Mac 2007 (60hz)
Mac 2007 (60hz)
Mac 2007 (60hz)
MAC - 2007(60Hz)
Contents
Nomenclature..............................................................................................................................2
Features.......................................................................................................................................3
.............................................................................................................................4
Sound Data..................................................................................................................................7
Performance Data.......................................................................................................................8
Outlines and Dimensions ........................................................................................................10
Wiring Diagrams .......................................................................................................................12
Refrigerant Circut .....................................................................................................................14
Equipment Options ..................................................................................................................15
Troubleshooting .......................................................................................................................18
Exploded view & Part list.........................................................................................................19
Note:
local codes and regulations, and experienced with this type of equipment.
Caution: Sharp edges and coil surfaces are a potential injury hazard. Avoid contact with them.
Warning: Moving machinery and electrical power hazard may cause severe personal injury or death.
Disconnect and lock off power before servicing equipment.
McQuay is a registered trademark of McQuay International. All rights reserved throughout the world.
2007 McQuay International.
Bulletin illustrations cover the general appearance of McQuay International products at the time of publication. We reserve the right to change
Nomenclature
Features
MAC units are high thermodynamic engineering products, studied with high accuracy in balancing compressors,
condensers and evaporators in order to offer high performances and wide safety margins. The choose of the
materials and the equipment adopted for the products has been made without any compromises, taking care of
quality and long life purposes. The products meet ISO 9001 requirements, an assurance beyond any doubts of the
high producing standards followed by McQuay.
Modular Design
MAC160A, MAC210A, maximum designed as the 4 basic modules, different numbers of modules can be
,
combined to satisfy different load. The number of combination is 10 modules, however its still very convenient to
transportation and install these units by separating them into single ones when manufacturing and shipping.
High Flexiblity
The MAC units are available in sizes covering a range from 56 to 420 kW nominal cooling capacity and with
availability of many accessories, and the applications of high tech control and safety devices, give to these products
type of fan coil or AHU, this series is ideal for various kinds of application, different area by modular combination.
Compressor
internal overload protection. The compressor adopts hermetic type to further eliminate operating noise and
vibration.
Air-cooled Condenser
The two air cooled condenser coils with V-shaped are made of staggered rows of 3/8" OD seamless copper tube,
Evaporator
The heat exchanger is made of stainless steel plates closely arranged and brazed together to ensure high heat
optimum thermal insulation.
Refrigerant Circuit
The refrigerant circuit is factory brazed and evacuated before accurately charged with R22 or R407C(optional)
equipped with a carefully sized thermostatic expansion valve, or a capillary tube.
General Data
MODEL
NOMINAL CAPACITY
Btu/h
MAC160A
MAC320A
MAC480A
MAC640A
MAC800A
MAC960A
191126
382253
573379
764505
955631
1146758
kW
56
112
168
224
280
336
kW
22
44
66
88
110
132
70
140
210
280
350
420
POWER SOURCE
V/Ph/Hz
5000/200
6000/240
208~230/3/60,460/3/60
REFRIGERANT TYPE
R22
MATERIAL
CASING
UNIT
DIMENSION
PACKING
DIMENSION
FINISH
THICKNESS
mm/in
1.2/0.047
HEIGHT
mm/in
1785/70
WIDTH
mm/in
1820/72
DEPTH
mm/in
HEIGHT
mm/in
WIDTH
mm/in
DEPTH
mm/in
1000/40
2000/80
3000/120
4000/160
1940/76
1930/76
4600/176
5750/220
6900/264
NET WEIGHT
kg/lb
620/1366
1240/2732
1860/4098
2480/5464
3100/6830
3720/8196
GROSS WEIGHT
kg/lb
670/1476
1340/2952
2010/4428
2680/5904
3350/7380
4020/8856
OPERATING WEIGHT
kg/lb
640/1410
1280/2820
1920/4230
2560/5640
3200/7050
3840/8460
MAC210A
MAC420A
MAC630A
MAC840A
MAC1050A
MAC1260A
238908
477816
716724
955631
1194539
1433447
MODEL
NOMINAL CAPACITY
Btu/h
1150/44
2300/88
3450/132
kW
70
140
210
280
350
420
kW
24.5
49
73.5
98
122.5
147
79
158
237
316
395
474
POWER SOURCE
V/Ph/Hz
5700/225
6840/270
208~230/3/60,460/3/60
REFRIGERANT TYPE
R22
MATERIAL
CASING
FINISH
THICKNESS
mm/in
1.2/0.047
HEIGHT
mm/in
1940/76
WIDTH
mm/in
DEPTH
mm/in
HEIGHT
mm/in
WIDTH
mm/in
DEPTH
mm/in
1200/85
2400/170
3600/255
4800/340
6000/425
7200/510
NET WEIGHT
kg/lb
730/1609
1460/3218
2190/4827
2920/6436
3650/8045
4380/9654
GROSS WEIGHT
kg/lb
780/1718
1560/3436
2340/5154
3120/6872
3900/8590
4680/10308
OPERATING WEIGHT
kg/lb
750/1653
1500/3306
2250/4959
3000/6612
3750/8265
4500/9918
UNIT
DIMENSION
PACKING
DIMENSION
1940/76
1140/45
2280/90
3420/135
4560/180
2250/92
2140/46
NOTES:
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
3) NOMINAL COOLING AND HEATING CAPACITY ARE BASED ON THE CONDITIONS BELOW :
a) COOLING 27C DB/19C WB INDOOR AND 35C DB/24C WB OUTDOOR
b) HEATING 20C DB INDOOR AND 7C DB/6C WB OUTDOOR
Components Data
MODEL
EVAPORATOR
TYPE
PLATE MATERIAL
MODEL NAME
WATER VOLUME
NOMINAL WATER FLOW
WATER LINE(HYDRAULIC KIT)
INSTALLATION PIPE
PIPING CONNECTION
HEAD
PIPE SIZE
WATER PRESSURE DROP
CONDENSER COIL
TYPE
MATERIAL
TYPE
TUBE
WALL THICKNESS
OUTER DIAMETER
TUBE HEIGHT
MATERIAL
THICKNESS
FIN
ROWS
FIN PER INCH
TOTAL FACE AREA
CONDENSER FAN
TYPE/DRIVE
QUANTITY
BLADE MATERIAL
BLADE DIAMETER
POWER SUPPLY
RATED RUNNING
CURRENT
208~230V
460V
COMPRESSOR
TYPE
QUANTITY
NOS OF CIRCUITS
POWER SUPPLY
208~230V
460V
208~230V
460V
PROTECTION DEVICES
STAGE OF CAPCITY CONTROL
INSULATION GRADE
208~230V
LOCKED ROTOR AMP
460V
REFRIGERANT
TYPE
CONTROL
REFRIGERANT CHARGE
MAC320A
MAC480A
MAC640A
MAC800A
MAC960A
0.078/2.76
4.68/16.56
2.67/0.71
5.34/1.42
13.35/3.55
16.02/4.26
133/19
135/20
13.75/148
16.5/177.6
8.01/2.13
10.68/2.84
mm/in
32/1-1/4
m
mm/in
kPa/psi
3
73.6/3
125/18
127/18
129/19
131/19
TUBE+FIN
COPPER
INNER GROOVE
0.36/0.01417
9.52/ 3/8
36
ALUMINUM
0.11/0.00433
3
14
mm/in
mm/in
TH
mm/in
m2/ft2
2.75/29.6
5.5/59.2
11/118.4
12
208~230/3/60;460/3/60
4.5
2.2
1000
850
6
26000/15058
52000/30116
2
2
4
4
V/Ph/Hz
A
A
W
A
A
8.25/88.8
mm/in
V/Ph/Hz
A
A
W
W
CMH/
CFM
AIR VOLUME
RATED RUNNING
CURRENT
m3/ft3
L/s/US
GPM
MAC160A
10
10
12
12
13
7400
148
72
H/L PRESSURE SWITCH/THERMAL AND CURRENT OVERLOAD PROTECTOR
2
4
6
8
10
12
E
248
120
R22
kg/lb
13.1/28.9
78.6/173.4
MODEL
EVAPORATOR
TYPE
PLATE MATERIAL
MODEL NAME
WATER VOLUME
208~230V
460V
208~230V
460V
m3/ft3
m3/ft3
L/s/US
GPM
MAC210A
MAC420A
MAC1050A
MAC1260A
0.102/3.60
0.108/3.81
0.612/21.6
0.648/22.86
3.3/0.87
6.6/1.74
MA C630A
MAC840A
9.9/2.61
13.2/3.48
mm/in
38/1 1/2"
m
mm/in
kPa/psi
5
125/5"
72/10
74/11
76/11
78/11
mm/in
TUBE+FIN
COPPER
INNER GROOVE
0.36/0.01417
mm/in
9.52/3/8
TH
mm/in
m2/ft2
3.50/37.6
7/15.2
26000/15058
52000/30116
2
2
4
4
kg/lb
80/12
83/12
17.5
21
12
208~230/3/60;460/3/60
5.2
2.6
1150
840
8
V/Ph/Hz
A
A
W
A
19.8/5.22
mm/in
V/Ph/Hz
A
A
W
W
CMH/
CFM
40
ALUMINUM
0.11/0.00433
3
16
10.5
14
16.5/4.35
78000/45174
104000/60232
SCROLL
6
8
6
8
208~230/3/60;460/3/60
31
15
8500
172
13000/75290
156000/90348
10
10
12
12
84
H/L PRESSURE SWITCH/THERMAL AND CURRENT OVERLOAD PROTECTOR
2
4
6
8
10
12
E
260
125
13.1/28.9
R22
THERMOSTATIC EXPANSION VALVE AND CAPILLARY
26.2/57.8
39.3/86.7
52.4/115.6
65.5/144.5
78.6/173.4
Electric Data
MODEL
MAC160A-PAA-E
MAC160A-QAA-E
MAC210A-PAB-E
MAC210A-QAB-E
22000
22000
24500
24500
70
34
79
38
POWER SOURCE
V/Ph/Hz
208~230/3/60
460/3/60
208~230/3/60
460/3/60
16
10
16
10
4
POWER
SOURCE
WIRE
MAIN WIRE
SECTION AREA
(R/S/T)
QTY
NETURAL
SECTION AREA
WIRE
QTY
EARTH
SECTION AREA
WIRE
QTY
mm2
3
mm2
mm2
16
10
16
10
CONTROL WIRE
RWP21mm 2
NOTES:
1) The above data are based unit electronic parameter.
2) The wires should be well connected.
3) Every wire can not contact pipes, compressor, fan motor or other movable parts.
Safety Devices
HIGH PRESSURE SWITCH
OPEN
Pa / psi
2 800
000/406
CLOSE
Pa / psi
2 400
000/348
OPEN
Pa / psi
CLOSE
Pa / psi
50 000/7.25
150
PHASE SEQUENCER
000/21.76
Y
C / F
1255/257.49
Sound Data
Type
dB(A)
63HZ
125HZ
250HZ
500HZ
1000HZ
2000HZ
4000HZ
8000HZ
MAC160A-PAA-E
49.0
54.6
58.9
66.2
68.4
63.6
58.5
54.6
71.90
MAC160A-QAA-E
49.3
54.2
57.9
65.6
67.9
63.7
57.3
52.9
71.40
MAC210A-PAB-E
50.8
52.7
58.0
64.3
66.4
62.5
57.3
51.0
70.20
MAC210A-QAB-E
49.4
53.4
57.4
64.4
66.6
61.9
56.8
49.1
70.00
ACCORDING TO :ISO3744:1994 "ACOUSTICS--DETERMINATION OF SOUND POWER LEVELS OF NOISE SOURCES USING SOUND
PRESSURE--ENGINEERING METHOD IN AN ESSENTIALLY FREE FIELD OVER A REFLECTING PLANE".
Performance Data
COOLING CAPACITY
COOLING CAPACITY
WATER FLOW
PRESSURE DROP
10
0.99
1.015
1.06
20
0.98
1.04
1.12
30
0.97
1.08
1.18
40
0.965
1.135
1.24
--
--
MAC210A-PAB/QAB-E
--
--
Model: MAC210A
10
1724
3
343
Intel
1785
Models: MAC960A
Outel
232.5
3
A
335
A
1820
AxN=L
91
Unit: mm
MODEL
NUMBER
units size(L)
MAC160A
1000
1000
MAC320A
1000
2000
MAC480A
1000
3000
MAC640A
1000
4000
MAC800A
1000
5000
MAC960A
1000
6000
1000
1000 x n
2193
2089
Intel
456.5
Models: MAC1260A
3
A
335
Outel
303
2056
AxN=L
110
Unit: mm
MODEL
NUMBER
units size(L)
MAC210A
1030
1030
MAC420A
1030
2060
MAC630A
1030
3090
MAC840A
1030
4120
MAC1050A
1030
5150
MAC1260A
1030
6180
1030
1030 x n
11
Wiring Diagrams
Ensure that the rated voltage of the unit corresponds to that of the name plate before general precautions.
Provide a power outlet to be used exclusively for each unit. A power supply disconnects and a circuit breaker for
over-current protection should be provided in the exclusive line.
The modular air-cooled chillers must be well grounded. It absolutely cannot be connected with gas-pipe, water pipe
and telephone line.
12
13
Refrigerant Circut
Model: MAC160A
2
1
WATER IN
5
WATER
OUT
2
1
3
REFRIGERANT FLOW
1 COMPRESSOR 2 HEAT EXCHANGER 3 LIQUID RECEIVER
4 CAPILLARY
5 BPHE
6 ACCUMULATOR
Model: MAC210A
WATER INLET
5
WATER OUTLET
REFRIGERANT FLOW
1 COMPRESSOR 2 HEAT EXCHARGER 3 DRY-FILTER
4 TXV
14
5 BPHE
6 ACCUMULATOR
Equipment Options
1. INSPECTION
As soon as the unit is received, it should be inspected for any damage that may have occurred in transit. And all
the separated parts are received.
2. STORAGE OF THE UNIT
If the chillers are not installed for the moment, it is strictly prohibit stacking them.
3. LOCATION OF THE UNIT
3.1 Dont install the unit in air shaft, courtyard, or other places which is limited for the unit. Or it will maximize the
vibration and noise because of the echo and resonance of the wall or other obstacles.
3.2 Space for access to front and sides of the equipment must be provided to accommodate such maintenance
3.3 Install the modular air cooled chillers in a way such that hot air distributed by the condensing unit cannot be
around the unit.
discharge.
3.5 The location must be well ventilated, so that the unit can draw in and distribute plenty of air thus lowering the
condensing temperature.
-
- -
-
- -
-
3.6 A place protected from direct sunlight, otherwise use an awning for protection from storm and rain, which
should be 5m high from the unit and well ventilated.
15
3.7 The location must not be susceptible to dust or oil mist to avoid condenser coil being choke by the
near to the chiller.
4. HANDLING
Each modular air cooled chiller is skidded at the factory. Care should be taken during handing to avoid damage
to the unit and internal components. Fork lifter or cable crane should be used for easy to schlep.
5. LIFTING METHOD
When the modular air cooled chillers are to be lifted and moved, attached ropes to the suspension plates
provided on the top of the unit.
When it is lifted, hook should be as directly aligned over the center of gravity as possible.
Care should be taken to avoid contact with the main unit while carrying.
It is necessary to protect the chiller with the blanket or pallet so that the ropes should not injure the unit.
6. INSTALLATION BASE
terrace and other proper places.
6.2 Drain pipe
6.3 Strong enough
16
Notes:
1. The foundation should be mattess or channel structure which can support at least 400kg/m2.
2. 20mm thickness rubber shock pad is needed between the unit and the foundation.
3. n is the total number of the module.
7.INSTALLATION
system 1
17
system 2
1
2
3,5,8
4
6
7
9
10
11
12
13
14
15
Check Valve
Bypass Valve
Thermometer(0-100 )
Note: Both system 1 and system 2 are used on less than 6 units connection (Inc. 6 units). System 2 is most used on more than 6 units connection.
This is helpful for balance of the hydraulic system.
1. Shut off the inlet and outlet valves and turn on the bypass valve.
2. Run the pump to circulate the water in the system for a while.
5. Shut off the bypass valve and turn on the inlet and outlet valves
6. System is ready for operation.
If the chiller is operated under very oily, salty or acidic atmosphere or water, these substances may lead to capacity drop or failure of the unit.
Troubleshooting
SYMPTOMS
Compressor stops without
reason. (alarm lamp is on)
POSSIBLE CAUSES
REMEDIAL ACTION
1. No power supply.
2. Water pump motor faulty.
3. water pump
1. Circuit faulty.
2. Overheat relay starting.
1. Compressor faulty.
2. Contamination in hydraulic system.
3. Clogged condenser coil.
4. Low refrigerant charge.
18
19
MAC160A-PAA-E
NO.
Part Number
M01014300958
FAN GUARD
M03019000807
M50014300883
PANEL,OUTFLOW
M03039001528
MOTOR,YDK1000-6BC
M50014300882
FAN SUPPORT
M50024301859
ASSY,RIGHT COIL
M50024301858
ASSY,LEFT COIL
Description
Quantity
YONGAN
ASSY,METAL STRUCTURE
M01014300932
PANEL,LEFT SURFACE
10
M04109010636
11
A50054009748
12
M04109010637
13
M50049305803
14
A02169000502
15
M02089321002
CAPILLARY
16
M01014300930
PANEL,FRONT SURFACE A
17
M01014300931
PANEL,FRONT SURFACE B
18
M0419010625
COMPRESSOR,ZR125KC-TF5-522(WITH HEATER)
19
M02119012953
ASSY,COPPER TUBE
20
21
M01014300929
22
23
M04064305407
24
M02209000726
25
M02069005115
26
M50104303801
27
M50104303806
28
M50014300880
ASSY,BASE PAN
TERMINAL BOX
M50044304010
A04119003779
M04119003708
M04039003178
CONTACTOR,LC1-D6511MTC T.E.
M04039003169
CONTACTOR,LC1-D0910M7C T.E.
M04169003904
M04199011980
M04089011195
M04089900249
CONTROLLER SC302B(MCQUAY,CHINESE)
M04179003990
OVERLOAD PROTECTOR,LR2-D1307N
20
ITALY OR
1.6-2.5A)
MAC160A-QAA-E
NO.
Part Number
M01014300958
FAN GUARD
M03019000807
M50014300883
PANEL,OUTFLOW
M03039001527
MOTOR,YDK1000-6AC YONGAN
M50014300882
FAN SUPPORT
M50024301859
ASSY,RIGHT COIL
M50024301858
ASSY,LEFT COIL
ASSY,METAL STRUCTURE
Description
Quantity
M01014300932
PANEL,LEFT SURFACE
10
M04109010636
11
A50054009748
12
M04109010637
13
M50049305803
14
A02169000502
15
M02089321002
CAPILLARY
16
M01014300930
PANEL,FRONT SURFACE A
17
M01014300931
PANEL,FRONT SURFACE B
18
A050049004677
COMPRESSOR,ZR125KC-TFD-522(WITH HEATER)
19
M02119012953
ASSY,COPPER TUBE
20
21
M01014300929
22
23
M04064305407
24
M02209000726
25
M02069005115
26
M50104303801
27
M50104303806
28
M50014300880
ASSY,BASE PAN
TERMINAL BOX
M50044304010
A04119003779
M04119003708
M04039003178
CONTACTOR,LC1-D6511MTC T.E.
M04039003151
CONTACTOR,LC1-2501M7C
M04169003904
M04199362000
M04089012294
M04089900249
CONTROLLER SC302B(MCQUAY,CHINESE)
M04179003990
OVERLOAD PROTECTOR,LR2-D1307N
21
ITALY OR
1.6-2.5A)
22
MAC210A-PAB-E
NO.
Part Number
M01014302202
M03019000809
M01014303266
PANEL,OUTFLOW
M03039001148
MOTOR,YDK1000-8A9, YONGAN
M01014300567
SUPPORT MOTOR
M50024304050
M50024304049
ASSY,METAL STRUCTURE
Description
Quantity
M01014300103
PANEL,UNDERSURFACE
10
M04109003655
11
A50054009748
12
M04109010639
13
M50049304037
TERMINAL BOX
14
A02169000508
15
M05019010949
16
M01014300104
PANEL,UNDERSURFACE
17
M01014300105
PANEL,UNDERSURFACE
18
M04019002899
COMPRESSOR,ZR144KC-TF5(WITH
HEATER)COPELAND
19
M02119012953
ASSY,COPPER TUBE
20
21
M01014300106
PANEL,UNDERSURFACE
22
M05014302007
VALVE,CONNECT SENSOR
23
M04064305407
24
M02204302010
BPHE,B3-095-84 QINBAO
25
M05029004269
26
M05014013017
VALVE,BALL Q11F-20T
27
M02069005116
28
M50104303215
ASSY,WATER PIPE(INLET)
29
M50104303216
ASSY,WATER PIPE(OUTLET)
30
M50014303234
M04119003708
M04119003779
M04039003178
CONTACTOR,LC1-D6511MTC T.E.
M04039003169
CONTACTOR,LC1-D0910M7C T.E.
M04169003904
M04199362000
M04089012294
M04089900247
CONTROLLER SC302B(MCQUAY,ENGLISH)
M04179003986
OVERLOAD PROTECTOR,LR2-D3357C
TERMINAL BOX
23
MAC210A-QAB-E
NO.
Part Number
M01014302202
M03019000809
M01014303266
PANEL,OUTFLOW
M03039013480
MOTOR,YT160-1000-8A4
M01014300567
SUPPORT MOTOR
M50024304050
M50024304049
ASSY,METAL STRUCTURE
Description
Quantity
M01014300103
PANEL,UNDERSURFACE
10
M04109003655
11
A50054009748
12
M04109010639
13
M50049304038
TERMINAL BOX
14
A02169000508
15
M05019010949
16
M01014300104
PANEL,UNDERSURFACE
17
M01014300105
PANEL,UNDERSURFACE
18
M04019002837
COMPRESSOR,ZR144KC-TFD-522(WITH
HEATER)COPELAND
19
M02119012953
ASSY,COPPER TUBE
20
21
M01014300106
PANEL,UNDERSURFACE
22
M05014302007
VALVE,CONNECT SENSOR
23
M04064305407
24
M02204302010
BPHE,B3-095-84 QINBAO
25
M05029004269
26
M05014013017
VALVE,BALL Q11F-20T
27
M02069005116
28
M50104303215
ASSY,WATER PIPE(INLET)
29
M50104303216
ASSY,WATER PIPE(OUTLET)
30
M50014303234
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