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    Chapter-1: Introduction To Visakhapatnam Port

    Uploaded by

    Sai Kishore Tammina
    This document provides an overview of the operations at the Ore Handling Complex of Visakhapatnam Port. It discusses the receiving, tippling, conveying, stacking, reclaiming, maintenance and shipping systems used to transport ore. The key components include beetle chargers for receiving ore, tipplers and stackers for stacking, reclaimers for reclaiming ore stockpiles, and conveyor systems to move ore throughout the process. Maintenance of equipment is also covered. The document contains 14 chapters detailing the organization, equipment, processes, specifications and upgrades used in material handling at the port.

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    © All Rights Reserved
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    Chapter-1: Introduction To Visakhapatnam Port

    Uploaded by

    Sai Kishore Tammina
    38 views4 pages
    This document provides an overview of the operations at the Ore Handling Complex of Visakhapatnam Port. It discusses the receiving, tippling, conveying, stacking, reclaiming, maintenance and shipping systems used to transport ore. The key components include beetle chargers for receiving ore, tipplers and stackers for stacking, reclaimers for reclaiming ore stockpiles, and conveyor systems to move ore throughout the process. Maintenance of equipment is also covered. The document contains 14 chapters detailing the organization, equipment, processes, specifications and upgrades used in material handling at the port.

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    This document provides an overview of the operations at the Ore Handling Complex of Visakhapatnam Port. It discusses the receiving, tippling, conveying, stacking, reclaiming, maintenance and shipping systems used to transport ore. The key components include beetle chargers for receiving ore, tipplers and stackers for stacking, reclaimers for reclaiming ore stockpiles, and conveyor systems to move ore throughout the process. Maintenance of equipment is also covered. The document contains 14 chapters detailing the organization, equipment, processes, specifications and upgrades used in material handling at the port.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    38 views4 pages

    Chapter-1: Introduction To Visakhapatnam Port

    Uploaded by

    Sai Kishore Tammina
    This document provides an overview of the operations at the Ore Handling Complex of Visakhapatnam Port. It discusses the receiving, tippling, conveying, stacking, reclaiming, maintenance and shipping systems used to transport ore. The key components include beetle chargers for receiving ore, tipplers and stackers for stacking, reclaimers for reclaiming ore stockpiles, and conveyor systems to move ore throughout the process. Maintenance of equipment is also covered. The document contains 14 chapters detailing the organization, equipment, processes, specifications and upgrades used in material handling at the port.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 4

    CONTENTS

    CHAPTER-1: INTRODUCTION TO VISAKHAPATNAM PORT


    1.1 HISTORY
    1.2 VISION & MISSION
    1.3 ACHIEVEMENTS OF THE PORT

    CHAPTER-2: INTRODUCTION TO ORE HANDLING COMPLEX


    2.1 ORGANISATION STRUCTURE OF OHC

    CHAPTER-3 : RECEIVING SYSTEM


    3.1 SEQUENCE OF ACTIVITIES AT OHC RECEIVING SYSTEMS
    3.2 BEETEL CHARGER

    CHAPTER-4 : TIPPLERS
    4.1 WAGON TIPPLING SYSTEM
    4.2 WAGON TIPPLER
    4.3 WAGON POSITIONING EQUIPMENT
    4.4 UNLOADING HOPPER
    4.5 RAIL TRACKS
    4.6 FEEDER BELOW THE HOPPER
    4.7 DUST CONTROL SYSTEM
    4.8 CONTROL ROOM
    4.9 UNLOADING SYSTEM TRACK HOPPER
    4.10 TRACK HOPPER
    4.11 DISCHARGE GATE OPENING MECHANISM
    4.12 FEEDER BELOW THE TRACK HOPPER
    4.13 APRON PAN FEEDERS
    4.14 OPERATION OF TIPPLER
    4.14.1 ELECTICAL SUPPLY
    4.14.2 TIPPLER
    4.14.3 PLATFORM
    4.14.4 FRAMES AND PEDESTRAL BEARINGS
    4.14.5 END FRAMES DRIVES
    4.14.6 TOP STOP AND SIDE BEAM
    4.14.7 TIPPLER RAIL TABLE
    4.14.8 WAGON CLAMPING BEAM
    4.15 TWIN TIPPLER
    4.15.1 DETAILS OF TWIN WAGON TIPPLER
    4.16 THIRD TIPLER
    4.16.1 DETAILS OF THIRD TIPPLER
    4.17 WAGON DETAILS

    CHAPTER-5 : CONVEYOR SYTEM


    5.1 NEED FOR CONVEYOR SYSTEM
    5.2 STEEL CHORD CONVEYORT BELT
    5.2.1 GENERAL STEEL CHORD CONVEYOR BELT
    5.2.2 TEAR RESISTANT STEEL CHORD CONVEYOR SYSTEM
    5.2.3 CHARACTER
    5.2.4 TEAR RESIST BELT WITH DETECHOR STRUCTURE
    5.2.5 CHARACTERESTICS
    5.2.6 MAIN TECHNICAL PARAMETERS OF THE STEEL CORD
    5.2.7 THE RECOMMENDED MINIMUM CONVEYOR
    5.3 NYLON CONVEYOR BELT AND EP CONVEYOR BELT
    5.3.1 APPLICATION
    5.3.2 FEATURES
    5.3.3 THE PHYSICAL AND MECHANICAL PROPERTIES OF NYLON
    CONVEYOR BELT AND EP CONVEYOR BELT

    5.4 CORE RUBBER


    5.5 EQUIPMENT OF BELT CONVEYOR SYSTEM
    5.5.1 THE BELT
    5.5.2 DRIVING GEAR
    5.5.3 FEEDERS
    5.5.4 PAN FEEDER
    5.5.5 HOPPERS
    5.5.6 CHUTES
    5.5.7 ROCK BOXES
    5.5.8 SKIRT BOARDS
    5.5.9 IDLERS
    5.5.10 CARRYING IDLERS
    5.5.11 RETURN IDLERS
    5.5.12 IDLER SPACING
    5.5.13 MAGNETIC SEPERATION
    5.5.14 CLEANING DEVICES
    5.5.15 BRAKING AND RESTRAINING DEVICE
    5.5.16 COVERING THE CONVEYOR

    CHAPTER-6 : DESIGN PROCEDURE OF CONVEYOR SYSTEM


    6.1 DESIGN CONCLUSIONS

    CHAPTER-7 : STACKERS
    7.1 DESCRIPTION
    7.2 SET OF TRAVEL BOGIES
    7.2.1 Travelling gear
    7.2.2 Drive wheel bogie
    7.2.3 Rail clamp
    7.3 SLEW PLATFORM
    7.4 DISCHARGE BOOM
    7.5 HYDRAULIC SYSTEMS FOR LUFFING
    7.5.1 Boom conveyor
    7.5.2 Drive for discharge boom conveyor
    7.5.3 Structure and belt loop for tripper
    7.6 PULLEYS AND IDLERS
    7.6.1 Pulleys
    7.6.2 Idlers
    7.7 PROCESS
    7.7.1 Luffing
    7.7.2 Travelling
    7.7.3 Slewing
    7.8 STACKER- I&III
    7.8.1 Technical Specifications

    CHAPTER-8 : RECLAIMERS
    8.1 DESCRIPTION
    8.1.1 BOGIES ASSEMBLE (TRAVELLING)
    8.1.2 MAIN STRUCTURE
    8.1.3 SLEW DECK:
    8.1.3.1 Drive units
    8.1.3.2 Slew ring
    8.2 BOOM ASSEMBLY
    8.2.1 Beam structure and pivots
    8.2.2 Bucket wheel assembly
    8.2.3 Bucket wheel drive
    8.3 CONVEYORS
    8.3.1 Boom conveyor:
    8.4 BOOM SUPPORT AND LUFF SUPORT STRUCTURE
    8.5 HYDRAULICS SYSTEM FOR LUFF OPERATION
    8.6 PROCESS
    8.7 RECLAIMER TYPES

    8.8 Control systems


    8.9 RECLAIMER II
    8.10 RECLAIMER III:
    8.10.1 Technical Specifications
    8.11 RECLAIMER-IV
    8.11.1 Technical Specifications

    CHAPTER-8 : MAINTENANCE
    8.1 NECESSITY FOR BELT CONVEYOR MAINTENANCE
    8.2 APPLICATIONS OF MAINTENANCE TECHNIQUES ON BELT
    CONVEYORS
    8.2.1 SCHEDULED AND PLANNED MAINTENANCE
    8.2.2 PREVENTIVE MAINTENANCE
    8.2.3 PRODUCTIVE MAINTENACE/SELECTIVE MAINTENANCE
    8.2.4 PREDICTIVE MAINTENANCE / ON LOAD MAINTENANCE
    8.3 ELEMENTS OF GOOD MAINTENANCE PROGRAMME
    8.3.1 ORGANISATION
    8.3.2 PLANNING AND SCHEDULING
    8.3.3 INSPECTION
    8.3.4 LUBRICATION
    8.3.5 ENGINEERING RECORDS
    8.3.6 INVENTORY CONTROL OF MAINTENANCE STORES AND
    SPARES
    8.3.7 MACHINE REPLACEMENT POLICY
    8.3.8 ENGINEERING ANALYSIS / FAILURE ANALYSIS
    8.3.9 STANDARDISATION AND VARIETY REDUCTON
    8.3.10 SHOPS TOOLS AND MAINTENANCE FACILITIES
    8.3.11 TRAINING OF MAINTENANCE PERSONNEL
    8.3.12 MAINTENANCE STANDARD
    8.3.13 BUDGETING AND COST CONTROL
    8.4 CONCLUSION:
    8.5 MAINTENANCE OF BEETLE CHARGER
    8.6 MAINTENANCE OF TWIN TIPPLERS
    8.7 MAINTENANCE OF TWIN TIPPLERS APRON PAN FEEDER AND HOPPER
    8.8 MAINTAINANCE OF THIRD TIPPLERS
    8.9 MAINTENANCE OF THIRD TIPPLERS APRON FEEDERS AND BEETLE
    CHARGERS
    8.10 MAINTENANCE OF CONVEYOR SYSTEM
    8.11 MAINTENANCE OF STACKER-I & III

    CHAPTER-9 : SAFETY DEVICES


    9.1 VARIOUS TYPES OF SAFETY DEVICES

    CHAPTER-10 : BELT AND EQUIPMENT DEVICES


    CHAPTER-11 : VULCANIZING
    11.1 Setup of the working table
    11.2 Dismantling of Press

    CHAPTER-12 : STACKERS AND RECLAIMERS AVAILABLE UPGRADES FOR


    EXISTING EQUIPMENT
    CHAPTER-13 : SHIPPING SYSTEM
    13.1 SEQUENCE OF ACTIVITIES AT THE SHIPPING SYSTEM
    13.2 RECEIVING SYSTEM
    13.3 DETAILS OF EQUIPMENTS OF RECEIVING SYSTEM:
    13.4 SHIPPING SYSTEM
    13.5 SHIP LOADER
    13.6 TRAVELLING

    13.7 LONG TRAVEL DRIVE UNITS


    13.8 LONG TRAVEL BUFFERS
    13.9 LONG TRAVEL STORM LOCKS
    13.10 SLEWING
    13.11 SLEW GEAR DRIVE
    13.12 HYDRAULICS FOR LUFFING
    13.13 CONVEYOR SYSTEM
    13.14 BOOM CONVEOYR
    13.15 DRIVE FOR DISCHARGE BOOM CONVEYOR
    13.16 STRUCTURE & BELT LOOP FOR TIPPER
    13.17 OPERATION

    CHAPTER-14 : TARGETS OF MATERIAL HANDLING EQUIPMENT IN


    VISAKHAPATNAM PORT TRUST

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