Greddy SBD Manual

TURBO KIT
Scion FR-S ZN6

Subaru
Internal Wastegate
Installation
Instructions

Vehicle Type
Chassis Code
Engine Code
Transmission
Model Year
Scion FR-S
2013
Subaru
2013
Note Additional GReddy Oil Cooler Available (Sold Separately)

The manufacturers state that the exhaust manifold nuts should not be reused.
Please purchase new parts from the dealer prior to installation of this turbo kit.
Scion Part #
Subaru Part #
Parts List
Turbo Charger
Exhaust Manifold
( -)
Down Pipe
Test Pipe
Compression Tube
Aluminum
Aluminum Elbow -
Aluminum
Intake Tube Adapter Flange
Aluminum
Intake Tube
Aluminum
Intercooler Type 40 E
Oil Pressure Hose
Banjo Bolt Male Female
(small)
Copper Crush Washer
Fitting 3 Way/
Fitting Straight //
Fitting //
()
Oil Return Tube with Flange
Oil Return Tube Weld onto Oil Pan
Free Rotation Union
Hose Union
Silicone Cap
Vacuum
Blow By Hose
Oil Return Hose
Silicone Hose
Reducer Hose
Hose Clamp
Tridon
Tridon
Tridon
Tridon
Tridon
Gasket
Turbine
Turbine
Intake Tube Adapter Flange
Small Oil Return
Cylinder Head to Turbo Manifold (Exhaust Manifold)
Test Pipe
Heat Shield
Turbine
Heat Shield
Turbo Manifold
Heat Wrap
Zip Tie
Turbo Mounting Bracket
Turbo Mounting Bracket
Steel Spacer Turbo Bracket to Pulley
Steel Spacer B Turbo Bracket to Pulley
Oil Return Hose Bracket
Test Pipe Bracket
Intercooler Bracket
Intercooler Bracket Spacer
Adapter
Cap Bolt
Airflow Sensor)
Stainless
Cap Bolt
Exhaust Manifold Heat Shield)
Steel
Bolt Set
(Turbine Heat Shield)
Stainless
S/W
(Oil Return)
Stainless
S/W F/W
(Intercooler Upper Bracket)
Stainless
(Intercooler Lower Bracket)
Steel
Flange Nut
(Intercooler Lower Bracket)
Stainless
S/W F/W
(Intercooler)
Stainless
S/W F/W
(Turbine Bracket)
Stainless
S/W F/W
(Turbine In)
Stainless Stud S/W
(Turbine In & Suction Adapter)
Stainless Stud S/W
(Turbine Out)
Steel
S/W
(Down Pipe & Test Pipe)
Steel
Flange Nut
(Turbine Bracket)
Parts List Diagram
Removing OEM Parts

Refer to the factory service
uninstallation of OEM parts.
manual
prior
Disconnect the negative battery terminal.

Remove the under-cover, front bumper cover.
Remove the washer tank.
Remove front bumper reinforcement.
Remove the exhaust manifold.
Remove the air clear case assembly.
Remove oil pan.
Remove the oil pressure switch.
Remove engine oil pan (Sub Assembly No2).
Remove the intake chamber Assembly to the L
Joint (below the brake booster).
Install the 5mm silicon cap to the L-shaped joint pipe.
Part #
Remove the air cleaner inlet assembly and radiator cover plate.
Remove the radiator support sub assembly.
Remove the radiator fan, radiator fan shield and radiator reservoir tank..
to
the
Turbo Kit Mounting

Oil return tube positioning
(1) Tap a 13mm hole into the oil pan location shown
in the diagram
Be sure to wear eye protection when
cutting and drilling is performed
(2) Install the stud bolts and heat shield onto
65 M8
30
the turbo manifold.

Install 3 stud bolts via white arrows.
Part #
56 M5
10
42
(3) Temporarily install the oil pan, turbo manifold and
OEM Nut
gasket.
This to aide in marking the Location for the oil
return tube. Part #
(4) Install the oil return tube and gasket onto the
turbo.
17
Part #
58 M6
15
38
(5) Temporarily install the turbo and gaskets using

the OEM bolts.
Part #
64 M8
35
65 M8
35
Nut
(6) Install the oil return hose bracket using the OEM
bolt shown via white arrow.
Part #
49
(7) Mark the oil return tube in order to have the
Clearance
correct positioning.
Be sure that the oil return tube does not touch
24
Line Up Bracket
& Hose Parallel
the crank pulley, and that it is aligned with the oil

return hose bracket.
Part #
18
Marking
Oil Pan Tapping

(1) Remove the turbo charger, turbo manifold,
gaskets and oil pan.
(2) Weld on the oil return tube using the Location &
Positioning
markings
that
were
marked
previously.
Be sure to wear protective goggles
and gloves when welding.
After
welding,
we
recommend
painting the surface to prevent rust.
Parts
35
Installation of Oil Pan

Install oil pan
Use liquid gasket.
Insulation of Electrical Harness

(1) Cut out the portion of the radiator fan shield
shown in diagram marked with diagonal lines.
(2) On the right side of the radiator fan shield, drill
out two 5 mm holes as shown in the diagram.
5
10
Change the location of the radiator fan harness and

wrap with thermo wrap.
Parts
(3) Reinstall the radiator fan, radiator fan shield,

reservoir tank and reconnect the radiator fan
harness coupler.
Turbo Manifold Installation

(1) Wrap the lower radiator hose with thermo wrap
as shown in the diagram.
Parts
(2) Install turbo manifold an test pipe bracket.

Be sure to purchase new replacement nuts from
the dealer. Do not re-use original nuts.
Toyota
Subaru
Parts
Installation of Turbo Charger

(1) Loosen the tensioner pulley by turning the bolt
head clockwise. Insert pin or hex key into the
orifice to keep tension off of the pulley as shown
via white arrow.
(2) Remove the Idler pulleys 1 & 2.
(3) Install the Turbo Mounting Bracket A. Using the

Turbo Bracket to Pulley Spacers A & B,
Turbo Bracket to Pulley Spacers A has a lip, be
sure that this lip is inserted into the Idler Pulley.
47 Spacer A
48 Spacer
B
When installing the Turbo Mounting Bracket, be

sure to not remove the serpentine belt.
45
Pulley Bolt Torque Specs Nm

-m
Parts
68 M10
68 M10
50
50
(4) Verify that the serpentine belt is seated on each

pulley, from then on release the tensioner pulley.
(5) Install the Turbo assembly, and install the turbine

inlet gasket.
Parts
63 M835 Bolt &

Nut
64 M8
Nut
34
Three Way Oil Fitting

(1) Install 1/8PT- 1/8PT Straight Union into the
Three Way Fitting as shown in the diagram.
Be sure to use thread seal.
15
Too much thread seal or an excess may lead

to oil feed blockage.
Be sure not to over tighten the straight union
fitting
14
Parts
(2) Install the factory oil switch onto the 3 way fitting
(3) Install the 1/8PT - 1/8PF 90 degree elbow fitting

on the opposite side of the Oil Pressure Switch as
shown in the diagram.
Insert 1/8PT portion in to the 3 way fitting.
1/8P
Parts
T
16
1/8P
F
(4) Reconnect the Oil Pressure Switch Harness.
(5) Install the Banjo Bolt and crush washer as shown

in the diagram.
Be sure that the 1/8PT side faces towards the
12
front of the vehicle.

Oil leaks can cause engine bay fires
that can lead to bodily harm. Be sure
to install and secure the oil feed
line
Parts
13
(6) Install the Oil Pressure Line between the Banjo

Fitting and 90 degree elbow. Mount the Oil
Pressure Line to the Radiator Fan Cover using
supplied Zip Ties.
Parts
11
44
Oil Return Hose Installation

(1) Route the Oil Return Hose between the
Turbo and Oil Pan wrapped in thermo cloth.
Completely wrap the hose with thermo cloth make
sure there are no exposed areas.
Parts
31
31
2443
(2) Mount the Oil Return Hose to the Oil Return Hose
Bracket. We recommend using stainless steel wire.
Down Pipe Installation

(1) Install the Down Pipe and Turbine Outlet Gasket
using the supplied hardware in the orientation
665
shown in the diagram.

Parts
(2) Wrap the Air/Fuel Sensor Harness with thermo

cloth.
Parts
Gray
43
(3) Install the O2 and Air Fuel Sensor onto the Test
Black
Pipe.
Front Side
Parts
Gray
(4) Install the Test Pipe using our gaskets and

40
hardware.
Be sure to readjust or make adjustments to the
exhaust system if needed.
This photo is for the JDM Turbo Kit only.
Parts
67 M1035
40
(5) Install the Turbine Bracket B

Parts 6
46
63 M820
(6) Readjust exhaust piping from the Turbine as

needed, then tighten.
(7) Reconnect O2 Sensor and Air Fuel Sensor

harness couplers.
1 Heat Shield Installation

(1) Install the Turbine Bracket A
Temporarily finger tighten
Parts
57 M68
(2) Install the Turbine Heat Shield by sliding the cut

outs over the down pipe hardware as shown in the
41
photo.
Part
(3) Tighten the bolts.
57 M68
Compression Tube Installation

(1) Install
the
Free
Rotation
Union
onto
the
Compression Pipe.
Use liquid seal when installing the Free Rotation
Union
19
Part
5
(2) Install Compression Pipes C11 to C-3.

Temporarily Finger Tighten.
Parts
When installing please cut the OEM

Air Diversion Foam.
Intercooler Installation
(1) Reinstall the radiator core support sub assembly.
Relocate the hood latch cable as shown in the
photo. Use zip tie to mount the cable.
Parts
(2) Install
the
Intercooler
Mounting
Bracket
Temporarily Finger Tighten.
59 M615
Parts
51
(3) Remove the front bumper bracket and drill out two holes as shown in the diagram.
Be sure to wear proper eye protection when cutting or drilling.
Clean the surface area of any sharp edges and repaint exposed metal.
(4) Reinstall the front bumper bracket, then install the Intercooler using the Intercooler Mounting Spacers
Parts
61 M6 Flange
Nuts
62 M815
52
60 M630
1 Intercooler Piping Installation

(1) Connect the Intercooler Piping to the Intercooler
and check the clearance. Once the pipes have
been connected to the Intercooler, tighten all
hose clamps.
Parts
(2) Install the Airflow Meter

Parts
55 M410
(3) Wrap the Airflow Meter Harness with thermo wrap.

Then connect the Airflow Meter Coupler to the
Airflow Meter.
(4) Connect the Compression Tube and Free Rotation

Union to the Turbo Actuator.
Parts
22
44
Intake Tube Installation

(1) Install the Intake Tube Adapter Flange onto the
Turbo Compressor Inlet using supplied stud bolts
and gasket.
37
65 M830
Parts
(2) Separate the Airinx external cage and filter

element. Install the Intake adapter hose/
Main Body
Airinx onto the Airinx Baseplate.

Make sure that the adapter hose is seated within
Groove
the Airinx Baseplate.

Parts
Adapter hose
(3) Install the filter, external cage and tighten the

Airinx Top Bolt
(4) Install the Intake Pipe and Airinx.
<Parts
(5) Extend the ventilation hose using the 12mm hose union and supplied rubber hose.
Connect the
extended hose to the Air Intake Tube.

Parts
20
30
23
Engine Start Up
(1) Replace engine oil, monitor the oil level by
checking the oil dipstick..
(2) Reconnect the Battery Terminals
(3) Remove the ECU Harness from the ECU and crank the engine by turning the Ignition. This will
pressurize the turbo oil feed line.
(4) Recheck oil level add oil as needed.
(5) Reconnect the ECU Harness to the ECU and start the engine. Check for any leaks.
OEM Bumper Installation

(1) Modify the OEM bumper reinforcement by cutting
and removing material as shown in the diagram.
Make sure that the Intercooler fits in this space.
Be sure to wear proper eye protection
when cutting or drilling.
Clean the surface area of any sharp
edges and repaint exposed metal.
(2) Reinstall
the
washer
undercarriage cover.
tank,
bumper
and
Power Graph
This Turbo Kit is designed to boost up to 6 to 7.5 PSI.
Important This Turbo Kit is not Pre-tuned. The customer or Tuner must select a
proper fuel management system. The vehicle & fuel management system must
be re-tuned.
Spec
Max Power kWPS/rpm
Max Torque Nmkgm/rpm
Stock NA
127.5173.4/6770
187.919.2/4780
Turbo Kit
196.1266.7/7120
313.732.0/3400
Results may vary.

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TURBO KIT

Scion FR-S ZN6

Note Additional GReddy Oil Cooler Available (Sold Separately)

Intake Tube Adapter Flange

Oil Pressure Hose

Banjo Bolt Male Female

Copper Crush Washer

Oil Return Tube with Flange

Oil Return Tube Weld onto Oil Pan

Free Rotation Union

Oil Return Hose

Intake Tube Adapter Flange

Small Oil Return

Cylinder Head to Turbo Manifold (Exhaust Manifold)

Turbo Mounting Bracket

Turbo Mounting Bracket

Steel Spacer Turbo Bracket to Pulley

Steel Spacer B Turbo Bracket to Pulley

Oil Return Hose Bracket

Test Pipe Bracket

Intercooler Bracket Spacer

Exhaust Manifold Heat Shield)

(Turbine Heat Shield)

(Intercooler Upper Bracket)

(Intercooler Lower Bracket)

(Intercooler Lower Bracket)

Stainless Stud S/W

(Turbine In & Suction Adapter)

Stainless Stud S/W

(Down Pipe & Test Pipe)

Parts List Diagram

Removing OEM Parts

Disconnect the negative battery terminal.

Turbo Kit Mounting

Be sure to wear eye protection when

cutting and drilling is performed

(2) Install the stud bolts and heat shield onto

the turbo manifold.

(3) Temporarily install the oil pan, turbo manifold and

(5) Temporarily install the turbo and gaskets using

(7) Mark the oil return tube in order to have the

the crank pulley, and that it is aligned with the oil

Oil Pan Tapping

painting the surface to prevent rust.

Installation of Oil Pan

Insulation of Electrical Harness

Change the location of the radiator fan harness and

(3) Reinstall the radiator fan, radiator fan shield,

Turbo Manifold Installation

(2) Install turbo manifold an test pipe bracket.

Installation of Turbo Charger

(2) Remove the Idler pulleys 1 & 2.

(3) Install the Turbo Mounting Bracket A. Using the

When installing the Turbo Mounting Bracket, be

Pulley Bolt Torque Specs Nm

(4) Verify that the serpentine belt is seated on each

(5) Install the Turbo assembly, and install the turbine

63 M835 Bolt &

Three Way Oil Fitting