Columns
Columns
Columns
DESIGN PROBLEMS
334.
A round steel rod made of structural steel, AISI C1020, as rolled, is to be used as a
column, centrally loaded with 10 kips; N 3 . Determine the diameter for (a)
L 25 in. , (b) L 50 in. (c) The same as (a) and (b) except that the material is
AISI 8640, OQT 1000 F. Is there any advantage in using this material rather than
structural steel?
Solution:
For AISI C1020,as rolled
s y 48 ksi
F 10 kips
N 3
(a) Le L 25 in.
Consider first J.B. Johnson
Fc NF s y A 1
D
4
D
k
4
A
Le
k
2
4 E
sy
E 30 103 ksi
25
D
4
30 103
30 12D 2 1 2 2
D
D 1.096 in
say D 1
48
1
in 1.0625 in
16
Le
25
94 120
k 1.0625
o.k.
50
in.
(b) e
Consider Eulers Equation
Page 1 of 17
48
310 48 D 1
4
4
30 12D 2
SECTION 5 COLUMNS
2 EA
Fc NF
2
Le
310
D 2
4
2 30 103
50
D
4
30 0.1875 3 D 4
D 1.507 in
1
2
say D 1 in 1.5 in
Le
50
133 120
k 1.5
o.k.
4
(c) For AISI 8640, OQT 1000 F
s y 150 ksi
2 2 E
Le
k
sy
1
2
Le 2 2 30 103
k
150
1
2
62.83
Fc NF s y A 1
Le
k
2
4 E
150 25
D
4
1
4 2 30 103
12.5
30 37.5D 2 1 2 2
D
Page 2 of 17
D 1.23 in
say D 1.25 in
310 150 D
4
30 37.5D 2
sy
468.75
SECTION 5 COLUMNS
Le
25
80 62.83
k 1.25
use Eulers equation
2 EA
Fc NF
2
Le
310
D 2
4
2 30 103
25
D
4
30 0.75 3 D 4
D 1.0657 in
say D 1
1
in 1.0625 in
16
Le
25
94 62.83
k 1.0625
ok
L
50 in.
For (b) e
Consider Eulers Equation
2 EA
Fc NF
2
Le
310
D 2
4
2 30 103
50
D
4
30 0.1875 3 D 4
D 1.507 in
1
2
say D 1 in 1.5 in
Le
50
133 62.83
k 1.5
o.k.
4
There is no advantage.
335.
Page 3 of 17
SECTION 5 COLUMNS
straight-line equation. (c) What factor of safety is given by the secant formula for
the dimensions found in (a)?
Solution:
For AISI C1020, as rolled
s y 48 ksi
Le L 40 in
F 10,000 lb 10 kips
N 3
Di 0.75 Do
k
I
A
Do4 Di4
4
I
Do4 0.75 Do 0.033556 Do4
64
2
Do2 Di2 Do2 0.75Do
A
0.343612 Do2
4
4
4
0.033556 Do
k
0.3125 Do
0.343612 Do2
Fc NF s y A 1
Le
k
4 2 E
sy
25
48 0.3125
Do
4
1
4 2 30 103
310
48 0.343612 Do
30 16.493376 D 10.9519
2
o
Do 1.576 in
9
say Do 1 in 1.5625 in
16
Le
40
82 120 o.k.
k
0.31251.5625
Page 4 of 17
SECTION 5 COLUMNS
10,000
40
16,000 70
2
0.343612 Do
0.3125 Do
Le
40
48
N 10
40
1 0.25 sec
0.8389
2 0.4883
336.
s y 48 ksi
b 4 b 1
b 4 b 1
12
12
12
4
A b 2 b 1
Solution:
For AISI C1020, rolled-steel plate
10 N
3
30 10 0.8389
I
b 4 b 1
2
A
12 b 2 b 1
Le L 6 ft 72 in
F 80,000 lb 80 kips
(a) N 2.74
Page 5 of 17
SECTION 5 COLUMNS
Consider J.B. Johnson
NF s y A 1
Le
k
2
4 E
sy
72
2.74 80 48 A 1
2
3
4 30 10
219.2 48 A
48
10.085 A
k2
try b 3.23 in
k
3.23 4 3.23 1 4
2
2
12 3.23 3.23 1
1.1331 in
219.2 48 5.46
10.085 5.46
219.2 ok
1.1331 2
(b) s y
or b 3
1
in
4
L
NF
ec
1 2 sec e
A
k
2k
NF
EA
ec
0.25 , (i7.8)
k2
48
N 80
72
1 0.25 sec
5.46
21.1331
80 N
3
30 10 5.46
337.
Page 6 of 17
SECTION 5 COLUMNS
Solution:
For AISI C1020, as rolled
s y 48 ksi
Le L 15 ft 180 in
F 125 kips
Table AT 1.
GH
A GH gh H 2 H 0.5 H 1 H 2 H 2 1.5 H 0.5 1.5 H 0.5 0.5 3H 1
k
3
1 GH 3 gh3
1 H 4 H 0.5 H 1
12 GH gh
12
0.5 3H 1
F 16,000 A 1 0.0044
k
180
0.792
7.8125 A 1
use H 7.37 in
3.04527 in
0.792
7.8125 10.555 1
7.81
3.04527
Or H 7 in 7.375 in
(b) Consider J.B. Johnson,
Page 7 of 17
Le
180
59 120
k 3.04527
H 4 H 0.5 H 1
6 3H 1
SECTION 5 COLUMNS
se
se
sy
N
F
L
sy e
k
A 1 2
4 E
sy
se
125
48 180
3.04527
10.555 1
4 2 30 103
13.8 ksi
48
3.48
13.8
L
NF
ec
1 2 sec e
A
k
2k
NF
EA
ec
0.25 , (i7.8)
k2
48
N 125
180
1 0.25 sec
10.555
2 3.04527
338.
125 N
30 103 10.555
Problem 338.
Solution:
For AISI C1030, as rolled
s y 51 ksi
su 80 ksi
Le 2 2 E
k
s y
L 20 in
Page 8 of 17
1
2
2 2 30 103
51
1
2
108
SECTION 5 COLUMNS
N 2.5
(a) F 15 kips
Consider J.B. Johnson
NF s y A 1
Le
k
2
4 E
sy
D
4
D 2
A
4
Le L 20 in
2.515 51 D
1
4 2
2.72
37.5 12.75 D 2 1 2 2
D
37.5 12.75 D 2
D 1.101 in
say D 1
34.68
3
in 1.1875 in
16
Le
20
68 108
o.k.
k 1.1875
4
(b) Variable stresses
sn 0.85 40 34 ksi
K f 2.8 (Figure AF 6)
1 sm K f sa
N sy
sn
F = 0 to 15 kips
Fm Fa 7.5 kips
sem sea
2.8 sem
1
s
em
2.5 51
34
Page 9 of 17
20
D
4
30 103
51
SECTION 5 COLUMNS
Fm sem A 1
Le
k
4 2 E
sem
7.5 3.923
20
D
2
D
4
1
4
4 2 30 103
51
2.72
7.5 0.98 D 2 1 2 2
D
7.5 0.98 D 2
D 1.65 in
2.67
5
8
say D 1 in 1.625 in
Le
20
49 108
1
.
625
o.k.
k
4
(c) The answer in (a) will not do because it is lower than (b)
339.
The connecting link for a machine (see figure) is subjected to a load that varies
fro + 450 (tension) to 250 lb. The cross section is to have the proportions
G 0.4 H , t 0.1H , fillet radius r 0.05 H ; L 10 in ; material, AISI
C1020, as rolled. (a) Considering buckling only, determine the dimensions for a
design factor of 2.5. (b) For the dimension found compute the factor of safety
from the Soderberg criterion.
su 65 ksi
Table AT 1
Page 10 of 17
SECTION 5 COLUMNS
G 0.4 H
t 0.1H
r 0.05 H
A GH gh
g G t 0.4 H 0.1H 0.3H
h H 2 0.1H 0.8 H
3
3
1 GH 3 gh3
1 0.4 H H 0.3H 0.8 H
0.35824 H
12 GH gh
12
0.16 H 2
NF s y A 1
Le
k
4 2 E
sy
Le 10 in
2.5 0.35
48 0.16 H 2
10
48
2
0
.
35824
H
1
2
3
4 30 10
H 0.3815 in
Le
10
73 120 ok
0.35824 0.3815
k
15
in 0.46875 in
32
3
G 0.4 H 0.1875 in
in
16
3
t 0.1H 0.046875 in
in
64
say H
Page 11 of 17
SECTION 5 COLUMNS
smin s e
smax
350
Fmin
0.0352
A
L
10
e
sy
48
k
1 0.1679
1 2
4 2 30 103
4 E
Fmax
450
1
12.8 11.6 0.6 ksi
2
1
sa 12.8 11.6 12.1 ksi
2
su 0.5sn 0.5 65 32.5 ksi
sm
d H 0.4688 in
r
0.05 H
0.05
d
H
h 1.5 H
1.5
d
H
K t 2.65
1
1
q
0.70
0.01
0.01
1
1
r
0.023
K f 0.70 2.65 1 1 2.2
1 sm K f sq
N sy
sn
1
0.6 2.2 12.1
N
48
27.62
N 1.024
CHECK PROBLEMS
341.
Page 12 of 17
SECTION 5 COLUMNS
b 0.75 in
h 1.75 in
A bh 0.751.75 1.3125 in 2
I
bh 3
h
1.75
0.5052 in
A
12bh
12
12
Le
20
(a)
Fc s y A 1
Le
k
2
4 E
sy
(b) Fc NF
F
62.42
N c
4.16
F
15
sy
51
12.26 ksi
N 4.16
F
15
11.43 ksi
(d) Actual s
A 1.3125
(c) se
Secant Formula
sy
(e)
L
NF
ec
1 2 sec e
A
k
2k
ec
0.25
k2
Page 13 of 17
20
51
0
.
5052
511.3125 1
2
4 30,000
NF
EA
62.42 kips
SECTION 5 COLUMNS
sy
62.42
20
1 0.25 sec
1.3125
2 0.5052
62.42
3
30 10 1.3125
64.4 ksi
Le
20
0.05 in
400 400
h 1.75
0.875 in
2
2
ec 0.05 0.875
0.1714
k2
0.5052 2
sy
62.42
20
1 0.1714 sec
1.3125
2 0.5052
62.42
3
30 10 1.3125
59.12 ksi
Solution:
For AISI C1015, as rolled
s y 45.5 ksi
Le 2 2 E 2 2 2 30 103
k
s y
45.5
L 15 ft 180 in
1
2
114
Le
117
77.5 114
k 1.509
Use J.B. Johnson equation
(a)
Le
sy
s y A
k
F
1
2
N
4 E
45.5 3.174
2 .5
No. of columns
200
4.5 say 5 columns
44.4
Page 14 of 17
45.5 77.5
44.4 kips
4 2 30,000
2
SECTION 5 COLUMNS
se
F
A
2
L
sy e
k
1 2
4 E
(b)
200
40 kips
5
se
344.
40
3.174
16.4 ksi
2
77.5
45.5
k
1
4 2 30,000
Solution:
For AISI C1022, as rolled
s y 52 ksi
Le 2 2 E
k
s y
1
2
(a) k 2.54 in
I 93.0 in 4
Le 0.8 30 12 288 in
Le 288
113 .4 107
k
2.54
Use Eulers Equation
Page 15 of 17
2 2 30 10 3
52
1
2
107
SECTION 5 COLUMNS
2 EA 2 30,00014.4
Fc
332 kips
2
113.4 2
Le
k
(b) Secant formula
sy
L
NF
ec
1 2 sec e
A
k
2k
52
113 .4
Fc
1 0.25 sec
14.4
2
52
Fc
1 0.25 sec 0.0863 Fc
14.4
NF
EA
Fc
3
30 10 14.4
Fc 273 kips
348.
A 4 x 3 x -in. angle is used as a flat-ended column, 5 ft. long, with the resultant
load passing through the centroid G (see figure); k x 1.25 in , k y 0.86 in ,
k u 1.37 in , k v 0.64 in , A 3.25 sq.in. Find the safe load if N 2.8 and
the material is (a) structural steel, (b) magnesium alloy AZ 91C ( i7.12.\, Text), (c)
magnesium alloy AZ 80A, (d) magnesium alloy AZ 80A as before, but use the
Johnson formula and compare.
Solution:
L 512
Le
30 in
2
2
k k min 0.64 in
Le
30
46.875
k
0.64
(a) Structural steel, s y 48 ksi
Le
46.875 120
k
use J.B. Johnson
Le
sy
s y A
k
F
1 2
N
4 E
2.8
4 30,000
Page 16 of 17
SECTION 5 COLUMNS
NF
C
2
L
C e
k
1
64.4 106
C 57,000
2.8 F
3.25
57,000
psi
2
57,000 46.875
1
64.4 10 6
2.8 F
3.25
82,900
psi
2
82,900 46.875
1
64.4 106
Le
sy
s y A
k
F
1 2
N
4 E
36 3.25
2.8
36 46.875
39 kips 25.134 kips
4 2 30,000
2
- end -
Page 17 of 17