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    Injctmld F03

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    Injctmld F03

    Uploaded by

    prasad_kcp
    220 views2 pages

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    injctmldF03

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    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    220 views2 pages

    Injctmld F03

    Uploaded by

    prasad_kcp

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 2

    Injection Molding: Part Cost Estimator Copyright R. J.

    Eggert, Boise State University

    Oct. 27, 2003

    Injection Time required shot size = rec. injection pressure = rec. injection pressure = rec. injection pressure = machine power = injection time = Total Cycle Time =

    31.7 0.0000317 1000 100 14.5 18.5

    cm^3 m^3 Bars MPa ksi kW

    Cooling Time Recommended Temperatures injection = 260 C mold = 54 C ejection = 82 C Thermal difusivity = max. wall thickness = cooling time = 0.13 mm^2/s 2 mm 6.97 s

    Reset Time dry cycle time = part depth = stroke length =

    3.3 s 0.2 cm 32 cm

    0.34 s 10.69 s

    reset time =

    3.37 s

    Clamping Force net part area = no. cavities = runner %= clamp area= rec. injection pressure = clamping force = Mold Cost per part no. cavities = mold cost= Production Qty= mold cost= mold cost/part= mold cost/part=

    40 3 32 158.4 100 792

    cm^2 % Mpa kN

    3 5000 2.00E+04 10788.35 0.54 53.94

    Part Material Cost net part area = thickness = volume = volume = specific gravity = mass = mat'l cost= mat'l cost= mat'l cost=

    40 2 8 8E-06 1.05 0.0084 3.01 0.03 2.53

    cm^3 mm cm^3 m^3 kg $/kg $/part cents/part

    Processing Costs machine rate = no. cavities = processing cost =

    33 $/hr 3 0.03 $/part 3.3 cents/part

    $ $ $/part cents/part

    Total Cost/part material= mold= machine= total=

    2.53 53.94 3.3 59.74 cents/part

    Injection Molding - Mold Cost Estimator R. J. Eggert (Copyright Boise State University - Follows B, D & K Chapter 8) Mold Base Cost Estimate Ac cavity plate area = hp part depth = hd combined plate thickness = Core/Cavity Cost Estimate 1 Area Dependent Costs Mpo primary core/cavity Me Ejection system Ap projected area = Ne number of ejectors = 2 Geometric Complexity Nsp Interior surface patches Xi Nsp Exterior surface patches Xo Undercuts 3 4 5 number of side pulls = number of internal lifters = number of unscrewing cores = 0 0 0 25 % 0.0 hours 0% n 0 57.7 hours $40 $/hr 0.0 hours 0.0 hours 0.0 hours 0.0 hours 0.0 hours 11.5 hours 2550 cm^2 15 cm 30 cm

    Oct. 29, 2003 $5,473

    21.0 hours 22.2 hours 78.5 cm^2 8.9 3.0 hours 2 0.2 4 0.4

    $839 $886

    $122

    $0 $0 $0 $462 $0 $0 $0

    6 Surface finish / appearance surface finish factor (T8.6) = 7 Tolerance Level tolerance level factor (T8.7) = 8 Texture (Yor N) 9 Parting Plane Surface parting plane surface factor (T8.8) =

    Total Manufacturing Points = Mold Machining Rate = Core/Cavity Costs =

    $2,308 Total Mold Cost = $7,781

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