Tareq Slaman TE-13027

Title : Industry Visit
Introduction: Our honorable teachers of Textile Engineering department

give us an amazing opportunity to know about textile industry. In 12 th july
2015 we got our chance to visit an industry named Comfit Composite Knit
Ltd Gorai, Mirzapur. We started our journey by bus early in the morning
at 7am with our honorable teacher Abdullah al mamun and Priti Sarkar.
Though it was a little cloudy weather , we enjoyed it a lot. After one and half
our we finally reached there. We got a warm welcome from the authority
and told us about their shortly. Then we divided into three groups and each
group was co-ordinated by their 3 engineers(names) They take us in
different section such as garments, dyeing, fabric etc. of the whole
industry. Details about the industry and dyeing section is in the following.
Comfit Composite knit Ltd. a 100 % export oriented composite knit textile unit established
with the commitment to cater the Global needs for knit and casual clothing. The Project has
employed the State-of-Art technology in its every piece of investments. Aiming at the context of
the changing Global demand pattern, international environment on trade specially the
withdrawal of quota system and GSP and the availability of craftsmanship in the country, the
project encompassed the Knitting, Dyeing and Processing of fabrics and Ready-made Garments
production to be available from one stop service. The Project ensures sampling to supply of
finished RMG all from one source, ensuing in time delivery and complying quality. The
machines and equipments setup for these projects are procured from world-class brand, names
renowned for their high quality, product integrity and dependable production.
The Project is a new and one established in 2006, but the manpower engaged in the Projects to
carry out the day to day business are all highly skilled, purely professional, vastly experienced.
The unique combination of organized Managerial and Technical team in one hand and latest,
advanced and balanced technology on the other hand made the project one of the top to be
referred in this field in the Country. The best use of continuous development of Human
Resources by providing them International Standard Environment and equal opportunity is the
keys for achieving comprehensive competence in all the level of the Organizational Hierarchy.
Comfit has been established with the objective and vision to cater the needs of 21st century of
world wide knit apparels market from one stop service being committed to On-time
Delivery, Short Lead Time, Quality Assurance, Price Affordability and Social
Accountability.
Project Location:
The Project is located in Gorai, Mirzapur under the District of Tangail, about 50 kilometer
distance from the International Airport of Dhaka, Bangladesh. A well developed Road
Communication is there to reach the factory from the Airport as well as from the Dhaka City.
The Head office of the Project is Located in the heart of Dhaka City in Mirpur. CCKL is
established in a 45 Acores land premises and in a 250,000 square feet total industrial building
area.
Readymade Garments:
The Garments section consumes fabrics entirely from its own source. The Garments Section has
the capacity of producing various Knit Garments as follows:
- T-Shirts, Polo Shirts, Ladies Wear, Sports Wear, Tank Tops, Kids Wear.
The support for printing, organized from associated projects.
Garments Production capacity:
10, 00,000 pieces per Month
120, 00,000 pieces per Year
Garments Production Lines
Fabric Requirement for Garments
Garments Factory Area
: 144,000sft
Garments Manpower
: 2250.
1.
: 24Nos.
: 15000 Kg/Day
Fabrics Production Detail:
Knitting: The Unit has the strength to produce various types of Fabrics, like:
1.
Single Jersey, Pique and Double Pique, Lacoste, Waffle, Rib, Inter Lock, Fleece,
Eight
Lock or Design Interlock, Feeder Stripe, Engineering Stripe, Lycra
attachment, Flat Knit Collar & Cuff making with half jacquard dryer
Knitting Production capacity:

1.
7,500 kg of Gray Fabrics per Day
2.
25,87,500 kg of Gray Fabrics per Year
Dyeing Section
Wet processing: The process used are desizing, scouring, bleaching, dyeing,printing and finishing, which
are combinely called wet processing.
Wet processing can be divided into following:
1. Pretreatment
2. Dyeing and printing
3. Finishing
Flow chart of wet processing:(knitted fabric)
Loading
Preatreatment
Nutralization
Enzyme
Washing
Dyeing
Afetr Treatment
Dyeing Specification:
Dyeing:The process by which a textile material is to change physically or chemically,sothat it looks mono
uniform colored, is called dyeing.
Objects of Dyeing:
a) The textile materials are dyed uniformly
b) To increase the attractiveness of the textile goods
c) To make the fabric suitable for next process
Flow chart of Dyeing:
Dyeing Process
Loading
Preatreatment
Nutralization
Enzyme
Washing
Dyeing
Afetr Treatment
Fixation
Softeing
Unloading
Dyeing and Finishing:

To meet the worldwide demand trend the unit has the combination of Tubular and Open Width fabrics process
Fabric Product Range:

The plant has the facilities to process 100 % Cotton, Cotton Blend, T/C, Viscose, Acrylic, Lycra etc. fabrics.
The Dyeing and finishing machines are of Computer controlled having highly sophisticated and advanced Tech
origin bearing the brand name as here under:
Dyeing machines from Turkey.

Open Width finishing line from Italy.
Tubular Finishing Line from Tubetex, USA
Laboratory Equipments from SDL, UK
Our plant is OEKO-TEX and Aezo free certified.
Dyeing Machineries Details:
Dyeing Section
(All dyeing machine are high temperature & high-pressure which following details :)
SLNO
NAME OF MACHINE
BRAND
MODEL
ORIGIN
Machine # 1-2
Delminler
DMS HT JUMBO
Turkey
Machine # 3-4
Delminler
DMS HT JUMBO
Turkey
Machine # 5-6
Delminler
DMS HT JUMBO
Turkey
Machine # 7-8
Delminler
DMS HT JUMBO
Turkey
Machine # 9
Delminler
DMS HT JUMBO
Turkey
Machine # 10
Delminler
DMS HT JUMBO
Turkey
Sample Machine # 1
Delminler
DMS HT Sample
Turkey
Sample Machine # 2
Delminler
DMS HT Sample
Turkey
Sample Machine # 3
Delminler
DMS HT Sample
Turkey
10
Sample Machine # 4
Delminler
DMS HT Sample
Turkey
Section: Dyeing & Finishing:
SLNO
NAME OF MACHINE
BRAND
MODEL
ORIGIN
CCM-220
Italy
FABCON
M04779022229
Italy
Back Sewing
Slitter
Padder/ D-Watering
LK
o652
USA
Dryer
LK
CF42800 NG
Taiwan
Stenter
Lafer
SE82800 NGPL
Taiwan
Compactor ( Open)
FABCON
10ks02123
Italy
Compactor ( Tubular)
o6483
USA
Raising Machine
Dyeing Production capacity:

1.
2.
3.
15,000 kg of Fabrics per Day

3,90,000 kg of Fabrics per Month
4680 Tons/Year.
Dyeing machine with dye bath:

Function: To contain the dye solution and water.
Finishing Specification:
Finishing:The treatment applied to the textile goods after dyeing and printing process is normally called
finishing.
Objects of Finishing:
To increase the attractiveness of fibre

To increase the fineness
To ensure softness of the fibre
To free from haireness of the fibre
To increase the attractiveness to the fibre paying customers
Dewatering M/C & Specification:
Fig: Dewatering M/C FAB-CON

Function:
1.
2.
3.
4.
To control the width (dia) of the fabric .

To control the spirality of the fabric .
To control the crease mark of the fabric .
To control the length of the fabric .
Dryer M/C& Specification:
Figure: Dryer machine

Function:
1. To dry the fabric.
2. To control the G S M by overfeed system.
3. To control the vibration which increase the G.S.M
Tube Compactor Machine:
Function:
1. Shrinkage control
2. GSM control
3. Width control
Open Width Chain Compactor:
Function:
a. Shrinkage control
b. GSM control
c. Width control
Slitting Machine:
Function:
Used to remove excess water after pretreatment and dyeing

To slit the tube fabric by the knife for opening of the fabric and ready for stentering
Delivered fabric increase free state
Before squeezing balloon is formed with the help of compressed air passing by a nozzle
or air sprayer
Passage diagram Of Slitting Machine:
Detwister
Tubular Fabric
Ciggerr
Knife for open

The fabric
Padder
Sens-or
Open Fabric
Dyed fabric
Fig: Fabric passage through the slitting machine

Stenter Machine:
Function:
a.
b.
c.
d.
e.
f.
g.
Drying
Shrinkage control
Heat setting
Width control
Finishing chemical application.
Loop control
Moisture control
Delivered
Fabric
Raising Machine:
Function:
1. To produce the brush effect.
2. To produce the fleece fabric.
3.To raise the yarn on the fabric surface.
Gas singeing machine:
Figure: X-sectional view of gas singeing machine
Function:
1) It burns the projecting fibers in the fabric surface. In a word it removes hairiness.
Figure:Burning technique of gas singeing machine
The textile industry which visited by us there also a ETP and WTP-
ETP(effluent treatment plant):

Function: We know that after wet processing the used water is polluted, so it need to be environment
friendly. In a ETP water treated chemically and biologically, and turn it in to environment friendly.
Figure: Effluent treatment plant of DIVINE group

WTP(Water treatment plant):
Function: Before dyeing water may be hard or contain many chemical which are harmful for dyeing.So
before dyeing water treatment with different chemical in WTP to remove this problem.
As our visited textile industry is knit composit there also knitting machine-
Conclusion:

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Title : Industry Visit

Introduction: Our honorable teachers of Textile Engineering department

Garments Factory Area

Fabrics Production Detail:

Knitting Production capacity:

Dyeing and Finishing:

Fabric Product Range:

Dyeing machines from Turkey.

Dyeing Machineries Details:

Section: Dyeing & Finishing:

Dyeing Production capacity:

15,000 kg of Fabrics per Day

Dyeing machine with dye bath:

To increase the attractiveness of fibre

Dewatering M/C & Specification:

Fig: Dewatering M/C FAB-CON

To control the width (dia) of the fabric .

Dryer M/C& Specification:

Figure: Dryer machine

Tube Compactor Machine:

Open Width Chain Compactor:

Used to remove excess water after pretreatment and dyeing

Passage diagram Of Slitting Machine:

Knife for open

Fig: Fabric passage through the slitting machine

Figure: X-sectional view of gas singeing machine

Figure:Burning technique of gas singeing machine

ETP(effluent treatment plant):

Figure: Effluent treatment plant of DIVINE group

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