Chillers 410 A 65KW para DHL
Chillers 410 A 65KW para DHL
Chillers 410 A 65KW para DHL
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Content
1Nomenclature ................................................................. 2
2Product Lineup ............................................................... 2
3.
External Appearance..................................................... 3
4Features .......................................................................... 4
5Specifications ................................................................. 7
6Dimension ..................................................................... 11
7Refrigeration System Sketch Drawing ....................... 14
8Wiring Diagrams ........................................................... 16
9Electric Characteristics ............................................... 20
10Capacity Tables .......................................................... 21
11Exploded View ............................................................ 27
12Trouble Shooting ........................................................ 33
13Installation .................................................................. 47
14Commissioning .......................................................... 64
15Maintenance ............................................................... 65
16Control System ........................................................... 67
Appendix .......................................................................... 120
Manufacture reserves the right to discontinue, or change at any time, specifications or designs without notices and without
incurring obligations.
Content
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
1Nomenclature
M C - S S 35
R N1 L
Working condition:
-: T1 condition
T: Tropical condition
L: Low ambient temp. cooling
Refrigerant type
N1:R410A
Omit for R22
Power Supply
S: 380V, 50Hz, 3Ph
R: 380~415V, 50Hz, 3Ph
Rated cooling capacity (kW)
Special function code
S: Standard, tube in tube or shell-tube heat exchanger
and fixed compressor
P: Plate heat exchanger, fixed compressor
Series code
S: Super
P: Power
M: Maker
Chiller
Midea
2Product Lineup
Net weight
WHD (mm)
(kg)
R410A
10201770980
320
380-400/3/50
R410A
20001770960
530
380-415/3/50
R410A
220020601120
935
380-415/3/50
Model
Refrigerant
MC-SS35/RN1L
MC-SS65/RN1L
MC-SS130/RN1
2
3
Net dimension
No
Power supply
Nomenclature&Product Lineup
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
3.
MCAC-ATSM-2013-05
External Appearance
35kW module
65kW module
130kW module
External appearance
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
4Features
4.1 New structure design
The module adopts new structure design, H shape condenser, 360O air suction, increased the heat
exchanging area, efficiently enhanced the heat exchange efficiency.
130kW
130kW
2080kW
Slave
Master
Master
Features
Slave
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Slave 1
1000H
Slave 2
1000H
Slave 15
1000H
.
Flat baffle plate
Helical baffle
Evaporator 35kW module adopts double-pipe heat exchangerevaporator of 65kW&130kW module adopt
shell-tube heat exchanger.
For shell-tube heat exchanger, the module adopts the new helical baffle design to avoid the rectangular
place of water dead zone, greatly improve the heat exchange efficiency.
4.6 Economical operation
New design adopts electronic expansion valve precise refrigerant control in wider range. Electronic
expansion valve allows operation at lower condensing pressure, adjustment can be made fast linear
response, making the system more stable output, the indoor temperature more uniform, and enhance
human comfortable.
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
High/low pressure
protection of compressor
Power phases
sequence protection
Over-current protection
of compresor
MCAC-ATSM-2013-05
System anti-freezing
protection in winter
Frequently ON/OFF
protection of compressor
Easy to transport
4.9 Applicable temperature range
Mode
Cooling
-10C ~46C
Heating
-15C ~24C
-10 C
-15 C
Cooling range
Heating range
-15 C -10 C -5 C
0 C
5 C
46C
24 C
10 C 15 C
20 C
25 C 30C
35 C
40 C 45 C
50 C
Chilled outlet water temperature can be adjusted by wired controller according to customers demand.
Water outlet temp. range
0 C
0 C
17 C
5 C
Cooling range
17 C
50 C
25 C
25 C
Heating range
50 C
Features
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
5Specifications
Model
MC-SS35/RN1L
MC-SS65/RN1L
Cooling Capacity
kW
35
65
Heating Capacity
kW
37
69
Cooling
kW
11.5
20.4
19.0
36.5
Heating
kW
11.3
21.5
20.0
37.2
380-400/3/50
380-415/3/50
Power input
Power supply
V/Ph/Hz
Manual switch
50
125
Fuse
36
100
kW
14
29
Max. Current
26
50
Type
Brand
Danfoss
Danfoss
Model
SH140A4ALC
CH290A4BBA
Power supply
Compressor
Quantity
Piece
Capacity
kW
36.8
65.1
Input
kW
11.3
20.5
Rate current(RLA)
20.88
44.3
177
260
Refrigerant oil
ml
3300
6700
R410A
R410A
EXV+ capillary
EXV+ capillary
5.4
11.5
Fin-coil
Fin-coil
Number of rows
YDK550-6E
YDK550-6E
Type
Refrigerant
Refrigerant control
Weight
kg
Type
Condenser (Air
side)
Pieces
3
Air flow
10 m /h
13.5
27
3.7
3.72
kW
0.8
0.82
Double-pipe
Shell-tube
Type
Water pressure drop
kPa
55
30
Volume
10
35
Evaporator
(Water side)
mm
DN40
DN65
m /h
11.2
MPa
Flexible joint(Flange)
Flexible joint(Flange)
Net(DHW)
mm
10201770980
20001770960
Packing size(DHW)
mm
107019001030
209018901030
Net weight
kg
320
530
7
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Operation weight
Connection
wiring
Power wire
Signal wire
MCAC-ATSM-2013-05
kg
330
590
mm
104+161
354+161
mm
Wired controller
Wired controller
Control type
Noise level
dB(A)
Ambient temp
65
67
Heating-1524
Specifications
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Model
MC-SS130/RN1
Cooling Capacity
kW
130
Heating Capacity
kW
138
Cooling
kW
42.3
73
Heating
kW
43
Power input
Power supply
74.4
V/Ph/Hz
380-415/3/50
Manual switch
200
Fuse
150
kW
59
Max. Current
100
Power supply
Compressor
Type
Brand
Danfoss
Model
CH290A4BBA
Quantity
Pieces
Capacity
kW
65.1
Input
kW
20.5
Rate current(RLA)
44.3
260
Refrigerant oil
ml
6700
Type
Refrigerant
R410A
Refrigerant control
Weight
EXV+ capillary
kg
10.52
Type
Fin-coil
Number of rows
YS2000-6A
Pieces
3
4.82
kW
2.592
50
Shell-tube
kPa
40
Volume
60
side)
mm
DN65
m /h
22.4
MPa
Specifications
10 m /h
Evaporator (Water
Weight
Air flow
Type
Dimension
Flexible joint(Flange)
Net(DHW)
mm
220020601120
Packing size(DHW)
mm
225022001180
Net weight
kg
935
Operation weight
kg
1005
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Connection wiring
Power wire
Signal wire
MCAC-ATSM-2013-05
mm
354+161
mm
Control type
Wired controller
1) Protection for over-high discharge pressure.
2) Protection for over-low suction pressure.
3) Power supply phase sequence protection.
4) Anti-freezing protection in cooling mode.
5) Anti-freezing protection in Winter.
6) Protection for compressor over current.
7) Protection for compressor overload.
8)
water temperature
difference
protection.
9) Compressor discharge temperature protection.
10) Water flow cut-off protection.
11) Sensor malfunction protection.
12) Low ambient temperature drive-up protection
13) Low temperature protection of shell and tube heat
exchanger.
Noise level
dB(A)
Ambient temp
68
Cooling017(Less than 5 must add antifreeze)
Heating2550
Cooling1546
Heating-1524
10
Specifications
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
6Dimension
35kW module
Unit: mm
Dimension
Model
MC-SS35/RN1L
1020
980
1770
237
400
250
210
570
11
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
65kW module
Front view
Side view
Unit: mm
12
Model
MC-SS65/RN1L
2000
960
1770
336
1420
506
1460
862
Dimension
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
130kW module
Front view
Top view
Unit: mm
Dimension
Model
MC-SS130/RN1
2200
1120
2060
390
1420
347
1460
1017
13
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
Each module has one compressor with one separate unit, one refrigerant system.
Fan
Condenser
4-way valve
Compressor
Water outlet
Water inlet
EXV
Capillary
Evaporator
(Double-pipe heat exchanger)
Low pressure cylinder
7.2
Each module has one compressor with one separate unit, one refrigerant system.
Fan A Fan B
Condenser
Compressor
4-Way valve
Capillary
EXV
Water flow direction
14
MCAC-ATSM-2013-05
7.3
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Each module has two compressors with one unit, one shell-tube evaporator for two refrigerant systems.
4-Way valve B
Compressor B
Fan A Fan B
Capillary
Condenser
Compressor A
Capillary
4-Way valve A
15
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
8Wiring Diagrams
8.1 Wiring Diagrams
35kW module
16
Wiring Diagrams
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
65kW module
Wiring Diagrams
17
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
130kW module
18
Wiring Diagrams
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Wiring Diagrams
19
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
9Electric Characteristics
Model
Outdoor Unit
Power Supply
Hz
Voltage
Min.
Max.
TOCA
MC-SS35/RN1L
50
380-400
342
440
MC-SS65/RN1L
50
380-415
342
456
MC-SS130/RN1
50
380-415
342
456
Compressor
OFM
MFA
LRA
RLA
kW
FLA
26
36
177
20.88
0.8
3.7
50
100
177
20.88
0.8
3.7
100
150
260
44.3
2.59(2)
4.8(2)
Remark:
TOCA: Total Over-current Amps. (A)
MFA: Max. Fuse Amps. (A)
LRA: Locked Rotor Amps. (A)
RLA: Rated Locked Amps. (A)
OFM: Outdoor Fan Motor.
FLA: Full Load Amps. (A)
kW: Rated Motor Input (kW)
20
Electric Characteristics
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
10Capacity Tables
10.1 Cooling:
MC-SS35/RN1L
Ambient temp.()
Chilled water outlet
temp.
21.00
25.00
30.00
35.00
40.00
46.00
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
()
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
5.00
39.18
10.13
36.90
10.44
34.81
10.76
32.90
11.10
30.83
11.65
28.36
12.23
6.00
40.51
10.29
38.11
10.60
35.92
10.93
33.92
11.27
31.81
11.83
29.30
12.43
7.00
41.92
10.50
39.40
10.82
37.10
11.16
35.00
11.50
32.87
12.08
30.30
12.68
8.00
43.22
10.81
40.58
11.14
38.17
11.49
35.98
11.85
33.82
12.44
31.22
13.06
9.00
44.44
10.92
41.68
11.25
39.18
11.60
36.89
11.96
34.71
12.56
32.08
13.19
10.00
46.12
11.08
43.22
11.42
40.59
11.78
38.18
12.14
35.97
12.75
33.27
13.38
11.00
47.41
11.19
44.39
11.53
41.64
11.89
39.14
12.26
36.90
12.87
34.17
13.52
12.00
48.49
11.35
45.36
11.70
42.51
12.07
39.92
12.44
37.68
13.06
34.93
13.71
13.00
49.36
11.44
46.13
11.80
43.19
12.16
40.52
12.54
38.29
13.16
35.53
13.82
14.00
50.58
11.52
47.23
11.88
44.18
12.25
41.41
12.62
39.17
13.26
36.39
13.92
15.00
51.23
11.58
47.79
11.94
44.67
12.31
41.82
12.69
39.61
13.32
36.83
13.99
16.00
52.51
11.70
48.94
12.06
45.69
12.43
42.74
12.81
40.52
13.46
37.72
14.13
17.00
53.18
11.75
49.52
12.12
46.19
12.49
43.17
12.88
40.97
13.52
38.18
14.20
Note:
The inlet/outlet water temperature difference is 5.
Capacity Tables
21
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
MC-SS65/RN1L
Ambient temp.()
Chilled water
outlet temp.
21.00
25.00
30.00
35.00
40.00
46.00
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
()
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
5.00
72.77
17.97
68.52
18.52
64.64
19.10
61.10
19.69
57.25
20.67
52.67
21.70
6.00
75.23
18.25
70.77
18.81
66.70
19.39
62.99
19.99
59.08
20.99
54.41
22.04
7.00
77.85
18.62
73.17
19.19
68.90
19.79
65.00
20.40
61.04
21.42
56.27
22.49
8.00
80.26
19.18
75.36
19.77
70.90
20.38
66.82
21.01
62.81
22.06
57.97
23.17
9.00
82.52
19.36
77.41
19.96
72.76
20.58
68.51
21.22
64.47
22.28
59.57
23.39
10.00
85.65
19.65
80.27
20.26
75.38
20.89
70.91
21.53
66.80
22.61
61.79
23.74
11.00
88.04
19.85
82.44
20.46
77.33
21.09
72.68
21.75
68.54
22.83
63.47
23.98
12.00
90.06
20.14
84.24
20.76
78.95
21.40
74.13
22.06
69.98
23.17
64.87
24.33
13.00
91.66
20.30
85.67
20.93
80.21
21.57
75.25
22.24
71.11
23.35
65.99
24.52
14.00
93.94
20.44
87.72
21.07
82.05
21.72
76.90
22.40
72.75
23.52
67.58
24.69
15.00
95.15
20.54
88.76
21.18
82.95
21.83
77.67
22.51
73.55
23.63
68.41
24.81
16.00
97.52
20.75
90.88
21.39
84.86
22.05
79.38
22.73
75.25
23.87
70.06
25.06
17.00
98.77
20.85
91.96
21.49
85.79
22.16
80.17
22.84
76.08
23.99
70.91
25.18
Note:
The inlet/outlet water temperature difference is 5.
22
Capacity Tables
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MC-SS130/RN1
Ambient temp.()
Chilled water outlet
temp.
21.00
25.00
30.00
35.00
40.00
46.00
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
()
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
5.00
145.54
37.25
137.04
38.41
129.29
39.59
122.20
40.82
114.50
42.86
105.34
45.00
6.00
150.46
37.83
141.54
39.00
133.40
40.21
125.97
41.45
118.16
43.53
108.83
45.70
7.00
155.71
38.61
146.34
39.80
137.80
41.03
130.00
42.30
122.07
44.42
112.55
46.64
8.00
160.52
39.76
150.72
40.99
141.79
42.26
133.64
43.57
125.62
45.75
115.95
48.03
9.00
165.05
40.15
154.83
41.39
145.52
42.67
137.02
43.99
128.94
46.19
119.14
48.50
10.00
171.31
40.75
160.55
42.01
150.75
43.31
141.82
44.65
133.59
46.88
123.57
49.23
11.00
176.08
41.15
164.87
42.43
154.66
43.74
145.36
45.09
137.08
47.35
126.93
49.71
12.00
180.11
41.76
168.49
43.05
157.91
44.38
148.27
45.75
139.97
48.04
129.75
50.44
13.00
183.33
42.09
171.33
43.39
160.42
44.73
150.49
46.12
142.22
48.42
131.98
50.84
14.00
187.89
42.38
175.43
43.69
164.11
45.04
153.80
46.44
145.50
48.76
135.17
51.20
15.00
190.30
42.59
177.52
43.91
165.90
45.27
155.34
46.67
147.11
49.00
136.81
51.45
16.00
195.03
43.02
181.76
44.35
169.71
45.72
158.76
47.13
150.50
49.49
140.12
51.97
17.00
197.53
43.23
183.92
44.57
171.57
45.95
160.35
47.37
152.17
49.74
141.82
52.22
Note:
The inlet/outlet water temperature difference is 5.
Capacity Tables
23
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
10.2 Heating:
MC-SS35/RN1L
Ambient temp.()
Hot water
outlet
temp.
-10
-6
-2
10
13
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
()
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
40.00
22.95
7.07
28.69
8.03
33.75
8.93
37.51
9.70
40.77
10.21
45.66
10.83
52.51
11.69
41.00
22.23
7.21
27.82
8.20
32.76
9.11
36.44
9.90
39.66
10.42
44.34
11.05
50.90
11.93
42.00
21.58
7.36
27.05
8.37
31.89
9.30
35.52
10.10
38.69
10.64
43.18
11.27
49.48
12.18
43.00
21.06
7.51
26.43
8.54
31.20
9.49
34.78
10.31
37.93
10.85
42.25
11.50
48.34
12.42
44.00
20.65
7.67
25.95
8.71
30.67
9.68
34.23
10.52
37.37
11.07
41.56
11.74
47.46
12.68
45.00
20.35
7.82
25.60
8.89
30.30
9.88
33.86
10.74
37.00
11.30
41.07
11.98
46.82
12.94
46.00
19.96
7.90
25.13
8.98
29.78
9.97
33.31
10.84
36.45
11.41
40.38
12.10
45.95
13.07
47.00
19.37
8.06
24.42
9.16
28.97
10.17
32.44
11.06
35.53
11.64
39.30
12.34
44.65
13.33
48.00
18.60
8.30
23.49
9.43
27.90
10.48
31.27
11.39
34.29
11.99
37.86
12.71
42.93
13.73
49.00
17.59
8.63
22.24
9.81
26.44
10.90
29.68
11.85
32.58
12.47
35.90
13.22
40.64
14.28
50.00
16.46
9.06
20.83
10.30
24.80
11.44
27.87
12.44
30.62
13.09
33.68
13.88
38.06
14.99
Note:
The inlet/outlet water temperature difference is 5.
24
Capacity Tables
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MC-SS65/RN1L
Ambient temp.()
Hot water outlet
temp.
-10
-6
-2
10
13
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
()
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
40.00
42.80
13.45
53.51
15.29
62.95
16.99
69.94
18.46
76.02
19.43
85.15
20.60
97.92
22.25
41.00
41.45
13.73
51.87
15.60
61.10
17.33
67.96
18.84
73.95
19.83
82.68
21.02
94.92
22.70
42.00
40.25
14.01
50.44
15.92
59.48
17.69
66.23
19.22
72.15
20.24
80.52
21.45
92.28
23.17
43.00
39.28
14.29
49.28
16.24
58.18
18.05
64.86
19.62
70.74
20.65
78.80
21.89
90.15
23.64
44.00
38.52
14.58
48.39
16.57
57.20
18.42
63.84
20.02
69.69
21.07
77.50
22.33
88.50
24.12
45.00
37.96
14.88
47.75
16.91
56.51
18.79
63.14
20.43
69.00
21.50
76.59
22.79
87.31
24.61
46.00
37.22
15.03
46.87
17.08
55.54
18.98
62.12
20.63
67.97
21.72
75.31
23.02
85.70
24.86
47.00
36.12
15.33
45.54
17.42
54.03
19.36
60.50
21.04
66.27
22.15
73.29
23.48
83.26
25.36
48.00
34.69
15.79
43.80
17.95
52.02
19.94
58.32
21.67
63.95
22.81
70.60
24.18
80.06
26.12
49.00
32.80
16.42
41.47
18.66
49.31
20.74
55.34
22.54
60.75
23.73
66.95
25.15
75.78
27.16
50.00
30.69
17.24
38.85
19.60
46.25
21.77
51.96
23.67
57.10
24.91
62.81
26.41
70.98
28.52
Note:
The inlet/outlet water temperature difference is 5.
Capacity Tables
25
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
MC-SS130/RN1
Ambient temp.()
Hot water outlet
temp.
-10
-6
-2
10
13
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
Capacity
Power
()
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
40.00
85.61
26.91
107.01
30.57
125.90
33.97
139.89
36.93
152.05
38.87
170.29
41.20
195.84
44.50
41.00
82.89
27.45
103.75
31.20
122.20
34.66
135.93
37.68
147.91
39.66
165.36
42.04
189.83
45.40
42.00
80.50
28.01
100.87
31.83
118.96
35.37
132.47
38.45
144.30
40.47
161.04
42.90
184.55
46.33
43.00
78.55
28.59
98.56
32.48
116.37
36.09
129.73
39.23
141.47
41.30
157.60
43.78
180.29
47.28
44.00
77.03
29.17
96.78
33.15
114.39
36.83
127.67
40.03
139.38
42.14
154.99
44.67
177.00
48.24
45.00
75.92
29.76
95.49
33.82
113.01
37.58
126.27
40.85
138.00
43.00
153.18
45.58
174.63
49.23
46.00
74.43
30.06
93.74
34.16
111.07
37.96
124.24
41.26
135.93
43.43
150.61
46.04
171.39
49.72
47.00
72.23
30.66
91.09
34.85
108.05
38.72
121.00
42.08
132.53
44.30
146.58
46.96
166.52
50.71
48.00
69.38
31.58
87.60
35.89
104.04
39.88
116.64
43.35
127.89
45.63
141.19
48.37
160.11
52.23
49.00
65.61
32.85
82.94
37.33
98.62
41.47
110.69
45.08
121.50
47.45
133.89
50.30
151.56
54.32
50.00
61.38
34.49
77.70
39.19
92.50
43.55
103.93
47.33
114.21
49.83
125.63
52.81
141.96
57.04
Note:
The inlet/outlet water temperature difference is 5.
26
Capacity Tables
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
11Exploded View
MC-SS35/RN1L
Exploded View
27
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
No.
1
2
3
4
5
6
7
8
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
9
10
11
11.2
12
13
28
Part
Name
Qty
2
4
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
No.
14
14.1
14.2
14.3
14.5
14.6
14.7
14.9
14.10
14.11
14.12
15
16
17
17.1
17.2
17.3
18
19
20
21
22
MCAC-ATSM-2013-05
Part
Name
Qty
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
5
Exploded View
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MC-SS65/RN1L
Exploded View
29
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
No.
1
2
3
3.1
3.2
4
5
6
6.1
6.2
6.3
7
7.1
8
9
10
11
12
13
14
15
15.1
15.1.1
15.1.2
15.1.3
15.2
15.3
15.4
15.5
15.6
15.7
15.8
30
Part
Name
Column
Gas-liquid separator
Throttle part
Electronic expansion valve
Strainer
Pipe support
Shell-tube evaporator
Four-way valve ass'y
4-way valve
Pressure controller
Pressure controller
Suction pipe ass'y
Pressure controller
Output pipe ass'y of condenser
Panel connection plate
Compressor(fixed)
Base of welded parts
Top left panel ass'y
The middle plate
Front right panel ass'y
Condenser hoisting parts
Condenser sub-ass'y
Condenser ass'y
Flute tube ass'y
Distributor ass'y
Support ass'y of motor
Motor
Axial propeller
Connection plate ass'y of condenser
Top cover ass'y
Water pan
Upper frame welded parts
Qty
4
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
2
1
1
1
2
2
2
2
2
2
1
No.
15.9
16
17
18
18.1
18.2
18.3
18.4
18.5
18.6
18.7
18.8
18.9
18.10
18.11
18.12
18.13
18.14
19
20
21
22
23
24
25
26
27
28
29
30
31
MCAC-ATSM-2013-05
Part
Name
Qty
1
2
2
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
2
11.5
1
1
1
1
1
3
3
2
1
1
1
Exploded View
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MC-SS130/RN1
Exploded View
31
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
No.
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
2
3
4
5
5.1
6
6.1
6.2
6.3
6.4
6.6
6.7
6.8
32
Part
Name
Qty
1
1
2
1
2
1
2
2
No.
6.9
6.10
6.11
6.12
7
8
9
10
11
1
2
2
2
2
4
16
2
4
1
1
2
1
1
1
1
1
1
1
1
2
1
1
3
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25.1
26
26.1
27
27.1
28
29
30
31
MCAC-ATSM-2013-05
Part
Name
Qty
1
2
1
4
1
1
4
2
8
1
1
8
1
2
1
2
2
1
1
1
3
1
1
1
1
1
1
1
1
2
1
1
Exploded View
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
12Trouble Shooting
12.1 Failure &protection codes
35kW module
No
Code
E0
E1
E2
Communication error
E3
E4
E5
E6
E7
E8
10
E9
11
EA
12
Eb
13
EC
14
Ed
15
EF
16
P0
17
P1
18
P2
19
P3
20
P4
21
P5
22
P6
23
P7
24
P8
25
P9
26
PA
27
Pb
28
PC
29
Pd
30
PE
Trouble Shooting
Trouble
33
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
65kW module
34
No
Code
Trouble
E0
E1
E2
Communication error
E3
E4
E5
E6
E7
E8
10
E9
11
EA
12
Eb
13
EC
14
Ed
15
EF
16
P0
17
P1
18
P2
19
P3
20
P4
21
P5
22
P6
23
P7
24
P8
25
P9
26
PA
27
Pb
28
PC
29
Pd
30
PE
Trouble Shooting
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
130kW module
No
Code
E0
E1
E2
Communication error
E3
E4
E5
E6
E7
E8
10
E9
11
EA
12
Eb
13
EC
14
Ed
15
EF
16
P0
17
P1
18
P2
19
P3
20
P4
21
P5
22
P6
23
P7
24
P8
25
P9
26
PA
27
Pb
28
PC
29
Pd
30
PE
Trouble Shooting
Trouble
35
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
Possible reasons
Solutions
Leak-hunting or recharging.
Refrigerant over-charged.
Check installation.
Leak-hunting or recharging.
Descaling.
Compressor stops
because of motor
overload.
36
Descaling.
Add refrigerant.
Check the EXV, capillary, filter or pressure
controller.
Compressor stops
because of high
pressure protection.
Trouble Shooting
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Compressor stops
because of integrate
Over high air discharging pressure or excessive low air
temperature sensor or suction pressure.
air discharge
temperature protection.
Component error.
Filter of electronic expanding valve is blocked.
Compressor stops
Low voltage switch error.
because of low pressure
protection.
Trouble Shooting
Aging of compressor.
37
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
No
Discharge
protection.
temperature
Yes
Yes
Blower stops rotating or rotates in
reversed direction in cooling mode,
water pump is not open or the flow.
Yes
No
Couldnt
Yes
No
Pressure controller is broken
or the joint is loose.
Yes
Replace press controller,
fixed joint.
No
Fin heat exchanger in cooling mode is too
dirty or aged, or too heavy encrustation in
shell-tube for heating.
Yes
No
EXV, capillary and filter are
dirty, blocking.
Yes
Yes
Yes
Check if it happened
frequently, if yes, please
replace PCB.
No
There is air and filled refrigerant
too much in system.(Generally
occur after maintenance.)
No
PCB mistakes to alarm.
No
Inform
the
service center.
38
customer
Trouble Shooting
MCAC-ATSM-2013-05
Discharge
protection.
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
temperature
Yes
Discharge temperature
switch is broken or joint
is loose.
Yes
Replace
discharge
temperature switch, fixed
joint.
No
Refrigerant is too less.
Yes
Yes
No
Couldnt open the EXV.
No
The EXV, capillary No
and filter
are dirty, blocked and ice
blocked.
Yes
No
PCB mistakes to alarm.
Yes
Check
if
happened
frequently, if yes, please
replace PCB.
Yes
Inspect leakage in
append refrigerant.
Yes
No
Inform the customer
service center.
system,
No
Couldnt open the EXV.
No
The EXV, capillary and filter are
dirty, blocked and ice blocked.
Yes
No
is
Yes
pressure
Yes
lower
No
Inform the customer service
center.
Trouble Shooting
39
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
2) Current protection
Current protection
Yes
The fin of heat exchanger is
dirty or aged in cooling mode,
or the shell-tube scaled
strong.
Yes
Yes
Yes
Yes
Yes
Replace PCB.
No
The fan motor stopped running
in cooling mode, reversal and
run slowly. The water pump
didnt start up or less water
flow in heating.
No
Air is in system, filled too much
refrigerant(Generally happened
after maintenance.)
No
Abnormal power supply.
No
PCB mistakes to alarm.
No
Inform the customer service
center.
Yes
No
The installation position of unit
results in bad heat transfer of
condenser.
Yes
Replace
installation
position of unit.
Yes
Yes
Replace
sensor.
Yes
Replace PCB.
No
In cooling mode, the fan motor
stop running, reversal and run
slowly.
No
The temperature sensor of
condenser bring drifting when
collect temperature.
temperature
No
PCB mistakes to alarm.
No
Inform the customer service
center.
40
Trouble Shooting
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Yes
Replace
sensor.
temperature
No
PCB mistakes to alarm.
Yes
Replace PCB.
No
Inform the customer service
center.
Yes
Replace
sensor.
temperature
No
PCB mistakes to alarm.
Yes
Replace PCB.
No
Inform the customer service
center.
Yes
Yes
Replace
sensor.
No
Anti-freezing temperature sensor of
cooling evaporator brought drifting
when collect temperature value.
temperature
No
PCB mistakes to alarm.
Yes
Replace PCB.
No
Inform the customer service
center.
Trouble Shooting
41
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
Yes
No
Lack of phase.
Yes
Yes
Replace phase
protector.
No
Phase lack protector is broken.
lack
No
PCB mistakes to alarm.
Yes
Replace PCB.
No
Inform the customer service
center.
8) Communication malfunction
Communication malfunction
Yes
No power input to unit or wired
controller.
Yes
Yes
Inspect
wire.
No
Communicating wire malfunction.
communicating
No
Yes
Address repeat.
Adjust address.
No
PCB mistakes to alarm.
Yes
Replace PCB.
No
Yes
The attachments of unit have
strong
electromagnetic
interference.
Reduce electromagnetic
interference.
No
Inform the customer service
center.
42
Trouble Shooting
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Yes
No
Didnt open the valve in system.
Yes
Yes
Yes
Adjust
the
position.
No
The water flow detection switch
error.
No
The water flow switch installed out
of criterion, result in mistaking
work.
installation
No
Selected the capacity of water
pump is less (flow & head).
Yes
No
Designed the water pipe inner
dimension is too less.
Yes
No
Installed the 2-way valve quantity
is more than 50% of indoor unit
quantity.
Yes
Yes
No
The filter or water pipe is dirty, the
shell-tube heat exchanger scaled.
No
Yes
Empty.
Air is in water.
No
Yes
Replace PCB.
No
Inform the
center.
Trouble Shooting
customer
service
43
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
temperature
Yes
The circuit of total outlet water
temperature sensor is broken.
Yes
Replace temperature sensor.
No
The circuit of total outlet water
temperature sensor is shorten.
Yes
Replace
sensor.
temperature
No
The joint of total outlet water
temperature sensor is loose.
Yes
Fixed joint.
No
Yes
Replace PCB.
No
Inform the
center.
customer
service
Yes
No
Yes
The units circuit of outlet water
temperature sensor is shorten.
No
The units joint of outlet water
temperature sensor is loose.
Yes
Fixed joint.
No
Yes
Replace PCB.
No
Inform the
center.
44
customer
service
Trouble Shooting
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Yes
No
The units circuit of inlet water
temperature sensor is shorten.
Yes
No
The units joint of inlet water
temperature sensor is loose.
Yes
Fixed joint.
No
Yes
Replace PCB.
No
Inform the
center.
customer
service
of
Yes
The circuit of condensers pipe
temperature sensor is broken.
Yes
No
The circuit of condensers pipe
temperature sensor is shorten.
Yes
No
The joint of condensers pipe
temperature sensor is loose.
Yes
Fixed joint.
No
Yes
Replace PCB.
No
Inform the
center.
Trouble Shooting
customer
service
45
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
Ambient
temperature
malfunction.
sensor
Yes
The circuit of ambient temperature
sensor is broken.
Yes
No
The circuit of ambient temperature
sensor is shorten.
Yes
No
The joint of ambient temperature
sensor is loose.
Yes
Fixed joint.
No
Yes
Replace PCB.
No
Inform the
center.
46
customer
service
Trouble Shooting
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
13Installation
13.1 Unit Installation
13.1.1 Transportation
The angle of inclination should not be more than 15when carrying the unit, to avoid overturn of the unit.
a. Rolling handling: several rolling rods of the same size are placed under the base of the unit, and the
length of each rod must be more than the outer frame of the base and suitable for balancing of the unit.
b. Lifting: the strength lifting rope (belt) can bear should be 4 times the weight of the unit. Check the lifting
hook and ensure that it is firmly attached to the unit, and the lifting angle should be more than 60. To avoid
damages to the unit, the contact position of the unit and lifting rope should be provided with an at least
50mm thick wood block, cloth or hard paper. Any person is not allowed to stand below the unit when lifting it.
35/65/130kW module
Hoisting rope
Lifting equipment
Lifting hole
Lifting hole
Installation
47
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
35/65/130kW module
Input of airflow
Input of airflow
unit
Input of airflow
unit
Input of airflow
1500
2000
1500
8000
Model
MC-SS35/RN1L
MC-SS65/RN1L
16
MC-SS130/RN1
16
L(mm)
M(mm)
N(mm)
600
600
600
300
300
300
300
300
300
48
Installation
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
788
Drainage channel
Anchor bolt
Concrete
Cement mortar
80
Drainage channel
880
96
65kW module
1460
Concrete
Cement mortar
862
Drainage channel
80
268
Drainage channel
Anchor bolt
130kW module
Drainage channel
Anchor bolt
Drainage channel
Concrete
Cement mortar
80
1017
1460
370
Load distribution
Unit: kg
No
Model
R1
R2
R3
R4
R5
R6
MC-SS35/RN1L
81
81
89
89
MC-SS65/RN1L
140
130
170
150
MC-SS130/RN1
200
320
230
370
35kW
Installation
65kW
130kW
49
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
Step
Content
Make sure that the flatness of the concrete foundation is within 3mm, and then place the unit on the
cushion block.
Raise the unit to the height suitable for installation of the damping device. Remove the clamp nuts of the
damper.
Place the unit on the damper, and align the fixing bolt holes of the damper with the fixing holes on the unit
base.
Return the clamp nuts of the damper to the fixing holes on the unit base, and tighten them into the damper.
Adjust the operational height of the damper base, and screw down the leveling bolts. Tighten the bolts by
one circle to ensure equal height adjustment variance of the damper.
The lock bolts can be tightened after the correct operational height is reached.
Damping device
Ferrol
Fixed meatal
plate
50
Installation
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
interface is 1 inch in diameter. After the pipelines are installed, the water flow switch will be set properly
according to the rated water flow of the unit.
d. The pump installed in the water pipeline system should be equipped with starter. The pump will directly
press water into the heat exchanger of the water system.
e. The pipes and their ports must be independently supported but should not be supported on the unit.
f. The pipes and their ports of the heat exchanger should be easy to disassemble for operation and cleaning,
as well as inspection of port pipes of the evaporator.
g. The evaporator should be provided with a filter with more than 40 meshes per inch at site. The filter
should be installed near to the inlet port as much as possible, and be under heat preservation.
h. The by-pass pipes and by-pass valves as shown in the figure of Connection drawing of pipeline
system must be mounted for the heat exchanger, to facilitate cleaning of the outside system of water
passage before the unit is adjusted. During maintenance, the water passage of the heat exchanger can be
cut off without disturbing other heat exchangers.
i. The flexible ports should be adopted between the interface of the heat exchanger and on-site pipeline, to
reduce transfer of vibration to the building.
j. To facilitate maintenance, the inlet and outlet pipes should be provided with thermometer or manometer.
The unit is not equipped with pressure and temperature instruments, so they need to be purchased by the
user.
k. All low positions of the water system should be provided with drainage ports, to drain water in the
evaporator and the system completely; and all high positions should be supplied with discharge valves, to
facilitate discharging air from the pipeline. The discharge valves and drainage ports should not be under
heat preservation, to facilitate maintenance.
l. All possible water pipes in the system to be chilled should be under heat preservation, including inlet pipes
and flanges of the heat exchanger.
m. The outdoor chilled water pipelines should be wrapped with an auxiliary heating belt for heat preservation,
and the material of the auxiliary heat belt should be PE, EDPM, etc., with thickness of 20mm, to prevent the
pipelines from freezing and thus cracking under low temperature. The power supply of the heating belt
should be equipped with an independent fuse.
n. When the ambient temperature is lower than 2, and the unit will be not used for a long time, water inside
the unit should be drained. If the unit is not drained in winter, its power supply should not be cut off, and the
fan coils in the water system must be provided with three-way valves, to ensure smooth circulation of the
water system when the anti-freezing pump is started up in winter.
o. The common outlet pipelines of combined units should be provided with mixing water temperature sensor.
Warning:
For the water pipeline network including filters and heat exchangers, dreg or dirt may seriously damages
the heat exchangers and water pipes.
The installation persons or the users must ensure the quality of chilled water, and de-icing salt mixtures
and air should be excluded from the water system, since they may oxidize and corrode steel parts inside the
heat exchanger.
13.2.2 Connection drawing of pipeline system
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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35/65/130kW module
Expansion tank
Water replenishing
Dirt discharge valve
unit
unit
Drain valve
Terminal
Two-way valve
Three-way valve
Total
hardness
Conductivity
Sulfide
ion
Chloride
ion
Ammonia
ion
Sulfate
ion
Silicon
Iron
content
Sodium ion
Calcium
ion
7
8.5
<50ppm
<20V/cm(25)
No
<50ppm
No
<50ppm
<30ppm
<0.3ppm
No
requirement
<50ppm
52
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Cooling capacity
modification
Power
modification
1.000
10
20
Freezing
point
1.000
Water
resistance
1.000
Water flow
modification
1.000
0.984
0.998
1.118
1.019
-4.000
0.973
0.995
1.268
1.051
-9.000
30
0.965
0.992
1.482
1.092
-16.000
40
0.960
0.989
1.791
1.145
-23.000
Propylene Glycol
Quality of glycol
%
Modification coefficient
Freezing
point
Cooling capacity
modification
1.000
Power
modification
1.000
Water
resistance
1.000
Water flow
modification
1.000
10
0.976
0.996
1.071
1.000
-3.000
20
0.961
0.992
1.189
1.016
-7.000
30
0.948
0.988
1.380
1.034
-13.000
40
0.938
0.984
1.728
1.078
-22.000
Units operating with glycol solutions are not included in the ARI Certification Program.
Altitude correction factors
Performance tables are based at sea level. Elevations other than sea level affect the performance of the unit.
The decreased air density will reduce condenser capacity and reduce the units performance. For
performance at elevations other than sea level refer to Table 3. Maximum allowable altitude is 1800meters.
Evaporator temperature drop factors
Performance tables are based on a 5oC temperature drop through the evaporator. Adjustment factors for
applications with temperature ranges from 3 to 6 in follow table. Temperature drops outside this range
can affect the control systems capability to maintain acceptable control and are not recommended.
Fouling factor
Fouling refers to the accumulation of unwanted material on solid surfaces, most often in an aquatic
environment. The fouling material can consist of either living organisms (biofouling) or a non-living
substance (inorganic or organic). Fouling is usually distinguished from other surface-growth phenomena in
that it occurs on a surface of a component, system or plant performing a defined and useful function, and
that the fouling process impedes or interferes with this function.
Other terms used in the literature to describe fouling include: deposit formation, encrustation, crudding,
deposition, scaling, scale formation, slagging, and sludge formation. The last six terms have a more narrow
meaning than fouling within the scope of the fouling science and technology, and they also have meanings
outside of this scope; therefore, they should be used with caution.
Fouling phenomena are common and diverse, ranging from fouling of ship hulls, natural surfaces in the
marine environment (marine fouling), fouling of heat-transfer components through ingredients contained in
Installation
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
the cooling water or gases, and even the development of plaque or calculus on teeth, or deposits on solar
panels on Mars, among other examples.
Foreign matter in the chilled water system will adversely affect the heat transfer capability of the evaporator,
and could increase the pressure drop and reduce the water flow. To provide optimum unit operation, proper
water treatment must be maintained. Refer to the able as following.
Fouling Factor
Fouling Factor
ALTITUDE
(m)
Difference of water
inlet and outlet temp.
()
0.018 /kW
0.044m 2 /kW
0.086m 2 /kW
0.172m 2 /kW
1.036
1.077
1.019
1.076
0.991
0.975
0.963
0.983
1.039
1.101
1.022
1.080
0.994
0.996
0.971
0.984
1.045
1.105
1.028
1.086
1.000
1.000
0.977
0.989
1.051
1.109
1.034
1.093
1.006
1.004
0.983
0.994
1.024
1.087
1.008
1.064
0.980
0.984
0.951
0.991
1.027
1.111
1.011
1.068
0.983
1.005
0.959
0.992
1.034
1.115
1.017
1.074
0.989
1.009
0.965
0.997
1.043
1.115
1.026
1.084
0.998
1.009
0.973
0.999
1.013
1.117
0.996
1.052
0.969
1.011
0.942
1.002
1.015
1.118
0.998
1.055
0.971
1.012
0.948
1.003
1.023
1.122
1.006
1.063
0.979
1.015
0.955
1.005
1.031
1.125
1.015
1.072
0.987
1.018
0.962
1.007
1.002
1.128
0.986
1.042
0.959
1.021
0.935
1.007
1.005
1.129
0.989
1.045
0.962
1.022
0.941
1.010
1.012
1.132
0.995
1.051
0.968
1.024
0.945
1.012
1.018
1.134
1.001
1.058
0.974
1.026
0.949
1.014
Sea level
600
1200
1800
C--Cooling capacity
P--Power
13.2.5
Please carefully check flow switches before conducting installation of the water flow switch. Packing
should be in good condition, and the appearance should be free of damage and deformation. If any problem,
please contact the manufacturer.
Flow switches can be installed in the horizontal pipeline or the vertical pipeline with upward flowing
direction but cannot be mounted in the pipeline with downward flowing direction. The inlet water of gravity
should be taken into account when flow switches are installed in the pipeline with upward flowing direction.
Water flow switch must be installed on a section of straight-line pipeline, and its both ends must be
supplied with straight-line pipes whose length is at least 5 times diameter of the pipe. In the meanwhile, the
fluid flowing direction in the pipeline must be consistent with the direction of arrow on the controller. The
connection terminal should be located where wiring connection can be easily done.
Pay attention to the following items when conducting installation and wire connection:
a. Collision of the wrench with the soleplate of the flow switch is prohibited, since such collision may cause
deformation and failure of the flow switch.
b. To avoid electric shock and damages to the devices, the power supply should be cut off, when wires are
connected or adjustment is done.
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
c. When wiring connection is conducted, adjustment of other screws except connection terminals of micro
switches and ground screws is prohibited. In the meanwhile, over great force should not applied when wires
of micro switches are connected, otherwise micro switches may suffer displacement, thus leading to failure
of flow switches.
d. Special grounding screws should be used for earth connection. Bolts should not be installed or removed
at will; otherwise flow switches may suffer deformation and failure.
e. Flow switches have been set at minimal flow value before leaving the factory. They should not be adjusted
below the setting value at the factory, or they may suffer failure. After installing flow switches, please press
the flow switch lever several times to check them. When the lever is found not to respond with clatter,
rotate the screw in a clockwise direction, until clatter occurs.
f. Be sure to determine the model of target slice according to the rated flow of the unit, the diameter of the
outlet pipe and the adjustment range of the target slice of the flow switch. Besides, the target slice should not
contact with other restrictors in the pipeline or on the inner wall of the pipeline, or the flow switch cannot be
reset normally.
Determine whether the flow switch and the system connected with it are in good operation according to the
measured value by flow meter, namely, when the measured value on flow meter is less than 60% of rated
water flow of the unit, the water flow switch should be cut off and observed for 3 working periods, and it
should be covered with flow switch shell timely.
Schematic diagram of water flow switch
Water inlet
No.(n-1) module
No.1 module
No.(n-1) address
No.(n-2) address
No.0 address
Drill dead hole at the
position, and move the
total effluent temperature
sensor at No.0 address to
the position
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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Water inlet
Water outlet
No.(n-1) module
No.1 module
No.(n-1) address
No.(n-2) address
No.0 address
Drill dead hole at the
position, and move the
total effluent temperature
sensor at No.0 address to
the position
Water inlet
Water outlet
No.(n-1) module
No.1 module
No.(n-1) address
No.(n-2) address
No.0 address
Drill dead hole at the
position, and move the
total effluent temperature
sensor at No.0 address to
the position
Installation
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Table of diameter parameters of main inlet and outlet pipes for 35kW module
Total inlet and outlet water
pipe diameter
DN40
DN65
353
354
355
356
DN100
3511
3512
DN80
357
358
3513
3514
DN125
3515
3516
DN100
Table of diameter parameters of main inlet and outlet pipes for 65kW module
Total inlet and outlet water
pipe diameter
659
6510
6511
6512
6513
6514
6515
6516
DN65
DN80
DN100
DN125
DN125
DN150
DN200
Table of diameter parameters of main inlet and outlet pipes for 130kW module
Total inlet and outlet water
pipe diameter
DN65
DN80
DN100
1309
13010
13011
13012
13013
13014
13015
13016
DN125
DN150
DN200
DN200
DN250
DN250
Please pay attention to the following items when installing multiple modules:
Each module corresponds to an address code which cannot be repeated.
Main water outlet temperature sensing bulb, water flow switch and auxiliary electric heater are under
control of the main module.
One wired controller and one water flow switch are required and connected on the main module.
The unit can be started up through the wired controller only after all addresses are set and the
aforementioned items are determined. The wired controller is 50m away from the outdoor unit.
13.2.10 Chilled water flow
Minimum chilled water flow
The minimum chilled water flow is shown in the below table.
If the system flow is less than the minimum unit flow rate, the evaporator flow can be recalculated, as shown
in the diagram.
For minimum chilled water flow rate
Evaporator
Recirculation
Installation
Fig. 4-2
Recirculation
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
Model
Minimum
Maximum
MC-SS35/RN1L
5.4
6.6
MC-SS65/RN1L
10.08
12.32
MC-SS130/RN1
20.16
24.64
Error
Error
Error
Error
Recommendation
Recommendation
Fig.4-4
Fig.4-4
Recommendation
Recommendation
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
following formula, recommended by ASHRAE Handbook 1996, HVAC Systems and Equipment:
Vt=Vs v2/v1-1-3(T2-T1)
1-p1/p2
T1=lower temperature,oF ()
T2=higher temperature, oF ()
Vs=volume of water in system, gal(m3)
p1=absolute pressure at lower temperature,psia(kPa abs.)
p2=absolute pressure at higher temperature,paia(kPa abs.)
v1,v2=specific volume of water at lower and higher temperature, respectively, ft3/lb(m3/kg)
=linear coefficient of thermal expansion; for steel, =6.5x10-6in./inoF(1.2x10-5per ); for copper,
=9.5x10-6in./inoF(1.7x10-5per )
In a chilled water system, the higher temperature T2 is the highest anticipated ambient temperature when
the chilled water system shuts down during summer. The lower temperature in a heating system is often the
ambient temperature at fill conditions(for example, 50 oF or 10).
13.2.13 Selection and installation of the pump
(1)Select the pump
a. Select the water-flow of the pump
The rated water-flow must no less than the unit rated water-flow; in terms of multi-connect the units, that
water-flow must no less than total units rated water-flow.
b. Select the left of the pump.
H=h1+h2+h3+h4
H: The lift of the pump.
h1: Main unit water resistance.
h2: Pump water resistance.
h3: Water resistance of the longest water-loop distance, includes: pipe resistance, different valves
resistance, flexible pipe resistance, pipe elbow and three-way resistance, two-way resistance or three-way
resistance, as well as filter resistance.
H4: the longest terminal resistance.
(2) Installation the pump
a. The pump should be installed at the water inlet pipe, both of which sides must mount the soft connectors
for vibration-proof.
b. The backup pump for the system (recommended).
c. Units must with a main unit controls (Please see fielding wiring for the controls diagram).
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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3. Only use the electric components specified by our company, and require installation and technical
services from the manufacturer or authorized dealer. If wiring connection fails to conform to electric
installation norm, failure of the controller, electronic shock, and so on may be caused.
4. The connected fixed wires must be equipped with full switching-off devices with at least 3mm contact
separation.
5. Set leakage protective devices according to the requirements of national technical standard about electric
equipment.
6. After completing all wiring construction, conduct careful check before connecting the power supply.
7. Please carefully read the labels on the electric cabinet.
8. The users attempt to repair the controller is prohibited, since improper repair may cause electric shock,
damages to the controller, and so on. If the user has any requirement of repair, please contact the
maintenance center.
13.3.2 Power supply specification
Outdoor power supply
Items
Model
Wiring
Power supply
Manual switch
Fuse
MC-SS35/RN1L
380-400V 3Ph50Hz
50A
36A
10mm
(<30m)
MC-SS65/RN1L
380-415V 3Ph50Hz
125A
100A
16mm
(<20m)
MC-SS130/RN1
380-415V 3Ph50Hz
200A
150A
Installation
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
All inductive components provided by the user (such as coils of contactor, relay, and so on) must be
suppressed with standard resistance-capacitance suppressors, to avoid electromagnetic interference, thus
leading to failure of the unit and its controller and even damages to them.
All weak current wires led to the electric box must apply shielded wires, which must be provided with
grounding wires. The shield wires and power supply wires should be laid separately, to avoid
electromagnetic interference.
The unit must be provided with grounding wires, which are not allowed to be connected with the grounding
wires of gas fuel pipelines, water pipelines, lightning conductors or telephones. Improper earth connection
may cause electric shock, so please check whether earth connection of the unit is firm or not frequently.
Installation
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
Content
Check the unit and ensure that it is connected with grounding wires correctly, to avoid leakage, and the
grounding devices should be mounted in strict accordance with the requirements of electrical engineering rules.
The grounding wires can prevent electric shock.
The control box of the main power switch must be mounted in a proper position.
Wiring connection holes of the main power should be provided with glue cushion.
The main power and neutral wires and grounding wires of power supply are led into the electric box of the unit.
The wires of the main power must pass the bonding clamp.
Phase sequences must be consistent when the wires of the main power.
The main power should be located out of easy reach of non-professional maintenance personnel, to avoid
mal-operation and improve safety.
Connection of control wires of water flow switches: the wire leads (prepared by the user) of water flow switches
are connected to the connection terminals W1 and W2 of the main unit.
10
Connection of control wires of auxiliary electric heaters: the control wires of AC contactor of the auxiliary electric
heater must pass the connection terminals H1 and H2 of the main unit, as shown.
H2
H1
Overcurrent relay
Control coil of AC contactor
11
Fig.5-2
Connection of control wires of pump: the control wires
of AC contactor of the pump must pass the connection
terminals P1 and P2 of the main unit, as shown.
P2
Switch (For trial run of pump)
P1
Overcurrent relay
Fig.5-3
12
62
The connection way of the wired controller connects with every signal wires from package units: signal wires P,
Q, E are connected in the same way of main wires connection method and accordingly connect to the terminals
P, Q, E in the wired controller.
Installation
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Corresponding parallel connect the ON/OFF(dry contact input signal) port of the main units electric control
box, then, connect the ON/OFF signal (provide by user) to the ON/OFF port of main unit as follows.
Power (DC 12V)
Main control board is provided
0# electric
control box
ON/OFF port
ON/OFF signal
Red
Blue
Corresponding parallel connect the HEAT/COOL (dry contact input signal) port of the main units electric
control box, then, connect the ON/OFF signal (provide by user) to the HEAT/COOL port of main unit as
follows.
0# electric
control box
HEAT/COOL por
t
ON/OFF signal
Brown
Black
Connect the device provided by user to the ALARM (dry contact output signal) ports of the module units as
follows.
electric control box
ALARM port
Device provided
by user
Red
Red
If the unit is operating normally, the ALARM port is closed, otherwise, the ALARM port is not closed.
Installation
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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14Commissioning
1. Preparation
After the water system pipeline is flushed several times, please make sure that the purity of water meets
the requirements; the system is re-filled with water and drained, and the pump is started up, then make sure
that water flow and the pressure at the outlet meet the requirements.
The unit is connected to the main power 12 hours before being started up, to supply power to the heating
belt and pre-heat the compressor. Inadequate pre-heating may cause damages to the compressor.
Setting of the wired controller. See details of the manual concerning setting contents of the controller,
including such basic settings as refrigerating and heating mode, manual adjustment and automatic
adjustment mode and pump mode. Under normal circumstances, the parameters are set around standard
operating conditions for trial run, and extreme working conditions should be prevented as much as possible.
Carefully adjust the water flow switch on the water system or the inlet stop valve of the unit, to make the
water flow of the system accord with the water flow in specification table.
2. Test run
6.3.1 Start up the controller and check whether the unit displays a fault code. If a fault occurs, remove the
fault first, and start the unit according to the operating method in the unit control instruction, after
determining that there is no fault existing in the unit.
6.3.2 Conduct trial run for 30 min. When the influent and effluent temperature becomes stabilized, adjust the
water flow to nominal value, to ensure normal operation of the unit.
6.3.3 After the unit is shut down, it should be put into operation 10 min later, to avoid frequent start-up of the
unit. In the end, check whether the unit meets the requirements in specification table.
Notices:
The unit can control start-up and shut-down of the unit, so when the water system is flushed, the operation
of the pump should not be controlled by the unit.
Do not start up the unit before draining the water system completely.
The water flow switch must be installed correctly. The wires of the water flow switch must be connected
according to electric control schematic diagram, or the faults caused by water breaking while the unit is in
operation should be the users responsibility.
Do not re-start the unit within 10 min after the unit is shut down during trial run.
When the unit is used frequently, do not cut off the power supply after the unit is shut down; otherwise the
compressor cannot be heated, thus leading to its damages.
If the unit is not in service for a long time, and the power supply needs to be cut off, the unit should be
connected to the power supply 12 hours prior to re-starting of the unit, to pre-heat the compressor.
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
15Maintenance
Maintenance for main components
Close attention should be paid to the discharge and suction pressure during the running process. Find out
reasons and eliminate the failure if abnormality is found.
Control and protect the equipment. See to it that no random adjustment be made on the set points on site.
Regularly check whether the electric connection is loose, and whether there is bad contact at the contact
point caused by oxidation and debris etc., and take timely measures if necessary. Frequently check the work
voltage, current and phase balance.
Check the reliability of the electric elements in time. Ineffective and unreliable elements should be
replaced in time.
Removing scale
After long-time operation, calcium oxide or other minerals will be settled in the heat transfer surface of the
water-side heat exchanger. These substances will affect the heat transfer performance when there is too
much scale in the heat transfer surface and sequentially cause that electricity consumption increases and
the discharge pressure is too high (or suction pressure too low). Organic acids such as formic acid, citric
acid and acetic acid may be used to clean the scale. But in no way should cleaning agent containing chlorine
acid or fluoride should be used as the water-side heat exchange is made from stainless steel and is easy to
be eroded to cause refrigerant leakage. Pay attention to the following aspects during the cleaning and
scale-removing process:
Water-side heat exchanger should be done be professionals.
Clean the pipe and heat exchanger with clean water after cleaning agent is used. Conduct water treatment
to prevent water system from being eroded or re-absorption of scale.
In case of using cleaning agent, adjust the density of the agent, cleaning time and temperature according
to the scale settlement condition.
After pickling is completed, neutralization treatment needs to be done on the waste liquid. Contact relevant
company for treating the treated waste liquid.
Protection equipment (such as goggles, gloves, mask and shoes) must be used during the cleaning
process to avoid breathing in or contacting the agent as the cleaning agent and neutralization agent is
corrosive to eyes, skins and nasal mucosa.
Winter shutdown
For shutdown in winter, the surface of the unit outside and inside should be cleaned and dried. Cover the
unit to prevent dust. Open discharge water valve to discharge the stored water in the clean water system to
prevent freezing accident (it is preferable to inject antifreeze in the pipe).
Replacing parts
Parts to be replaced should be the ones provided by our company. Never replace any part with different part.
First startup after shutdown
The following preparations should be made for re-startup of unit after long-time shutdown:
1) Thoroughly check and clean the unit.
2) Clean water pipe system.
3) Check pump, control valve and other equipment of water pipe system.
4) Fix connections of all wires.
5) It is a must to electrify the machine before startup.
Refrigeration system
Determine whether refrigerant is needed by checking the value of suction and discharge pressure and check
whether there is a leakage. Air tight test must be made if there is a leakage or part of refrigerant system is to
be replaced. Take different measures in the following two different conditions from refrigerant injection.
1) Total leakage of refrigerant. In case of such situation, leakage detection must be made on the pressurized
nitrogen used for the system. If repair welding is needed, welding cannot be made until all the gas in the
system is discharged. Before injecting refrigerant, the whole refrigeration system must be completely dry
and of vacuum pumping.
Maintenance
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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Maintenance
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
16Control System
16.1 PCB Outline and Description
16.1.1 35/65/130kW module PCB, outlook view
10 9 8 7 6 5
11
12
13
33
14
15
16
32
31
17
18
19
30
29
20
28
21
22
23
24 25 26
27
Detail information.
Current is not detected within the initial 5 seconds after the compressor is started up. When the current of the compressor is
detected to exceed protective value set (33A for constant speed compressor), it will be shut down and re-started after 3 min.
system exceeds the protective temperature 65, the corresponding system will be shut down. And it will be re-started up,
after the temperature drops below the recovery temperature 60. Another system will be not affected.
3) T4, T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit, fault alarm will occur.
When the main unit suffer fault of temperature sensor: the main unit and subordinate units will be shut down.
When the subordinate unit suffer fault of temperature sensor: the unit will be shut down, but other subordinate units will
not be affected.
Shell-tube low-temperature ant-freeze sensor (Fault code Eb). Adjustment range of constant speed capability: ON and OFF.
Control system
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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Under refrigeration mode and heating mode, conduct adjustment according to the magnitude of unit outlet water
temperature.
Adjustment range of constant speed capability: ON and OFF.
Only the main unit is valid, and the subordinate units are invalid.
Under refrigerating mode and heating mode, conduct adjustment according to the magnitude of total outlet water
temperature. Adjustment range:
is invalid).
2.First, the ON/OFF port is closed, second, if this port is closed, the unit enters the heating mode, else, the unit enters the
cooling mode.
Remote control port(ON/OFF signal, effect on NO.0 unit).
10
1) Dial the code S7 in the main control board to the ON position and enter to the remote control mode (The wired controller
is invalid).
2) If the port is closed, the unit is turned on, else, the unit is turned off.
11
12
13
14
EXV opening A
EXV opening B
16
17
1) Main unit: if abnormal water flow occurs for the first and second time, the main unit board will display fault code E9.
2) Subordinate unit: (Water flow detection will not be done).
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2) If faults occur between the main unit and subordinate units, the subordinate unit module suffering communication fault will
be shut down. Less units will be detected by the wired controller, which may display EC, and in the meanwhile, the indicator
lamp of the wired controller will flash.
Restart 3 minutes later after malfunction be removed.
19
20
21
22
Attention!
Under heating mode, when the main unit board detects total water outlet temperature to be lower than 45, the switch will be
closed, and the auxiliary electric heater will begin to work; when the total water outlet temperature is higher than 50, the
switch will be opened, and the auxiliary electric heater will stop working.
PUMP.
Attention: the control port value of the pump actually detected is ON/OFF but not 220V control power supply, so special
attention should be paid when installing the pump.
23
1) After receiving start-up instruction, the pump will be started up instantly, and will maintain start-up state always in the
process of operation.
2) In case of refrigerating or heating shutdown, the pump will be shut down 2 minutes after all modules stop operating.
3) In case of shutdown under the pump mode, the pump can be directly shut down.
24
S2 ON: Cooling only
OFFR&C
S3 ON: Digital
OFFFixed
S4 ON:H-EEprom
OFFNormal
S5 ON:C-EEprom
OFFNormal
F 0 1
D
26
3
4
C
B
5
A
6
9
Control system
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
F 0 1
MCAC-ATSM-2013-05
B
A
9 8 7
ADDRRSS
Each scroll part of scroll unit has the same electric control function, and the main unit and subordinate units can be set
through address code on the electric control board. The address code 0 # is provided as the main unit. The priority of being
the main unit is given to the unit with digital compressor, and other addresses are subordinate units. Only the unit is chosen
as the main unit, its electric control can activate such functions as direct communication with the wired controller, refrigerating
and heating capability adjustment, pump control, auxiliary electric heater control, total effluent temperature detection and
water flow switch detection.
27
28
29
30
Input of transformer, 220V AC current. (Only valid for the main unit).
Input of three-phase four-wire power supply (Fault code E1).
Three phases A, B and C of power supply should exist simultaneously, and the difference of phase angle should be 120
31
among them. If the conditions are not met, fault of phase sequence or phase lack may occur, and fault code will be displayed.
When the power supply returns to normal condition, fault is removed. Attention: phase lace and phase dislocation of power
supply are detected only in the early period after the power supply is connected, and they are not detected while the unit is in
operation.
32
33
OFFWired control
OFFNormal
S9 ON: 30KW
OFF65/130/200/260KW
Output of transformer
CAUTION
1. Faults
When the main unit suffers faults, the main unit stops operating, and all other units also stop running;
When the slave unit suffers faults, only the unit stops operating, and other units are not affected.
2. Protection
When the main unit is under protection, only the unit stops operating, and other units keep running;
When the slave unit is under protection, only the unit stops operating, and other units are not affected.
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5
1
2
7
16
10
11
11
15
12
14
13
10.ON/OFF key
1. Operation icon
2. Mode area
3. Setting temperature
4. Timing On/Off
5. Function icon
6. On-line unit qt y.
7. Reserved
8. Clock
9. Water temp.
: Indicate the ON and OFF status; when it is ON, it will display; when it is OFF, it
will disappear;
2 Mode area: Indicate the main unit operating mode;
5 Function icon;
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7) Error: When the main unit has error or protection, this icon will be displayed. The unit need to be
maintained by professionals.
6 On-line unit qty. indication: Under normal status display the quantity of the units connected to the wire
8 Clock: Under normal status display clock; during timing setting it displays the setting timing time;
9 Water temperature: Under normal status display water temperature; during water temperature setting it
displays the setting numerical value; under spot check status display spot check parameter;
10 ON/OFF key: On and Off functions;
11 Right, Left key: Under main page to press this key can query the setting water temperature, setting
timing etc; during timing setting press the right key then shift to the next step setting; during spot check they
are used to turn over the unit parameter information;
12 OK key: After setting the parameter then press this key to confirm. After keys locking then long press this
spot check;
14 Add, Reduce key: Setting water temperature, timing, water level etc; during spot check they are used to
wired controller.
3) Under On status, press the On/Off key
on the
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Tu r n o f f t h e u n i t
Press the key again until all
modes are showed (i.e. Cooling,
Heating and Pump modes.)
1) Setting water temperature: under main page directly press the or to adjust the water
temperature, or press Setting key to enter and then press or to adjust. At that time the
LCD will display Setting temperature and Water temperature
parameter, as the following display. Query water temperature setting:
or key under the main page to query the set
press the
TIMER
ON
Control system
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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This time the hour of the clock will flash, it means the current setting is the hour of Timer 1On, press the
or to adjust, press key when finished, and then the minute of the clock will flash, it means
the current setting is the minute of Timer 1On, press the or to adjust, press key when
finished, the LCD will display as the following:
TIMER 1
OFF
This time the hour of the clock will flash, it means the current setting is the hour of Timer 1 Off, press the
or to adjust, press key when finished, and then the minute of the clock will flash, it means
the current setting is the minute of Timing 1 Off, press the or to adjust, press key
when finished, the LCD will display as the following:
TIMER
ON
At this time the hour of the clock will flash, it means the current setting is the hour of the Timer 2 On, and
the follow setting method will be the same of the Timer 1. Similarly, the setting of Timing 3 is the same with
this method. After setting, press OK key or wait for 7 seconds then the setting to be effective, and the LCD
will display the effective timing information, as the following display:
TIMER
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Main page
Press Setting key twice to enter hour setting
interface of Timer 1 On
Timer 1 setting
failed, after 7
seconds, the
page shift to
Whether press
Yes
key
No
No
Yes
Finish setting the On time of
Timer 1 to be 07:10 and Off
time to be 12:30, then enter the
setting of Timer 2.
The setting steps of Timer 2 and Timer 3 are the same as Timer 1,
after setting all the settings then press OK key, and the3 timing periods
will be effective, and then back to the main page.
During any period of timing setting to press OK key , then the timing period has been set will be effective
(only when the On and Off of one timing period have been set then this period setting can be finished).
Press Cancel then cancel the setting. Query timing information: if query the timing hour which has been set,
press or key under main page, the On and Off time of Timer1, Timer 2 and Timer3 will be displayed
in turns.
Cancel timing: long press Cancel key for 3 seconds, then all the effective timing periods will be cancelled.
Note:
To avoid the timing error, each period of timing should not be crossed. E.g.:
Correct:
TIMER 1
500
800
TIMER 1
Wrong:
TIMER 2
1000
1200
TIMER 3
1800
2200
TIMER 2
1200
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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Note:
Working mode setting is valid only when the unit is power off.
4) Set clock
This time the hour of the clock will flash, it means the
current setting is the hour of the clock, press the or
Note:
For getting the correct timing on and timing off hour, please correctly set the clock!
16.2.3. Combination of key functions
1) HYSTERESIS setting function
a. Through the hysteresis setting, the system can adjust the load effectively.
b. The adjusting logic of cooling mode: (the parameter of 1,2,Tj1 and Tj2 are decided by the outdoor unit)
c. The adjusting logic of heating mode: (the parameter of 1,2,Tj1 and Tj2 are decided by the outdoor unit)
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T Ts-
2
T < Ts+1-
Ts-1+>T Ts+1-
Ts-1+T Tj2
T Tj2
(TAL: total outlet water temperature)
wire controller could be parallel at most. Operation method: Press Constraint " " two button for 3
seconds to enter the wired remote address selection. Press or key to select the desired value. 7S
key operation or press OK key to exit and save the settings and return Page. Not saved during set up,
press the Cancel key parameters and exit.
3) The fault is cleared
This feature can clear the fault and protection has been ruled out.
Methods of operation: press the "Constraint" "
seconds to clear the fault. Page of the main page and Inspection press
this key combination, you can clear the entire system fault, the fault code
cleared at the same time.
16.2.4. Check
1) Check function allows the user to query all the operating parameters and error and protection information
of the main unit.
2) Enter method: long press Set key for 3 seconds to enter check interface, as the figure display:
Control system
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3) Press the or key to adjust the main unit serial number can query 16 sets main units status
information from #0#15. Press or to adjust the spot check sequence number of one main unit
then can query all the status information of this unit. Spot check content according to the main unit model
wired controller:
1
11
13
enter spot check, and then press the or key to query the unit of 0-15#, if the error icon was on
during query, that means the corresponding outdoor unit has error or protection at that time, and then can
spot check the last 1, 2, 3 times error or protection of this outdoor unit. After clear the error or protection, the
error icon will disappear.
16.2.6. Installation procedure
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Use PQE connect with each other when several wired-controllers are parallel.
The wiring procedure and principles are shown in the figure:
Note:
The MODBUS gateway can be customized, the MODBUS protocol built in wired controller
KJRM-120D/BMK-E, through the X/Y/E communication port of KJRM-120D/BMK-E to realize BMS system.
Control system
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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ON/OFF
TEMP SET
OK
TIMER SET
CANCEL
MODE
12
PAGEUP
ALARM CLEAR
13
PAGEDOWN
QUERY
11
ADDRESS / -
CLOCK
10
ADDRESS/+
18
TIMER SWITCH
16
ADDRESS SET
14
HYSTERESIS
TIMER QUERY
17
LOCK
15
ON/OFF button:
In the power off status, press this key and the startup indicator led comes on, and the wired controller enters
the startup status and keeps the current set information such as temperature value, timing. In the startup
status,
Operation
mode button:
press this button once, and the startup indicator led goes off and transmits the shutdown information.
In the power off status, press this button
Operation mode button:
1).
KJR-120A/MBTE
air cooled
1).Mode
Mode ofofKJR-120A/MBTE
air cooled
scroll wired controller:
modular wire controller:
(Cooling)
(Heating)
(Pump)
2)Cooling
only air cooled modular wire
2). Cooling only air cooled scroll wired controller:
controller:
(Cooling)
(Pump)
Control system
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Press the button, inquire state information of No. 0 to No. 15 outdoor units (the default is state information of
No.0 unit) and enter inquiry state. After entering inquiry state, inquire the information of the former unit or the
following unit through ADDRESS/+ and ADDRESS/-. After a certain outdoor unit is selected, state
information of the outdoor unit can be inquired through page up and page down. There are two possible
inquiry sequences.
1).Errorprotection outlet water temperature Touinlet water temperature Tinoutdoor ambient
temperatures T4outdoor pipe temperature T3Aoutdoor pipe temperature T3bcurrent of the
compressor IA current of the compressor Ibanti-freezing temperature T6electronic expansion valve
opening FAelectronic expansion valve opening FbError......The wired controller only displays the last
fault information and the protection information, when query is conducted on fault and protection information.
2). outdoor pipe temperature T3AprotectionErroroutlet water temperature Toucurrent of the
compressor Ibcurrent of the compressor IA Setting temperature Tsoutdoor ambient temperatures T4
outdoor pipe temperature T3boutdoor pipe temperature T3A......The wired controller only displays the
last fault information and the protection and protection information.
CLOCK button
Press the CLOCK button once Press for the first time, and enter to the week adjustment, Press
for the second time, and enter to the hour adjustment,Press for the third time,and enter the minute
adjustment. The numerical valve of week, hour and minute can be adjusted by ADDRESS/+ and
ADDRESS/-, after the adjustment then press the OK button for the setting confirmation.
TEMP SET button
Setup the total water outlet temperature in cooling and heating mode.
The numerical valve of temperature setting can be adjusted by ADDRESS/+ and ADDRESS/-
TIMER SET button
Press the button can enter the timer set adjustment. The numerical valve of the week, the start period, the
end period, the operation mode and the setting temperature can be adjusted by ADDRESS/+ and
ADDRESS/-.
OK button
Once finished upon, press OK key, wired controller will delivery order to main unit.
CANCEL button
Press the button can return to the interface previous and not save the setting information when the timer
switch is ON.
If press the button for 3 seconds continuously, all the setting information of the timer will be cleared.
10
ADDRESS/+ button
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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Press this button at Check mode, when select the next scroll, the operation status of the next scroll will
display; if the current scroll is 15#, and the next one is 0#.
Press this button for add address at wire address setting mode. If the wired controller address is 15, press
this key will display the next address is 0.
Press this button for add temperature at wire temperature setting mode.
Press this button for add clock or time at wire clock or time setting mode.
11
ADDRESS/- button
Press this button at query mode, when select the previous scroll, the operation status of the previous scroll
will display; if the current scroll is 0#, and the previous one is 15#.
Press this button for minus address at wire address setting mode. If the wired controller address is 0, press
this key will display the next address is 15.
Press this button for minus temperature at wire temperature setting mode.
Press this button for minus clock or time at wire clock or time setting mode.
12
13
14
PAGEUP/DOWN button to spot check the operation parameters of unit in the main menu.
Use a small round bar with 1mm diameter to press this button, then can adjust the return parameter
(2,3,4,5). The numerical valve of hysteresis can be adjusted by ADDRESS/+ and ADDRESS/-, after
the adjustment then press the OK button for the setting confirmation.
The factory defaults 2.
15
Use a 1mm-diameter round bar to lock the current setting. Press this button again to unlock.
16
The address of wired controller can be set by pressing this button. The address range 0~15, therefore, 16
wired controller could be parallel at most.
When there is only one wired controller, it is necessary to execute this setting, the address of wired controller
should be set to '0'(main wired controller).
17
Press the button can inquire the timer setting information, such as the week, the setting operation mode, the
starting period, the end period and the setting temperature and so on.
18
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Press the button can open the weekly timer function or close the weekly timer function.
16.3.2. OPERATION PROCEDURE OF WIRED CONTROLLER
Operation procedure of mode setting
1. Press MODE at shutdown status, you could select appropriate mode as you want. The function is invalid
at startup status.
2. The mode which you can select depends on outdoor unit.
Operation procedure of water temperature setting
1. Press [TEMP SET] button of wired controller when background light is on.
2. Press [ADDRESS/+] or [ADDRESS/- ] button, you can select the water temperature. Temperature range
is not same in different operation mode.
3. Temperature range depends on outdoor unit.
Operation procedure of system ON/OFF
Press [ON/OFF] button, running indicator of wired controller is light, unit is start to run, and display running
status at wired controller. Press this button once again, unit will stop running.
Operation procedure of system information querying
1. Press [QUERY] ,enter Check status.
2. Press [ADDRESS/+] or [ADDRESS/-] button, select the unit you want to query.
3.Press [PAGEUP] or [PAGEDOWN] button to query the unit information, which includes E-, P-, Tou, Tin,
T4,T3A, T3b ,IA, Ib, T6, FA, Fb or T3A, P-, E-,Tout, Ib, IA, Ts, T4, T3B.
Operation of remote on/off
If the main units is under the remote on/off control, Net-ON flashes, and communicate with upper unit is
invalid.
Operation procedure of HYSTERESIS TEMP.SET()
1.Through the hysteresis setting, the system can adjust the load effectively.
2.The adjusting logic of cooling mode :
(the parameter
parameter
of 1,2,Tj1
and
are by the outdoor unit)
(The
of 1,2,Tj1
and Tj2
areTj2
decided
Control
system
(the parameter
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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16.3.3 The adjusting logic of heating mode: (the parameter of 1,2,Tj1 and Tj2 are decided by the
outdoor
unit)
(the parameter
T Ts-
2
T < Ts+1-
Ts-1+>T Ts+1-
Ts-1+T Tj2
T Tj2
(TAL: total outlet water temperature)
Fault alarm handling
1.When
failsfails
or theor
wired
detects failure of communication with the outdoor units, the indicator
1:Whenunitunit
thecontroller
wire controller
blinks.
After
all errors
of the system and the
detects
failure
of communication
withwired
the controller are eliminated, the indicator stops blinking. The
fault
the operation
indicator share
the same LCD.
the indicator
outdoorand
units,
the indicator
blinks.
After allerrors
faultwill
ofbethe
system
wire are cleared, and some error must press the ALARM
2.Some
auto
clearedand
after the
the errors
controller
areandeliminated,
the
indicator
CLEAR
button
then be cleared
after
the errors are cleared. The details can refer to the error code table.
If
this type
of error The
comes
out frequently,
stops
blinking.
fault
indicator then
andneed to check and maintain the unit.
OVERVIEW OF WIRED CONTROLLER
Basic conditions of operating the wired controller:
1. Applicable range of supply voltage: Input voltage is AC 220V10%, powered to wired controller by
attached power adapter.
2. Operating environment temperature of wired controller: -15~+43.
3. Operating RH of wired controller: RH40%~RH90%.
16.3.4 OUTLINE OF FUNCTIONS
This wired controller provides the following functions:
1. Connect with the outdoor unit through the terminals P, Q and E. Connect with the upper unit through the
terminals X, Y and E(reserved).Connect with other wired controllers through the terminals P, Q and E.
2. Set the action mode through the keypad operation.
3. Provide the LCD display function.
4. Provide the timing startup function.
5. Real-time clock function (the wired controller inner place 3V battery)
When the wired controller is powered on, the LCD will display the current time; if it is powered off, the clock
will not be displayed, then it will be auto updated when the wired controller is re-power on.
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Installation procedure:
Outdoor unit Outdoor unit
#00
#01
Outdoor unit
#02
Outdoor unit
#15
Wired Controller
#00
NOTE:
Please connect the attached shorted-wires to the corresponding communication port COM(I) or COM(O) in
the main control board of the last parallel unit (dial code ). Directly connect to the last parallel unit if only one
unit is connected.
The wiring procedure and principles are shown in the figure:
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Black
Yellow
Gray
Outdoor electric
control box
X YE QP
wired controller
5-bit terminal base
ADDRESS/+
or
ADDRESS/-
set week
or
ADDRESS/-
set hour
or
ADDRESS/-
set minute
OK
ADDRESS/+
OK
ADDRESS/+
OK
86
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
or
ADDRESS/-
Select week
ADDRESS/+
or
ADDRESS/-
or
ADDRESS/-
or
ADDRESS/-
or
ADDRESS/-
or
ADDRESS/-
or
ADDRESS/-
or
ADDRESS/-
Select week
OK
OK
or
ADDRESS/+
ADDRESS/-
Y
ADDRESS/+
OK
Y
OK
or
ADDRESS/+
ADDRESS/-
ADDRESS/+
OK
Y
OK
or
ADDRESS/+
ADDRESS/-
ADDRESS/+
OK
Y
or
ADDRESS/+
OK
ADDRESS/-
ADDRESS/+
OK
Y
or
ADDRESS/+
ADDRESS/-
OK
Y
ADDRESS/+
OK
Y
or
ADDRESS/+
ADDRESS/-
OK
Y
ADDRESS/+
OK
Y
OK
NOTE:
In operating, press the key "CANCEL", to turn back to the previous step or the normal display interface.
WEEKLY TIMER QUERY
TIMER QUERY
ADDRESS/+
or
ADDRESS/-
or
ADDRESS/-
or
ADDRESS/-
OK
Y
ADDRESS/+
OK
Y
ADDRESS/+
OK
To normal display
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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NOTE:
In operating, press the key "CANCEL", to turn back to the previous step or the normal display interface.
1.Before power failure of the heating water system or wired controller, the wired controller memorizes the
status of the unit automatically, and sets the water temperature value except timing on/off function. After
being powered on, the wired controller will send the relevant signals to the heating water system according
to memorized status before power failure, in order to ensure that the unit can run in the originally set status
after restoration of the power supply.
2. In the normal status, the background light is off. Press any key can only turn on the background light .
3. In order to protect the equipment, it is not allowed to change the running mode quickly or frequently. It
should operate the wired controller to start up the unit after 3 minutes later or all units are shutdown.
4. The wired controller and the outdoor unit must connect with the same power supply, powered up and
powered off simultaneously. It is not allowed to cut off the power supply separately.
5. When several wired controllers are parallel connected, the timing message cant communicating in these
wired controllers, and the timing will work separately. In order not to confuse, we suggest set the timing
message on one wired controller for the reason of indoor unit performance is compliance with the sequence
of setting time.
6.During changing or installing the battery, pay attention to the +,- poles of the battery and install it
correctly, or will damage the control panel or battery, even worse will put lives at risk.
Note
The gateway will be used with wired controller togetherThe LONWORKS gateway can be use
independently without wired controller, as below:
Wired controller
LONWORKS
gateway
BACnet
gateway
Network control
software
MODBUS
gateway
KJR-120A/MBTE
KJRM-120D/BMK-E
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Interface introduction
Fig.4-1
5Be sure the softdog has been inserted to USB port all the time while the software is running, otherwise the
softdog error dialogs displays as Fig.4-2.
Fig.4-2
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6When provide a wrong USERES NAME, the window as Fig.4-3 will be display, while PASSWORD error,
the window shows as Fig.4-4.
Fig.4-3
Fig.4-4
7In case the password error time exceed 6 times (i.e. the 7th times password error), the window show as
Fig.4-5, and then click OK, it will exit the program.
Fig.4-5
8In case the selected serial port is unavailable, the window as Fig.4-6 will be display.
Fig.4-6
16.4.2
Fig.4-7
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Equipment management
Schedule management
Communication
parameter
Help
2System configuration illustration (The as Fig.4-7): Not more than16 wired controllers could be
connected to the computer. This kind of wired controller could be connected to the module group of : 25KW
30KW60KW65KW120KW180KW etc. Total 16 sub-modules could be jointed to a wired controller. (For
the Maximum sub-module quantity could be jointed to a wired controller, the quantity conversion between
module group and sub-module, please refer to Software application.
Wired controller
Module group
Sub-module
For the meaning of the different color represent, please see below picture. AC system diagram in Software
Application
No.
Color
Status
Equipment
OFF-LINE
CONTROLLER
SUB-MODULE
NORMAL
CONTROLLER
SUB-MODULE
ON-LINEERROR
SUB-MODULE
Fig.4-8
3Lock KJR (The in Fig.4-7): To lock or unlock the current selected wired controller to limit the wired
controller setting the refrigeration system.
4System operate set (The in Fig.4-7): To set the operation of the selected refrigeration system.
5Query system parameter (The in Fig.4-7), Press this key to query the selected refrigeration system,
the current operating parameter will be display.
6Query (The in Fig.4-7): Press this key to query the selected sub-module, the current operating
parameter will be display.
7More parameters (The in Fig.4-7): More operating parameter will be display.
If the software has been configured, then will automatic scan the configured system while open the software,
the scan interface display as Fig.4-9.
Fig.4-9
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Fig.4-10
16.4.3
Menu application
1
System includes
Password Modification
Re-login
Exit the program
Fig.4-11
1 Click Password Modification will display window as Fig.4-12 input old password as requirement,
and then reset a new password, click OK or Modify, window as Fig.4-13t will show that new
password has been already successful set;
Fig.4-13
Fig.4-12
If input an old password error, window as Fig.4-14 will show; if the new passwords be input do not match, the
message box as Fig.4-15 will display.
Fig.4-14
Fig.4-15
Click Re-login, window as Fig. 4-16 will display that interface ask user whether re-login the system, if
yes, please click OK Click Re-login, system will close the main interface and enter to the login interface
again.
Fig.4-16
Fig.4-17
Click Exit the program to quit the program, while click Cancel, system will not quitas Fig. 4-17.
2
Equipment management includes
KJR Setting
Module parameter setting
Outdoor module
setting,as Fig. 4-17.
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Fig.4-18
1 .Click KJR Setting, the window as Fig. 4-20 will be displayadd wired controller to the system to be
monitored.
Fig.4-20
Fig.4-21
c Delete wired controller: Select an existing wired controller (as above method), and click Delete, if
there is no outdoor module controlled by any wired controller (see Fig. 4-22), the one could be deleted; if
there are outdoor modules controlled by wired controller (see Fig. 4-23), a failed delete message box would
pop up (see Fig. 4-24). As long as delete all modules under connect the wired controller, the wired controller
could be deleted.
Fig.4-22
Fig.4-23
Fig.4-24
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Fig.4-25
aAdd sub-module: Select the existing wired controller address from the KJR Address, and select the
configured module group at the drop-down box of Module name, select the sub-module address in the
drop-down box of the configured Sub-module address, and then click Add. The sub-module would not
be configured, if the sub-module address without configured in this wired controller; if sub-module is exists, a
message box would pop up as Fig. 4-26 to note you, the sub-module cannot be configured. If the
sub-module quantity exceeds than the maximum module under connect with wired controller, the message
box as Fig. 4-27 will pop up.
Fig.4-26
Fig.4-27
bDelete sub-module: Select the sub-module which wanted to delete (select the wanted delete sub-module
at the drop-down box of Sub-module address), and click Delete to finish this operation.
3
Schedule management includes: Weekly timing setting and Error record
See Fig. 4-28
Fig.4-28
Click Weekly timing set a window as Fig. 4-29 would pop upfinish the weekly schedule
management setting, each wired controller represents a refrigeration system; and the existing wired
controller is a wired controller has already been configured in the system.
Wired controller icons
(1Gray color represents Weekly Timing without set in this wired controller.
2Light green represents at less one Weekly Timing schedule has been set in this wired controller, without
schedule in activating.
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3Blue color represents at less one Weekly Timing schedule has been set in this wired controller as well
as at less one of this schedule in activating.
Fig.4-29
aKJR AddressWired controller address, each wired controller represents one refrigeration system.
bWeekly timing functionDisplay the weekly set status in the current wired controller is ON or OFF (ON
or OFF could display as long as at least one weekly schedule has been set, otherwise, nothing would
display.)
cDetail weekly timing parameter Week, Period, Time On, Time Off, Timing Status, Control Mode,
Turn-on quantity, Mode set and Setting temp..
dTiming ON/OFF key for controlling the weekly timing wired controller (See the key in the figure )
when Weekly Timing Function is ON, the key shows OFF (see Fig. 4-30), once click the key, all weekly
timing function would be turned off, and then the Weekly Timing Function displays OFF, while the key shows
ON see Fig. 4-31; when Weekly Timing Function is OFF, the key shows ON (see Fig. 4-38), once click the
key, all weekly timing function would be turned on, and then the Weekly Timing Function displays ON, while
the key shows OFF see Fig. 4-32
Fig.4-30
Fig.4-31
Fig.4-32
eSaveSee the key in the Fig.4-29 Save the current settings or the modified settings.
Control system
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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fModify(See the key in the Fig.4-29) Press this key the parameter of selected period become
changeable, and then click Save . Press the key again, all parameters in this period become
unchangeable. See Fig. 4-33.
Fig.4-33
Select the setting Period, click Modify, all parameter will become changeable status, see Fig. 4-34.
Fig.4-34
gDelete key (See the key in the figure) select a Period and click the key, the current selected
Weekly Timing setting period could be deleted. Click the key, window as Fig. 4-35 shows, click OK to
delete Period. Successful delete the Period, message box as Fig. 4-36 will show.
Fig.4-35
Fig.4-36
Control system
MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Fig.4-37
Time OffTurn off time, when Time Off selecting ---- , then means do not turn off the unit , display as
Fig 4-38.
Fig.4-38
Timing StatusDrive up the weekly timing function in the current period or not.
Control ModeAutomatically drive-up mode
Mode setOperation mode: Cooling, Heating, Water Pump
Setting temp.Setting temp.
Note: The ON/OFF time of the weekly timing can not be at the same time point, the following will be not
allowed for example if the ON time was 8:00 of Period1 and the OFF time was 8:00; and the OFF time of
Period1 was 10:00 and the ON time of Period2 was 10:00. If there is error and then will pops-up prompt
dialog box display as Fig. 4-39:
Fig.4-39
If no Timing Status has been set, a message box as Fig. 4-40 would pop up
Fig.4-40
If no Control Mode has been set, a message box as Fig. 4-41 would pop up.
Fig.4-41
If no Mode set has been set, a message box as Fig. 4-42 would pop up.
Fig.4-42
If no Setting temp. has been set, a message box as Fig. 4-43 would pop up.
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Fig.4-43
Fig.4-46
Error recordSave the system operation error record, includes: Record time, Error prevented cord,
Sub-module address and KJR address (see Fig. 4-47); click the Record time
Protection code
Sub-module address
KJR addresscan proceed ordering(see Fig 4-48) ;Clear all record in the Menu
(See Fig. 4-49) could be used to delete all error records.
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Fig.4-47
Fig.4-48
Fig.4-49
4
Communication parameter includes
Serial port set and History set
See Fig.4-50
Fig.4-50
Click Serial port set, window as Fig. 4-51 will pop up modify or select the serial port in computer.
The available serial port source is captured by software, and saved at the optional list for user to select.
Provided that the selected serial port has been occupied, once click Apply or Enter, a message box
as Fig. 4-52 will pop up; if the serial port as is the current applying port, once click Apply or Enter, a
message box as Fig. 4-53 will pop up.
Fig.4-51
Fig.4-52
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Fig.4-53
Click History set, an interface as Fig. 4-54 displays to modify or select the history error saving
duration.
Fig.4-54
5 Help includes
User guidance and About. See Fig. 4-55
Fig.4-55
1 Owners
Fig.4-56
Fig.4-57
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Fig.4-58
Fig.4-59
Fig.4-60
Provided that the selected wired controller in lock status, the key would display Unlock KJR(see Fig.
4-61), once successful unlock the wired controller, the message box (see Fig. 4-62) would display, then the
key displays Lock KJR(see Fig. 4-63); If the set failed, message box (Fig. 4-64) would display, tells user
that set failed because of timeout.
Fig.4-62
Fig.4-61
Fig.4-63
Fig.4-64
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Fig.4-65
If successful query the system, a message box (see Fig. 4-66) will pop up and note you query success, and
system parameter interface will update according to the query result. (Fig. 4-67)
Fig.4-66
Fig.4-67
Whereas, Query overtime would display (see Fig. 4-68). Provided that the wired controller hasnt been
selected, namely the wired controller address is empty, a message box as Fig 4-69 would pop up. The query
performance failed.
Fig.4-69
Fig.4-68
Provided that malfunction occur, the corresponding error code will show in the System Query; Provided that
protection function perform, the corresponding protection code will show in the System Query; if move the
mouse arrow to the these codes, a floating window as the follows Fig. 4-70 and 4-71 will appearance to
giving the specific error or protection information.
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Fig.4-70
Fig.4-71
Sub-module Query
Click the Query, system will query the operative status and display the information in the operation
interface according to the current selected sub-module. In the querying, a message box (see Fig. 4-72)
would pop up: Query success (see Fig. 4-73) to note you the query is successful and update the parameter
interface (see Fig. 4-74) base on the query result; whereas, Query overtime (see Fig. 4-75) would display.
Provided that sub-module hasnt been selected, namely the sub-module address and the corresponding
name are empty, a message box (see Fig. 4-76) would pop up. The query performance failed.
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Fig.4-72
Fig.4-73
Fig.4-74
Fig.4-75
Fig.4-76
Provided that malfunction occur, the corresponding error code will show in the Sub-module query; Provided
that protection function perform, the corresponding protection code will show in the Sub-module query; if
move the mouse arrow to the these codes, a floating window as the follows Fig. 4-77 and 4-78 will
appearance to giving the specific error or protection information.
Fig.4-77
Fig.4-78
More parameters
Click More Parameters, you could query more data (See Fig.4-79). If the sub-module hasnt been selected,
a message box as Fig. 4-80 would show. You must click a certain sub-module firstly, and then to click the
More parameters key, more parameter could be queried; a message box (See Fig.4-81) will display
informing more parameters are empty.
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Fig.4-80
Fig.4-79
Fig.4-81
Fig.4-82
Click the System operate set in the conditioner of although the wired controller has been set, all options in
the System Set are empty (See Fig. 4-83), a message box as Fig. 4-84 would show.
Fig.4-83
Control system
Fig.4-84
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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Click the System operate set in the conditioner of without Control Mode has been selected, a message box
as Fig. 4-85 would show.
Fig.4-86
Fig.4-85
Click the System operate set in the conditioner of without Mode set has been selected, a message box as
Fig. 4-86 would show.
Click the System operate set in the conditioner of without Setting temp. has been selected, a message box
as Fig. 4-87 would show.
Fig.4-87
2Set wired controller separately: Do not tick the Uniformly Set. Select the wanted set wired controller
(refrigeration system) from the wired controller address column and select the corresponding set parameters,
which include control Mode (Auto), Mode set (cooling/heating/Water pump/turn-off), Setting temp. (Cooling:
5~17; Heating:45~50). After set up all above parameters (See Fig. 4-88), please click the System
operate set, system begins to set up. A message box (See Fig. 4-89) will pop up. Once successful setting,
a message box as Fig. 4-90 will display to inform you Successful System Set, whereas, Failed System set
as Fig. 4-91 will display.
Fig.4-88
Fig.4-89
Fig.4-90
106
Fig.4-91
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
3Uniformly set all wired controllers: Tick Uniformly Set as Fig. 4-92, and then select the corresponding
parameters, click the System Operate Set, system starts to set up. A message box as Fig. 4-93 will display
during the setting. Once successful setting, a message box as Fig. 4-94 will display to inform you Successful
System Set, whereas, Failed System set as Fig. 4-95 will display. After all setting done, a message box (see
Fig. 4-96) will display informing Setting Finish.
Fig.4-92
Fig.4-93
Fig.4-94
Fig.4-95
Fig.4-96
Remark
The computer can use the names of serial ports for querying:
1Right-click the My Computer and select the Properties as Fig. 4-97.
Control system
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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Fig.4-97
Fig.4-98
2The window System Properties will be popped-up after selecting the Properties, and then select
the Device Manager in the Hardware as Fig. 4-98
3The window Device Manager will be showed up after clicking the Device Manager, as Fig. 4-99.
Fig.4-99
Fig.4-100
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SWITC H O F PO WER
PO WER
AC 220V
16.5.2. Features
Insert the central A/C system to LonWorks network.
Comply with LonMark Standard, gateways is an intelligent node base on LonWorks technique.
The core control module of node apply. Flash Memory, which application program could be downloaded on
line.
Connect to LonWorks network by twisted pair wire, and the communication mode is nonpolar.
Provide with a LonWorks control interface for BMS by network variables complying with LonMark standard.
LonWorks interoperability Guidelines Version 3.4 Compliance LonWorks gateway between LonMark
/LonTalk protocol andMDPP (Private protocol).
The gateway can convert the LonTalk protocol to the MDPP protocol.
Connection to 16(MAX) Air-cooled Scroll units.
Valid address for each unit: 0x00~0x0F.
16.5.3. Specifications
NO.
FUNCTION
DESCRIPTION
Processor memorizer
Functions
Transceiver
FTT-10A+isolating transformer
FTT-10A+isolating transformer
Voltage range177~254VAC
MAX Current:2A
Operation ambient
temperature:070
Relative humidity:2590%
Software configuration
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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Communication port
Communication port
Size
15
22
61
268. 8
251
291
319
RS485(P Q E)
LONWORKS
NET WORK
BMS SYSTEM
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Connection Method 2:
LSQ-LONWORKS
RS485(P Q E)
Air-cooled scroll chiller:Max. 16 units
LONWORKS
NET WORK
BMS SYSTEM
Caution
This system adopts the manner of shared network variable to manage A/C system, which cannot access the
appointed A/C within central A/C system, until the co-responding network variable is modified to the one that
is intended to access. This device consists of one transceivers (the following called Main controller for short).
Main controller is responsible for querying and setting of 16 sets Air-cooled Scroll units with addresses of
0~15 .
16.5.6. NetWork Variables of setting main controller
NO
Name
Network
variable name
Network
variable type
Name
nciU ARTBau d
SN VT_count
2:4800bps
Initial value=2
Used for setting the baud rate of Rs485 port, and the
gateway is used 4800 baud rate.
The value is fixed to be 2.
Type
nciType
SN VT_count
0KJR-120A/MBE
1KJR-08B/BE
Initial value=0
Address
NciCtrl_ Addr
SN VT_count
Control system
Data definition
240,241...255
Initial value=240
Descriptions
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
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nciCtrl_Addr
255
254
253
252
251
250
249
248
247
246
245
10
244
11
243
12
242
13
241
14
240
15
Caution
First power on, it needs to set the gateway property as the actual conditioner, then connect the gateway
which has been set to the Air-cooled Scroll system.
* In a Air-cooled Scroll system, there are wire controller and gateway, the address which the address
variable of the gateway (nciCtrl_Addr) corresponds to the address of wire controller must be larger than all
the wire controller addresses (As displayed in Table A).
Gateway address setting example: One Air-cooled Scroll system, there are two wired controllers, the
addresses are 0, 13, and as displayed in Table A, the gateway must be set to 241 or 240, for only 241 and
240 corresponding addresses of wired controller are larger than the wired controller address 13.
The lonworks gateway can be used as a wired controller. If you have chosen our production, please check
the wired controller in the Air-cooled Scroll unit first before using the gateway. If the wired controller in the
Air-cooled Scroll is KJR-08B/BE, the nciType should be set as 1.As the same, if the wired controller in the
Air-cooled Scroll unit is KJR-120A/MBE, the nciType should be set as 0.This is very important.
16.5.7. The network variables which are assigned to the Air-cooled Scroll system:
The network variable of Air-cooled Scroll system: 4 input network variables, used for setting; 8 output
network variables, used for query. As the following figure:
nvoOutTemp
nvoOnNum
nviSetMode
nvoRunNum
nviSetTemp
nviTempDiff
Air-cooled Modular
system
nvoSystemMode
nvoCoolTempHi
nvoCoolTempLo
nviClrErrorState
nvoHeatTempHi
nvoHeatTempLo
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113
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
NO
Name
Network
variable name
Running
state
nvoSystem
Mode
MCAC-ATSM-2013-05
Network
variable type
Date definition
Descriptions
Setting water
nvoOutTemp
outlet
temperature
SNVT_temp_p
Qty. of
on-line
units
nvoOnNum
SNVT_count
0~16
Qty. of
operating
unit module
nvoRunNum
SNVT_count
0~16
Details of
on-line
unit module
SNVT_state
0: Off-line
1: On-line
114
Setting the
min. value
of total water
outlet under
Cool mode
Setting the
max. value
of total water
outlet under
Cool mode
Setting the
min. value
of total water
outlet under
Heat mode
Setting the
max. value
of total water
outlet under
Heat mode
nvoComState
nvoCool
TempLo
nvoCool
TempHi
nvoHeat
TempLo
nvoHeat
TempHi
SNVT_count
SNVT_count
SNVT_count
SNVT_count
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
The network variable which is assigned to each unit module: 6 output network variable, used for
displaying detail parameters of unit modules.
NO
Name
Running
mode
Error code
Protection
code
Network
variable name
nvoRunMode
s[n]
nvoErrorCod
e[n]
nvoProtectCo
de[n]
Network
variable type
Date definition
SNVT_lev_disc
SNVT_temp_p
bit0 : E0
bit8 : E8
bit1 : E1
bit9 : E9
bit2 : E2
bit10: EA
bit3 : E3
bit11: EB
bit4 : E4
bit12: EC
bit5 : E5
bit13: ED
bit6 : E6
bit14:EE
bit7 : E7
bit15:EF
bit0 : P0
bit8 : P8
bit1 : P1
bit9 : P9
bit2 : P2
bit10: PA
bit3 : P3
bit11: PB
bit4 : P4
bit12: PC
bit5 : P5
bit13: PD
bit6 : P6
bit14: PE
bit7 : P7
bit15: PF
nvoOutTempS
Unit
module
Control system
nvoTemp[n]
UNVT_md
Descriptions
Operating mode of unit
* n means the address of
the unit,
nvoRunMode S[1] means
the running mode of unit
which address is 1.
Water outlet
temperature
of unit
Water inlet
temperature of unit.
nvoTempBackS This
variable is only
effective when the
nciType being set Each temperature
parameters of unit.
as 0.
*There are 6 temperature
paremeters in nvoTemp[n].
Anti-Freezing
temperature of unit. All the temeperature type
This variable is only is signed long.
effective when the * n means the address
nvoPreFrostTemp
nciType being set of the unit,
nvoTemp [1] means
as 0.
the temperature parameters of unit which
nvoT3A
Condenser temp T3A address is 1.
nvoT3B
nvoT4
Outdoor
temperature T4.
This variable is
only effective when
the nciType being
set as 0.
115
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
NO
Name
Current of
Compressor A
Current of
Compressor B
Network
variable name
Network
variable type
nvoCompA
Current[n]
MCAC-ATSM-2013-05
Date definition
SNVT_count
nvoCompB
Current[n]
SNVT_count
0~250A
0~250A
Descriptions
Compressor A current
of unit.
*n means the address of
the unit,
nvoCompACurrent[1]
means the Compressor A
current of unit which
address is 1.
Compressor B current
of unit.
*n means the address of
the unit,
nvoCompBCurrent[1]
means the Compressor B
current of unit which
address is 1.
Operation instruction:
1. Some parameters setting range of the air-cooled scroll chiller is smaller than the LNS setting range,
please refers to the setting expected value of the operation manual of the Air-cooled Scroll;
2. When use the LNS to operate the air-cooled scroll chiller, it is suggested that set the mode, the setting
temperature to reach the expected effect.
Function
Description
Processor
Memory
Saver
I/O
BACnet connection
BACnet/IP
220V AC
Work temperature
Mass of function
Dimension
26cmX25cmX6cm
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Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
This unit is provided a function that collecting information from the central A/C by BMS, which operation
states' data of Air-cooled Scroll units within A/C system could be obtained by accessing the specifically
BACnet object. Refer to Object table for detail object information.
16.6.5. Operation control
The unit provides BMS control the central A/C, with four setting functions to control the Air-cooled Scroll
units in which of the system. Setting functions included Operation mode setting, temperature setting,
Wired controller lock setting and "Alarm clear setting". By modify the corresponding BACnet object
variables to set the units operation status. Refer to Object table for detail object information.
16.6.6. Appearance
(Ethernet A)
Not use
(LonWorks)
Not use
(Eth er n e t B)
Ethernet interface
Connect Bacnet/IP network
SWITC H O F PO WER
48 5 A 48 5B 485 C 48 5D
PO WER
AC 220V
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Wired controller units:Max.15 units
RS485(P Q E)
KJR-120A(08B)
RS485(P Q E)
RS485(P Q E)
KJR-120A(08B)
BACnet
NET W ORK
KJR-120A(08B)
LSQ-BACnet
RS485(X Y E)
RS485(X Y E)
BMS SYSTEM
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Error list
KJR08B
KJR120A
No.
BI
Code
BI1
E0
BI2
E1
BI3
E2
Communication error
Communication error
BI4
E3
Error of total outlet water.temp sensor(Be valid for main unit) Error of total outlet water.temp sensor(Be valid for main unit)
BI5
E4
BI6
E5
E6
E7
7
8
BI7
BI8
BI9
E8
10
BI10
E9
11
BI11
EA
12
BI12
EB
13
BI13
EC
14
BI14
ED
15
BI15
EE
--
16
BI16
EF
Protection list
KJR08B
KJR120A
No.
BI
Code
BI17
P0
BI18
P1
Low pressure protection System A (manual recovery) Low pressure protection System A (manual recovery)
BI19
P2
BI20
P3
Low pressure protection System B (manual recovery) Low pressure protection System B (manual recovery)
BI21
P4
BI22
P5
BI23
P6
Condenser high temperature protection in system A Condenser high temperature protection in system A
BI24
P7
Condenser high temperature protection in system B Condenser high temperature protection in system B
BI25
P8
10
BI26
P9
Protection of outlet and inlet water temperature difference Protection for water inlet and outlet temp. difference, only display in
11
BI27
PA
--
12
BI28
PB
13
BI29
PC
Anti-freezingpressureprotectionof thesystemA(manual recovery) Protection for the digital air exhausting temp. higher than 125 degree
14
BI30
PD
--
15
BI31
PE
main panel, the wire controller need to spot check for query
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Object name
No.
BI
BI33
BI0
BI34
BI1
BI35
BI2
BI36
BI3
BI37
Compressor2
BI4
BI38
BI5
BI39
BI6
KJR08B
KJR120A
Appendix
1.Accessories
Item
Name of accessory
Type
Qty
---
LSQWRF65M/A-C.ZL.10
Wired controller
KJRM -120D/BMK-E
120
Shape
Usage
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MCAC-ATSM-2013-05
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
Ratio
Temp.
Ratio
Temp.
Ratio
Temp.
Ratio
-20
115.266
20
12.6431
60
2.35774
100
0.62973
-19
108.146
21
12.0561
61
2.27249
101
0.61148
-18
101.517
22
11.5
62
2.19073
102
0.59386
-17
96.3423
23
10.9731
63
2.11241
103
0.57683
-16
89.5865
24
10.4736
64
2.03732
104
0.56038
-15
84.219
25
10
65
1.96532
105
0.54448
-14
79.311
26
9.55074
66
1.89627
106
0.52912
-13
74.536
27
9.12445
67
1.83003
107
0.51426
-12
70.1698
28
8.71983
68
1.76647
108
0.49989
-11
66.0898
29
8.33566
69
1.70547
109
0.486
-10
62.2756
30
7.97078
70
1.64691
110
0.47256
-9
58.7079
31
7.62411
71
1.59068
111
0.45957
-8
56.3694
32
7.29464
72
1.53668
112
0.44699
-7
52.2438
33
6.98142
73
1.48481
113
0.43482
-6
49.3161
34
6.68355
74
1.43498
114
0.42304
-5
46.5725
35
6.40021
75
1.38703
115
0.41164
-4
44
36
6.13059
76
1.34105
116
0.4006
-3
41.5878
37
5.87359
77
1.29078
117
0.38991
-2
39.8239
38
5.62961
78
1.25423
118
0.37956
-1
37.1988
39
5.39689
79
1.2133
119
0.36954
35.2024
40
5.17519
80
1.17393
120
0.35982
33.3269
41
4.96392
81
1.13604
121
0.35042
31.5635
42
4.76253
82
1.09958
122
0.3413
29.9058
43
4.5705
83
1.06448
123
0.33246
28.3459
44
4.38736
84
1.03069
124
0.3239
26.8778
45
4.21263
85
0.99815
125
0.31559
25.4954
46
4.04589
86
0.96681
126
0.30754
24.1932
47
3.88673
87
0.93662
127
0.29974
22.5662
48
3.73476
88
0.90753
128
0.29216
21.8094
49
3.58962
89
0.8795
129
0.28482
10
20.7184
50
3.45097
90
0.85248
130
0.2777
11
19.6891
51
3.31847
91
0.82643
131
0.27078
12
18.7177
52
3.19183
92
0.80132
132
0.26408
13
17.8005
53
3.07075
93
0.77709
133
0.25757
14
16.9341
54
2.95896
94
0.75373
134
0.25125
15
16.1156
55
2.84421
95
0.73119
135
0.24512
16
15.3418
56
2.73823
96
0.70944
136
0.23916
17
14.6181
57
2.63682
97
0.68844
137
0.23338
18
13.918
58
2.53973
98
0.66818
138
0.22776
19
13.2631
59
2.44677
99
0.64862
139
0.22231
Appendix
121
Aqua Tempo Super Series air cooled scroll chiller unit (50Hz)
MCAC-ATSM-2013-05
122
Ratio
2889.60000
2704.61400
2532.87200
2373.34200
2225.07800
2087.22000
1957.44600
1836.70200
1724.38600
1619.72400
1522.20000
1430.54120
1345.07440
1265.35240
1190.94520
1121.45720
1056.14020
995.10600
938.04500
884.66480
834.71600
787.65680
743.58180
702.29320
663.59320
627.28400
593.03020
560.88340
530.71460
502.36900
475.74340
450.57120
426.90400
404.64720
383.70620
363.98640
345.31580
327.73740
311.16520
295.55620
280.82440
266.85800
253.68280
241.24720
229.49960
218.40560
207.87060
197.91180
188.49480
179.59380
171.16580
163.15920
155.57400
Tem.
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
Ratio
148.39300
141.59040
135.14040
129.00000
123.17780
117.65660
112.41060
107.43980
102.70120
98.19480
93.92060
89.86140
86.00000
82.31060
78.81040
75.47360
72.30020
69.28160
66.39200
63.64860
61.02560
58.53160
56.15800
53.88760
51.72040
49.65640
47.69560
45.81220
44.00620
42.29480
40.65220
39.07840
37.58200
36.14580
34.76120
33.44540
32.18980
30.98580
29.83340
28.72400
27.66620
26.65140
25.67960
24.75080
23.85640
23.00500
22.17940
21.39680
20.64000
19.90900
19.22100
18.55020
17.91380
Temp.
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
Ratio
17.29460
16.70980
16.13360
15.59180
15.06720
14.55980
14.07820
13.60520
13.15800
12.72800
12.30660
11.91100
11.52400
11.15420
10.79300
10.44900
10.12220
9.80400
9.49440
9.20200
8.91820
8.64300
8.37640
8.11840
7.86900
7.64110
7.40460
7.18530
6.97288
6.76820
6.57126
6.38120
6.19716
6.02000
5.84800
5.68632
5.52980
5.37930
5.23310
5.09120
4.95360
4.82030
4.69216
4.56660
4.44620
4.32322
4.20454
4.08930
3.97750
3.87000
3.75992
3.65328
3.55008
Temp.
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
Ratio
3.45032
3.35400
3.26198
3.17340
3.08740
3.00484
2.92400
2.85090
2.78038
2.71158
2.64450
2.58000
2.51636
2.45444
2.39424
2.33576
2.27900
2.22396
2.17150
2.11990
2.07002
2.02100
1.97370
1.92812
1.88340
1.83954
1.79740
1.75354
1.71140
1.67012
1.62970
1.59100
1.54886
1.50844
1.46888
1.43018
1.39320
1.36224
1.33214
1.30290
1.27452
1.24700
1.21948
1.19368
1.16788
1.14208
1.11800
1.09650
1.07500
1.05436
1.03458
1.01480
0.99502
Temp.
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
Ratio
0.97524
0.95632
0.93826
0.92020
0.90214
0.88494
0.86774
0.85054
0.83420
0.81614
0.79808
0.78088
0.76454
0.74820
0.73358
0.71982
0.70606
0.69230
0.67940
Appendix