e
dures f o r C o a t i n g Q u a l i f i c a t i o n " ;
Recommendation N o . 102 " I A C S M o d e l Report for
I M O R e s o l u t i o n M S C . 2 1 5 ( 8 2 ) A n n e x 1 "Test P r o c e
dures f o r C o a t i n g Q u a l i f i c a t i o n " , S e c t i o n 1.7 C r o s s
o v e r Test".
7.7.14.1.4 A u d i t o f t h e test l a b o r a t o r y s h a l l b e based
o n t h e r e q u i r e m e n t s o f t h e present S e c t i o n a n d t h e
standards l i s t e d i n I M O R e s o l u t i o n M S C . 2 1 5 ( 8 2 ) and/or
MSC.288(87).
28
1 INITIAL SURVEY
1.2 S U R V E Y S P E R F O R M E D F O R T H E P U R P O S E
OF CLASS ASSIGNMENT T O A SHIP IN SERVICE
1.2.1 H u l l .
1.2.1.1 A t i n i t i a l s u r v e y , h u l l structures, m a t e r i a l s
and scantlings o f members shall be checked f o r
compliance w i t h the requirements o f the Rules f o r
C o n s t r u c t i o n , as w e l l as o v e r a l l a n d l o c a l strength s h a l l
b e c h e c k e d t o b e ensured p r o c e e d i n g f r o m t h e ship
purpose a n d area o f n a v i g a t i o n . C h e c k i n g s h a l l b e m a d e
f o r c o m p l i a n c e w i t h t h e r e q u i r e m e n t s o f t h e r u l e s i n force
o n t h e date o f c o n s t r u c t i o n o f t h e p a r t i c u l a r ship, h a v i n g
regard t o t h e subsequent e d i t i o n s o f t h e rules c o v e r i n g
t h e ships i n service. T h e e x c e p t i o n i s c h e c k i n g o f t h e
c o m p l i a n c e o f t h e ship scantlings t h a t s h a l l m e e t t h e
requirements o f the n e w l y published Rules for Construc
tion. D u r i n g the survey, the technical condition o f h u l l
structures s h a l l b e c h e c k e d i n respect o f w e l d e d a n d
r i v e t e d j o i n t q u a l i t y , tightness, w e a r e x t e n t a n d d a m a g e
presence, also h u l l t e c h n i c a l c o n d i t i o n s h a l l b e assessed
i n c o m p l i a n c e w i t h 1.2.1.2.
1.2.1.2 A s s e s s m e n t o f t e c h n i c a l c o n d i t i o n .
1.2.1.2.1 H u l l t e c h n i c a l c o n d i t i o n i s assessed b y
c o m p a r i n g t h e actual scantlings w i t h t h e p e r m i s s i b l e
29
r e s i d u a l scantlings o f h u l l m e m b e r s . W h e r e necessary,
a c o m p a r a t i v e analysis o f h u l l s e c t i o n m o d u l u s , upper
d e c k s e c t i o n m o d u l u s , as w e l l as s i d e s h e l l a n d
longitudinal bulkhead section m o d u l i , m a y be required.
T h e assessment o f t e c h n i c a l c o n d i t i o n o f h u l l structures
o n t h e basis o f t h e results o f thickness m e a s u r e m e n t s a n d
s u r v e y s h a l l b e carried o u t i n c o m p l i a n c e w i t h S e c t i o n 5 ,
Part I "General Provisions" b y the procedure given i n
Appendix 2 w i t h consideration f o r the requirements o f
3.2.2.3 o r 3.2.3.4 o f t h e present P a r t , as applicable.
1.2.2 S h i p a r r a n g e m e n t s , e q u i p m e n t a n d o u t f i t
1.2.2.1 A t initial survey o f a ship, compliance w i t h the
requirements o f the rules i n force o n the date o f construction
o f t h e particular ship, h a v i n g regard t o the subsequent
editions o f the rules covering t h e ships i n service, shall b e
verified, f o r this purpose the f o l l o w i n g shall be checked:
m a n d a t o r y list o f ship arrangements, e q u i p m e n t a n d
outfit, their completeness, design, arrangement a n d
i n s t a l l a t i o n , as w e l l as t h e i r specified characteristics
( p o w e r , capacity, speed, etc.);
t e c h n i c a l c o n d i t i o n o f t h e i t e m s i n respect o f t h e i r
q u a l i t y o f m a n u f a c t u r e a n d t h e presence o f defects ( w e a r ,
damage, m a l f u n c t i o n ) ;
design o f closures a n d c o a m i n g height compliance
proceeding from the arrangement and purpose o f openings;
steering gear design a n d the specified time f o r p u t t i n g
the rudder o v e r a n d the rudder angle b e i n g ensured;
anchors, anchor chains a n d ropes provided o n board,
anchor arrangement design a n d specified anchor-heaving
speed being ensured (during this survey, the shipowner shall
submit certificates f o r anchors, anchor chains and ropes);
t o w - l i n e l e n g t h , design a n d strength, as w e l l as t o w
h o o k , t o w i n g r a i l , t o w i n g arch, w i r e stopper, b o l l a r d ,
chock, b i t t a n d t o w i n g p o r t design, as w e l l as t h e n u m b e r
o f m o o r i n g ropes, t h e i r l e n g t h , s t r e n g t h a n d design;
design o f masts a n d rigging a n d p r o v i s i o n o f i t s
strength, as w e l l as completeness o f e m e r g e n c y outfit;
design o f s m a l l hatches i n t h e b o w part o f t h e ship
( I A C S U R S 2 6 ) according t o 2.4.3.2.9;
design o f a i r a n d v e n t pipes i n t h e b o w part o f t h e
ship ( I A C S U R S 2 7 ) a c c o r d i n g t o 2 . 4 . 2 . 8 .
S u r v e y o f i t e m s o f ship arrangements, e q u i p m e n t
a n d o u t f i t at i n i t i a l s u r v e y o f t h e ship s h a l l b e carried o u t
i n t h e scope o f special s u r v e y .
1.2.2.2 A t i n i t i a l s u r v e y o f a ship, t h e r e q u i r e m e n t s
o f Cargo Securing M a n u a l shall be complied w i t h i n
respect o f t h e f o l l o w i n g :
R e g i s t e r - a p p r o v e d d i a g r a m ( d r a w i n g ) o f arrange
m e n t a n d securing o f general cargo, i n c l u d i n g w h e e l e d
v e h i c l e s a n d containers t o b e a v a i l a b l e o n b o a r d ;
sufficient n u m b e r o f l a s h i n g a v a i l a b l e a n d correct
a r r a n g e m e n t o f securing e q u i p m e n t as p e r a p p r o v e d
diagram;
R e g i s t e r certificates, o r those o f a n o t h e r classifica
t i o n s o c i e t y r e c o g n i z e d b y t h e Register, a v a i l a b l e f o r
general cargo lashings a n d securing e q u i p m e n t ;
30
2 PERIODICAL SURVEYS
T h e p r o v i s i o n s o f chapters i n t h i s S e c t i o n a r e
applicable t o a l l t h e types o f ships.
31
A d d i t i o n a l r e q u i r e m e n t s f o r s u r v e y s o f h u l l struc
tures, p i p i n g systems a n d ballast t a n k s applicable t o selfp r o p e l l e d o i l t a n k e r s , d o u b l e s k i n o i l tankers, c h e m i c a l
tankers, b u l k carriers, d o u b l e s k i n b u l k carriers a n d ships
c a r r y i n g d r y general cargoes are g i v e n i n Sections 2 t o 7
o f P a r t 1 " A d d i t i o n a l S u r v e y s o f S h i p s D e p e n d i n g o n
their Purpose and H u l l Material".
A d d i t i o n a l r e q u i r e m e n t s f o r s u r v e y s o f gas carriers
are g i v e n i n S e c t i o n 8 o f P a r t " A d d i t i o n a l S u r v e y s o f
Ships Depending o n their Purpose a n d H u l l Material".
Additional requirements f o r surveys o f water level
detectors o f s i n g l e - h o l d d r y cargo ships are g i v e n i n
Section 7 o f Part " A d d i t i o n a l Surveys o f Ships
Depending o n their Purpose and H u l l Material".
A d d i t i o n a l r e q u i r e m e n t s f o r s u r v e y s o f ships d e
p e n d i n g o n t h e i r purpose a n d h u l l m a t e r i a l a r e g i v e n i n
P a r t 1 " A d d i t i o n a l S u r v e y s o f S h i p s D e p e n d i n g o n t h e i r
Purpose and H u l l Material".
I n a d d i t i o n , t h e r e q u i r e m e n t s f o r i n c l i n i n g tests o r
l i g h t - w e i g h t c h e c k s s p e c i f i e d i n 1.5.1.3 t o 1.5.1.8
a n d 1.5.5, P a r t I V " S t a b i l i t y " o f t h e R u l e s f o r t h e
Classification a n d Construction o f Sea-Going Ships
a p p l y t o a l l types o f ships. C o m p l i a n c e w i t h these
requirements shall be mandatorily verified b y the R S
surveyors t o confirm their fulfilment w i t h i n the t i m e limit
prescribed f o r c e r t a i n types o f ships, a n d i n cases
specified i n t h e a b o v e r e q u i r e m e n t s .
A p p l i c a t i o n o f t h e p r o v i s i o n s o f t h e present S e c t i o n
w h e n c a r r y i n g o u t p e r i o d i c a l s u r v e y s o f t h e h u l l (refer t o
2 . 2 . 2 , 2 . 3 . 2 a n d 2 . 4 . 2 ) a n d m a c h i n e r y i n s t a l l a t i o n s (refer
t o 2 . 2 . 5 , 2 . 3 . 3 , 2 . 4 . 5 . 1 . 3 , 2 . 4 . 5 . 3 . 2 , Chapters 2 . 6 a n d 2 . 9 )
o f c o m m e r c i a l ships, w h i c h are o w n e d o r chartered b y
g o v e r n m e n t s a n d are used as c o m b a t o r support vessels
i n m i l i t a r y operations, i s subject t o special c o n s i d e r a t i o n
b y t h e R e g i s t e r i n each p a r t i c u l a r case.
2.1 S U M M A R I Z E D S C O P E O F P E R I O D I C A L S U R V E Y S
OF A SHIP IN TABULAR F O R M
2.1.1 I n f o r m a t i o n o n t h e scope o f p e r i o d i c a l s u r v e y s
and intervals between t h e m shall be found i n Table 2.1.1
b e i n g t h e s u m m a r i z e d list o f i t e m s o f t e c h n i c a l super
v i s i o n . I n case t h e disputes r e g a r d i n g t h e d e t e r m i n a t i o n
o f scope a n d schedule o f s u r v e y s arise, t h e final d e c i s i o n
s h a l l b e m a d e o n t h e basis o f t h e r e q u i r e m e n t s set f o r t h i n
t h e r e l e v a n t sections o f t h e R u l e s .
References t o t h e i t e m s o f T a b l e 2 . 1 . 1 relate t o t h e
t e x t o f t h e present P a r t o f t h e R u l e s , i f n o t specified
otherwise.
T h e extent o f particular examinations, measure
m e n t s , t e s t i n g , etc. i s t h e m i n i m u m a n d m a y b e changed
b y t h e s u r v e y o r t o t h e R e g i s t e r p r o c e e d i n g from v a l i d
instructions a n d current situations.
2.1.2 T h e scope o f p e r i o d i c a l s u r v e y s f o r ships l i s t e d
i n 1.2.1 a n d 1.2.2 o f P a r t I " C l a s s i f i c a t i o n " o f t h e R u l e s
32
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52
coal bunkers;
propeller-shaft t u n n e l s .
S u r v e y o f fore air and ventilator pipes ( I A C S U R S 2 7 )
s h a l l b e carried o u t i n accordance w i t h 2 . 4 . 2 . 8 .
2.2.2.2 O n r o - r o ships, i n c l u d i n g passenger ships,
t h e closures i n h u l l , superstructures a n d deckhouses, i n
t h e u p p e r a n d p r o m e n a d e decks, fire doors, d o o r s i n
watertight bulkheads, ramps, ports and other h u l l
closures are s u r v e y e d t o g e t h e r w i t h t h e i r d r i v e s a n d
r e l e v a n t s i g n a l l i n g systems. A d d i t i o n a l r e q u i r e m e n t s f o r
passenger ships a n d passenger r o - r o ships a r e g i v e n i n
S e c t i o n 9 o f P a r t 1 " A d d i t i o n a l S u r v e y s o f S h i p s
Depending o n their Purpose and H u l l Material".
2.2.2.3 S u r v e y o f suspect areas a n d ballast t a n k s .
2.2.2.3.1 Suspect areas.
Suspect areas i d e n t i f i e d at p r e v i o u s s u r v e y s s h a l l b e
examined. Thickness measurements shall be taken o f the
areas o f substantial c o r r o s i o n . T h e e x t e n t o f thickness
m e a s u r e m e n t s s h a l l b e increased t o d e t e r m i n e areas o f
substantial c o r r o s i o n . T a b l e 2 . 4 . 2 . 6 . 2 - 2 m a y b e used as
guidance f o r these a d d i t i o n a l thickness m e a s u r e m e n t s .
T h e s e e x t e n d e d t h i c k n e s s m e a s u r e m e n t s s h a l l b e carried
o u t b e f o r e t h e a n n u a l s u r v e y i s credited as c o m p l e t e d .
N o t e . T h e s e r e q u i r e m e n t s are n o t applicable t o cargo t a n k s o f
a l l o i l tankers ( s i n g l e s k i n a n d d o u b l e s k i n ) a n d c h e m i c a l tankers
s u r v e y e d i n accordance w i t h Sections 2 t o 4 o f P a r t " A d d i t i o n a l
S u r v e y s o f Ships D e p e n d i n g o n t h e i r P u r p o s e a n d H u l l M a t e r i a l " .
2.2.2.3.2 S u r v e y o f ballast t a n k s .
S u r v e y o f b a l l a s t t a n k s w h e n r e q u i r e d as a
consequence o f t h e results o f t h e special s u r v e y a n d
i n t e r m e d i a t e s u r v e y s h a l l b e carried o u t . W h e n c o n
sidered necessary b y t h e s u r v e y o r , o r w h e r e e x t e n s i v e
c o r r o s i o n exists, thickness m e a s u r e m e n t s h a l l b e carried
out. I f t h e results o f these thickness m e a s u r e m e n t s
indicate t h a t substantial c o r r o s i o n i s f o u n d , t h e n t h e
e x t e n t o f thickness m e a s u r e m e n t s s h a l l b e increased t o
determine areas o f substantial corrosion. Table 2.4.2.6.2-2
m a y b e used as guidance f o r these additional measurements.
These extended thickness measurements shall b e carried o u t
before t h e annual survey is credited as completed.
W h e n soft o r s e m i - h a r d c o a t i n g i s a p p l i e d t o surfaces
o f ballast t a n k s , t h e ballast t a n k s s h a l l b e s u r v e y e d at
annual intervals.
The surveyor shall be provided w i t h documentation
confirming that prior t o application o f t h e semi-hard
c o a t i n g , thickness m e a s u r e m e n t s a n d s t r u c t u r a l repairs, i f
so r e q u i r e d as a consequence o f t h e results o f thickness
m e a s u r e m e n t s , h a v e b e e n carried o u t , a n d t h a t surface
preparation, coating application a n d f i l m thickness
c o m p l y w i t h t h e manufacturer's specification.
2.2.2.4 T h i c k n e s s m e a s u r e m e n t s o f structures i n
areas subject t o close-up s u r v e y s s h a l l b e carried o u t
s i m u l t a n e o u s l y w i t h t h e close-up s u r v e y s .
2.2.2.5 L o a d i n g i n s t r u m e n t s .
2.2.2.5.1 L o a d i n g i n s t r u m e n t s a r e subject t o a n n u a l
inspection. Availability o f operation m a n u a l and the
53
R e g i s t e r R e p o r t w i t h a p p r o v e d reference e x a m p l e s s h a l l
be checked. I t s h a l l b e ascertained t h a t t h e I n f o r m a t i o n
on Stability, I n f o r m a t i o n o n Strength and Information o n
D a m a g e T r i m a n d S t a b i l i t y , o n t h e basis o f w h i c h t h e
check o f s o f t w a r e o p e r a t i o n w a s carried o u t a n d w h i c h
are stated i n t h e R e g i s t e r R e p o r t , h a v e n o t b e e n corrected
since t h e date o f issuance o f t h e a b o v e R e p o r t , a n d t h a t
t h e results o b t a i n e d from t h e l o a d i n g i n s t r u m e n t are
i d e n t i c a l t o t h e results o f t h e e x a m p l e s a p p r o v e d b y t h e
R e g i s t e r a n d attached t o t h e R e p o r t .
2.2.2.6 R e p a i r s .
2.2.2.6.1 A n y d a m a g e i n association w i t h wastage
over the allowable limits (including buckling, grooving,
d e t a c h m e n t o r fracture) o r e x t e n s i v e areas o f wastage
o v e r t h e a l l o w a b l e l i m i t s , w h i c h affects or, i n t h e o p i n i o n
o f t h e s u r v e y o r , w i l l affect t h e ship's s t r u c t u r a l , w a t e r
tight o r weathertight integrity, shall be p r o m p t l y and
t h o r o u g h l y r e p a i r e d ( f o r details refer t o 2 . 4 . 2 . 1 0 ) .
2.2.2.7 S u r v e y o f t h e o u t s i d e o f t h e ship's b o t t o m .
See circular 810
S u r v e y o f t h e outside o f t h e ship's b o t t o m f o r
passenger, w o o d e n a n d composite ships, a n d f o r ships
regularly operating i n ice, as w e l l as f o r ice-breaking ships
(refer t o 2.5.1.5) shall include t h e e x a m i n a t i o n o f the h u l l ,
bilge keels, sea chests w i t h inlet screens, bottom-and-side
fittings w i t h branch pipes, adapters a n d sea chest crossconnections, propeller, sterntube a n d rudder a n d steering
arrangement Scope o f survey shall b e sufficient t o m a k e
sure that the c o n d i t i o n o f the above items remains f i t
In-water survey using the underwater television m a y
be considered as e q u i v a l e n t t o d r y d o c k i n g s u r v e y i f t h e
c o n d i t i o n s o f 2 . 5 a r e o b s e r v e d a n d also i n case o f t h e
acceptable s u r v e y t e r m s f o r sterntubes.
2.2.2.8 T h e assessment o f t h e h u l l t e c h n i c a l c o n d i
t i o n s h a l l b e carried o u t i n accordance w i t h 2 . 4 . 2 . 9 .
2.2.3 S h i p ' s a r r a n g e m e n t s , e q u i p m e n t a n d o u t f i t
2.2.3.1 R u d d e r a n d steering gear.
2.2.3.1.1 R u d d e r a n d steering gear e x a m i n a t i o n
includes a n o p e r a t i o n a l t e s t i n g o f t h e m a i n a n d a u x i l i a r y
steering gear together w i t h t h e c o n t r o l s y s t e m a n d
stations, as w e l l as w i t h r u d d e r indicators, u n d e r w a y o r
when lying.
2.2.3.1.2 E m e r g e n c y steering gear a n d r u d d e r stops
are e x a m i n e d a n d o p e r a t i o n a l l y tested.
2.2.3.1.3 M a c h i n e r y , systems a n d electrical e q u i p
m e n t f o r m i n g p a r t o f r u d d e r a n d steering gear are
s u r v e y e d i n accordance w i t h t h e r e q u i r e m e n t s t o b e
f o u n d i n t h e r e l e v a n t parts o f these R u l e s .
2.2.3.1.4 I n d e t e r m i n i n g t h e t e c h n i c a l c o n d i t i o n o f
r u d d e r a n d steering gear, t h e w e a r a n d defect rates g i v e n
i n 2.4.3.3.5 s h a l l b e t a k e n i n t o account.
2.2.3.2 A n c h o r arrangement.
2.2.3.2.1 A n c h o r a r r a n g e m e n t i s e x a m i n e d a n d
o p e r a t i o n a l l y tested t h r o u g h d r o p p i n g o r l o w e r i n g a n d
h o i s t i n g o f anchors.
2.2.3.2.2 A n c h o r s , h a w s e pipes, s w i v e l s , stoppers,
ropes a n d chains s h a l l b e e x a m i n e d e x t e r n a l l y .
54
2.2.3.7 C a r g o s e c u r i n g e q u i p m e n t .
2.2.3.7.1 C a r g o s e c u r i n g e q u i p m e n t s h a l l b e e x a mined, including container securing equipment aboard
c o n t a i n e r ships a n d ships adapted f o r c o n t a i n e r carriage.
F o r this purpose i t shall b e checked whether t h e
e q u i p m e n t i s c o m p l e t e , w h e t h e r there a r e a n y e x t e r n a l
defects o r excessive w e a r , a n d w h e t h e r m a r k i n g a n d
r e l e v a n t certificates a r e a v a i l a b l e .
2.2.3.8 E x a m i n a t i o n o f w e a t h e r decks, ship side
p l a t i n g a b o v e w a t e r l i n e , h a t c h covers a n d c o a m i n g s .
2.2.3.8.1 C o n f i r m a t i o n s h a l l b e o b t a i n e d t h a t n o
u n a p p r o v e d changes h a v e b e e n m a d e t o t h e h a t c h covers,
h a t c h c o a m i n g s a n d t h e i r s e c u r i n g a n d s e a l i n g devices
since t h e last survey.
2.2.3.8.2 M e c h a n i c a l l y operated steel covers s h a l l b e
checked, i n p a r t i c u l a r :
.1 h a t c h covers, i n c l u d i n g close-up s u r v e y o f p l a t i n g ;
.2 tightness devices o f l o n g i t u d i n a l , transverse a n d
i n t e r m e d i a t e cross j u n c t i o n s ( g a s k e t s , g a s k e t l i p s ,
c o m p r e s s i o n bars, drainage channels);
.3 c l a m p i n g devices, r e t a i n i n g bars, cleating;
.4 c h a i n a n d r o p e p u l l e y s ;
.5 guides;
.6 g u i d e r a i l s a n d t r a c k w h e e l s ;
.7 stoppers, etc.;
.8 w i r e s , chains, gypsies, t e n s i o n i n g devices;
.9 h y d r a u l i c s y s t e m essential t o c l o s i n g a n d securing;
.10 safety l o c k s a n d r e t a i n i n g devices.
2.2.3.8.3 P o r t a b l e covers, w o o d e n o r steel p o n t o o n s
s h a l l b e checked, w h e r e applicable, i n p a r t i c u l a r :
.1 w o o d e n covers a n d p o r t a b l e b e a m s , carriers o r
sockets f o r t h e p o r t a b l e b e a m , a n d t h e i r s e c u r i n g devices;
.2 steel p o n t o o n s ,
.3 t a r p a u l i n s ;
.4 cleats, battens a n d w e d g e s ;
.5 h a t c h securing bars a n d t h e i r securing devices;
.6 l o a d i n g pads/bars a n d side plate edge;
.7 g u i d e plates a n d chocks;
.8 c o m p r e s s i o n bars, drainage channels a n d d r a i n
pipes.
2.2.3.8.4 T h e c o n d i t i o n o f h a t c h c o a m i n g p l a t i n g a n d
t h e i r stiffeners s h a l l b e checked.
2.2.3.8.5 R a n d o m c h e c k i n g o f t h e s a t i s f a c t o r y
o p e r a t i o n o f m e c h a n i c a l l y operated h a t c h covers s h a l l
be m a d e , i n c l u d i n g :
.1 s t o w a g e a n d s e c u r i n g i n o p e n c o n d i t i o n ;
.2 p r o p e r f i t a n d e f f i c i e n c y o f sealing i n closed
condition;
.3 o p e r a t i o n a l t e s t i n g o f h y d r a u l i c a n d p o w e r
c o m p o n e n t s , w i r e s , chains a n d l i n k d r i v e s .
2.2.3.8.6 W e l d c o n n e c t i o n s b e t w e e n a l l a i r pipes a n d
deck p l a t i n g s h a l l b e e x a m i n e d .
2.2.3.8.7 A l l a i r pipes i n s t a l l e d o n t h e e x p o s e d decks
shall be examined externally.
2.2.3.8.8 F l a m e screens o n v e n t s t o a l l f u e l o i l a n d
lube o i l tanks shall be examined.
2.2.3.8.9 V e n t i l a t o r heads, i n c l u d i n g a u t o m a t i c ,
located o n o p e n decks a n d t h e i r closures s h a l l b e
e x t e r n a l l y e x a m i n e d a n d t h e i r m a r k i n g ( " o p e n - closed")
s h a l l b e checked.
2.2.4 F i r e p r o t e c t i o n .
2.2.4.1 F i r e b u l k h e a d s a n d decks s h a l l b e e x a m i n e d ,
as w e l l as c l o s i n g appliances o f o p e n i n g s t h e r e i n , fire
doors, c l o s i n g appliances o f e x t e r n a l openings ( v e n t i l a t i o n ducts, a n n u l a r spaces o f stacks, s k y l i g h t s ) . T h e
r e m o t e c o n t r o l systems o f fire doors s h a l l b e o p e r a t i o n a l l y tested.
2.2.4.2 F i r e e x t i n g u i s h i n g systems are e x a m i n e d a n d
o p e r a t i o n a l l y tested c o m p l e t e w i t h c y l i n d e r s , t a n k s ,
arrangements, e q u i p m e n t a n d o u t f i t .
T h e p i p i n g o f c a r b o n d i o x i d e s m o t h e r i n g systems,
fire e x t i n g u i s h i n g u s i n g fieons, f o a m f i r e e x t i n g u i s h i n g
systems s h a l l b e air-tested f o r free passage o f t h e m e d i u m
transferred.
T h e aerosol fire e x t i n g u i s h i n g systems s h a l l b e
checked b y m e a n s o f v i s u a l e x a m i n a t i o n o f t h e w o r k i n g
order t h r o u g h i n d i c a t i o n o n t h e r e m o t e c o n t r o l device
a n d t h e e f f i c i e n c y o f fastening o f t h e s y s t e m e q u i p m e n t
a n d cables.
T h e o p e r a t i o n a l testing o f fire e x t i n g u i s h i n g systems
s h a l l b e carried o u t c o n c u r r e n t l y w i t h that o f t h e p u m p s ,
compressors, v e n t i l a t o r s , b o i l e r s , apparatuses a n d pressure vessels, b y w h i c h t h e y are served, a l o n g w i t h testing
o f t h e i r systems, c o n n e c t i n g devices, r e m o t e c o n t r o l
d r i v e s , a u t o m a t i o n systems a n d devices, m o n i t o r i n g
devices.
T h e v i s u a l a n d a u d i b l e a l a r m s w a r n i n g a b o u t t h e fire
e x t i n g u i s h i n g s y s t e m starting s h a l l b e o p e r a t i o n a l l y
tested.
A l l c y l i n d e r s f o r t h e storage o f f i r e e x t i n g u i s h i n g
m e d i u m s h a l l b e s u r v e y e d , a n d a check f o r completeness
a n d e x t e r n a l e x a m i n a t i o n s h a l l b e carried o u t i n respect
o f f i r e - f i g h t i n g o u t f i t , i n c l u d i n g e m e r g e n c y escape
b r e a t h i n g devices ( t h e i r e x p i r y date s h a l l b e checked),
spares a n d t o o l s .
A t s u r v e y o f cabinets f o r fire hoses, t h e y s h a l l b e
checked f o r s t r u c t u r a l i n t e g r i t y , drainage a n d c o r r o s i o n .
2.2.4.3 F o r t h e p u r p o s e o f s u r v e y o f fire s m o t h e r i n g
systems, i t s h a l l b e checked w h e t h e r t h e v o l u m e o f fire
e x t i n g u i s h i n g m e d i u m is sufficient, w h e t h e r t h e c y l i n d e r s
bear t h e stamps o f c o m p e t e n t a u t h o r i t i e s , as w e l l as
w h e t h e r certificates from a r e c o g n i z e d l a b o r a t o r y o r
c o m p e t e n t b o d y are a v a i l a b l e t o t e s t i f y that t h e fire
e x t i n g u i s h i n g m e d i u m m a y b e used.
2.2.4.4 F i r e a l a r m systems s h a l l b e o p e r a t i o n a l l y
tested.
2.2.4.5 A d d i t i o n a l i n s t r u c t i o n s a n d r e c o m m e n d a t i o n s o n t h e checks a n d e x a m i n a t i o n s o f fire hoses,
c o u p l i n g s , fire h o s e n o z z l e s , f o a m generators a n d selfc o n t a i n e d b r e a t h i n g apparatuses carried o u t at a n n u a l
s u r v e y s a r e set o u t i n 2 . 2 . 4 , P a r t I I " C a r r y i n g o u t
Classification Survey o f Ships" o f the Guidelines.
55
2.2.5 M a c h i n e r y i n s t a l l a t i o n .
2.2.5.1 M a c h i n e r y i n s t a l l a t i o n , together w i t h t h e
m a c h i n e r y , systems, electrical e q u i p m e n t , arrangements,
automation, signalling and monitoring equipment b y
w h i c h i t i s served, s h a l l b e inspected t o v e r i f y w h e t h e r
any modifications have been introduced t o t h e list o f
i t e m s o f t e c h n i c a l s u p e r v i s i o n , t h e i r design, a r r a n g e m e n t
and installation o n board, equipment o f machinery
spaces, as w e l l as t o assess t h e i r t e c h n i c a l c o n d i t i o n ,
o n t h e basis o f t h e R u l e s f o r t h e C l a s s i f i c a t i o n a n d
Construction o f Sea-Going Ships.
2.2.5.2 M a i n a n d a u x i l i a r y m a c h i n e r y , e m e r g e n c y
p o w e r sources a n d systems, b y w h i c h t h e y are served,
s h a l l b e e x a m i n e d a n d o p e r a t i o n a l l y tested.
2.2.5.3 F o r t h e p u r p o s e o f t h e m a i n a n d a u x i l i a r y
m a c h i n e r y o p e r a t i o n a l testing, i t s a v a i l a b i l i t y f o r service
is checked, as w e l l as t h e s e r v i c e a b i l i t y o f m a n o e u v r i n g
a n d starting devices, r e m o t e c o n t r o l , r e g u l a t i n g a n d
p r o t e c t i o n devices, m a c h i n e r y d r i v e n b y t h e m a i n engine
a n d d r i v i n g m a c h i n e r y , as w e l l as o f gear a n d c o u p l i n g s .
I t is n o t necessary f o r t h e m a c h i n e r y t o a c h i e v e a specific
speed, l o a d o r o t h e r parameters.
2.2.5.4 D i e s e l generators, p u m p s , turbochargers,
ejectors, separators, compressors, v e n t i l a t o r s i n dangerous spaces, a n d b o i l e r b l o w e r s s h a l l b e e x a m i n e d a n d
o p e r a t i o n a l l y tested.
2.2.5.5 Speed g o v e r n o r s a n d overspeed devices
( o n l y w h e r e t h e m a i n m a c h i n e r y d r i v i n g m a i n generators
o r d r i v i n g a p r o p e l l e r t h r o u g h a release gear, o r a C P P i s
concerned, as w e l l as diesel generators w i t h p o w e r
output o f 2 2 0 k W and above) shall be operationally
tested.
2.2.5.6 S h a f t i n g a n d sterntube a r r a n g e m e n t s h a l l b e
e x a m i n e d . T h e c o n t r o l systems o f C P P a n d p i t c h - c o n t r o l
u n i t s , as w e l l as t h e c o o l i n g a n d l u b r i c a t i n g s y s t e m o f
p r o p e l l e r shaft bearings, s h a l l b e e x a m i n e d a n d opera t i o n a l l y tested.
2.2.5.7 S u r v e y o f ship b o i l e r s i s a n i n t e g r a l p a r t o f
a n n u a l s u r v e y a n d s h a l l b e carried o u t i n c o m p l i a n c e
w i t h Chapter 2.9.
2.2.5.8 S y s t e m s a n d f i t t i n g s , r e m o t e l y d r i v e n fittings
i n c l u d e d , as w e l l as b o t t o m - a n d - s i d e fittings, s h a l l b e
e x a m i n e d a n d o p e r a t i o n a l l y tested.
2.2.5.9 Heat exchangers, air receivers and other pressure
vessels, filters a n d t h e i r safety devices s h a l l b e e x a m i n e d
a n d checked t o g e t h e r w i t h t h e check o f t h e systems.
2.2.5.10 C o m m u n i c a t i o n s y s t e m s , t e l e g r a p h s ,
a u d i b l e a n d v i s u a l s i g n a l devices s h a l l b e e x a m i n e d
a n d o p e r a t i o n a l l y tested.
2.2.6 S h i p s y s t e m s a n d p i p i n g .
2.2.6.1 B i l g e a n d ballast systems s h a l l b e e x a m i n e d
a n d o p e r a t i o n a l l y tested t o g e t h e r w i t h r e l e v a n t f i t t i n g s
a n d m a c h i n e r y , as w e l l as t o g e t h e r w i t h r e m o t e c o n t r o l ,
m o n i t o r i n g , p r o t e c t i o n a n d a l a r m systems.
2.2.6.2 W h e n s u r v e y i n g air, e x h a u s t gas, o v e r f l o w
a n d s o u n d i n g pipes, w h i c h s h a l l b e p e r f o r m e d t a k i n g i n t o
56
2.3 I N T E R M E D I A T E
SURVEY
See circular 771
2.3.1 G e n e r a l .
2.3.1.1 I n t e r m e d i a t e s u r v e y s h a l l b e carried o u t
either at o r b e t w e e n t h e second a n d t h i r d a n n u a l s u r v e y s .
I t e m s , w h i c h are a d d i t i o n a l t o t h e i t e m s t o b e s u r v e y e d at
a n n u a l s u r v e y s , m a y b e s u r v e y e d e i t h e r at o r b e t w e e n t h e
second a n d t h i r d a n n u a l s u r v e y .
Prior t o intermediate survey, the shipowner shall
agree w i t h t h e R e g i s t e r t h e scheduled f u l l scope o f
survey.
2.3.1.2 I n t e r m e d i a t e s u r v e y covers t h e i n s p e c t i o n o f
h u l l structures, m a c h i n e r y , b o i l e r s a n d pressure vessels,
e q u i p m e n t a n d o u t f i t , electrical e q u i p m e n t i n order t o
ascertain that these r e m a i n i n a satisfactory c o n d i t i o n f o r
t h e s h i p o p e r a t i o n i n accordance w i t h i t s i n t e n d e d
purpose.
2.3.1.3 Subject t o i n t e r m e d i a t e s u r v e y s a r e t h e
f o l l o w i n g ships irrespective o f t h e i r gross t o n n a g e :
all self-propelled o i l tankers a n d combination
carriers, b u l k carriers, c h e m i c a l tankers, gas carriers,
ships c a r r y i n g d r y general cargoes m o r e t h a n 5 years o f
age;
a l l r e m a i n i n g self-propelled ships m o r e t h a n 5 years
o f age that h a v e t a n k s f o r w a t e r ballast ( i n c l u d i n g cargo
spaces u s e d f o r b a l l a s t i n g ) ;
a l l self-propelled d r y cargo ships m o r e t h a n 1 5 years
o f age, o t h e r t h a n those specified i n Sections 5 a n d 6 o f
P a r t 1 " A d d i t i o n a l S u r v e y s o f Ships D e p e n d i n g o n t h e i r
Purpose and H u l l Material";
a l l self-propelled d r y cargo ships m o r e t h a n 1 5 years
o f age o t h e r t h a n those specified i n 7.1.1.1 o f P a r t 1
"Additional Surveys o f Ships Depending o n their
Purpose and H u l l Material".
2.3.1.4 I n t e r m e d i a t e s u r v e y s h a l l c o m p r i s e s u r v e y o f
outside o f t h e ship's b o t t o m (refer t o 2 . 3 . 2 . 5 ) .
2.3.1.5 A t i n t e r m e d i a t e survey, s o m e o f t h e i t e m s
m a y b e s u b m i t t e d d u r i n g t h e second a n d others d u r i n g
t h e t h i r d a n n u a l survey, w i t h a r e l e v a n t e n t r y t o b e m a d e
i n t h e certificates after c a r r y i n g o u t t h e i n t e r m e d i a t e
survey t o the full. T h e submittal o f the items shall be
recorded i n r e l e v a n t reports.
2.3.1.6 A s s e s s m e n t o f t e c h n i c a l c o n d i t i o n o f t h e
i t e m s subject t o t h e R e g i s t e r s u p e r v i s i o n ( w e a r rates,
clearances i n bearings, test pressure, l o a d , i n s u l a t i o n
resistance v a l u e s ) against t h e acceptable service c o n d i
t i o n s h a l l b e carried o u t i n c o m p l i a n c e w i t h p r o v i s i o n s o f
Section 5, Part I "General Provisions".
2.3.1.7 A t i n t e r m e d i a t e s u r v e y t h e s h i p o w n e r s h a l l
s u b m i t t e c h n i c a l d o c u m e n t a t i o n (refer t o S e c t i o n 6, P a r t I
" G e n e r a l P r o v i s i o n s " ) i n t h e scope r e q u i r e d f o r v e r i f i c a
tion o f compliance w i t h the technical requirements,
parameters a n d characteristics, regulated b y t h e R u l e s f o r
the Classification and Construction o f Sea-Going Ships,
as w e l l as t h e s h i p d o c u m e n t a t i o n ( d o c u m e n t s o f
classification a n d o t h e r c o m p e t e n t s u p e r v i s o r y bodies,
manufacturer's certificates, etc.). L i s t o f ship's t e c h n i c a l
d o c u m e n t a t i o n i s g i v e n i n A p p e n d i x 1 . I n case t h e
s h i p o w n e r fails t o s u b m i t t e c h n i c a l d o c u m e n t a t i o n i n t h e
adequate extent, m e a s u r e s s h a l l b e t a k e n f o r p r o v i s i o n o f
the information required, w i t h m a k i n g calculations,
w h e r e necessary, tests a n d d r a w i n g s .
57
58
2.3.2.2 T h i c k n e s s m e a s u r e m e n t s o f structures i n
areas subject t o close-up s u r v e y s s h a l l b e carried o u t
s i m u l t a n e o u s l y w i t h t h e close-up s u r v e y s .
I f necessary, t h i c k n e s s m e a s u r e m e n t s s h a l l b e carried
out i n compliance w i t h provisions o f 2.4.2.6.
Guidelines f o r surveyors t o t h e Register o n t h e
c o n t r o l o f thickness m e a s u r e m e n t s carried o u t b y t h e
bodies recognized b y the Register are g i v e n i n A p p e n d i x 3 3
to the Guidelines.
2.3.2.3 R e c o m m e n d a t i o n s o n t h e e x a m i n a t i o n a n d
i d e n t i f i c a t i o n o f t h e areas w h e r e r e s i d u a l d e f o r m a t i o n s
a n d cracks a r e m o s t l i k e l y t o appear a n d i n s t r u c t i o n s o n
t h e s u r v e y o f t h e w o r n h u l l m e m b e r s i n areas l i a b l e t o
intensive wastage due t o corrosive environment, sweating,
i n s u f f i c i e n t v e n t i l a t i o n a n d excessive h u m i d i t y w h e r e
technical maintenance during operation is impeded are
set o u t i n 2 . 2 . 2 . 3 , P a r t " C a r r y i n g o u t C l a s s i f i c a t i o n
Survey o f Ships" o f the Guidelines.
23.2.4 S u r v e y o f flexible attachments o f deck houses.
Except where p r o v i s i o n is made for annual surveys,
t h e general c o n d i t i o n o f f l e x i b l y attached deckhouses
s h a l l b e assessed at i n t e r m e d i a t e survey, and/or t h e y s h a l l
b e e x a m i n e d i n case o f d a m a g e t o t h e f o l l o w i n g
components:
e x p a n s i o n j o i n t s ( t a k i n g i n t o c o n s i d e r a t i o n possible
prestressing o f threaded c o n n e c t i o n s ) ;
insulation;
devices g u a r d i n g t h e d e c k h o u s e against s h i f t i n g o r
lifting;
p i p e a n d cable attachments t o t h e h u l l .
A t t a c h m e n t c o m p o n e n t s that a r e n o t d i r e c t l y acces
sible s h a l l b e d i s m a n t l e d a n d e x a m i n e d w h e r e d a m a g e
m a y b e expected.
2.3.2.5 S u r v e y o f t h e outside o f t h e ship's b o t t o m .
See circular 810
T h e s u r v e y o f t h e outside o f t h e ship's b o t t o m carried
out i n compliance w i t h 2.3.1.4 shall comprise examina
t i o n o f h u l l , k e e l s , sea chests a n d t h e i r i n l e t screens,
b o t t o m , side a n d b u l k h e a d f i t t i n g s w i t h b r a n c h pipes,
adapters a n d k i n g s t o n c o n n e c t i n g channels, p r o p u l s i o n
u n i t , r u d d e r a n d steering gear. T h e s u r v e y scope s h a l l b e
sufficient t o ascertain t h a t t h e c o n d i t i o n o f t h e a b o v e
i t e m s r e m a i n s satisfactory.
In-water survey using underwater T V , m a y b e
considered e q u i v a l e n t t o d r y d o c k i n g s u r v e y o f t h e ship,
p r o v i d e d t h e r e q u i r e m e n t s o f C h a p t e r 2.5 are m e t , a n d i n
case w h e n t h e t e r m s o f s u r v e y o f sterntube arrangements
d o n o t preclude t h i s .
2.3.2.6 S u r v e y o f l o a d i n g i n s t r u m e n t s i s carried o u t
i n compliance w i t h 2.2.2.5.
2.3.2.7 S u r v e y o f a i r a n d v e n t pipes i n t h e b o w part
o f t h e ship ( I A C S U R S 2 7 ) i s carried o u t according
to 2.4.2.8.
Ships w h o s e keels w e r e l a i d o n o r after 1 January 2 0 1 2
s h a l l b e checked f o r t h e a v a i l a b i l i t y o f safe access t o t h e
c o n t r o l s f o r closure o f v e n t i l a t i o n ducts (refer t o 1 2 . 1 . 1 0 ,
Part V n i "Systems and Piping" o f the Rules f o r the
59
2.4 S P E C I A L S U R V E Y
See circular 771
2.4.1 G e n e r a l .
2.4.1.1 Special s u r v e y f o r class r e n e w a l i s i n t e n d e d
f o r d e t e r m i n i n g w h e t h e r t h e ship's t e c h n i c a l c o n d i t i o n
a n d structural a n d c o m p o s i t i o n m o d i f i c a t i o n s o f its i t e m s
c o m p l y w i t h the requirements o f the Rules.
2.4.1.2 S p e c i a l s u r v e y s h a l l i n c l u d e s u r v e y o f t h e
outside o f t h e ship's b o t t o m i n d r y d o c k i n c o m p l i a n c e
w i t h Chapter 2.5.
2.4.1.3 A t special s u r v e y t h e s h i p o w n e r s h a l l s u b m i t
t e c h n i c a l d o c u m e n t a t i o n (refer t o S e c t i o n 6 o f P a r t I
" G e n e r a l P r o v i s i o n s " ) a n d ship d o c u m e n t a t i o n ( d o c u -
60
61
T a b l e 2.4.2.2.3
M i n i m u m requirements f o r internal s u r v e y o f fuel oil, lube oil, fresh w a t e r a n d other t a n k s a t hull special surveys
Tank
Special s u r v e y N o . 1
A g e S 5
Special survey N o . 2
5 < age ^ 1 0
Special survey N o . 3
10 < age S 1 5
Special s u r v e y N o . 4
a n d subsequent
A g e > 15
F u e l o i l b u n k e r tanks i n :
engine r o o m
cargo l e n g t h area
None
None
None
One
One
Two
One
Half, m i n i m u m 2
L u b e o i l tanks
F r e s h w a t e r tanks
Vegetable oil, whale o i l tanks
I n d e p e n d e n t tanks
None
None
None
None
None
One
O n e o f each t y p e
O n e o f each t y p e
None
All
All
All
One
All
All
All
62
deck p l a t i n g i n w a y o f h a t c h c o m e r s a n d l o n g
deckhouses, a n d i n t h e corners o f d r e d g i n g c u t i n
hoppers a n d o p e n barges.
I n o i l tankers, t h e b o t t o m a n d b u l k h e a d p l a t i n g i n
w a y o f cargo p i p i n g suctions, attachments o f protectors
a n d o t h e r e q u i p m e n t s h a l l b e t h o r o u g h l y e x a m i n e d from
i n s i d e t h e cargo t a n k s .
B e g i n n i n g from the second special survey, additionally
t h e a t t e n t i o n s h a l l b e p a i d t o t h e l o w e r sections o f
w a t e r t i g h t b u l k h e a d s , p r o p e l l e r shaft recesses a n d
t u n n e l s , as w e l l as t h e l o w e r sections o f t h e e n d
b u l k h e a d s o f superstructures, h a t c h c o a m i n g s , v e n t i l a t o r
c o w l s i n cargo tanks, v e n t i n g pipes a n d v e n t i l a t o r s .
2.4.2.2.7 A t t h e b u l w a r k survey, t h e p o r t covers s h a l l
b e tested f o r j a m m i n g .
2.4.2.2.8 B e g i n n i n g from t h e second special s u r v e y
t h e c h a i n lockers s h a l l b e i n t e r n a l l y e x a m i n e d .
2.4.2.2.9 F o r t h e p u r p o s e o f t h e first special s u r v e y
o f structures i n s i d e t h e spaces (ships less t h a n 5 years o f
age), t h e s h i p o w n e r s h a l l p r o v i d e t h e f o l l o w i n g :
o p e n i n g - u p o f p a n e l l e d f l o o r ceilings a b o v e b i l g e s
and bilge wells i n holds;
r e m o v a l o f f l o o r ceilings o r p l a n k s o f h o l d s i n w a y
o f centre-plane girder o r a t b i l g e o n each side i n ships
w i t h o u t a d o u b l e b o t t o m t o m a k e possible t h e e x a m i n a t i o n o f areas w h e r e transverse b u l k h e a d s a r e attached t o
h u l l structures;
r e m o v a l of, at least, one s t a k e o f planks i n w a y o f the
upper t u r n o f bilge a n d i n the upper section o f the side i n
ships w i t h continuous w o o d e n cladding o f sides i n holds;
r e m o v a l o f c e m e n t o r o t h e r b o t t o m coat w h e r e i t gets
detached from t h e h u l l , i n several places at t h e s u r v e y o r ' s
discretion.
2.4.2.2.10 F o r t h e p u r p o s e o f t h e second special
s u r v e y o f structures i n s i d e t h e spaces (ships aged
b e t w e e n 5 a n d 1 0 years), t h e s h i p o w n e r s h a l l p r o v i d e
the following:
o p e n i n g - u p o f p a n e l l e d f l o o r ceilings a b o v e b i l g e s
and bilge wells i n holds;
r e m o v a l o f f l o o r ceilings o r planks o f holds i n w a y o f
centre-plane girder o r at bilge o n each side i n ships w i t h o u t
a double b o t t o m t o m a k e possible the e x a m i n a t i o n o f areas
w h e r e transverse bulkheads are attached t o h u l l structures;
partial opening-up, at t h e surveyor's discretion, o f
w o o d e n planking i n holds for examination o f the inner
b o t t o m steel p l a t i n g ;
partial opening-up, at t h e surveyor's discretion, o f
w o o d e n p l a n k i n g o r mastic-and-paint coat o f t h e upper
deck f o r e x a m i n a t i o n o f t h e steel p l a t i n g ;
partial opening-up, at t h e surveyor's discretion, o f
t h e i n s u l a t i o n i n refrigerated h o l d s a n d chambers f o r
s u r v e y o f t h e p l a t i n g a n d framing;
local opening-up, at the surveyor's discretion, o f the
w o o d e n a n d other cladding i n accommodation a n d
service spaces w h e r e e x t e n s i v e c o r r o s i o n w e a r m i g h t
b e expected, especially i n w a y o f side scuttles, i f t h e
t e c h n i c a l c o n d i t i o n o f t h e structure c a n n o t b e assessed
w i t h o u t opening-up.
2.4.2.2.11 F o r t h e p u r p o s e o f t h e t h i r d a n d
subsequent special s u r v e y s (ships o f m o r e t h a n 1 0 years
o f age), t h e s h i p o w n e r s h a l l p r o v i d e t h e access t o t h e
structures i n s i d e t h e spaces b y o p e n i n g - u p o f extended
area o f w o o d e n p l a n k i n g a n d side c l a d d i n g o f h o l d s ,
deck w o o d e n p l a n k i n g o r mastic-and-paint coat, r e f r i gerated h o l d a n d c h a m b e r i n s u l a t i o n , w o o d e n a n d o t h e r
c l a d d i n g a n d i n s u l a t i o n i n a c c o m m o d a t i o n a n d service
spaces, c e m e n t a t i o n a n d o t h e r b o t t o m coats t o ensure a n
extended scope o f e x a m i n a t i o n o f enclosed structures
a n d t h e r e q u i r e d thickness m e a s u r e m e n t s o f p l a n k i n g ,
p l a t i n g a n d f r a m i n g . W h e r e necessary, structures a n d
e q u i p m e n t s h a l l b e d i s m a n t l e d , w h i c h m a k e access
d i f f i c u l t f o r e x a m i n a t i o n a n d framing scantlings m e a surement, a n d s o l i d ballast s h a l l b e r e m o v e d .
2.4.2.2.12 F o r correct a p p l i c a t i o n a n d i n t e r p r e t a t i o n
o f 2.4.2.2.9, 2.4.2.2.10 a n d 2.4.2.2.11, o n e s h a l l b e
guided b y the following:
.1 casings, ceilings o r linings, a n d loose insulation,
w h e r e fitted, shall b e r e m o v e d , as required b y the surveyor,
for e x a m i n a t i o n o f plating a n d f r a m i n g . C o m p o s i t i o n s o n
plating shall b e e x a m i n e d a n d sounded, b u t need n o t b e
disturbed i f f o u n d adhering satisfactorily t o the plating;
.2 i n refrigerated cargo spaces t h e c o n d i t i o n o f t h e
coating behind t h e insulation shall b e examined at
representative l o c a t i o n s . T h e e x a m i n a t i o n m a y b e l i m i t e d
to verification that t h e protective coating remains
effective a n d that there are n o v i s i b l e structural defects.
W h e r e P O O R coating condition is found, the examinat i o n s h a l l b e extended, as d e e m e d necessary b y t h e
s u r v e y o r . T h e c o n d i t i o n o f t h e c o a t i n g s h a l l b e reported.
I f indents, scratches, etc., a r e detected d u r i n g s u r v e y s o f
s h e l l p l a t i n g f r o m t h e outside, i n s u l a t i o n s i n w a y s h a l l b e
r e m o v e d as r e q u i r e d b y t h e s u r v e y o r , f o r f u r t h e r
e x a m i n a t i o n o f t h e p l a t i n g a n d adjacent frames.
2.4.2.2.13 Special h u l l s u r v e y w i t h C S S a p p l i c a t i o n
s h a l l b e carried o u t i n c o m p l i a n c e w i t h C h a p t e r 2.6.
2.4.2.3 S u r v e y o f t h e u n d e r w a t e r h u l l .
2.4.23.1 Underwater h u l l b o t t o m and related items shall
be surveyed i n d r y dock i n compliance w i t h Chapter 2.5.
2.4.2.4 T a n k p r o t e c t i o n .
2.4.2.4.1 W h e r e p r o v i d e d , t h e c o n d i t i o n o f c o r r o s i o n
p r e v e n t i o n s y s t e m o f ballast t a n k s s h a l l b e e x a m i n e d .
Ballast tanks, excluding double b o t t o m tanks, where a
hard protective coating is found i n P O O R condition a n d
i t i s n o t r e n e w e d , w h e r e soft o r s e m i - h a r d c o a t i n g h a s
b e e n applied, o r w h e r e a h a r d p r o t e c t i v e c o a t i n g w a s n o t
applied from t i m e o f c o n s t r u c t i o n , s h a l l b e e x a m i n e d a t
annual intervals. Thickness measurements shall be
carried o u t , as d e e m e d necessary b y t h e s u r v e y o r .
2.4.2.4.2 W h e n s u c h b r e a k d o w n o f h a r d p r o t e c t i v e
c o a t i n g i s f o u n d i n d o u b l e b o t t o m ballast t a n k s a n d i t i s
n o t r e n e w e d , w h e r e soft o r s e m i - h a r d c o a t i n g h a s b e e n
applied, o r w h e r e a h a r d p r o t e c t i v e c o a t i n g w a s n o t
63
applied f r o m t i m e o f c o n s t r u c t i o n , t h e t a n k s i n q u e s t i o n
m a y b e e x a m i n e d a t a n n u a l i n t e r v a l s as d e e m e d
necessary b y t h e s u r v e y o r . W h e r e e x t e n s i v e c o r r o s i o n
exists o r w h e n considered necessary b y t h e s u r v e y o r ,
thickness m e a s u r e m e n t s s h a l l b e carried out.
2.4.2.5 Scope o f testing o f t a n k s a n d o t h e r spaces.
2.4.2.5.1 B o u n d a r i e s o f d o u b l e b o t t o m ballast, o t h e r
ballast t a n k s , deep, p e a k a n d o t h e r t a n k s , i n c l u d i n g cargo
h o l d s adapted f o r t h e carriage o f w a t e r ballast, s h a l l b e
tested w i t h a h e a d o f l i q u i d t o t h e t o p o f a i r pipes o r t o
near t h e t o p o f hatches f o r ballast/cargo h o l d s .
2.4.2.5.2 B o u n d a r i e s o f f u e l o i l , l u b e o i l , fresh w a t e r
a n d o t h e r l i q u i d tanks, a n d a n y independent t a n k s s h a l l
b e tested w i t h a h e a d o f l i q u i d t o t h e highest p o i n t that
l i q u i d w i l l rise u n d e r service c o n d i t i o n s .
T a n k testing o f f u e l o i l , l u b e o i l a n d fresh w a t e r
t a n k s m a y b e specially considered based o n satisfactory
external examination o f t h e tank boundaries, a n d a
c o n f i r m a t i o n f r o m t h e master stating t h a t t h e pressure
testing h a s b e e n carried o u t according t o t h e r e q u i r e m e n t s w i t h satisfactory results.
A t t h e first special s u r v e y f u e l o i l , l u b e o i l t a n k s ,
i n c l u d i n g d o u b l e b o t t o m t a n k s , m a y b e tested w i t h f u e l
o i l o r l u b e o i l , accordingly.
2.4.2.5.3 T h e cargo tanks o f o i l tankers a n d Iheir
cofferdams m a y b e tested crosswise so that each bulkhead i n
Special survey N o . 2
5 < age ^ 1 0
Special s u r v e y N o . 3
10 < age S 15
Special survey N o . 4
a n d subsequent
Age > 15
2. T w o transverse sections w i t h i n
the amidships 0,5 i n w a y o f t w o
different cargo spaces
3 . A l l cargo h o l d hatch covers and
coamings (plating and stiffeners)
4. I n t e r n a l s i n f o r e p e a k a n d
afterpeak t a n k s
64
T a b l e 2.4.2.6.2-2
Guidance for additional thickness measurements in w a y of substantial corrosion
Structural member
Plating
Stiffeners
E x t e n t o f thickness m e a s u r e m e n t s
P a t t e r n o f thickness m e a s u r e m e n t s
2
2.4.2.6.3 T h i c k n e s s m e a s u r e m e n t s o f h u l l structures
s h a l l b e carried o u t b y t h e f i r m s r e c o g n i z e d b y t h e
R e g i s t e r or, i n e x c e p t i o n a l cases, b y t h e A C S r e c o g n i z e d
f o r these t y p e o f a c t i v i t y i n c o m p l i a n c e w i t h t h e
r e q u i r e m e n t s o f S e c t i o n 7, P a r t I " G e n e r a l P r o v i s i o n s " .
T h i c k n e s s m e a s u r e m e n t s m a y b e carried o u t b y t h e
s u r v e y o r s t o t h e Register, p r o v i d e d t h e s u r v e y o r s possess
t h e appropriate classification certificates.
2.4.2.6.4 T e c h n i c a l c o n d i t i o n assessment o f h u l l
structures based o n the results o f thickness measurements
and special survey is performed i n compliance w i t h 2.4.2.9,
Section 5 o f Part I "General Provisions" and A p p e n d i x 2 .
2.4.2.6.5 S t a r t i n g f r o m t h e second special s u r v e y
(ships m o r e t h a n 5 years o l d ) , i n w a y o f cargo t a n k s o f
n o n - s e l f - p r o p e l l e d o i l tankers, r a n d o m thickness m e a surements o f plates s h a l l b e carried o u t w h e r e t h e
c o r r o s i o n w e a r o f s h e l l p l a t i n g i s t h e greatest, a t upperdeck p l a t i n g , h a t c h c o a m i n g s , v e n t i l a t o r c o w l s a n d
ventilators.
2.4.2.6.6 A d d i t i o n a l l y , starting f r o m t h e t h i r d special
s u r v e y (ships m o r e t h a n 10 years o l d ) , r a n d o m thickness
m e a s u r e m e n t s s h a l l b e carried o u t i n t h e w a y o f t h e
greatest w e a r o f s h e l l p l a t i n g a n d w a t e r t i g h t b u l k h e a d
f r a m i n g , k e e l - g i r d e r p l a t i n g a n d hopper-dredger a n d
o p e n barge f l o o r s , sea chests, l o g a n d echo-sounder
t r u n k s , deck, p l a t f o r m a n d i n n e r b o t t o m p l a t i n g , superstructure a n d deckhouse plating, hatch coamings,
ventilator cowls a n d ventilators, m a i n machinery a n d
b o i l e r seatings, sea i n l e t b r a n c h pipes, k i n g s t o n sea w a t e r
channels, casings o f sea w a t e r filters, as w e l l as o f f l o o r s
a n d o t h e r girders o f b o t t o m , side a n d deck f r a m i n g .
2.4.2.6.7 A d d i t i o n a l l y , starting f r o m t h e f o r t h special
s u r v e y (ships m o r e t h a n 15 years o l d ) , r a n d o m thickness
m e a s u r e m e n t s o f m e m b e r s n o t replaced d u r i n g repair
s h a l l b e carried o u t i n t h e w a y o f t h e greatest w e a r o f
c o n t i n u o u s superstructure deck p l a t i n g , l o n g bridge,
l o n g forecastle a n d p o o p a n d t h e i r e n d b u l k h e a d s .
2.4.2.7 S u r v e y o f a u t o m a t i c a i r p i p e heads.
2.4.2.7.1 F o r a l l ships, i n c l u d i n g passenger ships,
a u t o m a t i c a i r p i p e heads located o n t h e exposed decks
shall be completely surveyed (both externally a n d
internally) i n compliance w i t h Table 2.4.2.7.1.
2.4.2.7.2 F o r designs w h e r e t h e i n n e r parts c a n n o t
be p r o p e r l y inspected f r o m outside, t h i s s h a l l i n c l u d e
r e m o v a l o f t h e h e a d f r o m t h e a i r pipe. P a r t i c u l a r a t t e n t i o n
s h a l l b e p a i d t o t h e c o n d i t i o n o f t h e z i n c c o a t i n g i n heads
constructed f r o m g a l v a n i z e d steel.
2.4.2.7.3 A f t e r r e m o v a l o f t h e heads, parts o f a i r
pipes located a b o v e t h e deck s h a l l b e cleaned a n d
subjected t o e x t e r n a l a n d i n t e r n a l e x a m i n a t i o n . W h e n
suspect areas are f o u n d , thickness m e a s u r e m e n t s s h a l l be
carried o u t .
2.4.2.8 S u r v e y o f a i r a n d v e n t pipes.
2.4.2.8.1 I n t h i s Chapter, t h e t e r m " A i r a n d v e n t
pipes" m e a n s a i r a n d v e n t pipes, as w e l l as t h e i r c l o s i n g
devices located o n exposed decks i n t h e f o r w a r d p a r t o f
t h e ship.
2.4.2.8.2 T h e s e r e q u i r e m e n t s a p p l y t o :
.1 a l l ship types o f l e n g t h 8 0 m a n d m o r e that are
contracted f o r c o n s t r u c t i o n o n o r after 1 J a n u a r y 2 0 0 4 ,
built i n non-compliance w i t h the R S Rules for Construct i o n , issue 2 0 0 5 , a n d the requirements o f I A C S U R S 2 7 ,
w h e r e t h e h e i g h t o f t h e exposed deck i n w a y o f a i r a n d
v e n t pipes w i t h i n 0 , 2 5 Z from t h e f o r w a r d perpendicular
is less t h a n 0 , L L o r 2 2 m a b o v e t h e s u m m e r l o a d
w a t e r l i n e , w h i c h e v e r is t h e lesser;
.2 b u l k carriers, ore carriers, c o m b i n a t i o n carriers (as
defined i n 2.2.7 o f P a r t I " G e n e r a l P r o v i s i o n s " ) a n d
general d r y cargo ships ( e x c l u d i n g container ships, r o - r o
ships a n d w o o d c h i p carriers) o f l e n g t h 1 0 0 m a n d m o r e
that are contracted f o r construction p r i o r t o 1 January 2 0 0 4
a n d d o n o t m e e t the requirements o f I A C S U R S 2 7 , w h e r e
air a n d v e n t pipes serve the spaces f o r w a r d o f the c o l l i s i o n
b u l k h e a d o r e x t e n d o v e r this l i n e aftwards.
T a b l e 2.4.2.7.1
1. T w o a i r p i p e h e a d s , o n e p o r t a n d o n e starboard,
located o n the exposed decks i n the f o r w a r d 0,25,
p r e f e r a b l y a i r pipes s e r v i n g ballast t a n k s
2. T w o a i r p i p e h e a d s ' , o n e p o r t a n d o n e starboard,
o n exposed decks, s e r v i n g spaced a f t o f 0,25,
p r e f e r a b l y a i r pipes s e r v i n g ballast t a n k s
1
Special survey N o . 2
5 < age ^ 1 0
S p e c i a l s u r v e y N o . 3 a n d subsequent
A g e > 10
1,2
2
3
2.4.2.8.3 A i r a n d v e n t pipes, a n d t h e i r c l o s i n g
devices s h a l l b e c h e c k e d f o r c o m p l i a n c e w i t h t h e
r e q u i r e m e n t s o f 1.4.6, P a r t V I I I " S y s t e m s a n d P i p i n g "
o f the Rules f o r the Classification and Construction o f
S e a - G o i n g S h i p s a t t h e f o l l o w i n g dates:
. 1 f o r ships specified i n 2 . 4 . 2 . 8 . 2 . 1 b y t h e t i m e o f
t h e ship d e l i v e r y o r t h e t i m e w h e n its c l a s s i f i c a t i o n b y t h e
R e g i s t e r i s c o m p l e t e d , as t h e case m a y b e ;
.2 f o r ships specified i n 2 . 4 . 2 . 8 . 2 . 2 a n d w h i c h w i l l b e
15 years o f age o r m o r e o n 1 J a n u a r y 2 0 0 4 b y t h e d u e
date o f t h e first i n t e r m e d i a t e o r special s u r v e y after that
date, w h i c h e v e r i s t h e earliest;
.3 f o r ships specified i n 2 . 4 . 2 . 8 . 2 . 2 a n d w h i c h w i l l b e
10 years o f age o r m o r e , b u t less t h a n 15 years o n
1 J a n u a r y 2 0 0 4 b y t h e d u e date o f t h e first special
s u r v e y after that date;
.4 f o r ships specified i n 2 . 4 . 2 . 8 . 2 . 2 a n d w h i c h w i l l b e
less t h a n 1 0 years o f age o n 1 J a n u a r y 2 0 0 4 b y t h e
date, o n w h i c h t h e ship reaches 1 0 years o f age.
2.4.2.9 A s s e s s m e n t o f t h e h u l l t e c h n i c a l c o n d i t i o n .
2.4.2.9.1 G e n e r a l p r o v i s i o n s f o r assessment o f t h e
h u l l t e c h n i c a l c o n d i t i o n are g i v e n i n S e c t i o n 5 o f P a r t I
" G e n e r a l P r o v i s i o n s " . G u i d a n c e o n t h e assessment o f
h u l l technical condition is given i n A p p e n d i x 2 .
2.4.2.9.2 T h e r e q u i r e m e n t s o f t h i s P a r t a p p l y t o t h e
extent, as appropriate, d u r i n g a n n u a l , i n t e r m e d i a t e a n d
other surveys provided for b y the Rules.
2.4.2.9.3 A s s e s s m e n t o f t h e h u l l t e c h n i c a l c o n d i t i o n
is carried o u t b y m e a n s o f e x a m i n a t i o n s , thickness
m e a s u r e m e n t s a n d t i g h t n e s s tests u s i n g data f r o m
p r e v i o u s s u r v e y reports a n d data o n w e a r a n d damages
f o u n d d u r i n g service, repairs a n d replacements carried
o u t i n c o m p l i a n c e w i t h t h e ship d o c u m e n t a t i o n ( m a i n tenance records, ship reports, sketches a n d entries i n
d r a w i n g s , repair specifications, ship l o g s ) .
2.4.2.9.4 A s s e s s m e n t o f t e c h n i c a l c o n d i t i o n o f o u t e r
s h e l l plates, b u l k h e a d s , b o x k e e l girders, deck a n d i n n e r
b o t t o m p l a t i n g , sea chest a n d c h a i n b o x p l a n k i n g , t r u n k s
a n d o t h e r c o m p a r t m e n t s s h a l l b e carried o u t u p o n t h e
results o f s u r v e y o u t s i d e a n d i n s i d e o f spaces.
2.4.2.9.5 F o r assessment o f t h e thickness m e a s u r e m e n t results o f t h e h u l l structures o f t h e ship b u i l t i n
c o m p l i a n c e w i t h t h e R e g i s t e r r u l e s , w e a r rates s h a l l b e
used depending o n t h e as-built thicknesses according t o
Appendix 2.
2.4.2.9.6 F o r assessment o f t h e thickness m e a s u r e m e n t results o f t h e h u l l structures o f t h e ship classed o r
transferred from a class o f A C S n o n - I A C S m e m b e r ,
and built i n non-compliance w i t h the Rules f o r
C o n s t r u c t i o n , t h e p e r m i s s i b l e r e s i d u a l scantlings o f h u l l
m e m b e r s shall be used, derived f r o m t h e values
calculated according t o t h e R u l e s f o r C o n s t r u c t i o n .
T h i c k n e s s m e a s u r e m e n t s o f h u l l structures s h a l l b e
carried o u t o n l y after d e t e r m i n a t i o n o f t h e p e r m i s s i b l e
r e s i d u a l scantlings o f h u l l m e m b e r s i n c o m p l i a n c e w i t h
t h e r e q u i r e m e n t s o f 3.2.3.4 o f t h e present Part.
65
66
67
68
.3 o n ships d e f i n e d i n 2 . 4 . 3 . 2 . 9 . 2 . 2 a n d w h i c h a r e
10 years o f age o r m o r e , b u t less t h a n 1 5 years o n
1 J a n u a r y 2 0 0 4 , b y t h e date o f t h e first special s u r v e y
after t h a t date;
.4 o n ships d e f i n e d i n 2 . 4 . 3 . 2 . 9 . 2 . 2 a n d w h i c h a r e
less t h a n 10 years o f age o n 1 J a n u a r y 2 0 0 4 , b y t h e date,
o n w h i c h t h e ship reaches 10 years o f age.
2 . 4 . 3 . 2 . 9 . 4 S m a l l h a t c h covers o n t h e f o r e deck o f
t h e ship, w h i c h a r e used f o r e m e r g e n c y e x i t , s h a l l b e
checked f o r c o m p l i a n c e w i t h t h e r e q u i r e m e n t s o f 7.7.2.5,
P a r t 1 " E q u i p m e n t , A r r a n g e m e n t s a n d O u t f i t " o f t h e
Rules f o r t h e Classification and Construction o f
S e a - G o i n g S h i p s , at t h e f o l l o w i n g dates:
. 1 o n ships d e f i n e d i n 2 . 4 . 3 . 2 . 9 . 2 . 1 , b y t h e date o f t h e
ship d e l i v e r y o r t h e date w h e n classed b y t h e Register,
w h i c h e v e r is t h e case;
.2 o n ships d e f i n e d i n 2 . 4 . 3 . 2 . 9 . 2 . 2 , b y t h e dates
established i n compliance w i t h 2.4.3.2.9.3.2
t o 2 . 4 . 3 . 2 . 9 . 3 . 4 o r t h e date o f t h e first special s u r v e y
after 1 J u l y 2 0 0 7 , w h i c h e v e r is t h e earlier.
2.4.3.3 R u d d e r a n d steering gear.
2 . 4 . 3 . 3 . 1 T h e s u m m a r i z e d e x t e n t o f checks (tests) f o r
t h e r u d d e r a n d steering gear d u r i n g s u r v e y o f t h e ship i s
given i n Table 2.1.1.
2.4.3.3.2 D u r i n g s u r v e y , r u d d e r blade, steering a n d
fixed n o z z l e s o f p r o p e l l e r s , r u d d e r a n d steering n o z z l e
stocks, r u d d e r a x l e , r u d d e r p i n t l e s a n d bearings, r u d d e r
t u b e a n d s t e e r i n g gear a r e subject t o a t h o r o u g h
examination i n dry dock w i t h measurements o f bearing
clearances a n d d r o p p i n g o f t h e r u d d e r a n d steering
n o z z l e . D u r i n g t h i s survey, t h e s e c u r i t y o f c o m p o n e n t
l o c k i n g ( n u t s , p i n t l e s , l i n e r s , c o u p l i n g b o l t s , etc.) s h a l l be
checked.
2.4.3.3.3 D u r i n g s u r v e y o f t h e ship, t h e r u d d e r a n d
steering gear s h a l l b e o p e r a t i o n a l l y tested w i t h t h e m a i n
a n d a u x i l i a r y steering gear, a n d w i t h t h e e m e r g e n c y
steering gear. R u d d e r stops a n d steering n o z z l e stops are
subject t o e x t e r n a l e x a m i n a t i o n .
T h e r u d d e r a n d steering gear o p e r a t i o n b y t h e m a i n
steering gear s h a l l b e checked at t h e m a x i m u m o p e r a t i n g
draught a n d f u l l ahead speed, as w e l l as m e d i u m astern
speed. I n case t e s t i n g a t m a x i m u m o p e r a t i n g d r a u g h t i s
n o t possible, a l t e r n a t i v e t e s t i n g c o n d i t i o n s subject t o
special a g r e e m e n t w i t h t h e R e g i s t e r m a y b e used. T h e
r u d d e r a n d steering gear o p e r a t i o n b y t h e a u x i l i a r y
steering gear s h a l l b e checked at t h e m a x i m u m o p e r a t i n g
draught a n d ahead speed e q u a l t o h a l f t h e ship m a x i m u m
speed, b u t n o t less t h a n 7 k n o t s . D u r i n g these tests t h e
t u r n i n g t i m e a n d h e l m angles f o r r u d d e r o r steering
n o z z l e s h a l l b e checked, as w e l l as correct readings o f
t h e r u d d e r o r steering n o z z l e angle indicators a n d t h e
absence o f r u d d e r o r steering n o z z l e b l a d e drift w h e n
t h e y are k e p t i n h a r d - o v e r p o s i t i o n a t e i t h e r side.
T h e s u r v e y o f t h e r u d d e r stock, r u d d e r blade, r u d d e r
a n d steering gear bearings a n d j o i n t s w i t h o u t d i s m a n t l i n g
m a y be a l l o w e d u n d e r t h e f o l l o w i n g c o n d i t i o n s :
r u d d e r a n d s t e e r i n g gear d e s i g n p e r m i t t i n g f o r
b e a r i n g clearance m e a s u r e m e n t s a n d b e a r i n g e x a m i n a
t i o n . I n t h i s case, p a r t i a l d i s m a n t l i n g m a y b e necessary
( r e m o v a l o f covers, s m a l l hatches, etc.);
t h e s u r v e y o r r e s e r v i n g t h e right t o r e q u i r e u n i t s t o be
opened u p , rudder blade pressurization a n d other
a d d i t i o n a l operations i f doubts arise as a result o f t h e
survey, c o n c e r n i n g t h e u n i t c o n d i t i o n assessment;
the design o f pintle corrosion protection permits
c h e c k i n g its t e c h n i c a l c o n d i t i o n ;
rudder stocks a n d p i n t l e s w e r e n o t m a n u f a c t u r e d a n d
repaired u s i n g b u i l d - u p w e l d i n g ; o t h e r w i s e t h e y s h a l l be
subject t o p e r i o d i c a l s u r v e y i n n o t m o r e t h a n 5 years w i t h
m a n d a t o r y flaw i n s p e c t i o n o f t h e b u i l t - u p area.
Parts o f suspended r u d d e r j o i n t s w i t h r u d d e r s t o c k
are subject t o a t h o r o u g h e x a m i n a t i o n d u r i n g each special
s u r v e y o f t h e r u d d e r a n d steering gear i n dock.
D u r i n g a l l types o f c h e c k i n g o f t h e r u d d e r a n d
steering gear u n d e r w a y , t h e rudder o r steering n o z z l e
s h a l l b e f u l l y submerged.
2.4.3.3.4 W h e n repairing or replacing the plating o f
p r o f i l e rudders a n d steering n o z z l e s , t h e y s h a l l be tested
f o r tightness.
2.4.3.3.5 W h e n assessing t h e t e c h n i c a l c o n d i t i o n o f
t h e r u d d e r a n d steering gear d u r i n g survey, t h e f o l l o w i n g
s h a l l b e considered:
average w e a r o f p l a t i n g o f t h e r u d d e r blade, steering
a n d fixed n o z z l e s s h a l l n o t exceed 1/4 o f t h e as-built
thickness;
stressed parts ( i n c l u d i n g chains a n d steering-line
r o d s ) w i t h t h e average w e a r 1/10 o f t h e as-built thickness
o r d i a m e t e r a n d a b o v e , as w e l l as those h a v i n g cracks o r
r e s i d u a l d e f o r m a t i o n s are n o t p e r m i t t e d f o r a p p l i c a t i o n ;
steel rope o f the steering gear s y s t e m shall be replaced
i f the n u m b e r o f b r o k e n w i r e s is 1/10 o f their total n u m b e r
o r above at a n y p o i n t o f its length equal t o eight t i m e s the
diameter, and i f the rope is excessively deformed.
R e d u c t i o n o f t h e r u d d e r stock, p i n t l e s a n d r u d d e r
a x l e d i a m e t e r t o v a l u e s b e l o w those stipulated b y t h e
R u l e s f o r t h e C l a s s i f i c a t i o n a n d C o n s t r u c t i o n o f SeaG o i n g S h i p s is n o t p e r m i t t e d .
P e r m i s s i b l e clearances f o r t h e s u p p o r t i n g u n i t s o f t h e
r u d d e r s h a l l b e i n each case established c o n s i d e r i n g t h e i r
as-built t h i c k n e s s a n d j o i n t design.
W h e r e t h e r u d d e r stock is t w i s t e d b y 5 o r m o r e , its
a p p l i c a t i o n m a y b e o n l y p e r m i t t e d subject t o a n n e a l i n g
a n d t o sector o r t i l l e r t r a n s p l a n t a t i o n t o a n e w k e y . I f
t w i s t e d b y 15 o r m o r e , a n d i f cracks a r e f o u n d , t h e
r u d d e r stock s h a l l b e replaced.
F o u n d a t i o n s o f steering gear d r i v e s s h a l l b e replaced
i f t h e i r e l e m e n t s a r e w o r n 2 0 p e r cent o f t h e as-built
thickness a n d m o r e .
2 . 4 . 3 . 4 A n c h o r arrangement.
2 . 4 . 3 . 4 . 1 T h e s u m m a r i z e d e x t e n t o f checks (tests) o f
t h e a n c h o r a r r a n g e m e n t d u r i n g special s u r v e y o f t h e ship
is g i v e n i n T a b l e 2 . 1 . 1 .
69
w h e r e a f l u k e angle r e l a t i v e t o t h e s h a n k i s changed
b y 5 0 p e r cent, p i n s a n d s h a n k h o l e s w e a r a m o u n t s t o
10 p e r cent a n d m o r e , o r i f these c o m p o n e n t s are
cracked, t h e a n c h o r s h a l l b e replaced.
Foundations o f anchor arrangement drives shall be
replaced i f t h e i r e l e m e n t s are w o r n 2 0 p e r cent o f t h e asb u i l t thickness a n d m o r e .
2.4.3.5 M o o r i n g arrangement.
2.4.3.5.1 A t s p e c i a l s u r v e y o f t h e s h i p , t h e
m a c h i n e r y , systems, electrical e q u i p m e n t f o r m i n g part
o f the m o o r i n g arrangement shall be thoroughly
e x a m i n e d a n d o p e r a t i o n a l l y tested.
2.4.3.5.2 D u r i n g s u r v e y , b o l l a r d s , h a w s e pipes,
fairleads, ropes a n d o t h e r e q u i p m e n t s h a l l b e e x t e r n a l l y
examined.
2.4.3.5.3 W h e n assessing the technical c o n d i t i o n o f the
m o o r i n g arrangement, the f o l l o w i n g shall b e considered:
a steel m o o r i n g rope shall b e replaced i f the n u m b e r o f
b r o k e n w i r e s is 1/10 and m o r e o f their total n u m b e r at any
point o f its length equal t o eight times the diameter, o r i f the
w i r e diameter is reduced b y 4 0 p e r cent a n d m o r e as
compared t o the initial value as a result o f the surface w e a r o r
corrosion, as w e l l as w h e n the rope is excessively deformed;
fibre ropes a n d s y n t h e t i c ropes s h a l l b e replaced i f
t h e i r y a r n s a r e t o r n , t h e ropes are r o t t e n , e x c e s s i v e l y
w o r n o r deformed;
r o l l e r s o f fairleads, g u i d e r o l l e r s , b o l l a r d s , h a w s e
pipes a n d w a r p i n g d r u m s s h a l l b e free o f excessive w e a r ,
scores o r o t h e r damages.
Foundations o f m o o r i n g arrangement drives shall be
replaced i f t h e i r e l e m e n t s are w o r n 2 0 p e r cent o f t h e asb u i l t thickness a n d m o r e .
T h e t o t a l c o r r o s i o n a d d i t i o n f o r b o t h sides o f t h e h u l l
s u p p o r t i n g structure o f t h e m o o r i n g appliance s h a l l b e
n o t m o r e t h a n 2 m m i n c o m p l i a n c e w i t h 4 . 3 . 5 , P a r t 1
"Equipment, Arrangements and Outfit" o f the Rules f o r
the Classification a n d Construction o f Sea-Going Ships
f o r a l l ships, except those specified i n t h e C o m m o n
Structural Rules f o r B u l k Carriers and C o m m o n
Structural Rules for D o u b l e H u l l O i l Tankers.
2.4.3.6 T o w i n g arrangement.
2.4.3.6.1 T h e s u m m a r i z e d e x t e n t o f checks f o r t h e
t o w i n g a r r a n g e m e n t d u r i n g special s u r v e y o f t h e ship i s
given i n Table 2.1.1.
2.4.3.6.2 D u r i n g survey, t h e machinery, systems,
electrical equipment f o r m i n g part o f the t o w i n g arrangement
s h a l l b e t h o r o u g h l y e x a m i n e d a n d o p e r a t i o n a l l y tested.
2.4.3.6.3 T o w h o o k s c o m p l e t e w i t h t h e i r r e m o t e
c o n t r o l s a n d o v e r l o a d p r o t e c t i o n devices, t o w i n g r a i l s ,
t o w i n g arches, cable stoppers, b o l l a r d s , t o w i n g bitts,
h a w s e pipes a n d t o w lines s h a l l b e t h o r o u g h l y e x a m i n e d .
T h e remote controls o f the t o w h o o k shall be
o p e r a t i o n a l l y tested.
2.4.3.6.4 E m e r g e n c y t o w i n g a r r a n g e m e n t f o r o i l
tankers, o i l tankers ( > 6 0 C), c o m b i n a t i o n carriers, gas
carriers a n d c h e m i c a l t a n k e r s o f 2 0 0 0 0 t o n s d e a d w e i g h t
70
a n d m o r e c o n s i s t i n g o f p i c k - u p gear, t o w i n g pennants,
c h a f i n g gear, fairleads, s t r o n g p o i n t s a n d r o l l e r pedestals
shall b e thoroughly examined during t h e survey a n d
o p e r a t i o n a l l y tested, w h e r e practicable.
2.4.3.6.5 I n the assessment o f the technical c o n d i t i o n o f
the t o w i n g arrangement, the f o l l o w i n g shall b e considered:
a steel t o w l i n e s h a l l b e replaced i f t h e n u m b e r o f
b r o k e n w i r e s i s 1/10 a n d m o r e o f t h e i r t o t a l n u m b e r a t
a n y p o i n t o f its l e n g t h e q u a l t o e i g h t t i m e s t h e diameter,
as w e l l as w h e r e t h e t o w l i n e i s e x c e s s i v e l y d e f o r m e d ;
r e g a r d i n g t h e c h a f i n g gear f o r m i n g part o f t h e
e m e r g e n c y t o w i n g a r r a n g e m e n t f o r t h e ships, specified
i n 2 . 4 . 3 . 6 . 4 , t h e standards f o r a n c h o r c h a i n w e a r a n d
defects i n 2.4.3.4.7 s h a l l b e f o l l o w e d ;
a f i b r e r o p e s h a l l b e replaced i f its y a r n s are b r o k e n ,
the rope is rotten, has excessively w o r n o r deformed;
h o o k s , b o l l a r d s , t o w i n g b i t t s a n d h a w s e pipes s h a l l
b e free o f excessive w e a r , scores o r o t h e r damages.
F o u n d a t i o n s o f t o w i n g a r r a n g e m e n t drives s h a l l b e
replaced i f t h e i r elements are w o r n 2 0 p e r cent o f t h e asb u i l t thickness a n d m o r e .
2.4.3.7 S i g n a l masts.
2.4.3.7.1 D u r i n g s u r v e y o f t h e ship, s i g n a l masts a n d
their rigging shall be thoroughly examined.
2.4.3.7.2 W h e n assessing t h e t e c h n i c a l c o n d i t i o n o f
s i g n a l masts a n d t h e i r r i g g i n g , t h e f o l l o w i n g s h a l l b e
considered:
average w e a r o f steel m a s t plates s h a l l n o t exceed
1/5 o f t h e as-built thickness;
w o o d e n masts s h a l l b e replaced i f r o t t e n b y 1/10 a n d
m o r e o f t h e i r cross-sectional area;
a p p l i c a t i o n o f stressed c o m p o n e n t s h a v i n g a n
average w e a r o f 1/10 a n d m o r e o f t h e i r as-built thickness
or diameter is not permitted;
a steel r o p e s h a l l b e replaced i f t h e n u m b e r o f b r o k e n
w i r e s i s 1/10 a n d m o r e o f t h e i r t o t a l n u m b e r at a n y p o i n t
o f its l e n g t h e q u a l t o e i g h t t i m e s t h e diameter, as w e l l as
where the rope i s excessively w o r n o r deformed.
2.4.3.8 E q u i p m e n t o f b u l k cargo h o l d s .
2.4.3.8.1 F i x e d e q u i p m e n t f o r b u l k cargo separation
s h a l l b e t h o r o u g h l y e x a m i n e d d u r i n g each special s u r v e y
o f t h e ship.
2.4.3.8.2 A b o a r d ships designed o r adapted f o r b u l k
cargo carriage, t h e a v a i l a b i l i t y s h a l l b e checked o f a n
a p p r o v e d b u l k cargo l o a d i n g p l a n a n d I n f o r m a t i o n o n
S t a b i l i t y ; besides, t h e t e c h n i c a l c o n d i t i o n o f f i x e d
e q u i p m e n t f o r b u l k cargo separation ( b u l k h e a d s , feeders,
arrangements f o r t h e i r securing t o t h e ship structures)
s h a l l b e assessed.
2.4.3.8.3 W h e n assessing t h e technical c o n d i t i o n o f
f i x e d equipment, the w e a r a n d damage standards relating t o
the ship's h u l l structures shall b e applied (refer t o 2.4.2.9).
2.3.4.9 E m e r g e n c y o u t f i t .
A t special s u r v e y o f t h e ship, e m e r g e n c y o u t f i t s h a l l
b e e x t e r n a l l y e x a m i n e d a n d checked f o r completeness i n
accordance w i t h t h e ship's list o f e m e r g e n c y o u t f i t .
2.4.3.10 C a r g o securing e q u i p m e n t .
A t special s u r v e y o f t h e s h i p , cargo s e c u r i n g
equipment i n c l u d i n g the securing equipment f o r containers
o n c o n t a i n e r ships a n d ships adapted f o r t h e carriage o f
containers, s h a l l b e t h o r o u g h l y e x a m i n e d i n t h e scope o f
i n i t i a l s u r v e y (refer t o 1.2.2.2).
2.4.4 F i r e p r o t e c t i o n .
2.4.4.1 G e n e r a l .
2.4.4.1.1 S p e c i a l s u r v e y o f fire p r o t e c t i o n i s carried
o u t at 5-years i n t e r v a l s t o b e d e t e r m i n e d from t h e date o f
t h e p r e v i o u s special ( o r i n i t i a l ) s u r v e y . T h e R e g i s t e r m a y
reduce t h i s p e r i o d i n v i e w o f t h e t e c h n i c a l c o n d i t i o n
d e t e r i o r a t i o n o r d u e t o o t h e r reasons.
2.4.4.1.2 T h e r e q u i r e m e n t s o f t h i s S e c t i o n a p p l y t o
t h e fire p r o t e c t i o n i t e m s , w h i c h p u r p o s e a n d d e s i g n are
regulated b y t h e Rules f o r t h e Classification a n d
Construction o f Sea-Going Ships.
2.4.4.1.3 N e w i t e m s o f fire p r o t e c t i o n s h a l l b e
i n s t a l l e d o n ships i n c o m p l i a n c e w i t h t h e a p p r o v e d
technical documentation and under the Register technical
supervision. F o r n e w items t h e documents shall be
s u b m i t t e d as s t i p u l a t e d b y t h e R u l e s f o r T e c h n i c a l
Supervision during Construction o f Ships a n d Manufacture o f Materials and Products for Ships.
2.4.4.1.4 A f t e r repair a n d i n s t a l l a t i o n o f n e w i t e m s o f
fire p r o t e c t i o n o n ships, t h e tests s h a l l b e conducted as
stipulated f o r t h e i r m a n u f a c t u r e a n d i n s t a l l a t i o n o n b o a r d .
Tests s h a l l b e conducted i n c o m p l i a n c e w i t h t h e R u l e s f o r
Technical Supervision during Construction o f Ships a n d
Manufacture o f Materials a n d Products f o r Ships
f o l l o w e d b y issue o f t h e r e l e v a n t d o c u m e n t s .
A f t e r r e p a i r o f fire e x t i n g u i s h i n g s y s t e m s , t h e
h y d r a u l i c tests o f repaired i t e m s s h a l l b e conducted
( p i p i n g a n d fittings f o r c y l i n d e r s , reservoirs o r t a n k s ) a n d
f o r t h e a e r o s o l fire e x t i n g u i s h i n g systems tests s h a l l b e
conducted b y m e a n s o f s i m u l a t i n g t h e a c t u a t i o n o f t h e
s y s t e m w i t h t h e fire e x t i n g u i s h i n g a e r o s o l generators
being switched off.
C y l i n d e r s , r e s e r v o i r s , p i p i n g a n d fitting o f t h e c a r b o n
dioxide smothering system, freon extinguishing, f o a m
e x t i n g u i s h i n g u n d e r pressure, h y d r o p n e u m a t i c t a n k s o f
s p r i n k l e r s y s t e m s h a l l b e subject t o h y d r a u l i c testing
starting f r o m t h e second special s u r v e y a n d t h e n after
t w o i n t e r v a l s b e t w e e n special s u r v e y s .
N e c e s s i t y o f i n t e r n a l s u r v e y s a n d h y d r a u l i c testing o f
t a n k s f o r storage o f freons 1 1 4 B 2 i s d e t e r m i n e d starting
from t h e t h i r d special s u r v e y u p o n t h e results o f e x t e r n a l
e x a m i n a t i o n a n d m e a s u r e m e n t o f t h e t a n k w a l l thickness.
2.4.4.1.5 D u r i n g survey fire protection items shall b e
prepared f o r survey w i t h access, opening-up o r dismantling.
A t t h e surveyor's request a l l required drawings, descriptions, diagrams, files and passports shall b e submitted.
2.4.4.1.6 D u r i n g s u r v e y i t s h a l l b e v e r i f i e d w h e t h e r
t h e list o f fire p r o t e c t i o n i t e m s , t h e i r completeness,
s t r u c t u r e , a r r a n g e m e n t a n d i n s t a l l a t i o n , as w e l l as
specified characteristics c o m p l y w i t h t h e r e q u i r e m e n t s
71
72
T h e s y s t e m m a y b e o p e r a t i o n a l l y tested b y discharge
o f compressed a i r instead o f c a r b o n d i o x i d e .
A t least 1 0 p e r cent o f a l l h i g h pressure c a r b o n
d i o x i d e c y l i n d e r s s h a l l b e subjected t o h y d r a u l i c testing
after 1 0 years. I f o n e o r m o r e c a r b o n d i o x i d e c y l i n d e r s
f a i l , a t o t a l o f 5 0 p e r cent o f o n b o a r d c y l i n d e r s s h a l l b e
subject t o h y d r a u l i c tests. F l e x i b l e hoses s h a l l b e
replaced a t i n t e r v a l s r e c o m m e n d e d b y t h e m a n u f a c t u r e r
a n d n o t exceeding 1 0 years.
W h e n surveying the cylinders, internal survey a n d
h y d r a u l i c testing dates s h a l l b e assigned i n t h e f o l l o w i n g
w a y : f o r c y l i n d e r s that h a v e u n d e r g o n e h y d r a u l i c tests a t
t h e recognised test s t a t i o n ( 1 0 p e r cent), o n t h e basis o f
stamps o f these test s t a t i o n a n d f o r c y l i n d e r s that h a v e
n o t u n d e r g o n e h y d r a u l i c tests ( 9 0 p e r cent), o n t h e basis
o f t h e p r e v i o u s R e g i s t e r s u r v e y reports.
I n well-grounded cases and proceeding f r o m the service
life, survey results, repairs a n d replacements effected,
checking o f the safety valves o f low-pressure carbon dioxide
smothering system tank m a y b e required, as w e l l as heat
insulation i n compliance w i t h t h e requirements o f 3.8.3.6,
Part V I "Fire Protection" o f the Rules f o r the Classification
and Construction o f Sea-Going Ships.
T h e tanks o f low-pressure carbon dioxide smother
i n g s y s t e m s h a l l b e subjected t o t h e i n t e r n a l s u r v e y after
repair a n d after discharge o f t h e c a r b o n d i o x i d e i f t h e
t a n k i s o l d e r t h a n 5 years.
H y d r a u l i c testing o f t h e t a n k m a y b e requested b y
t h e s u r v e y o r p r o c e e d i n g from t h e i n t e r n a l s u r v e y results.
A t that, t h e surface u n d e r heat i n s u l a t i o n s h a l l b e
checked a t r a n d o m f o r c o r r o s i o n . W h e r e necessary,
i n s u l a t i o n r e m o v a l s h a l l b e carried o u t according t o t h e
procedure r e c o m m e n d e d b y t h e t a n k manufacturer.
A b o a r d ship t h e a v a i l a b i l i t y o f t h e ship's m a i n
tenance p l a n f o r c a r b o n d i o x i d e s m o t h e r i n g systems s h a l l
b e checked. M a i n t e n a n c e o f c a r b o n d i o x i d e s m o t h e r i n g
systems i n accordance w i t h t h e ship's m a i n t e n a n c e p l a n
s h a l l b e p e r f o r m e d b y t h e o r g a n i z a t i o n s ( f i r m s ) recog
n i z e d b y t h e R e g i s t e r a t least once e v e r y t w o years
(at i n t e r v a l s 2 years + 3 m o n t h s ) o n passenger ships o r at
each special s u r v e y o n cargo ships.
2.4.4.3.11 D u r i n g s u r v e y o f t h e a e r o s o l f i r e
e x t i n g u i s h i n g s y s t e m , t h e latter s h a l l b e tested b y m e a n s
o f s i m u l a t i n g i t s a c t u a t i o n w i t h t h e fire e x t i n g u i s h i n g
aerosol generators b e i n g c u t o u t o f t h e starting circuits.
Special s i m u l a t o r s s h a l l b e connected d u r i n g t h e tests
instead o f generators.
Subject t o m o n i t o r i n g a r e :
visual a n d audible indication o n t h e remote control
device ( R C D ) ;
d e l a y t i m e o f starting a n d s i m u l a t i o n o f generators'
starting;
d i s c o n n e c t i o n o f v e n t i l a t i o n i n t h e protected space;
a l a r m a c t u a t i o n i n t h e protected space;
cable i n s u l a t i o n resistance;
a r r a n g e m e n t a n d e x t e r n a l v i e w o f generators.
T h e completeness o f e m e r g e n c y b r e a t h i n g appara
tuses, t h e i r e x p i r y dates a n d a v a i l a b i l i t y o f certificates f o r
these apparatuses s h a l l b e checked.
2.4.4.53 A l l fire hoses s h a l l b e subjected t o h y d r a u l i c
tests b y t h e w o r k i n g pressure o f t h e w a t e r fire m a i n
system. A t s u r v e y o f cabinets (boxes) f o r fire hoses, t h e y
shall b e checked f o r structural integrity, drainage a n d
c o r r o s i o n . F o r a d d i t i o n a l instructions o n s u r v e y o f fire
hoses a n d h o s e c o u p l i n g s a n d assessment o f t h e i r
c o n d i t i o n , refer t o 2.2.4.2.1, P a r t " C a r r y i n g o u t
Classification S u r v e y o f S h i p s " o f t h e G u i d e l i n e s .
2.4.5 M a c h i n e r y i n s t a l l a t i o n .
2.4.5.1 G e n e r a l .
2.4.5.1.1 A t special s u r v e y o f t h e ship f o r r e n e w a l o f
class i t i s n e c e s s a r y t o v e r i f y t h e c o m p l i a n c e o f
machinery installation items w i t h the requirements o f
the Rules f o r the Classification a n d Construction o f
S e a - G o i n g S h i p s a n d assess t h e i r t e c h n i c a l c o n d i t i o n .
2.4.5.1.2 T h e scope o f special s u r v e y s o f m a c h i n e r y
i n s t a l l a t i o n i t e m s i s d e t e r m i n e d i n r e l a t i o n t o t h e age o f
ship a n d t e c h n i c a l c o n d i t i o n o f t h e m a c h i n e r y i n s t a l l a t i o n
i t e m s c o n s i d e r i n g t h e dates o f o p e n i n g - u p a n d d i s m a n t
l i n g , d e t e r m i n a t i o n o f w e a r a n d clearances, o p e r a t i o n a l
testing a n d h y d r a u l i c tests specified i n t h e t e c h n i c a l
documentation (maintenance manual) o f machinery a n d
arrangement manufacturers.
E x t e n t o f e x a m i n a t i o n s a n d m e a s u r e m e n t s pres
cribed b y t h i s C h a p t e r a n d related opening-ups, d i s m a n
t l i n g a n d d i s a s s e m b l i n g m a y b e changed b y t h e s u r v e y o r
i n each case c o n s i d e r i n g structure, service l i f e , results o f
t h e p r e v i o u s s u r v e y , repairs a n d replacements m a d e , as
w e l l t h e results o f s u r v e y i n accessible places a n d
o p e r a t i o n a l testing.
F o r ships less t h a n 15 years o f age a n d i n t h e absence
o f manufacturer's recommendations, t h e in-place
diagnostics o f t h e internal c o m b u s t i o n engine a n d
73
a u x i l i a r y m a c h i n e r y a p p r o v e d b y t h e Register, m a y b e
applied.
2.4.5.1.3 A f t e r c o m p l e t i o n o f special s u r v e y o f t h e
ship, m a i n m a c h i n e r y , s h a f t i n g w i t h a u x i l i a r y m a c h i n e r y
a n d systems s h a l l b e tested i n t h e presence o f t h e
s u r v e y o r d u r i n g m o o r i n g a n d sea t r i a l s i n order t o check
a n d c o n f i r m t h e characteristics r e q u i r e d b y t h e R u l e s .
D u r a t i o n o f testing i s t a k e n i n accordance w i t h
Table 2.4.5.1.3.
I f t h e m a i n a n d auxiliary machinery, shafting,
propellers, r u d d e r a n d steering gear a r e repaired d u r i n g
t h e t i m e preceding special s u r v e y o f t h e ship o r d u r i n g
t h e special s u r v e y , t h e scope a n d d u r a t i o n o f testing i s
determined taking into consideration the extent a n d
n a t u r e o f t h e repair m a d e .
Sea t r i a l s s h a l l b e preceded b y m o o r i n g t r i a l s . T h e
p r o g r a m o f m o o r i n g a n d sea trials w i t h o p e r a t i n g r e g i m e s
and duration o f trials shall be submitted t o the surveyor
for approval. Sea trials performed f o r t h e purpose o f
o p e r a t i o n a l testing o f t h e m a i n m a c h i n e r y , shafting,
propellers a n d steering gear m a y b e substituted b y tests
u s i n g s i m u l a t i o n m e t h o d s a n d facilities, o r m o o r i n g trials
i f t h e y c a n ensure check o f p e r f o r m a n c e o f t h e said
m a c h i n e r y a n d devices i n o p e r a t i n g r e g i m e s a n d ensure
loading o f the m a i n machinery, shafting a n d propellers
c o r r e s p o n d i n g t o that a p p l i e d i n o p e r a t i n g r e g i m e s .
Procedures a n d p r o g r a m s o f s u c h tests s h a l l b e s u b m i t t e d
f o r r e v i e w a n d a p p r o v a l t o t h e R e g i s t e r representation i n
charge o f t h e t e c h n i c a l s u p e r v i s i o n o f ships, aboard
w h i c h s u c h tests s h a l l b e carried o u t .
M o o r i n g , s i m u l a t i o n o r sea trials s h a l l b e carried o u t
according t o t h e R S - a p p r o v e d p r o g r a m a n d u n d e r t h e
technical supervision o f the R S surveyor.
I n w e l l - g r o u n d e d cases i n absence o f r e m a r k s u p o n
t h e results o f m o o r i n g t r i a l s , t h e s h i p o w n e r i s p e r m i t t e d
t o r u n sea trials i n c o m b i n a t i o n w i t h a v o y a g e . A t that,
T a b l e 2.4.5.1.3
Power, k W
I n t e r n a l c o m b u s t i o n engines:
not more than 7 5 0
751 2250
more than 2250
Turbines:
not more than 2200
2201 5880
5881 11025
more than 11025
D u r a t i o n o f testing, h
3
5
7
5
7
10
12
74
75
76
i n s u f f i c i e n t tightness o f c o n n e c t i n g r o d a n d j o u r n a l
fit i n b u i l t a n d s e m i - b u i l t crankshafts, a n d o f c a m f i t i n
camshafts;
leakage i n c y l i n d e r l i n e r seals;
incorrect a d j o i n i n g o f shaft pins i n bearings,
i n v o l v i n g base-surface r e d u c t i o n f o r b e a r i n g inserts;
m i s a l i g n m e n t b e y o n d p e r m i s s i b l e standards.
2.4.5.2.1.16 E n g i n e s s h a l l n o t b e f o u n d f i t f o r service
i f t h e o p e r a t i o n a l testing reveals t h e f o l l o w i n g :
a b n o r m a l l y h i g h engine v i b r a t i o n ;
h a m m e r i n g a n d n o i s e i n engines a b o v e n o r m a l ;
incorrect l o a d d i s t r i b u t i o n a m o n g c y l i n d e r s ;
excessive h e a t i n g o f bearings;
lubricating o i l a n d cooling water temperatures
exceeding m a x i m u m p e r m i s s i b l e v a l u e s stated i n t h e
engine manufacturers' i n s t r u c t i o n s ;
exhaust gas temperatures exceeding m a x i m u m permis
sible values stated i n the engine manufacturers' instructions;
crankcase b l o w - b y ;
m a l f u n c t i o n o f m a n o e u v r i n g a n d starting devices,
speed g o v e r n o r s , l i m i t switches, f u e l i n j e c t i o n e q u i p m e n t
a n d safety v a l v e s ;
malfunction o f auxiliary machinery servicing t h e
engines a n d d r i v e n b y t h e m ;
malfunction o f indicating and measuring instrument.
T h e causes o f t h e a b o v e m a l f u n c t i o n s s h a l l b e f o u n d
a n d t h e deficiencies s h a l l b e e l i m i n a t e d .
W h e r e a b n o r m a l l y h i g h engine v i b r a t i o n i s f o u n d , i t s
parameters shall b e m e a s u r e d i n order t o b e assessed o n
the basis o f technical standards a n d i n order measures f o r
vibration reduction could be w o r k e d out and implemented.
W h e n assessing t h e w e a r o f u n i t s a n d c o m p o n e n t s o f
i n t e r n a l c o m b u s t i o n engines a n d d e t e r m i n i n g p e r m i s s i b l e
clearances f o r t h e u n i t s , t e c h n i c a l d o c u m e n t a t i o n a n d
manufacturers' m a c h i n e r y m a i n t e n a n c e m a n u a l s s h a l l b e
applied, as w e l l as t h e a p p r o v e d standards.
2.4.5.2.2 S t e a m engines.
Requirements f o r survey o f steam engines ( m a i n a n d
a u x i l i a r y ) are deleted f r o m the present e d i t i o n o f the Rules.
W h e n necessary t o carry o u t s u r v e y o f t h e s t e a m
engines, t h e R S B r a n c h O f f i c e s h a l l c o n s u l t R H O .
2.4.5.3 S t e m turbines. G a s turbines.
2.4.5.3.1 G e n e r a l .
2.4.5.3.1.1 Special s u r v e y includes s u r v e y o f m a i n
steam turbines, steam turbines o f m a i n (electric)
generators, a u x i l i a r y s t e a m t u r b i n e s , w a s t e s t e a m t u r
bines, i n c l u d i n g m a n o e u v r i n g gears, m a i n gas t u r b i n e
engines, gas turbines f o r gears o f (electric) generators
i n c l u d i n g c o m b u s t i o n chambers a n d m a n o e u v r i n g gears
( h e r e i n a f t e r r e f e r r e d t o as " s t e a m t u r b i n e s " , " g a s
turbines").
2.4.5.3.1.2 S u r v e y o f gas t u r b o b l o w e r s o f i n t e r n a l
c o m b u s t i o n engines i s i n c l u d e d i n t h e scope o f I C E
special s u r v e y (refer t o 2.4.5.2.1.3).
2.4.5.3.1.3 A t each special s u r v e y t h e s h i p o w n e r
shall submit t o t h e surveyor a conclusion (protocol)
prepared b y a c o m p e t e n t b o d y o n v i b r a t i o n m e a s u r e m e n t
o f m a i n s t e a m turbines, m a i n gas t u r b i n e engines, w h i c h
contains assessment o f v i b r a t i o n characteristics. V i b r a
t i o n m e a s u r e m e n t m a y b e carried o u t d u r i n g ship service
and i t shall be performed regularly.
O n t h e basis o f c o n c l u s i o n a b o u t a l l o w a b l e v i b r a t i o n
parameters a n d t h e i r c o m p l i a n c e w i t h e x i s t i n g standards,
the shipowner's statement denying m a i n m a c h i n e r y
defects d u r i n g t h e ship's service a n d entries i n t h e ship
d o c u m e n t a t i o n , o p e n i n g - u p m a y b e a v o i d e d o f casings o f
m a i n s t e a m t u r b i n e s a n d m a i n gas t u r b i n e engines at t h i s
special s u r v e y s ( i f s u c h w o r k s f o r m a c h i n e r y u n i t s a n d
c o m p o n e n t s i n s p e c t i o n are n o t p r o v i d e d b y t h e m a n u f a c
turer's m a i n t e n a n c e m a n u a l s f o r t u r b i n e s a n d engines).
Proceeding f r o m the v i b r a t i o n measurement results and
at the surveyor's request, casings o f m a i n turbines, m a i n a n d
a u x i l i a r y gas turbine engines shall b e opened u p f o r t h e
survey o f units a n d components o f the said machinery.
P r o v i s i o n s o f t h i s paragraph also a p p l y t o s t e a m
turbines o f m a i n (electric) generators a n d gas t u r b i n e s f o r
d r i v i n g gear o f m a i n (electric) generators.
2.4.5.3.1.4 G e n e r a l r e g u l a t i o n s f o r assessing t e c h n i
cal c o n d i t i o n o f s t e a m a n d gas t u r b i n e s a r e s e t f o r t h
i n 2.4.5.1.4 t o 2.4.5.1.6.
2.4.5.3.2 S t e a m t u r b i n e s .
2.4.5.3.2.1 I n a d d i t i o n t o t h e r e q u i r e m e n t s set o u t
i n 2.4.5.3.1.3, a t special survey, gas turbines together
w i t h c o u p l i n g s , r e d u c t i o n gear, m a n o e u v r i n g a n d shaft
t u r n i n g gear s h a l l b e s u b m i t t e d t o t h o r o u g h e x a m i n a t i o n
w i t h opening-up a n d dismantling o f units a n d compo
nents, w h e r e necessary.
2.4.5.3.2.2 A t special s u r v e y o f s t e a m t u r b i n e s
subject t o o p e n i n g - u p a n d d i s m a n t l i n g f o r e x a m i n a t i o n
o f units a n d components (refer t o 2.4.5.3.1.3
a n d 2.4.5.3.2.1), t h e f o l l o w i n g c o m p o n e n t s a n d u n i t s
s h a l l b e s u r v e y e d : t u r b i n e casings, n o z z l e b o x e s ,
m a n o e u v r i n g gear, g u i d e vanes, d i a p h r a g m s , seals, r o t o r s
w i t h vanes a n d discs, r o t o r shafts w i t h b e a r i n g j o u r n a l s ,
carrier a n d t h r u s t bearings, safety devices a n d g o v e r n o r s ,
shaft t u r n i n g gear.
S u r v e y scope f o r c o m p o n e n t s a n d u n i t s o f a u x i l i a r y
s t e a m turbines i s d e t e r m i n e d i n accordance w i t h t h e
applicable i n s t r u c t i o n s o f t h i s paragraph a n d 2.4.5.3.1.3.
Instructions a n d recommendations o n survey o f the
above mentioned components a n d units are given
i n 2.4.5.5.1, Part "Carrying o u t Classification Survey
o f Ships" o f the Guidelines.
2.4.53.23 D u r i n g t h e survey, clearance measurements
o f t h r u s t a n d carrier bearings, assessment o f r o t o r
p o s i t i o n , a x i a l r o t o r float s h a l l b e s u b m i t t e d t o t h e
s u r v e y o r . W h e r e necessary, t h e s u r v e y o r m a y r e q u i r e f o r
measurements o f other units a n d components t o be
carried o u t .
2.4.5.3.2.4 A f t e r special s u r v e y process i s c o m p l e t e d
a n d defects detected d u r i n g s u r v e y a r e e l i m i n a t e d , s t e a m
turbines s h a l l b e s u b m i t t e d f o r o p e r a t i o n a l testing. M a i n
s t e a m turbines s h a l l be s u b m i t t e d f o r o p e r a t i o n a l testing
d u r i n g t h e ship sea t r i a l s (refer t o 2 . 4 . 5 . 1 . 3 ) .
2 . 4 . 5 . 3 . 2 . 5 S t e a m t u r b i n e o p e r a t i o n a l t e s t i n g is
p e r f o r m e d f o r r e d u c t i o n gears, m a n o e u v r i n g gear,
auxiliary machinery serving turbines (including
back-up a u x i l i a r y m a c h i n e r y ) , heat exchangers, systems,
piping and equipment.
2 . 4 . 5 3 . 2 . 6 W h e n m a i n steam turbines are operationally
tested, t h e i r m a i n w o r k i n g characteristics s h a l l b e
checked i n c l u d i n g speed, w o r k i n g s t e a m pressure a n d
temperature, s t e a m pressure at i n t e r m e d i a t e stages a n d
s t e a m e x t r a c t i o n chambers i n t u r b i n e s , s t e a m pressure i n
l i n i n g systems a n d underpressure i n e x h a u s t i o n c h a m bers, underpressure i n t h e m a i n condenser, l u b r i c a t i n g o i l
pressure i n l u b r i c a t i n g s y s t e m , l u b r i c a t i n g o i l t e m p e r a t u r e before a n d after o i l - c o o l e r , a x i a l p o s i t i o n o f r o t o r s
a n d heat e x p a n s i o n o f t u r b i n e casings. S t e a m t u r b i n e
p r o t e c t i o n a n d a l a r m systems s h a l l b e checked. T h i s
check m a y b e carried o u t b y s i m u l a t i o n o f a c t i v a t i o n
c o n d i t i o n s f o r p r o t e c t i o n a n d a l a r m devices.
2 . 4 . 5 . 3 . 2 . 7 M a n o e u v r i n g gear a n d shaft t u r n i n g gear
w i t h b l o c k i n g s h a l l b e o p e r a t i o n a l l y tested.
2 . 4 . 5 . 3 . 2 . 8 A s t e r n turbines a n d r e v e r s i n g t i m e s h a l l
b e checked.
2.4.5.3.2.9 C o m m u n i c a t i o n efficiency between the
navigating bridge and control rooms o f m a i n steam
turbines s h a l l be checked.
2 . 4 . 5 . 3 . 2 . 1 0 R e p a i r s o r replacement o f u n i t s a n d
c o m p o n e n t s o f s t e a m t u r b i n e s s h a l l b e carried o u t i f
d u r i n g t h e s u r v e y dangerous defects a n d w e a r s exceeding
a l l o w a b l e standards h a v e b e e n detected.
T h e s e defects i n c l u d e :
. 1 d a m a g e t o essential u n i t s a n d c o m p o n e n t s :
cracks o n t u r b i n e c o m p o n e n t s s u c h as casings, discs,
w o r k i n g blades, d i a p h r a g m s , n o z z l e b o x e s ;
d e f o r m a t i o n , c h i p p i n g , breakage o f blades;
cracks a n d fractures o f blade fastening bandings,
rupture o f connecting wires;
f u s i o n , f l a k i n g , cracks, d e t e r i o r a t i o n o f a n t i f r i c t i o n
l i n i n g o f bearings;
failures o f s t e a m t u r b i n e c o n t r o l s y s t e m ( c o n t r o l
valves, servomotors, governors) due to mechanical
damages;
.2 w e a r o f essential u n i t s a n d c o m p o n e n t s :
e r o s i o n a n d c o r r o s i o n o f w o r k i n g blades;
wear, e r o s i o n a n d c o r r o s i o n o f n o z z l e s ;
wear, g a l l i n g o f w o r k i n g j o u r n a l s o f s t e a m t u r b i n e
r o t o r shafts, e l l i p t i c i t y a n d c o n i c i t y o f j o u r n a l s exceeding
allowable limits;
w e a r o f bearings, r e d u c t i o n o f a n t i f r i c t i o n l i n i n g
thickness exceeding a l l o w a b l e l i m i t s , increase o f b e a r i n g
clearances exceeding a l l o w a b l e l i m i t s ;
galling o f hinge and lever joints o f steam turbine
control system, galling o f governor components preventing
control system n o r m a l operation;
.3 defects o f essential u n i t s a n d c o m p o n e n t s :
11
d r o p p i n g a n d a x i a l f l o a t ( s h i f t ) o f r o t o r shafts
exceeding m a x i m u m a l l o w a b l e l i m i t s ( v a l u e s ) specified
i n manufacturer's t e c h n i c a l d o c u m e n t a t i o n a n d m a i n tenance m a n u a l s f o r s e r v i c i n g o f s t e a m turbines;
l o o s e n i n g o f f i t o f r o t o r discs;
w e a k e n i n g o f w o r k i n g blades fastening;
incorrect a d j o i n i n g o f shaft j o u r n a l s t o bearings;
non-tightness ( g a p p i n g ) i n t h e splits o f s t e a m t u r b i n e
casing.
2 . 4 . 5 . 3 . 2 . 1 1 S t e a m turbines s h a l l n o t b e f o u n d fit f o r
service i f t h e o p e r a t i o n a l testing reveals t h e f o l l o w i n g :
abnormal v i b r a t i o n o f steam turbines and their
r e d u c t i o n gear;
a b n o r m a l h e a t i n g o f bearings, a b n o r m a l l u b r i c a t i n g
o i l t e m p e r a t u r e increase i n c o m p a r i s o n w i t h t h e specified
t e m p e r a t u r e parameters f o r bearings a n d l u b r i c a t i n g o i l ;
defects i n m a n o e u v r i n g gear a n d s t e a m t u r b i n e
control system (control valves, servomotors, governors);
defects o f i n d i c a t i n g a n d m e a s u r i n g i n s t r u m e n t s .
Causes o f these defects s h a l l b e detected a n d defects
shall be eliminated.
I f a b n o r m a l v i b r a t i o n o f steam turbines is detected, its
parameters s h a l l be measured f o r assessment against
technical standards and f o r development a n d i m p l e m e n t a t i o n o f v i b r a t i o n reduction actions (refer also t o 2.4.5.3.1.3).
2.4.5.3.2.12 Manufacturer's technical documentation
a n d s t e a m t u r b i n e m a i n t e n a n c e m a n u a l s s h a l l b e used f o r
w e a r assessment o f s t e a m t u r b i n e u n i t s a n d c o m p o n e n t s ,
assessment o f a l l o w a b l e a x i a l a n d d i a m e t r i c a l clearances
o f u n i t s , a l l o w a b l e v a l u e s o f r o t o r p o s i t i o n s , t h e i r float.
2.4.5.3.3 Gas turbines.
2.4.5.3.3.1 I n addition to the requirements
o f 2 . 4 . 5 . 3 . 1 . 3 , at special s u r v e y gas t u r b i n e s c o m p l e t e
w i t h c o u p l i n g s , r e d u c t i o n gear, m a n o e u v r i n g a n d shaft
t u r n i n g gear s h a l l b e s u b m i t t e d f o r t h o r o u g h e x a m i n a t i o n w i t h due opening up and dismantling o f units and
c o m p o n e n t s . I f e f f e c t i v e m e a n s are a v a i l a b l e f o r
c o n d i t i o n assessment o f gas t u r b i n e s u n i t s a n d c o m p o nents w i t h o u t d i s m a n t l i n g t h e r e o f , t h e i r o p e n i n g u p m a y
be omitted.
Gas turbines subject t o u n i t repairs s h a l l n o t be
opened up. S u c h t u r b i n e s s h a l l b e s u r v e y e d d u r i n g
scheduled repairs at specialized plants.
2.4.5.3.3.2 D u r i n g special s u r v e y s o f gas turbines
subject t o o p e n i n g u p a n d d i s m a n t l i n g f o r e x a m i n a t i o n o f
u n i t s a n d c o m p o n e n t s , t h e f o l l o w i n g parts a n d u n i t s s h a l l
be s u r v e y e d : t u r b i n e a n d compressor casings, guide
v a n e s a n d t u r b i n e a n d c o m p r e s s o r seals, r o t o r s o f
turbines a n d compressors w i t h blades a n d discs, r o t o r
shafts o f t u r b i n e s a n d compressors i n c l u d i n g shaft
j o u r n a l s , carrier a n d t h r u s t bearings o f turbines a n d
compressors, chambers o f t u r b i n e w a t e r c o o l i n g , n o z z l e
apparatuses, d i a p h r a g m s , c o m b u s t i o n chambers w i t h
flame tubes, r e v e r s i n g devices ( i f a n y ) , gas t u r b i n e
frames, m a n o e u v r i n g gear, m a n o e u v r i n g v a l v e s , shaft
t u r n i n g gear, as w e l l as safety devices a n d g o v e r n o r s .
78
cracks a n d d e f o r m a t i o n s ( r o u n d - u p ) o f r o t o r s a n d gas
t u r b i n e a n d compressor r o t o r shafts;
d e f o r m a t i o n , c h i p p i n g , breakages o f w o r k i n g blades
o f gas turbines a n d compressors;
cracks a n d fractures o f w o r k i n g b l a d e fastenings,
fractures o f c o n n e c t i n g w i r e s ;
f u s i o n , f l a k i n g , cracks, d e s t r u c t i o n o f a n t i f r i c t i o n
l i n i n g o f sleeve bearings;
cracks, c o r r o s i o n , dents, signs o f o v e r h e a t i n g o n t h e
w o r k i n g surfaces o f o u t e r a n d i n n e r races, separators,
balls a n d r o l l e r s o f r o l l e r bearings, r o l l e r b e a r i n g j a m s ;
failures o f control and gas turbine regulation system due
t o mechanical damage o f system units and components;
.2 w e a r o f essential u n i t s a n d c o m p o n e n t s :
e r o s i o n and c o r r o s i o n o f gas t u r b i n e a n d compressor
w o r k i n g blades;
e r o s i o n , c o r r o s i o n , w e a r o f nozzles;
wear, g a l l i n g o f w o r k i n g j o u r n a l s o f gas t u r b i n e a n d
compressor r o t o r shafts, ellipticity a n d conicity exceeding
allowable limits;
w e a r o f sleeve bearings a n d g a l l i n g o f b e a r i n g
a n t i f r i c t i o n l i n i n g exceeding a l l o w a b l e l i m i t s , increase o f
b e a r i n g clearances exceeding m a x i m u m a l l o w a b l e l i m i t s ;
g a l l i n g o f r o l l e r b e a r i n g seat o f gas t u r b i n e a n d
compressor r o t o r shafts;
e x p i r a t i o n o f r o l l e r b e a r i n g service l i f e specified i n
manufacturers' technical d o c u m e n t a t i o n a n d m a n u a l s ;
.3 defects o f essential c o m p o n e n t s a n d u n i t s :
d r o p p i n g a n d a x i a l f l o a t ( s h i f t ) o f r o t o r shafts
exceeding m a x i m u m a l l o w a b l e l i m i t s ( v a l u e s ) specified
i n manufacturer's t e c h n i c a l d o c u m e n t a t i o n a n d m a i n
tenance m a n u a l s f o r gas turbines;
l o o s e n i n g o f f i t o f r o t o r discs o f gas turbines a n d
compressors;
l o o s e n i n g o f w o r k i n g b l a d e s f a s t e n i n g o f gas
turbines a n d compressors;
l o o s e n i n g o f r o l l e r b e a r i n g seats o f gas t u r b i n e a n d
compressor r o t o r shafts;
n o n - t i g h t n e s s i n t h e splits o f gas t u r b i n e a n d
compressor casings.
Besides, w h e r e u n i t s a n d c o m p o n e n t s r e v e a l d a
m a g e s , w e a r a n d defects, w h i c h p r e v e n t gas turbines a n d
compressors from p r o p e r p e r f o r m i n g t h e i r f u n c t i o n s ,
s u c h u n i t s a n d c o m p o n e n t s s h a l l b e repaired o r replaced.
2.4.5.3.3.12 G a s turbines s h a l l n o t b e f o u n d f i t f o r
service i f t h e o p e r a t i o n a l testing reveals t h e f o l l o w i n g :
a b n o r m a l v i b r a t i o n o f gas turbines a n d compressors,
t h e i r i n d i v i d u a l u n i t s a n d gas t u r b i n e r e d u c t i o n gears;
a b n o r m a l strikes, slaps a n d noises i n gas turbines,
compressors a n d gas t u r b i n e r e d u c t i o n gears;
a b n o r m a l h e a t i n g o f bearings, a b n o r m a l l u b r i c a t i n g
o i l t e m p e r a t u r e increase i n c o m p a r i s o n w i t h specified
temperature parameters f o r bearings a n d l u b r i c a t i n g o i l ;
defects o f m a n o e u v r i n g gear, g o v e r n o r s , p r o t e c t i o n
and alarm signalling system;
stalling a n d surging;
79
80
roller bearing j a m s ;
u n e v e n g a l l i n g o f disc w o r k i n g surfaces o f f r i c t i o n t y p e c o u p l i n g s , disc w a r p i n g a n d s c u f f i n g , d e s t r u c t i o n o f
c o u p l i n g springs;
c r u m p l i n g , s c u f f i n g o f cams a n d t e e t h w o r k i n g
surfaces o f m o v a b l e c o u p l i n g s , b r e a k o f s p r i n g s ,
d e t e r i o r a t i o n o f elastic c o u p l i n g teeth, c r u m p l i n g o f slit
slots i n connecting/disengaging c o u p l i n g s ;
defects o f coupling intermediate components preventi n g coupling f r o m n o r m a l operation, defects o f elastic
elements o f different types o f couplings (refer t o 2.4.5.4.3);
corrosion a n d cavitation o f rotors a n d wheels o f
h y d r a u l i c c o u p l i n g ; defects o f v a l v e s , u n i t s a n d h y d r a u l i c
system;
defects o f e l e c t r o m a g n e t i c u n i t s , f r i c t i o n u n i t s a n d
control system o f electromagnetic couplings;
.2 w e a r o f essential u n i t s a n d c o m p o n e n t s :
wear, g a l l i n g o f w o r k i n g j o u r n a l s o f d r i v i n g a n d
d r i v e n shafts, e l l i p t i c i t y a n d c o n i c i t y exceeding a l l o w able l i m i t s ;
w e a r o f sleeve bearings, r e d u c t i o n o f a n t i f r i c t i o n
l i n i n g thickness o f bearings exceeding a l l o w a b l e l i m i t s ,
increase o f b e a r i n g clearance exceeding a l l o w a b l e l i m i t s ;
g a l l i n g o f r o l l e r b e a r i n g slots;
e x p i r a t i o n o f r o l l e r b e a r i n g service l i f e specified i n
manufacturer's t e c h n i c a l d o c u m e n t a t i o n a n d m a i n t e n a n c e
manuals;
teeth w e a r , increase o f t e e t h clearances o f w h e e l s a n d
p i n i o n s exceeding m a x i m u m a l l o w a b l e l i m i t s ;
w e a r o f essential units a n d components o f lubricating
o i l p u m p s d r i v e n b y t o o t h gears;
increase o f clearances i n l i n e r s , b e t w e e n p i n i o n s a n d
covers, b e t w e e n p i n i o n t e e t h ( f o r gear p u m p s ) exceeding
m a x i m u m allowable limits;
w e a r o f c a m s a n d t e e t h w o r k i n g surfaces, w e a r o f
f r i c t i o n discs a n d plates o f c o u p l i n g s o f v a r i o u s types;
.3 defects o f i n d i v i d u a l u n i t s a n d c o m p o n e n t s :
defects o f l u b r i c a t i n g o i l systems o f p i n i o n s a n d gear
w h e e l s , shaft bearings o f t o o t h gear, r e d u c t i o n gears a n d
couplings;
defects o f h y d r a u l i c systems a n d p u m p s o f h y d r a u l i c
couplings;
i n c o r r e c t a d j o i n i n g o f shaft j o u r n a l s t o s l e e v e
bearings;
l o o s e n i n g o f shaft r o l l e r b e a r i n g slots;
l o o s e n i n g o f h a l f - c o u p l i n g fit o n shafts;
n o n - c o m p a c t n e s s o f casing slits o f t o o t h gear,
r e d u c t i o n gear a n d h y d r a u l i c c o u p l i n g s .
Besides, w h e r e o t h e r u n i t s a n d c o m p o n e n t s r e v e a l
damages, w e a r a n d defects, w h i c h p r e v e n t t o o t h gears,
r e d u c t i o n gears a n d c o u p l i n g s from p r o p e r p e r f o r m i n g
their functions, such units a n d components shall be
repaired o r replaced.
2.4.5.4.9 Gears, r e d u c t i o n gears a n d c o u p l i n g s s h a l l
n o t b e f o u n d fit f o r service i f t h e o p e r a t i o n a l testing
reveals t h e f o l l o w i n g :
2.4.5.5.6 I n c e n t r i f u g a l p u m p s , fans, a i r b l o w e r s t h e
f o l l o w i n g s h a l l b e s u r v e y e d : casings, casing covers,
w h e e l s , shafts w i t h b e a r i n g s , s e l f - p r i m i n g d e v i c e s
( o f s e l f - p r i m i n g p u m p s ) , c o u p l i n g b o x e s , safety v a l v e s
a n d seals. T h e aforesaid also applies t o p e r i p h e r a l ,
centrifugal peripheral a n d axial-flow pumps. A t survey
o f these p u m p s manufacturer's t e c h n i c a l d o c u m e n t a t i o n
a n d p u m p m a i n t e n a n c e m a n u a l s s h a l l b e considered.
2.4.5.5.7 F o r screw a n d gear p u m p s t h e f o l l o w i n g
s h a l l b e s u r v e y e d : casings, casing covers, screws a n d
screw p u m p casings ( o f s c r e w p u m p s ) , shafts a n d p i n i o n s
( o f gear p u m p s ) , bearings, balance p i s t o n s o f s c r e w
p u m p s ( i f a n y ) , safety o v e r f l o w v a l v e s , seals.
2.4.5.5.8 E j e c t o r u n i t s a n d c o m p o n e n t s accessible
for examination shall be surveyed.
2.4.5.5.9 F o r m o t o r s a n d p u m p s o f h y d r a u l i c
systems a n d hydrocylinders t h e f o l l o w i n g shall be
surveyed: casings a n d covers, cylinders, plungers
( p l u n g e r - a n d - b a r r e l a s s e m b l y ) , p l u n g e r b e a r i n g surfaces,
seals, o v e r f l o w , c o n t r o l a n d safety v a l v e s , p u m p s s e r v i n g
a u x i l i a r y systems (feed-water circuits, c o n t r o l s y s t e m
feeding, o i l supply t o hydraulic cylinders o f brake drives, etc.).
R e c o m m e n d a t i o n s t o b e f o u n d i n manufacturer's t e c h n i cal d o c u m e n t a t i o n a n d m a i n t e n a n c e m a n u a l s f o r h y d r a u l i c sets s h a l l b e also considered.
2.4.5.5.10 I n c e n t r i f u g a l o i l a n d f u e l separators,
b o w l s , b o w l c o m p o n e n t s , disks, b o w l shafts, p i n i o n s ,
friction couplings, locks shall be surveyed.
B o w l b o d y a n d v e r t i c a l shafts s h a l l b e tested b y a n
a p p r o v e d n o n - d e s t r u c t i v e t e s t i n g m e t h o d ; results o f
testing f o r defects s h a l l b e s u b m i t t e d t o t h e s u r v e y o r .
2.4.5.5.11 C y l i n d e r b l o c k s , c y l i n d e r s , c y l i n d e r l i n e r s ,
c y l i n d e r covers, p i s t o n s w i t h p i s t o n r i n g s , c o n n e c t i n g
rods, crankshafts; crosshead, c o n n e c t i n g r o d a n d m a i n
bearings; s u c t i o n , f o r c i n g a n d safety v a l v e s , v a l v e seats,
springs s h a l l b e s u r v e y e d i n a i r p i s t o n compressors.
Compressor a i r coolers shall be surveyed i n
accessible places.
2.4.5.5.12 F o r fans i n dangerous spaces a n d b o i l e r
b l o w e r s t h e f o l l o w i n g s h a l l b e s u r v e y e d : casings, shafts,
r o t o r s ( i m p e l l e r s ) , bearings.
Completeness o f the above mentioned machinery
s h a l l b e checked, as w e l l as casing a n d i m p e l l e r m a t e r i a l
compliance w i t h t h e requirements o f manufacturer's
technical documentation o r maintenance manuals.
2.4.5.5.13 T h e f o l l o w i n g u n i t s a n d c o m p o n e n t s s h a l l
b e s u r v e y e d i n steering gears o f v a r i o u s types:
electrical steering gears t i l l e r s o f m a i n a n d
e m e r g e n c y gears, rudder quadrants, sliders o r b e a r i n g
r o l l e r s , c o u p l i n g s b e t w e e n electric m o t o r s a n d r e d u c t i o n
gears, r e d u c t i o n gears, p i n i o n s , b u f f e r i n g s p r i n g c o m pensators, l i m i t switches and limiters, emergency (stand-by)
gears w i t h c o m p o n e n t s ;
electrical h y d r a u l i c steering gears t i l l e r s , rods,
cylinders o f plunger hydraulic drives, plungers, pins f o r
c o n n e c t i o n o f p l u n g e r s w i t h rods, p u m p s o f h y d r a u l i c
81
drives, c o u p l i n g s (electric m o t o r s w i t h p u m p s ) , h y d r a u l i c
actuators, v a l v e b o x e s , safety v a l v e s , feeding v a l v e s ,
p u m p s f o r loss r e c o v e r y i n t h e h y d r a u l i c s y s t e m , p a c k i n g
seals, e m e r g e n c y ( s t a n d - b y ) gear, l i m i t s w i t c h e s a n d
o t h e r i m p o r t a n t u n i t s a n d c o m p o n e n t s p r o c e e d i n g from
steering gear design (refer also t o 2.4.5.5.9 a n d 2 . 4 . 6 . 3 ) .
P r o t e c t i o n devices a n d a l a r m s ( i f a n y ) s h a l l b e
e x a m i n e d i n rudder gears.
S u r v e y o f s t e a m r u d d e r gears s h a l l b e carried o u t i n
accordance w i t h t h e r e q u i r e m e n t s applicable t o t h e
a u x i l i a r y s t e a m engines.
R e c o m m e n d a t i o n s t o b e f o u n d i n manufacturer's
technical documentation and maintenance manuals f o r
r u d d e r gears s h a l l b e considered at s u r v e y o f a l l types o f
r u d d e r gears i n c l u d i n g those n o t m e n t i o n e d i n t h i s
paragraph ( f o r instance, blade gears).
2.4.5.5.14 I n a n c h o r m a c h i n e r y ( a n c h o r w i n d l a s s e s
a n d capstans) t h e f o l l o w i n g s h a l l b e s u r v e y e d : shafts,
spindles, bearings, p i n i o n s , gear w h e e l s , sprockets, w o r m
shafts a n d w h e e l s , r e d u c t i o n gears, belt, e l e c t r o m a g n e t i c
a n d o t h e r brakes, c o n n e c t i o n / d i s e n g a g i n g c o u p l i n g s a n d
sprocket s w i t c h e s , t o r q u e - l i m i t i n g clutches ( o v e r l o a d
p r o t e c t i o n devices), f o u n d a t i o n frames.
S u r v e y o f h y d r a u l i c d r i v i n g gears ( i n c l u d i n g h y draulic motors, pumps, accumulators, governors, valves,
p i p e l i n e s , etc.) o f a n c h o r m a c h i n e r y s h a l l b e carried o u t
i n accordance w i t h 2.4.5.5.9 a n d 2 . 4 . 6 . 3 .
S u r v e y o f these gears i n s t e a m d r i v e n a n c h o r
m a c h i n e r y s h a l l b e carried o u t i n t h e scope o f t h e
a u x i l i a r y s t e a m e n g i n e s u r v e y (refer t o 2 . 4 . 5 . 2 . 2 ) .
2.4.5.5.15 I n m o o r i n g m a c h i n e r y ( m o o r i n g capstans
and winches) the following shall be surveyed: load
shafts, spindles, d r u m s , w a r p i n g d r u m s , bearings, gear
w h e e l s , w o r m shafts a n d p i n i o n s , r e d u c t i o n gears, b e l t
and other brakes, connecting/disengaging couplings,
f r i c t i o n c o u p l i n g s , t o r q u e - l i m i t i n g clutches, o v e r l o a d
p r o t e c t i o n devices, fairleads, f o u n d a t i o n frames.
Survey o f hydraulic drives a n d steam drives o f
m o o r i n g m a c h i n e r y s h a l l b e carried o u t i n accordance
w i t h 2.4.5.2.2, 2.4.5.5.9, 2.4.5.5.14 and 2.4.6.3.
2.4.5.5.16 I n l a u n c h i n g appliances o f boats a n d rafts
t h e f o l l o w i n g s h a l l b e s u r v e y e d : shafts, d r u m s , bearings,
p i n i o n s a n d gear w h e e l s o f r e d u c t i o n gears, o t h e r t o o t h
a n d c h a i n gears, ( i f a n y ) , c e n t r i f u g a l , b e l t a n d o t h e r
brakes, c e n t r i f u g a l c o u p l i n g s , c o u p l i n g b o x e s , h a n d
drives, l o c k i n g arrangements p r e v e n t i n g w i n c h e s from
spontaneous reverse r o t a t i o n , l i m i t s w i t c h e s , fairleads.
Boat w i n c h hydraulic drives, i f any, shall be
s u r v e y e d i n accordance w i t h 2 . 4 . 5 . 5 . 9 a n d 2 . 4 . 6 . 3 .
D u r i n g s u r v e y o f raft l a u n c h i n g appliances, as w e l l
as b o a t l a u n c h i n g appliances o f o t h e r types n o t c o v e r e d
b y t h e p r o v i s i o n s o f t h i s paragraph, t h e i r u n i t s a n d
c o m p o n e n t s s h a l l b e e x a m i n e d according t o i n s t r u c t i o n s
a n d r e c o m m e n d a t i o n s set o u t i n manufacturer's t e c h n i c a l
d o c u m e n t a t i o n a n d m a i n t e n a n c e m a n u a l s f o r these
appliances.
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2.4.5.5.17 I n t o w i n g w i n c h e s t h e f o l l o w i n g s h a l l b e
s u r v e y e d : shafts, d r u m s , bearings, p i n i o n s a n d gear
w h e e l s , r e d u c t i o n gears, b r a k e s w i t h s p r i n g s h o c k absorbers, b e l t a n d o t h e r brakes, t o o t h t y p e c o u p l i n g s
(connection/disengaging), l i m i t s w i t c h e s , fairleads w i t h
d r i v i n g gears, a u t o m a t i c devices f o r g o v e r n i n g t h e
t e n s i o n o f t h e t o w l i n e , f o u n d a t i o n f r a m e s (plates).
Hydraulic drives o f winches shall b e surveyed i n
accordance w i t h 2.4.5.5.9 a n d 2 . 4 . 6 . 3 .
2.4.5.5.18 I n s t r u c t i o n s a n d r e c o m m e n d a t i o n s f o r
p e r f o r m a n c e o f s u r v e y s o f c o m p o n e n t s a n d details l i s t e d
i n 2.4.5.5.1, auxiliary machinery and their operational
testing g i v e n i n 2 . 4 . 5 . 7 , P a r t " C a r r y i n g o u t Classifica
tion Survey o f Ships" o f the Guidelines.
2.4.5.5.19 O p e r a t i o n a l testing o f a u x i l i a r y m a c h i n e r y
s h a l l b e carried o u t s i m u l t a n e o u s l y w i t h o p e r a t i o n a l
testing o f m a c h i n e r y , arrangements a n d systems served
by it.
D u r i n g o p e r a t i o n a l testing o f a u x i l i a r y m a c h i n e r y , its
m a i n o p e r a t i o n characteristics s h a l l b e checked w i t h
regard t o t h e p u r p o s e o f t h i s m a c h i n e r y .
L i s t o f parameters a n d characteristics s h a l l b e
checked, as w e l l as d u r a t i o n o f the a u x i l i a r y m a c h i n e r y
operational testing s h a l l b e agreed u p o n w i t h the surveyor.
2.4.5.5.20 P r o t e c t i o n a n d a l a r m systems o f a u x i l i a r y
m a c h i n e r y s h a l l b e checked. T h i s check m a y b e carried
out b y simulation o f activation conditions for protection
a n d a l a r m systems.
2.4.5.5.21 G e n e r a l p r o v i s i o n s f o r technical c o n d i t i o n
assessment o f t h e m a c h i n e r y a r e g i v e n i n 2 . 4 . 5 . 1 . 4 t o
2.4.5.1.6.
2.4.5.5.22 R e p a i r s a n d r e p l a c e m e n t o f a u x i l i a r y
m a c h i n e r y u n i t s a n d c o m p o n e n t s s h a l l b e carried o u t i f
d a n g e r o u s defects a n d w e a r s e x c e e d i n g m a x i m u m
a l l o w a b l e l i m i t s h a v e b e e n detected d u r i n g t h e survey.
A p p l i c a b l e i n s t r u c t i o n s o f 2 . 4 . 5 . 2 . 1 . 1 6 a n d 2.4.5.4.8
s h a l l b e considered at assessment o f t e c h n i c a l c o n d i t i o n .
T h e f o l l o w i n g damages, w e a r s a n d defects s h a l l b e
also i n c l u d e d i n t h e a b o v e m e n t i o n e d :
.1 for pumps:
cracks o n casings, covers, pistons, i m p e l l e r s , screws,
p i n i o n s a n d shafts;
s c u f f i n g o f c y l i n d e r s , p u m p casings a n d s c r e w
casings;
t o u c h o f p u m p casings a n d s c r e w casings b y
i m p e l l e r s , screws a n d p i n i o n s ;
h a r d starting o f p u m p s ;
pump sticking;
p u m p casing v i b r a t i o n d u e t o w e a r o f bearings,
m i s a l i g n m e n t o f p u m p s i n r e l a t i o n t o electric m o t o r s ;
misalignment o f impellers o f centrifugal pumps;
crumpling a n d cut o f keys fixing impellers a n d
p i n i o n s o n shafts o f s c r e w a n d gear p u m p s , l o o s e n i n g o f
k e y s i n k e y w a y s ( k e y beds);
clearance increase b e t w e e n screws a n d casings,
b e t w e e n p i n i o n teeth o f screw a n d gear p u m p s exceeding
83
84
WO
85
F i t t i n g s s h a l l b e f l a w detected a n d repaired. S a f e t y
v a l v e s s h a l l b e adjusted a n d sealed.
2.4.5.8.13 T h e s u m m a r i z e d scope a n d schedule o f
s u r v e y s a n d tests are g i v e n i n T a b l e 2 . 1 . 1 .
2.4.5.8.14 T e c h n i c a l c o n d i t i o n o f systems a n d p i p i n g
is assessed u p o n t h e results o f s u r v e y p e r f o r m e d .
I f excessive w e a r is f o u n d d u r i n g survey, t h e s u r v e y o r
m a y d e m a n d determination o f residual thickness o f pipe
w a l l s , as w e l l as apparatuses a n d vessels f o r m i n g a part o f
the s y s t e m b y drilling w i t h mechanical instruments, b y
thickness gages o r non-destructive testing instruments.
2.4.5.8.15 W h e n dangerous defects o f p i p i n g o r
fittings a r e f o u n d d u r i n g s u r v e y , s y s t e m o p e r a t i o n s h a l l
be p r o h i b i t e d u n t i l e l i m i n a t i o n o f defects.
2.4.5.8.16 A d d i t i o n a l i n s t r u c t i o n s f o r s u r v e y o f t h e
ship p i p i n g are stipulated i n A n n e x 26 t o t h e G u i d e l i n e s .
2.4.5.9 S h a f t i n g , propeller, sterntube, p r o p e l l e r a n d
stern shafts.
2.4.5.9.1 G e n e r a l .
2.4.5.9.1.1 A t s u r v e y , t h o r o u g h e x a m i n a t i o n o f i t e m s
a n d t h e i r i n d i v i d u a l parts s h a l l b e carried o u t w i t h
opening u p and dismantling, measurement execution,
h y d r a u l i c tests a n d o p e r a t i o n a l testing b e i n g p e r f o r m e d ,
w h e r e necessary.
2.4.5.9.1.2 I t e m s s u b m i t t e d f o r s u r v e y s h a l l b e
p r o p e r l y prepared a n d cleaned o f m u d a n d deposits.
2.4.5.9.1.3 S u m m a r i z e d scope a n d schedule o f
s u r v e y s a n d tests are g i v e n i n T a b l e 2 . 1 . 1 .
2.4.5.9.2 I n t e r m e d i a t e s h a f t i n g s h a l l b e s u b m i t t e d f o r
examination.
2.4.5.9.2.1 I f a shaft a l i g n m e n t is carried o u t b y shaft
axis breaks a n d floats, connection w i t h propeller (sterntube)
shaft shall b e unscrewed before t h e ship is docked.
S c r e w i n g o f this connection after the d o c k i n g is completed
shall b e carried o u t afloat. B r e a k a n d float o f this
connection shall b e checked before a n d after the docking.
2.4.5.9.2.2 Parts o f shafts i n t h e w a y o f h o l e s , slots
a n d k e y beds s h a l l b e t h o r o u g h l y e x a m i n e d . W h e r e
necessary, testing f o r defects m a y b e carried o u t b y a n
a p p r o v e d procedure.
2.4.5.9.2.3 P i t c h c o n t r o l u n i t s h a l l b e s u b m i t t e d f o r
survey i n dismantled condition w i t h measurements being
presented.
2.4.5.9.2.4 Shaft a l i g n m e n t s h a l l b e p e r f o r m e d at
each d i s m a n t l i n g o f shafts, bearings, f o u n d a t i o n chocks,
as w e l l as d u r i n g s i g n i f i c a n t repair t o replace h u l l
m e m b e r s i n t h e area o f s h a f t i n g .
2.4.5.9.3 Propeller.
2.4.5.9.3.1 C o n t r o l l a b l e p i t c h a n d v e r t i c a l - a x i s
propellers s h a l l b e s u b m i t t e d f o r s u r v e y i n d i s m a n t l e d
c o n d i t i o n w i t h m e a s u r e m e n t s b e i n g presented, unless
expressly p r o v i d e d o t h e r w i s e i n o t h e r standards agreed
u p o n w i t h t h e Register.
A t special s u r v e y s starting from t h e second special
survey, feedback rods o f t h e pitch-actuating m e c h a n i s m
s h a l l b e tested f o r defects.
86
.1 i f used:
k e y e d j o i n t s o f p r o p e l l e r w i t h p r o p e l l e r shaft a n d
s t r u c t u r a l p r o t e c t i o n o f t h i s j o i n t a n d shaft against
e x p o s u r e t o sea w a t e r i s ensured; o r
flange j o i n t o f p r o p e l l e r w i t h p r o p e l l e r shaft a n d
s t r u c t u r a l p r o t e c t i o n o f t h i s j o i n t a n d shaft against
e x p o s u r e t o sea w a t e r i s ensured; o r
k e y l e s s j o i n t o f p r o p e l l e r w i t h p r o p e l l e r shaft a n d
p r o t e c t i o n o f t h e shaft j o i n t against e x p o s u r e t o sea w a t e r
is ensured;
.2 m e a n w h i l e :
closed o i l l u b r i c a t i n g s y s t e m i s used;
shaft a n d j o i n t s a r e n o t l i a b l e t o c o r r o s i o n ;
n e w seals m a y b e i n s t a l l e d w i t h o u t r e m o v a l o f a
p r o p e l l e r (except t h e case o f k e y e d j o i n t o f p r o p e l l e r w i t h
shaft);
design i s a p p r o v e d a n d meets t h e R e g i s t e r r e q u i r e ments;
clearances i n aft b e a r i n g are u p t o standards a n d
seals h a v e p r o v e d t h e i r efficiency;
3 at m o d i f i e d survey the f o l l o w i n g shall b e carried out:
shift o f shaft f o r e x a m i n a t i o n o f its surface
contacting w i t h a f t b e a r i n g ;
survey, as f a r as possible, o f b o w b e a r i n g a n d a l l
accessible parts o f t h e shaft i n c l u d i n g c o n n e c t i o n o f
p r o p e l l e r w i t h shaft;
testing f o r defects o f shaft cone at 1/3 o f t h e cone
l e n g t h f r o m t h e cone base a n d k e y b e d f o r cracks, as w e l l
as o f t h e shaft fillet;
s u r v e y o f a seal b e t w e e n t h e shaft a n d t h e p r o p e l l e r
( w h e r e k e y l e s s j o i n t o f p r o p e l l e r a n d shaft i s used).
S h i f t o f t h e shaft m a y n o t b e r e q u i r e d , p r o v i d e d t h e
p r o p u l s i o n u n i t i s p a r t o f t h e p r o p e l l e r shaft c o n d i t i o n
m o n i t o r i n g ( P C M ) s y s t e m a n d a l l its p r o v i s i o n s a r e m e t ,
namely:
o i l analysis i s carried o u t o n a r e g u l a r basis at
i n t e r v a l s n o t exceeding 6 m o n t h s , a n d o i l specimens
were sampled during operation;
oil consumption and bearing temperature were
registered a n d r e m a i n e d w i t h i n a l l o w a b l e l i m i t s .
D o c u m e n t a t i o n o n o i l analysis s h a l l b e s u b m i t t e d .
A s a m i n i m u m , each analysis s h a l l i n c l u d e t h e f o l l o w i n g
parameters: contents o f w a t e r , chlorides, m e t a l particles
a n d o i l ageing ( o x i d a t i o n ) . S t e r n seals s h a l l b e checked
f o r tightness (refer also t o A p p e n d i x 13 t o t h e G u i d e lines).
2.4.5.9.4.3 P a r t i a l s u r v e y m a y b e carried o u t a t t h e
shipowner's discretion i n lieu o f the overall survey ( w i t h
a n i n t e r v a l o f 5 years). P a r t i a l s u r v e y includes t h e check
o f o i l seals a n d b e a r i n g clearances and/or shaft d r o p p i n g .
W h e r e propellers w i t h k e y e d j o i n t s a r e used, p r o p e l l e r
d i s m a n t l i n g i s r e q u i r e d t o o p e n u p t h e b o w cone p a r t a n d
conduct testing f o r defects u s i n g t h e a p p r o v e d N D T
procedure.
2.4.5.9.4.4 A p p l i c a t i o n o f t h e p r o v i s i o n s o f t h e
present C h a p t e r t o t h e c o m m e r c i a l vessels, w h i c h are
87
2.4.5.9.6.3 T h e m i n i m a l thickness t o f t h e b r o n z e
l i n e r o f p r o p e l l e r shaft i n t h e w o r k i n g areas ( i n t h e area
o f sterntube b e a r i n g a n d seals) p e r m i t t e d d u r i n g operat i o n s h a l l n o t b e less t h a n that calculated b y t h e f o r m u l a
t = 0,02d + 5 , 0 m m
w h e r e d = shaft d i a m e t e r u n d e r t h e liner, i n m m .
2.4.5.9.6.4 R e p a i r o r r e p l a c e m e n t o f u n i t s a n d
c o m p o n e n t s s h a l l b e r e q u i r e d , i f defects exceeding t h e
m a x i m u m p e r m i s s i b l e standards a r e f o u n d .
T h e s e are t h e f o l l o w i n g defects:
.1 damages:
shaft c r a c k i n g a n d b e n d i n g ;
cracks and h o n e y c o m b s i n sterntube and bearing bush;
damage o f framing o r bearing lining;
excessive n i c k s , h a i r l i n e s a n d roughness o f shaft
necks, l i n e r s a n d bearings;
cracks o n liners a n d damage o f the protective coating;
cracks o n t h e p r o p e l l e r blades a n d excessive b e n d i n g
o f blades;
d a m a g e t o sterntube a r r a n g e m e n t seal details;
88
.2 excessive w e a r o f shafts, l i n e r s , f r a m i n g o r
b e a r i n g l i n i n g , blades a n d hubs o f propellers ( i n c l u d i n g
w e a r d u e t o c o r r o s i o n a n d e r o s i o n ) , details o f sterntube
b e a r i n g seal elements o i l o r w a t e r lubricated;
.3 s h a f t i n g m i s a l i g n m e n t , b r e a k i n g t h e fit o f
sterntube, b u s h e s , l i n e r s , c o n n e c t i n g c o u p l i n g s a n d
propeller.
I n s t r u c t i o n s f o r t e c h n i c a l s u p e r v i s i o n d u r i n g repair
o f s h a f t i n g a n d propellers c o m p o n e n t s are stipulated i n
t h e r e l e v a n t appendices t o t h e G u i d e l i n e s o n T e c h n i c a l
Supervision during Repair o f Sea-Going Ships.
2.4.5.9.6.5 S h a f t i n g a n d p r o p e l l e r s h a l l n o t b e
considered fit f o r service, i f d u r i n g o p e r a t i o n a l testing
t h e f o l l o w i n g findings w e r e detected: excessive v i b r a t i o n , a b n o r m a l strokes, excessive h e a t i n g o f bearings,
malfunctions o f the lubricating system and controllable
pitch mechanism.
R e a s o n s f o r s u c h m a l f u n c t i o n s s h a l l b e detected a n d
defects s h a l l b e e l i m i n a t e d .
2.4.5.9.6.6 D u r i n g each d i s m a n t l i n g , s h a f t i n g a l i g n m e n t s h a l l b e p e r f o r m e d u s i n g t h e procedure a p p r o v e d
b y t h e Register.
N e c e s s i t y f o r t h e static b a l a n c i n g o f propellers after
repair i s established p r o c e e d i n g f r o m t h e scope o f
r e p l a c e m e n t o f b l a d e parts o r w e l d i n g d e p o s i t i o n
c o n s i d e r i n g results o f s u r v e y a n d i n f o r m a t i o n o n t h e
shafting o p e r a t i o n .
2.4.6 S h i p s y s t e m s a n d p i p i n g .
2.4.6.1 Special s u r v e y includes s u r v e y o f t h e general
ship systems a n d p i p i n g w i t h fittings a n d i n s t r u m e n t a t i o n
(bilge, drainage, ballast, h e e l i n g a n d t r i m m i n g , p i p e l i n e s
passing t h r o u g h f u e l o i l a n d l i q u i d cargo t a n k s , l i q u i d
cargo systems o f o i l tankers, air, o v e r f l o w a n d s o u n d i n g
pipes, v e n t i l a t i o n ) , h y d r a u l i c d r i v e systems, b o t t o m , side
fittings a n d fittings i n t h e w a t e r t i g h t b u l k h e a d s , c o r r o s i o n
protection condition.
F o r special s u r v e y o f systems a n d p i p i n g f o r m i n g
part o f t h e ship m a c h i n e r y i n s t a l l a t i o n s , refer t o 2.4.5.8.
2.4.6.2 A t each special s u r v e y o f general ship
systems a n d p i p i n g l i s t e d i n 2.4.6.1, t h o r o u g h e x a m i n a t i o n o f systems a n d t h e i r separate c o m p o n e n t s s h a l l b e
carried o u t p r o v i d i n g , w h e r e necessary, access, opening-up
o r d i s m a n t l i n g , m e a s u r e m e n t o f r e s i d u a l thicknesses o f
pipes, as w e l l as h y d r a u l i c tests a n d o p e r a t i o n a l testing.
I n s t r u c t i o n s f o r p r e p a r a t i o n o f general ship systems
a n d p i p i n g f o r s u r v e y , refer t o 2.4.5.8.3 t o 2.4.5.8.5.
L i q u i d cargo systems o n o i l tankers, o i l r e c o v e r y
ships a n d c o m b i n a t i o n carriers, gas carriers a n d c h e m i c a l
tankers s h a l l b e degassed p r i o r t o survey.
T h e r e q u i r e m e n t s f o r s u r v e y o f general ship systems
listed i n 2.4.6.1 are g i v e n b e l o w :
.1 d u r i n g s u r v e y o f t h e b i l g e s y s t e m , t h e i n l e t b r a n c h
pipes, t h e i r m u d boxes o r screens, s h u t - o f f a n d
non-return valves, manifolds and their non-return valves,
w a t e r seals f o r d r y i n g c o o l e d spaces, stop v a l v e s o f
drainage pipes i n b i l g e s y s t e m s h a l l b e e x a m i n e d . D u r i n g
o p e r a t i o n a l testing o f t h e s y s t e m c o m p a r t m e n t s s h a l l b e
d r i e d b y each b i l g e p u m p a n d e m e r g e n c y d r y i n g o f
engine r o o m , as w e l l as a c t u a t i o n o f t h e v a l v e r e m o t e
c o n t r o l s h a l l b e carried out.
W h e r e e m e r g e n c y drainage s y s t e m i s a v a i l a b l e o n
b o a r d , i t s h a l l b e subjected t o t h e s i m i l a r s u r v e y a n d
o p e r a t i o n a l testing;
.2 d u r i n g s u r v e y o f t h e ballast s y s t e m , v a l v e s o n
watertight bulkheads and valves o f distribution boxes
shall be examined.
D u r i n g o p e r a t i o n a l testing, p u m p i n g o f w a t e r from
t h e f a r t h e r m o s t ballast t a n k s b y each ballast p u m p a n d
operation o f valve remote control drives shall be
checked;
.3 d u r i n g s u r v e y o f t h e l i q u i d cargo s y s t e m o n o i l
tankers, i t is necessary t o carry o u t t h e external
e x a m i n a t i o n o f p i p e l i n e s a n d fittings, as w e l l as contact
b a n k s o n flange j o i n t s o f cargo p i p e l i n e a n d e a r t h i n g .
P u m p r e m o t e s t o p p i n g devices s h a l l b e checked;
.4 d u r i n g s u r v e y o f air, exhaust gas, o v e r f l o w a n d
s o u n d i n g pipes, i t i s necessary t o check t h e a v a i l a b i l i t y
a n d c o n d i t i o n o f closures o f outlets o f a i r pipes o n o p e n
decks, s h u t - o f f v a l v e s o f a i r pipes o f sea chests a n d i c e
b o x e s , flame arresters o n a i r pipes o f f u e l o i l , o i l a n
l i q u i d cargo t a n k s , cofferdams adjacent t o cargo t a n k s
a n d slop t a n k s , o n t h e outlets o f v e n t pipes, b r e a t h i n g
v a l v e s a n d flame arresters o f v e n t pipes, p r o t e c t i v e
devices from t h e a t m o s p h e r i c precipitates, sight glasses
o n o v e r f l o w pipes, s e l f - c l o s i n g a n d test cocks o f s h o r t
s o u n d i n g pipes a n d l i q u i d l e v e l indicator;
.5 d u r i n g s u r v e y o f t h e v e n t i l a t i o n s y s t e m , i t i s
necessary t o check t h e c o n d i t i o n o f v e n t ducts a n d
t r u n k s , especially i n t h e places o f passage t h r o u g h
w a t e r t i g h t a n d fire b u l k h e a d s , fire dampers a n d t h e i r
drives, closures o f v e n t i l a t i n g c o w l s o n o p e n decks,
i n s u l a t i o n o f v e n t ducts, flame arresters o n v e n t i l a t i o n
t r u n k s o f cargo p u m p r o o m s , etc.
V e n t i l a t i n g s y s t e m o f hazardous spaces s h a l l b e
o p e r a t i o n a l l y tested. Ships w h o s e keels w e r e l a i d o n o r
after 1 J a n u a r y 2 0 1 2 s h a l l b e checked f o r t h e a v a i l a b i l i t y
o f safe access t o t h e c o n t r o l s f o r closure o f v e n t i l a t i o n
ducts (refer t o 1 2 . 1 . 1 0 , P a r t V H I " S y s t e m s a n d P i p i n g " o f
t h e R u l e s f o r t h e C l a s s i f i c a t i o n a n d C o n s t r u c t i o n o f SeaG o i n g S h i p s ) l e a d i n g t o cargo, m a c h i n e r y a n d o t h e r
spaces fitted w i t h fire s m o t h e r i n g systems;
.6 special survey includes survey o f drainage pipes
passing t h r o u g h the sides, decks, bulkheads and platforms.
D r a i n a g e pipes s h a l l b e s u b m i t t e d f o r e x a m i n a t i o n
w i t h t h e p r o v i s i o n o f access, o p e n i n g - u p a n d d i s m a n t l i n g , w h e r e necessary.
D r a i n a g e pipes t o g e t h e r w i t h detachable j o i n t s ,
b u l k h e a d penetrations, p i p e l i n e a n d side fittings s h a l l
be s u r v e y e d i n order t o assess t h e i r c o n d i t i o n , absence o f
m e d i u m gaps a n d e x t e r n a l i n d i c a t i o n s o f damage.
D u r i n g s u r v e y o f fittings t h e c o n d i t i o n o f l o c a l a n d
r e m o t e c o n t r o l drives s h a l l b e checked.
89
90
defects p r e v e n t i n g t h e u s e o f t h e v a l v e s b y t h e p r o p e r
purpose a r e r e v e a l e d d u r i n g t h e survey.
M a t e r i a l o f gaskets b e i n g i n s t a l l e d i n t h e a s s e m b l y
process o f t h e v a l v e s s h a l l c o m p l y w i t h t h e t e c h n i c a l
d o c u m e n t a t i o n ( d r a w i n g s ) a p p r o v e d b y t h e Register.
2.4.6.4.12 B o t t o m , side a n d w a t e r t i g h t b u l k h e a d
v a l v e s s h a l l n o t b e f o u n d f i t f o r service i n case d u r i n g t h e
s u r v e y a n d o p e r a t i o n a l testing t h e defects, p r e v e n t i n g t h e
use o f t h e v a l v e s b y t h e p r o p e r purpose, are detected.
2.4.6.5 P i p i n g passing t h r o u g h f u e l t a n k s a n d cargo
tanks.
2.4.6.5.1 Special s u r v e y includes t h e s u r v e y o f
p i p e l i n e s passing t h r o u g h f u e l t a n k s a n d cargo t a n k s
w i t h o u t tunnels.
2.4.6.5.2 D u r i n g s u r v e y t h e p i p e l i n e s p a s s i n g
t h r o u g h f u e l t a n k s a n d cargo tanks w i t h o u t t u n n e l s s h a l l
be s u b m i t t e d f o r s u r v e y w i t h t h e p r o v i s i o n o f access,
o p e n i n g - u p a n d d i s m a n t l i n g , w h e r e necessary. I f needed,
at t h e s u r v e y o r ' s request, t h e m e a s u r e m e n t s o f t h e p i p e
r e s i d u a l thickness s h a l l b e carried o u t .
2.4.6.5.3 T h e p i p e l i n e s i n q u e s t i o n s h a l l b e tested
h y d r a u l i c a l l y at each special survey. W h e r e t h e p i p e l i n e s
are f i t t e d w i t h detachable j o i n t s i n s i d e t h e t a n k s , t h e y
s h a l l b e h y d r a u l i c a l l y tested at i n t e r m e d i a t e s u r v e y s . T h e
test pressure o f p i p e l i n e h y d r a u l i c test s h a l l b e t a k e n
e q u a l t o 1,5 m a x i m u m w o r k i n g pressure (l^Pwo^ing)
of
t h e p i p e l i n e passing t h r o u g h f u e l t a n k s a n d cargo
tanks.
2.4.6.5.4 U p o n c o m p l e t i o n o f t h e s u r v e y a n d
e l i m i n a t i o n o f t h e defects r e v e a l e d d u r i n g t h e s u r v e y
t h e p i p e l i n e s s h a l l b e s u b m i t t e d f o r o p e r a t i o n a l testing.
2.4.6.5.5 G e n e r a l p r o v i s i o n s f o r assessment o f t h e
fittings' t e c h n i c a l c o n d i t i o n a r e stipulated i n 2.4.5.1.4,
2.4.5.1.5 a n d 2.4.5.1.7.
2.4.6.5.6 R e p a i r s o r replacement o f t h e p i p e l i n e s
s h a l l b e carried o u t i n case t h e defects p r e v e n t i n g t h e u s e
o f t h e p i p e l i n e s b y t h e p r o p e r p u r p o s e a r e detected
d u r i n g t h e survey.
2.4.6.5.7 T h e p i p i n g i n q u e s t i o n s h a l l n o t b e f o u n d
fit f o r service i f d u r i n g t h e s u r v e y a n d o p e r a t i o n a l testing
t h e i r r e m o v a b l e defects a r e detected.
2.4.6.6 O t h e r systems a n d p i p i n g .
2.4.6.6.1 S p e c i a l s u r v e y s o f o t h e r systems a n d
p i p e l i n e s s h a l l b e carried o u t i n accordance w i t h t h e
applicable i n s t r u c t i o n s o f 2.4.6.1 t o 2.4.6.5.
2.4.6.6.2 Special s u r v e y o f ship hoses subject t o t h e
R e g i s t e r t e c h n i c a l s u p e r v i s i o n s h a l l b e carried o u t i n t h e
scope specified i n 2.2.6.5 w i t h t h e o b l i g a t o r y h y d r a u l i c
tests u n d e r a pressure e q u a l t o t h e m a x i m u m a l l o w a b l e
w o r k i n g pressure o f t h e hose stated i n its certificate a n d
m a r k e d o n b o t h ends o f t h e h o s e o r t o 1,5 o f t h e w o r k i n g
pressure o f t h e s y s t e m o n w h i c h t h e hose i s fitted,
w h i c h e v e r i s greater.
2.4.6.6.3 R e p a i r o f hoses m a y b e c a r r i e d o u t
according t o procedure a p p r o v e d b y t h e R e g i s t e r b y
m e a n s o f c u r i n g t h e p a d layers l y i n g outside t h e w i r e
91
m a c h i n e s , standards o f t h e i n s u l a t i o n resistance a n d
standards o f s e l f - v i b r a t i o n o f electrical m a c h i n e s are
g i v e n i n Tables 2 . 4 . 7 . 1 . 7 - 1 , 2 . 4 . 7 . 1 . 7 - 2 a n d 2 . 4 . 7 . 1 . 7 - 3 ,
accordingly.
T a b l e 2.4.7.1.7-1
S t a n d a r d s o f axial shaft displacement i n sliding bearings
o f electrical m a c h i n e s
Output,
kW
Shaft displacement
U p to 10
10 30
30 70
7 0 125
Over 125
o n e side
b o t h sides
0,5
0,75
1,0
1,5
2,0
1,0
1,5
2,0
3,0
4,0
Electrical equipment
2.4.7.1.7-2
Resistance o f i n s u l a t i o n
i n t h e heated c o n d i t i o n , M O h
Normal
Electrical machines
M a g n e t i c stations, starting
devices
M a i n , emergency, d i s t r i b u t i o n
switchboards, c o n t r o l panels,
etc. w i t h the detached e x t e r n a l
circuits, e a r t h i n g indicators
s i g n a l l a m p s , v o l t m e t e r s , etc.:
up to 100 V
100 500 V
A c c u m u l a t o r batteries w i t h t h e
detached consumers:
up to 24 V
25 220 V
C a b l e n e t w o r k feeder:
lighting
up to 100 V
100 220 V
power 100 500 V
Signalling
and monitoring
c o n t r o l circuits:
up to 100 V
101 5 0 0 V
Maximum
allowable
T a b l e 2.4.7.1.7-3
S t a n d a r d s o f self-vibration o f electrical m a c h i n e s
Speed o f r o t a t i o n , m i n "
Self-vibration amplitude,
mm
0,09 0,075 0 , 0 6 0 0 , 0 5 0 0 , 0 3 0 0 , 0 2 0
N o t e . T h e l i m i t s o f t h e a l l o w a b l e v i b r a t i o n s are d e t e r m i n e d
b y t h e m a x i m u m d o u b l e a m p l i t u d e o f s e l f - v i b r a t i o n o f electrical
m a c h i n e s i n d i c a t e d i n the T a b l e .
92
Standards o f t h e p e r m i s s i b l e v a r i a t i o n s o f t h e a i r
gaps o f t h e electrical m a c h i n e s s h a l l b e d e t e r m i n e d i n
accordance w i t h t h e stated b e l o w .
T h e m a x i m u m p e r m i s s i b l e d e v i a t i o n s o f t h e a i r gaps
relative t o the arithmetic mean value:
between rotor and stator o f asynchronous machines
u p t o 2 5 p e r cent;
b e t w e e n rotor a n d stator o f synchronous machines
u p t o 1 0 p e r cent;
f o r direct-current m a c h i n e s w i t h l a p w i n d i n g w i t h
gaps b e t w e e n t h e a r m a t u r e a n d m a i n poles u p t o 3 m m
1 0 p e r cent, m o r e t h a n 3 m m u p t o 5 p e r cent;
f o r direct-current m a c h i n e s w i t h w a v e w i n d i n g w i t h
gaps b e t w e e n t h e a r m a t u r e a n d m a i n poles u p t o 3 m m
2 5 p e r cent, m o r e t h a n 3 m m u p t o 12 p e r cent;
f o r direct c u r r e n t m a c h i n e s ( b e t w e e n t h e a r m a t u r e
a n d c o m m u t a t i n g p o l e s ) 5 p e r cent.
M e a s u r e m e n t o f a i r gaps, w h e r e possible, s h a l l b e
p e r f o r m e d f r o m b o t h sides o f t h e a r m a t u r e ( r o t o r ) i n f o u r
different p o i n t s i n t w o p e r p e n d i c u l a r planes ( i n 90).
2.4.7.1.8 T h e a l l o w a b l e eccentricity o f c o m m u t a t o r s
a n d r i n g s s h a l l n o t exceed t h e v a l u e s r e g u l a t e d b y t h e
m a n u f a c t u r e r ' s d o c u m e n t a t i o n , a n d i n t h e absence o f t h e
latter b y t h e R e g i s t e r - a p p r o v e d d o c u m e n t a t i o n .
2.4.7.2 E l e c t r i c p r o p u l s i o n plants.
2.4.7.2.1 Electric propulsion plants m a i n gene-rators,
propulsion m o t o r s and electromagnetic clutches w i t h a l l the
servicing a u x i l i a r y machinery, switchboards, control a n d
m o n i t o r i n g panels, safety interlock and signalling shall b e
operationally tested together w i t h the p r i m e movers. D u r i n g
the e x a m i n a t i o n o f m a i n generators, exciting units, converters the f o l l o w i n g shall b e checked:
c o n d i t i o n o f b e d plate, e n d shields a n d bearings;
axial displacement o f armature o r rotor i n sliding
bearings ( d i s p l a c e m e n t s h a l l n o t exceed t h e v a l u e s
indicated i n Table 2.4.7.1.7-1);
clearances i n t h e bearings o f electrical m a c h i n e s o f
the electric p r o p u l s i o n plant ( t h e clearances shall
c o r r e s p o n d t o t h e manufacturer's data);
air gaps o f t h e m a c h i n e s (the gaps s h a l l c o r r e s p o n d
t o t h e manufacturer's data, t h e m a x i m u m a l l o w a b l e
v a r i a t i o n s are g i v e n i n 2 . 4 . 7 . 1 . 7 ) ;
i n s u l a t i o n o f bearings o f p r o p u l s i o n m o t o r s a n d m a i n
generators o f electric p r o p u l s i o n p l a n t ;
c o n d i t i o n o f surfaces o f c o m m u t a t o r s a n d slip r i n g s
(refer t o 2 . 4 . 7 . 1 . 8 ) ;
p o s i t i o n o f t h e cross-piece i n accordance w i t h t h e
m a r k a v a i l a b l e , c o n d i t i o n o f brushes a n d b r u s h u n i t ;
availability and condition o f instrumentation (temperature sensors, o i l a n d w a t e r pressure r e l a y s , w a t e r
sensors, etc.) a n d h e a t i n g elements;
a v a i l a b i l i t y a n d c o n d i t i o n o f spare parts.
D u r i n g the examination attention shall b e paid t o
possible cracks i n t h e b e d plates a n d shafts o f r o t o r s a n d
armatures a n d i n t h e e n d shields o f m a c h i n e s , d a m a g e o f
a l a y e r o f p r o t e c t i v e v a r n i s h o f stator w i n d i n g s , a r m a t u r e
93
correctness o f i n s t a l l a t i o n , c o n n e c t i n g a n d f i x i n g o f
a c c u m u l a t o r batteries;
serviceability a n d compliance w i t h the requirements
o f lighting, heating a n d ventilation o f a battery r o o m ;
direct purpose discharge d u r i n g t h e r e g u l a t e d t i m e i n
o r d e r t o check t h e b a t t e r y v o l t a g e a n d capacity;
c h a r g i n g at a l l t h e stages o f c h a r g i n g current, n o
w a r m i n g - u p o f t h e b a t t e r y contacts a n d c h a r g i n g b o a r d ;
actuating o f b a c k c u r r e n t p r o t e c t i o n ( f o r electric
machinery units);
a u t o m a t i c s w i t c h i n g o n t h e a c c u m u l a t o r batteries,
b e i n g a n e m e r g e n c y ( e m e r g e n c y i n t e r m e d i a t e ) source o f
electrical p o w e r i n case o f absence o f ship's p o w e r
network voltage;
p a r a l l e l o p e r a t i o n o f c h a r g i n g devices ( i f p r o v i d e d ) ;
d e n s i t y a n d l e v e l o f e l e c t r o l y t e i n batteries;
b l o c k i n g o f f o r c e d v e n t i l a t i o n a n d c h a r g i n g device;
c o n d i t i o n o f b a t t e r y shelves a n d f i x i n g o f batteries;
c o n d i t i o n o f v e n t i n g ducts a n d openings, w a r n i n g
notices;
c o n d i t i o n o f safe-type l i g h t i n g f i x t u r e s .
Availability o f the operation manuals f o r the
batteries s h a l l b e checked.
2.4.7.4 C o n v e r t i n g devices feeding essential c o n sumers.
2.4.7.4.1 Static p o w e r converters.
D u r i n g t h e t e s t i n g o f static p o w e r converters t h e
f o l l o w i n g s h a l l b e checked:
air c o o l i n g (self- o r forced c o o l i n g ) ;
p r o t e c t i o n , v i s u a l a n d a u d i b l e a l a r m o f exceeding o f
t h e m a x i m u m a l l o w a b l e c o o l i n g m e d i u m t e m p e r a t u r e at
t h e s y s t e m o u t l e t f o r t h e converters w i t h t h e f o r c e d
cooling;
v i s u a l a l a r m o f p o w e r circuits a n d c o n t r o l circuits
switching o n and off.
2.4.7.4.2 R o t a r y converters.
D u r i n g t h e t e s t i n g t h e f o l l o w i n g s h a l l b e checked:
degree o f t h e bearings' h e a t i n g ;
o p e r a t i o n o f starting a n d d i s t r i b u t i o n devices.
2.4.7.4.3 T r a n s f o r m e r s .
D u r i n g the examination o f the transformers the
f o l l o w i n g s h a l l b e checked:
ventilation o f the transformer rooms;
locking o f the doors a n d interlocking o f t h e
d i s c o n n e c t i n g devices i n t r a n s f o r m e r r o o m s .
D u r i n g t h e operational testing t h e heating under the
l o a d , p r o d u c e d b y t h e ship c o n s u m e r s , a n d u n i f o r m i t y o f
phase l o a d d i s t r i b u t i o n s h a l l b e checked.
2.4.7.5 D i s t r i b u t i o n devices.
D u r i n g the examination o f m a i n and emergency
switchboards, p o w e r a n d light, section a n d group
d i s t r i b u t i o n s w i t c h b o a r d s , s t a r t i n g a n d c o n t r o l panels
a n d c h a r g i n g devices t h e f o l l o w i n g s h a l l b e checked:
c o n d i t i o n o f s w i t c h i n g devices;
a v a i l a b i l i t y o f t h e d o c u m e n t s o r stamps f o r calibrat i o n o f electric m e t e r s , as w e l l as t h e c o l o u r g r a d u a t i o n
94
p e r f o r m a n c e o f electromagnetic brakes, e m e r g e n c y
s w i t c h a n d zero p r o t e c t i o n ;
o p e r a t i o n o f t h e electric d r i v e d u r i n g p u l l i n g t h e
anchor i n t o t h e h a w s e ;
actuating o f t h e electric d r i v e p r o t e c t i o n a n d i t s
possible s t a l l i n g i n " o n " p o s i t i o n .
2.4.7.7.5 E l e c t r i c drives o f b o a t w i n c h e s .
T h e f o l l o w i n g s h a l l b e o p e r a t i o n a l l y tested:
p a y i n g o u t a n d h e a v i n g u p o f t h e boats w i t h t h e
electric d r i v e a n d o p e r a t i o n o f brakes;
o p e r a t i o n o f c o n t r o l stations, l i m i t switches, safety
switches i n t h e m a i n current c i r c u i t a n d i n t e r l o c k i n g w i t h
the manual drive.
2.4.7.7.6 E l e c t r i c drives o f w a t e r t i g h t a n d fire doors.
T h e f o l l o w i n g s h a l l b e o p e r a t i o n a l l y tested:
c l o s i n g a n d o p e n i n g o f t h e doors from t h e l o c a l a n d
r e m o t e c o n t r o l stations w i t h t h e electric d r i v e feeding
from t h e m a i n a n d e m e r g e n c y p o w e r sources;
w a r n i n g v i s u a l a n d audible a l a r m f o r c l o s i n g o f t h e
doors a n d its p e r f o r m a n c e d u r i n g t h e c l o s i n g , as w e l l as
the door position indication.
2.4.7.8 L i g h t i n g .
Lighting and navigation lights shall be operationally
tested, i n c l u d i n g :
operation o f m a i n a n d emergency lighting fixtures;
l i g h t i n g i n t h e boiler-and-engine r o o m f r o m a l l t h e
feeders;
l i g h t i n g o f cargo h o l d s , i n c l u d i n g t h e a l a r m o n
s u p p l y switchboards;
l i g h t i n g o f b o i l e r w a t e r - l e v e l gauge glasses f r o m t h e
m a i n a n d e m e r g e n c y l i g h t i n g circuit;
l i g h t i n g o f b o a t e m b a r k a t i o n places, o u t b o a r d spaces
a n d t h e places o f l i f e raft storage, e m e r g e n c y exits;
r e m o t e s w i t c h i n g o f f o f t h e e x t e r n a l l i g h t i n g from t h e
bridge;
serviceability o f portable lighting;
o p e r a t i o n o f n a v i g a t i o n lights from t w o separate
feeders o f s w i t c h b o a r d s u p p l y m a i n a n d standby;
correspondence o f l a m p s t o t h e n a v i g a t i o n lanterns'
certificate data;
o p e r a t i o n o f s t a n d b y n a v i g a t i o n lanterns;
v i s u a l a n d audible a l a r m o f n a v i g a t i o n l i g h t s w i t c h i n
case o f f a i l u r e o f a n y l i g h t ;
o n passenger ships a n d ferries t h e p e r f o r m a n c e o f
l o w - s e t l i g h t i n g s h a l l b e checked;
condition and operation o f the explosion-proof lighting
fixtures including the w o r k o f interlocking and a l a r m
2.4.7.9 E l e c t r i c a l c o o k i n g a n d h e a t i n g appliances.
D u r i n g the examination the following shall be
checked:
c o n d i t i o n o f electrical p r o t e c t i o n ;
a v a i l a b i l i t y o f f i r e - f i g h t i n g i n s u l a t i o n o r sufficient air
gaps b e t w e e n t h e h e a t i n g appliances a n d c o m b u s t i b l e
structures;
a v a i l a b i l i t y o f p r o t e c t i v e enclosures e x c l u d i n g p l a c i n g o f f o r e i g n objects o n t h e m .
95
96
o p e r a t i o n o f s m o k e fire detection a u t o m a t i c s y s t e m
carried o u t b y check o f actuating t h e s t a t i o n from a l l t h e
protected spaces;
w o r k o f t h e m a i n a n d reserve fans i n t h e p o w e r
s u p p l y o f s m o k e fire d e t e c t i o n a u t o m a t i c s y s t e m ,
i n c l u d i n g t h e i r a u t o m a t i c change-over a n d s o u n d a l a r m ;
a v a i l a b i l i t y o f t h e d o c u m e n t issued b y t h e c o m p e t e n t
b o d y c o n f i r m i n g r e g u l a t e d data p e r f o r m a n c e s o f fire
a l a r m indicators, o r t h e ship's r e p o r t o n t h e i r check b y
m e a n s o f special arrangements.
2.4.7.11.5 W a r n i n g a l a r m o f e x t i n g u i s h i n g s y s t e m
release.
I n t e r l o c k i n g a n d w a r n i n g s i g n a l , as w e l l as v i s u a l
a n d a u d i b l e a l a r m w i t h t h e w a r n i n g m a r k s "Gas! G o
a w a y ! " s h a l l b e o p e r a t i o n a l l y tested.
2.4.7.11.6 S i g n a l l i n g i n engineers' a c c o m m o d a t i o n
spaces.
The sound signalling system f o r t h e call o f the
engineer s h a l l b e checked.
2.4.7.11.7 I n d i c a t i o n o f c l o s u r e o f w a t e r t i g h t a n d fire
doors.
S i g n a l l i n g o f d o o r c o n d i t i o n s h a l l b e tested a t t h e
d o o r c o n t r o l stations.
2.4.7.11.8 P e r s o n n e l a l a r m .
S c h e d u l e o f m o n i t o r i n g o f t h e m a c h i n e r y space
p e r s o n n e l c o n d i t i o n s h a l l b e checked, w h i c h s h a l l n o t
exceed 3 0 m i n u t e s , a n d t r a n s m i t t a n c e o f t h e s o u n d a l a r m
s i g n a l t o t h e n a v i g a t i n g b r i d g e a n d engineers' service
spaces s h a l l b e checked, i f t h e s i g n a l i s n o t a c k n o w
ledged w i t h i n 3 m i n u t e s .
2.4.7.11.9 R e l e a s e i n d i c a t i o n o f f i x e d l o c a l applica
t i o n fire-fighting s y s t e m .
V i s u a l a n d a u d i b l e a l a r m o f release o f t h e s y s t e m
b o t h i n t h e protected space a n d a t t h e p e r m a n e n t l y
attended c o n t r o l stations s h a l l b e checked. W h e r e several
systems a r e i n s t a l l e d , t h e i n d i c a t i o n s y s t e m s h a l l c l e a r l y
indicate t h e p a r t i c u l a r s y s t e m activated.
2.4.8 A u t o m a t i o n e q u i p m e n t
2.4.8.1 G e n e r a l .
2.4.8.1.1 A n n u a l a n d special s u r v e y s o f t h e a u t o m a
t i o n e q u i p m e n t are p e r f o r m e d together w i t h t h e s u r v e y o f
a u t o m a t e d m a c h i n e r y , devices a n d systems.
2.4.8.1.2 T h e l i s t o f a u t o m a t i o n e q u i p m e n t , i t s
design, a r r a n g e m e n t , i n s t a l l a t i o n a n d t e c h n i c a l specifica
t i o n s s h a l l b e checked t o m e e t t h e r e q u i r e m e n t s o f t h e
Rules f o r the Classification and Construction o f SeaG o i n g Ships.
2.4.8.1.3 R e p l a c e m e n t o f separate types o f a u t o m a
t i o n equipment b y the equipment o f different type, a n d
additional installation o f n e w automation equipment
s h a l l b e c o n f i r m e d b y t h e appropriate R e g i s t e r d o c u
m e n t s stipulated b y t h e R u l e s f o r t h e C l a s s i f i c a t i o n a n d
Construction o f Sea-Going Ships.
2.4.8.1.4 T h e s u r v e y o f p n e u m a t i c , h y d r a u l i c a n d
electric appliances b e i n g p a r t o f a u t o m a t i o n e q u i p m e n t
s h a l l b e p e r f o r m e d i n accordance w i t h 2.4.5 t o 2.4.7.
97
2.4.8.4.2 S y s t e m s o f t h e C P P r e m o t e a u t o m a t i c
c o n t r o l s h a l l b e e x a m i n e d a n d o p e r a t i o n a l l y tested w i t h
t h e check o f :
CPP-related functions listed i n 2.4.8.4.1;
t i m e a n d speed o f p i t c h adjustment;
devices l i m i t i n g t h e speed o f blade adjustment i n
increasing t h e p r o p e l l e r p i t c h i n order t o e x c l u d e t h e
engine o v e r l o a d .
2.4.8.4.3 T h e b o i l e r p l a n t s s h a l l b e e x a m i n e d a n d
o p e r a t i o n a l l y tested w i t h t h e check o f :
p r o t e c t i o n o f t h e b o i l e r at f l a m e f a i l u r e ;
protection o n extremely l o w water level i n the boiler
drum;
p r o t e c t i o n o n a i r pressure d r o p at furnace inlet;
r e m o t e s w i t c h i n g - o f f o f t h e furnace i n l e t .
2.4.8.4.4 P r i m e m o v e r s f o r t h e generator d r i v e s h a l l
be e x a m i n e d a n d o p e r a t i o n a l l y tested w i t h t h e check o f :
r e m o t e start a n d stop;
a u t o m a t i c start o f t h e standby e n g i n e at o v e r l o a d o f
the r u n n i n g one;
a u t o m a t i c d i s t r i b u t i o n o f l o a d a t t h e p a r a l l e l operation o f the units ( i f provided);
operational integrity o f automatic protection;
m a i n t e n a n c e o f s p i n n i n g reserve ( i f p r o v i d e d ) .
2.4.8.4.5 T h e a u t o m a t i o n e q u i p m e n t o f compressors
s h a l l b e e x a m i n e d a n d o p e r a t i o n a l l y tested w i t h t h e
check o f :
p r o t e c t i o n o n o i l pressure;
p r o t e c t i o n o n a i r t e m p e r a t u r e at o u t l e t o f compressor;
air pressure w h e n t h e compressor i s a u t o m a t i c a l l y
started a n d stopped.
2.4.8.4.6 A u t o m a t i o n e q u i p m e n t o f fuel a n d o i l
separators s h a l l b e e x a m i n e d a n d o p e r a t i o n a l l y tested
w i t h the check o f protection a n d a l a r m provided
p r o c e e d i n g from t h e separator t y p e . T h e a l a r m i n t h e
b i l g e t a n k s o f separator u n i t s s h a l l b e also checked.
2.4.8.5 G e n e r a l ship a u t o m a t i o n systems.
G e n e r a l ship a u t o m a t i o n systems s h a l l b e e x a m i n e d
a n d o p e r a t i o n a l l y tested w i t h t h e check o f :
r e m o t e a n d a u t o m a t i c start o f b i l g e p u m p s w i t h
alarm o f r u n n i n g o f pumps and position o f valves;
remote closing and opening o f valves;
automatic control o f valves;
correctness o f a l a r m i n t h e m i m i c diagrams;
a l a r m o f o p e n o r closed c o n d i t i o n o f t h e fittings.
2.4.8.6 R e g u l a t i o n , m o n i t o r i n g , p r o t e c t i o n a n d a l a r m
systems.
R e g u l a t i o n , m o n i t o r i n g , protection a n d a l a r m systems
shall be e x a m i n e d and operationally tested together w i t h the
a u t o m a t i o n systems indicated i n the present Chapter.
2.4.8.7 A u t o m a t i o n devices.
2.4.8.8 A u t o m a t i o n devices (regulators, sensors,
s i g n a l l i n g devices) s h a l l b e e x a m i n e d ( w h e r e accessible)
a n d o p e r a t i o n a l l y tested together w i t h t h e m a c h i n e r y ,
devices a n d systems i n d i c a t e d i n t h e present S e c t i o n .
See circular 808c
98
b e t w e e n d o c k s u r v e y o f t h e o u t s i d e o f t h e ship's
b o t t o m a n d related i t e m s s h a l l b e established p r o c e e d i n g
from t h e results o f t h e i n - w a t e r survey, b u t n o t later t h a n
15 years after c o n s t r u c t i o n , a n d s u b s e q u e n t l y each
10 years.
2.5.1.5 Passenger, w o o d e n , c o m p o s i t e ships a n d
ships s y s t e m a t i c a l l y n a v i g a t i n g i n i c e , as w e l l as ships
n a v i g a t i n g as i c e breakers, s h a l l b e subject t o d r y d o c k
s u r v e y at each a n n u a l s u r v e y . B y systematic n a v i g a t i n g
i n ice, r e g u l a r v o y a g e s i n arctic seas are m e a n t . I f s i n g l e
v o y a g e s are m a d e i n i c e o f arctic a n d n o n - a r c t i c seas, t h e
schedule o f t h e ship d o c k i n g s h a l l b e subject t o t h e
special c o n s i d e r a t i o n b y t h e R e g i s t e r i n each case.
I f t h e ship designed f o r n a v i g a t i o n i n arctic seas i s
n o t p l a n n e d f o r arctic n a v i g a t i o n , i n accordance w i t h t h e
w r i t t e n statement o f t h e s h i p o w n e r , t h e schedule o f d r y
dock survey o f this ship m a y be established i n
accordance w i t h 2 . 5 . 1 . 2 . I n t h i s case, c o m p l i a n c e w i t h
t h e s h i p o w n e r ' s statement c o n c e r n i n g n a v i g a t i o n c o n d i
t i o n s s h a l l b e checked d u r i n g subsequent a n n u a l s u r v e y s
o f t h e ship afloat.
2.5.1.6 T h e r e q u i r e m e n t s f o r s u r v e y o f t h e outside o f
t h e ship's b o t t o m a n d related i t e m s o f s e l f - p r o p e l l e d o i l
tankers a n d c o m b i n a t i o n carriers, d o u b l e s k i n o i l tankers,
c h e m i c a l tankers, s i n g l e h u l l a n d d o u b l e s k i n b u l k
carriers a n d g e n e r a l d r y cargo ships a r e g i v e n i n
Sections 2 t o 7 o f P a r t 1 " A d d i t i o n a l S u r v e y s o f Ships
Depending o n their Purpose and H u l l Material".
2.5.1.7 A p p l i c a t i o n o f t h e p r o v i s i o n s o f t h e present
S e c t i o n f o r t h e ships, w h i c h a r e o w n e d o r chartered b y
t h e g o v e r n m e n t s a n d w h i c h are used as c o m b a t o r
support vessels, i s subject t o special c o n s i d e r a t i o n b y t h e
R e g i s t e r i n each case.
2.5.2 S c o p e o f t h e s u r v e y .
2.5.2.1 W h e n s u r v e y o f t h e outside o f t h e ship's
b o t t o m a n d related i t e m s i s carried o u t i n d r y d o c k o r o n
a s l i p w a y , t h e ship s h a l l b e placed o n blocks/cages o f
sufficient h e i g h t a n d w i t h t h e necessary staging t o p e r m i t
t h e e x a m i n a t i o n o f elements, s u c h as s h e l l p l a t i n g
i n c l u d i n g b o t t o m a n d b o w p l a t i n g , stern frame a n d
rudder, sea chests a n d v a l v e s , propeller, etc.
2.5.2.2 T h e side a n d b o t t o m s h e l l p l a t i n g s h a l l b e
e x a m i n e d f o r excessive c o r r o s i o n o r d e t e r i o r a t i o n d u e t o
c h a f i n g o r contact w i t h t h e g r o u n d a n d f o r a n y u n d u e
unfairness o r b u c k l i n g . S t e m s , b a r k e e l , b i l g e keels,
p r o p e l l e r shaft s t m t s , b e a m s a n d f l o o r s o f h o p p e r
dredgers a n d h o p p e r barges, sea chests, as w e l l as a l l
w e l d s s h a l l b e e x a m i n e d . Special a t t e n t i o n s h a l l b e p a i d
t o t h e c o n n e c t i o n b e t w e e n t h e b i l g e strakes a n d t h e b i l g e
keels. I m p o r t a n t p l a t e unfairness o r o t h e r d e t e r i o r a t i o n ,
w h i c h d o n o t necessitate i m m e d i a t e repairs, s h a l l b e
recorded.
2.5.23 Sea chests a n d their gratings, sea connections
and overboard discharge valves, b o t t o m a n d side valves,
sea chest pipelines w i t h filters, cocks a n d their fastenings t o
the h u l l o r sea chests shall b e examined. V a l v e s a n d cocks
99
100
F u r t h e r i n f o r m a t i o n o n t h e procedure o f i n - w a t e r
survey is given i n Section 9, Part "Carrying o u t
Classification Survey o f Ships" o f the Guidelines a n d i n
A n n e x 1 t o the Guidelines.
2.5.3.3 T h e e q u i p m e n t , procedure f o r o b s e r v i n g a n d
r e p o r t i n g t h e s u r v e y s h a l l b e discussed w i t h t h e parties
i n v o l v e d p r i o r t o t h e i n - w a t e r s u r v e y , a n d suitable t i m e
s h a l l b e a l l o w e d t o p e r m i t t h e d i v i n g c o m p a n y t o test a l l
e q u i p m e n t beforehand.
2.5.3.4 T h e i n - w a t e r s u r v e y s h a l l b e carried o u t b y
the surveyor t o the Register w i t h participation o f the
q u a l i f i e d d i v e r s u s i n g t e c h n i c a l facilities thereof. T h e
d i v e r s h a l l b e e m p l o y e d b y a f i r m r e c o g n i z e d as a service
supplier according t o t h e r e q u i r e m e n t s o f S e c t i o n 7 o f
Part I "General Provisions".
2.5.3.5 T h e s u r v e y o r s h a l l b e satisfied w i t h t h e
m e t h o d o f p i c t o r i a l representation, a n d a g o o d t w o - w a y
communication between the surveyor and the diver shall
be provided.
2.5.3.6 I f t h e i n - w a t e r s u r v e y reveals d a m a g e o r
d e t e r i o r a t i o n that requires e a r l y a t t e n t i o n , t h e s u r v e y o r
m a y r e q u i r e that t h e ship b e d r y d o c k e d i n order that a
detailed s u r v e y c a n b e u n d e r t a k e n a n d t h e necessary
repairs carried o u t .
2.5.4 P l a n n i n g o f s u r v e y s o f t h e o u t s i d e o f t h e
ship's bottom.
2.5.4.1 T h e s e r e q u i r e m e n t s are applied t o t h e ships,
w h i c h are n o t subject t o e n h a n c e d s u r v e y i n c o m p l i a n c e
w i t h P a r t 1 " A d d i t i o n a l S u r v e y s o f S h i p s D e p e n d i n g o n
T h e i r Purpose a n d H u l l Material".
2.5.4.2 P r o p e r p r e p a r a t i o n a n d close c o - o p e r a t i o n
between t h e shipowner, attending surveyor t o t h e
R e g i s t e r a n d o t h e r interested parties (e.g., a representa
t i v e o f t h e f i r m engaged i n thickness m e a s u r e m e n t s )
p r i o r t o t h e c o m m e n c e m e n t o f a d r y d o c k i n g s u r v e y are
a n essential p a r t i n t h e e f f i c i e n t a n d safe conduct o f t h e
survey i n compliance w i t h the current Rules.
2.5.4.3 S u r v e y p l a n n i n g m e e t i n g s h a l l b e h e l d i n
advance t o co-ordinate t h e w o r k t o b e carried o u t d u r i n g
t h e survey, w h i c h s h a l l i n c l u d e , as a m i n i m u m , a r e v i e w
o f the following information:
.1 s u r v e y status a n d basic ship i n f o r m a t i o n ;
.2 s u r v e y r e p o r t files o f t h e outside o f t h e ship's
bottom;
.3 details o f a n y r e q u i r e m e n t s o r k n o w n damages
(due t o g r o u n d i n g , cargo operations, etc.) that affect o r
m a y affect d r y d o c k i n g s u r v e y ;
.4 details o f k n o w n s t r u c t u r a l damages o f t h e ship;
.5 reports o f k n o w n s t r u c t u r a l repairs carried o u t
during dry docking survey; and
.6 details o f a n y additional items t o b e surveyed,
thickness measurements t o b e t a k e n a n d k n o w n m a i n
tenance w o r k s t o b e carried o u t d u r i n g d r y d o c k i n g survey.
2.5.4.4 T h e r e s u l t s o f t h e m e e t i n g s h a l l b e
d o c u m e n t e d i n t h e appropriate report.
2.6 C O N T I N U O U S S U R V E Y S Y S T E M
2.6.1 A t t h e s h i p o w n e r ' s r e q u e s t t h e R e g i s t e r
establishes t h e C o n t i n u o u s S u r v e y S y s t e m o f t h e Ships
( C S S ) : h u l l , arrangements, m a c h i n e r y , electrical e q u i p
ment, refrigerating plant.
2.6.2 C S S does n o t a p p l y t o t h e h u l l o f ships, w h i c h
are c o v e r e d b y t h e r e q u i r e m e n t s o f Sections 2 t o 7 o f
Part U I " A d d i t i o n a l Surveys o f Ships Depending o n their
Purpose and H u l l Material".
2.6.3 S h i p s , t o w h i c h t h e r e q u i r e m e n t s o f S e c t i o n 7
o f P a r t 1 " A d d i t i o n a l S u r v e y s o f S h i p s D e p e n d i n g o n
their Purpose a n d H u l l M a t e r i a l " apply, shall b e
e x e m p t e d f r o m C S S o f t h e h u l l n o t later t h a n b y t h e
due date o f t h e subsequent i n t e r m e d i a t e o r special survey,
w h i c h e v e r i s earlier after 1 J u l y 2 0 0 5 . I n t h i s case:
all items o f technical supervision credited f o r
c o n t i n u o u s s u r v e y w i t h i n 1 5 m o n t h s p r i o r t o t h e date
o f t h e ship's e x e m p t i o n from C S S , m a y b e accepted
w i t h o u t f u r t h e r s u r v e y at t h e d i s c r e t i o n o f t h e s u r v e y o r t o
t h e R e g i s t e r as i f t h e y w e r e s u r v e y e d d u r i n g t h i s
i n t e r m e d i a t e o r special s u r v e y ;
all other items o f technical supervision shall be
s u r v e y e d b y t h e d u e date o f t h e i n t e r m e d i a t e o r special
s u r v e y a t c h a n g e o v e r t o t h e standard classification h u l l
s u r v e y i n c o m p l i a n c e w i t h t h e scope o f t h i s ( i n t e r m e d i a t e
or special) s u r v e y specified b y t h e present R u l e s .
2.6.4 C o n t i n u o u s s u r v e y consists o f the d i s t r i b u t i o n o f
s u r v e y scope corresponding t o the scope o f special s u r v e y
for class r e n e w a l b e t w e e n separate surveys, a n d t h e w h o l e
cycle o f s u r v e y s h a l l b e conducted w i t h i n t h e period, f o r
w h i c h t h e class i s assigned o r r e n e w e d .
2.6.5 A p p l i c a t i o n o f C S S t o t h e ship ( h u l l , arrange
m e n t s , m a c h i n e r y , electric e q u i p m e n t a n d r e f r i g e r a t i n g
plant) is certified b y a n appropriate entry i n t h e
Classification Certificate a n d t h e Continuous Survey
L i s t attached thereto, c o n t a i n i n g t h e list o f i t e m s o f
technical supervision, b r i e f description o f survey a n d
s u b m i s s i o n dates p l a n n e d .
2.6.6 Surveys, w h i c h are permitted t o b e carried o u t b y
the ship's c h i e f engineer, are credited after the corifirming
survey p e r f o r m e d b y the s u r v e y o r t o the Register.
I f during survey o f a n item, the surveyor finds o u t
wear, damages o r failures affecting t h e i t e m fitness f o r
service o r h e h a s s o m e d o u b t i n p r o p e r t e c h n i c a l
c o n d i t i o n o f t h e i t e m , h e m a y r e q u i r e repeated o r
a d d i t i o n a l s u r v e y , as w e l l e l i m i n a t i o n o f t h e r e v e a l e d
defect i m m e d i a t e l y o r at a stated t i m e .
2.6.7 T h e r e q u i r e m e n t s f o r p e r f o r m a n c e o f s u r v e y s
i n d u e dates s h a l l a p p l y t o C S S i n f u l l :
for a n n u a l s u r v e y s , i n accordance w i t h t h e r e q u i r e
ments o f 2.2.1;
for special s u r v e y s , i n accordance w i t h t h e r e q u i r e
ments o f 2.4.1.
I t e m s o f t e c h n i c a l s u p e r v i s i o n subject t o c o n t i n u o u s
survey, w h i c h dates are d u e o r o v e r d u e b y t h e t i m e o f
a n n u a l survey, s h a l l b e s u r v e y e d d u r i n g t h i s a n n u a l
survey. O t h e r w i s e , t h e C l a s s i f i c a t i o n C e r t i f i c a t e s h a l l n o t
b e endorsed, a n d t h e ship's class s h a l l b e suspended, i n
case t h e i t e m s o f t e c h n i c a l s u p e r v i s i o n w i t h i n C S S w e r e
n o t s u r v e y e d a t t h e specified d u e date, o r s u r v e y o f these
i t e m s w a s extended.
2.6.8 A s t o i m p l e m e n t a t i o n a n d a p p l i c a t i o n o f t h e
CSS, o n e shall be followed b y the Instructions f o r
C o n t i n u o u s S u r v e y o f S h i p s (refer t o A n n e x 2 t o t h e
Guidelines).
2.6.9 A p p l i c a t i o n o f C S S o f t h e h u l l .
A t t h e s h i p o w n e r ' s request, t h e ships' h u l l s m a y b e
s u b m i t t e d f o r special survey, except f o r o i l t a n k e r s ,
c o m b i n a t i o n carriers, b u l k carriers, c h e m i c a l tankers a n d
ships specified i n S e c t i o n 7 o f P a r t 1 " A d d i t i o n a l
Surveys o f Ships Depending o n their Purpose and H u l l
Material", w h i c h is conducted i n compliance w i t h the C S S .
I n t h i s case:
.1 c o m p l e t e s u r v e y o f t h e h u l l t o m e e t t h e
r e q u i r e m e n t s o f t h e h u l l special survey, m a y b e carried
o u t o n t h e C S S basis, w h e n , a t t h e s h i p o w n e r ' s request i t
has b e e n agreed b y t h e Register. C S S does n o t e x e m p t
from t h e necessity t o s u b m i t t h e ship f o r o t h e r specified
periodical surveys;
.2 w h e n s u c h s y s t e m is adopted, a l l t h e r e q u i r e m e n t s
o f t h e p a r t i c u l a r h u l l special s u r v e y s h a l l b e c o m p l e t e d at
t h e e n d o f t h e f i v e - y e a r class p e r i o d ;
.3 d u r i n g each cycle o f continuous survey, a l l items o f
technical supervision shall b e surveyed (and tested, w h e r e
required) i n regular rotation, as f a r as practicable, w i t h
u n i f o r m a n n u a l share w i t h i n t h e five-year class period;
.4 s h i p o w n e r is e n t i t l e d t o f i x t h e sequence, i n w h i c h
t h e i n d i v i d u a l i t e m s o f t h e h u l l are i n t e n d e d t o b e
s u r v e y e d . H o w e v e r , t h e sequence i n each s u r v e y cycle
shall be linked w i t h that o f the previous o n e i n such a
w a y t h a t t h e i n t e r v a l b e t w e e n consecutive s u r v e y s o f
each i t e m s h a l l n o t exceed f i v e years.
D r y d o c k s u r v e y m a y b e carried o u t a t a n y t i m e
w i t h i n t h e f i v e - y e a r class p e r i o d , p r o v i d e d t h a t t h e
requirements o f Chapter 2.5 are complied w i t h .
F o r ships m o r e t h a n 10 years o f age, t h e ballast t a n k s
s h a l l b e i n t e r n a l l y e x a m i n e d t w i c e i n each f i v e - y e a r class
p e r i o d , i.e. once w i t h i n t h e scope o f i n t e r m e d i a t e s u r v e y
a n d once w i t h i n t h e scope o f t h e c o n t i n u o u s s y s t e m f o r
t h e h u l l special s u r v e y ;
.5 t h e s u r v e y o r m a y e x t e n d t h e scope o f s u r v e y at h i s
d i s c r e t i o n , i f t h e s u r v e y carried o u t r e v e a l e d a n y defects;
.6 t h e a g r e e m e n t f o r s u r v e y s t o b e carried o u t o n t h e
C S S basis m a y b e w i t h d r a w n a t d i s c r e t i o n o f t h e
Register.
101
2.7 P L A N N E D M A I N T E N A N C E S C H E M E
FOR MACHINERY
2.7.1 G e n e r a l .
2.7.1.1 A p p l i c a t i o n .
2.7.1.1.1 T h e s e r e q u i r e m e n t s a p p l y t o a n a p p r o v e d
P l a n n e d M a i n t e n a n c e S c h e m e f o r M a c h i n e r y ( P M S ) as
an alternative t o C S S .
2.7.1.1.2 I t considers s u r v e y s t o b e carried o u t o n t h e
basis o f intervals b e t w e e n overhauls (maintenance
operations) recommended b y the manufacturers, docu
m e n t e d operator's experience a n d a c o n d i t i o n m o n i t o r i n g
s y s t e m , w h e r e fitted.
2.7.1.1.3 T h i s S c h e m e i s l i m i t e d t o c o m p o n e n t s a n d
systems c o v e r e d b y C S S .
2.7.1.1.4 A n y i t e m s n o t c o v e r e d b y P M S s h a l l b e
s u r v e y e d a n d credited i n t h e u s u a l w a y ( i n accordance
w i t h the Register rules).
2.7.1.2 M a i n t e n a n c e i n t e r v a l s .
2.7.1.2.1 T h e i n t e r v a l s f o r P M S s h a l l n o t exceed
those specified f o r C S S .
2.7.1.2.2 H o w e v e r , i f a n a p p r o v e d c o n d i t i o n m o n
i t o r i n g s y s t e m (refer t o A n n e x 3 t o t h e G u i d e l i n e s ) i s
applied, t h e machinery survey intervals based o n
t h e P M S c y c l e m a y b e extended.
2.7.1.3 O n b o a r d r e s p o n s i b i l i t y .
2.7.1.3.1 T h e c h i e f engineer s h a l l b e t h e responsible
p e r s o n o n b o a r d i n charge o f P M S .
2.7.13.2 D o c u m e n t a t i o n o n overhauls (maintenance
operations) o f items covered b y P M S shall b e reported and
signed b y the c h i e f engineer and submitted t o the Register.
2.7.1.3.3 A c c e s s t o c o m p u t e r i z e d s y s t e m s f o r
updating o f the maintenance documentation and m a i n
tenance p r o g r a m m e s h a l l o n l y b e p e r m i t t e d b y t h e c h i e f
engineer o r o t h e r a u t h o r i z e d p e r s o n .
2.7.2 P r o c e d u r e s a n d c o n d i t i o n s f o r P M S
approval.
2.7.2.1 S y s t e m r e q u i r e m e n t s .
2.7.2.1.1 P M S s h a l l b e p r o g r a m m e d a n d m a i n t a i n e d
b y a computerized system. H o w e v e r , this m a y n o t be
applied t o t h e c u r r e n t already a p p r o v e d schemes.
2.7.2.1.2 P M S s h a l l b e a p p r o v e d i n accordance w i t h
a procedure established b y t h e Register.
2.7.2.1.3 C o m p u t e r i z e d systems shall include back-up
disks/tapes, C D s , w h i c h s h a l l b e updated at r e g u l a r
intervals.
2.7.2.1.4 C o m p u t e r i z e d systems s h a l l b e a p p r o v e d
b y t h e Register.
2.7.2.2 D o c u m e n t a t i o n a n d i n f o r m a t i o n .
2.7.2.2.1 T h e f o l l o w i n g d o c u m e n t a t i o n s h a l l b e
submitted for P M S review and approval:
.1 organization chart identifying areas o f responsibility;
102
.2 d o c u m e n t a t i o n filling procedures ( i n s t r u c t i o n s ) ;
.3 l i s t i n g o f e q u i p m e n t t o b e considered b y t h e
Register i n P M S ;
.4 m a c h i n e r y i d e n t i f i c a t i o n procedure;
.5 p r e v e n t i v e m a i n t e n a n c e sheets f o r each m a c h i n e
t o b e considered;
.6 l i s t i n g a n d specifications o f c o n d i t i o n m o n i t o r i n g
equipment;
.7 b a s e l i n e data f o r e q u i p m e n t w i t h c o n d i t i o n
monitoring;
.8 l i s t i n g a n d schedule o f p r e v e n t i v e m a i n t e n a n c e
procedures.
2.7.2.2.2 I n a d d i t i o n t o t h e a b o v e d o c u m e n t a t i o n , t h e
f o l l o w i n g i n f o r m a t i o n shall be available o n board:
. 1 a l l clauses i n 2 . 7 . 2 . 2 . 1 i n a n up-to-date f a s h i o n ;
.2 m a i n t e n a n c e i n s t r u c t i o n s ( m a n u f a c t u r e r ' s a n d
shipyard's);
.3 c o n d i t i o n m o n i t o r i n g data i n c l u d i n g a l l data since
last opening o f the machine, a n d the o r i g i n a l baseline data;
.4 reference d o c u m e n t a t i o n ( t r e n d i n v e s t i g a t i o n
procedures, etc.);
.5 records o f t h e m a i n t e n a n c e i n c l u d i n g repairs a n d
r e n e w a l s carried o u t .
2.7.2.3 A p p r o v a l v a l i d i t y .
2 . 7 . 2 . 3 . 1 W h e n P M S i s approved, a C e r t i f i c a t e o f
A p p r o v a l f o r P l a n n e d M a i n t e n a n c e S c h e m e i s issued.
H o w e v e r , o t h e r e q u i v a l e n t certificate o r class n o t a t i o n
m a y b e issued t o t h e ship ( P M S ) . I n a n y case, t h e
c e r t i f i c a t i o n s h a l l b e k e p t o n board.
2.7.2.3.2 A n i m p l e m e n t a t i o n s u r v e y s h a l l b e carried
o u t t o c o n f i r m t h e v a l i d i t y o f t h e certificate/class
notation.
2 . 7 . 2 . 3 . 3 A n a n n u a l r e p o r t c o v e r i n g t h e year's
service, i n c l u d i n g t h e f o l l o w i n g i n f o r m a t i o n s h a l l b e
s u b m i t t e d t o t h e Register:
. 1 specified i n 2.7.2.2.1.3 t o 2.7.2.2.1.5 and 2.7.2.2.1.7,
as w e l l as changes t o o t h e r clauses i n 2 . 7 . 2 . 2 . 1 ;
.2 specified i n 2 . 7 . 2 . 2 . 2 . 3 ;
.3 f u l l t r e n d analysis ( i n c l u d i n g s p e c t r u m analysis f o r
v i b r a t i o n s ) o f m a c h i n e r y d i s p l a y i n g o p e r a t i n g parameters
exceeding acceptable tolerances.
2.7.2.3.4 A n a n n u a l a u d i t s h a l l b e carried o u t t o
m a i n t a i n t h e v a l i d i t y o f P M S (refer t o 2 . 7 . 3 . 2 ) .
2.7.2.3.5 T h e s u r v e y a r r a n g e m e n t f o r m a c h i n e r y
u n d e r P M S m a y b e cancelled b y t h e Register, i f :
. 1 P M S is n o t b e i n g satisfactorily carried o u t ;
.2 f r o m t h e m a i n t e n a n c e records o r t h e general
condition o f the machinery t h e non-conformities are
revealed;
.3 w h e n t h e agreed i n t e r v a l s b e t w e e n o v e r h a u l s are
exceeded.
2.7.2.3.6 T h e case o f sale o r change o f m a n a g e m e n t
o f t h e ship s h a l l cause P M S a p p r o v a l t o be reconsidered.
2.7.2.3.7 T h e s h i p o w n e r m a y , at a n y t i m e , cancel t h e
survey arrangement f o r machinery under P M S b y
i n f o r m i n g t h e R e g i s t e r i n w r i t i n g a n d f o r t h i s case t h e
i t e m s , w h i c h h a v e b e e n inspected u n d e r P M S since t h e
last a n n u a l s u r v e y , m a y b e credited f o r class a t t h e
d i s c r e t i o n o f t h e attending s u r v e y o r .
2.7.3 S u r v e y s .
2 . 7 . 3 . 1 I m p l e m e n t a t i o n survey.
2 . 7 . 3 . 1 . 1 T h e i m p l e m e n t a t i o n s u r v e y s h a l l b e carried
o u t b y t h e s u r v e y o r t o t h e R e g i s t e r w i t h i n o n e y e a r from
t h e date o f a p p r o v a l .
2.7.3.1.2 D u r i n g t h e implementation survey t h e
f o l l o w i n g s h a l l b e v e r i f i e d b y t h e s u r v e y o r t o ensure:
. 1 P M S i s i m p l e m e n t e d according t o t h e a p p r o v e d
d o c u m e n t a t i o n a n d is adapted t o t h e t y p e a n d c o m p l e x i t y
o f the components/system o n board;
.2 P M S is p r o d u c i n g t h e d o c u m e n t a t i o n r e q u i r e d f o r
the annual audit and the requirements o f surveys and
testing f o r class r e t e n t i o n are c o m p l i e d w i t h ;
.3 t h e o n b o a r d p e r s o n n e l i s f a m i l i a r w i t h P M S .
2.7.3.1.3 W h e n t h i s s u r v e y i s carried o u t a n d t h e
i m p l e m e n t a t i o n is f o u n d i n order, a r e p o r t describing t h e
P M S s y s t e m s h a l l b e s u b m i t t e d t o t h e Register, a n d t h e
s y s t e m m a y b e p u t i n t o service.
2.7.3.2 A n n u a l a u d i t .
2 . 7 . 3 . 2 . 1 A n a n n u a l a u d i t o f P M S s h a l l b e carried
out b y t h e surveyor t o t h e Register a n d preferably
concurrently w i t h the annual survey o f machinery.
2.7.3.2.2 T h e s u r v e y o r s h a l l r e v i e w t h e a n n u a l r e p o r t
o r v e r i f y that i t has b e e n r e v i e w e d b y t h e Register, i f t h i s
has t a k e n place.
2 . 7 3 . 2 . 3 T h e purpose o f this s u r v e y s h a l l b e t o v e r i f y
that P M S i s b e i n g c o r r e c t l y operated a n d that t h e
m a c h i n e r y h a s b e e n f u n c t i o n i n g satisfactorily since the
p r e v i o u s survey. A general e x a m i n a t i o n o f the i t e m s o f
technical s u p e r v i s i o n covered b y P M S shall b e carried o u t .
2.7.3.2.4 T h e p e r f o r m a n c e a n d m a i n t e n a n c e records
s h a l l be e x a m i n e d t o v e r i f y that t h e m a c h i n e r y has b e e n
f u n c t i o n i n g s a t i s f a c t o r i l y since t h e p r e v i o u s s u r v e y o r
actions h a v e b e e n t a k e n i n response t o m a c h i n e r y
o p e r a t i n g parameters exceeding acceptable tolerances
and the overhaul intervals (maintenance operations) have
been maintained.
2.7.3.2.5 W r i t t e n details o f b r e a k - d o w n o r m a l f u n c t i o n s h a l l b e m a d e available.
2.7.3.2.6 D e s c r i p t i o n s o f repairs carried o u t s h a l l b e
e x a m i n e d . A n y m a c h i n e r y part, w h i c h has b e e n replaced
b y a spare o n e , due t o damage, s h a l l b e r e t a i n e d o n
b o a r d , w h e r e possible, u n t i l e x a m i n e d b y t h e s u r v e y o r t o
t h e Register.
2.7.3.2.7 A t t h e d i s c r e t i o n o f t h e s u r v e y o r , f u n c t i o n
tests, c o n f i r m a t o r y s u r v e y s a n d r a n d o m check readings,
w h e r e c o n d i t i o n m o n i t o r i n g e q u i p m e n t is i n use, s h a l l be
carried o u t , as far as practicable a n d reasonable.
2.7.3.2.8 U p o n satisfactory c o m p l e t i o n o f t h e a n n u a l
audit a n d t h e above requirements, t h e Register shall
retain P M S .
1
2.7.4 D a m a g e a n d r e p a i r s .
2.7.4.1 T h e d a m a g e o f essential c o m p o n e n t s / m a
c h i n e r y s h a l l b e r e p o r t e d t o t h e Register. T h e repairs o f
s u c h d a m a g e d c o m p o n e n t s / m a c h i n e r y s h a l l b e carried
out u n d e r t h e R e g i s t e r t e c h n i c a l s u p e r v i s i o n .
2.7.4.2 A n y repair o r c o r r e c t i v e a c t i o n r e g a r d i n g t h e
machinery under P M S shall be recorded i n the
P M S logbook a n d repair shall be verified b y t h e
s u r v e y o r t o t h e R e g i s t e r at t h e a n n u a l audits.
2.7.4.3 I n t h e case o f o v e r d u e o u t s t a n d i n g r e c o m
mendations o r a record o f unrepaired damage, w h i c h
w o u l d affect P M S , t h e r e l e v a n t i t e m s s h a l l b e k e p t o u t o f
P M S u n t i l t h e r e c o m m e n d a t i o n i s f u l f i l l e d o r t h e repair is
carried o u t .
2.8 S C H E M E O F H A R M O N I Z E D S H I P S U R V E Y S Y S T E M
2.8.1 S c h e m e o f H a r m o n i z e d S h i p S u r v e y S y s t e m i s
given i n Fig. 2.8.1.
2.9 S U R V E Y O F B O I L E R S
2.9.1 G e n e r a l .
2.9.1.1 T h e p r o v i s i o n s o f t h i s C h a p t e r a p p l y t o m a i n ,
a u x i l i a r y a n d waste-heat b o i l e r s , i n c l u d i n g w a t e r h e a t i n g
b o i l e r s subject t o t h e R e g i s t e r t e c h n i c a l s u p e r v i s i o n , a n d
t h e r m a l o i l b o i l e r s as w e l l as i n c i n e r a t o r b o i l e r s , s t e a m
superheaters a n d e c o n o m i z e r s . S u m m a r i z e d scope o f
surveys is given i n Table 2.1.1.
2.9.1.2 S u r v e y s o f b o i l e r s a r e s u b d i v i d e d i n t o :
external examination (2.9.2.1); o r
internal survey (internal examination) (2.9.2.2);or
h y d r a u l i c tests ( 2 . 9 . 2 . 3 ) .
2.9.1.3 S u r v e y o f i n c i n e r a t i n g part o f t h e incinerators
s h a l l b e carried o u t t o c o m p l y w i t h t h e r e q u i r e m e n t s
o f 4 . 1 . 5 , P a r t 1 " S u r v e y o f S h i p s i n C o m p l i a n c e w i t h
International Conventions, Codes and Resolutions" o f
the Guidelines.
2.9.1.4 A t special s u r v e y o f ship b o i l e r s , i t i s
r e c o m m e n d e d t o use description o f specific defects, w h i c h
can b e revealed i n s o m e b o i l e r components, a n d t h e w a y s
o f t h e i r e l i m i n a t i o n set f o r t h i n P a r t 7 " T e c h n i c a l
Supervision during Repair o f Boilers, Heat Exchangers
a n d Pressure Vessels" o f t h e G u i d e l i n e s o n T e c h n i c a l
S u p e r v i s i o n d u r i n g R e p a i r o f S e a - G o i n g Ships.
2.9.1.5 Schedule a n d scope o f b o i l e r s u r v e y s are
specified i n 2 . 9 . 2 .
2.9.1.6 C o m p l i a n c e o f b o i l e r s w i t h t h e R u l e s f o r
C o n s t r u c t i o n s h a l l b e d e t e r m i n e d according t o 2 . 9 . 3 .
2.9.2 S c h e d u l e a n d s c o p e o f b o i l e r s u r v e y .
2.9.2.1 E x t e r n a l e x a m i n a t i o n .
2.9.2.1.1 E x t e r n a l e x a m i n a t i o n o f b o i l e r s together
w i t h fittings, e q u i p m e n t , s e r v i n g m a c h i n e r y a n d heat
exchangers, support systems a n d p i p e l i n e s s h a l l b e
103
c a r r i e d o u t a n n u a l l y at p e r i o d i c a l s u r v e y s o f s h i p
machinery installation.
2.9.2.1.2 B o i l e r s s h a l l b e e x a m i n e d e x t e r n a l l y u n d e r
w o r k i n g pressure.
2.9.2.1.3 A t each e x t e r n a l e x a m i n a t i o n , t h e f o l l o w
ing shall be submitted t o the R S surveyor, examined and
o p e r a t i o n a l l y tested:
w a t e r l e v e l indicators;
face a n d b o t t o m b l o w - d o w n arrangements;
v a l v e easing gears (feed, safety, s h u t - o f f , stop, b l o w d o w n v a l v e s , v a l v e s f o r deaeration, s a l i n o m e t e r v a l v e s ) ;
automatic control system, protective devices and alarms;
m a n u a l operation o f the boiler.
2.9.2.1.4 W h e r e defects h a v e b e e n detected d u r i n g
e x t e r n a l e x a m i n a t i o n , a n d t h e i r causes c a n n o t b e
determined through the examination, the surveyor t o
t h e R e g i s t e r s h a l l r e q u i r e t h e cause o f t h e defect t o b e
i n v e s t i g a t e d a n d , i f necessary, i n t e r n a l s u r v e y and/or
h y d r a u l i c test t o b e carried o u t .
2.9.2.1.5 T h e a d j u s t m e n t o f safety v a l v e s s h a l l b e
v e r i f i e d d u r i n g e x t e r n a l e x a m i n a t i o n o f t h e b o i l e r (refer
to 2 . 9 . 4 ) .
2.9.2.2 I n t e r n a l s u r v e y ( i n t e r n a l e x a m i n a t i o n ) o f
boilers.
2.9.2.2.1 A d d i t i o n a l i n s t r u c t i o n s a n d r e c o m m e n d a
tions o n carrying o u t internal survey (internal examina
t i o n ) o f ship b o i l e r s based o n t h e i r s t r u c t u r a l features are
specified i n 2 . 4 . 5 . 8 . 1 , P a r t " C a r r y i n g o u t C l a s s i f i c a t i o n
Survey o f Ships" o f the Guidelines.
2.9.2.2.2 F o r ships o f 10 years o f age a n d less, there
s h a l l b e a m i n i m u m o f t w o i n t e r n a l e x a m i n a t i o n s o f each
s t e a m b o i l e r d u r i n g each 5-year special s u r v e y p e r i o d .
O n e s u c h s u r v e y ( e x a m i n a t i o n ) s h a l l b e carried o u t
d u r i n g special s u r v e y o f t h e ship, t h e o t h e r s h a l l b e
carried o u t a t i n t e r v a l s n o t exceeding 3 6 m o n t h s a n d
s h a l l b e c o m b i n e d w i t h p e r i o d i c a l s u r v e y o f t h e ship
machinery installation.
2.9.2.2.3 F o r ships o v e r 1 0 years o f age, t h e i n t e r n a l
survey (internal examination) o f steam boilers shall be
carried o u t d u r i n g each p e r i o d i c a l s u r v e y o f t h e ship
m a c h i n e r y i n s t a l l a t i o n , except f o r m a i n w a t e r - t u b e s t e a m
b o i l e r s specified i n 2 . 9 . 2 . 2 . 4 .
2.9.2.2.4 W h e r e t w o o r m o r e m a i n w a t e r - t u b e s t e a m
b o i l e r s are i n s t a l l e d o n b o a r d t h e ship, t h e i n t e r v a l s
b e t w e e n i n t e r n a l s u r v e y s ( i n t e r n a l e x a m i n a t i o n s ) after t h e
second special s u r v e y o f t h e ship r e m a i n u n c h a n g e d , i.e.
t h e dates o f i n t e r n a l s u r v e y s ( i n t e r n a l e x a m i n a t i o n s ) are
assigned i n c o m p l i a n c e w i t h 2 . 9 . 2 . 2 . 2 .
2.9.2.2.5 T h e r m a l o i l b o i l e r s s h a l l b e s u r v e y e d
internally. There shall be a m i n i m u m o f t w o internal
surveys (internal examinations) o f thermal oil boilers and
o f a h e a t i n g surface d u r i n g each 5-year special s u r v e y
p e r i o d regardless t h e ship's age.
O n e s u c h s u r v e y s h a l l b e carried o u t d u r i n g special
s u r v e y o f t h e ship, a n d t h e o t h e r d u r i n g t h e second o r
t h i r d a n n u a l survey, o r d u r i n g t h e i n t e r m e d i a t e s u r v e y .
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2.9.2.2.6 B o i l e r s s h a l l b e s u r v e y e d i n t e r n a l l y after
each s i g n i f i c a n t repair ( f o r instance, after furnaces ( f l a m e
tubes) replacement o r s t r a i g h t e n i n g , replacement o f m o r e
t h a n 2 5 p e r cent o f s h o r t stays o f t h e s a m e w a l l o r m o r e
t h a n 15 p e r cent o f t h e t o t a l n u m b e r o f sort stays, w e l d - i n
inserts, etc.) o r replacement.
2.9.2.2.7 A t i n t e r n a l survey, t h e b o i l e r f i t t i n g s a n d
safety v a l v e s s h a l l b e s u b m i t t e d f o r e x a m i n a t i o n . I f
i n t e r n a l s u r v e y i s carried o u t d u r i n g special survey, t h e
results o f b o i l e r f i t t i n g s testing f o r defects p e r f o r m e d b y
t h e c h i e f engineer o r ship repair y a r d s h a l l b e s u b m i t t e d
to the R S surveyor.
2.9.2.2.8 A t each i n t e r n a l s u r v e y , t h e s t e a m b o i l e r s ,
s t e a m superheaters a n d e c o n o m i z e r s s h a l l b e e x a m i n e d
i n t e r n a l l y o n w a t e r - s t e a m a n d fire side.
2.9.2.2.9 A t i n t e r n a l s u r v e y o f t h e waste-heat b o i l e r s ,
a l l accessible w e l d e d j o i n t s s h a l l b e subjected t o a v i s u a l
e x a m i n a t i o n f o r c r a c k i n g . O n t h e R S s u r v e y o r decision,
n o n - d e s t r u c t i v e testing m a y b e r e q u i r e d f o r t h i s purpose.
2.9.2.2.10 B o i l e r s inaccessible f o r i n t e r n a l s u r v e y
s h a l l b e e x a m i n e d e x t e r n a l l y , as f a r as practicable. T h e
r e q u i r e m e n t s o f 2 . 9 . 2 . 3 . 4 s h a l l also b e m e t .
N o t e : A b o i l e r , t o a n y c o m p o n e n t o f w h i c h ( o t h e r t h a n tubes
o f less t h a n 2 0 0 m m i n d i a m e t e r u n d e r i n t e r n a l pressures) n o access
f o r v i s u a l e x a m i n a t i o n f r o m t w o sides is available, s h a l l b e considered
inaccessible f o r t h o r o u g h i n t e r n a l survey.
2.9.2.2.11 B e f o r e c o m m e n c e m e n t o f i n t e r n a l survey,
p r e p a r a t i o n w o r k s s h a l l b e carried o u t w i t h o p e n i n g - u p ,
p r o v i d i n g access a n d d i s m a n t l i n g . B o t h w a t e r - s t e a m side
a n d gas ( f i r e ) side o f b o i l e r s s h a l l b e cleaned a n d
subjected t o i n t e r n a l s u r v e y .
2.9.2.2.12 P r i o r t o c o m m e n c e m e n t o f i n t e r n a l
survey, t h e s u r v e y o r t o t h e R e g i s t e r s h a l l b e p r o v i d e d
w i t h measurement results o f furnace (flame tube)
diameters t o d e t e r m i n e tube general d e f o r m a t i o n , s k e t c h
o f i n t e r n a l l a y o u t o f headers a n d t h e t u b e plates ( e n d
plates) w i t h m a r k s indicating tube a n d tube plate
c o n d i t i o n (places a n d dates o f t u b e p l u g s i n s t a l l a t i o n ,
t h e i r replacement o r repairs), m e a s u r e m e n t s o f w a t e r o r
fire t u b e sagging a n d b e n d i n g . T h e said m e a s u r e m e n t s
s h a l l b e carried o u t b y t h e c h i e f engineer and/or ship
repair y a r d w i t h i n p e r i o d i c a l s u r v e y , p r i o r t o t h e s u r v e y
t o b e p e r f o r m e d b y t h e s u r v e y o r t o t h e Register.
2.9.2.2.13 F o r t h e r m a l o i l b o i l e r s , t h e f o l l o w i n g s h a l l
be submitted prior t o internal survey:
d r a w i n g o f h e a t i n g elements ( c o i l s ) w i t h m a r k s
indicating c o n d i t i o n o f coils, sagging and bending measure
ments o f s o m e coils carried out b y the c h i e f engineer and/or
ship repair y a r d w i t h i n periodical survey p r i o r t o the survey
t o b e performed b y the surveyor t o the Register,
t h e r m a l o i l analysis m a d e b y a r e c o g n i z e d l a b o r a t o r y
t o evaluate its fitness f o r f u r t h e r use.
2.9.2.2.14 R e v i e w o f t h e f o l l o w i n g records m a d e i n
t h e l o g b o o k since t h e last s u r v e y o f t h e b o i l e r s h a l l b e
carried o u t as a part o f i n t e r n a l s u r v e y :
o p e r a t i n g parameters;
105
maintenance;
repair h i s t o r y ;
feed w a t e r c h e m i s t r y .
2.9.2.2.15 A n e x t e n s i o n o f t h e i n t e r n a l e x a m i n a t i o n
o f t h e b o i l e r u p t o 3 m o n t h s b e y o n d t h e d u e date can b e
granted i n e x c e p t i o n a l circumstances, such as u n a v a i l
a b i l i t y o f repair f a c i l i t i e s , u n a v a i l a b i l i t y o f essential
m a t e r i a l s , e q u i p m e n t o r spare parts, o r delays i n c u r r e d b y
a c t i o n t a k e n t o a v o i d severe w e a t h e r c o n d i t i o n s .
S u c h e x t e n s i o n m a y b e granted b y t h e R e g i s t e r after
t h e f o l l o w i n g i s s a t i s f a c t o r i l y carried o u t :
external examination o f the boiler;
compliance w i t h the requirements o f 2.9.2.2.13.
2.9.2.2.16 I n t e r n a l s u r v e y o f t h e b o i l e r p e r f o r m e d b y
t h e c h i e f engineer, w h i c h results w i l l b e credited t o
a n n u a l / i n t e r m e d i a t e s u r v e y o f t h e ship, m a y b e carried
o u t w i t h i n t h e t i m e w i n d o w specified f o r t h i s s u r v e y
(the s u r v e y w i n d o w ) . T h i s i n t e r n a l s u r v e y i s subject t o
special c o n s i d e r a t i o n b y t h e R S B r a n c h O f f i c e f o r i n service s u p e r v i s i o n . D o c u m e n t s issued u p o n results o f
the internal survey (ship report a n d photos) shall be
s u b m i t t e d t o t h e R S s u r v e y o r w h o m a y r e q u i r e repeated
i n t e r n a l s u r v e y i n h i s presence based o n t h e results o f t h e
s u b m i t t e d d o c u m e n t a t i o n r e v i e w , and/or based o n t h e
e x t e r n a l e x a m i n a t i o n results.
2.9.2.3 H y d r a u l i c tests o f b o i l e r s .
2.9.2.3.1 A d d i t i o n a l i n s t r u c t i o n s a n d r e c o m m e n d a
t i o n s o n c a r r y i n g o u t h y d r a u l i c tests o f t h e ship b o i l e r s
are g i v e n i n 2 . 4 . 5 . 8 . 2 , P a r t " C a r r y i n g o u t C l a s s i f i c a t i o n
Survey o f Ships" o f the Guidelines.
2.9.2.3.2 T h e necessity o f t h e s t e a m b o i l e r t o b e
subjected t o t h e h y d r a u l i c test s h a l l b e d e t e r m i n e d b y t h e
s u r v e y o r t o t h e R e g i s t e r based o n t h e i n t e r n a l s u r v e y
results as w e l l as o n t h e t y p e a n d scope o f b o i l e r repairs,
i f any.
2.9.2.3.3 H y d r a u l i c testing o f s t e a m b o i l e r s after
each s i g n i f i c a n t repair ( f o r instance, after
furnace
replacement o r s t r a i g h t e n i n g , replacement o f m o r e t h a n
2 5 p e r cent o f s h o r t stays o f t h e s a m e w a l l o r m o r e t h a n
15 p e r cent o f t h e t o t a l n u m b e r o f sort stays, w e l d - i n
inserts, etc.) o r replacement o f p i p i n g systems is
mandatory.
2.9.2.3.4 S t e a m b o i l e r s inaccessible f o r i n t e r n a l
s u r v e y s h a l l b e subjected t o t h e h y d r a u l i c test a t each
special s u r v e y o f t h e ship (refer t o 2 . 9 . 2 . 2 . 7 ) .
2.9.2.3.5 T h e r m a l o i l b o i l e r s s h a l l b e h y d r a u l i c a l l y
tested after each i n t e r n a l s u r v e y . I t i s a l l o w e d t o p e r f o r m
tests u s i n g t h e r m a l o i l from b o i l e r s , at that, t h e results o f
t h e r m a l o i l analysis m a d e b y a r e c o g n i z e d l a b o r a t o r y
together w i t h a c o n c l u s i o n o n i t s fitness f o r f u r t h e r u s e
shall be submitted t o the R S surveyor.
2.9.2.3.6 B o i l e r s s h a l l b e h y d r a u l i c a l l y tested,
provided the f o l l o w i n g conditions are met:
b o i l e r i s c o m p l e t e l y filled w i t h l i q u i d ( r e f e r
t o 2 . 9 . 2 . 3 . 5 ) a n d free o f air;
t w o tested pressure gauges a r e available;
106
w o r
W O
P w o r k m g + 100 kPa.
2.9.2.3.9 A f t e r h y d r a u l i c tests, t h e b o i l e r s h a l l b e
e x a m i n e d e x t e r n a l l y i n t h e scope specified i n 2.9.2.1.
2.9.2.3.10 T h e b o i l e r i s r e c o g n i z e d t o h a v e passed
t h e test, unless e x a m i n a t i o n reveals:
leakage;
l o c a l bulges;
noticeable changes o f shape;
s e a m fractures; o r
signs o f i n t e g r i t y breakage o f a n y part o r j o i n t .
2.9.2.3.11 D u r i n g h y d r a u l i c t e s t i n g n o f a l l s o f
pressure s h a l l b e a l l o w e d .
2.9.2.3.12 S w e a t i n g o r signs o f w a t e r i n e x p a n s i o n
j o i n t s i n t h e f o r m o f s i n g l e n o n - l e a k i n g drops ("tears")
s h a l l n o t b e considered a leakage. T h e s e signs are n o t
a l l o w e d i n w e l d seams s u c h seams s h a l l b e c u t o f f a n d
welded again f o l l o w i n g the technique approved b y the
Register. C o r r e c t i o n o f w e l d s e a m defects b y c a u l k i n g ,
p u n c h i n g o r o t h e r m e c h a n i c a l procedure i s n o t a l l o w e d .
E l i m i n a t i o n o f r e v e a l e d defects i n t h e b o i l e r u n d e r
pressure, as w e l l as w e l d i n g o f a b o i l e r filled w i t h w a t e r
is n o t a l l o w e d .
2.9.3 D e t e r m i n a t i o n o f t h e b o i l e r c o m p l i a n c e w i t h
the requirements of the Rules for Construction.
2.9.3.1 T h e b o i l e r p l a n t i s r e c o g n i z e d as c o m p l y i n g
w i t h t h e R u l e s f o r C o n s t r u c t i o n , p r o v i d e d n o defects
w e r e f o u n d d u r i n g t h e survey, o r t h e r e v e a l e d defects d o
n o t exceed t h e standards established b y t h e manufacturer.
I n t h e absence o f s u c h standards, t h e r e q u i r e m e n t s g i v e n
i n t h e present C h a p t e r s h a l l b e m e t .
2.9.3.2 B o i l e r plants w i t h inorganic coolant m a y b e
recognised fit f o r service u n t i l t h e n e x t periodical survey,
p r o v i d e d the revealed defects are non-progressive, such as:
107
^ 1 j 0 5 ^ w o r k i n g fo^* P w o r k i n g
1 MPa,
108
3 OCCASIONAL SURVEYS
3.1 S U R V E Y S F O R S U S P E N S I O N , R E I N S T A T E M E N T
O R W I T H D R A W A L O F SHIP'S C L A S S
P r o c e d u r e f o r suspension, w i t h d r a w a l , r e i n s t a t e m e n t
a n d r e a s s i g n m e n t o f t h e R S class i s g i v e n i n S e c t i o n 4
Part "Carrying o u t Classification Survey o f Ships" o f
the Guidelines.
3.2 S U R V E Y S F O R T R A N S F E R O F S H I P ' S C L A S S
AND ASSIGNMENT O F R S CLASS TO A SHIP I N SERVICE
3.2.1 G e n e r a l .
3.2.1.1 T r a n s f e r o f class a n d a s s i g n m e n t o f R S class
t o a ship i n service s h a l l b e carried o u t u p o n t h e
s h i p o w n e r ' s request.
3.2.1.2 A s s i g n m e n t o f R S class t o ships o v e r
2 0 years o f age m a y b e o n l y carried o u t i n e x c e p t i o n a l
cases subject t o t h e R H O special decision.
3.2.2 T r a n s f e r o f s h i p ' s c l a s s .
3.2.2.1 W h e n t r a n s f e r r i n g ships f r o m t h e class o f
A C S I A C S m e m b e r , t h e r e q u i r e m e n t s o f t h e present
Chapter a n d 5 . 1 , Part I I "Carrying o u t Classification
Survey o f Ships" o f the Guidelines shall be met.
3.2.2.2 O n r e c e i v i n g t h e request a n d t h e r e q u i r e d
d o c u m e n t a t i o n from t h e s h i p o w n e r , as w e l l as s u r v e y
status o f A C S , t h e R S B r a n c h O f f i c e assigned b y t h e
R H O s h a l l carry o u t t h e i n i t i a l s u r v e y i n t h e scope
specified i n 5 . 1 , P a r t " C a r r y i n g o u t C l a s s i f i c a t i o n
Survey o f Ships" o f the Guidelines.
3.2.2.3 A s s e s s m e n t o f t h e h u l l t e c h n i c a l c o n d i t i o n
s h a l l b e carried o u t i n accordance w i t h p e r m i s s i b l e w e a r
rates o f t h e l o o s i n g society. I n j u s t i f i e d cases, v e r i f i c a t i o n
o f h u l l strength i n compliance w i t h t h e Register
r e q u i r e m e n t s m a y b e requested b y t h e R S s u r v e y o r .
3.2.2.4 F o r c o n d i t i o n s o f class assignment, proce
dure o f correspondence exchange b e t w e e n t h e l o o s i n g
S o c i e t y a n d g a i n i n g Society, i n f o r m a t i o n f r o m t h e I A C S
P e r m a n e n t Secretariat a n d M a r i t i m e A d m i n i s t r a t i o n s o f
F l a g States a b o u t change o f t h e class status, as w e l l as
f o r m s o f d o c u m e n t s used a t transfer o f class, refer t o
Section 5, Part I I "Carrying out Classification Survey o f
Ships" o f the Guidelines.
3.2.2.5 F o r a n i t e m i n s t a l l e d o n b o a r d t h e ship
subject t o m a n d a t o r y t e c h n i c a l s u p e r v i s i o n i n accordance
w i t h t h e R S N o m e n c l a t u r e , a n d h a v i n g certificates issued
b y A C S I A C S m e m b e r o r documents/certificates
corifirming its compliance w i t h the M a r i n e Equipment
D i r e c t i v e 9 6 / 9 8 / E ( M a r E D ) , t h e R S certificates s h a l l n o t
be issued.
3.2.3 A s s i g n m e n t o f R S c l a s s t o a s h i p i n s e r v i c e .
3.2.3.1 W h e n assigning R S class t o a ship i n service
(ships h a v i n g n o class a n d ships h o l d i n g t h e class o f
A C S n o n - I A C S member) t h e requirements o f the
present C h a p t e r a n d 5.2, P a r t " C a r r y i n g o u t Classifica
tion Survey o f Ships" o f the Guidelines shall be met.
3.2.3.2 O n r e c e i v i n g t h e request a n d t h e necessary
documentation f r o m t h e shipowner, t h e R S Branch
O f f i c e assigned b y t h e R H O s h a l l carry o u t t h e i n i t i a l
s u r v e y i n t h e scope specified i n t h e present C h a p t e r
and 5.2, Part "Carrying o u t Classification Survey o f
Ships" o f the Guidelines.
3.2.3.3 A s s e s s m e n t o f t h e h u l l t e c h n i c a l c o n d i t i o n
s h a l l b e carried o u t i n accordance w i t h p e r m i s s i b l e w e a r
rates calculated i n c o m p l i a n c e w i t h t h e r e q u i r e m e n t s o f
the Rules for Construction.
T h e s h i p o w n e r s h a l l b e n o t i f i e d a b o u t t h e necessity
t o h a v e p e r m i s s i b l e r e s i d u a l scantlings o f h u l l elements
d e t e r m i n e d b y t h e c o m p e t e n t o r g a n i z a t i o n based o n t h e
v a l u e s calculated i n accordance w i t h t h e r e q u i r e m e n t s o f
the Rules f o r Construction. Calculations shall b e
prepared f o r a l l h u l l m e m b e r s c o v e r e d b y t h e r e q u i r e
m e n t s o f t h e R u l e s f o r C o n s t r u c t i o n . A s u m m a r y table o f
t h e p e r m i s s i b l e r e s i d u a l scantlings o f h u l l elements as
part o f c a l c u l a t i o n s h a l l c o n t a i n t r a n s l a t i o n i n t o E n g l i s h .
T h e calculations s h a l l b e m a d e a t t h e stage o f
preparing for the initial survey. Calculations approved b y
the R H O shall b e available f o r the R S B r a n c h Office
c a r r y i n g o u t t h e i n i t i a l s u r v e y , f o r t h e s h i p o w n e r a n d ship
a d m i n i s t r a t i o n before t h e c o m m e n c e m e n t o f t h e i n i t i a l
survey, a n d as applied t o t h e E S P ships b y t h e date o f
d e v e l o p m e n t o f t h e enhanced s u r v e y p r o g r a m m e .
Verification o f actual h u l l strength i n compliance w i t h
the Register requirements shall b e made b y a competent
organization p r i o r t o c o m p l e t i o n o f the initial survey.
A p p l i c a t i o n o f p e r m i s s i b l e w e a r rates o f A C S
I A C S m e m b e r , f o r w h i c h class t h e ship w a s constructed
o r w h i c h class t h e ship w a s h o l d i n g earlier, i s i n each
case subject t o special c o n s i d e r a t i o n b y t h e R H O .
3.3 S U R V E Y S F O R S H I P S W I T H D O U B L E
O R D U A L C L A S S I NC A S E O F ASSIGNMENT,
RETAINMENT AND WITHDRAWAL OF CLASS
o f i n f o r m a t i o n o n c o n d i t i o n o f classes b e t w e e n t h e
societies a n d p r e p a r a t i o n o f t h e u n i f i e d f o r m s o f
d o c u m e n t s t o b e issued a n d s u b m i s s i o n o f i n f o r m a t i o n
t o t h e I A C S P e r m a n e n t Secretariat.
3.3.2 T y p e s o f s u r v e y s t o b e carried o u t at t h e
different stages o f assignment, r e t a i n m e n t o r w i t h d r a w a l
o f class a r e g i v e n i n S e c t i o n 6 , P a r t " C a r r y i n g o u t
Classification Survey o f Ships" o f the Guidelines, and
shall be completed t o the extent o f the requirements o f
t h e r e l e v a n t chapters i n S e c t i o n 2 o f t h e present P a r t o f
the Rules.
3.4 S U R V E Y S F O R L A I D - U P S H I P S
AND F O R THESE SHIPS P U TI N OPERATION
3.4.1 G e n e r a l .
3.4.1.1 T h e present S e c t i o n regulates t h e procedure
o f t e c h n i c a l s u p e r v i s i o n o f l a i d - u p ships. T h e scope a n d
m e t h o d s o f s u p e r v i s i o n a r e r e g u l a t e d b y t h e respective
sections o f t h e present R u l e s , i n t e r n a t i o n a l c o n v e n t i o n s
a n d t h e G u i d e l i n e s , p r o v i d e d o t h e r w i s e i s n o t stated.
3.4.1.2 T h e m a i n c o n d i t i o n o f class r e t a i n m e n t o f a
l a i d - u p ship s h a l l b e t h e m a i n t e n a n c e o f t h e ship i n a f i t
technical condition and performance o f annual surveys
b y t h e R e g i s t e r f o r c o n f i r m a t i o n o f class o f t h e l a i d - u p
ship t a k i n g i n t o account t h e r e q u i r e m e n t s o f 3.4.2.3,
w h e r e t h e a n n u a l s u r v e y i s o v e r d u e , w h i l e t h e ship class
is n o t suspended.
3.4.1.3 T h e s h i p o w n e r s h a l l s t a f f t h e ship ( g r o u p o f
ships) w i t h a m i n i m u m n u m b e r o f q u a l i f i e d c r e w o r
persons o n w a t c h i n o r d e r t o m a i n t a i n t h e ship ( g r o u p o f
ships) i n f i t c o n d i t i o n , safety a n d t h e p o s s i b i l i t y t o s u b m i t
t h e ship t o t h e R e g i s t e r f o r p e r i o d i c a l s u r v e y s .
3.4.1.4 T h e c r e w o r persons o n w a t c h s h a l l b e
p r o v i d e d w i t h c o m m u n i c a t i o n established w i t h P o r t State
C o n t r o l , coastal fire-fighting a n d e m e r g e n c y s u r v i v a l
l i f e - s a v i n g services.
3.4.1.5 I f t h e ship ( g r o u p o f ships) i s i n t h e roads,
electric p o w e r s u p p l y s h a l l b e a d d i t i o n a l l y p r o v i d e d f o r
l i g h t i n g , o p e r a t i o n o f fire-fighting, drainage systems,
c o n t i n u o u s o p e r a t i o n o f f i r e - f i g h t i n g start-up s i g n a l l i n g
system and emergency signalling system.
3.4.1.6 B y d e c i s i o n o f t h e s h i p o w n e r t h e ship c a n b e
l a i d u p either w i t h m a i n t e n a n c e o f t h e i t e m s o f t h e
Register technical supervision i n operating condition
("hot" lay-up), o r w i t h their conservation ("cold" lay-up).
3.4.2 S u r v e y o f s h i p b e f o r e l a y i n g - u p .
3.4.2.1 U p o n t h e shipowner's request f o r survey o f
ship before laying-up w i t h retainment o f the Register class
survey shall b e carried o u t a n d u p o n the satisfactory results
o f the survey the Classification Certificate shall b e issued t o
c o n f i r m t h e retainment o f class w h i l e l a y i n g t h e ship u p .
3.4.2.2 D u r i n g s u r v e y o f t h e ship i n " h o t " l a y - u p t h e
s u r v e y o r t o t h e R e g i s t e r s h a l l check t h e f o l l o w i n g i t e m s
o f technical supervision:
109
c o n d i t i o n o f l i f e - s a v i n g appliances a n d t h e i r r e a d i
ness f o r i m m e d i a t e u s e ;
anchor, m o o r i n g a n d t o w i n g arrangements;
i f letting go the anchor is n o t required f o r the
s h i p i n " h o t " l a y - u p , readiness o f o n e a n c h o r f o r
emergency letting go;
w a t e r t i g h t c l o s i n g o f a l l h a t c h covers, s k y l i g h t s a n d
e n g i n e - r o o m t r u n k openings;
w a t e r t i g h t c l o s i n g o f a l l d o o r s a n d side scuttles i n
spaces, w h i c h a r e n o t attended b y t h e c r e w ;
c o n d i t i o n o f v e n t i l a t o r heads a n d flame screens o f
ballast a n d f u e l o i l t a n k s ;
readiness o f closures o f i n l e t a n d discharge h o l e s
r e q u i r e d f o r t h e o p e r a t i o n o f e m e r g e n c y diesel-generator
a n d fire p u m p f o r i m m e d i a t e a n d a u t o m a t i c openings;
absence o f sea w a t e r i n c o m p a r t m e n t s a n d t a n k s ;
drainage s y s t e m i n o p e r a t i o n ;
fire-fighting
system i n operation, including:
fire p u m p s ;
e m e r g e n c y fire p u m p ;
pipelines a n d valves;
fire hoses a n d n o z z l e s ;
c o n d i t i o n o f s t a t i o n a r y f i r e - f i g h t i n g systems i n t h e
engine rooms;
a v a i l a b i l i t y , c o n d i t i o n a n d a r r a n g e m e n t o f fireman's
o u t f i t a n d i t s accessibility f o r t h e c r e w ;
availability and arrangement o f the international
shore c o n n e c t i o n ( w h e r e r e q u i r e d ) ;
c o n d i t i o n o f s t r u c t u r a l fire p r o t e c t i o n ;
c o n d i t i o n o f emergency radio c o m m u n i c a t i o n facilities;
condition o f navigation lights and sound signal
means;
draught m a r k s i n o r d e r t o check t h e i r v a l u e s ;
readiness o f t h e e m e r g e n c y source o f electrical
p o w e r f o r a u t o m a t i c s w i t c h i n g o n u p o n loss o f v o l t a g e
from t h e m a i n source o f p o w e r ;
c o n d i t i o n o f a u t o m a t i c fire detection a n d general
alarm system;
condition o f fixed radiation m o n i t o r i n g systems a n d
m e a n s ( f o r nuclear ships a n d floating facilities w i t h
unloaded reactor core as w e l l as f o r nuclear support vessels).
3.4.2.3 D u r i n g s u r v e y o f t h e ship i n " c o l d " l a y - u p
t h e s u r v e y o r t o t h e R e g i s t e r s h a l l check t h e f o l l o w i n g :
availability o f the contract and acceptance-transfer report
between t h e shipowner a n d t h e organization-lay-up site;
a v a i l a b i l i t y o f p l a n f o r safe a n d p o l l u t i o n - f r e e l a y - u p ,
i n c l u d i n g m e a s u r e s f o r e n f o r c e m e n t o f r a d i a t i o n safety
r e q u i r e m e n t s o n ships a n d floating facilities as w e l l as o n
n u c l e a r s u p p o r t vessels, p l a n o f a r r a n g e m e n t o f ships
d u r i n g t h e l a i d - u p p e r i o d , r e g u l a t i o n s f o r transfer
(acceptance) o f s h i p f o r l a y i n g - u p (after l a y i n g - u p )
d e v e l o p e d b y t h e s h i p o w n e r a n d agreed u p o n w i t h t h e
port administration;
m o o r i n g a r r a n g e m e n t ( i f applicable);
i f l e t t i n g g o t h e a n c h o r is n o t r e q u i r e d f o r t h e ship i n
" c o l d " l a y - u p , readiness o f o n e a n c h o r f o r e m e r g e n c y
spent f u e l assemblies c o o l i n g s y s t e m ;
compressed a i r s y s t e m ;
drainage s y s t e m a n d special b i l g e s y s t e m ;
decontamination and spraying system;
s p e c i a l - p u r p o s e s a n i t a r y spaces i n c l u d i n g t h e i r
systems a n d e q u i p m e n t ;
special v e n t i l a t i o n a n d a i r f i l t e r i n g s y s t e m i n t h e
c o n t r o l l e d area;
b i o l o g i c a l shielding a n d r a d i a t i o n m o n i t o r i n g system;
complex o f engineering a n d technical means o f
physical protection;
.2 n o t a v a i l a b l e o n b o a r d : spent f u e l assemblies,
solid radioactive waste, liquid radioactive waste:
drainage s y s t e m a n d special b i l g e s y s t e m ;
s p e c i a l - p u r p o s e s a n i t a r y spaces i n c l u d i n g t h e i r
systems a n d e q u i p m e n t ;
special v e n t i l a t i o n a n d a i r f i l t e r i n g s y s t e m i n t h e
c o n t r o l l e d area;
b i o l o g i c a l shielding a n d r a d i a t i o n m o n i t o r i n g s y s t e m
3.4.3 S u r v e y o f s h i p w h e n p u t t i n g i n o p e r a t i o n
after laying-up.
3.4.3.1 T o b e p u t i n o p e r a t i o n , t h e ship m e n t i o n e d
i n 3.4.2.8 s h a l l u n d e r g o i n i t i a l s u r v e y .
3.4.3.2 I f a ship is p u t i n o p e r a t i o n b e f o r e e x p i r a t i o n
o f the Classification Certificate, i t shall undergo full
scope a n n u a l s u r v e y i n d r y d o c k w i t h o p e n i n g - u p f o r
e x a m i n a t i o n o f t h e essential m a c h i n e r y a n d devices,
w h e n e v e r necessary, p r o v i d e d t h e p e r i o d b e t w e e n t h e last
a n d t h e present d r y - d o c k i n g exceeds 3 6 m o n t h s . W h e n
t h e said p e r i o d i s less t h a n 3 6 m o n t h s , t h e d r y d o c k
s u r v e y m a y n o t b e p e r f o r m e d , b u t t h e date o f s u b m i t t i n g
t h e ship t o s u r v e y , w h i c h does n o t exceed 3 6 m o n t h s
from t h e date o f t h e p r e v i o u s s u r v e y , s h a l l b e stated i n t h e
r e p o r t o n survey.
3.4.3.3 I f t h e ship i s p u t i n o p e r a t i o n o n t h e date o f
scheduled special s u r v e y o r after i t , t h e ship s h a l l b e
s u r v e y e d i n t h e scope o f special survey. T h e v a l i d i t y o f
t h e n e w C l a s s i f i c a t i o n C e r t i f i c a t e is 5 years, starting from
t h e e x p i r y date o f t h e e x i s t i n g C l a s s i f i c a t i o n Certificate.
I n cases w h e r e t h e ship h a s b e e n l a i d u p o r has b e e n o u t
o f service f o r a considerable p e r i o d because o f a m a j o r
repair o r m o d i f i c a t i o n a n d t h e s h i p o w n e r elects t o o n l y
carry o u t t h e o v e r d u e (because o f m a j o r repair o r
m o d i f i c a t i o n ) special survey, t h e n e x t p e r i o d o f class w i l l
start f r o m t h e e x p i r y date o f t h e o v e r d u e special survey.
I f t h e s h i p o w n e r elects t o o n l y carry o u t t h e n e x t d u e
(depending o n t h e age o f the s h i p ) special survey, t h e
p e r i o d o f class w i l l start from t h e s u r v e y c o m p l e t i o n date.
3.4.3.4 B e f o r e p u t t i n g t h e ship i n o p e r a t i o n a n d
r e i n s t a t e m e n t o f class, a l l t h e r e q u i r e m e n t s stated i n t h e
Register documents shall be fulfilled.
3.4.3.5 I f t h e ship w i t h t h e v a l i d C l a s s i f i c a t i o n
Certificate i n accordance w i t h 3.4.3.2 i s p u t i n o p e r a t i o n
after t h e laid-up p e r i o d , t h e e n t r y " S h i p i s l a i d - u p " s h a l l
b e deleted i n t h e C l a s s i f i c a t i o n C e r t i f i c a t e ( u p o n t h e
satisfactory results o f t h e a n n u a l s u r v e y i n f u l l scope),
111
3.5 S U R V E Y S O F S H I P S I N C O N N E C T I O N
WITH ACCIDENTS
3.5.1 F o r t h e p u r p o s e o f t h i s C h a p t e r t h e f o l l o w i n g
d e f i n i t i o n s h a v e b e e n adopted.
A c c i d e n t i s a casualty o r substantial d a m a g e o f
o n e o r m o r e objects o f t h e R e g i s t e r t e c h n i c a l s u p e r v i s i o n
( h u l l o f ship o r floating structure, arrangements,
m a c h i n e r y , systems, electrical e q u i p m e n t ) .
C a s u a l t y i s a ship accident r e s u l t i n g i n a ship
t o t a l loss o r t o t a l c o n s t r u c t i v e loss.
S u b s t a n t i a l d a m a g e is a damage caused b y
a n object failure, t h e consequences o f w h i c h m a y b e
eliminated o n l y under specialized ship-repairing conditions.
3.5.2 A l l accidents o f sea-going ships classed b y t h e
R e g i s t e r s h a l l b e recorded a n d investigated.
3.5.3 Subject t o r e v i e w a n d i n v e s t i g a t i o n are t h e
cases associated w i t h :
deviations f r o m the requirements o f the Rules i n the
process o f c o n s t r u c t i o n o r repair;
l a c k o r inadequacy o f t h e r e q u i r e m e n t s o f t h e R u l e s ;
structural deficiencies;
c o n s t r u c t i o n , m a n u f a c t u r e , repair defects.
3.5.4 Instructions o n performance o f survey o f ships i n
connection w i t h accidents, as w e l l as investigation a n d r e
v i e w o f causes o f accidents, submission o f i n f o r m a t i o n and
issuance o f documents are g i v e n i n Section 7 , Part "Car
r y i n g out Classification S u r v e y o f Ships" o f the Guidelines.
3.5.5 S h i p s s h a l l b e s u r v e y e d after each accident i n
case o f damages t o t h e h u l l , m a c h i n e r y , arrangements,
i n s t a l l a t i o n s , e q u i p m e n t o r o u t f i t subject t o t h e R e g i s t e r
technical supervision.
The shipowner shall immediately w i t h i n 2 4 h notify
t h e R e g i s t e r a b o u t each accident w i t h t h e ship.
S u r v e y shall b e carried o u t at t h e p o r t w h e r e t h e
accident t o o k place o r at t h e first p o r t o f call after t h e
accident T h i s survey shall b e carried o u t t o identify t h e
nature o f damages, their causes, agree the scope o f repairs
t o e l i m i n a t e the consequences o f the accident and determine
possibilities and conditions t o retain the ship's class.
3.5.6 I n case o f t h e accident, w h i c h resulted i n
damages t o t h e i t e m s o f t e c h n i c a l s u p e r v i s i o n associated
w i t h t h e class o r scope o f a p p l i c a t i o n o f t h e r e q u i r e m e n t s
o f t h e international conventions, classification and
s t a t u t o r y certificates r e m a i n i n force, a n d t h e class i s
n o t suspended, i f p r i o r t o t h e ship departure, p r o m p t
repair h a s b e e n m a d e o n b o a r d u n d e r t h e R e g i s t e r
t e c h n i c a l s u p e r v i s i o n t o e l i m i n a t e t h e damages, as far as
practicable ( t e m p o r a r y repairs, r e i n f o r c e m e n t s , etc.), t o
p r o v i d e t h e ship c o m p l i a n c e w i t h t h e r e q u i r e m e n t s o f t h e
R S R u l e s a n d t h e ship safe passage, u n d e r i t s o w n
112
p r o p u l s i o n , w i t h c r e w m e m b e r s a n d cargoes o n b o a r d o r
i n ballast t o t h e ship r e p a i r i n g y a r d at t h e p o r t agreed w i t h
the Register. I f the area o f n a v i g a t i o n is corresponding t o
t h e area o f n a v i g a t i o n prescribed f o r t h e passage t o t h e
ship r e p a i r i n g y a r d , t h e S a i l i n g P e r m i t f o r S i n g l e Passage
s h a l l n o t b e issued.
3.5.7 W h e r e , p r i o r t o t h e ship's departure, p r o m p t
a n d t h o r o u g h repair has b e e n m a d e u n d e r t h e R e g i s t e r
t e c h n i c a l s u p e r v i s i o n t o e l i m i n a t e damages o f t h e i t e m s
o f s u p e r v i s i o n t o t h e e x t e n t w h e n t h e necessity o f
imposing a n y requirements a n d conditions f o r t h e
repaired i t e m o f t e c h n i c a l s u p e r v i s i o n n o l o n g e r arises
u n t i l t h e subsequent special s u r v e y , i.e. w h e n t h e ship
t e c h n i c a l c o n d i t i o n is assessed as " f i t " , classification a n d
s t a t u t o r y certificates r e m a i n i n force.
3.5.8 W h e r e , i n case o f a n accident, i t is n o t possible
t o attend t h e ship f o r s u r v e y a n d assessment o f i t s
t e c h n i c a l c o n d i t i o n due t o w e a t h e r o r o t h e r restrictions,
t h e ship class s h a l l b e suspended a u t o m a t i c a l l y , i n
compliance w i t h 4.2, Part "Carrying out Classification
Survey o f Ships" o f the Guidelines, w i t h notification t o
t h e R e p r e s e n t a t i o n w h e r e t h e ship is registered i n order t o
m a k e t h e appropriate alterations i n t h e L i s t o f S u r v e y ' s
Status ( f o r m 6 . 3 . 5 1 - 1 ) .
S t a t u t o r y certificates also b e c o m e i n v a l i d about w h i c h
a n e n t r y is m a d e i n the L i s t o f S u r v e y ' s Status. I f , w i t h i n
7 days, possibilities o f c a r r y i n g o u t t h e s u r v e y a n d repair
specified i n 3.5.6 o r 3.5.7 arise, t h e ship's class m a y b e
reinstated w i t h o u t s u r v e y f o r reinstatement o f class a n d the
s u r v e y o r t o t h e Register carries o u t s u r v e y a n d technical
s u p e r v i s i o n d u r i n g r e p a i r i n accordance w i t h 3.5.6
o r 3.5.7. I n case t h e s u r v e y o r t o t h e Register h a s a n
o p p o r t u n i t y t o carry o u t s u r v e y o f t h e damaged ship w i t h
suspended class o n t h e e x p i r y o f 7 days, the ship's class
m a y b e reinstated o n l y after occasional s u r v e y f o r
reinstatement o f class i n accordance w i t h 4.7.6, P a r t I I
" C a r r y i n g o u t C l a s s i f i c a t i o n S u r v e y o f S h i p s " o f the
G u i d e l i n e s , a n d t h e n the s u r v e y o r t o the Register carries
o u t the s u r v e y a n d technical s u p e r v i s i o n d u r i n g repair i n
accordance w i t h 3.5.6 o r 3.5.7.
3.5.9 I f d u r i n g 6 m o n t h s , i n case o f i m p o s s i b i l i t y o f
attendance o f t h e d a m a g e d ship i n d i c a t e d i n 3.5.8, t h e
s h i p o w n e r h a s n o t s u b m i t t e d t h e ship f o r occasional
s u r v e y i n c o n n e c t i o n w i t h t h e accident, t h e ship's class
shall be w i t h d r a w n .
3.5.10 T h e R e g i s t e r i n d e p e n d e n t l y participates i n
i n v e s t i g a t i o n s o f t h e accidents associated w i t h t h e scope
regulated b y t h e Rules f o r t h e Classification a n d
C o n s t r u c t i o n o f S e a - G o i n g S h i p s , as w e l l as w i t h t h e
matters o f safety. T h e s u r v e y o r takes p a r t i n c o m m i s s i o n s
i n v e s t i g a t i n g t h e accidents as a n independent expert n o t
being a member o f the commissions. T h e surveyor's
report m a y b e submitted t o commissions investigating
t h e accidents after its a p p r o v a l b y t h e R S R e p r e s e n t a t i o n .
I n especially i m p o r t a n t cases t h e r e p o r t is subject t o t h e
R H O approval.
3.6 C H A N G I N G O F C L A S S N O T A T I O N O F A S H I P C L A S S E D
BY THE REGISTER
4 OTHER SURVEYS
4.1 G E N E R A L
4.2 S U R V E Y S C A R R I E D O U T O N A U T H O R I Z A T I O N
OF STATE AUTHORITIES
.1 s u r v e y s c a r r i e d o u t i n c o m p l i a n c e w i t h t h e
r e q u i r e m e n t s o f i n t e r n a t i o n a l c o n v e n t i o n s a n d codes;
.2 s u r v e y s c a r r i e d o u t i n c o m p l i a n c e w i t h t h e
n a t i o n a l standards a n d r e g u l a t i o n s .
4.2.2 Scope o f s u r v e y s o f ships i n service carried o u t
i n compliance w i t h the provisions o f the international
c o n v e n t i o n s s h a l l be d e t e r m i n e d p r o c e e d i n g from t h e
conditions laid d o w n i n the authorization o f the M a r i t i m e
A d m i n i s t r a t i o n o f F l a g State a n d s h a l l i n c l u d e t h e
r e q u i r e m e n t s o f t h e r e l e v a n t R e g i s t e r rules ( f o r t h e ships
f l y i n g t h e R F f l a g ) , i n t e r n a t i o n a l c o n v e n t i o n s , agree
ments, I M O codes and additional instructions o f
M a r i t i m e A d m i n i s t r a t i o n s o f F l a g States c o n t a i n e d i n
Section "Additional Requirements o f M a r i t i m e A d m i n
istrations" o n t h e R S i n t e r n a l w e b s i t e .
I n s t r u c t i o n s f o r c a r r y i n g o u t s u r v e y s a n d issuance o f
d o c u m e n t s are g i v e n i n P a r t 1 " S u r v e y o f S h i p s i n
Compliance w i t h International Conventions, Codes and
Resolutions" o f the Guidelines.
4.2.3 T h e s u r v e y s specified i n 4.2.2 s h a l l b e carried
out b y the R S exclusive surveyors.
E x c l u s i v e surveyors t o A C S I A C S m e m b e r m a y b e
authorized b y R H O t o carry o u t such surveys, subject t o
agreement o f the M a r i t i m e A d m i n i s t r a t i o n o f F l a g State.
4.2.4 Scope o f s u r v e y s carried o u t i n c o m p l i a n c e
w i t h t h e r e q u i r e m e n t s o f t h e n a t i o n a l standards s h a l l be
determined proceeding f r o m the conditions laid d o w n i n
a u t h o r i z a t i o n s o f t h e appropriate s t a n d a r d i z a t i o n bodies
o r state t e c h n i c a l s u p e r v i s o r y bodies.
T h e s e a u t h o r i z a t i o n s , as a r u l e , are associated w i t h
the export and import deliveries o f materials and
equipment not covered b y the Register Nomenclature.
W h e n authorized to carry out surveys i n compliance
w i t h t h e n a t i o n a l standards, t h e s u r v e y o r s t o t h e R e g i s t e r
s h a l l p e r f o r m t h e s u r v e y s s t r i c t l y w i t h i n t h e frames o f t h e
authorization and m o n i t o r the fulfillment o f requirements
o f t h e d o c u m e n t s , parameters a n d properties stipulated i n
this authorization.
Report o n fulfillment o f the authorization and
p a y m e n t matters s h a l l b e agreed w i t h R H O .
4.3 S U R V E Y S O F S H I P S R E C E I V E D T O O R A C C E P T E D
FROM THE TIME-CHARTER
4.3.1 A c c o r d i n g t o e x i s t i n g practice r e c e i v i n g o f a
ship t o t i m e - c h a r t e r o r acceptance from t i m e - c h a r t e r s h a l l
b e carried o u t i n accordance w i t h agreements o r contracts
b e t w e e n t h e s h i p o w n e r a n d charterer, w h i c h r e q u i r e t h e
ship I n s p e c t i o n R e p o r t issued after t h e s u r v e y o r t o t h e
R e g i s t e r has inspected t h e ship.
4.3.2 S u r v e y f o r issue o f t h e I n s p e c t i o n R e p o r t s h a l l
b e carried o u t u p o n t h e charterer's request r e c e i v i n g a
ship t o t i m e - c h a r t e r o r accepting i t from time-charter.
4.3.3 I n order t o c o m p i l e t h e R e p o r t , t h e s u r v e y o r
shall carry o u t external e x a m i n a t i o n o f freeboard,
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4.4 S U R V E Y S A S S O C I A T E D W I T H C O N F I R M A T I O N
OF DAMAGE CLAIMS
4.4.1 T h e c o n f i r m a t i o n o f d a m a g e c l a i m s s h a l l be
carried o u t b y t h e s u r v e y o r after s u r v e y o f c l a i m i t e m s o n
c a l l o f a s h i p o w n e r o r m a s t e r o f t h e ship.
4.4.2 T h e c o n f i r m a t i o n o f d a m a g e c l a i m s f o r ships
b u i l t at f o r e i g n shipyards s h a l l b e carried o u t o n a l l t h e
Register-supervised a n d n o n - s u p e r v i s e d i t e m s regardless
o f t h e ship's n a t i o n a l i t y a n d a v a i l a b i l i t y o f t h e R e g i s t e r
class a n d d o c u m e n t s .
4.4.3 T h e c o n f i r m a t i o n o f d a m a g e c l a i m s f o r ships
b u i l t at d o m e s t i c shipyards s h a l l b e carried o u t as regards
the items o f the Register technical supervision. T h e
clauses o f d a m a g e c l a i m s o n t h e g i v e n i t e m s s h a l l be
i n d i c a t e d w h e n t h e c l a i m s are b e i n g signed.
4.4.4 T h e s u r v e y o r c o n d u c t i n g t h e s u r v e y o f a c l a i m
i t e m s h a l l c o n f i r m t h e d a m a g e c l a i m s regardless o f t h e
defect occurrence causes, s i g n i n g a n d w i t n e s s i n g t h e
c l a i m s w i t h h i s stamp, a n d m a k i n g t h e f o l l o w i n g e n t r y :
" D e f e c t c o n f i r m e d " . T h e s u r v e y o r s h a l l also d r a w u p t h e
Report per f o r m 6.3.10, i n w h i c h he shall list numbers
a n d dates o f t h e d a m a g e c l a i m s h e has c o n f i r m e d . T h e
copies o f d a m a g e c l a i m s s h a l l b e sent f o r r e g i s t r a t i o n a n d
storage t o t h e R S B r a n c h O f f i c e f o r in-service super
vision, and the copy o f the Report per f o r m 6.3.10 shall
be k e p t i n t h e R S B r a n c h O f f i c e , w h i c h p e r f o r m e d t h e
survey.
4.4.5 W h e r e significant dangerous defects o r emer
gency damages affecting the ship's n a v i g a t i o n safety are
defected d u r i n g survey, the surveyor m a y d e m a n d the
e l i m i n a t i o n o f the defects p r i o r t o ship g o i n g t o sea or,
depending o n the circumstances, p e r m i t a passage t o a
w a r r a n t y r e p a i r p o r t s p e c i f y i n g service r e s t r i c t i o n s .
I n this case, h e shall d r a w u p the R e p o r t per f o r m 6.3.10.
114
4.4.6 T h e R e g i s t e r B r a n c h O f f i c e s s h a l l keep a
c o n t i n u o u s r e c o r d o f defects c o n f i r m e d b y t h e d a m a g e
claims relating t o t h e items o f the Register technical
s u p e r v i s i o n a n d r e v i e w defects o n suppliers o f ships a n d
items o f technical supervision w i t h t h e necessary
generalizations a n d proposals o n e l i m i n a t i o n a n d p r e v e n t i o n o f defects detected. Necessary i n f o r m a t i o n o n
defects s h a l l b e sent t o t h e R S B r a n c h O f f i c e , c a r r y i n g
out t e c h n i c a l s u p e r v i s i o n d u r i n g c o n s t r u c t i o n o f ships o r
m a n u f a c t u r e o f m a t e r i a l s a n d products, a n d t o t h e
RS Branch Office, w h i c h performed t h e survey a n d
w h i c h , i n e x t r e m e l y i m p o r t a n t cases, s h a l l send t h e
results o f t h e r e v i e w a n d generalizations t o R H O .
4.4.7 O n fractures a n d cracks o f components o f
turbines, boilers, pipelines, fittings, heat exchangers a n d
pressure vessels, and also o f other equipment affecting the
navigation safety and presenting a threat f o r life, the R S
B r a n c h Offices shall i m m e d i a t e l y i n f o r m R H O and also
send a copy o f a damage c l a i m confirmation w i t h i n 10 days.
4.5 S U R V E Y O F S H I P S T O B E W R I T T E N O F F
FROM ACTIVE FLEET
4.5.1 S p e c i a l f e a t u r e s o f t e c h n i c a l s u p e r v i s i o n o f
s h i p s t o b e w r i t t e n o f f f r o m a c t i v e fleet.
I n s o m e cases, t h e s h i p o w n e r takes a d e c i s i o n t o
c o n t i n u e o p e r a t i o n f o r a certain p e r i o d o f t h e ships w i t h
s i g n i f i c a n t w e a r due t o age p r i o r t o t h e i r w r i t e - o f f from
t h e a c t i v e fleet. T h e s i g n i f i c a n t expenditures t h e r e w i t h
are undesirable f o r t h e s h i p o w n e r f o r r e b u i l d i n g t h e
w o r n - o u t parts o f t h e ship, i n particular, f o r replacement
o f s t r u c t u r a l h u l l m e m b e r s w i t h a w e a r exceeding t h e
established standards.
T h e ship's o p e r a t i o n o f that k i n d m a y b e p e r m i t t e d
w i t h t h e restrictions e n s u r i n g t h e m a i n t e n a n c e o f t h e
ship's safety l e v e l needed.
The shipowner shall develop the service restrictions w i t h
the specific proposals and their justification and submit these
materials t o the Register B r a n c h Office f o r approval.
D e p e n d i n g o n t h e circumstances, t h e service restrict i o n s m a y be a p p l i e d t o :
area o f n a v i g a t i o n ;
v a l u e a n d d i s t r i b u t i o n o f ship's l o a d i n g (freeboard
increase, special d i s t r i b u t i o n o f cargo a n d ballast,
e x c l u s i o n o f h e a v y a n d deck cargoes carriage);
n a v i g a t i o n w i t h respect t o weather conditions
(a w i n d force, sea state) a n d a n o p e r a t i o n season;
c o n d i t i o n s o f ice n a v i g a t i o n ;
types o f cargoes carried;
output o f m a i n machinery;
passenger capacity.
A change o f t h e ship's p u r p o s e a n d a change-over o f
a self-propelled ship t o a n o n - s e l f - p r o p e l l e d o n e m a y b e
also a service r e s t r i c t i o n .
T h e c o m b i n a t i o n o f t h e restrictions is p e r m i t t e d .
a d d i t i o n a l restrictions o n w e a t h e r c o n d i t i o n s and/or t h e
ship's l o a d i n g . H o w e v e r , t h e j u s t i f i c a t i o n s o f m a i n t a i n i n g
t h e e q u i v a l e n t strength w i t h assumed restrictions s h a l l b e
submitted.
4.5.2.4.2 A s s e s s m e n t o f t e c h n i c a l c o n d i t i o n o f
m a c h i n e r y i n s t a l l a t i o n , fire-fighting systems a n d outfit.
T h e assessment a n d e v a l u a t i o n o f t e c h n i c a l c o n d i
t i o n o f t h e ship m a c h i n e r y i n s t a l l a t i o n b y t h e R S B r a n c h
O f f i c e s h a l l b e based o n t h e m a t e r i a l s s u b m i t t e d b y t h e
shipowner i n accordance w i t h t h e requirements
o f 4 . 5 . 2 . 3 . T h e e x t e n t o f testing f o r defects o f t h e
separate u n i t s a n d c o m p o n e n t s o f m a i n engines, a u x i l i a r y
m a c h i n e r y , shafting, appliances,
fire-fighting
systems
a n d o u t f i t s h a l l b e d e t e r m i n e d i n each case o n t h e results
o f t h e testing f o r defects a n d t h e survey.
T h e final d e c i s i o n s h a l l b e t a k e n after testing i n
accordance w i t h t h e r e q u i r e m e n t s o f t h e s u r v e y o r s t o t h e
Register. I t is n o t p e r m i t t e d t h e r e w i t h t h e o p e r a t i o n o f t h e
f o l l o w i n g m a c h i n e r y a n d e q u i p m e n t w i t h w e a r s exceed
ing the permissible values:
p r o p u l s i o n s y s t e m ( m a i n engine, p o w e r t r a n s m i s s i o n
system, propeller);
m a c h i n e r y e n s u r i n g t h e ship's m a n e u v e r a b i l i t y ;
ballast a n d b i l g e systems i n c l u d i n g p u m p s ;
a n c h o r arrangement;
fire-fighting
systems;
e m e r g e n c y p o w e r sources.
I n a d d i t i o n , t h e o p e r a t i o n is n o t p e r m i t t e d w i t h w e a r s
exceeding t h e u l t i m a t e v a l u e s f o r s u c h i t e m s , w h i c h
e m e r g e n c y f a i l u r e threatens t h e safety o f a t t e n d i n g
personnel, namely:
b o i l e r s a n d pressure vessels;
p i p e l i n e s o f compressed a n d l i q u e f i e d gases;
s t e a m a n d h o t l i q u i d s (t > 1 0 0 C) pipelines;
internal combustion engines, a i r compressors,
c e n t r i f u g a l f u e l a n d o i l separators;
a r r a n g e m e n t s h a v i n g storage t a n k s w i t h f l a m e
combustion.
A l o n g w i t h that, w h e r e t h e ship s y s t e m o r c o m p l e x
includes a reserve facility ensuring its proper f u n c t i o n i n g ,
i f the s y s t e m part fails, the requirements i m p o s e d f o r the
technical c o n d i t i o n o f t h e s y s t e m components w i t h wears
exceeding t h e permissible values m a y b e less stringent i n
cases, w h e n w i t h a decrease o f operational parameters
w i t h i n t h e l i m i t s ensuring t h e ship's adequate o p e r a t i o n
safety, t h e l o a d i n g o n these m a c h i n e r y a n d e q u i p m e n t i s
reduced d o w n t o t h e safe v a l u e s . O n t h e R e g i s t e r
requirement, i t s h a l l b e c o n f i r m e d b y calculations.
N o t e . T h e permissible values o f machinery component wears
s h a l l b e assessed according t o t h e manufacturer's i n s t r u c t i o n s o r
o p e r a t i o n rules, a n d also i n c o m p l i a n c e w i t h the G u i d e l i n e s .
4.5.2.4.3 A s s e s s m e n t o f t e c h n i c a l c o n d i t i o n o f
electrical, r a d i o a n d n a v i g a t i o n a l e q u i p m e n t .
T h e e x t e n t o f repair a n d t h e r e p l a c e m e n t o f separate
elements o f t h e electrical, radio and navigational
e q u i p m e n t i n each case s h a l l b e assessed according t o
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4.6 S U R V E Y O F S H I P S D U R I N G C H A N G E O F S H I P O W N E R ,
PORT OF REGISTRY AND NAME
4.6.1 G e n e r a l .
4.6.1.1 T h e present r e q u i r e m e n t s are applicable t o
t h e duties o f t h e R S s u r v e y o r s a t s u r v e y s o f t h e
R S - c l a s s e d ships i n c o n n e c t i o n w i t h change o f s h i p
o w n e r , p o r t o f registry, ship's n a m e .
4.6.1.2 R e g i s t r a t i o n o f ship i n t h e State R e g i s t e r o f
Ships i n c o n n e c t i o n w i t h t h e change o f s h i p o w n e r , p o r t
o f e g i s t r y s h a l l b e carried o u t b y t h e p o r t m a s t e r a t t h e
request o f t h e n e w s h i p o w n e r , w h o p r o v i d e s t h e m w i t h
s u c h d o c u m e n t s as sale contract, ship c o n s t r u c t i o n
agreement, d o c u m e n t c o n f i r m i n g transfer o f ship from
o n e balance t o another, as w e l l as bare-boat charter.
I n accordance w i t h t h e R F M e r c h a n t S h i p p i n g C o d e
and the Rules for Registration o f Ships a n d Rights f o r
T h e m i n M e r c h a n t Seaports a p p r o v e d b y O r d e r N o . 2 7 7
o f 9 D e c e m b e r 2 0 1 0 issued b y t h e R F M i n i s t r y o f
Transport, u p o n registration the shipowner shall submit
to the port master the Tonnage Certificate, Seaworthiness
Certificate, Classification Certificate a n d Passenger
Certificate ( f o r passenger ships) issued b y t h e R e g i s t e r
to a n e w shipowner o r t o a n e w port o f registry o n
condition the shipowner provides the R S Branch Office
w i t h t h e a b o v e - m e n t i o n e d d o c u m e n t s , a n d o n t h e basis o f
s u r v e y s regulated b y t h e present S e c t i o n .
Periods o f validity o f the n e w R S documents remain
t h e s a m e o r i n case o f s p e c i a l / i n i t i a l s u r v e y t h e
certificates s h a l l b e issued f o r a f u l l 5-year p e r i o d .
U p o n agreement w i t h t h e p o r t master, instead o f t h e
above-mentioned documents, the shipowner m a y submit
to the R S Branch Office a n Interim o r Permanent
Certificate o f O w n e r s h i p a n d C e r t i f i c a t e o f R i g h t t o F l y
t h e N a t i o n a l F l a g o f t h e R u s s i a n F e d e r a t i o n issued b y t h e
116
S e a w o r t h i n e s s C e r t i f i c a t e , w h e r e necessary;
Report o n Survey o f t h e Ship (form 6.3.10)
c o n t a i n i n g list o f c o m p l e t e d r e c o m m e n d a t i o n s , stating a
n e w s h i p o w n e r a n d requisites thereof, as w e l l as t h e
issued d o c u m e n t s .
The Report shall be drawn up both i n Russian and i n
E n g l i s h f o r ships flying t h e R F f l a g , a n d o n l y i n E n g l i s h
f o r ships flying a n y o t h e r flags. O n ships n o t engaged o n
international voyages a n d flying the R F flag the Report
shall be d r a w n u p o n l y i n Russian.
S u r v e y results m a y b e d r a w n u p u s i n g t h e p r o g r a m
S T O R M and b y issuing Ship's Survey Statement ( f o r m 6.1.03).
Issuance o f a separate R e p o r t o n S u r v e y o f t h e S h i p
( f o r m 6 . 3 . 1 0 ) i s n o t r e q u i r e d i n t h i s case.
N o t e . I n t h e Record o f A p p r o v e d Cargo Ship Safety
E q u i p m e n t ( f o r m 4 . 1 . 2 ) a n d also i n t h e certificates o f ship's l i f t i n g
appliances a n d cargo h a n d l i n g gear ( f o r m s 5.1.1 t o 5 . 1 . 5 ) r e l e v a n t
entries d u l y signed, stamped a n d dated b y t h e s u r v e y o r m a y b e m a d e
a b o u t a n e w s h i p o w n e r . A l l a m e n d e d d o c u m e n t s a r e subject t o
r e n e w a l a t t h e p r o x i m a t e special survey.
C l a s s i f i c a t i o n Certificate;
S e a w o r t h i n e s s C e r t i f i c a t e , w h e r e necessary;
a l l s t a t u t o r y certificates;
R e p o r t o n S u r v e y o f the S h i p ( f o r m 6.3.10) containing
list o f completed recommendations a n d recording a n e w
p o r t o f registry a n d n e w l y issued documents.
T h e Report shall be d r a w n up b o t h i n Russian and i n
E n g l i s h f o r ships f l y i n g t h e R F f l a g , a n d o n l y i n E n g l i s h
f o r ships f l y i n g a n y o t h e r flags.
S u r v e y results m a y b e d r a w n u p u s i n g t h e p r o g r a m
S T O R M and b y issuing Ship's Survey Statement ( f o r m 6.1.03).
Issuance o f a separate R e p o r t o n S u r v e y o f t h e S h i p
( f o r m 6 . 3 . 1 0 ) i s n o t r e q u i r e d i n t h i s case.
117
Issuance o f a separate R e p o r t o n S u r v e y o f t h e S h i p
( f o r m 6 . 3 . 1 0 ) i s n o t r e q u i r e d i n t h i s case.
N o t e . T h e e n t r y o f a n e w p o r t o f r e g i s t r y signed, stamped a n d
dated b y t h e s u r v e y o r m a y be m a d e i n t h e r e m a i n i n g d o c u m e n t a t i o n .
A l l a m e n d e d d o c u m e n t s are subject t o r e n e w a l at t h e p r o x i m a t e
special survey.
4.6.5 D i s t r i b u t i o n o f d o c u m e n t s .
4 . 6 . 5 . 1 A t s u r v e y o f t h e ship b y t h e R S B r a n c h
O f f i c e f o r i n - s e r v i c e s u p e r v i s i o n , copies o f a l l t h e
d o c u m e n t s issued s h a l l b e s u b m i t t e d t o t h i s B r a n c h
O f f i c e t o b e i n c l u d e d i n t h e ship's file.
A t change o f p o r t o f r e g i s t r y t h e d u l y c o m p l e t e d
ship's file s h a l l be s u b m i t t e d t o t h e R S B r a n c h O f f i c e s f o r
N o t e . T h e e n t r y o f a n e w p o r t o f r e g i s t r y signed, stamped a n d
in-service s u p e r v i s i o n ( t o R H O i f t h e ship h a s b e e n
dated b y t h e s u r v e y o r m a y b e m a d e i n t h e r e m a i n i n g d o c u m e n t a t i o n .
transferred
t o fly t h e f l a g o f a n y state w h e r e n o R S
A l l a m e n d e d d o c u m e n t s are subject t o r e n e w a l at t h e p r o x i m a t e
Branch Office is available).
special survey.
4.6.5.2 A t s u r v e y i n case o f change o f t h e n a m e o r
4.6.4 C h a n g e o f t h e s h i p n a m e .
s h i p o w n e r o f t h e ship, w h i c h is registered i n a n o t h e r R S
4 . 6 . 4 . 1 R e l e v a n t s h i p d o c u m e n t a t i o n s h a l l b e B r a n c h O f f i c e f o r in-service s u p e r v i s i o n , copies o f a l l t h e
checked a n d d u r i n g t h i s procedure t h e f o l l o w i n g o r i g i n a l issued d o c u m e n t s i n electronic f o r m a t s h a l l be s u b m i t t e d
d o c u m e n t s o r n o t a r i z e d copies t h e r e o f s h a l l b e s u b m i t t e d t o t h e R S B r a n c h Offices f o r i n - s e r v i c e s u p e r v i s i o n ( t o
to the R S surveyor:
R H O i f t h e ship i s f l y i n g t h e flag o f a n y state w h e r e n o
. 1 w h e r e t h e n a m e o f ship f l y i n g t h e R F flag i s R S B r a n c h O f f i c e i s a v a i l a b l e ) .
changed, a l l t h e d o c u m e n t s stated i n 4 . 6 . 2 . 1 . 1 . I n a l l t h e
A t s u r v e y o f t h e ship i n case o f change o f p o r t o f
d o c u m e n t s the n e w n a m e o f ship s h a l l b e recorded;
registry, copies o f a l l t h e issued d o c u m e n t s i n electronic
.2 w h e r e t h e n a m e o f ship f l y i n g a n y f l a g o t h e r t h a n f o r m a t s h a l l b e s u b m i t t e d t o t h e R S B r a n c h O f f i c e s f o r
in-service s u p e r v i s i o n as p e r f o r m e r p o r t o f r e g i s t r y f o r
t h e R F f l a g i s changed:
Ship's C e r t i f i c a t e o f R e g i s t r y , i n t e r i m o r p e r m a n e n t ; t h e p u r p o s e o f c o m p l e t i n g t h e ship's file ( t o R H O i f t h e
ship i s f l y i n g t h e flag o f a n y state w h e r e there i s n o R S
Ship R a d i o Station License, interim or permanent;
B r a n c h O f f i c e a v a i l a b l e ) . I t s h a l l b e n o t e d that w h e r e t h e
Safe M a n n i n g Certificate;
c o n f i r m a t i o n o f r e g i s t r a t i o n o f t h e ship security alert ship p r e v i o u s l y registered i n o n e o f t h e R S B r a n c h
Offices is transferred t o f l y t h e f l a g o f a n y state w h e r e n o
s y s t e m i n M o n i t o r i n g a n d S e c u r i t y A l e r t Center.
R S B r a n c h O f f i c e s i s a v a i l a b l e , i n a d d i t i o n t o t h e copies
N o t e . A l l the a b o v e - m e n t i o n e d d o c u m e n t s s h a l l c o n t a i n a n e w
o f issued d o c u m e n t s t o b e s u b m i t t e d t o t h e R S B r a n c h
n a m e o f t h e ship.
Offices f o r in-service s u p e r v i s i o n as p e r f o r m e r p o r t o f
registry,
o n e c o p y o f s t a t u t o r y certificates s h a l l b e
4.6.4.2 S u r v e y o f t h e ship s h a l l b e carried o u t w i t h
s
u
b
m
i
t
t
e
d
t o R H O (Ships i n Service Department) f o r
t h e purpose o f v e r i f y i n g w h e t h e r t h e n e w n a m e o f ship is
t
h
e
i
r
f
u
r
t
h
e
r d e l i v e r y t o t h e F l a g State A d m i n i s t r a t i o n
m a r k e d o n t h e ship's h u l l a n d l i f e - s a v i n g appliances, as
w
i
t
h
t
h
e
p
u
r
p o s e o f c o m p l e t i n g t h e ship's file.
w e l l as w h e t h e r t h e ship's n e w n a m e assigned t o i t b y t h e
F l a g State M a r i t i m e A d m i n i s t r a t i o n , i s i n c l u d e d i n t h e
4.6.5.3 T h e R S B r a n c h O f f i c e , w h i c h p e r f o r m e d t h e
A I S static data.
survey, s h a l l i m m e d i a t e l y , w i t h i n o n e w o r k i n g d a y ,
4.6.4.3 U p o n t h e results o f r e v i e w o f t h e s u b m i t t e d s u b m i t t h e L i s t o f S u r v e y ' s Status ( f o r m 6 . 3 . 5 1 - 1 ) t o t h e
documents and performed survey t h e f o l l o w i n g docu R S B r a n c h Offices for in-service supervision (to R H O i f
t h e ship i s f l y i n g t h e flag o f a n y state w h e r e n o R S
m e n t s s h a l l b e re-issued:
Branch Office is available).
C l a s s i f i c a t i o n Certificate;
S e a w o r t h i n e s s C e r t i f i c a t e , w h e r e necessary;
4.6.5.4 T h e R S B r a n c h Office, w h i c h performed the
survey, shall submit t o R H O ( I T Research a n d
a l l s t a t u t o r y certificates;
R e p o r t o n S u r v e y o f t h e S h i p ( f o r m 6 . 3 . 1 0 ) D e v e l o p m e n t D e p a r t m e n t ) t h e n o t i f i c a t i o n as p e r
c o n t a i n i n g l i s t o f c o m p l e t e d r e c o m m e n d a t i o n s a n d 11..02/01 stating t h e change o f t h e ship
r e c o r d i n g a n e w n a m e o f t h e ship a n d issued d o c u m e n t s . recorded data.
T h e Report shall be d r a w n up b o t h i n Russian and i n
T a k i n g i n t o account t h e fact that w i t h change o f
E n g l i s h f o r ships flying t h e R F flag, a n d o n l y i n E n g l i s h recorded data ( p o r t o f registry, s h i p o w n e r , ship's n a m e ) ,
f o r ships flying a n y flag o t h e r t h a n t h e R F f l a g .
t h e ship d o c u m e n t s p r e v i o u s l y a v a i l a b l e o n b o a r d , i n l i e u
S u r v e y results m a y b e d r a w n u p u s i n g t h e p r o g r a m o f w h i c h t h e n e w d o c u m e n t s are issued, s h a l l cease t o b e
S T O R M and b y issuing Ship's Survey Statement (form 6.1.03). v a l i d a n d s h a l l b e m a r k e d w i t h t h e i n s c r i p t i o n
118
.3 r e d u c i n g t h e s u r v e y scope r e q u i r e d b y 4 . 8 . 3 . 2 . 1
a n d 4 . 8 . 3 . 2 . 2 is n o t a l l o w e d ;
4.8.3.3 I f t h e deficiencies are f o u n d u p o n results o f
occasional survey o f the ship under S S R , then t o
eliminate t h e m the requirements shall be imposed t o
t h e m a x i m u m possible extent, a n d f u l f i l m e n t o f these
requirements shall ensure n o t o n l y e l i m i n a t i o n o f
separate deficiencies b u t also s i g n i f i c a n t l y i m p r o v e t h e
t e c h n i c a l c o n d i t i o n o f h u l l structures, m a c h i n e r y , arr a n g e m e n t s a n d systems o f t h e ship as a w h o l e .
4.8.3.4 F o r t h e ship u n d e r S S R t h e f o l l o w i n g is n o t
allowed:
.1 e x t e n s i o n o f special s u r v e y t e r m s ;
.2 e x t e n s i o n o f t e r m s o f s u r v e y o f t h e o u t s i d e o f t h e
ship's b o t t o m a n d s u r v e y o f sterntube arrangements;
.3 e x t e n s i o n o f t e r m s o f s u r v e y w i t h i n t h e c o n t i n u o u s
s u r v e y s y s t e m ( C S S ) scope;
.4 p o s t p o n e m e n t o f f u l f i l l m e n t o f t h e R S r e q u i r e ments;
.5 r e t a i n m e n t o f class after t h e e x p i r y date o f t h e
p e r i o d i c a l s u r v e y o f t h e ship u n d e r s u r v e y .
4.8.3.5 S S R s h a l l n o t a p p l y t o t h e l a i d - u p ships. I f
t h e ship u n d e r S S R is l a i d - u p , t h e special s u r v e i l l a n c e
r e g i m e s h a l l b e suspended f o r t h e l a i d - u p p e r i o d . W h e n
119
120
P A R T . A D D I T I O N A L S U R V E Y S O F S H I P S D E P E N D I N G O N T H E I R
AND HULL MATERIAL
1 GENERAL
PURPOSE
ren
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
S p e s a r e separate c o m p a r t m e n t s i n c l u d i n g
h o l d s , tanks, cofferdams a n d v o i d spaces b o u n d i n g cargo
h o l d s , decks a n d t h e o u t e r h u l l .
C r i t i c a l s t r u c t u r a l areas:
.1 locations, w h i c h have been identified f r o m
calculations t o r e q u i r e m o n i t o r i n g ; o r
.2 locations, w h i c h have been identified from t h e
service h i s t o r y o f the subject ship, s i m i l a r ships o r sister
ships t o b e sensitive t o cracking, b u c k l i n g o r corrosion,
w h i c h w o u l d i m p a i r the structural integrity o f the ship.
C o r r o s i o n p r e v e n t i o n s y s t e m is
n o r m a l l y considered a f u l l h a r d p r o t e c t i v e coating.
L o c k i n g d e v i c e is a device that locks a
securing device i n t h e closed p o s i t i o n .
H a r d p r o t e c t i v e c o a t i n g is u s u a l l y t o be
e p o x y c o a t i n g o r e q u i v a l e n t . O t h e r c o a t i n g systems,
w h i c h are n e i t h e r soft n o r s e m i - h a r d coatings, m a y b e
considered acceptable as alternatives, p r o v i d e d that t h e y
are a p p l i e d a n d m a i n t a i n e d i n c o m p l i a n c e w i t h t h e
manufacturer's specifications ( w i t h regard t o a p p l i c a t i o n
o f s e m i - h a r d coatings refer t o 1.3.2.5).
S u s p e c t
a r e a s are locations s h o w i n g
substantial corrosion and/or are considered b y t h e
s u r v e y o r t o b e p r o n e t o r a p i d wastage.
C o a t i n g c o n d i t i o n i s defined as f o l l o w s :
G O O D c o n d i t i o n w i t h o n l y m i n o r spot r u s t i n g ;
F A I R c o n d i t i o n w i t h l o c a l b r e a k d o w n a t edges o f
stiffeners a n d w e l d connections and/or l i g h t r u s t i n g o v e r
2 0 p e r cent o r m o r e o f areas u n d e r c o n s i d e r a t i o n , b u t less
t h a n as defined f o r P O O R c o n d i t i o n ;
P O O R c o n d i t i o n w i t h general b r e a k d o w n o f c o a t i n g
o v e r 2 0 p e r cent o r m o r e o f areas o r h a r d scale a t
10 p e r cent o r m o r e o f areas u n d e r c o n s i d e r a t i o n .
S p e c i a l c o n s i d e r a t i o n (as regards t o
close-up s u r v e y a n d thickness m e a s u r e m e n t s ) i s s u f f i
cient close-up i n s p e c t i o n a n d thickness m e a s u r e m e n t s ,
w h i c h s h a l l b e t a k e n t o c o n f i r m t h e actual average
c o n d i t i o n o f structures u n d e r t h e coating.
P r o m p t a n d t h o r o u g h r e p a i r is a
p e r m a n e n t repair c o m p l e t e d a t t h e t i m e o f s u r v e y t o t h e
satisfaction o f t h e s u r v e y o r , t h e r e i n r e m o v i n g t h e n e e d
f o r t h e i m p o s i t i o n o f a n y associated c o n d i t i o n o f
classification a n d r e c o m m e n d a t i o n s .
E S P s h i p s are o i l tankers i n c l u d i n g d o u b l e s k i n
011 tankers, c h e m i c a l tankers, b u l k carriers, i n c l u d i n g
d o u b l e s k i n b u l k carriers, w h i c h are subject t o E n h a n c e d
S u r v e y P r o g r a m m e i n c o m p l i a n c e w i t h 1.3.1.
G e n e r a l d r y c a r g o s h i p is a ship p r i m a r i l y
designed f o r c a r r y i n g b r e a k - b u l k a n d p a c k a g e d cargoes,
i.e. t h e p a c k e d o r u n p a c k e d ones, accepted f o r c a r r y i n g i n
ships according t o t h e n u m b e r o f cargo pieces.
B u l k c a r r i e r i s a ship, w h i c h i s constructed
g e n e r a l l y w i t h s i n g l e deck, i n n e r b o t t o m , t o p side t a n k s
a n d h o p p e r side t a n k s i n cargo spaces, a n d i s p r i m a r i l y
121
designed f o r c a r r y i n g d r y cargo i n b u l k . R e f e r r e d t o t h i s
t y p e o f ships a r e c o m b i n a t i o n carriers ( a d d i t i o n a l
r e q u i r e m e n t s f o r s i n g l e s k i n c o m b i n a t i o n carriers a r e
given i n Section 2). T h e C o m m o n Structural Rules for
B u l k Carriers d o n o t a p p l y t o o r e a n d c o m b i n a t i o n
carriers.
D o u b l e s k i n b u l k c a r r i e r i s a ship, w h i c h
is constructed g e n e r a l l y w i t h s i n g l e deck, i n n e r b o t t o m ,
t o p side t a n k s a n d h o p p e r side t a n k s i n cargo spaces, has
a l l t h e cargo h o l d s , regardless o f t h e i r w i d t h , b o u n d e d b y
d o u b l e sides a n d i s p r i m a r i l y designed f o r c a r r y i n g d r y
cargo i n b u l k . R e f e r r e d t o t h i s t y p e o f ships a r e o r e
carriers a n d c o m b i n a t i o n carriers ( a d d i t i o n a l r e q u i r e
m e n t s f o r c o m b i n a t i o n carriers w i t h l o n g i t u d i n a l b u l k
heads a r e g i v e n i n S e c t i o n 2 o r 3 ) . T h e C o m m o n
S t r u c t u r a l R u l e s f o r B u l k C a r r i e r s do n o t a p p l y t o o r e a n d
c o m b i n a t i o n carriers.
O i l t a n k e r i s a ship p r i m a r i l y designed f o r
c a r r y i n g o i l i n b u l k , referred t o t h i s t y p e o f ships are also
c o m b i n a t i o n carriers ( o i l / o r e carriers, etc.).
D o u b l e s k i n o i l t a n k e r is a ship p r i m a r i l y
designed f o r c a r r y i n g o i l i n b u l k i n cargo t a n k s protected
o v e r t h e e n t i r e l e n g t h o f a cargo area w i t h t h e d o u b l e
s k i n , w h i c h comprises d o u b l e sides a n d d o u b l e b o t t o m
spaces used f o r w a t e r ballast o r as v o i d spaces.
N o t e . T h e d e f i n i t i o n also applies t o e x i s t i n g d o u b l e s k i n o i l
tankers, w h i c h do n o t m e e t the requirements o f R e g u l a t i o n 13F, A n n e x I
t o M A R P O L - 7 3 / 7 8 , b u t h a v e U - s h a p e d m i d s h i p section.
C h e m i c a l t a n k e r i s a ship constructed o r
adapted a n d used f o r carrying i n b u l k dangerous
chemicals l i s t e d i n C h a p t e r 17 o f t h e I n t e r n a t i o n a l C o d e
for the Construction and Equipment o f Ships Carrying
D a n g e r o u s C h e m i c a l s I n B u l k ( C o d e ) .
B a l l a s t t a n k is a t a n k that is being used solely
for w a t e r ballast. T h e space o f a b u l k carrier o r double s k i n
b u l k carrier used f o r b o t h cargo a n d ballast shall be treated
as a ballast tank w h e n substantial corrosion has been f o u n d
i n that tank. T h e double s k i n t a n k o f the double s k i n b u l k
carrier i s considered as a separate tank, e v e n t h o u g h i t i s
connected w i t h a top side o r hopper side tank.
C o m b i n e d c a r g o / b a l l a s t t a n k is a t a n k ,
w h i c h is used f o r cargo o r w a t e r ballast i n the course o f the
general service o f a ship a n d considered as a ballast tank.
T h e cargo tanks w h e r e i n the w a t e r ballast m a y be t a k e n i n
exceptional cases according t o regulation 18(3), A n n e x I t o
M A R P O L - 7 3 / 7 8 are considered as cargo tanks.
R e p r e s e n t a t i v e t a n k s , s p a c e s are
those, w h i c h a r e expected t o reflect t h e c o n d i t i o n s o f
o t h e r t a n k s a n d spaces o f s i m i l a r t y p e a n d service a n d
w i t h similar corrosion prevention systems. W h e n selecting
representative t a n k s a n d spaces, account s h a l l be t a k e n o f
t h e service a n d repair h i s t o r y o n b o a r d a n d i d e n t i f i a b l e
critical structural areas and/or suspect areas.
122
1.2 R E P A I R S
1.3 P R E P A R A T I O N S F O R S U R V E Y
1.3.1 S u r v e y p r o g r a m m e o f t h e E S P ships.
1.3.1.1 F o r t h e E S P s h i p s a s p e c i f i c s u r v e y
programme shall b e w o r k e d out b y the shipowner i n
c o o p e r a t i o n w i t h t h e R e g i s t e r i n advance o f a n y p a r t o f :
.1 special s u r v e y ;
.2 i n t e r m e d i a t e s u r v e y o f t h e E S P ships o f m o r e t h a n
10 years o f age.
T h e survey programme shall be i n a written format,
based o n t h e i n f o r m a t i o n i n A p p e n d i x 1 . 3 - 1 . T h e s u r v e y
s h a l l n o t c o m m e n c e u n t i l t h e s u r v e y p r o g r a m m e has b e e n
agreed. T h e i n t e r m e d i a t e s u r v e y p r o g r a m m e m a y consist
o f t h e s u r v e y p r o g r a m m e a t t h e p r e v i o u s special s u r v e y
s u p p l e m e n t e d b y t h e E x e c u t i v e H u l l S u m m a r y o f that
special s u r v e y a n d later r e l e v a n t s u r v e y reports. P r i o r t o
the development o f the survey programme, the Survey
Planning Questionnaire shall be completed b y t h e
s h i p o w n e r based o n t h e i n f o r m a t i o n set o u t i n A p p e n
d i x 1.3-2 a n d f o r w a r d e d t o t h e Register.
The survey programme shall b e w o r k e d out taking
i n t o account a n y a m e n d m e n t s t o t h e s u r v e y r e q u i r e m e n t s
i m p l e m e n t e d after t h e last special s u r v e y carried o u t .
1.3.1.2 I n d e v e l o p i n g t h e s u r v e y p r o g r a m m e , t h e
f o l l o w i n g d o c u m e n t a t i o n s h a l l b e gathered a n d c o n s u l t e d
w i t h a v i e w t o selecting t a n k s , areas a n d structural
elements t o b e e x a m i n e d :
.1 s u r v e y status a n d basic i n f o r m a t i o n o n t h e ship;
.2 documentation o n board, as described i n 1.42 and 1.4.3;
.3 m a i n s c a n t l i n g d r a w i n g s o f cargo h o l d s , a n d cargo
a n d ballast t a n k s , i n c l u d i n g i n f o r m a t i o n regarding use o f
h i g h - t e n s i l e steels;
.4 p r e v i o u s E x e c u t i v e H u l l S u m m a r y ( f o r m 6 . 3 . 4 1 ) ;
.5 r e l e v a n t p r e v i o u s d a m a g e a n d repair h i s t o r y ;
.6 r e l e v a n t p r e v i o u s s u r v e y a n d i n s p e c t i o n reports
from b o t h t h e R e g i s t e r a n d t h e s h i p o w n e r ;
.7 i n f o r m a t i o n o n the use o f ship's holds and tanks,
typical cargoes and other relevant data, and for o i l tankers
and chemical tankers, cargo and ballast history f o r the last
3 years, including carriage o f cargo under heated conditions;
.8 details o f t h e i n e r t gas p l a n t a n d t a n k c l e a n i n g
procedures ( f o r o i l tankers a n d c h e m i c a l t a n k e r s ) ;
.9 i n f o r m a t i o n a n d o t h e r r e l e v a n t data r e g a r d i n g
c o n v e r s i o n o r m o d i f i c a t i o n o f t h e ship's cargo a n d ballast
h o l d s / t a n k s since t h e t i m e o f c o n s t r u c t i o n ;
.10 d e s c r i p t i o n a n d h i s t o r y o f t h e c o a t i n g a n d
c o r r o s i o n p r o t e c t i o n s y s t e m ( i n c l u d i n g p r e v i o u s class
notations), i f any;
.11 inspections b y t h e s h i p o w n e r ' s p e r s o n n e l d u r i n g
t h e last 3 years w i t h reference t o structural d e t e r i o r a t i o n
i n general, leakages i n t a n k b o u n d a r i e s a n d p i p i n g a n d
condition o f the coating and corrosion protection system,
i f a n y ( f o r o i l tankers a n d c h e m i c a l t a n k e r s ) ;
1
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
123
1.3.2 C o n d i t i o n s f o r s u r v e y .
1.3.2.1 T h e s h i p o w n e r s h a l l p r o v i d e t h e necessary
facilities f o r a safe e x e c u t i o n o f t h e s u r v e y .
See circular 770
.1 i n order t o enable t h e attending s u r v e y o r s t o c a r r y
out t h e survey, p r o v i s i o n s f o r p r o p e r a n d safe access s h a l l
be agreed b e t w e e n t h e s h i p o w n e r a n d t h e Register;
.2 details o f t h e m e a n s o f access s h a l l b e p r o v i d e d i n
the Survey Planning Questionnaire;
.3 i n cases w h e r e t h e p r o v i s i o n s o f safety a n d
r e q u i r e d access are j u d g e d b y t h e a t t e n d i n g s u r v e y o r s n o t
to b e adequate, t h e s u r v e y o f t h e spaces i n v o l v e d s h a l l
not proceed.
1.3.2.2 C a r g o h o l d s , t a n k s a n d o t h e r spaces s h a l l b e
safe f o r access. C a r g o h o l d s , t a n k s a n d o t h e r spaces s h a l l
be gas free a n d p r o p e r l y v e n t i l a t e d . P r i o r t o e n t e r i n g a
t a n k , v o i d o r enclosed/confined space, i t s h a l l b e v e r i f i e d
that t h e a t m o s p h e r e i n that space i s free from hazardous
gas a n d contains s u f f i c i e n t o x y g e n .
1.3.2.3 I n p r e p a r a t i o n f o r s u r v e y a n d thickness
measurements and t o a l l o w for a thorough examination,
all spaces s h a l l b e cleaned i n c l u d i n g r e m o v a l from
surfaces o f all loose a c c u m u l a t e d c o r r o s i o n scale. Spaces
s h a l l b e s u f f i c i e n t l y clean a n d free from w a t e r , scale, d i r t ,
o i l residues, e t c . t o r e v e a l c o r r o s i o n , d e f o r m a t i o n ,
fractures, damages, o r o t h e r s t r u c t u r a l d e t e r i o r a t i o n as
w e l l as t h e c o n d i t i o n o f t h e coating. H o w e v e r , those
areas o f structure, w h i c h r e n e w a l h a s already b e e n
decided b y t h e s h i p o w n e r , n e e d o n l y b e cleaned a n d
descaled t o t h e e x t e n t necessary t o d e t e r m i n e t h e l i m i t s
o f t h e areas t o b e r e n e w e d .
1.3.2.4 S u f f i c i e n t i l l u m i n a t i o n s h a l l b e p r o v i d e d t o
r e v e a l s u b s t a n t i a l c o r r o s i o n , d e f o r m a t i o n , fractures,
damages o r o t h e r structural d e t e r i o r a t i o n , as w e l l as t h e
c o n d i t i o n o f t h e coating.
1.3.2.5 W h e r e soft o r s e m i - h a r d coatings h a v e b e e n
applied, safe access s h a l l b e p r o v i d e d f o r t h e s u r v e y o r t o
v e r i f y t h e effectiveness o f t h e c o a t i n g a n d t o carry o u t a n
assessment o f t h e c o n d i t i o n s o f i n t e r n a l structures, w h i c h
m a y i n c l u d e spot r e m o v a l o f t h e coating. W h e n safe
access c a n n o t b e p r o v i d e d , t h e soft o r s e m i - h a r d c o a t i n g
shall b e removed.
A s f o r r e q u i r e m e n t s related t o s e m i - h a r d coatings,
these coatings, i f already applied, s h a l l n o t b e regarded as
a permission for w a i v i n g the annual internal survey o f
t h e ballast t a n k s b e g i n n i n g f r o m t h e n e x t special o r
i n t e r m e d i a t e s u r v e y c o m m e n c e d o n o r after 1 J u l y 2 0 1 0 ,
w h i c h e v e r c o m e s first.
See circular 770
1.3.2.6 T h e s u r v e y o r s ) s h a l l b e a l w a y s a c c o m p a n i e d
b y a t least o n e responsible p e r s o n , assigned b y t h e
s h i p o w n e r , experienced i n t a n k a n d enclosed/confined
spaces i n s p e c t i o n . I n a d d i t i o n , a standby t e a m o f at least
t w o persons s h a l l b e stationed at t h e h a t c h o p e n i n g o f t h e
t a n k o r t h e space that i s b e i n g s u r v e y e d . T h e standby
t e a m s h a l l c o n t i n u o u s l y observe t h e w o r k i n t h e t a n k o r
t h e space a n d s h a l l keep l i f e - s a v i n g a n d e v a c u a t i o n
e q u i p m e n t ready f o r use.
124
1.3.2.7 A c o m m u n i c a t i o n s y s t e m s h a l l b e arranged
b e t w e e n t h e s u r v e y p a r t y i n t h e t a n k o r space b e i n g
e x a m i n e d , t h e responsible o f f i c e r o n deck a n d , as t h e
case m a y be, t h e n a v i g a t i n g bridge. T h e c o m m u n i c a t i o n
arrangements s h a l l b e m a i n t a i n e d t h r o u g h o u t t h e survey.
1.3.3 A c c e s s t o s t r u c t u r e s .
1.3.3.1 F o r o v e r a l l s u r v e y s , m e a n s s h a l l b e p r o v i d e d
t o enable t h e s u r v e y o r t o e x a m i n e t h e structure i n a safe
a n d practical w a y .
1.3.3.2 F o r close-up s u r v e y o f h u l l structures, o n e o r
m o r e o f t h e f o l l o w i n g m e a n s f o r access, acceptable t o t h e
surveyor, shall be provided:
.1 permanent staging and passages t h r o u g h structures;
.2 t e m p o r a r y staging a n d passages t h r o u g h structures;
.3 h y d r a u l i c a r m v e h i c l e s s u c h as c o n v e n t i o n a l
c h e r r y p i c k e r s , lifts a n d m o v a b l e p l a t f o r m s ;
.4 boats a n d rafts;
.5 p o r t a b l e ladders;
.6 o t h e r e q u i v a l e n t m e a n s .
1.3.3.3 F o r close-up s u r v e y s i n cargo h o l d s h e l l
frames o f b u l k carriers ( u n d e r 1 0 0 0 0 0 d e a d w e i g h t ) , o n e
o r m o r e o f t h e f o l l o w i n g m e a n s f o r access, acceptable t o
the surveyor, shall be provided:
.1 permanent staging and passages t h r o u g h structures;
.2 t e m p o r a r y staging a n d passages t h r o u g h structures;
.3 p o r t a b l e ladders restricted t o n o t m o r e t h a n 5 m i n
l e n g t h m a y b e accepted f o r s u r v e y s o f l o w e r s e c t i o n o f a
s h e l l f r a m e i n c l u d i n g brackets;
.4 h y d r a u l i c a r m v e h i c l e s s u c h as c o n v e n t i o n a l
c h e r r y p i c k e r s , lifts a n d m o v a b l e p l a t f o r m s ;
.5 b u o y a n t apparatus o r rafts, p r o v i d e d t h e h o l d
structure is s u f f i c i e n t t o w i t h s t a n d static loads at a l l l e v e l s
o f water;
.6 o t h e r e q u i v a l e n t m e a n s .
1.3.3.4 F o r close-up s u r v e y s o f t h e cargo h o l d s h e l l
frames o f b u l k carriers ( 1 0 0 0 0 0 d e a d w e i g h t a n d a b o v e ) ,
t h e u s e o f p o r t a b l e ladders i s n o t accepted, a n d o n e o r
m o r e o f t h e f o l l o w i n g m e a n s f o r access, acceptable t o t h e
surveyor, shall be provided:
.1 a t a n n u a l s u r v e y s , i n t e r m e d i a t e s u r v e y s o f ships
less t h a n 1 0 years o f age a n d t h e first special s u r v e y :
1.1 p e r m a n e n t staging a n d passages t h r o u g h structures;
1.2 t e m p o r a r y staging a n d passages t h r o u g h structures;
1.3 h y d r a u l i c a r m v e h i c l e s , s u c h as c o n v e n t i o n a l
c h e r r y p i c k e r s , lifts a n d m o v a b l e p l a t f o r m s ;
1.4 boats o r rafts, p r o v i d e d t h e h o l d structure i s
sufficient t o w i t h s t a n d static loads a t a l l l e v e l s o f w a t e r ;
1.5 o t h e r e q u i v a l e n t m e a n s ;
.2 a t subsequent i n t e r m e d i a t e a n d special s u r v e y s :
2.1 p e r m a n e n t o r t e m p o r a r y staging a n d passages
t h r o u g h structures;
2.2 h y d r a u l i c a r m v e h i c l e s , s u c h as c o n v e n t i o n a l
cherry pickers for surveys o f l o w e r a n d middle part o f
s h e l l frames as a l t e r n a t i v e t o staging;
2.3 lifts a n d m o v a b l e p l a t f o r m s ;
2.4 boats o r rafts, p r o v i d e d t h e h o l d structure i s
sufficient t o w i t h s t a n d static loads a t a l l l e v e l s o f w a t e r ;
2.5 o t h e r e q u i v a l e n t m e a n s .
Notwithstanding the above requirements, the use o f
a p o r t a b l e ladder fitted w i t h a m e c h a n i c a l device t o
secure the upper e n d o f the ladder is acceptable f o r close-up
s u r v e y o f a l i m i t e d a m o u n t o f frames as r e q u i r e d
i n 5.3.2.4.3.2 a n d 5.3.2.4.4.2.
1.3.4 E q u i p m e n t f o r s u r v e y .
1.3.4.1 T h i c k n e s s m e a s u r e m e n t s s h a l l n o r m a l l y b e
carried o u t b y m e a n s o f u l t r a s o n i c test e q u i p m e n t . T h e
accuracy o f t h e e q u i p m e n t s h a l l b e p r o v e n t o t h e
s u r v e y o r as r e q u i r e d .
1.3.4.2 O n e o r m o r e o f t h e f o l l o w i n g fracture
detection procedures m a y b e required, i f deemed
necessary b y t h e s u r v e y o r :
radiographic inspection;
ultrasonic inspection;
m a g n e t i c particle i n s p e c t i o n ;
d y e penetrant i n s p e c t i o n .
1.3.4.3 E x p l o s i m e t e r , o x y g e n - m e t e r , b r e a t h i n g apparatus, l i f e l i n e s , r i d i n g belts w i t h r o p e a n d h o o k a n d
w h i s t l e s together w i t h i n s t r u c t i o n s a n d guidance o n t h e i r
use s h a l l b e m a d e a v a i l a b l e d u r i n g t h e survey. A safety
check-list s h a l l b e p r o v i d e d .
1.3.4.4 A d e q u a t e a n d safe l i g h t i n g s h a l l b e p r o v i d e d
f o r t h e safe a n d efficient conduct o f t h e survey.
1.3.4.5 A d e q u a t e p r o t e c t i v e c l o t h i n g s h a l l b e m a d e
a v a i l a b l e a n d used d u r i n g t h e s u r v e y (e.g. safety h e l m e t ,
g l o v e s , safety shoes, etc).
1.3.5 R e s c u e a n d e m e r g e n c y r e s p o n s e e q u i p m e n t
I f b r e a t h i n g apparatus and/or o t h e r e q u i p m e n t i s
used as "rescue a n d e m e r g e n c y response e q u i p m e n t "
t h e n i t i s r e c o m m e n d e d that t h e e q u i p m e n t s h a l l b e
s u i t a b l e f o r t h e c o n f i g u r a t i o n o f t h e space b e i n g
surveyed.
1.3.6 S u r v e y a t s e a o r a t a n c h o r a g e .
1.3.6.1 S u r v e y a t sea o r a t anchorage m a y b e
accepted, p r o v i d e d t h e s u r v e y o r i s g i v e n t h e necessary
assistance f r o m t h e p e r s o n n e l o n b o a r d . N e c e s s a r y
precautions a n d procedures f o r c a r r y i n g o u t t h e s u r v e y
s h a l l b e i n accordance w i t h 1.3.1 t o 1.3.4.
1.3.6.2 A c o m m u n i c a t i o n s y s t e m s h a l l b e arranged
b e t w e e n t h e s u r v e y p a r t y i n t h e t a n k a n d t h e responsible
officer o n deck. T h i s s y s t e m s h a l l also i n c l u d e t h e
p e r s o n n e l i n charge o f ballast p u m p h a n d l i n g i f boats o r
rafts are used.
1.3.6.3 A gas analyzer, o x y g e n meter, b r e a t h i n g
apparatus, l i f e l i n e a n d w h i s t l e s s h a l l b e a t h a n d d u r i n g
t h e survey. A safety check-list s h a l l b e p r o v i d e d .
1.3.6.4 W h e n rafts o r boats w i l l b e used f o r close-up
survey, t h e f o l l o w i n g c o n d i t i o n s s h a l l b e observed:
.1 o n l y r o u g h duty, i n f l a t a b l e rafts o r boats, h a v i n g
satisfactory r e s i d u a l b u o y a n c y a n d s t a b i l i t y e v e n i f o n e
c h a m b e r i s r u p t u r e d , s h a l l b e used;
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
3,0 rn
125
3,0 m~
F i g . 1.3.6.7
126
Appendix 1.3
G U I D E L I N E S O N T E C H N I C A L A S S E S S M E N T O F T H EE S PSHIPS'
IN CONJUNCTION W I T H PLANNING
FOR SPECIAL ENHANCED HULL SURVEY
1 INTRODUCTION
1.1 T h e s e G u i d e l i n e s c o n t a i n i n f o r m a t i o n a n d
suggestions c o n c e r n i n g assessment o f t e c h n i c a l c o n d i t i o n , w h i c h m a y b e o f use i n c o n j u n c t i o n w i t h p l a n n i n g
o f special enhanced h u l l s u r v e y s o f t h e E S P ships.
2.1 P u r p o s e .
The purpose o f these Guidelines f o r technical
assessment i s t o assist i n i d e n t i f y i n g c r i t i c a l structural
areas, n o m i n a t i n g suspect areas a n d i n f o c u s i n g a t t e n t i o n
on structural elements, w h i c h m a y b e particularly
susceptible t o wastage o r damage. T h i s i n f o r m a t i o n
m a y b e u s e f u l i n n o m i n a t i n g l o c a t i o n s , areas a n d t a n k s
for thickness m e a s u r e m e n t s , close-up s u r v e y a n d t a n k
testing.
C r i t i c a l structural areas a r e l o c a t i o n s , w h i c h h a v e
b e e n i d e n t i f i e d f r o m calculations t o r e q u i r e m o n i t o r i n g o r
from t h e service h i s t o r y o f t h e subject ship o r from
s i m i l a r o r sister ships t o b e s e n s i t i v e t o c r a c k i n g ,
b u c k l i n g o r c o r r o s i o n , w h i c h m a y i m p a i r t h e structural
i n t e g r i t y o f t h e ship.
2.2 M i n i m u m r e q u i r e m e n t s .
H o w e v e r , these G u i d e l i n e s s h a l l n o t b e used t o
reduce t h e r e q u i r e m e n t s p e r t a i n i n g t o thickness m e a s u r e m e n t s , close-up s u r v e y a n d t a n k testing specified i n t h e
r e l e v a n t chapters o f Sections 2 t o 6 o f t h e present R u l e s ,
w h i c h s h a l l b e , i n a l l cases, c o m p l i e d w i t h as t h e
minimum.
2.3 T i m i n g .
A s w i t h o t h e r aspects o f s u r v e y p l a n n i n g , t h e
t e c h n i c a l assessments described i n these G u i d e l i n e s s h a l l
b e w o r k e d o u t b y t h e s h i p o w n e r o r operator o f t h e ship i n
c o o p e r a t i o n w i t h t h e R e g i s t e r w e l l i n advance o f t h e
c o m m e n c e m e n t o f special survey, i.e. a t least 1 2 t o
15 m o n t h s before t h e s u r v e y c o m p l e t i o n due date.
2.4 A s p e c t s t o b e c o n s i d e r e d .
W h i l e n o m i n a t i n g t h e t a n k s a n d areas subjected t o
assessment o f t e c h n i c a l c o n d i t i o n , w h i c h i n c l u d e q u a n t i tative o r qualitative evaluation o f relative risks o f
possible d e t e r i o r a t i o n , special a t t e n t i o n s h a l l b e g i v e n
to t h e f o l l o w i n g aspects:
.1 design features, s u c h as stress l e v e l s o n v a r i o u s
structural elements, design details a n d e x t e n t o f use o f
h i g h t e n s i l e steel;
HULLS
3 TECHNICAL ASSESSMENT
3.1 G e n e r a l .
T h e f o l l o w i n g possible defects m a y be the subject o f
technical assessment i n c o n n e c t i o n w i t h p l a n n i n g o f
surveys: corrosion, b u c k l i n g a n d cracks. Contact damages
are n o t n o r m a l l y covered b y the survey p l a n , since t h e y are
usually n o t e d i n accident reports and assumed t o b e dealt
w i t h as a n o r m a l r o u t i n e b y the surveyor.
T h e schematic block-diagram o f technical condition
assessment and survey planning process is s h o w n i n Fig. 3 . 1 .
T h e approach i s b a s i c a l l y a n e v a l u a t i o n o f t h e r i s k
based o n t h e k n o w l e d g e a n d experience related t o design
and corrosion.
T h e design s h a l l b e considered w i t h respect t o
structural details, w h i c h m a y b e susceptible t o b u c k l i n g
or c r a c k i n g as a r e s u l t o f v i b r a t i o n , h i g h stress l e v e l s o r
fatigue.
C o r r o s i o n i s related t o t h e ageing process a n d i s
c l o s e l y connected w i t h t h e q u a l i t y o f c o r r o s i o n protect i o n during t h e ship construction, a n d subsequent
m a i n t e n a n c e i n service. C o r r o s i o n m a y also lead t o
c r a c k i n g and/or b u c k l i n g .
3.2 M e t h o d s .
3.2.1 D e s i g n d e t a i l s .
D a m a g e experience related t o t h e ship i n q u e s t i o n
a n d s i m i l a r ships, w h e r e a v a i l a b l e , is t h e m a i n source o f
i n f o r m a t i o n t o be used i n t h e s u r v e y p l a n n i n g process. I n
a d d i t i o n , a selection o f s t r u c t u r a l details f r o m t h e design
drawings shall be included.
T y p i c a l d a m a g e experience t o b e considered s h a l l
consist o f n u m b e r , extent, l o c a t i o n a n d frequency o f
cracks, as w e l l as l o c a t i o n o f b u c k l e s .
This information m a y be found i n t h e previous
s u r v e y reports and/or t h e results o f t h e s h i p o w n e r ' s o w n
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
Input:
Drawings, Reports,
Acceptable Corrosion
Allowance
Collection of Informatior
Coating Condition
Usage of Tanks
Corrosion Risk
Analyse:
Hull Damage
This Ship
Coating condition
Usage o f Tanks
Analyse Hull
Damage for
Similar Ships
Where Available
Corrosiori Damage
This Ship
Hull Damage :
General Experience
Corrosiori Damage
S i m i l a r S tiip w h e r e
Available
Present Areas w h e r e
D a m a g e has been f o u n d
and R i s k s considered
high. M a r k Sketches o r
Drawings
Survey
F i g . 3 . 1 S c h e m a t i c b l o c k - d i a g r a m o f t e c h n i c a l assessment a n d t h e s u r v e y p l a n n i n g process
127
128
inspections. T h e defects s h a l l b e a n a l y z e d , n o t e d a n d
marked o n drawings.
I n a d d i t i o n , experience o f t h e ships' o p e r a t i o n s h a l l
b e u t i l i z e d . A l s o , reference s h a l l b e m a d e t o t h e
I A C S p u b l i c a t i o n s , w h i c h c o n t a i n a catalogue o f t y p i c a l
damages a n d proposed repair methods f o r various
structural m e m b e r s .
T h e r e v i e w o f structural drawings, i n addition t o
application o f the above-mentioned I A C S publications,
s h a l l i n c l u d e c h e c k i n g o f t y p i c a l structural m e m b e r s
w h e r e c r a c k i n g has b e e n experienced. D u r i n g repair o f
d a m a g e d structures a n d areas, as w e l l as f o r p r e v e n t i o n
o f possible damages, t h e factors c o n t r i b u t i n g t o damages
s h a l l b e c a r e f u l l y considered.
Special a t t e n t i o n s h a l l b e p a i d t o t h e structures m a d e
o f h i g h t e n s i l e steels. H u l l m e m b e r s s h o w i n g g o o d
service experience, w h e r e o r d i n a r y m i l d steel has b e e n
used, m a y b e m o r e susceptible t o d a m a g e w h e n h i g h
tensile steel a n d its h i g h e r associated stresses are u t i l i z e d .
Stress calculations o f t y p i c a l essential assemblies
a n d m e m b e r s s h a l l b e carried o u t i n c o m p l i a n c e w i t h t h e
requirements o f Part " H u l l " o f the Rules for t h e
Classification and Construction o f Sea-Going Ships and
t h e S t r e n g t h Standards f o r S e a - G o i n g S h i p s .
T h e selected areas o f a structure i d e n t i f i e d w i t h use
o f t h e a b o v e r e q u i r e m e n t s s h a l l b e recorded a n d m a r k e d
on the drawings t o be included i n the Survey
Programme.
3.2.2 C o r r o s i o n .
I n order t o evaluate c o r r o s i o n r i s k s , the f o l l o w i n g
i n f o r m a t i o n s h a l l b e g e n e r a l l y considered:
. 1 usage o f t a n k s , h o l d s a n d spaces;
.2 c o n d i t i o n o f coatings;
.3 c l e a n i n g a n d w a s h i n g procedures f o r t a n k s a n d
holds;
.4 p r e v i o u s c o r r o s i o n damages;
.5 ballast use a n d t i m e f o r cargo h o l d s a n d t a n k s ;
.6 r i s k o f c o r r o s i o n i n cargo h o l d s , a n d cargo a n d
ballast t a n k s ;
.7 l o c a t i o n o f heated t a n k s ;
.8 l o c a t i o n o f ballast t a n k s adjacent t o heated f u e l o i l
tanks.
T h e e v a l u a t i o n o f c o r r o s i o n r i s k s s h a l l b e based o n
the above i n f o r m a t i o n together w i t h t h e relevant
i n f o r m a t i o n o n t h e anticipated c o n d i t i o n o f t h e ship as
d e r i v e d from t h e i n f o r m a t i o n collected i n o r d e r t o
prepare t h e S u r v e y P r o g r a m m e a n d t h e age o f t h e ship.
T h e v a r i o u s h o l d s , t a n k s a n d spaces s h a l l b e l i s t e d
w i t h t h e c o r r o s i o n r i s k s n o m i n a t e d accordingly.
3.2.3 L o c a t i o n s f o r c l o s e - u p s u r v e y a n d t h i c k n e s s
measurements.
O n t h e basis o f t h e table o f c o r r o s i o n r i s k s a n d t h e
e v a l u a t i o n o f design experience, t h e l o c a t i o n s f o r i n i t i a l
close-up s u r v e y a n d h u l l cross-sections f o r thickness
m e a s u r e m e n t s m a y be n o m i n a t e d .
T h e h u l l cross-sections subject t o thickness m e a s u r e
ments shall n o r m a l l y b e nominated i n tanks, holds and
spaces w h e r e c o r r o s i o n r i s k is j u d g e d t o b e t h e highest.
T h e n o m i n a t i o n o f t a n k s , h o l d s a n d spaces f o r closeu p s u r v e y s h a l l be, i n i t i a l l y , based o n t h e c o r r o s i o n r i s k ,
a n d s h a l l i n c l u d e t h e ballast t a n k s . S e l e c t i o n s h a l l b e
based o n t h e p r i n c i p l e that t h e r i s k i s increased b y t h e
ship's age a n d that i n s u f f i c i e n t o r u n r e l i a b l e i n f o r m a t i o n
is also a n i m p o r t a n t factor f o r c a r r y i n g o u t t h e survey.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
129
Appendix 1.3-1
SURVEY
PROGRAMME
N a m e o f ship:
I M O number:
F l a g State:
Port o f registry:
Gross tonnage:
Deadweight, metric tonnes:
L e n g t h b e t w e e n perpendiculars, m :
Shipbuilder:
H u l l number:
Classification Society:
Class :
D a t e o f b u i l d o f t h e ship:
Shipowner:
T h i c k n e s s m e a s u r e m e n t firm:
1 PREAMBLE
1.1 S c o p e .
1.1.1 T h e present s u r v e y p r o g r a m m e covers t h e m i
n i m u m e x t e n t o f o v e r a l l s u r v e y s , close-up s u r v e y s ,
thickness m e a s u r e m e n t s a n d pressure testing w i t h i n t h e
cargo area, cargo t a n k s , ballast t a n k s , i n c l u d i n g f o r e a n d
aft p e a k t a n k s , r e q u i r e d b y I n t e r n a t i o n a l C o d e o n t h e
E n h a n c e d P r o g r a m m e o f Inspections d u r i n g S u r v e y s o f
B u l k Carriers and O i l Tankers, 2011 ( E S P Code) ( I M O
R e s o l u t i o n A . 1 0 4 9 ( 2 7 ) ) and/or I A C S U R Z 1 0 . 1 . Z 1 0 . 2 ,
Z 1 0 . 3 , Z 1 0 . 4 , Z 1 0 . 5 , as applicable.
1.1.2 T h e arrangements a n d safety aspects o f t h e
s u r v e y s h a l l b e acceptable t o t h e attending s u r v e y o r s .
1.2 D o c u m e n t a t i o n .
A l l documents used i n t h e development o f t h e
survey programme shall be available onboard during the
s u r v e y as r e q u i r e d b y C h a p t e r 1.4.
T h i s section o f t h e s u r v e y p r o g r a m m e s h a l l p r o v i d e
i n f o r m a t i o n ( e i t h e r i n t h e f o r m o f plans o r t e x t ) o n t h e
a r r a n g e m e n t o f cargo h o l d s , t a n k s a n d spaces that f a l l
w i t h i n t h e scope o f t h e survey.
t i o n o n t h e use o f t h e h o l d s a n d t a n k s o f t h e ship, t h e
e x t e n t o f coatings a n d t h e c o r r o s i o n p r o t e c t i v e s y s t e m
provided i n the Survey Planning Questionnaire.
4 CONDITIONS F O R SURVEY
T h i s s e c t i o n o f t h e s u r v e y p r o g r a m m e s h a l l indicate
a n y changes r e l a t i n g t o ( a n d s h a l l update) t h e i n f o r m a
t i o n o n t h e p r o v i s i o n s a n d m e t h o d s o f access t o
structures p r o v i d e d i n t h e S u r v e y P l a n n i n g Q u e s t i o n
naire.
7 SURVEY REQUIREMENTS
7.1 O v e r a l l s u r v e y .
T h i s section o f the survey p r o g r a m m e shall identify
and list the spaces that shall undergo a n o v e r a l l survey f o r
the ship i n accordance w i t h 2 . 2 . 3 . 1 , 3 . 2 . 3 . 1 , 4 . 2 . 3 . 1 , 5.2.3.1
o r 6 . 2 . 3 . 1 , as applicable.
7.2 C l o s e - u p s u r v e y .
T h i s section o f the survey programme shall identify
a n d list t h e h u l l structures that s h a l l u n d e r g o a close-up
s u r v e y f o r t h e ship i n accordance w i t h 2 . 2 . 3 . 1 , 3 . 2 . 3 . 1 ,
4 . 2 . 3 . 1 , 5.2.3.2 o r 6.2.3.2, as applicable.
8 IDENTIFICATION O F T A N K S F O RT A N K T E S T I N G
T h i s s e c t i o n o f t h e s u r v e y p r o g r a m m e s h a l l indicate
a n y changes r e l a t i n g t o ( a n d s h a l l update) t h e i n f o r m a -
130
10 M I N I M U M T H I C K N E S S O F H U L L
STRUCTURES
T h i s section o f t h e s u r v e y p r o g r a m m e s h a l l specify
t h e m i n i m u m thickness f o r h u l l structures o f t h e ship that
are subject t o s u r v e y i n accordance w i t h (a) o r (b):
(a) d e t e r m i n e d f r o m t h e attached w a s t a g e a l l o w a n c e
table a n d t h e o r i g i n a l thickness t o t h e h u l l structure plans
o f t h e ship;
(b) g i v e n i n T a b l e 1.3-1.1.
Table
Area or location
Deck
Plating
Longitudinals
L o n g i t u d i n a l girders
Cross d e c k p l a t i n g
Cross d e c k stiffeners
Bottom
Plating
Longitudinals
L o n g i t u d i n a l girders
Inner bottom
Plating
Longitudinals
L o n g i t u d i n a l girders
Floors
Ship side i n w a y o f topside tanks
Plating
Longitudinals
Ship side i n w a y o f hopper side tanks
Plating
Longitudinals
Ship side i n w a y o f double hull
Plating
L o n g i t u d i n a l s o r o r d i n a r y frames
L o n g i t u d i n a l girders
Ship side i n w a y o f tanks
Plating
Longitudinals
L o n g i t u d i n a l stringers
Ship side i n w a y o f cargo holds
Plating
Side frames w e b s
Side frames flanges
U p p e r brackets w e b s
U p p e r b r a c k e t flanges
L o w e r bracket w e b s
L o w e r bracket flanges
L o n g i t u d i n a l b u l k h e a d (inside)
Plating
L o n g i t u d i n a l s o r o r d i n a r y frames
L o n g i t u d i n a l girders
Transverse bulkheads
Plating
Stiffeners
Upper stool plating
U p p e r s t o o l stiffeners
L o w e r stool plating
L o w e r s t o o l stiffeners
T r a n s v e r s e w e b frames, floors a n d stringers
Plating
Flanges
O r i g i n a l as-built
thickness, m m
Minimum
thickness, m m
1.3-1.1
Substantial corrosion
thickness, m m
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
131
Table 1.3-1.1 -
Area or location
O r i g i n a l as b u i l t
thickness, m m
Minimum
thickness, m m
continued
Substantial corrosion
thickness, m m
Stiffeners
Cross ties
Flanges
Webs
Transverse web frames in topside tanks
Plating
Flanges
Stiffeners
Transverse w e b frames in double hull
Plating
Flanges
Stiffeners
Transverse web frames in hopper tanks
Plating
Flanges
Stiffeners
Hatch covers
Plating
Stiffeners
Hatch coamings
Plating
Stiffeners
1
T h e T a b l e s h a l l c o n t a i n t h e i t e m s applicable t o t h e p a r t i c u l a r ship.
N o t e . T h e wastage a l l o w a n c e tables s h a l l be attached t o the s u r v e y p r o g r a m m e .
11 T H I C K N E S S M E A S U R E M E N T F I R M
This
changes,
thickness
Planning
12 D A M A G E E X P E R I E N C E R E L A T E D T O T H E S H I P
Table
1.3-1.2
P o s s i b l e cause, i f k n o w n
Description o f the
damages
Location
Repair
D a t e o f repair
T a b l e 1.3-1.3
H u l l d a m a g e s f o r s i s t e r o r s i m i l a r s h i p s (if a v a i l a b l e ) i n t h e c a s e o f d e s i g n r e l a t e d d a m a g e
T a n k o r space n u m b e r o r area
P o s s i b l e cause, i f k n o w n
Description o f the
damages
Location
Repair
Date o f repair
132
13 A R E A S I D E N T I F I E D W I T H S U B S T A N T I A L C O R R O S I O N
FROM PREVIOUS SURVEYS
14 C R I T I C A L S T R U C T U R A L A R E A S A N D S U S P E C T A R E A S
1 . P a r a g r a p h 1.3.1.3 o f t h i s P a r t o f t h e R u l e s requires
that m a i n structural p l a n s o f cargo h o l d s a n d ballast t a n k s
(scantling drawings), including i n f o r m a t i o n regarding
use o f h i g h tensile steel, t o b e available. T h i s A p p e n d i x
o f the survey programme shall identify and list the m a i n
structural plans, w h i c h f o r m part o f t h e survey
programme.
2 . T h e S u r v e y P l a n n i n g Q u e s t i o n n a i r e (refer t o
A p p e n d i x 1.3-2), w h i c h h a s b e e n s u b m i t t e d b y t h e
shipowner.
3. Part "Other documentation" o f the programme
s h a l l i d e n t i f y a n d l i s t a n y o t h e r d o c u m e n t a t i o n that f o r m s
part o f t h e d r a w i n g s .
Prepared b y t h e s h i p o w n e r i n c o - o p e r a t i o n w i t h t h e
R e g i s t e r f o r c o m p l i a n c e w i t h 1.3.1.3:
15 O T H E R R E L E V A N T C O M M E N T S A N D I N F O R M A T I O N
Date
( n a m e a n d signature o f a u t h o r i z e d s h i p o w n e r ' s representative)
T h i s section o f t h e s u r v e y p r o g r a m m e s h a l l p r o v i d e
any other comments a n d i n f o r m a t i o n relevant t o t h e
Date
survey.
(name
T h e f o l l o w i n g d o c u m e n t s s h a l l b e appended t o t h e
programme.
Appendix 1.3-2
SURVEY
PLANNINGQUESTIONNAIRE
T h e f o l l o w i n g i n f o r m a t i o n w i l l enable t h e s h i p o w n e r
i n co-operation w i t h the Register t o develop a survey
programme c o m p l y i n g w i t h the requirements o f 1.3-1. I t
is essential that t h e s h i p o w n e r p r o v i d e s , w h e n c o m p l e t
i n g t h e present q u e s t i o n n a i r e , up-to-date i n f o r m a t i o n .
T h e present questionnaire, w h e n completed, shall
provide all information and material required b y E S P
Code ( I M O Resolution A . 1049(27)) or I A C S U R Z 1 0 . 1 ,
Z 1 0 . 2 , Z 1 0 . 3 , Z 1 0 . 4 , Z 1 0 . 5 , as applicable.
PARTICULARS
Ship's n a m e :
I M O number:
F l a g State:
Port o f registry:
Shipowner:
Classification Society:
Class :
G r o s s tonnage:
Deadweight, metric tonnes:
Date o f b u i l d :
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
133
Table
1.3-2.1
Structure
F.P.
Fore peak
A.P.
A f t peak
W i n g tanks
U n d e r deck
Side shell a n d framing
B o t t o m transverse
L o n g i t u d i n a l girders
Transverse bulkheads
Centre tanks
U n d e r deck
B o t t o m transverse
Transverse bulkheads
(Cargo)/
(Ballast)
Temporary
staging
Rafts
Ladders
Direct
access
Table
1.3-2.2
Structure
F.P.
Fore peak
A.P.
After peak
Cargo holds
H a t c h side c o a m i n g s
T o p s i d e s l o p i n g plate
Upper stool plating
C r o s s deck
S i d e s h e l l , frames a n d brackets
D o u b l e s k i n t a n k p l a t i n g ( w h e r e applicable)
Transverse bulkhead
Hopper tank platting
L o w e r stool
Tank top
Topside tanks
U n d e r d e c k structure
S i d e s h e l l a n d structure
S l o p i n g plate a n d structure
Webs and bulkheads
Hopper tanks
H o p p e r s l o p i n g plate a n d structure
S i d e s h e l l a n d structure
B o t t o m structure
Webs and bulkheads
D o u b l e side
skin
tanks
( w h e r e
applicable)
S i d e s h e l l a n d structure
I n n e r s k i n a n d structure
Webs and bulkheads
D o u b l e b o t t o m structure
U p p e r s t o o l i n t e r n a l structure
L o w e r s t o o l i n t e r n a l structure
W i n g tanks o f
ore carriers
( w h e r e
applicable)
U n d e r d e c k a n d structure
S i d e s h e l l a n d structure
S i d e s h e l l v e r t i c a l w e b a n d structure
L o n g i t u d i n a l b u l k h e a d a n d structure
L o n g i t u d i n a l b u l k h e a d w e b a n d structure
B o t t o m p l a t i n g a n d structure
C r o s s ties/stringers
Temporary
staging
Rafts
Ladders
Direct
access
Other means
(please
specify)
Permanent
means o f
access
134
SHIPOWNER'S INSPECTIONS
U s i n g a f o r m a t s i m i l a r t o t h a t o f T a b l e 1.3-2.3
( w h i c h i s g i v e n as a n e x a m p l e ) , t h e s h i p o w n e r s h a l l
Tank/Hold No.
Corrosion
protection
Coating
extent
2
Coating
condition
Structural
deterioration
T a n k and h o l d
damage
5
C a r g o centre tanks ( f o r o i l t a n k e r s )
Cargo w i n g tanks (for o i l tankers)
Slop tanks (for o i l tankers)
Cargo holds
Topside tanks
H o p p e r tanks
D o u b l e b o t t o m tanks
D o u b l e side s k i n tanks ( w h e r e applicable)
W i n g t a n k s ( o r e carriers)
U p p e r stools
L o w e r stools
B a l l a s t tanks
Fore peak
After peak
M i s c e l l a n e o u s spaces
1
H C = h a r d c o a t i n g ; S C = soft c o a t i n g ; S H = s e m i - h a r d c o a t i n g ; N P = n o p r o t e c t i o n .
U = u p p e r part; M = m i d d l e part; L = l o w e r part; = c o m p l e t e .
G = g o o d ; F = fair; P = p o o r ; R C = recoated ( d u r i n g t h e last 3 years).
N = n o f i n d i n g s recorded; Y = f i n d i n g s recorded.
( D e s c r i p t i o n o f f i n d i n g s s h a l l b e attached t o the Q u e s t i o n n a i r e ) .
D R = d a m a g e a n d repair; L = leakages; C V = c o n v e r s i o n .
( D e s c r i p t i o n s h a l l b e attached t o t h e Q u e s t i o n n a i r e ) .
N o t e . I n d i c a t e t a n k s , w h i c h are u s e d f o r o i V b a l l a s t .
2
3
4
N a m e o f shipowner's representative^
Signature:
Date:
L i s t t h e reports o f P S C inspections c o n t a i n i n g h u l l
structural related deficiencies a n d r e l e v a n t i n f o r m a t i o n
o n r e c t i f i c a t i o n o f t h e deficiencies:
SAFETY MANAGEMENT
SYSTEM
L i s t n o n - c o n f o r m i t i e s related t o h u l l m a i n t e n a n c e ,
i n c l u d i n g t h e associated c o r r e c t i v e actions:
N a m e a n d address o f t h e a p p r o v e d
measurement firm:
thickness
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
1.4 D O C U M E N T A T I O N O N B O A R D T H E E S P S H I P S
1.4.1 G e n e r a l .
1.4.1.1 F o r t h e E S P ships, t h e s h i p o w n e r s h a l l
supply, p r o v i d e a v i a l a b i l i t y a n d m a i n t a i n a n c e o n b o a r d
o f t h e d o c u m e n t a t i o n specified i n 1.4.2 a n d 1.4.3 w h i c h
shall b e readily available for the surveyor.
1.4.1.2 T h e d o c u m e n t a t i o n s h a l l b e k e p t o n b o a r d
d u r i n g t h e service l i f e o f t h e ship.
1.4.1.3 T h e present r e q u i r e m e n t c o m p l y i n g w i t h
R e g u l a t i o n -1/3-10 o f S O L A S - 7 4 / 7 8 s h a l l a p p l y t o o i l
tankers o f 1 5 0 m i n l e n g t h a n d above, a n d t o b u l k
carriers o f 1 5 0 m i n l e n g t h a n d a b o v e , constructed w i t h
s i n g l e deck, topside t a n k s a n d h o p p e r side t a n k s i n cargo
spaces, e x c l u d i n g o r e carriers a n d c o m b i n a t i o n carriers:
.1 f o r w h i c h t h e b u i l d i n g contract is placed
(contracted f o r c o n s t r u c t i o n ) o n o r after 1 J u l y 2 0 1 6 ;
.2 i n t h e absence o f a b u i l d i n g contract, t h e keels o f
w h i c h a r e l a i d o r w h i c h a r e a t a s i m i l a r stage o f
c o n s t r u c t i o n o n o r after 1 J u l y 2 0 1 7 ; o r
.3 t h e d e l i v e r y o f w h i c h i s o n o r after 1 J u l y 2 0 2 0 .
T h e s h i p o w n e r s h a l l arrange t h e u p d a t i n g o f t h e S h i p
C o n s t r u c t i o n F i l e ( S C F ) t h r o u g h o u t t h e ship's service l i f e
whenever a modification o f the documentation included
i n t h e S C F h a s t a k e n place. D o c u m e n t e d procedures f o r
u p d a t i n g t h e S C F s h a l l b e i n c l u d e d w i t h i n t h e safety
management system.
1.4.2 S h i p ' s file.
1.4.2.1 Ship's file o f t h e E S P ship, w h e r e i n t h e
R e g i s t e r s u r v e y reports a r e kept, s h a l l b e part o f t h e
documentation o n board and shall include:
.1 h u l l s u r v e y reports;
.2 E x e c u t i v e H u l l S u m m a r y ( C o n d i t i o n E v a l u a t i o n
Report) ( f o r m 6.3.41);
.3 thickness m e a s u r e m e n t s reports.
1.4.2.2 Ship's file o f t h e E S P ship s h a l l b e also
available at the shipowner and i n the R S Branch Office
for in-service supervision.
1.4.3 A d d i t i o n a l d o c u m e n t s .
1.4.3.1 T h e f o l l o w i n g a d d i t i o n a l d o c u m e n t s s h a l l b e
k e p t o n b o a r d t h e E S P ships:
135
.1 S u r v e y P r o g r a m m e , as r e q u i r e d b y 1.3.1, f o r t h e
p r e v i o u s special o r i n t e r m e d i a t e s u r v e y c o m p l e t e d ;
.2 m a i n s t r u c t u r a l plans o f cargo h o l d s a n d ballast
t a n k s ( f o r C S R ships these plans s h a l l i n c l u d e f o r each
structural e l e m e n t b o t h t h e as-built a n d r e n e w a l t h i c k
ness ( t r e n ) - A n y thickness f o r v o l u n t a r y a d d i t i o n ( ^ )
s h a l l also b e c l e a r l y i n d i c a t e d o n t h e plans. T h e m i d s h i p
section p l a n t o b e supplied o n b o a r d t h e ship s h a l l
i n c l u d e t h e m i n i m u m a l l o w a b l e h u l l g i r d e r sectional
properties f o r h o l d transverse section i n a l l cargo h o l d s ) ;
.3 p r e v i o u s repair h i s t o r y ;
.4 cargo a n d ballast h i s t o r y ;
.5 usage o f i n e r t gas s y s t e m a n d t a n k c l e a n i n g
procedures;
.6 results o f inspections p e r f o r m e d b y t h e s h i p b o a r d
personnel w i t h the a i m of:
.6.1 d e t e r m i n a t i o n o f structural general w e a r ;
.6.2 d e t e r m i n a t i o n o f leakages i n b u l k h e a d s a n d
piping;
.6.3 c h e c k i n g o f c o n d i t i o n o f c o r r o s i o n p r e v e n t i o n
system, i f any;
.7 a n y o t h e r i n f o r m a t i o n i n assistance t o i d e n t i f y t h e
critical structural areas and/or suspect areas r e q u i r i n g
inspection.
1.4.3.2 F o r o i l tankers a n d b u l k carriers subject t o
t h e r e q u i r e m e n t s o f 1.4.1.3, t h e S C F , l i m i t e d t o t h e i t e m s
to be retained onboard, shall be available o n board.
1.4.4 R e v i e w o f t h e d o c u m e n t a t i o n o n b o a r d .
1.4.4.1 P r i o r t o survey, t h e s u r v e y o r s h a l l check t h e
completeness o f t h e d o c u m e n t a t i o n o n b o a r d a n d i t s
contents as t h e basis f o r survey.
1.4.4.2 F o r o i l tankers a n d b u l k carriers subject t o
r e q u i r e m e n t s o f 1.4.1.3, o n c o m p l e t i o n o f t h e s u r v e y , t h e
s u r v e y o r t o t h e R e g i s t e r s h a l l v e r i f y that t h e update o f t h e
S C F has been done whenever a modification o f t h e
d o c u m e n t a t i o n i n c l u d e d i n t h e S C F h a s t a k e n place.
1.4.4.3 F o r o i l tankers a n d b u l k carriers subject t o
r e q u i r e m e n t s o f 1.4.1.3, o n c o m p l e t i o n o f t h e s u r v e y , t h e
s u r v e y o r t o t h e R e g i s t e r s h a l l v e r i f y a n y a d d i t i o n and/or
renewal o f materials used for the construction o f the h u l l
structure are documented w i t h i n t h e S C F list o f
materials.
a d a
136
Appendix 1.4
F O R M O FO W N E R ' S I N S P E C T I O N
REPORT
:
Ship
Name:
,
OWNER'S
INSPECTION
R E P O R T Structural
condition
/
F o r Tank/Hold
No.:
/Decfc
/Side:
G r a d e of
/Bottom:
steel:
/Long.bhd:
Defects/Elements
Cracks
Buckles
Corrosion
Coating condition
Pitting
/
Mod./Repair
Deck
Bottom
Side
Long,
bulkheads
Transv.
bulkheads
:
R e p a i r s c a r r i e d out due to:
, :
Thickness
measurements
c a r r i e d out,
dates:
:
Results
in g e n e r a l :
:
Overdue
surveys:
:
O u t s t a n d i n g conditions
of
class:
Comments:
/Date of
inspection:
/Inspected by:
/Signature:
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
1.5 P R O C E D U R E S F O R T H I C K N E S S M E A S U R E M E N T S
1.5.1 G e n e r a l .
1.5.1.1 T h e procedure f o r t h i c k n e s s m e a s u r e m e n t s i s
given i n Appendix 2 and i n the Instruction o n Residual
T h i c k n e s s M e a s u r e m e n t s o f Ships H u l l s .
1.5.1.2 T h e f i r m engaged i n thickness m e a s u r e m e n t s
s h a l l participate i n t h e s u r v e y p l a n n i n g m e e t i n g t o b e
held prior t o survey.
1.5.1.3 T h e thickness m e a s u r e m e n t s o f structures i n
t h e areas subject t o close-up s u r v e y s s h a l l b e carried o u t
s i m u l t a n e o u s l y w i t h these close-up s u r v e y s .
1.5.1.4 I n a l l cases t h e e x t e n t o f t h e thickness
m e a s u r e m e n t s s h a l l b e s u f f i c i e n t as t o represent t h e
actual average c o n d i t i o n .
1.5.2 R e c o g n i t i o n o f t h e f i r m e n g a g e d i n t h i c k n e s s
measurements.
1.5.2.1 Thickness measurements o n ships shall b e
See circular 835
carried o u t b y the T M F i r m s recognized b y the Register, o r
subject t o special consideration b y R H O , b y a n y A C S
I A C S member.
T h e r e q u i r e m e n t s f o r t h e T M F i r m r e c o g n i t i o n are
specified i n S e c t i o n 7 o f P a r t I " G e n e r a l P r o v i s i o n s " .
1.5.3 R e p o r t i n g .
1.5.3.1 A t h i c k n e s s m e a s u r e m e n t r e p o r t s h a l l b e
See circular 835
prepared. T h e r e p o r t s h a l l c o n t a i n t h e i n f o r m a t i o n o n
l o c a t i o n o f m e a s u r e m e n t s , thicknesses measured, as w e l l
as t h e r e l e v a n t as-built thicknesses. F u r t h e r m o r e , t h e
r e p o r t s h a l l c o n t a i n t h e date o f c a r r y i n g o u t t h e
measurements, type o f equipment used f o r measurements, names o f personnel a n d their qualification. T h e
r e p o r t s h a l l b e s i g n e d b y t h e operator w h o h a s carried o u t
thickness m e a s u r e m e n t s . T h e thickness m e a s u r e m e n t
report shall also meet the principles stated i n A p p e n d i x 2-1
to these R u l e s .
1.5.3.2 T h e s u r v e y o r s h a l l r e v i e w t h e f i n a l thickness
m e a s u r e m e n t r e p o r t a n d certify t h e c o v e r page w i t h
signature a n d stamp.
1.6 R E Q U I R E M E N T F O R T H E E S P S U R V E Y S
( I A C S P R 20)
1.6.1 T h e o b j e c t i v e o f t h i s r e q u i r e m e n t i s t o i m p r o v e
t h e q u a l i t y o f surveys. T a k i n g i n t o c o n s i d e r a t i o n , t h e size
o f ships a n d scope o f s u r v e y s f o r ships n o t e d b e l o w , i t i s
m o r e effective t o h a v e m o r e t h a n o n e s u r v e y o r e x a m i n e
t h e r e q u i r e d spaces, h o l d s o r t a n k s a n d t o p r o v i d e m u t u a l
support a n d c o n s u l t a t i o n d u r i n g t h e s u r v e y s i n r e c o m m e n d i n g repairs a n d actions r e q u i r e d f o r c o n d i t i o n s o f
class/recommendations. O n t h e E S P ships 2 0 0 0 0 tones
d e a d w e i g h t a n d a b o v e , starting w i t h t h e t h i r d special
survey, a l l special a n d i n t e r m e d i a t e h u l l c l a s s i f i c a t i o n
s u r v e y s s h a l l b e carried o u t b y a t least t w o e x c l u s i v e
s u r v e y o r s . O n b u l k carriers 1 0 0 0 0 0 d e a d w e i g h t a n d
137
a b o v e o f s i n g l e s k i n c o n s t r u c t i o n (large-capacity b u l k
carriers a r e d e t e r m i n e d as b u l k carriers 1 0 0 0 0 0 deadw e i g h t a n d a b o v e ) b e t w e e n 1 0 a n d 1 5 years o f age,
i n t e r m e d i a t e h u l l c l a s s i f i c a t i o n s u r v e y s s h a l l b e performed b y t w o exclusive surveyors .
T h i s requires that, a t least, t w o e x c l u s i v e s u r v e y o r s
s h a l l attend s i m u l t a n e o u s l y o n b o a r d t o j o i n t l y p e r f o r m
the required surveys.
T h o u g h each a t t e n d i n g s u r v e y o r i s n o t r e q u i r e d t o
p e r f o r m a l l aspects o f t h e r e q u i r e d survey, t h e y a r e
r e q u i r e d t o c o n s u l t w i t h each o t h e r a n d t o d o j o i n t o v e r a l l
a n d close-up s u r v e y s t o t h e e x t e n t necessary t o d e t e r m i n e
t h e c o n d i t i o n o f t h e ship. T h e scope o f these s u r v e y s
s h a l l b e s u f f i c i e n t f o r t h e s u r v e y o r s t o agree o n actions
r e q u i r e d t o c o m p l e t e t h e s u r v e y w i t h respect t o r e n e w a l s ,
repairs, a n d o t h e r r e c o m m e n d a t i o n s o r c o n d i t i o n s o f
class. E a c h s u r v e y o r i s r e q u i r e d t o c o - s i g n t h e s u r v e y
r e p o r t o r indicate t h e i r concurrence i n a n e q u i v a l e n t
m a n n e r . T h e o n b o a r d attendance o f t w o s u r v e y o r s t o t h e
R e g i s t e r s h a l l b e d o c u m e n t e d i n t h e s u r v e y report.
The f o l l o w i n g surveys m a y be witnessed b y a single
surveyor:
.1 thickness m e a s u r e m e n t s carried o u t i n accordance
w i t h t h e provisions o f A n n e x 33 t o t h e Guidelines
( I A C S P R 19);
.2 leakage testing o f t a n k s ;
.3 repairs carried o u t i n association w i t h i n t e r m e d i a t e
or special h u l l classification s u r v e y s , t h e scope o f w h i c h
h a v e b e e n agreed u p o n b y t h e r e q u i r e d t w o s u r v e y o r s
d u r i n g t h e course o f t h e s u r v e y s .
O n d o u b l e o r d u a l class s h i p s , i f a r e l e v a n t
agreement is a v a i l a b l e , t h e r e q u i r e m e n t f o r t w o e x c l u s i v e
s u r v e y o r s m a y b e f u l f i l l e d b y h a v i n g o n e s u r v e y o r attend
from each classification society.
1
1.7 N U M B E R A N D L O C A T I O N S O F M E A S U R E M E N T S
FOR CSR BULK CARRIERS AND OIL TANKERS
1.7.1 A p p l i c a t i o n .
T h e present r e q u i r e m e n t s o n l y a p p l y t o ships b u i l t
u n d e r t h e C o m m o n S t r u c t u r a l R u l e s f o r B u l k Carriers
and C o m m o n Structural Rules f o r Double H u l l O i l
T a n k e r s . F o r ships n o t b u i l t u n d e r I A C S C S R , t h e
requirements for number and locations o f measurements
are a c c o r d i n g t o A p p e n d i x 2 t o t h e s e R u l e s a n d
Instruction o n Residual Thickness Measurements o f
Ships H u l l s depending o n ship's a g e a n d structural
elements concerned.
138
1.7.2 N u m b e r o f m e a s u r e m e n t s .
Considering the extent o f thickness measurements
according t o t h e different structural elements o f t h e ship
a n d s u r v e y s (special, i n t e r m e d i a t e a n d a n n u a l ) , t h e
l o c a t i o n s o f t h e p o i n t s t o b e m e a s u r e d are g i v e n f o r t h e
m o s t i m p o r t a n t i t e m s o f t h e structure.
1.7.3 L o c a t i o n s o f m e a s u r e m e n t s .
Tables 1.7.1 a n d 1.7.2 p r o v i d e e x p l a n a t i o n s and/or
interpretations f o r t h e a p p l i c a t i o n o f those r e q u i r e m e n t s
i n d i c a t e d i n t h e present R u l e s , w h i c h refer t o b o t h
systematic t h i c k n e s s m e a s u r e m e n t s o f i t e m s related t o
t h e g l o b a l h u l l g i r d e r strength a n d specific m e a s u r e m e n t s
connected t o close-up s u r v e y s .
F i g s . 5.2.1 t o 5.3.11 o f t h e I n s t r u c t i o n o n R e s i d u a l
T h i c k n e s s M e a s u r e m e n t s o f S h i p s H u l l s are p r o v i d e d t o
facilitate t h e e x p l a n a t i o n s and/or interpretations g i v e n i n
Tables 1.7.1 a n d 1.7.2.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
139
Table
1.7.1
Interpretation
F i g u r e reference
A transverse s e c t i o n includes a l l l o n g i t u d i n a l m e m b e r s s u c h as
p l a t i n g , l o n g i t u d i n a l s a n d girders a t t h e deck, side, b o t t o m ,
i n n e r b o t t o m a n d h o p p e r side p l a t i n g , l o n g i t u d i n a l b u l k h e a d s
a n d b o t t o m p l a t i n g i n t o p w i n g tanks, etc
Locations
Appendix
5.2.2.2 o f
Thickness
Hulls
/
h
!
"T,
1
L>
"
140
Table
Item
Interpretation
1.7.1
continued
F i g u r e reference
T r a n s v e r s e b u l k h e a d s i n o n e I n c l u d e s b u l k h e a d a n d s t i f f e n i n g systems.
topside, h o p p e r a n d d o u b l e b o t t o m T h e ballast t a n k s h a l l b e c h o s e n based o n t h e h i s t o r y o f
b a l l a s t i n g a m o n g t h o s e p r o n e t o h a v e t h e m o s t severe
ballast t a n k
conditions
T r a n s v e r s e w e b s i n ballast t a n k s
Interpretation
Selected plates
F i g u r e reference
Transverse rings
ballast t a n k s
M e a s u r e m e n t s t o be t a k e n o n a l l l o n g i t u d i n a l m e m b e r s s u c h as
p l a t i n g , l o n g i t u d i n a l s a n d girders a t t h e deck, side, b o t t o m ,
longitudinal bulkheads, inner b o t t o m and hopper
O n e p o i n t t o b e t a k e n o n each plate. B o t h w e b a n d flange t o b e
m e a s u r e d o n l o n g i t u d i n a l s , i f applicable
F o r tankers o l d e r t h a n 1 0 years o f age:
w i t h i n 0, ( w h e r e D is t h e ship's m o u l d e d depth) o f the deck
a n d b o t t o m a t each transverse section t o b e m e a s u r e d , e v e r y
l o n g i t u d i n a l a n d g i r d e r s h a l l b e m e a s u r e d o n t h e w e b a n d face
plate, a n d e v e r y p l a t e s h a l l be m e a s u r e d a t o n e p o i n t b e t w e e n
longitudinals
2
Locations
Appendix
5.2.5.2 o f
Thickness
Hulls
T r a n s v e r s e b u l k h e a d s i n b a l l a s t A t least f o u r p o i n t s o n plates b e t w e e n s t r i n g e r s / l o n g i t u d i n a l
tanks
girders, o r p e r plate i f stringers/girders n o t fitted
A t least t w o p o i n t s o n each plate o f stringers a n d girders, a n d
t w o p o i n t s o n t h e c o r r e s p o n d i n g flange
Additional points i n w a y o f curved part
A t least o n e p o i n t o n t w o stiffeners b e t w e e n each stringer/
longitudinal girder
O n adjacent s t r u c t u r a l m e m b e r s o n e p o i n t p e r plate a n d o n e
p o i n t o n e v e r y t h i r d stiffener/ l o n g i t u d i n a l
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
1.8 A C C E P T A N C E C R I T E R I A
1.8.1 G e n e r a l .
1.8.1.1 F o r ships b u i l t u n d e r t h e I A C S C o m m o n
S t r u c t u r a l R u l e s , t h e acceptance c r i t e r i a are according t o
C h a p t e r 13 o f t h e C o m m o n S t r u c t u r a l R u l e s f o r B u l k
Carriers a n d S e c t i o n 1 2 o f t h e C o m m o n S t r u c t u r a l R u l e s
f o r D o u b l e H u l l O i l T a n k e r s ( w h i c h i s applicable) as
specified i n 1.8.2, 1.8.3 a n d 1.8.4 g i v e n b e l o w .
1.8.1.2 F o r ships n o t b u i l t u n d e r t h e I A C S C o m m o n
S t r u c t u r a l R u l e s , t h e acceptance c r i t e r i a are according t o
t h e R S R u l e s and/or specific I A C S U R s depending o n
ship's a g e a n d s t r u c t u r a l elements concerned, e.g I A C S
U R S 3 1 f o r side s h e l l frames.
1.8.2 A c c e p t a n c e c r i t e r i a f o r p i t t i n g c o r r o s i o n
of C S R ships.
1.8.2.1 S i d e structures o f C S R b u l k carriers.
I f p i t t i n g intensity i n a n area w h e r e coating is required
according t o Section 5 , Chapter 3 o f the C o m m o n Struc
tural R u l e s f o r B u l k Carriers, i s higher t h a n 15 p e r cent
(refer t o F i g . 1.2.1-3 o f A p p e n d i x 2 ) , thickness measure
ments shall b e p e r f o r m e d t o check t h e extent o f p i t t i n g
corrosion. T h e 15 per cent intensity is based u p o n p i t t i n g o r
g r o o v i n g o n o n l y one side o f the plate.
I n cases w h e r e p i t t i n g is exceeding 15 p e r cent, as
defined above, a n area o f 3 0 0 m m diameter o r m o r e (or,
w h e r e this i s impracticable o n the frame flange o r the side
shell, hopper t a n k plating o r topside t a n k plating attached t o
the side frame, equivalent rectangular area), at t h e m o s t
pitted part, shall b e cleaned t o bare m e t a l , and the thickness
measured i n w a y o f the f i v e deepest pits w i t h i n the cleaned
area. T h e least thickness measured i n w a y o f a n y o f these
pits shall b e t a k e n as t h e thickness t o b e recorded.
T h e m i n i m u m acceptable r e m a i n i n g thickness i n p i t s
or grooves is equal to:
7 5 p e r cent o f t h e as-built thickness, i n t h e f r a m e a n d
e n d brackets w e b s a n d flanges;
7 0 p e r cent o f the as-built thickness, i n the side shell,
hopper t a n k a n d topside t a n k plating attached t o t h e each
side frame, o v e r a w i d t h u p t o 3 0 m m from each side o f i t
1.8.2.2 O t h e r structures o f C S R b u l k carriers a n d a l l
structures o f C S R d o u b l e h u l l o i l tankers.
F o r plates w i t h p i t t i n g i n t e n s i t y less t h a n 2 0 p e r cent,
refer t o F i g . 1.2.1-3 o f A p p e n d i x 2 , t h e m e a s u r e d
thickness, t o f a n y i n d i v i d u a l m e a s u r e m e n t s h a l l m e e t
t h e lesser o f t h e f o l l o w i n g criteria:
m
0,l{t -buih
tren
Uol add),
as
m m
',
111111
141
1.8.3 A c c e p t a n c e c r i t e r i a f o r e d g e c o r r o s i o n
of C S R ships.
1.8.3.1 P r o v i d e d that t h e o v e r a l l corroded h e i g h t o f
t h e edge c o r r o s i o n o f t h e flange, o r w e b i n t h e case o f flat
bar stiffeners, is less t h a n 2 5 p e r cent, refer t o F i g . 1.2.1-4
o f A p p e n d i x 2 , o f t h e stiffener flange b r e a d t h o r w e b
h e i g h t , as applicable, t h e m e a s u r e d thickness, t , s h a l l
m e e t t h e lesser o f t h e f o l l o w i n g criteria:
m
0 , 7 (tas-built
tren
t v o l add),
m
1111
0 , 7 5 (tas-built
tren 0,5
t v o l add),
1111
mm,
b u t s h a l l n o t b e less t h a n t = 6 m m .
1.8.4.2 S t r u c t u r a l m e m b e r s w i t h areas o f g r o o v i n g
greater t h a n those i n 1.8.4.1 a b o v e s h a l l b e assessed
based o n t h e c r i t e r i a f o r general c o r r o s i o n as d e f i n e d i n
C h a p t e r 13 o f t h e C o m m o n S t r u c t u r a l R u l e s f o r B u l k
Carriers o r Section 1 2 o f the C o m m o n Structural R u l e s f o r
D o u b l e H u l l O i l Tankers ( w h i c h i s applicable) using t h e
average measured thickness across the plating/stiffener.
m
w h e r e tas-buitt is as-built t h i c k n e s s o f t h e m e m b e r , i n m m ;
Koi add i s v o l u n t a r y t h i c k n e s s a d d i t i o n ; thickness, i n m m , v o l u n t a r i l y
a d d e d as t h e s h i p o w n e r ' s e x t r a m a r g i n f o r c o r r o s i o n w a s t a g e
i n addition t o t \
t ^ , i s renewal thickness; m i n i m u m allowable thickness, i n m m ,
b e l o w w h i c h renewal o f structural members shall b e carried out,
and defined i n Chapter 13 o f the C o m m o n Structural Rules for
B u l k Carriers o r Section 1 2 o f the C o m m o n Structural R u l e s for
D o u b l e H u l l O i l Tankers ( w h i c h i s applicable);
142
a n d o p e r a t i o n a n d t o p e r i o d i c a l s u r v e y s b e i n g carried o u t
at t h e d u e dates.
2.2.2.1.2 A l l cargo t a n k s , ballast t a n k s , i n c l u d i n g
d o u b l e - b o t t o m t a n k s , p u m p r o o m s , p i p e t u n n e l s , coffer
2.1 G E N E R A L
d a m s a n d v o i d spaces b o u n d i n g cargo t a n k s , decks a n d
outer h u l l shall be examined, and this examination shall
be s u p p l e m e n t e d b y thickness m e a s u r e m e n t s a n d testing
2.1.1 A p p l i c a t i o n .
2.1.1.1 T h e present r e q u i r e m e n t s a p p l y t o a l l self- r e q u i r e d b y 2.2.4 a n d 2.2.5, t o ensure that t h e structural
p r o p e l l e d o i l t a n k e r s , as d e f i n e d i n C h a p t e r 1 . 1 , i n t e g r i t y r e m a i n s effective. T h e e x a m i n a t i o n s h a l l b e
sufficient t o discover substantial c o r r o s i o n , s i g n i f i c a n t
e x c e p t i n g d o u b l e s k i n o i l tankers.
2.1.1.2 T h e r e q u i r e m e n t s a p p l y t o s u r v e y s o f h u l l d e f o r m a t i o n , fractures, d a m a g e s o r o t h e r s t r u c t u r a l
structures a n d p i p i n g systems i n w a y o f cargo t a n k s , d e t e r i o r a t i o n .
p u m p r o o m s , cofferdams, p i p e t u n n e l s , v o i d spaces
2.2.2.1.3 C a r g o p i p i n g o n deck, i n c l u d i n g crude o i l
w i t h i n t h e c a r g o area a n d a l l b a l l a s t t a n k s . T h e w a s h i n g p i p i n g , a n d cargo a n d ballast p i p i n g i n t h e t a n k s
r e q u i r e m e n t s a l s o a p p l y t o s u r v e y o f m a c h i n e r y , a n d spaces d e f i n e d i n 2.2.2.1.2 s h a l l b e e x a m i n e d a n d
electrical e q u i p m e n t a n d systems. T h e s e r e q u i r e m e n t s o p e r a t i o n a l l y tested u n d e r w o r k i n g pressure t o a t t e n d i n g
are a d d i t i o n a l t o t h e classification r e q u i r e m e n t s stated i n s u r v e y o r ' s satisfaction t o ensure that t h e i r tightness a n d
P a r t I I " S u r v e y Schedule a n d Scope".
c o n d i t i o n r e m a i n satisfactory. Special a t t e n t i o n s h a l l b e
2.1.1.3 T h e r e q u i r e m e n t s c o n t a i n t h e m i n i m u m g i v e n t o ballast p i p i n g i n cargo t a n k s a n d a n y cargo
e x t e n t o f e x a m i n a t i o n , thickness m e a s u r e m e n t s a n d t a n k p i p i n g i n ballast t a n k s a n d v o i d spaces. A t that t h e
testing. T h e s u r v e y s h a l l b e extended w h e n substantial s u r v e y o r s s h a l l b e advised o n a l l occasions w h e n t h i s
c o r r o s i o n and/or structural defects a r e f o u n d a n d i n c l u d e p i p i n g , i n c l u d i n g v a l v e s a n d fittings a r e o p e n d u r i n g
repair periods a n d c a n b e e x a m i n e d i n t e r n a l l y .
a n a d d i t i o n a l close-up s u r v e y w h e n necessary.
2.2.2.2 D r y d o c k survey.
2.1.1.4 T h e s u r v e y o f i t e m s o f t e c h n i c a l s u p e r v i s i o n
not i n c l u d e d i n t o t h i s S e c t i o n s h a l l b e carried o u t i n
A s u r v e y i n d r y d o c k is a part o f the special survey.
accordance w i t h t h e applicable r e q u i r e m e n t s o f P a r t T h e o v e r a l l a n d close-up surveys a n d thickness measure
" S u r v e y Schedule a n d Scope".
ments, as applicable, o f the l o w e r portions o f the cargo a n d
ballast tanks shall b e carried o u t i n accordance w i t h t h e
2.1.2 D e f i n i t i o n s .
Definitions used i n this Section are g i v e n i n Chapter 1.1. applicable requirements f o r special survey, i f n o t already
performed. T h e scope o f d r y dock survey is specified i n
2.1.3 R e p a i r s .
T h e p r o v i s i o n s applicable t o repairs o f h u l l struc Chapter 2.5 o f Part " S u r v e y Schedule a n d Scope".
tures a r e g i v e n i n C h a p t e r 1.2.
N o t e . L o w e r p o r t i o n s o f t h e cargo a n d ballast t a n k s a r e
2.1.4 T h i c k n e s s m e a s u r e m e n t s a n d c l o s e - u p s u r v e y s .
considered t o b e t h e parts b e l o w t h e l i g h t ballast w a t e r l i n e .
I n a n y k i n d o f s u r v e y , i . e . special, i n t e r m e d i a t e ,
2.2.2.3 T a n k p r o t e c t i o n .
a n n u a l o r o t h e r s u r v e y s h a v i n g t h e scope o f t h e f o r e g o i n g
ones, thickness m e a s u r e m e n t s o f structures i n areas
2.2.2.3.1 W h e r e p r o v i d e d , t h e c o n d i t i o n o f t h e
w h e r e close-up s u r v e y s are r e q u i r e d , s h a l l b e carried o u t c o r r o s i o n p r e v e n t i o n s y s t e m o f cargo tanks s h a l l b e
s i m u l t a n e o u s l y w i t h close-up surveys.
examined.
A ballast t a n k s h a l l b e e x a m i n e d a t a n n u a l i n t e r v a l s
where:
.1 a h a r d p r o t e c t i v e c o a t i n g w a s n o t applied from
2.2 S P E C I A L S U R V E Y
time o f construction; o r
.2 a soft o r s e m i - h a r d c o a t i n g h a s b e e n applied; o r
.3 substantial c o r r o s i o n i s f o u n d w i t h i n t h e t a n k ; o r
2.2.1 S c h e d u l e .
.4 a h a r d p r o t e c t i v e c o a t i n g i s f o u n d t o b e i n less
2.2.1.1 T h e procedure f o r assigning p e r i o d o f class
d u r i n g special s u r v e y s s h a l l c o m p l y w i t h t h e applicable t h a n G O O D c o n d i t i o n a n d t h e h a r d p r o t e c t i v e c o a t i n g i s
r e q u i r e m e n t s l i s t e d i n C h a p t e r 2.4, P a r t " S u r v e y not r e n e w e d t o t h e satisfaction o f t h e s u r v e y o r .
Schedule a n d Scope".
T h i c k n e s s m e a s u r e m e n t s s h a l l b e carried o u t , as
d e e m e d necessary b y t h e s u r v e y o r .
2.2.2 S c o p e .
2.2.2.1 G e n e r a l .
2.2.3 S c o p e o f o v e r a l l a n d c l o s e - u p s u r v e y s .
2.2.3.1 A n o v e r a l l s u r v e y o f a l l t a n k s a n d spaces
2.2.2.1.1 Scope o f special s u r v e y s h a l l i n c l u d e t h e
scope o f a n n u a l s u r v e y , as w e l l as e x a m i n a t i o n s , tests s h a l l b e carried o u t a t each special s u r v e y .
a n d checks t o ensure that t h e h u l l a n d t h e related p i p i n g ,
2.2.3.2 T h e m i n i m u m r e q u i r e m e n t s f o r close-up
as d e f i n e d i n 2.2.2.1.3, i s i n satisfactory c o n d i t i o n a n d i s s u r v e y s a t special s u r v e y are g i v e n i n T a b l e 2.2.3.2.
fit for i t s i n t e n d e d purpose f o r a n e w p e r i o d o f class o f
2.2.3.3 T h e s u r v e y o r m a y e x t e n d t h e close-up
5 years t o b e assigned, subject t o p r o p e r m a i n t e n a n c e survey, as d e e m e d necessary, t a k i n g i n t o account t h e
2 SURVEYS O F Oil. T A N K E R S
AND COMBINATION C A R R I E R S
Part III Additional Surveys of Ships Depending on their Purpose and Hull Material
143
Table
2.2.3.2
M i n i m u m r e q u i r e m e n t s t o close-up s u r v e y s a t s p e c i a l s u r v e y o f o i l t a n k e r s , c o m b i n a t i o n c a r r i e r s a n d s i m i l a r s h i p s
Special survey N o . 1
age ^ 5
Special survey N o . 2
5 < a g e ^ 10
Special survey N o . 3
10 < a g e ^ 15
Special survey N o . 4
and subsequent
a g e > 15
(A) O n e w e b f r a m e ring i n
a ballast w i n g tank, i fany,
or a cargo w i n g tank used
primarily f o r water ballast.
(B) O n e d e c k t r a n s v e r s e i n
a cargo o i l tank
(D) O n e t r a n s v e r s e b u l k h e a d
in a ballast tank
(D) O n e t r a n s v e r s e b u l k h e a d
in a cargo oil w i n g tank
(D) O n e t r a n s v e r s e b u l k h e a d
i n a cargo o i l centre t a n k
(A) A l l w e b f r a m e rings i n a b a l l a s t w i n g t a n k , i f
any, o r a cargo w i n g tank used primarily for water
ballast
(B) O n e d e c k t r a n s v e r s e i n e a c h o f t h e r e m a i n i n g
ballast tanks, i f a n y
(B) O n e d e c k t r a n s v e r s e i n a c a r g o w i n g t a n k
(B) O n e d e c k t r a n s v e r s e i n t w o c a r g o c e n t r e t a n k s
( Q B o t h transverse bulkheads i n a w i n g ballast
tank, i f any, o r a cargo wing tank used primarily
for water ballast
(D) O n e t r a n s v e r s e b u l k h e a d i n e a c h r e m a i n i n g
ballast tank
(D) O n e t r a n s v e r s e b u l k h e a d i n a c a r g o o i l w i n g
tank
(D) O n e t r a n s v e r s e b u l k h e a d i n t w o
cargo centre tanks
(A) A l l w e b f r a m e rings i n a l l b a l l a s t
tanks
(A) A l l w e b f r a m e rings i n a c a r g o
wing tank
(A) A m i n i m u m o f 3 0 p e r c e n t o f a l l
w e b f r a m e rings i n e a c h r e m a i n i n g
cargo w i n g t a n k (refer also t o
N o t e 2)
( Q A l ltransverse bulkheads i n all
cargo a n d ballast tanks
(E) A r n i n i m u m o f 30 p e r c e n t o f d e c k
and bottom transverses, including
adjacent structural m e m b e r s i n each
cargo centre t a n k
(F) A s c o n s i d e r e d n e c e s s a r y b y t h e
surveyor
A s s p e c i a l s u r v e y N o . 3.
Additional transverses
included, a s deemed
necessary
b ythe
surveyor
N o t e s : 1 . (A) t o (F) a r e a r e a s o f t h e c l o s e - u p s u r v e y , i n c l u d i n g :
(A) - c o m p l e t e t r a n s v e r s e w e b f r a m e ring, i n c l u d i n g a d j a c e n t s t r u c t u r a l m e m b e r s ;
(B) - d e c k t r a n s v e r s e , i n c l u d i n g a d j a c e n t d e c k s t r u c t u r a l m e m b e r s ;
( Q - transverse b u l k h e a d complete, including girder s y s t e m a n d adjacent structural m e m b e r s ;
(D) - t r a n s v e r s e b u l k h e a d l o w e r p a r t , i n c l u d i n g g i r d e r s y s t e m a n d a d j a c e n t s t r u c t u r a l m e m b e r s ;
(E) - d e c k a n d b o t t o m t r a n s v e r s e s , i n c l u d i n g a d j a c e n t s t r u c t u r a l m e m b e r s ;
(F) - a d d i t i o n a l c o m p l e t e t r a n s v e r s e w e b f r a m e ring.
2. T h e 3 0 p e r c e n t s h a l l b e r o u n d e d u p t o t h e n e x t w h o l e i n t e g e r .
3. T h e a r r a n g e m e n t o f a r e a s (A) t o (F) f o r c l o s e - u p s u r v e y o f o i l t a n k e r s a n d c o m b i n a t i o n c a r r i e r s i s s h o w n i n F i g s . 2.2.3.2-1 a n d 2.2.3.2-2.
Typical transverse
section
Areas (A), (B) and (E)
for close-up
survey
Typical transverse
section
Areas (A), (B) and (E)
for close-up
survey
V> ! ! ' I , ! I I
T T I T T T T H S T T T
I I I
T
I I I I I I I
G i r d e r ! ! ! ! ! ! !
Typical
transverse
bulkhead
Areas (C) and (D)
for close-up
survey
-m-t-f-r-H--H-H-r-
Typical
transverse
bulkhead
Areas (C) and (D)
for close-up
survey
Girder
system
F i g . 2.2.3.2-1
A r e a s (A), (B), ( Q , (D) a n d (E) f o r c l o s e - u p s u r v e y s
o f combination carriers
F i g . 2.2.3.2-2
A r e a s ( A \ (B), ( Q , (D) a n d (E) f o r c l o s e - u p s u r v e y s
o f combination carriers
144
m a i n t e n a n c e o f t h e t a n k s u n d e r survey, t h e c o n d i t i o n o f
t h e c o r r o s i o n p r o t e c t i o n s y s t e m a n d also i n t h e f o l l o w i n g
cases:
. 1 i n t a n k s h a v i n g s t r u c t u r a l arrangements o r details,
w h i c h h a v e suffered defects i n s i m i l a r t a n k s o r o n s i m i l a r
ships a c c o r d i n g t o a v a i l a b l e i n f o r m a t i o n ;
.2 i n t a n k s , w h i c h h a v e structures a p p r o v e d w i t h
reduced scantlings due t o t h e a p p r o v e d c o r r o s i o n c o n t r o l
system.
2.2.3.4 F o r areas i n t a n k s w h e r e a h a r d c o a t i n g i s
f o u n d i n G O O D c o n d i t i o n , t h e scope o f close-up s u r v e y s
according t o T a b l e 2 . 2 . 3 . 2 m a y b e specially considered.
2.2.4 E x t e n t o f t h i c k n e s s m e a s u r e m e n t s .
2.2.4.1 T h e m i n i m u m r e q u i r e m e n t s f o r thickness
measurements at special survey are given i n
Table 2.2.4.1.
2.2.4.2 P r o v i s i o n s f o r e x t e n d e d m e a s u r e m e n t s f o r
areas w i t h substantial c o r r o s i o n a r e g i v e n i n
T a b l e 2 . 2 . 4 . 2 , a n d m a y b e a d d i t i o n a l l y specified i n t h e
Survey P r o g r a m m e required i n 1.3.1. These extended
thickness m e a s u r e m e n t s s h a l l b e carried o u t b e f o r e t h e
s u r v e y is credited as c o m p l e t e d . Suspect areas i d e n t i f i e d
at p r e v i o u s s u r v e y s s h a l l b e e x a m i n e d . A r e a s o f
substantial c o r r o s i o n i d e n t i f i e d at p r e v i o u s s u r v e y s s h a l l
h a v e thickness m e a s u r e m e n t s t a k e n .
2.2.4.3 T h e s u r v e y o r m a y e x t e n d t h e thickness
m e a s u r e m e n t s , as d e e m e d necessary.
2.2.4.4 F o r areas i n t a n k s w h e r e a h a r d p r o t e c t i v e
coating is found i n G O O D condition, t h e extent o f
thickness m e a s u r e m e n t s according t o T a b l e 2 . 2 . 4 . 1 m a y
b e specially considered.
2.2.4.5 T r a n s v e r s e sections s h a l l b e c h o s e n w h e r e
t h e largest reductions a r e suspected t o o c c u r o r a r e
r e v e a l e d from deck p l a t i n g m e a s u r e m e n t s .
2.2.4.6 I n cases w h e r e t w o o r three sections s h a l l be
measured, at least o n e s h a l l i n c l u d e a ballast t a n k w i t h i n
0,5L a m i d s h i p s .
I n case o f o i l tankers o f 1 3 0 m i n l e n g t h a n d a b o v e
(as d e f i n e d i n t h e I n t e r n a t i o n a l C o n v e n t i o n o n L o a d
L i n e s i n f o r c e ) o f m o r e t h a n 1 0 years o f age, t h e
procedure o f s a m p l e thickness m e a s u r e m e n t s g i v e n i n
A p p e n d i x 2 . 9 - 1 s h a l l be used f o r e v a l u a t i o n o f t h e ship's
l o n g i t u d i n a l s t r e n g t h as r e q u i r e d i n 2 . 8 . 1 . 1 . 1 .
2.2.5 E x t e n t o f t a n k t e s t i n g .
2.2.5.1 T h e m i n i m u m requirements f o r ballast tank testing at special survey are g i v e n i n 2.2.5.3 and Table 2.2.5.1.
T h e m i n i m u m requirements f o r cargo t a n k testing at special
survey are g i v e n i n 2.2.5.4 and Table 2.2.5.1.
C a r g o t a n k t e s t i n g carried o u t b y t h e ship's c r e w
u n d e r t h e d i r e c t i o n o f t h e m a s t e r m a y b e accepted b y t h e
surveyor to the Register provided the f o l l o w i n g condit i o n s are c o m p l i e d w i t h :
.1 a t a n k testing procedure has b e e n s u b m i t t e d b y t h e
s h i p o w n e r a n d agreed w i t h t h e R e g i s t e r p r i o r t o t h e
testing b e i n g carried out. T h e p r o c e d u r e r e v i e w is subject
to the R S B r a n c h Office for in-service supervision;
.2 t h e satisfactory results o f t h e testing is recorded i n
t h e ship l o g b o o k . F u r t h e r m o r e , there i s n o r e c o r d o f
leakage, d i s t o r t i o n o r substantial c o r r o s i o n t h a t w o u l d
affect t h e s t r u c t u r a l i n t e g r i t y o f t h e t a n k ;
.3 t h e t a n k t e s t i n g has b e e n s a t i s f a c t o r i l y carried o u t
w i t h i n special s u r v e y w i n d o w n o t m o r e t h a n 3 m o n t h s
p r i o r t o t h e date o f t h e s u r v e y o n w h i c h t h e o v e r a l l o r
close-up s u r v e y is c o m p l e t e d ;
.4 the internal and external condition o f the tanks and
associated structure are f o u n d satisfactory b y the surveyor t o
the Register at the time o f the overall and close-up survey.
2.2.5.2 T h e s u r v e y o r m a y e x t e n d t h e t a n k testing, as
d e e m e d necessary.
2.2.5.3 B o u n d a r i e s o f ballast t a n k s s h a l l b e tested
w i t h a h e a d o f l i q u i d t o the t o p o f a i r pipes.
2.2.5.4 T e s t i n g o f t h e cargo t a n k b o u n d a r i e s s h a l l be
carried o u t w i t h a h e a d o f l i q u i d t o t h e h i g h e s t p o i n t t h a t
l i q u i d w i l l rise u n d e r service c o n d i t i o n s .
T a b l e 2.2.4.1
M i n i m u m requirements to thickness measurements at special surveys o f oil tankers, combination carriers a n d similar ships
Special survey N o . 1
age ^ 5
Special s u r v e y N o . 2
5 < age ^ 1 0
1. Suspect areas
1. Suspect areas
2 . O n e section o f deck plating f o r 2 . W i t h i n t h e cargo area:
the foil b e a m o f the ship w i t h i n . 1 each deck p l a t e
the cargo area ( i n w a y o f aballast .2 o n e transverse s e c t i o n
tank, i f any, o r a cargo tank used
p r i m a r i l y for water ballast)
3. Selected w i n d a n d w a t e r strakes
outside t h e cargo area
4. M e a s u r e m e n t s f o r general 4. M e a s u r e m e n t s f o r g e n e r a l
assessment a n d r e c o r d i n g o f a s s e s s m e n t a n d r e c o r d i n g o f
c o r r o s i o n p a t t e r n o f t h o s e c o r r o s i o n p a t t e r n o f those structural
structural m e m b e r s subject t o m e m b e r s subject t o close-up s u r v e y
close-up s u r v e y according t o according t o T a b l e 2 . 2 . 3 . 2
Table 2.2.3.2
1
Special s u r v e y N o . 3
10 < age S 1 5
Special s u r v e y N o . 4
a n d subsequent
age > 15
1. Suspect areas
2 . W i t h i n the cargo area:
.1 each deck plate
.2 t w o transverse sections
.3 a l l w i n d a n d w a t e r strakes
1. Suspect areas
2 . W i t h i n t h e cargo area:
. 1 each deck p l a t e
.2 three transverse sections
.3 each b o t t o m p l a t e
3. Selected w i n d a n d w a t e r strakes
outside t h e cargo area
4. M e a s u r e m e n t s f o r g e n e r a l
assessment and recording o f corros i o n p a t t e r n o f those structural
members subject t o close-up
survey according to Table 2.2.3.2
3. A l l w i n d a n d w a t e r strakes, f u l l
length
4. M e a s u r e m e n t s f o r g e n e r a l
assessment a n d recording o f
corrosion pattern o f those structural
members subject to close-up survey
according to Table 2.2.3.2
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
145
T a b l e 2.2.4.2
R e q u i r e m e n t s f o r extent o f thickness measurements at those areas o f substantial corrosion.
Special survey o f oil tankers, combination carriers a n d the similar ships within the cargo t a n k length
Structural m e m b e r
Extent o f measurements
Pattern o f measurements
1. B o t t o m s t r u c t u r e
1.1 B o t t o m p l a t i n g
1.2 B o t t o m l o n g i t u d i n a l s
1.3 B o t t o m girders a n d brackets
1.4 B o t t o m transverse w e b s
1.5 P a n e l s t i f f e n i n g
2. D e c k s t r u c t u r e
2.1 D e c k p l a t i n g
2.2 D e c k l o n g i t u d i n a l s
2.3 D e c k girders a n d brackets
2.4 D e c k transverse w e b s
M i n i m u m o f 3 b a y s across t a n k i n c l u d i n g aft b a y
Measurements around and under all bell mouths
M i n i m u m o f 3 l o n g i t u d i n a l s i n each b a y w h e r e
b o t t o m plating is measured
A t fore a n d aft transverse b u l k h e a d b r a c k e t toes a n d
i n centre o f t a n k s
5 p o i n t p a t t e r n f o r each p a n e l b e t w e e n
longitudinals and webs
3 m e a s u r e m e n t s i n l i n e across f l a n g e a n d
3 measurements o n vertical web
Vertical line o f single measurements o n w e b
p l a t i n g w i t h o n e m e a s u r e m e n t b e t w e e n each
p a n e l stiffener, o r a m i n i m u m o f t h r e e
m e a s u r e m e n t s . T w o m e a s u r e m e n t s across
& c e flat. 5 p o i n t p a t t e r n o n g i r d e r / b u l k h e a d
brackets
3 w e b s i n b a y s w h e r e b o t t o m p l a t i n g i s m e a s u r e d , 5 p o i n t p a t t e r n o v e r 2 m area. S i n g l e
w i t h m e a s u r e m e n t s at b o t h ends a n d m i d d l e
m e a s u r e m e n t s o n face flat
Where provided
Single measurements
2
T w o bands across t a n k
M i n i m u m o f three m e a s u r e m e n t s p e r plate
per band
M i n i m u m o f 3 l o n g i t u d i n a l s i n each o f t w o b a y s
3 measurements i n line vertically o n webs,
a n d 2 m e a s u r e m e n t s o n flange ( i f fitted)
A t fore a n d aft transverse b u l k h e a d , b r a c k e t toes a n d V e r t i c a l l i n e o f s i n g l e m e a s u r e m e n t s o n w e b
p l a t i n g w i t h o n e m e a s u r e m e n t b e t w e e n each
i n centre o f t a n k s
p a n e l stiffener, o r a m i n i m u m o f t h r e e
m e a s u r e m e n t s . T w o m e a s u r e m e n t s across
& c e flat. 5 p o i n t p a t t e r n o n g i r d e r / b u l k h e a d
brackets
M i n i m u m o f t w o w e b s w i t h m e a s u r e m e n t s at m i d d l e 5 p o i n t p a t t e r n o v e r a b o u t 2 m area. S i n g l e
a n d b o t h ends o f span
m e a s u r e m e n t s o n face flat
Where provided
Single measurements
2
2.5 P a n e l s t i f f e n i n g
3. S i d e s h e l l a n d l o n g i t u d i n a l b u l k h e a d s .
3.1 D e c k h e a d a n d b o t t o m strakes, a n d P l a t i n g b e t w e e n each p a i r o f l o n g i t u d i n a l s i n a
strakes i n w a y o f s t r i n g e r p l a t f o r m s .
m i n i m u m o f 3 bays
3.2 A l l o t h e r strakes.
Plating between every 3rd pair o f longitudinals i n
s a m e 3 bays
3.3 L o n g i t u d i n a l s deckhead a n d b o t t o m E a c h l o n g i t u d i n a l i n s a m e 3 b a y s
strakes
3.4 L o n g i t u d i n a l s a l l others
E v e r y third longitudinal i n same 3 bays
3.5 L o n g i t u d i n a l s brackets
3.6 W e b frames a n d transverses
4. T r a n s v e r s e b u l k h e a d s a n d s w a s h
bulkheads
4.1 D e c k h e a d a n d b o t t o m strakes, a n d
strakes i n w a y o f h o r i z o n t a l w e b s (shelves,
platforms)
4.2 A l l o t h e r strakes
4.3 Strakes i n c o r r u g a t e d b u l k h e a d s
4.4 Stiffeners
4.5 B r a c k e t s
4.6 D e e p w e b s a n d girders
4.7 S t r i n g e r p l a t f o r m s
Single measurements
Single measurements
146
T a b l e 2.2.5.1
M i n i m u m r e q u i r e m e n t s f o r t a n k testing a t special s u r v e y o f oil t a n k e r s , ore/oil carriers a n d similar ships
Special s u r v e y N o . 1
age ^ 5
S p e c i a l s u r v e y N o . 2 a n d subsequent
ago 5
A l l ballast t a n k b o u n d a r i e s
C a r g o t a n k boundaries facing ballast t a n k s , v o i d spaces, p i p e t u n n e l s , p u m p r o o m s o r cofferdams
2.2.6 S u r v e y o f m e c h a n i c a l , electrical e q u i p m e n t
and systems.
2 2 . 6 . 1 Special survey shall include scope o f annual
survey (refer t o 2.3.2.6), as w e l l as examinations, tests and
checks t o c o n f i r m that the relevant mechanical, electrical
equipment and systems are i n a satisfactory c o n d i t i o n a n d
fit f o r a n intended purpose f o r the n e w 5 year p e r i o d o f
class validity, p r o v i d e d t h e y are p r o p e r l y m a i n t a i n e d and
handled, and are periodically surveyed a t due dates.
2.2.6.2 P u m p s , fans w i t h t h e i r d r i v e m o t o r s , c o n t r o l
s y s t e m s , i n s t r u m e n t a t i o n , safety devices a n d o t h e r
e q u i p m e n t o f t h e f o l l o w i n g systems a r e subject t o
close-up s u r v e y a n d o p e r a t i o n a l t e s t i n g :
. 1 cargo a n d s t r i p p i n g systems;
.2 ballast s y s t e m ;
.3 a u t o m a t e d cargo c o n t r o l s y s t e m ;
.4 i n e r t gas s y s t e m ;
.5 f i x e d f o a m fire e x t i n g u i s h i n g deck s y s t e m ;
.6 h y d r o c a r b o n gas c o n c e n t r a t i o n c o n t r o l s y s t e m i n
pump rooms;
.7 cargo h e a t i n g systems i n cargo t a n k s .
2.3 A N N U A L S U R V E Y
2.3.1 Schedule.
2.3.1.1 A n n u a l surveys shall be held w i t h i n
3 m o n t h s before o r after each a n n i v e r s a r y date o f t h e
date o f t h e i n i t i a l classification s u r v e y after c o n s t r u c t i o n
o r t h e c o m p l e t i o n o f t h e last special survey.
2.3.2 S c o p e .
2.3.2.1 General.
T h e s u r v e y s h a l l consist o f a n e x a m i n a t i o n f o r t h e
purpose o f e n s u r i n g , as far as practicable, that t h e h u l l ,
p i p i n g , m e c h a n i c a l a n d electrical e q u i p m e n t a n d systems
are m a i n t a i n e d i n a satisfactory c o n d i t i o n .
2.3.2.2 S u r v e y o f t h e h u l l includes:
. 1 e x a m i n a t i o n o f t h e h u l l p l a t i n g a n d its closures, as
far as practicable;
.2 e x a m i n a t i o n o f deck a n d b u l k h e a d sockets i n
w a t e r t i g h t structures, as far as practicable.
2.3.2.3 S u r v e y o f w e a t h e r decks includes:
. 1 e x a m i n a t i o n o f a l l cargo t a n k o p e n i n g s i n c l u d i n g
gaskets, covers, c o a m i n g s a n d f l a m e screens;
.2 e x a m i n a t i o n o f v a c u u m / p r e s s u r e v a l v e s o f v e n t
systems, f l a m e screens a n d f l a m e - a r r e s t i n g fittings;
.3 e x a m i n a t i o n o f flame screens o n a i r pipes o f f u e l
and o i l tanks;
A l l ballast t a n k b o u n d a r i e s
A l l cargo t a n k b u l k h e a d s
.4 e x a m i n a t i o n o f cargo, b u n k e r , v e n t i l a t i n g a n d v e n t
p i p i n g systems, i n c l u d i n g v e n t masts a n d headers;
.5 e x a m i n a t i o n o f a l l e l e c t r i c a l c o n n e c t i o n s o f
p i p e l i n e sections a n d t h e i r e a r t h i n g .
2 . 3 . 2 . 4 S u r v e y o f cargo p u m p r o o m s a n d p i p e
t u n n e l s , i f any, includes:
. 1 e x a m i n a t i o n o f a l l p u m p r o o m b u l k h e a d s f o r signs
o f o i l leakage o r fractures and, i n particular, t h e sealing
arrangements o f p u m p shafts a n d b u l k h e a d sockets;
.2 e x a m i n a t i o n o f t h e c o n d i t i o n o f a l l p i p i n g
systems;
.3 e x a m i n a t i o n o f electrical connections o f p i p e l i n e
sections a n d t h e i r e a r t h i n g ;
.4 e x a m i n a t i o n o f vent systems, including a n
i n t e r l o c k o f cargo p u m p r o o m l i g h t i n g a n d a check o f
mechanical ventilating system operation.
2.3.2.5 S u r v e y o f ballast t a n k s .
2 . 3 . 2 . 5 . 1 E x a m i n a t i o n o f ballast t a n k s , w h e n r e q u i r e d , i s carried o u t as a consequence o f t h e results o f
special (refer t o 2.2.2.3.1) o r intermediate (refer
t o 2 . 4 . 2 . 2 . 2 ) s u r v e y . W h e n considered necessary b y t h e
s u r v e y o r , o r w h e r e e x t e n s i v e c o r r o s i o n exists, thickness
m e a s u r e m e n t s s h a l l be carried o u t . I f t h e results o f these
thickness m e a s u r e m e n t s indicate that substantial c o r r o s i o n is f o u n d , t h e n t h e e x t e n t o f thickness m e a s u r e m e n t s
s h a l l b e increased i n accordance w i t h T a b l e 2 . 2 . 4 . 2 .
T h e s e extended t h i c k n e s s m e a s u r e m e n t s s h a l l b e carried
o u t before a n n u a l s u r v e y i s credited as c o m p l e t e d .
Suspect areas d e t e r m i n e d at t h e p r e v i o u s s u r v e y s s h a l l be
e x a m i n e d . T h i c k n e s s m e a s u r e m e n t s s h a l l b e carried o u t
i n t h e areas o f substantial c o r r o s i o n d e t e r m i n e d a t t h e
previous surveys.
2 . 3 . 2 . 6 S u r v e y o f m e c h a n i c a l , electrical e q u i p m e n t
a n d systems.
2 . 3 . 2 . 6 . 1 Subject t o e x a m i n a t i o n a n d o p e r a t i o n a l
testing are p u m p s , fans w i t h t h e i r d r i v e m o t o r s , c o n t r o l
s y s t e m s , i n s t r u m e n t a t i o n , safety devices a n d o t h e r
e q u i p m e n t o f t h e f o l l o w i n g systems:
cargo a n d s t r i p p i n g systems;
ballast systems;
a u t o m a t e d cargo c o n t r o l systems;
h y d r o c a r b o n gas c o n c e n t r a t i o n c o n t r o l systems i n
pump rooms;
cargo h e a t i n g systems i n cargo t a n k s .
2.3.2.6.2 E x a m i n a t i o n s h a l l b e carried o u t t o c o n f i r m
that p o t e n t i a l sources o f f i r e i n p u m p r o o m s o r n e a r b y are
m i s s i n g a n d ladders f o r access are i n fit c o n d i t i o n a n d
that a l l t h e electrical e q u i p m e n t i n p u m p r o o m s i s i n fit
condition and properly maintained.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
2.4.2 S c o p e .
2.4.2.1 G e n e r a l .
2.4.2.1.1 I n a d d i t i o n t o t h e scope o f t h e a n n u a l
s u r v e y defined i n C h a p t e r 2 . 3 , t h e scope o f i n t e r m e d i a t e
s u r v e y s h a l l i n c l u d e , depending o n t h e ship's age, t h e
requirements o f 2.4.2.2 t o 2.4.2.4.
2.4.2.1.2 F o r w e a t h e r decks, a n e x a m i n a t i o n , as f a r
as practicable, o f p i p i n g o f cargo, crude o i l w a s h i n g ,
b l o w - o f f a n d gas-freeing systems, cargo v a p o u r discharge s y s t e m , gas e x h a u s t i n g s y s t e m , o v e r f l o w c o n t r o l
system, bunker system, including a n d vent piping
systems, i n c l u d i n g gas e x h a u s t i n g appliances. I f u p o n
e x a m i n a t i o n there i s a n y d o u b t as t o t h e c o n d i t i o n o f t h e
p i p i n g , t h e p i p i n g m a y b e r e q u i r e d t o b e pressure tested,
thickness m e a s u r e d o r b o t h .
2.4.2.1.3 T h e s u r v e y o f m e c h a n i c a l , e l e c t r i c a l
e q u i p m e n t a n d systems s h a l l b e carried o u t i n t h e scope
according t o 2 . 3 . 2 . 6 .
2.4.2.2 S u r v e y o f o i l tankers 5 1 0 years o f age.
T h e f o l l o w i n g s h a l l a p p l y t o o i l tankers b e t w e e n
5 a n d 1 0 years o f age, i n c l u s i v e :
.1 e x a m i n a t i o n o f a l l ballast t a n k s .
W h e n considered necessary b y t h e s u r v e y o r , t h i c k ness m e a s u r e m e n t s a n d testing s h a l l b e carried o u t t o
confirm their structural integrity;
.2 a ballast t a n k s h a l l b e s u r v e y e d a t subsequent
annual intervals where:
.2.1 a h a r d p r o t e c t i v e c o a t i n g has n o t b e e n a p p l i e d
from t h e t i m e o f c o n s t r u c t i o n ; o r
.2.2 a soft o r s e m i - h a r d c o a t i n g h a s b e e n applied; o r
.2.3 substantial c o r r o s i o n i s f o u n d i n t h e t a n k ; o r
.2.4 a h a r d p r o t e c t i v e c o a t i n g i s f o u n d t o b e less t h a n
in G O O D condition and i t is n o t renewed t o the
satisfaction o f t h e s u r v e y o r .
I n a d d i t i o n t o t h e a b o v e r e q u i r e m e n t s , suspect areas
i d e n t i f i e d at p r e v i o u s s u r v e y s s h a l l b e e x a m i n e d .
2.4.2.3 S u r v e y o f o i l tankers 1 0 15 years o f age.
T h e f o l l o w i n g s h a l l a p p l y t o o i l tankers b e t w e e n
10 a n d 15 years o f age, i n c l u s i v e :
.1 i n t e r m e d i a t e survey, w h i c h s h a l l b e carried o u t i n
t h e scope o f t h e p r e v i o u s special s u r v e y as r e q u i r e d
i n C h a p t e r 2 . 2 a n d 1.3.1. H o w e v e r , h y d r a u l i c testing o f
cargo a n d ballast t a n k s a n d t h e r e q u i r e m e n t s f o r l o n g i t u d i n a l strength e v a l u a t i o n o f t h e h u l l girder according
t o 2 . 8 . 1 . 1 . 1 are n o t r e q u i r e d , unless d e e m e d necessary b y
2.4 I N T E R M E D I A T E S U R V E Y
t h e attending s u r v e y o r ;
.2 t h e a b o v e - m e n t i o n e d i n t e r m e d i a t e s u r v e y m a y b e
c o m m e n c e d a t t h e second a n n u a l s u r v e y a n d progressed
2.4.1 S c h e d u l e .
2.4.1.1 T h e i n t e r m e d i a t e s u r v e y s h a l l b e carried o u t d u r i n g t h e succeeding y e a r w i t h a v i e w t o c o m p l e t i o n a t
the third annual survey;
either a t o r b e t w e e n t h e 2 n d a n d 3 r d a n n u a l s u r v e y s .
.3 i n l i e u o f t h e r e q u i r e m e n t s o f 2 . 2 . 2 . 2 , a t
2.4.1.2 T h o s e i t e m s , w h i c h a r e a d d i t i o n a l t o t h e
requirements o f the annual survey m a y be surveyed intermediate s u r v e y t h e i n - w a t e r s u r v e y m a y b e
performed.
either a t o r b e t w e e n t h e 2 n d a n d 3 r d a n n u a l s u r v e y s .
2.4.1.3 C o n c u r r e n t c r e d i t i n g t o b o t h i n t e r m e d i a t e
2.4.2.4 S u r v e y o f o i l tankers o v e r 15 years o f age.
s u r v e y a n d special s u r v e y f o r s u r v e y s a n d thickness
T h e f o l l o w i n g shall apply t o o i l tankers over
m e a s u r e m e n t s o f spaces a r e n o t acceptable.
15 years o f age:
148
.1 i n t e r m e d i a t e survey, w h i c h s h a l l b e carried o u t i n
t h e scope o f t h e p r e v i o u s special s u r v e y as r e q u i r e d
i n C h a p t e r 2 . 2 a n d 1.3.1. H o w e v e r , h y d r a u l i c testing o f
cargo a n d ballast t a n k s a n d t h e r e q u i r e m e n t s f o r l o n g
i t u d i n a l strength e v a l u a t i o n o f t h e h u l l g i r d e r according
t o 2 . 8 . 1 . 1 . 1 are n o t r e q u i r e d , unless d e e m e d necessary b y
t h e attending s u r v e y o r ;
.2 i n t e r m e d i a t e s u r v e y m a y b e c o m m e n c e d a t t h e
second a n n u a l s u r v e y a n d b e progressed d u r i n g t h e
succeeding y e a r w i t h a v i e w t o c o m p l e t i o n a t t h e t h i r d
annual survey;
.3 s u r v e y i n d r y d o c k s h a l l b e p a r t o f t h e
i n t e r m e d i a t e s u r v e y . T h e o v e r a l l a n d close-up s u r v e y s
a n d thickness m e a s u r e m e n t s , as applicable, o f t h e l o w e r
p o r t i o n s o f cargo t a n k s a n d w a t e r ballast t a n k s s h a l l b e
carried o u t i n accordance w i t h t h e applicable r e q u i r e
m e n t s f o r i n t e r m e d i a t e s u r v e y s , unless a l r e a d y per
f o r m e d . T h e scope o f t h e d r y d o c k s u r v e y i s specified
i n C h a p t e r 2 . 5 , P a r t " S u r v e y Schedule a n d Scope".
N o t e . L o w e r p o r t i o n s o f cargo a n d ballast t a n k s are considered
t o b e t h e parts b e l o w t h e l i g h t ballast w a t e r l i n e .
2.5 P R E P A R A T I O N S F O R S U R V E Y
2.6 D O C U M E N T A T I O N O N B O A R D
2.6.1 T h e p r o v i s i o n s related t o a v a i l a b i l i t y a n d
verification o f documentation o n board are given i n
C h a p t e r 1.4.
2.7 P R O C E D U R E S
FOR THICKNESS MEASUREMENTS
2.8 R E P O R T I N G O N H U L L S U R V E Y A N D E V A L U A T I O N
OF SURVEY
2.8.1 E v a l u a t i o n o f S u r v e y R e p o r t
2.8.1.1 T h e data a n d i n f o r m a t i o n o n t h e structural
c o n d i t i o n o f t h e ship's h u l l collected d u r i n g s u r v e y s h a l l
be evaluated f o r acceptability a n d c o n t i n u e d structural
i n t e g r i t y o f t h e ship's h u l l .
2.8.1.1.1 O n o i l tankers o f 1 3 0 m i n l e n g t h a n d
u p w a r d s (as d e f i n e d i n t h e c u r r e n t I n t e r n a t i o n a l C o n
v e n t i o n o n L o a d L i n e s , 1 9 6 6 ) , t h e ship's l o n g i t u d i n a l
strength s h a l l b e e v a l u a t e d b y u s i n g t h e thickness o f
structural m e m b e r s measured, r e n e w e d a n d r e i n f o r c e d , as
appropriate, d u r i n g t h e special s u r v e y carried o u t after
t h e ship reached 1 0 years o f age i n accordance w i t h t h e
criteria f o r l o n g i t u d i n a l strength o f t h e ship's h u l l f o r o i l
tankers specified i n C h a p t e r 2 . 9 .
2.8.1.1.2 T h e f i n a l results o f e v a l u a t i o n o f t h e ship's
l o n g i t u d i n a l strength r e q u i r e d i n 2 . 8 . 1 . 1 . 1 , after r e n e w a l
o r r e i n f o r c e m e n t w o r k o f structural m e m b e r s ( i f carried
o u t as a r e s u l t o f i n i t i a l e v a l u a t i o n ) , s h a l l b e r e p o r t e d as
p a r t o f t h e s u r v e y r e p o r t (refer t o E x e c u t i v e H u l l
Summary (Condition Evaluation Report)).
2.8.2 R e p o r t i n g o n s u r v e y .
2.8.2.1 P r i n c i p l e s f o r s u r v e y r e p o r t i n g are s h o w n i n
A p p e n d i x 2.8 a n d considered i n t h e r e l e v a n t f o r m s o f t h e
Register documents.
2.8.2.2 W h e n a s u r v e y i s s p l i t b e t w e e n different
R e g i s t e r B r a n c h O f f i c e s , a r e p o r t s h a l l b e m a d e f o r each
p o r t i o n o f t h e s u r v e y . A l i s t o f i t e m s e x a m i n e d and/or
tested (pressure testing, thickness m e a s u r e m e n t s , e t c . )
a n d a n i n d i c a t i o n o f w h e t h e r t h e i t e m has b e e n credited,
shall be made available t o t h e next attending surveyor
prior t o continuing o r completing t h e survey.
2.8.2.3 A n E x e c u t i v e H u l l S u m m a r y o f t h e s u r v e y
shall b e s u b m i t t e d t o the s h i p o w n e r a n d k e p t o n b o a r d t h e
ship f o r reference a t future surveys. T h e E x e c u t i v e H u l l
S u m m a r y s h a l l b e v e r i f i e d b y a d u l y authorised p e r s o n o f
the R S B r a n c h O f f i c e w h i c h p e r f o r m e d t h e ship's s u r v e y
and/or issued t h i s S u m m a r y u p o n t h e analysis o f t h e
s u r v e y reports.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
149
Appendix 2.8
SURVEY REPORTING
T h e results o f t h e s u r v e y o f o i l t a n k e r h u l l structures
a n d p i p i n g systems s h a l l b e stated i n t h e r e l e v a n t f o r m s
o f the Register documents considering t h e f o l l o w i n g
principles.
PRINCIPLES
2.1 C o m p a r t m e n t s w h e r e a n o v e r a l l s u r v e y has b e e n
carried o u t s h a l l b e i d e n t i f i e d .
2.2 L o c a t i o n s , i n each t a n k , w h e r e a close-up s u r v e y
has b e e n carried o u t , together w i t h i n f o r m a t i o n o f t h e
m e a n s o f access used s h a l l b e i d e n t i f i e d .
2.3 L o c a t i o n s , i n e a c h t a n k , w h e r e t h i c k n e s s
m e a s u r e m e n t s h a v e b e e n carried o u t s h a l l b e i d e n t i f i e d .
4.1 W h e n e v e r t h e attending s u r v e y o r i s o f t h e
o p i n i o n that repairs are r e q u i r e d , a n d repairs w e r e carried
out, t h e s u r v e y o r s h a l l list i n t h e r e p o r t a l l t h e h u l l
structures r e p a i r e d w i t h i n d i c a t i o n o f t h e i r n a m e s ,
l o c a t i o n , repair m e t h o d ( c o m p l e t e o r p a r t i a l replacement,
r e i n f o r c e m e n t , etc.), repair extent, test p e r f o r m a n c e .
4.2 F o r repairs n o t c o m p l e t e d a t t h e t i m e o f survey,
c o n d i t i o n o f class ( r e q u i r e m e n t ) s h a l l b e i m p o s e d w i t h a
150
T a b l e 5.2
Transverse section moduli o f hull girder
Transverse
section
No.
Flange
YY
acb
cm
2)
Remarks
cm
Deck
1
Bottom
Deck
Flange
Measured,
cm
2
As-built,
cm
2
Diminution,
cm (%)
2
Deck
1
Bottom
Deck
2
Bottom
Deck
Bottom
Bottom
Deck
Bottom
T h e Wact c a l c u l a t i o n s h a l l b e attached t o t h e s u r v e y
report.
5.3 S h i p s c o n s t r u c t e d b e f o r e 1 J u l y 2002.
S e c t i o n m o d u l u s o f transverse section o f t h e ship's
h u l l g i r d e r s h a l l b e calculated b y u s i n g t h e thickness
measured, r e n e w e d o r r e i n f o r c e d d u r i n g t h e s u r v e y f o r
renewal o f the Classification Certificate a n d Cargo Ship
Safety Construction Certificate/Cargo Ship Safety Certi
ficate carried o u t after t h e ship is aged 10 years according
t o 2 . 9 . 2 . 2 . 1 . 2 a n d w h e r e i n i t h a s b e e n f o u n d that t h e y
meet the criteria corresponding t o the requirements o f the
R e g i s t e r rules, a n d that
i s n o t less t h a n W \
( d e f i n e d i n F o o t n o t e 2 t o T a b l e 5.3) i n c o m p l i a n c e w i t h
t h e p r o v i s i o n s o f A p p e n d i x 2 . 9 - 3 , as s h o w n i n T a b l e 5.3.
m
T a b l e 5.3
Transverse section moduli o f hull girder
5.2 S h i p s c o n s t r u c t e d o n o r a f t e r 1 J u l y 2002.
S e c t i o n m o d u l i o f transverse section o f t h e ship's
h u l l girder shall b e calculated b y using thickness
measured, r e n e w e d o r r e i n f o r c e d d u r i n g t h e s u r v e y f o r
renewal o f the Classification Certificate a n d Cargo Ship
Safety Construction Certificate/Cargo Ship Safety Certi
ficate carried o u t after t h e ship i s aged 10 years according
t o 2 . 9 . 2 . 2 . 1 . 1 a n d w h e r e i n i t h a s b e e n f o u n d that t h e i r
d i m i n u t i o n is w i t h i n t h e l i m i t s set b y t h e R e g i s t e r rules,
as s h o w n i n T a b l e 5 . 2 .
Transverse
section
No.
Flange
2)
YY
acb
cm
W
'mm>
Remarks
cm
Deck
1
Bottom
Deck
2
Bottom
Deck
3
Bottom
^^, = as d e f i n e d i n T a b l e 5 . 2 .
^ m i n - d i m i n u t i o n l i m i t o f t h e m i n i m u m section m o d u l u s
calculated according t o 2.9.2.2.1.2.
2 )
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
151
t h e ship w a s b u i l t ) , e i t h e r o n e o f t h e f o l l o w i n g measures
shall b e taken:
.1 t o r e n e w o r r e i n f o r c e t h e deck o r b o t t o m flanges
2.9.1 G e n e r a l .
so that the actual sectional area is n o t less t h a n 9 0 p e r cent
2.9.1.1 T h e s e c r i t e r i a s h a l l b e u s e d f o r t h e e v a l u a t i o n o f t h e as-built area; o r
o f l o n g i t u d i n a l strength o f t h e ship's h u l l girder, as
.2 t o calculate t h e actual s e c t i o n m o d u l u s W o f
required i n 2.8.1.1.1.
transverse s e c t i o n o f t h e ship's h u l l g i r d e r b y a p p l y i n g
2.9.1.2 I n o r d e r t h a t ship's l o n g i t u d i n a l s t r e n g t h t o b e t h e c a l c u l a t i o n m e t h o d specified i n A p p e n d i x 2 . 9 - 2 b y
e v a l u a t e d c a n b e r e c o g n i z e d as v a l i d , f i l l e t w e l d i n g u s i n g t h e thickness measured, r e n e w e d o r r e i n f o r c e d
between longitudinal internal members and hull enve during t h e survey f o r renewal o f the Classification
lopes s h a l l b e i n s o u n d c o n d i t i o n s o as t o k e e p i n t e g r i t y Certificate a n d C a r g o S h i p S a f e t y C o n s t r u c t i o n C e r t i f i
cate/Cargo S h i p S a f e t y C e r t i f i c a t e .
o f l o n g i t u d i n a l i n t e r n a l m e m b e r s w i t h h u l l envelopes.
2.9.2 E v a l u a t i o n o f l o n g i t u d i n a l s t r e n g t h .
2.9.2.2 R e q u i r e m e n t s f o r transverse s e c t i o n m o d u l u s
O n o i l t a n k e r s o f 1 3 0 m i n l e n g t h a n d u p w a r d s o f o f h u l l girder.
o v e r 1 0 years o f age, t h e l o n g i t u d i n a l strength o f t h e
2.9.2.2.1 T h e actual section m o d u l u s o f transverse
ship's h u l l g i r d e r s h a l l b e e v a l u a t e d i n c o m p l i a n c e w i t h section o f t h e ship's h u l l g i r d e r calculated i n accordance
t h e r e q u i r e m e n t s o f t h i s C h a p t e r o n t h e basis o f t h e w i t h 2 . 9 . 2 . 1 . 2 . 2 s h a l l satisfy either o f t h e f o l l o w i n g
thickness measured, r e n e w e d o r r e i n f o r c e d d u r i n g t h e p r o v i s i o n s , as applicable:
survey f o r renewal o f the Classification Certificate a n d
.1 f o r ships constructed o n o r after 1 J u l y 2 0 0 2 , t h e
C a r g o S h i p S a f e t y C o n s t r u c t i o n C e r t i f i c a t e / C a r g o S h i p actual s e c t i o n m o d u l u s W o f t h e transverse s e c t i o n o f
Safety Certificate.
t h e ship's h u l l g i r d e r calculated i n accordance w i t h t h e
T h e c o n d i t i o n o f t h e h u l l girder f o r l o n g i t u d i n a l r e q u i r e m e n t s o f 2 . 9 . 2 . 1 . 2 . 2 s h a l l n o t b e less t h a n t h e
s t r e n g t h e v a l u a t i o n s h a l l b e d e t e r m i n e d i n accordance d i m i n u t i o n l i m i t s d e t e r m i n e d b y t h e R e g i s t e r rules w i t h
due regard t o t h e F l a g A d m i n i s t r a t i o n r e q u i r e m e n t s ; o r
w i t h t h e m e t h o d s specified i n A p p e n d i x 2 . 9 - 1 .
2.9.2.1 C a l c u l a t i o n o f transverse s e c t i o n a l areas o f
.2 f o r ships constructed b e f o r e 1 J u l y 2 0 0 2 , t h e
deck a n d b o t t o m flanges o f h u l l girder.
actual s e c t i o n m o d u l u s W o f t h e transverse s e c t i o n o f
2.9.2.1.1 T h e transverse sectional areas o f deck t h e ship's h u l l g i r d e r calculated i n accordance w i t h t h e
flange (deck p l a t i n g a n d deck l o n g i t u d i n a l s ) a n d b o t t o m r e q u i r e m e n t s o f 2 . 9 . 2 . 1 . 2 . 2 s h a l l m e e t t h e c r i t e r i a f o r t h e
flange ( b o t t o m s h e l l p l a t i n g a n d b o t t o m l o n g i t u d i n a l s ) o f m i n i m u m s e c t i o n m o d u l u s f o r ships i n service r e q u i r e d
t h e ship's h u l l g i r d e r s h a l l b e calculated b y u s i n g t h e b y t h e R e g i s t e r r u l e s , w i t h d u e regard t o t h e F l a g
thickness measured, r e n e w e d o r r e i n f o r c e d d u r i n g t h e A d m i n i s t r a t i o n r e q u i r e m e n t s , p r o v i d e d t h a t i n n o case
Wact s h a l l b e less t h a n t h e d i m i n u t i o n l i m i t o f t h e
survey f o r renewal o f the Classification Certificate a n d
as s p e c i f i e d i n
Cargo Ship Safety Construction Certificate/Cargo Ship m i n i m u m section m o d u l u s W ,
A
p
p
e
n
d
i
x
2
.
9
3
.
Safety Certificate.
2.9.2.1.2 I f t h e d i m i n u t i o n o f s e c t i o n a l areas o f either
N o t e . T h e actual transverse section m o d u l i o f the h u l l girder o f o i l
deck o r b o t t o m f l a n g e exceeds 1 0 p e r cent o f t h e i r
tankers calculated according to 2.9.2.2.1.1 shall not be less t h a n 9 0 per cent
o f the required section m o d u l i specified i n 1.4, Part " H u l l " o f the R u l e s
respective as-built area ( i . e . o r i g i n a l sectional area w h e n
2.9 C R I T E R I A F O R L O N G I T U D I N A L S T R E N G T H
O F H U L L G I R D E R F O ROIL T A N K E R S
a c t
act
act
min
Appendix 2.9-1
S A M P L I N G M E T H O D O FT H I C K N E S S M E A S U R E M E N T S
FOR LONGITUDINAL STRENGTH EVALUATION AND REPAIR METHODS
1.1 L o n g i t u d i n a l s t r e n g t h s h a l l b e e v a l u a t e d w i t h i n
0,4L a m i d s h i p s f o r t h e e x t e n t o f t h e h u l l g i r d e r l e n g t h
t h a t contains t a n k s t h e r e i n a n d w i t h i n 0,5L a m i d s h i p s f o r
adjacent t a n k s , w h i c h m a y e x t e n d b e y o n d 0,4L a m i d
ships.
N o t e . T h e a b o v e - m e n t i o n e d t a n k s m e a n ballast t a n k s a n d
cargo t a n k s .
152
3 ADDITIONAL MEASUREMENTS
W H E R E T H E LONGITUDINAL STRENGTH IS DEFICIENT
4.1 T h e e x t e n t o f r e n e w a l o r r e i n f o r c e m e n t carried
out t o c o m p l y w i t h t h e r e q u i r e m e n t s o f t h i s C h a p t e r s h a l l
be i n accordance w i t h 4.2 o f t h i s A p p e n d i x .
4.2 T h e m i n i m u m c o n t i n u o u s l e n g t h o f a r e n e w e d o r
r e i n f o r c e d s t r u c t u r a l m e m b e r s h a l l n o t b e less t h a n t w i c e
t h e spacing o f t h e p r i m a r y m e m b e r s i n w a y . I n a d d i t i o n ,
t h e thickness d i m i n u t i o n i n w a y o f t h e b u t t j o i n t o f each
j o i n i n g m e m b e r f o r w a r d a n d aft o f t h e replaced m e m b e r
(plates, stiffeners, girder w e b s a n d flanges, etc.) s h a l l n o t
be w i t h i n t h e substantial c o r r o s i o n range ( 7 5 p e r cent o f
t h e a l l o w a b l e d i m i n u t i o n associated w i t h each p a r t i c u l a r
m e m b e r ) . W h e r e differences i n thickness at t h e b u t t j o i n t
exceed 15 p e r cent o f t h e l o w e r t h i c k n e s s , a t r a n s i t i o n
taper s h a l l b e p r o v i d e d .
4.3 A l t e r n a t i v e r e p a i r m e t h o d s i n v o l v i n g t h e fitting
o f support m e m b e r s o r s t r u c t u r a l m e m b e r m o d i f i c a t i o n is
subject t o special c o n s i d e r a t i o n b y t h e R e g i s t e r i n each
case. I n c o n s i d e r i n g t h e fitting o f support m e m b e r s , i t
shall be limited to the f o l l o w i n g conditions:
.1 t o restore and/or increase l o n g i t u d i n a l strength;
.2 t h e thickness d i m i n u t i o n o f t h e deck o r b o t t o m
p l a t i n g t o b e r e i n f o r c e d s h a l l n o t b e w i t h i n t h e substantial
c o r r o s i o n range ( 7 5 p e r cent o f t h e a l l o w a b l e d i m i
nution);
.3 t h e a l i g n m e n t a n d a r r a n g e m e n t o f s u p p o r t
members, including their termination, shall meet t h e
Register requirements;
.4 t h e support m e m b e r s a r e c o n t i n u o u s o v e r t h e
entire 0,5L a m i d s h i p s l e n g t h ; a n d
.5 c o n t i n u o u s fillet w e l d i n g a n d f u l l p e n e t r a t i o n
w e l d s are used a t b u t t w e l d i n g and, d e p e n d i n g o n t h e
w i d t h o f the support members, slot welds. T h e w e l d i n g
procedures a p p l i e d s h a l l b e a p p r o v e d b y t h e Register.
4.4 T h e e x i s t i n g structure adjacent t o r e p l a c e m e n t
areas a n d i n c o n j u n c t i o n w i t h r e n e w e d , r e i n f o r c e d a n d
o t h e r m e m b e r s s h a l l b e capable o f w i t h s t a n d i n g t h e
applied loads, t a k i n g i n t o account t h e b u c k l i n g resistance
and t h e condition o f welds between t h e longitudinal
members and hull envelope plating.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
153
Appendix 2.9-2
5. T h e s h a d o w area w i l l b e o b t a i n e d b y d r a w i n g t w o
tangent lines w i t h a n o p e n i n g angle o f 30.
6. T h e deck m o d u l u s is related t o t h e m o u l d e d deck
l i n e a t side.
7. T h e b o t t o m m o d u l u s i s related t o t h e base l i n e .
8. C o n t i n u o u s t r u n k s a n d l o n g i t u d i n a l h a t c h
c o a m i n g s s h a l l b e i n c l u d e d i n t h e l o n g i t u d i n a l sectional
area, p r o v i d e d t h e y a r e e f f e c t i v e l y supported b y l o n g
i t u d i n a l b u l k h e a d s o r deep girders. T h e deck m o d u l u s
s h a l l b e t h e n calculated b y d i v i d i n g t h e m o m e n t o f i n e r t i a
b y t h e f o l l o w i n g distance ( p r o v i d e d i t is greater t h a n t h e
distance t o t h e deck l i n e a t side):
z = z ( 0 , 9 + 0,2y\B)
f
w h e r e z = distance f r o m a n e u t r a l axis t o t h e t o p o f a c o n t i n u o u s
strength member;
= distance f r o m t h e t o p o f a c o n t i n u o u s strength m e m b e r t o the
centreline o f the ship;
z a n d t o b e m e a s u r e d t o t h e p o i n t g i v i n g t h e largest v a l u e
of z .
(
9. L o n g i t u d i n a l girders b e t w e e n m u l t i - h a t c h w a y s
s h a l l b e considered b y special calculations.
Appendix 2.9-3
min
= cL B(C
+0,7}n
_ m o u l d e d displacement ( m ) a t draught d
= 0,9C ;
= 1 0 , 7 5 - ( ( 3 0 0 - i y i O O ) ' for 1 3 0 ^ X ^ 3 0 0 m ;
W
1 5
Cb
STRENGTH
2. Scantlings o f all c o n t i n u o u s l o n g i t u d i n a l m e m b e r s
o f t h e ship's h u l l girder, based o n t h e section m o d u l u s
requirement i n i t e m 1 above, shall be maintained w i t h i n
0,4L a m i d s h i p s . H o w e v e r , i n special cases, based o n
c o n s i d e r a t i o n o f t h e t y p e o f a ship, h u l l f o r m a n d l o a d i n g
c o n d i t i o n s , t h e scantlings m a y b e g r a d u a l l y reduced
t o w a r d s t h e ends o f 0,4L part, b e a r i n g i n m i n d t h e desire
not t o i n h i b i t t h e ship's l o a d i n g f l e x i b i l i t y .
3. H o w e v e r , t h e above standard m a y n o t be
applicable t o t h e ships o f a n u n u s u a l t y p e o r design,
e.g. f o r ships o f u n u s u a l m a i n p r o p o r t i o n s and/or w e i g h t
distributions.
154
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
155
T a b l e 3.2.3.2
M i n i m u m requirements to close-up surveys at special s u r v e y o f double s k i n oil t a n k e r s
Special s u r v e y N o . 1
age ^ 5
Special s u r v e y N o . 2
5 < age ^ 1 0
Special survey N o . 3
1 0 < age S 1 5
Special s u r v e y N o . 4
a n d subsequent
age > 15
transverse b u l k h e a d ( J ) i n O n e transverse b u l k h e a d ( J ) i n
centre t a n k
t w o cargo centre tanks.
transverse b u l k h e a d (5), i n O n e transverse b u l k h e a d ( J ) , i n
w i n g t a n k (refer t o N o t e 2 ) cargo w i n g t a n k (refer t o N o t e 3 )
. 1 i n t a n k s h a v i n g s t r u c t u r a l arrangements o r details,
w h i c h h a v e suffered defects i n s i m i l a r t a n k s o r o n s i m i l a r
ships a c c o r d i n g t o a v a i l a b l e i n f o r m a t i o n ;
.2 i n t a n k s , w h i c h h a v e structures a p p r o v e d w i t h
reduced scantlings due t o t h e a p p r o v e d c o r r o s i o n c o n t r o l
system.
3.2.3.4 F o r areas i n t a n k s w h e r e a h a r d c o a t i n g i s
f o u n d i n G O O D c o n d i t i o n , t h e scope o f close-up s u r v e y s
according t o T a b l e 3.2.3.2 m a y b e specially considered.
3.2.4 E x t e n t o f t h i c k n e s s m e a s u r e m e n t s .
3.2.4.1 T h e m i n i m u m requirements f o r thickness
measurements at special survey are g i v e n i n Table 3.2.4.1.
3.2.4.2 P r o v i s i o n s f o r e x t e n d e d m e a s u r e m e n t s f o r
areas w i t h substantial c o r r o s i o n a r e g i v e n i n
T a b l e 3.2.4.2, a n d m a y b e a d d i t i o n a l l y specified i n t h e
Survey P r o g r a m m e required i n 1.3.1. These extended
thickness m e a s u r e m e n t s s h a l l b e carried o u t b e f o r e t h e
156
a)
2
(h
(2)
(1)
6)
F i g . 3.2.3.2
A r e a s (7) - (7) f o r c l o s e - u p s u r v e y s o f d o u b l e s k i n o i l t a n k e r s
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
157
T a b l e 3.2.4.1
Special survey N o . 2
5 < age ^ 1 0
1. Suspect areas
1. Suspect areas
2 . O n e s e c t i o n o f deck p l a t i n g f o r the 2 . W i t h i n the cargo area:
f u l l b e a m o f the ship w i t h i n t h e cargo .1 each deck plate
.2 o n e transverse s e c t i o n
area
3. N o r e q u i r e m e n t s f o r p l a t i n g
4. Measurements, f o r general assessment a n d recording o f corrosion
pattern, o f those structural m e m b e r s
subject t o a close-up s u r v e y according
to Table 3.2.3.2
3. S e l e c t e d w i n d a n d w a t e r
strakes o u t s i d e t h e cargo area
4. M e a s u r e m e n t s , f o r g e n e r a l
assessment a n d recording o f
corrosion pattern, o f those structural m e m b e r s subject to a close-up
survey according to Table 3.2.3.2
Special s u r v e y N o . 3
1 0 < age S 15
Special s u r v e y N o . 4
a n d subsequent
age > 15
1. Suspect areas
2 . W i t h i n t h e cargo area:
.1 each deck plate
.2 t w o transverse s e c t i o n s
.3 a l l w i n d a n d w a t e r strakes
3. S e l e c t e d w i n d a n d w a t e r
strakes outside the cargo area
4. M e a s u r e m e n t s , f o r general
assessment and recording o f corr o s i o n pattern, o f those structural
members subject to a close-up
survey according to Table 3.2.3.2
1. Suspect areas
2 . W i t h i n the cargo area:
.1 each deck plate
.2 three transverse s e c t i o n s
.3 each b o t t o m plate
3. A l l w i n d a n d w a t e r strakes, f u l l
length
4. M e a s u r e m e n t s , f o r g e n e r a l
assessment and recording o f corrosion pattern, o f those structural
m e m b e r s subject to a close-up
survey according to Table 3.2.3.2
A r e a o f measurements
1. B o t t o m , i n n e r b o t t o m a n d
hopper structures
1.1 B o t t o m , i n n e r b o t t o m a n d M i n i m u m o f three b a y s across d o u b l e b o t t o m t a n k ,
i n c l u d i n g aft b a y
h o p p e r structure p l a t i n g
Measurements around and under all bell mouths
1.2 B o t t o m , i n n e r b o t t o m a n d M i n i m u m o f 3 l o n g i t u d i n a l s i n each b a y w h e r e b o t t o m
plating measured
h o p p e r structure l o n g i t u d i n a l s
1.3 B o t t o m girders ( b o t t o m strin- A t fore a n d aft w a t e r t i g h t f l o o r s a n d i n centre o f t a n k s
gers and vertical keel) including
watertight ones
1.4 B o t t o m transverse webs (deep T h r e e w e b s i n b a y s w h e r e b o t t o m p l a t i n g m e a s u r e d ,
w i t h m e a s u r e m e n t s at b o t h ends a n d m i d d l e o f span
floors) including watertight ones
T h r e e f l o o r s i n bays w h e r e b o t t o m p l a t i n g m e a s u r e d
1.5 H o p p e r w e b frames
1.6 Watertight or swash bulkheads L o w e r 1/3 o f b u l k h e a d
i n bilge tanks
U p p e r 2/3 o f b u l k h e a d
Stiffeners ( m i n i m u m o f t h r e e )
1.7 P a n e l s t i f f e n i n g
2. D e c k s t r u c t u r e s
2.1 D e c k p l a t i n g
2.2 D e c k l o n g i t u d i n a l s ( m a i n
framing)
2.3 D e c k girders (cartings) a n d
brackets ( u s u a l l y i n cargo t a n k s
only)
Where provided
N u m b e r o f measurements
5 p o i n t p a t t e r n f o r each p a n e l b e t w e e n l o n g i t u d i n a l s
and floors
3 m e a s u r e m e n t s i n l i n e across flange a n d
3 measurements o n vertically web
V e r t i c a l l i n e o f single m e a s u r e m e n t s o n w e b p l a t i n g
w i t h o n e measurement b e t w e e n each panel
stiffener, o r a m i n i m u m o f 3 m e a s u r e m e n t s
5 p o i n t p a t t e r n o v e r 2 m area
2
5 p o i n t p a t t e r n o v e r 1 m area
Single measurements o n flange
5 p o i n t p a t t e r n o v e r 1 m area
5 p o i n t p a t t e r n o v e r 1 m area
F o r w e b , 5 p o i n t pattern over span ( t w o measurements
across w e b at each end and one at centre o f span)
F o r flange, s i n g l e m e a s u r e m e n t s a t each e n d a n d
center o f span
Single measurements
2
2
T w o bands across t a n k
E v e r y t h i r d l o n g i t u d i n a l i n each o f t w o bands w i t h a
m i n i m u m o f one longitudinal
A t fore a n d aft transverse b u l k h e a d , b r a c k e t toes a n d
i n centre o f t a n k s
M i n i m u m o f 3 m e a s u r e m e n t s p e r plate p e r b a n d
3 measurements i n line vertically o n webs, a n d
2 m e a s u r e m e n t s o n flange ( i f fitted)
V e r t i c a l l i n e o f single m e a s u r e m e n t s o n w e b p l a t i n g
w i t h o n e measurement b e t w e e n each panel
stiffener, o r a m i n i m u m o f 3 m e a s u r e m e n t s . T w o
m e a s u r e m e n t s across & c e flat. 5 p o i n t p a t t e r n o n
g i r d e r / b u l k h e a d brackets
2.4 D e c k transverse w e b s (deep M i n i m u m o f 2 w e b s w i t h m e a s u r e m e n t s at m i d d l e a n d 5 p o i n t p a t t e r n o v e r a b o u t 1 m area. S i n g l e
beams)
b o t h ends o f span
m e a s u r e m e n t s o n face f l a t
2.5 V e r t i c a l w e b a n d transverse M i n i m u m o f t w o webs, a n d b o t h transverse bulkheads 5 p o i n t p a t t e r n o v e r a b o u t 1 m area
b u l k h e a d i n w i n g ballast t a n k s
(2 m from d e c k )
2.6 P a n e l s t i f f e n i n g
Where provided
Single measurements
3. S t r u c t u r e s i n w i n g b a l l a s t
tanks
3.1 S i d e s h e l l a n d l o n g i t u d i n a l
bulkhead plating:
.1 u p p e r strake a n d strakes i n P l a t i n g b e t w e e n each p a i r o f l o n g i t u d i n a l s i n a S i n g l e m e a s u r e m e n t s
w a y o f h o r i z o n t a l girders (side m i n i m u m o f three bays ( a l o n g t h e t a n k )
stringers, p l a t f o r m s , etc.)
Plating between every third pair o f longitudinals i n Single measurements
.2 a l l o t h e r strakes
same three b a y s
2
158
Table
Structural element
A r e a o f measurements
3.2.4.2
continued
N u m b e r o f measurements
3.2 S i d e s h e l l ( m a i n f r a m i n g )
and longitudinal bulkhead
longitudinals on:
.1 upper strake;
E a c h l o n g i t u d i n a l i n s a m e three b a y s
3 m e a s u r e m e n t s across w e b a n d 1 m e a s u r e m e n t o n
flange
.2 a l l o t h e r strakes
E v e r y t h i r d l o n g i t u d i n a l i n s a m e three bays
3 m e a s u r e m e n t s across w e b a n d 1 m e a s u r e m e n t o n
flange
3.3 E n d brackets o f longitudinals M i n i m u m o f three brackets at t o p , m i d d l e a n d b o t t o m 5 p o i n t p a t t e r n o v e r area o f b r a c k e t
( m a i n framing)
o f t a n k i n s a m e three bays
3.4 V e r t i c a l w e b s a n d transverse
b u l k h e a d s ( e x c l u d i n g deckhead
area):
.1 strakes i n w a y o f h o r i z o n t a l M i n i m u m o f t w o w e b s a n d b o t h transverse b u l k h e a d s 5 p o i n t p a t t e r n o v e r 2 m area
girders;
.2 o t h e r strakes
M i n i m u m o f t w o w e b s a n d b o t h transverse b u l k h e a d s T w o m e a s u r e m e n t s b e t w e e n each p a i r o f v e r t i c a l
stiffeners
P l a t i n g o n each g i r d e r i n a m i n i m u m o f three b a y s
3.5 H o r i z o n t a l girders
T w o measurements b e t w e e n each pair o f
l o n g i t u d i n a l g i r d e r stiffeners
W h e r e applicable
3.6 P a n e l s t i f f e n i n g
Single measurements
4. L o n g i t u d i n a l b u l k h e a d s i n
cargo tanks
4.1 D e c k h e a d a n d b o t t o m P l a t i n g b e t w e e n each p a i r o f l o n g i t u d i n a l s i n a S i n g l e m e a s u r e m e n t s
strakes, a n d strakes i n w a y o f m i n i m u m o f three bays
the h o r i z o n t a l stringers o f
transverse b u l k h e a d s
4.2 A l l o t h e r strakes
Plating between every third pair o f longitudinals i n Single measurements
same three b a y s
4.3 L o n g i t u d i n a l s o n deckhead E a c h l o n g i t u d i n a l i n s a m e three b a y s
T h r e e measurements across w e b a n d o n e
m e a s u r e m e n t o n flange
a n d b o t t o m strakes
4.4 A l l o t h e r l o n g i t u d i n a l s
E v e r y t h i r d l o n g i t u d i n a l i n s a m e three bays
T h r e e measurements across w e b a n d o n e
m e a s u r e m e n t o n flange
4.5 E n d brackets o f longitudinals M i n i m u m o f three brackets at t o p , m i d d l e a n d b o t t o m 5 p o i n t p a t t e r n o v e r area o f b r a c k e t
o f t a n k i n s a m e three bays
( m a i n framing)
4.6 W e b frames a n d cross ties
T h r e e w e b s w i t h m i n i m u m o f three l o c a t i o n s o n each 5 p o i n t p a t t e r n o v e r a p p r o x i m a t e l y 2 m area o f
w e b , i n c l u d i n g i n w a y o f cross t i e connections
w e b s , p l u s single m e a s u r e m e n t s o n flanges o f w e b
frames a n d cross ties
4.7 L o w e r end brackets (opposite M i n i m u m o f three brackets
5 p o i n t p a t t e r n o v e r a p p r o x i m a t e l y 2 m area o f
brackets, p l u s single m e a s u r e m e n t s o n b r a c k e t
side o f w e b frame)
flanges
2
5. T r a n s v e r s e w a t e r t i g h t a n d
swash bulkheads in cargo tanks
5.1 U p p e r a n d l o w e r stools, i f T r a n s v e r s e b a n d w i t h i n 2 5 m m o f w e l d e d c o n n e c t i o n
to i n n e r b o t t o m / d e c k p l a t i n g
fitted
Transverse band w i t h i n 25 m m o f welded connection
to i n n e r b o t t o m / d e c k p l a t i n g
5.2 Deckhead and b o t t o m strakes, P l a t i n g b e t w e e n a p a i r o f stiffeners ( m a i n v e r t i c a l
and strakes i n w a y o f horizontal w e b s ) at three l o c a t i o n s approx.
!4 a n d % w i d t h
webs (shelves, platforms)
o f tank
P l a t i n g b e t w e e n a p a i r o f stiffeners ( m a i n v e r t i c a l
5.3 A l l o t h e r strakes
w e b s ) at m i d d l e l o c a t i o n
5.4 S t r a k e s i n c o r r u g a t e d P l a t i n g f o r each change o f scantling at centre o f p a n e l
bulkheads
a n d a t flange o r fabricated c o n n e c t i o n
5.5 Stifieners ( m a i n vertical webs) M i n i m u m o f 3 t y p i c a l stiffeners ( m a i n v e r t i c a l w e b s )
5.6 B r a c k e t s
5.7 V e r t i c a l w e b s
5 p o i n t p a t t e r n b e t w e e n stiffeners o v e r 1 m s t o o l
span
5 p o i n t p a t t e r n b e t w e e n stiffeners o v e r 1 m s t o o l
span
5 p o i n t p a t t e r n b e t w e e n stiffeners ( m a i n v e r t i c a l
webs) over 1 m length
Single measurements
2
F o r w e b , 5 p o i n t p a t t e r n o v e r span b e t w e e n b r a c k e t
connections ( 2 m e a s u r e m e n t s across w e b a t each
b r a c k e t c o n n e c t i o n , a n d o n e at centre o f span). F o r
flange, single m e a s u r e m e n t s at each b r a c k e t toe a n d
at centre o f span
M i n i m u m o f three at t o p , m i d d l e a n d b o t t o m o f t a n k 5 p o i n t p a t t e r n o v e r area o f b r a c k e t
M e a s u r e m e n t s at t o e o f b r a c k e t a n d a t centre o f span 5 p o i n t p a t t e r n o v e r 1 m o f area p l u s single
m e a s u r e m e n t s near b r a c k e t toes a n d o n face flats
2
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
leakage, d i s t o r t i o n o r substantial c o r r o s i o n t h a t w o u l d
affect t h e structural i n t e g r i t y o f t h e t a n k ;
.3 t h e t a n k testing has b e e n satisfactorily carried o u t
w i t h i n special s u r v e y w i n d o w n o t m o r e t h a n 3 m o n t h s
p r i o r t o t h e date o f t h e s u r v e y o n w h i c h t h e o v e r a l l o r
close-up s u r v e y i s c o m p l e t e d ;
.4 t h e i n t e r n a l a n d e x t e r n a l c o n d i t i o n o f t h e t a n k s a n d
associated s t r u c t u r e a r e f o u n d s a t i s f a c t o r y b y t h e
surveyor to the Register at the t i m e o f the overall and
close-up s u r v e y .
T a b l e 3.2.5.1
M i n i m u m requirements for t a n k testing at special survey
of double hull oil t a n k e r s
Special s u r v e y N o . 1
age ^ 5
Special survey N o . 2
a n d subsequent age > 5
A l l ballast t a n k b o u n d a r i e s
A l l ballast t a n k b o u n d a r i e s
C a r g o t a n k boundaries f a c i n g ballast A l l cargo t a n k b u l k h e a d s
t a n k s , v o i d spaces, p i p e t u n n e l s ,
p u m p r o o m s o r cofferdams
3.2.5.2 T h e s u r v e y o r m a y e x t e n d t h e t a n k testing as
d e e m e d necessary.
3.2.5.3 B o u n d a r i e s o f ballast t a n k s s h a l l b e tested
w i t h a h e a d o f l i q u i d t o t h e t o p o f a i r pipes.
3.2.5.4 Boundaries o f cargo tanks shall be tested t o the
highest p o i n t that liquid w i l l rise under service conditions.
3.2.5.5 T h e tests o f d o u b l e b o t t o m t a n k s a n d o t h e r
spaces n o t i n t e n d e d f o r t h e carriage o f l i q u i d s m a y b e
unnecessary, p r o v i d e d t h e results o f t h e i r i n t e r n a l
i n s p e c t i o n a n d e x a m i n a t i o n o f structures f o r m i n g t h e i r
t o p are p o s i t i v e .
3.2.6 S u r v e y o f m e c h a n i c a l , e l e c t r i c a l e q u i p m e n t
and systems.
3.2.6.1 I n addition t o the requirements for annual
s u r v e y s (refer t o 3 . 3 . 2 . 6 ) , a special s u r v e y s h a l l i n c l u d e
e x a m i n a t i o n s , tests a n d checks t o t h e e x t e n t s u f f i c i e n t t o
c o n f i r m that t h e r e l e v a n t m e c h a n i c a l , electrical e q u i p m e n t a n d systems are i n a satisfactory c o n d i t i o n a n d f i t
f o r a n i n t e n d e d p u r p o s e f o r t h e n e w 5 y e a r p e r i o d o f class
validity provided they are properly maintained a n d
h a n d l e d , a n d are p e r i o d i c a l l y s u r v e y e d a t due dates.
3.2.6.2 P u m p s , fans w i t h t h e i r d r i v e m o t o r s , c o n t r o l
s y s t e m s , i n s t r u m e n t a t i o n , safety devices a n d o t h e r
e q u i p m e n t o f t h e f o l l o w i n g systems a r e subject t o a
close-up s u r v e y a n d o p e r a t i o n a l t e s t i n g :
. 1 cargo a n d s t r i p p i n g systems;
.2 ballast s y s t e m ;
.3 a u t o m a t e d cargo o p e r a t i o n c o n t r o l s y s t e m ;
.4 i n e r t gas s y s t e m ;
.5 fixed f o a m fire e x t i n g u i s h i n g deck s y s t e m ;
.6 h y d r o c a r b o n gas c o n c e n t r a t i o n c o n t r o l s y s t e m i n
pump rooms;
.7 cargo h e a t i n g s y s t e m i n cargo t a n k s .
159
3.3 A N N U A L S U R V E Y
3.3.1 Schedule.
3.3.1.1 A n n u a l surveys shall b e held w i t h i n
3 m o n t h s before o r after t h e anniversary date
(i.e. a n n i v e r s a r y date 3 m o n t h s ) o f t h e ship's i n i t i a l
classification s u r v e y after i t s c o n s t r u c t i o n o r t h e date
credited f o r t h e last special survey.
3.3.2 S c o p e .
3.3.2.1 General.
3 . 3 . 2 . 1 . 1 T h e s u r v e y s h a l l consist o f a n e x a m i n a t i o n
f o r t h e p u r p o s e o f e n s u r i n g , as far as practicable, that t h e
h u l l , piping, mechanical, electrical equipment a n d
systems are m a i n t a i n e d i n a satisfactory c o n d i t i o n .
3.3.2.2 S u r v e y o f t h e h u l l :
.1 examination o f the h u l l plating and its closing
appliances as far as c a n b e seen;
.2 e x a m i n a t i o n o f deck a n d b u l k h e a d sockets i n
w a t e r t i g h t structures as far as practicable.
3.3.2.3 S u r v e y o f t h e w e a t h e r decks:
. 1 e x a m i n a t i o n o f cargo t a n k o p e n i n g s i n c l u d i n g
gaskets, covers, c o a m i n g s a n d f l a m e screens;
.2 e x a m i n a t i o n o f cargo t a n k s p r e s s u r e / v a c u u m
v a l v e s a n d f l a m e screens;
.3 e x a m i n a t i o n o f f l a m e screens o n v e n t s t o f u e l o i l
and lubricating o i l tanks;
.4 e x a m i n a t i o n o f cargo, crude o i l w a s h i n g , b l o w i n g
a n d degassing, cargo v a p o u r discharge, v e n t i n g , cargo
overflow prevention a n d bunker piping systems,
i n c l u d i n g v e n t masts a n d headers;
.5 e x a m i n a t i o n o f electrical connections o f p i p e l i n e
sections a n d t h e i r earthings.
3.3.2.4 S u r v e y o f cargo p u m p r o o m s a n d p i p e
tunnels ( i f any):
. 1 e x a m i n a t i o n o f a l l p u m p r o o m b u l k h e a d s f o r signs
o f o i l leakage o r fractures and, i n particular, t h e sealing
arrangements o f p u m p shafts a n d b u l k h e a d sockets;
.2 e x a m i n a t i o n o f t h e c o n d i t i o n o f a l l p i p i n g
systems;
.3 e x a m i n a t i o n o f electrical connections o f p i p e l i n e
sections a n d t h e i r earthings;
.4 e x a m i n a t i o n o f a v e n t i l a t i n g s y s t e m , i n c l u d i n g a n
i n t e r l o c k o f cargo p u m p r o o m l i g h t i n g a n d a check o f
mechanical ventilating system operation.
3.3.2.5 S u r v e y o f ballast t a n k s .
3 . 3 . 2 . 5 . 1 S u r v e y o f ballast t a n k s w h e r e r e q u i r e d as a
consequence o f t h e results o f t h e special s u r v e y (refer
t o 3 . 2 . 2 . 3 . 1 ) o r i n t e r m e d i a t e s u r v e y (refer t o 3 . 4 . 2 . 2 . 2 )
s h a l l b e carried o u t . W h e n considered necessary b y t h e
s u r v e y o r , o r w h e n e x t e n s i v e c o r r o s i o n exists, thickness
m e a s u r e m e n t s s h a l l b e carried o u t a n d i f t h e results o f
these thickness m e a s u r e m e n t s indicate t h a t substantial
c o r r o s i o n is f o u n d , t h e e x t e n t o f thickness m e a s u r e m e n t s
s h a l l b e increased i n accordance w i t h T a b l e 3.2.4.2.
160
T h e s e extended thickness m e a s u r m e n t s s h a l l b e
carried o u t b e f o r e t h e s u r v e y i s credited as c o m p l e t e d .
Suspect areas i d e n t i f i e d a t p r e v i o u s s u r v e y s s h a l l b e
e x a m i n e d . A r e a s o f substantial c o r r o s i o n i d e n t i f i e d a t
p r e v i o u s s u r v e y s s h a l l h a v e thickness m e a s u r e m e n t s
t a k e n . F o r ships b u i l t u n d e r t h e C o m m o n S t r u c t u r a l
Rules f o r Double H u l l O i l Tankers, the identified
s u b s t a n t i a l c o r r o s i o n areas a r e r e q u i r e d t o b e also
e x a m i n e d a n d a d d i t i o n a l thickness m e a s u r e m e n t s s h a l l
b e carried o u t .
3.3.2.6 S u r v e y o f m e c h a n i c a l , electrical e q u i p m e n t
a n d systems:
.1 p u m p s , fans w i t h t h e i r d r i v e m o t o r s , c o n t r o l
s y s t e m s , i n s t r u m e n t a t i o n , safety devices a n d o t h e r
e q u i p m e n t o f t h e f o l l o w i n g systems a r e subject t o
e x a m i n a t i o n a n d o p e r a t i o n a l testing:
cargo a n d s t r i p p i n g systems;
ballast s y s t e m ;
a u t o m a t e d cargo o p e r a t i o n c o n t r o l s y s t e m ;
h y d r o c a r b o n gas c o n c e n t r a t i o n c o n t r o l s y s t e m i n
pump rooms;
cargo h e a t i n g s y s t e m i n cargo t a n k s ;
.2 e x a m i n a t i o n t o m a k e sure that p o t e n t i a l sources o f
fire i n p u m p r o o m s o r n e a r b y are m i s s i n g a n d ladders f o r
access a r e i n g o o d repair;
.3 c o n f i r m a t i o n that a l l t h e electrical e q u i p m e n t i n
p u m p r o o m s i s i n g o o d repair a n d p r o p e r l y m a i n t a i n e d ;
.4 s u r v e y o f a n i n e r t gas s y s t e m :
.4.1 e x a m i n a t i o n t o m a k e sure that a l l p i p i n g a n d
t h e i r c o m p o n e n t s a r e i n g o o d repair a n d free o f signs o f
c o r r o s i o n , o r gas o r l i q u i d leakage;
.4.2 e x a m i n a t i o n t o m a k e sure that b o t h i n e r t gas
b l o w e r s p r o p e r l y operate;
.4.3 o p e r a t i o n a l t e s t i n g o f a s c r u b b e r r o o m
ventilating system;
.4.4 check o f a deck w a t e r seal f o r a u t o m a t i c filling
a n d d r a i n i n g , a n d f o r b e i n g free o f w a t e r carry-over;
.4.5 check o f a n o n - r e t u r n v a l v e c o n d i t i o n ;
.4.6 o p e r a t i o n a l testing o f a l l r e m o t e l y operated a n d
a u t o m a t i c a l l y c o n t r o l l e d v a l v e s , i n c l u d i n g i n e r t gas shuto f f valves;
.4.7 o p e r a t i o n a l testing o f soot b l o w e r s i n t e r l o c k i n g ;
.4.8 check, as far as practicable, i n c l u d i n g s i m u l a t i o n
o f c o n d i t i o n s , w h e n necessary, o f t h e f o l l o w i n g a l a r m
a n d safety devices o f t h e i n e r t gas s y s t e m :
h i g h o x y g e n c o n t e n t o f t h e i n e r t gas i n t h e i n e r t gas
supply main;
l o w pressure i n t h e i n e r t gas s u p p l y m a i n ;
l o w pressure i n the pipeline feeding the deck water seal;
h i g h gas t e m p e r a t u r e i n t h e i n e r t gas s u p p l y m a i n ;
l o w pressure o r l o w v e l o c i t y o f w a t e r f l o w ;
h i g h w a t e r l e v e l i n scrubber;
discontinuance o f i n e r t gas b l o w e r s o p e r a t i o n ;
failure o f p o w e r supply t o t h e automatic control
s y s t e m f o r t h e gas r e g u l a t i n g v a l v e a n d t o c o n t i n u o u s l y
indicating a n d p e r m a n e n t l y recording devices f o r
m o n i t o r i n g pressure a n d o x y g e n content i n t h e i n e r t
gas s u p p l y m a i n ;
h i g h gas pressure i n t h e i n e r t gas s u p p l y m a i n ;
.4.9 check o f a n accuracy o f p o r t a b l e a n d fixed
equipment for measurements o f an oxygen concentration
w i t h u s e o f a c a l i b r a t i n g gas;
.4.10 check, i f practicable, o f the proper functioning o f
the inert gas system after the completion o f the above checks;
.5 e x a m i n a t i o n o f p i p i n g a n d fittings o f a f i x e d f o a m
fire e x t i n g u i s h i n g s y s t e m o n deck a n d i n p u m p r o o m s ;
.6 e x a m i n a t i o n a n d o p e r a t i o n a l testing o f spark
arresters o f exhaust systems o f m a i n , a u x i l i a r y a n d
e m e r g e n c y engines, s t e a m b o i l e r s a n d fire e x t i n g u i s h i n g
m e a n s f o r silencers, i f fitted.
3.4 I N T E R M E D I A T E S U R V E Y
3.4.1 S c h e d u l e .
3.4.1.1 T h e i n t e r m e d i a t e s u r v e y s h a l l b e h e l d a t o r
b e t w e e n either t h e 2 n d o r 3 r d a n n u a l survey.
3.4.1.2 T h e i t e m s o f t e c h n i c a l s u p e r v i s i o n , o f w h i c h
t h e s u r v e y s u p p l e m e n t s t h e scope o f t h e a n n u a l survey,
m a y b e surveyed either at o r between t h e 2 n d a n d
3rd annual survey.
3.4.1.3 C o n c u r r e n t c r e d i t i n g t o b o t h i n t e r m e d i a t e
s u r v e y a n d special s u r v e y f o r s u r v e y s a n d thickness
m e a s u r e m e n t s o f spaces a r e n o t acceptable.
3.4.2 S c o p e .
3.4.2.1 G e n e r a l .
3.4.2.1.1 I n a d d i t i o n t o the scope o f the a n n u a l survey,
the scope o f the intermediate s u r v e y is, depending o n t h e
ship's age, s h a l l i n c l u d e t h e requirements o f 3.4.2.2
t o 3.4.2.4 i n accordance w i t h T a b l e 3 . 4 . 2 . 1 . 1 .
T a b l e 3.4.2.1.1
M i n i m u m requirements to overall a n d close-up surveys
and thickness measurementsa tintermediate surveys
of double skin oil tankers
A g e o f ship d u r i n g i n t e r m e d i a t e s u r v e y
5 - 1 0 y e a r s o f age
R e f e r t o 3.4.2.2
1 0 - 1 5 y e a r s o f age
R e f e r t o 3.4.2.3
O v e r 1 5 years o f age
R e f e r t o 3.4.2.4
3.4.2.1.2 F o r w e a t h e r decks, a n e x a m i n a t i o n , as f a r
as applicable, o f cargo, crude o i l w a s h i n g , b l o w i n g a n d
degassing, cargo v a p o u r discharge, v e n t i n g , cargo
o v e r f l o w prevention a n d fuel o i l piping systems,
i n c l u d i n g v e n t masts a n d headers s h a l l b e carried o u t .
I f u p o n e x a m i n a t i o n there i s a n y d o u b t as t o t h e
c o n d i t i o n o f t h e p i p i n g , t h e latter m a y b e r e q u i r e d t o
be pressure tested, thickness m e a s u r e d o r b o t h . F o r ships
built under the C o m m o n Structural Rules f o r Double
H u l l O i l T a n k e r s , t h e i d e n t i f i e d substantial c o r r o s i o n
areas a r e r e q u i r e d t o b e also e x a m i n e d a n d a d d i t i o n a l
thickness m e a s u r e m e n t s s h a l l b e carried out.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
3.4.2.1.3 T h e s u r v e y o f m e c h a n i c a l , e l e c t r i c a l
e q u i p m e n t a n d systems s h a l l b e carried o u t i n t h e scope
according t o 3.3.2.6.
3.4.2.2 D o u b l e s k i n o i l tankers 5 1 0 years o f age.
T h e f o l l o w i n g s h a l l a p p l y t o d o u b l e s k i n o i l tankers
aged 5 t o 1 0 years i n c l u s i v e :
.1 f o r t a n k s used f o r salt-water ballast, a n o v e r a l l
s u r v e y o f representative tanks selected b y t h e s u r v e y o r
s h a l l b e carried o u t . I f s u c h inspections r e v e a l n o v i s i b l e
structural defects, t h e e x a m i n a t i o n m a y b e l i m i t e d t o a
v e r i f i c a t i o n that t h e h a r d p r o t e c t i v e c o a t i n g r e m a i n s i n a
G O O D condition;
.2 a ballast t a n k s h a l l b e a n n u a l l y e x a m i n e d w h e r e :
.2.1 a h a r d p r o t e c t i v e c o a t i n g h a s n o t b e e n a p p l i e d
from t h e t i m e o f c o n s t r u c t i o n ; o r
.2.2 a soft o r s e m i - h a r d c o a t i n g h a s b e e n applied; o r
.2.3 substantial c o r r o s i o n i s f o u n d w i t h i n t h e t a n k , o r
.2.4 a h a r d p r o t e c t i v e c o a t i n g i s f o u n d t o b e i n less
than a G O O D condition a n d the hard protective coating
is n o t repaired t o t h e satisfaction o f t h e s u r v e y o r .
3.4.2.2.2 I n a d d i t i o n t o t h e a b o v e r e q u i r e m e n t s ,
suspect areas i d e n t i f i e d a t p r e v i o u s s u r v e y s s h a l l b e
examined.
3.4.23 D o u b l e s k i n o i l tankers 10 15 years o f age.
T h e f o l l o w i n g s h a l l a p p l y t o d o u b l e s k i n o i l tankers
aged 1 0 t o 1 5 years i n c l u s i v e :
.1 t h e r e q u i r e m e n t s o f t h e i n t e r m e d i a t e s u r v e y s h a l l
b e t o t h e s a m e e x t e n t as t h e p r e v i o u s special s u r v e y
according t o 1.3 a n d 3 . 2 . H o w e v e r , pressure testing o f
cargo a n d ballast t a n k s a n d t h e r e q u i r e m e n t s f o r l o n g i t u d i n a l strength e v a l u a t i o n o f t h e h u l l g i r d e r according
t o 3.8.1.1.1 are n o t r e q u i r e d unless d e e m e d necessary b y
t h e attending s u r v e y o r ;
.2 t h e a b o v e i n t e r m e d i a t e s u r v e y m a y b e c o m m e n c e d
at t h e second a n n u a l s u r v e y a n d b e progressed d u r i n g t h e
succeeding y e a r w i t h a v i e w t o c o m p l e t i o n a t t h e t h i r d
annual survey;
.3 a t t h e i n t e r m e d i a t e s u r v e y , t h e i n - w a t e r s u r v e y
m a y b e considered i n l i e u o f t h e r e q u i r e m e n t s o f 3.2.2.2.
3.4.2.4 D o u b l e s k i n o i l tankers o v e r 1 5 years o f age.
T h e f o l l o w i n g shall apply t o o i l tankers over
15 years o f age:
.1 t h e r e q u i r e m e n t s o f t h e i n t e r m e d i a t e s u r v e y s h a l l
b e t o t h e s a m e e x t e n t as t h e p r e v i o u s special s u r v e y
according t o 1.3 a n d 3 . 2 . H o w e v e r , pressure testing o f
cargo a n d ballast t a n k s a n d t h e r e q u i r e m e n t s f o r l o n g i t u d i n a l strength e v a l u a t i o n o f t h e h u l l g i r d e r according
t o 3 . 8 . 1 . 1 . 1 are n o t r e q u i r e d , unless d e e m e d necessary b y
t h e attending s u r v e y o r ;
.2 t h e a b o v e i n t e r m e d i a t e s u r v e y m a y b e c o m m e n c e d
at t h e second a n n u a l s u r v e y a n d b e progressed d u r i n g t h e
succeeding y e a r w i t h a v i e w t o c o m p l e t i o n a t t h e t h i r d
annual survey;
.3 a s u r v e y i n d r y d o c k s h a l l b e p a r t o f t h e
i n t e r m e d i a t e s u r v e y specified i n 3 . 4 . 2 . 4 . 1 . 1 . T h e o v e r a l l
a n d close-up s u r v e y s a n d thickness m e a s u r e m e n t s , as
161
applicable, o f t h e l o w e r p o r t i o n s o f cargo t a n k s a n d w a t e r
ballast t a n k s s h a l l b e carried o u t i n accordance w i t h t h e
applicable r e q u i r e m e n t s f o r i n t e r m e d i a t e s u r v e y s , i f n o t
already p e r f o r m e d . T h e scope o f t h e d r y d o c k s u r v e y i s
specified i n C h a p t e r 2.5 o f P a r t I I " S u r v e y Schedule a n d
Scope".
N o t e . L o w e r portions o f cargo a n d ballast tanks are
considered t o b e t h e parts b e l o w t h e l i g h t ballast w a t e r l i n e .
3.5 P R E P A R A T I O N S F O R S U R V E Y
3 . 5 . 1 T h e p r o v i s i o n s associated w i t h preparations f o r
s u r v e y a r e stated i n C h a p t e r 1.3.
3.6 D O C U M E N T A T I O N O N B O A R D
3.6.1 T h e p r o v i s i o n s associated w i t h t h e a v a i l a b i l i t y
a n d v e r i f i c a t i o n o f s h i p b o a r d d o c u m e n t a t i o n o n b o a r d are
stated i n C h a p t e r 1.4.
3.7 P R O C E D U R E S F O R T H I C K N E S S M E A S U R E M E N T S
3.8 R E P O R T I N G O N H U L L S U R V E Y
AND EVALUATION OF SURVEY
3.8.1 E v a l u a t i o n o f S u r v e y R e p o r t
3.8.1.1 T h e data a n d i n f o r m a t i o n o n t h e structural
c o n d i t i o n o f t h e ship collected d u r i n g t h e s u r v e y s h a l l b e
evaluated f o r acceptability a n d continued structural
i n t e g r i t y o f t h e ship.
3.8.1.1.1 I n case o f o i l tankers o f 1 3 0 m i n l e n g t h
a n d u p w a r d s (as d e f i n e d i n t h e I n t e r n a t i o n a l C o n v e n t i o n
o n L o a d L i n e s i n force), t h e ship's l o n g i t u d i n a l strength
s h a l l b e e v a l u a t e d b y u s i n g t h e thickness o f structural
m e m b e r s m e a s u r e d , r e n e w e d o r r e i n f o r c e d , as appropriate, d u r i n g t h e special s u r v e y carried o u t after t h e ship
reached 1 0 years o f age i n accordance w i t h t h e c r i t e r i a
f o r l o n g i t u d i n a l strength o f t h e ship's h u l l girder f o r o i l
tankers specified i n C h a p t e r 3.9.
3.8.1.1.2 T h e f i n a l result o f e v a l u a t i o n o f t h e ship's
l o n g i t u d i n a l strength r e q u i r e d i n 3 . 8 . 1 . 1 . 1 , after r e n e w a l
o r r e i n f o r c e m e n t w o r k o f structural m e m b e r s ( i f carried
o u t as a r e s u l t o f i n i t i a l e v a l u a t i o n ) s h a l l b e stated i n t h e
Executive H u l l Summary.
162
3.8.2 S u r v e y r e c o r d s .
3.8.2.1 P r i n c i p l e s f o r s u r v e y r e p o r t i n g are set f o r t h i n
A p p e n d i x 3 . 8 a n d t a k e n i n t o account i n t h e r e l e v a n t
forms o f the Register documents.
3.8.2.2 W h e n a s u r v e y i s s p l i t b e t w e e n different
R e g i s t e r B r a n c h O f f i c e s , records s h a l l b e m a d e b y each
o f these f o r each p o r t i o n o f t h e s u r v e y c o m p l e t e d . A list
o f i t e m s e x a m i n e d a n d / o r tested (pressure t e s t i n g ,
thickness measurements, etc.) w i t h t h e results obtained
Appendix 3.8
SURVEY REPORTING
T h e results o f t h e s u r v e y o f o i l t a n k e r h u l l structures
a n d p i p i n g systems s h a l l b e stated i n t h e r e l e v a n t f o r m s
o f the Register documents considering t h e f o l l o w i n g
principles.
PRINCIPLES
2 SCOPE O F SURVEY
2.1 C o m p a r t m e n t s w h e r e a n o v e r a l l s u r v e y h a s b e e n
carried o u t s h a l l b e i d e n t i f i e d .
2.2 L o c a t i o n s , i n each t a n k , w h e r e a close-up s u r v e y
has
b e e n carried o u t , together w i t h i n f o r m a t i o n o f t h e
1 GENERAL
m e a n s o f access used s h a l l b e i d e n t i f i e d .
2.3 L o c a t i o n s , i n e a c h t a n k , w h e r e t h i c k n e s s
1.1 T h e s u r v e y reports s h a l l b e generated i n t h e m e a s u r e m e n t s h a v e b e e n carried o u t s h a l l b e i d e n t i f i e d .
f o l l o w i n g cases:
N t e . A s a m i n i m u m , the identification o f locations o f close-up
in connection w i t h commencement, continuation
s u r v e y a n d thickness m e a s u r e m e n t s s h a l l i n c l u d e t h e d e s c r i p t i o n o f
and/or c o m p l e t i o n o f p e r i o d i c a l ( a n n u a l , i n t e r m e d i a t e s t r u c t u r a l m e m b e r s i n accordance w i t h t h e applicable r e q u i r e m e n t s
d e p e n d i n g o n t h e t y p e o f s u r v e y a n d t h e ship's age.
a n d special) h u l l s u r v e y ;
w h e n structural damages/defects have been
W h e r e o n l y partial survey is required, e.g. one w e b frame
found;
ring/one deck transverse, t h e identification shall include a
w h e n repairs, r e n e w a l s o r m o d i f i c a t i o n s h a v e b e e n location w i t h i n each tank b y reference t o frame numbers.
carried o u t ;
2.4 A r e a s w h e r e p r o t e c t i v e c o a t i n g i s f o u n d t o b e i n
w h e n c o n d i t i o n o f class ( r e q u i r e m e n t s ) h a v e b e e n a G O O D c o n d i t i o n a n d f o r w h i c h t h e scope o f a close-up
s u r v e y a n d t h i c k n e s s m e a s u r e m e n t s h a s b e e n specially
i m p o s e d o r deleted.
considered, s h a l l b e i d e n t i f i e d .
1.2 T h e p u r p o s e o f r e p o r t i n g s h a l l p r o v i d e :
evidence that prescribed s u r v e y s h a v e b e e n carried
2.5 T a n k s subject t o t a n k testing s h a l l b e i d e n t i f i e d .
2.6 C a r g o p i p i n g o n deck, i n c l u d i n g crude o i l
o u t i n accordance w i t h t h e applicable classification rules;
d o c u m e n t a t i o n o f s u r v e y s carried o u t w i t h f i n d i n g s , w a s h i n g p i p i n g , a n d cargo a n d ballast p i p i n g w i t h i n
repairs carried o u t a n d c o n d i t i o n o f class ( r e q u i r e m e n t s ) cargo a n d ballast t a n k s , p u m p r o o m s , p i p e t u n n e l s a n d
v o i d spaces, s h a l l b e i d e n t i f i e d , w h e r e :
i m p o s e d o r deleted;
examination including internal examination o f
s u r v e y records, w h i c h s h a l l f o r m a n a u d i t a b l e
piping w i t h valves and fittings;
documentary trail;
thickness m e a s u r e m e n t s ;
information for planning o f future surveys;
i n f o r m a t i o n , w h i c h m a y b e u s e d as i n p u t f o r
a n d o p e r a t i o n a l testing t o w o r k i n g pressure h a v e
m a i n t e n a n c e o f classification rules a n d i n s t r u c t i o n s .
b e e n carried o u t .
1.3 W h e n a s u r v e y is s p l i t b e t w e e n different R e g i s t e r
B r a n c h O f f i c e s , a r e p o r t s h a l l b e m a d e f o r each p o r t i o n o f
t h e s u r v e y . A list o f i t e m s s u r v e y e d s h a l l b e m a d e
3 RESULTS O F SURVEY
available t o t h e next attending surveyor, prior t o
c o n t i n u i n g o r c o m p l e t i n g t h e survey.
L i s t o f thickness m e a s u r e m e n t s carried o u t a n d t a n k s
3.1 T y p e , e x t e n t a n d c o n d i t i o n o f p r o t e c t i v e c o a t i n g
tested s h a l l b e also m a d e a v a i l a b l e t o t h e n e x t a t t e n d i n g i n each t a n k (rated G O O D , F A I R o r P O O R ) s h a l l b e
surveyor.
identified.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
163
T a b l e 5.1
Transverse sectional area o f hull girder flange
Transverse
section
No.
Flange
Measured,
cm
Diminution,
cm
(%)
As-built,
cm
Deck
1
Bottom
Deck
2
Bottom
Deck
4 ACTIONS T A K E N W I T H R E S P E C T TO FINDINGS
4.1 W h e n e v e r t h e attending s u r v e y o r i s o f t h e
o p i n i o n that repairs are r e q u i r e d , a n d repairs w e r e carried
o u t , t h e s u r v e y o r s h a l l list i n t h e r e p o r t a l l t h e h u l l
structures r e p a i r e d w i t h i n d i c a t i o n o f t h e i r n a m e s ,
l o c a t i o n , repair m e t h o d ( c o m p l e t e o r p a r t i a l replacement,
r e i n f o r c e m e n t , etc.), repair extent, test p e r f o r m a n c e .
4.2 F o r repairs n o t c o m p l e t e d a t t h e t i m e o f survey,
c o n d i t i o n o f class ( r e q u i r e m e n t ) s h a l l b e i m p o s e d w i t h a
specific t i m e l i m i t f o r t h e repairs. I n t h i s case, c o n d i t i o n
o f class s h a l l b e s u f f i c i e n t l y detailed b y t h e s u r v e y o r w i t h
i d e n t i f i c a t i o n o f each i t e m t o b e repaired.
Bottom
T a b l e 5.2
Transverse sectional modulis o f hull girder
Transverse
section
No.
Flange
cm
W%,
cm
Remarks
Deck
1
Bottom
Deck
2
Bottom
Deck
3
Bottom
5 EVALUATION OF LONGITUDINAL STRENGTH
O F T H E H U L L G I R D E R F O R O I L T A N K E R S O F 130 M
I N L E N G T H O V E R 10 Y E A R S O F A G E
T h e Wact c a l c u l a t i o n s h a l l b e attached t o t h e s u r v e y
report.
5.3 S h i p s c o n s t r u c t e d b e f o r e 1 J u l y 2002.
S e c t i o n m o d u l i o f transverse section o f t h e ship's
h u l l g i r d e r s h a l l b e calculated b y u s i n g t h e thickness
measured, r e n e w e d o r r e i n f o r c e d d u r i n g t h e s u r v e y f o r
renewal o f the Classification Certificate a n d Cargo Ship
Safety Construction Certificate/Cargo Ship Safety Certi
ficate carried o u t after t h e ship is aged 10 years according
t o 3.9.2.2.1.2 a n d w h e r e i n i t h a s b e e n f o u n d that t h e y
meet the criteria corresponding t o the requirements o f the
R e g i s t e r rules, a n d that W^t i s n o t less t h a n W \
( d e f i n e d i n F o o t n o t e 2 t o T a b l e 5.3) i n c o m p l i a n c e w i t h
t h e p r o v i s i o n s o f A p p e n d i x 2 . 9 - 3 , as s h o w n i n T a b l e 5.3.
m
164
T a b l e 5.3
Transverse sectional m o d u l u s o f hull girder
Transverse
section
No.
Flange
cm
Deck
1
Bottom
Deck
2
Bottom
Deck
Bottom
' V , , , , , = as d e f i n e d i n T a b l e 5 . 2 .
f f W = t h e d i m i n u t i o n l i m i t o f the m i n i m u m section m o d u l u s
calculated according t o 3.9.2.2.1.2.
2 )
3.9 C R I T E R I A F O R L O N G I T U D I N A L S T R E N G T H
OF HULL GIRDER F O ROIL TANKERS
3.9.1 G e n e r a l .
3.9.1.1 T h e s e c r i t e r i a s h a l l b e u s e d f o r t h e e v a l u a t i o n
o f l o n g i t u d i n a l strength o f t h e ship's h u l l girder as
required i n 3.8.1.1.1.
3.9.1.2 I n order that ship's l o n g i t u d i n a l strength t o b e
e v a l u a t e d c a n b e r e c o g n i z e d as v a l i d , fillet w e l d i n g
between longitudinal internal members and hull
envelopes shall b e i n sound condition so as t o keep integrity
o f longitudinal internal members w i t h h u l l envelopes.
3.9.2 E v a l u a t i o n o f l o n g i t u d i n a l s t r e n g t h .
O n o i l tankers o f 1 3 0 m i n l e n g t h a n d u p w a r d s aged
o v e r 1 0 years, t h e l o n g i t u d i n a l strength o f t h e ship's h u l l
girder shall be evaluated i n compliance w i t h t h e
r e q u i r e m e n t s o f t h i s C h a p t e r o n t h e basis o f t h e thickness
m e a s u r e m e n t s , t a k i n g i n t o account r e n e w e d o r r e i n f o r c e d
structural elements, d u r i n g t h e s u r v e y f o r t h e r e n e w a l o f
the Classification Certificate a n d Cargo Ship Safety
Construction Certificate/Cargo Ship Safety Certificate.
T h e c o n d i t i o n o f t h e h u l l girder f o r l o n g i t u d i n a l
strength e v a l u a t i o n s h a l l b e d e t e r m i n e d i n accordance
w i t h t h e m e t h o d s specified i n A p p e n d i x 3 . 9 - 1 .
3.9.2.1 C a l c u l a t i o n o f transverse sectional areas o f
deck a n d b o t t o m flanges o f h u l l girder.
3.9.2.1.1 T h e transverse sectional areas o f deck
flange (deck p l a t i n g a n d deck l o n g i t u d i n a l s ) a n d b o t t o m
flange ( b o t t o m s h e l l p l a t i n g a n d b o t t o m l o n g i t u d i n a l s ) o f
t h e ship's h u l l g i r d e r s h a l l b e calculated b y u s i n g t h e
thickness measured, r e n e w e d o r r e i n f o r c e d , d u r i n g t h e
survey f o r renewal o f the Classification Certificate a n d
Cargo Ship Safety Construction Certificate/Cargo Ship
Safety Certificate.
3.9.2.1.2 I f t h e d i m i n u t i o n o f sectional areas o f e i t h e r
deck o r b o t t o m f l a n g e exceeds 1 0 p e r cent o f t h e i r
respective as-built area ( i . e . o r i g i n a l sectional area w h e n
t h e ship w a s b u i l t ) , e i t h e r o n e o f t h e f o l l o w i n g measures
shall be taken:
.1 t o r e n e w o r r e i n f o r c e t h e deck o r b o t t o m flanges
so t h a t t h e a c t u a l s e c t i o n a l area i s n o t less t h a n
9 0 p e r cent o f t h e as-built area; o r
.2 t o calculate t h e actual s e c t i o n m o d u l u s W o f t h e
transverse s e c t i o n o f t h e ship's h u l l g i r d e r b y a p p l y i n g
t h e c a l c u l a t i o n m e t h o d specified i n A p p e n d i x 3.9-2 a n d
b y u s i n g t h e thickness m e a s u r e m e n t s , t a k i n g i n t o account
r e n e w e d o r r e i n f o r c e d structural elements, d u r i n g t h e
survey f o r the renewal o f the Classification Certificate
and Cargo Ship Safety Construction Certificate/Cargo
S h i p S a f e t y Certificate.
3.9.2.2 R e q u i r e m e n t s f o r transverse s e c t i o n m o d u l u s
o f h u l l girder.
3.9.2.2.1 T h e actual section m o d u l u s o f transverse
section o f t h e ship's h u l l g i r d e r calculated i n accordance
w i t h 3.9.2.1.2.2 s h a l l satisfy either o f t h e f o l l o w i n g
p r o v i s i o n s , as applicable:
.1 f o r ships constructed o n o r after 1 J u l y 2 0 0 2 , t h e
actual s e c t i o n m o d u l u s W o f t h e transverse s e c t i o n o f
t h e ship's h u l l g i r d e r calculated i n accordance w i t h t h e
r e q u i r e m e n t s o f 3.9.2.1.2.2 s h a l l n o t b e less t h a n t h e
d i m i n u t i o n l i m i t s d e t e r m i n e d b y t h e R e g i s t e r rules w i t h
due regard t o t h e F l a g A d m i n i s t r a t i o n r e q u i r e m e n t s ; o r
.2 f o r ships constructed before 1 J u l y 2 0 0 2 , t h e actual
o f the transverse section o f the ship's
section m o d u l u s
h u l l girder calculated i n accordance w i t h t h e requirements
o f 3.9.2.1.2.2 shall m e e t t h e criteria f o r t h e m i n i m u m
section m o d u l u s f o r ships i n service required b y t h e
Register R u l e s , w i t h due regard t o t h e F l a g A d m i n i s t r a t i o n
requirements, p r o v i d e d that i n n o case
shall b e less
t h a n t h e d i m i n u t i o n l i m i t o f the m i n i m u m section m o d u l u s
EFmin as specified i n A p p e n d i x 3.9-3.
a c t
act
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
165
Appendix 3.9-1
1 EXTENT OF LONGITUDINAL
STRENGTH EVALUATION
3 ADDITIONAL MEASUREMENTS
W H E R E T H E LONGITUDINAL STRENGTH IS DEFICIENT
1.1 L o n g i t u d i n a l s t r e n g t h s h a l l b e e v a l u a t e d w i t h i n
0,4L a m i d s h i p s f o r t h e e x t e n t o f t h e h u l l g i r d e r l e n g t h
t h a t contains t a n k s t h e r e i n a n d w i t h i n 0,5L a m i d s h i p s f o r
adjacent t a n k s , w h i c h m a y e x t e n d b e y o n d 0,4L a m i d
ships.
2 SAMPLING METHOD
OF THICKNESS MEASUREMENT
2.1 P u r s u a n t t o t h e r e q u i r e m e n t s o f 3.2.4 o f t h i s
S e c t i o n , transverse sections s h a l l b e c h o s e n s u c h t h a t
t h i c k n e s s m e a s u r e m e n t s c a n b e t a k e n f o r as m a n y
different tanks i n c o r r o s i v e e n v i r o n m e n t s as possible,
e.g. ballast t a n k s s h a r i n g a c o m m o n p l a n e b o u n d a r y w i t h
cargo t a n k s f i t t e d w i t h h e a t i n g c o i l s , o t h e r ballast t a n k s ,
cargo t a n k s p e r m i t t e d t o b e f i l l e d w i t h sea w a t e r a n d
o t h e r cargo t a n k s . B a l l a s t t a n k s s h a r i n g a c o m m o n p l a n e
b o u n d a r y w i t h cargo t a n k s fitted w i t h h e a t i n g coils a n d
cargo t a n k s p e r m i t t e d t o b e f i l l e d w i t h sea w a t e r s h a l l be
selected w h e r e present.
2.2 T h e m i n i m u m n u m b e r o f transverse sections t o
b e s a m p l e d s h a l l b e i n accordance w i t h T a b l e 3 . 2 . 4 . 1 .
T h e transverse sections s h a l l b e located w h e r e t h e largest
t h i c k n e s s r e d u c t i o n s a r e suspected t o o c c u r o r a r e
r e v e a l e d f r o m deck a n d b o t t o m p l a t i n g m e a s u r e m e n t s
prescribed i n 2.3 a n d s h a l l b e clear o f areas, w h i c h h a v e
been locally renewed or reinforced.
2.3 A t least t w o p o i n t s s h a l l b e m e a s u r e d o n each
deck plate and/or b o t t o m s h e l l p l a t e r e q u i r e d t o b e
m e a s u r e d w i t h i n t h e cargo area i n accordance w i t h t h e
requirements o f Table 3.2.4.1.
2.4 W i t h i n 0, ( w h e r e D i s t h e ship's m o u l d e d
depth) o f t h e deck a n d b o t t o m at each transverse s e c t i o n
t o b e m e a s u r e d i n accordance w i t h t h e r e q u i r e m e n t s o f
Table 3.2.4.1, every longitudinal a n d girder shall be
m e a s u r e d o n t h e w e b a n d face plate, a n d e v e r y p l a t e s h a l l
be measured at one point between longitudinals.
2.5 F o r l o n g i t u d i n a l m e m b e r s , o t h e r t h a n those
specified i n 2 . 4 a b o v e , t o be m e a s u r e d at each transverse
section i n accordance w i t h t h e requirements o f
Table 3.2.4.1, every longitudinal a n d girder shall be
m e a s u r e d o n t h e w e b a n d face p l a t e at least i n o n e p o i n t .
2.6 T h e t h i c k n e s s o f each c o m p o n e n t s h a l l b e
determined b y averaging a l l o f the measurements taken
i n w a y o f t h e transverse section o n each c o m p o n e n t .
4.1 T h e e x t e n t o f r e n e w a l o r r e i n f o r c e m e n t carried
out to c o m p l y w i t h the requirements o f this Chapter shall
be i n accordance w i t h 4.2 o f t h i s A p p e n d i x .
4.2 T h e m i n i m u m c o n t i n u o u s l e n g t h o f a r e n e w e d o r
r e i n f o r c e d s t r u c t u r a l m e m b e r s h a l l n o t b e less t h a n t w i c e
t h e spacing o f t h e p r i m a r y m e m b e r s i n w a y . I n a d d i t i o n ,
t h e thickness d i m i n u t i o n i n w a y o f t h e b u t t j o i n t o f each
j o i n i n g m e m b e r f o r w a r d a n d aft o f t h e replaced m e m b e r
(plates, stiffeners, girder w e b s a n d flanges, etc.) s h a l l n o t
be w i t h i n t h e substantial c o r r o s i o n range ( 7 5 p e r cent o f
t h e a l l o w a b l e d i m i n u t i o n associated w i t h each p a r t i c u l a r
m e m b e r ) . W h e r e differences i n thickness at t h e b u t t j o i n t
exceed 1 5 p e r cent o f t h e l o w e r t h i c k n e s s , a t r a n s i t i o n
taper s h a l l b e p r o v i d e d .
4.3 A l t e r n a t i v e r e p a i r m e t h o d s i n v o l v i n g t h e f i t t i n g
o f support m e m b e r s o r s t r u c t u r a l m e m b e r m o d i f i c a t i o n is
subject t o special c o n s i d e r a t i o n b y t h e R e g i s t e r i n each
case. I n c o n s i d e r i n g t h e f i t t i n g o f support m e m b e r s , i t
shall b e limited to the following conditions:
.1 t o restore and/or increase l o n g i t u d i n a l strength;
.2 t h e thickness d i m i n u t i o n o f t h e deck o r b o t t o m
p l a t i n g t o b e r e i n f o r c e d s h a l l n o t b e w i t h i n t h e substantial
c o r r o s i o n range ( 7 5 p e r cent o f t h e a l l o w a b l e d i m i n u
tion);
.3 t h e a l i g n m e n t a n d a r r a n g e m e n t o f s u p p o r t
members, including their termination, shall meet t h e
Register requirements;
.4 t h e support m e m b e r s a r e c o n t i n u o u s o v e r t h e
entire 0,5L a m i d s h i p s l e n g t h ; a n d
166
.5 c o n t i n u o u s f i l l e t w e l d i n g a n d f u l l p e n e t r a t i o n
w e l d s are used a t b u t t w e l d i n g and, depending o n t h e
w i d t h o f t h e support m e m b e r s , s l o t w e l d s . T h e w e l d i n g
procedures a p p l i e d s h a l l b e a p p r o v e d b y t h e Register.
4.4 T h e e x i s t i n g structure adjacent t o replacement
areas a n d i n c o n j u n c t i o n w i t h r e n e w e d , r e i n f o r c e d a n d
o t h e r m e m b e r s s h a l l b e capable o f w i t h s t a n d i n g t h e
applied loads, t a k i n g i n t o account t h e b u c k l i n g resistance
and t h e condition o f welds between t h e longitudinal
members and h u l l envelope plating.
Appendix 3.9-2
5. T h e s h a d o w area s h a l l b e o b t a i n e d b y d r a w i n g
t w o tangent lines w i t h a n o p e n i n g angle o f 30.
6. T h e deck m o d u l u s is related t o t h e m o u l d e d deck
l i n e a t side.
7. T h e b o t t o m m o d u l u s is related t o t h e base l i n e .
8. C o n t i n u o u s t r u n k s a n d l o n g i t u d i n a l h a t c h
c o a m i n g s s h a l l b e i n c l u d e d i n t h e l o n g i t u d i n a l sectional
area, p r o v i d e d t h e y a r e e f f e c t i v e l y supported b y l o n g
i t u d i n a l b u l k h e a d s o r deep girders. T h e deck m o d u l u s
s h a l l b e t h e n calculated b y d i v i d i n g t h e m o m e n t o f i n e r t i a
b y t h e f o l l o w i n g distance z ( p r o v i d e d i t is greater t h a n
t h e distance t o t h e deck l i n e a t side):
f
z = z ( 0 , 9 + 0,2y\B)
f
w h e r e z = distance f r o m a n e u t r a l a x i s t o t h e t o p o f a c o n t i n u o u s
strength member;
= distance f r o m t h e t o p o f a c o n t i n u o u s strength m e m b e r t o the
centreline o f the ship;
z a n d t o b e m e a s u r e d t o t h e p o i n t g i v i n g t h e largest v a l u e o f z .
(
9. L o n g i t u d i n a l girders b e t w e e n m u l t i - h a t c h w a y s
s h a l l b e considered b y special calculations.
Appendix 3.9-3
W^=cL B(C
+ 0,7)n
~
=
C
w h e r e L - l e n g t h o f t h e ship d e t e r m i n e d as the distance, i n m , o n the
s u m m e r l o a d w a t e r l i n e from t h e fore side o f a s t e m t o the
after side o f t h e r u d d e r post, o r the centre o f t h e r u d d e r stock
i f there i s n o r u d d e r post. L e n g t h L s h a l l n o t b e less t h a n
9 6 p e r cent, a n d s h a l l n o t b e greater t h a n 9 7 p e r cent, o f the
e x t r e m e l e n g t h o n t h e s u m m e r l o a d w a t e r l i n e . I n ships w i t h
a n u n u s u a l stern a n d b o w a r r a n g e m e n t l e n g t h L m a y b e
specially considered;
- greatest m o u l d e d breadth, i n m ;
STRENGTH
m
0,9C ;
W
= 1 0 , 7 5 - ( ( 3 0 0 - i y i O O ) ' for 1 3 0 = ^ X ^ 3 0 0 m ;
C = 10,75 for 300 < X < 350 m ;
C = 10,75-((-350150) ' f o r 3 5 0 = ^ X ^ 5 0 0 m ;
r | = m a t e r i a l factor t a k e n e q u a l t o :
1,0 f o r m i l d steel w i t h y i e l d stress o f 2 3 5 N / m m a n d o v e r ;
0,78 f o r h i g h e r strength steel w i t h y i e l d stress o f 3 1 5 N / m m a n d
over;
0 , 7 2 f o r h i g h e r strength steel w i t h y i e l d stress o f 3 5 5 N / m m a n d
over.
w
1 5
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
167
2 . Scantlings o f a l l c o n t i n u o u s l o n g i t u d i n a l m e m b e r s
o f t h e ship's h u l l girder, based o n t h e section m o d u l u s
requirement i n i t e m 1 above, shall b e maintained w i t h i n
0,4L a m i d s h i p s . H o w e v e r , i n special cases, based o n
c o n s i d e r a t i o n o f t h e t y p e o f a ship, h u l l f o r m a n d l o a d i n g
c o n d i t i o n s , t h e scantlings m a y b e g r a d u a l l y reduced
4.2 S P E C I A L S U R V E Y
4.1 G E N E R A L
4.1.1 A p p l i c a t i o n .
4.1.1.1 These requirements apply t o a l l self-propelled
ships w i t h integral tanks ( c h e m i c a l tankers) c a r r y i n g
chemicals i n b u l k , as denned i n Chapter 1.1, i.e. ships w i t h
the Certificate o f Fitness f o r t h e Carriage o f Dangerous
Chemicals i n B u l k regulated b y the International C o d e for
the Construction a n d Equipment o f Ships Carrying
Dangerous Chemicals i n B u l k . I f a chemical tanker is
constructed w i t h b o t h integral and independent tanks, these
requirements are applicable o n l y t o that p o r t i o n o f the cargo
length containing integral tanks. C o m b i n a t i o n carriers f o r the
carriage o f liquefied gases a n d chemicals (gas carriers/
chemical tankers) w i t h independent tanks w i t h i n t h e h u l l ,
shall b e surveyed as gas carriers.
4.1.1.2 T h e r e q u i r e m e n t s a p p l y t o s u r v e y s o f h u l l
structures a n d p i p i n g systems i n w a y o f cargo t a n k s ,
p u m p r o o m s , cofferdams, p i p e t u n n e l s , v o i d spaces
w i t h i n t h e c a r g o area a n d a l l b a l l a s t t a n k s . T h e
r e q u i r e m e n t s a r e n o t applicable t o independent t a n k s
o n deck. T h e r e q u i r e m e n t s also a p p l y t o t h e s u r v e y o f
m e c h a n i c a l , electrical e q u i p m e n t a n d systems.
T h e present r e q u i r e m e n t s s u p p l e m e n t t h e r e q u i r e
ments for classification survey given i n Part "Survey
S c h e d u l e a n d Scope".
4.1.1.3 T h e r e q u i r e m e n t s c o n t a i n t h e m i n i m u m
e x t e n t o f e x a m i n a t i o n , thickness m e a s u r e m e n t s a n d t a n k
testing. T h e s u r v e y s h a l l b e e x t e n d e d w h e n substantial
c o r r o s i o n and/or s t r u c t u r a l defects a r e f o u n d a n d i n c l u d e
a n a d d i t i o n a l close-up s u r v e y w h e n necessary.
4.1.1.4 T h e s u r v e y o f i t e m s o f t e c h n i c a l s u p e r v i s i o n
m i s s i n g i n t h i s S e c t i o n s h a l l b e carried o u t i n accordance
w i t h t h e applicable r e q u i r e m e n t s o f P a r t I I " S u r v e y
S c h e d u l e a n d Scope".
4.1.2 D e f i n i t i o n s .
T h e d e f i n i t i o n s used i n t h i s S e c t i o n a r e g i v e n i n
Chapter 1.1.
4.1.3 R e p a i r s .
T h e p r o v i s i o n s applicable t o repairs o f h u l l struc
tures a r e g i v e n i n C h a p t e r 1.2.
4.1.4 T h i c k n e s s m e a s u r e m e n t s a n d c l o s e - u p s u r v e y .
I n any k i n d o f survey, i.e. special, intermediate, annual
o r other surveys preceding t h e listed ones, thickness
measurements o f structures i n areas o f close-up surveys
shall b e simultaneous w i t h these close-up surveys.
4.2.1 S c h e d u l e .
4.2.1.1 T h e procedure f o r assigning p e r i o d o f class
d u r i n g special s u r v e y s s h a l l c o m p l y w i t h t h e applicable
requirements listed i n Chapter 2 . 4 , Part "Survey
S c h e d u l e a n d Scope".
4.2.2 S c o p e .
4.2.2.1 G e n e r a l .
4.2.2.1.1 T h e s p e c i a l s u r v e y s h a l l i n c l u d e , i n
addition t o t h e requirements o f t h e annual survey,
e x a m i n a t i o n , tests a n d checks o f s u f f i c i e n t e x t e n t t o
ensure t h a t t h e h u l l a n d related p i p i n g , as r e q u i r e d
i n 4 . 2 . 2 . 1 . 3 , a r e i n a satisfactory c o n d i t i o n a n d fit f o r
t h e i r i n t e n d e d p u r p o s e f o r t h e n e w p e r i o d o f class o f five
years t o b e assigned, subject t o p r o p e r m a i n t e n a n c e a n d
o p e r a t i o n a n d t o p e r i o d i c a l s u r v e y s b e i n g carried o u t a t
t h e d u e dates.
4.2.2.1.2 A l l cargo t a n k s , ballast t a n k s , i n c l u d i n g
double b o t t o m tanks, p u m p rooms, pipe tunnels,
cofferdams a n d v o i d spaces b o u n d i n g cargo t a n k s , decks
and outer hull shall b e examined, a n d this examination
s h a l l b e s u p p l e m e n t e d b y thickness m e a s u r e m e n t s a n d
testing r e q u i r e d i n 4 . 2 . 4 a n d 4 . 2 . 5 , t o ensure t h a t t h e
structural i n t e g r i t y r e m a i n s effective. T h e a i m o f t h e
examination is t o discover substantial corrosion,
s i g n i f i c a n t d e f o r m a t i o n , fractures, damages o r o t h e r
d e t e r i o r a t i o n , t h a t m a y b e present.
4.2.2.1.3 C a r g o p i p i n g o n deck, cargo a n d ballast
p i p i n g w i t h i n t h e t a n k s a n d spaces specified i n 4 . 2 . 2 . 1 . 2
s h a l l b e e x a m i n e d a n d o p e r a t i o n a l l y tested u n d e r w o r k
i n g pressure t o attending s u r v e y o r ' s satisfaction t o ensure
t h a t tightness a n d c o n d i t i o n r e m a i n satisfactory. Special
a t t e n t i o n s h a l l b e g i v e n t o a n y ballast p i p i n g i n cargo
t a n k s a n d cargo p i p i n g i n ballast t a n k s a n d v o i d spaces,
a n d t h e s u r v e y o r s s h a l l b e a d v i s e d o n a l l occasions w h e n
t h i s p i p i n g , i n c l u d i n g v a l v e s a n d fittings, are o p e n d u r i n g
r e p a i r periods a n d can b e e x a m i n e d i n t e r n a l l y .
4.2.2.2 D r y d o c k s u r v e y .
4.2.2.2.1 A s u r v e y i n d r y d o c k i s a part o f t h e special
survey. T h e o v e r a l l a n d close-up s u r v e y s a n d thickness
m e a s u r e m e n t s , as applicable, o f t h e l o w e r p o r t i o n s o f t h e
cargo t a n k s a n d ballast t a n k s s h a l l b e carried o u t i n
accordance w i t h t h e applicable r e q u i r e m e n t s f o r special
s u r v e y s , i f n o t already p e r f o r m e d . T h e e x t e n t o f t h e d r y
d o c k s u r v e y is specified i n C h a p t e r 2 . 5 o f P a r t " S u r v e y
S c h e d u l e a n d Scope".
168
4.2.2.3 T a n k p r o t e c t i o n .
4223.1 W h e r e provided, the condition o f the corrosion
prevention system o f cargo tanks shall be examined.
A ballast t a n k s h a l l b e e x a m i n e d a t subsequent
annual intervals where:
.1 a hard protective coating has not been applied
from t h e t i m e o f c o n s t r u c t i o n , o r
.2 a soft o r s e m i - h a r d c o a t i n g has b e e n applied, o r
.3 substantial c o r r o s i o n is f o u n d w i t h i n t h e t a n k , o r
.4 t h e h a r d p r o t e c t i v e c o a t i n g i s f o u n d t o b e i n less
than a G O O D condition and the hard protective coating
is n o t r e p a i r e d t o t h e satisfaction o f t h e s u r v e y o r .
T h i c k n e s s m e a s u r e m e n t s s h a l l b e carried o u t , as d e e m e d
necessary b y t h e s u r v e y o r .
4.2.3 S c o p e o f o v e r a l l a n d c l o s e - u p s u r v e y s .
4 . 2 . 3 . 1 A n o v e r a l l s u r v e y o f a l l t a n k s a n d spaces
s h a l l b e carried o u t a t each special s u r v e y .
4 . 2 . 3 . 2 T h e m i n i m u m r e q u i r e m e n t s f o r close-up
s u r v e y s at a special s u r v e y are g i v e n i n Tables 4 . 2 . 3 . 2 - 1
o r 4 . 2 . 3 . 2 - 2 . T h e s u r v e y o f stainless steel t a n k s m a y b e
M i n i m u m requirements for close-up survey at special survey o f single skin chemical tankers
Special survey N o . 1
age < 5
Special survey N o . 2
5 < age < 1 0
Special s u r v e y N o . 3
1 0 < age < 15
Special s u r v e y N o . 4 a n d
subsequent
age > 15
( A ) O n e w e b f r a m e r i n g i n a ( A ) A l l w e b f r a m e r i n g s i n a ( A ) A l l w e b frame r i n g s - i n a l l A s special s u r v e y N o . 3
ballast w i n g t a n k
b a l l a s t w i n g t a n k o r d o u b l e ballast t a n k s
b o t t o m ballast t a n k
A d d i t i o n a l t r a n s v e r s e areas as
( B ) O n e deck transverse
( B ) O n e deck transverse i n ( A ) A l l w e b frame r i n g s
deemed necessary b y t h e R S
each r e m a i n i n g b a l l a s t t a n k o r o n cargo w i n g t a n k
surveyor
cargo t a n k o r o n deck
deck.
( B ) O n e deck transverse i n a
cargo w i n g t a n k o r o n deck
( D ) O n e transverse b u l k h e a d ( B ) O n e deck transverse i n t w o ( A ) O n e w e b frame r i n g i n
each r e m a i n i n g cargo t a n k
l o w e r part i n a ballast tank
cargo centre t a n k s o r o n deck
1
( D ) O n e transverse b u l k h e a d
l o w e r p a r t i n t w o cargo centre
tanks
2
( D ) O n e transverse b u l k h e a d
l o w e r p a r t i n a cargo w i n g t a n k
'Ballast double h u l l tank: means double b o t t o m tank plus double side t a n k plus double deck tank, as applicable, even i f these tanks are separate.
W h e r e n o centre cargo tanks are fitted (as i n case o f centre l o n g i t u d i n a l b u l k h e a d ) , transverse b u l k h e a d s i n w i n g tanks s h a l l be s u r v e y e d .
N o t e . ( A ) ( D ) : are areas t o be subjected t o close-up s u r v e y s a n d t h i c k n e s s m e a s u r e m e n t s (refer t o F i g s . 4 . 2 . 3 . 2 - 1 t o 4 . 2 . 3 . 2 - 3 ) :
( A ) c o m p l e t e transverse w e b f r a m e r i n g i n c l u d i n g adjacent structural m e m b e r s ;
( B ) deck transverse i n c l u d i n g adjacent deck structural m e m b e r s ;
( C ) transverse b u l k h e a d c o m p l e t e - i n c l u d i n g g i r d e r s y s t e m a n d adjacent structural m e m b e r s ;
( D ) transverse b u l k h e a d l o w e r p a r t - i n c l u d i n g g i r d e r s y s t e m a n d adjacent structural m e m b e r s .
2
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
169
T a b l e 4.2.3.2-2
M i n i m u m requirements for close-up survey at special survey of double skin chemical tankers
Special survey N o . 1
age < 5
Special survey N o . 2
5 < age < 1 0
Special s u r v e y N o . 3
1 0 < age < 15
Special s u r v e y N o . 4 a n d
subsequent
age > 15
( 1 ) O n e w e b f r a m e r i n g i n a ( 1 ) A l l w e b frame r i n g s i n a ( 1 ) A l l w e b f r a m e r i n g s i n a l l A s special s u r v e y N o . 3
b a l l a s t w i n g t a n k o r b a l l a s t d o u b l e ballast t a n k s
ballast d o u b l e h u l l t a n k
hull tank
1
(5) O n e transverse b u l k h e a d i n a
cargo w i n g t a n k
b a l l a s t d o u b l e h u l l t a n k : m e a n s d o u b l e b o t t o m t a n k p l u s d o u b l e side t a n k p l u s d o u b l e deck t a n k , as applicable, e v e n i f these t a n k s are
separate.
W h e r e n o centre cargo t a n k s are f i t t e d (as i n t h e case o f centre l o n g i t u d i n a l b u l k h e a d ) , transverse b u l k h e a d s i n w i n g tanks s h a l l b e
surveyed.
N o t e . ( 1 ) , ( 2 ) , ( 3 ) , ( 4 ) , ( 5 ) , ( 6 ) a n d ( 7 ) are areas t o b e subjected t o close-up s u r v e y s a n d t h i c k n e s s m e a s u r e m e n t s (refer t o F i g s . 4 . 2 . 3 . 2 - 1
to 4.2.3.2-3):
( 1 ) - w e b frame i n a b a l l a s t t a n k m e a n s v e r t i c a l w e b i n side t a n k , h o p p e r w e b i n h o p p e r t a n k , f l o o r i n d o u b l e b o t t o m t a n k a n d deck
transverse i n d o u b l e deck t a n k ( w h e r e fitted), i n c l u d i n g adjacent s t r u c t u r a l m e m b e r s . I n f o r e a n d aft p e a k t a n k s w e b f r a m e m e a n s a c o m p l e t e
transverse w e b f r a m e r i n g i n c l u d i n g adjacent structural m e m b e r s ;
( 2 ) - deck transverse, i n c l u d i n g adjacent deck s t r u c t u r a l m e m b e r s ( o r e x t e r n a l structure o n deck i n w a y o f the t a n k , w h e r e applicable);
( 3 ) - transverse b u l k h e a d c o m p l e t e i n cargo t a n k s , i n c l u d i n g g i r d e r s y s t e m , adjacent structural m e m b e r s ( s u c h as l o n g i t u d i n a l b u l k h e a d s )
a n d i n t e r n a l structure o f l o w e r a n d upper stools, w h e r e fitted;
( 4 ) - transverse b u l k h e a d c o m p l e t e i n b a l l a s t t a n k s , i n c l u d i n g g i r d e r s y s t e m a n d adjacent structural m e m b e r s , s u c h as l o n g i t u d i n a l
b u l k h e a d s , girders i n d o u b l e b o t t o m t a n k s , i n n e r b o t t o m p l a t i n g , h o p p e r side, c o n n e c t i n g brackets;
( 5 ) - transverse b u l k h e a d l o w e r p a r t i n cargo t a n k , i n c l u d i n g g i r d e r s y s t e m , adjacent s t r u c t u r a l m e m b e r s ( s u c h as l o n g i t u d i n a l b u l k h e a d s )
a n d i n t e r n a l structure o f l o w e r s t o o l , w h e r e fitted;
( 6 ) - the k n u c k l e area a n d t h e u p p e r p a r t ( a p p r o x i m a t e l y 3 m ) , i n c l u d i n g adjacent s t r u c t u r a l m e m b e r s . K n u c k l e area is the area o f t h e w e b
f r a m e a r o u n d the connections o f t h e slope h o p p e r p l a t i n g t o the i n n e r h u l l b u l k h e a d a n d t h e i n n e r b o t t o m p l a t i n g , u p t o 2 m from the corners b o t h
o n t h e b u l k h e a d a n d the d o u b l e b o t t o m ;
( 7 ) - f r a m e i n a cargo t a n k m e a n s deck transverse, l o n g i t u d i n a l b u l k h e a d v e r t i c a l g i r d e r a n d cross ties, w h e r e fitted, i n c l u d i n g adjacent
structural m e m b e r s .
2
T a b l e 4 . 2 . 4 . 2 , a n d m a y b e a d d i t i o n a l l y specified i n t h e
S u r v e y P r o g r a m m e as r e q u i r e d b y 1 . 3 . 1 . T h e s e e x t e n d e d
thickness m e a s u r e m e n t s s h a l l b e carried o u t b e f o r e t h e
s u r v e y is credited as c o m p l e t e d . Suspect areas i d e n t i f i e d
at p r e v i o u s s u r v e y s s h a l l b e e x a m i n e d . A r e a s o f
substantial c o r r o s i o n i d e n t i f i e d at p r e v i o u s s u r v e y s s h a l l
h a v e thickness m e a s u r e m e n t s t a k e n .
4.2.4.3 T h e surveyor m a y further extend t h e
thickness m e a s u r e m e n t s as d e e m e d necessary.
4 . 2 . 4 . 4 F o r areas i n t a n k s w h e r e a h a r d p r o t e c t i v e
c o a t i n g is f o u n d t o b e i n a G O O D c o n d i t i o n , t h e e x t e n t o f
thickness m e a s u r e m e n t s according t o T a b l e 4 . 2 . 4 . 1 m a y
b e specially considered.
4.2.4.5 T r a n s v e r s e sections s h a l l b e c h o s e n w h e r e
t h e largest reductions a r e suspected t o o c c u r o r a r e
r e v e a l e d from deck p l a t i n g m e a s u r e m e n t s .
4 . 2 . 4 . 6 I n cases w h e r e t w o o r three sections s h a l l be
measured, a t least o n e s h a l l i n c l u d e a ballast t a n k w i t h i n
0,5L a m i d s h i p s .
4.2.5 E x t e n t o f t a n k testing.
4.2.5.1 T h e m i n i m u m requirements f o r ballast tank testing at special survey are g i v e n i n 4.2.5.3 and Table 4.2.5.1.
T h e m i n i m u m requirements f o r cargo t a n k testing at special
survey are g i v e n i n 4.2.5.4 and Table 4.2.5.1.
C a r g o t a n k t e s t i n g carried o u t b y t h e ship's c r e w
u n d e r t h e d i r e c t i o n o f t h e m a s t e r m a y b e accepted b y t h e
surveyor to the Register provided the f o l l o w i n g condit i o n s are c o m p l i e d w i t h :
. 1 a t a n k testing p r o c e d u r e has b e e n s u b m i t t e d b y t h e
s h i p o w n e r a n d agreed w i t h t h e R e g i s t e r p r i o r t o t h e
testing b e i n g carried out. T h e p r o c e d u r e r e v i e w is subject
to the R S B r a n c h Office for in-service supervision;
.2 t h e satisfactory results o f t h e testing is recorded i n
t h e ship l o g b o o k . F u r t h e r m o r e , there i s n o r e c o r d o f
leakage, d i s t o r t i o n o r substantial c o r r o s i o n t h a t w o u l d
affect t h e s t r u c t u r a l i n t e g r i t y o f t h e t a n k ;
.3 t h e t a n k t e s t i n g has b e e n s a t i s f a c t o r i l y carried o u t
w i t h i n special s u r v e y w i n d o w n o t m o r e t h a n 3 m o n t h s
170
[Transverse
M i d s h i p section
section]
ri f t
ri
of chemical
tanker
a A~J
(about
10000 DWT)
[[ Imniteerrmm ee ad ii aa ti ee section
section
of
oj
transverse]
transverse]
1
B,(2)
F i g . 4 . 2 . 3 . 2 - 1 R e p r e s e n t a t i v e transverse section o f c h e m i c a l t a n k e r ( a b o u t 1 0 0 0 0 D W T ) .
A r e a s A a n d , ( 1 ) a n d ( 2 ) f o r close-up s u r v e y s o f c h e m i c a l tankers
Transverse
B H D of chemical
tanker
(about 1 0 0 0 0 DWT)
Sec A
Sec
Additional
SecD
floor
1 ii^TT^i{ji r
F i g . 4 . 2 . 3 . 2 - 2 R e p r e s e n t a t i v e transverse o f c h e m i c a l t a n k e r ( a b o u t 1 0 0 0 0 D W T ) . A r e a s a n d D , ( 3 ) , ( 4 ) a n d ( 5 )
f o r close-up s u r v e y o f c h e m i c a l t a n k e r
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
M i d s h i p section
[Transverse
of chemical
tanker
(about
section]
rr *
10000 DWT)
[ I n t e r m e d i a t e section
171
of
transverse]
4^T^
(7)
Increased
thickness
/ \
F i g . 4.2.3.2-3 R e p r e s e n t a t i v e transverse section o f c h e m i c a l t a n k e r ( a b o u t 1 0 0 0 0 D W T ) .
A r e a s ( 6 ) a n d ( 7 ) f o r close-up s u r v e y o f c h e m i c a l t a n k e r
T a b l e 4.2.4.1
M i n i m u m r e q u i r e m e n t s t o thickness measurements a t special surveys o f chemical t a n k e r s
Special s u r v e y N o . 1
age
5
1 . Suspect areas
2 . O n e section o f deck p l a t i n g
w i t h i n t h e cargo area ( i n w a y o f a
ballast o r a cargo t a n k used
primarily for water ballast)
3. N o requirements f o r plating
measurements
4. Measurements, for general asses
sment a n d recording o f corrosion
pattern, o f those structural members
subject t o a close-up survey
according to Tables 4.2.3.2-1 o r
4.2.3.2-2
Special s u r v e y N o . 2
5 < age = = S 1 0
1 . Suspect areas
2 . W i t h i n t h e cargo area:
. 1 each deck plate
.2 o n e transverse section
3 . Selected w i n d a n d w a t e r strakes
outside t h e cargo area
4. Measurements, for general asses
sment a n d recording o f corrosion
pattern, o f those structural members
subject to a close-up survey accor
ding to Tables 4.2.3.2-1 o r 4.2.3.2-2
Special survey N o . 3
1 0 < age S 1 5
1 . Suspect areas
2 . W i t h i n t h e cargo area:
. 1 each deck plate
.2 t w o transverse s e c t i o n s
.3 a l l w i n d a n d w a t e r strakes
3 . Selected w i n d a n d w a t e r strakes
outside t h e cargo area
4. Measurements, f o r general asses
sment a n d recording o f corrosion
pattern, o f those structural members
subject to a close-up survey accor
ding to Tables 4.2.3.2-1 or 4.2.3.2-2
1
Special survey N o . 4
a n d subsequent
aae > 15
1 . Suspect areas
2 . W i t h i n the cargo area:
. 1 each deck plate
.2 three transverse sections
.3 each b o t t o m plate
3 . A l l w i n d a n d w a t e r strakes, f u l l
length
4. Measurements, f o r general as
sessment and recording o f corrosion
pattern, o f those structural members
subject to a close-up survey accor
ding t o Tables 4.2.3.2-1 o r
4.2.3.2-2
1
T a b l e 4.2.4.2
R e q u i r e m e n t s f o r extent o f thickness m e a s u r e m e n t s i n areas o f substantial c o r r o s i o n w i t h i n t h e cargo t a n k l e n g t h a t special s u r v e y
of chemical tankers
Structural member
Extent o f measurements
Pattern o f measurements
between
T h r e e m e a s u r e m e n t s i n l i n e across t h e & c e
plate a n d three m e a s u r e m e n t s o n v e r t i c a l w e b
V e r t i c a l l i n e o f single m e a s u r e m e n t s o n g i r d e r
p l a t i n g w i t h o n e m e a s u r e m e n t b e t w e e n each
stiffener, o r a m i n i m u m o f three
measurements
172
Table
Structural m e m b e r
Extent o f measurements
1.4 F l o o r s , i n c l u d i n g t h e w a t e r t i g h t ones
T h r e e floors i n sections w h e r e b o t t o m p l a t i n g
m e a s u r e d , w i t h m e a s u r e m e n t s at b o t h ends a n d
middle
1.5 H o p p e r structure w e b frame r i n g
T h r e e w e b f r a m e r i n g s i n sections w h e r e
b o t t o m plating measured:
1.6 H o p p e r s t r u c t u r e t r a n s v e r s e w a t e r t i g h t l o w e r 1/3 o f b u l k h e a d
u p p e r 2/3 o f b u l k h e a d
bulkhead or swash bulkhead
stiffeners ( m i n i m u m o f t h r e e )
1.7 Stiffeners
W h e r e applicable
4.2.4.2
continued
Pattern o f measurements
T w o m e a s u r e m e n t s across f l a n g e w h e r e f i t t e d
5 - p o i n t p a t t e r n o v e r t w o square m e t r e area
5 - p o i n t p a t t e r n o v e r o n e square m e t e r o f
plating.
S i n g l e m e a s u r e m e n t s o n flange
5 - p o i n t p a t t e r n o v e r o n e square m e t e r o f
plating
5 - p o i n t p a t t e r n o v e r t w o square m e t e r o f
plating
F o r w e b , 5 - p o i n t p a t t e r n o v e r span ( t w o
m e a s u r e m e n t s across w e b a t each e n d a n d
o n e a t centre o f span). F o r flange, s i n g l e
m e a s u r e m e n t s a t each e n d a n d centre o f span
Single measurements
2. D e c k structure
2.1 Deck plating
M i n i m u m o f three m e a s u r e m e n t s p e r p l a t e p e r
section
2.2 D e c k longitudinals
Three measurements i n line vertically o n webs
a n d t w o m e a s u r e m e n t s o n face plate ( i f fitted)
Vertical line o f single measurements o n girder
2.3 D e c k girders a n d brackets.
p l a t i n g w i t h o n e m e a s u r e m e n t b e t w e e n each
stiffener, o r a m i n i m u m o f three
measurements
T w o m e a s u r e m e n t s across flange
5-point pattern o n deck girders/bulkhead
brackets
2 . 4 D e c k transverse w e b s
M i n i m u m o f t w o w e b s , w i t h m e a s u r e m e n t s a t 5 - p o i n t p a t t e r n o v e r o n e square m e t e r area
b o t h ends a n d m i d d l e o f span
S i n g l e m e a s u r e m e n t s o n flange
2.5 V e r t i c a l w e b frame r i n g s a n d transverse M i n i m u m o f t w o w e b frame r i n g s , a n d
5 - p o i n t p a t t e r n o v e r o n e square m e t e r area
b u l k h e a d s i n w i n g ballast t a n k f o r d o u b l e s k i n b o t h transverse b u l k h e a d s
chemical tanker ( t w o meters f r o m deck)
2 . 6 Stiffeners
W h e r e applicable
Single measurements
3. Side shell a n d longitudinal b u l k h e a d s structure
3.1 Side shell and longitudinal bulkhead plating:
. 1 deckhead a n d b o t t o m strakes, a n d strakes i n P l a t i n g b e t w e e n each p a i r o f l o n g i t i d i n a l s i n a
m i n i m u m o f three sections ( a l o n g t h e t a n k )
w a y o f h o r i z o n t a l girders
Plating between every third pair o f
.2 a l l o t h e r strakes
l o n g i t u d i n a l s i n s a m e three sections
3.2 S i d e a n d l o n g i t u d i n a l b u l k h e a d l o n g i t u d i n a l s
on:
. 1 deckhead a n d b o t t o m strakes, a n d strakes i n E a c h l o n g i t u d i n a l i n s a m e three sections
w a y o f h o r i z o n t a l girders
.2 a l l o t h e r strakes
E v e r y t h i r d l o n g i t u d i n a l i n s a m e three sections
3.3 L o n g i t u d i n a l s brackets
3.7 Stiffeners
Single measurement
3.4 Vertical w e b frame rings and transverse b u l k heads o f double side tanks (excluding deck area):
. 1 strakes i n w a y o f h o r i z o n t a l girders
M i n i m u m o f t w o web frame rings and b o t h
transverse b u l k h e a d s
.2 o t h e r strakes
M i n i m u m o f t w o web frame rings and b o t h
transverse b u l k h e a d s
3.5 W e b frame r i n g s a n d cross ties f o r o t h e r T h r e e w e b frame r i n g s w i t h m i n i m u m o f three
t a n k s t h a n d o u b l e side t a n k s
l o c a t i o n s o n each w e b , i n c l u d i n g i n w a y o f
cross t i e c o n n e c t i o n s a n d l o w e r e n d b r a c k e t
3.6 H o r i z o n t a l girders
Single measurement
5 - p o i n t p a t t e r n o v e r a p p r o x i m a t e l y t w o square
m e t e r area
T w o m e a s u r e m e n t s b e t w e e n each p a i r o f
v e r t i c a l stiffeners
5 - p o i n t p a t t e r n o v e r a p p r o x i m a t e l y t w o square
m e t e r area o f w e b frame r i n g s , p l u s s i n g l e
m e a s u r e m e n t s o n face plate o f w e b f r a m e r i n g
a n d cross ties
P l a t i n g o n each g i r d e r i n a m i n i m u m o f three T w o m e a s u r e m e n t s b e t w e e n each p a i r o f
l o n g i t u d i n a l g i r d e r stiffeners
sections
Single measurements
W h e r e applicable
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
173
Table
Structural member
Extent o f measurements
4.2.4.2
continued
Pattern o f measurements
4. T r a n s v e r s e w a t e r t i g h t b u l k h e a d s a n d s w a s h b u l k h e a d s
4.1 Upper and l o w e r stool, where
T r a n s v e r s e strake w i t h i n 2 5 m m o f w e l d e d
connection to inner bottom/deck plating
T r a n s v e r s e strake w i t h i n 2 5 m m o f w e l d e d
connection to bulkhead plating
4 . 2 D e c k h e a d a n d b o t t o m strakes, a n d strakes i n P l a t i n g b e t w e e n p a i r o f stiffeners a t three
l o c a t i o n s : a p p r o x i m a t e l y 1 / 4 , 1 / 2 a n d 3/4 w i d t h
w a y o f h o r i z o n t a l girders
o f tank
4.3 A l l o t h e r strakes
P l a t i n g b e t w e e n p a i r o f stiffeners a t m i d d l e
location
P l a t i n g f o r each change o f scantling, a t centre
4 . 4 Strakes i n corrugated b u l k h e a d s
o f w e b a n d flange o f c o r r u g a t i o n
M i n i m u m o f three t y p i c a l stiffeners
4.5 Stiffeners
4.6 Brackets
4 . 7 H o r i z o n t a l girders
4.8 D e e p w e b s
fitted
Single measurement
5 - p o i n t p a t t e r n o v e r a b o u t o n e square m e t e r o f
plating
F o r w e b , 5 - p o i n t p a t t e r n o v e r span b e t w e e n
bracket connections ( t w o measurements
across w e b a t each b r a c k e t c o n n e c t i o n a n d
o n e a t centre o f span)
F o r face plate, single m e a s u r e m e n t s a t each
b r a c k e t toe a n d a t centre o f span
M i n i m u m o f three at t o p , m i d d l e a n d b o t t o m o f 5 - p o i n t p a t t e r n o v e r area o f b r a c k e t
tank
A l l girders w i t h m e a s u r e m e n t s a t b o t h ends 5 - p o i n t p a t t e r n o v e r o n e square m e t e r area,
and middle
p l u s single m e a s u r e m e n t s near b r a c k e t toes
a n d o n flanges
M e a s u r e m e n t s at t o e o f b r a c k e t a n d at centre o f F o r w e b , 5 p o i n t p a t t e r n o v e r a b o u t 1 square
span
meter.
3 m e a s u r e m e n t s across flange
T a b l e 4.2.5.1
M i n i m u m requirements for t a n k testing at special survey
of chemical tankers
Special survey N o . 1
age 5
5 - p o i n t p a t t e r n b e t w e e n stiffeners o v e r o n e
meter length
5 - p o i n t p a t t e r n b e t w e e n stiffeners o v e r o n e
meter length
5 - p o i n t p a t t e r n o v e r a b o u t o n e square m e t e r o f
plating
Special s u r v e y N o . 2
a n d subsequent age > 5
A l l ballast t a n k b o u n d a r i e s
A l l ballast t a n k b o u n d a r i e s
C a r g o t a n k b o u n d a r i e s f a c i n g ballast A l l cargo t a n k b u l k h e a d s
t a n k s . v o i d spaces, p i p e t u n n e l s ,
p u m p r o o m s o r cofferdams
p r i o r t o t h e date o f t h e s u r v e y o n w h i c h t h e o v e r a l l o r
close-up s u r v e y i s c o m p l e t e d ;
.4 t h e i n t e r n a l a n d e x t e r n a l c o n d i t i o n o f t h e t a n k s a n d
associated structure are f o u n d
satisfactory b y t h e s u r v e y o r t o t h e R e g i s t e r a t t h e
t i m e o f t h e o v e r a l l a n d close-up s u r v e y .
4.2.5.5 T h e tests o f double b o t t o m tanks and other
spaces n o t designed f o r the carriage o f liquids m a y b e
o m i t t e d , p r o v i d e d a satisfactory i n t e r n a l e x a m i n a t i o n
together w i t h a n e x a m i n a t i o n o f the tanktop is carried o u t
4 . 2 . 6 O n c h e m i c a l t a n k e r s o v e r 1 0 years o f age
selected steel cargo pipes outside cargo t a n k s a n d ballast
pipes passing t h r o u g h cargo t a n k s s h a l l be:
. 1 thickness m e a s u r e d a t r a n d o m o r selected p i p e
lengths t o b e o p e n e d f o r i n t e r n a l i n s p e c t i o n ;
.2 pressure tested t o t h e m a x i m u m w o r k i n g pressure.
Special attention shall b e g i v e n t o cargo/slop
discharge p i p i n g t h r o u g h ballast t a n k s a n d v o i d spaces.
4.2.7 S u r v e y o f m e c h a n i c a l , electrical e q u i p m e n t
and systems.
4.2.7.1 T h e special survey shall include, i n addition t o
the requirements o f a n n u a l s u r v e y (refer t o 4.3.2.6),
e x a m i n a t i o n , tests a n d checks o f sufficient extent t o ensure
that t h e relevant mechanical, electrical equipment a n d
systems are i n a satisfactory c o n d i t i o n and are f i t f o r the
intended purpose f o r the n e w p e r i o d o f class o f 5 years t o
be assigned, subject t o proper maintenance and operation
and t o periodical surveys b e i n g carried o u t at the due dates.
4 . 2 . 7 . 2 P u m p s , fans w i t h t h e i r d r i v e m o t o r s , c o n t r o l
systems, i n s t r u m e n t a t i o n , safety devices a n d other
e q u i p m e n t o f t h e f o l l o w i n g systems a r e subject t o
close-up s u r v e y a n d o p e r a t i o n a l t e s t i n g :
. 1 cargo a n d s t r i p p i n g systems;
.2 ballast s y s t e m ;
.3 a u t o m a t e d cargo c o n t r o l s y s t e m ;
.4 i n e r t gas s y s t e m ;
.5 f i x e d f o a m fire e x t i n g u i s h i n g deck s y s t e m ;
.6 h y d r o c a r b o n gas c o n c e n t r a t i o n c o n t r o l s y s t e m i n
pump rooms;
.7 cargo h e a t i n g s y s t e m i n cargo t a n k s .
4.2.7.3 T h e f o l l o w i n g e q u i p m e n t s h a l l b e a d d i t i o n a l l y s u r v e y e d i n a cargo area o f a l l c h e m i c a l t a n k e r s :
. 1 cargo, s t r i p p i n g a n d ballast p u m p s ( s u r v e y e d
a n d o p e r a t i o n a l l y tested), s a f e t y v a l v e s o n p u m p s
( o p e r a t i o n a l l y tested);
.2 p r e s s u r e / v a c u u m v a l v e s o f cargo t a n k v e n t i n g
system (opened up, surveyed and checked f o r functioni n g ) , f l a m e screens (checked);
174
.3 a h e a t i n g s y s t e m o f cargo t a n k s ( s u r v e y e d a n d
pressure tested a t 1,5 t i m e s t h e w o r k i n g pressure);
.4 a d r a i n s y s t e m o f p u m p r o o m s (checked a n d
tested);
.5 a l l v e n t i l a t i n g systems i n t h e cargo area i n c l u d i n g
p o r t a b l e fans ( e x a m i n e d a n d o p e r a t i o n a l l y tested);
.6 gauges o f a cargo l e v e l i n tanks ( o p e r a t i o n a l l y
tested);
.7 l i q u i d cargo l e v e l a l a r m ( o p e r a t i o n a l l y tested);
.8 o v e r f l o w c o n t r o l ( o p e r a t i o n a l l y tested);
.9 pressure a n d t e m p e r a t u r e a l a r m ( o p e r a t i o n a l l y
tested);
. 1 0 r e m o t e c o n t r o l o f p u m p r o o m systems (opera t i o n a l l y tested);
. 1 1 a s a m p l i n g device f o r cargo t a n k s , i f f i t t e d
( o p e r a t i o n a l l y tested);
. 1 2 a n i n e r t gas s y s t e m ( o p e r a t i o n a l l y tested);
.13 t h e b o w a n d stern e m e r g e n c y t o w i n g arrangem e n t s are s u r v e y e d , i f fitted;
. 1 4 electrical e q u i p m e n t i n c l u d i n g testing o f protect i v e m e a n s o f electric m o t o r s .
4.3 A N N U A L S U R V E Y
4.3.1 Schedule.
4.3.1.1 A n n u a l surveys shall be held w i t h i n
3 m o n t h s before o r after t h e anniversary date
(i.e. a n n i v e r s a r y date 3 m o n t h s ) o f t h e ship's i n i t i a l
classification s u r v e y after its c o n s t r u c t i o n o r t h e date
credited f o r t h e last special survey.
4.3.2 S c o p e .
4.3.2.1 General.
4 . 3 . 2 . 1 . 1 T h e s u r v e y s h a l l consist o f a n e x a m i n a t i o n
f o r t h e p u r p o s e o f e n s u r i n g , as far as practicable, that t h e
h u l l , p i p i n g , m e c h a n i c a l a n d electrical e q u i p m e n t , as w e l l
as systems are m a i n t a i n e d i n a satisfactory c o n d i t i o n .
4.3.2.2 S u r v e y o f t h e h u l l includes:
. 1 e x a m i n a t i o n o f t h e h u l l p l a t i n g a n d its c l o s i n g
appliances as far as c a n b e seen;
.2 e x a m i n a t i o n o f deck a n d b u l k h e a d sockets i n
w a t e r t i g h t structures as far as practicable.
4.3.2.3 S u r v e y o f t h e w e a t h e r deck includes:
. 1 e x a m i n a t i o n o f a l l cargo t a n k o p e n i n g s i n c l u d i n g
gaskets, covers, c o a m i n g s a n d f l a m e screens;
.2 e x a m i n a t i o n o f v a c u u m / p r e s s u r e v a l v e s o f v e n t
systems, f l a m e screens a n d f l a m e - a r r e s t i n g fittings;
.3 e x a m i n a t i o n o f flame screens o n a i r pipes o f f u e l
and o i l tanks;
.4 e x a m i n a t i o n o f cargo, b u n k e r , v e n t i l a t i n g a n d v e n t
p i p i n g systems, i n c l u d i n g v e n t masts a n d headers;
.5 e x a m i n a t i o n o f electrical connections o f p i p e l i n e
sections a n d t h e i r e a r t h i n g .
4 . 3 . 2 . 4 S u r v e y o f cargo p u m p r o o m s a n d p i p e
t u n n e l s , i f any, includes:
. 1 e x a m i n a t i o n o f a l l p u m p r o o m b u l k h e a d s f o r signs
o f dangerous c h e m i c a l leakage o r fractures a n d , i n
particular, t h e sealing arrangements o f p u m p shafts a n d
b u l k h e a d sockets;
.2 e x a m i n a t i o n o f t h e c o n d i t i o n o f a l l p i p i n g
systems;
.3 e x a m i n a t i o n o f electrical connections o f p i p e l i n e
sections a n d t h e i r earthings;
.4 e x a m i n a t i o n o f vent systems, including a n
i n t e r l o c k o f cargo p u m p r o o m l i g h t i n g a n d a check o f
mechanical ventilating system operation.
4.3.2.5 S u r v e y o f ballast t a n k s .
4 . 3 . 2 . 5 . 1 E x a m i n a t i o n o f ballast t a n k s w h e r e r e q u i r e d as a consequence o f t h e results o f t h e special
s u r v e y (refer t o 4 . 2 . 2 . 3 . 1 ) o r i n t e r m e d i a t e s u r v e y (refer
t o 4 . 4 . 2 . 2 . 1 a n d 4 . 4 . 2 . 2 . 2 ) s h a l l b e carried o u t . W h e n
considered necessary b y t h e s u r v e y o r , o r w h e n e x t e n s i v e
c o r r o s i o n exists, t h i c k n e s s m e a s u r e m e n t s s h a l l b e carried
o u t a n d i f t h e results o f these thickness m e a s u r e m e n t s
indicate that substantial c o r r o s i o n is f o u n d , t h e e x t e n t o f
thickness m e a s u r e m e n t s s h a l l b e increased i n accordance
w i t h T a b l e 4 . 2 . 4 . 2 . T h e s e extended t h i c k n e s s m e a s u r e m e n t s s h a l l b e carried o u t b e f o r e t h e s u r v e y is credited as
completed.
Suspect areas i d e n t i f i e d at p r e v i o u s s u r v e y s s h a l l b e
e x a m i n e d . A r e a s o f substantial c o r r o s i o n i d e n t i f i e d a t
p r e v i o u s s u r v e y s s h a l l h a v e thickness m e a s u r e m e n t s
taken.
4 . 3 . 2 . 6 S u r v e y o f m e c h a n i c a l , electrical e q u i p m e n t
a n d systems.
4 . 3 . 2 . 6 . 1 P u m p s , fans w i t h t h e i r d r i v e m o t o r s ,
c o n t r o l systems, i n s t r u m e n t a t i o n , safety devices a n d
o t h e r e q u i p m e n t o f t h e f o l l o w i n g systems, as f a r as
practicable, a r e subject t o e x a m i n a t i o n a n d o p e r a t i o n a l
testing:
cargo a n d s t r i p p i n g s y s t e m ;
ballast s y s t e m ;
a u t o m a t e d cargo c o n t r o l s y s t e m ;
h y d r o c a r b o n gas c o n c e n t r a t i o n c o n t r o l s y s t e m i n
pump rooms;
cargo h e a t i n g s y s t e m i n cargo t a n k s .
4.3.2.6.2 S u r v e y s h a l l b e carried o u t t o c o n f i r m that
p o t e n t i a l sources o f fire i n p u m p r o o m s o r n e a r b y a r e
m i s s i n g a n d ladders f o r access are i n fit c o n d i t i o n a n d
that a l l t h e electrical e q u i p m e n t i n p u m p r o o m s i s i n fit
condition.
4.3.2.6.3 D u r i n g e x a m i n a t i o n c o n f i r m a t i o n s h a l l b e
m a d e t h a t a l l t h e electrical e q u i p m e n t i n p u m p r o o m s i s
i n fit c o n d i t i o n a n d p r o p e r l y m a i n t a i n e d .
4 . 3 . 2 . 6 . 4 S u r v e y o f i n e r t gas s y s t e m i s carried o u t ,
w h i c h includes:
. 1 e x a m i n a t i o n t o c o n f i r m that a l l p i p i n g a n d t h e i r
c o m p o n e n t s a r e i n fit c o n d i t i o n a n d free o f signs o f
c o r r o s i o n , o r gas o r l i q u i d leakage;
.2 e x a m i n a t i o n t o c o n f i r m that b o t h i n e r t gas b l o w e r s
are p r o p e r l y operated;
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
.3 o p e r a t i o n a l testing o f a scrubber r o o m v e n t i l a t i n g
system;
.4 check o f a deck w a t e r seal f o r a u t o m a t i c f i l l i n g
a n d d r a i n i n g , a n d f o r b e i n g free o f w a t e r carry-over;
.5 check o f a n o n - r e t u r n v a l v e c o n d i t i o n ;
.6 o p e r a t i o n a l testing o f a l l r e m o t e l y operated a n d
a u t o m a t i c a l l y c o n t r o l l e d v a l v e s i n c l u d i n g i n e r t gas
shut-off valves;
.7 o p e r a t i o n a l testing o f soot b l o w e r s i n t e r l o c k i n g ;
.8 check, as far as practicable, i n c l u d i n g s i m u l a t i o n
o f c o n d i t i o n s , w h e n necessary, o f t h e f o l l o w i n g a l a r m
a n d safety devices o f t h e i n e r t gas s y s t e m :
h i g h o x y g e n c o n t e n t o f t h e i n e r t gas i n t h e i n e r t gas
supply main;
l o w pressure i n t h e i n e r t gas s u p p l y m a i n ;
l o w pressure i n t h e p i p e l i n e feeding t h e deck w a t e r
seal;
h i g h gas t e m p e r a t u r e i n t h e i n e r t gas s u p p l y m a i n ;
l o w pressure o r l o w v e l o c i t y o f w a t e r f l o w ;
h i g h w a t e r l e v e l i n scrubber;
discontinuance o f i n e r t gas b l o w e r s o p e r a t i o n ;
failure o f p o w e r supply t o the automatic control system
for the gas regulating v a l v e and t o continuously indicating
and permanently recording devices f o r m o n i t o r i n g pressure
and o x y g e n content i n the inert gas supply m a i n ;
h i g h gas pressure i n t h e i n e r t gas s u p p l y m a i n ;
.9 check o f a n accuracy o f p o r t a b l e a n d f i x e d
equipment for measurements o f an oxygen concentration
w i t h use o f a c a l i b r a t i n g gas;
. 1 0 check, i f practicable, o f t h e p r o p e r f u n c t i o n i n g o f
t h e i n e r t gas s y s t e m after t h e c o m p l e t i o n o f t h e a b o v e
checks.
4.3.2.6.5 S u r v e y o f p i p i n g a n d fittings o f a f i x e d
f o a m fire e x t i n g u i s h i n g s y s t e m o n deck a n d i n p u m p
r o o m s s h a l l b e carried o u t .
4 . 3 . 2 . 6 . 6 S u r v e y a n d o p e r a t i o n a l testing o f spark
arresters o f exhaust systems o f m a i n , a u x i l i a r y a n d
e m e r g e n c y engines, s t e a m b o i l e r s a n d fire e x t i n g u i s h i n g
m e a n s f o r silencers, i f fitted, s h a l l b e carried o u t .
4.4 I N T E R M E D I A T E S U R V E Y
4.4.1 Schedule.
4.4.1.1 T h e intermediate survey shall b e held at o r
b e t w e e n either t h e 2 n d o r 3 r d a n n u a l survey.
4.4.1.2 T h e items o f technical supervision, additional
t o the requirements o f the annual survey, m a y be surveyed
either at o r b e t w e e n the 2 n d and 3 r d annual survey.
4.4.1.3 C o n c u r r e n t c r e d i t i n g t o b o t h i n t e r m e d i a t e
s u r v e y a n d special s u r v e y f o r s u r v e y s a n d thickness
m e a s u r e m e n t s o f spaces are n o t acceptable.
4.4.2 S c o p e .
4.4.2.1 General.
4 . 4 . 2 . 1 . 1 I n a d d i t i o n t o t h e scope o f t h e a n n u a l
s u r v e y i n C h a p t e r 4 . 3 , t h e scope o f i n t e r m e d i a t e s u r v e y
175
176
.3 a s u r v e y i n d r y d o c k s h a l l b e part o f t h e
4.8 R E P O R T I N G O N H U L L S U R V E Y
AND EVALUATION OF SURVEY
i n t e r m e d i a t e s u r v e y . T h e o v e r a l l a n d close-up s u r v e y s
a n d thickness m e a s u r e m e n t s , as applicable, o f t h e l o w e r
p o r t i o n s o f cargo tanks a n d ballast t a n k s s h a l l b e carried
4.8.1 E v a l u a t i o n o f s u r v e y r e p o r t
o u t i n accordance w i t h t h e applicable r e q u i r e m e n t s f o r
4.8.1.1 T h e data a n d i n f o r m a t i o n o n t h e structural
i n t e r m e d i a t e s u r v e y s , i f n o t already p e r f o r m e d . T h e c o n d i t i o n o f t h e ship's h u l l collected d u r i n g s u r v e y s h a l l
s c o p e o f t h e d r y d o c k s u r v e y i s s p e c i f i e d b e e v a l u a t e d f o r acceptability a n d c o n t i n u e d structural
i n C h a p t e r 2 . 5 o f P a r t " S u r v e y Schedule a n d Scope".
i n t e g r i t y o f t h e ship's h u l l .
4.8.2 R e p o r t i n g o n s u r v e y .
N o t e . L o w e r p o r t i o n s o f t h e cargo a n d ballast t a n k s a r e
4.8.2.1 P r i n c i p l e s f o r s u r v e y r e p o r t i n g a r e s h o w n i n
considered t o b e t h e parts b e l o w l i g h t ballast w a t e r l i n e .
A p p e n d i x 4.8 a n d considered i n t h e r e l e v a n t f o r m s o f t h e
Register documents.
4.8.2.2 W h e n a s u r v e y i s s p l i t b e t w e e n different
4.5 P R E P A R A T I O N S F O R S U R V E Y
R e g i s t e r B r a n c h O f f i c e s , a r e p o r t s h a l l b e m a d e f o r each
p o r t i o n o f t h e s u r v e y . A l i s t o f i t e m s e x a m i n e d and/or
4.5.1 T h e p r o v i s i o n s related t o preparations f o r tested (pressure testing, t h i c k n e s s m e a s u r e m e n t s , e t c . )
a n d a n i n d i c a t i o n o f w h e t h e r t h e i t e m has b e e n credited,
s u r v e y a r e g i v e n i n C h a p t e r 1.3.
s h a l l b e m a d e a v a i l a b l e t o t h e n e x t attending s u r v e y o r
p r i o r t o c o n t i n u i n g o r c o m p l e t i n g t h e survey.
4.8.2.3 A n E x e c u t i v e H u l l S u m m a r y s h a l l b e
4.6 D O C U M E N T A T I O N O N B O A R D
s u b m i t t e d t o t h e s h i p o w n e r a n d k e p t o n b o a r d t h e ship
4 . 6 . 1 T h e p r o v i s i o n s related t o t h e a v a i l a b i l i t y a n d f o r reference a t f u t u r e s u r v e y s . T h e E x e c u t i v e H u l l
verification o f documentation o n board are given i n S u m m a r y shall be verified b y a duly authorised person o f
t h e R S B r a n c h O f f i c e w h i c h p e r f o r m e d t h e ship's s u r v e y
C h a p t e r 1.4.
and/or issued t h i s S u m m a r y u p o n t h e analysis o f t h e
s u r v e y reports.
4.7 P R O C E D U R E S F O R T H I C K N E S S M E A S U R E M E N T S
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
177
Appendix 4.8
SURVEY REPORTING
T h e results o f t h e s u r v e y o f o i l t a n k e r h u l l structures
a n d p i p i n g systems s h a l l b e stated i n t h e r e l e v a n t f o r m s
o f the Register documents considering t h e f o l l o w i n g
principles.
PRINCIPLES
N o t e . A s a m i n i m u m , t h e identification o f locations o f
close-up s u r v e y a n d t h i c k n e s s m e a s u r e m e n t s s h a l l i n c l u d e t h e
d e s c r i p t i o n o f s t r u c t u r a l m e m b e r s i n accordance w i t h the applicable
r e q u i r e m e n t s depending o n t h e t y p e o f s u r v e y a n d t h e ship's age.
W h e r e o n l y p a r t i a l s u r v e y i s r e q u i r e d , e.g. o n e w e b
f r a m e r i n g / o n e deck transverse, t h e i d e n t i f i c a t i o n s h a l l
i n c l u d e a l o c a t i o n w i t h i n each t a n k b y reference t o f r a m e
n
umbers.
1 GENERAL
2.4 A r e a s w h e r e p r o t e c t i v e c o a t i n g is f o u n d t o b e i n
a G O O D c o n d i t i o n a n d f o r w h i c h t h e scope o f a close-up
1.1 T h e s u r v e y reports s h a l l b e generated i n t h e s u r v e y a n d t h i c k n e s s m e a s u r e m e n t s has b e e n specially
considered, s h a l l b e i d e n t i f i e d .
f o l l o w i n g cases:
in connection w i t h commencement, continuation
2.5 T a n k s subject t o t a n k testing s h a l l b e i d e n t i f i e d .
and/or c o m p l e t i o n o f p e r i o d i c a l ( a n n u a l , i n t e r m e d i a t e
2.6 C a r g o p i p i n g o n deck, cargo a n d ballast p i p i n g
a n d special) h u l l s u r v e y ;
w i t h i n cargo a n d ballast t a n k s , p u m p r o o m s , p i p e t u n n e l s
w h e n s t r u c t u r a l d a m a g e s / d e f e c t s h a v e b e e n a n d v o i d spaces, s h a l l b e i d e n t i f i e d , w h e r e :
found;
examination including internal examination o f
w h e n repairs, r e n e w a l s o r m o d i f i c a t i o n s h a v e b e e n p i p i n g w i t h v a l v e s a n d fittings;
thickness m e a s u r e m e n t s ;
carried o u t ;
w h e n c o n d i t i o n o f class ( r e q u i r e m e n t s ) h a v e b e e n
a n d o p e r a t i o n a l testing t o w o r k i n g pressure h a v e
i m p o s e d o r deleted.
b e e n carried o u t .
1.2 T h e p u r p o s e o f r e p o r t i n g s h a l l p r o v i d e :
evidence that prescribed s u r v e y s h a v e b e e n carried
o u t i n accordance w i t h t h e applicable R u l e s ;
3 RESULTS OF SURVEY
d o c u m e n t a t i o n o f s u r v e y s carried o u t w i t h f i n d i n g s ,
repairs carried o u t a n d c o n d i t i o n o f class ( r e q u i r e m e n t s )
i m p o s e d o r deleted;
3.1 T y p e , e x t e n t a n d c o n d i t i o n o f p r o t e c t i v e c o a t i n g
s u r v e y records, w h i c h s h a l l f o r m a n a u d i t a b l e i n each t a n k (rated G O O D , F A I R o r P O O R ) s h a l l b e
identified.
documentary trail;
information for planning o f future surveys;
3.2 C o n d i t i o n o f h u l l structures i n each tank/space
i n f o r m a t i o n , w h i c h m a y b e u s e d as i n p u t f o r w i t h i n d i c a t i o n o f t h e presence a n d characteristics o f
maintenance o f Rules and instructions.
damages a n d defects s h a l l be i d e n t i f i e d . R e p o r t s m a y be
1.3 W h e n a s u r v e y is s p l i t b e t w e e n different R e g i s t e r s u p p l e m e n t e d b y sketches, diagrams a n d p h o t o s .
B r a n c h O f f i c e s , a r e p o r t s h a l l be m a d e f o r each p o r t i o n o f
3.3 T h i c k n e s s m e a s u r e m e n t r e p o r t s h a l l b e w i t n e s s e d
t h e s u r v e y . A list o f i t e m s s u r v e y e d s h a l l b e m a d e b y t h e s u r v e y o r c o n t r o l l i n g t h e m e a s u r e m e n t s o n b o a r d .
available t o t h e next attending surveyor, prior t o
c o n t i n u i n g o r c o m p l e t i n g t h e survey.
L i s t o f thickness m e a s u r e m e n t s carried o u t a n d t a n k s
4 ACTIONS TAKEN W I T H RESPECT T O FINDINGS
tested s h a l l b e also m a d e a v a i l a b l e t o t h e n e x t a t t e n d i n g
surveyor.
4.1 W h e n e v e r t h e attending s u r v e y o r i s o f t h e
o p i n i o n that repairs are r e q u i r e d , a l l s u c h h u l l structures
s h a l l b e l i s t e d i n t h e report. A l l details o f t h e repairs
2 SCOPE OF SURVEY
effected s h a l l b e r e p o r t e d b y m a r k i n g specific reference
t o r e l e v a n t i t e m s i n t h e report.
2.1 C o m p a r t m e n t s w h e r e a n o v e r a l l s u r v e y has b e e n
4.2 R e p a i r s c a r r i e d o u t s h a l l b e r e p o r t e d w i t h
carried o u t s h a l l b e i d e n t i f i e d .
identification of:
2.2 L o c a t i o n s , i n each t a n k , w h e r e a close-up s u r v e y
t h e i r l o c a t i o n a n d ship's c o m p a r t m e n t ;
has b e e n carried o u t , together w i t h i n f o r m a t i o n o f t h e
h u l l structural m e m b e r ;
m e a n s o f access used s h a l l b e i d e n t i f i e d .
repair m e t h o d ( c o m p l e t e o r p a r t i a l replacement,
2.3 L o c a t i o n s , i n e a c h t a n k , w h e r e t h i c k n e s s r e i n f o r c e m e n t , etc.) i n c l u d i n g :
m e a s u r e m e n t s h a v e b e e n carried o u t s h a l l b e i d e n t i f i e d .
178
5.1.1 A p p l i c a t i o n .
5.1.1.1 T h e present r e q u i r e m e n t s a p p l y t o a l l selfp r o p e l l e d b u l k carriers, as d e f i n e d i n C h a p t e r 1 . 1 , o t h e r
t h a n d o u b l e s k i n b u l k carriers, as d e f i n e d i n C h a p t e r 1 . 1 .
5.1.1.2 T h e r e q u i r e m e n t s a p p l y t o s u r v e y s o f h u l l
structures a n d p i p i n g systems i n w a y o f t h e cargo h o l d s ,
cofferdams, p i p e t u n n e l s , v o i d spaces, f u e l o i l t a n k s
w i t h i n t h e cargo l e n g t h area a n d a l l ballast t a n k s . T h e
present r e q u i r e m e n t s are a d d i t i o n a l t o t h e c l a s s i f i c a t i o n
requirements given i n Part "Survey Schedule a n d
Scope".
5.1.1.3 T h e r e q u i r e m e n t s c o n t a i n t h e m i n i m u m
e x t e n t o f e x a m i n a t i o n , thickness m e a s u r e m e n t s a n d t a n k
testing. T h e s u r v e y s h a l l b e e x t e n d e d w h e n substantial
c o r r o s i o n and/or s t r u c t u r a l defects a r e f o u n d a n d i n c l u d e
a d d i t i o n a l close-up s u r v e y w h e n necessary.
5.1.1.4 Ships, w h i c h are required t o c o m p l y w i t h
Chapter 5.9 ( I A C S U R S I 9 ) , are subject t o t h e additional
thickness measurement guidance contained i n A p p e n d i x
5.9-3 w i t h respect t o t h e vertically corrugated transverse
watertight b u l k h e a d b e t w e e n cargo holds N o s . 1 a n d 2 f o r
purposes o f d e t e r m i n i n g compliance w i t h I A C S U R S 1 9
p r i o r t o t h e relevant compliance deadline stipulated i n
Chapter 5.11 a n d at subsequent intermediate surveys ( f o r
ships o v e r 10 years o f age) and special surveys f o r purposes
o f v e r i f y i n g c o n t i n u i n g compliance w i t h Chapter 5.9.
5.1.1.5 S h i p s , w h i c h a r e r e q u i r e d t o c o m p l y
w i t h C h a p t e r 5 . 1 2 ( I A C S U R S 3 1 ) , a r e subject t o t h e
a d d i t i o n a l thickness m e a s u r e m e n t guidance c o n t a i n e d i n
A n n e x 5 . 1 2 - 1 w i t h respect t o t h e side s h e l l frames a n d
brackets p r i o r t o t h e r e l e v a n t c o m p l i a n c e d e a d l i n e
stipulated i n C h a p t e r 5 . 1 1 a n d at subsequent i n t e r m e d i a t e
a n d special s u r v e y s f o r purposes o f v e r i f y i n g c o n t i n u i n g
c o m p l i a n c e w i t h C h a p t e r 5.12.
5.1.1.6 F o r b u l k carriers w i t h h y b r i d cargo h o l d
arrangements, i.e., w i t h s o m e cargo h o l d s o f s i n g l e side
s k i n a n d others o f d o u b l e side s k i n , t h e r e q u i r e m e n t s o f
S e c t i o n 6 s h a l l a p p l y t o cargo h o l d s o f d o u b l e side s k i n
a n d associated w i n g spaces.
5.1.1.7 B u l k carriers d e f i n e d i n 5 . 9 . 1 a n d 5 . 1 0 . 1
shall be surveyed t o determine their compliance w i t h the
requirements o f Chapters 5.9 ( I A C S U R S 1 9 ) , 5.10 ( I A C S
U R S 2 2 ) a n d 5.11 ( I A C S U R S 2 3 ) b y t h e d u e dates
stipulated i n 5.11.1.
5.2 S P E C I A L S U R V E Y
5.2.1 S c h e d u l e .
5.2.1.1 T h e procedure f o r assigning p e r i o d o f class
d u r i n g special s u r v e y s s h a l l c o m p l y w i t h t h e applicable
requirements listed i n Chapter 2 . 4 , Part "Survey
S c h e d u l e a n d Scope".
5.2.2 S c o p e .
5.2.2.1 G e n e r a l .
5.2.2.1.1 T h e s p e c i a l s u r v e y s h a l l i n c l u d e , i n
addition t o t h e requirements o f t h e annual survey,
e x a m i n a t i o n , tests, a n d checks o f s u f f i c i e n t e x t e n t t o
ensure t h a t t h e h u l l a n d related p i p i n g as r e q u i r e d
i n 5.2.2.1.3, i s i n a satisfactory c o n d i t i o n a n d i s fit f o r its
i n t e n d e d p u r p o s e f o r t h e n e w p e r i o d o f class o f 5 years t o
be assigned subject t o p r o p e r m a i n t e n a n c e a n d o p e r a t i o n
a n d t o p e r i o d i c a l s u r v e y s b e i n g carried o u t a t t h e d u e
dates.
5.2.2.1.2 A l l cargo h o l d s , ballast t a n k s , i n c l u d i n g
d o u b l e b o t t o m t a n k s , p i p e t u n n e l s , cofferdams a n d v o i d
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
179
Special survey N o . 2
5 < age = = S 1 0
Special survey N o . 3
1 0 < age S 1 5
Special survey N o . 4
a n d subsequent A g e > 15
None
One
Two
Half, m i n i m u m t w o
180
T a b l e 5.2.3.2
M i n i m u m requirements to close-up survey at special hull surveys of b u l k carriers
Special s u r v e y N o . 1
age
5
Special survey N o . 2
5 < age ==S 1 0
Special s u r v e y N o . 3
1 0 < age S 15
Special survey N o . 4
a n d subsequent
age > 15
c o m p l i a n c e w i t h t h e r e q u i r e m e n t s o f C h a p t e r 5.9 (refer
also t o 5.1.1.4), reference shall be m a d e t o A p p e n d i x 5.9-2.
F o r additional thickness measurement guidelines applic
able t o the side shell frames and brackets o n ships subject t o
the compliance w i t h the requirements o f Chapter 5.12 (refer
also t o 5.1.1.5), reference shall be made t o A p p e n d i x 5 . 1 2 - 1 .
5.2.4.2 P r o v i s i o n s f o r e x t e n d e d m e a s u r e m e n t s f o r
areas w i t h substantial c o r r o s i o n a r e g i v e n i n
T a b l e 5.2.4.2 a n d m a y b e a d d i t i o n a l l y specified i n t h e
S u r v e y P r o g r a m m e as r e q u i r e d b y 1 . 3 . 1 . T h e s e e x t e n d e d
thickness m e a s u r e m e n t s s h a l l b e carried o u t b e f o r e t h e
s u r v e y i s c r e d i t e d as c o m p l e t e d . S u s p e c t e d areas
identified at previous surveys shall be examined. Areas
o f substantial c o r r o s i o n i d e n t i f i e d a t p r e v i o u s s u r v e y s
s h a l l h a v e thickness m e a s u r e m e n t s t a k e n . F o r ships b u i l t
under the C o m m o n Structural Rules for B u l k Carriers,
t h e i d e n t i f i e d substantial c o r r o s i o n areas m a y be:
protected b y c o a t i n g applied i n accordance w i t h t h e
coating manufacturer's requirements a n d examined at
a n n u a l i n t e r v a l s t o c o n f i r m t h e c o a t i n g i n w a y is s t i l l i n
good condition; or alternatively required to be measured
at a n n u a l i n t e r v a l s .
5.2.4.3 T h e s u r v e y o r m a y f u r t h e r e x t e n d t h e t h i c k
ness m e a s u r e m e n t s as d e e m e d necessary.
5.2.4.4 F o r areas i n t a n k s w h e r e h a r d p r o t e c t i v e
coatings are f o u n d t o b e i n a G O O D c o n d i t i o n , t h e e x t e n t
o f t h i c k n e s s m e a s u r e m e n t s according t o T a b l e 5 . 2 . 4 . 1
m a y b e s p e c i a l l y considered (refer also t o 5 . 2 . 2 . 3 . 2 ) .
5.2.4.5 T r a n s v e r s e sections s h a l l b e c h o s e n w h e r e
t h e largest reductions a r e suspected t o o c c u r o r a r e
r e v e a l e d from deck p l a t i n g m e a s u r e m e n t s , o n e o f w h i c h
s h a l l b e i n t h e a m i d s h i p s area.
5.2.4.6 Representative thickness measurements t o
determine b o t h general and local levels o f c o r r o s i o n i n
the shell frames and their end attachments i n a l l cargo holds
and w a t e r ballast tanks shall b e carried o u t Thickness
measurements shall b e also carried o u t t o determine the
c o r r o s i o n levels o n t h e transverse b u l k h e a d p l a t i n g .
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
181
Lower part
of the frame
* \
F i g . 5.2.3.2-2
L o w e r p a r t a n d a r e a s (A\ (B\ ( Q a n d (D) o f f r a m e s i n c a r g o h o l d s
o fb u l k carriers
Level d
Level
Level a
Lower stool
Hopper tank
Double bottom tank
Typical areas of deck plating and under deck structure inside line
of hatch openings between cargo hold hatches
Area (E) for close-up survey
F i g . 5.2.3.2-3 L e v e l s , a n d d f o r c l o s e - u p s u r v e y s
o f transverse bulkheads h a v i n g n o upper a n d lower stools
in cargo holds o fb u l k carriers
F i g . 5.2.3.2-1
A r e a s {A), (B), ( Q , (D) a n d (E) f o r c l o s e - u p s u r v e y s o f b u l k c a r r i e r s
F i g . 5.2.3.2-4 L e v e l s b, a n d d f o r c l o s e - u p s u r v e y s o f t r a n s v e r s e
b u l k h e a d s h a v i n g u p p e r a n d lower stools i n cargo holds o f b u l k carriers
182
T a b l e 5.2.4.1
M i n i m u m requirements to thickness measurements at special surveys o f b u l k carriers
Special survey N o . 1
A g e S 5
1. Suspect areas
Special survey N o . 2
5 < age ==S 1 0
Special survey N o . 3
1 0 < age S 1 5
1. Suspect areas
2. W i t h i n t h e cargo l e n g t h area:
. 1 t w o transverse sections o f deck p l a t i n g
outside l i n e o f cargo h a t c h o p e n i n g s
Special s u r v e y N o . 4
a n d subsequent
A g e > 15
1. Suspect areas
2. W i t h i n t h e cargo l e n g t h area:
.1 each deck plate outside l i n e o f cargo
hatch openings
.2 t w o transverse sections b e y o n d t h e
l i n e o f cargo h a t c h openings, o f w h i c h
o n e is i n t h e m i d s h i p area
.3 a l l w i n d a n d w a t e r strakes
3. W i n d a n d w a t e r strakes i n w a y o f t h e 3. S e l e c t e d w i n d a n d w a t e r strakes
t w o transverse sections considered a b o v e outside t h e cargo l e n g t h area
Selected w i n d a n d w a t e r strakes outside
t h e cargo l e n g t h area
4. M e a s u r e m e n t s , f o r g e n e r a l assessment 4. M e a s u r e m e n t s , f o r g e n e r a l assessment
and recording o f corrosion pattern, o f and recording o f corrosion pattern, o f
those structural members subject to close-up t h o s e s t r u c t u r a l m e m b e r s s u b j e c t
s u r v e y according t o T a b l e 5.2.3.2
to close-up survey according t o
T a b l e 5.2.3.2
5. Refer also to 5.1.1.4 and A p p e n d i x 5.9-3
for additional thickness measurement
guidelines applicable t o t h e v e r t i c a l l y
corrugated transverse w a t e r t i g h t b u l k heads b e t w e e n cargo h o l d N o s . 1 and 2
o n b u l k carriers subject to compliance
w i t h Chapter 5.9
6. R e f e r also t o 5.1.1.5 a n d A p p e n - 6. Refer also to 5.1.1.5 and Appendix 5.12-1
d i x 5 . 1 2 - 1 f o r a d d i t i o n a l thickness for additional thickness measurement
measurement guidelines applicable to t h e g u i d e l i n e s applicable t o t h e side s h e l l
side shell frames and brackets o n ships frames a n d brackets o n b u l k carriers
subject t o c o m p l i a n c e w i t h C h a p t e r 5 . 1 2
subject to compliance w i t h Chapter 5.12
1. Suspect areas
2. W i t h i n t h e cargo l e n g t h area:
.1 each deck plate outside l i n e o f
cargo h a t c h openings
.2 three transverse sections b e y o n d
t h e l i n e o f cargo h a t c h openings, o f
w h i c h o n e is i n t h e m i d s h i p area
.3 each b o t t o m plate
3. A l l w i n d a n d w a t e r strakes, f u l l
length
4. M e a s u r e m e n t s , f o r g e n e r a l
assessment a n d recording o f corr o s i o n pattern, o f those structural
members subject to close-up survey
according to Table 5.2.3.2
5. R e f e r also t o 5.1.1.4 a n d
Appendix 5.9-3 f o r additional
thickness measurement guidelines
a p p l i c a b l e t o t h e v e r t i c a l l y corr u g a t e d transverse w a t e r t i g h t b u l k heads b e t w e e n cargo h o l d N o s . 1
a n d 2 o n b u l k carriers subject t o
c o m p l i a n c e w i t h C h a p t e r 5.9
6. R e f e r a l s o t o 5 . 1 . 1 . 5 a n d
Appendix 5.12-1 f o r additional
thickness measurement guidelines
applicable t o t h e side s h e l l frames
a n d brackets o n b u l k carriers subject
to compliance w i t h Chapter 5.12
T a b l e 5.2.4.2
Requirements for extent o f thickness measurements i n areas o f substantial corrosion within cargo area at special survey of b u l k carriers
Structural member
Extent o f measurement
1. S h e l l s t r u c t u r e s
1.1 B o t t o m a n d side s h e l l a) Suspect plate, p l u s f o u r adjacent plates
plating
b) R e f e r t o o t h e r i t e m s o f tables f o r particulars o n g a u g i n g
i n w a y t a n k s a n d cargo h o l d s
1.2 B o t t o m a n d side s h e l l M i n i m u m o f three l o n g i t u d i n a l s i n w a y o f suspect areas
longitudinals
2. T r a n s v e r s e b u l k h e a d s i n
cargo holds
2.1 L o w e r s t o o l
a) T r a n s v e r s e b a n d w i t h i n 2 5 m m o f w e l d e d c o n n e c t i o n t o
inner bottom
b) T r a n s v e r s e b a n d w i t h i n 2 5 m m o f w e l d e d c o n n e c t i o n t o
s h e l f plate
2.2 T r a n s v e r s e b u l k h e a d
a) T r a n s v e r s e b a n d a t a p p r o x i m a t e l y m i d h e i g h t
b) T r a n s v e r s e b a n d at p a r t o f b u l k h e a d adjacent t o u p p e r
deck o r b e l o w u p p e r s t o o l s h e l f plate ( f o r those ships fitted
w i t h upper stools)
3. D e c k s t r u c t u r e s i n c l u d i n g
cross strips, m a i n cargo
hatchways, hatch covers,
coamings a n d topside t a n k s
3.1 C r o s s deck strip p l a t i n g a) Suspect cross deck strip p l a t i n g
3.2 U n d e r d e c k stiffeners
3.3 H a t c h covers
Pattern o f measurement
a) 5 p o i n t p a t t e r n f o r e a c h p a n e l
longitudinals
3 measurements i n line
3 m e a s u r e m e n t s o n flange
between
across w e b a n d
a) 5 p o i n t s b e t w e e n stiffeners o v e r 1 m l e n g t h
b) 5 p o i n t s b e t w e e n stiffeners o v e r 1 m l e n g t h
2
a) 5 p o i n t p a t t e r n o v e r 1 m o f p l a t i n g
b) 5 p o i n t p a t t e r n o v e r l m o f p l a t i n g
a)
1
a) T r a n s v e r s e m e m b e r s
a)
b) L o n g i t u d i n a l m e m b e r
b)
a) S i d e a n d e n d skirts, each 3 l o c a t i o n s
a)
b) 3 l o n g i t u d i n a l bands, t w o o u t b o a r d strakes a n d o n e b)
centerline strake
5 p o i n t p a t t e r n b e t w e e n u n d e r d e c k stiffeners o v e r
m length
5 p o i n t p a t t e r n a t each e n d a n d m i d span
5 p o i n t p a t t e r n o n b o t h w e b a n d flange
5 p o i n t p a t t e r n a t each l o c a t i o n
5 p o i n t m e a s u r e m e n t each b a n d
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
183
T a b l e 5.2.4.2
Structural member
3.4 H a t c h c o a m i n g s
3.5 T o p s i d e ballast tanks
continued
Pattern o f measurement
E a c h side a n d e n d o f c o a m i n g , o n e b a n d l o w e r 1/3 , o n e
b a n d u p p e r 2/3 o f c o a m i n g
a) W a t e r t i g h t transverse b u l k h e a d s
l o w e r 1/3 o f b u l k h e a d
upper 2/3
stiffeners
b) 2 representative s w a s h transverse b u l k h e a d s
l o w e r 1/3 o f b u l k h e a d
u p p e r 2/3 o f b u l k h e a d
stiffeners
c ) 3 representative b a y s o f slope p l a t i n g
l o w e r 1/3 o f t a n k
u p p e r 2/3 o f t a n k
d) L o n g i t u d i n a l s , suspect a n d adjacent
Suspect plates a n d f o u r adjacent
M i n i m u m o f 3 longitudinals where plating measured
Suspect plates
3.6 M a i n d e c k p l a t i n g
3.7 M a i n d e c k l o n g i t u d i n a l s
3.8 W e b frames/transverses
4. D o u b l e b o t t o m a n d h o p p e r
structure
4.1 Inner/double b o t t o m plating Suspect plate p l u s a l l adjacent plates
4.2 I n n e r / d o u b l e b o t t o m
longitudinal
4.3 L o n g i t u d i n a l girders o r
transverse floors
4.4 W a t e r t i g h t b u l k h e a d s
( w a t e r t i g h t floors)
4.5 W e b frames
4.6 B o t t o m / s i d e shell l o n g i
tudinals
5. C a r g o h o l d s
5.1 Side s h e l l frames
Extent o f measurement
T h r e e l o n g i t u d i n a l s w h e r e plates m e a s u r e d
5 p o i n t p a t t e r n f o r each p a n e l b e t w e e n l o n g i t u d i n a l s
over 1 m length
3 m e a s u r e m e n t s i n l i n e across w e b a n d t h r e e
m e a s u r e m e n t s o n flange
5 point pattern over about 1 m
2
Suspect plates
a) l o w e r 1/3 o f t a n k
b) u p p e r 2/3 o f t a n k
Suspect plates
M i n i m u m o f three l o n g i t u d i n a l s i n w a y o f suspect areas
a) 5 p o i n t p a t t e r n o v e r 1 m o f
b) 5 p o i n t p a t t e r n o v e r 1 m o f
5 p o i n t p a t t e r n plates o v e r 1 m
3 measurements i n line
3 m e a s u r e m e n t s o n flange
A t each e n d a n d m i d span:
a) 5 p o i n t p a t t e r n o f b o t h w e b a n d flange;
b) 5 p o i n t p a t t e r n w i t h i n 2 5 m m o f w e l d e d
a t t a c h m e n t t o b o t h s h e l l a n d l o w e r slope plate
plating
plating
o f plating
across w e ba n d
184
Appendix 5.2-1
C R I T E R I A F O RA S S E S S M E N T O F T H E CONDITION
OF HATCH COVERS AND COAMINGS
n e t
n e t
n e t
net
net
Appendix 5.2-2
2 . B u l k carriers constructed p r i o r t o 1 J u l y 2 0 0 4 s h a l l
comply w i t h t h e requirements o f S O L A S X I I / 1 3 f o r
drainage s y s t e m n o t later t h a n t h e due date o f p r o x i m a t e
i n t e r m e d i a t e o r r e n e w a l survey, w h i c h s h a l l b e h e l d w i t h
the purpose o f issuing the Cargo Ship Safety Construc
t i o n C e r t i f i c a t e after 1 J u l y 2 0 0 4 b u t n o t later t h a n
1 July 2007.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
5.3 A N N U A L S U R V E Y
5.3.1 S c h e d u l e .
5.3.1.1 A n n u a l s u r v e y s s h a l l b e h e l d w i t h i n
3 m o n t h s before o r after anniversary date (i.e. anniversary
date 3 m o n t h s ) f r o m the date o f the initial classification
survey o r o f the date credited f o r the last special survey.
5.3.2 S c o p e .
5.3.2.1 G e n e r a l .
5.3.2.1.1 T h e s u r v e y s h a l l consist o f a n e x a m i n a t i o n
f o r t h e p u r p o s e o f e n s u r i n g , as far as practicable, t h a t t h e
h u l l , w e a t h e r decks, h a t c h covers, c o a m i n g s a n d p i p i n g
are m a i n t a i n e d i n a satisfactory c o n d i t i o n .
5.3.2.2 S u r v e y o f t h e h u l l .
5.3.2.2.1 S u r v e y o f t h e h u l l p l a t i n g a n d i t s c l o s i n g
appliances s h a l l b e carried o u t , as f a r as can b e seen.
5.3.2.2.2 S u r v e y o f w a t e r t i g h t penetrations s h a l l b e
carried o u t , as far as practicable.
5.3.2.3 S u r v e y o f w e a t h e r decks, h a t c h covers a n d
c o a m i n g s s h a l l b e carried o u t .
5.3.2.3.1 C o n f i r m a t i o n s h a l l b e o b t a i n e d t h a t n o
u n a p p r o v e d changes h a v e b e e n m a d e t o t h e h a t c h
c o a m i n g s , h a t c h covers a n d t h e i r securing a n d sealing
devices since t h e last survey.
53.23.2 A t h o r o u g h survey o f cargo hatch covers and
coamings i s o n l y possible b y e x a m i n a t i o n i n t h e open as
w e l l as closed positions a n d shall include verification o f
proper opening a n d closing operation. A s a result, the hatch
cover sets w i t h i n t h e f o r w a r d 2 5 p e r cent o f the ship's
length a n d at least one additional set, such that a l l sets o n
the ship are assessed a t least once i n every 5-year period,
shall b e surveyed open, closed a n d i n operation t o the f u l l
extent o n each direction a t each annual survey, i n c l u d i n g :
.1 s t o w a g e a n d securing i n o p e n c o n d i t i o n ;
.2 p r o p e r fit a n d e f f i c i e n c y o f sealing i n closed
condition; and
.3 o p e r a t i o n a l t e s t i n g o f h y d r a u l i c a n d p o w e r
c o m p o n e n t s , w i r e s , chains, a n d l i n k drives.
T h e c l o s i n g o f t h e covers s h a l l i n c l u d e t h e fastening
o f a l l p e r i p h e r a l , a n d cross j o i n t cleats o r o t h e r securing
devices. P a r t i c u l a r a t t e n t i o n s h a l l b e p a i d t o t h e c o n d i t i o n
o f t h e h a t c h covers i n t h e f o r w a r d 2 5 p e r cent o f t h e
ship's l e n g t h , w h e r e sea loads are n o r m a l l y greatest.
5.3.2.3.3 I f there a r e i n d i c a t i o n s o f d i f f i c u l t y i n
o p e r a t i n g a n d securing h a t c h covers, a d d i t i o n a l sets
a b o v e those r e q u i r e d b y 5.3.2.3.2, at t h e d i s c r e t i o n o f t h e
s u r v e y o r , s h a l l b e tested i n o p e r a t i o n .
5.3.2.3.4 W h e r e t h e cargo h a t c h securing s y s t e m
does n o t f u n c t i o n p r o p e r l y , repairs s h a l l b e carried o u t
u n d e r t h e s u p e r v i s i o n o f t h e Register.
5.3.2.3.5 F o r each cargo h a t c h c o v e r set, a t each
a n n u a l survey, t h e f o l l o w i n g i t e m s s h a l l b e s u r v e y e d :
.1 c o v e r panels, i n c l u d i n g side plates, a n d stiffener
attachments t h a t m a y b e accessible i n t h e o p e n p o s i t i o n
b y close-up s u r v e y ( f o r c o r r o s i o n , cracks, d e f o r m a t i o n ) ;
185
186
.2 close-up s u r v e y o f s u f f i c i e n t extent, m i n i m u m
2 5 p e r cent o f frames t o establish t h e c o n d i t i o n o f t h e
l o w e r r e g i o n o f t h e s h e l l frames i n c l u d i n g a p p r o x i m a t e l y
l o w e r o n e t h i r d l e n g t h o f side f r a m e at side s h e l l a n d side
f r a m e e n d a t t a c h m e n t a n d t h e adjacent s h e l l p l a t i n g i n t h e
f o r w a r d cargo h o l d a n d o n e o t h e r selected cargo h o l d .
W h e r e t h i s l e v e l o f s u r v e y reveals t h e n e e d f o r r e m e d i a l
measures, t h e s u r v e y s h a l l b e e x t e n d e d t o i n c l u d e a
close-up s u r v e y o f a l l o f t h e s h e l l frames a n d adjacent
s h e l l p l a t i n g o f t h a t cargo h o l d as w e l l as a close-up
s u r v e y o f s u f f i c i e n t e x t e n t o f a l l r e m a i n i n g cargo h o l d s ;
.3 w h e n considered necessary b y t h e s u r v e y o r , o r
w h e r e e x t e n s i v e c o r r o s i o n exists, thickness m e a s u r e m e n t s s h a l l b e carried o u t . I f t h e results o f these thickness
m e a s u r e m e n t s indicate t h a t t h e substantial c o r r o s i o n i s
f o u n d , t h e e x t e n t o f thickness m e a s u r e m e n t s s h a l l b e
increased i n accordance w i t h T a b l e 5 . 2 . 4 . 2 . T h e s e
e x t e n d e d thickness m e a s u r e m e n t s s h a l l b e carried o u t
b e f o r e t h e a n n u a l s u r v e y i s credited as c o m p l e t e d .
Suspect areas i d e n t i f i e d a t p r e v i o u s s u r v e y s s h a l l b e
e x a m i n e d . A r e a s o f substantial c o r r o s i o n i d e n t i f i e d a t
p r e v i o u s s u r v e y s s h a l l h a v e thickness m e a s u r e m e n t s
t a k e n . F o r ships b u i l t u n d e r t h e C o m m o n S t r u c t u r a l
R u l e s f o r B u l k C a r r i e r s , t h e a n n u a l thickness m e a s u r e ments m a y b e omitted where a protective coating has
b e e n applied i n accordance w i t h t h e c o a t i n g m a n u f a c t u r e r ' s r e q u i r e m e n t s a n d is m a i n t a i n e d i n g o o d c o n d i t i o n ;
.4 w h e r e a h a r d p r o t e c t i v e c o a t i n g i s fitted i n cargo
h o l d s a n d i s f o u n d i n a G O O D c o n d i t i o n , t h e scope o f
close-up s u r v e y s a n d e x t e n t o f thickness m e a s u r e m e n t s
m a y b e s p e c i a l l y considered;
.5 a l l p i p i n g a n d p e n e t r a t i o n s i n cargo h o l d s ,
including overboard piping, shall be examined.
5.3.2.5 S u r v e y o f ballast t a n k s .
5.3.2.5.1 S u r v e y o f ballast t a n k s w h e n r e q u i r e d as a
consequence o f t h e results o f t h e special s u r v e y a n d
i n t e r m e d i a t e s u r v e y s h a l l b e carried o u t . W h e n c o n sidered necessary b y t h e s u r v e y o r , o r w h e r e e x t e n s i v e
c o r r o s i o n exists, thickness m e a s u r e m e n t s s h a l l b e carried
out. I f t h e results o f these thickness m e a s u r e m e n t s
indicate t h a t t h e substantial c o r r o s i o n i s f o u n d , t h e e x t e n t
o f thickness measurements shall b e increased i n
accordance w i t h T a b l e 5.2.4.2. T h e s e e x t e n d e d thickness
m e a s u r e m e n t s s h a l l b e carried o u t b e f o r e t h e a n n u a l
s u r v e y i s credited as c o m p l e t e d . Suspect areas i d e n t i f i e d
at p r e v i o u s s u r v e y s s h a l l b e e x a m i n e d . A r e a s o f
substantial c o r r o s i o n i d e n t i f i e d at p r e v i o u s s u r v e y s s h a l l
h a v e thickness m e a s u r e m e n t s t a k e n . F o r ships b u i l t
under the C o m m o n Structural Rules for B u l k Carriers,
the annual thickness measurements m a y b e omitted
where a protective coating has been applied i n
accordance w i t h t h e c o a t i n g m a n u f a c t u r e r ' s r e q u i r e m e n t s
and is maintained i n good condition.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
5.3.3 S u r v e y o f t h e f o r e m o s t c a r g o h o l d o f s h i p s
s u b j e c t t o S O L A S 79.1.
5.3.3.1 B u l k carriers subject t o S O L A S X I I / 9 . 1 a r e
those m e e t i n g a l l t h e f o l l o w i n g c o n d i t i o n s :
b u l k carriers o f 1 5 0 m i n l e n g t h a n d u p w a r d s o f
s i n g l e side s k i n c o n s t r u c t i o n ;
c a r r y i n g s o l i d b u l k cargoes h a v i n g a d e n s i t y o f
1 7 8 0 k g / m a n d above;
contracted f o r c o n s t r u c t i o n before 1 J u l y 1 9 9 9 ; a n d
constructed w i t h a n i n s u f f i c i e n t n u m b e r o f transverse
watertight bulkheads t o enable t h e m t o w i t h s t a n d f l o o d i n g
o f t h e f o r e m o s t cargo h o l d i n a l l l o a d i n g c o n d i t i o n s a n d
r e m a i n afloat i n a satisfactory c o n d i t i o n o f e q u i l i b r i u m /
s t a b i l i t y as specified i n S O L A S X I I / 4 . 3 .
187
that there i s n o s t r u c t u r a l d i m i n u t i o n a n d t h e p r o t e c t i v e
c o a t i n g w h e r e f i t t e d r e m a i n s effective;
.3 special c o n s i d e r a t i o n .
W h e r e the hard protective coating i n the foremost
cargo h o l d i s f o u n d t o b e i n a G O O D c o n d i t i o n , t h e
scope o f close-up s u r v e y s a n d e x t e n t o f t h i c k n e s s
m e a s u r e m e n t s m a y b e s p e c i a l l y considered.
N o t e . F o r e x i s t i n g b u l k carriers, w h e r e s h i p o w n e r s m a y elect
t o coat o r recoat cargo h o l d s as n o t e d above, c o n s i d e r a t i o n m a y b e
g i v e n t o t h e scope o f close-up a n d thickness m e a s u r e m e n t s u r v e y s .
P r i o r t o t h e c o a t i n g o f cargo h o l d s o f e x i s t i n g ships, scantlings s h a l l
b e ascertained i n t h e presence o f t h e surveyor.
5.3.4 A d d i t i o n a l a n n u a l s u r v e y r e q u i r e m e n t s
a f t e r d e t e r m i n i n g c o m p l i a n c e w i t h S O L A S XI1/12
a n d 713.
N o t e . T h e t e r m " t h e contracted f o r c o n s t r u c t i o n " i s g i v e n
5.3.4.1 F o r ships c o m p l y i n g w i t h t h e r e q u i r e m e n t s o f
i n 1.1.2, P a r t I " C l a s s i f i c a t i o n " o f t h e R u l e s f o r the C l a s s i f i c a t i o n a n d
S
O
L
A S X I I / 1 2 f o r h o l d , ballast a n d d r y space w a t e r l e v e l
Construction o f Sea-Going Ships.
detectors, t h e a n n u a l s u r v e y s h a l l i n c l u d e a n e x a m i n a t i o n
5.3.3.2 I n accordance w i t h S O L A S /9.1, t h e a n d a test, a t r a n d o m , o f t h e w a t e r ingress detection
scope o f a n n u a l s u r v e y o f t h e f o r e m o s t cargo h o l d o f systems a n d o f t h e i r a l a r m s .
ships i n d i c a t e d i n 5 . 3 . 3 . 1 i n a d d i t i o n t o t h e scope o f
5.3.4.2 F o r ships c o m p l y i n g w i t h t h e r e q u i r e m e n t s o f
a n n u a l s u r v e y prescribed i n 5 . 3 . 2 s h a l l i n c l u d e t h e S O L A S /13 f o r t h e a v a i l a b i l i t y o f p u m p i n g systems,
following:
t h e a n n u a l s u r v e y s h a l l i n c l u d e a n e x a m i n a t i o n a n d a test,
o f t h e m e a n s f o r d r a i n i n g a n d p u m p i n g ballast t a n k s
.1 scope o f s u r v e y ;
.1.1 f o r b u l k carriers 5 15 years o f age, a n o v e r a l l f o r w a r d o f t h e c o l l i s i o n b u l k h e a d a n d bilges o f d r y
s u r v e y o f t h e f o r e m o s t cargo h o l d , i n c l u d i n g close-up spaces, a n y p a r t o f w h i c h extends f o r w a r d o f t h e
s u r v e y o f s u f f i c i e n t extent, m i n i m u m 2 5 p e r cent o f f o r e m o s t cargo h o l d , a n d o f t h e i r c o n t r o l s .
frames t o establish t h e c o n d i t i o n o f :
5.3.4.3 F o r b u l k carriers t h e t i m i n g o f c o m p l i a n c e
s h e l l frames i n c l u d i n g t h e i r u p p e r a n d l o w e r e n d w i t h t h e r e q u i r e m e n t s o f S O L A S X I I / 1 2 a n d /13 i s
attachments a n d t h e adjacent s h e l l p l a t i n g ;
specified i n A p p e n d i x 5.2-2.
p l a t i n g o f transverse b u l k h e a d s ;
5.3.5 C h e c k i n g t h e c o m p l i a n c e w i t h t h e a d d i t i o n a l
requirements o fthe R S Rules.
suspect areas i d e n t i f i e d at p r e v i o u s s u r v e y s .
W h e r e considered necessary b y t h e s u r v e y o r as a
5.3.5.1 L o a d i n g i n s t r u m e n t a n d L o a d i n g M a n u a l .
result o f t h e o v e r a l l a n d close-up s u r v e y as described
53.5.1.1 B u l k carriers o f 150 m i n length and upwards
above, t h e s u r v e y s h a l l b e extended t o i n c l u d e a close-up shall b e checked f o r a v a i l a b i l i t y o f a n approved loading
s u r v e y o f a l l o f t h e s h e l l frames a n d adjacent s h e l l p l a t i n g i n s t r u m e n t o n b o a r d , w h i c h s h a l l c o m p l y w i t h t h e
o f t h e cargo h o l d ;
following:
.1.2 f o r b u l k carriers o v e r 15 years o f age, a n o v e r a l l
.1 t h e r e q u i r e m e n t s o f 1.4.9.4, P a r t I I " H u l l " o f t h e
s u r v e y o f t h e f o r e m o s t cargo h o l d , i n c l u d i n g close-up R u l e s f o r t h e C l a s s i f i c a t i o n a n d C o n s t r u c t i o n o f
s u r v e y t o establish t h e c o n d i t i o n o f :
S e a - G o i n g S h i p s contracted f o r c o n s t r u c t i o n b e f o r e
1 July 1998;
s h e l l frames i n c l u d i n g t h e i r u p p e r a n d l o w e r e n d
attachments a n d t h e adjacent s h e l l p l a t i n g ;
.2 t h e r e q u i r e m e n t s o f 3 . 3 . 6 , P a r t " H u l l " o f t h e
Rules f o r t h e Classification a n d Construction o f
p l a t i n g o f transverse b u l k h e a d s ;
S e a - G o i n g S h i p s contracted f o r c o n s t r u c t i o n o n o r after
suspect areas i d e n t i f i e d at p r e v i o u s s u r v e y s ;
1 July 1998.
.2 e x t e n t o f thickness m e a s u r e m e n t s .
T h i c k n e s s m e a s u r e m e n t s s h a l l b e carried o u t t o a n
5.3.5.1.2 B u l k carriers o f 150 m a n d upwards shall b e
e x t e n t s u f f i c i e n t t o d e t e r m i n e b o t h general a n d l o c a l checked f o r availability o f a n approved L o a d i n g M a n u a l .
c o r r o s i o n levels a t areas subject t o close-up s u r v e y as
5.3.5.2 T r i a n g l e t o b e m a r k e d o n t h e ship's sides.
described i n 5.3.3.3.1.1 a n d 5 . 3 . 3 . 3 . 2 . 1 .
5.3.5.2.1 B u l k carriers, o n w h i c h u n d e r t h e structural
T h e m i n i m u m r e q u i r e m e n t f o r thickness m e a s u r e c o n d i t i o n s o f d o u b l e b o t t o m strength i n cargo h o l d N o . 1
m e n t s a r e suspect areas i d e n t i f i e d at p r e v i o u s s u r v e y s .
a n d t h e transverse b u l k h e a d b e t w e e n cargo h o l d s N o s . 1
W h e r e subsequent c o r r o s i o n i s f o u n d , t h e e x t e n t o f a n d 2 restrictions o n d i s t r i b u t i o n o f cargo a m o n g cargo
thickness m e a s u r e m e n t s s h a l l b e increased i n accordance h o l d s a n d restrictions o n t h e m a x i m u m d e a d w e i g h t
capacity described i n t h e a p p r o v e d L o a d i n g M a n u a l s h a l l
w i t h t h e r e q u i r e m e n t s o f T a b l e 5.2.4.2.
be
i m p o s e d a n d a p p l i e d i n carriage o f s o l i d b u l k cargoes
T h e thickness m e a s u r e m e n t s m a y b e dispensed w i t h
h
a
v
i n g a d e n s i t y o f 1,78 t / m a n d a b o v e a n d t h e
p r o v i d e d t h e s u r v e y o r is satisfied b y t h e close-up survey,
3
188
a v a i l a b i l i t y o f t h e t r i a n g l e e q u i l a t e r a l w i t h a side
o f 5 0 0 m , h o m o g e n o u s a n d p a i n t e d i n c o l o u r contrast
t o t h e h u l l , m a r k e d a n d placed o n b o t h side p l a t i n g w i t h
t h e v e r t e x 3 0 0 m m b e l o w t h e deck l i n e s h a l l b e checked.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
189
5.7 P R O C E D U R E S F O R T H I C K N E S S M E A S U R E M E N T S
5.8 R E P O R T I N G O N H U L L S U R V E Y A N D E V A L U A T I O N
OF SURVEY
5.8.1 E v a l u a t i o n o f S u r v e y R e p o r t
5.8.1.1 T h e data a n d i n f o r m a t i o n o n t h e structural
c o n d i t i o n o f t h e ship's h u l l collected d u r i n g s u r v e y s h a l l
be evaluated f o r acceptability a n d c o n t i n u e d structural
i n t e g r i t y o f t h e ship's h u l l .
5.8.2 R e p o r t i n g o n s u r v e y .
5.8.2.1 P r i n c i p l e s f o r s u r v e y r e p o r t i n g are s h o w n i n
A p p e n d i x 5.8 a n d considered i n t h e r e l e v a n t f o r m s o f t h e
Register documents.
5.8.2.2 F o r b u l k carriers b u i l t u n d e r t h e C o m m o n
S t r u c t u r a l R u l e s f o r B u l k C a r r i e r s , t h e ship's l o n g i t u d i n a l
strength s h a l l b e e v a l u a t e d b y u s i n g t h e thickness o f
structural m e m b e r s m e a s u r e d a n d r e n e w e d , as appropriate, d u r i n g t h e special s u r v e y s carried o u t after t h e
ship reached 15 years o f age ( o r d u r i n g t h e t h i r d special
survey, i f t h i s i s carried o u t before t h e ship reaches
15 y e a r s ) i n accordance w i t h t h e c r i t e r i a f o r l o n g i t u d i n a l
strength o f t h e ship's h u l l girder f o r C S R b u l k carriers
specified i n C h a p t e r 13 o f t h e C o m m o n S t r u c t u r a l R u l e s
f o r B u l k Carriers.
5.8.2.3 T h e final result o f e v a l u a t i o n o f t h e ship's
l o n g i t u d i n a l strength r e q u i r e d i n 5.8.2.2, after r e n e w a l
w o r k o f structural m e m b e r s , i f carried o u t as a r e s u l t o f
i n i t i a l e v a l u a t i o n , s h a l l b e r e p o r t e d as a part o f t h e
Executive H u l l Summary (Condition Evaluation Report)
N o t e . L o w e r p o r t i o n s o f the cargo h o l d s a n d ballast t a n k s are
( f o r m 6.3.41).
considered t o b e t h e parts b e l o w t h e l i g h t ballast w a t e r l i n e .
5.8.2.4 W h e n a s u r v e y i s s p l i t b e t w e e n different
R e g i s t e r B r a n c h O f f i c e s , a r e p o r t s h a l l b e m a d e f o r each
p o r t i o n o f t h e s u r v e y . A l i s t o f i t e m s e x a m i n e d and/or
5.5 P R E P A R A T I O N S F O R S U R V E Y
tested (pressure testing, thickness m e a s u r e m e n t s , e t c . )
a n d a n i n d i c a t i o n o f w h e t h e r t h e i t e m has b e e n credited,
5.5.1 T h e p r o v i s i o n s related t o preparations f o r s h a l l b e m a d e a v a i l a b l e t o t h e n e x t a t t e n d i n g s u r v e y o r
prior t o continuing o r completing t h e survey.
s u r v e y are g i v e n i n C h a p t e r 1.3.
5.8.2.5 A n E x e c u t i v e H u l l S u m m a r y o f t h e s u r v e y
shall b e submitted t o the shipowner a n d kept o n board
t h e ship f o r reference a t f u t u r e s u r v e y s . T h e E x e c u t i v e
5.6 D O C U M E N T A T I O N O N B O A R D
H u l l S u m m a r y shall b e verified b y a duly authorised
p e r s o n o f R S B r a n c h O f f i c e w h i c h p e r f o r m e d t h e ship's
5.6.1 T h e p r o v i s i o n s related t o a v a i l a b i l i t y a n d s u r v e y and/or issued t h i s S u m m a r y u p o n t h e analysis o f
v e r i f i c a t i o n o f d o c u m e n t a t i o n o n b o a r d a r e g i v e n i n t h e s u r v e y reports.
C h a p t e r 1.4.
190
Appendix 5.8
SURVEY REPORTING
1 GENERAL
2 SCOPE OF SURVEY
2.1 C o m p a r t m e n t s w h e r e a n o v e r a l l s u r v e y h a v e
b e e n carried o u t s h a l l b e i d e n t i f i e d .
2.2 L o c a t i o n s , i n each ballast t a n k a n d cargo h o l d ,
i n c l u d i n g h a t c h covers a n d c o a m i n g s , w h e r e a close-up
s u r v e y has b e e n carried out, together w i t h i n f o r m a t i o n o f
t h e m e a n s o f access used, s h a l l b e i d e n t i f i e d .
PRINCIPLES
W h e r e o n l y p a r t i a l s u r v e y is r e q u i r e d , i.e. 2 5 p e r cent
o f s h e l l frames, o n e transverse w e b , t w o selected cargo
h o l d transverse b u l k h e a d s , t h e i d e n t i f i c a t i o n s h a l l i n c l u d e
l o c a t i o n w i t h i n each ballast t a n k a n d cargo h o l d b y
reference t o f r a m e n u m b e r s .
2.4 F o r areas i n ballast t a n k s a n d cargo h o l d s w h e r e
protective coating is found to b e i n a G O O D condition
a n d f o r w h i c h t h e scope o f a close-up s u r v e y a n d e x t e n d
o f thickness m e a s u r e m e n t s h a s b e e n specially c o n s i d ered, structures t o special consideration shall b e
identified.
2.5 T a n k s subject t o t a n k testing s h a l l b e i d e n t i f i e d .
2.6 P i p i n g o n deck, cargo a n d ballast p i p i n g w i t h i n
cargo a n d ballast t a n k s , p i p e t u n n e l s a n d v o i d spaces,
shall be identified, where:
examination including internal examination o f
piping w i t h valves and fittings;
thickness m e a s u r e m e n t s ;
a n d o p e r a t i o n a l testing t o w o r k i n g pressure h a v e
b e e n carried o u t .
3 RESULTS OF SURVEY
3.1 T y p e , e x t e n t a n d c o n d i t i o n o f p r o t e c t i v e c o a t i n g
i n each t a n k (rated G O O D , F A I R o r P O O R ) s h a l l b e
identified.
3.2 S t r u c t u r a l c o n d i t i o n o f each c o m p a r t m e n t w i t h
information o n the following:
.1 i d e n t i f i c a t i o n o f f i n d i n g s , s u c h as:
corrosion w i t h description o f location, type and extent;
areas w i t h substantial c o r r o s i o n ;
cracks/fractures w i t h d e s c r i p t i o n o f l o c a t i o n a n d
extent;
b u c k l i n g w i t h d e s c r i p t i o n o f l o c a t i o n a n d extent;
indents w i t h d e s c r i p t i o n o f l o c a t i o n a n d extent;
.2 i d e n t i f i c a t i o n o f c o m p a r t m e n t s w h e r e n o structural
damages/defects are f o u n d .
R e p o r t s m a y b e s u p p l e m e n t e d b y sketches, diagrams
and photos.
3.3 T h i c k n e s s m e a s u r e m e n t r e p o r t s h a l l b e signed b y
the surveyor controlling the measurements o n board.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
5.9 E V A L U A T I O N O F S C A N T L I N G S O F T H E T R A N S V E R S E
WATERTIGHT CORRUGATED BULKHEAD
B E T W E E N CARGO HOLDS NOS. 1A N D2
W I T H C A R G O H O L D N O . 1 F L O O D E D ( I A C S U R S19)
5.9.1 A p p l i c a t i o n a n d definitions.
5 . 9 . 1 . 1 T h e s e r e q u i r e m e n t s a p p l y t o a l l b u l k carriers
o f 150 m i n length and above, i n the foremost hold,
i n t e n d i n g t o c a r r y s o l i d b u l k cargoes h a v i n g a d e n s i t y
o f 1,78 t / m , o r a b o v e , w i t h s i n g l e deck, topside t a n k s
and hopper tanks, fitted w i t h vertically corrugated
transverse w a t e r t i g h t b u l k h e a d s b e t w e e n cargo h o l d s
Nos. 1 and 2 where:
. 1 t h e f o r e m o s t h o l d i s b o u n d e d b y t h e side s h e l l
o n l y f o r ships, w h i c h w e r e contracted f o r c o n s t r u c t i o n
prior to 1 July 1998;
.2 t h e f o r e m o s t h o l d is d o u b l e side s k i n c o n s t r u c t i o n
o f less t h a n 7 6 0 m m b r e a d t h m e a s u r e d p e r p e n d i c u l a r t o
t h e side s h e l l i n ships, t h e keels o f w h i c h w e r e l a i d , o r
w h i c h w e r e a t a s i m i l a r stage o f c o n s t r u c t i o n , b e f o r e
1 July 1999.
5.9.1.2 E x i s t i n g b u l k carriers, i n d i c a t e d i n 5 . 9 . 1 . 1
s h a l l c o m p l y w i t h these r e q u i r e m e n t s b y dates specified
in 5.11.1.1.
5.9.1.3 T o estimate t h e p o s s i b i l i t y o f t r a n s p o r t a t i o n
o f t h e b u l k cargoes w i t h a d e n s i t y o f 1,78 t / m a n d a b o v e
o n b o a r d t h e ship according t o t h e r e q u i r e m e n t s f o r t h e
scantlings o f t h e transverse b u l k h e a d b e t w e e n cargo
holds N o s . 1 and 2 one shall be guided b y the blockdiagram given i n Appendix 5.9-1.
5.9.1.4 T h e n e t scantlings o f t h e transverse b u l k h e a d
b e t w e e n cargo h o l d s N o s . 1 a n d 2 s h a l l b e calculated
u s i n g t h e loads, g i v e n i n 5.9.2, b e n d i n g m o m e n t a n d
shearing force, g i v e n i n 5.9.3 a n d t h e strength c r i t e r i a
g i v e n i n 5.9.4.
5 . 9 . 1 . 5 W h e r e necessary, s t e e l r e n e w a l a n d / o r
r e i n f o r c e m e n t s are r e q u i r e d as p e r p r o v i s i o n s o f 5.9.6.
5.9.1.6 W i t h t h e purposes o f t h e present Chapter,
homogeneous loading condition means t h e loading
c o n d i t i o n s , i n w h i c h t h e r a t i o b e t w e e n t h e highest a n d
the lowest filling ratio, evaluated for the t w o foremost
cargo h o l d s does n o t exceed 1,20 t o b e corrected f o r
different cargo density.
3
191
m e n t , r e i n f o r c e m e n t , etc.), i n c l u d i n g s t e e l grades a n d
scantlings ( i f different f r o m t h e as-built), sketches/
p h o t o s , as a p p r o p r i a t e r e p a i r e x t e n t , test p e r f o r m a n c e .
4 . 2 F o r repairs n o t c o m p l e t e d a t t h e t i m e o f survey,
c o n d i t i o n o f class ( r e q u i r e m e n t ) s h a l l b e i m p o s e d w i t h a
specific t i m e l i m i t f o r t h e repairs. I n t h i s case, c o n d i t i o n
o f class s h a l l b e s u f f i c i e n t l y detailed b y t h e s u r v e y o r w i t h
i d e n t i f i c a t i o n o f each i t e m t o b e repaired.
5.9.2 L o a d m o d e l .
5.9.2.1 General.
T h e loads t o be considered as a c t i n g o n t h e b u l k h e a d
are those g i v e n b y t h e c o m b i n a t i o n o f cargo loads w i t h
those i n d u c e d b y t h e f l o o d i n g o f cargo h o l d N o . l .
T h e m o s t severe c o m b i n a t i o n o f cargo induced loads
and flooding loads shall b e used f o r the check o f the
scantlings o f the bulkhead, depending o n t h e f o l l o w i n g
loading conditions included i n the L o a d i n g M a n u a l :
homogeneous loading conditions;
non-homogeneous loading conditions.
N o n - h o m o g e n e o u s part l o a d i n g c o n d i t i o n s asso
ciated w i t h m u l t i p o r t l o a d i n g a n d u n l o a d i n g operations
for homogeneous loading conditions need n o t t o be
considered.
5.9.2.2 B u l k h e a d c o r r u g a t i o n f l o o d i n g head.
T h e f l o o d i n g h e a d h (refer t o F i g . 5 . 9 . 2 . 2 ) i s t h e
distance, i n m , m e a s u r e d verticals w i t h t h e ship i n t h e
u p r i g h t distance df, i n m , from t h e baseline e q u a l t o :
i n general - D;
f o r ships less t h a n 5 0 0 0 0 t o n s d e a d w e i g h t w i t h
T y p e freeboard - 0,95Z>;
w h e r e D is the distance, i n m , from the baseline t o the
freeboard deck at side amidships (refer t o F i g . 5.9.2.2);
f
[
/
<//
/////
77'////
4 ' / / / / /
V
(V
if
d,
//
\
F i g . 5.9.2.2 D i a g r a m o f l o a d e d h o l d
= v o l u m e o f cargo, i n m ; P - c a l c u l a t i o n p o i n t )
3
192
a distance f r o m t h e baseline g i v e n , i n m , d e t e r m i n e d b y
the f o l l o w i n g formula:
dl=
P c f = P g h + [pA
pjb Tf
aL
( T-hnB)-^ +
(5.9.2.3.1)
- p(l - p e r m ) h f ] g t a n y
(5.9.2.3.1.2-2)
w h e r e M - mass o f cargo i n h o l d N o . l , i n t ;
p - b u l k cargo density, i n t / m ;
l - length o f hold N o . l , i n m ;
- ship's b r e a d t h a m i d s h i p s , i n m ;
Vi.s v o l u m e , i n m , o f the b o t t o m s t o o l o f the b u l k h e a d above the
inner bottom;
- h e i g h t o f t h e h o p p e r t a n k s a m i d s h i p s , i n m , f r o m t h e
baseline;
"DB h e i g h t o f t h e d o u b l e b o t t o m , i n m ;
- b r e a d t h o f t h e h o p p e r tanks a m i d s h i p s , i n m ;
c
T h e force F f, i n k N , a c t i n g o n c o r r u g a t i o n , s h a l l b e
determined b y the f o r m u l a
c
<^1 2
F c f =
x(d -h
f
. 1 t h e first case o f h o l d l o a d i n g .
W h e n d/^d\,
a t each p o i n t o f t h e b u l k h e a d located
at a distance b e t w e e n d\ a n d df from t h e baseline, t h e
pressure p j , i n k N / m , shall be determined b y the f o r m u l a
2
Pcj=Pgh
(5.9.2.3.1.1-1)
f
3
w h e r e p = s e a w a t e r density, i n t / m ;
g = 9 , 8 1 m / s , g r a v i t y acceleration;
hf - f l o o d i n g head, refer t o 5.9.2.2.
2
D B
-h
L S
pcg(d,-dj)bm y+(pcA
(5.9.2.3.1.2-3)
j\
5.9.2.3.2 E m p t y h o l d .
A t each p o i n t o f t h e bulkhead t h e hydrostatic
pressure pf i n d u c e d b y t h e flooding h e a d hf s h a l l b e
considered.
T h e force i y , i n k N , acting o n c o r r u g a t i o n , s h a l l b e
determined b y the f o r m u l a
F
(d -h
f
-h
(5.9.2.3.2)
Pcj=pghf+[p -p(l
c
-perm)]ghitm y
(5.9.2.3.1.1-2)
w h e r e s\, p, g, h s = refer t o 5 . 9 . 2 . 3 . 1 . 1 ;
h = refer t o 5 . 9 . 2 . 3 . 1 ;
df= refer t o 5.9.2.2.
L
DB
w h e r e p, g, hf = as g i v e n a b o v e ;
p = b u l k cargo density, i n t / m ;
perm - p e r m e a b i l i t y o f c a r g o ; t o b e t a k e n as 0 , 3 f o r o r e
( c o r r e s p o n d i n g b u l k cargo d e n s i t y f o r i r o n ore m a y g e n e r a l l y
b e t a k e n as 3,0 t / m ) ;
hi = v e r t i c a l distance, m , f r o m t h e c a l c u l a t i o n p o i n t t o the l e v e l
l o c a t e d a t a distance d\ from t h e baseline, as m e n t i o n e d
a b o v e (refer t o F i g . 5 . 9 . 2 . 2 ) ;
Y=45-(tp/2);
= angle o f repose o f t h e cargo, i n degrees, a n d m a y g e n e r a l l y
b e t a k e n as 35 f o r i r o n ore.
3
T h e force F j , i n k N , a c t i n g o n a c o r r u g a t i o n , s h a l l
be determined b y the f o r m u l a
c
=^
w h e r e p , g, hi, = refer t o 5 . 9 . 2 . 3 . 1 . 1 .
c
T h e force F , i n k N , a c t i n g o n a c o r r u g a t i o n , s h a l l b e
determined b y the f o r m u l a
c
iV = W
(5.9.2.3.1.1-3)
(5.9.2.4-1)
^-hDB-hLS?
tan y
(5.9.2.4-2)
w h e r e p , g, s^h^y - refer t o 5 . 9 . 2 . 3 . 1 . 1 ;
di, h - refer t o 5 . 9 . 3 . 1 .
c
DB
.2 t h e s e c o n d case o f h o l d l o a d i n g .
W h e n d f < d \ , t h e n a t each p o i n t o f t h e b u l k h e a d
located a t a distance b e t w e e n ^ - a n d d\, t h e pressure p f,
i n k N / m , shall b e determined b y the f o r m u l a
5.9.2.5 R e s u l t a n t pressure.
5 . 9 . 2 . 5 . 1 H o m o g e n e o u s ship l o a d i n g c o n d i t i o n s .
F o r c a l c u l a t i n g o f t h e scantlings a t e a c h p o i n t o f t h e
b u l k h e a d structures, t h e resultant pressure p , i n k N / m ,
shall b e determined b y the f o r m u l a
2
P=Pcj-0,8p .
c
(5.9.2.5.1-1)
Pcf= P gMan y
c
w h e r e p , g, hi, = refer t o 5 . 9 . 2 . 3 . 1 . 1 .
c
(5.9.2.3.1.2-1)
T h e resultant force F, i n k N , a c t i n g o n a c o r r u g a t i o n ,
shall b e determined b y the f o r m u l a
F=F
-0,8F .
c
(5.9.2.5.1-2)
194
5.9.2.5.2 N o n - h o m o g e n e o u s s h i p l o a d i n g c o n d i
tions.
F o r c a l c u l a t i n g o f scantlings a t each p o i n t o f t h e
b u l k h e a d structures t h e resultant pressure p, s h a l l b e
determined b y the f o r m u l a
P -Pcf
(5.9.2.5.2-1)
(5.9.3.2)
w h e r e F = refer t o 5.9.2.5.
5.9.4 S t r e n g t h c r i t e r i a .
5.9.4.1 General.
T h e f o l l o w i n g criteria are applicable t o trans
(5.9.2.5.2-2)
F=F .
verse bulkheads w i t h vertical corrugations (refer
I n case h o l d N o . 1 , i n n o n - h o m o g e n e o u s c o n d i t i o n s , t o F i g . 5 . 9 . 2 . 3 . 1 . 1 ) .
is n o t a l l o w e d t o b e loaded, t h e resultant pressure p,
R e q u i r e m e n t s f o r l o c a l n e t plate thickness are g i v e n
i n k N / m , t o b e c o n s i d e r e d f o r c a l c u l a t i n g o f t h e i n 5.9.4.7.
scantlings s h a l l b e d e t e r m i n e d b y t h e f o r m u l a
I n a d d i t i o n , t h e c r i t e r i a g i v e n i n 5.9.4.2 a n d 5.9.4.5
shall be complied w i t h .
(5.9.2.5.2-3)
P=Pfi
W h e r e t h e c o r r u g a t i o n a n g l e (p, s h o w n i n
a n d t h e resultant force F, i n k N , acting o n a F i g . 5 . 9 . 2 . 3 . 1 . 1 , i s less t h a n 50, a h o r i z o n t a l r o w o f
staggered shedder plates s h a l l b e f i t t e d a t a p p r o x i m a t e l y
corrugation , is determined b y the f o r m u l a
m i d d e p t h o f t h e c o r r u g a t i o n s (refer t o F i g 5 . 9 . 2 . 3 . 1 . 1 ) t o
h e l p preserve d i m e n s i o n a l s t a b i l i t y o f t h e b u l k h e a d u n d e r
F=Ff.
(5.9.2.5.2-4)
f l o o d i n g loads. T h e shedder plates s h a l l b e w e l d e d t o t h e
5.9.3 B e n d i n g m o m e n t a n d s h e a r f o r c e i n t h e corrugations b y d o u b l e c o n t i n u o u s w e l d i n g , b u t t h e y
s h a l l n o t be w e l d e d t o t h e side s h e l l .
bulkhead corrugations.
T h e b e n d i n g m o m e n t M a n d t h e shear force Q i n t h e
T h e thickness o f t h e l o w e r part o f corrugations
b u l k h e a d c o r r u g a t i o n s s h a l l b e o b t a i n e d u s i n g considered i n t h e a p p l i c a t i o n o f 5.9.4.2 a n d 5.9.4.3 s h a l l
F o r m u l a e ( 5 . 9 . 3 . 1 ) a n d ( 5 . 9 . 3 . 2 ) . T h e M a n d Q v a l u e s be m a i n t a i n e d f o r a distance from t h e i n n e r b o t t o m ( i f n o
s h a l l b e used f o r t h e checks according t o 5.9.4.
l o w e r s t o o l is f i t t e d ) o r t h e t o p o f t h e l o w e r s t o o l n o t less
t h a n 0 , 1 5 / ( w h e r e 1 i s a span o f t h e c o r r u g a t i o n , i n m ) .
5.9.3.1 Bending moment.
T h e designed b e n d i n g m o m e n t M, i n k N m , f o r t h e
T h e thickness o f t h e m i d d l e part o f corrugations
b u l k h e a d c o r r u g a t i o n s s h a l l b e d e t e r m i n e d b y t h e considered i n t h e a p p l i c a t i o n o f 5.9.4.2 a n d 5.9.4.4 s h a l l
formula
be m a i n t a i n e d t o a distance from t h e deck ( i f n o upper
s t o o l is f i t t e d ) o r t h e b o t t o m o f t h e upper s t o o l n o t greater
M = Flj%
(5.9.3.1)
t h a n 0,3/.
w h e r e F - resultant force, i n k N (refer t o 5 . 9 . 2 . 5 ) ;
5.9.4.2 B e n d i n g capacity a n d shear stress .
I - span o f t h e c o r r u g a t i o n , i n m (refer t o F i g s . 5.9.2.3.1.1
T h e b e n d i n g capacity o f t h e b u l k h e a d s h a l l b e i n
a n d 5.9.3.1).
compliance w i t h the f o l l o w i n g relationship:
M
10
<1,0
(5.9.4.2-1)
0 , 5 Z / C T / + Z (J
T h e resultant force F, i n k N , acting o n a c o r r u g a t i o n ,
shall be determined b y the f o r m u l a
cJ
a>
a>
w h e r e M - b e n d i n g m o m e n t , i n k N m (refer t o 5 . 9 . 3 . 1 ) ;
Z = section modulus o f one h a l f pitch corrugation, i n c m ,
at the l o w e r e n d o f c o r r u g a t i o n s t o b e calculated according
t o 5.9.4.3;
Z - s e c t i o n m o d u l u s o f o n e h a l f p i t c h c o r r u g a t i o n , i n c m , at the
mid-span o f corrugations t o b e calculated according
t o 5.9.4.4;
= a l l o w a b l e stresses, i n N / m m , i n accordance w i t h 5.9.4.5 f o r
the l o w e r end o f corrugations;
Ga,m a l l o w a b l e stresses, i n N / m m , i n accordance w i t h 5.9.4.5 f o r
t h e m i d - s p a n o f corrugations.
3
f a
I n n o case t h e Z v a l u e s h a l l b e t a k e n greater t h a n
t h e lesser o f l , 1 5 Z o r l , 1 5 Z / f o r c a l c u l a t i o n o f t h e
b e n d i n g capacity o f t h e b u l k h e a d ( Z / is d e f i n e d b e l o w ) .
I n case effective shedder plates are fitted w h i c h :
are n o t k n u c k l e d ;
are w e l d e d t o t h e c o r r u g a t i o n s a n d t h e u p p e r
horizontal/sloping plate o f the l o w e r s t o o l (flange) f o r the
b u l k h e a d b y one side penetration w e l d s o r equivalent;
m
f e
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
195
t e
= z
+ 1 0
Qh 0,5h s\p
g
(5.9.4.2-2)
3
F i g . 5.9.4.2-1 S y m m e t r i c
shedder plates:
1 - shedder plate;
2 - h o r i z o n t a l / s l o p i n g plate
o f t h e l o w e r s t o o l (flange)
for the bulkhead;
3 - v e r t i c a l / s l o p i n g plate
o f the l o w e r stool
f o r the b u l k h e a d
F i g . 5.9.4.2-2 A s y m m e t r i c
shedder plates:
1 - shedder plate;
2 - h o r i z o n t a l / s l o p i n g plate
o f t h e l o w e r s t o o l (flange)
for the bulkhead;
3 - v e r t i c a l / s l o p i n g plate
o f the l o w e r stool
f o r the b u l k h e a d
V /
(2,5ay/t/t h y/aF
s
lh
I^F ),
F
Fft
196
5.9.4.6.2 Shear.
T h e b u c k l i n g check s h a l l b e p e r f o r m e d f o r t h e w e b
plates a t t h e c o r r u g a t i o n ends.
T h e shear stress s h a l l n o t exceed t h e c r i t i c a l
value z , i n N / m m , obtained b y the following formulae:
2
T = 1E for x < W 2 ;
= IF ( 1 - 1F/4Z ) for x > z /2
C
(Jhgt )
gu
(5.9.4.6.2-1)
(5.9.4.6.2-2)
where T = C T F / ^ 3 ;
F
m i n i m u m u p p e r y i e l d stress, i n N / m m , o f the m a t e r i a l ;
x E = 0,9k, E (/), i n N / m m ;
= 0,9k,E(t/l000c) , i n N / m m ;
A:,=6,34;
E - m o d u l u s o f elasticity o f m a t e r i a l as g i v e n i n 5 . 9 . 4 . 6 . 1 ;
t - n e t thickness, i n m m , o f c o r r u g a t i o n w e b ;
= w i d t h , i n m , o f c o r r u g a t i o n w e b (refer t o F i g . 5.9.2.3.1.1).
<7J=
V^
(5.9.4.7-1)
a =a ;
a
z = 0,5a
a
F o r b u i l t - u p corrugated b u l k h e a d s , w h e n t h e t h i c k
ness o f t h e flange a n d w e b are different, n e t thickness o f
t h e n a r r o w e r p l a t i n g s h a l l n o t b e less t h a n t , i n m m ,
determined b y the f o r m u l a
n
(5.9.4.5-1)
t =U,9s Jp/a
(5.9.4.5-2)
w h e r e s - the w i d t h , i n m , o f the n a r r o w e r p l a t i n g .
w h e r e CTj- = m i n i m u m u p p e r y i e l d stress, i n N / m m , o f t h e m a t e r i a l .
T h e n e t thickness o f t h e w i d e r p l a t i n g , i n m m , s h a l l
n o t b e t a k e n less t h a n t h e m a x i m u m o f t h e f o l l o w i n g
values:
t =l4,9s /pJaF;
w
t = V 4 4 0 s^p I a
w
np
ef
(5.9.4.6.1)
where C = 2 , 2 5 / 0 - 1 , 2 5 / p
C = 1,0 f o r p 4 1,25;
e
/ - V C T W ! ;
V
tf - n e t flange thickness, i n m m ;
a = w i d t h , i n m , o f t h e corrugation flange (refer t o
F i g . 5.9.2.3.1.1);
<y = m i n i m u m u p p e r y i e l d stress, i n N / m m , o f t h e m a t e r i a l ;
E = m o d u l u s o f elasticity, i n N / m m , t o b e a s s u m e d equal t o
2 , 0 6 x 1 0 f o r steel.
2
-f
np
(5.9.4.7-4)
f o r 0 > 1,25;
P = I O
(5.9.4.7-3)
wy
where t
b =C a
(5.9.4.7-2)
5.9.5 L o c a l d e t a i l s .
T h e design o f l o c a l details s h a l l c o m p l y w i t h t h e
requirements o f Part " H u l l " o f the Rules f o r t h e
Classification and Construction o f Sea-Going Ships for
t h e purpose o f t r a n s f e r r i n g t h e corrugated b u l k h e a d
forces a n d m o m e n t s t o t h e b o u n d a r y structures, i n
p a r t i c u l a r t o t h e d o u b l e b o t t o m a n d cross-deck structures.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
197
net
fJ
F i g . 5.9.6.3 S t r u c t u r a l elements o f w e l d s
( r o o t face f. 3 m m t o 773 m m ; g r o o v e angle a : 40 t o 60)
net
net
(5.9.6.3)
w h e r e a / - m i n i m u m upper y i e l d stress, i n N / m m , o f t h e m a t e r i a l
used f o r t h e c o r r u g a t i o n flanges;
< 7 F S = m i n i m u m u p p e r y i e l d stress, i n N / m m , o f the m a t e r i a l used
f o r t h e l o w e r s t o o l side p l a t i n g o r f l o o r s ( i f n o s t o o l is f i t t e d ) ;
F
198
Appendix 5.9-1
No
Calculate allowable
d e n s i t y
N o t e s : ( 1 ) p t y p i c a l o f c a r g o e s t o b e c a r r i e d ; i n a n y case
a v a l u e o f 3 , 0 t / m corresponding t o o r e cargo, s h a l l be considered.
( 2 ) I n deciding t h e r e i n f o r c e m e n t needed, c o n s i d e r a t i o n s h a l l
b e g i v e n t o t h e effects o f r e s t r i c t i n g t h e cargo d i s t r i b u t i o n
( h o m o g e n e o u s l o a d i n g c o n d i t i o n o r r e d u c t i o n i n the ship dead
weight).
c
Cargoes having
Pc<Pc2
can b e carried
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
199
Appendix 5.9-2
GUTOELENES ON RENEWAL/REINFORCEMENT
OF VERTICALLY CORRUGATED TRANSVERSE WATERTIGHT
B E T W E E N CARGO HOLDS NOS. 1AND 2
BULKHEAD
o f each r e n e w a l z o n e s h a l l b e d e t e r m i n e d b y c o n s i d e r i n g
t h e r e q u i r e m e n t s o f t h e present G u i d e l i n e s a n d i n general
s h a l l n o t b e less t h a n 15 p e r cent o f t h e v e r t i c a l distance
b e t w e e n t h e upper a n d l o w e r e n d o f t h e c o r r u g a t i o n ,
m e a s u r e d a t t h e ship's centerline.
4 . W h e r e t h e r e i n f o r c e m e n t i s accepted b y a d d i n g
strips, t h e l e n g t h o f t h e r e i n f o r c i n g strips s h a l l b e
sufficient t o a l l o w i t t o e x t e n d o v e r t h e w h o l e d e p t h o f
the d i m i n i s h e d plating. I n general, t h e w i d t h a n d
thickness o f strips s h a l l b e s u f f i c i e n t t o c o m p l y w i t h
t h e r e q u i r e m e n t s o f t h e present G u i d e l i n e s . T h e m a t e r i a l
o f t h e strips s h a l l b e t h e s a m e as t h a t o f t h e c o r r u g a t i o n
p l a t i n g . T h e strips s h a l l b e attached t o t h e e x i s t i n g
b u l k h e a d p l a t i n g b y c o n t i n u o u s f i l l e t w e l d s . T h e strips
s h a l l b e s u i t a b l y tapered o r c o n n e c t e d a t ends i n
accordance w i t h t h e e x i s t i n g practice.
5. W h e r e r e i n f o r c i n g strips are connected t o t h e i n n e r
b o t t o m o r l o w e r s t o o l s h e l f p l a t e s , o n e side f u l l
p e n e t r a t i o n w e l d i n g s h a l l b e used. W h e n r e i n f o r c i n g
strips a r e f i t t e d t o t h e c o r r u g a t i o n f l a n g e a n d a r e
connected t o t h e l o w e r s t o o l s h e l f plate, t h e y s h a l l b e
n o r m a l l y a l i g n e d w i t h strips o f t h e s a m e scantlings
w e l d e d t o t h e s t o o l side p l a t i n g a n d h a v i n g a m i n i m u m
l e n g t h equal t o t h e b r e a d t h o f t h e c o r r u g a t i o n flange.
6. F i g . 1 gives a general a r r a n g e m e n t o f s t r u c t u r a l
reinforcement.
200
tapered
Reinforcement
Corrugation flange
penetration w e / d \ ^
Flange reinforcement
strips
to be aligned with strips
of same scantlings
below
shelfplate
Reinforcement
strips
strip
with shedder
Reinforcement
Lower
stool
s h e l f plate
Lower
stool
side
strip
plate
Weld of reinforcement
plating
strip
to s h e l f plate
Corrugation flange
Shedder
plate
Gusset
plate
Lower
Reinforcement
strips
with shedder
and gusset
stool
side
plating
plates
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
201
Appendix 5.9-3
GUIDELINES F O RT H EGAUGING O F T H EV E R T I C A L L Y C O R R U G A T E D
TRANSVERSE WATERTIGHT B U L K H E A D B E T W E E N HOLDS NOS. 1AND 2
1. T h e measurement results are necessary t o
d e t e r m i n e t h e general c o n d i t i o n o f t h e structure a n d t o
define t h e extent o f possible repairs and/or r e i n f o r c e m e n t
o f t h e v e r t i c a l l y corrugated transverse w a t e r t i g h t b u l k
head f o r v e r i f i c a t i o n o f t h e c o m p l i a n c e w i t h t h e present
Chapter.
2. T a k i n g i n t o account t h e b u c k l i n g m o d e l applied i n
t h e present C h a p t e r i n e v a l u a t i o n o f strength o f t h e
b u l k h e a d , i t i s essential t o d e t e r m i n e t h e thickness
d i m i n u t i o n a t t h e c r i t i c a l levels s h o w n i n F i g s . 1 a n d 2 .
3 . T h e g a u g i n g s h a l l b e carried o u t a t t h e levels as
described b e l o w . T o adequately assess t h e scantlings o f
each i n d i v i d u a l v e r t i c a l c o r r u g a t i o n , each c o r r u g a t i o n
flange, w e b , shedder, plate a n d gusset plate w i t h i n each
o f t h e levels g i v e n b e l o w s h a l l b e gauged.
4 . W h e r e t h e thickness changes w i t h i n t h e h o r i z o n t a l
l e v e l s , t h e t h i n n e r plate s h a l l b e gauged.
5. M a t e r i a l o f t h e steel r e n e w e d m e m b e r s and/or
reinforcements shall comply w i t h the requirements o f the
present Chapter.
Level
Level
9-
F i g . 1 L e v e l s a a n d f o r t h e g a u g i n g transverse w a t e r t i g h t
bulkhead w i t h o u t l o w e r stool:
. 1 l o c a t i o n o f l e v e l a f o r t h e transverse w a t e r t i g h t b u l k h e a d
without l o w e r stool:
the m i d - b r e a d t h o f t h e c o r r u g a t i o n flanges a t a p p r o x i m a t e l y
2 0 0 m m above the l i n e o f shedder plates;
the middle o f gusset plates between corrugation flanges, where fitted;
the m i d d l e o f shedder plates;
the m i d - b r e a d t h o f t h e c o r r u g a t i o n w e b s a t a p p r o x i m a t e l y
2 0 0 m m above the l i n e o f shedder plates;
.2 l o c a t i o n o f l e v e l f o r t h e transverse w a t e r t i g h t b u l k h e a d w i t h
or w i t h o u t l o w e r stool:
the m i d - b r e a d t h o f t h e c o r r u g a t i o n flanges a n d w e b s at about the
m i d - h e i g h t o f t h e c o r r u g a t i o n span.
Level
Level
F i g . 2 L e v e l s b a n d l e v e l f o r t h e g a u g i n g transverse w a t e r t i g h t
bulkhead w i t h lower stool:
. 1 l o c a t i o n o f l e v e l b f o r t h e transverse w a t e r t i g h t b u l k h e a d w i t h
lower stool:
t h e m i d - b r e a d t h o f t h e c o r r u g a t i o n flanges at a p p r o x i m a t e l y
above t h e l i n e o f shedder plates;
t h e m i d d l e o f the gusset plates b e t w e e n c o r r u g a t i o n flanges,
where fitted;
t h e m i d d l e o f t h e shedder plates;
t h e m i d - b r e a d t h o f t h e c o r r u g a t i o n w e b s at a p p r o x i m a t e l y
2 0 0 m m a b o v e t h e l i n e o f shedder plates.
.2 l o c a t i o n o f l e v e l f o r t h e transverse w a t e r t i g h t b u l k h e a d w i t h
or w i t h o u t l o w e r stool:
t h e m i d - b r e a d t h o f the c o r r u g a t i o n flanges a n d w e b s at a b o u t t h e
m i d - h e i g h t o f the c o r r u g a t i o n span.
202
5.10 E V A L U A T I O N O F A L L O W A B L E H O L D L O A D I N G
OF CARGO HOLD W I T H CARGO HOLD NO. 1
( I A C S U R S22)
5.10.1 A p p l i c a t i o n a n d definitions.
5.10.1.1 These requirements apply t o a l l b u l k
carriers o f 1 5 0 m i n l e n g t h a n d above, i n t h e f o r e m o s t
h o l d , i n t e n d i n g t o c a r r y s o l i d b u l k cargoes h a v i n g a
d e n s i t y o f 1,78 t / m a n d above, w i t h s i n g l e deck, topside
tanks and hopper tanks, where:
. 1 t h e f o r e m o s t h o l d i s b o u n d e d b y t h e side s h e l l
o n l y f o r ships, w h i c h w e r e contracted f o r c o n s t r u c t i o n
prior to 1 July 1998;
.2 t h e f o r e m o s t h o l d is d o u b l e side s k i n c o n s t r u c t i o n
less t h a n 7 6 0 m m b r e a d t h m e a s u r e d p e r p e n d i c u l a r t o t h e
side s h e l l i n ships, t h e k e e l s o f w h i c h w e r e l a i d , o r w h i c h
w e r e at a s i m i l a r stage o f construction, before 1 J u l y 1999.
5 . 1 0 . 1 . 2 T h e e x i s t i n g b u l k carriers, as d e f i n e d
i n 5 . 1 0 . 1 . 1 , s h a l l c o m p l y w i t h t h e present r e q u i r e m e n t s
at t i m i n g s specified i n 5 . 1 1 . 1 . 1 .
5.10.1.3 T h e l o a d i n g i n cargo h o l d N o . 1 b e i n g
d e t e r m i n e d according t o t h e r e q u i r e m e n t s o f 5 . 1 0 . 4 s h a l l
n o t exceed t h e a l l o w a b l e h o l d l o a d i n g i n f l o o d e d
c o n d i t i o n , u s i n g t h e loads g i v e n i n 5 . 1 0 . 2 a n d t h e shear
capacity o f t h e d o u b l e b o t t o m a t shear g i v e n i n 5 . 1 0 . 3 .
5.10.1.4 I n n o case t h e a l l o w a b l e h o l d l o a d i n g i n
f l o o d i n g c o n d i t i o n s h a l l b e t a k e n greater t h a n t h e design
h o l d l o a d i n g i n intact c o n d i t i o n .
5.10.2 L o a d m o d e l .
5.10.2.1 General.
T h e loads t o b e considered as a c t i n g o n t h e d o u b l e
bottom o f hold N o . 1:
are those g i v e n b y t h e e x t e r n a l sea pressures; a n d
t h e c o m b i n a t i o n o f t h e cargo loads w i t h those
induced b y the flooding o f h o l d N o . 1 .
T h e m o s t severe c o m b i n a t i o n s o f cargo i n d u c e d
loads a n d f l o o d i n g loads s h a l l b e used, d e p e n d i n g o n t h e
loading conditions included i n the Loading M a n u a l :
homogeneous loading conditions;
non-homogeneous loading conditions;
p a c k e d cargo c o n d i t i o n s ( s u c h as steel m i l l p r o
ducts).
F o r each l o a d i n g c o n d i t i o n , t h e m a x i m u m b u l k cargo
d e n s i t y t o b e carried s h a l l b e considered i n c a l c u l a t i n g
the allowable h o l d limit.
5.10.2.2 I n n e r b o t t o m f l o o d i n g head.
T h e f l o o d i n g h e a d hf (refer t o F i g . 5 . 1 0 . 2 . 2 ) i s t h e
distance, i n m , m e a s u r e d v e r t i c a l l y w i t h t h e ship i n t h e
u p r i g h t p o s i t i o n , f r o m t h e i n n e r b o t t o m t o a l e v e l located
at a distance df, i n m , f r o m t h e baseline e q u a l t o :
i n general D;
f o r ships less t h a n 5 0 0 0 0 gross tones d e a d w e i g h t
w i t h T y p e freeboard 0,95Z>
w h e r e D i s t h e distance, i n m , from t h e baseline t o
the freeboard deck at side amidships (refer t o
Fig. 5.10.2.2).
3
F i g . 5.10.2.2 S k e t c h o f h o l d l o a d i n g
( V - v o l u m e o f cargo, i n m )
3
5.10.3 S h e a r c a p a c i t y o f t h e d o u b l e b o t t o m
of hold No. 1.
T h e shear capacity o f t h e d o u b l e b o t t o m o f
h o l d N o . 1 is d e f i n e d as t h e s u m o f t h e shear s t r e n g t h at
t h e b e a m sections a t each e n d o f :
a l l f l o o r s adjacent t o b o t h hoppers;
less o n e h a l f o f t h e strength o f t h e t w o f l o o r s
adjacent t o each s t o o l , o r transverse b u l k h e a d i f n o s t o o l
is fitted (refer t o F i g . 5 . 1 0 . 3 ) ;
\
\
\
\
\
\
\
,\\
\ \
\
\
\
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
203
(5.10.3)
w h e r e t - as-built thickness, i n m m , o f f l o o r s a n d girders;
t = corrosion d i m i n u t i o n , equal t o 2 m m , i n general; a l o w a v a l u e o f t m a y b e adopted, p r o v i d e d t h a t m e a s u r e d are
taken, i n compliance w i t h t h e Register requirements, t o
justify the assumption made.
c
w h e r e F - 1,05 i n g e n e r a l ;
F = 1,00 f o r steel p r o d u c t s ;
p = cargo density, i n t / m , f o r b u l k cargoes, r e f e r t o 5 . 1 0 . 2 . 1 ; f o r
steel p r o d u c t s p s h a l l b e t a k e n as t h e d e n s i t y o f steel;
V - v o l u m e , i n m , o c c u p i e d b y cargo a t a l e v e l h \ d e t e r m i n e d b y
the f o r m u l a
* i = *7(ft);
X - f o r b u l k cargoes, t h e lesser o f X \ a n d X , d e t e r m i n e d b y t h e
formulae:
3
_ Z+pg(E-hf)
5
*l
l + p
X=
.
'
(5.10.4-2)
(perm-I)
Z+ pg(Ehf perm);
(5.10.4-3)
F o r steel products X m a y b e t a k e n e q u a l t o Xi at p e r m - 0 ;
p = sea w a t e r density, i n t / m ;
g = 9 , 8 1 m / s , g r a v i t y acceleration;
E = ship's d r a u g h t i n f l o o d e d c o n d i t i o n , (df- 0,), i n m ;
d / , D = a s given i n 5.10.2.2;
hf - f l o o d i n g head, i n m (refer t o 5 . 1 0 . 2 . 2 ) ;
p e r m - p e r m e a b i l i t y o f c a r g o , t o b e t a k e n as 0 , 3 f o r o r e
( c o r r e s p o n d i n g b u l k cargo d e n s i t y f o r i r o n ore m a y g e n e r a l l y
be taken 3,0 t / m ) ;
Z = t h e lesser o f Z j a n d Z d e t e r m i n e d b y t h e f o r m u l a e :
3
S =
lV A -b-
(5.10.3.1-1)
Sf2=W3A
(5.10.3.1-2)
w h e r e A = s e c t i o n a l area, i n m m , o f t h e f l o o r p a n e l adjacent t o
hoppers;
Af = n e t sectional area, i n m m , o f t h e floor panels i n w a y o f the
o p e n i n g s i n t h e o u t e r m o s t b a y ( i . e . t h a t bay, w h i c h i s closest
to hopper);
x = a l l o w a b l e shear stress, i n N / m m , t o b e t a k e n e q u a l t o
<W3;
a - m i n i m u m u p p e r y i e l d stress, i n N / m m , o f t h e m a t e r i a l ;
n i = l,10;
r|2=l,20.
f
Z\
CIJADBJ,\
(5.10.4-4)
Z2 C J A
D B e
C - shear capacity o f t h e d o u b l e b o t t o m , i n k N , as d e f i n e d
i n 5 . 1 0 . 3 , c o n s i d e r i n g , f o r each f l o o r , t h e lesser o f t h e shear
s t r e n g t h Sp o r Sfj, (refer t o 5 . 1 0 . 3 . 1 ) ; and, f o r each girder, t h e
lesser o f t h e shear strengths S \ a n d
(refer t o 5 . 1 0 . 3 . 2 ) ;
C - shear capacity o f t h e d o u b l e b o t t o m , i n k N , as d e f i n e d
i n 5 . 1 0 . 3 , c o n s i d e r i n g , f o r each floor, t h e shear s t r e n g t h 5
(refer t o 5 . 1 0 . 3 . 1 ) a n d S p , f o r each girder, t h e lesser o f the
shear strengths S a n d
(refer t o 5 . 1 0 . 3 . 2 ) :
h
g l
i= n
ADBM
g2
S i = lO- A "a
"
(5.10.3.2-1)
g.h
(5.10.3.2-2)
(5.10.4-5)
(5.10.4-6)
SIBDB.U
i= 1
i= n
^DB,e
(5.10.4-7)
S,(B si);
n ui=
m b1e r o f f l o o r s b e t w e e n stools ( o r t h e transverse b u l k heads, i f n o stools are f i t t e d ) ;
space o f i - t h floor, i n m ;
S i f o r f l o o r s w h o s e shear s t r e n g t h i s g i v e n b y S^
(refer t o 5 . 1 0 . 3 . 1 ) ;
h f floors w h o s e shear s t r e n g t h i s g i v e n b y Sp,
(refer t o 5 . 1 0 . 3 . 1 ) ;
breadth o f double bottom, i n m , between hoppers (refer to 5.10.4);
distance, i n m , b e t w e e n t h e t w o c o n s i d e r e d o p e n i n g s
(refer t o 5 . 1 0 . 4 ) ;
DB
n Si BDBi=B
BDBi=B
BDB BDBJI -
D B
D B
204
si - spacing, i n m , o f d o u b l e b o t t o m l o n g i t u d i n a l s adjacent t o
hoppers,
DBJl
5.11 E V A L U A T I O N O F E M E R G E N C Y S T A B I L I T Y
W I T H CARGO HOLD NO. 1 FLOODED
( I A C S U R S23)
5.11.1 A p p l i c a t i o n a n d i m p l e m e n t a t i o n timetable.
5 . 1 1 . 1 . 1 T h e r e q u i r e m e n t s t o t h e b u l k h e a d scantlings
b e t w e e n cargo h o l d s N o s . 1 a n d 2 stated i n C h a p t e r 5.9,
as w e l l as t h e r e q u i r e m e n t s t o t h e a l l o w a b l e h o l d l o a d i n g
o f h o l d N o . 1 given i n 5.10, shall be applied i n
c o n j u n c t i o n w i t h t h e d a m a g e s t a b i l i t y r e q u i r e m e n t s set
f o r t h i n 5.11.2. B u l k carriers s h a l l b e s u r v e y e d f o r
compliance w i t h the above mentioned requirements i n
t e r m s m e n t i o n e d b e l o w depending o n t h e i r a g e as o n
1 July 1998:
. 1 f o r ships 2 0 years o f age a n d m o r e , b y t h e due
date o f t h e first i n t e r m e d i a t e , o r t h e due date o f t h e first
special s u r v e y t o b e h e l d after 1 J u l y 1 9 9 8 , w h i c h e v e r
c o m e s first;
.2 f o r ships 15 years o f age a n d m o r e b u t less t h a n
2 0 years o f age, b y the due date o f the first special s u r v e y t o
be h e l d after 1 J u l y 1998, b u t n o t later t h a n 1 J u l y 2 0 0 2 ;
.3 f o r ships 10 years o f age a n d m o r e , b u t less t h a n
15 years o f age, b y t h e due date o f t h e first i n t e r m e d i a t e
o r t h e due date o f t h e first special s u r v e y t o be h e l d after
t h e date, o n w h i c h t h e ship reaches 15 years o f age, b u t
n o t later t h a n t h e date, o n w h i c h the ship reaches 17 years
o f age;
.4 f o r ships 5 years o f age a n d m o r e , b u t less t h a n
10 years o f age, b y t h e due date, after 1 J u l y 2 0 0 3 , o f t h e
first i n t e r m e d i a t e o r t h e first special s u r v e y after t h e date,
o n w h i c h t h e ship reaches 1 0 years o f age, w h i c h e v e r
c o m e s first;
.5 f o r ships less t h a n 5 years o f age, b y t h e date, o n
w h i c h t h e ship reaches 10 years o f age.
5.11.1.2 C o m p l e t i o n p r i o r t o 1 J u l y 2 0 0 3 o f a n
intermediate o r special s u r v e y w i t h a d u e after
1 J u l y 2 0 0 3 cannot b e used t o postpone compliance.
H o w e v e r , p r i o r t o 1 J u l y 2 0 0 3 o f a n intermediate survey, the
w i n d o w for w h i c h straddles 1 J u l y 2 0 0 3 can be accepted.
5.11.2 D a m a g e s t a b i l i t y .
5 . 1 1 . 2 . 1 S h i p s , w h i c h are subject t o c o m p l i a n c e w i t h
t h e r e q u i r e m e n t s o f Chapters 5.9 a n d 5 . 1 0 , w h e n l o a d e d
t o t h e s u m m e r l o a d l i n e , s h a l l b e able t o w i t h s t a n d
f l o o d i n g o f t h e f o r e m o s t cargo h o l d i n a l l l o a d i n g
c o n d i t i o n s a n d r e m a i n a f l o a t i n a satisfactory c o n d i t i o n
o f e q u i l i b r i u m , as specified i n C h a p t e r 5.2, P a r t V
"Subdivision" o f the Rules for the Classification a n d
Construction o f Sea-Going Ships.
5.11.2.2 A ship h a v i n g b e e n b u i l t w i t h a n i n s u f f i c i e n t
n u m b e r o f transverse w a t e r t i g h t b u l k h e a d s t o satisfy t h i s
requirement m a y b e exempted f r o m the application o f
p r o v i s i o n s 5 . 1 1 . 2 . 1 , as w e l l as Chapters 5 . 9 a n d 5 . 1 0 ,
p r o v i d e d t h e ship f u l f i l l s t h e r e q u i r e m e n t s o f 5.2.3,
Part V "Subdivision" o f the Rules for the Classification
a n d C o n s t r u c t i o n o f S e a - G o i n g Ships.
5.12 E V A L U A T I O N O F T H E C O N D I T I O N O F F R A M E S
AND FRAME BRACKETS OF CARGO HOLDS
( I A C S U R S31)
5.12.1 A p p l i c a t i o n a n d definitions.
5 . 1 2 . 1 . 1 T h e s e r e q u i r e m e n t s s h a l l a p p l y t o side s h e l l
frames a n d brackets o f cargo h o l d s o n b o a r d t h e b u l k
carriers constructed w i t h s i n g l e deck, topside tanks a n d
h o p p e r t a n k s i n cargo spaces, w h i c h w e r e contracted f o r
construction prior t o 1 July 1998 a n d built i n
non-compliance w i t h the requirements i n Part " H u l l "
o f the Rules for the Classification and Construction o f
S e a - G o i n g S h i p s i n force after 1 J u l y 1 9 9 8 .
5.12.1.2 I n a d d i t i o n , these r e q u i r e m e n t s also a p p l y t o
side s h e l l frames a n d brackets o f cargo h o l d s o n b o a r d
t h e o i l / b u l k / o r e ( O B O ) carriers o f s i n g l e side s k i n
construction.
5.12.1.3 W h e r e o n e o r m o r e cargo h o l d s o n a ship
are i n n o n - c o m p l i a n c e w i t h t h e a b o v e - m e n t i o n e d d e f i n i
t i o n s , these r e q u i r e m e n t s d o n o t a p p l y t o these specific
holds.
5.12.1.4 F o r t h e purposes o f t h i s Chapter, t h e t e r m
"ship" m e a n s b u l k carriers a n d O B O carriers, unless
o t h e r w i s e specified.
5.12.1.5 B u l k carriers subject t o these r e q u i r e m e n t s
s h a l l b e assessed f o r c o m p l i a n c e w i t h these r e q u i r e m e n t s ,
a n d r e n e w a l , r e i n f o r c e m e n t o r c o a t i n g o f t h e side s h e l l
frames a n d brackets, i n accordance w i t h these r e q u i r e
m e n t s , s h a l l b e carried o u t i n accordance w i t h t h e
f o l l o w i n g s c h e d u l e d e p e n d i n g o n t h e i r a g e as o n
1 January 2004:
. 1 f o r b u l k carriers 15 years o f age a n d m o r e , b y t h e
due date o f t h e first i n t e r m e d i a t e o r special s u r v e y after
1 January 2004;
.2 f o r b u l k carriers 10 years o f age a n d m o r e , b u t less
t h a n 15 years o f age, b y t h e due date o f t h e first special
s u r v e y after 1 J a n u a r y 2 0 0 4 ;
.3 f o r b u l k carriers less t h a n 10 years o f age, b y t h e
date, o n w h i c h t h e ship reaches 10 years o f age.
C o m p l e t i o n prior t o 1 January 2 0 0 4 o f a n inter
mediate o r special s u r v e y w i t h a d u e date after
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
1 J a n u a r y 2 0 0 4 , c a n n o t b e used t o p o s t p o n e c o m p l i a n c e .
H o w e v e r , completion prior t o 1 January 2 0 0 4 o f a n
i n t e r m e d i a t e survey, t h e w i n d o w f o r w h i c h straddles
1 J a n u a r y 2 0 0 4 , can b e accepted.
5.12.1.6 O B O carriers subject t o these r e q u i r e m e n t s
s h a l l b e assessed f o r c o m p l i a n c e w i t h these r e q u i r e m e n t s
a n d r e n e w a l , r e i n f o r c e m e n t o r c o a t i n g side s h e l l frames
a n d brackets, w h e r e r e q u i r e d i n accordance w i t h these
r e q u i r e m e n t s , s h a l l b e carried o u t i n accordance w i t h t h e
f o l l o w i n g schedule depending u p o n t h e i r a g e as o n
1 July 2005:
.1 f o r O B O carriers 15 years o f age a n d m o r e , b y t h e
due date o f t h e first i n t e r m e d i a t e o r special s u r v e y after
1 July 2005;
.2 f o r O B O carriers 1 0 years o f age a n d m o r e b u t
less t h a n 15 years o f age, b y t h e due date specified o f t h e
first special s u r v e y after 1 J u l y 2 0 0 5 ;
.3 f o r O B O carriers less t h a n 10 years o f age, b y t h e
date, o n w h i c h t h e ship reaches 1 0 years o f age.
C o m p l e t i o n p r i o r t o 1 J u l y 2 0 0 5 o f a n intermediate o r
special survey w i t h a due date after 1 J u l y 2 0 0 5 cannot b e
used t o postpone compliance. H o w e v e r , c o m p l e t i o n p r i o r t o
1 J u l y 2 0 0 5 o f a n intermediate survey, the w i n d o w for w h i c h
straddles 1 J u l y 2 0 0 5 , can b e accepted.
5.12.1.7 T h e s e r e q u i r e m e n t s define r e n e w a l c r i t e r i a
o r o t h e r measures t o b e t a k e n f o r t h e w e b s a n d flanges o f
frames a n d e n d brackets as p e r 5 . 1 2 . 2 .
5.12.1.8 R e i n f o r c i n g measures o f side s h e l l frames
are d e f i n e d i n 5.12.2.3.
5.12.1.9 F i n i t e element o r other numerical analysis o r
direct calculation procedures cannot be used as a n alternative
t o compliance w i t h these requirements, except i n cases o f
unusual side structure arrangements o r framing t o w h i c h
these requirements cannot b e directly applied. I n such cases,
the analysis criteria and the strength check criteria shall b e i n
accordance w i t h the R u l e s f o r C o n s t r u c t i o a
5.12.1.10 A d d i t i o n a l thickness m e a s u r e m e n t s o f side
s h e l l frames a n d brackets o f cargo h o l d s s h a l l b e carried
out i n compliance w i t h the Guidelines given i n
A p p e n d i x 5.12.
5.12.2 I c e s t r e n g t h e n e d s h i p s .
5.12.2.1 W h e r e ship i s r e i n f o r c e d t o c o m p l y w i t h a n
ice class n o t a t i o n , t h e i n t e r m e d i a t e frames s h a l l n o t b e
included w h e n considering compliance w i t h these
requirements.
5.12.2.2 A l l o w a b l e r e s i d u a l thickness o f a d d i t i o n a l
structures r e q u i r e d t o m e e t t h e ice s t r e n g t h e n i n g n o t a t i o n
shall b e determined i n compliance w i t h A p p e n d i x 2 t o
the Rules.
5.12.2.3 I f t h e i c e class n o t a t i o n i s requested t o b e
w i t h d r a w n , t h e a d d i t i o n a l i c e s t r e n g t h e n i n g structure
s h a l l n o t b e considered t o c o n t r i b u t e t o c o m p l i a n c e w i t h
these r e q u i r e m e n t s .
5.12.3 R e n e w a l , r e p a i r o r o t h e r m e a s u r e s .
5.12.3.1 C r i t e r i a f o r r e n e w a l , r e p a i r s o r o t h e r
measures.
205
5.12.3.1.1 S y m b o l s used i n 5 . 1 2 . 3 . 1 :
t = t h i c k n e s s as measured, i n m m ;
tREN
thickness, a t w h i c h r e n e w a l i s r e q u i r e d
(refer t o 5 . 1 2 . 3 . 1 . 2 ) ;
tREN.
d/t
thickness c r i t e r i a based o n d/t r a t i o
(refer t o ' 5 . 1 2 . 3 . 1 . 2 . 1 ) ;
tREN,
s = thickness criteria based o n strength
(refer t o 5 . 1 2 . 3 . 1 . 2 . 1 ) ;
tcoAT
= thickness t o b e t a k e n equal t o 0 , 7 5 ^ ;
t i2 = thickness, i n m m , o f f r a m e w e b s as r e q u i r e d
b y 3.3.4.4.1, Part " H u l l " o f the R u l e s f o r the Classification
a n d C o n s t r u c t i o n o f S e a - G o i n g S h i p s , a n d thickness o f
t h e l o w e r bracket w e b s as r e q u i r e d b y 3 . 3 . 4 . 4 . 2 , t h e s a m e
Part o f the Rules;
t = as-built t h i c k n e s s , i n m m ;
t = thickness g i v e n i n T a b l e 5 . 1 2 . 3 . 1 . 1 .
M
1 2
AB
T a b l e 5.12.3.1.1
Thickness t
Ship
length
L, in m
in m m
A l l h o l d s except h o l d N o . l
F r a m e span
a n d upper brackets
Lower
brackets
2,0
2,0
2,0
2,5
3,0
3,0
^100
150
>200
Hold N o . l
F r a m e span L o w e r
a n d u p p e r brackets
brackets
2,0
3,0
3,0
3,0
3,5
4,0
tcOAT
tc,
0,75^;
applicable t o areas (A) a n d (B) o n l y (refer
to F i g . 5.2.3.2-2);
tREN, s w h e r e r e q u i r e d b y 5 . 1 2 . 3 . 1 . 2 . 2 :
5.12.3.1.2.1.1 T h e thickness t
based o n d/t ratio.
T h e thickness t
shall be determined b y the
f o l l o w i n g f o r m u l a w i t h d u e regard t o t h e r e q u i r e m e n t s
o f 5.12.3.1.2.1.1.1.2 a n d 5.12.3.1.2.1.1.1.3:
tREN,
d/t
R E N i
B E N i
t R E N , d/t =
( w e b depth, i n m m ) / / ?
w h e r e f o r frames:
R = 0,65fc ' f o r s y m m e t r i c a l l y f l a n g e d frames;
R = 0,55fc ' f o r a s y m m e t r i c a l l y f l a n g e d frames;
f o r l o w e r brackets w i t h d u e r e g a r d t o t h e r e q u i r e m e n t s o f
5.12.3.1.2.1.1:
R = 0,87fc ' f o r s y m m e t r i c a l l y f l a n g e d frames;
R = 0 , 7 3 k f o r a s y m m e t r i c a l l y f l a n g e d frames;
- 1,0 f o r steel w i t h y i e l d p o i n t 2 3 5 M P a ;
= 0,78 f o r steels w i t h y i e l d p o i n t 3 1 5 M P a ;
= 0 , 7 2 f o r steels w i t h y i e l d p o i n t 3 5 5 M P a .
0 5
0 5
0 5
0 , 5
206
dh
*^
\ 11 Section b
M
Section a
Lower bracket
web depth
Section b
F i g . 5.12.3.1.2-1 L o w e r b r a c k e t w e b d e p t h f o r d e t e r m i n i n g tgEN,
Section a
a t
RENy
RENt
t 'REN, d/t
where t
RE
. 5.12.3.1.2-2 S e c t i o n s a a n d b
d lower bracket w e b depth;
d frame w e b d e p t h ; h l o w e r b r a c k e t l e n g t h
\l tREN
d/t tREN, S
= t h i c k n e s s t o b e d e t e r m i n e d a c c o r d i n g t o 5.12.4.3.
5 . 1 2 . 3 . 1 . 2 . 1 . 2 T h i c k n e s s tREN,s b a s e d o n shear
strength check.
W h e r e w e b thickness t i n the l o w e r part o f side
s h e l l frames, as d e f i n e d i n F i g . 5.12.3.1.2-2, i s e q u a l t o
M
o r less t h a n tcoAT,
^RENS
shall be determined i n
accordance w i t h 5.12.4.3.
5 . 1 2 . 3 . 1 . 2 . 1 . 3 T h i c k n e s s o f r e n e w e d w e b s o f frames
a n d l o w e r brackets.
W h e r e r e n e w a l i s r e q u i r e d , the r e n e w e d w e b s s h a l l
be o f a thickness n o t less t h a n t^ o r l,2t ,
I&REM
w h i c h e v e r is greater.
o
COAT
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
5.12.3.1.2.1.4 C r i t e r i a f o r o t h e r measures.
W h e n t N t M ^ t c o A T , measures s h a l l b e t a k e n ,
consisting o f all t h e f o l l o w i n g :
.1 sand b l a s t i n g , o r e q u i v a l e n t , a n d c o a t i n g (refer
to 5 . 1 2 . 3 . 2 ) ;
.2 fitting tripping brackets (refer t o 5.12.3.3), w h e n
condition 5.12.3.1.2.1.4.1 occurs f o r any o f the side frame
zones , , a n d D, s h o w n i n F i g . 5.2.3.2-2. T r i p p i n g
brackets n o t connected t o flanges shall have soft toe, and the
distance between the bracket toe and the frame flange shall
not b e greater than about 5 0 m m , refer t o F i g . 5.12.3.3.1);
.3 m a i n t a i n i n g t h e c o a t i n g i n "as-new" c o n d i t i o n
(i.e. w i t h o u t b r e a k d o w n o r r u s t i n g ) a t special a n d
intermediate surveys.
T h e a b o v e measures m a y b e w a i v e d i f t h e structural
m e m b e r s s h o w n o t h i c k n e s s d i m i n u t i o n w i t h respect t o
t h e as b u i l t thicknesses a n d c o a t i n g i s i n "as-new"
condition (i.e. w i t h o u t b r e a k d o w n o r rusting).
W h e n t h e m e a s u r e d f r a m e w e b s thickness t i s s u c h
that t
< t ^ t o A T
and t h e coating is i n G O O D
c o n d i t i o n , s a n d b l a s t i n g a n d c o a t i n g as r e q u i r e d
i n 5.12.3.1.2.1.4.1 above m a y b e w a i v e d e v e n i f not f o u n d
i n "as-new" c o n d i t i o n , as defined above, p r o v i d e d that
tripping brackets are fitted a n d the coating damaged i n w a y
o f the tripping bracket w e l d i n g i s repaired.
5.12.3.1.3 C r i t e r i a f o r frames a n d brackets ( b e n d i n g
check).
W h e n l o w e r end brackets w e r e n o t fitted w i t h flanges
at the design stage, flanges shall b e fitted so as t o m e e t the
bending strength requirements i n 5.12.4.4. T h e f u l l w i d t h o f
the bracket flange shall extend u p b e y o n d t h e p o i n t at
w h i c h the frame flange reaches f u l l w i d t h . Adequate back
u p structure i n the hopper shall b e ensured, and the bracket
shall b e aligned w i t h the back-up structure.
W h e r e t h e length o r depth o f the l o w e r bracket does
not m e e t the requirements i n 3.3.2.5.3, Part " H u l l " , o f the
R u l e s f o r the Classification a n d C o n s t r u c t i o n o f Sea-Going
Ships, a bending strength check i n accordance w i t h 5.12.4.4
shall b e carried o u t a n d renewals o r reinforcements o f
frames and/or brackets effected as required therein.
T h e bending check needs n o t t o b e carried o u t i n t h e
case the bracket geometry is m o d i f i e d so as t o c o m p l y w i t h
the requirements o f 3.3.2.5.3, Part " H u l l " o f the R u l e s f o r
the Classification a n d C o n s t r u c t i o n o f Sea-Going Ships.
5.12.3.2 T h i c k n e s s m e a s u r e m e n t s , r e n e w a l , sand
b l a s t i n g a n d coating.
5.12.3.2.1 F o r t h e purpose o f r e n e w a l , sand blasting
a n d coating, f o u r areas , , a n d D are defined (refer
to F i g . 5.2.3.2-2). W h e n r e n e w a l s h a l l b e carried o u t ,
surface preparation a n d coating a r e r e q u i r e d f o r t h e
r e n e w e d structures as g i v e n i n 3 . 3 . 5 . 1 , P a r t I I " H u l l " o f the
Rules f o r t h e Classification a n d Construction o f SeaG o i n g Ships f o r cargo h o l d s o f n e w b u i l d i n g s .
5.12.3.2.2 T h i c k n e s s m e a s u r e m e n t s s h a l l b e t a k e n
for each area a n d s h a l l b e assessed against t h e c r i t e r i a
in 5.12.3.1.
<
207
208
Tripping brackets
Distance from ^^ r ~ 7
not greater than 200 mm /
50 mm
r
F i g . 5.12.3.3.1 T r i p p i n g b r a c k e t s
, t nt
15 per cent scattered
5 . 1 2 . 3 . 5 . 2 T h e m i n i m u m acceptable r e m a i n i n g
thickness i n pits o r g r o o v e s i s equal t o :
. 1 7 5 p e r cent o f t h e as-built thickness, f o r p i t t i n g o r
g r o o v i n g i n t h e frame a n d brackets w e b s a n d flanges;
.2 7 0 p e r cent o f t h e as-built thickness, f o r p i t t i n g o r
g r o o v i n g i n t h e side s h e l l , h o p p e r t a n k a n d topside t a n k
p l a t i n g attached t o t h e side s h e l l frame, o v e r a w i d t h u p
t o 3 0 m m from each side o f i t .
5.12.3.6 R e n e w a l o f a l l frames i n o n e o r m o r e cargo
holds.
5 . 1 2 . 3 . 6 . 1 W h e n a l l frames i n o n e o r m o r e h o l d s are
required t o be renewed, t h e compliance w i t h t h e
requirements o f Part " H u l l " o f t h e Rules f o r t h e
Classification a n d Construction o f Sea-Going Ships
m a y b e accepted i n l i e u o f t h e c o m p l i a n c e w i t h these
r e q u i r e m e n t s , p r o v i d e d that:
. 1 i t is applied at least t o a l l t h e frames o f t h e h o l d ( s ) ;
.2 t h e c o a t i n g r e q u i r e m e n t s f o r side s h e l l frames o f
" n e w ships" according t o 3 . 3 . 5 . 1 , P a r t " H u l l " o f t h e
Rules f o r the Classification a n d Construction o f
S e a - G o i n g Ships are c o m p l i e d w i t h ;
.3 t h e section m o d u l u s o f side s h e l l frames i s
calculated according t o P a r t " H u l l " o f t h e R u l e s f o r t h e
C l a s s i f i c a t i o n a n d C o n s t r u c t i o n o f S e a - G o i n g Ships.
5.12.3.7 R e n e w a l o f d a m a g e d frames.
5 . 1 2 . 3 . 7 . 1 I n case o f r e n e w a l o f a d a m a g e d frame
already c o m p l y i n g w i t h t h e r e q u i r e m e n t s o f t h i s Chapter,
t h e f o l l o w i n g r e q u i r e m e n t s apply:
. 1 t h e c o n d i t i o n s accepted i n c o m p l i a n c e w i t h t h i s
C h a p t e r s h a l l b e restored as a m i n i m u m ;
.2 f o r l o c a l i z e d damages, t h e e x t e n s i o n o f t h e
r e n e w a l s h a l l b e carried o u t according t o t h e p r o v i s i o n s
o f Part 2 " H u l l " o f t h e Guidelines o n Technical
S u p e r v i s i o n d u r i n g R e p a i r o f S e a - G o i n g Ships.
5.12.4 S t r e n g t h c h e c k c r i t e r i a .
I n general, strength checks s h a l l b e carried o u t f o r
t h e aft, m i d d l e a n d f o r w a r d frames o f each h o l d . T h e
scantlings r e q u i r e d f o r frames i n i n t e r m e d i a t e p o s i t i o n s
shall be obtained b y linear interpolation between t h e
results o b t a i n e d f o r t h e a b o v e frames.
W h e n scantlings o f side s h e l l frames v a r y w i t h i n a
h o l d , t h e r e q u i r e d scantlings s h a l l b e also calculated f o r
t h e m i d frame o f each g r o u p o f frames h a v i n g t h e same
scantlings. T h e scantlings r e q u i r e d f o r frames i n i n t e r
mediate positions shall be obtained b y linear interpola
t i o n b e t w e e n t h e results o b t a i n e d f o r t h e calculated
frames.
5.12.4.1 Design diagram.
5.12.4.1.1 L o a d model.
T h e f o l l o w i n g loading conditions shall be consid
ered:
. 1 h o m o g e n e o u s h e a v y cargo ( d e n s i t y greater t h a n
1,78 t / m ) ;
.2 h o m o g e n e o u s l i g h t cargo ( d e n s i t y less t h a n
1,78 t / m ) ;
.3 n o n - h o m o g e n e o u s h e a v y cargo, i f a l l o w e d .
3
F i g . 5.12.3.5.1 P i t t i n g i n t e n s i t y d i a g r a m s
( f r o m 5 p e r c e n t t o 25 p e r c e n t i n t e n s i t y )
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
L - ship's l e n g t h , i n m ;
= greatest m o u l d e d breadth, i n m ;
C = b l o c k coefficient, as d e f i n e d i n t h e R u l e s f o r t h e Classifica
t i o n a n d C o n s t r u c t i o n o f S e a - G o i n g Ships, b u t n o t less
t h a n 0,6;
T - m a x i m u m design draft, i n m ;
= coefficient t o b e d e t e r m i n e d b y the f o r m u l a e :
M u l t i p o r t l o a d i n g / u n l o a d i n g c o n d i t i o n s need n o t b e
considered.
5.12.4.1.2 Forces.
T h e forces P^ a n d P^ , i n k N , t o b e considered
for t h e strength checks a t sections a a n d b o f side s h e l l
frames (refer t o F i g . 5 . 1 2 . 3 . 1 . 2 - 2 ) s h a l l b e d e t e r m i n e d b y
t h e f o l l o w i n g f o r m u l a e ( i n t h e case o f separate l o w e r
brackets, section b i s a t t h e t o p o f t h e l o w e r bracket):
a
Pf ,a = Ps +
h-2h
rfr,b-rfr,a
(5.12.4.1.2-2)
w h e r e P = s t i l l w a t e r force, i n k N , t o b e d e t e r m i n e d b y t h e f o r m u l a e :
L\
- ) w h e n the upper end o f the side shell frame
( Ps ' U~^~Ps
s
span h (refer t o F i g . 5 . 2 . 3 . 2 - 2 ) i s b e l o w t h e l o a d w a t e r l i n e ;
P - s h ' ( j - ^ ) w h e n the upper end o f the side shell frame span h
s
1,L
( '- )
for 90
300 m ;
Jjj=>
w h e r e - 1,2 f o r ships w i t h o u t b i l g e k e e l ;
- 1,0 f o r ships w i t h b i l g e k e e l ;
kr - r o l l radius o f g y r a t i o n . I f t h e actual v a l u e k- i s n o t available,
its v a l u e m a y b e t a k e n e q u a l t o t h e f o l l o w i n g :
kr - 0,3 9B f o r ships w i t h e v e n d i s t r i b u t i o n o f m a s s i n
transverse s e c t i o n (e.g., alternate h e a v y cargo l o a d i n g o r
h o m o g e n e o u s l i g h t cargo l o a d i n g ) ;
= 0 , 2 5 f l f o r ships w i t h u n e v e n d i s t r i b u t i o n o f m a s s
(e.g., e v e n h o m o g e n e o u s h e a v y cargo d i s t r i b u t i o n ) ;
G M - 0 , 1 2 B i f t h e actual v a l u e GM is n o t available;
z = v e r t i c a l distance, i n m , f r o m the baseline t o t h e l o a d p o i n t ;
k, = C
0,83
- a t aft e n d o f
L;
k - C
b e t w e e n 0 , 2 L a n d 0 , 6 X f r o m a f t e n d o f L;
1,33
k - C +
at forward end end o f L .
L \
100 - )
=(l,25-0,025
w a v e force, i n k N , i n b e a m sea;
0 0
C = 10,75 f o r i > 3 0 0 m ;
) w a v e force, i n k N , i n h e a d sea;
P i U~^~Pi L \
h, h
C-10,75-^
(5.12.4.1.2-1)
Pi = s h ( P
m^(P ,P );
209
CB
t L
5.12.4.2 A l l o w a b l e stresses.
T h e a l l o w a b l e n o r m a l a n d shear stresses a a n d i ,
i n N / m m , i n side s h e l l frames a n d brackets, s h a l l b e
determined b y the formulae:
a
5.12.4.1.3 W a v e pressure.
5.12.4.1.3.1 W a v e pressure
determined b y the formulae:
at a n d b e l o w t h e w a t e r l i n e
<j = 0 , 9 0 c j ;
a
T = 0,40<T
a
i n k N / m m , shall be
(5.12.4.2-1)
(5.12.4.2-2)
F
2
/>i = l,50[p + 1 3 5
2( + 75)
1 - ) ] (5.12.4.1.3.1-1)
where
^+^;
(5.12.4.1.3.1-2)
w h e r e p\Wi = w a v e p r e s s u r e p \ at t h e w a t e r l i n e .
2
5.12.4.1.3.2 W a v e pressure p , i n k N / m m , s h a l l b e
determined b y the formulae:
at a n d b e l o w t h e w a t e r l i n e
2
P 2
= 13,0[0,5* ^ ? % )
(>
7 +
_ lOOOMYr, a.
tREN,
>
Sa
dbsmfaa
'
(5.12.4.3-1)
at section b
(5.12.4.1.3.2-1)
1 0 0 0 Ms^fr,
>
t R E N , sb ~
p =p Wi-5,0(z-T)
2
(5.12.4.1.3.2-2)
w h e r e p i w i - w a v e pressure p
at the waterline;
dbsin
(5.12.4.3-2)
210
T a b l e 5.12.4.4
B e n d i n g m o m e n t coefficients m a n d m
a
A ^0,08A
S
E m p t y h o l d s o f ships 1 0
a p p r o v e d t o operate i n
non-homogeneous loading
conditions
12
O t h e r cases
= 0 , 1 * As > 0,125*
17
19
22
20
22
26
mo
at s e c t i o n b
a
lOOQfr,.h
(5.12.4.4-2)
w h e r e P f r , - pressure force d e f i n e d i n 5 . 1 2 . 4 . 1 . 1 ;
A - side s h e l l f r a m e span, i n m (refer t o F i g . 5 . 2 . 3 . 2 - 2 ) ;
= a l l o w a b l e n o r m a l stress, i n N / m m , d e f i n e d i n 5.12.4.2;
m a n d m = b e n d i n g m o m e n t coefficients d e f i n e d i n T a b l e 5.12.4.4.
a
.2 t h e m i n i m u m thicknesses a l l o w e d b y t h e c u r r e n t
R S R u l e s f o r flange a n d attached p l a t i n g .
T h e attached plate b r e a d t h i s e q u a l t o t h e f r a m e
spacing, m e a s u r e d a l o n g t h e s h e l l at m i d s p a n o f h.
I f t h e actual s e c t i o n m o d u l i a t sections a a n d b are
less t h a n t h e v a l u e s Z a n d Z , t h e side s h e l l frames a n d
brackets s h a l l b e r e n e w e d o r r e i n f o r c e d i n order t o o b t a i n
actual section m o d u l i n o t less t h a n l , 2 Z a n d \,2Z ,
respectively.
I n s u c h a case, r e n e w a l o r r e i n f o r c e m e n t s o f t h e
flange s h a l l be e x t e n d e d o v e r t h e l o w e r p a r t o f side s h e l l
frames (refer t o F i g . 5 . 2 . 3 . 2 - 2 ) .
a
Appendix 5.12
P i t s can g r o w i n a v a r i e t y o f shapes, s o m e o f w h i c h
w o u l d n e e d t o b e g r o u n d e d before assessment.
Pitting corrosion m a y b e found under coating
blisters, w h i c h s h a l l b e r e m o v e d b e f o r e i n s p e c t i o n .
T h e n o r m a l u l t r a s o n i c transducer ( g e n e r a l l y 10 m m
d i a m e t e r ) w i l l be inadequate f o r t h i c k n e s s m e a s u r e m e n t s
i n locations o f pitting or grooving corrosion. A miniature
transducer ( 3 t o 5 m m diameter) shall b e used.
A l t e r n a t i v e l y t h e thickness m e a s u r e m e n t f i r m s h a l l use
a p i t gauge f o r m e a s u r i n g a p i t a n d g r o o v e depth w i t h t h e
f o l l o w - u p c a l c u l a t i o n o f t h e r e m a i n i n g thickness.
3.1 C o r r o s i o n a s s e s s m e n t b a s e d u p o n a r e a .
T h e m e t h o d i s d e f i n e d i n 5.12.3.5 a n d based u p o n
t h e c o r r o s i o n i n t e n s i t y d e t e r m i n e d i n accordance w i t h
Fig. 5.12.3.5.1.
F o r t h e p u r p o s e o f steel r e n e w a l , sand b l a s t i n g a n d
c o a t i n g , f o u r areas , , a n d D are defined, as s h o w n
i n F i g . 5.2.3.2-2.
A r e a s A a n d are considered t o be t h e m o s t c r i t i c a l
areas.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
I f p i t t i n g i n t e n s i t y i s h i g h e r t h a n 15 p e r cent i n a n
area (refer t o F i g . 5 . 1 2 . 3 . 5 . 1 ) , t h e n thickness m e a s u r e
m e n t s s h a l l b e t a k e n t o check t h e e x t e n t o f p i t t i n g
c o r r o s i o n . T h e 15 p e r cent i n t e n s i t y is based u p o n p i t t i n g
o r g r o o v i n g o n o n l y o n e side o f t h e plate.
I n cases w h e r e p i t t i n g i s evident, as d e f i n e d a b o v e
(exceeding 1 5 p e r cent), t h e n a n area o f 3 0 0 m m
d i a m e t e r o r m o r e (or, w h e r e t h i s i s i m p r a c t i c a b l e o n t h e
f r a m e f l a n g e o r t h e side s h e l l , h o p p e r t a n k p l a t i n g o r
topside t a n k p l a t i n g attached t o t h e side f r a m e , e q u i v a l e n t
rectangular area), at t h e m o s t p i t t e d part, s h a l l b e cleaned
t o b a r e m e t a l , a n d t h e thickness m e a s u r e d i n w a y o f t h e
f i v e deepest pits w i t h i n t h e cleaned area. T h e least
thickness m e a s u r e d i n w a y o f a n y o f these pits s h a l l b e
t a k e n as t h e thickness t o b e recorded.
T h e m i n i m u m acceptable r e m a i n i n g thickness i n a n y
pit and groove shall be assumed t o b e equal to:
. 1 7 5 p e r cent o f as-built thickness, f o r p i t t i n g o r
g r o o v i n g i n t h e cargo h o l d side f r a m e w e b s a n d flanges
a n d f r a m e brackets;
.2 7 0 p e r cent o f as-built thickness, f o r p i t t i n g o r
g r o o v i n g i n t h e side s h e l l , h o p p e r t a n k a n d topside t a n k
p l a t i n g attached t o t h e cargo h o l d side f r a m e , o v e r a
w i d t h u p t o 3 0 m m f r o m each o f i t .
4 GAUGING METHODOLOGY
211
Face
plate
Web
Shell p l a t i n g
W mm
W mm
F i g . T y p i c a l five p o i n t p a t t e r n o n t h e w e b plate
4.2 G a u g i n g f o r areas , a n d D ( f r a m e a n d
bracket webs).
T h e g a u g i n g p a t t e r n f o r areas , a n d D s h a l l b e
five p o i n t p a t t e r n ( r e f e r t o F i g u r e o f t h e p r e s e n t
Guidelines). T h i s 5 point pattern shall b e over the depth
o f t h e w e b a n d t h e s a m e area v e r t i c a l l y . T h e g a u g i n g
r e p o r t s h a l l reflect t h e average r e a d i n g .
4.3 G a u g i n g f o r a r e a ( f r a m e w e b s ) .
Depending u p o n the condition o f the w e b i n w a y o f
area C, t h e w e b m a y b e m e a s u r e d b y t a k i n g 3 readings
o v e r t h e l e n g t h o f area a n d a v e r a g i n g t h e m . T h e
average r e a d i n g s h a l l b e c o m p a r e d w i t h t h e five p o i n t
p a t t e r n as n o t e d above.
4 . 4 G a u g i n g f o r sections a a n d b ( f l a n g e s a n d side
plating).
W h e r e t h e l o w e r b r a c k e t l e n g t h o r d e p t h does n o t
meet the requirements o f Part I I " H u l l " o f the current
Rules f o r t h e Classification a n d Construction o f
S e a - G o i n g S h i p s , g a u g i n g s h a l l b e t a k e n a t sections a
a n d b t o calculate t h e actual s e c t i o n m o d u l u s r e q u i r e d
i n 5.12.4.4 (refer t o F i g . 5 . 1 2 . 3 . 1 . 2 - 2 ) . A t least 2 readings
o n t h e flange/face p l a t e s h a l l b e t a k e n i n w a y o f each
section. A t least o n e r e a d i n g o f t h e attached s h e l l p l a t i n g
s h a l l b e t a k e n o n each side o f t h e f r a m e ( i . e . f o r e a n d aft)
i n w a y s e c t i o n a a n d s e c t i o n b.
R e p o r t f o r r e c o r d i n g t h e thickness m e a s u r e m e n t s o f
cargo h o l d frames s h a l l b e prepared i n t h e t a b u l a r f o r m
given below.
212
PC
Ship's Name
Cargo
Side:
2
11
>,
mm mm mm mm mm
s
%
Z-
H<
0
mm mm mm mm mm
mm mm mm mm m in
z
3
z
DS
H
<<
0
mm mm mm m in mm
yiminution
.8
s 1
<
(Port/Stbd.)
riginal thickness
yiminution
s
H
( / )
" D "
Zone ")"
II
riginal thickness
Zone ""
""
Zone""
yiminution
Hold No.
""
,
Frame
No.
" A "
riginal thickness
RS No.
Operator's Signature
5.13
5.13.1 A p p l i c a t i o n .
5.13.1.1 T h e s e requirements a p p l y f o r steel hatch
c o v e r securing devices a n d stoppers f o r cargo h o l d
h a t c h w a y s N o . 1 a n d N o . 2 , w h i c h are w h o l l y o r p a r t i a l l y
w i t h i n 0,25L o f the fore perpendicular i n a l l b u l k carriers
h a v i n g a single deck, topside a n d hopper tanks i n the cargo
area (except p o n t o o n t y p e h a t c h covers) contracted f o r the
construction p r i o r t o 1 January 2 0 0 4 , a n d w h i c h w e r e n o t
b u i l t i n compliance w i t h the requirements o f P a r t " H u l l "
o f the R u l e s f o r the Classification and C o n s t r u c t i o n o f SeaG o i n g Ships effective after 1 January 2 0 0 4 .
5.13.1.2 B u l k carriers subject t o these r e q u i r e m e n t s
s h a l l c o m p l y w i t h these r e q u i r e m e n t s i n accordance w i t h
t h e f o l l o w i n g schedule, d e p e n d i n g o n t h e i r a g e as o n
1 January 2004:
. 1 f o r b u l k carriers 15 years o f age a n d m o r e , b y t h e
due date o f t h e first i n t e r m e d i a t e o r special s u r v e y after
1 January 2004;
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
213
stopper w e l d s s h a l l n o t exceed t h e a l l o w a b l e v a l u e
of 0,8a
5.13.4 M a t e r i a l s a n d w e l d i n g .
5.13.4.1 W h e r e stoppers o r securing devices a r e
fitted t o c o m p l y w i t h t h e r e q u i r e m e n t s o f t h i s Chapter,
they shall be manufactured o f materials, including
w e l d i n g electrodes, m e e t i n g r e l e v a n t r e q u i r e m e n t s o f
Parts " M a t e r i a l s " a n d X T V " W e l d i n g " o f t h e R u l e s
for t h e C l a s s i f i c a t i o n a n d C o n s t r u c t i o n o f S e a - G o i n g
Ships.
y
I=6pa
w h e r e p - p a c k i n g l i n e pressure, i n N / m m , m i n i m u m 5 N / m m ;
a = spacing, i n m , o f securing devices;
.5 securing devices s h a l l b e o f r e l i a b l e c o n s t r u c t i o n
a n d securely attached t o t h e h a t c h w a y c o a m i n g s , decks
or covers. I n d i v i d u a l securing devices o n each c o v e r
s h a l l h a v e a p p r o x i m a t e l y t h e same stiffness character
istics;
.6 w h e r e r o d cleats a r e fitted, r e s i l i e n t w a s h e r s o r
cushions s h a l l b e incorporated;
.7 w h e r e h y d r a u l i c cleating i s adopted, a p o s i t i v e
m e a n s s h a l l b e p r o v i d e d t o ensure t h a t i t r e m a i n s
m e c h a n i c a l l y l o c k e d i n t h e closed p o s i t i o n i n t h e e v e n t
o f failure o f the hydraulic system.
5.13.3 S t o p p e r s .
5.13.3.1 N o s . 1 a n d 2 h a t c h c o v e r s s h a l l b e
e f f e c t i v e l y secured, b y m e a n s o f stoppers, against t h e
transverse forces a r i s i n g from a pressure o f 175 k N / m .
5.13.3.2 N o . 2 h a t c h covers s h a l l b e e f f e c t i v e l y
secured, b y m e a n s o f stoppers, against t h e l o n g i t u d i n a l
forces acting o n t h e f o r w a r d e n d a r i s i n g from a pressure
o f 175 k N / m .
5.13.3.3 N o . 1 h a t c h covers s h a l l b e e f f e c t i v e l y
secured, b y m e a n s o f stoppers, against t h e l o n g i t u d i n a l
forces acting o n t h e f o r w a r d e n d a r i s i n g from a pressure
o f 2 3 0 k N / m . T h i s pressure m a y b e reduced t o 175 k N / m
i f a forecastle is fitted.
5.13.3.4 T h e stresses i n stoppers a n d t h e i r s u p p o r t i n g
structures, as w e l l as calculated i n t h e t h r o a t o f t h e
2
6.1.1 A p p l i c a t i o n .
6.1.1.1 T h e procedure f o r assigning p e r i o d o f class
d u r i n g special s u r v e y s s h a l l c o m p l y w i t h t h e applicable
requirements listed i n Chapter 2 . 4 , Part "Survey
S c h e d u l e a n d Scope".
6.1.2 D e f i n i t i o n s .
T h e d e f i n i t i o n s related t o t h i s C h a p t e r a r e g i v e n
i n Chapter 1.1.
6.1.3 R e p a i r s .
T h e p r o v i s i o n s related t o repairs o f h u l l structures
are g i v e n i n C h a p t e r 1.2.
6.1.4 T h i c k n e s s m e a s u r e m e n t s a n d c l o s e - u p s u r v e y s .
I n a n y k i n d o f s u r v e y , i . e . special, i n t e r m e d i a t e ,
a n n u a l o r o t h e r s u r v e y s , p r e c e d i n g t h e l i s t e d ones,
thickness m e a s u r e m e n t s o f structures i n areas w h e r e
close-up s u r v e y s a r e r e q u i r e d s h a l l b e c a r r i e d o u t
s i m u l t a n e o u s l y w i t h close-up s u r v e y s .
6.2 S P E C I A L S U R V E Y
6.2.1 S c h e d u l e .
6.2.1.1 S p e c i a l s u r v e y s s h a l l b e carried o u t a t f i v e
years i n t e r v a l s t o r e n e w t h e C l a s s i f i c a t i o n C e r t i f i c a t e .
62.12 T h e first special survey shall b e completed
w i t h i n 5 years from t h e date o f t h e initial classification
survey a n d thereafter w i t h i n 5 years from t h e credited date
o f the previous special survey. H o w e v e r , a n extension o f
class o f 3 m o n t h s m a x i m u m b e y o n d t h e 5 t h year c a n b e
granted i n exceptional circumstances. I n this case, the n e x t
p e r i o d o f class shall start from the e x p i r y date o f the special
survey before t h e extension w a s granted.
6.2.1.3 F o r s u r v e y s c o m p l e t e d w i t h i n 3 m o n t h s
b e f o r e t h e e x p i r y date o f t h e special survey, t h e n e x t
p e r i o d o f class s h a l l start from t h e e x p i r y date o f t h e
special survey. F o r surveys completed m o r e t h a n
3 m o n t h s b e f o r e t h e e x p i r y date o f t h e special survey,
t h e p e r i o d o f class s h a l l start f r o m t h e s u r v e y c o m p l e t i o n
date.
214
6.2.1.4 T h e special s u r v e y m a y b e c o m m e n c e d at t h e
4 t h a n n u a l s u r v e y a n d b e progressed w i t h a v i e w t o
c o m p l e t i o n b y t h e 5 t h a n n i v e r s a r y date. W h e n t h e special
s u r v e y i s c o m m e n c e d p r i o r t o t h e 4 t h a n n u a l survey, t h e
entire survey shall be completed w i t h i n 15 months i f
s u c h w o r k s h a l l b e credited t o t h e special survey.
6.2.1.5 C o n c u r r e n t c r e d i t i n g t o b o t h i n t e r m e d i a t e
s u r v e y a n d special s u r v e y f o r s u r v e y s a n d thickness
m e a s u r e m e n t s o f spaces a r e n o t acceptable.
6.2.2 S c o p e .
6.2.2.1 G e n e r a l .
6.2.2.1.1 T h e special survey shall include, i n addition
t o the requirements o f the annual survey, e x a m i n a t i o n , tests
and checks o f sufficient extent t o ensure that t h e h u l l a n d
related p i p i n g , as required i n 6.2.2.1.3, are i n a satisfactory
c o n d i t i o n a n d f i t f o r their intended purpose f o r t h e n e w
p e r i o d o f class o f 5 years t o b e assigned, subject t o proper
maintenance a n d operation a n d t o periodical surveys being
carried o u t at the d u e dates.
6.2.2.1.2 A l l cargo h o l d s , ballast t a n k s , i n c l u d i n g
d o u b l e b o t t o m t a n k s a n d d o u b l e side t a n k s , p i p e t u n n e l s ,
cofferdams a n d v o i d spaces b o u n d i n g cargo h o l d s , decks
and outer h u l l shall b e examined, a n d this examination
s h a l l b e s u p p l e m e n t e d b y thickness m e a s u r e m e n t s a n d
testing r e q u i r e d i n 6 . 2 . 4 a n d 6.2.5, t o ensure that t h e
structural i n t e g r i t y r e m a i n s effective. T h e a i m o f t h e
e x a m i n a t i o n i s t o d i s c o v e r substantial c o r r o s i o n , s i g
n i f i c a n t d e f o r m a t i o n , fractures, damages o r o t h e r dete
r i o r a t i o n , that m a y b e present.
6.2.2.1.3 A l l p i p i n g systems w i t h i n the above spaces
shall b e e x a m i n e d a n d o p e r a t i o n a l l y tested u n d e r w o r k i n g
pressure t o attending s u r v e y o r ' s satisfaction t o ensure
that tightness a n d c o n d i t i o n r e m a i n satisfactory.
6.2.2.1.4 T h e s u r v e y s c o p e f o r b a l l a s t t a n k s
c o n v e r t e d t o v o i d spaces s h a l l b e specially considered
i n r e l a t i o n t o t h e r e q u i r e m e n t s f o r ballast t a n k s .
6.2.2.2 D r y d o c k s u r v e y .
6.2.2.2.1 A s u r v e y i n d r y d o c k i s a part o f t h e special
survey. T h e o v e r a l l a n d close-up s u r v e y s a n d thickness
m e a s u r e m e n t s , as applicable, o f t h e l o w e r p o r t i o n s o f t h e
cargo h o l d s a n d ballast t a n k s s h a l l b e carried o u t i n
accordance w i t h t h e applicable r e q u i r e m e n t s f o r special
s u r v e y s , i f n o t already p e r f o r m e d . T h e scope o f t h e d r y
d o c k s u r v e y is specified i n C h a p t e r 2.5 o f P a r t " S u r v e y
Schedule a n d Scope".
N o t e . L o w e r p o r t i o n s o f the cargo h o l d s a n d ballast t a n k s are
considered t o b e t h e parts b e l o w l i g h t ballast w a t e r l i n e .
6.2.2.3 T a n k p r o t e c t i o n .
6.2.2.3.1 W h e r e p r o v i d e d , t h e c o n d i t i o n o f t h e
c o r r o s i o n p r e v e n t i o n s y s t e m o f ballast t a n k s s h a l l b e
e x a m i n e d . F o r ballast t a n k s , e x c l u d i n g d o u b l e b o t t o m
tanks, where a hard protective coating is found i n a
P O O R c o n d i t i o n , a n d i t i s n o t r e n e w e d , w h e r e a soft o r
s e m i - h a r d c o a t i n g h a s b e e n applied, o r w h e r e a h a r d
p r o t e c t i v e c o a t i n g h a s n o t b e e n a p p l i e d from t h e t i m e o f
construction, the tanks i n question shall b e examined at
annual intervals. Thickness measurements shall be
carried o u t as d e e m e d necessary b y t h e s u r v e y o r .
W h e n such a breakdown o f a hard protective coating
is f o u n d i n w a t e r ballast d o u b l e b o t t o m t a n k s a n d i t is n o t
r e n e w e d , w h e r e a soft c o a t i n g i s applied, o r w h e r e a h a r d
or semi-hard protective coating has n o t been applied
from t h e t i m e o f c o n s t r u c t i o n , t h e tanks i n q u e s t i o n m a y
be examined at annual intervals. W h e n considered
necessary b y t h e s u r v e y o r , o r w h e r e e x t e n s i v e c o r r o s i o n
exists, thickness m e a s u r e m e n t s s h a l l b e carried o u t .
6.2.2.3.2 W h e r e a h a r d p r o t e c t i v e c o a t i n g i s
p r o v i d e d i n cargo h o l d s a n d i s f o u n d i n a G O O D
c o n d i t i o n , t h e e x t e n t o f close-up s u r v e y s a n d thickness
m e a s u r e m e n t s m a y b e s p e c i a l l y considered.
6.2.2.4 H a t c h covers a n d c o a m i n g s .
T h e h a t c h covers a n d c o a m i n g s s h a l l b e s u r v e y e d as
follows:
.1 a t h o r o u g h i n s p e c t i o n o f t h e i t e m s l i s t e d i n 6.3.2.3
s h a l l b e carried o u t , i n a d d i t i o n t o a l l h a t c h covers a n d
coamings;
.2 checking o f the satisfactory operation o f a l l mecha
n i c a l l y operated hatch covers shall b e made, i n c l u d i n g :
.2.1 s t o w a g e a n d securing i n o p e n c o n d i t i o n ;
.2.2 p r o p e r f i t a n d e f f i c i e n c y o f sealing i n closed
condition;
.2.3 o p e r a t i o n a l testing o f h y d r a u l i c a n d p o w e r
c o m p o n e n t s , w i r e s , chains, a n d l i n k drives;
.3 c h e c k i n g o f t h e effectiveness o f sealing arrange
m e n t s o f a l l h a t c h covers b y h o s e testing o r e q u i v a l e n t ;
.4 thickness m e a s u r e m e n t s o f t h e h a t c h c o v e r a n d
c o a m i n g p l a t i n g a n d stiffeners s h a l l b e carried o u t as
g i v e n i n T a b l e 6.2.4.1.
6.2.3 S c o p e o f o v e r a l l a n d c l o s e - u p s u r v e y s .
6.2.3.1 A n o v e r a l l s u r v e y o f a l l t a n k s a n d spaces
s h a l l b e carried o u t a t each special survey. F u e l o i l t a n k s
i n t h e cargo l e n g t h area s h a l l b e s u r v e y e d i n accordance
w i t h T a b l e 6.2.3.1.
T a b l e 6.2.3.1
Special s u r v e y N o . 2
5 < age ^ 1 0
Special survey N o . 3
1 0 < age S 1 5
Special s u r v e y N o . 4
a n d subsequent
age > 1 5
None
One
Two
Half, m i n i m u m t w o
N o t e s : 1 . T h e s e r e q u i r e m e n t s a p p l y t o t a n k s o f i n t e g r a l (structural) t y p e .
2 . I f a selection o f tanks i s accepted t o b e e x a m i n e d , t h e n different t a n k s s h a l l b e e x a m i n e d a t each special survey, o n a r o t a t i o n a l basis.
3. P e a k t a n k s ( a l l uses) s h a l l b e subject t o i n t e r n a l e x a m i n a t i o n a t each special survey.
4 . A t special s u r v e y N o . 3 a n d subsequent s u r v e y s , o n e deep t a n k f o r f u e l o i l i n t h e cargo area s h a l l b e i n c l u d e d , i f fitted.
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
6.2.3.2 T h e m i n i m u m r e q u i r e m e n t s f o r close-up
s u r v e y s at special s u r v e y are g i v e n i n T a b l e 6.2.3.2-1 f o r
d o u b l e s k i n b u l k carriers a n d i n T a b l e 6.2.3.2-2 f o r o r e
carriers, respectively.
6.2.3.3 T h e s u r v e y o r m a y e x t e n d t h e close-up
survey, as d e e m e d necessary, t a k i n g i n t o a c c o u n t t h e
m a i n t e n a n c e o f the spaces u n d e r survey, t h e c o n d i t i o n o f
the c o r r o s i o n p r e v e n t i o n s y s t e m a n d w h e r e spaces h a v e
structural a r r a n g e m e n t s o r details, w h i c h h a v e suffered
defects i n s i m i l a r spaces o r o n s i m i l a r ships a c c o r d i n g t o
available information.
6.2.3.4 F o r areas i n spaces w h e r e h a r d p r o t e c t i v e
coatings are f o u n d t o b e i n a G O O D c o n d i t i o n , the scope
o f close-up s u r v e y s a c c o r d i n g t o T a b l e 6.2.3.2 m a y b e
specially considered (refer also t o 6.2.2.3.2).
6.2.4 E x t e n t o f t h i c k n e s s m e a s u r e m e n t s .
6 . 2 . 4 . 1 T h e m i n i m u m requirements f o r thickness
measurements at special surveys are g i v e n i n Table 6.2.4.1.
6.2.4.2 R e q u i r e m e n t s f o r e x t e n d e d t h i c k n e s s m e a
s u r e m e n t s f o r areas w i t h substantial c o r r o s i o n are g i v e n
O r d i n a r y transverse
A r e a for close-up
f r a m e in double
survey
215
skin
tank
F i g . 6.2.3.2-1 A r e a f o r c l o s e - u p s u r v e y o f b u l k c a r r i e r s
Table
6.2.3.2-1
M i n i m u m r e q u i r e m e n t s f o r close-up s u r v e y a t special s u r v e y o f d o u b l e s k i n b u l k c a r r i e r s
Special survey No. 1
age ^ 5
(A) O n e t r a n s v e r s e w e b w i t h
associated plating a n d longitu
dinals i n t w o representative
water ballast tanks o f each type
(this s h a l l i n c l u d e t h e f o r e m o s t
topside a n d double side water
ballast t a n k s o n either side)
(A) O n e t r a n s v e r s e w e b w i t h a s s o c i a t e d
plating a n d longitudinals i n each water
ballast tank
(A) F o r w a r d a n d aft transverse b u l k h e a d s
including stiffening s y s t e m i n a transverse
section including topside, hopper side a n d
double side ballast tanks o n one side o f the
s h i p (i.e. p o r t o r s t a r b o a r d )
(B) 2 5 p e r c e n t o f o r d i n a r y t r a n s v e r s e
w e b frames i n t h e f o r e m o s t d o u b l e s i d e
ballast tanks
( Q T w o selected cargo hold ( Q O n etransverse bulkhead i n each
transverse bulkheads, including cargo hold, including internal structures
internal structures o f u p p e r a n d o f u p p e r a n d l o w e r stools, w h e r e fitted
l o w e r stools, w h e r e fitted
(D) A l l c a r g o h o l d h a t c h c o v e r s (D) A l l c a r g o h o l d h a t c h c o v e r s a n d
a n d c o a m i n g s (plating a n d c o a m i n g s (plating a n d stiffeners)
stiffeners)
(E) A l l d e c k p l a t i n g a n d u n d e r d e c k
structure inside a line o f hatch openings
between all cargo hold hatches
(A) A l l t r a n s v e r s e w e b s w i t h
associated plating a n d longi
tudinals i n each water ballast tank
(A) A l l t r a n s v e r s e b u l k h e a d s ,
including a stiffening s y s t e m i n
each water ballast tank
(A) A H t r a n s v e r s e w e b s w i t h
associated plating a n d longi
tudinals i n each water ballast tank.
(A) A l l t r a n s v e r s e b u l k h e a d s ,
including a stiffening system i n
each water ballast tank
(B) 2 5 p e r c e n t o f o r d i n a r y (B) A l l o r d i n a r y t r a n s v e r s e w e b
t r a n s v e r s e w e b f r a m e s i n a l l frames i n a l l d o u b l e s i d e b a l l a s t
double side ballast tanks
tanks
( Q A l l c a r g o h o l d t r a n s v e r s e ( Q , (D) a n d (E) A r e a s a s f o r
b u l k h e a d s , including internal special survey No. 3
structures o f upper a n d lower
stools, w h e r e fitted
(D) A H c a r g o h o l d h a t c h c o v e r s a n d
c o a m i n g s (plating a n d stiffeners).
(E) A l l d e c k p l a t i n g a n d u n d e r
d e c k structure inside a line o f
hatch openings between all cargo
hold hatches
N o t e s : I . (A) (E) a r e a r e a s t o b e s u b j e c t e d t o c l o s e - u p s u r v e y s a n d t h i c k n e s s m e a s u r e m e n t s :
(A) t r a n s v e r s e w e b frame o r w a t e r t i g h t t r a n s v e r s e b u l k h e a d i n t o p s i d e , h o p p e r s i d e a n d d o u b l e s i d e b a l l a s t t a n k s . I n f o r e a n d a f t p e a k t a n k s ,
t r a n s v e r s e w e b frame m e a n s a c o m p l e t e t r a n s v e r s e w e b frame ring, i n c l u d i n g a d j a c e n t s t r u c t u r a l m e m b e r s ;
(B) o r d i n a r y t r a n s v e r s e frame i n d o u b l e s i d e b a l l a s t t a n k s ;
( Q cargo h o l d transverse b u l k h e a d s plating, stiffeners a n d girders;
(D) c a r g o h o l d h a t c h c o v e r s a n d c o a m i n g s ;
(E) d e c k p l a t i n g a n d u n d e r d e c k s t r u c t u r e i n s i d e l i n e o f h a t c h o p e n i n g s b e t w e e n c a r g o h o l d h a t c h e s .
2. A r e a s (A) (E) f o r c l o s e - u p s u r v e y s a n d t h i c k n e s s m e a s u r e m e n t s o f b u l k c a r r i e r s a n d c o m b i n a t i o n c a r r i e r s a r e s h o w n i n F i g s . 6.2.3.2-1 t o 6.2.3.2-3.
3. C r i t e r i a f o r a s s e s s m e n t o f c a r g o h o l d h a t c h c o v e r s a n d c o a m i n g s c o n d i t i o n (for s h i p s c o n s t r u c t e d o n o r after 1 J a n u a r y 2004) a r e g i v e n i n A p p e n d i x 5.2-1.
4. C l o s e - u p s u r v e y o f t r a n s v e r s e b u l k h e a d s s h a l l b e c a r r i e d o u t a t f o u r l e v e l s s h o w n i n F i g s . 6.2.3.2-4 a n d 6.2.3.2-5:
l e v e l a i m m e d i a t e l y a b o v e t h e i n n e r b o t t o m a n d i m m e d i a t e l y a b o v e t h e l i n e o f g u s s e t s ( i f fitted) a n d s h e d d e r s f o r s h i p s w i t h o u t l o w e r s t o o l ;
l e v e l b i m m e d i a t e l y a b o v e a n d b e l o w the l o w e r s t o o l s h e l f plate (for t h o s e s h i p s fitted w i t h l o w e r stools), a n d i m m e d i a t e l y a b o v e the line
o f shedder plates;
level about mid-height o f the bulkhead;
level d i m m e d i a t e l y b e l o w the u p p e r d e c k plating a n d i m m e d i a t e l y adjacent to the u p p e r w i n g tank, a n d i m m e d i a t e l y b e l o w the u p p e r stool
s h e l f p l a t e (for t h o s e s h i p s fitted w i t h u p p e r stools), o r i m m e d i a t e l y b e l o w the t o p s i d e t a n k s .
216
Table
6.2.3.2-2
Special survey N o . 2
5 < age ^ 1 0
Special s u r v e y N o . 3
10 < age S 1 5
(A) A l l w e b f r a m e r i n g s c o m p l e t e , (A) A l l w e b f r a m e r i n g s
i n c l u d i n g adjacent s t r u c t u r a l m e m b e r s i n c o m p l e t e , i n c l u d i n g a d j a c e n t
a ballast w i n g t a n k
structural members i n each
(A) O n e d e c k t r a n s v e r s e i n c l u d i n g ballast t a n k
adjacent d e c k s t r u c t u r a l m e m b e r s i n (A) A l l t r a n s v e r s e b u l k h e a d s
each r e m a i n i n g ballast t a n k
complete, including girder
(A) F o r w a r d a n d aft transverse b u l k h e a d s s y s t e m a n d adjacent s t r u c t u r a l
c o m p l e t e , i n c l u d i n g g i r d e r s y s t e m a n d m e m b e r s i n each b a l l a s t t a n k .
adjacent s t r u c t u r a l m e m b e r s i n a (A)
O n e w e b frame ring
ballast w i n g tank
complete, i n c l u d i n g adjacent
(A) O n e transverse b u l k h e a d l o w e r part, structural m e m b e r s i n each w i n g
v o i d space
i n c l u d i n g g i r d e r s y s t e m a n d adjacent
s t r u c t u r a l m e m b e r s - i n each r e m a i n i n g (A) A d d i t i o n a l w e b f r a m e r i n g s i n
ballast tank
v o i d spaces as d e e m e d necessary
b y the surveyor
(C) O n e transverse b u l k h e a d i n each (C) A l l cargo h o l d transverse
cargo h o l d , i n c l u d i n g i n t e r n a l structure b u l k h e a d s , i n c l u d i n g i n t e r n a l
structure o f upper a n d l o w e r
o f u p p e r a n d l o w e r stools, w h e r e fitted
stools, w h e r e fitted
(D) A l l cargo h o l d h a t c h covers a n d (D) A l l cargo h o l d h a t c h covers
and coamings (plating a n d
c o a m i n g s ( p l a t i n g a n d stiffeners)
stiffeners)
(E) A l l deck p l a t i n g a n d
(E) A l l deck p l a t i n g a n d u n d e r
deck structure i n s i d e l i n e o f h a t c h
u n d e r deck structure
openings b e t w e e n a l l cargo h o l d
inside line o f hatch
hatches
openings between all
cargo h o l d hatches
Special survey N o . 4
a n d subsequent
age > 15
(A) areas as f o r special s u r v e y
No. 3
i n T a b l e 6.2.4.2, a n d m a y b e a d d i t i o n a l l y specified i n t h e
S u r v e y P r o g r a m m e as r e q u i r e d b y 1 . 3 . 1 . T h e s e e x t e n d e d
thickness m e a s u r e m e n t s s h a l l b e carried o u t b e f o r e t h e
s u r v e y i s credited as c o m p l e t e d . Suspect areas i d e n t i f i e d
at p r e v i o u s s u r v e y s s h a l l b e e x a m i n e d . A r e a s o f
substantial c o r r o s i o n i d e n t i f i e d at p r e v i o u s s u r v e y s s h a l l
h a v e thickness m e a s u r e m e n t s t a k e n . F o r ships b u i l t
under the C o m m o n Structural Rules for B u l k Carriers,
t h e i d e n t i f i e d substantial c o r r o s i o n areas m a y b e :
protected b y c o a t i n g applied i n accordance w i t h t h e
coating manufacturer's requirements a n d examined at
annual intervals t o c o n f i r m the coating i n w a y is still i n
good condition; o r alternatively;
required t o be measured at annual intervals.
6.2.4.3 T h e s u r v e y o r m a y f u r t h e r e x t e n d t h e
thickness m e a s u r e m e n t s as d e e m e d necessary.
6.2.4.4 F o r areas i n t a n k s w h e r e a h a r d p r o t e c t i v e
coating is found to be i n a G O O D condition, the extent o f
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
217
>
Upper stool
Topside tank
Lower stool
Hopper side
tank
Typical areas of deck plating inside line of hatch openings between cargo hold hatches
Area (E) for close-up survey
i i i I i i i i I
i i
Ll
1 1 1 1 1 1 1
V:T
T T T T T T T T T
T T T T TT
218
F i g . 6.2.3.2-4 L e v e l s , a n d d f o r c l o s e - u p s u r v e y s
o f transverse bulkheads without upper a n d lower stools
in cargo holds o f b u l k carriers
F i g . 6.2.3.2-5 L e v e l s b, a n d d f o r c l o s e - u p s u r v e y s
o ftransverse bulkheads with upper a n d lower stools
i n cargo holds o fb u l k carriers
T a b l e 6.2.4.1
1. S u s p e c t areas
1. S u s p e c t areas
2. W i t h i n t h e c a r g o l e n g t h :
2. W i t h i n t h e c a r g o l e n g t h :
.1 t w o transverse sections o f .1 e a c h d e c k plate outside line o f cargo
deck plating outside line o f hatch openings
cargo hatch openings
.2 t w o t r a n s v e r s e s e c t i o n s o u t s i d e t h e l i n e o f
cargo hatch openings, o f w h i c h one i s i n the
m i d s h i p area
.3 a l l w i n d a n d w a t e r s t r a k e s
3. W i n d a n d w a t e r s t r a k e s i n 3. S e l e c t e d w i n d a n d w a t e r s t r a k e s o u t s i d e
w a y o f t h e t w o transverse the cargo length area
sections considered above
4. S e l e c t e d w i n d a n d w a t e r 4. M e a s u r e m e n t s , f o r g e n e r a l a s s e s s m e n t
strakes
and recording o f corrosion pattern, o f
5. M e a s u r e m e n t s , f o r g e n e r a l t h o s e s t r u c t u r a l m e m b e r s s u b j e c t t o a
assessment a n d recording o f c l o s e - u p s u r v e y a c c o r d i n g t o T a b
c o r r o s i o n p a t t e r n , o f t h o s e l e s 6.2.3.2-1 a n d 6.2.3.2-2
structural m e m b e r s subject t o a
close-up survey
according t o
T a b l e s 6.2.3.2-1 a n d 6.2.3.2-2
1. S u s p e c t areas
2. W i t h i n t h e c a r g o l e n g t h :
.1 each d e c k plate outside a line o f cargo
hatch openings
.2 t h r e e t r a n s v e r s e s e c t i o n s o u t s i d e t h e l i n e
o f cargo hatch openings, o f which o n e i s
in the midship area
.3 e a c h b o t t o m p l a t e
3. A l l w i n d a n d w a t e r s t r a k e s , f u l l l e n g t h
Table
6.2.4.2
Extent o f measurements
Pattern o f measurements
1. B o t t o m , i n n e r b o t t o m a n d hopper
structure
a n d h o p p e r a) M i n i m u m o f t h r e e b a y s a c r o s s d o u b l e b o t t o m
tank, including aft b a y ;
b) m e a s u r e m e n t s a r o u n d a n d u n d e r a l l s u c t i o n
bell mouths
1.2 B o t t o m , i n n e r b o t t o m a n d h o p p e r M i n i m u m o f t h r e e l o n g i t u d i n a l s i n e a c h b a y
structure longitudinals
where bottom plating measured
1.3 V e r t i c a l k e e l a n d b o t t o m g i r d e r s , A t f o r e a n d a f t w a t e r t i g h t f l o o r s a n d i n c e n t r e o f
including the watertight ones
tanks
1.1 B o t t o m , i n n e r b o t t o m
structure plating
a) 5 p o i n t p a t t e r n f o r e a c h
longitudinals a n d floors
panel
between
1.4 B o t t o m f l o o r s , i n c l u d i n g t h e w a t e r t i g h t T h r e e f l o o r s i n t h e b a y s w h e r e b o t t o m p l a t i n g
measured, with measurements atboth ends and
ones
middle
1.5 H o p p e r s t r u c t u r e w e b f r a m e ring
Three floors i n b a y s where b o t t o m plating 5 point pattern over 1 m o f plating
Single measurements o n flange
measured
a) 5 p o i n t p a t t e r n o v e r 1 m o f p l a t i n g ;
1.6 H o p p e r s t r u c t u r e t r a n s v e r s e w a t e r t i g h t a) l o w e r 1/3 o f b u l k h e a d ;
b) 5 p o i n t p a t t e r n o v e r 2 m o f p l a t i n g ;
bulkhead and swash bulkhead
b) u p p e r 2/3 o f b u l k h e a d ;
c) f o r w e b , 5 p o i n t p a t t e r n o v e r s p a n ( t w o
c) s t i f f e n e r s ( m i n i m u m o f t h r e e )
measurements across w e b at each e n d a n d one at
centre o f span)
2
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
219
T a b l e 6.2.4.2
Structural member
E x t e n t o f measurements
1.7 P a n e l s t i f f e n i n g
W h e r e applicable
2. D e c k s t r u c t u r e s , i n c l u d i n g c r o s s s t r i p s ,
m a i n cargo hatchways, hatch covers,
coamings a n d topside tanks
a) Suspect cross deck strip p l a t i n g
2.1 Cross deck strip p l a t i n g
2.2 U n d e r d e c k stiffeners
2.3 H a t c h covers
2.4 H a t c h c o a m i n g s
2.5 T o p s i d e ballast t a n k s
continued
Pattern o f measurements
o r flange, single m e a s u r e m e n t s a t each e n d a n d
centre o f span
Single measurements
a) 5 p o i n t p a t t e r n b e t w e e n underdeck stiffeners
over 1 m length
a) T r a n s v e r s e m e m b e r s
a) 5 p o i n t p a t t e r n a t each e n d a n d m i d span
b) l o n g i t u d i n a l m e m b e r s
b) 5 p o i n t p a t t e r n o n b o t h w e b a n d flange
a) Side a n d e n d s k i r t s , each three l o c a t i o n s
a) 5 p o i n t p a t t e r n a t each e n d a n d m i d span
b) three l o n g i t u d i n a l bands, t w o outboard strakes b) 5 p o i n t m e a s u r e m e n t each b a n d
and one centerline strake
E a c h side a n d e n d o f c o a m i n g , o n e b a n d l o w e r 5 p o i n t m e a s u r e m e n t each b a n d , i.e. e n d o r side
coaming
1/3, o n e b a n d upper 2/3 o f c o a m i n g
a) W a t e r t i g h t transverse b u l k h e a d s :
l o w e r 1/3 o f b u l k h e a d
5 point pattern over 1 m o f plating
5 point pattern over 1 m o f plating
upper 2/3 o f b u l k h e a d
stiffeners;
5 point pattern over 1 m length
b) t w o representative swash transverse bulkheads:
5 point pattern over 1 m o f plating
l o w e r 1/3 o f b u l k h e a d
5 point pattern over 1 m o f plating
upper 2/3 o f b u l k h e a d
stiffeners;
5 point pattern over 1 m length
c) three representative b a y s o f slope p l a t i n g :
l o w e r 1/3 o f t a n k
5 point pattern over 1 m o f plating
upper 2/3 o f t a n k
5 point pattern over 1 m o f plating
d) l o n g i t u d i n a l s , suspect a n d adjacent
d) 5 p o i n t p a t t e r n o n b o t h w e b a n d flange o v e r
1 m length
5 point pattern over 1 m o f plating
Suspect plates a n d f o u r adjacent
5 point pattern o n both w e b and flange over 1 m length.
Suspect plates
5 point pattern over 1 m o f plating
Suspect plates
2
2.6 M a i n deck p l a t i n g
2.7 M a i n deck l o n g i t u d i n a l s
2.8 W e b
frames/transverses
3. S t r u c t u r e s i n d o u b l e s i d e s p a c e s o f
double skin bulk carriers including wing
spaces of ore carriers
3.1 Side s h e l l a n d i n n e r p l a t i n g :
. 1 upper strake a n d strakes i n w a y o f
h o r i z o n t a l girders (side stringers, p l a t f o r m s ,
etc.)
.2 a l l other strakes
4.2 T r a n s v e r s e b u l k h e a d s
T h r e e measurements across w e b a n d o n e
m e a s u r e m e n t o n flange
T h r e e m e a s u r e m e n t s across w e b a n d o n e
m e a s u r e m e n t o n flange
5 p o i n t p a t t e r n o v e r area o f bracket
5 p o i n t p a t t e r n o v e r approx. 2 m area
T w o m e a s u r e m e n t s b e t w e e n each p a i r o f v e r t i c a l
stiffeners.
T w o measurements between each pair o f
l o n g i t u d i n a l g i r d e r stiffeners
P l a t i n g o n each g i r d e r i n a m i n i m u m o f three S i n g l e m e a s u r e m e n t s
bays
a) 5 p o i n t p a t t e r n b e t w e e n stiffeners o v e r 1 m
W h e r e applicable
length
b) 5 p o i n t p a t t e r n b e t w e e n stiffeners o v e r 1 m
a) T r a n s v e r s e b a n d w i t h i n 2 5 m m o f w e l d e d l e n g t h
a) 5 p o i n t p a t t e r n o v e r 1 m o f p l a t i n g
connection to inner b o t t o m
b) transverse b a n d w i t h i n 2 5 m m o f w e l d e d b) 5 p o i n t p a t t e r n o v e r 1 m o f p l a t i n g
c o n n e c t i o n t o s h e l f plate
a) T r a n s v e r s e b a n d a t approx. m i d h e i g h t ;
b) transverse b a n d at p a r t o f b u l k h e a d adjacent t o
upper deck o r b e l o w upper s t o o l s h e l f plate ( f o r
those ships fitted w i t h upper stools)
2
220
6.2.5 E x t e n t o f t a n k t e s t i n g .
6.2.5.1 A l l b o u n d a r i e s o f w a t e r ballast t a n k s , deep
t a n k s a n d cargo h o l d s used f o r w a t e r ballast w i t h i n t h e
cargo l e n g t h area, a n d representative f u e l o i l t a n k s s h a l l
b e pressure tested.
6.2.5.2 T h e s u r v e y o r m a y e x t e n d t h e t a n k testing as
d e e m e d necessary.
6.2.5.3 B o u n d a r i e s o f ballast t a n k s s h a l l b e tested
w i t h a h e a d o f l i q u i d t o t h e t o p o f a i r pipes.
6.2.5.4 B o u n d a r i e s o f cargo h o l d s used f o r w a t e r
ballast s h a l l b e tested w i t h a h e a d o f l i q u i d t o near t o t h e
t o p o f hatches.
6.2.5.5 B o u n d a r i e s o f f u e l o i l t a n k s s h a l l b e tested
w i t h a h e a d o f l i q u i d t o t h e h i g h e s t p o i n t that l i q u i d w i l l
rise u n d e r service c o n d i t i o n s . T a n k testing o f f u e l o i l
t a n k s m a y b e specially considered based o n a satisfactory
external examination o f t h e tank boundaries, a n d a
c o n f i r m a t i o n f r o m t h e master stating t h a t t h e pressure
testing h a s b e e n carried o u t according t o t h e r e q u i r e
m e n t s w i t h satisfactory results.
6.2.5.6 T h e testing o f double b o t t o m tanks a n d other
spaces n o t designed f o r t h e carriage o f l i q u i d m a y b e
o m i t t e d , p r o v i d e d a satisfactory i n t e r n a l e x a m i n a t i o n
together w i t h a n e x a m i n a t i o n o f the tanktop i s carried o u t
6.2.6 A d d i t i o n a l s p e c i a l s u r v e y r e q u i r e m e n t s a f t e r
determining compliance with S O L A S XII/12
a n d 13.
6.2.6.1 F o r ships c o m p l y i n g w i t h t h e r e q u i r e m e n t s o f
S O L A S X I I / 1 2 f o r h o l d , ballast a n d d r y space w a t e r l e v e l
detectors, t h e special s u r v e y s h a l l i n c l u d e a n e x a m i n a t i o n
a n d a test o f t h e w a t e r ingress detection systems a n d o f
their alarms.
6.2.6.2 F o r ships c o m p l y i n g w i t h t h e r e q u i r e m e n t s o f
S O L A S /13 f o r t h e a v a i l a b i l i t y o f p u m p i n g s y s t e m ,
t h e special s u r v e y s h a l l i n c l u d e a n e x a m i n a t i o n a n d a test
o f t h e m e a n s f o r d r a i n i n g a n d p u m p i n g ballast t a n k s
f o r w a r d o f t h e c o l l i s i o n b u l k h e a d a n d bilges o f d r y
spaces, a n y p a r t o f w h i c h extends f o r w a r d o f t h e
f o r e m o s t cargo h o l d , a n d o f t h e i r c o n t r o l s .
6.2.6.3 T h e t i m i n g f o r b u l k carriers c o m p l i a n c e w i t h
t h e S O L A S /12 a n d X I I / 1 3 r e q u i r e m e n t s are g i v e n i n
A p p e n d i x 5.2-2.
6.3 A N N U A L S U R V E Y
6.3.1 S c h e d u l e .
6.3.1.1 A n n u a l s u r v e y s s h a l l b e h e l d w i t h i n
3 m o n t h s b e f o r e o r after t h e a n n i v e r s a r y date from t h e
date o f t h e i n i t i a l classification s u r v e y o r o f t h e date
credited f o r t h e last special survey.
6.3.2 S c o p e .
6.3.2.1 G e n e r a l .
6.3.2.1.1 T h e s u r v e y s h a l l consist o f a n e x a m i n a t i o n
f o r t h e p u r p o s e o f e n s u r i n g , as far as practicable, that t h e
h u l l , w e a t h e r decks, h a t c h covers, c o a m i n g s a n d p i p i n g
are m a i n t a i n e d i n a satisfactory c o n d i t i o n .
6.3.2.2 S u r v e y o f t h e h u l l .
6.3.2.2.1 S u r v e y o f t h e h u l l p l a t i n g a n d i t s c l o s i n g
appliances, as f a r as c a n b e seen, s h a l l b e carried out.
6.3.2.2.2 S u r v e y o f w a t e r t i g h t penetrations, as f a r as
practicable, s h a l l b e carried o u t .
6.3.2.3 S u r v e y o f w e a t h e r decks, h a t c h covers a n d
coamings.
6.3.2.3.1 C o n f i r m a t i o n s h a l l b e o b t a i n e d that n o
u n a p p r o v e d changes h a v e b e e n m a d e t o t h e h a t c h covers,
h a t c h c o a m i n g s a n d t h e i r securing a n d sealing devices
since t h e last survey.
6.3.2.3.2 A t h o r o u g h s u r v e y o f cargo h a t c h covers
a n d c o a m i n g s i s o n l y possible b y e x a m i n a t i o n i n t h e
o p e n as w e l l as closed p o s i t i o n s a n d s h a l l i n c l u d e
verification o f proper opening and closing operation. A s
a result, t h e h a t c h c o v e r sets w i t h i n t h e f o r w a r d 2 5 p e r
cent o f t h e ship's l e n g t h a n d a t least o n e a d d i t i o n a l set,
s u c h that a l l sets o n t h e ship are assessed at least once i n
e v e r y 5-year p e r i o d , s h a l l b e s u r v e y e d o p e n , closed a n d
i n o p e r a t i o n t o t h e f u l l e x t e n t o n each d i r e c t i o n a t each
annual survey, including:
.1 s t o w a g e a n d securing i n o p e n c o n d i t i o n ;
.2 p r o p e r fit a n d e f f i c i e n c y o f sealing i n closed
condition; and
.3 o p e r a t i o n a l t e s t i n g o f h y d r a u l i c a n d p o w e r
c o m p o n e n t s , w i r e s , chains a n d l i n k d r i v e s .
T h e c l o s i n g o f t h e covers s h a l l i n c l u d e t h e fastening
o f a l l p e r i p h e r a l , a n d cross j o i n t cleats o r o t h e r securing
devices. P a r t i c u l a r a t t e n t i o n s h a l l b e p a i d t o t h e c o n d i t i o n
o f t h e h a t c h covers i n t h e f o r w a r d 2 5 p e r cent o f t h e
ship's l e n g t h , w h e r e sea loads are n o r m a l l y greatest.
6.3.2.3.3 I f there a r e i n d i c a t i o n s o f d i f f i c u l t y i n
o p e r a t i n g a n d securing h a t c h covers, a d d i t i o n a l sets a t
t h e d i s c r e t i o n o f t h e s u r v e y o r s h a l l b e tested i n o p e r a t i o n
(refer t o 6 . 3 . 2 . 3 . 2 ) .
6.3.2.3.4 W h e r e t h e cargo h a t c h securing s y s t e m
does n o t f u n c t i o n p r o p e r l y , repairs s h a l l b e carried o u t
under the Register technical supervision.
6.3.2.3.5 F o r each cargo h a t c h c o v e r set, a t each
annual survey, t h e f o l l o w i n g items shall be surveyed:
.1 c o v e r panels, i n c l u d i n g side plates, a n d stiffener
attachments t h a t m a y b e accessible i n t h e o p e n p o s i t i o n
b y close-up s u r v e y ( f o r c o r r o s i o n , cracks, d e f o r m a t i o n ) ;
.2 sealing arrangements o f perimeter a n d cross j o i n t s
(gaskets f o r c o n d i t i o n a n d permanent deformation, flexible
seals o n c o m b i n a t i o n carriers, gasket lips compression bars,
drainage channels a n d n o n r e t u r n valves);
3 c l a m p i n g devices, retaining bars, cleating ( f o r
wastage, adjustment, a n d c o n d i t i o n o f rubber components);
.4 closed c o v e r l o c a t i n g devices ( f o r d i s t o r t i o n a n d
attachment);
.5 c h a i n o r r o p e p u l l e y s ;
.6 guides;
.7 guide r a i l s a n d t r a c k w h e e l s ;
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
.8 stoppers;
.9 w i r e s , chains, tensioners a n d gypsies;
.10 h y d r a u l i c s y s t e m , electrical safety devices a n d
interlocks; a n d
.11 end and interpanel hinges, pins and stools where fitted.
6.3.2.3.6 A t each h a t c h w a y , a t each a n n u a l survey,
t h e c o a m i n g s , w i t h p a n e l stiffeners a n d brackets s h a l l b e
checked f o r c o r r o s i o n , cracks a n d d e f o r m a t i o n , espe
c i a l l y o f t h e c o a m i n g tops, i n c l u d i n g close-up survey.
6.3.2.3.7 W h e r e considered necessary, t h e effective
ness o f sealing arrangements m a y b e p r o v e d b y hose o r
chalk testing supplemented b y dimensional measure
m e n t s o f seal c o m p r e s s i n g c o m p o n e n t s .
6.3.2.3.8 W h e r e p o r t a b l e covers, w o o d e n o r steel
p o n t o o n s a r e fitted, c h e c k i n g t h e satisfactory c o n d i t i o n ,
w h e r e applicable, o f t h e f o l l o w i n g :
.1 w o o d e n covers a n d p o r t a b l e b e a m s , carriers o r
sockets f o r t h e p o r t a b l e b e a m , a n d t h e i r securing devices;
.2 steel p o n t o o n s , i n c l u d i n g close-up s u r v e y o f h a t c h
cover plating;
.3 t a r p a u l i n s ;
.4 cleats, battens a n d wedges;
.5 h a t c h securing bars a n d t h e i r securing devices;
.6 l o a d i n g pads/bars a n d t h e side plate edge;
.7 g u i d e plates a n d chocks;
.8 c o m p r e s s i o n bars, drainage channels a n d d r a i n
pipes.
6.3.2.3.9 S u r v e y o f f l a m e screens o n v e n t s t o a l l
b u n k e r t a n k s s h a l l b e carried o u t .
6.3.2.3.10 S u r v e y o f b u n k e r a n d v e n t p i p i n g
systems, i n c l u d i n g v e n t i l a t o r s , s h a l l b e carried o u t .
6.3.2.3.11 O n s h i p s c o n s t r u c t e d o n o r a f t e r
1 J a n u a r y 2 0 0 4 , w h i c h cargo h o l d c o a m i n g s , h a t c h c o v e r
p l a t i n g a n d structures w e r e coated according t o t h e
results o f c o n d i t i o n assessment (refer t o A p p e n d i x 5 . 2 - 1 ) ,
a n e x a m i n a t i o n s h a l l b e carried o u t t o c o n f i r m a G O O D
condition o f t h e protective coating applied. W h e r e
a n n u a l thickness m e a s u r e m e n t s instead o f c o a t i n g a r e
specified, these s h a l l b e m a d e b e f o r e s u r v e y is credited as
complete.
6.3.2.4 S u r v e y o f cargo h o l d s .
6.3.2.4.1 T h e f o l l o w i n g s h a l l a p p l y t o d o u b l e s k i n
b u l k carriers 1 0 1 5 years o f age:
.1 o v e r a l l s u r v e y o f t w o selected cargo h o l d s ;
.2 w h e n considered necessary b y t h e s u r v e y o r , o r
w h e r e e x t e n s i v e c o r r o s i o n exists, thickness m e a s u r e
m e n t s s h a l l b e carried o u t . I f t h e results o f these thickness
measurements indicate that substantial corrosion is
f o u n d , t h e e x t e n t o f thickness m e a s u r e m e n t s s h a l l b e
increased i n accordance w i t h T a b l e 6 . 2 . 4 . 2 . T h e s e
e x t e n d e d thickness m e a s u r e m e n t s s h a l l b e carried o u t
b e f o r e t h e a n n u a l s u r v e y i s credited as c o m p l e t e . Suspect
areas i d e n t i f i e d a t p r e v i o u s s u r v e y s s h a l l b e e x a m i n e d .
A r e a s o f substantial c o r r o s i o n i d e n t i f i e d a t p r e v i o u s
s u r v e y s s h a l l h a v e thickness m e a s u r e m e n t s t a k e n . F o r
ships b u i l t u n d e r t h e C o m m o n S t r u c t u r a l R u l e s f o r B u l k
221
Carriers, t h e a n n u a l thickness m e a s u r e m e n t s m a y b e
omitted w h e r e a protective coating has been applied i n
accordance w i t h t h e c o a t i n g m a n u f a c t u r e r ' s r e q u i r e m e n t s
and is maintained i n good condition;
.3 a l l p i p i n g a n d p e n e t r a t i o n s i n cargo h o l d s ,
including overboard piping, shall b e examined.
6.3.2.4.2 T h e f o l l o w i n g s h a l l a p p l y t o d o u b l e s k i n
b u l k carriers o v e r 1 5 years o f age:
.1 o v e r a l l s u r v e y o f a l l cargo h o l d s ;
.2 w h e n considered necessary b y t h e s u r v e y o r , o r
w h e r e e x t e n s i v e c o r r o s i o n exists, thickness m e a s u r e
m e n t s s h a l l b e carried o u t . I f t h e results o f these thickness
measurements indicate that substantial corrosion is
f o u n d , t h e e x t e n t o f thickness m e a s u r e m e n t s s h a l l b e
increased i n accordance w i t h T a b l e 6 . 2 . 4 . 2 . T h e s e
e x t e n d e d thickness m e a s u r e m e n t s s h a l l b e carried o u t
b e f o r e t h e a n n u a l s u r v e y i s credited as c o m p l e t e . Suspect
areas i d e n t i f i e d a t p r e v i o u s s u r v e y s s h a l l b e e x a m i n e d .
A r e a s o f substantial c o r r o s i o n i d e n t i f i e d a t p r e v i o u s
s u r v e y s s h a l l h a v e thickness m e a s u r e m e n t s t a k e n . F o r
ships b u i l t u n d e r t h e C o m m o n S t r u c t u r a l R u l e s f o r B u l k
Carriers, t h e a n n u a l thickness m e a s u r e m e n t s m a y b e
omitted w h e r e a protective coating has been applied i n
accordance w i t h t h e c o a t i n g m a n u f a c t u r e r ' s r e q u i r e m e n t s
and is maintained i n good condition;
.3 a l l p i p i n g a n d penetrations i n a l l cargo h o l d s ,
including overboard piping, shall b e examined.
6.3.2.5 S u r v e y o f ballast t a n k s .
6.3.2.5.1 S u r v e y o f ballast t a n k s w h e n r e q u i r e d as a
consequence o f t h e results o f t h e special s u r v e y a n d
i n t e r m e d i a t e s u r v e y s h a l l b e carried o u t . W h e n c o n
sidered necessary b y t h e s u r v e y o r , o r w h e r e e x t e n s i v e
c o r r o s i o n exists, thickness m e a s u r e m e n t s s h a l l b e carried
out. I f t h e results o f these thickness m e a s u r e m e n t s
indicate t h a t substantial c o r r o s i o n i s f o u n d , t h e e x t e n t o f
thickness m e a s u r e m e n t s s h a l l b e increased i n accordance
w i t h T a b l e 6.2.4.2. T h e s e e x t e n d e d thickness m e a s u r e
m e n t s s h a l l b e carried o u t b e f o r e t h e a n n u a l s u r v e y i s
credited as c o m p l e t e . Suspect areas i d e n t i f i e d at p r e v i o u s
s u r v e y s s h a l l b e e x a m i n e d . A r e a s o f substantial c o r r o s i o n
identified at previous surveys shall have thickness
m e a s u r e m e n t s t a k e n . F o r ships b u i l t u n d e r t h e C o m m o n
S t r u c t u r a l R u l e s f o r B u l k C a r r i e r s , t h e a n n u a l thickness
measurements m a y be omitted where a protective coating
has b e e n a p p l i e d i n a c c o r d a n c e w i t h t h e c o a t i n g
manufacturer's requirements and is maintained i n good
condition.
6 3 3 A d d i t i o n a l a n n u a l s u r v e y r e q u i r e m e n t s after
d e t e r m i n i n g c o m p l i a n c e w i t h S O L A S X I I / 1 2 a n d XII/13.
6.3.3.1 F o r ships m e e t i n g t h e r e q u i r e m e n t s o f
S O L A S X I I / 1 2 f o r h o l d , ballast a n d d r y space w a t e r
l e v e l detectors, t h e a n n u a l s u r v e y s h a l l i n c l u d e a n
e x a m i n a t i o n a n d a test, a t r a n d o m , o f t h e w a t e r ingress
detection systems a n d o f t h e i r a l a r m s .
6.3.3.2 F o r ships m e e t i n g t h e r e q u i r e m e n t s o f
S O L A S /13 f o r t h e a v a i l a b i l i t y o f p u m p i n g s y s t e m ,
222
t h e a n n u a l s u r v e y s h a l l i n c l u d e a n e x a m i n a t i o n a n d a test
o f t h e m e a n s f o r d r a i n i n g a n d p u m p i n g ballast t a n k s
f o r w a r d o f t h e c o l l i s i o n b u l k h e a d a n d bilges o f d r y
spaces, a n y p a r t o f w h i c h extends f o r w a r d o f t h e
f o r e m o s t cargo h o l d , a n d o f t h e i r c o n t r o l s .
6.3.3.3 T h e t i m i n g f o r b u l k carriers c o m p l i a n c e w i t h
S O L A S X I I / 1 2 a n d /13 r e q u i r e m e n t s a r e g i v e n i n
A p p e n d i x 5.2-2.
6.3.4 V e r i f i c a t i o n o f f u l f i l m e n t o f a d d i t i o n a l
requirements o f the R S rules.
6.3.4.1 L o a d i n g i n s t r u m e n t a n d L o a d i n g M a n u a l .
63.4.1.1 T h e presence o f t h e loading instrument o f
approved type onboard b u l k carriers o f 150 m a n d over i n
length shall b e checked. T h e loading instrument shall meet:
.1 t h e r e q u i r e m e n t s o f 1.4.9.4, P a r t I I " H u l l " o f t h e
Rules f o r t h e Classification and Construction o f
S e a - G o i n g S h i p s f o r ships contracted f o r c o n s t r u c t i o n
before 1 J u l y 1 9 9 8 ;
.2 t h e r e q u i r e m e n t s o f 3.3.6, P a r t " H u l l " o f t h e
Rules f o r t h e Classification and Construction o f
S e a - G o i n g S h i p s f o r ships contracted f o r c o n s t r u c t i o n
o n o r after 1 J u l y 1 9 9 8 .
6.3.4.1.2 T h e presence o f a n a p p r o v e d L o a d i n g
M a n u a l o n b o a r d b u l k carriers o f 1 5 0 m a n d o v e r i n
l e n g t h s h a l l b e checked.
6.4 I N T E R M E D I A T E S U R V E Y
6.4.1 S c h e d u l e .
6.4.1.1 T h e i n t e r m e d i a t e s u r v e y s h a l l b e h e l d a t o r
b e t w e e n either t h e second o r t h i r d a n n u a l survey.
6.4.1.2 T h e i t e m s o f t e c h n i c a l s u p e r v i s i o n t o b e
s u r v e y e d a d d i t i o n a l l y t o t h e scope o f t h e a n n u a l survey,
m a y b e s u r v e y e d e i t h e r at o r b e t w e e n t h e second o r t h i r d
a n n u a l survey.
6.4.1.3 C o n c u r r e n t c r e d i t i n g t o b o t h i n t e r m e d i a t e
s u r v e y a n d special s u r v e y f o r s u r v e y s a n d thickness
m e a s u r e m e n t s o f spaces a r e n o t acceptable.
6.4.2 S c o p e .
6.4.2.1 G e n e r a l .
6.4.2.1.1 I n a d d i t i o n t o t h e scope o f t h e a n n u a l
s u r v e y specified i n C h a p t e r 6 . 3 , t h e scope o f t h e
i n t e r m e d i a t e s u r v e y d e p e n d i n g o n t h e ship's a g e s h a l l
i n c l u d e t h e r e q u i r e m e n t s o f 6.4.2.2 t o 6.4.2.4 g i v e n i n
T a b l e 6.4.2.1.1 as w e l l .
6.4.2.2 S u r v e y o f d o u b l e s k i n b u l k carriers 5
10 years o f age.
F o r d o u b l e s k i n b u l k carriers 5 1 0 years o f age,
the f o l l o w i n g shall apply:
.1 f o r ballast t a n k s :
.1.1 f o r t a n k s u s e d f o r w a t e r ballast, a n o v e r a l l
s u r v e y o f representative t a n k s selected b y t h e s u r v e y o r
s h a l l b e carried out. T h e selection s h a l l i n c l u d e f o r e a n d
aft p e a k t a n k s a n d a n u m b e r o f o t h e r t a n k s , t a k i n g i n t o
account t h e t o t a l n u m b e r a n d t y p e o f ballast t a n k s . I f
s u c h o v e r a l l s u r v e y reveals n o v i s i b l e structural defects,
t h e e x a m i n a t i o n m a y b e l i m i t e d t o v e r i f i c a t i o n that t h e
c o r r o s i o n p r e v e n t i o n s y s t e m r e m a i n s efficient;
.1.2 w h e r e a P O O R c o a t i n g c o n d i t i o n , c o r r o s i o n o r
o t h e r defects are f o u n d i n w a t e r ballast t a n k s , o r w h e r e a
h a r d o r s e m i - h a r d c o a t i n g h a s b e e n applied, o r a h a r d
p r o t e c t i v e c o a t i n g w a s n o t a p p l i e d from t h e t i m e o f
c o n s t r u c t i o n , t h e e x a m i n a t i o n s h a l l b e extended t o o t h e r
ballast t a n k s o f t h e s a m e t y p e ;
.1.3 i n ballast tanks o t h e r t h a n d o u b l e b o t t o m t a n k s ,
where a hard protective coating is found i n a P O O R
c o n d i t i o n , a n d i t i s n o t r e n e w e d , o r w h e r e a soft o r s e m i
h a r d c o a t i n g h a s b e e n applied, o r w h e r e a h a r d p r o t e c t i v e
c o a t i n g w a s n o t a p p l i e d from t h e t i m e o f c o n s t r u c t i o n ,
t h e t a n k s i n q u e s t i o n s h a l l b e e x a m i n e d a n d thickness
m e a s u r e m e n t s s h a l l b e c a r r i e d o u t as c o n s i d e r e d
necessary a t a n n u a l i n t e r v a l s . W h e n s u c h b r e a k d o w n o f
t h e h a r d p r o t e c t i v e c o a t i n g i s f o u n d i n ballast d o u b l e
b o t t o m t a n k s , a n d i t i s n o t r e n e w e d , o r w h e r e t h e soft o r
s e m i - h a r d c o a t i n g h a s b e e n applied, o r w h e r e a h a r d
p r o t e c t i v e c o a t i n g h a s n o t b e e n applied, t h e t a n k s i n
question m a y b e examined at annual intervals. W h e n
considered necessary b y t h e s u r v e y o r , o r w h e r e e x t e n s i v e
T a b l e 6.4.2.1.1
1 0 < age S 15
Age > 15
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
6.4.2.3 S u r v e y o f d o u b l e s k i n b u l k carriers 1 0
15 years o f age.
F o r d o u b l e s k i n b u l k carriers 10 15 years o f age,
the f o l l o w i n g shall apply:
223
.1 t h e r e q u i r e m e n t s o f t h e i n t e r m e d i a t e s u r v e y s h a l l
be t o t h e s a m e e x t e n t as t h e p r e v i o u s special s u r v e y as
r e q u i r e d i n 1.3.1 a n d C h a p t e r 6.2. H o w e v e r , i n t e r n a l
e x a m i n a t i o n o f f u e l o i l t a n k s a n d pressure testing o f a l l
t a n k s are n o t r e q u i r e d unless d e e m e d necessary b y t h e
attending s u r v e y o r ;
.2 t h e a b o v e m e n t i o n e d i n t e r m e d i a t e s u r v e y m a y b e
commenced at t h e second annual survey a n d b e
progressed d u r i n g t h e succeeding y e a r w i t h a v i e w t o
completion at the third annual survey;
.3 i n - w a t e r s u r v e y m a y b e considered i n l i e u o f t h e
r e q u i r e m e n t i n 6.2.2.2.
6.4.2.4 S u r v e y o f b u l k carriers o v e r 15 years o f age.
F o r d o u b l e s k i n b u l k carriers o v e r 15 years o f age,
the f o l l o w i n g shall apply:
.1 t h e r e q u i r e m e n t s o f t h e i n t e r m e d i a t e s u r v e y s h a l l
be t o t h e s a m e e x t e n t as t h e p r e v i o u s special s u r v e y as
r e q u i r e d i n 1.3.1 a n d C h a p t e r 6.2. H o w e v e r , i n t e r n a l
e x a m i n a t i o n o f f u e l o i l t a n k s a n d pressure testing o f a l l
t a n k s are n o t r e q u i r e d unless d e e m e d necessary b y t h e
attending s u r v e y o r ;
.2 t h e a b o v e m e n t i o n e d i n t e r m e d i a t e s u r v e y m a y b e
commenced at t h e second annual survey a n d b e
progressed d u r i n g t h e succeeding y e a r w i t h a v i e w t o
completion at the third annual survey;
.3 a s u r v e y i n d r y d o c k s h a l l b e p a r t o f t h e
intermediate survey.
T h e o v e r a l l a n d close-up s u r v e y s a n d thickness
m e a s u r e m e n t s , as applicable, o f t h e l o w e r p o r t i o n s o f
cargo h o l d s a n d ballast t a n k s s h a l l b e carried o u t i n
accordance w i t h t h e applicable r e q u i r e m e n t s f o r i n t e r
m e d i a t e s u r v e y s , i f n o t already p e r f o r m e d . T h e scope o f
the dry dock survey is given i n Chapter 2.5, Part
" S u r v e y Schedule a n d Scope".
N o t e . L o w e r p o r t i o n s o f the cargo h o l d s a n d ballast t a n k s are
considered t o b e t h e parts b e l o w l i g h t ballast w a t e r l i n e .
6.5 P R E P A R A T I O N S F O R S U R V E Y
6.6 D O C U M E N T A T I O N O N B O A R D
6.6.1 T h e p r o v i s i o n s related t o a v a i l a b i l i t y a n d
verification o f documentation o n board are given i n
C h a p t e r 1.4.
224
6.7 P R O C E D U R E S F O R T H I C K N E S S M E A S U R E M E N T S
6.7.1 T h e p r o v i s i o n s r e l a t e d t o procedures f o r
thickness m e a s u r e m e n t s o f h u l l structures a r e g i v e n
i n C h a p t e r 1.5.
6.8 R E P O R T I N G O N H U L L S U R V E Y A N D E V A L U A T I O N
OF SURVEY
6.8.1 E v a l u a t i o n o f s u r v e y r e p o r t .
6.8.1.1 T h e data a n d i n f o r m a t i o n o n t h e structural
c o n d i t i o n o f t h e ship collected d u r i n g t h e s u r v e y s h a l l b e
evaluated f o r acceptability a n d continued structural
i n t e g r i t y o f t h e ship.
6.8.2 R e p o r t i n g .
6.8.2.1 P r i n c i p l e s f o r s u r v e y r e p o r t i n g are set f o r t h i n
A p p e n d i x 6 . 8 a n d t a k e n i n t o account i n t h e r e l e v a n t
forms o f the Register documents.
6.8.2.2 F o r b u l k carriers b u i l t u n d e r t h e C o m m o n
S t r u c t u r a l R u l e s f o r B u l k C a r r i e r s , t h e ship's l o n g i t u d i n a l
strength s h a l l b e e v a l u a t e d b y u s i n g t h e thickness o f
structural m e m b e r s m e a s u r e d o r r e n e w e d as appropriate,
d u r i n g t h e special s u r v e y s carried o u t after t h e ship
reached 1 5 years o f age ( o r d u r i n g t h e t h i r d special
Appendix 6.8
SURVEY REPORTING
PRINCIPLES
i n f o r m a t i o n , w h i c h m a y b e u s e d as i n p u t f o r
m a i n t e n a n c e o f c l a s s i f i c a t i o n rules a n d i n s t r u c t i o n s .
1.3 W h e n a s u r v e y i s s p l i t b e t w e e n d i f f e r e n t R S
1.1 T h e s u r v e y reports s h a l l b e generated i n t h e B r a n c h O f f i c e s , a r e p o r t s h a l l b e m a d e f o r each p o r t i o n o f
t h e s u r v e y . A list o f i t e m s s u r v e y e d s h a l l b e m a d e
f o l l o w i n g cases:
in connection w i t h commencement, continuation available t o t h e next attending surveyor, prior t o
and/or c o m p l e t i o n o f p e r i o d i c a l ( a n n u a l , i n t e r m e d i a t e c o n t i n u i n g o r c o m p l e t i n g t h e survey.
a n d special) h u l l s u r v e y ;
L i s t o f thickness m e a s u r e m e n t s carried o u t a n d t a n k s
tested s h a l l b e also m a d e a v a i l a b l e t o t h e n e x t a t t e n d i n g
w h e n structural damages/defects h a v e b e e n f o u n d ;
w h e n repairs, r e n e w a l s o r m o d i f i c a t i o n s h a v e b e e n s u r v e y o r .
carried o u t ;
w h e n c o n d i t i o n o f class ( r e q u i r e m e n t s ) h a v e b e e n
i m p o s e d o r deleted.
2 SCOPE O F SURVEY
1.2 T h e p u r p o s e o f r e p o r t i n g s h a l l p r o v i d e :
evidence that prescribed s u r v e y s h a v e b e e n carried
o u t i n accordance w i t h applicable classification rules;
2.1 C o m p a r t m e n t s w h e r e a n o v e r a l l s u r v e y h a v e
d o c u m e n t a t i o n o f s u r v e y s carried o u t w i t h f i n d i n g s , b e e n carried o u t s h a l l b e i d e n t i f i e d .
repairs carried o u t a n d c o n d i t i o n o f class ( r e q u i r e m e n t s )
2.2 L o c a t i o n s , i n each ballast t a n k a n d cargo h o l d ,
i m p o s e d o r deleted;
i n c l u d i n g h a t c h covers a n d c o a m i n g s , w h e r e a close-up
s u r v e y records, w h i c h s h a l l f o r m a n a u d i t a b l e s u r v e y h a s b e e n carried out, together w i t h i n f o r m a t i o n o f
t h e m e a n s o f access used s h a l l b e i d e n t i f i e d .
documentary trail;
information for planning o f future surveys;
1 GENERAL
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
225
226
= 1,4a//
w h e r e a = spacing b e t w e e n securing devices, n o t t o b e t a k e n less
t h a n 2 m ; a t t h a t / = (235);
t j y = specified m i n i m u m upper y i e l d stress, i n N / m m , o f t h e steel
u s e d f o r ftbrication, n o t t o b e t a k e n greater t h a n 7 0 p e r cent
o f the u l t i m a t e tensile strength;
e = 0,75 f o r tjy > 2 3 5 ;
e = 1,0 f o r t j ^ 2 3 5 ;
= 0,75 f o r a > 2 3 5 ; e = 1,0 f o r a < 2 3 5 .
G -e
2
R o d s o r b o l t s ( n o t t a k i n g i n t o account c o r r o s i o n a n d
w e a r ) s h a l l h a v e a n e t d i a m e t e r n o t less t h a n 1 9 m m f o r
h a t c h w a y s exceeding 5 m i n area;
6.9.2.2 B e t w e e n c o v e r a n d c o a m i n g s a n d a t crossj o i n t s , a p a c k i n g l i n e pressure s u f f i c i e n t t o o b t a i n
w e a t h e r tightness s h a l l b e m a i n t a i n e d b y t h e securing
devices.
F o r p a c k i n g l i n e pressures e x c e e d i n g 5 N / m m , t h e
cross s e c t i o n area s h a l l b e increased i n direct p r o p o r t i o n .
T h e p a c k i n g l i n e pressure s h a l l b e specified.
6.9.2.3 T h e c o v e r edge stiffness s h a l l b e s u f f i c i e n t t o
m a i n t a i n adequate sealing pressure b e t w e e n securing
devices. T h e m o m e n t o f i n e r t i a 7, i n c m , o f edge
e l e m e n t s s h a l l n o t b e less t h a n
2
I=6pa*
w h e r e p - p a c k i n g l i n e pressure, i n N / m m , m i n i m u m 5 N / m m ;
a = spacing, i n m , o f securing devices.
6.9.2.4 S e c u r i n g d e v i c e s s h a l l b e o f r e l i a b l e
c o n s t r u c t i o n a n d securely attached t o t h e h a t c h w a y
c o a m i n g s , decks o r covers. I n d i v i d u a l securing devices
o n each c o v e r s h a l l h a v e a p p r o x i m a t e l y t h e s a m e
stiffness characteristics.
6.9.2.5 W h e r e r o d cleats are fitted, r e s i l i e n t w a s h e r s
o r cushions s h a l l b e incorporated.
6.9.2.6 W h e r e h y d r a u l i c c l e a t i n g i s adopted, a
p o s i t i v e m e a n s s h a l l b e p r o v i d e d t o ensure t h a t i t
r e m a i n s m e c h a n i c a l l y l o c k e d i n t h e closed p o s i t i o n i n
the event o f failure o f the hydraulic system.
6.9.3 S t o p p e r s .
6.9.3.1 N o s . 1 a n d 2 h a t c h covers s h a l l b e e f f e c t i v e l y
secured, b y m e a n s o f stoppers, against t h e transverse
forces a r i s i n g f r o m a pressure o f 175 k N / m .
6.9.3.2 N o . 2 h a t c h covers s h a l l b e e f f e c t i v e l y
secured, b y m e a n s o f stoppers, against t h e l o n g i t u d i n a l
forces acting o n t h e f o r w a r d e n d a r i s i n g from a pressure
o f 175 k N / m .
6.9.3.3 N o . 1 h a t c h covers s h a l l b e e f f e c t i v e l y
secured, b y m e a n s o f stoppers, against t h e l o n g i t u d i n a l
2
7.1.1 A p p l i c a t i o n .
7.1.1.1 T h e s e r e q u i r e m e n t s a p p l y t o a l l s e l f p r o p e l l e d g e n e r a l d r y c a r g o s h i p s , as d e f i n e d i n
C h a p t e r 1 . 1 , o f 5 0 0 gross t o n n a g e a n d a b o v e o t h e r t h a n :
.1 ships subject t o t h e r e q u i r e m e n t s o f Sections 5
a n d 6 ( s i n g l e s k i n a n d d o u b l e s k i n b u l k carriers);
.2 c o n t a i n e r ships;
.3 r o - r o cargo ships;
.4 refrigerated cargo ships;
.5 w o o d c h i p carriers;
.6 c e m e n t carriers;
.7 cattle ships;
.8 decked cargo ships (cargo ships designed f o r
carriage o f upper deck cargoes a n d h a v i n g n o u n d e r d e c k
cargo spaces);
.9 general d r y cargo ships o f d o u b l e b o t t o m / d o u b l e
side ( d o u b l e s k i n ) c o n s t r u c t i o n , w i t h d o u b l e b o t t o m
e x t e n d i n g f o r t h e e n t i r e l e n g t h o f t h e ship's cargo area
a n d d o u b l e sides e x t e n d i n g f o r t h e e n t i r e l e n g t h o f t h e
ship's cargo area, a n d f o r t h e e n t i r e h e i g h t o f t h e cargo
h o l d t o t h e u p p e r deck, except ships o f r i v e r - s e a
navigation.
N o t e . R e q u i r e m e n t s o f 7.2.6 a n d 7.3.3 are also applicable t o
t h e cargo ships, w h i c h i n spite o f b e l o n g i n g t o t h e e x c l u d e d s h i p types
i n d i c a t e d i n 7 . 1 . 1 . 1 , h a v e o n e cargo h o l d .
7.1.1.2 T h e s e r e q u i r e m e n t s a p p l y t o s u r v e y s o f h u l l
structures a n d p i p i n g systems i n w a y o f cargo h o l d s ,
cofferdams, p i p e t u n n e l s , v o i d spaces a n d f u e l o i l t a n k s
w i t h i n t h e c a r g o area a n d a l l b a l l a s t t a n k s . T h e
r e q u i r e m e n t s are a d d i t i o n a l t o t h e c l a s s i f i c a t i o n r e q u i r e
m e n t s stated i n P a r t " S u r v e y S c h e d u l e a n d Scope".
7.1.1.3 T h e r e q u i r e m e n t s c o n t a i n t h e m i n i m u m
e x t e n t o f e x a m i n a t i o n , thickness m e a s u r e m e n t s a n d t a n k
testing. T h e s u r v e y s h a l l b e extended, w h e n substantial
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
227
N o t e . T h e s u r v e y o f a u t o m a t i c a i r p i p e heads s h a l l b e carried
o u t i n accordance w i t h P a r t " S u r v e y Schedule a n d Scope".
7.2.2.2 D r y d o c k s u r v e y .
7.2.2.2.1 A s u r v e y i n d r y d o c k i s a part o f t h e special
survey. T h e o v e r a l l a n d close-up s u r v e y s a n d thickness
m e a s u r e m e n t s , as applicable, o f t h e l o w e r p o r t i o n s o f t h e
cargo h o l d s a n d ballast t a n k s s h a l l b e carried o u t i n
accordance w i t h t h e applicable r e q u i r e m e n t s f o r special
survey, i f n o t already p e r f o r m e d . T h e scope o f t h e d r y
d o c k s u r v e y i s specified i n C h a p t e r 2.5, P a r t " S u r v e y
Schedule a n d Scope".
N o t e . L o w e r p o r t i o n s o f the cargo h o l d s a n d ballast t a n k s are
considered t o b e t h e parts b e l o w l i g h t ballast w a t e r l i n e .
7.2.2.3 T a n k p r o t e c t i o n .
7.2.2.3.1 W h e r e p r o v i d e d , t h e c o n d i t i o n o f t h e
c o r r o s i o n p r e v e n t i o n s y s t e m o f ballast t a n k s s h a l l b e
e x a m i n e d . F o r t a n k s u s e d f o r w a t e r ballast, e x c l u d i n g
double b o t t o m tanks, w h e r e a hard protective coating is
found i n a P O O R condition, and it is not renewed, where
a soft o r s e m i - h a r d c o a t i n g h a s b e e n applied, o r w h e r e a
h a r d p r o t e c t i v e c o a t i n g h a s n o t b e e n applied from t h e
7.2 S P E C I A L S U R V E Y
time o f construction, t h e tanks i n question shall be
examined at annual intervals. Thickness measurements
s h a l l b e carried o u t as d e e m e d necessary b y t h e s u r v e y o r .
7.2.1 S c h e d u l e .
W h e n such a b r e a k d o w n o f a h a r d protective coating is
7.2.1.1 T h e procedure f o r assigning p e r i o d o f class
d u r i n g special s u r v e y s s h a l l c o m p l y w i t h t h e applicable f o u n d i n w a t e r ballast double b o t t o m tanks a n d i t is
r e q u i r e m e n t s l i s t e d i n C h a p t e r 2.4, P a r t " S u r v e y n o t renewed, w h e r e a soft o r semi-hard coating has b e e n
applied, o r w h e r e a h a r d protective coating has n o t b e e n
Schedule a n d Scope".
applied from the t i m e o f construction, the tanks i n question
7.2.2 S c o p e .
m a y b e e x a m i n e d at annual intervals. W h e n considered
7.2.2.1 G e n e r a l .
7.2.2.1.1 T h e s p e c i a l s u r v e y s h a l l i n c l u d e , i n necessary b y t h e surveyor, o r w h e r e extensive corrosion
a d d i t i o n t o t h e r e q u i r e m e n t s o f t h e a n n u a l s u r v e y , exists, thickness measurements shall b e carried out.
e x a m i n a t i o n , tests a n d checks o f s u f f i c i e n t e x t e n t t o
7.2.2.3.2 W h e r e a h a r d p r o t e c t i v e c o a t i n g i n spaces
ensure that t h e h u l l a n d related p i p i n g , as r e q u i r e d is f o u n d t o b e i n a G O O D c o n d i t i o n , the scope o f close-up
i n 7.2.2.1.3, a r e i n a satisfactory c o n d i t i o n a n d f i t f o r s u r v e y s a n d e x t e n t o f thickness m e a s u r e m e n t s m a y b e
t h e i r i n t e n d e d p u r p o s e f o r t h e n e w p e r i o d o f class o f f i v e specially considered.
years t o b e assigned, subject t o p r o p e r m a i n t e n a n c e a n d
7.2.2.4 H a t c h covers a n d c o a m i n g s .
o p e r a t i o n a n d t o p e r i o d i c a l s u r v e y s b e i n g carried o u t a t
T h e h a t c h covers a n d c o a m i n g s s h a l l b e s u r v e y e d as
t h e d u e dates.
follows:
122.12 A l l cargo holds, ballast tanks, including double
.1 a t h o r o u g h i n s p e c t i o n o f t h e i t e m s l i s t e d i n 7.3.2.3
b o t t o m tanks, pipe tunnels, cofferdams a n d v o i d spaces s h a l l b e carried o u t ;
b o u n d i n g cargo holds, decks a n d outer h u l l shall b e
.2 c h e c k i n g o f t h e satisfactory o p e r a t i o n o f a l l
examined. T h i s examination shall b e supplemented b y m e c h a n i c a l l y - o p e r a t e d h a t c h c o v e r s s h a l l b e m a d e ,
thickness measurements a n d testing required i n 7.2.4 a n d i n c l u d i n g :
7.2.5, t o ensure that the structural integrity remains effective.
s t o w a g e a n d securing i n o p e n c o n d i t i o n ;
proper f i t a n d efficiency o f sealing i n closed
T h e a i m o f t h e e x a m i n a t i o n i s t o discover substantial
c o r r o s i o n , s i g n i f i c a n t d e f o r m a t i o n , fractures, damages o r c o n d i t i o n ;
o t h e r d e t e r i o r a t i o n , that m a y b e present.
o p e r a t i o n a l testing o f h y d r a u l i c a n d p o w e r c o m p o
7.2.2.1.3 A l l p i p i n g systems w i t h i n t h e a b o v e spaces nents, w i r e s , chains a n d l i n k drives;
s h a l l b e e x a m i n e d a n d o p e r a t i o n a l l y tested u n d e r
.3 c h e c k i n g o f t h e effectiveness o f sealing arrange
w o r k i n g pressure t o attending s u r v e y o r ' s satisfaction t o m e n t s o f a l l h a t c h covers b y h o s e testing o r e q u i v a l e n t
ensure that tightness a n d c o n d i t i o n r e m a i n satisfactory.
s h a l l b e carried o u t ;
7.2.2.1.4 T h e s u r v e y scope o f ballast t a n k s c o n v e r t e d
.4 thickness m e a s u r e m e n t s o f t h e h a t c h c o v e r a n d
t o v o i d spaces s h a l l b e specially considered i n r e l a t i o n t o c o a m i n g p l a t i n g a n d stiffeners s h a l l b e carried o u t as
t h e r e q u i r e m e n t s f o r ballast tanks.
g i v e n i n T a b l e 7.2.4.1.
228
7.2.3 S c o p e o f o v e r a l l a n d c l o s e - u p s u r v e y s .
7 . 2 . 3 . 1 A n o v e r a l l s u r v e y o f a l l t a n k s a n d spaces,
e x c l u d i n g f u e l o i l , l u b r i c a t i n g o i l a n d fresh w a t e r t a n k s ,
s h a l l b e carried o u t a t each special s u r v e y .
N o t e . T h e s u r v e y o f f u e l o i l , l u b r i c a t i n g o i l a n d fresh w a t e r
tanks s h a l l b e carried o u t i n accordance w i t h P a r t " S u r v e y S c h e d u l e
a n d Scope".
7.2.3.2 T h e m i n i m u m r e q u i r e m e n t s f o r close-up
s u r v e y s a t special s u r v e y are g i v e n i n T a b l e 7.2.3.2.
7.2.3.3 T h e s u r v e y o r m a y e x t e n d t h e close-up s u r v e y
as d e e m e d necessary t a k i n g i n t o account t h e m a i n t e n a n c e
o f t h e spaces u n d e r survey, t h e c o n d i t i o n o f t h e c o r r o s i o n
p r e v e n t i o n s y s t e m a n d w h e r e spaces h a v e s t r u c t u r a l
arrangements o r details, w h i c h h a v e suffered defects i n
s i m i l a r spaces o r o n s i m i l a r ships a c c o r d i n g t o a v a i l a b l e
information.
7.2.3.4 F o r areas i n spaces w h e r e h a r d p r o t e c t i v e
coatings are f o u n d t o be i n a G O O D c o n d i t i o n , t h e scope
o f close-up s u r v e y s a c c o r d i n g t o T a b l e 7.2.3.2 m a y b e
specially considered.
N o t e . T h e s u r v e y o f a u t o m a t i c a i r p i p e heads s h a l l b e carried
o u t i n accordance w i t h P a r t " S u r v e y Schedule a n d Scope".
7.2.4 E x t e n t o f t h i c k n e s s m e a s u r e m e n t s .
7.2.4.1 T h e m i n i m u m r e q u i r e m e n t s f o r thickness
measurements at special s u r v e y are g i v e n i n Table 7 . 2 . 4 . 1 .
7.2.4.2 R e p r e s e n t a t i v e thickness m e a s u r e m e n t s t o
d e t e r m i n e b o t h general a n d l o c a l levels o f c o r r o s i o n i n
s h e l l frames a n d t h e i r e n d attachments i n a l l cargo h o l d s
a n d w a t e r ballast t a n k s s h a l l b e carried o u t . T h i c k n e s s
m e a s u r e m e n t s s h a l l b e also carried o u t t o d e t e r m i n e t h e
c o r r o s i o n l e v e l s o n transverse b u l k h e a d p l a t i n g . T h e
thickness m e a s u r e m e n t s m a y b e o m i t t e d , p r o v i d e d t h e
s u r v e y o r is satisfied b y a close-up e x a m i n a t i o n , t h a t there
is n o s t r u c t u r a l d i m i n u t i o n , a n d a h a r d p r o t e c t i v e c o a t i n g
w h e r e a p p l i e d r e m a i n s efficient.
7.2.4.3 T h e s u r v e y o r m a y e x t e n d t h e thickness
m e a s u r e m e n t s as d e e m e d necessary. W h e n thickness
m e a s u r e m e n t s indicate substantial c o r r o s i o n , t h e e x t e n t
o f thickness measurements shall b e increased t o
d e t e r m i n e t h e e x t e n t o f areas o f substantial c o r r o s i o n .
T a b l e 7.2.4.3 m a y b e u s e d as g u i d a n c e f o r these
a d d i t i o n a l thickness m e a s u r e m e n t s .
7.2.4.4 F o r areas i n t a n k s w h e r e h a r d p r o t e c t i v e
coatings are f o u n d t o b e i n a G O O D c o n d i t i o n , t h e e x t e n t
T a b l e 7.2.3.2
M i n i m u m requirements for close-up survey at special hull surveys o f general d r y cargo ships
Special survey N o . 1
age ^ 5
Special s u r v e y N o . 2
5 < age ^ 1 0
Special s u r v e y N o . 3
10 < age S 1 5
Special survey N o . 4
a n d subsequent
age > 15
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
A.
B.
Upper deck p l a t i n g
(Strength
deck p l a t i n g )
H a t c h cover
latch
coaming
side
(D)
Upper deck l o n g i t u d i n a l
(Strength
deck l o n g i t u d i n a l )
Side shell f r a m e /\
(Hold
frame)
{
Y*
-, Side
I n n e r bottom
'
beam)
Side
longitudinal
Bottom
longitudinal
i
dec\
7
Side shell
frame
( H o l d frame) (A)
center
(^4 1
/ H H
b o 0 0 0
0
, M , h h h,,,d b . , t i h i l l
Bracket
Keel
Bottom
girder
/girder
'Tween
(Second
Stiffener
Bottom side girder
'Tweendeck ship
girder
Web beam
(Cantilever
stringer
Double
bottom
C L tank
floor
plate
Bottom
B i l g e shell
shell
plating
plating
F i g . 7.2.3.2-2 A r e a s A, C, D a n d F f o r c l o s e - u p s u r v e y o f g e n e r a l d r y c a r g o
Level
Level a
Level
Level b
Level a
CL
CL
F i g . 7.2.3.2-3 L e v e l s a a n d f o r c l o s e - u p
survey
ships
Level
i ,
Level a
ships
Bulwark
H a t c h side
(D)
229
ships
F i g . 7.2.3.2-4 L e v e l s a, b a n d f o r c l o s e - u p
o f the transverse b u l k h e a d o f a 'tweendeck-free
for g e n e r a l d r y cargo
survey
cargo
hold
ships
230
T a b l e 7.2.4.1
M i n i m u m requirements for thickness measurements a t special hull surveys o f general d r y cargo ships
Special survey N o . 4
Special s u r v e y N o . 1
Special survey N o . 2
Special survey N o . 3
a n d subsequent
age ^ 5
5 < age ^ 1 0
1 0 < age S 1 5
aae > 1 5
1. Suspect areas
1. Suspect areas
1. Suspect areas
1. Suspect areas
2. O n e transverse s e c t i o n o f deck p l a t i n g 2. T w o transverse sections w i t h i n 2. W i t h i n t h e cargo l e n g t h area:
i n w a y o f a cargo space w i t h i n t h e the a m i d s h i p s 0 , 5 i i n w a y o f t w o .1 a m i n i m u m o f three transverse
sections w i t h i n the amidships 0 , 5 i
a m i d s h i p s 0,5
different cargo spaces
.2 each deck plate outside l i n e o f
cargo h a t c h o p e n i n g s
.3 each b o t t o m plate, i n c l u d i n g
lower turn o f bilge
.4 duct k e e l o r p i p e t u n n e l p l a t i n g
and internals
3. Measurement, f o r general assessment a n d 3. Measurement, f o r general asses- 3. M e a s u r e m e n t , f o r g e n e r a l
recording o f c o r r o s i o n pattern, o f those sment a n d recording o f c o r r o s i o n a s s e s s m e n t a n d r e c o r d i n g o f
structural m e m b e r s subject t o close-up pattern, o f those structural members corrosion pattern, o f those strucsurvey according t o Table 7.2.3.2
subject to close-up survey according to tural members subject to close-up
Table 7.2.3.2
survey according to Table 7.2.3.2
4. W i t h i n t h e cargo l e n g t h area, each 4. A l l w i n d a n d w a t e r strakes f u l l
deck plate outside l i n e o f cargo l e n g t h
hatch openings
5. A l l w i n d a n d w a t e r strakes w i t h i n
the cargo l e n g t h area
6. Selected w i n d a n d w a t e r strakes
outside t h e cargo l e n g t h area
N o t e s : 1 . T h i c k n e s s m e a s u r e m e n t l o c a t i o n s s h a l l b e selected t o p r o v i d e t h e best representative s a m p l i n g o f areas l i k e l y t o b e m o s t e x p o s e d
t o c o r r o s i o n , c o n s i d e r i n g cargo a n d b a l l a s t h i s t o r y , a n d a r r a n g e m e n t a n d c o n d i t i o n o f p r o t e c t i v e coatings.
2 . F o r ships less t h a n 1 0 0 m i n l e n g t h , t h e n u m b e r o f transverse sections r e q u i r e d a t special s u r v e y N o . 3 m a y b e reduced t o o n e , a n d t h e
n u m b e r o f transverse sections a t special s u r v e y N o . 4 a n d subsequent s u r v e y s m a y b e reduced t o t w o .
T a b l e 7.2.4.3
Guidance for additional thickness measurements i n w a y o fsubstantial corrosion
Structural member
Plating
Stiffeners
Extent o f measurement
Suspect area a n d adjacent plates
Suspect area
7.2.5.3 F u e l o i l t a n k s s h a l l b e tested w i t h a h e a d o f
l i q u i d t o t h e h i g h e s t p o i n t t h a t l i q u i d w i l l rise u n d e r
service c o n d i t i o n s . T a n k testing o f f u e l o i l t a n k s m a y b e
specially considered based o n a satisfactory e x t e r n a l
examination o f the tank boundaries, a n d a confirmation
from t h e m a s t e r stating t h a t t h e pressure t e s t i n g has b e e n
carried o u t a c c o r d i n g t o t h e r e q u i r e m e n t s w i t h satisfact o r y results.
7.2.6 A d d i t i o n a l r e q u i r e m e n t s f o r o n e h o l d c a r g o
s h i p s ( r e f e r t o N o t e t o 7.1.1.1) a f t e r d e t e r m i n i n g
c o m p U a n c e w i t h S O L A S -2/23-3 a n d -2/25.
7.2.6.1 F o r ships c o m p l y i n g w i t h t h e r e q u i r e m e n t s o f
S O L A S II-2/23-3 a n d -2/25 f o r w a t e r l e v e l detectors, t h e
special s u r v e y s h a l l i n c l u d e a n e x a m i n a t i o n a n d a test o f
the w a t e r ingress detection systems a n d o f t h e i r alarms.
7.3 A N N U A L S U R V E Y
7.3.1 S c h e d u l e .
7.3.1.1 A n n u a l s u r v e y s s h a l l b e h e l d w i t h i n
3 m o n t h s before o r after t h e a n n i v e r s a r y date
(i.e. a n n i v e r s a r y d a t e 3 m o n t h s ) f r o m t h e date o f t h e
Pattern o f measurement
2
5 p o i n t p a t t e r n o v e r 1 m area
3 m e a s u r e m e n t s each i n l i n e across w e b a n d flange
i n i t i a l c l a s s i f i c a t i o n s u r v e y o r o f t h e date credited f o r t h e
last special s u r v e y .
7.3.2 S c o p e .
7.3.2.1 G e n e r a l .
7.3.2.1.1 T h e s u r v e y s h a l l consist o f a n e x a m i n a t i o n
f o r t h e p u r p o s e o f e n s u r i n g , as f a r as practicable, t h a t t h e
h u l l , h a t c h covers, c o a m i n g s a n d p i p i n g are m a i n t a i n e d
i n a satisfactory c o n d i t i o n .
7.3.2.2 S u r v e y o f t h e h u l l s h a l l i n c l u d e :
.1 e x a m i n a t i o n o f t h e h u l l p l a t i n g a n d i t s c l o s i n g
appliances as f a r as c a n b e seen;
.2 e x a m i n a t i o n o f w a t e r t i g h t p e n e t r a t i o n s as f a r as
practicable.
7.3.2.3 S u r v e y o f w e a t h e r decks, h a t c h covers a n d
coamings.
7.3.2.3.1 C o n f i r m a t i o n s h a l l b e o b t a i n e d t h a t n o
u n a p p r o v e d changes h a v e b e e n m a d e t o t h e h a t c h
c o a m i n g s , h a t c h covers a n d t h e i r securing a n d s e a l i n g
devices since t h e last survey.
7.3.2.3.2 W h e r e m e c h a n i c a l l y operated steel covers
are fitted, c h e c k i n g t h e satisfactory c o n d i t i o n o f :
.1 h a t c h covers, i n c l u d i n g close-up s u r v e y o f h a t c h
cover plating;
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
231
232
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
g u i d a n c e f o r these a d d i t i o n a l m e a s u r e m e n t s . T h e s e
e x t e n d e d thickness m e a s u r e m e n t s s h a l l b e carried o u t
b e f o r e t h e s u r v e y i s credited as c o m p l e t e d .
7.4.2.4 S u r v e y o f ships o v e r 15 years o f age.
F o r ships o v e r 1 5 years o f age, t h e f o l l o w i n g s h a l l
apply:
.1 the requirements o f the intermediate survey shall b e
to the same extent as the p r e v i o u s special survey as required
i n Chapter 7.2, except f o r thickness measurements o f each
b o t t o m plate, i n c l u d i n g t h e l o w e r t u r n o f bilge as required
i n Chapter 2.3 o f Table 7 . 2 . 4 . 1 . H o w e v e r , t a n k testing
specified i n 7.2.5, t h e s u r v e y o f automatic air pipe heads
(refer t o N o t e s t o 7.2.2.1.4 a n d 7.2.3.4) a n d internal
e x a m i n a t i o n o f fuel o i l , lubricating o i l and fresh w a t e r tanks
(refer t o 7.2.3.1) are n o t required unless deemed necessary
b y t h e attending surveyor,
.2 t h e i n t e r m e d i a t e s u r v e y m a y b e c o m m e n c e d at t h e
second a n n u a l s u r v e y a n d b e progressed d u r i n g t h e
succeeding y e a r w i t h a v i e w t o c o m p l e t i o n a t t h e t h i r d
annual survey;
.3 i n l i e u o f t h e r e q u i r e m e n t s i n 7.2.2.2, i n - w a t e r
survey m a y be performed w i t h use o f the underwater T V .
S u c h s u r v e y i s subject t o special c o n s i d e r a t i o n b y t h e
R e g i s t e r i n each p a r t i c u l a r case.
233
234
P e r s o n n e l , as w e l l as t h e r e q u i r e m e n t s f o r o t h e r
equipment a n d outfit, w h i c h are n o t required b y t h e
R u l e s f o r t h e C l a s s i f i c a t i o n a n d C o n s t r u c t i o n o f Ships
C a r r y i n g L a q u e f i e d Gases i n B u l k a n d R u l e s f o r t h e
Classification a n d Construction o f Ships Carrying
C o m p r e s s e d N a t u r a l G a s are n o t i n c l u d e d i n these R u l e s .
8.1.6.2 T h e scope o f s u r v e y s referred t o i n t h e
I G C C o d e a n d i n Chapters 8.2 t o 8.4 o f t h i s P a r t o f t h e
R u l e s i s t h e m i n i m u m m a n d a t o r y set o f r e q u i r e m e n t s f o r
general i t e m s o f t e c h n i c a l s u p e r v i s i o n a n d general scope
o f s u r v e y applicable t o p a r t i c u l a r ship a n d i t e m structure
based o n t h e results o f t h e p r e v i o u s s u r v e y s a n d t h e
s u r v e y i n q u e s t i o n as also o n t h e r e v i e w o f t h e s u r v e y
r e p o r t f i l e . T h e s u r v e y o r specifies t h e r e q u i r e d e x t e n t o f
e x a m i n a t i o n s , m e a s u r e m e n t s a n d testing o f t h e i t e m s a n d
applies, w h e r e necessary, m o d i f i e d o r a d d i t i o n a l r e q u i r e
m e n t s p r o c e e d i n g from t h e f i n a l p u r p o s e o f t h e s u r v e y
v e r i f i c a t i o n that applicable r e q u i r e m e n t s f o r t h e ship,
items o f technical supervision a n d their proper technical
conditions have been complied w i t h .
F o r ships a n d i t e m s o f u n u s u a l d e s i g n t h e scope a n d
procedure o f s u r v e y s h a l l b e established b y t h e R e g i s t e r
i n each p a r t i c u l a r case.
8.1.6.3 W h e n gas carriers are s u r v e y e d , t h e b o w a n d
stern e m e r g e n c y t o w i n g arrangements s h a l l b e s u r v e y e d
( f o r ships w i t h d e a d w e i g h t exceeding 2 0 0 0 0 t ) .
8.2 A N N U A L S U R V E Y
8.2.1 S c h e d u l e .
8.2.1.1 A n n u a l s u r v e y s s h a l l b e h e l d w i t h i n
3 m o n t h s before o r after a n n i v e r s a r y date f r o m t h e date
o f t h e i n i t i a l c l a s s i f i c a t i o n s u r v e y o r o f t h e date credited
f o r t h e last special survey.
8.2.2 S c o p e .
8.2.2.1 G e n e r a l .
8.2.2.1.1 I n a d d i t i o n t o t h e surveys required b y
Section 3 o f P a r t I I " S u r v e y Schedule a n d Scope",
components, equipment and outfit shall b e surveyed t o
ensure t h a t t h e y a r e m a i n t a i n e d i n t h e satisfactory
c o n d i t i o n p r o p e r f o r t h e i r f u t u r e service.
8.2.2.1.2 A t a n n u a l s u r v e y t h e r e q u i r e d o p e r a t i o n a l
documentation (instruction a n d information material)
s h a l l b e v e r i f i e d as b e i n g o n b o a r d , i n c l u d i n g :
approved i n f o r m a t i o n o n t h e ship loading (proceeding
from s u r v i v a b i l i t y c o n d i t i o n s ) depending o n t h e ship
type, containing I n f o r m a t i o n o n Damaged T r i m a n d
Stability;
a p p r o v e d i n f o r m a t i o n o n safe carriage o f cargoes,
i n c l u d i n g cargo p l a n ;
a p p r o v e d date o n m a x i m u m p e r m i s s i b l e f i l l i n g o f
tanks.
8.2.2.1.3 S h i p records a n d a c c o m p a n y i n g d o c u
m e n t s , i n c l u d i n g ship l o g b o o k s s h a l l b e checked w i t h
regard t o p r o p e r f u n c t i o n i n g o f t h e cargo c o n t a i n m e n t ,
cargo h a n d l i n g systems a n d o t h e r e q u i p m e n t , t e c h n i c a l
condition o f items, repairs a n d replacements, a n d
c o n f i r m a t i o n o f t h e fact that t h e e m e r g e n c y s h u t d o w n
s y s t e m , as specified i n 8.2.2.5.2 h a s b e e n tested. T h e
h o u r s p e r d a y o f r e l i q u e f a c t i o n plans o r t h e b o i l - o f f rate
a n d t h e i n e r t gas c o n s u m p t i o n s h a l l b e considered d u r i n g
the survey. Availability o f a copy o f the I G C Code o r the
rules c o n t a i n i n g t h e p r o v i s i o n s o f t h e C o d e ( f o r ships
s u r v e y e d b y t h e Register, R u l e s f o r t h e C l a s s i f i c a t i o n a n d
C o n s t r u c t i o n o f S h i p s C a r r y i n g L a q u e f i e d Gases i n B u l k
and Rules f o r t h e Classification a n d Construction o f
Ships C a r r y i n g C o m p r e s s e d N a t u r a l G a s ) o n b o a r d s h a l l
be c o n f i r m e d .
8.2.2.1.4 T h e r e l e v a n t i n s t r u c t i o n s a n d i n f o r m a t i o n
m a t e r i a l , s u c h as cargo plans, filling l i m i t i n f o r m a t i o n f o r
cargo t a n k s , c o o l i n g d o w n procedures, e t c . s h a l l b e
available o n board.
8.2.2.1.5 T h e s u r v e y s h a l l b e p r e f e r a b l y carried o u t
during a loading o r discharging operation.
Access t o cargo t a n k s o r i n e r t e d cargo h o l d spaces
necessitating gas freeing is n o t n o r m a l l y necessary unless
r e q u i r e d b y t h e s u r v e y o r i n p a r t i c u l a r cases.
8.2.2.1.6 Spaces a n d zones used i n cargo h a n d l i n g
operations ( e . g . cargo c o n t r o l r o o m s , cargo p u m p a n d
compressor r o o m s , cargo h a n d l i n g m a c h i n e r y m o t o r
r o o m s , a i r - l o c k s ) s h a l l b e e x a m i n e d w i t h respect t o
general c o n d i t i o n a n d m a i n t e n a n c e .
8.2.2.2 E x a m i n a t i o n o f t h e h u l l .
8.2.2.2.1 T h e s u r v e y s h a l l consist o f a n e x a m i n a t i o n
f o r t h e p u r p o s e o f e n s u r i n g , as far as practicable, that t h e
h u l l a n d piping are maintained i n a satisfactory
condition.
8.2.2.2.2 H u l l s u r v e y s h a l l i n c l u d e :
.1 e x a m i n a t i o n o f t h e h u l l p l a t i n g a n d i t s c l o s i n g
appliances, as f a r as c a n b e seen;
.2 e x a m i n a t i o n o f w a t e r t i g h t penetrations, as f a r as
practicable.
8.2.2.2.3 E x a m i n a t i o n o f w e a t h e r decks:
.1 e x a m i n a t i o n o f f l a m e screens o n v e n t s t o a l l
h o p p e r side tanks;
.2 e x a m i n a t i o n o f b u n k e r a n d v e n t p i p i n g systems.
.3 e x a m i n a t i o n o f a l l cargo p u m p room a n d compres
sor r o o m bulkheads f o r signs o f leakage o r fractures and, i n
particular, t h e sealing arrangements o f a l l penetrations o f
p u m p room a n d compressor room bulkheads;
.4 e x a m i n a t i o n o f t h e c o n d i t i o n o f a l l p i p i n g
systems, except those covered b y 8.2.2.3, 8.2.2.4,
8.2.2.7, 8.2.2.8.
N o t e . F o r s u r v e y o f a i r pipes, flame screens o n v e n t s a n d
v e n t i l a t o r s refer t o 2 . 2 . 3 . 8 . 6 t o 2 . 2 . 3 . 8 . 8 , P a r t " S u r v e y Schedule a n d
Scope".
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
8.2.2.3 S u r v e y o f c a r g o - h a n d l i n g systems.
8.2.2.3.1 T h e cargo pipes a n d m a c h i n e r y i n v o l v e d
i n cargo h a n d l i n g , i n c l u d i n g cargo a n d process p i p i n g
systems, compensators, cargo heat exchangers, v a p o u r izers, p u m p s a n d cargo hoses, i n general, s h a l l b e
v i s u a l l y e x a m i n e d and, as f a r as possible, i n o p e r a t i o n .
8.2.2.3.2 I t s h a l l b e v e r i f i e d d u r i n g t h e s u r v e y that
e m e r g e n c y s h u t - d o w n v a l v e s a t shore c o n n e c t i o n s a n d
cargo t a n k s , a n d o p e r a t i o n o f these v a l v e s w i t h a u t o m a t i c
s t o p p i n g o f cargo p u m p s a n d compressors i n case o f fire
are i n satisfactory c o n d i t i o n . E m e r g e n c y v a l v e s s h a l l b e
tested w i t h o u t cargo f l o w i n t h e p i p e l i n e s .
8.2.2.3.3 I t s h a l l b e v e r i f i e d d u r i n g t h e s u r v e y that
s p o o l pieces o r o t h e r a p p r o v e d e q u i p m e n t used f o r
segregation o f cargo are a v a i l a b l e a n d m a i n t a i n e d i n a
satisfactory c o n d i t i o n .
8.2.2.3.4 T h e r e q u i r e d distance pieces f o r p i p i n g
separation s h a l l b e v e r i f i e d as b e i n g o n b o a r d .
8.2.2.4 S u r v e y o f v e n t i n g s y s t e m .
8.2.2.4.1 V e n t i n g systems f o r cargo t a n k s , i n t e r b a r r i e r spaces ( f o r t a n k s o f t y p e A) s h a l l b e e x t e r n a l l y
e x a m i n e d . I t s h a l l b e v e r i f i e d that t h e cargo t a n k r e l i e f
v a l v e s a r e sealed a n d t h e R e g i s t e r certificates f o r t h e m
are o n b o a r d . A d d i t i o n a l v a l v e s w i t h i n t e r l o c k i n g a n d
actuating devices, i f a n y , v a c u u m safety v a l v e s o r
pressure r e l a y s w i t h a n a l a r m t o stop p u m p i n g from t h e
t a n k s o r r e f r i g e r a t i o n s y s t e m , as w e l l as r e l i e f v a l v e s f o r
r e l i e v i n g t h e i n t e r b a r r i e r spaces a n d cargo t a n k s , s h a l l b e
checked.
8.2.2.4.2 P r o t e c t i o n a n d f r a m e screens s h a l l b e
e x a m i n e d t o ensure that t h e y a r e clean.
8.2.2.5 S u r v e y o f i n s t r u m e n t a t i o n a n d safety systems.
8.2.2.5.1 M e a s u r i n g a n d c o n t r o l i n s t r u m e n t a t i o n
w i t h regard t o pressure, t e m p e r a t u r e a n d l i q u i d l e v e l
s h a l l b e s u r v e y e d t o ensure that t h e i n s t r u m e n t s are i n
g o o d w o r k i n g order b y o n e o r m o r e o f t h e f o l l o w i n g
methods:
external examination;
c o m p a r i n g o f readings f r o m different indicators;
c o n s i d e r a t i o n o f readings w i t h regard t o t h e actual
cargo loaded;
v e r i f i c a t i o n o f m a i n t e n a n c e records and/or brands t o
c o n f i r m m a n d a t o r y testing;
v e r i f i c a t i o n o f m a i n t e n a n c e records i n accordance
w i t h guidelines f o r m a i n t e n a n c e o f i n s t r u m e n t a t i o n a n d
safety systems.
8.2.2.5.2 E m e r g e n c y s h u t - d o w n v a l v e s a t shore
connections a n d cargo t a n k s s h a l l b e s u r v e y e d w i t h o u t
cargo f l o w i n t h e p i p e lines. I t s h a l l b e v e r i f i e d that
o p e r a t i o n o f t h e e m e r g e n c y s h u t - d o w n s y s t e m w i l l cause
t h e cargo p u m p s a n d compressors t o stop.
8.2.2.5.3 T h e f i x e d a n d p o r t a b l e gas d e t e c t i o n
e q u i p m e n t i n c l u d i n g indicators a n d a l a r m s s h a l l b e
o p e r a t i o n a l l y tested.
235
8.2.2.6 S u r v e y o f electrical i n s t a l l a t i o n s .
E l e c t r i c a l e q u i p m e n t a n d cables together w i t h t h e i r
supports i n gas-dangerous spaces a n d zones s h a l l b e
e x a m i n e d t o check f o r defective e q u i p m e n t o f a c e r t i f i e d
safe t y p e .
8.2.2.7 S u r v e y o f v e n t i l a t i o n systems.
V e n t i l a t i o n systems f o r a l l spaces i n t h e cargo area,
i n c l u d i n g p u m p r o o m s , cargo compressor r o o m s ,
electrical m o t o r r o o m s , cargo o p e r a t i o n c o n t r o l r o o m s ,
a n d o t h e r spaces u s e d i n cargo h a n d l i n g s h a l l b e
s u r v e y e d t o v e r i f y t h e i r satisfactory w o r k i n g c o n d i t i o n .
8.2.2.8 S u r v e y o f i n e r t gas/dry a i r systems.
I n e r t gas/dry a i r s y s t e m s i n c l u d i n g m e a n s f o r
p r e v e n t i o n o f b a c k - f l o w o f cargo v a p o u r t o gas-free
spaces s h a l l b e v e r i f i e d as b e i n g i n a satisfactory
operating condition.
F o r m e m b r a n e c o n t a i n m e n t systems n o r m a l f u n c tioning o f nitrogen control system f o r insulation a n d
interbarrrier spaces s h a l l b e c o n f i r m e d t o t h e s u r v e y o r b y
t h e m a s t e r o f t h e ship.
8.2.2.9 S u r v e y o f fire p r o t e c t i o n .
Fire-fighting systems a n d equipment shall b e
s u r v e y e d t o e n s u r e t h a t a l l fire-fighting s y s t e m s ,
i n c l u d i n g t h e d r e n c h i n g a n d d r y p o w d e r systems a r e
m a i n t a i n e d i n a satisfactory o p e r a t i n g c o n d i t i o n .
8.2.2.10 M i s c e l l a n e o u s .
T h e following items shall be surveyed t o verify their
c o n d i t i o n a n d correct f u n c t i o n i n g :
t h e m e a n s f o r e n s u r i n g t h e gas-tightness o f t h e
w h e e l h o u s e w i n d o w s a n d doors, side scuttles i n t h e e n d
b u l k h e a d s o f t h e superstructure a n d d e c k h o u s e f a c i n g t h e
cargo area o r stern l o a d i n g / u n l o a d i n g arrangements a n d
c l o s i n g devices o f a l l a i r intakes a n d openings i n t o
a c c o m m o d a t i o n , service a n d c o n t r o l spaces;
a l l side scuttles o f f i x e d t y p e i n w a y o f cargo area
a n d stern l o a d i n g / u n l o a d i n g arrangements s h a l l b e tested
f o r gas tightness;
t h e sealing arrangements f o r t a n k s o r t a n k d o m e s
p e n e t r a t i n g t h e decks o r t a n k o v e r s ;
d r i p t r a y s o r i n s u l a t i o n f o r deck p r o t e c t i o n against
cargo leakage;
t h e arrangements f o r h e a t i n g h u l l structural elements,
i f provided;
electrical b o n d i n g o f cargo p i p i n g systems;
arrangements f o r b u r n i n g gas b o i l - o f f , i n c l u d i n g
a l a r m s a n d safety systems.
8.2.2.11 U p o n satisfactory results o f a n n u a l s u r v e y
o f a l l parts o f t h e ship, as r e q u i r e d b y C h a p t e r 2.2 o f
P a r t I I " S u r v e y Schedule a n d Scope" a n d b y 8.2.2.1
t o 8.2.2.10 o f t h i s Part, v a l i d i t y o f a l l ship d o c u m e n t s
and t h e International Certificate o f Fitness f o r t h e
C a r r i a g e o f L i q u e f i e d Gases i n B u l k i s endorsed.
236
8.3 I N T E R M E D I A T E S U R V E Y
8.3.1 S c h e d u l e .
8.3.1.1 T h e i n t e r m e d i a t e s u r v e y s h a l l b e h e l d a t o r
b e t w e e n either t h e second o r t h i r d a n n u a l survey.
8.3.1.2 T h o s e i t e m s o f t e c h n i c a l s u p e r v i s i o n , w h i c h
are a d d i t i o n a l t o t h e r e q u i r e m e n t s o f t h e a n n u a l s u r v e y s ,
m a y b e s u r v e y e d e i t h e r a t o r b e t w e e n t h e second a n d
t h i r d a n n u a l survey.
8.3.1.3 A s u r v e y p l a n n i n g m e e t i n g s h a l l b e h e l d
prior t o the commencement o f the survey.
8.3.1.4 C o n c u r r e n t c r e d i t i n g t o b o t h i n t e r m e d i a t e
s u r v e y a n d special s u r v e y f o r s u r v e y s a n d thickness
m e a s u r e m e n t s o f spaces a r e n o t acceptable.
8.3.2 S c o p e .
8.3.2.1 G e n e r a l .
8.3.2.1.1 I n a d d i t i o n t o s u r v e y s a n d tests r e q u i r e d
b y C h a p t e r 8.2, t h e i t e m s specified i n 8.3.2.3 t o 8.3.2.7
s h a l l b e s u r v e y e d a t t h e second o r t h i r d a n n u a l survey,
irrespective o f t h e ship age, unless expressly p r o v i d e d
otherwise.
I n t e r m e d i a t e s u r v e y supplements t h e p r e v i o u s a n n u a l s u r v e y b y o p e r a t i o n a l testing o f t h e cargo h a n d l i n g
c o n t r o l s , a u t o m a t i c c o n t r o l devices, a l a r m s a n d safety
systems t o v e r i f y t h e i r correct f u n c t i o n i n g .
8.3.2.1.2 S u r v e y s a n d tests a t i n t e r m e d i a t e s u r v e y
s h a l l b e carried o u t w i t h t h e ship i n a gas-free c o n d i t i o n .
8.3.2.1.3 S u r v e y o f t h e h u l l , k e e l s , sea chests w i t h
gratings, rudders a n d propellers i n d r y d o c k is a n i n t e g r a l
part o f i n t e r m e d i a t e s u r v e y .
8.3.2.2 H u l l survey.
8.3.2.2.1 T h e scope o f t h e second o r t h i r d a n n u a l
s u r v e y s h a l l b e extended t o i n c l u d e t h e f o l l o w i n g :
ballast tanks:
.1 f o r ships b e t w e e n 5 a n d 10 years o f age, a n o v e r a l l
s u r v e y o f representative ballast t a n k s s h a l l b e carried o u t .
I f there i s n o h a r d p r o t e c t i v e c o a t i n g , soft o r s e m i - h a r d
coating o r P O O R coating condition, t h e examination
s h a l l b e extended t o o t h e r ballast t a n k s o f t h e s a m e t y p e ;
.2 f o r ships o v e r 10 years o f age, a n o v e r a l l s u r v e y o f
a l l ballast t a n k s s h a l l b e carried out;
.3 i f s u c h e x a m i n a t i o n s r e v e a l n o v i s i b l e structural
defects, t h e e x a m i n a t i o n m a y b e l i m i t e d t o v e r i f i c a t i o n
that t h e c o r r o s i o n p r e v e n t i o n s y s t e m r e m a i n s efficient;
.4 f o r ballast t a n k s , e x c l u d i n g d o u b l e b o t t o m t a n k s ,
i f there i s n o h a r d p r o t e c t i v e c o a t i n g , soft o r s e m i - h a r d
coating, o r P O O R coating condition a n d i t is n o t
renewed, t h e tanks i n question shall b e internally
examined at annual intervals;
.5 d o u b l e b o t t o m ballast t a n k s w h e r e there i s n o h a r d
p r o t e c t i v e c o a t i n g , soft o r s e m i - h a r d c o a t i n g , o r P O O R
coating condition a n d i t is n o t renewed, t h e tanks i n
q u e s t i o n m a y b e i n t e r n a l l y e x a m i n e d at a n n u a l i n t e r v a l s .
83.2.2.2 T h e m i n i m u m requirements f o r close-up
surveys at intermediate survey are g i v e n i n Table 8.3.2.2.2.
T a b l e 8.3.2.2.2
Table o f the m i n i m u m requirements for close-up survey a t hull
intermediate surveys o f liquefied gas carriers
S u r v e y o f ships
1 0 < age =g!5
S u r v e y o f ships
Age > 15
1 , 2
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
8.3.2.4 S u r v e y o f t h e v e n t i n g s y s t e m .
8.3.2.4.1 I f cargo t a n k s a r e equipped w i t h r e l i e f
valves w i t h non-metallic membranes i n the m a i n or pilot
v a l v e s , s u c h n o n - m e t a l l i c m e m b r a n e s s h a l l b e replaced
w i t h n e w o n e s a n d t h e v a l v e s s h a l l b e adjusted,
o p e r a t i o n a l l y tested a n d sealed. T h i s i t e m n e e d n o t t o
b e carried o u t s i m u l t a n e o u s l y w i t h i n t e r m e d i a t e s u r v e y s ,
provided t h e non-metallic membranes are renewed at
i n t e r v a l s n o t exceeding 3 years.
8.3.2.4.2 M e a n s f o r drainage o f t h e v e n t i n g p i p i n g ,
where provided, shall b e surveyed t o verify that
p r o t e c t i o n screens a n d f l a m e screens are i n a satisfactory
condition.
83.2.5 S u r v e y o f instrumentation and safety systems.
8.3.2.5.1 T h e safety, c o n t r o l a n d a l a r m systems o f
t h e cargo i n s t a l l a t i o n s h a l l b e v i s u a l l y e x a m i n e d a n d
tested w i t h a c h a n g i n g pressure; t e m p e r a t u r e a n d l e v e l
sensors s h a l l b e checked b y c o m p a r i n g t h e i r i n d i c a t i o n s
w i t h those o f test i n s t r u m e n t s . S i m u l a t e d tests m a y b e
accepted f o r sensors, w h i c h a r e n o t accessible, o r f o r
sensors located w i t h i n cargo t a n k s o r i n e r t e d cargo h o l d
spaces. T h e s u r v e y s h a l l i n c l u d e testing o f a l a r m a n d
safety f u n c t i o n s .
8.3.2.5.2 T h e p i p i n g o f t h e gas detection s y s t e m
s h a l l b e v i s u a l l y inspected f o r c o r r o s i o n a n d d a m a g e as
far as practicable. T h e i n t e g r i t y o f t h e s u c t i o n pipes
between suction points a n d analyzing units shall be
v e r i f i e d as far as possible.
8.3.2.5.3 Gas detection e q u i p m e n t , i n c l u d i n g i n d i c a
t i o n a n d a l a r m s , s h a l l b e v e r i f i e d f o r correct f u n c t i o n i n g .
Gas detectors s h a l l b e calibrated o r v e r i f i e d w i t h s a m p l e
gases. T h e p i p i n g o f t h e gas detection s y s t e m s h a l l b e
v i s u a l l y inspected f o r corrosion a n d damage. T h e
i n t e g r i t y o f t h e s u c t i o n pipes b e t w e e n s u c t i o n p o i n t s
a n d a n a l y z i n g u n i t s s h a l l b e v e r i f i e d as f a r as possible.
8.3.2.6 S u r v e y o f electrical e q u i p m e n t .
O v e r a l l s u r v e y o f electrical e q u i p m e n t a n d cables i n
gas-dangerous spaces a n d zones, s u c h as cargo p u m p
r o o m s a n d zones adjacent t o cargo t a n k s , s h a l l b e carried
out t o detect defective electrical e q u i p m e n t o f a c e r t i f i e d
safe t y p e , i m p r o p e r l y i n s t a l l e d w i r i n g , n o n - a p p r o v e d
l i g h t i n g a n d f i x t u r e s , a n d dead-end w i r i n g ; i n s u l a t i o n
resistance o f circuits s h a l l b e tested.
Particular attention shall be given t o the following:
protective earthing (random checking shall be
carried o u t ) ;
i n t e g r i t y o f safety enclosures;
d a m a g e o f o u t e r sheath o f cables;
f u n c t i o n a l testing o f pressurized e q u i p m e n t a n d o f
associated a l a r m s ;
testing o f systems f o r de-energizing n o n - c e r t i f i e d
safe electrical e q u i p m e n t located i n spaces protected b y
a i r - l o c k s , s u c h as electrical m o t o r r o o m s , cargo c o n t r o l
r o o m s , etc.;
m e a s u r e m e n t s o f i n s u l a t i o n resistance. S u c h m e a
surements s h a l l b e m a d e o n l y w h e n t h e ship i s i n t h e gas-
237
free o r i n e r t e d c o n d i t i o n . ( W h e r e p r o p e r records o f
measurements are maintained consideration m a y b e
g i v e n t o accepting recent i n s u l a t i o n resistance readings
b y t h e ship's c r e w ) .
W h e n t h e ship is i n a gas-free condition, i t shall b e
verified that cargo tanks are electrically bonded w i t h the h u l l .
N o t e . R e f e r also t o 2 . 2 . 7 . 9 , 2 . 3 . 4 a n d 2 . 4 . 7 . 1 0 , P a r t " S u r v e y
Schedule a n d Scope".
8.3.2.7 S u r v e y o f i n e r t gas s y s t e m .
T h e i n e r t gas s y s t e m s h a l l b e tested i n c o m p l i a n c e
w i t h t h e procedure a p p r o v e d b y t h e Register.
8.3.2.8 C o m p l e t i o n o f survey.
I f the requirements o f the International Code for the
Construction and Equipment o f Ships Carrying Liquefied
Gases i n B u l k are m e t a n d u p o n satisfactory c o m p l e t i o n
o f t h e survey, t h e Cargo Ship Safety Construction
Certificate a n d t h e Cargo Ship Safety E q u i p m e n t
Certificate issued t o t h e ship are endorsed.
U p o n satisfactory results o f i n t e r m e d i a t e s u r v e y t h e
International Certificate o f Fitness f o r t h e Carriage o f
L i q u e f i e d Gases i n B u l k a n d I n t e r n a t i o n a l C e r t i f i c a t e o f
Fitness for the Carriage o f Dangerous Chemicals i n B u l k
are endorsed.
8.3.2.9 M i s c e l l a n e o u s .
I n s t r u m e n t a t i o n a n d safety systems f o r b u r n i n g cargo
as f u e l s h a l l b e e x a m i n e d according t o t h e r e q u i r e m e n t s
o f 8.3.2.5.1.
8.4 S P E C I A L S U R V E Y
8.4.1 S c h e d u l e .
8.4.1.1 T h e procedure f o r assigning p e r i o d o f class
d u r i n g special s u r v e y s s h a l l c o m p l y w i t h t h e applicable
r e q u i r e m e n t s l i s t e d i n C h a p t e r 2.4, P a r t " S u r v e y
Schedule a n d Scope".
8.4.1.2 T h e first special s u r v e y s h a l l b e c o m p l e t e d
w i t h i n 5 years from t h e date o f t h e i n i t i a l c l a s s i f i c a t i o n
s u r v e y a n d thereafter w i t h i n 5 years from t h e credited
date o f t h e p r e v i o u s special s u r v e y . H o w e v e r , a n
e x t e n s i o n o f class o f 3 m o n t h s m a x i m u m b e y o n d t h e
5 t h y e a r can b e granted i n e x c e p t i o n a l circumstances. I n
t h i s case, t h e n e x t p e r i o d o f class w i l l start from t h e
e x p i r y date o f t h e special s u r v e y before t h e e x t e n s i o n
w a s granted.
8.4.1.3 F o r s u r v e y s c o m p l e t e d w i t h i n 3 m o n t h s
before t h e e x p i r y date o f t h e special survey, t h e n e x t
p e r i o d o f class w i l l start from t h e e x p i r y date o f t h e
special survey. F o r surveys completed m o r e t h a n
3 m o n t h s b e f o r e t h e e x p i r y date o f t h e special survey,
t h e p e r i o d o f class w i l l start f r o m t h e s u r v e y c o m p l e t i o n
date.
8.4.1.4 T h e special s u r v e y m a y b e c o m m e n c e d at t h e
f o u r t h a n n u a l s u r v e y a n d b e progressed w i t h a v i e w t o
238
c o m p l e t i o n b y t h e f i f t h a n n i v e r s a r y date. W h e n t h e
special s u r v e y i s c o m m e n c e d p r i o r t o t h e f o u r t h a n n u a l
survey, t h e e n t i r e s u r v e y s h a l l b e c o m p l e t e d w i t h i n
15 m o n t h s i f s u c h w o r k i s t o b e credited t o t h e special
survey.
8.4.1.5 A s u r v e y p l a n n i n g m e e t i n g s h a l l b e h e l d
prior t o the commencement o f the survey.
8.4.1.6 C o n c u r r e n t c r e d i t i n g t o b o t h i n t e r m e d i a t e
s u r v e y a n d special s u r v e y f o r s u r v e y s a n d thickness
m e a s u r e m e n t s o f spaces a r e n o t acceptable.
8.4.2 S c o p e .
8.4.2.1 G e n e r a l .
I n addition t o surveys made i n compliance w i t h the
r e q u i r e m e n t s o f C h a p t e r 2 . 4 , P a r t " S u r v e y Schedule
a n d Scope" a n d C h a p t e r 8.3 o f t h i s Part, t h e s u r v e y s
specified i n 8.4.2.2 t o 8.4.2.15 s h a l l b e carried o u t .
8.4.2.2 H u l l survey.
8.4.2.2.1 T h e s p e c i a l s u r v e y s h a l l i n c l u d e , i n
addition t o t h e requirements o f the annual surveys,
e x a m i n a t i o n , tests a n d checks o f s u f f i c i e n t e x t e n t t o
ensure that t h e h u l l a n d related p i p i n g , as r e q u i r e d
i n 8.4.2.2.3, are i n a satisfactory c o n d i t i o n a n d f i t f o r t h e
i n t e n d e d p u r p o s e f o r t h e n e w p e r i o d o f class o f 5 years t o
b e assigned, subject t o p r o p e r m a i n t e n a n c e a n d o p e r a t i o n
a n d t o p e r i o d i c a l s u r v e y s b e i n g carried o u t a t t h e d u e
dates.
8.4.2.2.2 B a l l a s t t a n k s , i n c l u d i n g d o u b l e b o t t o m
t a n k s , p u m p r o o m s , compressor r o o m s , p i p e t u n n e l s ,
cofferdams a n d v o i d spaces b o u n d i n g cargo t a n k s , decks
and outer h u l l shall b e examined, a n d this examination
s h a l l b e s u p p l e m e n t e d b y thickness m e a s u r e m e n t s a n d
testing as r e q u i r e d i n 8.4.2.6 a n d 8.4.2.7, t o ensure that
t h e structural i n t e g r i t y r e m a i n s effective.
T h e a i m o f t h e e x a m i n a t i o n i s t o discover substantial
c o r r o s i o n , s i g n i f i c a n t d e f o r m a t i o n , fractures, damages o r
o t h e r structural d e t e r i o r a t i o n , that m a y b e present.
8.4.2.2.3 A l l p i p i n g systems w i t h i n t h e a b o v e spaces
s h a l l b e e x a m i n e d a n d o p e r a t i o n a l l y tested t o w o r k i n g
pressure t o attending s u r v e y o r ' s satisfaction t o ensure
that tightness a n d c o n d i t i o n r e m a i n satisfactory.
8.4.2.2.4 T h e s u r v e y scope o f ballast t a n k s c o n v e r t e d
t o v o i d spaces s h a l l b e specially considered i n r e l a t i o n t o
t h e r e q u i r e m e n t s f o r ballast tanks.
N o t e . S u r v e y o f a u t o m a t i c a i r p i p e heads s h a l l b e carried o u t
i n c o m p l i a n c e w i t h t h e r e q u i r e m e n t s o f P a r t " S u r v e y Schedule a n d
Scope".
8.4.2.4 T a n k p r o t e c t i o n .
8.4.2.4.1 W h e r e p r o v i d e d , t h e c o n d i t i o n o f c o r r o s i o n
p r e v e n t i o n s y s t e m o f ballast t a n k s s h a l l b e e x a m i n e d . F o r
t a n k s u s e d f o r w a t e r ballast, e x c l u d i n g d o u b l e b o t t o m
tanks, where a hard protective coating is found i n P O O R
c o n d i t i o n a n d i t i s n o t r e n e w e d , w h e r e soft o r s e m i - h a r d
c o a t i n g h a s b e e n applied, o r w h e r e a h a r d p r o t e c t i v e
c o a t i n g w a s n o t a p p l i e d from t i m e o f c o n s t r u c t i o n , t h e
tanks i n question shall b e examined at annual intervals.
T h i c k n e s s m e a s u r e m e n t s s h a l l b e carried o u t as d e e m e d
necessary b y t h e s u r v e y o r .
W h e n such breakdown o f hard protective coating is
f o u n d i n w a t e r ballast d o u b l e b o t t o m t a n k s a n d i t i s n o t
r e n e w e d , w h e r e a soft o r s e m i - h a r d c o a t i n g h a s b e e n
applied, o r w h e r e a h a r d p r o t e c t i v e c o a t i n g w a s n o t
applied from t h e t i m e o f c o n s t r u c t i o n , t h e t a n k s i n
question m a y b e examined at annual intervals. W h e n
considered necessary b y t h e s u r v e y o r , o r w h e r e e x t e n s i v e
c o r r o s i o n exists, t h i c k n e s s m e a s u r e m e n t s s h a l l b e carried
out.
8.4.2.4.2 W h e r e t h e h a r d p r o t e c t i v e c o a t i n g i n ballast
t a n k s i s f o u n d t o b e i n a G O O D c o n d i t i o n , t h e scope o f
close-up s u r v e y a n d t h i c k n e s s m e a s u r e m e n t s m a y b e
specially considered.
8.4.2.5 Scope o f o v e r a l l a n d close-up s u r v e y s .
8.4.2.5.1 A n o v e r a l l s u r v e y o f a l l t a n k s a n d spaces,
e x c l u d i n g f u e l o i l , l u b e o i l a n d fresh w a t e r t a n k s , s h a l l b e
carried o u t a t each special survey.
N o t e . A n o v e r a l l s u r v e y o f f u e l o i l , l u b e o i l a n d fresh w a t e r
t a n k s , s h a l l b e carried o u t i n accordance w i t h 2 . 4 . 2 . 2 . 3 , P a r t
" S u r v e y Schedule a n d Scope".
8.4.2.5.2 T h e m i n i m u m r e q u i r e m e n t s f o r close-up
s u r v e y s a t special s u r v e y are g i v e n i n T a b l e 8.4.2.5.2.
8.4.2.5.3 T h e s u r v e y o r m a y e x t e n d t h e close-up
s u r v e y as d e e m e d necessary t a k i n g i n t o account t h e
m a i n t e n a n c e o f t h e t a n k s u n d e r survey, t h e c o n d i t i o n o f
the corrosion prevention system a n d where tanks have
structural arrangements o r details w h i c h h a v e suffered
defects i n s i m i l a r spaces o r o n s i m i l a r ships according t o
available information.
8.4.2.5.4 F o r areas i n t a n k s w h e r e h a r d p r o t e c t i v e
coatings are f o u n d t o b e i n a G O O D c o n d i t i o n , t h e scope
o f close-up s u r v e y s according t o T a b l e 8.4.2.5.2 m a y b e
specially considered.
N o t e . E x a m i n a t i o n o f a u t o m a t i c air p i p e heads s h a l l b e carried
8.4.2.3 D r y d o c k s u r v e y .
o u t i n accordance w i t h t h e r e q u i r e m e n t s o f T a b l e 2 . 4 . 2 . 7 . 1 , P a r t
8.4.2.3.1 A survey i n d r y dock shall b e a part o f the " S u r v e y Schedule a n d Scope".
special survey. T h e overall a n d close-up surveys a n d
thickness measurements, as applicable, o f the l o w e r portions
8.4.2.6 E x t e n t o f thickness m e a s u r e m e n t s .
o f the ballast tanks shall b e carried out i n accordance w i t h the
8.4.2.6.1 T h e m i n i m u m r e q u i r e m e n t s f o r thickness
applicable requirements f o r special survey, i f n o t already m e a s u r e m e n t s a t s p e c i a l s u r v e y a r e g i v e n i n T a
performed. T h e scope o f surveys i n d r y dock is described b l e 8 . 4 . 2 . 6 . 1 .
i n Chapter 2.5, Part " S u r v e y Schedule a n d Scope".
8.4.2.6.2 T h e S u r v e y o r m a y e x t e n d t h e thickness
m e a s u r e m e n t s as d e e m e d necessary. W h e n thickness
N o t e . L o w e r p o r t i o n s o f the ballast t a n k s are considered t o b e
m e a s u r e m e n t s indicate substantial c o r r o s i o n , t h e e x t e n t
the parts b e l o w l i g h t ballast w a t e r l i n e .
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
239
T a b l e 8.4.2.5.2
M i n i m u m requirements for close-up survey a t hull special surveys o f liquefied g a s carriers
Special survey N o . l
(age s S 5 )
One w e b frame i n a
representative ballast tank o f
t h e t o p s i d e , h o p p e r side a n d
d o u b l e h u l l side t y p e
O n e transverse b u l k h e a d i n a
ballast t a n k
1
Special s u r v e y N o . 2
(5 < age ^ 1 0 )
S p e c i a l s u r v e y N o . 3 a n d subsequent
(age > 1 0 )
1
C o m p l e t e transverse w e b f r a m e , i n c l u d i n g adjacent s t r u c t u r a l m e m b e r s .
T r a n s v e r s e b u l k h e a d c o m p l e t e , i n c l u d i n g g i r d e r s y s t e m a n d adjacent m e m b e r s , a n d adjacent l o n g i t u d i n a l b u l k h e a d structure.
T r a n s v e r s e b u l k h e a d l o w e r part, i n c l u d i n g g i r d e r s y s t e m a n d adjacent structural m e m b e r s .
N o t e s : 1 . B a l l a s t t a n k s i n c l u d i n g topside, d o u b l e h u l l side, d o u b l e b o t t o m , h o p p e r side, o r a n y c o m b i n e d a r r a n g e m e n t o f t h e
a f o r e m e n t i o n e d , a n d p e a k t a n k s , w h e r e fitted.
2 . F o r areas i n t a n k s w h e r e coatings are f o u n d t o b e i n G O O D c o n d i t i o n , t h e scope o f close-up s u r v e y s m a y b e s p e c i a l l y considered b y t h e
Register.
3. F o r ships h a v i n g i n d e p e n d e n t t a n k s o f t y p e C, w i t h a m i d s h i p section s i m i l a r t o t h a t o f a general cargo ship, the scope o f close-up s u r v e y s
m a y b e s p e c i a l l y considered b y t h e Register. T y p i c a l m i d s h i p sections o f gas carriers a r e s h o w n i n F i g . 8.4.2.5.2.
4 . T h e s u r v e y o r m a y e x t e n d t h e close-up s u r v e y as d e e m e d necessary, t a k i n g i n t o account t h e m a i n t e n a n c e o f the t a n k u n d e r survey, t h e
c o n d i t i o n o f the c o r r o s i o n p r e v e n t i o n s y s t e m a n d also i n t h e f o l l o w i n g cases:
i n particular, i n t a n k s h a v i n g structural arrangements o r details w h i c h h a v e suffered defects i n s i m i l a r t a n k s , o r o n s i m i l a r ships according t o
available information;
i n tanks h a v i n g structures a p p r o v e d w i t h reduced scantlings.
2
3
8.4.2.7 E x t e n t o f t a n k testing.
8.4.2.7.1 A l l b o u n d a r i e s o f w a t e r ballast t a n k s a n d
deep t a n k s used f o r w a t e r ballast w i t h i n t h e cargo area
shall b e pressure tested. F o r fuel o i l tanks, t h e
representative t a n k s s h a l l b e pressure tested.
8.4.2.7.2 T h e s u r v e y o r m a y e x t e n d t h e t a n k testing,
as d e e m e d necessary.
8.4.2.7.3 T a n k t e s t i n g o f f u e l o i l t a n k s s h a l l b e
carried o u t w i t h a h e a d o f l i q u i d t o t h e h i g h e s t p o i n t t h a t
l i q u i d w i l l rise u n d e r service c o n d i t i o n s . T a n k t e s t i n g o f
f u e l o i l t a n k s m a y b e specially considered based o n a
satisfactory e x t e r n a l e x a m i n a t i o n o f t h e t a n k b o u n d a r i e s ,
a n d a c o n f i r m a t i o n from t h e m a s t e r stating t h a t t h e
pressure testing h a s b e e n carried o u t a c c o r d i n g t o t h e
r e q u i r e m e n t s w i t h satisfactory results.
8.4.2.7.4 T h e tightness o f a l l cargo t a n k s s h a l l b e
checked b y a procedure a p p r o v e d b y t h e Register.
P r o v i d e d t h a t t h e effectiveness o f t h e ship's gas d e t e c t i o n
e q u i p m e n t has b e e n c o n f i r m e d , i t i s acceptable t o u t i l i z e
t h i s e q u i p m e n t f o r t h e tightness test o f independent t a n k s
b e l o w deck.
F o r independent t a n k s o f t y p e t h e test pressure i n
t h e upper part o f t h e t a n k s h a l l n o t b e less t h a n 1,25 t i m e s
the M A R V S .
8.4.2.7.5. A t the 2 n d , 4 t h , 6 t h , etc. special surveys a l l
independent tanks o f type shall b e h y d r a u l i c a l l y o r
hydro-pneumatically tested t o 1,25 times the M A R V S at the
upper edge o f t h e t a n k a n d thereafter non-destructively
tested i n accordance w i t h 8.4.2.6.6 a n d 8.4.2.6.7 o r t h e y
shall b e subjected t o a t h o r o u g h , planned non-destructive
testing. T h i s testing shall b e carried o u t i n accordance w i t h
the p r o g r a m m e specially prepared f o r the t a n k design.
I f a special p r o g r a m m e o f n o n - d e s t r u c t i v e t e s t i n g
does n o t exist, t h e f o l l o w i n g applies:
t h e tests s h a l l b e a i m e d a t i d e n t i f y i n g surface cracks
F i g . 8.4.2.5.2 T y p i c a l m i d s h i p s e c t i o n s o f l i q u e f i e d g a s c a r r i e r s :
a, b - L N G c a r r i e r ; c, d - L P G c a r r i e r
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
241
T a b l e 8.4.2.6.1
M i n i m u m requirements for the thickness m e a s u r e m e n t a t hull special survey of liquefied g a s carriers
Special survey N o . 1
age ^ 5
Special survey N o . 2
5 <age^l0
Special s u r v e y N o . 3
10 < a g e ^ l 5
W i t h i n t h e cargo
area:
each deck plate
t w o transverse sections
a l l w i n d a n d w a t e r strakes
Selected w i n d a n d w a t e r strakes
outside t h e cargo area
W i t h i n the cargo
area:
each deck plate
three transverse s e c t i o n s
each b o t t o m plate
duct k e e l p l a t i n g
A l l w i n d a n d w a t e r strakes,
length
Measurements, f o r general
assessment a n d recording o f
corrosion pattern, o f those
structural m e m b e r s subject t o
close-up survey according t o
T a b l e 8.4.2.5.2
Measurements, f o r general
assessment a n d recording o f
corrosion pattern, o f those
structural m e m b e r s subject t o
close-up survey according t o
T a b l e 8.4.2.5.2
Measurements, f o r general
assessment a n d recording o f
corrosion pattern, o f those
s t r u c t u r a l m e m b e r s subject t o
close-up s u r v e y a c c o r d i n g t o
T a b l e 8.4.2.5.2
Measurements, f o r general
assessment a n d recording o f
c o r r o s i o n pattern, o f those s t r u c t u r a l
m e m b e r s subject t o close-up s u r v e y
according t o T a b l e 8.4.2.5.2
Suspect areas
Suspect areas
Suspect areas
Suspect areas
Special s u r v e y N o . 4
a n d subsequent age < 1 5
full
i n w e l d e d c o n n e c t i o n s o f t h e h i g h l y stressed parts
referred t o i n 8.4.2.6.6 a n d 8.4.2.6.7;
at least 1 0 p e r cent o f t h e l e n g t h o f t h e w e l d e d
c o n n e c t i o n s i n each o f t h e a b o v e m e n t i o n e d areas s h a l l
b e tested.
This testing shall b e carried o u t internally o r
e x t e r n a l l y , as applicable.
I n s u l a t i o n s h a l l b e r e m o v e d as necessary f o r t h e
r e q u i r e d n o n - d e s t r u c t i v e testing.
8.4.2.7.6 A s f a r as practicable, a l l h o l d spaces a n d
h u l l i n s u l a t i o n ( i f p r o v i d e d ) , secondary barriers a n d t a n k
supporting structures shall b e v i s u a l l y examined.
S e c o n d a r y barriers o f a l l t a n k s s h a l l b e checked f o r t h e i r
effectiveness b y m e a n s o f a p r e s s u r e / v a c u u m test, v i s u a l
e x a m i n a t i o n o r a n o t h e r acceptable m e t h o d .
8.4.2.7.7 F o r m e m b r a n e a n d s e m i - m e m b r a n e t a n k
systems, inspections a n d t e s t i n g s h a l l b e carried o u t i n
accordance w i t h t h e p r o g r a m m e s s p e c i a l l y prepared
according t o a n a p p r o v e d m e t h o d f o r t h e actual t a n k
system.
8.4.2.7.8 F o r m e m b r a n e c o n t a i n m e n t systems a
tightness test o f t h e p r i m a r y a n d secondary barriers s h a l l
b e carried o u t i n accordance w i t h t h e s y s t e m designers'
procedures a n d acceptance c r i t e r i a as a p p r o v e d b y t h e
Register. L o w d i f f e r e n t i a l pressures tests m a y b e used f o r
m o n i t o r i n g t h e cargo c o n t a i n m e n t s y s t e m p e r f o r m a n c e ,
b u t are n o t considered a n acceptable test f o r t h e tightness
o f t h e secondary barrier.
8.4.2.7.9 M e m b r a n e c o n t a i n m e n t systems w i t h g l u e d
secondary barriers s h a l l b e checked f o r t h e i r effectiveness b y m e a n s o f a pressure test, h a v i n g regard t o t h e
following:
tolerance, %
0 1,5
1,5 3,0
more than 3,0
10
6
3
8.4.2.8.2 P r e s s u r e / v a c u u m r e l i e f v a l v e s , r u p t u r e
discs a n d o t h e r pressure r e l i e f devices f o r i n t e r b a r r i e r
spaces a n d h o l d spaces s h a l l b e s u r v e y e d , i f necessary
opened u p a n d tested depending o n t h e i r design.
8.4.2.9 S u r v e y o f electrical b o n d i n g .
A t h u l l a n d cargo t a n k s u r v e y i t s h a l l b e v e r i f i e d t h a t
cargo tanks a r e e l e c t r i c a l l y b o n d e d t o t h e h u l l .
242
8.4.2.10 S u r v e y o f p i p i n g systems.
8.4.2.10.1 T h e cargo, l i q u i d n i t r o g e n a n d process
p i p i n g s y s t e m s , i n c l u d i n g v a l v e s , actuators, c o m p e n s a tors, etc. s h a l l b e o p e n e d u p f o r s u r v e y . I n s u l a t i o n s h a l l
b e r e m o v e d , as d e e m e d necessary, t o ascertain t h e
c o n d i t i o n o f t h e pipes.
W e l d e d seams at b r a n c h c o n n e c t i o n s a n d bends s h a l l
b e tested b y m e t h o d s o f n o n - d e s t r u c t i v e testing f o r
detection o f cracks.
I f the v i s u a l e x a m i n a t i o n raises doubt as t o the integrity
o f t h e pipelines, a pressure test at 1,25 t i m e s the M A R V S
for t h e pipeline shall b e carried o u t A f t e r assembly t h e
complete p i p i n g systems shall b e tested f o r leaks.
8.4.2.10.2 C a r g o p u m p s , c o m p r e s s o r s , p r o c e s s
pressure vessels, l i q u i d n i t r o g e n t a n k s , heat exchangers
a n d o t h e r c o m p o n e n t s , i n c l u d i n g p r i m e m o v e r s , used i n
cargo h a n d l i n g a n d m e t h a n e b o i l - o f f b u r n i n g s h a l l b e
s u r v e y e d i n c o m p l i a n c e w i t h 2.4.5 o f P a r t I I " S u r v e y
S c h e d u l e a n d Scope".
8.4.2.10.3 Pressure r e l i e f v a l v e s s h a l l b e f u n c t i o n a l l y
tested. A r a n d o m s e l e c t i o n o f v a l v e s s h a l l b e o p e n e d u p
f o r e x a m i n a t i o n a n d adjusted.
8.4.2.11 S u r v e y o f t h e r e l i q u e f a c t i o n plants.
8.4.2.11.1 T h e p a r t s o f c o m p r e s s o r subject t o
wastage, e.g. c y l i n d e r s , p i s t o n s , c o n n e c t i n g rods, glands,
bearings, m a c h i n e r y c o m p o n e n t s , s u c h as shafts, r o t o r s ,
membranes o f centrifugal pumps a n d other components
shall be examined.
8.4.2.11.2 P r i m e m o v e r s o f a l l compressors, i n c l u d ing components required f o r prime m o v e r operation,
s h a l l b e checked.
8.4.2.11.3 A l l heat e x c h a n g e r c o v e r s a n d i n s p e c t i o n
plates s h a l l b e r e m o v e d t o e x a m i n e i n n e r surfaces, tube
sheets a n d tubes. A f t e r r e p l a c e m e n t o f tubes o r tube
sheets t h e heat exchanges s h a l l b e pressure tested o r
tested f o r tightness. I f o n l y s e v e r a l tubes h a v e b e e n
replaced tightness test o n l y i s sufficient.
8.4.2.11.4 E q u i p m e n t e n s u r i n g safety (pressure r e l i e f
v a l v e s , r u p t u r e discs) s h a l l b e checked.
8.4.2.12 S u r v e y o f process pressure vessels.
A t the survey f o r renewal o f the documents referred
t o i n C h a p t e r 11.3 a l l process pressure vessels s h a l l b e
p n e u m a t i c a l l y tested t o a pressure 1,1 t i m e s t h e w o r k i n g
pressure, unless t h e s u r v e y results r e q u i r e a h y d r a u l i c
pressure t o 1,5 t i m e s t h e w o r k i n g pressure.
8.4.2.13 S u r v e y o f e q u i p m e n t f o r l i q u i d n a t u r a l gas
boil-off burning.
8.4.2.13.1 T h e g a s - c o n d i t i o n i n g s y s t e m s h a l l b e
externally examined.
8.4.2.13.2 A p i p e o r duct i n c l u d i n g gas f u e l p i p i n g
s h a l l b e l e a k tested. V e n t i l a t i o n s y s t e m i n t h e p i p e o r
duct, as w e l l as t h e e q u i p m e n t f o r i n e r t i n g d o u b l e - w a l l e d
p i p i n g s y s t e m s , s h a l l b e f u n c t i o n a l l y tested.
H e a t exchangers s h a l l b e i n t e r n a l l y e x a m i n e d .
8.4.2.14 F o r t h e s u r v e y r e q u i r e m e n t s f o r safety
devices, r e f e r t o 8.3.2.5.
8.5 P R E P A R A T I O N S F O R S U R V E Y
8.5.1 T h e p r o v i s i o n s r e g a r d i n g p r e p a r a t i o n t o s u r v e y
are g i v e n i n C h a p t e r 1.3.
8.6 P R O C E D U R E S F O R T H I C K N E S S M E A S U R E M E N T S
8.6.1 T h e p r o v i s i o n s r e g a r d i n g t h e p r o c e d u r e f o r
t h i c k n e s s m e a s u r e m e n t s o f h u l l structures are described
i n C h a p t e r 1.5.
8.7 S U R V E Y S B E F O R E A N D A F T E R T H E F I R S T L O A D E D
VOYAGE
8.7.1 A p p l i c a t i o n .
T h i s p a r a g r a p h applies t o a l l t h e ships c a r r y i n g
l i q u e f i e d n a t u r a l gases ( L N G ) i n b u l k , w h i c h h a v e
satisfactorily c o m p l e t e d gas trials.
8.7.2 C e r t i f i c a t i o n .
T h e f o l l o w i n g i n i t i a l certificated s h a l l b e " c o n d i t i o n a l l y " i s s u e d a t d e l i v e r y subject t o s a t i s f a c t o r y
c o m p l e t i o n o f t h e first cargo l o a d i n g a n d u n l o a d i n g
s u r v e y r e q u i r e m e n t s b e l o w i n t h e presence o f a s u r v e y o r :
.1 C l a s s i f i c a t i o n C e r t i f i c a t e ;
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
.2 I n t e r n a t i o n a l C e r t i f i c a t e o f F i t n e s s f o r t h e C a r r i a g e
o f L i q u e f i e d Gases i n B u l k .
N o t e . T h e C l a s s i f i c a t i o n Certificate s h a l l b e issued f o r a p e r i o d
o f 6 0 m o n t h s . I n t h e L i s t o f S u r v e y ' s Status ( f o r m 6 . 3 . 5 1 - 1 ) , S e c t i o n
"Recommendations", the f o l l o w i n g entry shall be made: "The overall
p e r f o r m a n c e o f t h e cargo c o n t a i n m e n t s y s t e m s h a l l b e v e r i f i e d f o r
c o m p l i a n c e w i t h t h e d e s i g n parameters d u r i n g the i n i t i a l c o o l - d o w n ,
l o a d i n g a n d discharging o f t h e cargo. T h e o v e r a l l p e r f o r m a n c e o f t h e
c o m p o n e n t s a n d e q u i p m e n t essential t o v e r i f y t h e d e s i g n parameters
s h a l l b e m a i n t a i n e d a n d available t o t h e attending s u r v e y o r n o t later
than D D . M M . Y Y Y Y " .
T h e p e r i o d o f t i m e f o r fiilfilling t h e r e q u i r e m e n t s s h a l l b e
sufficient t o m a k e the first l o a d e d v o y a g e , b u t s h a l l n o t exceed 5
months.
T h e I n t e r n a t i o n a l Certificate o f F i t n e s s f o r t h e C a r r i a g e o f
L i q u e f i e d Gases i n B u l k (hereinafter is referred t o as " I n t e r n a t i o n a l
Certificate" ( f o r m 2 . 4 . 2 2 ) s h a l l b e issued f o r a p e r i o d o f t i m e
sufficient t o m a k e t h e first l o a d e d v o y a g e , b u t s h a l l n o t exceed
5 months. U n d e r t h e title o f t h e International Certificate, t h e
f o l l o w i n g e n t r y s h a l l be m a d e : " C O N D I T I O N A L " / " S H O R T - T E R M " ,
the c o n d i t i o n s s h a l l b e stated i n t h e I n t e r n a t i o n a l Certificate o r t h e
reference t o the R e p o r t o n S u r v e y o f the S h i p u n d e r t h e P r o v i s i o n s o f
the I n t e r n a t i o n a l C o d e f o r the C o n s t r u c t i o n a n d E q u i p m e n t o f Ships
C a r r y i n g L i q u e f i e d Gases i n B u l k ( R e s o l u t i o n M S C . 5 ( 4 8 ) )
( f o r m 6.3.25.3) shall b e made therein specifying t h e f o l l o w i n g
conditions:
t h e o v e r a l l p e r f o r m a n c e o f t h e cargo c o n t a i n m e n t s y s t e m s h a l l
be v e r i f i e d f o r c o m p l i a n c e w i t h the d e s i g n parameters d u r i n g t h e
i n i t i a l c o o l - d o w n , l o a d i n g a n d discharging o f t h e cargo. R e c o r d s o f
the p e r f o r m a n c e o f c o m p o n e n t s a n d e q u i p m e n t essential t o v e r i f y the
design parameters s h a l l b e m a i n t a i n e d a n d m a d e available t o t h e
attending s u r v e y o r ;
t h e h u l l s h a l l b e inspected f o r c o l d spots f o l l o w i n g t h e first
l o a d e d v o y a g e . T h e w r i t t e n statement from the M a s t e r t h a t t h e c o l d
spot e x a m i n a t i o n o f the h u l l a n d e x t e r n a l i n s u l a t i o n w a s carried o u t b y
the c r e w d u r i n g t h e first l o a d e d v o y a g e a n d r e p o r t o f f i n d i n g s s h a l l be
available t o t h e attending s u r v e y o r .
8.7.3 S u r v e y r e q u i r e m e n t s .
8.7.3.1 F i r s t l o a d i n g (considered t o b e f u l l l o a d i n g ) :
.1 p r i o r i t y t o b e g i v e n t o latter stages o f l o a d i n g
( a p p r o x i m a t e l y last 6 h ) ;
.2 r e v i e w cargo logs a n d a l a r m reports;
.3 w i t n e s s satisfactory o p e r a t i o n o f t h e f o l l o w i n g :
gas detection s y s t e m ;
cargo c o n t r o l a n d m o n i t o r i n g systems s u c h as l e v e l
gauging equipment, temperature sensors, pressure
gauges, cargo p u m p s a n d compressors, p r o p e r c o n t r o l
o f cargo heat exchangers, i f o p e r a t i n g , etc;
n i t r o g e n generating p l a n t o r i n e r t gas generator,
i f operating;
n i t r o g e n pressure c o n t r o l s y s t e m f o r i n s u l a t i o n ,
interbarrier, a n d a n n u l a r spaces, i f o p e r a t i n g ;
c o f f e r d a m h e a t i n g s y s t e m , i f operating;
r e l i q u e f a c t i o n p l a n t , i f fitted;
e q u i p m e n t fitted f o r t h e b u r n i n g o f cargo vapors
s u c h as b o i l e r s , engines, gas c o m b u s t i o n u n i t s , etc.,
i f operating;
.4 e x a m i n a t i o n o f on-deck cargo p i p i n g systems
i n c l u d i n g e x p a n s i o n a n d s u p p o r t i n g arrangements;
.5 witness topping o f f process f o r cargo tanks including
h i g h level alarms activated during n o r m a l loading;
.6 advise m a s t e r t o carry o u t c o l d spot e x a m i n a t i o n
o f t h e h u l l a n d e x t e r n a l i n s u l a t i o n d u r i n g transit v o y a g e
to unloading port.
243
8.7.3.2 F i r s t u n l o a d i n g :
.1 p r i o r i t y t o b e g i v e n t o t h e c o m m e n c e m e n t o f
u n l o a d i n g ( a p p r o x i m a t e l y first 4 6 h ) ;
.2 w i t n e s s e m e r g e n c y s h u t d o w n s y s t e m testing p r i o r
to commencement o f unloading;
.3 r e v i e w cargo logs a n d a l a r m reports;
.4 w i t n e s s satisfactory o p e r a t i o n o f t h e f o l l o w i n g :
gas detection s y s t e m ;
cargo c o n t r o l a n d m o n i t o r i n g systems s u c h as l e v e l
gauging equipment, temperature sensors, pressure
gauges, cargo p u m p s a n d compressors, p r o p e r c o n t r o l
o f cargo heat exchangers, i f o p e r a t i n g , etc;
n i t r o g e n generating p l a n t o r i n e r t gas generator,
i f operating;
n i t r o g e n pressure c o n t r o l s y s t e m f o r i n s u l a t i o n ,
interbarrier, a n d a n n u l a r spaces, as applicable;
o n m e m b r a n e vessels, v e r i f y that t h e readings o f t h e
c o f f e r d a m a n d i n n e r h u l l t e m p e r a t u r e sensors a r e n o t
b e l o w t h e a l l o w a b l e t e m p e r a t u r e f o r t h e selected grade o f
steel. R e v i e w p r e v i o u s readings;
c o f f e r d a m h e a t i n g s y s t e m , i f operating;
r e l i q u e f a c t i o n p l a n t a n d r e v i e w o f records
from
previous voyage;
e q u i p m e n t fitted f o r t h e b u r n i n g o f cargo vapors
s u c h as b o i l e r s , engines, gas c o m b u s t i o n u n i t s , etc.,
i f operating.
.5 e x a m i n a t i o n o f on-deck cargo p i p i n g systems
i n c l u d i n g e x p a n s i o n a n d s u p p o r t i n g arrangements;
.6 o b t a i n w r i t t e n statement from t h e m a s t e r t h a t t h e
c o l d spot e x a m i n a t i o n w a s carried o u t d u r i n g t h e transit
v o y a g e a n d f o u n d satisfactory. W h e r e possible, t h e
s u r v e y o r s h a l l e x a m i n e selected spaces.
9.1 G E N E R A L
244
9.2 G E N E R A L R E Q U I R E M E N T S F O R S U R V E Y
9.2.1 P r i o r t o s u r v e y o f a passenger s h i p t h e
f o l l o w i n g ship records s h a l l b e v e r i f i e d b y t h e s u r v e y o r
for being o n board:
d r a w i n g s o f s t r u c t u r a l fire p r o t e c t i o n ;
p l a n o f e m e r g e n c y escape routes;
fire-fighting
s y s t e m diagrams;
S t a b i l i t y I n f o r m a t i o n f o r t h e master;
d a m a g e s t a b i l i t y calculations;
ship l o a d i n g i n s t r u c t i o n s .
9.2.2 A t s u r v e y s o f passenger ships t h e s u r v e y s
specified i n Chapters 2 . 2 a n d 2 . 4 o f P a r t I I " S u r v e y
S c h e d u l e a n d Scope" s h a l l b e carried o u t i n a d d i t i o n t o
those r e q u i r e d i n Chapters 9.3 a n d 9.4 o f t h e present Part.
9.3 A N N U A L S U R V E Y
9.3.1 A t a n n u a l s u r v e y p a r t i c u l a r a t t e n t i o n s h a l l b e
g i v e n t o t h e c o n d i t i o n o f w a t e r t i g h t closures i n ship
subdivision bulkheads, their drives, alarms at ship
c o n t r o l stations, c l o s i n g appliances o f o p e n i n g s i n s h e l l
p l a t i n g , securing devices, d o o r d r i v e s , w a t e r t i g h t d o o r
a r r a n g e m e n t plans f o r b e i n g i n t h e w h e e l h o u s e .
9.3.2 O n passenger r o - r o ships, i n a d d i t i o n t o t h e
requirements i n 2.2.3.5.1 o f Part " S u r v e y Schedule and
Scope" w i t h t h e purpose o f c o n f i r m i n g t h e fit c o n d i t i o n
o f closings appliances o f o p e n i n g s i n t h e h u l l s h e l l
p l a t i n g t h e f o l l o w i n g i t e m s o f b o w , side a n d stern doors
s h a l l b e checked:
securing appliances a n d r e t a i n i n g / l o c k i n g devices,
i n c l u d i n g t h e i r o p e r a t i o n a l testing;
appliances f o r e n s u r i n g w a t e r t i g h t n e s s ;
l i g h t i n g a n d a u d i b l e indicators o f d o o r p o s i t i o n s a n d
t h e i r r e t a i n i n g / l o c k i n g devices;
testing m e a n s o f l i g h t i n g indicators o n t h e i n d i c a t i o n
panel;
indication panel o n t h e navigating bridge f o r
m a i n t a i n i n g t h e "harbour-sea v o y a g e " f u n c t i o n ;
detection s y s t e m f o r d o o r leakage w i t h a u d i b l e
signals p r o v i d e d f o r t h e n a v i g a t i o n b r i d g e a n d f o r t h e
engine control station;
s y s t e m o f t e l e v i s i o n facilities f o r o b s e r v a t i o n o n t h e
cargo decks.
Availability o f instructions and guidelines for closing
a n d l o c k i n g o f t h e doors p o s t e d a t t h e doors' c o n t r o l
stations s h a l l b e v e r i f i e d .
M o t o r v e h i c l e securing appliances s h a l l b e checked
i n accordance w i t h t h e r e q u i r e m e n t s o f 2 . 2 . 3 . 7 . 1 , P a r t
" S u r v e y S c h e d u l e a n d Scope".
A n y defects i d e n t i f i e d i n t h e c o n d i t i o n o f b o w , side
and stern doors shall b e eliminated p r i o r t o t h e
c o m m e n c i n g o f t h e ship's o p e r a t i o n .
9.4 S P E C I A L
SURVEY
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
245
9.5 D R A W I N G U P S U R V E Y R E S U L T S
10.3 S U R V E Y
9.5.1 U p o n satisfactory c o m p l e t i o n o f t h e s u r v e y s ,
depending o n t h e area a n d c o n d i t i o n s o f n a v i g a t i o n , t h e
d o c u m e n t s prescribed b y t h e R u l e s f o r t h e C l a s s i f i c a t i o n
and Construction o f Sea-Going Ships a n d S O L A S - 7 4 / 7 8
w i t h 1 9 8 1 a n d 1 9 8 3 A m e n d m e n t s t h e r e t o a r e issued t o
passenger ships.
10.4 R E G I S T E R D O C U M E N T S
10 S U R V E Y S O F S P E C I A L P U R P O S E S H I P S
246
11.2 S U R V E Y
11.2.1 S u r v e y o f t h e ship a i m e d t o i d e n t i f y a
p o s s i b i l i t y t o p e r m i t carriage o f dangerous g o o d s s h a l l
b e based o n a n o f f i c i a l a p p l i c a t i o n o f t h e s h i p o w n e r o r
h i s representative.
11.2.2 A t s u r v e y t h e s u r v e y o r s h a l l v e r i f y t h a t t h e
ship design, i n c l u d i n g fire i n s u l a t i o n o f t h e e n g i n e r o o m
bulkheads,
fire-fighting
s y s t e m , fire d e t e c t i o n a n d
p r e v e n t i o n , v e n t i l a t i o n a n d b i l g e s y s t e m s , electrical
e q u i p m e n t o n deck a n d i n h o l d s , a i r s a m p l i n g a n d
t e m p e r a t u r e m e a s u r i n g devices, fire-fighting e q u i p m e n t
a n d fireman's o u t f i t c o m p l y w i t h t h e r e q u i r e m e n t s o f t h e
d o c u m e n t s referred t o i n 11.1.2 a n d 11.1.3.
11.2.3 P r i o r t o s u r v e y t h e f o l l o w i n g s h a l l b e
submitted t o the surveyor:
d r a w i n g s o f structural fire p r o t e c t i o n ;
diagrams o f fire-fighting systems;
diagrams o f fire detection a n d p r e v e n t i o n ;
diagrams o f cargo space v e n t i l a t i o n s y s t e m ;
diagrams o f cargo h o l d b i l g e systems;
schemes o f electric cable p e n e t r a t i o n t h r o u g h h o l d
a n d design enclosure o f electrical e q u i p m e n t i n h o l d s a n d
i n t h e area o f h o l d s o n deck w h e r e cargo c a n b e carried;
design conclusion ( i f required) o f a competent
o r g a n i z a t i o n c o n c e r n i n g a p o s s i b i l i t y o f carriage o f
dangerous goods, a p p r o v e d b y t h e Register.
11.2.4 I f a document containing a c o n d i t i o n analysis o f
the ship intended f o r t h e carriage o f n o n - b u l k dangerous
goods f o r i t s compliance w i t h t h e requirements o f t h e
documents referred t o i n 11.1.2 a n d 11.1.3, c o m p i l e d b y a n
organization recognized b y t h e Register is available o n
board, i t m a y b e t a k e n i n t o consideration at t h e survey.
11.2.5 B a s e d o n t h e results o f t h e survey, t h e classes
a n d sub-classes o f dangerous goods, w h i c h m a y b e
a l l o w e d f o r carriage o n b o a r d as t h e ship meets t h e
applicable r e q u i r e m e n t s , s h a l l b e i d e n t i f i e d .
11.3 R E G I S T E R D O C U M E N T S
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
w e l l as t h e R e p o r t o n S u r v e y o f the S h i p ( f o r m 6.3.10) f o r
C o m p l i a n c e o f the S h i p C o n s t r u c t i o n a n d E q u i p m e n t w i t h
the requirements o f the International M a r i t i m e Dangerous
G o o d s C o d e and/or N a t i o n a l Regulations ( M O P O G R u l e s )
( f o r m 2.1.22) f o r Classes 1 t o 9 .
12 S U R V E Y S O F S H I P S F O R F I T N E S S
FOR CARRIAGE OF BULK CARGOES
OTHER THAN GRAIN
12.1 G E N E R A L
12.2 S U R V E Y
247
12.3 R E G I S T E R D O C U M E N T S
248
13 S U R V E Y S O F F L O A T I N G D O C K S ,
BERTH-CONNECTED SHIPS AND B A R G E S
14 H U L L S U R V E Y S O F C O N C R E T E
SHIPS
14.1 G E N E R A L
13.1 G E N E R A L
14.2
SURVEY
13.2 S U R V E Y O F F L O A T I N G D O C K H U L L S
13.2.1 A t s u r v e y o f f l o a t i n g d o c k h u l l s s h a l l b e t a k e n
i n t o account t h a t t h e f o l l o w i n g structures a r e p r i m a r i l y
subject t o i n t e n s i v e c o r r o s i o n :
b o t t o m areas o f w i n g w a l l s b e t w e e n p o n t o o n s ;
b o t t o m areas o f w i n g w a l l s i n w a y o f o p e n i n g s i n t h e
compartments flooded w i t h water;
l o w e r parts o f struts a n d braces, a n d brackets used
for t h e i r a t t a c h m e n t t o t h e p o n t o o n s ;
s t r u c t u r a l m e m b e r s i n t h e area o f t e m p e r a t u r e
changes ( i n w a y o f b o i l e r r o o m s a n d s o u t h e r n p a r t o f
wing walls);
p o n t o o n deck p l a t i n g a n d u n d e r d e c k m e m b e r s ;
p o n t o o n a n d w i n g w a l l sides i n w a y o f t h e i r a b u t t i n g
o n f l a n g e connections.
W h e r e substantial c o r r o s i o n o f structural m e m b e r s i n
t h e supposed suspect areas i s f o u n d , m e a s u r e m e n t s o f
r e s i d u a l scantlings s h a l l b e m a d e as d e e m e d necessary b y
the surveyor. F o r floating docks survey o f the outside o f
t h e ship's b o t t o m s h a l l b e carried o u t n o t later t h a n w i t h i n
15 years after c o n s t r u c t i o n a n d t h e n after 1 0 years. U s e
m a y b e m a d e o f t h e u n d e r w a t e r t e l e v i s i o n , diver's
inspections, i n t e r n a l i n s p e c t i o n data, c a l c u l a t i o n s o f t h e
o r g a n i z a t i o n s r e c o g n i z e d b y t h e Register.
13.3 T e c h n i c a l s u p e r v i s i o n o f cargo h a n d l i n g gear
s h a l l b e carried o u t i n c o m p l i a n c e w i t h t h e r e q u i r e m e n t s
o f the Rules for the Cargo H a n d l i n g Gear o f Sea-Going
Ships.
13.4 W h e n b e r t h - c o n n e c t e d ships a r e s u r v e y e d
p a r t i c u l a r a t t e n t i o n s h a l l b e g i v e n t o securing o f t h e ship
to shore f a c i l i t i e s a n d a n c h o r arrangement, w h i c h s h a l l
ensure a n adequate anchorage. T h e h u l l s h a l l b e s u r v e y e d
i n d o c k w i t h i n t h e t i m e specified i n C h a p t e r 1 3 . 2 .
14.2.1 A t special s u r v e y s p r o t e c t i v e p l a t i n g a n d
l i n i n g s at sides, aft b u l k h e a d s a n d decks s h a l l b e o p e n e d
u p t o e x a m i n e slabs hereunder. T h e areas (sides, a f t
b u l k h e a d s , etc.), w h i c h are l i k e l y t o b e subject t o impacts
a n d areas affected b y h e a t i n g o r m e d i a h a r m f u l t o
concrete a n d r e i n f o r c i n g rods ( a l k a l i s , b r i n e s , p e t r o l e u m
products), shall be thoroughly examined.
A s a p p l i e d t o concrete h u l l structures, s y m b o l " M "
showing the nature o f survey i n Table 2.1.1 o f Part
" S u r v e y S c h e d u l e a n d Scope" m e a n s m e a s u r e m e n t s o f
crack w i d t h a n d c o r r o s i v e w e a r o f r e i n f o r c i n g rods.
14.2.2 A t special o r a n n u a l s u r v e y o f a concrete ship
its d r y d o c k s u r v e y i s n o t r e q u i r e d , p r o v i d e d i n t e r n a l
e x a m i n a t i o n o f t h e c o m p a r t m e n t s s h o w s t h a t there are n o
defects, damages a n d w a t e r leakage a n d diver's e x a m i n a
tion o r in-water survey using underwater television
p r o v e s t h a t there are n o defects o r damages.
14.3 T E C H N I C A L A S S E S S M E N T O F C O N D I T I O N
OF REINFORCED CONCRETE H U L L STRUCTURES
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
15 H U L L S U R V E Y S
OF GLASS-REINFORCED PLASTIC SHIPS
15.1 G E N E R A L
15.1.1 D u r i n g h u l l s u r v e y s o f g l a s s - r e i n f o r c e d
plastic ships, o n e s h a l l b e g u i d e d b y t h e r e q u i r e m e n t s
o f Part I "General Provisions" a n d Part "Survey
S c h e d u l e a n d Scope" i n respect o f e x a m i n a t i o n s o f
structures depending o n t h e type o f survey. T h e
assessment o f t e c h n i c a l c o n d i t i o n o f a glass-reinforced
plastic h u l l s h a l l b e carried o u t o n t h e basis o f results o f
thorough visual examination t o reveal the following:
p l a t i n g l a m e l l a r tear a n d leaks i n j o i n t s ;
m a t t i n g - i n connections d e t a c h m e n t from t h e p l a t i n g
and frame members;
cracks o n p l a t i n g a n d framing. T h e r e v e a l e d defects
w h i c h affect t h e s t r e n g t h characteristics a n d tightness o f
the h u l l shall b e completely and p r o m p t l y eliminated.
F i t n e s s o f t h e ship f o r f u r t h e r o p e r a t i o n w i t h s u c h defects
as s t r u c t u r a l d e l a m i n a t i o n ( l a m e l l a r tear), surface cracks,
scuffing, scratches, n o t c h i n g , e l u s i o n a n d l e a c h i n g o f
p l a s t i c b i n d e r o r o t h e r l o c a l defects n o t a f f e c t i n g
structural i n t e g r i t y s h a l l b e subject t o special considera
t i o n b y t h e Register. T h e shipowner shall submit
necessary m a t h e m a t i c a l s u b s t a n t i a t i o n .
15.1.2 I n case o f transfer o f a ship i n t o t h e R S class
as a non-classed ship o r f r o m A C S n o n - I A C S
member, t h e h u l l structures shall b e checked f o r
compliance w i t h t h e requirements o f Part X V I " H u l l
S t r u c t u r e a n d S t r e n g t h o f G l a s s - R e i n f o r c e d Plastic S h i p s
a n d B o a t s " b e f o r e t h e survey.
249
16 S U R V E Y S O F S H I P S C A R R Y I N G P A C K A G E D
IRRADIATED NUCLEAR FUEL,
PLUTONIUM AND HIGH-LEVEL
RADIOACTIVE WASTES
16.1 G E N E R A L
16.2
SURVEY
16.2.1 T h e i n i t i a l s u r v e y o f a ship t o d e t e r m i n e t h e
p o s s i b i l i t y o f i t s b e i n g engaged i n t h e carriage o f
I N F cargoes, s h a l l b e carried o u t a t t h e o f f i c i a l request
o f t h e s h i p o w n e r . I t i n c l u d e s t h e s u r v e y o f ship's
structure, e q u i p m e n t a n d o u t f i t , m a t e r i a l s , s t r u c t u r a l fire
p r o t e c t i o n a n d fire e x t i n g u i s h i n g e q u i p m e n t a n d systems,
t e m p e r a t u r e c o n t r o l s y s t e m i n cargo spaces, electrical
e q u i p m e n t , r a d i o l o g i c a l p r o t e c t i o n , m e a n s o f cargo
s t o w a g e t o d e t e r m i n e t h e ship c o m p l i a n c e w i t h t h e
r e q u i r e m e n t s o f t h e present R u l e s .
Prior t o the survey, the f o l l o w i n g shall be submitted
to t h e s u r v e y o r :
a p p r o v e d ship's e m e r g e n c y p l a n ;
250
16.3 R E G I S T E R D O C U M E N T S
17 S U R V E Y R E Q U I R E M E N T S T O B O W , S I D E ,
STERN DOORS, R A M P S AND INNER DOORS
OF RO-RO SHIPS
17.1 G E N E R A L
17.2.2 T h e e x a m i n a t i o n s o f t h e doors s h a l l b e
s u p p l e m e n t e d b y thickness m e a s u r e m e n t s a n d testing t o
v e r i f y c o m p l i a n c e w i t h applicable r e q u i r e m e n t s s o that
t h e s t r u c t u r a l a n d w e a t h e r t i g h t i n t e g r i t y r e m a i n effective.
T h e a i m o f the examination is t o identify corrosion,
s i g n i f i c a n t d e f o r m a t i o n , fractures, damages o r o t h e r
structural d e t e r i o r a t i o n , that m a y b e present.
17.2.3 S c o p e o f s u r v e y o f b o w , s i d e , s t e r n d o o r s ,
r a m p s a n d inner doors.
17.2.3.1 O v e r a l l a n d close-up s u r v e y s o f t h e i t e m s as
indicated i n 17.3.4.1.
17.2.3.2 N o n - d e s t r u c t i v e t e s t i n g a n d t h i c k n e s s
m e a s u r e m e n t s s h a l l b e carried o u t o n securing, support
i n g a n d l o c k i n g devices, i n c l u d i n g w e l d i n g , t o t h e e x t e n t
considered necessary b y t h e s u r v e y o r . W h e n e v e r a crack
is f o u n d , a n e x a m i n a t i o n w i t h N D T s h a l l b e carried o u t i n
t h e s u r r o u n d i n g area a n d f o r s i m i l a r i t e m s as considered
necessary b y t h e s u r v e y o r .
17.2.3.3 T h e m a x i m u m p e r m i s s i b l e thickness d i
m i n u t i o n o f h i n g i n g a r m s , securing, s u p p o r t i n g a n d
l o c k i n g devices s h a l l b e d e t e r m i n e d i n accordance w i t h
A p p e n d i x 2 as f o r p r i m a r y ships structures. A c t u a l w e a r
s h a l l n o t t o b e m o r e t h a n 1 5 p e r cent o f t h e as-built
thickness o r t h e m a x i m u m c o r r o s i o n a l l o w a n c e , deter
m i n e d i n accordance w i t h t h e R u l e s , w h i c h e v e r i s less.
C e r t a i n designs m a y b e subject t o i n d i v i d u a l s u r v e y o r ' s
special c o n s i d e r a t i o n .
17.2.3.4 C h e c k i n g t h e effectiveness o f s e a l i n g
arrangements b y h o s e testing o r e q u i v a l e n t s h a l l b e
carried o u t .
17.2.3.5 Clearances o f h i n g e s , bearings a n d t h r u s t
bearings s h a l l b e t a k e n . U n l e s s o t h e r w i s e specified i n t h e
Manual o n Operation and Repair o f Doors i n Shell
Plating o r b y manufacturer's recommendation, t h e
m e a s u r e m e n t o f clearances o n r o - r o cargo ships m a y b e
l i m i t e d t o representative bearings w h e r e d i s m a n t l i n g i s
needed i n order t o m e a s u r e t h e clearances.
I f d i s m a n t l i n g i s carried o u t , a v i s u a l e x a m i n a t i o n o f
h i n g e p i n s a n d bearings together w i t h N D T o f t h e h i n g e
p i n s h a l l b e carried o u t .
17.2.3.6 T h e n o n - r e t u r n v a l v e s o f t h e drainage
system shall be dismantled and examined.
17.2 S P E C I A L S U R V E Y
17.3 A N N U A L S U R V E Y
17.2.1 T h e special s u r v e y s h a l l i n c l u d e , i n a d d i t i o n
t o t h e r e q u i r e m e n t s o f t h e a n n u a l s u r v e y as r e q u i r e d
i n 1 7 . 3 , e x a m i n a t i o n , tests a n d checks o f sufficient e x t e n t
t o v e r i f y that t h e b o w , side, stern doors, r a m p s a n d i n n e r
doors are i n satisfactory c o n d i t i o n a n d considered able t o
r e m a i n i n c o m p l i a n c e w i t h applicable r e q u i r e m e n t s ,
subject t o p r o p e r m a i n t e n a n c e a n d o p e r a t i o n i n accor
dance w i t h t h e M a n u a l o n O p e r a t i o n a n d R e p a i r o f D o o r s
i n S h e l l P l a t i n g o r manufacturer's r e c o m m e n d a t i o n s a n d
t h e p e r i o d i c a l s u r v e y s b e i n g carried o u t at t h e d u e dates
f o r t h e five y e a r p e r i o d u n t i l t h e n e x t special s u r v e y .
17.3.1 T h e s u r v e y s h a l l consist o f a n e x a m i n a t i o n t o
v e r i f y , as f a r as i s practicable, that t h e b o w , side, stern
doors, r a m p s a n d i n n e r doors a r e m a i n t a i n e d i n a
satisfactory c o n d i t i o n .
17.3.2 C o n f i r m a t i o n s h a l l b e o b t a i n e d t h a t n o
u n a p p r o v e d changes h a v e b e e n m a d e t o t h e b o w , side,
stern doors, r a m p s a n d i n n e r doors since t h e last survey.
17.3.3 I t s h a l l b e v e r i f i e d t h a t t h e f o l l o w i n g
d o c u m e n t s a r e a v a i l a b l e o n b o a r d t h e ship:
Part III. Additional Surveys of Ships Depending on their Purpose and Hull Material
.1 a p p r o v e d c o p y o f t h e M a n u a l o n O p e r a t i o n a n d
R e p a i r o f D o o r s i n S h e l l P l a t i n g a n d a n y possible
m o d i f i c a t i o n s o f c l o s i n g a n d securing devices i n c l u d e d ;
.2 d o c u m e n t e d o p e r a t i n g procedures f o r c l o s i n g a n d
securing doors posted a t appropriate places;
.3 r e g i s t r a t i o n b o o k o f m a i n t e n a n c e a n d repairs o f
doors i n s h e l l p l a t i n g . A t that i t s h a l l b e c o n f i r m e d that
inspections i n t h e b o o k are registered p r o p e r l y b y t h e
crew.
17.3.4 T h e s c o p e o f s u r v e y .
17.3.4.1 O v e r a l l e x a m i n a t i o n .
17.3.4.1.1 T h e o v e r a l l e x a m i n a t i o n s h a l l b e performed o f the following:
structural a r r a n g e m e n t o f doors i n c l u d i n g p l a t i n g ,
secondary stiffeners, p r i m a r y structure, h i n g i n g a r m s a n d
welding;
s h e l l structure s u r r o u n d i n g t h e o p e n i n g o f t h e doors
and t h e securing, supporting a n d l o c k i n g devices
i n c l u d i n g s h e l l p l a t i n g , secondary stiffeners, p r i m a r y
structure, a n d w e l d i n g ;
hinges a n d bearings, t h r u s t bearings;
h u l l a n d d o o r side supports f o r securing, s u p p o r t i n g
a n d l o c k i n g devices.
17.3.4.2 C l o s e - u p s u r v e y .
17.3.4.2.1 A s m i n i m u m t h e f o l l o w i n g i t e m s o f
securing, s u p p o r t i n g a n d l o c k i n g devices s h a l l b e subject
t o close-up s u r v e y :
c y l i n d e r securing p i n s , s u p p o r t i n g brackets, back-up
brackets ( w h e r e f i t t e d ) a n d t h e i r w e l d e d connections;
h i n g e p i n s , s u p p o r t i n g brackets, back-up brackets
( w h e r e f i t t e d ) a n d t h e i r w e l d e d connections;
l o c k i n g h o o k s , securing p i n s , s u p p o r t i n g brackets,
back-up brackets (where fitted) a n d their w e l d e d
connections;
l o c k i n g p i n s , s u p p o r t i n g brackets, back-up brackets
( w h e r e f i t t e d ) a n d t h e i r w e l d e d connections;
l o c a t i n g a n d stopper devices a n d t h e i r w e l d e d
connections.
W h e n e v e r a crack i s f o u n d , a n e x a m i n a t i o n w i t h
N D T s h a l l b e carried o u t i n t h e s u r r o u n d i n g area a n d f o r
s i m i l a r i t e m s as considered necessary b y t h e s u r v e y o r .
17.3.4.3 M e a s u r e m e n t o f clearances.
17.3.4.3.1 Clearances o f hinges, bearings a n d t h r u s t
bearings s h a l l b e t a k e n , w h e r e n o d i s m a n t l i n g is r e q u i r e d .
W h e r e t h e f u n c t i o n test i s n o t satisfactory, d i s m a n t l i n g
m a y b e r e q u i r e d t o m e a s u r e t h e clearances. I f d i s m a n t l i n g i s carried o u t , a v i s u a l e x a m i n a t i o n o f h i n g e p i n s
a n d bearings together w i t h N D T o f t h e h i n g e p i n s h a l l b e
carried o u t . Clearances o f securing, s u p p o r t i n g a n d
l o c k i n g devices s h a l l b e measured, w h e r e i n d i c a t e d i n
the M a n u a l o n Operation and Repair o f D o o r s i n Shell
Plating.
17.3.4.4 S e a l i n g arrangement.
17.3.4.4.1 A n e x a m i n a t i o n o f p a c k i n g m a t e r i a l /
r u b b e r gaskets a n d r e t a i n i n g bars o r channels, i n c l u d i n g
w e l d i n g s h a l l b e carried o u t .
251
17.3.4.5 D r a i n a g e arrangement.
17.3.4.5.1 A n e x a m i n a t i o n o f drainage arrangement,
i n c l u d i n g b i l g e w e l l s a n d d r a i n pipes s h a l l b e carried o u t .
17.3.4.5.2 A test o f t h e b i l g e s y s t e m b e t w e e n t h e
i n n e r a n d o u t e r doors s h a l l b e carried o u t .
17.3.4.6 F u n c t i o n test o f doors.
17.3.4.6.1 C h e c k i n g o f t h e satisfactory o p e r a t i o n o f
t h e b o w , inner, side s h e l l a n d stern doors d u r i n g a
complete opening and closing operation shall b e made,
as applicable, i n c l u d i n g :
p r o p e r w o r k i n g o f t h e h i n g i n g a r m s a n d hinges;
p r o p e r engagement o f t h e t h r u s t bearings;
device f o r l o c k i n g t h e d o o r i n t h e o p e n p o s i t i o n ;
securing, s u p p o r t i n g a n d l o c k i n g devices;
p r o p e r sequence o f t h e i n t e r l o c k s y s t e m f o r t h e
o p e n i n g / c l o s i n g s y s t e m a n d t h e securing
a n d l o c k i n g devices;
m e c h a n i c a l l o c k o f t h e securing devices;
p r o p e r l o c k i n g o f h y d r a u l i c securing devices i n t h e
e v e n t o f a loss o f t h e h y d r a u l i c f l u i d ,
according t o t h e procedure p r o v i d e d b y t h e M a n u a l
on Operation and Repair o f Doors i n Shell Plating;
correct i n d i c a t i o n o f open/closed p o s i t i o n o f doors
a n d securing / l o c k i n g devices a t
n a v i g a t i o n b r i d g e a n d o t h e r c o n t r o l stations;
e x a m i n a t i o n o f electrical e q u i p m e n t f o r o p e n i n g ,
c l o s i n g a n d securing t h e doors.
17.3.4.6.2 T h e f o l l o w i n g s h a l l b e checked i n c l u d i n g :
i s o l a t i o n o f t h e h y d r a u l i c s e c u r i n g / l o c k i n g devices
from o t h e r h y d r a u l i c systems;
c o n f i r m a t i o n that o p e r a t i n g panels are inaccessible t o
u n a u t h o r i z e d persons;
v e r i f i c a t i o n that a n o t i c e p l a t e g i v i n g i n s t r u c t i o n s t o
t h e effect t h a t a l l securing devices are t o b e closed a n d
l o c k e d before l e a v i n g h a r b o r i s placed a t each o p e r a t i n g
panel and supplemented b y w a r n i n g indicator lights.
17.3.4.7 F u n c t i o n test o f t h e i n d i c a t o r s y s t e m ( i f
any).
17.3.4.7.1 C h e c k i n g o f t h e satisfactory o p e r a t i o n o f
the indication and audible a l a r m o n the navigation bridge
p a n e l , according t o t h e selected f u n c t i o n "harbor/sea
v o y a g e " a n d o n t h e o p e r a t i n g p a n e l , s h a l l b e carried o u t ,
including:
p r o p e r c o n d i t i o n o f sensors a n d p r o t e c t i o n from
water, i c e f o r m a t i o n a n d m e c h a n i c a l damage,
l a m p test f u n c t i o n o n b o t h panels.
17.3.4.7.2 T h e f o l l o w i n g s h a l l b e checked i n c l u d i n g :
v e r i f i c a t i o n that i t i s n o t possible t o t u r n o f f t h e
i n d i c a t o r l i g h t o n b o t h panels;
v e r i f i c a t i o n o f f a i l safe p e r f o r m a n c e i s p r o v i d e d
according t o t h e procedure p r o v i d e d b y t h e M a n u a l o n
Operation and Repair o f Doors i n Shell Plating;
c o n f i r m a t i o n that p o w e r s u p p l y f o r i n d i c a t o r s y s t e m
is s u p p l i e d b y t h e e m e r g e n c y source o r o t h e r secure
p o w e r s u p p l y a n d independent o f t h e p o w e r s u p p l y f o r
o p e r a t i n g t h e doors.
252
17.4 R E P O R T I N G
17.4.1 U p o n t h e results o f t h e s u r v e y t h e r e l e v a n t
items o f Check-list ( f o r m 6.1.01) shall be filled-in.
18 S U R V E Y S O F F I S H I N G V E S S E L S
18.1.1 A t s u r v e y s o f f i s h i n g vessels t h e r e q u i r e m e n t s
o f Chapters 2 . 2 , 2 . 3 a n d 2 . 4 o f P a r t I I " S u r v e y Schedule
a n d Scope" a n d o f t h i s S e c t i o n s h a l l b e m e t .
18.1.2 F o r f i s h i n g vessels o v e r 3 0 m l e n g t h i t i s
necessary t o v e r i f y c o m p l i a n c e w i t h t h e r e q u i r e m e n t s f o r
light-weght checks o r inclining tests during the past 10 years,
as w e l l as f u l f i l l m e n t o f r e q u i r e m e n t s f o r i n c l i n i n g tests
o n fishing vessels o f 3 0 m i n l e n g t h a n d less d u r i n g t h e
last 15 years. W h e r e s u c h data are n o t a v a i l a b l e o n e s h a l l
r e q u i r e t h e i n c l i n i n g test o r l e i g h t - w e i g h t check o f t h e
ship t o b e p e r f o r m e d i n accordance w i t h C h a p t e r 1.5,
Part I V "Stability" o f the Rules for the Classification and
Construction o f Sea-Going Ships. I n accordance
w i t h 1.5.5.2, P a r t I V " S t a b i l i t y " o f t h e R u l e s f o r t h e
Classification a n d Construction o f Sea-Going Ships,
l e i g h t - w e i g h t check o f fishing vessels o v e r 3 0 m l e n g t h
s h a l l b e carried o u t after 10 years i n service from t h e date
o f last i n c l i n i n g test.
I f u p o n results o f t h e l e i g h t - w e i g h t check, t h e
d e v i a t i o n s from t h e l i g h t - s h i p displacement a n d l o n g i t u d i n a l centre o f g r a v i t y d o n o t exceed t h e v a l u e s
specified i n 1.5.5.2, P a r t I V " S t a b i l i t y " o f t h e R u l e s f o r
the Classification a n d Construction o f Sea-Going Ships,
t h e n t h e fishing vessel s h a l l n o t b e i n c l i n e d . N e x t l e i g h t w e i g h t check s h a l l b e p e r f o r m e d a t i n t e r v a l s n o t e x ceeding five years.
P A R T IV. S U R V E Y S O F R E F R I G E R A T I N G
253
PLANTS
254
.1 t h e latest C l a s s i f i c a t i o n C e r t i f i c a t e ;
.2 the reports o f surveyors t o A C S o n the surveys held,
dating from the latest special survey f o r the class r e n e w a l ;
3 drawings, diagrams, instructions i n accordance w i t h
the requirements o f Section 5, A p p e n d i x 1 t o these R u l e s .
I f the above documents are not submitted b y the
s h i p o w n e r o r are s u b m i t t e d p a r t i a l l y , t h e s h i p o w n e r s h a l l
ensure that a l l t h e r e q u i r e d i n f o r m a t i o n i s s u b m i t t e d t o
the Register at the initial survey.
1.6.4 F o r classification o f a r e f r i g e r a t i n g p l a n t w i t h
n o assigned class, t e c h n i c a l d o c u m e n t a t i o n t o t h e e x t e n t
agreed u p o n w i t h t h e R e g i s t e r s h a l l b e s u b m i t t e d .
1.6.5 I n i t i a l s u r v e y o f u n c l a s s i f i e d r e f r i g e r a t i n g
plants w i t h A C S v a l i d class s h a l l b e carried o u t i n t h e
scope o f a n n u a l survey. I f a p l a n t has n o v a l i d class, t h e
s u r v e y o r m a y decide t o e x t e n d t h e i n i t i a l s u r v e y t o t h e
scope o f special s u r v e y .
1.7 C O N T I N U O U S S U R V E Y
1.8 R E I N S T A T E M E N T O F C L A S S
3 ANNUAL SURVEY
3.1 G E N E R A L
3.1.1 A n n u a l s u r v e y f o r class m a i n t e n a n c e o f a
classed r e f r i g e r a t i n g p l a n t o r f o r c o n f i r m a t i o n o f safe
operation o f a n unclassed refrigerating plant shall
ascertain that t h e r e f r i g e r a t i n g p l a n t meets t h e r e q u i r e m e n t s f o r class m a i n t e n a n c e a n d t h e r e q u i r e m e n t s f o r
safe o p e r a t i o n t o a s u f f i c i e n t degree a n d t o check t h e
o p e r a t i o n o f m a c h i n e r y a n d arrangements c o v e r e d b y t h e
requirements o f the Rules.
3.1.2 T h r o u g h r e c o r d s i n s h i p l o g b o o k s o n
c o n d i t i o n o f t h e r e f r i g e r a t i n g p l a n t a n d its c o m p o n e n t s
t h e s u r v e y o r gets t h e necessary i n f o r m a t i o n w h e t h e r o r
n o t there h a v e b e e n a n y faults i n t h e o p e r a t i o n o f t h e
p l a n t since t h e date o f t h e p r e v i o u s s u r v e y a n d m a k e s a
decision, i f necessary, o n e x t e n d i n g t h e m i n i m u m scope
o f t h e s u r v e y specified i n Chapters 3.2 t o 3.7, i n c l u d i n g
o p e n i n g - u p a n d m e a s u r e m e n t s f o r m o r e detailed survey.
3.2 S U R V E Y O F M A C H I N E R Y
3.3 S U R V E Y O F H E A T E X C H A N G E R S
AND OTHER APPARATUS, A N D PRESSURE VESSELS
AS W E L L AS COOLING APPLIANCES
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o f t h e r e f r i g e r a t i n g p l a n t i n c o m p l i a n c e w i t h T a b l e 2 . 1 . 3.6 S U R V E Y O F R E F R I G E R A T E D S P A C E S , R E F R I G E R A T I N G
T h e surveyor shall verify reliable attachment o f t h e
MACHINERY ROOM, REFRIGERANT STORE ROOMS,
PROCESS EQUIPMENT ROOMS
e q u i p m e n t , t i g h t n e s s o f j o i n t s , absence o f v i s i b l e
damages a n d intense v i b r a t i o n . T h e safety v a l v e s o f
refrigerant heat exchangers a n d pressure vessels w o r k i n g
3.6.1 E x t e r n a l e x a m i n a t i o n o f the spaces shall b e
u n d e r refrigerant pressure s h a l l b e checked f o r correct carried out. T o be checked are emergency exits, absence o f
adjustment a n d t i g h t fitting (refer t o 3 . 4 . 2 ) .
obstacles, w h i c h b l o c k escape routes, i n u m i n a t i o n o f exits,
opening a n d closing o f doors and hatch covers from outside
and inside o f the spaces, start/stop o f v e n t i l a t i o n a n d waterscreen systems from outside a n d inside, tightness o f closing
3.4 S U R V E Y O F F I T T I N G S , P I P E L I N E S A N D A I R D U C T S
o f doors, hatch covers, s h u t - d o w n devices o f v e n t i l a t i o n
ducts, drainage s y s t e m o f spaces, c o n d i t i o n o f spaces.
3.4.1 F i t t i n g s , pipes a n d a i r ducts s h a l l be e x a m i n e d Proper securing o f non-stationary refrigerant cylinders f o r
c o n c u r r e n t l y w i t h o p e r a t i o n a l t e s t i n g o f appropriate s t o r m conditions shall b e checked.
m a c h i n e r y a n d systems i n c o m p l i a n c e w i t h T a b l e 2.1.
3.6.2 C o n d i t i o n o f t h e refrigerated space i n s u l a t i o n
F i t t i n g s a n d pipes o f t h e refrigerant, w a t e r c o o l i n g , s h a l l b e checked: absence o f p h y s i c a l damages, e x c o o l i n g m e d i u m , a i r d u c t s , v e n t i l a t i o n s y s t e m o f cessive m o i s t u r e content. I f i n s u l a t i o n has b e e n repaired
refrigerated spaces, freezing apparatuses and refrigerating b e t w e e n t w o s u r v e y s , t h e s u r v e y o r v e r i f i e s w o r k m a n s h i p
m a c h i n e r y r o o m s , water-screen a n d d r y i n g systems as a n d t h e m a t e r i a l s used.
w e l l as b i l g e systems s h a l l b e checked. T h e s u r v e y o r
s h a l l v e r i f y t h a t fittings a n d j o i n t s are t i g h t , there are n o
v i s i b l e damages, a n d pipes are p r o p e r l y supported. T h e
3.7 O P E R A T I O N A L T E S T I N G
refrigerant side fittings s h a l l b e t h o r o u g h l y e x a m i n e d a t
p e r i o d i c a l d o c k i n g s o f t h e ship.
3.4.2 T h e adjustment o f safety valves o f pressure
3.7.1 O p e r a t i o n a l testing o f classed r e f r i g e r a t i n g
vessels a n d apparatus shall be n o r m a l l y checked at a special plants i s carried o u t t o ascertain t h a t t h e y are fit f o r safe
test bench, u s i n g air o r inert gas as a w o r k i n g m e d i u m .
o p e r a t i o n a n d capable t o m a i n t a i n specified temperatures
T i g h t c l o s i n g o f a safety v a l v e s h a l l b e checked i n refrigerated spaces, freezing apparatuses a n d o t h e r
a g a i n u n d e r w a t e r b y r a i s i n g a pressure u p t o t h e design c o o l i n g arrangements, t o p r o v i d e t h e specified t i m e o f
t h e freezing c y c l e i n freezing apparatus, t o ascertain that
pressure after v a l v e c l o s i n g u p o n its a c t u a t i o n .
3.4.3 T h e c o n d i t i o n o f p i p i n g i n s u l a t i o n s h a l l b e i n s u l a t i o n o f t h e refrigerated spaces i s efficient.
checked f o r absence o f p h y s i c a l d a m a g e a n d excessive
3.7.2 O p e r a t i o n a l testing o f unclassed r e f r i g e r a t i n g
m o i s t u r e content.
plants i s carried o u t t o ascertain that t h e i r c o m p o n e n t s
affecting safe n a v i g a t i o n o f t h e ship a n d safety o f l i f e a t
sea are safe i n o p e r a t i o n .
3.7.3 O p e r a t i o n a l testing o f classed r e f r i g e r a t i n g
3.5 S U R V E Y O F R E F R I G E R A T I N G P L A N T
plants i s carried o u t w i t h refrigerated spaces e m p t y . T h e
INSTRUMENTATION AND AUTOMATION DEVICES
R e g i s t e r m a y test t h e p l a n t u n d e r r e a l c o n d i t i o n s o f a
3.5.1 I n s t r u m e n t a t i o n s h a l l b e tested (calibrated) b y v o y a g e i n case o f doubts r e g a r d i n g i t s c a p a b i l i t y t o
c o m p e t e n t o r g a n i z a t i o n s i n accordance w i t h S e c t i o n 5 , m a i n t a i n t h e specified temperatures i n refrigerated spaces
P a r t I " G e n e r a l P r o v i s i o n s " o f t h e G u i d e l i n e s . I n s t r u m e n t o r safety o f its o p e r a t i o n .
scales s h a l l b e s u f f i c i e n t l y i l l u m i n a t e d a n d l i m i t i n g
3.7.4 W h e n a refrigerating plant is operationally tested,
v a l u e s o f t h e parameters m e a s u r e d s h a l l b e displayed.
tightness o f the refrigerant system shall be checked.
3.5.2 A d j u s t m e n t parameters o f r e g u l a t i n g devices o f
3.7.5 A t a n n u a l s u r v e y o f unclassed r e f r i g e r a t i n g
t h e refrigerant, c o o l i n g m e d i u m a n d c o o l i n g w a t e r p l a n t o p e r a t i o n a l testing a n d e x t e r n a l e x a m i n a t i o n o f t h e
systems, a u t o m a t e d p r o t e c t i o n o f compressors s h a l l b e f o l l o w i n g i t e m s s h a l l b e carried o u t :
o p e r a t i o n a l l y tested i n accordance w i t h T a b l e 2.1.
compressors, heat exchangers a n d o t h e r apparatus,
A u d i b l e a l a r m s a n d v i s i b l e i n d i c a t i o n a t t h e c o n t r o l and vessels under refrigerant pressure, freezing a n d c o o l i n g
s t a t i o n u p o n o p e r a t i o n o f p r o t e c t i o n devices s h a l l b e apparatus w i t h direct e x p a n s i o n o f refrigerant together
w i t h fittings a n d refrigerant p i p i n g , as w e l l as a u t o m a t i c
checked c o n c u r r e n t l y .
F o r a u t o m a t e d r e f r i g e r a t i n g plants w i t h u n a t t e n d e d safety devices;
operation, indication o n machinery operation a n d
water-screen systems o f spaces o f a m m o n i a r e f r i g stoppage, i n d i c a t i o n o f t e m p e r a t u r e i n refrigerated spaces erating m a c h i n e r y ;
a n d a l a r m s i n case o f t e m p e r a t u r e v a r i a t i o n from t h e
r e m o t e s w i t c h i n g - o f f o f t h e m a i n l i g h t i n g o f spaces
specified v a l u e s h a l l b e a d d i t i o n a l l y checked.
o f a m m o n i a refrigerating machinery a n d electrical
equipment o f a m m o n i a refrigerating;
258
b i l g e systems o f a m m o n i a r e f r i g e r a t i n g m a c h i n e r y
rooms;
emergency remote switching-on o f the ventilation
a n d reserve l i g h t i n g o f spaces o f a m m o n i a r e f r i g e r a t i n g
machinery;
refrigerant e m e r g e n c y d r a i n s y s t e m ( d r a i n capacity
o f c o m m o n p i p i n g shall b e tested b y means o f
compressed a i r o r steam, a n d t h e tightness o f e m e r g e n c y
refrigerant d r a i n v a l v e s h a l l b e v e r i f i e d ) .
3.7.6 A t a n n u a l s u r v e y s a classed r e f r i g e r a t i n g p l a n t
s h a l l b e o p e r a t i o n a l l y tested. T h e d u r a t i o n o f t h e p l a n t
o p e r a t i o n s h a l l b e specified b y t h e s u r v e y o r . U p o n
c o m p l e t i o n o f w o r k i n g m o d e , t h e r e m o v a l o f s n o w coat
( d e f r o s t i n g ) o f c o o l i n g arrangements s h a l l b e checked.
I n a d d i t i o n t o 3.7.5, a l l c o o l i n g devices, p r i m e m o v e r s o f
m a c h i n e r y , c o o l i n g w a t e r a n d c o o l i n g m e d i u m systems,
v e n t i l a t i o n s y s t e m o f refrigerated spaces, r e m o t e t e m perature i n d i c a t i o n a n d a l a r m s f o r refrigerated spaces,
a u t o m a t i c r e g u l a t i o n devices o f t h e refrigerant, c o o l i n g
w a t e r a n d c o o l i n g m e d i u m systems s h a l l b e o p e r a t i o n a l l y
tested. M a i n electrical p o w e r sources f o r t h e r e f r i g e r a t i n g
p l a n t , w a r n i n g s i g n a l " M a n - i n - e n c l o s e d space!" s h a l l b e
also o p e r a t i o n a l l y tested.
3.8 T E S T S
3 . 8 . 1 A t a n n u a l s u r v e y s t h e tightness o f refrigerant
s y s t e m o f t h e w h o l e r e f r i g e r a t i n g p l a n t is v e r i f i e d b y l e a k
detector. I f necessary, h y d r a u l i c a n d p n e u m a t i c tests o f
b o t h i n d i v i d u a l i t e m s o f m a c h i n e r y , pressure vessels,
apparatus o r parts o f t h e r e f r i g e r a t i n g p l a n t o r systems
a n d t h e p l a n t as a w h o l e as described i n C h a p t e r 4.8 s h a l l
b e carried o u t . S u c h tests s h a l l b e conducted d u r i n g
repairs, w h i c h r e q u i r e testing f o r strength a n d tightness,
a n d w h e n substantial w e a r a n d leaks i n j o i n t s a n d fittings
o f t h e refrigerant, c o o l i n g w a t e r a n d c o o l i n g m e d i u m
systems are f o u n d , as d e e m e d necessary b y t h e s u r v e y o r .
4 SPECIAL SURVEY
4.1 G E N E R A L
opening-up, e x a m i n a t i o n s a n d m e a s u r e m e n t s against
those described i n Chapters 4 . 2 t o 4 . 6 m a y b e a l l o w e d
b y t h e s u r v e y o r o n agreement w i t h t h e P S B r a n c h O f f i c e .
S u c h r e d u c t i o n m a y b e j u s t i f i e d b y d o c u m e n t e d traceability o f maintenance, opening-up, examinations a n d
m e a s u r e m e n t s as prescribed b y t h e m a n u f a c t u r e r s a n d
t h e i r satisfactory results. T h e s u r v e y o r s h a l l v e r i f y that
entries m a d e i n t h e d o c u m e n t s a r e consistent w i t h t h e
c o n d i t i o n o f t h e i t e m s as t h e s u r v e y results s h o w .
4.1.3 U p o n c o m p l e t i o n o f close-up s u r v e y o f i t e m s
o f t h e r e f r i g e r a t i n g p l a n t as described i n Chapters 4 . 2
t o 4 . 6 t h e entire p l a n t is subject t o a v a c u u m - t i g h t test f o r
tightness a n d i n t e g r i t y i n c o m p l i a n c e w i t h 4 . 8 . 4 .
4.2 S U R V E Y O F M A C H I N E R Y
4.3 S U R V E Y O F R E F R I G E R A N T H E A T E X C H A N G E R S
AND PRESSURE VESSELS, A N D COOLING APPLIANCES
259
4.4 S U R V E Y O F F I T T I N G S , P I P E L I N E S A N D A I R D U C T S
4.7 O P E R A T I O N A L T E S T I N G
4 . 4 . 1 F i t t i n g s a n d p i p i n g systems o f t h e refrigerant,
c o o l i n g w a t e r , c o o l i n g m e d i u m , w a t e r screens, ducts o f
air coolers, v e n t i l a t i o n o f refrigerated spaces, f r e e z i n g
apparatuses a n d r e f r i g e r a t i n g m a c h i n e r y r o o m s s h a l l b e
t h o r o u g h l y e x a m i n e d i n accordance w i t h T a b l e 2 . 1 .
R e f r i g e r a n t p i p i n g systems s h a l l b e p n e u m a t i c a l l y tested
a n d that o f c o o l i n g m e d i u m s h a l l be h y d r a u l i c a l l y tested
f o r tightness i n o p e r a t i o n c o n d i t i o n s . T h e frequency o f
t h o r o u g h e x a m i n a t i o n s a n d tests is g i v e n i n T a b l e 2 . 1 ; t h e
tests are described i n S e c t i o n 1 2 , P a r t " R e f r i g e r a t i n g
Plants" o f the Rules for the Classification and Construc
tion o f Sea-Going Ships. D u r i n g survey, condition o f air
duct a n d p i p i n g i n s u l a t i o n (refer also t o 3 . 4 . 1 ) s h a l l b e
checked, a i r tightness o f a i r ducts i n n o n - r e f r i g e r a t e d
spaces s h a l l b e checked. I n s u l a t e d lengths o f a i r pipes
shall b e examined w i t h the insulation removed, i f they
w e r e i n s t a l l e d m o r e t h a n 10 years ago.
4.5 S U R V E Y O F I N S T R U M E N T A T I O N ,
A L A R M AND WARNING SYSTEMS,
AND REFRIGERATING PLANT AUTOMATION DEVICES
4 . 5 . 1 T h e scope o f s u r v e y i s g i v e n i n C h a p t e r 3.5;
t h e frequency o f s u r v e y i s s h o w n i n T a b l e 2 . 1 .
4.6 S U R V E Y O F R E F R I G E R A T E D S P A C E S
AND THEIR INSULATION, REFRIGERATING MACHINERY
ROOM, REFRIGERANT STORE ROOMS,
PROCESS EQUIPMENT R O O M S
4 . 6 . 1 S u r v e y o f t h e a b o v e spaces s h a l l b e carried o u t
i n compliance w i t h Table 2 . 1 .
W h e n a m m o n i a refrigerating machinery rooms and
a m m o n i a storerooms are examined, attention shall be
g i v e n t o detection o f gastightness failures. F o r close-up
s u r v e y o f t h e i n s u l a t i o n - r e f r i g e r a t e d cargo spaces s h a l l be
t h o r o u g h l y cleaned a n d v e n t i l a t e d , a l l detachable boards
shall b e removed.
4.8 T E S T S
D u r i n g survey, the condition o f the insulation shall
b e checked t o ensure t h a t i t i s n o t d a m a g e d o r i t s
m o i s t u r e content i s n o t t o o h i g h .
4.8.1 Tests o f the refrigerating plant and its components
W h e r e necessary, t h e i n s u l a t i o n s h a l l b e l o c a l l y shall be carried out i n the presence o f the surveyor.
opened u p o r samples s h a l l b e cut b y d r i l l i n g t h e m o u t .
4.8.2 T h e necessity o f appropriate p e r i o d i c a l tests i s
T i g h t n e s s o f closure o f hatches, doors a n d v e n t i l a specified i n Sections 3 t o 5 .
t i o n ducts s h a l l b e checked.
R e f r i g e r a t i n g p l a n t a n d its c o m p o n e n t s are subject t o
u n s c h e d u l e d tests i n case o f repairs, o p e n i n g - u p o r
d i s m a n t l i n g as w e l l as after re-assembly.
260
4.8.3 T h e r e q u i r e m e n t s f o r p n e u m a t i c , h y d r a u l i c a n d
v a c u u m - t i g h t tests a r e g i v e n i n S e c t i o n 12, P a r t
"Refrigerating Plants" o f the Rules for the Classification
a n d C o n s t r u c t i o n o f S e a - G o i n g Ships.
4.8.4 I n c a r r y i n g o u t p n e u m a t i c test, t h e f o l l o w i n g
i n s t r u c t i o n s s h a l l b e considered:
.1 p n e u m a t i c tests s h a l l b e carried o u t b y d r y air,
carbon dioxide or nitrogen;
.2 i n t h e course o f t h e tests t h e e n t i r e s y s t e m d u r i n g
18 h s h a l l b e k e p t u n d e r pressure, w h i c h s h a l l b e
recorded e v e r y hour. A pressure d r o p d u r i n g t h e first s i x
h o u r s s h a l l n o t exceed 2 p e r cent. D u r i n g r e m a i n i n g
12 h t h e pressure s h a l l n o t change, p r o v i d e d t h e a m b i e n t
t e m p e r a t u r e r e m a i n s constant; o t h e r w i s e a r e c a l c u l a t i o n
s h a l l b e m a d e (refer t o 2 . 5 . 5 . 1 1 , P a r t I I " C a r r y i n g o u t
Classification Survey o f Ships" o f the Guidelines);
.3 o n l y f o r refrigerants o f G r o u p I after testing t h e
s y s t e m s h a l l b e drained. Special a t t e n t i o n s h a l l be g i v e n
t o drainage o f p i p i n g , apparatus a n d refrigerant c y l i n d e r s .
T h e refrigerant s y s t e m s h a l l b e also subjected t o a
v a c u u m - t i g h t test (refer t o 2 . 5 . 5 . 1 4 , P a r t " C a r r y i n g o u t
Classification Survey o f Ships" o f the Guidelines);
.4 after t h e s y s t e m has b e e n filled w i t h a refrigerant
a l l j o i n t s a n d fittings s h a l l b e tested f o r tightness.
5.3 A t i n i t i a l survey, t h e s h i p o w n e r s h a l l s u b m i t
t e c h n i c a l d o c u m e n t a t i o n w i t h i n t h e scope referred t o
i n 1.6.3 a n d 1.6.4.
5.4 A t i n i t i a l s u r v e y o f classed r e f r i g e r a t i n g p l a n t ,
t h e s h i p o w n e r s h a l l e n s u r e t h a t t h e tests o f t h e
refrigerating p l a n t i n o p e r a t i o n are carried o u t t o ensure
m a i n t e n a n c e o f t h e l o w e s t specified temperatures i n t h e
refrigerated spaces a t a m b i e n t temperatures correspond
i n g t o t h e d e s i g n c o n d i t i o n s f o r t h e p a r t i c u l a r area o f
n a v i g a t i o n . D u r i n g tests t h e general w o r k i n g capacity o f
elements used according t o t h e i r direct purpose, t h e
actual duration o f cycle o f reaching specification
temperatures, heat transfer factor o f t h e refrigerated
space i n s u l a t i o n s h a l l b e checked.
W h e r e t h e r m a l tests o f t h e r e f r i g e r a t i n g p l a n t a r e
carried o u t a t a i r a n d sea w a t e r temperatures l o w e r t h a n
those c o r r e s p o n d i n g t o t h e design c o n d i t i o n s , m a i n t e
n a n c e o f t h e l o w e s t specified temperatures u n d e r design
condition shall be confirmed b y the shipowner b y means
o f a c a l c u l a t i o n m a d e according t o a procedure a p p r o v e d
b y t h e Register, based o n t h e results o f t h e tests.
M a i n t e n a n c e o f t h e specified temperatures u n d e r actual
o p e r a t i n g c o n d i t i o n s i n t h e p a r t i c u l a r area o f n a v i g a t i o n
is v e r i f i r e d b y t h e s u r v e y o r d u r i n g t h e v o y a g e .
Such verification m a y b e made b y t h e surveyor,
u s i n g r e f r i g e r a t i n g p l a n t l o g b o o k records n o t later t h a n
at t h e first a n n u a l s u r v e y .
5 INITIAL SURVEY
A t initial survey o f classed refrigerating plant o f fishing
vessels, i n addition t o the above tests, capability o f the plant
5.1 T h e scope o f i n i t i a l s u r v e y i s decided b y t h e to develop the specified temperatures i n freezing appara
R e g i s t e r i n each p a r t i c u l a r case i n accordance w i t h tuses shall b e checked, capacity a n d fish product freezing
T a b l e 2 . 1 as f o r a n appropriate special s u r v e y depending cycle i n freezing apparatus shall be determined.
o n t h e a g e o f ship a n d t e c h n i c a l c o n d i t i o n o f t h e
T h e scope o f o p e r a t i o n a l testing a t i n i t i a l s u r v e y o f
r e f r i g e r a t i n g p l a n t a n d i t s m a c h i n e r y ; devices a n d t h e r e f r i g e r a t i n g p l a n t s h a l l b e g e n e r a l l y n o t less t h a n that
c o m p o n e n t s (refer t o 1.6.2).
at special s u r v e y o f classed r e f r i g e r a t i n g p l a n t (refer
5.2 I n a d d i t i o n t o t h e s u r v e y s p r e s c r i b e d b y t o 4 . 7 . 2 ) , except f o r t h e cases i n d i c a t e d i n 1.6.2.
Table 2 . 1 , at initial survey o f the refrigerating plant
c o m p l i a n c e o f t h e design, a r r a n g e m e n t a n d i n s t a l l a t i o n o f
m a c h i n e r y , apparatus, pressure vessels a n d o t h e r i t e m s o f
6 ASSESSMENT
technical supervision, equipment o f refrigerating m a
OF T H E TECHNICAL CONDITION
c h i n e r y r o o m s , refrigerant store r o o m s , process r e q u i p ment rooms a n d electrical equipment w i t h t h e
requirements o f the Rules for t h e Classification a n d
6.1 G e n e r a l r e q u i r e m e n t s f o r assessment o f t h e
Construction o f Sea-Going Ships shall be verified.
technical condition are given i n Section 5, Part I
F o r classed r e f r i g e r a t i n g plants, capacity a n d cycle " G e n e r a l P r o v i s i o n s " .
d u r a t i o n i n t h e freezing apparatus as w e l l as c o m p l i a n c e
6.2 T h e assessment o f t h e t e c h n i c a l c o n d i t i o n o f t h e
o f t h e e q u i p m e n t a n d i n s u l a t i o n o f refrigerated spaces refrigerating p l a n t is based o n t h e results o f t h e survey,
w i t h t h e r e q u i r e m e n t s o f t h e R u l e s f o r t h e C l a s s i f i c a t i o n u s i n g records o f t h e p r e v i o u s s u r v e y s a n d i n f o r m a t i o n o n
a n d C o n s t r u c t i o n o f S e a - G o i n g Ships s h a l l b e v e r i f i e d .
wear, damages a n d defects r e v e a l e d i n t h e course o f
T h e t e c h n i c a l c o n d i t i o n o f i t e m s o f s u p e r v i s i o n i s o p e r a t i o n as w e l l as repairs a n d replacements i n d i c a t e d i n
assessed based o n t h e s u r v e y results, h a v i n g regard t o t h e ship d o c u m e n t s ( c o n d i t i o n assessment records, ship
p e r m i s s i b l e w e a r l i m i t s specified b y t h e m a n u f a c t u r e r o f reports, e n g i n e l o g b o o k s , etc.).
t h e i t e m s , assessment o f t h e c o n d i t i o n a t t h e p r e v i o u s
6.3 A l l o w a b l e w e a r , d a m a g e s a n d defects o f
survey and provisions o f Section 6.
structures, assemblies a n d c o m p o n e n t s s h a l l b e i n l i n e
w i t h t h e manufacturer's i n s t r u c t i o n s a n d certificates as
w e l l as t h e p r o v i s i o n s o f t h i s S e c t i o n .
261
262
APPENDIX
DOCUMENTATION
2 . 1 h u l l specification ( m a y b e s u b m i t t e d w i t h i n t h e
general ship specification, refer t o 1.1 o f t h i s A p p e n d i x ) ;
2 . 2 d e t e r m i n a t i o n o f h u l l scantlings, l o n g i t u d i n a l a n d
l o c a l strength a n d a l l o w a b l e d e c k l o a d calculations
( i f specially requested b y t h e s u r v e y o r ) ;
2.3 h u l l d r a w i n g s :
2.3.1 midship section plan;
2.3.2 s t r u c t u r a l d r a w i n g s ( s h i p p r o f i l e , decks a n d
p l a t f o r m s , d o u b l e b o t t o m , superstructures a n d deckhouses);
2.3.3 s h e l l e x p a n s i o n d r a w i n g ( f o r r e i n f o r c e d plastic
ships, o n l y i n case w h e n s h e l l p l a t i n g h a s v a r i a b l e
thickness);
Appendix 1
3 D O C U M E N T A T I O N O NSHIP E Q U I P M E N T A N D OUTFIT:
3.1 s p e c i f i c a t i o n o n ship e q u i p m e n t a n d o u t f i t ( m a y
b e s u b m i t t e d w i t h i n t h e general ship specification, refer
t o 1.1 o f t h i s A p p e n d i x ) ;
3.2 d o c u m e n t a t i o n o n a r r a n g e m e n t a n d c l o s i n g
appliances o f o p e n i n g s i n s h e l l p l a t i n g , decks, superstructures, deckhouses a n d b u l k h e a d s :
3.2.1 a r r a n g e m e n t p l a n o f o p e n i n g s i n s h e l l p l a t i n g ,
decks, superstructures, deckhouses a n d b u l k h e a d s w i t h
i n d i c a t i o n o f c o a m i n g h e i g h t s a n d design o f c l o s i n g
appliances, r e m o t e d r i v e s f o r c l o s i n g appliances a n d
d r i v e c o n t r o l panels;
3.2.2 s t r u c t u r a l d r a w i n g s o f m a c h i n e r y casings,
c o m p a n i o n w a y s , side p o r t s , cargo hatches a n d w a t e r t i g h t
doors i n b u l k h e a d s ( m a y b e s u b m i t t e d w i t h i n t h e h u l l
d r a w i n g s , refer t o 2.3 o f t h i s A p p e n d i x ) ;
3.2.3 s t r e n g t h c a l c u l a t i o n o f c l o s i n g appliances
( i f specially requested b y t h e s u r v e y o r ) ;
3.3 steering gear d o c u m e n t a t i o n :
3.3.1 steering gear a r r a n g e m e n t p l a n ;
3.3.2 d r a w i n g s o f r u d d e r a n d i t s parts;
3.3.3 s t r e n g t h calculations o f essential c o m p o n e n t s
o f t h e r u d d e r a n d gear ( i f specially requested b y t h e
surveyor);
3.4 d o c u m e n t a t i o n o n a n c h o r arrangement:
general a r r a n g e m e n t p l a n o f a n c h o r arrangement;
3.5 d o c u m e n t a t i o n o n m o o r i n g arrangement:
general a r r a n g e m e n t p l a n o f m o o r i n g arrangement;
3.6 d o c u m e n t a t i o n o n t o w i n g arrangement:
general a r r a n g e m e n t p l a n o f t o w i n g arrangement;
3.7 d o c u m e n t a t i o n o n masts a n d rigging:
m a s t d r a w i n g s w i t h s p e c i f i c a t i o n o f ropes a n d l o o s e
gear;
3.8 d o c u m e n t a t i o n o n e q u i p m e n t o f h o l d s f o r b u l k
cargo separation (refer also t o 1.5 o f t h i s A p p e n d i x ) :
structural d r a w i n g o f s h i f t i n g boards a n d feeders a n d
t h e i r attachment t o t h e ship structures;
3.9 d o c u m e n t a t i o n o n c r e w a n d passenger p r o t e c tion:
general a r r a n g e m e n t plans o f g a n g w a y s a n d u n d e r
deck passages; h a n d r a i l s o n w e a t h e r decks, p l a t f o r m s
a n d g a n g w a y s , grab r a i l s a n d g u a r d r a i l s o n deck t i m b e r
cargo;
263
3.10 d o c u m e n t a t i o n o n s h i p spaces ( r e f e r a l s o
t o 3.12.2 o f t h i s A p p e n d i x ) :
general a r r a n g e m e n t plans o f ship spaces a n d e x i t s
there from ( m a y b e s h o w n o n ship general a r r a n g e m e n t
p l a n , refer t o 1.9 o f t h i s A p p e n d i x ) ;
3.11 documentation o n securing devices f o r containers:
3.11.1 d r a w i n g o f containers s t o w i n g a n d securing;
3.11.2 certificates issued b y t h e R e g i s t e r o r a
classification s o c i e t y r e c o g n i z e d b y t h e R e g i s t e r o n
loose securing devices f o r containers;
3.12 d o c u m e n t a t i o n o n e m e r g e n c y o u t f i t :
3.12.1 l i s t o f e m e r g e n c y o u t f i t ( m a y b e i n c l u d e d i n
t h e specification, refer t o 3.1 o f t h i s A p p e n d i x ) ;
3.12.2 o u t f i t a r r a n g e m e n t p l a n w i t h i n d i c a t i o n o f
e m e r g e n c y stations;
3.13 d o c u m e n t a t i o n o n fire p r o t e c t i o n :
3.13.1 d e s c r i p t i o n o f s h i p fire p r o t e c t i o n w i t h
i n d i c a t i o n o f t h e m a t e r i a l s used i n ship spaces a n d
i n f o r m a t i o n o n t h e i r c o m b u s t i b i l i t y , c l o s i n g appliances
f o r openings i n f i r e - r e s i s t i n g a n d fire-retarding d i v i s i o n s ,
closures o f doors, casings, v e n t i l a t i o n ducts, r i n g spaces
o f f u n n e l s , s k y l i g h t s a n d o t h e r o p e n i n g s i n cargo,
m a c h i n e r y a n d p u m p r o o m s as w e l l as d e s c r i p t i o n o f
f i r e - f i g h t i n g , fire a l a r m a n d d e t e c t i o n systems (descript i o n m a y b e i n c l u d e d i n t h e specification, refer t o 3.1 o f
this A p p e n d i x ) ;
3.13.2 general a r r a n g e m e n t p l a n o f ship spaces w i t h
i n d i c a t i o n o f f i r e - r e s i s t i n g a n d fire-retarding d i v i s i o n s ,
closures t h e r e i n , fire c o n t r o l r o o m s a n d stations, escape
routes a n d e m e r g e n c y e x i t s ; f o r passenger ships a n d
ships a s s i m i l a t e d t o passenger ships m a i n v e r t i c a l z o n e
subdivision drawings;
3.13.3 basic diagrams o f f i r e - f i g h t i n g systems;
3.13.4 basic d i a g r a m s o f fire a l a r m a n d d e t e c t i o n
systems;
3.13.5 list o f f i r e - f i g h t i n g o u t f i t a n d a r r a n g e m e n t
plan;
3.13.6 plans e x h i b i t e d i n t h e m a i n fire c o n t r o l
station, w h e e l h o u s e a n d i n c o n s p i c u o u s places, refer
t o C h a p t e r 1.4, P a r t V I " F i r e P r o t e c t i o n " o f t h e R u l e s f o r
the Classification a n d Construction o f Sea-Going Ships.
4 D O C U M E N T A T I O N O NM A C H I N E R Y I N S T A L L A T I O N :
4.1 m a c h i n e r y i n s t a l l a t i o n s p e c i f i c a t i o n ( m a y b e
s u b m i t t e d w i t h i n t h e general ship specification, refer
t o 1.1 o f t h i s A p p e n d i x ) ;
4.2 g e n e r a l a r r a n g e m e n t p l a n s f o r m a c h i n e r y ,
b o i l e r s , heat exchangers a n d pressure vessels i n m a c h i n e r y spaces a n d b o i l e r r o o m s ;
4.3 d o c u m e n t a t i o n o n m a i n a n d a u x i l i a r y m a c h i n e r y ,
gears a n d c o u p l i n g s :
descriptions o f m a i n a n d a u x i l i a r y m a c h i n e r y , gears
a n d c o u p l i n g s w i t h necessary manufacturer's s t r u c t u r a l
264
5.8 general a r r a n g e m e n t p l a n o f c o o l i n g a n d f r e e z i n g
apparatus a n d t h e i r i n s u l a t i o n ;
5.8.1 f o r unclassed r e f r i g e r a t i n g p l a n t d o c u m e n t a t i o n
s h a l l b e s u b m i t t e d i n t h e scope i n d i c a t e d i n 5.2, 5.3
a n d 5.5 o f t h i s A p p e n d i x ;
5.8.2 d o c u m e n t a t i o n o n compressors, p u m p s , fans
a n d t h e i r p r i m e m o v e r s , heat exchangers a n d o t h e r
apparatus, pressure vessels, fittings, p i p i n g systems a n d
electrical e q u i p m e n t s h a l l b e s u b m i t t e d i n t h e scope
i n d i c a t e d i n Sections 4 a n d 6 o f t h i s A p p e n d i x .
7.1 l i n e a n d b l o c k d i a g r a m s o f a u t o m a t i o n systems
o f equipment and machinery (control, signalling, automation and protection);
7.2 general a r r a n g e m e n t plans o f a u t o m a t i o n u n i t s ,
boards, m o n i t o r i n g a n d c o n t r o l panels, etc, as w e l l as
t h e i r l o c a t i o n plans o n b o a r d a ship;
7.3 m o u n t i n g a n d structural d r a w i n g s o f a u t o m a t i o n
systems a n d devices, sensors, a l a r m devices, i n s t r u m e n t s ,
as w e l l as s w i t c h b o a r d s a n d desks o f c o n t r o l a n d
monitoring.
Appendix 2
265
APPENDIX
I N S T R U C T I O N S F O RD E T E R M I N A T I O N O F T H ET E C H N I C A L C O N D I T I O N ,
R E N O V A T I O N A N D R E P A I R O F T H EH U L L S O F S E A - G O I N G S H I P S
1
1.1
1.2
2
2.1
2.2
2.3
2.4
3
3.1
3.2
3.3
3.4
4
4.1
4.2
4.3
4.4
4.5
Purpose
262
Application
262
Definitions
262
Instructions on assessment of the hull
technical condition
267
General
267
Structures w i t h w e a r
268
Structures w i t h d e f o r m a t i o n s
270
Structures w i t h cracks a n d ruptures
271
F l a w detection of the hull
271
General
271
Structures w i t h w e a r
272
Structures w i t h d e f o r m a t i o n s
274
Structures w i t h cracks a n d ruptures
275
S t a n d a r d s for hull with defects
276
General
276
Structures w i t h w e a r
278
Structures w i t h d e f o r m a t i o n s
282
Structures w i t h cracks
284
Structures w i t h i n t e n s i v e w e a r a n d p r o g r e s s i n g
deformations
284
284
284
285
288
291
292
292
292
292
292
293
294
294
295
303
304
266
1 PURPOSE
1.1 A P P L I C A T I O N
1.1.1 T h e present I n s t r u c t i o n s f o r D e t e r m i n a t i o n o f
t h e T e c h n i c a l C o n d i t i o n , R e n o v a t i o n and R e p a i r o f the
H u l l s o f Sea-Going S h i p s contain regulations f o r determ i n i n g the technical c o n d i t i o n and r e n o v a t i o n , as w e l l as
recommendations f o r repairing the hulls o f displacement
ships i n service that are subject t o the technical supervision
o f the Register.
The provisions o f the Instructions apply to the hulls,
superstructures a n d deckhouses o f steel ships and, unless
expressly p r o v i d e d o t h e r w i s e , t o superstructures a n d
deckhouses m a d e o f a l u m i n u m a l l o y s .
T h e a p p l i c a t i o n o f t h e I n s t r u c t i o n s t o ships, w h i c h
purpose, d i m e n s i o n s a n d design are n o t c o v e r e d b y t h e
R u l e s f o r C o n s t r u c t i o n is subject t o special c o n s i d e r a t i o n
b y t h e Register.
1.1.2 T h e p r o v i s i o n s o f t h e I n s t r u c t i o n s are based o n
t h e c o n d i t i o n o f e n s u r i n g safe h u l l o p e r a t i o n d u r i n g
5 years b e t w e e n special s u r v e y s .
1.1.3 T h e I n s t r u c t i o n s h a v e s u p p l e m e n t e d these
R u l e s a n d G u i d e l i n e s o n T e c h n i c a l S u p e r v i s i o n o f Ships
i n Service.
1.1.4 T h e a p p l i c a t i o n o f t h e I n s t r u c t i o n s i s m a n d a tory w h e n determining t h e technical condition a n d
c a r r y i n g o u t t h e r e n o v a t i o n o f t h e ship's h u l l .
1.1.5 T h e a p p l i c a t i o n o f t h e I n s t r u c t i o n s i s r e c o m m e n d e d w h e n c a r r y i n g o u t t h e h u l l repair.
1.1.6 T h e p r o v i s i o n s o f t h e I n s t r u c t i o n s c o v e r t h e
f o l l o w i n g h u l l structural defects:
wear;
residual d e f o r m a t i o n s ;
cracks.
1.1.6.1 T h e I n s t r u c t i o n s c o n t a i n t h e d e f i n i t i o n s o f t h e
f o l l o w i n g types o f w e a r :
total wear;
local wear;
pitting.
The Instructions contain t h e definitions o f t h e
f o l l o w i n g types o f l o c a l w e a r :
spot w e a r ;
linear wear;
g r o o v e wear.
1.1.6.2 T h e I n s t r u c t i o n s c o n t a i n t h e d e f i n i t i o n s o f t h e
f o l l o w i n g types o f residual d e f o r m a t i o n s :
deflections;
ribs;
indentations;
bulges.
1.1.6.3 T h e p r o v i s i o n s o f t h e I n s t r u c t i o n s a p p l y t o
fatigue cracks a n d fractures.
1
Hereinafter, t h e I n s t r u c t i o n s .
DEFINITIONS
1.2.1 F o r t h e p u r p o s e o f t h e I n s t r u c t i o n s , t h e
f o l l o w i n g d e f i n i t i o n s h a v e b e e n adopted.
F r a m i n g m e m b e r is a member o f primary o r
deep f r a m i n g .
D e f l e c t i o n is t h e p e r m a n e n t d e f l e c t i o n o f a plate
area b e t w e e n f r a m i n g m e m b e r s (refer t o F i g . 1.2.1-1).
I n d e n t a t i o n is the permanent deflection o f a
plate o r i t s p o r t i o n together w i t h f r a m i n g m e m b e r s
(refer t o F i g . 1.2.1-1).
B u l g e is the permanent deflection o f a member
w e b area o r plate stiffener area i n w a y o f a n i n d e n t a t i o n
(refer t o F i g . 1.2.1-1).
R i b is a permanent deflection o f several adjacent plate
sections between framing members (refer t o F i g . 1.2.1-1).
D e f e c t i s a m o d i f i c a t i o n o f d i m e n s i o n s , shape o r
c r i p p l i n g o f a h u l l m e m b e r d u r i n g t h e ship service.
F l a w d e t e c t i o n is a s u r v e y o f h u l l m e m b e r s i n
order t o d e t e r m i n e t h e types o f defects c o n t a i n e d t h e r e i n
that s h a l l b e d e t e r m i n e d i n s t r u m e n t a l l y a n d b y r e c o r d i n g
n u m e r i c a l parameters o f t h e defects.
R e s i d u a l d e f o r m a t i o n is a modification o f
t h e i n i t i a l f o r m o f h u l l m e m b e r d u r i n g t h e ship service
because o f o v e r l o a d i n g a n d wear.
W e a r ( c o r r o s i o n ) is a reduction o f hull
m e m b e r thickness during ship service because o f
c o r r o s i o n and/or abrasion.
G r o o v e w e a r i s a groove-shaped r e d u c t i o n o f
plate o r h u l l m e m b e r thickness (refer t o F i g . 1.2.1-2). A n
e x a m p l e o f g r o o v i n g c o r r o s i o n is s h o w n i n F i g . 1.2.1-4.
L i n e a r w e a r i s a plate thickness r e d u c t i o n o n t h e
narrow length o f welds, b y w h i c h hull members are
attached (refer t o F i g . 1.2.1-2).
L o c a l w e a r i s a n accelerated r e d u c t i o n o f
thickness i n t h e certain h u l l m e m b e r areas i n t h e f o r m
o f g r o o v e , l i n e a r a n d spot wear.
T o t a l w e a r is an approximately equal reduction
o f thickness o f t h e h u l l m e m b e r as a w h o l e (refer t o
F i g . 1.2.1-2).
S p o t w e a r i s a n accelerated r e d u c t i o n o f plate
thickness i n certain locations o r areas o f h u l l m e m b e r
w e b s (refer t o F i g . 1.2.1-2).
P i t t i n g i s a n accelerated l o c a l h u l l m e m b e r
thickness r e d u c t i o n i n t h e f o r m o f p i t s , cavities, e t c .
(refer t o F i g . 1.2.1-2). P i t t i n g i n t e n s i t y i s d e f i n e d as
s h o w n i n F i g . 1.2.1-3. R e f e r also t o t h e I n s t r u c t i o n o n
R e s i d u a l T h i c k n e s s M e a s u r e m e n t s o f Ships H u l l s .
E d g e c o r r o s i o n is defined as l o c a l c o r r o s i o n at
t h e free edges o f plates, stiffeners, p r i m a r y support
m e m b e r s a n d a r o u n d openings. A n e x a m p l e o f edge
c o r r o s i o n is s h o w n i n F i g . 1.2.1-5.
Appendix 2
267
Deflections
A-A
3
L - = J
Ribs
Mentation
Bulge
F i g . 1.2.1-1 T y p e s o f r e s i d u a l d e f o r m a t i o n s
F i g . 1.2.1-2 T y p e s o f w e a r
Appendix 2
269
F i g . 1.2.1-3 P i t t i n g i n t e n s i t y
Goove
breadth
Groove
breadth
Attached plating
V
Groove
dreadth]
Groove
Flatbar
F i g . 1.2.1-4 G r o o v i n g c o r r o s i o n
dreadth
stiffener
270
Attached
plating
Flatbar
Ktf
Attached
stiffener
plating
Inverted
or built-up
angle
stiffener
0,25h tf
s
0,25b
stf
stf
F i g . 1.2.1-5 E d g e c o r r o s i o n
P l a t e i s a n e l e m e n t o f s h e l l p l a t i n g , i n n e r side
plating, bulkhead, deck plating, inner b o t t o m a n d
platforms limited by welds.
U n i f o r m p l a t e s a r e deck plates b e t w e e n t h e
side a n d large o p e n i n g s , i n n e r b o t t o m , b o t t o m p l a t i n g
i n c l u d i n g t h e b i l g e , o u t e r a n d i n n e r sides, l o n g i t u d i n a l
b u l k h e a d s a n d c o n t i n u o u s side c o a m i n g s a m i d s h i p s .
D a m a g e i s a defect, w h i c h parameters are n o t i n
a g r e e m e n t w i t h standards.
L o c a l s t r e n g t h e n i n g i s a stiffener, k n e e o r
bracket e n s u r i n g t h e strength, r i g i d i t y a n d s t a b i l i t y o f a
plate area, w e b plate, s t m t o f d o u b l e b o t t o m , d o u b l e side,
t a n k , etc.
R u p t u r e is t h e c r i p p l i n g o f a h u l l m e m b e r d u r i n g
ship service because o f d e p l e t i o n o f t h e p l a s t i c i t y reserve
o f the material.
S t r e n g t h e n e d a r e a i s a h u l l area, f o r w h i c h
a d d i t i o n a l s t r e n g t h e n i n g o f structures is s t i p u l a t e d f o r ice
n a v i g a t i o n , m o o r i n g a t sea a n d t a k i n g u p e x t r e m e
h y d r o d y n a m i c loads.
M e a s u r i n g d e v i c e is a facility for measuring
t h e p a r a m e t e r s o f defects, w h i c h h a s s t a n d a r d i z e d
m e t r o l o g i c a l properties.
H i g h e r s t r e n g t h s t e e l is t h e steel w i t h y i e l d
strength exceeding 2 3 5 M P a .
S a g is t h e distance f r o m t h e p o i n t o f surface u n d e r
intact c o n d i t i o n u p t o p o i n t o f t h e s a m e surface u n d e r
perpendicularly deformed condition.
R e s i d u a l t h i c k n e s s is the hull member
thickness obtained b y measurements.
A s - b u i l t t h i c k n e s s is the initial thickness o f
a h u l l m e m b e r stated i n t h e b u i l d i n g d r a w i n g s o f t h e h u l l .
R e q u i r e d t h i c k n e s s is t h e t h i c k n e s s o f a h u l l
member required b y t h e n e w l y published Rules f o r
C o n s t r u c t i o n f o r a n e w ship.
C r a c k is the crippling o f the hull member during
t h e ship service because o f f a t i g u e o f t h e m a t e r i a l .
H u l l m e m b e r i s a plate, girder, w e l d , r i v e t e d
connection, connecting element, local reinforcement.
C o n n e c t i n g e l e m e n t i s a k n e e , bracket,
l i m i n g , plate, etc., w h i c h ensures t h e c o n n e c t i o n o f h u l l
members.
P l a t e s e c t i o n ( p l a t e e l e m e n t ) is a p o r t i o n
o f t h e p l a t e surface l i m i t e d b y adjacent girders, a d j o i n i n g
plates a n d structures.
1.2.2 Definitions n o t included i n this Chapter shall b e
found i n the R u l e s f o r Construction and i n the present Rules.
Appendix 2
271
2 INSTRUCTIONS ON ASSESSMENT
OF T H E H U L L TECHNICAL CONDITION
2.1 G E N E R A L
2.1.6 T h e r e s u l t s o f t h e s h i p ' s h u l l t e c h n i c a l
c o n d i t i o n assessment, d e t e r m i n a t i o n o f standards f o r
w h i c h is carried o u t i n accordance w i t h 4 . 2 . 1 t o 4.2.3 a n d
6.5.2 t o 6.5.4 o f t h e I n s t r u c t i o n s , s h a l l b e d r a w n u p b y
t h e s h i p o w n e r o r b y t h e a u t h o r i z e d s h i p o w n e r ' s representative i n t h e f o r m o f a d o c u m e n t " M a t h e m a t i c a l
S u b s t a n t i a t i o n o f t h e Ship's H u l l P r o p e r T e c h n i c a l
Condition". T h e mathematical substantiation shall contain the f o l l o w i n g information:
m a i n particulars o f t h e ship;
f o r ships o f 6 5 m i n l e n g t h a n d a b o v e , t h e results o f
l o n g i t u d i n a l h u l l s t r e n g t h v e r i f i c a t i o n , w h e r e necessary;
table o f h u l l m e m b e r s , w h i c h s h a l l i n c l u d e as-built
thicknesses and, w h e r e necessary, thickness r e q u i r e d b y
t h e n e w l y p u b l i s h e d R u l e s f o r C o n s t r u c t i o n , factors f o r
d e t e r m i n i n g p e r m i s s i b l e r e s i d u a l thicknesses i n t h e case
o f total and local w e a r and the values o f those
thicknesses, r e s i d u a l thicknesses r e s u l t i n g from t o t a l
a n d l o c a l w e a r as d e t e r m i n e d b y m e a s u r e m e n t s , as w e l l
as a r e s o l u t i o n c o n c e r n i n g t h e necessity o f r e p a i r a n d
r e p a i r procedures;
data o n t h e p i t t i n g o f h u l l m e m b e r s , w e a r o f w e l d s
a n d riveted j o i n t s , c o n n e c t i n g e l e m e n t s a n d l o c a l
stiffeners, as w e l l as o n t h e n o r m a t i v e v a l u e s o f t h e i r
r e s i d u a l thicknesses, a n d a r e s o l u t i o n c o n c e r n i n g t h e
necessity o f r e p a i r a n d r e p a i r procedures;
data o n r e s i d u a l d e f o r m a t i o n s o f h u l l m e m b e r s
( i f a n y ) , n o r m a t i v e v a l u e s o f d e f o r m a t i o n parameters, a
r e s o l u t i o n c o n c e r n i n g t h e necessity o f r e p a i r a n d r e p a i r
procedures;
data o n cracks i n h u l l m e m b e r s a n d procedures f o r
t h e i r repair.
I n t h e c o m m e n t s t o t h e tables t h e f o l l o w i n g
i n f o r m a t i o n s h a l l b e stated:
n u m b e r s o f b u i l d i n g d r a w i n g s , o n t h e basis o f w h i c h
as-built h u l l m e m b e r thicknesses are i n c l u d e d i n t h e
tables;
n u m b e r ( i f a n y ) a n d t i t l e o f d o c u m e n t ( i f a n y - refer
t o 4 . 1 . 1 1 ) w i t h t h e n a m e o f t h e o r g a n i z a t i o n responsible
f o r its d e v e l o p m e n t , o n t h e basis o f w h i c h t h e standards
f o r defective h u l l m e m b e r s are i n c l u d e d i n t h e table, as
w e l l as t h e date a n d reference n u m b e r o f t h e R e g i s t e r
a p p r o v a l letter f o r t h e d o c u m e n t ;
n u m b e r ( i f a n y ) a n d t i t l e o f r e p o r t as p e r 3.1.7 w i t h
the n a m e o f the o r g a n i z a t i o n responsible f o r its
d e v e l o p m e n t , o n t h e basis o f w h i c h t h e parameters o f
defective h u l l m e m b e r s are i n c l u d e d i n t h e tables, as w e l l
as t h e date o f r e p o r t s i g n i n g b y t h e s u r v e y o r t o t h e
Register;
resolution concerning the h u l l technical condition;
place a n d date o f h u l l repair, i f d o n e , w i t h due
reference t o t h e R e g i s t e r r e p o r t c o n f i r m i n g its c o m p l e tion.
This mathematical substantiation shall be duly noted
b y R H O o r t h e R S B r a n c h O f f i c e a c t i n g o n its b e h a l f
w i t h a r e l e v a n t stamp p u t o n t h e t i t l e page.
272
2.2 S T R U C T U R E S W I T H W E A R
2.2.1 H u l l c r o s s - s e c t i o n a l c h a r a c t e r i s t i c s .
2.2.1.1 I n ships o f 6 5 m i n length a n d above h a v i n g
the R S class since their construction o r transferred from t h e
class o f A C S I A C S member, m e n t i o n e d i n 2.4.2.9.7 o f
P a r t I I " S u r v e y Schedule a n d Scope", t h e h u l l crosssectional characteristics s h a l l b e v e r i f i e d , i n case w h e n :
r e s i d u a l strength deck sectional area outside t h e
h a t c h o p e n i n g l i n e w h e r e t h e c o n t i n u o u s side c o a m i n g i s
fitted, o r b o t t o m s h e l l p l a t i n g a m i d s h i p s i n c l u d i n g t h e
bilge w i t h longitudinal strengthening members o r w i t h
o u t t h e m , as w e l l as t h e s a m e outside o f a m i d s h i p s w h e r e
t h e design w a s m o d i f i e d o r o t h e r m a t e r i a l s w e r e used,
m a k e s u p less t h a n 9 0 p e r cent o f t h e as-built area.
I n ships o f 6 5 m i n l e n g t h a n d a b o v e , w i t h
t r a n s f e r r e d class m e n t i o n e d i n 2.4.2.9.6 o f P a r t I I
" S u r v e y Schedule a n d Scope" t h e cross-sectional char
acteristics o f t h e i r h u l l s s h a l l b e v e r i f i e d i f w e a r i s f o u n d .
2.2.1.2 T h e h u l l cross-sectional area a m i d s h i p s , a n d
outside o f a m i d s h i p s w h e r e t h e design w a s m o d i f i e d o r
o t h e r m a t e r i a l s t h a n specified w e r e used, s h a l l m e e t t h e
following condition:
W >[W ]
m
(2.2.1.2)
where
WHf,) = r e s i d u a l h u l l s e c t i o n m o d u l u s d e t e r m i n e d
f r o m 3 . 2 . 2 . 1 t o 3.2.2.3;
[] ~ p e r m i s s i b l e r e s i d u a l h u l l s e c t i o n m o d u l u s d e t e r m i n e d
from 4.2.1.1.
Appendix 2
273
where
= r e s i d u a l t h i c k n e s s o f side s h e l l p l a t i n g , i n n e r side,
l o n g i t u d i n a l b u l k h e a d s , as d e t e r m i n e d f r o m 3 . 2 . 2 . 5 ;
K s ( j ) ] ~ p e r m i s s i b l e r e s i d u a l t h i c k n e s s o f side s h e l l p l a t i n g , i n n e r
side, l o n g i t u d i n a l b u l k h e a d s , as d e t e r m i n e d from 4 . 2 . 1 . 3 .
2.2.2 P l a t e s .
2.2.2.1 I n case o f t o t a l w e a r , a p l a t e s h a l l m e e t t h e
condition
(2.2.2.1)
w h e r e S{ = average r e s i d u a l plate t h i c k n e s s i n accordance w i t h 3 . 2 . 3 . 1 .
[Si] = permissible residual plate thickness i n accordance w i t h 4 . Z 2 . 1 .
(2.2.2.2)
5&>[S ]
4
(2.2.2.3)
w h e r e S 4 = r e s i d u a l plate t h i c k n e s s i n t h e p i t i n accordance
w i t h 3.2.3.3;
[S4] = permissible residual plate thickness i n the p i t i n
accordance w i t h 4.2.2.3.
2.2.3 G i r d e r s .
2.2.3.1 I n case o f l o c a l w e a r , a girder cross s e c t i o n
shall meet the conditions:
(2.2.3.1)
w h e r e , F{, S[ = r e s i d u a l c r o s s - s e c t i o n m o d u l u s w i t h e f f e c t i v e
flange, residual w e b cross-sectional area a n d residual
average girder w e b thickness i n accordance w i t h 3.2.4.1;
[Wi],
[F\], [ S i ] = p e r m i s s i b l e r e s i d u a l s e c t i o n m o d u l u s , p e r m i s s i b l e
residual w e b cross-sectional area a n d permissible residual
g i r d e r w e b thickness i n accordance w i t h 4.2.3.1 t o 4.2.3.3.
T o b e v e r i f i e d o n t h e basis o f F o r m u l a ( 2 . 2 . 3 . 1 ) are
o n l y those f r a m i n g m e m b e r cross-section m o d u l u s
characteristics, w h i c h a r e m e n t i o n e d i n t h e R u l e s f o r
Construction.
W h e n d e v e l o p i n g special n o r m s , t h e p e r m i s s i b l e
residual girder m e m b e r thicknesses [ S i ] shall be
determined, w i t h due regard t o t h e girder section
dimensions, f o r w h i c h t h e conditions o f F o r m u l a (2.2.3.1)
are m e t
(2.2.3.3)
w h e r e S 4 = r e s i d u a l g i r d e r m e m b e r thickness i n t h e p i t i n accordance
w i t h 3.2.4.3;
[ S 4 ] = p e r m i s s i b l e r e s i d u a l g i r d e r m e m b e r thickness i n t h e p i t i n
accordance w i t h 4 . 2 . 3 . 5 .
where
(2.2.3.2)
w h e r e S 3 = average r e s i d u a l g i r d e r m e m b e r area t h i c k n e s s i n
accordance w i t h 3.2.4.2;
[S3] = p e r m i s s i b l e r e s i d u a l g i r d e r m e m b e r area t h i c k n e s s i n
accordance w i t h 4 . 2 . 3 . 4 .
S3MS3]
(2.2.4.2)
2.2.4.3 W h e n w o r n o n lengths b e l o w 0 , 1 m , w e l d s
shall c o m p l y w i t h the condition
S4MS4]
(2.2.4.3)
w h e r e SS = r e s i d u a l w e l d t h i c k n e s s i n accordance w i t h 3 . 2 . 5 . 3 ;
[S4] = permissible residual w e l d thickness i n accordance
w i t h 4.2.4.3.
2.2.4.4 W o r n r i v e t e d j o i n t s , w h i c h c o n d i t i o n s h a l l b e
assessed o n t h e basis o f 3.2.5.4, s h a l l c o m p l y w i t h t h e
p r o v i s i o n s o f 4.2.4.4. T h e j o i n t s s h a l l b e t i g h t i n
structures, w h e r e i t i s necessary.
2.2.5 C o n n e c t i n g e l e m e n t s a n d l o c a l s t r e n g t h e n i n g .
2.2.5.1 I n case o f t o t a l w e a r , t h e c o n n e c t i n g
e l e m e n t s , w h i c h c o n d i t i o n s h a l l b e assessed o n t h e basis
o f 3.2.6, s h a l l c o m p l y w i t h t h e r e l e v a n t p r o v i s i o n s o f t h e
I n s t r u c t i o n s f o r girders strengthened b y t h e m .
T h e l o c a l w e a r a n d p i t t i n g o f c o n n e c t i n g elements
are n o t regulated.
2.2.5.2 I n case o f t o t a l w e a r , t h e l o c a l s t r e n g t h e n i n g
shall c o m p l y w i t h the condition
S\>[SA
w h e r e SJ = a v e r a g e
accordance
[Si] = p e r m i s s i b l e
accordance
(2.2.5.2)
residual thickness o f local strengthening i n
w i t h 3.2.6;
residual thickness o f local strengthening i n
w i t h 4.2.5.
T h e l o c a l w e a r a n d p i t t i n g o f l o c a l s t r e n g t h e n i n g are
n o t regulated.
274
2.2.6 P a r t i c u l a r h u l l s t r u c t u r e s .
I n b u l k carriers o f 1 5 0 m i n l e n g t h a n d above, w h i c h
c a r r y b u l k cargoes h a v i n g a d e n s i t y o f 1,78 t / m a n d
above, t h e members o f t h e transverse watertight
v e r t i c a l l y c o r r u g a t e d b u l k h e a d f i t t e d b e t w e e n cargo
holds N o s . 1 and 2 , and the double b o t t o m members i n
cargo h o l d N o . 1 s h a l l c o m p l y w i t h t h e r e q u i r e m e n t s
o f 5.9 a n d 5.10, Part " A d d i t i o n a l Surveys o f Ships
Depending o n their Purpose and H u l l Material". Surveys
o f b u l k carriers f o r c o m p l i a n c e w i t h t h e a b o v e r e q u i r e
m e n t s s h a l l b e carried o u t s i m u l t a n e o u s l y w i t h t h e s u r v e y
o f their damage stability f o r compliance w i t h t h e
r e q u i r e m e n t s o f 5.11.2 o f t h e a b o v e P a r t 1 w i t h i n t h e
t e r m s stipulated i n 5 . 1 1 . 1 o f t h e same Part. C o m p l i a n c e
w i t h t h e a b o v e r e q u i r e m e n t s ensures s i m u l t a n e o u s
c o m p l i a n c e w i t h t h e r e q u i r e m e n t s o f r e g u l a t i o n s /4
and X I I / 6 o f S O L A S - 7 4 / 7 8 .
3
2 5 m m m a y b e left u n a t t e n d e d u n t i l t h e n e x t i n t e r m e d i a t e
or special s u r v e y .
2.3.2.2 W h e n e x a m i n e d o n b o t h sides, structures
containing deflections, except f o r deck stringer, sheer strake
and b o t t o m shell p l a t i n g amidships, m a y n o t b e measured
or repaired i n t h e absence o f cracks o r ruptures.
2.3.2.3 W h e n e x a m i n e d o n o n e side, structures
c o n t a i n i n g deflections, as w e l l as t h e s t r e n g t h deck
outside t h e l i n e o f h a t c h o p e n i n g s , sheer strake a n d
b o t t o m s h e l l p l a t i n g c o n t a i n i n g deflections a m i d s h i p s
shall meet the condition
f/b'<\f/b]
2.3.2.4 R i b b e d structures s h a l l m e e t t h e c o n d i t i o n
f/a<\f/a]
2.3 S T R U C T U R E S W I T H
(2.3.2.4)
w h e r e / = m a x i m u m r i b c a m b e r i n accordance w i t h 3.3.3.3;
a = g i r d e r spacing i n accordance w i t h 3 . 3 . 3 . 4 ;
\f\d\ = p e r m i s s i b l e r e l a t i v e c a m b e r i n accordance w i t h 4 . 3 . 2 . 2 .
DEFORMATIONS
2.3.1 H u l l c r o s s - s e c t i o n a l c h a r a c t e r i s t i c s .
2.3.1.1 I n ships o f 6 5 m i n l e n g t h a n d a b o v e , t h e
s t r e n g t h deck a n d b o t t o m w i t h r e s i d u a l d e f o r m a t i o n s o f
h u l l cross section a m i d s h i p s , as w e l l as o u t s i d e o f
a m i d s h i p s w h e r e design m o d i f i c a t i o n s are i n t r o d u c e d o r
m a t e r i a l s o t h e r t h a n those stipulated a r e applied, s h a l l
meet the condition
S**[M
(2.3.2.3)
w h e r e / = m a x i m u m d e f l e c t i o n c a m b e r i n accordance w i t h 3 . 3 . 3 . 1 ;
b' - m i n i m u m projected size o f deflection i n accordance w i t h 3.3.3.2;
[fib] = p e r m i s s i b l e r e l a t i v e c a m b e r i n accordance w i t h 4 . 3 . 2 . 1 .
( 2
w h e r e l - l e n g t h o f i-the d e f l e c t i o n , r i b , i n d e n t a t i o n w i t h i n t h e t h e
2.3.1.2 D e f o r m a t i o n s o f t h e c o n t i n u o u s side c o a m i n g
are n o t p e r m i t t e d , a m i d s h i p s , t h e ships w i t h a l e n g t h o f
6 5 m a n d above.
2 3 . 1 3 F o r ships o f 6 5 m i n length a n d above, w i t h
transfered class a n d w h i c h have distinguishing m a r k s f o r
restricted areas o f navigation R 2 - R S N , R 3 - R S N , R 3 i n their
class notations, as w e l l as f o r ships, w h i c h b o t t o m o r strength
deck is transversely framed, t h e condition stipulated i n
F o r m u l a (2.2.1.3) shall b e complied w i t h additionally, i f
there are deflections, ribs o r indentations i n the deck cross
section outside t h e line o f hatch openings o r b o t t o m
amidships.
2.3.2 D e f l e c t i o n s a n d ribs.
2.3.2.1 Structures c o n t a i n i n g deflections o r ribs w i t h
t h e m a x i m u m c a m b e r o f 2 5 m m a n d less, o r 1/20 o f
spacing, w h i c h e v e r is less, n e e d n o f u r t h e r m e a s u r e m e n t ,
assessment o r repair.
O n a g r e e m e n t w i t h t h e Register, p a r t i c u l a r deflec
t i o n s a n d ribs w i t h t h e m a x i m u m camber, e x c e e d i n g
2.3.3 I n d e n t a t i o n s a n d b u l g e s .
2.3.3.1 S t r u c t u r e s w i t h i n d e n t a t i o n s h a v i n g t h e
m a x i m u m girder c a m b e r o f 2 5 m m a n d less n e e d n o
further m e a s u r e m e n t , assessment o r repair.
O n agreement w i t h the Register, particular indentations
w i t h the m a x i m u m girder camber exceeding 2 5 m m m a y b e
left unattended u n t i l t h e n e x t intermediate o r special survey.
2.3.3.2 I n t h e b o t t o m a n d s t r e n g t h deck a m i d s h i p s ,
as w e l l as i n t h e sheer strake, s i n g l e s m o o t h i n d e n t a t i o n s
are p e r m i s s i b l e , w h i c h m a x i m u m projected size w o u l d
n o t exceed f i v e spacing a n d f o r w h i c h t h e m a x i m u m residual-girder-camber-to-the-minimum-size
ratio w o u l d
n o t exceed 1/20.
2.3.3.3 I n t h e absence o f a b u l g e , t h e girders s h a l l
simultaneously meet the following conditions:
f/r<
d/h^[d/h]
tfc'<[f/c]
(2.3.3.3-1)
w h e r e / = m a x i m u m g i r d e r c a m b e r i n accordance w i t h 3.3.4.2;
V- l e n g t h o f d e f o r m e d g i r d e r area i n accordance w i t h 3.3.4.2;
d - g i r d e r w e b d e v i a t i o n f r o m t h e i n i t i a l p o s i t i o n i n accordance
w i t h 3.3.4.3;
h = g i r d e r d e p t h i n accordance w i t h 3.3.4.4;
d = distance b e t w e e n the girder camber w i t h m a x i m u m section and
its nearest u n d e f o r m e d support i n accordance w i t h 3.3.4.5;
\fll\ = permissible relative girder camber i n accordance w i t h 4 . 3 . 3 . 1 ;
[dfh] = permissible relative girder camber i n accordance w i t h 4 . 3 . 3 . 1 ;
[flc] = p e r m i s s i b l e r e l a t i v e p o s i t i o n o f g i r d e r c a m b e r m a x i m u m i n
accordance w i t h 4 . 3 . 3 . 1 .
C o m p l i a n c e w i t h t h e last c o n d i t i o n m e n t i o n e d i n
F o r m u l a (2.3.3.3-1) m a y not be verified i n the following
cases:
girder i s d e f o r m e d together w i t h t h e support;
i n d e n t e d area o f structure does n o t reach as f o r as t h e
support;
Appendix 2
275
(2.3.3.3-2)
(2.3.3.3-3)
(2-3.3.4)
where /
2.4 S T R U C T U R E S W I T H C R A C K S A N D R U P T U R E S
2.4.3 N o b r a n c h i n g o r a d v a n c i n g ( g r o w i n g ) cracks
are p e r m i t t e d i n t h e h u l l m e m b e r s .
2 . 4 . 4 T h e cracks a n d ruptures f o u n d i n t h e h u l l
m e m b e r s l i s t e d i n 2 . 4 . 2 , as w e l l as cracks m e n t i o n e d
i n 2 . 4 . 3 , s h a l l b e repaired.
2 . 4 . 5 I n c e r t a i n cases, s i n g l e cracks i n t h e f o l l o w i n g
h u l l m e m b e r s n o t l i s t e d i n 2 . 4 . 2 m a y b e left u n a t t e n d e d
u n t i l t h e n e x t scheduled ship repair, w h i c h are f o u n d
d u r i n g subsequent a n n u a l s u r v e y s :
i n t h e edges o f o p e n i n g s i n plates a n d deep g i r d e r
w e b s o f w e b framing, i n t e n d e d f o r t h e passage o f
p r i m a r y f r a m i n g girders, f o r l i g h t e n i n g t h e structures,
w h i c h m a k e a structure accessible a n d f o r t h e o v e r f l o w
o f liquid;
i n welded and riveted joints;
i n the connecting h u l l members (knees);
i n local strengthening.
H u l l m e m b e r s c o n t a i n i n g cracks s h a l l m e e t t h e
condition
X'<fX]
(2.4.5)
w h e r e V = crack l e n g t h i n accordance w i t h 3 . 4 . 2 ;
[K] = p e r m i s s i b l e crack l e n g t h i n accordance w i t h 4 . 4 . 1 .
3.1 G E N E R A L
3 . 1 . 1 T h i s S e c t i o n describes t h e h u l l f l a w d e t e c t i o n
f o r t h e p u r p o s e o f assessment o f t h e h u l l t e c h n i c a l
c o n d i t i o n i n accordance w i t h t h e p r o v i s i o n s o f S e c t i o n 2 .
3.1.2 T h e p r o v i s i o n s o f t h i s S e c t i o n set d o w n t h e
p r o c e d u r e f o r m e a s u r i n g t h e parameters o f h u l l m e m b e r s
w i t h t h e defects f o u n d d u r i n g e x a m i n a t i o n s o r s u r v e y s .
3.1.3 T h e dates a n d scope o f t h e h u l l f l a w d e t e c t i o n
are established b y these R u l e s .
T h e dates a n d scope o f t h e h u l l f l a w detection m a y
b e s p e c i f i e d b y t h e R e g i s t e r p r o c e e d i n g from t h e
t e c h n i c a l c o n d i t i o n o f t h e ship.
3.1.4 T h i c k n e s s measurements o f h u l l m e m b e r s ,
p i p i n g , arrangements and other ship structures, unless t h e y
are carried o u t b y a s u r v e y o r t o the Register certified b y a n
accredited b o d y operating t r a i n i n g and certification o f
N D T personnel according t o E N I S O 9 7 1 2 , shall be carried
o u t b y T M F i r m s recognized b y the Register or, subject t o
special consideration b y R H O , b y other classification
societies I A C S m e m b e r s i n the presence o f the s u r v e y o r
t o the Register. T h e s u r v e y o r t o the Register shall check the
i n f o r m a t i o n o n cancellation o f the T M F i r m s r e c o g n i t i o n b y
other classification societies o n the R S i n t e r n a l website i n
Section " I n f o r m a t i o n Systems/Industry Database/Informa
tion on Supervision i n Industry/List o f T M Firms
R e c o g n i z e d b y O t h e r C l a s s i f i c a t i o n Societies, w h o s e
Certificates are Cancelled" b y l i n k http://gur.rs-head.spb.
ru/win/survey/sto/tmcan.htm. A list o f T M firms recognized
276
3.2 S T R U C T U R E S W I T H W E A R
3.2.1 S u r v e y o f structures.
3 . 2 . 1 . 1 T h e c o n d i t i o n o f h u l l structures w i t h w e a r
s h a l l b e characterized b y g i v i n g r e s i d u a l thicknesses t o
be d e t e r m i n e d b y m e a s u r e m e n t s .
3.2.1.2 T h e t y p e o f w e a r o f a h u l l m e m b e r s h a l l be
d e t e r m i n e d v i s u a l l y d u r i n g t h e ship s u r v e y p r o c e e d i n g
from experience i n t e c h n i c a l s u p e r v i s i o n a n d r a n d o m
m e a s u r e m e n t o f r e s i d u a l thicknesses.
3.2.1.3 O n p a i n t e d surfaces t h e e c o s o u n d i n g e q u i p
m e n t s h a l l b e used ( e i t h e r a n oscilloscope o r d i g i t a l
devices a p p l y i n g m u l t i p l e echo o r single-chip m e t h o d ) .
D e v i c e s w i t h a s i n g l e echo c a n b e used o n u n p a i n t e d
surfaces exposed t o c l e a n i n g a n d p o l i s h i n g .
Appendix 2
277
T h e p r e c i s i o n o f h u l l m e m b e r thickness m e a s u r e m e n t s s h a l l n o t b e less t h a n 0 , 1 m m .
T h e d e p t h o f pits i s m e a s u r e d u s i n g d e p t h meter,
i n d i c a t i n g gage o r o t h e r s i m i l a r i n s t r u m e n t s t o ensure t h e
p r e c i s i o n n o t less t h a n 0 , 1 m m .
3.2.1.4 H u l l m e m b e r s w i t h w e a r s h a l l b e e x a m i n e d
w i t h d u e regard t o t h e peculiarities o f t h e structure
service a n d experience i n t e c h n i c a l s u p e r v i s i o n .
3.2.2 H u l l c r o s s - s e c t i o n a l c h a r a c t e r i s t i c s .
3.2.2.1 T o d e t e r m i n e t h e r e s i d u a l h u l l s e c t i o n
m o d u l u s o f deck a n d b o t t o m W g,), t h e m o s t s t r u c t u r a l l y
w e a k e n e d a n d t h e m o s t w o r n sections s h a l l b e t a k e n i n
v i e w o f repair already carried o u t . T h e r e s i d u a l h u l l
s e c t i o n m o d u l u s W g,) s h a l l b e d e t e r m i n e d f o r t h e
average r e s i d u a l m e m b e r thicknesses S{ w i t h i n t h e
c h o s e n c i r c u l a r h u l l section, w h i c h l e n g t h i s l i m i t e d b y
t h e l e n g t h o f a plate arranged l o n g i t u d i n a l l y .
W h e n t h e r e s i d u a l h u l l s e c t i o n m o d u l u s i s determ i n e d , t h e r e s i d u a l thickness o f m e m b e r s , w h i c h a n n u a l
average w e a r u s, i n m m / y e a r , exceeds t h e r e l e v a n t
v a l u e u, i n m m / y e a r , t o b e f o u n d i n t h e R u l e s f o r
C o n s t r u c t i o n a n d w h i c h percentage i s i n accordance w i t h
t h e c o n d i t i o n s stipulated u n d e r 4 . 1 . 5 . 2 s h a l l b e reduced
b y the value o f A S , i n m m , t o be determined f r o m the
formula
d
AS = z(u -u);
(3.2.2.1-1)
u =(S(>-S' )/T
(3.2.2.1-2)
aS
aS
w h e r e S{ = average r e s i d u a l thickness, i n m m , o f a h u l l m e m b e r t o b e
d e t e r m i n e d i n accordance w i t h 3 . 2 d u r i n g the present s u r v e y ;
S j = a s - b u i l t h u l l m e m b e r thickness, i n m m ;
x ^ 5 t i m e , i n years, before t h e n e x t specified s u r v e y / e x a m i n a t i o n
o f the h u l l m e m b e r ,
T - service l i f e , i n years, o f t h e h u l l m e m b e r f r o m the date o f its
fitting o n board.
(b)
= I S'ubi/T bi
1 = 1
(3.2.2.5)
1 = 1
3.2.3 P l a t e s .
3.2.3.1 I n case o f t o t a l wear, t h e average r e s i d u a l
plate thickness S[, i n m m , i s d e t e r m i n e d as a n a r i t h m e t i c
m e a n o f residual thicknesses measured at points
u n i f o r m l y d i s t r i b u t e d o v e r t h e plate surface. I n t h i s case,
t h e r e s i d u a l thicknesses m e a s u r e d a t p o i n t s i n areas o f
l i n e a r a n d g r o o v e w e a r , as w e l l as i n deep pits, s h a l l b e
disregarded.
P r o c e d u r e f o r thickness m e a s u r e m e n t s a n d d e t e r m i n a t i o n o f t o t a l w e a r o f plates i s g i v e n i n t h e I n s t r u c t i o n
o n Residual Thickness Measurements o f Ships Hulls.
3.2.3.2 I n case o f l o c a l wear, t h e average r e s i d u a l
thickness S3, i n m m , o f a plate area i s d e t e r m i n e d o n t h e
basis o f m e a s u r e m e n t s a t p o i n t s l y i n g w i t h i n t h e w o r n
plate area, as f o l l o w s :
as a n a r i t h m e t i c m e a n o f v a l u e s m e a s u r e d a t p o i n t s
w i t h r e s i d u a l thicknesses f o r t h e case o f spot w e a r a n d
linear, w e a r o f p l a t e areas;
from t h e f o l l o w i n g f o r m u l a f o r t h e case o f g r o o v e
wear:
% = S[-(hi+h )
2
(3.2.3.2)
(3.2.3.3)
278
3.3 S T R U C T U R E S W I T H D E F O R M A T I O N S
3.3.1 S u r v e y o f structures.
3.3.1.1 T h e c o n d i t i o n o f h u l l structures w i t h
d e f o r m a t i o n s i s characterized b y m a x i m u m r e s i d u a l
c a m b e r a n d t h e d i m e n s i o n s o f d e f o r m e d areas o f
structures i n p r o j e c t i o n .
3 3 . 1 . 2 T h e type o f h u l l m e m b e r deformation shall be
determined visually during the ship survey proceeding from
experience i n technical supervision. I n same cases, additional
measurement o f residual camber i n stiffeners m a y b e
necessary i n order t o determine the deformation type.
3.3.1.3 T h e d e f o r m a t i o n parameters s h a l l b e m e a sured w i t h regard t o t h e i n i t i a l n o n - d e f o r m e d surface
u s i n g standard m e a s u r i n g i n s t r u m e n t s , s u c h as r u l e r ,
caliper w i t h a d e p t h meter, i n d i c a t i n g gage, etc.
W h e n d e f o r m e d s t r u c t u r a l areas a r e m e a s u r e d i n
p r o j e c t i o n , t h e p r e c i s i o n s h a l l b e 1 0 0 m m a t least, f o r
m a x i m u m camber, t h i s s h a l l n o t b e less t h a n 1 m m , a n d
f o r 3 0 0 m m based camber, n o t less t h a n 0 , 1 m m .
3.3.1.4 T h e results o f m e a s u r e m e n t s s h a l l b e d r a w n
u p as t h e tables t o b e f o u n d i n 2 . 2 , A p p e n d i x 2 - 1 o f these
Appendix 2
279
I n s t r u c t i o n s , as w e l l as i n t o s h e l l e x p a n s i o n d r a w i n g s ,
deck, d o u b l e b o t t o m a n d b u l k h e a d p l a n s w i t h i n d i c a t i o n
o f deformation type, camber measurements and other
standardized parameters o f t h e h u l l m e m b e r d e f o r m a tions.
I t is r e c o m m e n d e d t h a t t h e tables s h a l l b e s u b m i t t e d
t o t h e R e g i s t e r o n f l o p p y disks.
3.3.1.5 D e f o r m e d h u l l m e m b e r s s h a l l b e e x a m i n e d
w i t h due regard to the service conditions f o r the
structures a n d p r o c e e d i n g f r o m experience i n t e c h n i c a l
supervision.
3.3.2 H u l l c r o s s - s e c t i o n a l c h a r a c t e r i s t i c s .
3 3 . 2 . 1 F o r determining the total deflection, corrugation
n
~^li ,
m
i n m , t h e w e a k e s t h u l l cross-
s e c t i o n is c h o s e n a m i d s h i p s h a v i n g a l e n g t h n o t greater
t h a n 5 spacings i n a n area w h e r e d e f o r m a t i o n s i n t h e
s t r e n g t h deck o r b o t t o m are t h e m o s t n u m e r o u s .
T h e d i m e n s i o n s o f d e f o r m a t i o n s /, , i n m , s h a l l be
s u m m e d u p , separately f o r t h e deck o u t s i d e t h e h a t c h
o p e n i n g l i n e i n c l u d i n g t h e b i l g e , i n t h e c h o s e n h u l l crosss e c t i o n irrespective o f t h e r e l a t i v e c a m b e r v a l u e s .
I f d e f o r m e d h u l l m e m b e r s are s t r e n g t h e n e d i n
accordance w i t h 5.3.2, t h e d e f o r m a t i o n s m a y n o t be
i n c l u d e d i n t h e t o t a l l e n g t h o f deflections, r i b s a n d
indentations.
3.3.2.2 T h e r e s i d u a l u l t i m a t e h u l l s e c t i o n m o d u l u s
W,)
s h a l l b e d e t e r m i n e d i n case o f ship h o g g i n g a n d
sagging i n accordance w i t h t h e procedures a p p r o v e d b y
t h e Register. I n a n y case, t h e r e d u c t i o n o f compressed
h u l l members and o f those deformed h u l l members,
w h i c h are compressed a n d strained, s h a l l b e considered.
The calculation o f
s h a l l be sublect t o special
c o n s i d e r a t i o n b y t h e Register.
d b
3.3.3 D e f l e c t i o n s a n d ribs.
3 . 3 3 . 1 T h e m a x i m u m camber / ' , i n m m , o f a
deflection o r r i b shall be measured w i t h regard t o girders.
T h e procedure o f m e a s u r i n g / ' is illustrated i n F i g . 3.3.3.1.
3.3.3.2 T h e m i n i m u m p r o j e c t e d size b', i n m m , o f a
d e f l e c t i o n is m e a s u r e d i n t h e area o f t h e m a x i m u m
h o g g i n g . T h e p r o c e d u r e o f m e a s u r i n g b' is i l l u s t r a t e d i n
Fig. 3.3.3.1.
3.3.3.3 T h e m a x i m u m r i b c a m b e r / ' , i n m m , is
d e t e r m i n e d as t h e m a x i m u m v a l u e m e a s u r e d f o r each r i b .
3.3.3.4 T h e spacing a, i n m m , o f p r i m a r y f r a m i n g
girders is either d e t e r m i n e d b y t h e s t r u c t u r a l p l a n o r is
m e a s u r e d o n t h e structure.
3.3.4 I n d e n t a t i o n s .
3.3.4.1 I n case o f t h e structure w i t h a n i n d e n t a t i o n
w h e r e 1 0 s u c c e s s i v e p r i m a r y f r a m i n g g i r d e r s are
d e f o r m e d , m e a s u r e m e n t s s h a l l be t a k e n o n each girder,
w h e r e 10 t o 15 girders are d e f o r m e d , e v e r y o t h e r g i r d e r
m a y b e m e a s u r e d , a n d w h e r e 15 o r m o r e girders are
deformed every third girder m a y be measured including
t h e o n e h a v i n g t h e greatest c a m b e r / .
I f a l l conditions o f F o r m u l a (2.3.3.3-1) are m e t f o r i n
case o f a girder w i t h a m a x i m u m camber, the other girders
f o u n d i n the area o f the indentation m a y n o t be measured.
3.3.4.2 T h e m a x i m u m c a m b e r / ' , i n m m , and l e n g t h /',
i n m m , o f the deformed girder section shall be measured i n
the same plane, i n w h i c h the girder lies. T h e procedures o f
m e a s u r i n g / and /' are g i v e n i n F i g . 3.3.4.2a.
3.3.4.3 T h e d e v i a t i o n d', i n m m , o f a g i r d e r w e b
from its i n i t i a l p o s i t i o n is m e a s u r e d o n t h e faceplate l e v e l
w h e r e t h e d e v i a t i o n is t h e greatest. T h e p r o c e d u r e o f
m e a s u r i n g d' is i l l u s t r a t e d i n F i g . 3.3.4.2a.
3.3.4.4 T h e d e p t h o f t h e g i r d e r w e b h, i n m m , is
d e t e r m i n e d from t h e s t r u c t u r a l p l a n o r is m e a s u r e d o n t h e
structure.
F i g . 3 . 3 . 3 . 1 M e a s u r e m e n t o f d e f l e c t i o n a n d r i b parameters
280
F i g . 3.3.4.2 M e a s u r e m e n t o f i n d e n t a t i o n parameters:
a) f o r m a i n f r a m i n g girders; b) f o r w e b f r a m i n g girders a n d plate e l e m e n t s
300
0 0
3.4 S T R U C T U R E S W I T H C R A C K S A N D R U P T U R E S
3.4.1 S u r v e y o f s t r u c t u r e s .
3 . 4 . 1 . 1 T h e c o n d i t i o n o f t h e h u l l structures w i t h
cracks a n d ruptures i s d e t e r m i n e d b y t h e i r t y p e , l o c a t i o n
w i t h i n t h e s t r u c t u r e , l e n g t h , area, o r i e n t a t i o n a n d
o p e n i n g displacement, w h i c h a r e d e t e r m i n e d b y m e a surements.
3.4.1.2 T h e t y p e o f crack o r r u p t u r e i s d e t e r m i n e d
visually during t h e h u l l survey a n d proceeding
from
experience i n t e c h n i c a l s u p e r v i s i o n .
3.4.1.3 T h e cracks a n d ruptures i n h u l l m e m b e r s
m a y b e r e v e a l e d as a r e s u l t o f e x a m i n a t i o n , t e s t i n g a n d
b y t h e f o l l o w i n g test procedures:
radiographic;
ultrasonic;
m a g n e t i c p o w d e r test;
d y e p e n e t r a t i o n test;
u s i n g aqueous dispersions, k e r o s e n e w i t h c h a l k , etc.
3.4.1.4 T h e crack o r r u p t u r e parameters a r e m e a sured o n t h e surface o f t h e d a m a g e d h u l l m e m b e r b y
m e a n s o f a caliper, r u l e r o r a n o t h e r m e a s u r i n g i n s t r u m e n t , w h i c h ensures a n accuracy o f n o t less
than 5 m m .
Appendix 2
281
3.4.1.5 T h e v a l u e s m e a s u r e d o n cracks s h a l l b e
d r a w n u p as t h e tables s i m i l a r t o those g i v e n i n 2 . 3 o f
A p p e n d i x 2 - 1 , as w e l l as i n d i c a t e d i n d r a w i n g s a n d
sketches s h o w i n g t h e cracked structure w i t h i n d i c a t i o n o f
the length, opening displacement a n d orientation o f the
crack.
T h e v a l u e s m e a s u r e d o n ruptures m a y b e represented
i n a n arbitrary from.
I t i s r e c o m m e n d e d t h a t t h e tables s h a l l b e s u b m i t t e d
t o t h e R e g i s t e r o n f l o p p y disks.
3.4.1.6 T h e e x a m i n a t i o n o f h u l l m e m b e r s w i t h
cracks a n d ruptures s h a l l b e carried o u t w i t h d u e regard
t o t h e service c o n d i t i o n s o f t h e structures a n d p r o c e e d i n g
from experience i n t e c h n i c a l s u p e r v i s i o n .
3.4.2 M e a s u r e m e n t o f c r a c k p a r a m e t e r s .
T h e crack l e n g t h X', i n m m , i n a h u l l m e m b e r i s
m e a s u r e d o n t h e shortest distance b e t w e e n its b e g i n n i n g
and end. T h e location o f t h e crack e n d shall be
determined visually w i t h a n addition o f 10 m m .
T h e o p e n i n g displacement f, i n m m , o f a crack i s
d e t e r m i n e d b y t h e m a x i m u m distance b e t w e e n its edges.
T h e crack o r i e n t a t i o n i n a m e m b e r i s d e t e r m i n e d b y t h e
angle a , i n deg., f o r m e d b y t h e l i n e c o n n e c t i n g t h e
b e g i n n i n g a n d e n d o f t h e crack, a n d t h e centre p l a n e o r
base p l a n e o f t h e ship.
4 S T A N D A R D S F O RH U L L W I T H D E F E C T S
4.1 G E N E R A L
B y t h e p e r m i t t e d w e a r o f h u l l m e m b e r s , t h e difference
b e t w e e n t h e i r as-built a n d p e r m i s s i b l e r e s i d u a l t h i c k n e s s i s m e a n t .
282
= a factor equal t o t h e f o l l o w i n g :
f o r ships o p e r a t i n g i n unrestricted areas o f n a v i g a t i o n a n d
ships h a v i n g d i s t i n g u i s h i n g m a r k s f o r restricted areas o f
n a v i g a t i o n R I , R 2 i n t h e i r class n o t a t i o n s ;
k = 0,65 + 0,0012/
(4.2.1.1-2)
w h e r e L = d e s i g n ship l e n g t h , i n m ;
f o r ships, h a v i n g t h e d i s t i n g u i s h i n g m a r k s f o r restricted areas
o f navigation R 2 - R S N , R 2 - R S N ( 4 , 5 ) , R 3 - R S N , R 3 i n their
class n o t a t i o n s :
= 0 , 7 0 + 0 , 0 0 1 2 1 b u t n o t less t h a n 0,8.
(4.2.1.1-3)
I n a n y case, the & c t o r s h a l l n o t b e adopted m o r e t h a n 0 , 9 0 .
F o r ships, w h i c h deck a n d c o n t i n u o u s l o n g i t u d i n a l s
o n t h e o u t e r side o f t h e deck, i n c l u d i n g t h e b o x a n d
c o n t i n u o u s side c o a m i n g s , are m a d e o f m a t e r i a l s h a v i n g
different y i e l d strength, t h e p e r m i s s i b l e r e s i d u a l h u l l
section m o d u l u s [Wj], i n c m , f o r a deck s h a l l b e
increased b y m u l t i p l y i n g i t b y t h e factor k\ t o b e
d e t e r m i n e d from t h e f o r m u l a
3
b u t
W c ' ^ c
n o t
l e s s
&
(4.2.1.1-4)
I n ships h a v i n g a l e n g t h o f 2 0 0 m a n d above, t h e
p e r m i s s i b l e r e s i d u a l h u l l section m o d u l u s [ F F d ^ J , i n c m ,
for deck o r b o t t o m shall additionally comply w i t h the condition
3
(4.2.1.1-5)
where
m i n i m a l h u l l section m o d u l u s , i n c m , r e q u i r e d b y t h e
Rules for Construction.
W^OIL
4.2.1.2 T h e p e r m i s s i b l e r e s i d u a l u l t i m a t e h u l l s e c t i o n
m o d u l u s [W" ], i n c m , f o r a deck o r b o t t o m i s
d e t e r m i n e d from t h e f o r m u l a
3
| 0
[Wd ] = 1
W
where M
'
9 2 + 5 1
,M
= bending moments, i n k N m , t o be determined
f r o m the Rules f o r Construction;
cr = standard y i e l d stress o f deck ( b o t t o m ) m a t e r i a l , i n M P a , i n
accordance w i t h t h e R u l e s f o r C o n s t r u c t i o n .
w
4.2 S T R U C T U R E S W I T H W E A R
4.2.1 H u l l c r o s s - s e c t i o n a l c h a r a c t e r i s t i c s .
4.2.1.1 T h e p e r m i s s i b l e r e s i d u a l h u l l s e c t i o n
m o d u l u s [^(6)], i n c m , f o r a deck o r b o t t o m is determined
from the f o r m u l a
3
W ^
d(b
= kW
(4.2.1.1-1)
(4.2.1.3)
w h e r e = factor g i v e n i n 4 . 2 . 1 . 1 ;
5 j ( j ) = thickness, i n m m , o f side s h e l l p l a t i n g , i n n e r side o r
l o n g i t u d i n a l b u l k h e a d , as r e q u i r e d b y t h e R u l e s f o r
Construction.
4.2.2 P l a t e s .
4 . 2 . 2 . 1 I n case o f total wear, t h e permissible residual
plate thickness [Si], i n m m , is determined from the f o r m u l a
,
where
= h u l l s e c t i o n m o d u l u s , i n c m , f o r a deck o r b o t t o m , as
r e q u i r e d b y t h e R u l e s f o r C o n s t r u c t i o n f o r a n e w ship;
(4.2.1.2)
[5' ] = m ( 5 - A 5 )
1
w h e r e m i = & c t o r t o b e adopted f r o m T a b l e 4 . 2 . 2 . 1 - 1 ;
(4.2.2.1-1)
Appendix 2
283
T a b l e 4.2.2.1-1
Factors
Nos.
2 a n d mo f o r p l a t e s
Region
o f ship l e n g t h
Structural member
Ships
o f group I
Ships
o f group
Decks a n d platforms
3
Ships o f
groups I
andn
1
mi
TOO
1.1
U p p e r strength d e c k , c o n t i n u o u s h a t c h side c o a m i n g
midship region
ends
0,85
0,75
0,75
0,65
0,80
0,75
0,70
0,65
0,80
0,70
1.2
S e c o n d c o n t i n u o u s d e c k l y i n g h i g h e r t h a n 0 , 7 5 D a b o v e the base p l a n e m i d s h i p r e g i o n
ends
0,80
0,75
0,65
0,60
0,80
0,70
1.3
O t h e r decks a n d p l a t f o r m s
0,75
0,65
0,70
midship region
ends
0,85
0,75
0,75
0,65
0,80
0,75
0,70
0,65
0,80
0,70
full length
midship region
ends
0,75
0,80
0,75
0,65
0,70
0,60
0,75
0,80
0,75
0,65
0,70
0,60
0,70
0,70
0,70
midship region
ends
full length
midship region
ends
0,80
0,75
0,75
0,80
0,75
0,70
0,60
0,65
0,65
0,60
0,80
0,75
0,75
0,80
0,75
0,70
0,60
0,65
0,65
0,60
0,80
0,70
0,70
0,80
0,70
midship region
ends
0,85
0,75
0,75
0,65
0,85
0,75
0,75
0,65
0,80
0,70
midship region
ends
Inner bottom
0,85
0.75
0,75
0.65
0,80
0.75
0,70
0.60
0,80
0.70
full length
0,80
0,65
0,80
0,65
0,80
0,80
0,65
0,80
0,65
0,80
0,75
0,75
0,80
0,60
0,60
0,65
0,85
0,75
0,80
0,60
0,60
0,65
0,70
0,70
0,70
0,70
0,60
0,65
0,65
0,60
0,80
0,70
0,70
0,80
0,70
Sides
2.1
Sheerstrake
2.2
O u t e r side:
i n the r e g i o n o f a l t e r n a t i n g w a t e r l i n e s
outside t h e r e g i o n o f alternating w a t e r l i n e s
2.3
I n n e r side
u p p e r strake
m i d d l e strake
l o w e r strake
Bottom
3
3.1
Plate keel
3.2
B o t t o m w i t h bilge
Inner bottom
Bulkheads
5.1
5.2
5.3
Longitudinal bulkheads
u p p e r strake
m i d d l e strake
l o w e r strake
5.4
4
4.1
midship region
ends
full length
midship region
ends
0,85
0,75
0,75
0,80
0,75
0,75
0,65
0,70
0,85
0,75
0,85
0,75
0,70
midship region
ends
0,80
0,60
0,85
0.80
0,80
0,70
0.70
0,60
0,80
0.70
0,70
W a s h bulkheads
Tanks 2
6
6.1
6.2
T o p s i d e a n d hopper t a n k s
6.3
O t h e r tanks
284
Table
Nos.
Region
o f ship l e n g t h
Structural member
Ships
o f group I
mi
Superstructures a n d deckhouses
Ships
o f group
4.2.2.1
mi
continued
Ships o f
groups I
andtf
7.1
Superstructure side
0,80
0,60
0,80
0,60
0,70
7.2
0,80
0,70
0,80
0,70
0,70
7.3
0,80
0,60
0,80
0,60
0,70
region
region
region
1,0
0,90
0,90
1,00
0,90
0,90
0,80
0,80
0,80
Regions of strengthening
8
Ice strengthening
8.1
8.2
S t r e n g t h e n i n g o f ships m o o r i n g a t sea
0,85
0,85
0,80
8.3
S t r e n g t h e n i n g i n r e g i o n s , t o w h i c h e x t r e m e h y d r o d y n a m i c pressures are
applied
0,75
0,75
0,80
0,70
0,55
0,70
0,55
0,70
9.1
T a b l e 4.2.2.1-2
A S values for shell plating i n regions o f strengthening
Strengthening
Nos
1
S t r e n g t h e n i n g o f ship m o o r i n g a t sea:
f o r side s w e e p i n g
i n o t h e r cases
3,0
2,0
S = p l a t e thickness, i n m m , r e q u i r e d b y t h e R u l e s f o r C o n s t r u c
t i o n w i t h o u t taking into consideration the requirements for
m i n i m a l thickness;
A S = w e a r allowance, i n m m , to be determined f r o m the Rules for
C o n s t r u c t i o n . F o r s h e l l p l a t i n g i n r e g i o n s o f strengthening
(except ice strengthening), the v a l u e o f A S s h a l l be adopted
f r o m T a b l e 4 . 2 . 2 . 1 - 2 . F o r s h e l l p l a t i n g i n r e g i o n s o f ice
strengthening, the v a l u e o f A S s h a l l b e d e t e r m i n e d f r o m the
Rules for Construction.
T h e p e r m i s s i b l e r e s i d u a l p l a t e thickness [ S i ] , i n m m ,
shall additionally c o m p l y w i t h the following:
i n t h e general case
[ S i ] > m S^,
(4.2.2.1-2)
f o r ships b u i l t t o t h e R S R u l e s w h o s e k e e l w a s l a i d
before 1 O c t o b e r 1 9 9 0
[Si] > 0,5S ;
(4.2.2.1-3)
2
mm
AS,
f o r ships b u i l t t o t h e R S R u l e s w h o s e k e e l w a s l a i d
o n o r after 1 O c t o b e r 1 9 9 0 as w e l l as t o t h e R u l e s o f
o t h e r c l a s s i f i c a t i o n societies o r w i t h o u t t e c h n i c a l
s u p e r v i s i o n o f a n y c l a s s i f i c a t i o n society
[Si] > 0,7S
(4.2.2.1-4)
0
T h e factors m i a n d m i n d i c a t e d i n T a b l e 4 . 2 . 2 . 1 - 1
are used f o r ships w i t h l e n g t h o f 9 0 m a n d above; f o r
ships w i t h length o f 6 5 m a n d b e l o w , the factors m i and m
s h a l l b e adopted e q u a l o n t h e w h o l e ship l e n g t h a n d
e q u a l t o t h e i r v a l u e s a t ends; f o r ships' i n t e r m e d i a t e
2
Appendix 2
285
lengths, t h e v a l u e s o f m\ a n d m s h a l l be d e t e r m i n e d b y
linear interpolation.
T h e difference [ S i ] o f p e r m i s s i b l e r e s i d u a l t h i c k nesses o f t w o adjacent plates s h a l l n o t exceed 3 m m .
4.2.2.2 I n case o f l o c a l w e a r , t h e p e r m i s s i b l e residual
thickness [5*3], i n m m , o f a plate area s h a l l b e d e t e r m i n e d
from t h e f o r m u l a
i n t h e general case
[S3] = 0 , 8 5 [ S i ]
(4.2.2.2)
w h e r e [Si] - refer t o 4 . 2 . 2 . 1 .
(4.2.3.3-2)
[Si] > 0 . 6 5 S U ;
f o r ships b u i l t t o t h e R S R u l e s w h o s e k e e l w a s l a i d
before 1 O c t o b e r 1 9 9 0
[Si]>0,5S ;
(4.2.3.3-3)
f o r ships b u i l t t o t h e R S R u l e s w h o s e k e e l w a s l a i d
o n o r after 1 O c t o b e r 1 9 9 0 as w e l l as t o t h e rules o f o t h e r
classification societies o r w i t h o u t t e c h n i c a l s u p e r v i s i o n
o f a n y classification society
where
[ S ] = 0,305*0 b u t n o t less t h a n 3 m m
[Si]>0,7S
(4.2.2.3)
w h e r e So refer t o 4 . 2 . 2 . 1 .
4.2.3 G i r d e r s .
4 . 2 . 3 . 1 T h e p e r m i s s i b l e residual section m o d u l u s
[W\], i n c m , o f a g i r d e r s h a l l b e d e t e r m i n e d f r o m t h e
formula
3
[W ]=
x
nW
(4.2.3.1)
3
[F ] = nF
x
(4.2.3.3-1)
T h e p e r m i s s i b l e r e s i d u a l thickness [ S i ] , i n m m , o f a
girder element shall additionally c o m p l y w i t h the
following:
(4.2.3.3-4)
(4.2.3.3-5)
w h e r e b = trapezoidal c o r r u g a t i o n thickness, i n m , i n t h e p l a n e p a r a l l e l
to the bulkhead plane;
r | = m e c h a n i c a l properties u t i l i z a t i o n factor f o r the steel o f
t r a p e z o i d a l corrugations, t o b e adopted from the R u l e s f o r
Construction.
4 . 2 . 3 . 4 I n case o f l o c a l w e a r , t h e p e r m i s s i b l e residual
thickness [S3], i n m m , o f a girder m e m b e r area is
d e t e r m i n e d from t h e f o r m u l a
(4.2.3.4)
[ S ] = 0,85[Si]
3
w h e r e [ 5 J refer t o 4.2.3.3.
286
d r i l l i n g o f rivets, t h e p e r m i s s i b l e w e a r d e p t h f o r
4 . 2 . 6 . 6 I n case o f p i t t i n g , t h e p e r m i s s i b l e r e s i d u a l
c o u n t e r s u n k heads s h a l l b e r e d u c e d t o 0,05 o f t h e rivet plate thickness [S4], i n m m , s h a l l b e d e t e r m i n e d i n
diameter;
accordance w i t h 4 . 2 . 2 . 3 .
t h e distance from t h e centre o f t h e m a r g i n a l r o w o f
4 . 2 . 6 . 7 I n case o f t o t a l w e a r , t h e p e r m i s s i b l e r e s i d u a l
rivets t o t h e w o r n plate edge s h a l l n o t b e less t h a n 1,3 o f thickness [ S i ] , i n m m , o f a g i r d e r m e m b e r is d e t e r m i n e d
from t h e f o r m u l a
t h e rivet b o d y diameter;
for riveted j o i n t s i n structures m a d e o f a l u m i n u m a l l o y s
[Si] = n S
(4.2.6.7)
and steel, t h e separation o f connected plates shall n o t
w
h
e
r
e
n
=
factor
t
o
b
e
adopted
f
r
o
m
4
.
2
.
3
.
1
;
exceed 2 m m . W h e r e a n a l u m i n u m a l l o y plate o r its section
S = a s - b u i l t thickness, i n m m , o f a g i r d e r m e m b e r .
is connected t o a steel plate, a drop o f the f o r m e r exceeding
2 0 per cent o f its as-built thickness is n o t permitted.
4.2.6.8 I n case o f l o c a l w e a r , t h e p e r m i s s i b l e r e s i d u a l
4.2.5 L o c a l s t r e n g t h e n i n g .
thickness [S3], i n m m , o f a g i r d e r m e m b e r is d e t e r m i n e d
I n case o f t o t a l w e a r , t h e p e r m i s s i b l e r e s i d u a l from t h e f o r m u l a
thickness [ S i ] , i n m m , o f local strengthening is
[S ] = 0,5S
(4.2.6.8)
d e t e r m i n e d from t h e f o r m u l a e :
w
h
e
r
e
S
refer
t
o
4
.
2
.
6
.
7
.
f o r ships b u i l t t o t h e R S R u l e s w h o s e k e e l w a s l a i d
before 1 October 1990
4 . 2 . 6 . 9 I n case o f p i t t i n g , t h e p e r m i s s i b l e r e s i d u a l
thickness [S4], i n m m , o f a g i r d e r m e m b e r is d e t e r m i n e d
[Si]>0,5S ;
(4.2.5-1)
from F o r m u l a ( 4 . 2 . 2 . 3 ) .
f o r ships b u i l t t o t h e R S R u l e s w h o s e k e e l w a s l a i d
4.2.6.10 T h e p e r m i s s i b l e w e a r i n w e l d e d a n d riveted
o n o r after 1 O c t o b e r 1 9 9 0 as w e l l as t o t h e R u l e s o f j o i n t s s h a l l b e d e t e r m i n e d i n accordance w i t h 4 . 2 . 4 , a n d
o t h e r c l a s s i f i c a t i o n societies o r w i t h o u t t e c h n i c a l super t h a t o f l o c a l s t r e n g t h e n i n g , i n accordance w i t h 4 . 2 . 5 .
v i s i o n o f any classification society
4.2.7 R e q u i r e m e n t s f o r d e t e r m i n a t i o n o f p e r m i s
sible residual plate thickness o f cargo h o l d h a t c h
[Si]>0,7S
(4.2.5-2)
covers.
w h e r e S = as-built thickness, i n m m , o f l o c a l strengthening.
4 . 2 . 7 . 1 F o r ships contracted f o r construction o n o r after
4.2.6 S t a n d a r d s t o b e a p p l i e d d i r e c t l y d u r i n g h u l l 1 J u l y 2 0 1 2 , the requirements o f Section 7 o f I A C S U R
S 2 1 A (refer t o 7.10.6.53, Part " E q u i p m e n t , A r r a n g e
survey.
4.2.6.1 T h e standards stated b e l o w a p p l y o n l y t o ments and O u t f i t " o f the R u l e s f o r the Classification and
those ships, w h i c h R e g i s t e r class has n o t b e e n m o d i f i e d Construction o f S e a - G o i n g Ships) shall b e m e t w h e n
s i n c e t h e i r c o n s t r u c t i o n . T h e a p p l i c a t i o n o f t h e s e determining the permissible residual plate thickness.
standards t o ships w i t h transfered class i s n o t p e r m i t t e d .
4 . 2 . 7 . 2 F o r ships contracted f o r c o n s t r u c t i o n d u r i n g
4.2.6.2 T h e p e r m i s s i b l e r e s i d u a l h u l l s e c t i o n t h e p e r i o d from 1 J a n u a r y 2 0 0 5 t i l l 1 J u l y 2 0 1 2 , t h e
m o d u l u s [], i n c m , f o r a deck o r b o t t o m i s d e t e r m i n a t i o n o f p e r m i s s i b l e r e s i d u a l p l a t e thickness
d e t e r m i n e d from F o r m u l a ( 4 . 2 . 1 . 1 - 1 ) w h e r e fc = 0,9 s h a l l b e m a d e c o n s i d e r i n g t h e r e q u i r e m e n t s o f 4 . 2 . 2 ,
A p p e n d i x 2 t o these R u l e s a n d R e g u l a t i o n 1 6 o f t h e
a n d Wjq,) i s d e t e r m i n e d f o r as-built m e m b e r scantlings.
4.2.6.3 T h e p e r m i s s i b l e r e s i d u a l thickness
[S ], I n t e r n a t i o n a l C o n v e n t i o n o n L o a d L i n e s , 1 9 6 6 , as
i n m m , o f side s h e l l p l a t i n g , i n n e r side a n d l o n g i t u d i n a l a m e n d e d b y t h e 1 9 8 8 P r o t o c o l r e l a t i n g t h e r e t o ( r e v i s e d
b u l k h e a d i s d e t e r m i n e d from F o r m u l a ( 4 . 2 . 1 . 3 ) w h e r e i n 2 0 0 3 ) .
= 0,9 a n d S ) , i s e q u a l t o t h e as-built thickness o f t h e
4.2.7.3 F o r ships contracted f o r c o n s t r u c t i o n b e f o r e
member under consideration.
1 January 2005, the determination o f permissible residual
4.2.6.4 I n case o f t o t a l w e a r , t h e p e r m i s s i b l e r e s i d u a l plate t h i c k n e s s s h a l l b e m a d e c o n s i d e r i n g t h e r e q u i r e
plate thickness [ S i ] , i n m m , i s d e t e r m i n e d from t h e m e n t s o f 4 . 2 . 2 , A p p e n d i x 2 t o t h e s e R u l e s a n d
Regulation 15(7) o f the International Convention o n
formula
L o a d Lines, 1966.
[Si] = m S
(4.2.6.4)
4.2.8 S h i p s , w h i c h s u b s e q u e n t s e r v i c e s h a l l l a s t
w h e r e 1 = factor t o b e adopted f r o m T a b l e 4 . 2 . 2 . 1 - 1 ; f o r ships w i t h
for less t h a n 5 years.
r e s t r i c t e d areas o f n a v i g a t i o n R 2 - R S N , R 2 - R S N ( 4 , 5 ) ,
4.2.8.1 T h e standards stated b e l o w a p p l y o n l y t o
R 3 - R S N a n d R 3 , m s h a l l b e adopted n o t less t h a n 0 , 7 5 ;
S = a s - b u i l t plate thickness, i n m m .
ships, w h i c h subsequent service s h a l l last f o r less t h a n
4.2.6.5 I n case o f l o c a l w e a r , t h e p e r m i s s i b l e r e s i d u a l 5 years, i.e. t o ships t o b e w r i t t e n o f f from a c t i v e fleet o r
plate thickness [S3], i n m m , i s d e t e r m i n e d from t h e scrapped.
formula
4.2.8.2 R e d u c t i o n o f t h e p e r m i s s i b l e r e s i d u a l h u l l
section m o d u l u s [], i n c m , f o r a deck o r b o t t o m , as
[S ] = 0,85[Si]
(4.2.6.5)
d e t e r m i n e d i n accordance w i t h 4 . 2 . 1 , is subject t o special
w h e r e [ S i ] - refer t o 4 . 2 . 6 . 4 .
c o n s i d e r a t i o n b y t h e R e g i s t e r i n each case.
0
s(b)
i ( b
Appendix 2
287
4.2.8.3 I n case o f t o t a l w e a r , t h e p e r m i s s i b l e r e s i d u a l
plate a n d g i r d e r thickness [ S i ] , i n m m , d e t e r m i n e d
from 4 . 2 . 2 a n d 4 . 2 . 3 m a y b e reduced b y t h e v a l u e
o f A S * , i n m m , d e t e r m i n e d from t h e f o r m u l a
A
T h e standard [ ^ J i
(4.2.7.2)
(5-TK
] m a y b e specified b y u s i n g
\f/b] = 0 , 0 5 f o r L > 9 0 m -
[f/b] = 0 , 1 0 f o r 6 5 m i
w h e r e L = design ship l e n g t h , i n m .
0,65
0,70
and less
0,060
0,066
0,75
0,80
0,85
0,90
0,95
1,00
0,071
0,077
0,083
0,089
0,094
0,1
N o t e . V = m i m i m u m d e f l e c t i o n size, i n m m (refer t o 3 . 3 . 3 . 2 ) ;
a = g i r d e r spacing, i n m m (refer t o 3.3.3.4).
(4.2.7.3)
(4.3.2.1)
4.2.8.5 I n case o f p i t t i n g , t h e p e r m i s s i b l e r e s i d u a l
thickness [S4], i n m m , o f h u l l m e m b e r s i s d e t e r m i n e d
from t h e f o r m u l a e :
[S ] = 0,30S ,
4
for
2,5 <
x <
[S ] = 0,25So, f o r
X<
[S ] = 0,20S ,
< 1
for
but not
2,5 b u t
not
butnot
less
than
less
than
[f/a] = 0 , 0 5 f o r L > 9 0 m -
[f/a] = 0 , 0 9 f o r L < 6 5 m i
3 m m ; (42.7.4-1)
2 m m ; (4.2.7.4-3)
w h e r e So - refer t o 4 . 2 . 2 . 1 ;
x - refer t o 4 . 2 . 7 . 2 .
4.3 S T R U C T U R E S W I T H D E F O R M A T I O N S
h e L - refer t o 4 . 3 . 2 .
e r
4.3.1 H u l l c r o s s - s e c t i o n a l c h a r a c t e r i s t i c s .
n
[ .^Ji
]>
o f deflections, ribs a n d i n d e n t a t i o n s i n w a y o f s t r e n g t h
deck o r b o t t o m a m i d s h i p s i s d e t e r m i n e d as f o l l o w s :
(4.3.1)
w h e r e flj = deck breadth, i n m , b e t w e e n the l i n e o f h a t c h openings a n d
side, o r b o t t o m b r e a d t h i n c l u d i n g t h e b i l g e .
(4.3.2.2-1)
(4.3.2.2-2)
eH
288
t h e p e r m i s s i b l e r e l a t i v e c a m b e r [f/l\, r e l a t i v e framing
deviation [d/h], relative p o s i t i o n o f camber m a x i m u m [f/c]
a n d o f 3 0 0 m m b a s e d c a m b e r [/ ] s h a l l b e
established as f o l l o w s :
00
4.4 S T R U C T U R E S W I T H C R A C K S
4 . 4 . 1 T h e p e r m i s s i b l e crack l e n g t h [X], i n m m , s h a l l
be adopted f r o m T a b l e 4 . 4 . 1 .
T a b l e 4.4.1
t o b e adopted from T a b l e 4 . 3 . 3 . 1 ;
[d/h] = 0,\5;
[//c] = 0 , 1 ;
[/] = 840/.
(4.3.3.1-1)
(4.3.3.1-2)
(4.3.3.1-3)
(4.3.3.1-4)
T a b l e 4.3.3.1
P e r m i s s i b l e r e l a t i v e c a m b e r \fit\ f o r g i r d e r s i n a n i n d e n t a t i o n
P e r m i s s i b l e c r a c k l e n g t h [X], i n m m
Material
Hull
member
higher strength
steel
200
150
0,1 h b u t n o t greater
than 100 m m
0,075A b u t n o t greater
t h a n 7 5
Plates
Girders
I'lh
wn
I'lh
wn
1 0 a n d less
0,050
20
0,080
12
0,055
24
0,088
16
0,070
30 and more
0,097
N o t e . = l e n g t h , i n m m , o f d e f o r m e d area o f a g i r d e r i n
accordance w i t h 3.3.4.2.
W h e r e d e f o r m e d girders c a n n o t b e e x a m i n e d , t h e
standards s h a l l b e a m e n d e d as f o l l o w s :
[f/l\ t o b e m u l t i p l i e d b y a factor o f 0,5;
[d/h] t o b e substituted b y t h e rate
N o t e , h = g i r d e r depth, i n m m ;
= k n e e side, l e n g t h , i n m m , o f t h e side
s t r e n g t h e n i n g , a l o n g w h i c h t h e crack propagates.
o f local
4 . 4 . 2 T h e p e r m i s s i b l e crack l e n g t h [X], i n m m , m a y
be specified b y u s i n g special procedures agreed w i t h t h e
Register.
(4.3.3.1-5)
[(f -fb)/a] = 0 , 1 5
a
Connecting ele
ments a n d local
strengthening
4.5 S T R U C T U R E S W I T H I N T E N S I V E W E A R
AND PROGRESSING DEFORMATIONS
4 . 3 . 3 . 2 F o r girders a n d p l a t e e l e m e n t s m a d e o f steel
h a v i n g t h e y i e l d strength R = 2 3 5 M P a , i n w h i c h a
b u l g e i s present, t h e p e r m i s s i b l e r e l a t i v e c a m b e r [f/l\
s h a l l b e established as f o l l o w s :
w i t h h o l e s i n t h e g i r d e r w e b o r plate e l e m e n t
eH
(4.3.3.2-1)
[/7/1 = 0 , 0 5 ;
aS
(4.3.3.2-2)
AS =5(u -u)
a
(4.5.3-1)
aS
where u = ( . S - S ) / T
a S
(4.5.3-2)
[/300]
o r t h e p e r m i s s i b l e t i m e [T], i n y e a r s , o f
t h e i r subsequent service s h a l l b e d e t e r m i n e d from t h e
formula
+
[ ]
5-
5j
(4.5.3-3)
w h e r e S[ = average r e s i d u a l h u l l m e m b e r thickness, i n m m , d e t e r m i n e d
d u r i n g t h e present h u l l f l a w d e t e c t i o n i n accordance w i t h 3 . 2 ;
S = a s - b u i l t h u l l m e m b e r thickness, i n m m ;
T = t i m e o f p r e v i o u s service l i f e , i n years, o f the h u l l m e m b e r
b e f o r e its b e i n g i n s t a l l e d o n b o a r d .
0
Appendix 2
289
4.5.4 F o r h u l l m e m b e r s w i t h r e s i d u a l d e f o r m a t i o n
parameters p r o g r e s s i n g ( i n c r e a s i n g ) at t h e rate o f u f,
i n m m / y e a r , t h e p e r m i s s i b l e c a m b e r [f], i n m m , f o r a n y
t y p e o f d e f o r m a t i o n , as d e t e r m i n e d i n accordance w i t h
4.3, s h a l l b e reduced b y t h e v a l u e o f /, i n m m , t o b e
d e t e r m i n e d from t h e f o r m u l a
a
(4.5.4-1)
A / = 5u
af
w h e r e o f
(4.5.4-2)
or t h e i r p e r m i s s i b l e subsequent service l i f e [ 7 ] ,
i n years, s h a l l b e d e t e r m i n e d from t h e f o r m u l a
n2
[7]
(4.5.4-3)
(f\)2-(f2f
w h e r e f[ a n d f i = h u l l m e m b e r camber, i n m m , d e t e r m i n e d d u r i n g t h e
present a n d t h e p r e v i o u s h u l l f l a w d e t e c t i o n i n accordance
w i t h 3.3 a n d p r o c e e d i n g f r o m d e f o r m a t i o n t y p e ;
T = p e r i o d o f t i m e , i n years, b e t w e e n t h e present a n d the p r e v i o u s
h u l l flaw detection. I t is p e r m i t t e d t o establish T = 5 years as
t h e i n t e r v a l b e t w e e n the special s u r v e y s o f t h e ship.
GENERAL
5.1.5.2 T h e i m p o r t a n c e o f t h e d a m a g e d area f o r t h e
structure s h a l l b e assessed i n accordance w i t h t h e
purpose a n d c l a s s i f i c a t i o n o f m e m b e r groups as s t i p u
lated i n t h e R u l e s f o r C o n s t r u c t i o n a n d c o n s i d e r i n g t h e
r e q u i r e m e n t s f o r tightness.
5.1.5.3 A s possible reasons o f damage, t h e f o l l o w i n g
reasons m a y b e m e n t i o n e d :
design faults;
i n t e r n a l defects o f m a t e r i a l ;
t e c h n o l o g i c a l errors a n d l o w q u a l i t y o f structure
fabrication;
errors a n d u n f o r e s e e n circumstances i n service.
5.1.5.4 T h e p e r i o d o f subsequent ship service s h a l l
be d e t e r m i n e d p r o c e e d i n g from t h e ship's age, h u l l
t e c h n i c a l c o n d i t i o n , devices, e n g i n e , m a c h i n e r y , elec
t r i c a l e q u i p m e n t a n d i n s t r u m e n t s , as w e l l as from t h e
s h i p o w n e r ' s i n t e n t i o n s i n respect o f t h e scope o f repair.
T h e p e r i o d o f ship's service i s established i n years, i f
less t h a n 5 years, a n d as a m u l t i p l e o f 5 years, i f i t i s
e q u a l t o o r l o n g e r t h a n 5 years.
5.1.5.5 I t s h a l l b e considered that, g i v e n a l o w
q u a l i t y o f repair, t h e structures m a y p r o v e less r e l i a b l e
t h a n i n i t i a l l y w h e n damaged. T h e w o r k m a n s h i p at t h e
y a r d , w h e r e t h e ship w i l l b e repaired, s h a l l b e assessed i n
respect o f t h e w o r k m a n s h i p d u r i n g t h e ship c o n s t r u c t i o n .
5.1.5.6 T h e r e p a i r procedure s h a l l b e i n each case
d e t e r m i n e d b y t h e s h i p o w n e r a n d s h a l l b e agreed w i t h
t h e R e g i s t e r i n advance.
5.1.6 T e c h n i c a l d o c u m e n t a t i o n o f h u l l r e p a i r project,
s u c h as s t r u c t u r a l d r a w i n g s , c a l c u l a t i o n - e x p l a n a t o r y
notes, t o o l w r i t e - u p cards, sheets, etc. s h a l l b e a p p r o v e d
b y t h e Register.
I t is p e r m i t t e d n o t t o restore a structure t o its as-built
c o n d i t i o n . W h e n d e t e r m i n i n g s t r u c t u r a l scantlings, t h e
c o n d i t i o n s a n d p e r i o d o f subsequent ship service s h a l l b e
considered.
T h e r e q u i r e d thickness o f a restored h u l l m e m b e r
s h a l l n o t b e less t h a n d e t e r m i n e d from t h e f o r m u l a
,
5 = [5' ] + ( 7 - 5 )
1
(5.1.6)
w h e r e S = r e q u i r e d thickness, i n m m , o f restored h u l l m e m b e r ;
[S\] = p e r m i s s i b l e r e s i d u a l thickness, i n m m , o f a restored h u l l
m e m b e r i n case o f t o t a l w e a r , as d e t e r m i n e d i n accordance
w i t h 4 . 2 . 2 t o 4 . 2 . 6 w i t h d u e regard t o 4 . 2 . 1 ;
T = expected p e r i o d , i n years, o f f u r t h e r service o f the ship;
= average a n n u a l wear, i n m m / y e a r , as p e r t h e R u l e s f o r
Construction.
290
5.2 S T R U C T U R E S W I T H W E A R
5.2.1 R e p a i r p r o c e d u r e s .
5.2.1.1 F o r h u l l members w i t h wear, the f o l l o w i n g
r e p a i r procedures are r e c o m m e n d e d ;
r e p l a c e m e n t o f h u l l m e m b e r o r its section;
s t r e n g t h e n i n g o f h u l l m e m b e r o r its section;
sealing o f a h u l l m e m b e r section b y f u s i o n .
5.2.1.2 T h e r e p l a c i n g h u l l m e m b e r s o r o f its sections
s h a l l h a v e thicknesses n o t less t h a n d e t e r m i n e d from
Formula (5.1.6).
W h e n girders are replaced, t h e i r intersections w i t h
o t h e r frames s h a l l b e s o executed t h a t t h e s t r u c t u r a l
c o n t i n u i t y o f m a i n framing girders i s ensured.
5.2.1.3 A h u l l m e m b e r o r i t s s e c t i o n m a y b e
strengthened b y m e a n s o f t h e f o l l o w i n g :
r i d e r plates increasing t h e section m o d u l i o f h u l l a n d
girders;
d o u b l e r plates f o r l o c a l s t r e n g t h e n i n g o f structures
a n d tightness ensurance as t e m p o r a r y r e p a i r b e f o r e t h e
n e x t d o c k i n g o f t h e s h i p , a n d f o r t h e ships w i t h
subsequent service o f n o t less t h a n 5 years;
girders a n d stiffeners f o r increasing t h e s e c t i o n
m o d u l i o f h u l l a n d l o c a l s t r e n g t h e n i n g o f structures,
plates e n s u r i n g l o c a l s t r e n g t h a n d tightness fitted as
d e f i n e d i n 6.7.2.3 o f " G u i d e l i n e s o n T e c h n i c a l Supervision o f Application o f W e l d i n g at Shipbuilding and
S h i p R e p a i r " , as a r e g u l a r repair subject t o special
consideration b y and agreement w i t h R H O .
A r i d e r plate m a y h a v e a thickness exceeding b y n o t
m o r e t h a n 5 0 per cent the residual plate thickness o f the
structure b e i n g strengthened, b u t n o t greater t h a n 3 0 m m ,
F i g . 5 . 2 . 1 . 3 - 1 A d j u s t m e n t o f r i d e r plate butts
Rider
plate
Plating/shell
plate
F i g . 5.2.1.3-2 A d j u s t m e n t o f r i d e r p l a t e ends
D o u b l e r plates u s e d f o r t e m p o r a r y r e p a i r s h a l l
comply w i t h the provisions o f the documents approved
b y t h e R e g i s t e r as regards t h e i r d i m e n s i o n s , m a t e r i a l ,
manufacturing procedure and fitting o n the h u l l m e m b e r
b e i n g repaired. N o d o u b l e r plates are p e r m i t t e d i n areas
o f i n t e n s i v e v i b r a t i o n a n d i n those areas, t o w h i c h ice
loads are applied.
Appendix 2
291
~ r f
F i g . 5 . 2 . 2 . 4 - 1 R i d e r plate a r r a n g e m e n t
__^
E x i s t i n g girders
Web
beam
F i g . 5.2.2.4-2 F i t t i n g o f a d d i t i o n a l girders
p l a t i n g a n d deck p l a t i n g i n areas o f i n t e n s i v e v i b r a t i o n s
are concerned, t h e replaced plates s h a l l h a v e thicknesses
required b y the Rules for Construction for newbuildings.
T h e t e m p o r a r y r e p a i r o f plates m a y b e carried o u t b y
m e a n s o f d o u b l e r plates. F o r m e m b e r s c o n t r i b u t i n g t o t h e
l o n g i t u d i n a l strength o f h u l l , t h e p o s s i b i l i t y o f u s i n g
d o u b l e r plates s h a l l b e a n a l y t i c a l l y substantiated. T h e
plates c o n t r i b u t i n g t o t h e h u l l l o n g i t u d i n a l strength,
w h i c h are r e p a i r e d u s i n g d o u b l e r plates, s h a l l b e
considered w i t h o u t t h e d o u b l e r plates w h e n d e t e r m i n i n g
W Q,y F o r t h e plates o f structures e n s u r i n g tightness,
w h i c h are repaired u s i n g d o u b l e r plates, tests s h a l l be
conducted i n accordance w i t h t h e R u l e s .
5.2.3.2 I n case o f l o c a l w e a r , t h e t o t a l area o f
nonadjacent sections b e i n g replaced s h a l l n o t exceed
4 0 p e r cent o f t h e plate area.
The temporary repair o f a w o r n plate section w i t h
l o c a l w e a r m a y b e carried o u t b y m e a n s o f a d o u b l e r
plate. Plates w i t h l i n e a r w e a r i n w a y o f t h e ice strake a n d
h u l l areas strengthened f o r m o o r i n g m a y n o t be r e p a i r e d
b y fitting r i d e r plates.
W h e r e a w o r n plate s e c t i o n is repaired b y strength
e n i n g w i t h i n t e r c o s t a l girders o r stiffeners, t h e e f f i c i e n c y
o f t h i s s t r u c t u r a l design s h a l l b e substantiated analytically.
I n t h i s case, t h e p e r m i s s i b l e r e s i d u a l p l a t e thickness [ S ]
m a y b e reduced b e a r i n g t h e s t r e n g t h e n i n g i n m i n d .
Plates w i t h groove w e a r m a y be repaired b y w e l d i n g up.
T h e t o t a l w e l d e d - u p area s h a l l n o t exceed 5 per cent o f
t h e plate s e c t i o n area.
5.2.3.3 F o r plates w i t h p i t t i n g , t h e p i t s m a y b e sealed
b y f u s i o n , o b s e r v i n g t h e s a m e procedures as i n t h e case
d
292
s h a l l b e substantiated a n a l y t i c a l l y . I n t h i s case, t h e
p e r m i s s i b l e r e s i d u a l thicknesses [Si] o f g i r d e r elements
m a y b e reduced i n v i e w o f t h e s t r e n g t h e n i n g effected.
5.2.4.2 I n t h e case o f l o c a l p i t t i n g o r g r o o v e w e a r , a
girder m e m b e r m a y b e replaced o n a l i m i t e d span l e n g t h
i n w a y o f wear. T h e d i m e n s i o n s o f t h e replaced s e c t i o n
s h a l l n o t b e less t h a n t h e as-built d i m e n s i o n s o f t h e
girder.
I f a g i r d e r is repaired b y s t r e n g t h e n i n g i n t h e f o r m o f
r e i n f o r c e m e n t o f its m e m b e r s , t h e s t r e n g t h e n i n g s h a l l b e
effected t h r o u g h o u t t h e w o r n section. I f is also p e r m i t t e d
f o r t h e w o r n deep girder w e b areas t o b e strengthened
w i t h stiffeners. T h e r e c o m m e n d e d plans o f s t r e n g t h e n i n g
t h e girder areas are s h o w n i n F i g . 5.2.4.2.
Repair b y strengthening is not permitted for t h e
e l e m e n t s o f deck a n d b o t t o m l o n g i t u d i n a l s a m i d s h i p s .
G i r d e r web
I
Doubler
plate
Stiffener
aj^2S+25
G i r d e r web a r e a
j w i t h local
wear
mm; a ~^2S + 50 mm
2
F i g . 5 . 2 . 4 . 1 - 1 G i r d e r strengthening:
existing girders;
b ^ t - i l additional
strengthening
F i g . 5.2.4.2 S t r e n g t h e n i n g o f a g i r d e r area
T h i s r e p a i r procedure i s n o t p e r m i t t e d f o r deck a n d
b o t t o m longitudinals amidships.
I f a g i r d e r is repaired b y s t r e n g t h e n i n g i n t h e f o r m o f
a d d i t i o n a l girders o r supports ( w e b girders) i n a g r i l l a g e
(refer t o F i g . 5 . 2 . 4 . 1 - 2 ) , t h e e f f i c i e n c y o f designs adopted
F i g . 5.2.4.1-2 S t r e n g t h e n i n g o f m a i n f r a m i n g girders
w i t h w e b girders
5.2.4.3 I n case o f p i t t i n g , a g i r d e r e l e m e n t m a y ,
w h e r e necessary, b e repaired u s i n g procedures described
u n d e r 5.2.3.3.
5.2.5 W e l d e d a n d riveted j o i n t s .
5 . 2 . 5 . 1 W o r n w e l d s m a y b e repaired b y w e l d i n g - u p .
I f necessary, p a r t i c u l a r w e l d lengths m a y b e cut o u t a n d
w e l d e d anew.
5.2.5.2 W e a k , n o n - w a t e r p r o o f o r w o r n j o i n t s s h a l l
be r e r i v e t e d . W h e n r e p l a c i n g b l i n d rivets, t h e c h a m f e r i n g
d e p t h s h a l l n o t b e grater t h a n 0,9 a n d less t h a n 0,7 o f t h e
r e s i d u a l thickness o f t h e c h a m f e r e d m e m b e r .
I f a n a l u m i n u m a l l o y p l a t e i s w o r n i n w a y o f its
c o n n e c t i o n t o a steel one, t h e w o r n plate area s h a l l b e
r e m o v e d , a n d t h e riveted j o i n t s h a l l b e r e - r i v e t e d .
I n s o m e cases, b o x i n g o f n o n - w e a k e n e d a n d water
p r o o f rivets, i n d i v i d u a l n o n - w a t e r p r o o f rivets, o r electric
r i v e t i n g m a y be p e r m i t t e d o n agreement w i t h the Register.
5 2 . 6 Connecting elements a n d local strengthening.
5 . 2 . 6 . 1 I n case o f t o t a l w e a r , a c o n n e c t i n g e l e m e n t
s h a l l b e replaced, i f t h e girder, w h i c h i t strengthens, i s
replaced.
Appendix 2
I f t h e girder i s repaired b y o t h e r m e t h o d s , t h e w o r n
c o n n e c t i n g e l e m e n t m a y b e strengthened, f o r instance, a
stiffener m a y b e fitted o n t h e w e b plate o f a k n e e
c o n n e c t i n g w e b m e m b e r s . I n such a case, t h e e f f i c i e n c y
o f adopted d e s i g n s h a l l b e substantiated a n a l y t i c a l l y o r i n
another way.
5.2.6.2 I n case o f l o c a l w e a r , t h e c o n n e c t i n g e l e m e n t
m a y b e p a r t i a l l y replaced i n t h e area o f i n t e n s i v e w e a r ,
f o r instance, at bracket ends, large knees. T h e thickness
o f replaced s e c t i o n s h a l l n o t b e less t h a n t h a t o f t h e
e l e m e n t remainder.
I n some cases, strengthening i n the f o r m o f rider plates
o r stiffeners m a y b e applied f o r repairing a connecting
element section o n agreement w i t h the Register.
5.2.6.3 W o r n l o c a l s t r e n g t h e n i n g s h a l l n o r m a l l y b e
r e p l a c e d as a w h o l e . W h e r e n e c e s s a r y , a p a r t i a l
replacement o f the m o s t w o r n section is permitted.
293
s e c t i o n s h a l l n o t b e less t h a n d e t e r m i n e d f r o m
Formula (5.1.6).
A h u l l m e m b e r c o n t a i n i n g r i b s s h a l l b e repaired b y
replacement, i f / / a > \,5[f/a] w h e r e / , / , a, [f/a] s h a l l b e
adopted f r o m 3.3.3 a n d 4 . 3 . 2 .
5.3.3.2 D e f l e c t i o n s a n d ribs s h a l l b e strengthened
w i t h girders o r stiffeners, w h i c h h e i g h t i s n o t less t h a n
7 5 p e r cent o f t h a t o f e x i s t i n g girders. A r e c o m m e n d e d
plan o f deflection a n d r i b strengthening is s h o w n i n
F i g . 5.3.3.2.
5.3 S T R U C T U R E S W I T H D E F O R M A T I O N S
5.3.1 R e p a i r procedures.
5.3.1.1 F o r h u l l members w i t h residual deformation,
t h e f o l l o w i n g r e p a i r procedures are r e c o m m e n d e d :
r e p l a c e m e n t o f t h e h u l l e l e m e n t o r its section;
s t r e n g t h e n i n g o f t h e h u l l e l e m e n t o r its s e c t i o n w h e r e
r e s i d u a l d e f o r m a t i o n i s present;
flattening.
5.3.1.2 A h u l l m e m b e r o r i t s s e c t i o n s h a l l b e
replaced i n accordance w i t h t h e p r o v i s i o n s o f 5.2.1.2.
5.3.1.3 A h u l l m e m b e r o r i t s s e c t i o n m a y b e
strengthened b y m e a n s o f t h e f o l l o w i n g :
strings ( r i d e r plates);
girders o r stiffeners.
T h e strings, girders a n d stiffeners s h a l l b e m a n u
factured a n d fitted bearing i n m i n d t h e relevant
p r o v i s i o n s o f 5.2.1.3.
5.3.1.4 D e f o r m a t i o n s h a l l b e r e p a i r e d b y f l a t t e n i n g
i n accordance w i t h t h e p r o c e d u r e a p p r o v e d b y t h e
Register. T h e t o t a l d e f o r m e d area o f a m e m b e r s h a l l b e
i n t e n s i v e l y heated.
F o r h u l l m e m b e r s m a d e o f h i g h e r s t r e n g t h steels,
w h i c h w e r e heat-treated, r e s i d u a l d e f o r m a t i o n r e p a i r b y
flattening is n o t permitted.
5.3.2 C h a r a c t e r i s t i c s o f h u l l c r o s s - s e c t i o n .
F o r d e f o r m e d h u l l m e m b e r s located a m i d s h i p s i n t h e
s t r e n g t h deck o r b o t t o m m a y b e repaired b y m e a n s o f
replacement o r strengthening. T h e acceptability o f
i n d e n t a t i o n s t r e n g t h e n i n g s h a l l b e a n a l y t i c a l l y substan
tiated.
T h e l o n g i t u d i n a l s o f t h e strength deck a n d b o t t o m
a m i d s h i p s m a y n o t b e r e p a i r e d b y f i t t i n g strings.
5.3.3 D e f l e c t i o n s a n d ribs.
5.3.3.1 W h e r e a h u l l member containing indenta
t i o n s a n d ribs i s replaced, t h e t h i c k n e s s o f replaced
5.3.3.3 W h e n h u l l m e m b e r s w i t h deflections a n d r i b s
are repaired, o n e a n d t h e s a m e d e f o r m e d area m a y b e
repaired b y f l a t t e n i n g n o t m o r e t h a n d u r i n g t w o repairs,
w h i c h shall be infallibly accompanied b y intensive
h e a t i n g o f s h e l l a n d p l a t i n g i n t h e f o l l o w i n g cases:
f o r deflections, i n w h i c h t h e d e f o r m e d s h e l l p l a t i n g
area does n o t g o as f a r as t h e girders, t h e w h o l e o f t h e
area, i n w h i c h t h e d e f l e c t i o n i s f o r m e d , s h a l l b e covered;
f o r r i b s a n d deflections, i n w h i c h t h e d e f o r m e d s h e l l
p l a t i n g , area goes as f a r as t h e girders, l e n g t h w i s e w i t h
regard t o f r a m i n g m e m b e r s a n d i n w a y o f t h e m a x i m u m
camber.
5.3.4 I n d e n t a t i o n s a n d b u l g e s .
5.3.4.1 A hull member containing a n indentation o r
b u l g e s h a l l b e repaired b y replacement, i f i t i s n o t
possible t o e l i m i n a t e t h e r u p t u r e b y w e l d i n g - u p i n
accordance w i t h 5.4.1.4.
W h e r e a m e m b e r c o n t a i n i n g i n d e n t a t i o n s o r bulges
is replaced, t h e thickness o f t h e replaced s e c t i o n s h a l l n o t
be less t h a n t h a t d e t e r m i n e d from F o r m u l a ( 5 . 1 . 6 ) .
T h e m a i n framing girders i n w a y o f a n i n d e n t a t i o n
s h a l l b e r e p a i r e d b y replacement, i f f/l'>2[f/l] a n d
^>2[/'] w h e r e / , /', f o, [f/I], [f o] s h a l l b e
a d o p t e d f r o m 3.3.4 a n d 4 . 3 . 3 .
A h u l l m e m b e r containing a bulge shall be repaired
b y r e p l a c e m e n t w h e r e / / / ' > 2[f/l].
5.3.4.2 I t i s p e r m i t t e d f o r t h e structure i n w a y o f a n
i n d e n t a t i o n t o b e strengthened b y f i t t i n g a d d i t i o n a l
30
30
294
5.4 S T R U C T U R E S W I T H C R A C K S A N D R U P T U R E S
5.4.1 R e p a i r p r o c e d u r e s .
5 . 4 . 1 . 1 F o r h u l l m e m b e r s w i t h cracks a n d ruptures,
t h e f o l l o w i n g r e p a i r procedures are r e c o m m e n d e d :
r e p l a c e m e n t o f t h e h u l l m e m b e r section, i n w h i c h a
crack o r r u p t u r e is contained;
replacement o f the h u l l m e m b e r section containing a
crack o r r u p t u r e w i t h m o d e r n i z a t i o n o f t h e structure;
Girders, which webs deviate from their initial planes
welding-up.
5.4.1.2 R e p l a c e m e n t o f a cracked h u l l m e m b e r i s
r e c o m m e n d e d i n t h e f o l l o w i n g cases:
a b r a n c h e d crack e m e r g i n g f o r a first t i m e ;
a progressing ( g r o w i n g ) crack;
possible reasons o f c r a c k i n g a r e l o w q u a l i t y o f
m a t e r i a l , its l a m i n a t i o n , gross t e c h n o l o g i c a l errors o r l o w
q u a l i t y o f structure f a b r i c a t i o n , o v e r h e a t i n g o r b u r n i n g
o f m a t e r i a l , w h i c h m a y i n v o l v e crack recurrence i n
future;
t h e ship i s y o u n g e r t h a n 10 years.
T h e d i m e n s i o n s o f m e m b e r section t o b e replaced
A-A
s h a l l b e d e t e r m i n e d as t h e greater o f t h e f o l l o w i n g :
t h e s e c t i o n a n d t h e crack s h a l l c o m p l e t e l y o v e r l a p i n
1
1
1
1
1
T
i
l
l
length w i t h an addition o f 30 m m along the direction o f
t h e crack p r o p a g a t i o n f r o m its peak;
Fig. 5.3.4.2-1 Girders strengthening w i t h a string
the border o f the section shall lie outside the h u l l
m e m b e r area w i t h stress c o n c e n t r a t i o n due t o its shape;
W h e n s t r i n g s a r e fitted, t h e y s h a l l exceed t h e
t h e d i m e n s i o n s o f t h e section s h a l l r e n d e r t e c h n o l o d a m a g e d area b y t w o spacings t o each side a t least. g i c a l operations possible o n t h e l e v e l o f w o r k m a n s h i p
T h e cross-sectional area o f a s t r i n g s h a l l be c h o s e n close r e q u i r e d f o r t h e repair.
t o close t o t h a t o f t h e g i r d e r face plate.
H u l l m e m b e r s w i t h ruptures s h a l l b e r e p a i r e d b y
W h e r e t h e c o n d i t i o n s o f 2.3.3.3 are n o t m e t , bulges replacement. H u l l m e m b e r s n o t subjected t o forces due t o
m a y b e strengthened w i t h stiffeners p r o v i d e d / / / ' < 2[f/l\. t h e l o n g i t u d i n a l b e n d i n g o f h u l l m a y b e repaired w i t h
T h e r e c o m m e n d e d plans o f b u l g e d g i r d e r w e b strength- r i d e r plates as t e m p o r a r y s t r e n g t h e n i n g u n t i l t h e n e x t
e n i n g are s h o w n i n F i g . 5 . 3 . 4 . 2 - 2 . T h e thickness S o f repair. A r i d e r p l a t e s h a l l g o b e y o n d t h e edge o f a r u p t u r e
s t r e n g t h e n i n g stiffener s h a l l b e adopted equal t o t h e as far as 2S + 25 m m , b u t n o t farther t h a n 5 0 m m w h e r e
strengthened g i r d e r w e b thickness, a n d t h e m i n i m u m S is t h e s m a l l e r thickness, i n m m , o f t h e plates j o i n e d .
stiffener w e b h e i g h t s h a l l b e d e t e r m i n e d f r o m t h e
5.4.1.3 R e p l a c e m e n t o f a cracked h u l l m e m b e r
condition A m i n ^ S j .
together w i t h s t r u c t u r a l m o d e r n i z a t i o n i s r e c o m m e n d e d
5.3.4.3 W h e n indentatons a r e repaired, o n l y those i n t h e f o l l o w i n g cases:
areas m a y b e flattened, w h i c h w e r e n o t subjected t o
a b r a n c h e d crack e m e r g i n g f o r a second t i m e ;
flattening d u r i n g p r e v i o u s repairs, w i t h a s i m u l t a n e o u s
a p r o g r e s s i n g ( g r o w i n g ) crack e m e r g i n g f o r a second
intensive heating o f the girder i n w a y o f m a x i m u m time;
c a m b e r a n d s h e l l , p l a t i n g w i t h adjacent girder w e b o n t h e
possible reasons o f c r a c k i n g are design errors ( r i g i d
i n d e n t a t i o n contour. W h e n i n d e n t a t i o n s w i t h bulges are spots, stress c o n c e n t r a t i o n , etc.), h u l l a n d m a c h i n e r y
flattened, t h e p r o v i s i o n s o f 5.3.3.3 f o r deflections s h a l l v i b r a t i o n s .
b e also f u l f i l l e d .
R e p l a c e m e n t o f a cracked h u l l m e m b e r s e c t i o n
5 3 . 5 C o n n e c t i n g e l e m e n t s a n d l o c a l s t r e n g t h e n i n g . together w i t h s t r u c t u r a l m o d e r n i z a t i o n m a y also b e
5 . 3 . 5 . 1 K n e e s w i t h d e f o r m e d faceplates s h a l l b e r e c o m m e n d e d p r o c e e d i n g from experience o f t e c h n i c a l
s u p e r v i s i o n o f ships o f t h e s a m e series o r t y p e .
repaired b y replacement.
S t r u c t u r a l m o d e r n i z a t i o n consists i n i m p r o v i n g t h e
5.3.5.2 D e f o r m e d knees w i t h o u t a face plate/flange,
as w e l l as knees w i t h a n u n d e f o r m e d face plate/flange structure f o r t h e p u r p o s e o f c r a c k i n g e l i m i n a t i o n i n
future. T h e e f f i c i e n c y o f structural design suggested s h a l l
m a y be strengthened w i t h stiffeners.
be
substantiated, a n d t h e design s h a l l b e a p p r o v e d b y t h e
5.3.5.3 D e f o r m e d l o c a l strengthening shall b e
Register.
repaired b y replacement.
F i g . 5.3.4.2-2 B u l g e s t r e n g t h e n i n g :
1 - b u l g e c o n t o u r ; 2 - stiffener
296
5.4.1.4 W e l d i n g - u p o f a crack is r e c o m m e n d e d i n t h e
5.4.2.6 T h e necessity o f a n d r e p a i r procedure f o r
f o l l o w i n g cases:
l o c a l s t r e n g t h e n i n g c o n t a i n i n g cracks a n d ruptures s h a l l
a n i s o l a t e d crack ( n o t b r a n c h e d ) e m e r g i n g f o r t h e be d e t e r m i n e d p r o c e e d i n g from experience i n t e c h n i c a l
first t i m e ;
s u p e r v i s i o n . W e l d i n g - u p o f a cracked s t r e n g t h e n i n g
possible reasons o f cracking are slag i n c l u s i o n s , section i s p e r m i t t e d w i t h o u t d r i l l i n g t h e crack e n d a n d
cavities a n d other i n t e r n a l defects o f m a t e r i a l , t e c h n o l o edge p r e p a r a t i o n .
gical errors, p o o r q u a l i t y o f structural manufacture a n d
assembly, as w e l l as operating errors a n d a b n o r m a l service
conditions ( f o u l , impact, c o l l i s i o n , g r o u n d i n g , etc.);
6 INSTRUCTIONS ON HULL RENOVATION
t h e ship i s o l d e r t h a n 2 0 years.
F o r r u p t u r e d h u l l m e m b e r s w i t h deflections a n d
6.1 G E N E R A L
i n d e n t a t i o n s , w e l d i n g - u p o f ruptures i s p e r m i t t e d w h e r e
t h e separation distance does n o t exceed t h e a l l o w a n c e s
f o r edge p r e p a r a t i o n b e f o r e w e l d i n g .
6.1.1 B y h u l l r e n o v a t i o n , a s y s t e m o f measures i s
C r a c k s a n d ruptures s h a l l b e w e l d e d i n accordance m e a n t , w h i c h i s a i m e d a t c o n f i r m i n g o r r e s t o r i n g o f t h e
w i t h t h e p r o c e d u r e a p p r o v e d b y t h e Register. T h e crack t e c h n i c a l c o n d i t i o n o f t h e h u l l t o t h e levels 1 S S (first
a n d r u p t u r e edges s h a l l b e prepared f o r w e l d i n g , a n d t h e special s u r v e y ) , 2 S S (second special s u r v e y ) , 3 S S ( t h i r d
crack e n d s h a l l b e d r i l l e d . T h e o p e n i n g d i a m e t e r s h a l l n o t special s u r v e y ) established b y t h e I n s t r u c t i o n s , w h i c h
c o r r e s p o n d t o t h e h u l l c o n d i t i o n d u r i n g t h e first, second
b e less t h a n t h e plate t h i c k n e s s .
5.4.1.5 I n a l l cases w h e n the h u l l m e m b e r s w i t h cracks o r t h i r d special s u r v e y after 5, 1 0 o r 1 5 years o f t h e ship
and ruptures are repaired, t h e choice o f w e l d i n g consu service from t h e c o n s t r u c t i o n .
mables, m a t e r i a l o f section t o b e replaced a n d repair
6.1.2 T h e s y s t e m o f measures f o r h u l l r e n o v a t i o n
procedure shall b e i n accordance w i t h 5.1.7 a n d 5.1.8.
includes t h e f o l l o w i n g stages:
application t o the R H O for h u l l renovation;
5.4.2 H u l l m e m b e r s .
5.4.2.1 T h e cracks a n d ruptures i n h u l l m e m b e r s
assessment o f t h e h u l l t e c h n i c a l c o n d i t i o n ;
contributing t o the l o n g i t u d i n a l strength m a y b e w e l d e d u p
h u l l repair, w h e r e necessary;
i n cases stipulated i n 5.4.1.4 w h e n t h e i r l e n g t h does n o t
d r a w i n g u p a n d issuance o f t h e R e g i s t e r C e r t i f i c a t e
exceed t h e standards established i n 4 . 4 . I n o t h e r cases, o f C o n f o r m i t y w i t h R e q u i r e m e n t s o f H u l l R e n o v a t i o n
t h e p r o v i s i o n s o f 5.4.1.2 a n d 5.4.1.3 s h a l l b e f o l l o w e d .
Procedure.
5.4.2.2 C r a c k e d a n d r u p t u r e d plates a n d girders
6.1.3 T h e l e v e l o f h u l l r e n o v a t i o n i s g e n e r a l l y
s h a l l b e r e p a i r e d i n accordance w i t h t h e p r o v i s i o n s established p r o c e e d i n g f r o m t h e ship's age:
o f 5.4.1.2 t o 5.4.1.5 t a k i n g i n t o c o n s i d e r a t i o n w h e t h e r
1 S S f o r ships n o t o l d e r t h a n 1 5 years;
t h e y f o r m parts o f structures, f o r w h i c h cracks are n o t
2 S S f o r ships n o t o l d e r t h a n 2 0 years;
permitted o r permitted i n 2.4.
3 S S n o t o l d e r t h a n 2 5 years.
5.4.2.3 W e l d lengths w i t h cracks s h a l l b e c u t o u t t o
A departure from t h e age l i m i t a t i o n s established f o r
s o u n d m e t a l a n d t h e n s h a l l b e w e l d e d u p o n lengths n o t ships is subject t o special c o n s i d e r a t i o n b y t h e R e g i s t e r i n
less t h a n d e t e r m i n e d i n 4 . 2 . 4 .
each case.
R u p t u r e d w e l d lengths m a y b e w e l d e d u p after
6.1.4 H u l l r e n o v a t i o n h a s n o i n f l u e n c e u p o n t h e
r e s i d u a l d e f o r m a t i o n e l i m i n a t i o n w h e n e v e r possible.
s u r v e y dates f i x e d earlier. Scopes o f t h e subsequent
R e p a i r w o r k s h a l l b e carried o u t f o l l o w i n g t h e s u r v e y s o f t h e r e n o v a t e d h u l l change a c c o r d i n g t o t h e
n e w l y d e t e r m i n e d age. F o r e x a m p l e , t h e nearest special
p r o v i s i o n s o f 5.2.1.4.
5.4.2.4 C r a c k e d a n d r u p t u r e d lengths o f r i v e t e d s u r v e y o f t h e ship a t t h e age o f 1 5 years t h a t h a s b e e n
j o i n t s t a k i n g u p loads a r i s i n g from h u l l b u c k l i n g s h a l l r e n o v a t e d t o t h e 1 S S l e v e l s h a l l b e u n d e r t a k e n i n t h e
scope o f t h e second survey, t h e n e x t o n e i n t h e scope o f
b e replaced a n d r e - r i v e t e d .
t
h e t h i r d one, etc. T h e exceptions are ships, w h i c h scope
C r a c k s a n d ruptures i n r i v e t e d j o i n t s , b y w h i c h
o
f survey is determined i n compliance w i t h the
t i g h t n e s s i s ensured, m a y b e w e l d e d u p i n cases
r
e
q u i r e m e n t s o f P a r t 1 " A d d i t i o n a l S u r v e y s o f S h i p s
stipulated i n 5.4.1.4. I n o t h e r cases, t h e p r o v i s i o n s
D
e
pending o n T h e i r Purpose and H u l l Material".
o f 5.4.1.2 a n d 5.4.1.3 s h a l l b e f o l l o w e d .
5.4.2.5 A c o n n e c t i n g e l e m e n t s e c t i o n c o n t a i n i n g a
6.1.5 H u l l r e n o v a t i o n i s carried o u t a t t h e s h i p o w
crack a n d a r u p t u r e s h a l l b e repaired i n accordance w i t h ner's w i s h .
t h e p r o v i s i o n s o f 5.4.1.2 t o 5.4.1.5. W h e r e t h e crack
6.1.6 A l l h u l l r e n o v a t i o n w o r k s s h a l l b e d o n e u n d e r
l e n g t h i s c o m m e n s u r a t e w i t h t h e c o n n e c t i n g e l e m e n t t h e R e g i s t e r t e c h n i c a l s u p e r v i s i o n a n d s h a l l b e described
d i m e n s i o n s , t h e e l e m e n t as a w h o l e s h a l l b e replaced o r i n r e p o r t o n t h e h u l l s u r v e y , d r a w n u p p e r f o r m 6.3.7
modernized.
o r 6 . 3 . 1 2 , together w i t h t h e test results.
Appendix 2
297
6.2 A P P L I C A T I O N F O R H U L L
RENOVATION
6.2.1 A request f o r h u l l r e n o v a t i o n d r a w n u p p e r t h e
form given i n Appendix 2-3 shall be forwarded b y the
shipowner to the R H O .
6.2.2 T h e f o l l o w i n g d o c u m e n t s s h a l l b e enclosed
w i t h t h e request:
r e p o r t o n t h e last special h u l l s u r v e y carried o u t b y
t h e Register;
results o f t h e latest h u l l f l a w detection;
general a r r a n g e m e n t d r a w i n g o f t h e ship.
6.2.3 A r e s o l u t i o n o n t h e p o s s i b i l i t y o f h u l l
r e n o v a t i o n s h a l l b e adopted b y R H O , a n d t h e s h i p o w n e r
and the relevant Register Branch Office shall be
i n f o r m e d accordingly.
6.3 I N S T R U C T I O N S O N A S S E S S M E N T O F H U L L
CONDITION
6.3.1 H u l l t e c h n i c a l c o n d i t i o n s h a l l b e assessed i n
c o m p l i a n c e w i t h S e c t i o n 2 a n d Chapters 6 . 4 a n d 6 . 5 .
6.3.2 T h e t e c h n i c a l c o n d i t i o n o f structures w i t h
d e f o r m a t i o n s s h a l l b e assessed i n c o m p l i a n c e w i t h
Sections 2 t o 4 .
6.3.3 T h e t e c h n i c a l c o n d i t i o n o f a r e n o v a t e d h u l l
m a y b e assessed c o n s i d e r i n g t h e s p e c i f i e d s e r v i c e
condition limitations, listed i n 4.1.4.1, w h i c h m a y be
i n t r o d u c e d at t h e s h i p o w n e r ' s w i s h . T h e l i m i t a t i o n s
introduced are taken into consideration w h e n t h e
R e g i s t e r class o f t h e ship i s r e n e w e d .
6.3.4 A c e r t a i n n u m b e r o f deflections, ribs a n d
isolated i n d e n t a t i o n s , w h i c h depends o n t h e r e n o v a t i o n
l e v e l a n d experience i n t e c h n i c a l s u p e r v i s i o n , m a y b e
p e r m i t t e d i n t h e a b o v e - w a t e r part o f t h e h u l l , b u l w a r k ,
superstructures a n d deckhouses d u r i n g h u l l r e n o v a t i o n .
6.3.5 N o cracks are p e r m i t t e d i n t h e r e n o v a t e d h u l l .
6.3.6 A r e n o v a t e d h u l l s h a l l h a v e a s u i t a b l e
appearance, i.e. p a i n t coats a n d ceilings i n spaces s h a l l
b e restored; d e f o r m a t i o n s o f r a i l s , w a t e r w a y s , etc.
eliminated.
6.3.7 T h e h u l l c o n d i t i o n assessment results s h a l l b e
d r a w n u p b y t h e s h i p o w n e r as a r e p o r t i n accordance
w i t h 2.1.6. T h e report shall b e forwarded t o the R H O for
review.
6.4 H U L L F L A W
DETECTION
6.5 S T A N D A R D S F O R S T R U C T U R E S W I T H W E A R
6.5.1 G e n e r a l .
6.5.1.1 T h e w e a r standards i n c l u d e d i n t h i s C h a p t e r
describe t h e t e c h n i c a l c o n d i t i o n o f t h e h u l l r e n o v a t e d t o
levels 1 S S , 2 S S a n d 3 S S .
6.5.1.2 T h e standards f o r structures w i t h w e a r are
d e t e r m i n e d w i t h regard t o h u l l m e m b e r scantlings a n d
characteristics r e q u i r e d b y t h e n e w e d i t i o n o f t h e R u l e s
for Construction f o r a newbuilding. T h e application o f
the Rules for Construction published during the previous
years i s n o t p e r m i t t e d .
6.5.1.3 T h e standards f o r h u l l m e m b e r s w i t h a
reduced service p e r i o d , o r w h e r e e f f i c i e n t c o r r o s i o n
p r o t e c t i o n i s used, are subject t o special c o n s i d e r a t i o n b y
t h e Register.
6.5.1.4 W h e r e t h e R u l e s f o r C o n s t r u c t i o n d o n o t
contain requirements f o r individual h u l l members, the
d e t e r m i n a t i o n o f t h e standards f o r m e m b e r s i s also
subject t o special c o n s i d e r a t i o n b y t h e Register.
6.5.2 C h a r a c t e r i s t i c s o f h u l l c r o s s - s e c t i o n .
T h e p e r m i s s i b l e r e s i d u a l section m o d u l u s f o r a deck
a n d b o t t o m [W] , i n c m , s h a l l b e d e t e r m i n e d b y t h e
formula
[W] = k W
(6.5.2)
3
w h e r e k = + ( 1 c)k;
W = section modulus for a deck and b o t t o m , i n c m , required b y
the Rules for Construction for a newbuilding;
= refer t o T a b l e 6.5.2;
= refer t o 4 . 2 . 1 . 1 .
R
T a b l e 6.5.2
Renovation level
1SS
2SS
3SS
0,6
0,4
0,2
6.5.3 P l a t e s .
6.5.3.1 I n case o f t o t a l wear, t h e p e r m i s s i b l e r e s i d u a l
plate thickness [5*1 ] , i n m m , s h a l l b e d e t e r m i n e d b y t h e
formula
R
298
[S{\
= cS + (\-c)[S{\
(6.5.3.1)
6.5.3.2 I n case o f l o c a l w e a r , t h e p e r m i s s i b l e r e s i d u a l
plate s e c t i o n t h i c k n e s s [S ~\ , i n m m , s h a l l b e d e t e r m i n e d
by the formula
3
[5] = 0 , 8 5 [ 5 ]
(6.5.3.2)
W h e r e t h e g r o o v e w e a r l e n g t h is 1 0 0 m m a n d less o n
t h e p l a t e section, t h e standards f o r a plate w i t h p i t t i n g
s h a l l b e a d o p t e d from 6.5.3.3.
6.5.3.3 I n case o f pitting, t h e permissible residual plate
thickness [S ] , i n m m , shall b e determined b y t h e f o r m u l a
4 R
(6.5.3.3)
(6.5.4.4)
w h e r e [ S I I R = refer t o 6.5.4.3.
6.5.4.5 I n o f case o f p i t t i n g , t h e p e r m i s s i b l e r e s i d u a l
t h i c k n e s s o f a g i r d e r e l e m e n t [S ] , i n m m , s h a l l b e
determined b y F o r m u l a (6.5.3.3).
6.5.5 W e l d e d a n d r i v e t e d j o i n t s , c o n n e c t i n g
elements a n d local strengthening.
6.5.5.1 T h e standards f o r w e l d s a n d r i v e t e d j o i n t s
s h a l l b e d e t e r m i n e d from 4 . 2 . 4 .
6.5.5.2 I n cases o f t o t a l , l o c a l w e a r a n d p i t t i n g ,
r e s i d u a l thicknesses [S{\ , [S ] a n d [S ] , o f connect
ing elements a n d local strengthening, i n m m , shall be
determined b y the formulae:
4 R
w h e r e [ S ^ = t o b e d e t e r m i n e d b y F o r m u l a (6.5.3.1).
[ 5 ] = 0,[5 ]
[5] = 0 , 8 5 [ 5 ! ]
w h e r e [ S i ] = t o b e d e t e r m i n e d b y F o r m u l a (6.5.3.1).
R
6.5.4 G i r d e r s .
6.5.4.1 T h e permissible residual section
modulus [ W i ] , i n c m , shall be determined b y the f o r m u l a
3
4 R
[SiL{ = 0,75S;
(6.5.5.2-1)
[S ]
= 0,705* b u t n o t less t h a n 4 m m ;
(6.5.5.2-1)
[S ]
= 0 , 6 0 5 b u t n o t less t h a n 4 m m
(6.5.5.2-3)
3 R
4 R
6.6 I N S T R U C T I O N S A N D R E C O M M E N D A T I O N S O N R E P A I R S
(6.5.4.1-1)
6 . 6 . 1 T h e l i s t o f h u l l m e m b e r s t o b e repaired d u r i n g
r e n o v a t i o n s h a l l b e d r a w n u p b y t h e s h i p o w n e r , based o n
w h e r e W = s e c t i o n m o d u l u s o f t h e girder, i n c m , r e q u i r e d b y t h e R u l e s
assessment o f t h e t e c h n i c a l c o n d i t i o n a n d agreed w i t h t h e
for Construction for a newbuilding;
n = factor t o b e d e t e r m i n e d b y t h e f o r m u l a
Register.
n = c + (\-c)n,
(6.5.4.1-2)
6.6.2 W h e n r e n o v a t e d h u l l is repaired, t h e p r o v i s i o n s
= according t o Table 6.5.2-1;
o f S e c t i o n 5 s h a l l b e f o l l o w e d w i t h d u e regard t o t h o s e
n = t o b e d e t e r m i n e d b y F o r m u l a (4.2.3.1).
g i v e n i n 6 . 6 . 2 . 1 , 6.6.2.2 b e l o w .
6.6.2.1 R e n o v a t i o n level 1SS.
6.5.4.2 T h e p e r m i s s i b l e r e s i d u a l c r o s s - s e c t i o n a l
area [F{\ ,
i n c m , o f a girder w e b shall b e determined
Repair is permitted only b y replacement o f t h e
by the formula
defective h u l l m e m b e r s . D e f o r m e d a n d cracked h u l l
m e m b e r s subject t o r e p l a c e m e n t s h a l l b e m o d e r n i z e d t o
[FI]R = n F
( 6 . 5 . 4 . 2 ) p r e v e n t re-occurrence o f t h e m e n t i o n e d defects. F i t t i n g
o f r i d e r plates w i t h t h e a i m t o increase t h e h u l l s e c t i o n
w h e r e F = c r o s s - s e c t i o n a l area o f a g i r d e r w e b , i n c m , r e q u i r e d b y t h e
m
o d u l u s i s n o t p e r m i t t e d . R i d e r plates fitted d u r i n g
Rules for Construction for a newbuilding;
previous repairs shall b e replaced b y m o d e r n i z e d
n = t o b e d e t e r m i n e d b y F o r m u l a (6.5.4.1-2).
structures. D o u b l e r plates a n d s t r e n g t h e n i n g o f d e f o r m e d
h
ull members shall be removed; deformed hull members
6.5.4.3 I n case o f t o t a l w e a r , t h e p e r m i s s i b l e r e s i d u a l
s
h
a l l b e replaced a n d m o d e r n i z e d , w h e r e necessary.
t h i c k n e s s o f a g i r d e r e l e m e n t [S{\ , i n m m , s h a l l b e
determined b y the formula
Other methods o f repair m a y b e used o n l y o n
a g r e e m e n t w i t h t h e Register.
6.6.2.2 R e n o v a t i o n l e v e l s 2 S S a n d 3 S S .
[Si\ = n S
(6.5.4.3)
It is recommended t o conduct t h e repair b y
w h e r e S = thickness o f a g i r d e r element, i n m m , r e q u i r e d b y t h e R u l e s
r e p l a c e m e n t o f t h e defective h u l l m e m b e r s .
for Construction for a newbuilding;
F o r o t h e r p r o v i s i o n s , refer t o 6 . 6 . 2 . 1 , except f o r
n = t o b e d e t e r m i n e d b y F o r m u l a (6.5.4.1-2).
those related t o d e f o r m e d h u l l m e m b e r s , as w e l l as t o t h e
F o r a t r a p e z o i d a l c o r r u g a t i o n , t h e c o n d i t i o n s t i p u r i d e r plates f i t t e d d u r i n g p r e v i o u s repairs.
lated i n F o r m u l a ( 4 . 2 . 3 . 3 - 3 ) s h a l l b e m e t a d d i t i o n a l l y .
T e c h n i c a l d o c u m e n t a t i o n o n repairs o f t h e r e n o v a t e d
6.5.4.4 I n case o f l o c a l w e a r , t h e p e r m i s s i b l e r e s i d u a l h u l l s h a l l b e d e v e l o p e d i n c o m p l i a n c e w i t h S e c t i o n 5, t h e
t h i c k n e s s o f a g i r d e r e l e m e n t s e c t i o n [S ] , i n m m , s h a l l p r o v i s i o n s o f t h i s C h a p t e r a n d s u b m i t t e d t o t h e R e g i s t e r
for review.
be determined b y the formula
[ W ^ I I R W
3 R
Appendix 2
6.7 C E R T I F I C A T E O F C O N F O R M I T Y
W I T H THE REQUIREMENTS OF HULL STRUCTURE
RENOVATION PROCEDURE
6 . 7 . 1 Certificate o f C o n f o r m i t y w i t h t h e R e q u i r e m e n t s o f H u l l S t r u c t u r e R e n o v a t i o n P r o c e d u r e per
f o r m 6 . 3 . 3 9 is i s s u e d b y t h e R S B r a n c h O f f i c e
responsible f o r t e c h n i c a l s u p e r v i s i o n d u r i n g r e n o v a t i o n
procedure.
6.7.2 T h e Certificate o f C o n f o r m i t y s h a l l be reissued at each special s u r v e y o f t h e ship.
6.7.3 A t reissiuance o f t h e Certificate o f C o n f o r m i t y ,
l e v e l o f r e n o v a t i o n s h a l l be c o n f i r m e d , r e d u c e d o r
w i t h d r a w n . F o r reissiuance o f t h e Certificate o f C o n f o r m i t y , t e c h n i c a l c o n d i t i o n assessment o f t h e ship's h u l l
s h a l l be carried o u t w h e n t h e standards o f t h e l e v e l o f
r e n o v a t i o n agreed w i t h t h e R H O f o r p a r t i c u l a r ship
adopted i n accordance w i t h 6.5 o r t h e standards adopted
i n accordance w i t h 4 . 2 , i n case w h e n r e n o v a t i o n is
w i t h d r a w n , are accepted as t h e p e r m i s s i b l e residual
scantlings.
299
D e c i s i o n o n t h e repeated r e n o v a t i o n o f t h e ship's h u l l
after w i t h d r a w a l is subject t o special c o n s i d e r a t i o n b y t h e
R e g i s t e r i n each case.
U p g r a d i n g o f t h e ship's h u l l l e v e l o f r e n o v a t i o n is
not permitted.
6.7.4 V a l i d i t y o f t h e Certificate o f C o n f o r m i t y m a y
be ceased ahead o f t i m e b y t h e R S B r a n c h O f f i c e f o r i n service s u p e r v i s i o n o r b y t h e R H O i n case t h e ship does
n o t m e e t t h e r e q u i r e m e n t o f 6.3.6, as w e l l as i n case:
a n accident r e s u l t i n g i n h u l l damage;
fire o n b o a r d t h e ship;
presence o f cracks o n t h e m a i n h u l l structures;
d e t e n t i o n o f t h e ship b y p o r t state c o n t r o l due t o
unsatisfactory t e c h n i c a l c o n d i t i o n o f t h e ship's h u l l .
D e c i s i o n o n r e n e w a l o f t h e Certificate o f C o n f o r m i t y
v a l i d i t y s h a l l be t a k e n b y t h e R H O after d o c u m e n t a r y
corifirmation o f the h u l l technical condition compliance
w i t h the level o f renovation.
6.7.5 T h e Certificate o f C o n f o r m i t y s h a l l be k e p t o n
b o a r d t h e ship. A c o p y o f t h e Certificate o f C o n f o r m i t y
s h a l l be k e p t i n t h e R H O a n d i n t h e R S B r a n c h O f f i c e f o r
in-service s u p e r v i s i o n .
300
Appendix
2-1
3 . A v a i l a b i l i t y o f t h e signature a n d t h e stamp o f t h e
s u r v e y o r t o t h e R e g i s t e r o n t h e front page o f t h e r e p o r t is
mandatory.
REGISTRATION FORMS FOR MEASURING
I n case t h e r e p o r t i s a n e x e c u t i v e d o c u m e n t w h e r e
THE PARAMETERS OF HULL W I T H DEFECTS
replaced structures are t a k e n i n t o account, there s h a l l be a
p r e l i m i n a r y r e p o r t ( w i t h defects recorded), o n w h i c h
GENERAL
basis a d e c i s i o n o n r e p l a c e m e n t o f defective structures
has b e e n t a k e n .
1 . T h e present f o r m s are i n t e n d e d f o r r e p o r t i n g t h e
4. A m o d e l f o r m o f the report is given below.
results o f m e a s u r i n g t h e parameters o f h u l l d e f o r m a t i o n s D e f o r m a t i o n r e c o r d f o r m s m a y b e attached t o t h e R e p o r t
a n d cracks i n a c c o r d a n c e w i t h S e c t i o n 3 o f t h e o n T h i c k n e s s M e a s u r e m e n t s o n S h i p s d r a w n u p i n
Instructions.
compliance w i t h the Instruction o n Residual Thickness
T h e f o r m s a l l o w s y s t e m a t i z i n g t h e data o n t h e h u l l M e a s u r e m e n t s o f Ships H u l l s . I n case, w h e n t h e R e p o r t
o n D e f o r m a t i o n s a n d C r a c k s i s s u b m i t t e d as a separate
defects.
2 . T h e f o r m s s h a l l b e f i l l e d i n accordance w i t h t h e d o c u m e n t , t h e t i t l e page s h a l l b e f i l l e d i n accordance
w i t h the m o d e l f o r m given below.
given provisions.
R e p o r t o n d e f o r m a t i o n s a n d cracks i n ship's h u l l m e m b e r s
M a i n Particulars
Ship's n a m e :
I M O number:
Class i d e n t i t y n u m b e r :
P o r t o f registry:
Gross tonnage:
Deadweight:
Date ofbuild:
Class:
T y p e o f the ship:
Name of Firm:
Place o f m e a s u r e m e n t s :
F i r s t date o f m e a s u r e m e n t :
L a s t date o f m e a s u r e m e n t :
T y p e o f the s u r v e y due:
Report Number:
Date o f countersigning:
N a m e o f p e r s o n i n charge:
N u m b e r o f sheets:
S i g n a t u r e o f p e r s o n i n charge:
L.S.
Signature o f surveyor:
L.S.
N a m e o f surveyor:
Appendix 2
301
1.1. N u m e r a t i o n o f t h e s h e l l p l a t i n g strakes, p l a t i n g
is t a k e n as f o l l o w s :
b o t t o m p l a t i n g f r o m p l a t e k e e l t o t h e side u p t o
the bilge inclusive;
side s h e l l p l a t i n g f r o m s h e e r s t r a k e u p t o t h e
u p p e r b i l g e edge;
p l a t i n g o f decks, p l a t f o r m s a n d i n n e r b o t t o m
f r o m t h e side u p t o t h e c e n t e r l i n e p l a n e , i n c l u d i n g a
strake i n the centerline plane, where available;
p l a t i n g o f transverse, l o n g i t u d i n a l b u l k h e a d s a n d
i n b o a r d side f r o m t h e u p p e r d e c k d o w n w a r d s t o
inner b o t t o m plating;
h o p p e r s l o p i n g p l a t i n g f r o m t h e side u p t o i n n e r
b o t t o m plating.
1.2 N u m e r a t i o n o f framing is t a k e n as f o l l o w s :
b e a m N o . o f t h e m a i n a n d w e b framing, except t h e
framing
o f transverse b u l k h e a d s corresponds t o t h e
appropriate frame N o . ;
f r a m i n g o f m a i n and w e b l o n g i t u d i n a l f r a m i n g as w e l l
as the f r a m i n g o f transverse bulkheads shall be n u m b e r e d
consecutively as g i v e n i n 1.1 f o r plate strakes.
1.3 C o n n e c t i n g elements and l o c a l strengthening
n u m b e r e d as g i v e n i n 1.2 f o r f r a m i n g .
2.1 H u l l cross-sections.
2.1.1 T h e report i t e m s h a l l i n c l u d e filled-in f o r m 2 . 1 .
T h e appropriate structural d r a w i n g s (plans) w i t h t h e
specified d e f o r m a t i o n parameters s h a l l be s u b m i t t e d .
2.1.2 T h e m e a s u r e m e n t s o f deflections, horse ribs,
i n d e n t a t i o n s i n strength deck i n c l u d i n g t h e c o n t i n u o u s
c o a m i n g , a n d i n t h e b o t t o m a n d b i l g e are subjected t o
notification i n f o r m 2 . 1 .
2.1.3 W h e n t h e cross-sections are n o t subjected t o
flaw detection, t h e m e a s u r e m e n t s are m i s s i n g o r w e r e n o t
t a k e n i n f u l l , t h e reasons s h a l l b e indicated.
2.1.4 T h e i n s t r u c t i o n s f o r filling i n f o r m 2 . 1 are
given i n Table 2.1.4.
2.2 D e f l e c t i o n s a n d h o r s e ribs.
2 . 2 . 1 T h e report i t e m s h a l l i n c l u d e t h e
filled-in
f o r m s 2 . 2 w i t h t h e m e a s u r e d parameters o f deflections
a n d horse ribs. T h e appropriate structural d r a w i n g s
(plans) w i t h t h e specified d e f o r m a t i o n parameters s h a l l
be s u b m i t t e d .
2.2.2 W h e n t h e m e a s u r e m e n t s are n o t t a k e n i n f u l l ,
t h e reasons s h a l l b e indicated.
2.2.3 T h e i n s t r u c t i o n s f o r filling i n f o r m 2 . 2 are
given i n Table 2.2.3.
Table
2.1.4
Content
1,2
3
4
5
6
7
8
9
Table
2.2.3
I n s t r u c t i o n s f o r f i l l i n g i n f o r m 2.2
N o . o f the
f o r m field
Content
1
2
3
4
5, 6
7
N a m e o f t h e s t r u c t u r e , f o r e x a m p l e , side, i n n e r b o t t o m , etc.
N a m e o f the plate w i t h d e f o r m a t i o n s , f o r instance, sheerstrake, plate k e e l , etc.
Side o f the ship w h e r e the plate w i t h d e f o r m a t i o n s is located
Strake N o . w h e r e t h e plate w i t h d e f o r m a t i o n s is located according t o 1.1
Frames N o s . restricting the deformations. F o r the plates o f the transverse bulkhead plating the frame N o . shall be indicated o n l y i n one field
Steel grade as g i v e n i n the r e p o r t (structural) d r a w i n g . W h e r e steel grade data are n o t available, the y i e l d strength s h a l l b e
indicated, f o r e x a m p l e : 2 3 5 ; 3 1 5 ; 3 5 5 ; 3 9 0 M P a
Distance between the framing i n w a y o f deformation
M a x i m u m d e f l e c t i o n o f deflection, horse r i b as p e r 3.3.3.1 o f the I n s t r u c t i o n s . F o r t h e horse r i b s i t is a l l o w e d t o r e c o r d t h e
m a x i m u m d e f l e c t i o n o f several adjacent horse ribs w i t h i n d i c a t i o n s o f t h e i r l i m i t s i n fields 5 a n d 6
M i n i m u m size o f d e f l e c t i o n i n t h e p l a n as p e r 3.3.3.2 o f t h e I n s t r u c t i o n s . T o be f i l l e d i n f o r d e f l e c t i o n o n l y
R e l a t i o n o f m a x i m u m d e f l e c t i o n o f the c o r r u g a t i o n t o the frame spacing. T o b e f i l l e d i n f o r t h e corrugations o n l y
A l l o w a b l e r e l a t i v e d e f l e c t i o n o f c o r r u g a t i o n as p e r 4 . 3 . 2 . 2 . T o be f i l l e d i n f o r t h e corrugations o n l y
R a t i o o f the m a x i m u m c a m b e r t o the m i n i m u m d e f l e c t i o n size i n the p l a n . T o b e f i l l e d i n f o r b u c k l i n g o n l y
A l l o w a b l e r e l a t i v e c a m b e r as g i v e n i n 4 . 3 . 2 . 1 . T o b e f i l l e d i n f o r d e f l e c t i o n o n l y
Q u a l i f y i n g o r a d d i t i o n a l i n f o r m a t i o n o n t h e structure are g i v e n : availability/absence o f cracks, ruptures, increased r u p t u r e i n w a y
o f d e f o r m a t i o n , etc.
8
9
10
11
12
13
14
15
302
Appendix 2
303
2.3 M e n t a t i o n s a n d b u l g e s .
2.3.1 T h e r e p o r t i t e m s h a l l i n c l u d e t h e
filled-in
f o r m s 2.3 w i t h t h e m e a s u r e d parameters o f i d e n t a t i o n s
a n d bulges. T h e appropriate s t r u c t u r a l d r a w i n g s o r
sketches w i t h t h e specified d e f o r m a t i o n parameters s h a l l
be submitted.
2.3.2 W h e n t h e m e a s u r e m e n t s are n o t t a k e n i n f u l l ,
t h e reasons s h a l l b e indicated.
2.3.3 T h e i n s t r u c t i o n s f o r filling i n f o r m 2.3 are
g i v e n i n T a b l e 2.3.3.
2.4 C o n n e c t i n g e l e m e n t s a n d l o c a l s t r e n g t h e n i n g .
2.4.1 T h e report i t e m shall include the i n f o r m a t i o n o f
the residual deformations i n the connecting elements and
local strengthening. W h e n the f o r m is n o t submitted, the
reasons shall be indicated.
2.4.2 T h e m e a s u r e m e n t results o f t h e elements a n d
s t r e n g t h e n i n g d e f o r m a t i o n parameters m a y be s u b m i t t e d
i n a n a r b i t r a r y f o r m w i t h n u m b e r 2.4. T h e d e f o r m a t i o n
parameters m e a s u r e m e n t s i n t h e appropriate structural
d r a w i n g s o r sketches s h a l l be presented.
2.4.3 F o r m 2.4 s h a l l i n c l u d e as f o l l o w s :
n a m e o f t h e structure a n d its a r r a n g e m e n t i n t h e h u l l
w i t h i n d i c a t i o n o f t h e f r a m e N o s . , strake, etc.;
T a b l e 2.3.3
Instructions f o r filling i n f o r m 2.3
N o . o f the
f o r m field
Content
1
2
3
4
5, 6
N a m e o f t h e s t r u c t u r e , f o r e x a m p l e , side, i n n e r b o t t o m , etc.
N a m e o f the h u l l m e m b e r w i t h d e f o r m a t i o n s , f o r instance, f r a m e , floor, etc.
Side o f the ship w h e r e the h u l l m e m b e r w i t h d e f o r m a t i o n s is located
S h e l l strake, p l a t i n g N o . w h e r e t h e i n d e n t a t i o n is located according t o 1.1
N u m b e r s o f frames r e s t r i c t i n g t h e i n d e n t a t i o n s . F o r t h e structures o f the transverse b u l k h e a d p l a t i n g the f r a m e N o . s h a l l b e
indicated i n one field o n l y
Steel grade as g i v e n i n t h e r e p o r t ( s t r u c t u r a l ) d r a w i n g . W h e r e steel grade data are n o t a v a i l a b l e , t h e y i e l d strength s h a l l b e
indicated, f o r e x a m p l e : 2 3 5 ; 3 1 5 ; 3 5 5 ; 3 9 0 M P a
H e i g h t o f t h e framing w i t h d e f o r m a t i o n as g i v e n i n t h e r e p o r t (structural) d r a w i n g o r according t o the results o f its m e a s u r e m e n t s
M a x i m u m c a m b e r o f d e f l e c t i o n , horse r i b as p e r 3.3.4.2 o f the I n s t r u c t i o n s .
L e n g t h o f the strained sector o f t h e f r a m i n g as g i v e n i n 3.3.4.2 o f the I n s t r u c t i o n s
D i s t a n c e b e t w e e n t h e section w i t h m a x i m u m d e f l e c t i o n o f t h e f r a m i n g a n d its nearest u n d i s t o r t e d s t o o l as g i v e n i n 3.3.4.5 o f t h e
M a n u a l . I f t h e nearest s t o o l is d e f o r m e d , t h i s field a n d f i e l d 15 s h a l l n o t b e f i l l e d i n
D e f l e c t i o n o f t h e f r a m i n g w e b o f t h e i n i t i a l p o s i t i o n as g i v e n i n 3.3.3.3 o f the I n s t r u c t i o n s
C a m b e r o f t h e f r a m i n g o n t h e basis o f 3 0 0 m m as g i v e n i n 3.3.4.6 o f t h e I n s t r u c t i o n s
R a t i o b e t w e e n the m a x i m u m camber o f t h e f r a m i n g a n d the l e n g t h o f its d e f o r m e d sector
A l l o w a b l e r e l a t i v e c a m b e r o f the f r a m i n g as p e r 4 . 3 . 3 . 1
R e l a t i o n o f the m a x i m u m f r a m i n g d e f l e c t i o n to the distance b e t w e e n t h e s e c t i o n w i t h m a x i m u m d e f l e c t i o n to its nearest
u n d i s t o r t e d s t o o l . I f t h e nearest s t o o l is d e f o r m e d , t h i s field s h a l l n o t b e filled i n
A l l o w a b l e r e l a t i v e p o s i t i o n o f the m a x i m u m d e f l e c t i o n o f t h e f r a m i n g as g i v e n i n 4 . 3 . 3 . 1
R a t i o o f t h e d e f l e c t i o n o f the framing f r o m the i n i t i a l p o s i t i o n to t h e f r a m i n g h e i g h t
A l l o w a b l e r e l a t i v e d e f l e c t i o n o f t h e f r a m i n g w e b as p e r 4 . 3 . 3 . 1
T h e a v a i l a b i l i t y o f b u l g e i n t h e framing w e b o r other structure is indicated. Q u a l i f y i n g o r a d d i t i o n a l i n f o r m a t i o n o n t h e structure is
g i v e n : a v a i l a b i l i t y o f cracks, ruptures, increased l o c a l c o r r o s i o n i n w a y o f d e f o r m a t i o n , etc.
7
8
9
10
11
12
13
14
15
16
17
18
19
20
304
Member
No.,
strake
/2
Framing
height h,
in mm /', in mm
Steel
grade
', in mm
Measured parameters
>4
t~
End frame
\o
Initial
frame
Allow
able ratio
Note
Allow
able ratio
OS
d'/h
00
Allow
able ratio
Side
Hull
member
Appendix 2
305
t~
(S
\o
in
(S
44
OS
00
in
4H
60
(S
306
T a b l e 3.3
Instructions f o r filling i n f o r m 3
N o . o f the
form field
Content
1
2
3
4
5, 6
N a m e o f t h e s t r u c t u r e , f o r e x a m p l e , side, i n n e r b o t t o m , etc.
N a m e o f the h u l l m e m b e r w i t h cracks, f o r instance, f r a m e , f l o o r , etc.
S i d e o f the ship w h e r e the h u l l m e m b e r w i t h the crack is l o c a t e d
S h e l l strake, p l a t i n g N o . as p e r 1.1 w h e r e t h e h u l l m e m b e r w i t h t h e crack is l o c a t e d
F r a m e s N o s . r e s t r i c t i n g t h e h u l l m e m b e r w i t h t h e crack. F o r the structures o f the transverse b u l k h e a d t h e f r a m e N o . s h a l l b e
indicated i n one field o n l y
Steel grade as g i v e n i n t h e r e p o r t ( s t r u c t u r a l ) d r a w i n g . W h e r e steel grade data are n o t a v a i l a b l e , t h e y i e l d s t r e n g t h s h a l l b e
indicated, f o r e x a m p l e : 2 3 5 ; 3 1 5 ; 3 5 5 ; 3 9 0 M P a
L e n g t h o f t h e crack i n t h e h u l l m e m b e r m e a s u r e as p e r t h e b e e l i n e b e t w e e n its o r i g i n a n d e n d as g i v e n i n 3.4.2 o f the I n s t r u c t i o n s .
C r a c k o p e n i n g d i s p l a c e m e n t i n t h e h u l l m e m b e r m e a s u r e d as t h e m a x i m u m distance b e t w e e n its edges as g i v e n i n 3.4.2 o f t h e
Instructions
A n g l e b e t w e e n t h e l i n e c o n n e c t i n g the o r i g i n a n d e n d o f t h e crack a n d l o n g i t u d i n a l center-plane a n d base p l a n e as g i v e n i n 3.4.2
o f the Instructions
A l l o w a b l e crack l e n g t h as p e r 4 . 4 . 1
S k e t c h o f the h u l l m e m b e r w i t h t h e crack w i t h i n d i c a t i o n o f t h e crack parameters
7
8
9
10
11
12
Appendix 2
307
308
Appendix
2-2
RECOMMENDATIONS ON MEASUREMENT
OF/' P A R A M E T E R A T I N D E N T A T I O N M E A S U R I N G
W h e n m e a s u r i n g t h e / ' o p a r a m e t e r o n t h e framing
having indentations, i t is proposed t o use a deflection
gage. I t consists o f a steel b a t t e n w i t h s t a t i o n a r y legs a t
t h e ends; a n d i n t h e m i d d l e o f t h i s b a t t e n a device f o r
deflection measuring is fitted. A watch-type
i n d i c a t o r -10 p r o v i d i n g t h e accuracy o f m e a s u r e m e n t
o f 0 , 0 1 m m o r a t r a m m e l w i t h a slide (slide-depth
i n d i c a t o r ) w i t h t h e accuracy o f m e a s u r e m e n t a t least
0,1 m m , m a y b e used as s u c h a device.
W h e n m a n u f a c t u r i n g t h e d e f l e c t i o n meter, t h e safety
a t t a c h m e n t o f t h e i n d i c a t o r (slide-depth i n d i c a t o r ) t o t h e
b a t t e n s h a l l b e ensured i n o r d e r t o p r e v e n t its offset w h i l e
gauging.
Prior t o taking measurements b y means o f t h e
d e f l e c t i o n gage t h e i n i t i a l i n d i c a t i o n o f t h e device s h a l l
b e recorded t h e r e a d i n g b o f t h e d e f l e c t i o n gage
m o u n t e d o n t h e surface, p r e f e r a b l y o n t h e reference
plate, s h a l l b e t a k e n . W h i l e d o i n g so, t h e d e f l e c t i o n gage
s h a l l b e f i x e d t o t h e p l a t e b y t h e s t a t i o n a r y legs.
W h e n t a k i n g the m e a s u r e m e n t o n t h e c u r v e d surface
in w a y o f indentation, t h e final indication shall be
recorded i n t h e s a m e w a y , i.e. t h e readings b o f t h e
d e f l e c t i o n gage s h a l l b e t a k e n . T h e c a m b e r /
shall be
calculated a c c o r d i n g t o t h e f o r m u l a
3 0
dg
3 0 0
/ \bd bo\.
g
F o r g a u g i n g o f t h e b v a l u e t h e d e f l e c t i o n gage s h a l l
b e o r i e n t e d a l o n g t h e f r a m i n g detected, t h e m o v a b l e l e g
o f t h e d e f l e c t i o n gage ( i n d i c a t o r o r slide-depth i n d i c a t o r )
shall b e aligned w i t h the m a x i m u m camber point o f this
framing / ' .
I n a l l t h e cases, t h e f i n a l result s h a l l b e t a k e n three
t i m e s : b , b\, b^, each t i m e s h i f t i n g t h e d e f l e c t i o n gage
dg
dg
bdg=I
(bdg+% + %).
I f t h e result, b e i n g s i g n i f i c a n t l y differ o f t w o o t h e r
values, is obtained during one o f the measurements, this
results s h a l l b e rejected a n d t h e m e a s u r e m e n t s h a l l b e
t a k e n again.
W h e n t h e measurements are taken o n t h e heavily
c o r r o d e d s h e l l p l a t i n g a n d t h e p l a t e surface h a s large
l o c a l unevenness, i t m a y b e r e c o m m e n d e d t o c a r r y o u t
gauging using a thin backing.
T h e backing shall be overlapped w i t h the plating i n the
measuring p o i n t and fluently turns i t i n such a w a y that the
curved surface pattern remains and the unevenness becomes
smooth. T h e deflection gage shall b e p u t o n the backing.
Steel millimeter-scale ruler m a y b e used as a backing.
I f t h e m e a s u r e m e n t s a r e conducted o n t h e c u r v e d
part o f t h e side, t h e i n i t i a l i n d i c a t i o n o f t h e d e f l e c t i o n
gage s h a l l b e t a k e n n o t o n t h e p l a n e b u t o n t h e o u t e r
plating w i t h o u t deformations where the plating has t h e
s a m e b e n d i n g as i n t h e d a m a g e d area. I n t h i s event, t h e
m e a s u r e m e n t s at t h e i n i t i a l i n d i c a t i o n s h a l l b e t a k e n three
t i m e s w i t h observance o f a l l t h e i n s t r u c t i o n s r e g a r d i n g
the final indication.
It shall b e noted that w h i l e t h e outer h u l l flaw
d e f e c t i o n t h e c o n c a v e surface is measured, as a r u l e , a n d
i n s i d e t h e h u l l t h e c o n v e x surface. F o r t h i s t h e
d e f l e c t i o n gage s h a l l b e adjusted accordingly. W h e n
m e a s u r i n g t h e c o n v e x surface t h e i n i t i a l i n d i c a t i o n b
s h a l l b e m a x i m u m , a n d w h e n m e a s u r i n g t h e concave
surface i t s h a l l b e m i n i m u m .
I t m a y b e r e c o m m e n d e d t o adjust t h e d e f l e c t i o n gage
t o o b t a i n b = 5,4 5,7 m m . T h e n t h e gage m a y b e used
f o r m e a s u r i n g b o t h t h e concave a n d c o n v e x surfaces
w i t h o u t readjustment. I f t h e v a l u e b is o u t s i d e t h e gage
l i m i t s , i t a l w a y s m e a n t h a t / ' o i s greater t h a n t h e
allowable
value.
0
dg
3 0
[/300]
Appendix 2
309
Appendix
t o t h e letter N o .
of
REQUEST
o f a Shipping Company
for considering the possibility to p e r f o r m the h u l l renovation o f the m / v
to the level
-SS.
Ship's particulars
R S class
Reg. N o .
IMO No.
K M *
Purpose
Length overall
Deadweight
m
t
Date o f construction
Place o f c o n s t r u c t i o n
Class o f society assigned at c o n s t r u c t i o n : R S / R R / A C S
T h e R S B r a n c h O f f i c e c o n d u c t i n g t h e ship t e c h n i c a l s u p e r v i s i o n
Place o f h u l l r e n o v a t i o n
Documents attached:
R S R e p o r t o f t h e recent a n n u a l h u l l s u r v e y
No.
of
R e s u l t s o f last h u l l f l a w detection
No.
of
Ship's general a r r a n g e m e n t p l a n
No.
of
D e l e t e as approriate.
2-3
310
APPENDIX
1. C o l l e c t i o n o f R e g u l a t e d D o c u m e n t s . B o o k 6 .
U S S R Register o f Shipping, Transport, 1989.
2. I A C S G u i d e l i n e s . P r o m p t a n d T h o r o u g h R e p a i r s
o f B u l k Carriers.
3. Supplement t o Rules o f Russian M a r i t i m e
Register o f Shipping " I A C S U n i f i e d Interpretations"
( p u b l i s h e d i n e l e c t r o n i c f o r m as a separate e d i t i o n ) . I A C S
Recommendation 7 6 " I A C S Guidelines f o r Surveys,
Assessment and Repair o f H u l l Structure B u l k Carriers",
Section 5 "Structural Detail Failures and Repairs".
4. G u i d a n c e M a n u a l f o r t h e I n s p e c t i o n a n d C o n d i
t i o n A s s e s s m e n t o f T a n k e r Structures. T a n k e r S t r u c t u r e
Cooperative F o r u m , 1991.
5. C o n d i t i o n E v a l u a t i o n a n d M a i n t e n a n c e o f T a n k e r
Structures. T a n k e r S t r u c t u r e C o o p e r a t i v e F o r u m , 1 9 9 3 .
6. Guidelines for the Inspection and Maintenance o f
D o u b l e H u l l T a n k e r Structures. T a n k e r S t r u c t u r e C o
operative F o r u m , 1995.
7. General Cargo Ships. Guidance f o r Surveys,
A s s e s s m e n t a n d R e p a i r o f H u l l Structure. I A C S .
REPAIR
8. S u p p l e m e n t t o R u l e s o f R u s s i a n M a r i t i m e
Register o f Shipping " I A C S U n i f i e d Interpretations"
( p u b l i s h e d i n e l e c t r o n i c f o r m as a separate e d i t i o n ) . I A C S
Recommendation 4 7 "Shipbuilding and Repair Quality
Standard" Part "Repair Q u a l i t y Standard for E x i s t i n g
Ships".
9. Instructions for Repair o f H u l l Structure Shell and
P l a t i n g w i t h U s e o f D o u b l e Plates. C e n t r a l M a r i n e
Research Institute, Leningrad, 1991.
10. R e q u i r e m e n t s t o D o u b l e Plates M o u n t i n g d u r i n g
R e p a i r o f H u l l o f S e a - G o i n g Ships. B a l t i c State
A c a d e m y Laboratory ( O N I L P O L E K S ) o f the Russian
Federation, Kaliningrad, 1992.
11. S u p p l e m e n t t o R u l e s o f R u s s i a n M a r i t i m e
Register o f Shipping " I A C S U n i f i e d Interpretations"
( p u b l i s h e d i n e l e c t r o n i c f o r m as a separate e d i t i o n ) . I A C S
Recommendation 9 6 "Double H u l l O i l Tankers
Guidelines for Surveys, Assessment and Repair o f H u l l
Structures", S e c t i o n 5 " S t r u c t u r a l D e t a i l F a i l u r e s a n d
Repairs".
Reset form
8.3.36
Item
No.
1.
2.
3.
4.
5.
6.
7.
11/05
Para 2.5.1.3 at the end of the sentence shall be supplemented with the following text:
"Specific ships are eligible for the extended dry-docking scheme between bottom surveys
of a ship in dry dock up to 7,5 years by the RHO (Ships in Service Division), subject to
the requirements of Annex 51 to the Guidelines."
1.
Para 2.1, Part I ''General Provisions'': the term ''Special circumstances'' has been replaced
with ''Special/exceptional circumstances''.
2.
In definition of the term ''Special/exceptional circumstances'' (see para 2.1, Part I ''General
Provisions''), reference to para 2.5.1.2 has been replaced with para 2.5.3.5.
3.
Para 2.1, Part I ''General Provisions'': the following term has been added:
Shafting is a structural system connecting the main engine or main gear, if any, with the
propeller. Shafting includes propeller, intermediate and other shafts with their connections and
bearings as well as sterntube arrangement with bearings, seals, lubrication and cooling systems
and other arrangements (for example, propeller shaft dropping gauges, protective casings,
locking device, etc).
4.
Para 2.2.2.7, Part II ''Survey Schedule and Scope'' has been amended to read:
"2.2.2.7 Survey of the Outside of the Ship's Bottom.
The underwater hull of the following ship types shall be subject to annual survey as per
para 2.5.4:
5.
Passenger ships
Ships of ice class ARC 4 ARC 9, ICEBREAKER 6 ICEBREAKER 9 and ships of
polar class 1 7
Dynamically supported ships and high-speed ships
Wooden or composite ships
Ships not always afloat but safety aground (NAABSA)''
Para 2.3.2.5, Part II ''Survey Schedule and Scope'' has been amended to read:
"2.3.2.5 Survey of the Outside of the Ship's Bottom.
Survey of the ship's bottom as required by para 2.3.1.4 shall be performed as per
Chapter 2.5.''
6.
Para 2.3.3.3, Part II ''Survey Schedule and Scope'' has been amended to read:
2
7.
Para 2.3.3.4, Part II ''Survey Schedule and Scope'' has been amended to read:
''2.3.3.4 When the ship is in dry dock, rudder and steering gear shall be surveyed in a
scope as mentioned in para 2.5.7.4.''
8.
Para 2.4.3.3.2, Part II ''Survey Schedule and Scope'' has been amended to read:
''2.4.3.3.2 When the ship is in dry dock, rudder and steering gear shall be surveyed in a
scope as mentioned in para 2.5.7.4.''
9.
Chapter 2.5 ''Survey of the Outside of the Ship's Bottom'' has been amended to read:
3
2.5.
2.5.1
General Provisions
2.5.1.1
Provisions of this Chapter shall apply to all ships and floating structures (hereinafter
referred to as the ships) of RS class except for mobile offshore drilling units (MODU) and fixed
offshore platforms (FOP) (other than those mentioned in para 2.5.5.3), inland navigation ships
(for Danube basin or European inland waterways), small vessels as well as pleasure vessels
including yachts with bottom survey intervals and procedures mentioned in appropriate RS
Rules and Guidelines.
2.5.1.2
This Chapter covers requirements to intervals procedures and scopes of surveys of
the underwater hull and related items 1) (for the purposes of this Chapter, hereinafter referred to
as the ship's bottom).
2.5.1.3
Survey of the outside of the ship's bottom is carried out to make sure that technical
condition of the following items complies with the RS Rules:
Underwater hull
Sea inlets, bottom and side valves
Underwater parts of rudder and steering gears
Shafting, propellers and thrusters
Parts of navigational equipment in the underwater hull
Other items under technical supervision which may normally be surveyed with the
ship in dry dock only 2).
2.5.1.4
For intervals and scope of surveys of shafting, propellers, propulsion and steering
thrusters, see para 2.4.5.9.
2.5.1.5
For additional guidelines on bottom surveys for oil tankers, bulk carriers and chemical
tankers (hereinafter referred to as the ESP ships) as well as separate general cargo ships, see
Sections 2 to 7, Part III ''Additional Surveys of Ships Depending on Their Purpose and Hull
Material''.
2.5.1.6
The need and procedures for occasional surveys of ship's bottom depending on
cases (for example, after accident, during extension of the next survey, etc) shall be subject to
special consideration by the RHO on a case-by-case basis and shall be within competence of
the Ships in Service Division.
2.5.1.7
Application of provisions of this Chapter to ships owned/chartered by governments
and which are used as combat or support vessels shall be subject to special consideration by
the RHO on a case-by-case basis and shall be within competence of the Ships in Service
Division.
Notes:
1)
Related items of the ship's bottom shall mean such items, which may normally be surveyed with the ship in dry
dock. For oil tankers, chemical tankers and gas carriers this means that the ship shall be specially prepared, for
example, by cleaning and degassing. In this case the internal examination of cargo tanks, may be carried out
concurrently with the survey of the ship's bottom.
2)
Ship in dock means ship in dry dock, on pontoon deck of floating dock, on a slipway or other method of draining
the underwater hull for survey as approved by the Register.
4
2.5.2
Ship Groups
Depending on intervals of the survey of the ship's bottom, the ships are divided into
following groups:
Group 1: all ships not related to groups 2 and 3
Group 2: passenger ships
Ships of ice class ARC 4 ARC 9, ICEBREAKER 6 ICEBREAKER 9 and ships
of polar class 1 7
Dynamically supported ships and high-speed ships
Wooden or composite ships
Ships not always afloat but safety aground (NAABSA)
Group 3: Steel and reinforced concrete berth-connected ships
Ships designed for navigation in fresh waters only
Ships designed for navigation in confined port waters only
Floating structures designed for long-term positioning on the seabed
Berth-connected passenger ships
Berth-connected nuclear floating structures
2.5.3
2.5.3.1
At least two surveys of the ship's bottom shall be conducted within the five-year RS
class period.
One of these surveys shall be an integral part of the next class renewal survey and may be
conducted starting from the fourth annual survey i.e. 15 months before the prescribed date of
the next survey. In any case, such a survey shall be completed not more than 15 months before
the next survey actual due date. Otherwise, it cannot be counted as a class renewal survey.
The second (hereinafter referred to as the intermediate) survey of the ship's bottom may
be performed any time between consecutive surveys, unless otherwise provided herein.
However, the shipowner is required to schedule such a survey of the ship's bottom in the course
of the second/third annual class renewal survey or in the period between these surveys to avoid
additional survey of the ship's bottom to be carried out due to survey completion before the
prescribed date.
The intermediate bottom survey for ESP ships exceeding 10 years of age shall be an
integral part of each intermediate survey as per Sections 2 to 6, Part III ''Additional Surveys of
Ships Depending on Their Purpose and Hull Material''.
The intermediate bottom survey for separate general cargo ships exceeding 15 years of
age shall be an integral part of each intermediate survey as per Section 7, Part III ''Additional
Surveys of Ships Depending on Their Purpose and Hull Material''.
2.5.3.2
For all cases, the interval between two bottom surveys shall not exceed 36 months.
This interval may be extended up to a maximum of three months as per para 2.5.3.5.
2.5.3.3
Unless otherwise provided in these Rules, survey of the ship's bottom shall be
carried out with the ship in dry dock.
5
2.5.3.4
Notwithstanding the provisions of para 2.5.3.3, upon the shipowner's written
statement, intermediate survey of the ship's bottom with the ship afloat as per para 2.5.8 3) may
be conducted instead dry dock survey as decided by the RS Branch Office for in-service
supervision. However, for ships of 100 gross tonnage and above, exceeding 15 years of age
such a decision shall be within competence of the Ships in Service Division of RHO Department
with regard to opinion of the RS Branch Office for in-service supervision, if required.
Such alternative surveys may be conducted subject to the following:
For intermediate surveys of ESP ships exceeding 15 years of age, in-water prescribed surveys of underwater hull are not permitted. Intermediate bottom surveys of such ships shall be
performed with the ship in dry dock only.
2.5.3.5
2.5.3.5.1 The bottom survey period may be extended provided that the period of the next
survey is extended as per para 2.4.1.4.10.
2.5.3.5.2 The three months extension over 36 months as specified in para 2.5.3.2 of the
bottom survey may be granted upon the shipowner's written statement, in case of
special/exceptional circumstances as well as satisfactory results of occasional survey 4).
2.5.3.5.3 The issue on bottom survey extension, specific conditions and scope of occasional
survey shall be subject to special consideration on a case-by-case basis and:
For ships of 100 gross tonnage and above, shall be within competence of the Ships
in Service Division of RHO Department with regard to opinion of the RS Branch
Office for in-service supervision, if required.
For ships of 100 gross tonnage and less, shall be within competence of the RS
Branch Office for in-service supervision.
Notes:
3)
Consideration should be given to ships having Cargo Ship Safety Construction Certificate/Cargo Ship Safety
Certificate issued as per provisions of SOLAS, in-water bottom survey may be conducted instead of dry dock
survey only as agreed upon with the flag MA unless otherwise provided by the guidelines of this MA or
agreement of this MA with the RS.
4)
It should be noted that pursuant to provisions of SOLAS, the bottom survey extension may not be granted if the
interval between two consecutive surveys exceeds 36 months. Therefore, three months extension over the
specified 36 months may be granted only to ships for which Cargo Ship Safety Construction Certificate/Cargo
Ship Safety Certificate is not issued as per provisions of SOLAS.
6
2.5.3.5.4 If para 2.5.3.5.2 applies, the bottom survey extension may be granted provided that:
2.5.3.5.5 If for extension of the bottom survey, the extension of overall survey of
shafting/propulsion and steering thrusters is scheduled, the issue on extension of overall survey
of shafting/propulsion and steering thrusters as well as their survey as per para 2.4.5.9 shall be
primarily considered.
2.5.3.5.6 The occasional survey as required by para 2.5.3.5.2 shall at least include the
following:
Overall survey of underwater hull structures and devices from inside in as many
accessible areas as possible.
Analysis of ship file records to make sure that there is no information on possible
damages of underwater hull obtained during the previous bottom survey.
2.5.3.5.7 The possibility of extension of the bottom survey shall be finally decided by the RS
Branch Office which performed the occasional survey.
2.5.4
Notes:
5)
Consideration should be given to ships having Passenger Ship Safety Certificate issued as per provisions of
SOLAS and for ships having Ship Safety Construction and Equipment Certificate for a dynamically supported
ship issued as per provisions of the Code of Safety for Dynamically Supported Craft, the survey of the ship's
bottom shall be an integral part of each survey for renewal of appropriate certificate. For ships having HighSpeed Craft Safety Certificate issued as per provisions of Codes of Safety for High-Speed Craft, the survey of
the ship's bottom shall be an integral part of each periodical survey for confirmation/renewal of the certificate.
7
The second intermediate dry dock survey of the ship's bottom shall be performed as part
of the second/third annual survey and, if applicable, as part of intermediate survey for
confirmation of Classification and Passenger Ship Safety Certificates.
The other three annual surveys of underwater hull shall be performed within due date
windows of appropriate annual surveys for confirmation of Classification and Passenger Ship
Safety Certificates. Such surveys may be performed with the ship afloat as per para 2.5.8
without additional approval of the RS6).
2.5.4.1.3 Upon the shipowner's written statement and as agreed upon with Ships in Service
Division of RHO Department, for passenger ships except for ro-ro passenger ships, a number of
dry dock surveys of the ship's bottom may be reduced to a single one within the 5-year class
period provided that such a single dry dock survey of the ship's bottom will be an integral part of
the next survey and the interval between these two surveys will not exceed 60 months 7).
The shipowner shall forward the request on application of this provision to the Register not
later than 6 months before the oncoming prescribed date of the bottom survey.
The issue on extension of dry docking period up to 60 months shall be subject to special
consideration on a case-by-case basis and:
For ships of 100 gross tonnage and above, shall be within competence of the Ships
in Service Division of RHO Department with regard to opinion of the RS Branch
Office for in-service supervision, if required.
For ships of 100 gross tonnage and less, shall be within competence of the RS
Branch Office for in-service supervision.
Notes:
6)
Consideration should be given to ships exceeding 15 years of age and having Passenger Ship Safety Certificate
issued as per provisions of SOLAS, in-water survey may be conducted instead of dry dock survey of the ship's
bottom only as agreed upon with the flag MA unless otherwise provided by the guidelines of this MA or
agreement of this MA with the RS.
7)
Consideration should be given to ships having Passenger Ship Safety Certificate issued as per provisions of
SOLAS, the dry dock interval may be extended up to 60 months as per IMO Resolution MSC.1/Circ. 1348 dated
02/06/2010 only as agreed upon with the flag MA unless otherwise provided by the guidelines of this MA or
agreement of this MA with the RS.
8
2.5.4.2 Ships of ice class ARC 4 ARC 9, ICEBREAKER 6 ICEBREAKER 9 and ships of
polar class 1 7
2.5.4.2.1 The underwater hull shall be surveyed annually. These surveys shall be an integral
part of each periodical survey for confirmation/renewal of classification certificate 5).
2.5.4.2.2 At least two surveys of the ship's bottom shall be conducted within the five-year RS
class period.
One of these surveys shall be an integral part of the next class renewal survey and shall
be completed not more than 3 months before the next survey prescribed date. In any case, such
a survey shall be completed not more than 3 months before the next survey actual due date.
Otherwise, it cannot be counted as a class renewal survey.
The second intermediate dry dock survey of the ship's bottom shall be performed as part
of the second/third annual survey and, if applicable, as part of intermediate class renewal
survey.
The other three annual surveys of the ship's bottom for ICEBREAKER 6 ICEBREAKER 9
ice class ships shall be performed within due date windows of appropriate annual surveys for
confirmation of classification certificate. Such surveys may be performed with the ship afloat as
per para 2.5.8 only subject to approval of Ships in Service Division of RHO Department with
regard to opinion of RS Branch Office for in-service supervision, if required.
The other three annual surveys of underwater hull for ships of ice class ARC 4 ARC 9
and polar class 1 7 shall be performed within due date windows of appropriate annual
surveys for confirmation of classification certificate. Such surveys may be performed with the
ship afloat as per para 2.5.8 without additional approval of the RS.
2.5.4.2.3 The in-water survey as per para 2.5.8 may be performed instead of the second
intermediate dry dock survey of underwater hull only for ships of ice class ARC 4 ARC 9 and
polar class 1 7 upon the shipowner's written statement. This issue shall be subject to
special consideration by the RHO on a case-by-case basis and shall be within competence of
the Ships in Service Division.
The in-water survey may be performed instead of dry dock survey subject to the following:
The shipowner has submitted information confirming that ice conditions in the ship
operation area during the previous arctic navigation were not heavy (for the RF arctic
seas, such information shall be submitted by RosHydroMet (Federal Service for
Hydrometeorology and Environmental Monitoring).
Repair/maintenance of items under technical supervision inside the underwater hull is
not required
No details on damaged underwater hull are available
For the survey of underwater hull, the prescribed surveys and/or maintenance of
shafting/propulsion and steering thrusters are not required.
For intermediate surveys of ESP ships exceeding 15 years of age, in-water prescribed surveys of underwater hull are not permitted. Intermediate bottom surveys of such ships shall be
performed with the ship in dry dock only.
2.5.4.2.4 Issue on extension of bottom survey interval for ships of ice class ARC 4 ARC 9
and polar class 1 7 engaged in single voyages under arctic conditions, upon the
shipowner's statement shall be specially considered by the RHO on a case-by-case basis and
be within competence of the Ships in Service Division.
9
2.5.4.2.5 If the owner of the ship of ice class ARC 4 ARC 9 or polar class 1 7 has
submitted a written statement that ship is not expected to be engaged in the oncoming arctic
navigation, the intervals of bottom survey for the group 1 ship may be established for this ship
with appropriate record made to the classification certificate. This issue shall be within
competence of the Ships in Service Division. During next surveys the RS Surveyor shall review
the ship file to check if navigation conditions as stated by the shipowner are observed.
2.5.4.2.6 If the owner of the ship of ice class ARC 4 ARC 9, ICEBREAKER 6
ICEBREAKER 9 or polar class 1 7 submits appropriate documents confirming that the
ship was not engaged in the preceding arctic navigation, the Register may consider exemption
from the survey of underwater hull provided that annual class renewal survey is carried out. This
issue shall be within competence of the Ships in Service Division.
In this case, during survey the RS Surveyor shall check ship file records to make sure that
the ship was not engaged in the preceding arctic navigation. The appropriate data shall be
added to survey materials and ship survey status.
2.5.4.3
2.5.4.3.1 Unless otherwise provided by these Rules, the underwater hull shall be surveyed
annually with the ship in dry dock. These surveys shall be an integral part of each periodical
survey for confirmation/renewal of classification certificate 5).
2.5.4.3.2 Notwithstanding the provisions of para 2.5.4.3.1, for composite ships, replacement of
separate annual dry dock surveys of the ship's bottom with in-water survey as per 2.5.8 upon
the shipowner's written statement shall be specially considered by the RHO on a case-by-case
basis and shall be within competence of the Ships in Service Division.
The in-water survey may be performed instead of dry dock survey subject to the following:
10
2.5.4.4.4 Replacement of the second intermediate dry dock survey of the ship's bottom with inwater survey as per 2.5.8 upon the shipowner's written statement shall be specially considered
by the RHO on a case-by-case basis and shall be within competence of the Ships in Service
Division.
The in-water survey may be performed instead of dry dock survey subject to the following:
For intermediate surveys of ESP ships exceeding 15 years of age, in-water prescribed
surveys of underwater hull are not permitted. Intermediate bottom surveys of such ships shall be
performed with the ship in dry dock only.
2.5.4.4.5 If the owner of the ship has submitted a written statement that ship is not expected to
be operated as NAABSA, the intervals of bottom survey for the group 1 ship or, if applicable,
group 3 ship may be established for this ship with appropriate record made to the classification
certificate and ship survey status. This issue shall be within competence of the Ships in Service
Division.
In such a case, during next surveys the RS Surveyor shall review the ship file to check if
navigation conditions as stated by the shipowner are observed. The RS Surveyor/RS Branch
Office which becomes aware of revealed violations of stated navigation conditions shall
immediately inform Ships in Service Division of RHO Department to consider the issue on ship
class state.
2.5.5
2.5.5.1
2.5.5.1.1 Provisions of paras 2.5.5.1.4 to 2.5.5.1.8 shall apply to steel and reinforced concrete
berth-connected ships as well as floating structures (hereinafter referred to as the ship) being
operated in sheltered waters such as floating docks, floating workshops, etc except for ships
used as floating oil storage as well as berth-connected passenger ships and berth-connected
nuclear floating structures.
2.5.5.1.2 Provisions of para 2.5.3 shall apply to berth-connected ships being operated in nonsheltered waters as well as to berth-connected ships used as floating oil storage (FSU and
FPSO) regardless of area of operation.
Notwithstanding the provisions of para 2.5.3.3, upon the shipowner's written statement,
some surveys of the ship's bottom may be performed with the ship afloat as per para 2.5.8
instead of dry dock survey as decided by the RS Branch Office for in-service supervision.
Such alternative surveys may be conducted subject to the following:
The compliance of underwater hull condition with the RS Rules may be confirmed by
results of overall survey of underwater hull structures performed in as many
accessible areas as possible.
Repair/maintenance of items under technical supervision inside the underwater hull is
not required.
No details on damaged underwater hull are available.
2.5.5.1.3 Provisions of para 2.5.5.4 and 2.5.5.5 shall apply to berth-connected passenger
ships and berth-connected nuclear floating structures, respectively.
11
2.5.5.1.4 Unless shorter periods are provided in as-built/operating documentation or by the
shipyard, the intervals of dry dock surveys of the ship's bottom specified in para 2.5.5.1.1 shall
be as follows with regard to paras 2.5.5.1.7 and 2.5.5.1.8, if applicable:
2.5.5.1.5 Surveys of the ship's bottom shall be performed with the ship in dry dock and shall
form an integral part of next class renewal surveys appropriate for the ship's age.
For other periodical surveys, careful inspection of the whole underwater hull from inside
with the ship afloat may be performed instead of bottom survey.
2.5.5.1.6 The survey of the ship's bottom may be required before the period as specified in
para 2.5.5.1.4 if the compliance of the underwater hull condition with the RS Rules can not be
confirmed by the results of periodical or other in-water survey from inside.
2.5.5.1.7 Replacement of the dry dock survey of the ship's bottom with in-water survey as per
para 2.5.8 upon the shipowner's written statement shall be specially considered by the RHO on
a case-by-case basis and shall be within competence of the Ships in Service Division.
The in-water survey may be performed instead of dry dock survey subject to the following:
The compliance of the underwater hull condition with the RS Rules may be confirmed
by the results of careful inspection of the whole underwater hull from inside.
Repair/maintenance of items under technical supervision inside the underwater hull is
not required.
No details on damaged underwater hull are available.
2.5.5.1.8 If provisions of para 2.5.5.1.7 apply, the next dry dock survey of the ship's bottom
shall be performed as part of the next prescribed survey in maximum 5-year interval.
Later, in-water survey as per para 2.5.8 may be performed instead of this bottom survey
provided that provisions of para 2.5.5.1.7 and these provisions are observed.
2.5.5.2
Ships designed for navigation in fresh waters only and ships designed for navigation
in confined port waters only
2.5.5.2.1 These provisions shall apply to ships engaged in coastal trade which are not
classified as group 2 ships and are designed for navigation in fresh waters or confined port
waters only.
Names and boundaries of specified fresh waters/confined port waters (where applicable)
shall be recorded as operation area restrictions in classification certificate and in the ship survey
status.
These provisions shall not apply to ESP ships. The other requirements of this Chapter
shall apply to ESP ships on a case-by-case basis.
2.5.5.2.2 Provisions of para 2.5.4 shall fully apply to ships designed for navigation in fresh
waters or confined port waters only but classified as group 2 ships.
2.5.5.2.3 Provisions of para 2.5.3 shall apply to ships mentioned in para 2.5.5.2.1 with regard
to the following.
2.5.5.2.4 Notwithstanding the provisions of para 2.5.3.3, upon the shipowner's written
statement, some surveys of the ship's bottom may be performed with the ship afloat as per para
2.5.8 instead of dry dock survey as decided by the RS Branch Office for in-service supervision.
Such alternative surveys may be conducted subject to the following:
12
For the survey of underwater hull, the prescribed surveys and/or maintenance of
shafting/propulsion and steering thrusters are not required.
2.5.5.2.5 In all cases, maximum interval between dry dock surveys of the ship's bottom shall
not exceed the following:
2.5.5.2.6 The survey of the ship's bottom may be required before the period as specified in
para 2.5.5.2.5 if the compliance of the underwater hull condition with the RS Rules can not be
confirmed by the results of periodical or other in-water survey from inside.
2.5.5.3
2.5.5.3.1 These provisions shall apply to underwater pontoons, separate mobile offshore
drilling units, fixed offshore platforms and other platforms which primarily designed for long-term
positioning on the specially prepared seabed as per the Rules for the Classification and
Construction of MODU/FOP.
The ability of the floating structure to be operated when positioned on the seabed shall be
confirmed by Classification Division of the RHO Department based on appropriate project
design justification with appropriate record made to classification certification and ship survey
status.
2.5.5.3.2 The survey of the accessible underwater hull of the ships mentioned in para 2.5.5.3.1
shall be performed as per para 2.5.8 and form an integral part of each next renewal class
survey.
The normally inaccessible underwater hull (bottom plating, bilge strake, etc) shall be
subject to in-water survey as per para 2.5.8 each time when the ship is removed from the
seabed position.
2.5.5.3.3 The minimum intervals between dry dock surveys of the ship's bottom shall be as
follows:
2.5.5.3.4 The in-water/dry dock survey of the ship's bottom may be required before the periods
as specified in paras 2.5.5.3.2 and 2.5.5.3.3 if the compliance of the underwater hull condition
with the RS Rules can not be confirmed by the results of periodical or other survey.
2.5.5.4
13
2.5.5.4.3 Surveys of the ship's bottom shall be performed with the ship in dry dock and shall
form an integral part of next class renewal surveys (except for the first renewal survey).
The first periodical survey with the ship of 5 years of age includes careful inspection of the
whole underwater hull from inside.
2.5.5.4.4 The survey of the ship's bottom may be required before the period as specified in
para 2.5.5.4.2 if the compliance of the underwater hull condition with the RS Rules can not be
confirmed by the results of periodical or other survey from inside.
2.5.5.5
2.5.5.5.1 Intervals and procedures of the bottom survey for berth-connected nuclear floating
structures shall be established according to specification as agreed upon with the Register on a
case-by-case basis based on results of reviewing of design concepts and calculations which
justify the safe operation of the underwater hull. This information shall be added to the ship
survey status.
2.5.6
2.5.6.1
Periods of subsequent surveys of the ship's bottom shall be counted from the date of
its construction with regard to intervals as specified in paras 2.5.3 to 2.5.5.
2.5.6.2
Periods of bottom surveys for the ship in service shall be assigned as follows:
2.5.6.2.1 If the bottom survey is completed within 3 months before the actual due date of the
next survey, the period of the next bottom survey shall be counted from the actual due date of
the next survey provided that within this 3-month period the ship remained in the port/shipyard
waters where its bottom survey was performed.
2.5.6.2.2 If the bottom survey is completed 3 months before the actual due date of the next
survey, the period of the next bottom survey shall be counted from the actual due date of the
bottom survey.
2.5.6.2.3 Notwithstanding the provisions of para 2.5.6.2.2, if the dry dock survey of the ship's
bottom is completed 3 months before the actual due date of the next survey, the period of the
next bottom survey may be counted from the actual due date of the next survey subject to the
following:
Within the whole period from the date of completion of the bottom survey up to the
actual due date of the next survey the ship remained in the port/shipyard waters
where bottom surveys were performed.
The results of in-water survey of the ship's bottom confirm that underwater hull
condition was not degraded from the date of dry dock survey.
2.5.6.2.4 For ESP ships exceeding 10 years of age, the assigned period of the bottom survey
shall not exceed the upper limit of appropriate intermediate survey window.
2.5.6.2.5 For separate general cargo ships covered by Section 7, Part III ''Additional Surveys
of Ships Depending on Their Purpose and Hull Material'', exceeding 15 years of age, the
assigned period of the bottom survey shall not exceed the upper limit of appropriate
intermediate survey window.
2.5.6.2.6 In all cases, unless otherwise provided in these Rules, the assigned period of the
bottom survey shall not exceed that of assigned next survey.
14
2.5.7
2.5.7.1
General Provisions
When survey of the outside of the ship's bottom and related items is carried out in dry
dock, the ship shall be placed on keel blocks and/or cages of sufficient height in accordance
with the scheme. The scheme for placing the ship on keel blocks/cages for the ship exceeding
20 years of age shall differ from the scheme for the previous dry dock survey of the ship's
bottom unless the ship was repositioned on keel blocks/cages during the previous survey.
Scaffolds, staging or other necessary arrangements shall be provided to ensure access
and proper survey of structural members (such as shell plating of bottom and sides, stem and
sternframe, etc), external parts of steering gear, enclosures of sea chests and ice boxes, sea
valves, external parts of shafting, propeller, etc.
Marine fouling shall be removed from the underwater hull to make possible corrosion
traces, deformations, cracks, damages and other defects visible for inspection. The structural
sections to be replaced as decided by the shipowner may be cleaned only as to allow for
identification of boundaries of sections subject to replacement.
In order to coordinate works performed during dry dock survey, the meeting on bottom
survey planning shall be held with participation of shipowner, Surveyor of the Register and other
persons concerned (for example, representative of the firm engaged in thickness
measurements). Prior to commencement of bottom survey as per para 2.5.9, the appropriate
meeting shall be held.
The condition of underwater hull items shall be defined as per Section 5, Part I ''General
Provisions''.
2.5.7.2
Hull
The side and bottom shell plating shall be examined for excessive corrosion or
deterioration due to chafing or contact with the ground and for any other defects of hull shapes
(for example, buckling, waviness etc).
Stems, bar keel, bilge keels and other similar structures, propeller shaft brackets, beams
and floors of hopper dredgers and hopper barges, sea chests and ice boxes as well as all welds
shall be examined.
Special attention shall be given to connections between the bilge keels and other similar
structures with shell plating.
For the ships of ice class ARC 4 ARC 9 and ICEBREAKER 6 ICEBREAKER 9 special
attention shall be given to connection of ice horn (to protect the rudder blade when in reverse)
with the sternframe.
In the suspected areas revealed during inspection, the residual thickness measurements
shall be performed as required by the RS Surveyor.
If thickness measurements for underwater hull and related items are required during the
ship survey under which dry dock survey is performed, measurements shall be performed to the
maximum extent possible (as agreed upon with the RS Surveyor) with the ship in dry dock.
All revealed detects with parameters beyond the permissible limits shall be eliminated.
All revealed detects with parameters within the permissible limits which were not required
to be eliminated shall be recorded into checklist/survey reports as per para 2.5.10.3.
For the ships exceeding 20 years of age, the areas of shell plating which were on keel
blocks/cages during the previous dry dock survey shall be subject to careful inspection. These
areas shall be identified with the use of dry dock scheme for the previous survey to be kept in
the ship file (see paras 2.5.7.1 and 2.5.10.1).
15
2.5.7.3
The areas of contact of ship pipelines to shell platings, bottom and side valves, sea chest
pipelines, sea chest filters, valve fastening and fastening of their branches, if any, to hull, sea
chests and ice boxes shall be inspected.
In the suspected areas of pipelines and branches revealed during inspection, the residual
thickness measurements shall be performed as required by the RS Surveyor.
If thickness measurements for pipelines and branches are required during the ship survey
under which dry dock survey is performed, measurements shall be performed to the maximum
extent possible (as agreed upon with the RS Surveyor) with the ship in dock.
The valves and fittings shall be submitted in the disassembled condition and subject to
tightness test after assembly during surveys to be performed as part of the next ship survey.
During other surveys their opening and testing may be omitted unless deemed necessary by the
RS Surveyor.
Prior to launching the ship, check if fasteners of sea chest gratings are properly locked.
2.5.7.4
Visible parts of rudder and steering gear including rudder blade, nozzles (including fixed
nozzles), rudder pintles and gudgeons, rudder shaft, fasteners securing rudder blade/steering
nozzles to rudder shaft as well as hull members relating to rudder and steering gear.
If considered necessary by the RS Surveyor, the rudder/steering nozzle may be lifted or
the inspection plates removed for examination of pintles.
The clearances in the rudder bearings and pintles and/or steering nozzle as well as
clearance for dropping of rudder blade and/or steering nozzle shall be measured and recorded.
Clearances shall be measured in the presence of the RS Surveyor.
Welds in areas where fixed nozzles and rudder tubes are fastened to hull shall be carefully
inspected.
The RS Surveyor may require the rudder and steering gear to be disassembled for closeup inspection if clearances in rudder bearings and/or pintles and/or steering nozzle are beyond
the permissible limits or in other justified cases.
If the rudder and steering gear is not designed for measuring clearances in rudder shaft
bearings and/or pintles and/or steering nozzle, the rudder and steering gear shall be subject to
survey in disassembled condition at each dry dock survey of the ship's bottom being an integral
part of periodical survey. In case of oil lubrication system, the RS Surveyor shall decide whether
the rudder and steering gear is to be disassembled.
Where applicable, rudder blade and/or nozzle shall be subject to tightness test (for
example, hollow) as deemed necessary by the RS Surveyor.
Prior to launching the ship, check if fasteners of flanged connection between rudder blade
and/or nozzle and rudder shaft are properly locked and make sure that inspection plates are
fitted at their standard places and properly secured, if applicable. Prior to launching the ship, the
rudder and steering gear shall be checked for complete, free and smooth putting of rudder
blade and/or steering nozzle hard-over to hard-over.
2.5.7.5
For scope of surveys for shafting and propellers, see para 2.4.5.9.
If the survey of shafting and propellers as per para 2.4.5.9 is not required and scheduled
during the bottom survey, the following shall be performed:
The RS Surveyor shall inspect visible parts of the propeller shaft, propeller and stern
bushes. Propeller blades shall be carefully inspected to check for possible cracks and
defects by non-destructive tests as deemed necessary by the RS Surveyor.
16
2.5.7.6
Where possible, clearances in sterntube bearings shall be measured with oil seal
reliability checked, if any. Clearances shall be measured in the presence of the RS
Surveyor.
The dropping of propeller shaft shall be measured in the presence of the RS
Surveyor, if applicable.
For controllable pitch propellers, RS Surveyor shall confirm that fasteners condition
and tightness of propeller boss and blade sealings comply with the RS Rules.
Dismantling may be omitted unless deemed necessary by the RS Surveyor.
Prior to launching the ship, the RS Surveyor shall make sure that fasteners which
secure removable blades with boss, propeller with shaft are properly locked as well
as that casing of propeller shaft and propeller fairing are fitted into their standard
places and properly secured, if applicable.
Thrusters
2.5.7.7
For ships of ice class ARC 4 ARC 9, ICEBREAKER 6 ICEBREAKER 9 and polar class
1 7 visible parts of primary log transducers as well as their anti-icing protection means
shall be checked for visible damages.
For ships of ice class ARC 4 ARC 9, ICEBREAKER 6 ICEBREAKER 9 and polar class
1 7 the surface of echosounder vibrators as well as their anti-icing protection means
shall be checked for visible damages. Prior to launching the ship, check if there is no paint
coating on the radiation surface of the echosounder vibrator.
2.5.8
2.5.8.1 The in-water survey of the ship's bottom shall provide the information on the outside of
the ship's bottom normally obtained from the dry dock survey.
Special consideration shall be given to measuring rudder bearing clearances as well as
stern bush clearances based on review of the operating history, on board testing and oil sample
analysis reports. These provisions shall be included into the program for in-water survey and
shall be submitted to the Register before the survey so that the appropriate measures may be
agreed upon with the Register.
2.5.8.2
In-water survey shall be carried out in calm water, preferably with weak tidal streams
and currents. In-water visibility and cleanliness of the ship's hull below waterline shall be
sufficient to perform the complete proper inspection which allows the RS Surveyor and diver to
determine condition of the shell plating, appendages and welds. Methods for diver positioning
during survey using, where necessary, permanent markings on the shell plating at areas to be
inspected shall be agreed upon with the Register.
For further information on the in-water survey procedure, see Section 9, Part II
"Classification Surveys of Ships" of this Guidelines and Appendix 1 to this Guidelines.
17
2.5.8.3
The equipment, procedure for monitoring and reporting the survey shall be discussed
with the parties involved prior to in-water survey, and suitable time shall be provided to allow the
diving company to perform preliminary testing of all equipment required.
2.5.8.4
The in-water survey shall be carried out by the RS Surveyor with qualified divers
involved using technical facilities. The diver shall be employed by a firm recognized as a service
supplier according to the requirements of the Register.
2.5.8.5
The Surveyor shall be satisfied with the method and quality of video materials
submitted. There shall be a good two-way communication between the Surveyor and the diver.
2.5.8.6
If the in-water survey reveals damages or defects that require higher attention, the
RS Surveyor may require the ship to be dry docked in order to perform a close-up survey and
necessary repairs, if required.
2.5.8.7
The firm-employer of the diver involved in the survey of the underwater hull shall
submit the survey report to the RS Surveyor and video recordings as desired by the RS
Surveyor. These materials shall be submitted to be kept in the ship file.
2.5.9
(MSC.1/Circ.1223 dated
2.5.9.1
The shipowner, Register Surveyor and other parties concerned (e.g., a
representative of the firm engaged in thickness measurements) shall cooperate and hold a
meeting prior to the commencement of dry dock survey of the ship's bottom to ensure efficient
and safe conduct of the dry dock survey in compliance with the RS Rules.
2.5.9.2
Dry dock survey planning meeting shall be held in advance to coordinate the work to
be carried out during the survey and shall include, as a minimum, a review of the following
information:
2.5.9.3
Details of the meeting held shall be recorded to report documents with the results of
dry dock survey of the ship's bottom.
2.5.10
2.5.10.1 The bottom survey results shall be recorded in the checklist of STORM 6.1.01 system
or in Reports 6.3.10/, 6.3.17, 6.4.6 or 6.3.10, as appropriate.
For ships exceeding 15 years of age, when the ship was not repositioned on keel
blocks/cages while being in dry dock, the scheme for placing the ship on keel blocks/cages (see
para 2.5.7.1) shall be forwarded to the ship file to be used for further dry dock surveys of the
ship's bottom.
2.5.10.2 If owing to provisions of this Chapter, the bottom survey is extended or in-water
survey is performed instead of dry dock survey or other decisions are made as regards bottom
survey, reference to such a decision shall be made in report documents mentioned in para
2.5.10.1 as well as in classification section ''Additional information...'' of the ship survey status.
2.5.10.3 All revealed detects with parameters within the permissible limits which were not
required to be eliminated shall be recorded in the checklist/survey reports.
18
Instead of being described in checklists and reports, defects may be indicated in diagrams
and hull expansions with appropriate reference being made in the appropriate checklists and
survey reports. In this case, all applicable diagrams and expansions shall be attached to survey
materials and kept in the ship file.
In addition, similar to checklists and reports, these defects shall be specified in
classification section ''Additional information...'' of the ship survey status in order to be
considered by the RS Surveyors during subsequent surveys to access the possible propagation
of these defects.
2.5.10.4 The confirmation on the bottom survey shall be specified in the ship survey status
with the assigned date of the next survey indicated 8).
2.5.11 Extension of dry dock period (IACS Recommendation No.133)
2.5.11.1 Upon the shipowner's written statement and as decided by Ships in Service Division
of RHO Department, some ships with up to 10 years of age may be subject to pilot program of
extended interval between surveys in dry dock up to 7.5 years.
2.5.11.2 For conditions of subjecting the ships to the pilot survey program and procedure for
its application, see Appendix 51 to this Guidelines.
Notes:
8)
Consideration should be given to ships having Cargo Ship Safety Construction Certificate/Cargo Ship Safety
Certificate issued as per provisions of SOLAS, the confirmation of bottom survey shall be specified in this
certificate. For ships with prescribed annual bottom surveys (group 2 ships), all bottom surveys shall be
recorded by making appropriate entries in additional pages of certificates.
Russian M a r i t i m e Register o f Shipping
Rules for the Classification Surveys o f Ships i n Service
T h e edition is prepared
by Russian M a r i t i m e Register o f Shipping
8, D v o r t s o v a y a N a b e r e z h n a y a ,
191186, St. Petersburg,
Russian Federation
www.rs-class.org/ru/