Att 3. Electrical Design Criteria Rev - 01

CP652 AL DHAKHIRA TREATMENT WORKS
TRANSFER PUMPING STATION AND

ASSOCIATED PIPELINE PROJECT.

PUBLIC WORKS AUTHORITY
Infrastructure Affairs
(Drainage Section)
Preliminary Design
Electrical Design Criteria
CP652-STW-EMI-BED-00020
28 June 2015
Hyder Consulting Middle East Ltd.

PO Box 1854
Doha
Qatar
Tel: + 974 44245000,
Fax:+ 974 44245001
www.hyderconsulting.com
CP652 AL DHAKHIRA TREATMENT WORKS

TRANSFER PUMPING STATION AND
ASSOCIATED PIPELINE PROJECT
Preliminary Design
Author
Abdul Salam Bin Breik
Checker
Amien Ibrahim Mohd
Approver
Manikath Narendran
Project No
1A-D 13/14 DCOM 03 G
Report No
CP652-STW-EMI-BED-00020
Date
28 June 2015
Revision History
Rev
0A
00
01
Date
14-05-2015
26-05-2015
28 June 2015
Description
Issued for Approval
Issued for Approval
Issued for Approval
Author
AAB
AAB
AAB
Checker
AAR
AAR
AAR
Approver
MN
MN
MN
This report has been prepared for HRC in accordance with the terms and conditions of appointment stated in the
Engineering Services Agreement (Project ID: 1A-D 13/14 DCOM 03 G). Hyder cannot accept any responsibility for any
use of or reliance on the contents of this report by any third party.

CP652 Al Dhakhira Treatment Works Transfer Pumping Station and Associated Pipeline Project
CONTENTS
1
Introduction ........................................................................................... 1
1.1
Background .......................................................................................... 1
1.2
Project Location .................................................................................... 2
Scope.................................................................................................... 4
Purpose of This Report......................................................................... 5
Codes and Standards ........................................................................... 6
Design Conditions ................................................................................ 7
5.1
Degree of Protection for Electrical Equipment ...................................... 7
5.2
Hazardous Area Classification.............................................................. 7
5.3
Utilization Voltages ............................................................................... 7
System Design (Single Line Diagram ) ................................................ 1

6.1
Design Calculations and Studies .......................................................... 1
6.2
STW Power System Distribution Arrangement ..................................... 1
6.3
Power Transformer ............................................................................... 1
6.4
11kV Switchgear................................................................................... 2
6.5
415v Switchgear ................................................................................... 2
6.6
Motors................................................................................................... 2
6.7
Low Voltage Motor Control Centre (LV MCC)....................................... 3
6.8
Variable Frequency Drives (VFD) ......................................................... 3
6.9
Control Switch Stations......................................................................... 3
6.10
Mechanical Equipment Control ............................................................. 3
6.11
Storage Batteries and Charger ............................................................. 3
6.12
Uninterruptible Power Supply (UPS) System........................................ 4
6.13
Stand-by Power Systems ..................................................................... 4
Electrical Equipment Installations ......................................................... 1

7.1
Substation building and switch rooms .................................................. 1
Cable Installations ................................................................................ 1

8.1
Cables and Wires ................................................................................. 1
8.2
Voltage Drop......................................................................................... 1
8.3
Underground Trench and Duct Banks .................................................. 1
8.4
Above Ground Conduit ........................................................................ 2
8.5
Underground Conduit ........................................................................... 2
8.6
Rigid Non-metallic Conduit ................................................................... 2
8.7
Cable Tray ............................................................................................ 3
8.8
Cable Trunking ..................................................................................... 3
8.9
Disconnect Switches ............................................................................ 3
Lighting system Design ........................................................................ 4

9.1
General ................................................................................................. 4
9.2
Illumination Levels ................................................................................ 4
9.3
Outside Lighting.................................................................................... 5
9.4
Lighting Switching ................................................................................. 5
9.5
Lighting Panel Board ............................................................................ 5
9.6
Branch Circuits ..................................................................................... 6

Page i
9.7
10
Electrical Power Outlets........................................................................ 6
Grounding System Design ................................................................... 7

10.1
General ................................................................................................. 7
10.2
Transformer Grounding ........................................................................ 7
10.3
Equipment Grounding ........................................................................... 7
11
Lightning protection .............................................................................. 8
12
Telephone System ................................................................................ 9
13
12.1
Intercom System................................................................................. 10
12.2
Public Address System ....................................................................... 10
Security ............................................................................................... 11
13.1
CCTV System ..................................................................................... 11
13.2
Access Control System....................................................................... 11

Page ii
ABBREVIATIONS
AASHTO
American Association of State Highways and Transportation Offices
EIA
Enivronmental Impact Assessment
EMP
Environmental Management Plan
Hyder
MoE
Ministry of Environment
MMUP
Ministry of Municipality and Urban Planning
PMC
Programme Management Consultant
PWA
Public Works Authority
QCS
Qatar Construction Specification
QSTM
Qatar Strategic Traffic Model
SoW
Scope of Works

Page iii
Having been awarded Design Engineering Services Al Dhakhira Transfer Pumping Station and
Associated Pipelines, Hyders scope, is to design a sewage treatment facility, providing advanced
wastewater treatment, using Sequencing Batch Reactor technology and tertiary filtration, with a
design capacity of 56,200 cubic meter per day average daily flow.
2
3
4
5
6
Introduction
1.1
Background
7
8
9
10
Al Khor and Al Dhakhira are established and growing residential towns located on the north
eastern coast of Qatar and are situated approximately 50 km to the north of Doha. The area is
the location of residential housing and industrial facilities providing support for the buoyant and
growing oil and gas industries within the region.
11
12
13
Qatari Diar Real Estate Investment Company (QDREIC) has proposed to construct a significant
residential and commercial development (Urjuan, which was previously known as Al Khor Beach
Development) adjacent to the existing Al Dhakhira STP.
14
15
16
The existing Al Khor Industrial Area is planned to be relocated to a new location away from
existing residential centres. The existing Al Khor Industrial Area will then be converted to
residential and green areas.
17
18
19
In addition to the Town of Al Khor, the Town of Al Dhakhira, the proposed Urjuan Development
and the New Al Khor Industrial Area, the project service area (catchment) includes Al Khor
General Hospital (and its housing accommodation) and Al Khor Community Housing.
20
21
22
23
24
The area is currently served by two public sewage treatment facilities: Al Khor Sewage Treatment
Plant (STP) and Al Dhakhira STP. Al Khor Community Housing area is served by a private
treatment facility (Al Dhakhira Package Treatment Plant with a capacity of 2,500 m3/day). Due to
the high levels of growth within the area, these treatment facilities have reached, or are quickly
reaching, their design capacity.
25
26
27
28
29
The existing Al Dhakhira STP (an extended aeration package treatment plant) was commissioned
in 1999 and designed to treat an average flow of 1,800 m3/day. Latest available operational
records (September 2011) indicate that the facility had an average daily flow of 2,584 m3/day ay
or 144% of its treatment capacity. During the same month (September 2011) the facility received
a maximum flow of 2,705 m3/day or 150% of its treatment capacity.
30
31
32
33
34
35
The existing Al Khor STP is a Sequencing Batch Reactor treatment facility which was
commissioned in 2009 to treat sewage from the Town of Al Khor. The STP has a current treatment
capacity of 4,860 m3/day. Latest available operational records (September 2011) indicate that
the Works received 3,566 m3/day (73% of its total capacity) of incoming wastewater in addition
to Works return. During the same month (September 2011) the facility received a maximum flow
of 4,035 m3/day or 83% of its treatment capacity.
36
37
The existing STPs are not suitable for extending and it was determined that a new Sewage
Treatment Works (STW) would be constructed on land allocated to PWA Infrastructure Affairs.
38
39
As the existing STPs are already receiving flows exceeding their design capacities, PWA is
currently upgrading both STPs as a temporary measure to allow them to receive additional flows
Page 1
1
2
until the proposed Works is constructed and commissioned. The existing Al Dhakhira and Al Khor
STPs would then be decommissioned.
3
4
The new STW (Al Dhakhira STW) will be sized to serve a population of 205,000 people, which is
the estimated population for the year 2036.
5
6
7
8
9
Sewage flows received in the existing Al Dhakhira STP will have to be diverted to the new Works.
A Sewage Transfer Pumping Station (TPS) is proposed to accomplish this task by pumping flows
received at the existing Al Dhakhira STP to the New Works. Similarly, existing/future flows
received at Pumping Station K, located in the Town of Al Khor, will be modified to enable the
station to pump received flows within the Town of Al Khor to the New Works.
10
11
12
13
Treated Sewage Effluent generated by the new Works will have to be transmitted to demand
areas within the Town of Al Khor, Town of Al Dhakhira and other areas. This will be accomplished
by the proposed TSE pumping station that will be built within the new Works site which will pump
TSE to demand areas.
14
15
16
1.2
Project Location
The proposed new Al Dhakhira STW will be located in north of Qatar as shown in the location
plan below.
17

Page 2

Page 3
1
2
3
4
Scope
The Project comprises the design, engineering, supply, procurement, construction, testing,
commissioning, operation and maintenance for ten (10) years of the works as described in Clause
1 of Section C Part 2- Project Design Brief. The Main Contract has two distinct parts which are:
Design - Build Works which include Tests on Completion
6
7
Operate - Maintain Works for Ten (10) years which include further Tests after
completion
8
9
10
11
In line with Hyders scope of services which is confined to within Al Dhakira Sewage Treatment
Works (STW) boundary, this document does not extend to works outside the boundary of the
STW namely Pumping Station K, Transfer Pumping Station, Irrigation Networks (including Fibre
Optic Cables) and Al Khor Public Gardens.

Page 4
Purpose of This Report
2
3
4
This document contains common minimum design criteria and relevant standards and guidance
for the electrical works for this project. The aim of this document is to achieve consistency in
design and provide the general design criteria for the electrical works for this project.
5
6
7
In general the minimum design criteria and relevant standards will be in compliance with the
Contract Documents, Public Works Authority (ASHGHAL) requirements, QCS 2010 and where
required, internationally recognised standards such as IEC, BSI, ISA, etc.

Page 5
Codes and Standards
QCS 2010
3
4
Regulation for Installation of Electrical wiring , electrical equipment and air conditioning
equipment : KAHRAMAA (2010 Edition)
International Electro technical Commission (IEC)
British Standards Institution(BSI)
IEE Wiring Regulations (Seventeen Edition)
National Electrical Code (NEC)
American National Standards Institute(ANSI)
10
Institute of Electrical and Electronics Engineers(IEEE)
11
National Fire Protection Association(NFPA)

Page 6
2
3
4
Design Conditions
As per QCS 2010 section 21 part-1, all apparatus and equipment to be designed and constructed
to operate satisfactorily and for prolonged and continuous periods in the following ambient
temperature condition
Altitude to be taken as sea level
Maximum sun radiation temperature in summer - 84 C
Maximum ambient temperature in summer - 50 C
Average max. ambient temperature in summer - 45 C
Minimum ambient temperature in winter - 0 C
10
5.1
Degree of Protection for Electrical Equipment
11
Degree of protection for all electrical equipment shall be as follows:
12
IP 54, for indoor equipment
13
IP 55, for outdoor equipment
14
IP 68, for submersible equipment
15
16
17
Due to site highly corrosive atmosphere, it shall be a fundamental requirement that all equipment
supplied and installed at site shall be of well protected and / or corrosion resistant materials or
shall be coated with suitable corrosion resistant materials to the harsh environment.
18
5.2
Hazardous Area Classification
19
20
The facilities shall be designed using the following documents to determine the hazardous limits
within the facility plot.
21
IEC 60079-10-1 Classification of areas-Explosive gas atmospheres
22
NFPA 820 Standard for Fire Protection in Wastewater Treatment and Collection Facilities 2008
23
Local Regulation
24
25
If there is a conflict among codes, the classifications shall be decided considering the general
design practice in state of Qatar and experience.
26
5.3
Utilization Voltages
27
Incoming power supply voltage from Kahramaa - 11kV, 3 PH
28
29
Distribution voltage from substation- 3 phase + Neutral (solidly Earthed), 4 wire, 240/415 V
6%, 50 Hz 0.1 Hz ( 0.15Hz for a duration of only few second)
Page 7
System Design (Single Line Diagram )
6.1
Design Calculations and Studies
3
4
The following design calculation and studies shall performed for proper design of electrical
power systems and equipment
Load summary (including transformer sizing and selection)
Short circuit calculation
Relay coordination schedule
Grounding resistance calculation
Calculation for cable sizing
10
Standby Diesel Engine Generator Capacity calculation
11
Calculation for indoor and outdoor lighting
12
Calculation for power factor improvement
13
*The power system studies and calculations shall be performed using ETAP, software
14
6.2
STW Power System Distribution Arrangement
15
16
17
Based on the proposed SLDs ( tender stage) three 11kV feeders mains from KAHRAMAA primary
substation will supply the required power as per STW power demand , the feeders will be
interfaced at KAHRAMAA 11kv Switchgear room ( part of substation -1 building).
18
19
11kV switchgear shall be with three sections and two bus section tie CB, each section will be fed
with one incomer from KAHRAMAA 11kV network
20
Substation -1 comprise of five stepdown transformers (1600KVA .11/0.433Kv)
21
Substation-2 comprise of three step down transformers (1600KVA, 11/0.433Kv)
22
23
Switchboard shall be with two transformer incomer CBs (one on each bus section), one bus
section tie CB, and required number of outgoing feeders
24
25
Standby diesel engine generator will be provided for each Transformer connected load at Low
voltage switchgear (415v) by means of interlock facility and as per KAHRAMAA regulation.
26
27
28
29
6.3
Power Transformer
Power transformers shall be outdoor type, oil immersed, (ONAN) 3 phase, 50 Hertz, 80/85 with
delta connected primary and wye connected secondary winding, solidly neutral grounded and
with four 2.5% full capacity taps, two above and two below rated primary voltages

Page 1
1
2
3
4
5
Transformers shall be self-cooled and generally shall have IEC standard impedance, except in
some cases impedance may be added to limit short circuit current to within the standard ratings
of manufactured equipment. Transformer shall be supply as per Kahramma specification EP-MSP4/S4-015
6.4
6
7
8
9
11kV switchgear shall be utilized in air-conditioned substations for controlling and distributing of
11kV network within the STW boundary. The panels shall be installed indoors. The switchgear
shall be of the metal clad type, consisting of individual free standing vertical dead front steel
sections sharing a common horizontal main bus and a common ground bus.
10
11
11kV Switchgear
The panels shall be rated for minimum symmetrical fault level of 25kA (3-sec)
6.5
415v Switchgear
12
13
Low voltage circuit breakers shall be of air break electrically operated with stored energy type
operators. Trip units shall be the solid state type with selective characteristics.
14
15
16
Low voltage switchgear shall be connected to power transformers by means of cable. Switchgear
bus and cables shall have a continuous current rating not less than rating of the associated power
transformer.
17
18
LV Switchgear, unless otherwise in the specifications or data sheets, shall be complied with Form
4b, as per IEC60439-1.
19
The panels shall be rated for minimum symmetrical fault level of 44kA (3-sec)
20
6.6
Motors
21
All motors shall comply with the relevant IEC or NEMA standards
22
23
The selected enclosure type and materials shall be suitable for the environmental conditions as
below:
24
for indoor area: IP54
25
for outdoor area: IP55
26
for submersible pump: IP68
27
28
All motors shall be high efficiency, squirrel-cage induction motors. Motors shall be suitable to
start and accelerate the load with 80% voltage at its terminals.
29
30
Motors shall be rated for the duty required by the driven equipment. Motors shall have class F
insulation but limited to class B temperature rise except otherwise noted

Page 2
6.7
Low Voltage Motor Control Centre (LV MCC)
2
3
In general, starters for control of 415 volt motors shall be magnetically operated and air-break
type.
4
5
6
3-Phase motors up to and including 11KW may be started direct on line (D.O.L.). The motors
above 11KW and up to 37KW shall be provided with Star-Delta starter. The motors above 37KW
shall starting method shall be based on application and operation requirement
7
8
9
Starters shall be combination type, embodying a thermal magnetic instantaneous circuit breaker
to provide short circuit protection and disconnecting means, and a magnetic contactor to provide
overload protection
10
Motor starters shall be grouped in metal-enclosed, free standing 'Front only' motor control centers
11
12
Motor Control Centers (MCCs), unless otherwise in the specifications or data sheets, shall be
complied with Form 4 type 7 / Form 4b, as per IEC60439-1
13
14
Motor starters and circuit breakers type of fixing (withdrawable type / fixed type) shall be based
on the starter / breaker type and size and maintenance requirement.
15
6.8
Variable Frequency Drives (VFD)
16
17
Variable frequency drives shall be used to control low voltage, three phase, 50Hz squirrel cage
induction motors, where variable speed output is required
18
19
The drive unit shall be installed indoors near the motor control center, or installed as an integral
part of the motor control center line up
20
6.9
21
22
23
24
25
An emergency stop switch shall be provided for each motor controlled by a magnetic starter or
electrically-operated circuit breaker. Emergency stop switches shall be the heavy duty type and
shall have enclosures suitable for the design conditions and area classification requirements.
For the HVAC motor control, a start-stop control switch shall be provided as part of the package.
6.10
26
27
28
29
30
31
32
Control Switch Stations
Mechanical Equipment Control

All equipment shall be able to be operated in either of two modes, selectable from a two position
(Local/Remote) switch mounted on the MCC (based on vendor requirement), except otherwise
noted.
6.11
Storage Batteries and Charger

Storage battery and charger shall be provided as back-up power source for control,
instrumentation, alarm and monitoring equipment required for MV switchgear. MCC as 24VDC
supply

Page 3
1
2
3
Battery and battery charger shall be provided for the tripping units operation A storage battery
system installed in the cubicle(s), the Nickel Cadmium sealed batteries, with DC distribution panel
and necessary disconnect switches to provide 30 V DC .battery
Battery ampere hour capacity shall be 20AH as minimum
6.12
Uninterruptible Power Supply (UPS) System
6
7
UPS systems shall be provided at each substation 1, 2 (UPS /battery room) and SCADA system,
as required, for essential instrument power supplies.
8
9
10
11
UPS systems will comprise rectifiers, batteries and inverters, complete with automatic static
bypass switches and manually operated maintenance bypass switches with 8 hours battery backup. The UPS system shall be a redundant system (1+1). Additionally, a bypass transformer shall
be provided if power supply quality gives cause for concern
12
6.13
Stand-by Power Systems
13
14
15
Standby power consisting of diesel engine driven generator shall be provided for the STW. The
unit capacity shall be sufficient to provide power to all essential elements of the Facilities in order
to ensure continuous operation of the Facilities up the Guaranteed Influent Treatment Capacity
16
17
The capacity of fuel storage tanks shall enable continuous operation of the Back-up Electricity
Facilities for a minimum of 3 days without refilling
18
19
Standby power must be provided to power the following elements of the Facilities under Peak
Influent Capacity flows:
20
Mechanical treatment;
21
Biological process systems.
22
Sludge handling facilities;
23
TSE facilities including disinfection system
24
25
The diesel engine generator system shall be provided the synchronizing equipment, and for the
periodic test operation the load bank for a generator capacity shall be provided

Page 4
Electrical Equipment Installations
7.1
Substation building and switch rooms
Substation buildings shall be located in non-hazardous zones
4
5
The substation building shall be sized, and the equipment arranged, to provide adequate space
for:
Removal of equipment from its enclosures.
Equipment maintenance and testing.
8
9
10
The substation buildings shall not have windows and shall be provided with at least one personnel
door and one equipment door. The equipment door shall accommodate the largest assembled
unit of equipment using standard size doors with removable panels.
11
12
13
14
The exits from rooms with switchgears shall be provided with doors which open outwards. The
exit doors shall emerge to platforms or other rooms with an area of at least 1.5 m and be located
at the same level as the floor of the actual switchgear rooms. Evacuation should be possible from
the platform or the escape areas
15
16
17
Minimum clearance around equipment shall be as follows:

Behind Switchgear/MCC 900mm ( for panel length less than 4 meter) and 1200mm for
panel length more than 4 meter )
18
Between equipment ends or between 900mm equipment ends and wall
19
20
Clear space for Operation (between switchgear/MCC and other equipment), is 1800mm
for 11kV switchgear. in accordance with NFPA 70, Article(s) 110-table 110-34(A)
21
22
23
Clear space for operation (between switchgear/MCC and other equipment ) is 1200mm
for 415v switchgear /MCC panel in accordance with NFPA 70, Article(s) 110-table 11034(A).

Page 1
Cable Installations
8.1
Cables and Wires
3
4
All cable capacities shall be shall be based on the cable manufacturers data or IEC
recommendations.
The parameters for cable sizing shall be used as below:
Above ground cable: 50C.
Underground cable: 35C.
Thermal resistivity : 250C cm/watt
9
10
11
Power cable shall be as below;

LV Cable
1. Single Core
12
0.6/1(1.2) kV, XLPE/PVC/AWA/PVC for outdoor underground area
13
14
0.6/1(1.2) kV, XLPE/PVC for indoor area, and aboveground cable tray or cable
trunking or conduit
15
2. Multi Core
16
0.6/1(1.2) kV, XLPE/PVC/SWA/PVC for outdoor underground area
17
18
0.6/1(1.2) kV, XLPE/PVC for indoor area , and aboveground cable tray or cable
trunking or conduit
19
20
21
22
23
24
11kV Cable
1. Single Core
6.35/11(12)kV, XLPE/PVC/AWA/PVC
2. Multi-Core
6.35/11(12)kV, XLPE/PVC/SWA/PVC
Control cable
25
0.6/1(1.2)kV, PVC/SWA/PVC for outdoor underground area
26
27
0.6/1(1.2)kV, PVC/PVC for indoor area, and aboveground cable tray or cable
trunking or conduit

Page 1
Fire Alarm, Telecommunication shall be as below
2
3
4
For the various unique detection, alarm, control and communication requirements of these
systems the cable shall be provided with the system or provided to the manufacturer's
specification.
For Lighting and Receptacle circuit shall be as below:
Indoor (installed in conduit): 450/750 V PVC insulated wire
Outdoor (underground): 0.6/1(1.2) kV, PVC/SWA/PVC
Outdoor (above ground): 0.6/1(1.2) kV, PVC/PVC
8.2
The maximum permissible drop in voltage from the consumers terminal to any point in his
installation shall not exceed 2.5 % of the nominal voltage when the conductors are carrying full
load current.
10
11
12
13
Voltage Drop
8.3
Underground Trench and Duct Banks
14
15
16
17
18
Generally, underground cables shall be direct buried. The underground cable in the paving area
shall be installed in the concrete type cable trench or PVC duct banks. The cables at road
crossings shall be taken through concrete encased heavy duty PVC duct banks. The duct bank
shall have 15% spare pipes subject to minimum 1 No. The minimum pipe diameter shall be
150mm.
19
20
21
22
The bottom tier of cables in trenches shall be installed on a 75 mm minimum layer of sand or
selected screened fill material. For multi-tier cable trenches a 150 mm minimum layer of fill shall
be provided between cable tiers. The top tier of cables shall be 200 mm below the bottom of the
protective red concrete tile.
23
24
After the red concrete slabs have been set in place across the trench, it shall be back filled to the
level of finished grade.
25
26
Trench location shall be indicated by red concrete warning markers placed at 30 m intervals along
the trench and at changes of direction.
27
28
29
Cable glands shall be brass compression type, with PVC shrouds and where required, grounding
tags. To ease installation and to avoid problems at site, all cable glands on electrical equipment
shall have ISO metric thread form.
30
LV and HV cables shall be laid to a depth not less than 450mm and 800mm respectively.
31
After installing the cables, all ducts or openings shall be sealed to stop the ingress of moisture.
32
33
34
Where trenches have concrete side walls, the top tier of cables shall be a minimum of 150 mm
below the bottom of the trench cover. This space shall be completely filled with sand or selected
screened fill
Page 1
8.4
Above Ground Conduit
2
3
In general, indoor and outdoor wiring which is not installed in cable trays may be run in an
aboveground hot-dip galvanized rigid steel conduit. The minimum conduit size shall be 20 mm.
4
5
6
The minimum size of metallic conduit that may be used in electrical installations shall be 20 mm
diameter. Other sizes of conduits shall be limited to the following diameters 20 mm, 25 mm, 32
mm, 38 mm and 50 mm
7
8
9
Metallic conduits system must be provided with a separate insulated earth wire and the conduit
itself may not be considered as the earthing system. All joints shall be made mechanically and
electrically continuous.
10
8.5
Underground Conduit
11
12
13
Underground conduit installation for any power, lighting or control circuit is to be used only in
special situations that allow maintenance accessibility to equipment, or when aboveground
supporting structures are not economically feasible.
14
15
Underground wiring shall be installed in hot-dip galvanized rigid steel, PVC or PE conduit. The
minimum underground conduit size shall be 20 mm.
16
17
) Where PVC conduit is used, the transformation to steel conduit shall be made underground
when leaving a duct bank to go aboveground switchgears and utilization equipment
18
8.6
Rigid Non-metallic Conduit
19
20
21
22
In buildings where conduit is installed in concrete floors, rigid non-metallic conduits shall be used,
and it is made from polyvinyl chloride or equivalent material that has been certified as suitable for
use at ambient temperatures up to 55C. Rigid non-metallic conduits shall not be used at locations
where they will be subjected to mechanical damage
23
24
25
26
The entries of non-metallic conduit fittings shall be so designed that are liable water tight joint can
be made between the conduit and fittings. Vinyl cement shall be used to make all joints. A vinyl
solvent shall be used for permanent joints and a cement of the type that shall continue to remain
in a sticky condition shall be used for expansion couplers.
27
28
The minimum size of rigid non-metallic conduit used for general electrical installation shall be 20
mm, 25 mm, 32 mm diameter
29
A separate insulated earth wire shall be drawn into all rigid non-metallic conduits.
30
31
32
33
Where a lighting fitting is suspended from a non-metallic conduit box, care shall be taken to ensure
that the temperature of the box does not exceed the permitted safe temperature of the material
and is fitted with screwed metal insert clips. The mass suspended from the box shall not exceed
2 kgs.

Page 2
8.7
Cable Tray
2
3
Cable tray systems shall generally be used to contain single or multi-conductor power and control
cable. Cable trays shall be stainless steel 316 S31.
4
5
6
Accessories such as cover and cover clamps, blind ends and various splice plates shall be used
as required and shall be fabricated by the manufacturer of the basic tray units to make up a
uniform and well fitted tray system assembly
Bolting hardware shall be stainless steel for outdoor, electroplated steel for indoor.
8
9
10
All cables in tray shall be grouped according to voltage and insulation class and function. 11kV
Voltage cables shall be run in separate trays (one for each voltage class). Control cables and LV
power cables shall be run in the same trays.
11
12
Instrumentation cable shall be run in separate trays. Thermocouple cables in the same tray shall
be segregated by means of barriers
13
14
15
16
Cable trays in outdoor locations shall be covered. Covers for power trays shall be louver ventilated
type secured to the tray with stainless steel banding. Trays used for instrumentation or
communication cables require covers with ventilation provisions. Vertical runs of outdoor cable
tray shall be covered on both sides
17
Metallic cable trays shall not be used as an earth continuity conductor
18
19
In the cable room shall be installed the cable using the cable tray, and the other indoor area shall
be cable tray or conduit
20
8.8
Cable Trunking
21
22
23
Cable trunking may be used for housing single core cables or multi line cables instead of conduit.
The cable trunking shall be adequately protected against corrosion by hot dip galvanizing. All
cable trunking shall be provided with removable covers
24
25
26
Where a common cable trunking is employed for housing both power and communication circuits,
or for housing circuits operating at different voltages, the trunking shall be provided with separate
compartments for the different types of circuits
27
28
29
Metallic trunking shall be provided with a separate insulated earth wire. The trunking itself may
not be considered as the earthing system. All joints shall be made mechanically and electrically
continuous. The different sections of the trunking shall be bonded by copper links
30
8.9
Disconnect Switches
31
Air conditioner compressor units shall have a disconnect switch located within sight of the motor.
32
33
Electric stoves, electric water heaters, and other appliances shall have dedicated disconnecting
means.

Page 3
Lighting system Design
9.1
General
In general lighting fixtures type in different location shall be as below table
9.2
location
Type of fixture
note
Pump motor room
flood lights
Wall /ceiling
Pump room
Explosion Proof Fluorescent, flood lights
Wall /ceiling
Sump interconnection
flood lights
wall
Screen chamber
flood lights
Wall
Valve chamber
Corrosion Resistant Fluorescent
Wall
Fuel storage bund
Corrosion Resistant Fluorescent, flood lights
wall
Cable chamber
Wall/ceiling
Workshop
Wall /ceiling
Control room
Wall /ceiling
Generator room
flood lights
Wall
Site lighting)
flood lights
Wall /pole mounted
Kitchen
false ceiling
Toilet
false ceiling
Worker accommodation
Wall /ceiling
Archive room
false ceiling
Mosque
Wall /ceiling
Laboratory
false ceiling
SCADA control room
spot lights
false ceiling
Electrical panel room
Wall /ceiling
Admin building
false ceiling
Central canteen
false ceiling
Illumination Levels
Location
Illumination level (Lux)
Control room
500
Electrical equipment room
300
Pump room
500

Page 4
1
2
3
4
9.3
Offices
400
Toilets
300
Stores
200
Corridor and staircase
200
Kitchen room
300
Main operating platforms
30
Platforms
30
Car park
30
Compound wall with security gate and

area lighting
Loading rack
30
Internal level in buildings
100
Tank farms and bulk storage areas
30
Yard and general area lighting
30
Street lighting
30
Access roads, pathway and area of 2m

around all buildings
2m around all other structures
40 lumens/sqm
100
20 lumens/sqm
Outside Lighting
Access roads, pathways, and area of 2m around all buildings will be lit with at least 40 lumens/m
and 2m around all other structures with at least 20 lumens/m.
9.4
8
9
10
11
Illumination level (Lux)
Internal lighting shall be designed to provide the above minimum average levels of illumination;
in all cases the type and disposition of fittings being selected should give good uniformity
(minimum/maximum not less than 0.75).
5
6
7
Location
Lighting Switching
Outdoor lighting system shall be switched by 24HR timer and photoelectric controlled magnetic
contactor located in low voltage power distribution panel. Indoor lighting branch circuits shall be
switched locally at the entrance doors of rooms or areas
9.5
Lighting Panel Board
12
Panel boards for 230 V lighting shall be 415/230V, 3 phase, 4 wire with main breakers.
13
14
Branch circuit loads of lighting panel boards shall ultimately not exceed 80 percent of the circuit
breaker rating
Page 5
1
2
3
Panel boards shall be provided for outdoor lighting, indoor lighting, receptacles and instrument
power. Panel boards shall have approximately 20 percent spare branch circuits
9.6
Branch Circuits
4
5
Branch circuit breakers for lighting, receptacles and single phase motors shall be single pole,
rated at 16 A
6
7
The wiring of each final circuit shall be electrically separate from that of every other final circuit
and each circuit shall be provide with its own separate neutral
Cables with conductor of 2.5 mm or greater may also be employed for supplying points
9
10
Two socket outlets of 13 amps rating may be connected to a single phase and neutral circuit wired
with 4 mm cable, protected by a fuse or MCB of rating not exceeding 16 amps.
11
12
13
14
Four socket outlets of 13 amps rating may be connected to a single phase and neutral circuit
wired with 4 mm cable, protected by a fuse or MCB of rating not exceeding 16 amps, serving one
room only of less than 50 sq. meters floor area which is not a kitchen, provided that no fixed water
heater or window air conditioning unit shall be connected to any of those points
15
16
17
Socket outlets shall be of the 13 Amps, 3 pin type with shuttered line sockets. The earth contacts
of each socket shall be effectively connected to the earth continuity conductor and the phase and
neutral shall be connected to the correct sockets
18
9.7
Electrical Power Outlets
19
20
21
22
Each facility with a surface structure shall be equipped with at least two 230 V and one 415 V
power service outlet. Each power outlet set should have a minimum of three dedicated circuits
not shared by any other consumer. If a facility has no surface structure, two 220 V power outlets
shall be provided inside the electrical switch box.
23
24
*415V power outlet circuit (32A) and 230V outlet circuit (16A) shall be shown on the small power
plan received from lighting Distribution board

Page 6
10
Grounding System Design
10.1
General
TNS system shall be applied to design for electrical and grounding system.
4
5
6
The grounding system shall consist of ground rods driven in earth and embedded ground cable
connected to the ground rods. Individual pieces of equipment shall be connected with jumpers
to the ground loop
Depth of ground loop shall be at least 450 mm below finished grade
8
9
10
Ground rods shall be 3.6m long with 1.2m section coupled with strong bronze couplers.
A sufficient quantity of ground rods shall be used for the grounding system to obtain a maximum
ground resistance of 2 ohms
11
PVC insulated copper cables shall be used for all earth connections of individual equipment
12
13
Ground cables shall be connected by bolted solder less pressure and compression type connector
as required, and shall be taped for underground connections
14
The main ground loop shall be provided with ground test wells at strategic locations for testing
15
16
Mechanical protection shall be provided for ground cables passing under road ways or through
concrete by enclosing the cables in PVC conduit sleeves
17
10.2
Transformer Grounding
18
19
Transformers with 415V secondary shall be wye connected and the neutral shall be solidly
grounded to the ground grid
20
Power transformer cases shall have two connections made to the ground grid.
21
10.3
Equipment Grounding
22
23
All switchgear, LV switchgear, and LV motor control centers shall have ground buses connected
directly to the ground grid at two locations.
24
All motors shall be grounded directly to the ground grid.
25
26
Equipment isolated from structures shall have at least one cable from the ground grid bolted to
the frame of the equipment.
27
28
Each building shall have its own ground loop and shall be connected to the main ground grid at
two locations.
29
30
A separate, isolated grounding system shall be provided at control house for electronic
instruments system.

Page 7
1
2
3
11
Lightning protection
Lightning protection shall be provided for structures based on BS 6651 code of practice for
protection of structure against lightning.

Page 8
12
Telephone System
2
3
4
Facility telephone systems are normally Private Automatic Branch Exchange (PABX) systems
capable of comprehensive in facility voice communication as well as direct In Kingdom and
international dialing.
5
6
7
Plant telephone system shall be provided. The distribution system shall extend from the telecom
room in control operation building to below areas. If cabling design from telecom room is not
realistic because number of telephone circuit is few, it may be connected from the near building.
Administration building.
Gatehouse building
10
Workshop building
11
Electrical room in substations (Substation No.1, 2)
12
Free standing MCC room (control room)
13
Laboratory building
14
Weight bridge and control room
15
Sludge dewatering building
16
MCC building
17
Ultra filtration building
18
TSE pumping station
19
Telephone cable shall be installed as below.
20
21
From terminal box to telephone outlet: From terminal box in each building to the outlet
shall be CAT6 cable with RJ45 termination at outlet end
22
23
24
25
26
27
Between terminal boxes: Back bone cable shall be Cat3, Jelly filled as its passing outdoor
with underground ducts and joint boxes (type JRC2/4), at each joint box the ducts shall
be properly sealed to avoid water and rodent ingress. As the back bone cable is copper
cable of capacity either 10 pairs/ 25 pairs depending upon the no. of extensions served
in the building, these cables when terminated shall have grounding, where the drain wire
of the CAT3 bone cable shall be terminated.

Page 9
12.1
Intercom System
2
3
Intercom system shall be provided in the following location as per QCS 2010 section 21 part 19
clause 19.2.3
All MCC room
Generator control room
Equipment and motor rooms
7
8
9
12.2
Public Address System

Public address system shall be provided in the flowing area location as per QCS 2010 section
21 part 19 clause 19.2.1
10
Plant rooms
11
MCC rooms
12
Administration building
13
Laboratory
14
Workshop
15
Substations
16
Gate house

Page 10
13
Security
13.1
CCTV System
3
4
For the purpose of security of the STW Equipment, CCTV system shall provide, the system
shall be non-public television system but for the purpose of security/surveillance.
5
6
Location and number of the cameras shall be identified during preliminary and detailed design
stage, based on the building layout
CCTV system shall be provided in STW at the following location
Entrance gate (at boundary of the STW)
ADMIN building entrance ( access , barking area )
10
Critical process area
11
Loading and offloading area
12
CCTV system cable shall be installed as per the manufacturer's specification.
13
The following is minimum requirement for Cameras
14
15x optical zoom
15
25x digital zoom
16
Camera shall have zoom , pan and tilt capability
17
Outside camera shall be IP65
18
19
13.2
Access Control System

Purpose of the Access Control system in this project is to:
20
Prevent an unauthorized entry to the STW
21
Create a database of all entry and exit events including:
22
The database of all users.
23
The User Name.
24
The User Photo.
25
The Number, Date and Time of entry and exit events.
26
27
The proposed Access Control design assures a suitable level of protection on site in order to
achieve full protection of pumping STW site.
Page 11
The access control system is formed of:
Master access door controller
Smart Card Reader.
Single and dual reader interface module.
Electromagnetic door lock
Exit push button.
7
8
The access control system should be interfaced to the fire alarm systems in order to open all
exit doors in case of fire
9
10
Uninterruptable power supply UPS with 12hours backup supply shall be provided for CCTV and
access control
11
Mulit fiber optic network shall be provided for linking the proposed security system.
12
13
The system shall include a master station at security monitoring /control room which will be
responsible for the primary control of the CCTV system, besides a local control unit at site.
14
The following screen shall be provided for monitoring
15
2No. 50 inch LED screen
16
2No. 21 inch LED screen

Page 12

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CP652 AL DHAKHIRA TREATMENT WORKS

TRANSFER PUMPING STATION AND

Hyder Consulting Middle East Ltd.

CP652 AL DHAKHIRA TREATMENT WORKS

Abdul Salam Bin Breik

Amien Ibrahim Mohd

1A-D 13/14 DCOM 03 G

Hyder Consulting Middle East Ltd.

Project Location .................................................................................... 2

Purpose of This Report......................................................................... 5

Codes and Standards ........................................................................... 6

Design Conditions ................................................................................ 7

Degree of Protection for Electrical Equipment ...................................... 7

Hazardous Area Classification.............................................................. 7

Utilization Voltages ............................................................................... 7

System Design (Single Line Diagram ) ................................................ 1

Design Calculations and Studies .......................................................... 1

STW Power System Distribution Arrangement ..................................... 1

Power Transformer ............................................................................... 1

415v Switchgear ................................................................................... 2

Low Voltage Motor Control Centre (LV MCC)....................................... 3

Variable Frequency Drives (VFD) ......................................................... 3

Control Switch Stations......................................................................... 3

Mechanical Equipment Control ............................................................. 3

Storage Batteries and Charger ............................................................. 3

Uninterruptible Power Supply (UPS) System........................................ 4

Stand-by Power Systems ..................................................................... 4

Electrical Equipment Installations ......................................................... 1

Substation building and switch rooms .................................................. 1

Cable Installations ................................................................................ 1

Cables and Wires ................................................................................. 1

Underground Trench and Duct Banks .................................................. 1

Above Ground Conduit ........................................................................ 2

Underground Conduit ........................................................................... 2

Rigid Non-metallic Conduit ................................................................... 2

Cable Tray ............................................................................................ 3

Cable Trunking ..................................................................................... 3

Disconnect Switches ............................................................................ 3

Lighting system Design ........................................................................ 4

Illumination Levels ................................................................................ 4

Lighting Switching ................................................................................. 5

Lighting Panel Board ............................................................................ 5

Branch Circuits ..................................................................................... 6

Hyder Consulting Middle East Ltd.

Electrical Power Outlets........................................................................ 6

Grounding System Design ................................................................... 7

Transformer Grounding ........................................................................ 7

Equipment Grounding ........................................................................... 7

Lightning protection .............................................................................. 8

Telephone System ................................................................................ 9

Public Address System ....................................................................... 10

CCTV System ..................................................................................... 11

Access Control System....................................................................... 11

Hyder Consulting Middle East Ltd.

American Association of State Highways and Transportation Offices

Enivronmental Impact Assessment

Environmental Management Plan

Hyder Consulting Middle East Ltd.

Ministry of Municipality and Urban Planning