Legrom Catalogue VARIO (En)

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ONLINESHOP

www.legrom.de

Pres
sure
resis
tant
up

Ext

rem

ely

to 15

bar

rig

id

L E G R O M
Keep cool! The variable
segment hose system

SYSTEM

www.legrom.com

Keep cool! The variable segment hose system

ONE idea - 1000 solutions:


The unmistakable green and yellow or black and yellow
s g
ts o th fl i
hos s st
ar o r g ara t o
quick and easy integration with your machines, production
systems and other devices. Just as the segments of our hose
system can be shaped to suit the required purpose, so does our
company react to the needs of the market and the requirements
of our customers. For over 25 years, we have been developing
and marketing our high-quality and versatile system for longterm use in a wide variety of sectors and workplaces.
The rapidly increasing demands for faster machining speeds,
superior surface qualities and a longer service life of machining
tools coupled with immense cost pressure necessitate a
thorough and targeted use of the coolants and lubricants
required for:
Turning | Drilling | Grinding | Milling | Eroding
The LEGROM VARIO SYSTEM can also be used for blowing
away chips during the machining of workpieces as well as for
i
a a
rat
s tio i g o fl i s
st oist r a
s o
h
rsati it o o r fl i
hos s st
a its a
o i atio ossi i iti s ar r fl t i arti ar i
sto
designs:
Our development department with its expertise in mold
construction and plastics processing enable us to react quickly
a
ti
to th s
ia r
ir
ts o o r sto rs

Our fully-automatic installation of the


fl i
hos s st
g ara t s oth
high bending strength and a constant high
quality level.
3

niversal

exible precise
ONLINESHO
P

LEGROM
SYSTEM

All components can also be found in our


online shop at www.legrom.de
As the direct manufacturer of the
LEGROM VARIO SYSTEM w a so o

Manufacture of special components


Assembly and installation of special sets
according to the customers requirements
Short delivery times of all standard
components within 24/48 h
Made in Germany

The LEGROM VARIO SYSTEM s a a la le n


All sizes can be combined by using adapters,
so that one or several nozzles can be
attached simultaneously from just
o
o
tio
h fl i i it o
the individual system components
enables random
positioning and
tight bend radii.

1/4
1/2
3/4

7.0 mm
12.7 mm
18.5 mm

1/2 segment
12.7 mm

Flow rate
16 l/min
32 l/min
72 l/min

ax.
pressure*
6 bar
6 bar
6 bar

in. bend
radius R
29 mm
38 mm
45 mm

* Maximum pressure depends on various factors. e.g.:


Hose length | Nozzle size | Bend radius (according to Legrom
testing methods)

erent s es:

1/4 segment
7.0 mm

1/4 R=29 mm
1/2 R=38 mm
3/4 R=45 mm

System Bore diameter

3/4 segment
18.5 mm

A versatile system with a long list of bene ts

Excellent chemical resistance


Flexibility and versatility
igh ro
tio
a it a
i
Quick to assemble / dismantle
Numerous combination possibilities
Acid-resistant design
Also avilable in V-0 in compliance with
L
fla
rot tio
High bend resistance and
position stability
High pressure resistance up to 15 bar

Pres
sure
resis
tant
up

Ext

rem

ely

to 1
5

bar

rigi

We guarantee best manufacturer quality


t ro th
rsati it a th
ro s a a tag s o th LEGROM VARIO SYSTEM:
Whether hoses, nozzles, threaded connectors or valves, couplings and junctions you are
s r to
th right o i atio or o r a i atio i o r ra g o o o
ts
High-quality plastic
All LEGROM VARIO SYSTEM components are
manufactured from high-quality POM in our own
injection-molding plant. This material is renowned for
its
t sta i it a
i g sti
ss as w
as its excellent elasticity and low tendency to creep.
LEGROM VARIO SYSTEM components are nonconductive and thus ideal for eroding machines.
aximum long term usage temperature of
C and
high chemical resistance
a s it
or
ri a ts h ra i fl i s oo a ts
fuels, ester, alcohol, ether and ketone.
Stable position
The extreme stability of the joints ensures that the
LEGROM VARIO SYSTEM remains directionally stable
when subject to pressure surges and vibration of
machinery.
Colours
Our standard version is available in green and yellow
or black and yellow.

Resistant
Resistant to pressure up to 6 bar in the low pressure
ra g or fl i s a gas s i th high r ss r ra g
up to 15 bar thanks to our liner that is equipped with a
special inner hose.
Quality assurance
ar
rti
a or i g to
E
and guarantee the high standard of the LEGROM
VARIO SYSTEM.
Quick to assemble and dismantle
Our unique assembly pliers make it easy to assemble
or dismantle the LEGROM VARIO SYSTEM
components and to either lengthen or shorten the
hoses as and when required.
The VARIO-Service
eel free to consult us. Our service team will advise
you on the right combination of LEGROM VARIO
SYSTEM components for your application.
Contact our service sta

at
5

the intelligent system for transporting uids and air to m


8

29

22

to machine tools and production lines

23

24

28

32

Threaded
bushings
Page 14

Fan nozzles
Page 9

Mounting units
Page 12

Elbow round
nozzles
Page 8

Threaded
connectors
Page 10

tti gs a
tti g r
Page 12

Flare nozzles
Page 8

Hoses
Page 10

Reducers
Page 12

Maxi sets
Page 15

i i flar
nozzles
Page 8

Hoses with
spray hole
Page 10

Couplings
Page 12

Basic box
Page 15

traight flow
nozzles
Page 9

Clamping rings
with screw
Page 11

Threaded adapters
Page 13

Manifold blocks
Page 16

22

Loc-Line adapter
Page 13

Shower nozzles
Page 9

Valves
Page 11

23

Assembly pliers
Page 13

Mini shower
nozzles
Page 9

T- and elbow
tti gs
Page 11

Elbow shower
nozzles
Page 9

Segments with
mounting lug
Page 11

Round nozzles
Page 8

24

33

Chromed
brass valves
Page 17
32

Basic sets
Page 15

rs

28

Round manifold
blocks
Page 16

29

PVC hoses
Page 16

Threaded liner
with round nozzle
Page 14
Double-threaded liner
Page 14

Brass
hose couplings
Page 17
Coolant equipment
Page 18
33

Flexible straight
flow o
OUTLINEFLEX
Page 19
Acid-resistant and
self-extinguishing
system components
(in compliance with
UL94 V-0)
Page 20

PVC hose accessories


Page 17

o nd no les

Opening
[mm]
1.5
3.0
5.0
6.5
6.5
9.0
12.0
16.0
19.0

a
[mm]
30.0
30.0
30.0
30.0
34.0
34.0
34.0
38.0
38.0

b
[mm]
15.5
15.5
15.5
15.5
22.0
22.0
22.0
32.0
32.0

c
[mm]
2.0
2.0
2.0
2.0
3.5
3.5
3.5
4.5
4.5

Order
o.
504-030
504-040
504-050
504-060

Order
o.

Order
o.

502-025
502-030
502-040
508-040
508-050

Quantity
4
4
4
4
4
4
4
4
4

c
b

o nd el ow no les
d

Opening
[mm]
1.5
3.0
6.5
9.0
12.0

a
[mm]
25.0
25.0
25.0
36.0
36.0

b
[mm]
15.5
15.5
15.5
22.0
22.0

c
[mm]
2.0
2.0
2.0
3.5
3.5

d
[mm]
13.0
13.0
13.0
19.0
19.0

Order
o.
504-035
504-045
504-065

b
[mm]
15.5
15.5
22.0
22.0
22.0
22.0

c
[mm]
2.0
2.0
3.5
3.5
3.5
4.5

d
[mm]
24.5
32.5
46.5
66.5
100.5
79.0

Order
o.
504-070
504- 80

Order
o.

Order
o.

Quantity
4
4
4
4
4

502-035
502-045

c
b

lare no les

Opening
[mm]
20.0 x 1.1
29.0 x 1.0
44.0 x 2.1
63.5 x 2.1
97.5 x 1.4
75.0 x 5.0

a
[mm]
29.5
29.5
50.5
50.5
78.0
63.0

Order
o.

Order
o.

502-050
502-060
502-240
508-075

Quantity

2
2
2
2
1
2

c
b

are no les
d

Opening
[mm]
12.0 x 1.0
12.0 x 1.5
18.0 x 2.0
18.0 x 3.2
8

a
[mm]
29.0
29.0
34.0
34.0

b
[mm]
15.5
15.5
22.0
22.0

c
[mm]
2.0
2.0
3.5
3.5

d
[mm]
12.5
12.5
19.5
19.5

Order
o.
504-078
504-079

Order
o.

502-061
502-062

Order
o.

Quantity
4
4
4
4

c
b

tra g t ow no les
d

Opening
[mm]
25.0 x 1.5
30.0 x 4.0
40.0 x 2.5
40.0 x 6.5

a
[mm]
35.0
45.0
45.0
63.0

b
[mm]
15.5
22.5
22.5
32.0

c
[mm]
2.0
3.5
3.5
4.5

d
[mm]
26.5
32.5
42.5
44.0

Order
o.
504-071

Order
o.

Order
o.

502-048
502-049
508-060

Quantity
2
2
2
2

ower no les
ar as fl i
as o r s st
This also applies to the holes
(number of holes and diameter).
Put us to the test!!
d

Opening
[mm]
9.0 x 1.5
17.0 x 1.0
11x 1.5
13x 0.8
13x 1.1
13x 1.5

a
[mm]
37.0
37.0
52.0
52.0
52.0
52.0

b
[mm]
15.5
15.5
22.0
22.0
22.0
22.0

c
[mm]
2.0
2.0
3.5
3.5
3.5
3.5

d
[mm]
26.5
26.5
46.5
46.5
46.5
46.5

Order
o.
504-072
504-073

Order
o.

Order
o.

Quantity
2
2
2
2
2
2

502-052-1115
502-052-1308
502-052-1311
502-052-1315

c
b

n s ower no les
d

Opening
[mm]
5x 1.5
7x 1.0
5x 3.2
7x 2.0

a
[mm]
29.0
29.0
34.0
34.0

b
[mm]
15.5
15.5
22.0
22.0

c
[mm]
2.0
2.0
3.5
3.5

d
[mm]
11.8
11.8
18.5
18.5

Order
o.
504-076
504-077

Order
o.

Order
o.

Quantity
4
4
4
4

502-053
502-054

c
b

l ow s ower no les

Opening
[mm]
6x 2.5
8x 4.2

a
[mm]
36.0
66.0

b
[mm]
15.5
22.0

c
[mm]
2.0
3.5

d
[mm]
13.0
19.0

Order
o.
504-075

Order
o.

Order
o.

Quantity
2
2

502-055

c
b

an no les
For use in car washes for targeted wide spraying of water,
hot foam, hard wax, etc.
For wide-area coverage and cleaning of enclosures,
tool-changer covers, etc. at machines
Opening
[mm]
7.0 x 1.6

a
[mm]
14.5

b
[mm]
15.5

c
[mm]
2.0

d
[mm]
12.0

Order
o.
504-081BK

Order
o.

Order
o.

Quantity
2

Threaded connectors

Thread
R1/8
PT1/8
R1/4
PT1/4
M10x1
R3/8
PT3/8
R1/2
PT1/2
R3/4

a
[mm]
31.0
31.0
31.0
31.0
31.0
36.5
36.5
36.5
36.5
39.5

b
c
d
[mm] [mm] [mm]
15.0 4.5 10.0
15.0 4.5 11.0
19.5 4.5 10.0
16.0 4.5 11.0
15.0 4.5 10.0
25.0 6.0 12.0
19.0 6.0 12.0
25.0 6.0 12.0
25.0 6.0 12.0
35.0 5.5 15.0

e
[mm]
13.0
13.0
17.0
14.0
13.0
22.0
17.0
22.0
22.0
30.0

Order
o.
504-090
504-091
504-110
504-111
504-120

Order
o.

Order
o.

502-070
502-071
502-080
502-081
508-090

Quantity
4
4
4
4
4
4
4
4
4
4

c
a
d
b

Hoses

1/4 segment
1/4 320 mm hose
(16 segments)
1/2 segment
1/2 320 mm hose
(15 segments)
3/4 segment
3/4 320 mm hose
(12 segments)
Set of 320 mm hoses
Orders by the meter
from 10 m (32 seg.)

a
b
c
d
Order
[mm] [mm] [mm] [mm]
o.
26.0 16.0 2.0
4.5 504-010-1

Order
o.

Order
o.

504-010
29.5

34.0

22.5

32.0

3.5

4.5

5.5

Quantity

1
502-010-1

502-010

5.5

508-010-1

508-010

1
4

504-020

502-020

508-020

504-021

502-021

508-021

d
a
c
b

Segments with spray holes

a
b
c
d
e
[mm] [mm] [mm] [mm] [mm]
1/4 segment with
1.5 mm spray hole
1/4 segment with spray
holes (15 seg. + end cap)
1/4 end cap
1/2 segment with
2.5 mm spray hole
1/2 segment with spray
hole (15 seg. + end cap)
1/2 end cap
10

24.5 16.0 2.0

Order
o.

Order
o.

3.0 14.0 504-400-1

Order
o.

Quantity
1

504-400

24.5 16.0 2.0

3.0 14.0 504-401

29.5 22.5 3.5

4.0 16.0

29.5 22.5 3.5

4.0 16.0

502-400-1

502-400

502-401

Clamping rings with screw


or fi ng t e oses
a
[mm]
19.5
27.0
38.5

b
[mm]
16.0
19.0
27.5

c
[mm]
9.0
9.0
11.0

Order
o.
504-165

Order
o.

Order
o.

502-165
508-165

Quantity
4
4
4

Valves

e
b
c

W/o thread
W/o thread
PT1/4 thread
PT1/2 thread

a
[mm]
37.0
55.0
41.0
62.0

b
[mm]
17.0
22.5
15.0
22.0

c
[mm]
2.0
3.5
12.0
14.0

d
[mm]
4.5
6.0
4.5
6.0

e
[mm]
21.5
25.5
21.5
25.5

f
Order
Order
[mm]
o.
o.
22.0 504-140
35.0
502-130N
22.0 504-141
35.0
502-131N

Order
o.

Quantity
1
1
1
1

e
b
d

and el ow fitt ngs

f
d

Also available in black!


Please add BK when quoting our order no.
e

c
b

tti g
tti g
tti g
E ow tti g
E ow tti g
E ow tti g

a
[mm]
43.0
55.0
76.0
28.0
38.0
53.5

b
[mm]
16.0
22.5
32.0
16.0
22.5
32.0

c
[mm]
2.0
3.5
4.35
2.0
3.5
4.35

d
[mm]
5.0
5.5
5.5
5.0
5.5
5.5

e
[mm]
12.5
15.0
20.0
20.5
27.0
39.5

f
Order
[mm]
o.
20.5 504-470
27.0
37.0
22.0 504-480
28.0
37.0

Order
o.

Order
o.

502-470
508-470
502-480
508-480

Quantity

2
2
2
2
2
2

d
c
b

Segments with mounting lug


Also available in black!
Please add BK when quoting our order no.

a
[mm]
36.0
39.0

b
[mm]
16.0
22.5

c
[mm]
2.0
3.5

d
[mm]
4.5
4.0

e
[mm]
12.5
15.5

Order
o.
504-150

Order
o.
502-140

Order
o.

Quantity
2
2

c
b

11

Mounting units with magnet


and mounting plate with screws
Also available in black!
Please add BK when quoting our order no.
a
[mm]
38.5
38.5

b
[mm]
19.0
19.0

c
[mm]
18.0
18.0

fitt ngs and

d
[mm]
10.0
10.0

fitt ng red

Order
o.
504-160

Order
o.

Order
o.

Quantity

1
1

502-160

ers

Also available in black!


Please add BK when quoting our order no.

tti g
tti g
tti g
Y-reducer
1/2 to 2x 1/4
Y-reducer
3/4 to 2x 1/2

a
[mm]
38.5
48.5
55.0

b
[mm]
16.0
22.5
32.0

c
[mm]
2.0
3.5
4.5

d
[mm]
20.5
25.0
25.0

e
[mm]
16.5
20.0
24.5

f
Order
[mm]
o.
36.5 504-130
47.5
60.5

41.5 22.5

3.5

22.0 18.5 39.0

51.0 32.0

4.5

25.0 23.5 52.5

Order
o.

Order
o.

502-090
508-130
502-110

Quantity
2
2
2
2

508-110

e
d
c
b

Reducers
Also available in black!
Please add BK when quoting our order no.

1/2 to 1/4
3/4 to 1/2

a
[mm]
30.5
44.0

b
[mm]
22.5
32.0

c
[mm]
3.5
4.5

d
[mm]
5.0
6.0

Order
o.

Order
o.
502-120

Order
o.
508-120

Quantity
2
2

a
c
b

Couplings

Also available in black!


Please add BK when quoting our order no.

Socket-socket
Socket-socket
Socket-socket
Ball-ball
Ball-ball
12

a
[mm]
27.5
33.5
38.0

b
[mm]
16.0
22.5
32.0

c
[mm]
2.0
3.5
4.35

Order
o.
504-260

Order
o.

Order
o.

Quantity

508-260

2
2
2
2
2

502-260
504-280
502-280

b
c

c
b

Adapter with inner thread

Socket
1/4 with
M8 inner thread
1/4 with
R1/8 inner thread
1/2 with
R1/4 inner thread
1/2 with
R3/8 inner thread

a
b
c
d
e
[mm] [mm] [mm] [mm] [mm]

Order
o.

Order
o.

Order
o.

Quantity

17.0 15.5

2.0

15.5 13.0

504-012

17.0 15.5

2.0

14.5 13.0

504-013

25.0 22.5

3.5

19.0 17.0

25.0 22.5

3.5

502-012

21.5 19.0

502-015

a
c
b

Adapter with outer thread

Socket

a
[mm]

b
[mm]

c
[mm]

d
[mm]

1/2 with
R1/4 outer thread

30.5

22.5

3.5

10.0

Order
o.

Order
o.

Order
o.

502-013

Quantity
4

a
c
b

Loc-Line adapter

1/4 adapter
1/2 adapter

a
[mm]
26.5
31.0

b
[mm]
16.0
25.5

c
[mm]
2.0
4.0

d
[mm]
5.0
4.0

Order
o.
504-999

Order
o.

Order
o.

1
1

502-999

Quantity
c
b

Assembly pliers

Assembly pliers

Order
o.
504-250

Order
o.
502-250

Order
o.
508-250

Quantity
1
13

readed l ner w t ro nd no le
Available in any lengths
Pressure-resistant up to 15 bar
Inner hose diameter 1/4 = 3.0 mm, 1/2 = 6.0 mm
and 3/4 = 14.0 mm
Also available in black!
Please add BK when quoting our order no.
Thread
R1/4
R1/8
R1/4
R1/8
R1/2
R3/8
R1/2
R3/8
R3/4
R3/4

Length
[mm]
380
380
610
610
380
380
610
610
380
610

Round nozzle
[mm]
5.0
5.0
5.0
5.0
9.0
9.0
9.0
9.0
19.0
19.0

Order
o.
504-310
504-311
504-320
504-321

Order
o.

Order
o.

502-310
502-311
502-320
502-322
508-310
508-320

Quantity
1
1
1
1
1
1
1
1
1
1

Double-threaded liner
(special design)
Available in any length
Pressure resistant up to 15 bar
Inner hose diameter 8.0 mm
Thread
R3/8 to R1/2
R1/2 to R1/2
R1/2 to R1/2
R1/2 to R1/2

Length
[mm]
170
130
210
270

Order
o.

Order
o.
506-502-311-6BK
506-502-320-2BK
506-502-320-6BK
506-502-320-10BK

Order
o.

Quantity
1
1
1
1

Threaded bushings for


double-threaded liners

1/4 inner thread


(hexagonal SW17)
1/2 inner thread
(hexagonal SW24)
3/8 inner thread
(hexagonal SW24)
3/4 inner thread
(hexagonal SW32)
14

Length
[mm]

Order
o.

21.0

504-016BK

Order
o.

Order
o.

Quantity
1

25.0

502-016BK

25.0

502-017BK

33.0

508-016BK

Basic sets
Image: 1/2 basic set

Order
o.
1/4 basic set

Order
o.

504-100

1/2 basic set

502-100

3/4 basic set

Order
o.

Quantity

1x 320 mm hose, 1x threaded connector R1/8, R1/4


and M10x1, 1x round nozzle 1.5 / 3.0 / 5.0 and 6.5 mm
1x 320 mm hose, 1x threaded connector R3/8 and
R1/2, 1x round nozzle 9.0 and 12.0 mm
1x 320 mm hose, 2x threaded connector R3/4,
508-100
1x round nozzle 16.0 and 19.0 mm

Maxi sets
Image: 1/2 maxi set

Order
o.
1/4 maxi set

Order
o.

Order
o.

4x 320 mm hose, 4x threaded connector R1/8 and


R1/4, 4x round nozzles 1.5 / 3.0 und 6.5 mm,
flar o
4x 320 mm hose, 4x threaded connector R3/8 and
R1/2, 4x round nozzles 9.0 and 12.0 mm

504-900

1/2 maxi set

Quantity

502-900

Basic box
Image: 1/2 basic box

Order
o.

1/4 basic box

1/2 basic box

Order
o.

504-802

502-802

Order
o.

Quantity
3x 320 mm hose, 1x valve
2x round nozzles 1.5 / 3.0 and 6.5 mm
1x elbow round nozzle 1.5 / 3.0 and 6.5 mm
1x elbow shower nozzle 6x 2.5 mm
flar o
a
2x threaded connector R1/8 and R1/4
1x mini shower nozzle 5x 1.5 mm and 7x 1.0 mm
i i flar o
a
tti g
a i g ri gs
ass
i rs
3x 320 mm hose, 1x valve
2x round nozzles 9.0 and 12.0 mm
1x elbow round nozzle 9.0 and 12.0 mm
1x shower nozzle 45.0 mm
1x elbow shower nozzle 8x 4.2 mm
flar o
a
2x threaded connector R3/8 8 and R1/2
1x mini shower nozzle 5x 3.2 mm and 7x 2.0 mm
i i flar o
a
tti g
a i g ri gs
ass
i rs
15

Manifold blocks

Thread

a
b
c
d
e
f
[mm] [mm] [mm] [mm] [mm] [mm]

Order
o.

Order
o.

Order
o.

4x R1/4 with
threaded connector 101.0 40.0 30.0 20.0 30.0 25.0 504-500
and 2 magnets
4x R1/2 with
threaded connector 106.0 50.0 40.0 31.5 30.0 50.0
502-500
and 2 magnets
3x R3/4 with
threaded connector 106.0 50.0 40.0 26.0 25.5 50.0
508-500
and 2 magnets

Quantity
1

e
f

d
b

Round manifold blocks

Thread
3x 1/4 inner threads
1x R1/4 threaded connector
1x plug, 1 magnet
3x 1/2 inner threads
1x R1/2 threaded connector
1x plug, 1 magnet

a
b
c
d
[mm] [mm] [mm] [mm]

Order
o.

Order
o.

Order
o.

Quantity
b

51.5 45.5 58.0 25.0 504-510


51.5 45.5 58.0 30.5

1
502-510

PVC hoses

Hose diameter
nner 9.0 mm, thickness 2.0 mm, not reinforced
Inner 9.0 mm, thickness 3.0 mm, reinforced
nner 16.0 mm, thickness 2.0 mm, not reinforced
nner 16.0 mm, thickness 4.0 mm, reinforced
Inner 19.0 mm, thickness 3.0 mm, not reinforced
Inner 19.0 mm, thickness 3.5 mm reinforced
16

Order
o.
504-230
504-240

Order
o.

Order
o.

502-220
502-230
508-230
508-240

Quantity
1 Meter
1 Meter
1 Meter
1 Meter
1 Meter
1 Meter

PVC hose accessories


b

Female hose connectors


Male hose connectors
Female hose connectors
Male hose connectors
Clamping rings for hose 504-230
Clamping rings for hose 504-240
Clamping rings for hose 504-220
Clamping rings for hose 504-230

a
[mm]
30.0
30.0
39.0
39.0

b
[mm]
15.5
18.0
22.0
28.0

c
[mm]
2.0
4.0
3.5
4.5

d
Order
Order
[mm] o.
o.
19.0 504-180
19.0 504-190
29.0
502-170
26.0
502-180
504-210
504-220
502-190
502-210

Order
o.

Quantity
4
4
4
4
4
4
4
4

c
a

Chromed brass valves


d
e

Thread
2x 1/4 internal thread
2x 1/2 internal thread
2x 3/4 internal thread

a
b
c
d
e
Order
[mm] [mm] [mm] [mm] [mm] o.
40.0 38.0 10.0 21.0
504-142
46.0 41.0 10.5 25.0
12.0/
30.0
53.0 47.5
14.0

1x 1/4 internal thread,


39.0 38.0 9.0 21.0 9.0 504-143
1x 1/4 external thread
1x 1/2 internal thread,
45.0 42.0 12.0 25.0 12.0
1x 1/2 external thread
1x 3/4 internal thread,
51.0 46.5 12.0 30.0 13.5
1x 3/4 external thread

a
b
c
d
e
[mm] [mm] [mm] [mm] [mm]
2x 3/4 internal thread 57.0 65.0 13.0 31.0
1x 3/4 external thread,
66.0 65.0 13.0 31.0 13.0
1x 3/4 external thread

Thread

Order
o.

Order
o.

Order
o.

Quantity
1
1

502-132
508-140

c
b
d

1
502-133

1
c

508-141

Order
o.

Order
o.
508-142
508-143

Quantity
1
1

Brass hose couplings

1/4 (for DN 9) SW17


1/2 (for DN 13) SW27
3/4 (for DN 19) SW32

a
[mm]
35.0
50.0
60.0

b
c
d
[mm] [mm] [mm]
19.5 9.0 21.0
27.5 10.0 35.0
35.5 16.0 36.0

Order
o.
504-181

Order
o.

Order
o.

502-171
508-150

Quantity
1
1
1

c
b

17

Coolant equipment with


underwater pump (in tank)

230 V
50Hz
10 m power cable
Standard CE safety plug (only in Germany)

aximum
throughput
600 l/h (10 l/min)
1,200 l/h (20 l/min)
1,200 l/h (20 l/min)

aximum
pump lift
1.5 m/WS
2.0 m/WS
2.0 m/WS

Tank
15 l
20 l
30 l

Outer
Order
dimensions [mm]
o.
10 W 400 x 300 x 170 500-001
28 W 400 x 300 x 220 500-002
28 W 400 x 300 x 325 500-003

Power

Coolant equipment with


top pump
230/400 V Euro standard
50 Hz
0.12 kW

aximum
throughput
2,940 l/h (49 l/min)
2,940 l/h (49 l/min)

aximum
pump lift
5.0 m/WS
5.0 m/WS

Tank
30 l
40 l

Outer
Order
dimensions [mm]
o.
400 x 300 x 170 500-004
400 x 300 x 220 500-005

If requested, spare pumps can be provided


with all coolant equipment.

18

Legrom presents a patented world first:

FLEX

The flexible straight flow nozzle


OUTLINEFLEX straight flow
nozzle adapts to every contour

Despite the wide range of straight flow nozzles


on the market, many users today have problems
in finding one with the right profile to suit their
grinding tool. To overcome this problem many
nozzles are painstakingly soldered together. With
OUTLINEFLEX this laborious work is a thing of the
past. When opened with the grinding tool the nozzle
blank automatically adapts exactly to the contour of
the grinding tool!
h
i
straight ow o
OUTLINEFLEX with its
intelligent parameters optimizes the cooling lubricant
s st
h o
sha that is a a t to th ro i
of the grinding tool and an opening cross-section that
is i
sio
to orr s o with th ow o
ensure a close-contoured, evenly discharged cooling
lubricant. At the same time, the grinding wheel is
o ti a
a
a th h at g
ratio sig i i a t
r
F rth r
its to th s r ar th high
grinding quality and a considerable increase in the
cutting capacity. The operator-friendly nozzle blank
can be easily and quickly adapted to the machine
without damaging the surface of the grinding wheel.
Combined with the variable segment hose system
VARIO by Legrom or other systems, OUTLINEFLEX
meets the needs of virtually every application.
OUTLINEFLEX enables the exact setting of the gap
between the grinding wheel and the nozzle blank, so
that th ow o itio s i th gri i g ga th
o ta t o
ow a th r ss r i th gri i g
ga a
ir t i
igh oo i g
ri a t
o
ows whi h o ot ositi
i
th

Type

oo i g
t i th o ta t zone can be detected and
eliminated. h o
whi h is a a t to s it th
o to r o th gri i g too is tr
os to th
gri i g wh
sa o s
th air shio
s rro
i g th gri i g wh
a
a ost
o
t
t
his o si ra
r
s th
o
o oo a t
ri a t r
ir
as o t r
o
rs s o
r oo i g
ri a t is i tro
to
th o ta t s r a
th
a it o th gri i g
ro ss is a itio a
ha
as a r s t h
r
tio o th oo i g
ri a t ow a a so
oit so that a hi s a
o ig r with a
ow r otor
a a it th s a i g th
or
rg
i i t
Available as blank for flexible straight flow nozzle
Available as flexible straight flow nozzle according
to your CAD data
Higher productivity, lower heat generation, better
cleaning of grinding wheel hence longer service life
of the grinding wheel
Lower compressive stress in the surface of the
workpiece hence improved structure

a
[mm]

b
[mm]

c
[mm]

d
[mm]

Order No.
3/4

Quantity

Slit size 60.0 x 3.0 mm


3/4 socket

92

32

4,5

76

508-600-603

Slit size 60.0 x 3.0 mm


3/4 external thread

92

SW30

15*

76

508-610-603

* Thread length

Further designs will be available shortly, see www.legrom.com


19

Acid-resistant and self-extinguishing system components


n ompl an e w t
L
Part
5.0 mm
6.5 mm
9.0 mm
19.0 mm
29.0 x 1.0 mm

Round nozzles
Flare nozzles
traight flow
nozzles
Shower nozzles

Valves
tti gs
rs

Coupling
Threaded adapter

20

Orders from

504-080-1-V0

25.0 x 1.5 mm

504-071-1-V0

9x 1.5 mm

504-072-1-V0

1/2" to 2x 1/4"
3/4" to 2x 1/2"
Socket-socket
Ball-ball
1/2 socket with
1/4 outer thread

Clamping ring
with screw
Hoses

Order
o.

1
1
1
1
1

R1/4
PT1/4
R1/2
R3/4
6x 2.5 mm
8x 4.2 mm
PT1/4

Elbow shower
nozzles

Order
o.
502-025-1-V0
502-030-1-V0

508-050-1-V0

Segment
1/4 hose (16 segments)
1/2 hose (15 segments)
3/4 hose (12 segments)

1
502-052-11151-V0

13x 1.5 mm

Threaded
connectors

tti g r

Order
o.
504-050-1-V0

504-110-1-V0
504-111-1-V0

502-280-1-V0

1
1
1
1
1
1
1
1
1
1
1
1

502-013-1-V0

504-165-1-V0

502-165-1-V0

504-010-1-V0
504-010-V0

502-010-1-V0

502-080-1-V0
508-090-1-V0
504-075-1-V0
502-055-1-V0
504-141-1-V0
504-130-1-V0

502-090-1-V0
502-110-1-V0

508-130-1-V0
508-110-1-V0

504-260-1-V0

508-010-1-V0

502-010-V0
508-010-V0

1
1
1
1

Chemical resistance
PBT
Alkalis
Alcohols
Ester
Ether
Ketone
Petrol
ra fl i h a a oho s
Coolant (Glycols)
Automotive
Oils (unsaturated aliphatic mixtures)
fl i s
Cleaning agents
Lubricants (non-reactive organic ester)
Waxes (heavy fuels)
Aliphatic
Aromatic
Hydrocarbons
Partially halogenated
Fully halogenated
Phenols
Inorganic
Acids
Organic
Oxidising
Water - hot (< 80 C)

bad*

fairly good**

excellent

* not recommended Results in failure or substantial decomposition


** suitable only to a limited extend Only suitable for short-term exposure at low temperatures or
when the loss of mechanical properties is not critical
*** acceptable under normal conditions Long-term exposure can result in minor loss of properties.
High temperatures can result in considerable loss of properties

Combustibility
Combustibility in
compliance with
UL94
Flammability HWI
Flammability HAI

Test Standard

Unit

Values

UL94

V-0

0.71 mm

UL746A
UL746A

Klasse
Klasse

4
0

21

We leave nothing to chance

The demands of our customers are our benchmark


Nothing is so good that it cannot be
improved. We and our customers come
face to face with this challenge every day.
The quality of our products and services
is our top priority. In order to satisfy the
demands of the market for continuously
improving products, we are constantly
working on identifying and implementing
the best solutions from both a technical
and economic point of view.
Our goal is to find the most efficient - yet
cost-effective solution - to every challenge
we are set.

ag s

QUALITY MANAGEMENT
TO
CERTIFIED ACCORDING

DIN EN ISO 9001:2008

22

r ss r t st a o

ti

ss t st

ow

Our team of highly skilled experts employs the latest


computerized measuring and testing technology and provides
comprehensive documentation to guarantee the consistent
quality of our products and the satisfaction of our customers.

23

10/2015

www.legrom.com
Legrom GmbH
Kolpingstrae 9 | 74523 Schwbisch Hall / Germany
Fon +49 (0) 791 / 956688-0
Fax +49 (0) 791 / 956688-10
Mail [email protected]

www.legrom.com

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