Model ES HogStunner
Model ES HogStunner
Model ES HogStunner
STUNNER
Parts and Service Manual
USDA APPROVED
CE
INSTALLATION
OPERATION
MAINTENANCE
PARTS LIST
& DIAGRAMS
STUNNING
PROCEDURES
Model "ESS"
Model "ES"
Electric
www.bestanddonovan.com
Operator Safety................................................................. 2, 3, 4
Installation Instructions . ...........................................................3
Operation...................................................................................4
Adjustments & Maintenance Instructions............................ 4, 5
Stunning Voltage Chart............................................................. 5
Models "ES" and "ESS" Control Boxes, Wiring Diagrams, Parts & Numbers . ...... 6 - 14
Handle Complete - Parts & Numbers ................................... 15
Stunning Procedures for Pigs over 200 lbs. and illustrated
instructions for Insulation, Start-up & Storage................. 16 - 25
Equipment Cleaning Record sheet ........................................ 26
Equipment Maintenance Record sheet . ................................ 27
Warranty Information..............................................................28
WARNING
THE STUNNING PRODS
ARE HIGH VOLTAGE.
NEVER ALLOW HUMAN CONTACT.
PERSONAL INJURY,
PARALYSIS OR DEATH
MAY RESULT.
WARNING
Always exercise care when operating or per forming
maintenance, repairs, and making adjustments.
Always disconnect the electric supply before attempting to
work on the Model ESS" or Model ES Stunners.
Never allow any part of your person to be in the path of the Prod
when in service (operation).
Always grip the Prod hand-piece firmly.
INSTALLATION INSTRUCTIONS
CONTROL BOX
The Control Box should be mounted in a remote location that is out of the area where water will
be sprayed. It has to also be mounted so it is accessible to the operator (usually overhead). The
Control Box must be plugged into a grounded receptacle. If the mounting area is going to be
washed down, it is recommended that the Control Box be removed until needed for stunning.
NOTE: The most important instruction about the mounting of the Control Box is that it be
kept as dry as possible. Water or constant dampness could cause circuits in the box
to malfunction or short out.
STUNNER HANDLE
The No. 9600100 Stunner Handle Assembly plugs into the bottom of the control box. The handle
must be easily moved into position where the operator can stun the animal. The Stunner Handle
should have a sturdy and safe place to be hung or laid when not in use. The hanger or shelf that
the Handle is to be rested on must also be insulated so that if the prods were activated the unit
would not short out. It is a recommended practice to unplug the handle from the Control Box
when there is an extended period of time between stunning shifts.
NOTE: KEEP PRODS & SPURS CLEAN FOR BEST RESULTS.
OPERATION
1. Before plugging in, make sure that the Handle Assembly Prods and Spurs are CLEAN.
2. The animals should be lightly sprayed with water, this provides for better electrical contact and
reduces the voltage required for stunning.
3. MAKE SURE THAT THE MAIN SWITCH IS IN THE OFF POSITION. Plug the Control Box
into the proper, grounded receptacle, (Check the Nameplate for the Correct Voltage). Plug the
Stunner Handle Assembly into the bottom of the Control Box. Set the Selector switch to low.
Then turn the Main switch to the ON position.
4. As the animal passes the operator, the operator should place the Prods firmly against the animal
with the Prod Spurs on each side of the head directly behind the ears, see page 10. At this time
of contact the operator presses the handle button and the timer will shut off after the set time.
The animal will stiffen up and as this happens it will drop, STUNNED.
NOTE: See Adjustable TIME-OUT Feature in next section for changing length of stunning times to
accommodate various size animals.
5. Immediately after stunning, the animal should be shackled and bled, see page 17. Shackling
should take place no later than TEN (10) seconds after stunning. Sticking should be done no
later than FIFTEEN (15) seconds after stunning as the animal may regain consciousness.
MAINTENANCE
Maintenance Inspection and Repair Programs should be set up for the care of all Stunners. Safe
operation depends on care being given to the unit as a whole.
1. To keep the Stunner working at its peak efficiency, it is to be kept as dry as possible
2. There is a 15 Amp fuse located next to the Handle Plug on the bottom of the Control Box.
Check. this fuse if the Control Box will not work.
3. The Handle Prods and Spurs must be kept clean because of the build-up that occurs from the
hair of the hog. This film thickens on the Prods, steel wool, wire brushes or sand paper will
clean the metal for more effective stunning.
WARNING: DISCONNECT THE CONTROL BOX FROM THE POWER SOURCE AND UN-PLUG
THE HANDLE BEFORE CLEANING THE PRODS.
4. Check for fraying of the power cord to the Handle. This may occur from the way the handle is
positioned to stun the hogs.
5. The voltage at the Prods can be checked by CAREFULLY using a voltmeter attached
to the Prods.
6. Individual components and wires can be checked using an ohmmeter, EVEN WITHOUT
HAVING THE UNIT PLUGGED-IN.
7. A 110 Volt wiring diagram is provided in this catalog.
NOTE: A transformer has been used to drop the relay and control circuit to six (6) volts for
operator protection.
NOTE:
Voltage*
250 to 350
400*
350 to 500
420*
500 to 650
460*
It is recommended that a lower voltage stun for a longer period of time is more efficient
than a high voltage stun at a short period of time.
*Output voltage is related to clean input voltage so this chart is variable.
PART
NUMBER
9609500
9605400
9601700
9609869
9609872
9609824
9601000
9602300
9609866
9600048
9601800
9605900
9609100
9600840
9607400
9901704
9901645
9600033
9600032
9600031
9605500
9609802
9609810
9609828
9609200
9609822
9609820
9900088
9609816
9609818
9609826
9609875
9609878
9609881
9609814
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
DESCRIPTION
WELDMENT - COVER
FRONT PANEL
TRANSFORMER
SELECTOR SWITCH - 2 POSITION
CONTACT BLOCK - N.O.
0 RING
4 - POLE RECEPTACLE
CABLE CONNECTOR
3 POSITION SELECTOR SWITCH
FUSE - 15 AMP MDA
FUSE HOLDER COMPLETE
RELAY
PILOT LIGHT COMPLETE
PAN HEAD SCREW
LOCKNUT
HEX HEAD NUT
HEX HEAD NUT
ON - OFF SWITCH
HI - LOW SWITCH COMPLETE
3 - POSITION SWITCH COMPLETE
LEGEND PLATE
120 VOLT PC BOARD
10 - PIN CONNECTOR ASSEMBLY
LED SLEEVE
NEON BULB
POTENTIOMETER
KNOB
ROUND HEAD SCREW 2
PC BOARD HOLD DOWN BRACKET
PC BOARD CUSHION
LED
CONTACT BLOCK NC/NO
CONTACT BLOCK NO/NO
CONTACT BLOCK NC/NO
10 - PIN CONNECTOR BRACKET
QTY
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
4
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
WHT
F1
15A
BLK
563
585
L1
ON
562
OFF/ON
OFF
564
580
579
577
HI/LO SWITCH
LOW
580
H2
H1
X1
H3
H4
H5
X2
X3
GRN 587B X4
588B
HIGH
RED
582
XMFR
TA-2-32405
(250 VA)
586
588A
587A
GRN 2
RED 2
3 POSITION SWITCH
GRN 1
RED 1
590
589
578
588A H4
H3
H2
569
570
586
H1
589
LED
X2
X3 588B
X4 587B
566
TIMER
X1 580
567
587A H5
TRANSFORMER
TA-2-32405 (250VA
NEON LAMP
586
562
579
580
2
565
573
WHT
564
BLK
FUSE 15A
588B
1.576
2.575
3.573
4.571
(4).570
5.569
6.568
7.567
8.566
9.565
10.563
578
RED
ON/OFF
SWITCH
575
589
571
568
RED
2
GREEN
2
HI/LO
SWITCH
585
587A
3 POS.
SWITCH
587B
578
W
563
564
580
590
GRN
577
588A
RED
1
579
GREEN
1
562
WHT
BLK
GRN
GROUND
10
PART
NUMBER
9609500
9605700
9604700
9609869
9609872
9609884
9602300
9607400
9601000
9609863
9600048
9601800
9606000
9609000
9900840
9901704
9901645
9605600
9900033
9600030
9609822
9609820
9609826
9609200
9609828
9609824
9609810
9609804
9609816
9609818
9900088
9609814
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
DESCRIPTION
WELDMENT - COVER
FRONT PANEL
TRANSFORMER
SELECTOR SWITCH - 2 POSITION
CONTACT BLOCK - N.O.
CONTACT BLOCK - KA1
CABLE CONNECTOR
LOCKNUT -112 N.P.T./WASHER
4 - POLE RECEPTICAL
SELECTOR SWITCH - 4 POSITION
FUSE - 15 AMP MDA
FUSE HOLDER COMPLETE
RELAY
PILOT LIGHT COMPLETE
10-32 x 3/8 PAN HEAD SCREW
10-32 HEX NUT
8-32 HEX NUT
LEGEND PLATE
ON - OFF SWITCH
4 - POSITION SWITCH COMPLETE
POTENTIOMETER - 1 MEGAOHM
KNOB
L.E.D.
NEON BULB
L.E.D. SLEEVE
O RING
10 - PIN CONNECTOR
DURATION PC BOARD 1 - 11 SECOND
PC BOARD HOLDDOWN BRACKET
PC BOARD CUSHION
6-32 x 114 ROUND HEAD SCREW
10 - PIN CONNECTOR BRACKET
QUANTITY
1
1
1
1
1
2
1
1
1
1
1
1
2
1
4
4
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11
9 10
32
11 12
33
11 13
14 15
23
17
24
25
31
26
27
16
12
17
17
18
20
19
21
22
28
30
29
11
1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
8
1
1
1
1
1
8
1
1
1
2
1
1
4
1
DESCRIPTION
PART
NUMBER
9602010
9602009
9602021
9602011
9609828
9609824
9609826
9609100
9609200
9609820
9609822
9609704
9609728
9609724
9609708
9609884
9605900
9901675
9601800
9600048
9602300
9607400
9601000
9901704
9602027
9609802
9609810
9900088
9609816
9609818
9900840
9602026
Reference
32
33
1
1
9609753
9609750
13
63
65
66
67
68
69
70
71
FUSE
64
64
ON/OFF
62 R1
66
- +
LED
67
79 R2
77 RE
+
NEON
83
70
TIMER
85
N.C.
88A
HI/LO
N.O.
87A
76
73
82
80
88A
87A
AMP
H3
H4
H5
84
+
89
Z
O
O
W
68
86
88
87
89
89
+
VOLTAGE
78
78
Y
O
O
X
71
750
TRANSFORMER
X1
X3
X4
H1
N.O.
78
86
VOLT
N.O.
87
N.C.
68
N.O.
77
85
62
63
75
73
75
R1
R2
LED
LED
+
PL
U
G
TIM
E
R
TIM
E
R
PLU
G
R2
R2
GR
OU
ND
14
4
79
POWER
65
80
20
#9600100
HANDLE COMPLETE
REF. NO.
PART NO.
9600800
9601900
9609400
9607600
9608200
9600700
9602800
9607900
9608000
9900161
9607800
9608400
9608300
9608500
9603900
9608100
9607850
9608600
9600900
9603910
9603800
9600017
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
DESCRIPTION
COIL TYPE CORD
CORD CONNECTOR
PVC HANDLE ONLY
MOUNTING PLATE
GASKET
PUSH BUTTON SWITCH
COVER SWITCH
SCREWS
TERMINALS
SCREWS
SCREWS
PROD HOLDER
SCREWS
PROD - LEFT
Spur, Collar Assy & Screw
COLLAR - ONLY
SCREWS
PROD - RIGHT
4 POLE PLUG
SPUR (only)
SHEEP PROD
PROD - EXTENSIONS
QTY
1
1
1
1
1
1
1
4
2
2
2
1
4
1
2
2
2
1
1
2
2
2
15
Locate wand as close to the ear as possible, in the thin crevice. Note that this
wand has two sets of star wheels for
small and large pigs.
16
17
Turn on the stunner. Press the stunner button to test wand. Observe
wand for electrical shorts. Service if
necessary. Select the correct voltage
for size and weight of pig, see
Voltage Chart on Page 6.
18
19
Target placement of the wand contacts behind the arm pit and on the
chest.
20
Signs of returning to
sensibility, (beginning
to regain consciousness).
The eyes are focused and pig is
blinking naturally
Signs of rhythmic breathing,
sides are moving up and down.
21
Signs of Sensibility
(fully conscious).
Vocalization.
Order of Events during return to
sensibility in CO2 stunned pigs.
Average
These events are very variable.
Time
Corneal reflex (touch eye)
42 sec
Rhythmic breathing
68 sec
Excitation
76 sec
Nystagmus (vibrating eyes)
86 sec
Spontaneous natural blinking
93 sec
Conscious movement (Righting reflex) 171 sec
Attempt to stand up
387 sec
22
Good
bleed
Weak
bleed
23
24
Model
ESS
Model
ES
Electric
Storage
After production,
clean the Stun
Wand and store the
Stunner and Wand
in a clean, dry
location away
from the plant
floor,never on the
plant floor.
STUNNER
INSTALLATION
OPERATION
MAINTENANCE
PARTS LIST
& DIAGRAMS
STUNNING
PROCEDURES
Model "ESS"
Model "ES"
Electric
www.bestanddonovan.com
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DESCRIPTION
SERVICE BY
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SERIAL #
MODEL #
TIME
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COMMENTS
COMPLETE
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COMMENTS
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27
WARRANTY
Best & Donovan warrants this machine against defective parts and workmanship for 30 days from
the date of factory shipment. In the fulfillment of its warranty, the sole obligation of Seller
shall be to repair or replace, at its option F.O.B. its factory, shipping charges prepaid, and which
after inspection by Seller are found to be defective. Buyer shall notify Seller of defect in writing,
promptly upon discovery, within the warranty period. This warranty does not cover defects
caused by corrosion or normal deterioration. It does no extend to consequential damages, loss or
delay associated with a warranty defect and it does not cover any costs of labor, travel or other
expenses associated with the repair or replacement of defective parts. Seller assumes no
liability for product loss or other claims whatsoever arising out of the use or application of
the machine in Meat Slaughtering/Processing operations, whether the machine is used alone or
in conjoint use with other Meat Slaughtering/Processing machines or Process.
This warranty is voided if repairs, replacements or alterations are made by others without prior
authorization by Seller. Notwithstanding the foregoing, Seller warranty obligations with respect
to any items not manufactured by Seller shall not exceed the obligations undertaken by the
manufacturer thereof under express warranty to the Seller. This express warranty is in lieu of all
other warranties of fitness of the machine for any particular purpose.
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Revised August 2014