Defender 300 Tdi MY97 - Owner's Handbook
Defender 300 Tdi MY97 - Owner's Handbook
Defender 300 Tdi MY97 - Owner's Handbook
Instruktieboekje
Manuel du Conducteur
Betriebsanleitung
Manuale di Istruzioni
Manual del Conductor
Manual do Proprietrio
CONTENTS
SECTION 1
Introduction ..........................................................
SECTION 2
SECTION 3
49
SECTION 4
81
SECTION 5
SECTION 6
SECTION 7
SECTION 8
As part of the Land Rover environmental policy, this publication is printed on paper
made from elemental chlorine free pulp.
Publication No. LRL 0151ENG
1997 Rover Group Limited
SECTION 1
Introduction
Section Contents
Page
Service portfolio .......................................... 3
Warning labels ............................................. 3
Vehicle identification number ....................... 4
Anti-theft precautions .................................. 4
Breakdown safety code ................................ 5
OWNERS HANDBOOK
This handbook covers all current versions of
Land Rover Defender petrol and diesel models
and, together with the Service Portfolio book,
provides all the information you need to derive
maximum pleasure from owning and driving
your new vehicle.
For convenience, the handbook is divided into
sections, each dealing with a particular aspect
of driving or caring for the vehicle. Sections
are listed on the contents page; you will find it
worthwhile to take a little time to read each
one, and to get to know your Defender as
soon as you possibly can. Remember, the
more you understand before you drive, the
greater the satisfaction when you are seated
behind the steering wheel.
Introduction
WARNING LABELS ATTACHED TO THE
VEHICLE
SERVICE PORTFOLIO
The Service Portfolio book included in your
literature pack contains important vehicle
identification information and details of your
entitlement under the terms of the Land Rover
warranty.
WARNING
WARNING
Introduction
ANTI-THEFT PRECAUTIONS
While it may be difficult to deter the
professional car thief, the majority of thefts
are carried out by unskilled opportunists.
Therefore, take vehicle security very seriously
and ALWAYS adopt this simple five point
drill whenever you leave your vehicle - even
for just a few minutes:
A. Type approval
Introduction
IMPORTANT INFORMATION
Remember the breakdown
safety code
If a breakdown occurs while travelling:-
SECTION 2
Controls & instruments
Section Contents
Page
Controls ....................................................... 9
Locks & alarm ........................................... 11
Seats ......................................................... 21
Seat belts ................................................... 24
Instruments ............................................... 28
Warning lights ........................................... 29
Lights & indicators .................................... 32
Wipers & washers ..................................... 34
Switches .................................................... 36
Windows ................................................... 38
Sunroof ..................................................... 39
Heating & ventilation ................................. 40
Air conditioning ......................................... 43
Interior equipment ..................................... 47
Steps ......................................................... 48
Controls
3. Radio/cassette player
4. Ashtray
5. Cigar lighter
17. Handbrake
7. Ventilator control
11. Clock
NOTE: The precise specification and location of controls may vary according to territorial
requirements and from model to model within the vehicle ranges.
Controls
3. Radio/cassette player
4. Ashtray
5. Cigar lighter
16. Handbrake
7. Ventilator control
11. Clock
NOTE: The precise specification and location of controls may vary according to territorial
requirements and from model to model within the vehicle ranges.
10
KEYS
You have been supplied with two sets of keys,
comprising:
WARNING
DO NOT depress the sill buttons as a means
of locking the doors from outside the vehicle
(this practice - known as slam locking - is
NOT recommended, because keys can be
locked inside accidentally).
11
Taildoor
(if fitted)
From outside, use the door key to lock and
unlock the taildoor. From inside and with the
door closed, push the locking button up to
lock and down to unlock (as illustration).
Child-proof locks
(110 Station wagon)
Move the locking levers down to engage the
child-proof locks (see illustration).
With the locks engaged, the rear doors cannot
be opened from inside the vehicle, thereby
reducing the risk of a door being opened
accidentally while the vehicle is moving.
12
13
14
Interior protection
Interior protection is activated automatically
when the alarm system is armed; twin sensors
inside the vehicle monitor the interior space
and will activate the alarm if an intrusion is
detected.
WARNING
If the vehicle is to be left with windows or
sunroof open, or with passengers or animals
inside, the interior protection MUST BE
DISABLED, as described above.
16
17
18
19
20
Seats
FRONT SEAT ADJUSTMENT
WARNING
To avoid the risk of loss of control and
personal injury, never adjust the drivers
seat or seatback while the vehicle is in
motion.
Forward/backward movement
Lift the bar at the front of the seat base to
slide the seat forward or back. Ensure the seat
is locked in position before driving.
Backrest movement
Lift the lever and lean backwards or forwards
to achieve the desired angle, then lower the
lever to lock.
WARNING
DO NOT allow front seat occupants to travel
with the seat backs reclined steeply
rearwards. Optimum benefit is obtained
from the seat belt with the seat back angle
set to 25 degrees from the upright (vertical)
position.
21
Seats
FOLDING THE REAR SEATS - (if fitted)
Before folding the rear seats;
22
Seats
60/40 split rear seats
1. Pull up the release catch.
2. Fold the backrest forward.
3. Lift and fold the seat base forward.
4. Fold away the seat stand.
WARNING
DO NOT adjust the seats while the vehicle is
in motion.
When re-erecting the seats, ensure that the
seat stands are properly positioned.
When the seat is erected, the latching
mechanism should be visually checked and
physically tested to ensure that the latch is
secure before driving.
23
Seat belts
DO NOT fit more than one person into a
WARNING
24
Seat belts
Lap belts
To adjust, pull the slider along the belt and
feed the webbing through the buckle until the
belt is comfortably tight. When not in use, the
lap belts should be fastened.
WARNING
At all times, occupants should wear a seat
belt for their protection in the event of a
collision or sudden stop. In some
circumstances, perhaps due to the vehicle
being on a slope, the automatic locking
mechanism may engage, preventing the
initial extension of the belt. This is not a
fault - ease the belt free and use it.
25
Seat belts
Infant and child restraints
All infant and child restraint systems are
designed to be secured in vehicle seats by
means of a lap belt or the lap portion of a
lap/shoulder belt.
WARNING
Infants and children too small for seat belts
should be restrained in a child safety seat or
restraint system, appropriate to their age
and/or size, and which is approved for use
in your vehicle. Always ensure that the
manufacturers fitting instructions are
followed exactly.
26
Seat belts
Testing inertia reel belts
From time to time carry out the following
tests:
27
Instruments
1. Speedometer
Indicates road speed in miles and/or
kilometres per hour.
7. Clock
To adjust the time, depress and rotate the
button in the centre of the clock face.
3. Trip recorder
Records individual journey distances.
4. Trip recorder reset button
Press to return trip recorder to zero.
5. Fuel gauge
The pointer indicates the fuel level when the
starter switch is turned to position II.
6. Temperature gauge
Once the engine coolant has reached its
normal operating temperature, the pointer
should remain between the C (cold) and
H (hot) segments. If the pointer enters the
H segment, stop the vehicle as soon as
safety permits and seek qualified assistance
before continuing.
28
Warning lights
WARNING
DO NOT drive the vehicle while the brake
warning light is illuminated.
29
Warning lights
Direction indicators - GREEN
Flashes in conjunction with the
direction indicators. If the light
does not illuminate, this may indicate a bulb
failure in the warning light pack or in one of
the direction indicator lights.
Sidelights - GREEN
Illuminates whenever the
sidelights are on.
Rear fog guard lights - AMBER
Illuminates whenever the rear
fog guard lights are on.
30
Warning lights
Handbrake - RED (if fitted)
In some markets, the light
illuminates when the starter
switch is turned to position II and the
handbrake is applied. The light should
extinguish when the handbrake is fully
released.If the light remains on or illuminates
while driving, seek qualified assistance before
continuing.
Seat belt warning - RED
(if fitted)
In some markets, if the drivers
seat is occupied, the light illuminates when
the starter switch is turned to position II. The
light extinguishes as soon as the drivers seat
belt is fastened. ALWAYS fasten your seat belt
BEFORE driving!
Transmission oil temperature
- RED
(if fitted)
Illuminates when gearbox oil temperature is
too high (most likely to occur in very hot
weather, during continuous high speed
driving, when towing heavy loads on steep
inclines, or if the handbrake has been applied
when driving).
If the light illuminates, reduce speed. If the
light remains on, stop the vehicle and do not
drive until it has extinguished.
31
32
33
WINDSCREEN WIPERS
Single wipe
Push the lever up against spring pressure
and release immediately.
Intermittent wipe
Pull lever down.
Windscreen washer
Press to operate (the wipers will also
operate).
34
35
Switches
Hazard warning lights
Press the lower portion of the
switch to operate (switch
indicator illuminates); all the
direction indicator lights (including those
fitted to a trailer) will flash in conjunction with
each other.
Use ONLY in an emergency to warn other
road users when your stationary vehicle is
causing an obstruction, or is in a hazardous
situation. Switch off by pressing the upper
portion before moving away.
WARNING
DO NOT stick labels over the heating
elements, and DO NOT scrape or use
abrasive materials to clean the inside of the
rear window.
WARNING
The rear fog guard lights can only legally be
used when visibility is severely restricted other road users could be dazzled in clear
conditions.
36
Switches
Fuel tank changeover switch
(if fitted)
On vehicles fitted with an additional (optional)
fuel tank, the fuel supply can be switched
between tanks as follows;
Diesel engines:
The combined changeover tap and switch is
located on the heelboard. Pull the lever up to
the vertical position to select the Main fuel
tank and push the lever down to the horizontal
position to select the Side tank.
Petrol engines:
The switch (1) is located under the dashboard
below the instrument panel. Press the lower
portion of the switch to select Tank 1 and the
upper portion to select Tank 2.
37
Windows
WINDOWS
Front/rear windows;
Raise or lower the window by rotating the
handle mounted on the door trim pad.
38
Sunroof
WARNING
DO NOT store the sunroof loose in the
vehicle.
39
NOTE: For vehicles fitted with an air conditioning system, the location and operation of air vents is
described on a later page (see Air conditioning).
40
HEATER CONTROLS
1. Temperature control
Move the lever downwards (towards the
RED segment) to increase air temperature,
or upwards (towards the BLUE segment)
to reduce air temperature.
41
Maximum ventilation
Maximum heating
42
Air conditioning
CONTROLS
1. Temperature control
Move the lever upwards (RED) to increase
air temperature, or downwards (BLUE) to
reduce air temperature.
43
Air conditioning
44
Air conditioning
Points to remember:
Air recirculation
The air recirculation mode prevents the
heating system from taking in fresh air from
outside the vehicle. Instead, the air already
inside the vehicle is recirculated, thus
preventing the entry of traffic fumes. In cold
weather, air recirculation also enables warmer
air to be used to defrost the windscreen when
the engine is still cold.
WARNING
45
Air conditioning
The following examples of heater and air
conditioning settings are included for
your guidance:
Normal cooling
Maximum heating
position.
position.
Maximum cooling
speed.
recirculation.
position.
recirculation.
position.
Reducing humidity
These settings are suitable for normal driving.
Maximum ventilation
position.
position.
position.
46
Interior equipment
INTERIOR LIGHTS
With the switch midway between the ON and
OFF positions, the light will illuminate
automatically whenever a door is opened and
remain illuminated for approximately 15
seconds after ALL the doors are closed, or
until the starter switch is turned on.
When alighting from the vehicle, the interior
lights will fade and then extinguish as soon as
the last door is closed.
CIGAR LIGHTER
With the starter switch turned to position II,
press the lighter in to heat up. When it has
reached the correct temperature it will partially
eject and can then be withdrawn for use.
ASHTRAY
Lift the lid of the ashtray to open. To remove,
carefully prise the ashtray out of the fascia
panel.
47
Steps
Steps (if fitted)
The steps can be folded up or down as
required.
48
SECTION 3
Driving & operating
Section Contents
Page
Starter switch & steering lock .................... 51
Starting & driving ...................................... 52
Catalytic converter ..................................... 60
Fuel ............................................................ 62
Gearbox & transmission ............................ 64
Brakes ....................................................... 69
Towing & load carrying ............................. 71
Emergency starting .................................... 74
Vehicle recovery ........................................ 76
Ancillary equipment ................................... 78
49
50
Steering unlocked.
Position III
Starter motor operates.
Release the key immediately the engine starts
(the key will automatically return to position
II).
WARNING
DO NOT remove the key or turn the starter
switch to position 0 while the vehicle is in
motion. Once the steering lock is engaged,
it is impossible to steer the vehicle.
51
WARNING
Exhaust fumes contain poisonous
substances which can cause
unconsciousness and may even be fatal.
Warming up
In the interests of fuel economy, it is advisable
to start driving straight away, remembering
that harsh acceleration or labouring the engine
before the normal operating temperature has
been reached can damage the engine.
WARNING
The engine must not be run above fast idle
speed until the oil pressure warning light
extinguishes to ensure that the engine and
turbo-charger bearings are properly
lubricated before being run at speed.
Switching off
To avoid the possibility of damaging the
turbo-charger bearings through inadequate
lubrication, ALWAYS allow the engine to idle
for 10 seconds before switching off. Turn the
engine off by returning the starter switch to
position I and then position 0 to remove
key.
53
Cold climates
In very cold climates, the battery charging and
oil pressure warning lights may take several
seconds to extinguish. Similarly, engine
cranking times will also increase; at -30 C the
starter motor may need to be operated
continuously for as long as 30 seconds before
the engine will start. For this reason, ensure
that all non-essential electrical equipment is
switched off.
Warming up
In the interests of fuel economy, it is advisable
to start driving straight away, remembering
that harsh acceleration or labouring the engine
before the normal operating temperature has
been reached can damage the engine.
54
Parking
After bringing the vehicle to a stop, ALWAYS
apply the handbrake and select neutral in the
main gearbox before releasing the footbrake
and switching off the engine.
Switching off
Return the starter switch to position I and
then to position 0 to remove the key.
55
56
57
WARNING
Under no circumstances must the steering
wheel be held on full lock for more than
thirty seconds in one minute, otherwise the
steering assembly may be damaged.
Vehicle height
The overall height of your vehicle exceeds that
of ordinary passenger cars. Always be aware
of the height of your vehicle and check the
available headroom before driving through
low entrances. This is particularly important if
the vehicle is fitted with a roof rack or if the
sunroof is open.
58
59
Catalytic converter
Fuel
WARNING
The catalytic converter can be easily
damaged through improper use, particularly
if the wrong fuel is used, or if an engine
misfire occurs. For this reason it is VERY
IMPORTANT that you heed the precautions
which follow:
60
Catalytic converter
Switching off
Driving
61
Fuel
DIESEL ENGINES
The quality of diesel fuel (Derv) can vary in
different countries and only clean, good
quality fuel should be used. It is important
that the sulphur content of diesel fuel does
not exceed 1%; in Europe all supplies should
be within this limit, but in other parts of the
world, you should check with your supplier.
PETROL ENGINES
USE ONLY RECOMMENDED FUEL
4 cylinder engines:
Use 90 RON minimum leaded or unleaded fuel
wherever possible.
V8 engines:
Use 91 - 93 leaded or unleaded fuel wherever
possible.
62
Fuel
Empty fuel tank
Fuel filling
WARNING
To avoid any sudden discharge of fuel
caused by excessive air pressure, the cap is
designed to allow the fuel tank to vent
during the first half turn. DO NOT fully
remove the cap until pressure has been
released.
WARNING
or light.
63
MAIN GEARBOX
Your vehicle features a five speed main
gearbox and a two speed transfer box. In
addition, a centre differential in the transfer
box distributes the drive to the front and rear
axles, providing permanent four wheel drive.
By using the main gearbox in conjunction with
the transfer gears, ten forward and two
reverse speeds are available.
The gear positions for the main gearbox are
shown on the gear lever knob. Note that when
the gearbox is in neutral, the gear lever is
spring-loaded to automatically align between
third and fourth gear positions.
64
TRANSFER GEARBOX
The second gear lever is used to select either
the high or low range of gears in the transfer
gearbox and, in addition, also controls the
centre differential (known as the DIFF LOCK).
High range (H)
Use high range for all normal road driving and
also for off-road driving across dry, level
terrain.
Low range (L)
Use low range gears when moving off from
rest when towing a heavy load, or in any
situation where low speed manoeuvring is
necessary, such as reversing a trailer or
negotiating a boulder strewn river bed; also
use for more extreme off-road conditions
where progress in high range cannot be
maintained.
65
66
67
IMPORTANT INFORMATION
Transmission wind up
If the warning light is obviously reluctant
to extinguish after the diff lock has been
deselected, some transmission wind up
may be present.
68
Brakes
BRAKING SYSTEM
As a safety precaution, the hydraulic braking
system operates through dual circuits. If one
circuit fails, the other will continue to function,
but increased brake pedal travel and longer
stopping distances will be experienced.
WARNING
DO NOT rest your foot on the brake pedal
while travelling, as this may overheat the
brakes, reduce their efficiency and cause
excessive wear.
NEVER move a vehicle without the engine
running because braking assistance will not
be available. The pedal brakes will still
function, but more pressure will be
required.
Servo assistance
The braking system is servo assisted, but
ONLY when the engine is running. Without
this assistance, greater braking effort is
necessary to safely control the vehicle,
resulting in longer stopping distances. Always
observe the following precautions:
Wet conditions
Driving through water or even very heavy rain
may adversely affect braking efficiency.
Always dry the braking surfaces by
intermittent light application of the brakes,
first ensuring that you are at a safe distance
from other road users.
Brake pads
Brake pads require a period of bedding in. You
should avoid heavy braking, except in
emergencies, for at least the first 800 km (500
miles).
Remember that regular servicing is vital to
ensure that the brake pads are examined for
wear and changed periodically to ensure long
term safety and optimum performance.
69
Brakes
HANDBRAKE
Unlike most other vehicles, the handbrake
operates on the rear propeller shaft, and NOT
on the road wheels. This may result in slight
movement of the vehicle after the handbrake
is applied.
To engage the handbrake, depress the button
and pull the lever up.
To release, pull the lever up slightly, depress
the button and lower the lever.
Always apply the handbrake fully whenever
you park.
When parking on a slope, do not rely on the
handbrake alone to hold the vehicle, park in a
low forward gear when facing uphill and in
reverse gear when facing downhill. For extra
security on steep slopes, move the transfer
lever into low range or engage the diff lock.
WARNING
DO NOT apply the handbrake while the
vehicle is in motion as this could result in
loss of vehicle control and damage to the
transmission.
DO NOT rely on the handbrake to operate
effectively if the vehicle has been subjected
to immersion in mud and water (see
Off-road driving).
70
TOWING
The torque ranges of Land Rover engines
allow maximum-weight loads to be pulled
smoothly from standstill, and reduce gear
changing on hills or rough terrain.
WARNING
Only fit towing accessories that have been
designed and approved by Land Rover.
71
Off-road kg
500
1000
1000
1000
VEHICLE WEIGHTS
When loading a vehicle to its maximum (gross
vehicle weight), consideration must be taken
of the unladen vehicle weight and the
distribution of the load to ensure that axle
loadings do not exceed the permitted
maximum values.
It is your responsibility to limit the vehicle
load in such a way that neither the maximum
axle loads nor the gross vehicle weight are
exceeded (see General data).
WARNING
DO NOT carry unsecured equipment, tools or
luggage which could move and cause
personal injury in the event of an accident or
emergency manoeuvre, either on or off
road.
72
WARNING
ALWAYS consult your dealer for advice
regarding the approval, suitability,
installation and use of any parts or
accessories before fitting.
IMPORTANT INFORMATION
Trailer socket
When the engine is running, power
consumption from trailer socket must NOT
exceed 5 amps.
ROOF RACK
ALWAYS use an approved roof rack and
follow the manufacturers fitting instructions
carefully. A full list of all available accessories
is available from your Land Rover dealer.
73
Emergency starting
Always adopt the following procedure when
using booster cables:.
WARNING
Batteries emit explosive hydrogen gas keep sparks and naked lights away from the
battery compartment.
74
Emergency starting
8. Once both engines are running normally,
allow them to idle for two minutes before
switching off the engine of the donor
vehicle and disconnecting the booster
cables. DO NOT switch on any electrical
circuits on the previously disabled vehicle
until AFTER the booster cables have been
removed.
9. Disconnecting the booster cables must be
an EXACT reversal of the connecting
procedure, ie; disconnect the BLACK
cable from the earthing point on the
disabled vehicle FIRST.
75
Vehicle recovery
Suspended tow
VEHICLE RECOVERY
If it is necessary to recover the vehicle by
towing, always adhere to the following
procedure:
WARNING
Your vehicle has permanent four wheel
drive - the propeller shaft MUST be removed
from the axle to be trailed.
IMPORTANT INFORMATION
DO NOT attempt to tow the vehicle unless
the starter switch is turned to position I
(to unlock the steering).
WARNING
The propeller shaft MUST only be
reconnected by a qualified Land Rover
engineer. Contact your Land Rover dealer
for further information.
76
Vehicle recovery
77
Ancillary equipment
Winches
A number of different winches, suited to jobs
ranging from vehicle recovery to haulage, can
be fitted to your Defender. For further
information on the types of winch available
and their various uses, contact your Land
Rover dealer.
In addition;
Inspect the winch and cable regularly ALWAYS have worn or damaged parts
replaced immediately.
Winch safety
WARNING
If used incorrectly, winches can be
extremely dangerous.
WARNING
78
Ancillary equipment
For static operation, select neutral in the
transfer gearbox to disconnect the drive to the
road wheels - it is then possible to operate the
power take-off independently. The forward
gears and hand throttle (if fitted) can now be
used to control the operating speed. To
prevent the transmission from being
overloaded, it is recommended that the
highest gear possible should be used.
79
Ancillary equipment
Operating the hand throttle
1. Select N (neutral) in the transfer gearbox.
2. Pull the hand throttle control out until the
desired engine speed is achieved.
3. Twist the control clockwise to lock the
throttle in position.
The accelerator pedal can be used to
temporarily over-ride the hand throttle (to
increase engine speed). Once the accelerator
is released, the engine speed will return to the
level set by the hand throttle.
To turn the hand throttle off, twist the control
fully in (to the closed position).
HAND THROTTLE
The hand throttle is for use in conjunction
with power take-off equipment (winches,
pumps etc.), when a relatively constant engine
speed is required.
WARNING
DO NOT attempt to use the hand throttle
when the vehicle is being driven.
80
SECTION 4
Owner maintenance
Section Contents
Page
Owner maintenance ................................... 83
Safety in the garage ................................... 85
Bonnet opening ......................................... 86
Engine compartment ................................. 88
Tyres ......................................................... 98
Washer jets & wiper blades ..................... 100
Battery ..................................................... 101
Wheel changing ....................................... 104
Wading plugs .......................................... 111
Fuses ....................................................... 112
Bulb replacement ..................................... 115
Cleaning & vehicle care ............................ 121
81
82
Owner maintenance
OWNER MAINTENANCE
In addition to the routine services, which
should be carried out by your Land Rover
dealer at the intervals shown in the Service
Portfolio book, a number of simple checks
(listed below) must be carried out by the
owner or driver on a regular basis.
These are fully described on the pages that
follow.
Daily checks
83
Owner maintenance
Planned maintenance
Regular systematic maintenance is the key to
ensuring the continued reliability and
efficiency of your vehicle.
WARNING
Emission control
Your vehicle is fitted with various items of
emission and evaporative control equipment
designed to meet specific territorial
requirements.
You should be aware that unauthorised
replacement, modification or tampering with
this equipment by an owner or repair shop,
may be unlawful and subject to legal penalties.
In addition, engine settings must not be
tampered with. These have been established
to ensure that your vehicle complies with
stringent exhaust emission regulations.
Incorrect engine settings may adversely affect
exhaust emissions, engine performance and
fuel consumption, as well as causing high
temperatures, which will result in damage to
the catalytic converter (if fitted) and the
vehicle.
84
Owner maintenance
Poisonous liquids
Most liquids and lubricants used in motor
vehicles are poisonous and should not be
consumed, or brought into contact with open
wounds. These include: battery acid,
anti-freeze, brake and power steering fluid, as
well as petrol, diesel, engine oil and
windscreen washer additives.
WARNING
Remember; cooling fans and air
conditioning system condenser fans (if
fitted), may continue to operate after the
engine is switched off. Always wait until the
fans have completely stopped moving before
working in the engine compartment.
85
Bonnet opening
WARNING
Ensure the wipers are switched off and have
returned to the parked position before
opening the bonnet.
On vehicles with a bonnet mounted spare
wheel, the bonnet will be heavy to lift - DO
NOT allow it to drop.
86
Bonnet opening
Scissor action stay
87
Engine compartment
WARNING
88
Engine compartment
WARNING
3. Washer reservoir.
4. Engine oil dipstick.
5. Engine oil filler cap.
6. Power steering reservoir.
7. Clutch fluid reservoir.
89
Engine compartment
V8 petrol engine
90
Engine compartment
DO NOT OVERFILL!
As a general guide, if the level on the dipstick:
91
Engine compartment
Top-up with a 50% mixture of anti-freeze and
water so that the surface of the coolant is level
with the seam on the side of the tank. Ensure
the cap is tightened fully after top-up is
completed.
WARNING
NEVER remove the filler cap or radiator filler
plug when the engine is hot - escaping
steam or scalding water could cause serious
injury.
The coolant level in the reservoir should be
checked at least weekly (more frequently in
high mileage or arduous operating
conditions). Always check the level WHEN
THE SYSTEM IS COLD.
On V8 models, as well as removing the
reservoir cap, carefully unscrew the radiator
filler plug (illustrated above), allowing
pressure to escape before removing
completely.
92
Engine compartment
Anti-freeze
Anti-freeze contains important corrosion
inhibitors. Ensure the 50% anti-freeze/water
solution is maintained and topped up all year
round (not just in cold conditions). Failure to
do so may cause corrosion of the radiator and
engine components.
Use an ethylene glycol based anti-freeze
(containing no methanol) with non-phosphate
corrosion inhibitors suitable for use in
aluminium engines. The specific gravity of a
50% anti-freeze solution at 68 F (20 C) is
1.075 and protects against frost down to
-33 F (-36 C).
WARNING
Anti-freeze is poisonous and can be fatal if
swallowed. If accidental consumption of
anti-freeze is suspected, seek medical
attention immediately.
WARNING
DO NOT use an anti-freeze solution in the
washer reservoir. Anti-freeze will damage
painted surfaces.
93
Engine compartment
To drain:
Slacken off the drain plug (arrowed in
illustration), to allow any water to drain off.
Retighten the plug as soon as pure diesel is
emitted.
94
Engine compartment
WARNING
Clutch fluid will damage painted surfaces;
clean up any spillage immediately and rinse
with plenty of water.
If clutch fluid should come into contact with
the skin or eyes, rinse immediately with
plenty of water.
95
Engine compartment
Topping-up
Wipe the filler cap clean before removing to
prevent dirt from entering the reservoir, then
top up to the MAX mark using FMVSS 116
DOT 4 fluid.
Use only new fluid from an airtight container
(old fluid from opened containers, or fluid
previously bled from the system must NOT be
used).
DO NOT OVERFILL!
WARNING
DO NOT drive the vehicle with the fluid level
below the MIN mark.
Brake fluid will damage painted surfaces;
clean up any spillage immediately and rinse
with plenty of water.
WARNING
Contact your dealer immediately if brake
travel is unusually long or if there is any
appreciable drop in brake fluid.
96
Engine compartment
WARNING
DO NOT start the engine if the fluid level has
dropped below the dipstick - severe damage
to the steering system could result.
97
Tyres
Tyre wear
Some tyres fitted as original equipment have
wear indicators moulded into the tread
pattern. When the tread has worn down to 1.6
mm (1/16 in) the indicators start appearing at
the surface of the tread pattern, producing the
effect of a continuous band of rubber across
the width of the tyre.
WARNING
Never drive your vehicle if the tyres are
badly worn, cut or damaged, or if the
pressures are incorrect.
Incorrectly inflated tyres wear rapidly and
seriously affect the vehicles safety and road
handling characteristics.
Tyre pressures
Tyre pressures should be checked at least
once a week with normal road use, but should
be checked DAILY if the vehicle is used
off-road.
Check the pressures - including the spare when the tyres are cold (air pressure naturally
increases in warm tyres). The recommended
pressures are shown in General data.
Valve caps
Keep the valve caps screwed down firmly to
prevent dirt from entering the valve.
Replacement tyres
Wheel rims and tyres are matched to suit the
handling characteristics of the vehicle. For
safety, ALWAYS check that replacement tyres
comply with the manufacturers original
specification and that the load rating shown
on the side wall is the same as that of the
original equipment for a particular territory.
Contact your Land Rover dealer for further
information or assistance.
WARNING
If the vehicle has been parked in strong
sunlight or is used in high ambient
temperatures, DO NOT reduce tyre
pressures; instead, move the vehicle into
shade and allow the tyres to cool before
checking.
98
Tyres
Snow chains
Land Rover approved snow chains are
designed for on-road use in extreme snow
conditions only, and are not recommended for
off-road use. Always observe the following
recommendations:
WARNING
ALWAYS use the same make and type of
radial-ply tyres front and rear. DO NOT use
cross-ply tyres, or interchange tyres from
front to rear.
99
WASHER JETS
To adjust a washer jet, insert a needle into the
jet orifice (see inset) and lever gently to
position the jet.
WIPER BLADE REPLACEMENT
To renew a windscreen or rear screen wiper
blade, lift the wiper arm away from the
windscreen, press the retaining clip (arrowed
in illustration), push the blade away from the
arm and then unhook the wiper blade.
Locate the new blade assembly on the arm,
hook it to the swivel bracket and push into
engagement until the blade is retained by the
clip.
Always fit wiper blades that are identical to the
original specification.
100
Battery
WARNING
Batteries contain sulphuric acid. If the acid
comes in contact with the eyes or skin, wash
immediately with cold water and seek
medical advice.
During normal operation batteries emit
explosive hydrogen gas - ensure sparks and
naked lights are kept away from the battery
compartment.
To reduce the risk of a short circuit, remove
all metal wrist bands and jewellery before
working in the battery compartment and
NEVER allow the battery terminals or
vehicle leads to make contact with tools or
metal parts of the vehicle.
101
Battery
Battery removal and replacement
Your vehicle may be fitted with a battery
backed-up sounder, which operates as an
anti-theft siren if the main battery is
disconnected.
If it is necessary to remove the main vehicle
battery, it is ESSENTIAL to adopt the following
procedure before disconnecting the terminals
in order to prevent the siren from sounding:
1. Turn the starter switch on and then off.
Then remove the key.
2. Disconnect the vehicle battery WITHIN 15
SECONDS (if it is not disconnected within
15 seconds, the back-up siren will sound
immediately the battery terminals are
disconnected).
Battery maintenance
The battery fitted to your vehicle requires
minimal attention as follows:
102
Battery
Battery charging
Batteries generate explosive gases, contain
corrosive acid and supply levels of electric
current high enough to cause serious burns.
Before charging, ensure the battery is properly
topped up, and ALWAYS observe the
following precautions while charging the
battery:
WARNING
To avoid damaging the vehicles electrical
system, ensure correct polarity when
refitting the battery.
ONLY fit a replacement battery of the same
type and specification as the original. Other
batteries may vary in size and have different
terminal positions, capable of creating a
potential fire hazard if the terminals or leads
were to come into contact with the battery
clamp assembly.
103
Wheel changing
IMPORTANT INFORMATION
Before jacking the vehicle always observe
the following precautions!
WARNING
104
Wheel changing
105
Wheel changing
WARNING
Ensure the jack is positioned on firm, level
ground.
DO NOT use the jack to raise the vehicle
until you have carefully read and understood
Positioning the jack later in this section. If
in doubt, consult your dealer.
Care must be taken to avoid accidental
contact with any underbody parts, especially
the hot exhaust system components, likely
to cause personal injury during raising or
lowering of the vehicle.
Ensure that the space under and around the
vehicle is free from obstruction as it is
lowered.
VEHICLE JACKING
One of two types of jack will have been
supplied with your vehicle - either a bottle jack
or pillar jack. The operation of each type
differs greatly and it is important to read the
appropriate operating instructions that follow.
The bottle jack (if fitted) is stowed in a
compartment under the left-hand front seat
(see Battery for details of access). The jack
handle and tools (or pillar jack - if fitted) are
stowed in a bag behind the front seat in
Pick-up and Hard-top models and under the
bench seat in Soft-top and Station Wagon
models.
Operating the bottle jack
Slot the jack lever together, ensuring that the
spring clip protrudes from the engagement
slot where the two parts join (see inset). Close
the jack release valve by turning it fully
clockwise and insert the lever into the socket
where shown. Pump the lever up and down to
raise the jack.
To lower the jack, withdraw the lever and slot
the notched end over the the pegs on the
release valve. Slowly turn the release valve
anti-clockwise allowing the weight of the
vehicle to lower the jack.
106
Wheel changing
Positioning the bottle jack
Always position the jack from the front or rear
of the vehicle directly in line with the jacking
points.
WARNING
NEVER use the jack from the side of the
vehicle.
Always use the complete, two piece, jack
lever throughout to minimise any accidental
contact with a hot exhaust system.
107
Wheel changing
WARNING
DO NOT use the jack without the base fitted the vehicle would not be properly supported
and could cause personal injury.
108
Wheel changing
Changing a wheel
Before raising the vehicle, ensure that all the
precautions listed at the beginning of this
section have been observed. Also, ensure that
the wheel chock is correctly positioned, as
described previously.
WARNING
When fitting a wheel, ensure that the mating
faces of the hub and wheel are clean and
free from rust - an accumulation of dirt or
rust could cause the wheel nuts to become
loose and result in an accident.
109
Wheel changing
LOCKING WHEEL NUTS
In some markets, vehicles fitted with alloy
wheels are equipped with a locking wheel nut
on each wheel. The locking wheel nut covers
are visually very similar to standard wheel
nuts but can be identified by a concave indent
on the surface. The locking wheel nut and
cover can only be removed using the special
tools provided, as follows:
110
Wading plugs
WADING PLUGS
WARNING
For safety, DO NOT work underneath the
vehicle unless it is safely parked with the
wheels chocked, or is supported by heavy
duty stands.
111
Fuses
Fuses are colour coded to help identify their
amperage, as follows:
TAN
BROWN
RED
BLUE
YELLOW
GREEN
5
7.5
10
15
20
30 (air conditioned models
only)
WARNING
112
Fuses
MAIN FUSE BOX
Fuse No.
Value (amps)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
15
20
15
15
15
7.5
5
15
10
20
7.5
7.5
7.5
7.5
5
5
15
20
5
5
Electrical circuit
Hazard warning lights
Interior light, horn
Wipers & washers - rear
Wipers & washers - front
Heater
Rear fog guard lights
Radio/cassette player
Heated rear window
Cigar lighter
Alarm sounder
Headlight - RH, dipped beam
Headlight - LH, dipped beam
Headlight - RH, main beam
Headlight - LH, main beam
Side lights - LH
Side lights - RH
Stop & reverse lights
Air conditioning
Air conditioning
Alarm system
113
Fuses
ENGINE COMPARTMENT FUSE BOX
A second fuse box, containing four main fuses
is located on the left side of the engine
compartment attached to the bulkhead.
The circuits protected, their locations and
their ratings will vary from model to model in
the vehicle range.
WARNING
Fit only replacement fuses of the same
rating and type. Always rectify the cause of
a failure before replacing a fuse. Seek
qualified assistance if necessary.
114
Bulb replacement
REPLACEMENT BULBS
Watts
115
Bulb replacement
HEADLIGHT UNIT
Light unit removal
To replace the headlight bulb, remove the light
unit as follows:
116
Bulb replacement
Headlight bulb
Disconnect the multi-plug (5) and remove the
rubber cover. Unhook the spring clip and
withdraw the bulb.
Replace the bulb (the larger of the three tabs
uppermost) and secure the spring clip.
Replace the rubber cover, pressing the centre
firmly to seal around the electrical contacts of
the bulb, then refit the multi-plug.
117
Bulb replacement
118
Bulb replacement
Interior light
Prise the lens from the unit. Spread the bulb
holders to release the bulb.
119
Bulb replacement
Warning lights
Disconnect the battery (see Battery removal
and replacement).
Twist and pull out the bulb holder (3) and pull
out bulb.
120
Body protection
After washing, inspect the paintwork for
damage. Treat paint chips and scratches with
touch-up paint to prevent corrosion, and
occasionally protect the paint surface with an
application of car polish.
WARNING
Some high pressure cleaning systems are
sufficiently powerful to penetrate door or
window seals and damage rubbing strips
and locking mechanisms. Never aim the
water jet directly at components that might
easily be damaged.
121
WARNING
Seat belts
De icer
Alloy wheel cleaner
Glass cleaner
Shampoo
Wax polish
Screen wash
122
STC 717
STC 718
STC 719
STC 722
STC 723
STC 8249
SECTION 5
Workshop maintenance
Section Contents
Page
Workshop maintenance ........................... 125
Engine undertray ..................................... 129
Engine oil renewal .................................... 132
Engine oil filter renewal ............................ 133
Fuel filter renewal .................................... 134
Fuel sedimenter cleaning ......................... 136
Air cleaner element renewal ..................... 137
Spark plug check/renewal ........................ 140
Ignition wiring & HT lead check ............... 140
Distributor ............................................... 141
Drive belts ............................................... 142
Main gearbox oil renewal ......................... 150
Transfer gearbox oil renewal .................... 151
Axle oil renewal ........................................ 152
Steering swivel housing oil renewal ......... 153
Brake pad/disc check ............................... 154
Handbrake check/adjustment ................... 155
Propeller shaft lubrication ........................ 155
123
124
Workshop maintenance
Servicing schedules
In normal operating conditions, servicing
should be carried out at intervals of 10,000
km (6,000 miles) or every six months,
whichever is sooner.
WORKSHOP MAINTENANCE
This section covers workshop maintenance
for the V8 and Tdi engines only. Maintenance
of 4-cylinder petrol models should be referred
to a Land Rover dealer.
It is recommended that the maintenance
procedures covered in this section of the
handbook, should only be carried out by
qualified personnel in a fully equipped
workshop; preferably an authorised Land
Rover dealer. However, if the vehicle is being
operated in a remote area, where full
workshop facilities are not available, some
maintenance can be carried out, provided that
it is completed in safe conditions by
experienced personnel.
IMPORTANT INFORMATION
Special operating conditions
When a vehicle is operated in extremely
arduous conditions, or on dusty, wet or
muddy terrain, more frequent attention
must be paid to servicing requirements.
For example; if your vehicle experiences
deep wading conditions, even DAILY
servicing could be necessary to ensure
the continued safe and reliable operation
of the vehicle.
WARNING
125
Workshop maintenance
Emission control
Your vehicle is fitted with various items of
emission control equipment, designed to meet
specific territorial requirements.
WARNING
126
Workshop maintenance
Fuel system safety
Fuel vapour is highly flammable and in
confined spaces, is also very explosive and
toxic. When fuel evaporates, it produces 150
times its own volume in vapour and when
mixed with air, becomes an easily ignitable
mixture; consequently even a small spillage is
very dangerous.
WARNING
It is imperative that the battery is
disconnected BEFORE and not during any
work on the fuel system, as arcing at the
battery terminal could ignite fuel vapour in
the atmosphere.
127
Workshop maintenance
Poisonous liquids
Most liquids and lubricants used in motor
vehicles are poisonous and should not be
consumed or brought into contact with open
wounds. These include; battery acid,
anti-freeze, brake, clutch and power steering
fluid, as well as petrol, diesel, engine oil and
windscreen washer additives.
For your own safety, ALWAYS read and obey
all instructions printed on labels and
containers.
Used engine oil
Prolonged contact with engine oil can cause
serious skin disorders, including dermatitis
and skin cancer. ALWAYS wash thoroughly
after contact.
It is illegal to pollute drains, water courses or
soil with toxic chemicals such as used engine
oil. ALWAYS dispose of vehicle liquids and
lubricants at authorised waste disposal sites,
or at garages which provide facilities for the
receipt of discharged batteries, used engine
oil and toxic chemicals. If in doubt, contact
your Local Authority for advice.
PROTECT THE ENVIRONMENT!
128
Workshop maintenance
Remove the four bolts securing the
ENGINE UNDERTRAY
129
Workshop maintenance
Undertray removal
Rear section:
The rear undertray (1) can be removed to
enable access to the gearbox drain and filler
level plugs.
130
Workshop maintenance
UNDERTRAY ACCESS PANELS
Front:
The front access panel can be removed in
order to fit the engine timing cover wading
plug.
Rear:
The rear access panel can be removed in
order to fit the flywheel housing wading
plug and to access the engine oil drain
plug.
131
Workshop maintenance
ENGINE OIL RENEWAL (all engines)
WARNING
DO NOT attempt to drain the engine sump if
the engine has been running for some time,
the engine oil will be hot and may cause
severe scalding.
V8 engine
DO NOT OVERFILL!
Tdi engine
132
Workshop maintenance
ENGINE OIL FILTER RENEWAL
To prevent any possibility of air locks in the oil
pump, it is recommended that filter renewal is
carried out AFTER the engine oil has been
changed.
V8 engines
Tdi engines
133
Workshop maintenance
FUEL FILTER RENEWAL
Petrol engines
Before carrying out any work on the fuel
system, it is essential that you have read and
understood the precautions listed at the
beginning of the section (see Fuel system
safety).
The fuel filter is located next to the fuel pump
on the right hand side of the chassis (when
viewed from the rear).
134
Workshop maintenance
Tdi engine
135
Workshop maintenance
Fit new seals (4) and re-assemble the
sedimenter unit.
136
Workshop maintenance
AIR CLEANER ELEMENT RENEWAL
V8 engine
Engine performance will be seriously
affected if the air cleaner element becomes
choked with dust and other airborne
particles.
137
Workshop maintenance
Release the two retaining clips (1).
Tdi engine
Engine performance will be seriously
affected if the air cleaner element becomes
choked with dust and other airborne
particles.
138
Workshop maintenance
Air cleaner dump valve check - all engines
The dump valve (8) is situated on the
underside of the element housing.
139
Workshop maintenance
IGNITION WIRING & HT LEAD CHECK
Check the HT leads for insulation cracking, or
corrosion at end contacts. If the HT leads are
damaged, replace with new leads of the same
specification.
V8 engine
140
Workshop maintenance
DISTRIBUTOR
V8 engines
WARNING
ALWAYS disconnect the battery negative
lead before carrying out any maintenance on
the ignition and electrical systems.
WARNING
141
Workshop maintenance
DRIVE BELT - 300 Tdi engine
The 300 Tdi engine uses a serpentine type
drive belt, which drives all the ancillaries
except for the air conditioning compressor
and 24 Volt alternator (if fitted).
DRIVE BELTS
Driving belt tension
All pulleys and belts should be examined
regularly for any damage, deterioration or
fouling (grit, mud, oil etc). Replace or clean
where necessary.
After every off-road session, the drive belts
should be inspected for cuts and possible
damage caused by stones. If a belt has
jumped, reposition it correctly and, if
necessary, replace it at the earliest
opportunity.
WARNING
Before checking or adjusting any drive belt;
to prevent the possibility of serious injury,
disconnect the battery negative lead to
prevent the engine from being started.
142
Workshop maintenance
V8 engine (with air-conditioning)
Check the belt deflection with thumb pressure,
mid-way between the steering pump and
alternator pulleys (arrowed (1) in illustration).
Movement should be between 4 and 6 mm
(0.16 and 0.25 in). If adjustment is necessary;
143
Workshop maintenance
WARNING
DO NOT use a lever to move the alternator.
ONLY apply hand pressure to the alternator
body when adjusting drive belt tension.
144
Workshop maintenance
POWER STEERING PUMP DRIVE BELT
WARNING
V8 engine
(without air-conditioning)
Check belt deflection with thumb pressure
mid-way between the crankshaft and steering
pump pulley. Movement should be between 4
and 6 mm (0.16 and 0.25 in). If adjustment is
necessary;
145
Workshop maintenance
POWER STEERING PUMP DRIVE BELT
V8 engine
(with air-conditioning)
Check the belt deflection with thumb pressure,
mid-way between the crankshaft and steering
pump pulleys. Movement should be between
4 and 6 mm (0.16 and 0.25 in). If adjustment
is necessary;
(3).
146
Workshop maintenance
AIR CONDITIONING COMPRESSOR
DRIVE BELT
Tdi engine
Correct belt tension an only be achieved using
a suitably calibrated torque meter.
147
Workshop maintenance
AIR CONDITIONING COMPRESSOR
DRIVE BELT
WARNING
DO NOT lever, or apply pressure to the
compressor, as this could cause permanent
damage.
V8 engine
Check the belt deflection with thumb pressure,
mid-way between the compressor and
fan/water pump pulley. Movement should be
approximately 4 mm to 6 mm (0.16 to 0.25
in). If adjustment is necessary;
148
Workshop maintenance
FAN BELT
V8 engine (with air conditioning)
On vehicles fitted with air conditioning, a
tensioner pulley is fitted. Check the belt
deflection with thumb pressure, mid-way
between the fan and crankshaft pulleys, on the
side opposite the tensioner pulley. Movement
should be approximately 4 mm to 6 mm (0.16
to 0.25 in). If adjustment is necessary;
149
Workshop maintenance
MAIN GEARBOX OIL RENEWAL
WARNING
150
Workshop maintenance
Clean and refit the plug with a new
WARNING
151
Workshop maintenance
Clean and refit the drain plug.
WARNING
For safety, DO NOT work underneath the
vehicle unless it is safely parked with the
wheels chocked, or is supported by heavy
duty stands.
WARNING
152
Workshop maintenance
STEERING SWIVEL HOUSING OIL RENEWAL
WARNING
Use only NEW oil - DO NOT use oil
previously drained from the system.
WARNING
For safety, DO NOT work underneath the
vehicle unless it is safely parked with the
wheels chocked, or is supported by heavy
duty stands.
153
Workshop maintenance
BRAKE PAD, DISC AND CALIPER CHECK
If the vehicle is being operated in arduous
conditions, especially when deep mud and/or
wading situations are regularly encountered,
the condition of the brake pads, discs and
calipers should be checked at least weekly, if
not even more frequently.
Hydraulic disc brakes are fitted to the front
and rear wheels, they are self adjusting and
therefore, no provision for manual adjustment
is made.
154
Workshop maintenance
Finally, slacken the adjusting bolt by
HANDBRAKE CHECK/ADJUSTMENT
WARNING
For safety, DO NOT work underneath the
vehicle unless it is safely parked with the
wheels chocked, or is supported by heavy
duty stands.
155
156
SECTION 6
General data
Section Contents
Page
Lubricants & fluids .................................. 159
Capacities ................................................ 161
Engine data .............................................. 162
Steering ................................................... 164
Electrical system ...................................... 164
Replacement bulbs .................................. 164
Dimensions ............................................. 165
Off-road performance .............................. 166
Towing weights ....................................... 167
Vehicle weights ........................................ 167
Fuel consumption .................................... 170
Wheels & tyres ........................................ 171
157
158
General data
LUBRICANTS AND FLUIDS
Recommendations for all climates and conditions.
COMPONENTS
Specification
SAE
159
AMBIENT TEMPERATURE C
-30 -20 -10 0 10 20 30 40 50
General data
Lubrication nipples (hubs, ball joints, prop. shafts, etc.)
NLGI-2 Multipurpose Lithium based grease
Battery terminals
Petroleum jelly. DO NOT use silicone grease
Brake and clutch reservoirs
Universal brake fluids or any brake fluid having a minimum boiling point of 260 C
(500 F) and complying with FMVSS 116 DOT4
Windscreen washers
Screen washer fluid
Engine cooling system (petrol & diesel models)
Ethylene glycol based anti-freeze (containing no methanol) with non-phosphate corrosion
inhibitors suitable for use in aluminium engines. Use one part anti-freeze to one part water
for protection down to -33 F (-36 C)
Air conditioning compressor
Nippondenso ND-8 or Unipart ND-8
Door locks (anti-burst) and inertia reels
DO NOT LUBRICATE. These components are lubricated for life during manufacture.
160
General data
CAPACITIES
The following capacities are approximate and provided as a guide only. All oil levels must be set
using the dipstick or level plugs as applicable.
Fuel tank - usable capacity
- rear (110 & 130 models) ...................................................
- side (except 110 SW) ........................................................
- side (110 SW only) ............................................................
- side (90 models) ................................................................
Engine sump
- Tdi models ......................................................................... 5,80 litre (10.15 pt)
- V8 petrol models ............................................................... 5,10 litre (9.00 pt)
- 4-cylinder petrol models .................................................... 6,00 litre (10.56 pt)
Additional capacity after fitting new oil filter
- Tdi models ......................................................................... 0,85 litre (1.50 pt)
- V8 petrol models ............................................................... 0,56 litre (1.00 pt)
- 4-cylinder petrol models .................................................... 0,85 litre (1.50 pt)
Main gearbox .............................................................................
Transfer box ..............................................................................
Front differential .........................................................................
Rear differential
- (90 models) .......................................................................
- (110 models) .....................................................................
Cooling system,
- Tdi models ......................................................................... 11,10 litre (20.00 pt)
- V8 petrol models ............................................................... 12,80 litre (22.50 pt)
- 4-cylinder petrol models .................................................... 10,80 litre (19.00 pt)
161
General data
Engine - Tdi
Bore ....................................................................... 90,47 mm (3.562 in)
Stroke .................................................................... 97,00 mm (3.819 in)
Number of cylinders .............................................. 4
Cylinder capacity ................................................... 2495 cc (152 cu in)
Compression ratio ................................................. 19.5:1
Firing order ............................................................ 1, 3, 4, 2
Injection timing ...................................................... 1,54 mm lift at T.D.C.
Tappet clearance, inlet ........................................... 0,20 mm (0.008 in)
} Engine hot or cold
Tappet clearance, exhaust ...................................... 0,20 mm (0.008 in)
Valve timing (No. 1 exhaust valve peak) ................ 109
Engine - diesel (non-turbo)
Bore ....................................................................... 90,47 mm (3.562 in)
Stroke .................................................................... 97,00 mm (3.819 in)
Number of cylinders .............................................. 4
Cylinder capacity ................................................... 2495 cc (152 cu in)
Compression ratio ................................................. 21.0:1
Firing order ............................................................ 1, 3, 4, 2
Injection timing ...................................................... Set
Tappet clearance, inlet ........................................... 0.25 mm (0.010 in)
} Engine hot or cold
Tappet clearance, exhaust ...................................... 0.25 mm (0.010 in)
Valve timing (No.1 exhaust valve peak) ................. 106 to 109
162
General data
Engine - V8 petrol
Bore ....................................................................... 88,90 mm (3.500 in)
Stroke .................................................................... 71,12 mm (2.800 in)
Number of cylinders .............................................. 8
Cylinder capacity ................................................... 3528 cc (215 cu in)
Compression ratio ................................................. 9.35:1
Firing order ............................................................ 1, 8, 4, 3, 6, 5, 7, 2
Sparking plug type ................................................. Champion RN9YC
Sparking plug gap ................................................. 0,72 to 0,88 mm (0.028 to 0.035 in)
Distributor ............................................................. Electronic
Ignition timing, dynamic; ....................................... 4 BTDC 1 with vacuum pipe disconnected
Engine - 4-cylinder petrol
Bore ....................................................................... 90,47 mm (3.562 in)
Stroke .................................................................... 97,00 mm (3.819 in)
Number of cylinders .............................................. 4
Cylinder capacity ................................................... 2495 cc (152 cu in)
Compression ratio ................................................. 8.0:1
Firing order ............................................................ 1,3,4,2
Sparking plug type ................................................. Champion N9YC
Sparking plug gap ................................................. 0,72 to 0,88 mm (0.028 to 0.035 in)
Distributor contact breaker gap ............................. 0,35 to 0,40 mm (0.014 to 0. 016 in)
Ignition timing, dynamic; ....................................... 16 BDTC 1 with vacuum pipe disconnected
163
General data
STEERING (lock to lock)
Manual ................................................................... 4.3 turns
Power assisted ...................................................... 3.38 turns
Camber angle ........................................................ Zero
Castor angle .......................................................... 3
Swivel pin inclination ............................................. 7
Front wheel toe-out ............................................... 0 to 2 mm
Turning circle between kerbs:
90 models:
- 750 x 16 tyres ..................................................... 11,7 m (38.4 ft)
- 205 x 16 tyres ..................................................... 11,7 m (38.4 ft)
- 265/75 x 16 tyres ................................................ 12,65 m (41.5 ft)
110 models:
- 750 x 16 tyres ..................................................... 13,41 m (44 ft)
130 models:
- 750 x 16 tyres ..................................................... 15,24 m (50 ft)
ELECTRICAL SYSTEM
Type ...................................................................... Negative earth
Voltage .................................................................. 12
Battery
- Tdi models .......................................................... 380/120/90
- petrol models ...................................................... 210/85/90
Charging circuit ..................................................... Alternator
Ignition system
- petrol models ...................................................... Coil
REPLACEMENT BULBS
Headlights ............................................................. 60/55 W Halogen bulb
Front side lights ..................................................... 12 V 5 W
Side repeater lights ................................................ 12 V 5 W
Stop lights ............................................................. 12 V 21 W
Tail lights ............................................................... 12 V 5 W
Direction indicator lights ........................................ 12 V 21 W
Number plate lights ............................................... 12 V 4 W
Reversing lights ..................................................... 12 V 21 W
Rear fog guard lights ............................................. 12 V 21 W
Interior lights ......................................................... 12 V 10 W
164
General data
DIMENSIONS
90 models
Overall length:
- Soft top & Pick-up ............................................... 3722 mm (146.5 in)
- Hard top & Station wagon ................................... 3883 mm (152.9 in)
Overall width .......................................................... 1790 mm (70.5 in)
Overall height:
- Soft top ............................................................... 1965 mm (77.4 in)
- Pick-up & Station wagon ..................................... 1963 mm (77.3 in)
- Hard top .............................................................. 1972 mm (77.6 in)
Wheelbase ............................................................. 2360 mm (92.9 in)
Track front/rear ...................................................... 1486 mm (58.5 in)
Width between wheel boxes .................................. 925 mm (36.4 in)
110 models
Overall length:
- Soft top & Pick-up ............................................... 4438 mm (175 in)
- High capacity pick-up .......................................... 4631 mm (182 in)
- Hard top/Station wagon & County ....................... 4599 mm (181 in)
Overall width .......................................................... 1790 mm (70.5 in)
Overall height ......................................................... 2035 mm (80.1 in)
Wheelbase ............................................................. 2794 mm (110 in)
Track front/rear ...................................................... 1486 mm (58.5 in)
Width between wheel boxes:
- High capacity pick-up .......................................... 1090 mm (43 in)
- all other models ................................................... 925 mm (36.4 in)
130 models
Overall length ......................................................... 5132 mm (202 in)
Overall width .......................................................... 1790 mm (70.5 in)
Overall height ......................................................... 2035 mm (80.1 in)
Wheelbase ............................................................. 3226 mm (127 in)
Track front/rear ...................................................... 1486 mm (58.5 in)
Width between wheel boxes
1090 mm (43 in)
165
General data
OFF-ROAD PERFORMANCE
90 models
Max. gradient (EEC kerb weight) ............................ 45
Approach angle:
- Soft top & Pick-up (EEC kerb weight) ................. 48
- Hard top & Station wagon (EEC kerb weight) ...... 51.5
Departure angle
- Soft top & Pick-up (EEC kerb weight) ................. 49
- Hard top & Station wagon (EEC kerb weight) ...... 53
Wading depth ........................................................ 500 mm (20 in)
Min. ground clearance (unladen):
- Soft top & Pick-up ............................................... 191 mm (7.5 in)
- Hard top & Station wagon ................................... 229 mm (9.0 in)
NOTE: Departure angles do not account for the addition of a tow hitch.
110 & 130 models
Max. gradient (EEC kerb weight) ............................ 45
Approach angle (EEC kerb weight) ......................... 50
Departure angle (EEC kerb weight)
110 models ............................................................ 35
130 models ............................................................ 34
Wading depth ........................................................ 500 mm (20 in)
Min. ground clearance (unladen) ........................... 215 mm (8.5 in)
NOTE: Departure angles do not account for the addition of a tow hitch.
166
General data
TOWING WEIGHTS
On-road
- Unbraked trailers ............................................ 750 kg (1653 lb)
- Trailers with overrun brakes .......................... 3500 kg (7716 lb)
- 4 wheel trailers with coupled brakes* ............ 4000 kg (8818 lb)
Nose weight ........................................................ 75 kg (165 lb)
Off-road
500 kg (1102 lb)
1000 kg (2204 lb)
1000 kg (2204 lb)
75 kg (165 lb)
High load
1200 kg (2645 lb)
1500 kg (3307 lb)
2550 kg (5622 lb)
110 models
Levelled
Max front axle weight ...................................... 1200 kg (2645 lb)
Max rear axle weight ........................................ 1750 kg (3858 lb)
Gross vehicle weight ........................................ 2950 kg (6503 lb)
Unlevelled
1200 kg (2645 lb)
1850 kg (4078 lb)
3050 kg (6724 lb)
130 models
Max front axle weight ...................................... 1580 kg (3483 lb)
Max rear axle weight ........................................ 2200 kg (4850 lb)
Gross vehicle weight ........................................ 3500 kg (7716 lb)
NOTE: Axle weights are non additive. The individual maximum axle weights and gross vehicle
weight must not be exceeded.
167
General data
EEC KERB WEIGHT
90 models
Standard
High load
Soft top:
- 4-cyl petrol .................................................... 1636 kg (3606 lb)
- V8 petrol ....................................................... 1627 kg (3587 lb)
- Tdi ................................................................. 1695 kg (3736 lb)
Pick-up:
- 4-cyl petrol .................................................... 1636 kg (3606 lb)
- V8 petrol ....................................................... 1627 kg (3587 lb)
- Tdi ................................................................. 1694 kg (3734 lb)
Hard top:
- 4-cyl petrol .................................................... 1683 kg (3710 lb)
- V8 petrol ....................................................... 1672 kg (3686 lb)
- Tdi ................................................................. 1746 kg (3849 lb)
Station wagon:
- 4-cyl petrol .................................................... 1701 kg (3750 lb)
- V8 petrol ....................................................... 1690 kg (3725 lb)
- Tdi ................................................................. 1793 kg (3952 lb)
168
General data
EEC KERB WEIGHT
110 models
Levelled
Unlevelled
Soft top:
- 4-cyl petrol .................................................... 1805 kg (3979 lb)
- V8 petrol ....................................................... 1806 kg (3981 lb)
- Tdi ................................................................. 1872 kg (4127 lb)
Pick-up:
- 4-cyl petrol .................................................... 1815 kg (4001 lb)
- V8 petrol ....................................................... 1815 kg (4001 lb)
- Tdi ................................................................. 1880 kg (4144 lb)
H.C. pick-up:
- 4-cyl petrol .................................................... 1853 kg (4085 lb)
- V8 petrol ....................................................... 1853 kg (4085 lb)
- Tdi ................................................................. 1917 kg (4226 lb)
Hard top:
- 4-cyl petrol .................................................... 1840 kg (4056 lb)
- V8 petrol ....................................................... 1840 kg (4056 lb)
- Tdi ................................................................. 1913 kg (4217 lb)
Station wagon:
- 4-cyl petrol .................................................... 1943 kg (4283 lb)
- V8 petrol ....................................................... 1944 kg (4285 lb)
- Tdi ................................................................. 2018 kg (4448 lb)
County S.W:
- 4-cyl petrol .................................................... 1979 kg (4362 lb)
- V8 petrol ....................................................... 1980 kg (4365 lb)
- Tdi ................................................................. 2054 kg (4528 lb)
130 models
Crew cab & H.C. pick-up
- V8 petrol ....................................................... 2012 kg (4435 lb)
- Tdi ................................................................. 2086 kg (4598 lb)
EEC kerb weight = Unladen weight + Full fuel tank + 75 kg driver.
169
General data
FUEL CONSUMPTION
The fuel consumption figures shown below have been calculated using a standard testing
procedure (the new EC test procedure from Directive 93/116/EC), and produced in accordance
with The Passenger Car Fuel Consumption (Amendment) Order 1996. Under normal use, a cars
actual fuel consumption figures may differ from those achieved through the test procedure,
depending on driving technique, road and traffic conditions, environmental factors, vehicle and
load conditions.
mpg
URBAN
l/100km
EXTRA-URBAN
mpg
l/100km
COMBINED
mpg
l/100km
90 models:
300 TDi
24.2
11.8
32.5
8.7
28.8
9.8
22.7
12.5
32.4
8.7
27.9
10.1
Urban cycle
The urban test cycle is carried out from a cold start and consists of a series of accelerations,
decelerations and periods of steady speed driving and engine idling. The maximum speed attained
during the test is 31 mph (50 km/h), with an average speed of 12 mph (19 km/h).
Extra-urban cycle
The extra-urban test cycle is carried out immediately after the urban test. Approximately half the
test comprises steady speed driving, while the remainder consists of a series of accelerations,
decelerations and engine idling. The maximum test speed is 75 mph (120 km/h) and the average
speed 39 mph (63 km/h). The test is carried out over a distance of 4.3 miles (7 km).
Combined
The combined figure is an average of the urban and the extra-urban test cycle results, which has
been weighted to take account of the different distances covered during the two tests.
NOTE: These figures should not be compared with the figures produced using the ECE/EEC
procedure previously required by The Passenger Car Fuel Consumption Order 1983. Because of
the changes in test procedure, even the urban figures would differ if the same car were subjected
to both tests.
170
General data
TYRE SIZE AND PRESSURES
90 models:
Front
Normal - all load conditions
205 R16 radial ................................................ 1,9 bar
& 265/75 R16 radial (multi-terrain)
28 lbf/in2
2,0 kgf/cm2
750 R16 radial ................................................ 1,9 bar
28 lbf/in2
2,0 kgf/cm2
Rear
2,4 bar
35 lbf/in2
2,5 kgf/cm2
2,75 bar
40 lbf/in2
2,8 kgf/cm2
WARNING
WARNING
171
General data
110 models:
Front
Rear
3,3 bar
48 lbf/in2
3,4 kgf/cm2
4,5 bar
65 lbf/in2
4,6 kgf/cm2
WARNING
WARNING
172
SECTION 7
Parts & accessories
Section Contents
Page
Parts & accessories ................................. 175
Electrical equipment ................................ 175
After sales service .................................... 176
Travelling abroad ..................................... 176
173
174
WARNING
The fitting of parts and accessories of
inferior quality, or the carrying out of
non-approved conversions, may be
dangerous and could affect the safety of the
vehicle and occupants and invalidate the
terms and conditions of the vehicle
warranty.
Electrical equipment
WARNING
175
176
SECTION 8
Off-road driving
Section Contents
Page
Basic off-road techniques ........................ 179
Driving on soft surfaces & dry sand ........ 183
Driving on slippery surfaces .................... 184
Driving on rough tracks ........................... 184
Climbing steep slopes .............................. 185
Descending steep slopes ......................... 186
Traversing a slope ................................... 187
Negotiating a V shaped gully .................. 187
Driving in existing wheel tracks ............... 187
Crossing a ridge ...................................... 187
Crossing a ditch ....................................... 187
Wading .................................................... 188
177
178
Off-road driving
Gear selection
Correct gear selection is possibly the single
most important factor for safe and successful
off-road driving. While only experience will tell
you which is the correct gear for any section
of ground, the following basic rules apply:
WARNING
Off-road driving can be hazardous!
179
Off-road driving
Steering
Transfer gears
High range gears should be used whenever
possible - only change to low range when
ground conditions become very difficult. The
DIFF LOCK should be engaged whenever there
is a risk of losing wheel grip, and disengaged
as soon as firm, level, non-slippery ground is
reached.
Braking
As far as possible, vehicle speed should be
controlled through correct gear selection.
Application of the brake pedal should be kept
to an absolute minimum. Harsh braking on
wet, muddy or loose surfaces could prove
dangerous.
WARNING
DO NOT hold the steering wheel with your
thumbs inside the rim - a sudden kick of
the wheel as the vehicle negotiates a rut or
boulder could seriously injure them.
ALWAYS grip the wheel on the outside of the
rim (as shown) when traversing uneven
ground.
180
Off-road driving
Loss of traction
If the vehicle is immobile due to loss of wheel
grip, the following hints could be of value:
Ground clearance
Dont forget to allow for ground clearance
beneath the chassis, axles, and under the
front and rear bumpers. Note that the axle
differentials are situated BELOW the chassis
and are positioned slightly to the RIGHT of the
centre of the vehicle. Note also that there are
other parts of the vehicle which may come
into contact with the ground; take care not to
ground the vehicle.
181
Off-road driving
IMPORTANT INFORMATION
After driving off-road
Before rejoining the public highway, or
driving at speeds above 40 km/h (25
mph), consideration should be given to
the following:
182
Off-road driving
Stopping the vehicle on soft ground, in sand
or on an incline
If you do stop your vehicle, remember:
ground is reached.
183
Off-road driving
DRIVING ON ROUGH TRACKS
Although rough tracks can sometimes be
negotiated in normal drive, it is advisable to
lock the differential if excessive suspension
movement is likely to induce wheel spin.
throttle opening.
184
Off-road driving
5. Unless it is necessary to stop the vehicle
in order to negotiate obstructions, DO NOT
apply the brake or clutch pedal during the
descent.
185
Off-road driving
WARNING
186
Off-road driving
DRIVING IN EXISTING WHEEL TRACKS
As far as possible allow the vehicle to steer
itself along the bottom of the ruts. However,
always keep a light hold of the steering wheel
to prevent it from spinning free.
TRAVERSING A SLOPE
Before crossing a slope, ALWAYS observe the
following precautions:
CROSSING A RIDGE
Approach at right angles so that both front
wheels and then both rear wheels cross the
ridge together - an angled approach could
cause traction to be lost through diagonally
opposite wheels lifting from the ground at the
same time.
CROSSING A DITCH
With the DIFF LOCK engaged, cross ditches at
an angle so that three wheels always maintain
contact with the ground (if approached head
on, both front wheels will drop into the ditch
together, possibly resulting in the chassis and
front bumper being trapped on opposite sides
of the ditch).
187
Off-road driving
After wading
WADING
WARNING
The maximum advisable wading depth is
0,5 metre (20 in.).
Severe electrical damage may occur if the
vehicle remains stationary for any length of
time when the water level is above the door
sills.
Index
A
Clutch ........................................................ 64
Clutch fluid specification .......................... 160
Clutch fluid top-up ..................................... 95
Cold start control ....................................... 54
Controls ....................................................... 9
Cooling system top-up .............................. 92
Crossing a ditch ....................................... 187
Crossing a ridge ...................................... 187
Index
F
Ignition ...................................................... 51
Indicators .................................................. 32
Instruments ............................................... 28
Interior lights ............................................. 47
Interior protection ...................................... 15
Interior trim ............................................. 122
J
Gearbox ..................................................... 64
Gearbox oil change .................................. 150
Ground clearance ..................................... 181
H
Handbrake ................................................. 70
Handbrake check ..................................... 155
Handset ............................................. 13 & 18
Handset battery ......................................... 18
Handset resynchronisation ........................ 18
Hand throttle .............................................. 80
Hazard warning lights ................................ 36
Headlight adjuster ...................................... 33
Headlight levelling ..................................... 33
Headlights ................................................. 32
Heated rear window ................................... 36
Heater ........................................................ 40
Height (of vehicle) ..................................... 58
High range gears ....................................... 65
High tension leads ................................... 140
Horn .......................................................... 32
HT leads .................................................. 140
Index
R
Taildoor ..................................................... 12
Temperature gauge .................................... 28
Total distance recorder .............................. 28
Towing ...................................................... 71
Towing for recovery ................................... 76
Towing weights ............................... 72 & 167
Trailer socket ............................................. 73
Transfer gearbox ....................................... 65
Transfer gearbox oil renewal .................... 151
Transmission ............................................. 64
Transmission wind-up ............................. 68
Transporter or trailer lashing ..................... 77
Travelling abroad ..................................... 176
Traversing a slope ................................... 187
Trip recorder .............................................. 28
Trip recorder reset button .......................... 28
Tyre sizes and pressures ......................... 171
Tyre wear ................................................... 98
Tyres ......................................................... 98
Index
Wheels & tyres ........................................ 171
Winching ................................................... 78
Windows ................................................... 38
Windscreen washer ................................... 34
Windscreen washer top-up ........................ 93
Windscreen wipers .................................... 34
Wiper blade replacement ......................... 100
Wipers ....................................................... 34
Workshop maintenance ........................... 125
192