Frigidaire Affinity Dryer Service Manual
Frigidaire Affinity Dryer Service Manual
Frigidaire Affinity Dryer Service Manual
Servicing
Affinity Front Load
Ultra Capacity
7.0 Cu. Ft. Dryer
August 2010
DO NOT attempt a product repair if you have any doubts as to your ability to complete the repair in a safe and
satisfactory manner.
2.
Always Use The Correct Replacement Parts as indicated in the parts documentation. Substitutions may defeat
compliance with Safety Standards Set For Home Appliances.
3.
4.
5.
Use ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE. Substitutions may defeat
compliance with Safety Standards Set For Home Appliances.
6.
GROUNDING: The standard color coding for safety ground wires is GREEN, or GREEN with YELLOW
STRIPES. Ground leads are not to be used as current carrying conductors.
It is EXTREMELY important that the service technician reestablish all safety grounds prior to completion of
service. Failure to do so will create a hazard.
7.
ATTENTION!!!
This service manual is intended for use by persons having electrical and mechanical training and a
level of knowledge of these subjects generally considered acceptable in the appliance repair trade.
Electrolux Home Products, Inc. cannot be responsible, nor assume any liability, for injury or damage of any kind arising from the use of this manual.
2010 Electrolux Home Products, Inc.
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WARNING
This symbol alerts you to situations that may cause serious body harm, death or
property damage.
CAUTION
This symbol alerts you to situations that may cause bodily injury or property damage.
Read all of the following instructions before installing and using this appliance:
Destroy the carton and plastic bags after the dryer is unpacked. Children might use them for play. Cartons
covered with rugs, bedspreads, or plastic sheets can become airtight chambers causing suffocation. Place all
materials in a garbage container or make materials inaccessible to children.
Clothes dryer installation and service must be performed by a qualified installer, service agency or gas supplier.
Install the clothes dryer according to the manufacturers instructions and local codes.
The electrical service to the dryer must conform with local codes and ordinances and the latest edition of the
National Electrical Code, ANSI/NFPA 70, or in Canada, the Canadian electrical code C22.1 part 1.
The gas service to the dryer must conform with local codes and ordinances and the latest edition of the National
Fuel Gas Code ANSI Z223.1, or in Canada, CAN/ACG B149.1-2000.
The dryer is designed under ANSI Z 21.5.1 or ANSI/UL 2158 - CAN/CSA C22.2 No. 112 (latest editions) for HOME
USE only. This dryer is not recommended for commercial applications such as restaurants, beauty salons, etc.
The instructions in this manual and all other literature included with this dryer are not meant to cover every
possible condition and situation that may occur. Good safe practice and caution MUST be applied when installing,
operating and servicing any appliance.
1-3
Protect Children
Do not allow children to play on or in the dryer. Close supervision of children is necessary when the dryer is used
near children. As children grow, teach them the proper, safe use of all appliances.
Destroy the carton, plastic bag and other packing materials after the dryer is unpacked. Children might use them for
play. Cartons covered with rugs, bedspreads or plastic sheets can become airtight chambers.
Keep laundry products out of childrens reach. To prevent personal injury, observe all warnings on product labels.
Before the dryer is removed from service or discarded, remove the dryer door to prevent accidental entrapment.
Failure to comply with these warnings could result in serious personal injuries.
Prevent Fire
Do not dry items that have been previously cleaned in, soaked in, or spotted with gasoline, cleaning solvents,
kerosene, waxes, etc. Do not store these items on or near the dryer. These substances give off vapors that could
ignite or explode. Do not spray any type of aerosol into, on or near dryer at any time.
Do not place items exposed to cooking oils in your dryer. Items contaminated with cooking oils may contribute to a
chemical reaction that could cause a load to catch fire.
To prevent fire, do not use heat to dry items containing plastic, foam rubber or similarly textured rubber-like
materials, or items containing feathers or down. Use Air Fluff (No Heat) only.
Clean the lint screen before or after each load. The interior of the dryer, lint screen housing and exhaust duct should
be cleaned approximately every 18 months by qualified service personnel. An excessive amount of lint buildup in
these areas could result in inefficient drying and possible fire. Do not operate the dryer if the lint screen is blocked,
damaged or missing. Fire hazard, overheating and damage to fabrics can occur. If your dryer has a drying rack,
always replace the lint screen when finished using the drying rack.
Keep area around exhaust opening and surrounding areas free from the accumulation of lint, dust and dirt.
Do not obstruct the flow of ventilating air. Do not stack or place laundry or throw rugs against front or back of dryer.
Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric
softener or product.
Failure to comply with these warnings could result in fire, explosion, serious bodily injury and/or damage to the
rubber or plastic parts of the dryer.
1-4
Gas Models
120/208 or 120/240
30
190-310 Watts
4600 - 5400
-------
120
15
190-310 Watts
---20,000
Yes
4.5 Ohms
3.8 Ohms
Line test = 200-310 Watts
4.5 Ohms
3.8 Ohms
Line test = 200-310 Watts
12.8 Ohms
----
Specification
Electrical
Volts
Amps (Circuit)
Motor Wattage
Heat Input (Watts@240 VAC)
Heat Input (BTU/Hr)
Auto. Electric Ignition
Component Resistance ( 10% @ 77F)
Drive Motor (120Volt, 60Hz, 1/4hp 1725RPM)
Motor Start Winding
Motor Run Winding
Motor Wattage
Heater Element Resistance
-------
----
----------
50-400 Ohms
1200 Ohms
1320 Ohms
135 - 190
130 - 185
105 - 160
135 - 190
130 - 185
105 - 160
Control Thermistor
Burner Assembly
Ignitor
Secondary Coil
Booster Coil
Drum Temperatures (Max. opening on 3rd cycle)
Maximum
Medium
Low
Drum Size
Drum Speed
230/240 VAC, 60 Hz or 220/230 VAC, 50Hz
220/230 VAC, 50Hz run at 230/240 VAC, 60Hz.
32lbs. load 230/240 VAC, 60 Hz or 220/230 VAC, 50Hz
32lbs. load 220/230 VAC, 50Hz run at 230/240 VAC, 60Hz.
48
58
45
54
to
to
to
to
54
64
54
64
RPM
RPM
RPM
RPM
----
48
58
45
54
to
to
to
to
54
64
54
64
RPM
RPM
RPM
RPM
1-5
4 D 8 2 8 1 2 3 4 5
FA SE
70 7
L W
Bundle/
Product
Year
Type
Handle
Brand
Capacity
Style/
Color
Feature Level
LCD Display
Cycle Selector
Control Lock
Drum Light
Large Surface
Moisture Sensor
Reversible Door
Door Latch
Exhaust Channel
Outlet
Door Strike
Adjustable
Leveling Legs
Heavy Duty
Drying Rack*
Lint Filter
1-6
Airflow Problems
Restrictions:
Restrictions can occur any place in the airflow system,
but the most common are:
1. Installing the dryer in a small inclosed area; such
as a closet without a louvered door that reduces
the intake air.
2. Fan problems caused by either a slow running
motor, a broken or deformed fan blade or a
deformed fan housing.
3. A lint restriction in the lint screen area. Operator
may not be cleaning the lint screen before using.
4. A restriction in the exhaust system in the house
caused by the design of the vent, such as; the
diameter of the vent pipe being too small, too long,
too many right angles, or a collapsed or lint
restricted vent pipe.
NOTE
Problems caused by the vent pipe in the house are not
covered under the product warranty.
Air Leaks:
Two types of air leaks may occur:
1. Air being drawn in around the door opening,
between the drum and front panel, or around the
foam seal between the front duct and blower
housing, replaces some of the air being drawn
through the drum and lowers the efficiency of the
dryer.
NOTE
An air leak that occurs around the door opening or
between the drum and the front panel usually will
cause lint to build up on the inner panel of the door.
2. Air being pushed out around the blower housing
or vent pipe inside the dryer, allows some of the
moisture that has been removed from the clothes
to be recirculated.
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Warranty Information
WARNING
To reduce the risk of fire, electrical shock, or injury when using a Frigidaire Affinity Dryer, follow basic safety
precautions including the following:
-
Before performing any type of service or installation, make sure that electric power to the dryer is
disconnected.
To avoid the possibility of explosion or fire, do not store or use combustible, flammable, or explosive liquids
or vapors (such as gasoline) inside or in the vicinity of this or any other appliance.
This appliance is equipped with a three-prong grounding plug for protection against possible electric shock
hazards. Plug it only into a dedicated, grounded electrical outlet. When only a standard two-prong electrical
outlet is available, the customer must have it replaced with a dedicated, properly grounded three-prong
electrical outlet before using this Appliance.
Do not under any circumstances, cut or remove the third (ground) prong from the power cord.
Do not use an adapter plug.
Do not use an extension cord.
Do not use a power cord that is frayed or damaged.
The use of a ground fault interrupter (GFI) is not recommended.
Do not install or use a damaged appliance. If you receive a damaged appliance, immediately contact your
dealer or builder.
The installer must show the customer the location of the power plug so that they know where and how to
disconnect power to the dryer.
The customer should not install, repair or replace any part of the dryer unless specifically recommended in the
literature accompanying it. A qualified service technician should perform all other service.
DANGER
WHAT TO DO IF YOU SMELL GAS:
WARNING
Destroy carton, plastic bags, and any exterior wrapping material immediately after the Dryer is unpacked.
Children should never use these items for play. Cartons covered with rugs, bedspreads, plastic sheets or stretch
wrap may become air tight chambers and can quickly cause suffocation.
Keep laundry products out of childrens reach. To prevent personal injury, observe all warnings on product labels.
Cut Hazard. To prevent serious injury from sharp edges, wear work gloves when handling, unpacking or
disassembling unit.
WARNING
Electrolux cannot be held responsible for damage to property or injury to persons caused by failure to comply with
the installation, maintenance and safety instructions contained in this Service Manual.
2-1
Installation Checklist
Exhaust Venting
Adjustable pliers
Adjustable wrench
Carpenters level
No leaks present at all connections check with soapy water, NEVER check with
flame
NOTE
The electrical service to the Dryer must conform with
local codes and ordinances and the latest edition of the
National Electrical Code, ANSI/NFPA 70.
Leveling
Dryer is level, side-to-side and front-to-back
Cabinet is setting solid on all corners
Door Reversal
Follow detailed instructions in this guide
Test hinge and latch for function
Electrical Power
House power turned on
NOTE
The gas service to the Dryer must conform with local
codes and ordinances and the latest edition of the
National Fuel Gas Code ANSI Z223.1.
NOTE
The Dryer is designed under ANSI Z 21.5.1 or ANSI/UL
2158 - CAN/CSA C22.2 (latest editions) for HOME USE
only. This Dryer is not recommended for commercial
applications such as restaurants or beauty salons, etc.
2-2
Dryer plugged in
Final Checks
Installation Instructions and Use and
Care Guide read thoroughly
Door latches and drum tumbles when cycle
starts
Registration card sent in
2-3
WARNING
Do not allow combustible materials (for example:
clothing, draperies and curtains, paper) to come in
contact with exhaust system. The dryer MUST NOT be
exhausted into a chimney, wall, ceiling, or any
concealed space of a building which can accumulate
lint, resulting in a fire hazard.
Do not screen the exhaust ends of the vent system, or
use any screws, rivets or other fasteners that extend
into the duct to assemble the exhaust system. Lint can
become caught in the screen, on the screws or rivets,
clogging the duct work and creating a fire hazard as
well as increasing drying times. Use an approved vent
hood to terminate the duct outdoors, and seal all joints
with duct tape. All male duct pipe fittings MUST be
installed downstream with the flow of air.
WARNING
FIRE HAZARD
Failure to follow these instructions can create
excessive drying times and fire hazards.
2-4
Figure 2-2.
MAXIMUM LENGTH
of 4 (10.2cm) Rigid Metal Duct
Number of 90 Turns
4
(10.2cm)
louvered
2.5
(6.35cm)
64 ft. (19.5 m)
48 ft. (14.6 m)
52 ft. (15.9 m)
40 ft. (12.2 m)
44 ft. (13.5 m)
32 ft. (9.8 m)
32 ft. (9.8 m)
24 ft. (7.3 m)
28 ft. (9.5 m)
16 ft. (4.9 m)
Figure 2-3.
WARNING
FIRE HAZARD
Do not install a clothes dryer with flexible plastic or
metal foil venting materials. Flexible venting materials
are known to collapse, be easily crushed and trap lint.
These conditions will obstruct clothes dryer airflow and
increase the risk of fire.
Exhaust Direction
Directional exhausting can be accomplished by installing a quick-turn 90 dryer vent elbow directly to exhaust
outlet of dryer. Dryer vent elbows are available through
your local parts distributor or hardware store.
(See Figure 2-5)
Figure 2-4.
Figure 2-5.
2-5
IMPORTANT
DO NOT INSTALL THE DRYER:
1. In an area exposed to dripping water or outside
weather conditions.
2. In an area where it will come in contact with
curtains, drapes, or anything that will obstruct the
flow of combustion and ventilation air.
3. On carpet. Floor MUST be solid with a
maximum slope of 1 inch (2.54 cm).
NOTE
To achieve an installation with 0 (0cm) clearance for
the back of the dryer (for other than straight back
venting), a quick-turn 90 dryer vent elbow must be
installed as described previously in this manual.
Figure 2-7.
Figure 2-6.
2-6
Outlet Receptacle
NEMA 10-30R or NEMA 14-30R receptacle to be
located so the power supply cord is accessible when the
dryer is in the installed position.
NOTE
Dryers manufactured for sale in Canada have factoryinstalled, 4-wire power supply cord (NEMA 14-30R).
IMPORTANT
This dryer is internally grounded to neutral unless
it was manufactured for sale in Canada. Grounding
through the neutral link is prohibited for: (1) new
branch circuit installations, (2) mobile homes, (3) recreational vehicles, and (4) areas where local codes do
not permit grounding through the neutral.
Figure 2-8.
2-7
Electrical Installation
2-8
Gas Dryer
1. The dryer is equipped with a three-prong
(grounding) plug for your protection against shock
hazard and should be plugged directly into a
properly grounded three-prong receptacle.
DO NOT cut or remove ground prong from the plug.
WARNING
30 Amp
NEMA 10-30
Neutral
(Center Wire)
WARNING
ELECTRICAL SHOCK HAZARD
Do not make a sharp bend or crimp wiring/conductor at
connections.
7. Follow manufacturers guidelines for firmly securing
the strain relief and power cord.
8. Reinstall the terminal block cover.
Access Cover
Screw
Terminal
Block
Line 2
Brass Terminal
Neutral
Silver Terminal
Line 1
Brass Terminal
Internal Ground
Green Screw
Install
UL-approved
strain relief here
Terminal Screw
Recovery Slot
Figure 2-9.
NOTE
If a terminal screw falls during cord installation, it can
be retrieved in the terminal screw recovery slot below
the access panel.
Do Not remove
internal ground in
a 3-wire system
Neutral terminal
IMPORTANT
If moving dryer from a 4-wire system and installing it
in a 3-wire system, move the internal ground from the
center terminal back to the GREEN screw next to the
terminal block.
Figure 2-10.
2-9
WARNING
30 Amp
NEMA 14-30
Ground
Green
wire
Access Cover
Screw
Terminal
Block
Line 2
Brass Terminal
Neutral
Silver Terminal
Line 1
Brass Terminal
Internal Ground
Green Screw
Install
UL-approved
strain relief here
Terminal Screw
Recovery Slot
Figure 2-11.
NOTE
If a terminal screw falls during cord installation, it can
be retrieved in the terminal screw recovery slot below
the access panel.
WARNING
ELECTRICAL SHOCK HAZARD
Do not make a sharp bend or crimp wiring/conductor at
connections.
9. Follow manufacturers guidelines for firmly securing
the strain relief and power cord.
10. Reinstall the terminal block cover.
IMPORTANT
If moving dryer from a 4-wire system and installing it
in a 3-wire system, move the internal ground from the
center terminal back to the GREEN screw next to the
terminal block.
2-10
Neutral
White wire
Figure 2-12.
WARNING
EXPLOSION HAZARD
Uncoated copper tubing will corrode when subjected to
natural gas, causing gas leaks. Use ONLY black iron,
stainless steel, or plastic coated brass piping for gas
supply.
1. Installation MUST conform with local codes, or in the
absence of local codes, with the National Fuel Gas
Code, ANSI Z223.1 (latest edition).
2. The gas supply line should be 1/2 inch (1.27cm)
pipe.
3. If codes allow, flexible metal tubing may be used to
connect your dryer to the gas supply line. The
tubing MUST be constructed of stainless steel or
plastic-coated brass.
4. The gas supply line MUST have an individual
shutoff valve.
5. A 1/8 inch (0.32 cm) N.P.T. plugged tapping,
accessible for test gauge connection, MUST be
installed immediately upstream of the gas supply
connection to the dryer.
6. The dryer MUST be disconnected from the gas
supply piping system during any pressure testing
of the gas supply piping system at test pressures in
excess of 1/2 psi (3.45 kPa).
7. The dryer MUST be isolated from the gas supply
piping system during any pressure testing of the gas
supply piping system at test pressures equal to or
less than 1/2 psi (3.45 kPa).
8. Connections for the gas supply must comply with the
Standard for Connectors for Gas Appliances, ANSI
Z21.24.
Gas Connection
1. Remove shipping cap from gas pipe at rear of dryer.
IMPORTANT
DO NOT connect the dryer to L.P. gas service without
converting the gas valve. An L.P. conversion kit must
be installed by a qualified gas technician.
Figure 2-13.
2. Connect a 1/2 inch (1.27 cm) I.D. semi-rigid or
approved pipe from gas supply line to the 3/8 inch
(0.96 cm) pipe located on the back of the dryer. Use
a 1/2 inch to 3/8 inch (1.27 cm to 0.96 cm) reducer
for the connection. Apply an approved thread sealer
that is resistant to the corrosive action of liquefied
gases on all pipe connections. (See Figure 2-13)
3. Open the shutoff valve in the gas supply line to
allow gas to flow through the pipe. Wait a few
minutes for gas to move through the gas line.
IMPORTANT
The supply line must be equipped with an approved
manual shutoff valve. This valve should be located in
the same room as the dryer and should be in a
location that allows ease of opening and closing. Do
not block access to the gas shutoff valve.
Figure 2-14.
4. Check for gas system leaks with a manometer.
If a manometer is not available, test all connections
by brushing on a soapy water solution.
WARNING
EXPLOSION HAZARD
NEVER test for gas leaks with an open flame.
2-11
IMPORTANT
4 Clamp
Figure 2-15.
NOTE
On gas dryers, before the burner will light, it is necessary for the gas line to be bled of air. If the burner
does not light within 45 seconds the first time the
dryer is turned on, the safety switch will shut the
burner off. If this happens, press cancel and wait 5
minutes before making another attempt to light.
Figure 2-16.
2-12
Screws
Figure 2-17.
IMPORTANT
Do not attempt to remove the 2 tamper resistant
screws that hold the inner glass in place.
6. Locate the 2 pan head screws (no. 6-7) on the inner
door nearest the metal strike and center of hinge
(9 and 3 oclock positions). Remove and save these
2 screws. (See Figure 2-19)
7. Separate inner door assembly from outer door
assembly.
Figure 2-18.
Figure 2-19.
2-13
Round Plug
Square Plug
Round Plug
Figure 2-20.
2. Turn inner door assembly over to expose retaining
tabs of metal strike. Grip tabs fully with pliers to
remove. Discard old metal strike. (See Figure 2-21)
Figure 2-23.
5. Carefully remove the 2 round plugs from the inner
door and move them to the opposite holes and
reinstall. (See Figure 2-24)
Figure 2-24.
Figure 2-21.
3. Turn the inner door assembly back over and locate
the 2 pan head hinge screws. Remove and save the
2 screws and separate the hinge from inner door
assembly. (See Figure 2-22)
Figure 2-22.
2-14
Figure 2-25.
Figure 2-26.
2. Rest the opening of the inner door at a 90 degree
angle on the shoulders of the hinge cutout gate.
Pivot the inner door down onto the outer door.
(See Figure 2-27)
Figure 2-28.
5. Locate new metal strike supplied with dryer manuals.
Grip new strike with pliers as shown below. Firmly
insert the strike so it is oriented vertically.
(See Figure 2-29)
Figure 2-29.
Figure 2-27.
2-15
T Slot In
Front Panel
T Post On
Door Hinge
Figure 2-32.
Figure 2-30.
2. Rest the opening of the inner door at a 90 degree
angle on the shoulders of the hinge cutout gate.
Pivot the inner door down onto the outer door.
(See Figure 2-31)
Figure 2-31.
NOTE
Correctly installed hinge screws will press hinge flush
to front panel. Any gap between hinge and front panel
will cause misalignment of strike to latch.
2-16
WARNING
Failure to disconnect from power source before
stacking could result in personal injury or even
death.
Improper installation of dryer venting could result in
personal injury or damage to property.
To avoid back or other injury, have more than one
person move or lift the dryer.
Do not stack a dryer on top of washer already
installed on pedestal.
IMPORTANT
Total weight IN closed drawer or combination of IN
and ON TOP OF open drawer should not exceed 65 lb.
(29.5 kg).
NOTE
Due to higher center of gravity of appliance on
pedestals, some side-to-side rocking is normal during
operation. Vibration can be minimized by assuring
appliance is installed properly, including being level and
solid on all four (4) legs by following these directions.
1. If dryer is new and has not been installed yet, skip
to step 3.
2. If dryer is already installed, disconnect dryer from
electrical and gas connections and exhaust venting.
3. Protect floor and unit with cardboard or rug and
carefully lay the appliance on its side and screw each
leg completely into the base. (See Figure 2-34)
CAUTION
EXCESSIVE WEIGHT HAZARD - To avoid back or other
injury, have more than one person move or lift the
appliance.
Figure 2-34.
2-17
IMPORTANT
Figure 2-35.
NOTE
Allow for approximately 5 in. (12.5 cm) behind the
pedestal for clearance of back of washer or dryer to the
wall. Allow additional space if venting dryer upward or
downward.
Figure 2-36.
Figure 2-37.
Figure 2-38.
2-18
Figure 2-39.
Figure 2-40.
2-19
CAUTION
Figure 2-41.
Figure 2-42.
CAUTION
DO NOT use open dispenser drawer of washer or
dispenser cavity as hand-hold location when tipping
washer on its side. Serious damage could occur to the
washer.
Installing Or Re-Installing Appliance
1. Slide dryer/pedestal into place.
2. Check for levelness and rock all four (4) legs again.
Repeat until level and solid.
3. Refer to beginning of this section for complete
details on electrical installation.
2-20
Figure 2-43.
Kit Components:
WARNING
Failure to disconnect from power source before
stacking could result in personal injury or even death.
Improper installation of dryer venting could result in
personal injury or damage to property.
B
C
Remove
Leveling Legs
CAUTION
EXCESSIVE WEIGHT HAZARD - To avoid back or other
injury, have more than one person move or lift the
appliance.
Figure 2-44.
2-21
Figure 2-45.
IMPORTANT
24.0"
(61 cm)
26.4"
(67 cm)
Figure 2-48.
IMPORTANT
Figure 2-46.
2. Carefully remove BLUE backing from clear selfadhesive strips. Apply to each side edge of the
washer top. (See Figure 2-47)
Figure 2-47.
2-22
CAUTION
EXCESSIVE WEIGHT HAZARD - To avoid back or other
injury, have more than one person move or lift the
appliance.
2. Holding the front of the dryer up slightly, carefully
slide the dryer back.
3. Slide hook tabs on rear brackets into slots in backsheet of dryer. Dryer will be approximately left
of center. Continue sliding dryer back until tabs are
fully engaged. (See Figure 2-49)
WARNING
FIRE HAZARD
Improper installation of dryer venting could result in
personal injury or damage to property.
IMPORTANT
Refer now to dryer INSTALLATION INSTRUCTIONS at
beginning of this section, including connections and
venting.
Figure 2-49.
4. Slide dryer approximately to the right, centering
it on washer and hooking rear bracket tabs into slots
on back.
5. Lift front of dryer and remove RED backing from
adhesive strip on front bracket. (See Figure 2-50)
Figure 2-51.
Figure 2-50.
2-23
NOTE
If laundry appliances must be moved, front and rear
mounting brackets may remain attached to the washer
top until the dryer is restacked. To permanently unstack
the units and remove the front bracket, use a 24 piece
of monofilament (fishing) line to carefully saw back and
forth under the adhesive strip. Remove residue with a
general adhesive remover.
CAUTION
This stacking kit NOT for use with 5.8 cu. ft. dryer with
2 indents (items A) on side panel and 4 inch knockout
(item B) for side venting. This dryer style will not mount
with this kit and may cause personal injury or property
damage.
2-24
LED Timer
Temperatures with
Light Indicators
Dryer Options
with Light
Indicators
LED Timer
Temperatures with
Light Indicators
Dry Time
with Light
Indicators
Dryer Options
with Light
Indicators
LED Timer
Temperatures with
Light Indicators
Dry Time
with Light
Indicators
Dryer Options
with Light
Indicators
3-1
Cycle Selection
IMPORTANT
Clean the lint filter after every load. CLEAN FILTER
will be displayed at the end of the cycle to remind you
to remove lint from the filter.
3-2
WARNING
3-3
Cycle Settings
Reset to Factory Settings
3-4
NOTE
To change the Temperature after the cycle starts, press
Pause, adjust the setting and press Start to resume the
cycle.
Sanitize
Recommended for durable fabrics and towels. Use this
selection to remove harmful bacteria from your clothing
or other items where sanitization is desired.
This option will kill 99.9% of bacteria with no carryover
of bacteria between loads. A higher temperatures is
required. Check fabric care labels to prevent damage.
High
Recommended for most cotton fabrics.
NOTE
To change the Dry Level after the cycle starts, press
Pause, adjust the setting and press Start to resume
the cycle.
Select the Normal dry level for most Auto Dry cycles.
Occasionally a load may seem too damp or over-dried at
the end of the cycle. To increase drying time for similar
loads in the future, select More. For loads requiring less
drying time, select Less.
Select Damp for items you wish to partially dry before
hanging or ironing.
Normal
Recommended for wrinkle free, easy care, lightweight
fabrics and bulky loads.
Low
Recommended for delicate fabrics.
Air Dry
This setting (no heat) should only be used with a
Timed Dry cycle to dry items containing feathers,
down, foam rubber, plastics or rubber-like materials;
to refresh clothing, stuffed animal, pillows or blankets;
and to dust draperies.
Drying Temperature
Selector Button
Dryness Level
Selector Button
3-5
NOTE
To change the Options after the cycle starts, press
Pause, adjust the setting and press Start to resume
the cycle.
Allergy (on select models)
Use this option to reduce allergens as you dry your
load. Not recommended for items prone to heat
damage.
Energy Saver
The Energy Saver option reduces the drying temperature
a few degrees to save energy. In conjunction with
automatic moisture sensors, cycle times will increase
slightly, but overall energy usage will decrease. On some
models, you may also notice after the cycle begins most
lights and indicators will turn off. To turn those lights
temporarily back on press Energy Saver during the cycle.
Add Steam (on select models)
The Add Steam option injects steam into the clothing
prior to cool down to reduce wrinkling.
Drum Light ( Press & Hold on some models)
The drum light will come on whenever the door is
opened to illuminate the drum during loading and
unloading. Closing the door turns off the light. The drum
light will automatically turn off if the door is left open
more than 3 minutes.
On models with Press & Hold features, you can activate
the drum light during a cycle by pressing and holding
the button under Options with the
symbol. The light
will stay on during the cycle for 3 minutes. To turn it off,
press and hold the button again.
3-6
Cycle Options
NOTE
While counting down during Delay Start, you will notice
your dryer periodically tumbling for a few minutes
without heat to redistribute the load, maximizing load
freshness.
Control Lock
To lock the controls between cycles, press and hold the
Control Lock button for 5 seconds. Repeat to unlock
the controls when you are ready to operate the dryer.
Use this feature to reduce the likelihood of accidental
operation by children.
Additional Features
Drying Rack (on select models)
Use the drying rack for items which should not be
tumble dried. Insert the rack into the dryer drum, resting
the back support on the moisture sensor bars and the
front legs on the air grill.
Place items to be dried on top of the rack, leaving space
between items and not allowing them to hang over the
sides or through the holes. The weight should not
exceed 10 lbs (4.5 kg). Select the air (no heat) setting
for items containing plastic, foam rubber, rubber-like
materials, feathers or down.
3-7
3-8
3-9
3-10
Section
Section33Electronic
ElectronicControl
Control
Reading Error Codes - Affinity Models
1.
2.
3.
4.
3-11
3-12
Diagnostic Mode
1. Press the CANCEL button to enter standby mode and enable diagnostic entry.
2. Within 10 seconds after pressing CANCEL, press any button (but CANCEL) to wake up the control.
3. Within 5 seconds of wake up, turn the selector knob to the far left cycle and press and hold the CANCEL and the
center button under the display simultaneously for 3 seconds to enter the Diagnostic Mode. (Note: to save time at
wake up, the welcome screen can be bypassed by turning the selector knob).
4. Upon entering Diagnostic Mode, all lights should flash on and off.
5. The following steps can be cycled through by turning the selector knob clockwise:
Diagnostic Mode
Contact Sensor
MOTOR CW
Motor CW + Heater
1
Motor CW +
Heater
Motor CW + Heater
1 + Heater 2
Motor CW +
Heater
Motor CW + Heater
1 + Heater 2 +
Heater 3
Motor CW +
Heater
button id number
Motor CW
10
Software version
Software version
MOTOR CW
MIST VALVE
error code
Software
version
Software version
NOTE : To clear the error code(s): Press and hold the center key under the display and CANCEL buttons
simultaneously for 3 seconds.
6. To exit Diagnostic Mode:
a) Unplug the power cord, wait 5-8 seconds, then reconnect the power cord OR
b) Turn the program knob to the Start Position (lights/Buttons Test). Press the CANCEL and center button under
the display simultaneously for 6 seconds.
3-13
3-14
When the motor is not turning, the start winding and the
run winding are connected in parallel. When the contacts
of relay RL 1 are closed, with the dryer door closed, line
1 and neutral voltage are applied across both the start
and run windings of the drive motor. With power applied
to both the start and run windings, the motor starts to
turn.
When the speed of the motor reaches about 80% of its
normal run speed, the contacts of the centrifugal switch
remove power from the start winding thus removing the
start winding from the circuit.
The drive motor preforms two tasks in the dryer. A pulley,
attached to one end of the motor shaft, uses a belt to
drive the dryer drum. The blower wheel, attached to the
other end of the motor shaft, pulls the air through the
clothes and forces it out the exhaust vent.
3-15
3-16
L1
Figure 3-12. Gas Valve Operation
It is necessary to raise the temperature above 1100 F
to ignite gas. As current flows through the igniter, the
temperature of igniter raises from room temperature to
approximately 1800 F within 30 seconds. The contacts
of the sensor are heat sensitive and set to open above
the ignition temperature of gas. When the sensor
contacts open, current flows through the secondary coil,
opening the second chamber, allowing gas to the burner,
and is ignited by the heat of the igniter. When the
contacts of the sensor are open, the parallel circuit
formed by the igniter and the booster coil are in series
with the secondary coil which lowers the current flow
through the igniter and booster coil. Since it takes less
magnetic force to hold a solenoid open than it does to
open it, the first solenoid remains open when current
through the booster coil is reduced. The reduction of
current flow through the igniter reduces heat from the
igniter but the sensor contacts are held open by the heat
of the burner flame.
Drying Time:
The amount of drying time is determined in one of two
ways:
1) A fixed amount of drying time may be set by
turning the SELECTOR knob to one of the fixed
drying times.
2) The AUTO DRY cycles a variable amount of time by
the size of the load, the amount of moisture in the
clothes and the dryness setting selected.
In the AUTO DRY cycles, the electronic control reads
the capacitance between the two sensor bars located in
the drum.
NOTE
This test renders the thermal limiter inoperative, a new
thermal limiter must be installed after this test.
Drum Temperatures
The following tests should be run with an unrestricted
exhaust. The location of the thermal couple is to be
the square in the lint grill which is 12 squares left from
the right edge of the lint blade and (2) squares forward.
The tip should extend 1.25 into the air grill. Set the
dryer timer as needed for each test. The recordable
temperature is to be the maximum temperature
following the heater off of the 3rd cycle.
No load is to be used for following heat settings:
Heat Setting
Thermistor Status
Temperature F
Max*
Medium*
Low*
Satisfied/Heater Off
Satisfied/Heater Off
Satisfied/Heater Off
135 to 190
130 to 185
105 to 160
3-17
NOTE
Tests must be run with a cold (ambient) motor. When
tested in the unit, a jumper harness will be needed to
bypass the software alarm for the motor not starting.
Without the jumper, the software will stop the cycle
within 3 seconds (before the thermal protector opens)
if motor movement is not detected.
Ignition Power
Power required for glow bar to light gas: 550 - 850 Watt
Minimum Operating Voltage
Dryer and gas valve to function properly at 100 Volts.
Reduced Gas Pressure
Reduce gas pressure to 1.0 inch in gage oil. Stop and
then restart dryer. Allow gas ignition system to recycle
and check to see that ignition is obtained.
Static Pressure
Static pressure at the exhaust exit (when using a 100%
exhaust block), as measured by a manometer, shall be
1.6 inch of gage oil, minimum.
High Limit Thermostat Cycle Time Trip
3-18
NOTE
This test renders the thermal limiter inoperative, a new
thermal limiter must be installed after this test.
Thermistor Status
Temperature F
Max*
Medium*
Low*
Satisfied/Heater Off
Satisfied/Heater Off
Satisfied/Heater Off
135 to 190
130 to 185
105 to 160
3-20
3-21
3-22
3-22
3-23
3-24
3-24
3-25
3-26
3-27
3-28
3-19
No.
0.
Yes.
Is an error
code displayed?
Yes.
120VAC.
Defective household
power supply or
broken wire between
dryer terminal block
and thermal limiter.
No.
0.
Refer to error
code chart.
Defective thermal
limiter.
120VAC.
120VAC.
Defective control
board.
3-20
0.
Defective door
switch.
>120VAC - 0<
Check the resistance of the
control thermistor at room
temperature.
120VAC.
Defective control
board.
No.
Yes.
Is an error
code display.
Yes.
No.
0.
Defective household
power supply or
broken wire between
dryer terminal block
and thermal limiter.
120VAC.
Defective control
board.
Refer to error
code chart.
120VAC.
0.
Defective control
board.
Defective door
switch.
>120VAC - 0<
Check the resistance of the
control thermistor at room
temperature.
More or less
than 50,000
Ohms +/- 10%.
Defective
thermistor.
3-21
Belt broken or
off pulley.
Electric and Gas dryers; longer than normal drying times. (Possible E 4A)
Note: Always check wiring to the components.
Longer than normal
drying times.
Yes.
Check washer
spin cycle.
No.
Is the vent restricted?
Yes.
Clear vent.
No.
Is the blower motor running
at full speed?
No.
Replace motor.
Yes.
Is the dryer level so the clothes
touch the sensor bars?
No.
Yes.
Level dryer.
Is the dryer heating properly?
Yes.
Review proper
programming of
the control with
the customer.
3-22
No.
Refer to dryer not
heating properly
flow chart.
The same as
between L1 & L2.
Check the resistance of the
control thermistor at room
temperature.
3-23
Burner cycle.
Yes.
No.
Check the
gas pressure
under flow.
More or less
than
50000 Ohms
+/- 10%.
Defective electronic
control.
No.
3-24
Defective
thermistor.
Defective
thermistor.
0.
0.
0.
Open wire from
terminal block.
120 VAC.
Remove power from the dryer,
reconnect the black wire from RL 2.
and disconnect the plug from the
drive motor. Restart the dryer and
measure the voltage drop between
yellow and white wire in the plug.
120 VAC.
Defective motor.
0.
Defective
heating element.
3-25
Defective
thermistor.
Defective
sensor.
Igniter does
not glow.
0.
Defective high
limit thermostat.
Infinity.
Defective igniter.
3-26
0.
Defective
gas valve
or gas supply.
120 VAC.
50 to 400 OHMS.
Defective
motor.
Tested good.
Failed test.
Yes.
Checks bad.
Tighten the connections or replace
the wire.
3-27
Yes.
Defective interface
board.
Defective
harness.
Repair or
replace harness.
No.
3-28
IMPORTANT
Before continuing, please take note of the WARNINGS and CAUTIONS below.
WARNING
Before servicing or moving an appliance:
Remove the power cord from the electrical outlet, trip the circuit breaker to the OFF position, or remove
the fuse.
Turn off the gas supply for Gas Dryers.
-
If it is necessary to remove a Dryer unit from its installation, use proper lifting techniques as units are heavy
and could fall resulting in serious injury or death. Pulling a unit from its installation should only be performed
by a trained authorized service technician or installer.
After service is completed, be sure all safety-grounding circuits are complete, all electrical connections are
secure, and all access panels are in place.
If unit was used prior to service, the heater assembly will be hot. Wear protective gloves and the appropriate
safety gear when working with heating assemblies.
If removing a door from a unit, remember that the doors are heavy. If they were to fall, they could cause
serious personal injury.
CAUTION
-
Metal edges may be sharp. Use caution and wear appropriate safety equipment when servicing dryers to avoid
personal injury.
If working in the motor area, remember that the heater element and tubing may be hot if used prior to
service and during testing.
4-1
Screws
Figure 4-1.
T Slot In
Front Panel
T Post On
Door Hinge
IMPORTANT
Do not attempt to remove the 2 tamper resistant
screws that hold the inner glass in place.
6. Locate the 2 pan head screws (no. 6-7) on the inner
door nearest the metal strike and center of hinge
(9 and 3 oclock positions). Remove and save these
2 screws. (See Figure 4-3)
7. Separate inner door assembly from outer door
assembly.
Figure 4-2.
Figure 4-3.
4-2
Figure 4-4.
Hinge Screws
Hinge Assembly
Figure 4-5.
Figure 4-6.
Figure 4-7.
4-3
Screws
Air Duct Cover
1. Open the loading door and pull lint trap from unit.
2. Using a #2 square bit screwdriver, extract the screw
from each side of the air duct cover securing the air
duct cover to the inside of the drying compartment.
Pull air duct cover straight up until clear of the
drying compartment. (See Figure 4-8)
Screws
Figure 4-8.
Screws
4-4
Figure 4-9.
Screws
Figure 4-10.
Screws
Console Bracket Screws
Retaining Strap
Retaining Tab
Control Box
Control Knob
Display Panel
4-5
Screws
Screws
4-6
Retaining
Latches
Electrical
Connections
Molex
Connector
Screw
Electrical Connections
Screw
Electrical Connections
Screws
Blower Assy. Screw
4-7
A
A
Access Cover
B
A
A
3.
4.
Molex Connector
Dryer Terminal
Block
Moisture Bar
Terminals
Ground
Screw
NOTE
The electrical connection can be disconnected at the
molex connector and with the removal of the ground
wire screw as shown in Figure 4-24.
A
A
Screw
4-8
Retaining Ring
Washer
Screw
Water Nozzle
Adapter
Misting Hose
Adapter
Mounting
Clip
Nozzle Nut
Grommet
Water Tube
NOTE
Removing or replacing the belt requires the front inner
bulkhead to be removed.
Spring
Idler Arm
4-9
NOTE
The electrical connections to control box may be
disconnected and the control box removed with the
mounting bracket.
2.
3.
2.
3.
4.
4-10
NOTE
It is recommended to have a second person to help
remove the drum as the front inner bulkhead panel is
removed from the unit.
Retainers
Inner
Panel
9/16 Nut
Washers
Roller
NOTE
With the drum removed, all roller assemblies
are accessible. Figure 4-25 illustrates the front roller
assemblies.
3. Pull roller assembly from front inner bulkhead panel.
4. Use a small flat bladed screwdriver and remove the
triangular retainer from the roller shaft. Pull the
roller from the roller shaft.
Exhaust
Duct
Screws
4-11
Screw
Screws
Screws
4-12
Electrical
Connection
Blower
Mounting
Tab
Ground
Screw
Idler Shoulder
Screw
Screws
Figure 4-30.
Use a 7/8 Socket
Disconnect
Thermistor
Screws
Figure 4-31.
Lift Housing Lock Over Tab
Motor
Figure 4-32.
Grab Here
With Pliers
Figure 4-33.
4-13
NOTE
Screw
Figure 4-34.
Screw
NOTE
If unit was used prior to service, the heater assembly
may be hot. Refer to Warnings and Cautions at the
beginning of this section.
The heater assembly is secured to a mounting bracket
in the front and secured with two screws. The rear of
the heater slides into the heat duct and is secured with a
screw to the right rear of the heater assembly.
1. Remove the top panel, rear panel, console, front
panel, front inner panel, drum and heat shield.
2. Disconnect all wire leads from the components
mounted to the heater assembly, labeling as needed
to assure proper connection.
3. Using a #2 square bit screwdriver, extract the two
screws at the front of the heater assembly and the
single screw at the right rear. (See Figure 4-35) Pull
the heater assembly from heat duct.
4-14
Screws
Figure 4-35.
Safety
Thermostat
Thermal
Limiter
Figure 4-36.
Safety
Thermostat
Heater
Assembly
Tube
WARNING
Always shut off the gas supply before servicing a gas
dryer.
Thermal
Limiter
Figure 4-37.
4-15
To Gas Valve
Coils
To Ignitor
To Sensor
To
Control
Figure 4-38.
Screws
Plastic Coil
Pins
Figure 4-39.
4-16
Valve Mounting
Bracket Screws
Screws
Figure 4-40.
Screws
Ignitor Screw
Figure 4-41.
Manifold
Figure 4-42.
4-17
Screws
Figure 4-43.
4-18
Section 5 Troubleshooting
The following troubleshooting chart involves problems arising from improper drying techniques and are not valid
service issues. Many drying problems involve poor cleaning results, poor soil and stain removal, residues of lint
and scum, and fabric damage. For satisfactory drying results, follow these suggestions provided by The Soap and
Detergent Association.
For Troubleshooting the electronic control and error codes, See Section Three Electronic Control.
Problem
Correction
Cause
Greasy, oily
stains
Lint
1. Overloading.
2. Over dying causes static
electricity.
3. Lint screen not clean when
cycle began.
4. Lint is attached to pills.
Pilling
(Fibers break
off, ball up and
cling to fabric.)
1. Over dying.
1.
2.
3.
4.
Shrinking
1.
2.
3.
4.
Wrinkling
1. Overloading.
Irreversible condition.
Follow fabric care label directions.
If shrinking is a concern, check load often.
Remove items while slightly damp and hang or lay flat
to complete drying.
5. Block knits into shape.
5-1
Section 5 Troubleshooting
The following troubleshooting chart involves common concerns that are not the result of defective workmanship or
materials in this dryer. Some problems below involve improper installation and issues arising from the users
household water supply. See the Use and Care guide for the unit in question and the Installation Section in this
manual.
Problem
Dryer does not
start.
Cause
1. Electrical power cord is not
securely plugged in or plug
may be loose.
2. House fuse blown or circuit
breaker tripped.
3. Thermal limiter tripped.
1. Replace fuse.
5-2
Correction
6-1
6-2
6-3
6-4
6-5
6-6
6-7
Notes
6-8