Instructions For Completion of Piece Cost Breakdown Worksheet
Instructions For Completion of Piece Cost Breakdown Worksheet
Instructions For Completion of Piece Cost Breakdown Worksheet
(i.e. heat treat, coatings) and expendable packaging should be placed in this section also.
2) Material Type / Grade: Identify the type of material (i.e. Steel, Aluminum, etc.) & Grade (4140, A356, etc.) and be specific.
3) Base Index Cost (USD): Identify your base material index cost that you have used (i.e. 4140 @.50/lb. based on Feb 2014 economics).
4) Purch. (P) or Manuf. (M): Identify if component is purchased or manufactured in house.
5) Unit of measure: Identify the unit of measurement (i.e.: lbs./pc, gal/pc, inches/pc., each, etc.)
Can be in metric, but be consistent. Indicate if gross weight (G) or net weight (N) where applicable.
6) Net Weight: Identify the net weight of the part.
7) Quantity: Identify how much of that unit it takes for one part.
8) Base Index Cost / Unit: Extended Base Cost calculated by multiplying #3 (Base Index Cost) x #6 (Net Weight).
9) Total Material Cost (USD): Identify the cost per unit of each item. Field 9 = Field 7 x Field 8.
10) Supplier: Identify the supplier or potential supplier for the item of material.
11) Country of Origin: Identify country where part or component is manufactured or purchased.
12) Supplier DUNS Number: Identify the supplier or potential supplier's Dun & Bradstreet number, if applicable.
13) Operation/Process Description: Identify each of the processes the part must go through.
14) Set Up (USD): Identify the set up costs in USD for the operations outlined in #13.
15) Hrly Labor Rate (USD): Identify the labor rate for each operation in USD.
Please note in remarks if fringes are included in labor rate or in the burden.
16) Cycle Time: Identify the cycle time in hours to perform the operations outlined in #13.
17) Number of Operators: List the number of operators required to produce one part.
18) Labor Cost: Extension of labor rate multiplied by the standard hours or divide the labor rate by the hourly production rate.
Identify the dollar amount included for selling, general and administrative expenses in USD
(i.e.: non-manufacturing costs such as accounting, executive salaries, advertising, travel etc.).
26) Profit (USD): Identify the profit dollar amount portion of the selling price in USD.
27) Supply Chain Costs (USD): Detailed supplier costs per supply chain requirements in USD (reference AT-1700).
28) Grand Total Selling Price (USD): Identify the selling price in USD.
29) Local Currency: Identify the local quoted currency of the Selling Price.
30) Currency Exchange Rate per OANDA Website (USD to Local Currency): Identify the currency rate of exchange.
31) Date of Currency Exchange Rate: Identify the date used to determine #30.
32) Grand Total Selling Price: Identify the selling price in local currency.
33)
Is Capital Equipment Being Purchased: Identify if capital equipment is needed in order to support this program. If YES, please
provide amortization schedule.
the selling price in local currency:
34) Scrap Rate %: Identify the scrap rate as a % built into the piece cost.
35) Set Up Information: Identify the cost per set up in USD along with the parts being able to be run per this set up.
AT-1804
Rev 7/11/2014
Part Name:
Supplier Name:
Manufacturing Location:
DUNS Number:
Prepared By:
OS Number:
Drawing Level:
Daily Estimated Volume - LCR:
Daily Estimated Volume - MCR:
Supplier Daily Capacity- SCR:
@ hrs/day:
@ days/week:
100
127.5
Date:
(80 hours / 5 days per week)
(127.5% of LCR)
(2)
(3)
(4)
(5)
Item Description
Material
Type/Grade
Base Index
Cost (USD)
Purch.(P)
Manuf.(M)
Unit of
measure
Kg
abs
$1.4000
(7)
(8)
(9)
Net Weight
Quantity
Base
Cost / Unit
Total
Material Cost
(USD)
0.5000
(6)
0.7000
$1.4000
0.0000
$0.0000
0.0000
$0.0000
0.0000
$0.0000
0.0000
$0.0000
0.0000
$0.0000
0.0000
$0.0000
0.0000
$0.0000
0.0000
$0.0000
0.0000
$0.0000
0.0000
$0.0000
0.0000
$0.0000
0.0000
$0.0000
0.0000
$0.0000
0.0000
$0.0000
Total
Labor Detail:
(14)
(13)
Operation
Description
OP #
Set Up (USD)
(11)
(12)
Supplier
Country
of Origin
Duns Number
$1.4000
Burden Detail:
Burden Total:
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
Hrly Labor
Rate (USD)
Hrly Cycle
Time
No. of
Oper.
Labor Cost
(USD)
Machine
Size
Machine
Type
Variable
Cost (USD)
Fixed
Cost (USD)
Total (USD)
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
$0.0000
(10)
(24)
$0.0000
$1.4000
$0.0000
$0.0000
$0.0000
$1.4000
Raw
Finished
(35) Set Up
Information:
Currency)
Parts ran per set up
Currency:
Remarks:
AT-1804
Version: 07/15/2014
0.0000
Domestic
RFQ Date:
RFQ Due Date:
Rev. Level:
DATE:
Part Name(s):
Tool #:
Program Name:
Quote #:
Base Material:
# Actions/Tool:
# Hyd. Cylinders:
Texture Type:
# Pressure Trans:
# Manifold Drops:
Gate Type:
If supplier quote differs from the Mold Matrix and RFQ, supplier must indicate the differences
Special Assumptions:
FUNCTION
HOURS
RATE
TOTAL
COMMENTS
1 DATA MANAGEMENT
2 MOLD DESIGN
6 CNC MACHINING
8 CMM PARTS
10 STEEL VALIDATION
15 MOLD BASE
16 CARBON (Electrodes)
20 COMPONENTS
21 TEXTURE
22 OTHER (Specify)
24 SAMPLE MATERIAL
25 TOOL DELIVERY
27 ONTRAX
MATERIALS
Part Name(s):
Tool #:
Program Name:
Quote #:
Material:
# Stations:
Tool Type:
# Idle Stations:
Pitch X Width:
Tool Size:
Hi Tensile Steel
Rev. Level:
If supplier quote differs from the Die Matrix and RFQ, supplier must indicate the differences
FUNCTION
HOURS
RATE
TOTAL
COMMENTS
1 DATA MANAGEMENT
2 DIE DESIGN
3 COMPUTER SIMULATIONS
6 WELD
7 CNC PROGRAMMING
8 LAYOUT
11 MANUAL MACHINING
12 MACHINE ELECTRODES
13 EDM
14 BOX WORK/BUILDUP
16 HANDWORK
17 TUNING
18 ASSEMBLE
27 DIE BASE
28 CARBON (ELECTRODES)
32 COMPONENTS
34 OTHER (SPECIFY)
36 SAMPLE MATERIAL
37 TOOL QUALIFICATION
Part Name(s):
Tool #:
Quote #:
If supplier quote differs from the Tool Description and RFQ, supplier must indicate the differences
Special Assumptions:
FUNCTION
HOURS
RATE
TOTAL
COMMENTS
1 DATA MANAGEMENT
2 DESIGN
4 PROGRAM MANAGEMENT
7 CMM / CERTIFICATION
10 OTHER (Specify)
15 MODEL MATERIALS
16 PATTERN MATERIALS
17 TEMPLATE MATERIALS
18 OTHER (Specify)
19 OTHER (Specify)
20 SAMPLE COST
21 SAMPLE MATERIAL
22 SG&A / PROFIT
MATERIALS
Title
Company
Signature
Production
If JCI is paying tooling, has the directed supplier provided a tooling quotation?
YES
NO
JCI documentation required for payment of tooling to directed suppliers
__________________________________________________________________________________
What are the OEM/JCI volume requirements? ___________________________________________
What are the tooling capacities for each part ____________________________________________
Is the tooling dedicated or shared? ____________________________________________________
If shared, what are the other volume requirements? _______________________________________
Follow up action required
__________________________________________________________________________________
__________________________________________________________________________________
Owner:
Target date:
Piece price:
What type of commercial relationship is this (buy/sell, consignment)?
Has the directed supplier provided pricing for prototype and production?
What currency will the directed supplier be paid in?
When does production pricing take effect?
Who negotiates pricing and targets for directed supplier?
Under what payment terms will JCI pay the directed supplier?
What documentation is needed to change?
Page 6 of 9
What is the agreement between the OEM and directed supplier in regards to service part pricing?
__________________________________________________________________________________
Follow up action required
__________________________________________________________________________________
__________________________________________________________________________________
Owner:
Target date:
Target date:
Owner:
Target date:
___________________________
___________________________
___________________________
___________________________
Page 7 of 9
___________________________
Fabricated
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
__________________________________________________________________________________
Owner:
Target date:
Releases:
What is JCIs system & frequency of releases during pre-production?
__________________________________________________________________________________
What is JCIs system & frequency of releases during production?
__________________________________________________________________________________
Follow up action required
__________________________________________________________________________________
__________________________________________________________________________________
Owner:
Target date:
Pre-production support:
Describe Support required from supplier during pre-production phase
Follow up action required
__________________________________________________________________________________
__________________________________________________________________________________
Owner:
Target date:
Target date:
Page 8 of 9