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41 150/211 ED

DS3

SOLENOID OPERATED
DIRECTIONAL CONTROL VALVE

SUBPLATE MOUNTING
ISO 4401-03 (CETOP 03)

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p max 350 bar


Q max 100 l/min

MOUNTINGINTERFACE

OPERATINGPRINCIPLE

40.5

ISO 4401-03-02-0-05
(CETOP 4.2-4-03-350)

33
30.2
21.5

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12.7
5.1

0.75

T
15.5

31.75

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31 25.9

A
P

Direct acting, subplate mounting directional control


valve, with mounting surface according to ISO 4401
(CETOP RP121H) standards.

7.5 (max)

M5

PERFORMANCES

The valve is supplied with 3 or 4 ways designs, with 2 or


3 positions with a wide range of interchangeable spools.

The valve body is made with high strength iron castings


provided with wide internal passages in order to
CC
CA
minimize the flow pressure drop. Wet armature
solenoids with interchangeable coils are used
350
(for further information on solenoids see par. 7).
210
160

(obtained with mineral oil with viscosity of 36 cSt at 50C)

Maximum operating pressure:


- P - A - B ports
- T port

bar

Maximum flowrate

l/min

Pressure drops p-Q

see paragraph 4

Operating limits

see paragraph 6

Electrical features

see paragraph 7

Electrical connections

see paragraph 11

Ambient temperature range

-20 / +50

Fluid temperature range

-20 / +80

Fluid viscosity range

cSt

10 400

Fluid contamination degree


Recommended viscosity
Mass:

41 150/211 ED

single solenoid valve


double solenoid valve

The valve is available with DC or AC solenoids.


DC solenoids can also be fed with AC power
supply, by using connectors with a built-in
rectifier bridge (see paragraphs 6.4 and 7.2).

100

The DC valve is also available in a soft-shifting


version (see par. 14).
Alternative to the standard manual override there
are lever, push, boot and mechanical detent
devices.

according to ISO 4406:1999


class 20/18/15
cSt
kg

25
1,5
2

1,4
2

1/14

DS3
1 - IDENTIFICATIONCODE

D S 3 -

/ 11

Solenoid operated
directional
control valve

Option: Surface
treatment not standard.
Omit if not required
(see NOTE 2)

ISO 4401-03 (CETOP03) size


Manual override:
omit for override integrated in the
tube (standard)
CM = manual override, boot
protected
CH = lever manual override
(only for DC version)
CP = push manual override
(only for DC version)
CK = knob manual override (only
for DC version)
CPK = push manual override with
mechanical retention (only for DC
version)

Spool type (see paragraph 3)


RK

TA
TB
TA*
TB*

Series:
(the overall and mounting dimensions remain
unchanged from 10 to 19)

Seals:
N = NBR seals for mineral oil (standard)
V = FPM seals for special fluids

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DC power supply
D12 = 12 V
D14 = 14 V
D24 = 24 V
D28 = 28 V
D48 = 48 V
D110 = 110 V
D220 = 220 V
D00 = valve without coils (see NOTE 1)

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RSA*
RSB*

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S*
SA*
SB*

AC power supply
A24 = 24 V - 50 Hz
A48 = 48 V - 50 Hz
A110 = 110 V - 50 Hz / 120 V - 60 Hz
A230 = 230 V - 50 Hz / 240 V - 60 Hz
A00 = valve without coils (see NOTE)
F110 = 110 V - 60 Hz
F220 = 220 V - 60 Hz

Coil electrical connection (see par. 11):


K1 = plug for connector type DIN 43650
(standard)
K2 = plug for connector type AMP JUNIOR
(available on D12 and D24 coils only)
K7 = plug DEUTSCH DT04-2P for male
connector type DEUTSCH DT06-2S
(available on D12 and D24 coils only)
K12 = plug for M12 connector
K1 coils and DUALDIN 43560 connector
delivered together

NOTE 1 : Coils locking ring and related OR are supplied together


with valves.
NOTE 2:The valve is supplied with standard surface treatment of
phosphating black. On request we can supply these valves with other
surface finishes. Add suffix /W * at the end of the code.
W2 = mat epoxy painting black RAL 9005
thickness 20 40
W4 = gas nitriding and oxidation process black colour

2 - HYDRAULIC FLUIDS
Use mineral oil-based hydraulic fluids HL or HM type, according to ISO 6743-4. For these fluids, use NBR seals (code N).
For fluids HFDR type (phosphate esters) use FPM seals (code V).
For the use of other fluid types such as HFA, HFB, HFC, please consult our technical department.
Using fluids at temperatures higher than 80 C causes a faster degradation of the fluid and of the seals characteristics.
The fluid must be preserved in its physical and chemical characteristics.

41 150/211 ED

2/14

DS3
3 - SPOOL TYPE
Type SA*:
1 solenoid side A
2 positions (central + external)
with spring centering

Type SB*:
1 solenoid side B
2 positions (central + external)
with spring centering

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Type S*:
2 solenoids - 3 positions
with spring centering

Type RSB*:
1 solenoid side B
2 positions (external + central)
with return spring

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Type RSA*:
1 solenoid side A
2 positions (external + central)
with return spring

Type TA:
1 solenoid side A
2 external positions
with return spring

Type TB:
1 solenoid side B
2 external positions
with return spring

Type TA*:
1 solenoid side A
2 positions with return spring

Type TB*:
1 solenoid side B
2 positions with return spring

Type RK:
2 solenoids - 2 positions
with mechanical retention

Besides the diagrams shown, which are the most frequently used, other special versions are available: consult our technical department
for their identification, feasibility and operating limits.
41 150/211 ED

3/14

DS3
4 - PRESSURE DROPS p-Q (obtained with viscosity 36 cSt at 50 C)
PRESSUREDROPSWITH VALVEIN ENERGIZED POSITION
p
[bar]

FLOW DIRECTION
6

SPOOL TYPE

PA

25

AT

BT

15
10
5

S1, SA1, SB1

S2, SA2, SB2

S3, SA3, SB3, RSA3, RSB3

S4, SA4, SB4, RSA4, RSB4

S5

S6

S7, S8

S9

S12

S17

S18

S19

S20

S21

S22

S23

TA, TB

TA02, TB02

TA23, TB23

RK

RK02

RK1, 1RK

S10
40

60

80

100
Q [l/min]

S11

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20

1
20

PB

CURVES ON GRAPH

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For pressure drops between A and B lines of spools S10, S20, S21,
S22 and S23, which are used in the regenerative diagram, refer to
curve 5.

2
2
2

PRESSUREDROPSWITHVALVEINDE-ENERGIZEDPOSITION
FLOW DIRECTION
SPOOL TYPE

PA

PB

AT

BT

PT

CURVES ON GRAPH

S2, SA2, SB2

S3, SA3, SB3, RSA3, RSB3

S4, SA4, SB4, RSA4, RSB4

S5

S6

S7, S8

S10

S11

S18

S22

S23

5 - SWITCHING TIMES

TIMES
SPOOLTYPE

The values indicated are obtained according to ISO 6403 standard,


with mineral oil viscosity 36 cSt at 50C.

41 150/211 ED

ENERGIZING

DE-ENERGIZING

DC

25 75 ms

15 25 ms

AC

10 25 ms

15 40 ms

4/14

DS3
6 - OPERATINGLIMITS
The curves define the flow rate operating fields according to the valve pressure of the different versions. The values have been obtained
according to ISO 6403 norm with solenoids at rated temperature and supplied with voltage equal to 90% of the nominal voltage. The value
have been obtained with mineral oil, viscosity 36 cSt, temperature 50 C and filtration according to ISO 4406:1999 class 18/16/13.
The limits for TA02 and TA spools refer to the 4-way operation. The operating limits of a 4-way valve in 3-way operation or with port A or B
plugged or without flow are shown in the chart on the next page. The performance of the DC solenoid powered by AC with rectifier connectors
are at par. 6.4. The performances of the soft-shift valve are shown at par. 14.
6.1 valves in standard operation
DC SOLENOID VALVE

AC SOLENOID VALVE

DC SOLENOID VALVE
SPOOL

CURVE
1

S1,SA1,SB1

S2, SA2, SB2

S3, SA3, SB3

S3, SA3, SB3

S2, SA2, SB2

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RSA* SPOOLS AC AND DC

CURVE
PA PB

S1,SA1,SB1

S4, SA4, SB4

S4, SA4, SB4

S5

S5

S6

S6

S7

S7

S8

S8

S9

S9

S10

S10

S11

S11

S12

S12

S17

S17

S18

S18

S19

S19

S20

6*

S20

10*

10

S21

6*

S21

10

10*

S22

9*

S22

10*

10

S23

9*

S23

10

11*

TA, TB

TA, TB

TA02, TB02

TA02, TB02

TA23, TB23

TA23, TB23

RK

RK

RK02

RK02

RK1, 1RK

RK1, 1RK

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AC SOLENOID VALVE

SPOOL

PA PB

* Performance obtained for a valve with A and B lines connected


the one to the piston-side chamber and the other to the rod-side
chamber of a double-acting cylinder with area ratio 2:1.

SPOOL
RSA1

CURVE
12

RSA2

41 150/211 ED

RSA3

14

RSA4

15

5/14

DS3
6.2 4-way valve in 3-way operation
Operating limits of a 4-way valve in 3-way operation or with port A or B plugged or without flow.
DC VALVE

AC VALVE

SPOOL

CURVE
AC

TA backpr. A

TA02 backpr. A

TA backpr. B

TA02 backpr. B

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6.3 AC solenoid valve with coil A110 fed with 110V - 60 Hz

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DC

SPOOL

CURVE

PA PB

S1,SA1, SB1

S2, SA2, SB2

S3, SA3, SB3

S4, SA4, SB4

S9

TA, TB

RK

6.4 Operating limits for DC solenoid valves fed with AC with rectifier connectors.

CURVE
SPOOL

41 150/211 ED

PA PB

S1, SA1, SB1

S2, SA2, SB2

S3, SA3, SB3

S4, SA4, SB4

S9

TA, TB

RK

6/14

DS3
7 - ELECTRICAL FEATURES
7.1 Solenoids
These are essentially made up of two parts: tube and coil. The tube
is threaded into the valve body and includes the armature that
moves immersed in oil, without wear. The inner part, in contact with
the oil in the return line, ensures heat dissipation.

SUPPLY VOLTAGE FLUCTUATION

10% Vnom

MAX SWITCH ON FREQUENCY

18.000 ins/hr
100%

DUTY CYCLE

The coil is fastened to the tube by a threaded ring, and can be


rotated 360, to suit the available space.

ELECTROMAGNETIC COMPATIBILITY
(EMC) (NOTE)

In compliance with
2004/108/EC

Protection from atmospheric agents CEI EN 60529

LOW VOLTAGE

In compliance with
2006/95/EC

K1 DIN 43650

x (*)

IP 67

K2 AMP JUNIOR

x (*)

K7 DEUTSCH DT04 male

K12 DUALDIN 43650

x (*)

IP 69 K

CLASS OF PROTECTION :
Coil insulation (VDE 0580)
Impregnation: (DC valve)
(AC valve)

x (*)

NOTE: In order to further reduce the emissions, with DC supply,


use of type H connectors is recommended. These prevent voltage
peaks on opening of the coil supply electrical circuit (see cat.
49 000).

(*) The protection degree is guaranteed only with the connector


correctly connected and installed

7.2 Current and absorbed power for DC


solenoid valve

class H
class F
class H

IP 65

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Plug-in type

Coils for direct current (values 5%)

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Nominal Resistance Current


Power
voltage
at 20C consumpt. consumpt
[V]
[]
[A]
[W]

Coil code
K1

K2

K7

D12

12

4,4

2,72

32,7

D14

14

7,2

1.93

27

1903086

D24

24

18,6

1,29

31

1903081 1903101 1902941

D28

28

26

1,11

31

1903082

D48

48

78,6

0,61

29,5

1903083

D110

110

423

0,26

28,2

1903084

D220

220

1692

0,13

28,2

1903085

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The table shows current and power consumption


values relevant to the different coil types for DC.
The rectified current supply takes place by fitting
the valve (with the exception of D12 coil) with an
alternating current source (50 or 60 Hz), rectified
by means of a bridge built-in to the D type
connectors (see cat. 49 000), by considering a
reduction of the operating limits (see diagram at
paragraph 6.4).

1903080 1903100 1902940

7.3 Current and absorbed power for AC solenoid valve

The table shows current and power consumption values at inrush and at holding, relevant to the different coil types for AC current.
Coils for alternating current (values 5%)

Suffix

Nominal
Voltage
[V]

A24

24

A48

48

A110

Freq.
[Hz]

50

110V-50Hz
120V-60Hz

Resistance
at 20C
[] (1%)

230V-50Hz
240V-60Hz

F110

110

F220

220

41 150/211 ED

Power
consumption
at inrush
(5%) [VA]

Power
consumption
at holding
(5%) [VA]

Coil
Code
K1 e K12

1,46

192

48

1902830

4,4

1,1

204

51

1902831

1,84

0,46

192

48

1,56

0,39

188

47

0,76

0,19

176

44

0,6

0,15

144

36

26

1,6

0,4

176

44

1902834

106

0,8

0,2

180

45

1902835

32
140
60

Current
consumption
at holding
[A] (5%)

5,84

50/60
A230

Current
consumption
at inrush
[A] (5%)

1902832
1902833

7/14

DS3
8 - OVERALLANDMOUNTINGDIMENSIONS FOR DC SOLENOIDVALVES

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DS3 - S*
DS3 - RK

DS3-SA*, DS3-RSA*
DS3-TA, DS3-TA*

dimensions in mm

solenoid position for SB* , RSB*, TB and TB* configurations

Mounting surface with sealing rings

Standard manual override included in the


solenoid tube

Coil (360 revolving)

Coil removal space

DIN 43650 connector (standard K1 shown)


to be ordered separately (see cat. 49 000)

Connector removal space

Locking ring: tightening torque 5 0.5 Nm

See par. 16 and 17 for fastening bolts and sealing rings

41 150/211 ED

8/14

DS3
9 - OVERALLANDMOUNTINGDIMENSIONSFORACSOLENOIDSVALVES

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DS3 - S*
DS3 - RK

DS3-SA*, DS3-RSA*
DS3-TA, DS3-TA*

dimensions in mm

solenoid position for SB*, RSB*, TB and TB* configurations

Mounting surface with sealing rings

Standard manual override included in the


solenoid tube

Coil (90 revolving)

Coil removal space

DIN 43650 connector


to be ordered separately (see cat. 49 000)

Connector removal space

Locking ring: tightening torque 5 0.5 Nm

See par. 16 and 17 for fastening bolts and sealing rings


41 150/211 ED

9/14

DS3
10 - INSTALLATION
Configurations with centering and return springs can be mounted in any position; type RK valves without springs and with mechanical detent - must be mounted with the longitudinal axis horizontal.
Valve fixing takes place by means of screws or tie rods, with the valve mounted on a lapped surface,
with values of planarity and smoothness that are equal to or better than those indicated in the drawing.
If the minimum values of planarity and/or smoothness are not met, fluid leakages between valve and
mounting surface can easily occur.

Surface finishing

11 - ELECTRIC CONNECTIONS
connection for DIN 43650 connector type
code K1 (standard)

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connection for
DUAL DIN 43650 connector type
code K12

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centre line
of coil

connection for
DEUTSCH DT06-2S male connector type
code K7

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connection for AMP JUNIOR connector type


code K2

In K12 version the valve will be delivered together with the


connector DUAL DIN 43650 with M12 connection already mounted
on K1 coils. DUAL DIN connector allows to power two solenoids
with a single cable with socket M12.

12 - ELECTRIC CONNECTORS
The solenoid operated valves are delivered without connector, except the version K12, where the connector is delivered together with the
valve. For coils with standard electrical connections K1 type (DIN 43650) the connectors can be ordered separately. For the identification of
the connector type to be ordered please see cat. 49 000. For K2 and K7 connection type the relative connectors are not available.

41 150/211 ED

10/14

DS3
13 - MANUAL OVERRIDES
13.1 - Manual override, boot protected
CM-DS3/11 - Version for DC solenoid valve

Version for AC solenoid valve

Code: 3401150006

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13.2 - CH-DS3/10 Lever manual override (only for DC solenoid valve)

Code: 0269201

13.3 - CP-DS3/10 Push manual override


(only for DC solenoid valve)

13.4 - CK-DS3/10 Knob manual override


(only for DC solenoid valve)

Code: 3401150005

13.5 - CPK-DS3/10 Push manual override with


mechanical retention (only for DC solenoid valve)

When the set screw is screwed and its point is aligned with
the edge of the knob, tighten the knob till it touches the
spool: in this position the override is not engaged and the
valve is de-energized. After adjusting the override, tighten
the set screw in order to avoid the knob loosing.
Spanner: 3 mm

Code: 3401150009

Code: 3401150004
41 150/211 ED

11/14

DS3
14 - SOFT-SHIFTING VERSIONS FORDC SOLENOIDVALVE
Identification code

D S 3 -

/ 13

/ F

Solenoid
operated directional
control valve

Option:
non-standard
surface treatment.
Omit if not
required
(see NOTE)

ISO 4401-03
(CETOP03) size
Spool type

Manual override
(see par.1 and 13)

S1
TA12
S2F
TB12
S4F
TA23
S9
TB23
S12
Series:
(the overall and mounting dimensions remain
unchanged from 10 to 19)

Soft-shifting

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Coil electrical connection (see par. 11):


K1 = plug for connector type DIN
43650 (standard)
K2 = plug for connector type AMP
JUNIOR
(available on D12 and D24 coils only)
K7 = plug DEUTSCH DT04-2P for
male connector type DEUTSCH
DT06-2S (available on D12 and D24
coils only)

Seals:
N = NBR seals for mineral oil (standard)
V = FPM seals for special fluids

W2 = mat epoxy painting black RAL 9005


thickness 20 40

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NOTE :The valve is supplied with standard surface treatment of


phosphating black. On request we can supply these valves with other
surface finishes. Add suffix /W* at the end of the code.

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W4 = gas nitriding and oxidation process black colour

Coil type
D12 = 12 V
D24 = 24 V
D28 = 28 V
D110 = 110 V
D220 = 220 V

K12 = plug for M12 connector


K1 coils and DUALDIN 43560
connector delivered together

This version enables hydraulic actuators to perform a smooth


start and stop by reducing the speed of movement of the valve
spool.

The diagram on the side shows the operating limits of the spools
available in the soft-shifting version (NOTE: for this version, the S9
spool must be used instead of the S3 one).
The table on the side shows the switching times. The values
indicated are obtained according to ISO 6403 standard, with
mineral oil viscosity 36 cSt at 50C.

The shifting time and characteristics curves, are influenced by the


viscosity (and thus by the temperature) of the operating fluid.
Moreover, times can vary according to the flow rate and operating
pressure values of the valve.

For the correct functioning of the soft-shifting, ensure that the


solenoid tubes are always filled with oil. For this purpose, we
recommend to install a backpressure valve set at 1 2 bar on T
line.

TIMES [ms]
SPOOL

ENERGIZING

DE-ENERGIZING

S1, S12

350

200 300

S2F

400

100 250

S4F

350

150 300

S9

400

200 300

TA12, TB12

180

200 300

300

200 300

TA23, TB23

41 150/211 ED

CURVE

12/14

DS3
15 - PORT RESTRICTOR PLUGS
Port restrictor plugs are recommended for
restricting when flows can occur during the
switching processes, which exceed the
performance limit of the valve or for circuit
dampening.

(mm)

The port restrictor plugs can be ordered


separately with the part numbers shown at left.

part number

(mm)

part number

blank

0144162

1.2

0144035

0.6

0144163

1.5

0144036

0.8

0144033

1.8

0144164

0144034

0144165

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16 - SPAREPARTSFORDCSOLENOIDVALVE

DC COILS AND ELECTRICAL CONNECTORS


IDENTIFICATION CODE

C 22S3 Supply voltage


D12 = 12 V
D14 = 14 V
D24 = 24 V
D28 = 28 V
D48 = 48 V
D110 = 110 V
D220 = 220 V

Series no.:
10 = for K7
11 = for K1, K2 and K12
(the overall and mounting
dimensions remain
unchanged from 10 to 19)

Coil electrical connection (see par. 11):


K1 = plug for connector type DIN 43650
(standard)
K2 = plug for connector type AMP JUNIOR
(available on D12 and D24 coils only)
K7 = plug DEUTSCH DT04-2P for male
connector type DEUTSCH DT06-2S
(available on D12 and D24 coils only)
K12 = plug for M12 connector
K1 coils and DUALDIN 43560 connector
delivered together

NOTE: the spare part of the connector K12 (DUALDIN) may


be ordered with code 0672136

41 150/211 ED

Coil locking ring with seal included cod. 0119412


Tightening torque 5 0.5 Nm

ORM type 0220-20 (22x2) - 70 Shore

Coil (see identification code)

Solenoid tube for standard version:


TD22-DS3/10N (NBR seals)
TD22-DS3/10V (FPM seals)
Solenoid tube for version with soft-shifting:
TD22-DS3F/10N (NBR seals)
TD22-DS3F/10V (FPM seals)
NOTE: OR n5 included

OR type 2062 (15.6x1.78) - 70 Shore

N. 4 OR type 2037 (9.25x1.78) - 90 Shore

SEALS KIT
The codes include the O-Ring n 2, 5 and 6.
Cod. 1985406
NBR seals
Cod. 1985410
FPM (viton) seals

13/14

DS3
17 - SPAREPARTSFORACSOLENOIDVALVE

6
AC COILS IDENTIFICATION CODE

C 20.6S3 -

/ 10

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K1 = Plug for connector type
DIN 43650 (standard)
K12 = plug for M12
connector K1 coils and DUAL
DIN 43560 connector
delivered together

NOTE: the spare part of the connector K12 (DUALDIN) may


be ordered with code 0672136

Coil locking ring cod. 0119333


Tightening torque 5 0.5 Nm

Snap ring cod. 0550483

Coil (see identification code on the side)

Solenoid tube :
TA20.6-DS3/10N (NBR seals)
TA20.6-DS3/10V (FPM seals)
NOTE: OR n 5 included

OR type 2062 (15.6x1.78) - 70 Shore

N. 4 OR type 2037 (9.25x1.78) - 90 Shore

SEALS KIT
The codes include the OR nr. 5 and 6.
Cod. 1985406
NBR seals
Cod. 1985410
FPM (viton) seals

19 - SUBPLATES

18 - VALVE FASTENING BOLTS

Series no.:
(the overall and
mounting
dimensions remain
unchanged from 10
to 19)

Supply voltage
A24 = 24 V - 50 Hz
A48 = 48 V - 50 Hz
A110 = 110 V - 50 Hz
120 V - 60 Hz
A230 = 230 V - 50 Hz
240 V - 60 Hz
F110 = 110 V - 60 Hz
F220 = 220 V - 60 Hz

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(See catalogue 51 000)

Type PMMD-AI3G with rear ports 3/8 BSP

4 fastening bolts SHC M5x30


Tightening torque 5 Nm (bolts A 8.8)

Type PMMD-AL3G with side ports 3/8 BSP

DUPLOMATIC OLEODINAMICA S.p.A.

20015 PARABIAGO (MI) Via M. Re Depaolini 24


Tel. +39 0331.895.111
Fax +39 0331.895.339
www.duplomatic.com e-mail: [email protected]

41 150/211 ED

REPRODUCTION IS FORBIDDEN.
THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS.

14/14

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