TM PDF
TM PDF
TM PDF
SECTION
TM
TM
CONTENTS
CVT: RE0F10D
PRECAUTION ............................................... 9
PRECAUTIONS ................................................... 9
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" ................................................................... 9
Precaution for Procedure without Cowl Top Cover...... 9
Precaution for TCM and Transaxle Assembly Replacement .................................................................. 9
General Precautions ............................................... 10
On Board Diagnosis (OBD) System of CVT and
Engine ..................................................................... 11
Removal and Installation Procedure for CVT Unit
Connector ................................................................ 11
PREPARATION ........................................... 13
PREPARATION ..................................................13
Special Service Tools .............................................. 13
Commercial Service Tools ...................................... 13
TRANSAXLE ..............................................................22
TRANSAXLE : Cross-Sectional View ......................22
TRANSAXLE : Operation Status .............................23
TRANSAXLE : Transaxle Mechanism .....................23
TRANSAXLE : Oil Pressure System .......................26
TRANSAXLE : Component Description ...................27
SYSTEM ............................................................ 30
CVT CONTROL SYSTEM ..........................................30
CVT CONTROL SYSTEM : System Description ....30
TM-1
Description .............................................................. 80
Work Procedure ...................................................... 80
Description .............................................................. 81
TM-2
TM-3
TM-4
CVT: RE0F10E
PRECAUTION ............................................ 214
PRECAUTIONS ................................................ 214
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" ............................................................... 214
Precaution for Procedure without Cowl Top Cover.. 214
Precaution for TCM and Transaxle Assembly Replacement .............................................................. 214
General Precautions ............................................. 215
On Board Diagnosis (OBD) System of CVT and
Engine ................................................................... 216
Removal and Installation Procedure for CVT Unit
Connector .............................................................. 216
TM-5
TM-6
TM-7
Inspection ..............................................................379
TM-8
PRECAUTIONS
[CVT: RE0F10D]
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000008747305
The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
TM
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
E
Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
F
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.
G
WARNING:
When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least 3 minutes before performing any service.
INFOID:0000000008138821
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
M
PIIB3706J
INFOID:0000000008138822
CAUTION:
To replace TCM, refer to TM-80, "Description".
To replace transaxle assembly, refer to TM-81, "Description".
TM-9
PRECAUTIONS
[CVT: RE0F10D]
General Precautions
INFOID:0000000008138824
SEF289H
AAT470A
MEF040DA
JSBIA1315ZZ
Always use the specified brand of CVT fluid. Refer to MA-20, "FOR USA AND CANADA : Fluids and Lubricants" (For USA and Canada), MA-21, "FOR MEXICO : Fluids and Lubricants" (For Mexico).
Use lint-free paper not cloth rags during work.
Dispose of the waste oil using the methods prescribed by law, ordinance, etc. after replacing the CVT fluid.
TM-10
PRECAUTIONS
[CVT: RE0F10D]
INFOID:0000000008138825
INFOID:0000000008138826
A
The TCM and ECM have an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to
warn the driver of a malfunction causing emission deterioration.
CAUTION:
B
Be sure to turn the ignition switch OFF and disconnect the battery cable from the negative terminal
before any repair or inspection work. The open/short circuit of related switches, sensors, solenoid
valves, etc. will cause the MIL to light up.
Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will C
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
Be sure to route and secure the harnesses properly after work. Interference of the harness with a TM
bracket, etc. may cause the MIL to light up due to a short circuit.
Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.
Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and E
ECM before returning the vehicle to the customer.
F
REMOVAL
Rotate bayonet ring (1) counterclockwise. Pull out CVT unit harness connector (2) upward and remove it.
SCIA6685J
INSTALLATION
1.
2.
M
JPDIA0294ZZ
3.
Rotate bayonet ring clockwise until marking (A) on CVT unit harness connector terminal body is aligned with the slit (B) on bayonet ring as shown in the figure (correctly fitting condition).
JPDIA0295ZZ
CAUTION:
Revision: August 2012
TM-11
PRECAUTIONS
< PRECAUTION >
Securely align marking (A) on CVT unit harness connector terminal body with bayonet ring slit (B). Then, be careful not to make a half fit condition as shown in the figure.
Never mistake the slit of bayonet ring for other dent portion.
[CVT: RE0F10D]
JPDIA0296ZZ
TM-12
PREPARATION
[CVT: RE0F10D]
PREPARATION
PREPARATION
Special Service Tools
INFOID:0000000008138827
Tool number
Tool name
1.
2.
Description
KV311039S0
Charging pipe set
KV31103920*
O-ring
TM
E
JSDIA1844ZZ
KV38107900
Protector
a: 32 mm dia.
PDIA1183J
INFOID:0000000008138828
Tool number
Tool name
Description
Power tool
L
PBIC0190E
Drift
a: 56 mm (2.20 in) dia.
b: 50 mm (1.97 in) dia.
N
NT115
Drift
a: 65 mm (2.56 in) dia.
b: 60 mm (2.36 in) dia.
NT115
TM-13
COMPONENT PARTS
[CVT: RE0F10D]
SYSTEM DESCRIPTION
COMPONENT PARTS
CVT CONTROL SYSTEM
CVT CONTROL SYSTEM : Component Parts Location
INFOID:0000000008138829
ALDIA0344ZZ
TM-14
COMPONENT PARTS
[CVT: RE0F10D]
A
No.
Component
Function
TCM
ECM
For purposes including improving the feeling when shifting speeds and
preventing drops in engine speed, control signals are exchanged between the ECM and TCM, and real-time cooperative control is performed
according to the vehicle driving conditions. (Engine and CVT integrated
control)
- Engine and CVT integrated control signal
NOTE:
General term for the communication (torque-down permission, torquedown request, etc.) exchanged between the ECM and TCM.
The TCM receives the following signal via CAN communications from the
ECM.
- Engine speed signal
- Accelerator pedal position signal
- Closed throttle position signal
The TCM transmits the following signal via CAN communications to the
ECM.
- Malfunctioning indicator lamp signal
Refer to EC-21, "Component Parts Location" for detailed installation location.
Combination meter
The TCM receives the following signal via CAN communications from the
combination meter for judging the driving request from the driver.
Overdrive control switch signal
Vehicle speed signal
The TCM transmits the following signal via CAN communications to the
combination meter.
O/D OFF indicator signal
Shift position indicator signal
Refer to MWI-6, "METER SYSTEM : Component Parts Location" for detailed installation location.
TM-20, "CVT CONTROL SYSTEM : O/D OFF Indicator Lamp"
TM
The TCM receives the following signal via CAN communications from the
ABS actuator and electric unit (control unit).
ABS operation signal
Refer to BRC-8, "Component Parts Location" for detailed installation location.
BCM
TM-15
COMPONENT PARTS
[CVT: RE0F10D]
Component
CVT fluid temperature sensor*
Primary pressure sensor*
Secondary pressure sensor*
Control
valve
Function
TM-17, "CVT CONTROL SYSTEM : CVT Fluid Temperature Sensor"
TM-18, "CVT CONTROL SYSTEM : Primary Pressure Sensor"
TM-18, "CVT CONTROL SYSTEM : Secondary Pressure Sensor"
TM-19, "CVT CONTROL SYSTEM : Primary Pressure Solenoid Valve"
TM-19, "CVT CONTROL SYSTEM : Secondary Pressure Solenoid Valve"
TM-19, "CVT CONTROL SYSTEM : Select Solenoid Valve"
TM-19, "CVT CONTROL SYSTEM : Torque Converter Clutch Solenoid
Valve"
TM-20, "CVT CONTROL SYSTEM : Line Pressure Solenoid Valve"
TM-20, "CVT CONTROL SYSTEM : Overdrive Control Switch"
INFOID:0000000008138831
The vehicle driving status is judged based on the signals from the sensors, switches, and other control units,
and the optimal transaxle control is performed.
For TCM control items, refer to TM-30, "CVT CONTROL SYSTEM : System Description".
INFOID:0000000008138833
INFOID:0000000008138834
JSDIA1824GB
INFOID:0000000008138835
TM-16
COMPONENT PARTS
[CVT: RE0F10D]
< SYSTEM DESCRIPTION >
The output speed sensor generates the ON-OFF pulse (short waveform) in proportion to the rotating body
speed which is The higher the rotating body speed is, the faster the change cycle is. The TCM judges the
rotating speed from the changing cycle of this pulse signal.
TM
F
JSDIA1824GB
INFOID:0000000008138836
The input speed sensor is installed to the front side of transaxle case.
The input speed sensor detects input shaft speed.
The input speed sensor generates an ON-OFF pulse signal according to the rotating body speed. TCM
judges the rotating body speed from the pulse signal.
JSDIA1824GB
INFOID:0000000008138837
TM-17
COMPONENT PARTS
[CVT: RE0F10D]
< SYSTEM DESCRIPTION >
The fluid temperature sensor uses a thermistor, and changes the signal voltage by converting changes in the
CVT fluid temperature to a resistance value. TCM evaluates the CVT fluid temperature from the signal voltage value.
JSDIA1825GB
INFOID:0000000008138838
JSDIA1831GB
INFOID:0000000008725568
TM-18
COMPONENT PARTS
[CVT: RE0F10D]
< SYSTEM DESCRIPTION >
When pressure is applied to the metal diaphragm in the secondary pressure sensor, the metal diaphragm is
deformed, resulting in voltage change. TCM evaluates the secondary pressure from its voltage change. Voltage is increased along with pressure increase.
TM
JSDIA1831GB
INFOID:0000000008138839
INFOID:0000000008725569
TM-19
INFOID:0000000008138842
INFOID:0000000008138840
COMPONENT PARTS
[CVT: RE0F10D]
< SYSTEM DESCRIPTION >
The principle of the linear solenoid valve utilizes the fact that the force pressing on the valve spool installed
inside the coil increases nearly in proportion to the current. This allows it to produce a fluid pressure that is
proportional to this pressing force.
The N/L (normal low) type does not produce hydraulic control when the coil is not energized.
INFOID:0000000008138843
INFOID:0000000008138845
INFOID:0000000008728909
OFF
ON (Approx. 2 seconds)
ON
OFF
Selector lever is shifted from the D position to another positionwhen the O/D OFF indicator lamp is ON.
OFF
INFOID:0000000008728910
TCM transmits shift position signal to combination meter via CAN communication. The actual shift position is
displayed on combination meter according to the signal.
TM-20
COMPONENT PARTS
[CVT: RE0F10D]
INFOID:0000000008138851
TM
F
ALDIA0346ZZ
COMPONENT DESCRIPTION
No.
Component
Function
1.
The stop lamp switch turns ON when the brake pedal is depressed.
When the stop lamp switch turns ON, the shift lock solenoid is energized.
2.
It operates according to the signal from the stop lamp switch and moves the lock lever.
3.
4.
TM-21
INFOID:0000000008831858
JSDIA3718ZZ
Converter housing
Oil pump
Planetary gear
Control valve
Oil pan
Steel belt
Primary pulley
Secondary pulley
Side cover
Transaxle case
Differential case
Final gear
Reduction gear
Idler gear
Output gear
Drive sprocket
Torque converter
Driven sprocket
TM-22
INFOID:0000000008138854
A
: Engaged or applied.
Selector lever
position
Parking mechanism
Forward
clutch
Reverse brake
Primary pulley
Secondary
pulley
Steel belt
Final drive
N
D
DS
TM
INFOID:0000000008138853
OIL PUMP
Utilizes a vane-type oil pump that is driven by the engine through the oil pump drive chain in order to increase
efficiency of pump discharge volume in low-speed zone and optimize pump discharge volume in high-speed
zone. Discharged oil from oil pump is transmitted to control valve. It is used as the oil of primary and secondary pulley operation, the oil of clutch operation, and the lubricant for each part.
PLANETARY GEAR
A planetary gear type of forward/reverse selector mechanism is installed between the torque converter and
primary pulley.
The power from the torque converter is input via the input shaft, operating a wet multi-plate clutch by means
of hydraulic pressure to switch between forward and reverse driving.
N
JSDIA2426GB
TM-23
JSDIA2428GB
Steel Belt
It is composed of multiple steel plates (A) and two steel rings (B)
stacked to a several number. The feature of this steel belt transmits
power with compression of the steel plate in contrast with transmission of power in pulling with a rubber belt. Friction force is required
with the pulley slope to transmit power from the steel plate. The force
is generated with the following mechanism:
Oil pressure applies to the secondary pulley to nip the plate. The
plate is pushed and extended outward. The steel ring shows withstands. Pulling force is generated on the steel ring. The plate of
the primary pulley is nipped between the pulley. Friction force is
generated between the steel belt and the pulley.
JSDIA2431ZZ
Therefore, responsibilities are divided by the steel plate that transmits the power with compression and the steel ring that maintains necessary friction force. In this way, the
tension of the steel ring is distributed on the entire surface and stress variation is limited, resulting in good
durability.
Pulley
The primary pulley (input shaft side) and the secondary pulley (output shaft side) have the shaft with slope
(fixed cone surface), movable sheave (movable cone surface that can move in the axial direction) and oil pressure chamber at the back of the movable sheave.
TM-24
TM
JSDIA2429GB
TM-25
[CVT: RE0F10D]
JSDIA2427GB
INFOID:0000000008836175
Oil pressure required for operation of the transaxle transmission mechanism is generated by oil pump, oil
pressure control valve, solenoid valve, etc.
JSDIA3786GB
TM-26
INFOID:0000000008138856
Part name
Function
Torque converter
Oil pump
Utilizes a vane-type oil pump that is driven by the engine through the oil pump drive chain in order to
increase efficiency of pump discharge volume in low-speed zone and optimize pump discharge volume
in high-speed zone. Discharged oil from oil pump is transmitted to control valve. It is used as the oil of
primary and secondary pulley operation, the oil of clutch operation, and the lubricant for each part.
Forward clutch
The forward clutch is wet and multiple plate type clutch that consists of clutch drum, piston, drive plate,
and driven plate. It is a clutch to move the vehicle forward by activating piston hydraulically, engaging
plates, and directly connecting sun gear and input shaft.
TM
Reverse brake
The reverse brake is a wet multiple-plate type brake that consists of transaxle case, piston, drive plate,
and driven plate. It is a brake to move the vehicle in reverse by activating piston hydraulically, engaging
plates, and fixing planetary gear.
Internal gear
The internal gear is directly connected to forward clutch drum. It is a gear that moves the outer edge of
pinion planet of planet carrier. It transmits power to move the vehicle in reverse when the planet carrier
is fixed.
Planet carrier
Composed of a carrier, pinion planet, and pinion shaft. This gear fixes and releases the planet carrier in
order to switch between forward and reverse driving.
Sun gear
Sun gear is a set part with planet carrier and internal gear. It transmits transmitted force to primary fixed
sheave. It rotates in forward or reverse direction according to activation of either forward clutch or reverse brake.
Input shaft
The input shaft is directly connected to forward clutch drum and transmits traction force from torque converter. In shaft center, there are holes for hydraulic distribution to primary pulley and hydraulic distribution
for lockup ON/OFF.
Primary pulley
Secondary pulley
Steel belt
It is composed of a pair of pulleys (the groove width is changed freely in the axial direction) and the steel
belt. The groove width changes according to wrapping radius of steel belt and pulley from low status to
overdrive status continuously with non-step. It is controlled with the oil pressures of primary pulley and
secondary pulley.
Manual shaft
Parking rod
Parking pawl
When the manual shaft is in the P position, the parking rod that is linked to the manual shaft rotates the
parking pole. When the parking pole rotates, it engages with the parking gear, fixing the parking gear. As
a result, the secondary pulley that is integrated with the parking gear is fixed.
Parking gear
Output gear
Idler gear
Reduction gear
The deceleration gears are composed of 2 stages: primary deceleration (output gear, idler gear pair) and
secondary deceleration (reduction gear, final gear pair). All of these gears are helical gears.
Differential
Torque converter regulator
valve
Adjusts the feed pressure to the torque converter to the optimum pressure corresponding to the driving
condition.
Adjusts the discharge pressure from the oil pump to the optimum pressure (line pressure) corresponding
to the driving condition.
Manual valve
Distributes the clutch operation pressure to each circuit according to the selector lever position.
Pilot valve A
Reduces line pressure and adjusts pilot pressure to the solenoid valves listed below.
Primary pressure solenoid valve
Secondary pressure solenoid valve
Select solenoid valve
Line pressure solenoid valve
Pilot valve B
Reduces pilot pressure and adjusts pilot pressure to the torque converter clutch solenoid valve.
TM-27
INFOID:0000000008138857
JSDIA3787GB
COMPONENT DESCRIPTION
CVT Oil Warmer
The CVT oil warmer (1) is installed on the front part of transaxle
assembly.
When engine is started while engine and CVT are cold, engine
coolant temperature rises more quickly than CVT fluid temperature. CVT oil warmer is provided with two circuits for CVT and
engine coolant respectively so that warmed engine coolant warms
CVT quickly. This helps shorten CVT warming up time, improving
fuel economy.
A cooling effect is obtained when CVT fluid temperature is high.
JSDIA2280ZZ
Heater Thermostat
The heater thermostat (1) is installed on the front part of transaxle
assembly.
The heater thermostat open and close with set temperature.
JSDIA2585ZZ
INFOID:0000000008659902
The shift lever cannot be shifted from the P position unless the brake pedal is depressed while the ignition
switch is set to ON. The shift lock is unlocked by turning the shift lock solenoid ON when the ignition switch is
set to ON, the park position switch is turned ON (selector lever is in P position), and the stop lamp switch is
turned ON (brake pedal is depressed) as shown in the operation chart in the figure. Therefore, the shift lock
solenoid receives no ON signal and the shift lock remains locked if all of the above conditions are not fulfilled.
However, selector operation is allowed if the shift lock release button is pressed.
Revision: August 2012
TM-28
The shift lock solenoid (A) is turned OFF (not energized) and the
solenoid rod (B) is extended with the spring when the brake pedal is
not depressed (no selector operation allowed) with the ignition
switch ON.
The connecting lock lever (C) is located at the position shown in the
figure when the solenoid rod is extended. It prevents the movement
of the detent rod (D). For these reasons, the selector lever cannot be
shifted from the P position.
TM
JPDIA0612ZZ
The shift lock solenoid (A) is turned ON (energized) when the brake
pedal is depressed with the ignition switch ON. The solenoid rod (B)
is compressed by the electromagnetic force. The connecting lock
lever (C) rotates when the solenoid is activated. Therefore, the
detent rod (D) can be moved. For these reasons, the selector lever
can be shifted to other positions.
JPDIA0613ZZ
: Detent rod
JPDIA0614ZZ
CAUTION:
Use the shift lock release button only when the selector lever cannot be operated even if the brake
pedal is depressed with the ignition switch ON.
TM-29
SYSTEM
[CVT: RE0F10D]
SYSTEM
CVT CONTROL SYSTEM
CVT CONTROL SYSTEM : System Description
INFOID:0000000008138860
SYSTEM DIAGRAM
JSDIA3780GB
Reference
TM-35, "LINE PRESSURE CONTROL : System Description"
Shift control
Select control
Lock-up control
Fail-safe
TM-56, "Fail-safe"
Self-diagnosis function
SYSTEM DESCRIPTION
TM-30
SYSTEM
[CVT: RE0F10D]
< SYSTEM DESCRIPTION >
CVT detects the vehicle driving status from switches, sensors and signals, and controls the vehicle so that
the optimum shift position and shift timing may always be achieved. It also controls the vehicle to reduce
shift and lockup shock, etc.
Receives input signals from switches and sensors.
Sends the output signal necessary for operation of solenoid valves, and evaluates the line pressure, shift
timing, lockup operation, engine brake performance, etc.
If a malfunction occurs on the electric system, activate the fail-safe mode only to drive the vehicle.
Input
Line pressure
control
Select control
Lock-up control
Fail-safe function*
TM
Shift control
Control Item
*: If these input/output signals show errors, TCM activates the fail-safe function.
INFOID:0000000008831965
TCM has a fail-safe mode. The mode functions so that operation can be continued even if the signal circuit of
the main electronically controlled input/output parts is damaged.
If the vehicle shows following behaviors including poor acceleration, a malfunction of the applicable system
is detected by TCM and the vehicle may be in a fail-safe mode. At this time, check the DTC code and perform
inspection and repair according to the malfunction diagnosis procedures.
Fail-safe function
TM-31
SYSTEM
[CVT: RE0F10D]
Vehicle behavior
Conditions of vehicle
P062F
P0705
P0706
P0711
P0712
P0713
Start is slow
Acceleration is slow
Start is slow
Acceleration is slow
Start is slow
Acceleration is slow
P0715
Start is slow
Acceleration is slow
Lock-up is not performed
P0717
Start is slow
Acceleration is slow
Lock-up is not performed
P0740
Start is slow
Acceleration is slow
Lock-up is not performed
P0743
Start is slow
Acceleration is slow
Lock-up is not performed
P0744
Start is slow
Acceleration is slow
Lock-up is not performed
P0746
TM-32
SYSTEM
[CVT: RE0F10D]
Vehicle behavior
Conditions of vehicle
P0778
P0779
P0841
P0847
P0848
P084C
P084D
P0863
P0890
P0962
P0963
P0776
P0965
TM
M
When a malfunction occurs on the low oil pressure side
P0966
P0967
P2765
Start is slow
Acceleration is slow
Lock-up is not performed
TM-33
SYSTEM
[CVT: RE0F10D]
P2813
Vehicle behavior
Conditions of vehicle
P2814
P2815
U0073
U0100
U0140
U0141
U0155
U0300
U1000
U1117
INFOID:0000000008831966
The TCM becomes the protection control status temporarily to protect the safety when the safety of TCM and
transmission is lost. It automatically returns to the normal status if the safety is secured.
The TCM has the following protection control.
When a wheel spin is detected, the engine output and gear ratio are limited and the line pressure is increased.
Limits engine output when a wheel spin occurs in any of right and left drive wheels.
Vehicle behavior in
control
If the accelerator is kept depressing during wheel spin, the engine revolution and vehicle speed are limited to
a certain degree.
Engine output is controlled according to a vehicle speed while reversing the vehicle.
Vehicle behavior in
control
Torque returns to normal by positioning the selector lever in a range other than R position.
When the CVT fluid temperature is high, the gear shift permission maximum revolution and the maximum
torque are reduced than usual to prevent increase of the oil temperature.
Vehicle behavior in
control
The control returns to the normal control when CVT fluid temperature is lowered.
TM-34
SYSTEM
[CVT: RE0F10D]
A
Control
The reverse brake is controlled to avoid becoming engaged when the selector lever is set in R position while
driving in forward direction at more than the specified speed.
Vehicle behavior in
control
If the selector lever is put at R position when driving with the forward gear, the gear becomes neutral, not
reverse.
The control returns to normal control when the vehicle is driven at low speeds. (The reverse brake becomes
engaged.)
INFOID:0000000008831863
TM
SYSTEM DIAGRAM
E
M
JSDIA3781GB
DESCRIPTION
Highly accurate line pressure control (secondary pressure control) reduces friction for improvement of fuel
economy.
Normal Oil Pressure Control
Appropriate line pressure and secondary pressure suitable for driving condition are determined based on the
accelerator pedal position, engine speed, primary pulley (input) speed, secondary pulley (output) speed, vehicle speed, input torque, stop lamp switch signal, transmission range switch signal, lock-up signal, power voltage, target shift ratio, oil temperature, oil pressure, and overdrive control switch signal.
Secondary Pressure Feedback Control
In normal oil pressure control and oil pressure control in shifting, highly accurate secondary pressure is determined by detecting the secondary pressure using an oil pressure sensor and by feedback control.
SHIFT CONTROL
Revision: August 2012
TM-35
SYSTEM
[CVT: RE0F10D]
INFOID:0000000008831868
SYSTEM DIAGRAM
JSDIA3782GB
DESCRIPTION
To select the gear ratio that can give the driving force to meet driver's intent or vehicle situation, the vehicle
driving condition such as vehicle speed or accelerator pedal position is detected and the most appropriate
gear ratio is selected and the shifting method before reaching the speed is determined. The information is output to the primary pressure solenoid valve and secondary pressure solenoid valve to control the line pressure
input/output to the pulley, to determine the pulley (movable pulley) position and to control the gear position.
D Position (Normal)
TM-36
SYSTEM
< SYSTEM DESCRIPTION >
Gear shifting is performed in all shifting ranges from the lowest to the
highest gear ratio.
[CVT: RE0F10D]
A
C
SCIA1953E
TM
G
SCIA8229E
DS Position
Pressing down the accelerator pedal allows to drive the vehicle with
a feeling of M/T-like gear shifting.
K
JSDIA3708GB
P
JSDIA2060GB
Control In Acceleration
From change of the vehicle speed or accelerator pedal position, the acceleration request level of the driver or
driving scene is evaluated. In start or acceleration during driving, the gear shift characteristics with linearity of
revolution increase and vehicle speed increase are gained to improve the acceleration feel.
SELECT CONTROL
Revision: August 2012
TM-37
SYSTEM
[CVT: RE0F10D]
INFOID:0000000008831878
SYSTEM DIAGRAM
JSDIA3711GB
DESCRIPTION
Based on accelerator pedal angle, engine speed, primary pulley speed, and the input speed, the optimum
operating pressure is set to reduce impact of a selector lever operation while shifting from N (P) to D (R)
position.
LOCK-UP CONTROL
INFOID:0000000008831879
SYSTEM DIAGRAM
TM-38
SYSTEM
[CVT: RE0F10D]
TM
I
JSDIA3783GB
DESCRIPTION
Controls for improvement of the transmission efficiency by engaging the torque converter clutch in the
torque converter and eliminating slip of the converter. Achieves comfortable driving with slip control of the
torque converter clutch.
The oil pressure feed circuit for the torque converter clutch piston chamber is connected to the torque converter clutch control valve. The torque converter clutch control valve is switched by the torque converter
clutch solenoid valve with the signal from TCM. This controls the oil pressure circuit, which is supplied to the
torque converter clutch piston chamber, to the release side or engagement side.
If the CVT fluid temperature is low or the vehicle is in fail-safe mode due to malfunction, lock-up control is
prohibited.
Lock-up engagement
In lock-up engagement, the torque converter clutch solenoid valve makes the torque converter clutch control
valve locked up to generate the lock-up apply pressure. This pushes the torque converter clutch piston for
engagement.
Lock-up release condition
In lock-up release, the torque converter clutch solenoid valve makes the torque converter clutch control valve
non-locked up to drain the lock-up apply pressure. This does not engage the torque converter clutch piston.
TM-39
INFOID:0000000008138870
This is an on board diagnosis system which records diagnosis information related to the exhaust gases. It
detects malfunctions related to sensors and actuators. The malfunctions are indicated by means of the malfunction indicator lamp (MIL) and are stored as DTC in the ECU memory. The diagnosis information can be
checked using a diagnosis tool (GST: Generic Scan Tool).
Function of OBD
INFOID:0000000008138871
The GST is connected to the diagnosis connector on the vehicle and communicates with the on-board control
units to perform diagnosis. The diagnosis connector is the same as for CONSULT. Refer to GI-55, "Description".
TM-40
DIAGNOSIS DESCRIPTION
DIAGNOSIS DESCRIPTION : 1 Trip Detection Diagnosis and 2 Trip Detection Diagnosis
INFOID:0000000008138872
NOTE:
Start the engine and turn OFF the ignition switch after warm-up. This is defined as 1 trip.
DTC
MIL
Display at the
2nd trip
Display at the
1st trip
Display at the
2nd trip
Illumination at
the 1st trip
Illumination at
the 2nd trip
When initial malfunction is detected, TCM memorizes DTC of the 1st trip. MIL does not light at this stage.
If the same malfunction is detected at the 2nd trip, TCM memorizes DTC and MIL lights at the same time.
Then, MIL goes after driving the vehicle for 3 trips under Driving condition B without malfunction.
DTC is displayed until 40 trips of Driving condition A are satisfied without detecting the same malfunction.
DTC is erased when 40 trips are satisfied.
TM-41
INFOID:0000000008138875
RELATION BETWEEN DTC AT 1ST TRIP/DTC/MIL AND DRIVING CONDITIONS (FOR 2 TRIP DETECTION DIAGNOSIS THAT ILLUMINATES MIL)
INFOID:0000000008138874
TCM not only detects DTC, but also sends the MIL signal to ECM through CAN communication. ECM sends
the MIL signal to the combination meter through CAN communication according to the signal, and illuminates MIL.
For malfunction indicator lamp (MIL) description, refer to EC-74, "DIAGNOSIS DESCRIPTION : Malfunction
Indicator Lamp (MIL)".
The DTC number of the 1st trip is the same as the DTC number.
When a malfunction is detected at the 1st trip, TCM memorizes DTC of the 1st trip. MIL does not light at this
stage. If the same malfunction is not detected at the 2nd trip (conforming to necessary driving conditions),
DTC at the 1st trip is erased from TCM. If the same malfunction is detected at the 2nd trip, TCM memorizes
DTC and MIL lights at the same time.
The DTC of the 1st trip is specified in Service $01 of SAE J1979/ISO 15031-5. Since detection of DTC at the
1st trip does not illuminate MIL, warning for a problem is not given to a driver.
For procedure to delete DTC and 1st trip DTC from TCM, refer to TM-43, "CONSULT Function".
If DTC of the 1st trip is detected, it is necessary to check the cause according to the Diagnosis flow. Refer
to TM-77, "Flowchart of Trouble Diagnosis".
INFOID:0000000008138873
Display at the
1st trip
Driving condition
Trip
MIL (OFF)
DTC (clear)
40
DRIVING CONDITION
Driving condition A
Driving condition A is the driving condition that provides warm-up.
In specific, count-up is performed when all of the following conditions are satisfied.
Engine speed is 400 rpm or more.
After start of the engine, the water temperature increased by 20C (36F) or more.
Water temperature was 70C (158F) or more.
The ignition switch was changed from ON to OFF.
NOTE:
If the same malfunction is detected regardless of the driving condition, reset the A counter.
When the above is satisfied without detecting the same malfunction, count up the A counter.
When MIL goes off due to the malfunction and the A counter reaches 40, the DTC is erased.
Driving condition B
Driving condition B is the driving condition that performs all diagnoses once.
In specific, count-up is performed when all of the following conditions are satisfied.
Engine speed is 400 rpm or more.
Water temperature was 70C (158F) or more.
In closed loop control, vehicle speed of 70 120 km/h (43 75 MPH) continued for 60 seconds or more.
In closed loop control, vehicle speed of 30 60 km/h (19 37 MPH) continued for 10 seconds or more.
In closed loop control, vehicle speed of 4 km/h (2 MPH) or less and idle determination ON continued for 12
seconds or more.
After start of the engine, 22 minutes or more have passed.
The condition that the vehicle speed is 10 km/h (6 MPH) or more continued for 10 seconds or more in total.
The ignition switch was changed from ON to OFF.
NOTE:
If the same malfunction is detected regardless of the driving condition, reset the B counter.
When the above is satisfied without detecting the same malfunction, count up the B counter.
When the B counter reaches 3 without malfunction, MIL goes off.
When the B counter is counted once without detecting the same malfunction after TCM memorizes DTC of
the 1st trip, DTC of the 1st trip is erased.
TM-42
TM
N
JSDIA1868GB
CONSULT Function
INFOID:0000000008138876
APPLICABLE ITEM
Conditions
Function
Work Support
Data Monitor
Active Test
TM-43
Function
ECU Identification
CALIB DATA
DATA MONITOR
NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.
: Application
: Optional selection
VSP SENSOR
(km/h or mph)
Displays the vehicle speed calculated from the CVT output shaft speed.
(km/h or mph)
(rpm)
(rpm)
(rpm)
(rpm)
(V)
Monitored item
MAIN SIGNALS
TM-44
Remarks
(Unit)
MAIN SIGNALS
Remarks
(V)
(V)
G SENSOR*
(G)
VIGN SEN
(V)
PVING VOLT
(V)
VEHICLE SPEED
(km/h or mph)
INPUT REV
(rpm)
PRI SPEED
(rpm)
(rpm)
ENG SPEED
(rpm)
SLIP REV
(rpm)
(deg)
VENG TRQ
(Nm)
PRI TRQ
(Nm)
TM
SEC SPEED
G SPEED*
TRQ RTO
SEC PRESSURE
(MPa)
Displays the secondary pressure calculated from the signal voltage of the secondary pressure sensor.
PRI PRESSURE
(MPa)
FLUID TEMP
(C or F)
DSR REV
(rpm)
LU PRS
(MPa)
LINE PRS
(MPa)
Displays the target oil pressure of the line pressure solenoid valve calculated from oil pressure processing of
gear shift control.
(MPa)
(MPa)
TM-45
(Unit)
MAIN SIGNALS
Remarks
Displays the target oil pressure of the secondary pressure solenoid valve calculated from oil pressure processing of gear shift control.
(MPa)
ISOLT1
(A)
ISOLT2
(A)
PRI SOLENOID
(A)
(A)
Displays the command current from TCM to the secondary pressure solenoid valve.
(A)
SOLMON1
(A)
SOLMON2
(A)
(A)
(A)
Monitors the command current from TCM to the secondary pressure solenoid valve and displays the monitored
value.
(A)
D POSITION SW
(On/Off)
N POSITION SW
(On/Off)
R POSITION SW
(On/Off)
P POSITION SW
(On/Off)
L POSITION SW*
(On/Off)
DS RANGE SW
(On/Off)
BRAKESW
(On/Off)
Displays the reception status of the stop lamp switch signal received through CAN communication.
IDLE SW
(On/Off)
Displays the reception status of the closed throttle position signal received through CAN communication.
SPORT MODE SW
(On/Off)
(On/Off)
STRDWNSW*
(On/Off)
STRUPSW*
(On/Off)
TM-46
(Unit)
MAIN SIGNALS
Remarks
DOWNLVR*
(On/Off)
UPLVR*
(On/Off)
NONMMODE*
(On/Off)
MMODE*
(On/Off)
(On/Off)
TM
Displays the transaxle value of shift position signal transmitted via CAN communication.
(On/Off)
(On/Off)
(On/Off)
DS RANGE SIGNAL
(On/Off)
Displays the shift position signal status from transmission range switch (DS position).
(On/Off)
VDC ON
(On/Off)
TCS ON
(On/Off)
(On/Off)
Displays the reception status of the ABS malfunction signal received through CAN communication.
ABS ON
(On/Off)
RANGE
M GEAR POS*
G SEN SLOPE*
(%)
G SEN CALIBRATION*
(YET/DONE)
N IDLE STATUS*
(On/Off)
ENGBRKLVL
(On/Off)
ECO MODE*
(On/Off)
NORMAL MODE*
(On/Off)
SPORT MODE*
(On/Off)
(INCOMP/
COMP)
TM-47
SNOW MODE*
(Unit)
Remarks
MAIN SIGNALS
ELECTRIC OP DUTY*
(%)
(%)
ELECTRIC OP RELAY*
(On/Off)
(On/Off)
WORK SUPPORT
Item name
Description
Checks the degradation level of the CVT fluid under severe conditions.
Performs erasing of the calibration data and erasing of the learned value at the
same time.
G SENSOR CALIBRATION
Although there is no malfunction on the transaxle and the CVT system, if a customer make a complaint like I do not feel comfortable with automatic operation of
the engine brake on downhill, the engine brake may be cancelled with engine
brake adjustment.
OFF
ACTIVE TEST
Item name
CVT OIL COOLER FAN CIRCUIT
Description
Checks the operation of CVT oil cooler fan relay.
TM-48
TCM
[CVT: RE0F10D]
TCM
Reference Value
INFOID:0000000008138877
Condition
Value/Status (Approx.)
VSP SENSOR
While driving
While driving
While driving
Engine running
1.2 1.3 V
0.70 0.85 V
2.01 2.05 V
1.45 1.50 V
0.90 0.94 V
G SENSOR
Vehicle is level
0V
VIGN SEN
Ignition switch: ON
10 16 V
Ignition switch: ON
10 16 V
VEHICLE SPEED
While driving
INPUT REV
PRI SPEED
SEC SPEED
While driving
ENG SPEED
Engine running
SLIP REV
While driving
VSP SENSOR 40
PVING VOLT
VSP SENSOR 40
In driving (forward)
2.70 0.38
In driving (reverse)
2.70
TM-49
TCM
[CVT: RE0F10D]
Condition
Vehicle stopped
G SPEED
Value/Status (Approx.)
0.00 G
During acceleration
During deceleration
0.00 deg
80.00 deg
VENG TRQ
While driving
PRI TRQ
While driving
TRQ RTO
While driving
SEC PRESSURE
1.1 MPa
PRI PRESSURE
FLUID TEMP
DSR REV
While driving
LU PRS
In driving (forward)
2.70 0.38
In driving (reverse)
2.70
Engine started
Vehicle is stopped.
0.500 MPa
0.450 MPa
LINE PRS
1.1 MPa
0 MPa
1.1 MPa
Engine started
Vehicle is stopped.
0.000 A
0.500 A
ISOLT1
ISOLT2
TM-50
0.800 0.850 A
TCM
[CVT: RE0F10D]
Condition
Value/Status (Approx.)
PRI SOLENOID
0.800 0.850 A
1.000 A
Engine started
Vehicle is stopped.
0.000 A
TM
0.500 A
SOLMON1
0.800 0.850 A
SOLMON2
0.800 0.850 A
0.800 0.850 A
0.800 0.850 A
1.000 A
D POSITION SW
N POSITION SW
R POSITION SW
P POSITION SW
L POSITION SW
DS RANGE SW
BRAKESW
IDLE SW
SPORT MODE SW
ECO MODE SW
On
Off
On
Off
On
Off
On
Off
Always
Off
On
Off
On
Off
On
Off
On
Off
Always
Off
STRDWNSW
Always
Off
STRUPSW
Always
Off
DOWNLVR
Always
Off
UPLVR
Always
Off
NONMMODE
Always
On
TM-51
TCM
[CVT: RE0F10D]
Condition
Value/Status (Approx.)
MMODE
Always
Off
TOW MODE SW
Always
Off
CVT LAMP
OFF
On
Off
In overdrive off
On
Off
Always
Off
On
Off
Always
Off
VDC ON
Always
Off
TCS ON
Always
Off
On
Off
ABS is activated
On
Off
N/P
ABS ON
RANGE
M GEAR POS
Always
Flat road
0%
Uphill gradient
Downhill gradient
G SEN SLOPE
G SEN CALIBRATION
N IDLE STATUS
ENGBRKLVL
DONE
YET
Always
Off
On
Off
SNOW MODE
Always
AUTO
Off
ECO MODE
Always
Off
NOTMAL MODE
Always
Off
SPORT MODE
Always
Off
TM-52
TCM
[CVT: RE0F10D]
Condition
Value/Status (Approx.)
Always
COMP
ELECTRIC OP DUTY
Always
0%
Always
0%
ELECTRIC OP RELAY
Always
Off
Always
Off
TERMINAL LAYOUT
TM
F
JSDIA2713ZZ
Description
2
(SB)
Ground
4
(LG)
Ground
Signal
DS position switch
Input
N position switch
Input
6
(L)
Ground
R position switch
Input
7
(V)
Ground
P position switch
Input
11
(Y)
Ground
Sensor ground
Input
Ground
Ground
17
(LG)
Ground
Primary pressure
sensor
23
(P)
CAN-L
Input
Ground
16
(Y)
Condition
Input/
Output
5
(BR)
12
(V)
Output
Ignition
switch
ON
Ignition
switch
ON
Value (Approx.)
10 16 V
10 16 V
10 16 V
0V
10 16 V
0V
10 16 V
0V
0V
1.45 1.50 V
0.90 0.94 V
Input
1.67 1.69 V
Input
0.90 0.92 V
TM-53
0V
2.01 2.05 V
0V
Input/
Output
TCM
[CVT: RE0F10D]
Description
Signal
Input/
Output
Condition
Value (Approx.)
880 Hz
24
(BR)
Ground
Input
JSDIA3769GB
26
(LG)
Ground
Output
Ignition switch: ON
5.0 V
0V
30
(BR)
Ground
JSDIA1897GB
Output
JSDIA1898GB
33
(L)
CAN-H
Input/
Output
200 Hz
34
(V)
Ground
Input
JSDIA1904GB
700 Hz
35
(BR)
Ground
Input
JSDIA1905GB
TM-54
TCM
[CVT: RE0F10D]
Description
Signal
Input/
Output
Condition
Value (Approx.)
In driving at DS position
37
(Y)
Ground
Select solenoid
valve
JSDIA1897GB
Output
Release the accelerator pedal after
the following conditions are satisfied
Selector lever: D position
Accelerator pedal position: 1/8 or
less
Vehicle speed: 50 km/h (31 MPH) or
more
TM
F
JSDIA1899GB
G
Selector lever: D position
Accelerator pedal position: 1/8 or
less
Vehicle speed: 20 km/h (12 MPH) or
more
38
(BR)
Ground
Torque converter
clutch solenoid
valve
JSDIA1900GB
Output
Engine started
Vehicle is stopped
K
JSDIA1903GB
L
39
(L)
Ground
Output
M
JSDIA1897GB
N
40
(LG)
Ground
Primary pressure
solenoid valve
Output
JSDIA1897GB
41
(B)
Ground
Ground
Output
Always
0V
42
(B)
Ground
Ground
Output
Always
0V
45
(P)
Ground
Power (backup)
Input
Always
10 16 V
TM-55
TCM
[CVT: RE0F10D]
Description
Input/
Output
46
(P)
Ground
Power (backup)
Input
47
(Y)
Ground
Power supply
Input
48
(Y)
Ground
Power supply
Input
Signal
Condition
Value (Approx.)
Always
10 16 V
Ignition switch: ON
10 16 V
0V
Ignition switch: ON
10 16 V
0V
Fail-safe
INFOID:0000000008831882
TCM has a fail-safe mode. The mode functions so that operation can be continued even if the signal circuit of
the main electronically controlled input/output parts is damaged.
If the vehicle shows following behaviors including poor acceleration, a malfunction of the applicable system
is detected by TCM and the vehicle may be in a fail-safe mode. At this time, check the DTC code and perform
inspection and repair according to the malfunction diagnosis procedures.
Fail-safe function
DTC
Vehicle behavior
Conditions of vehicle
P062F
P0705
P0706
P0711
P0712
Start is slow
Acceleration is slow
Start is slow
Acceleration is slow
TM-56
TCM
[CVT: RE0F10D]
P0713
Vehicle behavior
Conditions of vehicle
Engine coolant temperature when engine start:
Temp. 10C (50F)
P0715
Start is slow
Acceleration is slow
Lock-up is not performed
P0717
Start is slow
Acceleration is slow
Lock-up is not performed
P0740
Start is slow
Acceleration is slow
Lock-up is not performed
P0743
Start is slow
Acceleration is slow
Lock-up is not performed
P0744
Start is slow
Acceleration is slow
Lock-up is not performed
P0746
P0778
P0779
P0841
P0847
P0848
P084C
P084D
P0863
P0776
Start is slow
Acceleration is slow
TM
TM-57
TCM
[CVT: RE0F10D]
Vehicle behavior
Conditions of vehicle
P0890
P0962
P0963
P0965
P0966
P0967
P2765
Start is slow
Acceleration is slow
Lock-up is not performed
P2813
P2814
P2815
U0073
U0100
U0140
U0141
U0155
U0300
U1000
U1117
TM-58
TCM
[CVT: RE0F10D]
Protection Control
INFOID:0000000008831883
The TCM becomes the protection control status temporarily to protect the safety when the safety of TCM and
transmission is lost. It automatically returns to the normal status if the safety is secured.
The TCM has the following protection control.
When a wheel spin is detected, the engine output and gear ratio are limited and the line pressure is increased.
Limits engine output when a wheel spin occurs in any of right and left drive wheels.
Vehicle behavior in
control
If the accelerator is kept depressing during wheel spin, the engine revolution and vehicle speed are limited to
a certain degree.
TM
Engine output is controlled according to a vehicle speed while reversing the vehicle.
Vehicle behavior in
control
Torque returns to normal by positioning the selector lever in a range other than R position.
When the CVT fluid temperature is high, the gear shift permission maximum revolution and the maximum
torque are reduced than usual to prevent increase of the oil temperature.
Vehicle behavior in
control
The control returns to the normal control when CVT fluid temperature is lowered.
The reverse brake is controlled to avoid becoming engaged when the selector lever is set in R position while
driving in forward direction at more than the specified speed.
Vehicle behavior in
control
If the selector lever is put at R position when driving with the forward gear, the gear becomes neutral, not
reverse.
The control returns to normal control when the vehicle is driven at low speeds. (The reverse brake becomes
engaged.)
INFOID:0000000008138880
If multiple malfunction codes are detected at the same time, check each code according to the DTC check priority list below.
Priority
Reference
TM-59
TCM
[CVT: RE0F10D]
Reference
P0778 PC SOLENOID B
P0779 PC SOLENOID B
P0962 PC SOLENOID A
P0963 PC SOLENOID A
P0966 PC SOLENOID B
P0967 PC SOLENOID B
P062F EEPROM
P0890 TCM
P0746 PC SOLENOID A
P0776 PC SOLENOID B
P0965 PC SOLENOID B
DTC Index
INFOID:0000000008138881
NOTE:
If multiple malfunction codes are detected at the same time, check each code according to the DTC check
priority list. Refer to TM-59, "DTC Inspection Priority Chart".
The ignition counter is displayed in FFD. Refer to TM-43, "CONSULT Function".
DTC*1, *2
Items
(CONSULT screen terms)
Trip
MIL*3
EEPROM
ON
TM-96
ON
TM-97
ON
TM-103
P0711
ON
TM-106
P0712
P0712
ON
TM-109
P0713
P0713
ON
TM-111
GST
CONSULT
(TRANSMISSION)
P062F
P062F
P0705
P0705
P0706
P0706
P0711
TM-60
Reference
TCM
[CVT: RE0F10D]
Items
(CONSULT screen terms)
Trip
MIL*3
Reference
ON
TM-113
P0717
ON
TM-116
P0740
P0740
TORQUE CONVERTER
ON
TM-119
P0743
P0743
TORQUE CONVERTER
ON
TM-121
P0744
P0744
TORQUE CONVERTER
ON
TM-123
P0746
P0746
PC SOLENOID A
ON
TM-125
P0776
P0776
PC SOLENOID B
ON
TM-127
P0778
P0778
PC SOLENOID B
ON
TM-129
P0779
P0779
PC SOLENOID B
ON
TM-131
P0841
P0841
ON
TM-133
P0847
P0847
ON
TM-134
P0848
P0848
ON
TM-136
P084C
P084C
ON
TM-138
P084D
P084D
ON
TM-140
P0863
P0863
ON
TM-142
P0890
P0890
TCM
ON
TM-143
P0962
P0962
PC SOLENOID A
ON
TM-144
P0963
P0963
PC SOLENOID A
ON
TM-146
P0965
P0965
PC SOLENOID B
ON
TM-148
P0966
P0966
PC SOLENOID B
ON
TM-150
P0967
P0967
PC SOLENOID B
ON
TM-152
P2765
P2765
ON
TM-154
P2813
P2813
SELECT SOLENOID
ON
TM-157
P2814
P2814
SELECT SOLENOID
ON
TM-159
P2815
P2815
SELECT SOLENOID
ON
TM-161
U0073
U0073
ON
TM-88
U0100
U0100
ON
TM-89
U0140
TM-90
U0141
TM-91
U0155
TM-92
U0300
TM-93
U1000
TM-94
U1117
TM-95
GST
CONSULT
(TRANSMISSION)
P0715
P0715
P0717
TM
TM-61
WIRING DIAGRAM
CVT CONTROL SYSTEM
Wiring diagram
INFOID:0000000008138883
AADWA0246GB
TM-62
TM
O
AADWA0247GB
TM-63
AADIA0350GB
TM-64
TM
O
AADIA0351GB
TM-65
AADIA0352GB
TM-66
TM
O
AADIA0353GB
TM-67
AADIA0354GB
TM-68
TM
O
AADIA0355GB
TM-69
AADIA0356GB
TM-70
TM
O
AADIA0357GB
TM-71
AADIA0364GB
TM-72
Wiring diagram
INFOID:0000000008138884
TM
P
AADWA0248GB
TM-73
AADIA0360GB
TM-74
TM
O
AADIA0361GB
TM-75
AADIA0363GB
TM-76
BASIC INSPECTION
INFOID:0000000008138885
NOTE:
DTC includes DTC at the 1st trip.
Refer to TM-78, "Question sheet" and interview the customer to obtain the malfunction information (conditions
and environment when the malfunction occurred) as much as possible when the customer brings in the vehi- TM
cle.
>> GO TO 2.
2.CHECK DTC
1.
2.
-
Perform DTC CONFIRMATION PROCEDURE of the appropriate DTC to check if DTC is detected again.
Refer to TM-59, "DTC Inspection Priority Chart" when multiple DTCs are detected, and then determine the
order for performing the diagnosis.
Is any DTC detected?
YES >> GO TO 7.
NO
>> Follow GI-47, "Intermittent Incident" to check.
8.FINAL CHECK
Perform DTC CONFIRMATION PROCEDURE again to make sure that the repair is correctly performed.
Check that malfunctions are not reproduced when obtaining the malfunction information from the customer,
referring to the symptom inspection result in step 3 or 4.
Is DTC or malfunction symptom reproduced?
YES-1 (DTC is reproduced.)>>GO TO 5.
YES-2 (Malfunction is reproduced.)>>GO TO 6.
NO
>> Before delivering the vehicle to the customer, make sure that DTC is erased.
Question sheet
INFOID:0000000008138886
DESCRIPTION
There are many operating conditions that may cause a malfunction
of the transmission parts. By understanding those conditions properly, a quick and exact diagnosis can be achieved.
In general, perception of a problem varies depending on individuals.
Ask the customer about his/her concerns carefully. It is important to
understand the phenomenon or status. To systemize all the information for the diagnosis, prepare the question sheet referring to the
question points.
In some cases, multiple conditions that appear simultaneously may
cause a DTC to be detected.
SEF907L
Worksheet Sample
Question sheet
Customer's
name
Storage date
Symptom
MR/MS
Year
Month
day
Registration
number
Initial year
registration
Vehicle type
Chassis No.
Engine
Mileage
D position
Year
Month
day
km/mile
DS position
M position)
Lock-up malfunction
Shift point is too high.
Shift shock ( ND
Slip ( ND
Noise
Lock-up
R, D, DS and M position)
R, D, DS and M position)
Vibration
When selector lever position is shifted, shift pattern does not change.
Other
(
First occurrence
Frequency of occurrence
Always
of year
TM-78
Sometimes (
time(s)/day)
MR/MS
Year
Storage date
Climate conditions
Month
day
Registration
number
Initial year
registration
Vehicle type
Chassis No.
Engine
Mileage
Year
Month
day
B
km/mile
Irrelevant
Weather
Clear
Temperature
Hot
Relative humidity
High
Transaxle condition
Road conditions
Operating condition, etc.
C
Cloud
Warm
Rain
Cool
Moderate
In cold-start
Engine speed:
Snow
Cold
Others
Temperature (Approx.
)
C/F)
TM
Low
C/F)
After warm-up
Urban area
Suburb area
Highway
Mountainous road (uphill or downhill)
Irrelevant
When engine starts
During idling
During driving
During acceleration
At constant speed driving
During deceleration
During cornering (RH curve or LH curve)
Other conditions
TM-79
INFOID:0000000008138887
TCM performs accurate control by retrieving data (inherent characteristic value) of each solenoid. For this
reason, it is necessary to save data of current TCM in CONSULT before replacing the TCM. After this, the
saved data must be written in new TCM.
Work Procedure
INFOID:0000000008138888
CAUTION:
When replacing TCM together with transaxle assembly, perform ADDITIONAL SERVICE WHEN
REPLACING TRANSAXLE ASSEMBLY. Refer to TM-80, "Work Procedure".
NOTE:
Save necessary data stored in TCM in CONSULT according to the following instructions:
1. Turn ignition switch OFF and wait for 10 seconds.
2. Turn ignition switch ON.
3. Select Work Support in TRANSMISSION.
4. Select READ IP CHARA - REPLACEMENT TCM.
5. Import data according to the instructions on the CONSULT screen.
>> GO TO 2.
TM-80
INFOID:0000000008138889
TCM performs accurate control by retrieving data (inherent characteristic value) of each solenoid. For this
reason, after replacing transaxle assembly, it is necessary to erase data stored in TCM and write new data.
TCM records the degradation level of the CVT fluid calculated from the vehicle driving status. Therefore, if
the transaxle assembly is replaced, it is necessary to erase the CVT fluid degradation level data recorded by TM
TCM.
Work Procedure
INFOID:0000000008138890
JSDIA3768GB
>> GO TO 2.
>> GO TO 3.
3.INITIALIZE TCM
TM-81
TM-82
CVT FLUID
[CVT: RE0F10D]
CVT FLUID
Replacement
CVT fluid
Fluid capacity
INFOID:0000000008737906
CAUTION:
Always use shop paper. Never use shop cloth.
Replace a drain plug gasket with new ones at the final stage of the operation when installing.
Use caution when looking into the drain hole as there is a risk of dripping fluid entering the eye.
After replacement, always perform CVT fluid leakage check.
1. Select Data Monitor in TRANSMISSION using CONSULT.
2. Select FLUID TEMP and confirm that the CVT fluid temperature is 40C (104F) or less.
3. Check that the selector lever is in the P position, then completely engage the parking brake.
4. Lift up the vehicle.
5. Remove the drain plug and drain the CVT fluid from the oil pan. Refer to TM-185, "Exploded View".
6. Install the drain plug to oil pan.
CAUTION:
Drain plug gasket use the old one.
7. Remove the overflow plug
from converter housing.
TM
J
JSDIA3714ZZ
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Install the charging pipe set (KV311039S0) (A) into the overflow
plug hole.
CAUTION:
Tighten the charging pipe by hand.
Install the ATF changer hose (B) to the charging pipe.
CAUTION:
Press the ATF changer hose all the way onto the charging
pipe until it stops.
Fill approximately 3 liter (2-5/8 lmp qt) of the CVT fluid.
Remove the ATF changer hose and charging pipe, then install
JSDIA3713ZZ
the overflow plug.
NOTE:
Perform this work quickly because CVT fluid leaks.
Lift down the vehicle.
Start the engine.
While depressing the brake pedal, shift the selector lever to the entire position from P to DS, and shift it
to the P position.
NOTE:
Hold the lever at each position for 5 seconds.
Check that the CONSULT Data Monitor in FLUID TEMP is 35C (95F) to 45C (113F).
Stop the engine.
Lift up the vehicle.
Remove the drain plug, and then drain CVT fluid from oil pan.
TM-83
CVT FLUID
[CVT: RE0F10D]
< BASIC INSPECTION >
19. Repeat steps 8 to 18 (one time).
20. Tighten the drain plug to the specified torque. Refer to TM-185, "Exploded View".
21. Remove the overflow plug.
22. Install the charging pipe set (KV311039S0) into the overflow plug hole.
CAUTION:
Tighten the charging pipe by hand.
23. Install the ATF changer hose to the charging pipe.
CAUTION:
Press the ATF changer hose all the way onto the charging pipe until it stops.
24. Fill approximately 3 liter (2-5/8 lmp qt) of the CVT fluid.
25. Remove the ATF changer hose and charging pipe, then install the overflow plug.
NOTE:
Perform this work quickly because CVT fluid leaks.
26. Lift down the vehicle.
27. Start the engine.
28. While depressing the brake pedal, shift the selector lever to the entire position from P to DS, and shift it
to the P position.
NOTE:
Hold the lever at each position for 5 seconds.
29. Check that the CONSULT Data Monitor in FLUID TEMP is 35C (95F) to 45C (113F).
30. Lift up the vehicle.
31. Remove the overflow plug and confirm that the CVT fluid is drained from the overflow plug hole.
CAUTION:
Perform this work with the vehicle idling.
NOTE:
If the CVT fluid is not drained, refer to Adjustment and refill with the CVT fluid.
32. When the flow of CVT fluid slows to a drip, tighten the overflow plug to the specified torque. Refer to TM185, "Exploded View".
CAUTION:
Never reuse O-ring.
33. Lift down the vehicle.
34. Select Data Monitor in TRANSMISSION using CONSULT.
35. Select CONFORM CVTF DETERIORTN.
36. Select Erase.
37. Stop the engine.
Adjustment
CVT fluid
Fluid capacity
INFOID:0000000008737907
CAUTION:
During adjustment of the CVT fluid level, check CONSULT so that the oil temperature may be maintained from 35 to 45C (95 to 113F).
During adjustment of the CVT fluid level, check that the engine speed is maintaining 500 rpm.
Use caution when looking into the drain hole as there is a risk of dripping fluid entering the eye.
1. Check that the selector lever is in the P position, then completely engage the parking brake.
2. Start the engine.
3. Adjust the CVT fluid temperature to be approximately 40C (104F).
NOTE:
The CVT fluid is largely affected by temperature. Therefore be sure to use CONSULT and check the
FLUID TEMP under TRANSMISSION in Data Monitor while adjusting.
4. While depressing the brake pedal, shift the selector lever to the entire position from P to DS, and shift it
to the P position.
NOTE:
Revision: August 2012
TM-84
CVT FLUID
< BASIC INSPECTION >
Hold the lever at each position for 5 seconds.
5. Lift up the vehicle.
6. Check that there is no CVT fluid leakage.
7. Remove the overflow plug
from converter housing.
[CVT: RE0F10D]
A
TM
JSDIA3714ZZ
8.
9.
10.
11.
12.
13.
14.
15.
Install the charging pipe set (KV311039S0) (A) into the overflow
plug hole.
CAUTION:
Tighten the charging pipe by hand.
Install the ATF changer hose (B) to the charging pipe.
CAUTION:
Press the ATF changer hose all the way onto the charging
pipe until it stops.
Fill approximately 0.5 liter (1/2 lmp qt) of the CVT fluid.
Remove the ATF changer hose from the charging pipe, and
JSDIA3713ZZ
check that the CVT fluid drains out from the charging pipe. If it
does not drain out, perform charging again.
CAUTION:
Perform this work with the vehicle idling.
When the flow of CVT fluid slows to a drip, remove the charging pipe from the converter housing.
Tighten the overflow plug to the specified torque. Refer to TM-185, "Exploded View".
CAUTION:
Never reuse O-ring.
Lift down the vehicle.
Stop the engine.
TM-85
STALL TEST
[CVT: RE0F10D]
STALL TEST
Work Procedure
INFOID:0000000008138897
INSPECTION
1.
2.
3.
4.
5.
6.
7.
Check the engine oil level. Replenish if necessary. Refer to LU-9, "Inspection".
Check for leak of the CVT fluid. Refer to TM-177, "Inspection".
Drive for about 10 minutes to warm up the vehicle so that the CVT fluid temperature is 50 to 80C (122 to
176F).
Be sure to apply the parking brake and block the tires.
Start the engine, depress the brake pedal and put the selector lever to the D position.
While depressing the brake pedal, depress the accelerator pedal gradually.
Read the stall speed quickly. Then, release your foot from the accelerator pedal quickly.
CAUTION:
Do not depress the accelerator pedal for 5 seconds or more during the test.
Stall speed
8.
9.
Stall speed
Possible cause
Reverse brake
Engine
Torque converter one way clutch
Forward clutch
TM-86
CVT POSITION
[CVT: RE0F10D]
CVT POSITION
Inspection
1.
2.
3.
4.
5.
6.
7.
8.
9.
INFOID:0000000008837196
Turn ON the ignition switch with the shift selector at the P position.
B
Press the shift selector button with the brake pedal depressed, and confirm that the shift selector can be
moved to positions other than P. Also confirm that movement is not allowed from the P position to other
position without depressing the brake pedal.
C
Move the shift selector and check for excessive effort, sticking, noise or rattle.
Confirm that shift selector stops at each position with the feel of engagement when it is moved through all
the positions. Check whether or not the actual position the shift selector is in matches the position shown TM
by the transaxle body.
Make sure that the shift selector is moved to all the shift positions in the manner shown.
E
(A): Press shift selector button to operate shift selector, while
depressing the brake pedal.
(B): Press shift selector button to operate shift selector.
F
(C): Shift selector can be operated without pressing the shift
selector button.
When the shift selector button is pressed without applying forward/backward force to the shift selector at P, R, N, D or
G
Ds positions, there should be no sticking on the shift selector
button operation.
AWDIA1019ZZ
Check that the back-up lamps do not illuminate when the shift
H
selector is in the P position.
Check that the engine can be started with the shift selector in the P and N positions only.
Check that the transaxle is locked completely when the shift selector is in the P position.
I
Adjustment
1.
2.
3.
4.
INFOID:0000000008837193
JSDIA1875ZZ
TM-87
DTC/CIRCUIT DIAGNOSIS
U0073 COMMUNICATION BUS A OFF
DTC Logic
INFOID:0000000008138901
U0073
TCM communication blockage lasts for 2 seconds or more when turning ON the ignition
switch. (Communication not established.)
Possible causes
Harness or connector
(CAN communication line is error)
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008138902
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-88
DTC Logic
INFOID:0000000008138904
U0100
Possible causes
ECM
Harness or connector
(CAN communication line is open or
shorted)
TM
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
I
INFOID:0000000008138905
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-89
INFOID:0000000008138907
U0140
Possible causes
BCM
Harness or connector
(CAN communication line is open or
shorted)
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008138908
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-90
DTC Logic
INFOID:0000000008138910
U0141
Possible causes
IPDM E/R
Harness or connector
(CAN communication line is open or
shorted)
TM
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
I
INFOID:0000000008138911
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-91
INFOID:0000000008138913
U0155
Possible causes
Combination meter
Harness or connector
(CAN communication line is open or
shorted)
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008138914
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-92
A
INFOID:0000000008138916
U0300
Possible causes
TM
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
I
INFOID:0000000008138917
With CONSULT
1. Remove one of the control unit replaced.
2. Assemble the old control unit before replacement.
3. Turn ignition switch ON, and wait for 2 seconds or more.
4. Select Self Diagnostic Results in TRANSMISSION.
Is U0300detected?
YES >> Turn OFF the ignition switch and check other control units in the same manner.
NO
>> The specification of the control unit removed may be incorrect. Check the part number and the
specification.
TM-93
INFOID:0000000008138918
CAN (Controller Area Network) is a serial communication line for real-time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independently). In CAN communication, control units are connected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/receives data but selectively reads required data only.
DTC Logic
INFOID:0000000008138919
U1000
Possible causes
Harness or connector
(CAN communication line is open or
shorted)
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008138920
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-94
DTC Logic
INFOID:0000000008138922
U1117
Possible causes
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
I
INFOID:0000000008138923
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-95
P062F EEPROM
[CVT: RE0F10D]
P062F EEPROM
Description
INFOID:0000000008138924
TCM compares the calculated value stored in the flash ROM with the value stored in TCM. If the calculated
value does not agree with the stored value, TCM judges this as a malfunction.
DTC Logic
INFOID:0000000008138925
Possible causes
P062F
EEPROM
(Internal Control Module EEPROM Error)
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008138926
TM-96
A
INFOID:0000000008138927
P0705
When all of the following conditions are satisfied and this state is maintained for 2 seconds:
Two or more range signals simultaneously
stay ON continuously
TCM power supply voltage : More than 11 V
Possible causes
Harness or connector
(Short circuit between transmission
range switch and TCM)
Transmission range switch
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008138928
M
Monitor item
D POSITION SW
N POSITION SW
R POSITION SW
P POSITION SW
DS RANGE SW
1.
2.
Test condition
Condition
On
Off
On
Off
On
Off
On
Off
On
Off
Without CONSULT
Turn ignition switch OFF.
Disconnect TCM connector.
TM-97
TCM
Connector
Test condition
Voltage
10 16 V
Terminal
2
F16
Approx. 0 V
10 16 V
Approx. 0 V
10 16 V
Approx. 0 V
10 16 V
Approx. 0 V
10 16 V
Approx. 0 V
Connector
Continuity
Terminal
2
F16
5
6
Not existed
1.
2.
3.
TM-98
+
TCM
Connector
Terminal
F16
Voltage
Ground
Approx. 0 V
TM
Connector
Continuity
Terminal
2
F16
Not existed
1.
2.
3.
Terminal
F16
Voltage
Ground
Approx. 0 V
Connector
Continuity
Terminal
2
F16
4
5
P
Not existed
TM-99
Terminal
F16
Voltage
Ground
Approx. 0 V
1.
2.
3.
Connector
Continuity
Terminal
2
F16
Not existed
5
7
1.
2.
3.
Terminal
F16
Voltage
Ground
Approx. 0 V
1.
2.
3.
TM-100
TCM
Connector
Continuity
Terminal
4
F16
Not existed
TM
TCM
Connector
Terminal
F16
Voltage
G
Ground
Approx. 0 V
Component Inspection
INFOID:0000000008138929
Condition
Continuity
Existed
Terminal
12
34
35
36
37
38
Not existed
Existed
Not existed
Existed
Not existed
Existed
Not existed
Existed
Not existed
Existed
Not existed
TM-101
TM-102
DTC Logic
INFOID:0000000008138930
P0706
When all of the following conditions are satisfied and this state is maintained for 30 seconds:
All range signals stay OFF
TCM power supply voltage: More than 11 V
Possible causes
Harness or connector
(Open circuit between ignition switch
and transmission range switch/open
circuit between transmission range
switch and TCM)
Transmission range switch
Control cable
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
G
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008138931
>> GO TO 2.
With CONSULT
1. Turn ignition switch ON.
2. Select Self Diagnostic Results in TRANSMISSION.
3. Touch Erase.
4. Perform DTC CONFIRMATION PROCEDURE". Refer to TM-103, "DTC Logic".
Is P0706 detected?
YES >> GO TO 3.
NO
>> INSPECTION END
TM-103
Terminal
F85
Voltage
Ground
10 16 V
F85
Terminal
TCM
Connector
Terminal
F16
Continuity
Existed
Check continuity between transmission range switch harness connector terminals and ground.
Transmission range switch
Connector
Terminal
Continuity
Ground
Not existed
4
5
F85
6
7
8
7.CHECK CIRCUIT BETWEEN IPDM E/R AND TRANSMISSION RANGE SWITCH (PART 1)
1.
2.
TM-104
Connector
Terminal
Connector
Terminal
F83
61
F85
Continuity
Existed
Component Inspection
INFOID:0000000008138932
34
35
36
37
38
H
Condition
Continuity
Existed
Not existed
Existed
Not existed
Existed
Not existed
Existed
Not existed
Existed
Not existed
Existed
Not existed
TM-105
INFOID:0000000008138933
P0711
ECM is normal.
Possible causes
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for atleast 10 seconds, then perform the next test.
>> GO TO 2.
2.PRECONDITIONING
1. Turn ignition switch ON.
2. Select Data Monitor in TRANSMISSION.
3. Select ATF TEMP SEN.
Is ATF TEMP SEN value within 2.03 0.16 V?
YES >> INSPECTION END
NO-1 (ATF TEMP SEN indicates 0.15 V or less.)>>Go to TM-107, "Diagnosis Procedure".
NO-2 (ATF TEMP SEN indicates 2.04 V or more.)>>GO TO 3.
1.
2.
3.
TM-106
:D
Vehicle speed
INFOID:0000000008840863
TM
Condition
Terminal
16
Resistance
(Approx.)
6.5 k
2.2 k
0.87 k
Diagnosis Procedure
CVT unit
Connector
Terminal
F209
16 17
Resistance
(Approx.)
Condition
CVT fluid temperature: 20C (68F)
6.5 k
2.2 k
0.87 k
2. CHECK CIRCUIT BETWEEN TCM AND CVT UNIT (CVT FLUID TEMPERATURE SENSOR) (PART 1)
Disconnect the TCM connector.
Check continuity between TCM harness connector terminals and CVT unit harness connector terminals.
TCM
Connector
F16
CVT unit
Terminal
11
12
Connector
Terminal
F46
16
17
Continuity
P
Existed
3. CHECK CIRCUIT BETWEEN TCM AND CVT UNIT (CVT FLUID TEMPERATURE SENSOR) (PART 2)
Revision: August 2012
INFOID:0000000008138934
TM-107
Terminal
11
F16
12
Ground
Continuity
Ground
Not existed
[CVT: RE0F10D]
Control valve
Terminal
Connector
16
F207
17
Continuity
Terminal
13
Existed
With CONSULT
1. Perform DTC CONFIRMATION PROCEDURE. Refer to TM-106, "DTC Logic".
2. Select Self Diagnostic Results in TRANSMISSION.
Is P0710 detected?
YES >> There is a malfunction of the CVT fluid temperature sensor. Replace the transaxle assembly.
Refer to TM-408, "Removal and Installation".
NO
>> Check intermittent incident. Refer to GI-47, "Intermittent Incident".
Component Inspection
INFOID:0000000008138935
Condition
Terminal
17 16
Resistance
(Approx.)
6.5 k
2.2 k
0.87 k
TM-108
A
INFOID:0000000008138936
Possible causes
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
TCM power supply voltage : More than 11 V
Fluid temperature sensor detection voltage:
0.15 V or less
Harness or connector
(CVT fluid temperature sensor circuit is
shorted to ground)
CVT fluid temperature sensor
DTC
P0712
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
I
INFOID:0000000008138937
Terminal
F16
12
Continuity
Ground
Not existed
Component Inspection
INFOID:0000000008138938
TM-109
Condition
Terminal
16 17
Resistance
Approx. 6.5 k
Approx. 2.2 k
Approx. 0.87 k
TM-110
A
INFOID:0000000008138939
Possible causes
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
TCM power supply voltage: More than 11 V
Vehicle speed: More than 10 km/h (7 MPH)
Fluid temperature sensor detection voltage:
2.48 V or more
Harness or connector
(CVT fluid temperature sensor circuit is
open or shorted to power supply)
CVT fluid temperature sensor
DTC
P0713
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008138940
M
TCM
Connector
F16
CVT unit
Terminal
11
12
Connector
F46
Continuity
Terminal
16
Existed
17
TM-111
Terminal
F16
12
Voltage
Ground
Approx. 0 V
Component Inspection
INFOID:0000000008138941
Condition
Terminal
16 17
Resistance
Approx. 6.5 k
Approx. 2.2 k
Approx. 0.87 k
TM-112
DTC Logic
INFOID:0000000008138942
P0715
Possible causes
TM
CAUTION:
Be careful of the driving speed.
>> GO TO 2.
: D POSITION
Engine speed
Vehicle speed
TM-113
Diagnosis Procedure
INFOID:0000000008138943
Connector
Terminal
F8
Voltage
Ground
10 16 V
Check continuity between primary speed sensor harness connector terminal and ground.
Primary speed sensor
Connector
Terminal
F8
Continuity
Ground
Existed
1.
2.
3.
TCM
Connector
Terminal
Connector
Terminal
F8
F16
35
Continuity
Existed
Check continuity between primary speed sensor harness connector terminal and ground.
Primary speed sensor
Connector
Terminal
F8
Continuity
Ground
Not existed
TM-114
B
+
TCM
Connector
Condition
Standard
Terminal
Approx. 700 Hz
TM
F16
35
Ground
E
JSDIA1905GB
TM-115
INFOID:0000000008525231
P0717
Possible cause
Harness or connectors
(Input speed sensor circuit is open
or shorted.)
Input speed sensor
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
With CONSULT
Start the engine.
Drive the vehicle.
Maintain the following conditions for 10 seconds or more.
Selector lever
: D position
TM-116
Vehicle speed
Diagnosis Procedure
C
INFOID:0000000008525232
TM
Terminal
F86
Voltage
Ground
10 16 V
Check continuity between input speed sensor harness connector terminal and ground.
Input speed sensor
Connector
Terminal
F86
Continuity
Ground
Existed
1.
2.
3.
TCM
Connector
Terminal
Connector
Terminal
F86
F16
24
Continuity
Existed
TM-117
Terminal
F86
Continuity
Ground
Not existed
TCM
Connector
Condition
Standard
Terminal
Approx. 880 Hz
F16
24
Ground
JSDIA3769GB
TM-118
DTC Logic
INFOID:0000000008138946
P0740
Possible causes
TORQUE CONVERTER
(Torque Converter Clutch Circuit/Open)
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
TCM power supply voltage: More than 11 V
P0743 is not detected.
TCM judges that solenoid valve circuit is
open.
Harness or connector
(Torque converter clutch solenoid valve
circuit is open or shorted to power supply)
Torque converter clutch solenoid valve
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
With CONSULT
Start the engine.
Select Data Monitor in TRANSMISSION.
Select FLUID TEMP.
Confirm that the CVT fluid temperature is in the following range.
FLUID TEMP
With GST
Start the engine.
Set the CVT fluid to 20C (68F) or more.
NOTE:
When the ambient temperature is 20C (68F), the CVT fluid usually increases to 50 to 80C (122 to
176F) with driving in an urban area for approximately 10 minutes.
Is the CVT fluid 20C (68F) or more?
YES >> GO TO 3.
NO
>> 1. Warm the transaxle.
2. GO TO 3.
1.
2.
: D position
Vehicle speed
TM-119
Diagnosis Procedure
INFOID:0000000008138947
CVT unit
Connector
Terminal
Connector
Terminal
F16
38
F46
Continuity
Existed
Check resistance between CVT unit harness connector terminal and ground.
CVT unit
Connector
Terminal
F209
Condition
Ground
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
1.
2.
Control valve
Connector
Terminal
Connector
Terminal
F209
F207
Continuity
Existed
Check resistance between control valve harness connector terminal and ground.
Control valve
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-120
DTC Logic
INFOID:0000000008138949
P0743
Possible causes
TORQUE CONVERTER
(Torque Converter Clutch Circuit Electrical)
When all of the following conditions are satisfied and this state is maintained for 0.48 seconds:
TCM power supply voltage: More than 11 V
TCM judges that solenoid valve circuit is
shorted to ground.
Harness or connector
(Torque converter clutch solenoid valve
circuit is shorted to ground)
Torque converter clutch solenoid valve
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
With CONSULT
Start the engine.
Select Data Monitor in TRANSMISSION.
Select FLUID TEMP.
Confirm that the CVT fluid temperature is in the following range.
FLUID TEMP
With GST
Start the engine.
Set the CVT fluid to 20C (68F) or more.
NOTE:
When the ambient temperature is 20C (68F), the CVT fluid usually increases to 50 to 80C (122 to
176F) with driving in an urban area for approximately 10 minutes.
Is the CVT fluid 20C (68F) or more?
YES >> GO TO 3.
NO
>> 1. Warm the transaxle.
2. GO TO 3.
1.
2.
: D position
Vehicle speed
TM-121
Diagnosis Procedure
INFOID:0000000008138950
Terminal
F16
38
Continuity
Ground
Not existed
Check resistance between CVT unit harness connector terminal and ground.
CVT unit
Connector
Terminal
F209
Condition
Ground
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
1.
2.
Control valve
Connector
Terminal
Connector
Terminal
F209
F207
Continuity
Existed
Check resistance between control valve harness connector terminal and ground.
Control valve
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-122
DTC Logic
INFOID:0000000008138952
DTC
P0744
TORQUE CONVERTER
(Torque converter clutch circuit intermittent)
Possible causes
When all of the following conditions are satisfied and this state is maintained for 30 seconds:
TCM power supply voltage: More than 11 V
P0717 is not detected.
CAN communication is normal
Torque converter slip speed: (40+vihicle
speed/2) rpm
LU pressure: More than 0.2 MPa
TM
CAUTION:
Be careful of the driving speed.
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
With CONSULT
1. Start the engine.
2. Select Data Monitor in TRANSMISSION.
3. Select FLUID TEMP.
4. Confirm that the CVT fluid temperature is in the following range.
FLUID TEMP
With GST
Start the engine.
Set the CVT fluid to 20C (68F) or more.
NOTE:
When the ambient temperature is 20C (68F), the CVT fluid usually increases to 50 to 80C (122 to
176F) with driving in an urban area for approximately 10 minutes.
Is the CVT fluid 20C (68F) or more?
YES >> GO TO 3.
NO
>> 1. Warm the transaxle.
2. GO TO 3.
1.
2.
Selector lever
: D position
: 0.5/8 or more
Vehicle speed
TM-123
Diagnosis Procedure
INFOID:0000000008138953
TM-124
A
INFOID:0000000008138955
DTC
Possible causes
P0746
PC SOLENOID A
(Pressure Control Solenoid A
Performance/Stuck Off)
s2 (0.05 G) or more
The primary pulley speed experienced 300
rpm or more and the secondary pulley
speed experienced 250 rpm or more at least
once.
Secondary pulley speed: More than 150
rpm
TCM power supply voltage: More than 11 V
Detection condition A
Status with the shifting ratio of the primary
pulley speed/secondary pulley ratio exceeding 2.981 is 0.2 sec or more continuously.
Detection condition B
Status with the shifting ratio of the primary
pulley speed/secondary pulley ratio exceeding 3.781 is 0.1 sec or more continuously.
TM
F
Line pressure solenoid valve
Control valve assembly
NOTE:
DC stands for "DRIVING CYCLE" and indicates a series of driving cycle of "Ignition switch OFF ON driving OFF".
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
: D position
: 0.5/8 or more
Vehicle speed
TM-125
Diagnosis Procedure
INFOID:0000000008138956
TM-126
A
INFOID:0000000008525221
P0776
PC SOLENOID B
(Pressure Control Solenoid
B Performance/Stuck Off)
B
DTC detection condition
When any of 1 or 2 is satisfied and this state
is maintained for 10 seconds:
1.
When all of the following conditions are
satisfied:
DTC other than the applicable DTC is
not detected.
Engine speed: More than 625 rpm
Selector lever: Other than P/N position
CVT fluid temperature: More than 20C (-4F)
TCM power supply: More than 11 V
The difference between instruction
pressure of secondary pressure and
10-msec-ago instruction secondary
pressure is 0 MPa or more
Instruction pressure of secondary
pressure: 0 MPa or more
Instruction pressure of secondary
pressure - secondary pressure: More
than 1.2 MPa
When all of the following conditions are
satisfied and this state is maintained
for 5.5 seconds:
TM-127
Possible cause
TM
J
Secondary pressure solenoid valve
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
: D position
Vehicle speed
: 1.0/8 or more
Diagnosis Procedure
INFOID:0000000008525222
TM-128
DTC Logic
INFOID:0000000008525223
DTC
PC SOLENOID B
(Pressure Control Solenoid
B Electrical)
P0778
Possible cause
Harness or connectors
(Secondary pressure solenoid valve
circuit is shorted to ground.)
Secondary pressure solenoid valve
TM
CAUTION:
Always drive vehicle at a safe speed.
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
G
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008525224
L
TCM
Connector
Terminal
F16
39
Continuity
Ground
Not existed
Check continuity between CVT unit harness connector terminal and ground.
F209
Terminal
12
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-129
Control valve
Connector
Terminal
Connector
Terminal
F209
12
F207
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
Control valve
Terminal
Condition
Resistance
5.5 7.0
Ground
6.0 8.0
6.5 8.5
TM-130
DTC Logic
INFOID:0000000008526161
P0779
Possible causes
C
Harness or connector
(Secondary pressure solenoid valve
circuit open or shorted to power supply)
Secondary pressure solenoid valve
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Selector lever
: D position
Vehicle speed
Diagnosis Procedure
INFOID:0000000008526162
CVT unit
Connector
Terminal
Connector
Terminal
F16
39
F46
12
Continuity
Existed
TM-131
Terminal
F209
12
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
Control valve
Connector
Terminal
Connector
Terminal
F209
12
F207
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
Control valve
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-132
DTC Logic
INFOID:0000000008525229
DTC
P0841
Possible cause
Harness or connectors
(Secondary pressure sensor circuit is
open or shorted.)
Harness or connectors
(Primary pressure sensor circuit is open
or shorted.)
Secondary pressure sensor
TM
CAUTION:
Always drive vehicle at a safe speed.
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
I
>> GO TO 2.
1.
2.
3.
: D position
Vehicle speed
CAUTION:
Also keep the accelerator pedal position constant.
4. Stop the vehicle.
5. Check the first trip DTC.
Is P0841 detected?
YES >> Go to TM-133, "Diagnosis Procedure".
NO
>> INSPECTION END
Diagnosis Procedure
INFOID:0000000008525230
TM-133
INFOID:0000000008138960
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
CVT fluid temperature: More than 20C (
4F)
TCM power supply voltage: 11 V or more
Secondary pressure sensor voltage: 0.09 V
or less
DTC
P0847
Possible causes
Harness or connector
(Secondary pressure sensor circuit is
open or shorted to ground)
Secondary pressure sensor
Control valve assembly
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
With CONSULT
Start the engine.
Select Data Monitor in TRANSMISSION.
Select FLUID TEMP.
Maintain the following conditions for 10 seconds or more.
: 20C (4F)
FLUID TEMP
5.
Diagnosis Procedure
INFOID:0000000008138961
TCM
Connector
Terminal
F16
16
Ground
Condition
Voltage
1.67 1.69 V
TM-134
[CVT: RE0F10D]
A
Connector
CVT unit
Terminal
Connector
11
F16
16
Terminal
Continuity
16
F46
26
15
TM
Existed
25
Terminal
16
F16
26
Continuity
Ground
Not existed
Connector
Control valve
Terminal
Connector
15
F209
16
25
Terminal
Continuity
Existed
12
F207
13
11
TM-135
INFOID:0000000008138962
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
CVT fluid temperature: More than 20C (
4F)
TCM power supply voltage: More than 11 V
Instruction secondary pressure: 5.7 MPa or
less
Scondary pressure sensor voltage: 4.7 V or
more
DTC
P0848
Possible causes
Harness or connector
(Secondary pressure sensor circuit is
shorted to power supply)
Secondary pressure sensor
Control valve assembly
If another "DTC CONFIRMATION PROCEDURE" occurs just before, the ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
With CONSULT
Start the engine.
Select Data Monitor in TRANSMISSION.
Select FLUID TEMP.
Maintain the following conditions for 10 seconds or more.
: More than 20C (4F)
FLUID TEMP
5.
Diagnosis Procedure
INFOID:0000000008138963
TCM
Connector
Terminal
F16
16
Ground
Condition
TM-136
Voltage
1.67 1.69 V
[CVT: RE0F10D]
A
+
CVT unit
Connector
Terminal
F46
25
Voltage
Ground
Approx. 5.0 V
TM
Check voltage between CVT unit harness connector terminal and ground.
Terminal
F46
15
Voltage
Ground
Approx. 0 V
TM-137
INFOID:0000000008526157
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
CVT fluid temperature: More than 20C (
4F)
TCM power supply voltage: More than 11 V
Primary pressure sensor voltage: 0.09 V or
less
DTC
P084C
Possible causes
Harness or connector
(Primary pressure sensor circuit is
open or shorted to ground)
Primary pressure sensor
Control valve assembly
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
With CONSULT
Start the engine.
Select Data Monitor in TRANSMISSION.
Select FLUID TEMP.
Maintain the following conditions for 10 seconds or more.
: More than 20C (4F)
FLUID TEMP
5.
Diagnosis Procedure
INFOID:0000000008526158
TCM
Connector
Terminal
F16
17
Ground
Condition
Voltage
0.90 0.92 V
TM-138
[CVT: RE0F10D]
A
Connector
CVT unit
Terminal
Connector
11
F16
17
Terminal
Continuity
16
F46
26
TM
Existed
25
Terminal
17
F16
26
Continuity
Ground
Not existed
Connector
Control valve
Terminal
Connector
1
F209
16
25
Terminal
Continuity
Existed
10
F207
13
11
TM-139
INFOID:0000000008526159
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
CVT fluid temperature: More than 20C (
4F)
TCM power supply voltage: More than 11 V
Primary pressure sensor voltage: 4.7 V or
more
DTC
P084D
Possible causes
Harness or connector
(Primary pressure sensor circuit is
open or shorted to ground)
Primary pressure sensor
Control valve assembly
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
With CONSULT
Start the engine.
Select Data Monitor in TRANSMISSION.
Select FLUID TEMP.
Maintain the following conditions for 10 seconds or more.
: More than 20C (4F)
FLUID TEMP
5.
Diagnosis Procedure
INFOID:0000000008526160
TCM
Connector
Terminal
F16
17
Ground
Condition
Voltage
0.90 0.92 V
TM-140
[CVT: RE0F10D]
A
C
+
CVT unit
Connector
Terminal
F46
25
Voltage
Ground
Approx. 5.0 V
TM
Check voltage between CVT unit harness connector terminal and ground.
G
CVT unit
Connector
Terminal
F46
Voltage
H
Ground
Approx. 0 V
TM-141
INFOID:0000000008138964
Possible causes
TCM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008138965
TM-142
P0890 TCM
[CVT: RE0F10D]
P0890 TCM
DTC Logic
INFOID:0000000008525199
TCM
(Transmission Control Module
Power Relay Sense Circuit
Low)
When all of the following conditions are satisfied and this state is maintained for 0.2 seconds:
TCM power supply voltage: More than 11 V
Battery voltage: Less than 8.4 V
DTC
P0890
B
Possible causes
Harness or connector
(TCM power supply (back-up) circuit is
open or shorted.)
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
I
INFOID:0000000008525200
Terminal
45
46
Ground
Voltage
Ground
10 16 V
TM-143
INFOID:0000000008138966
Possible causes
PC SOLENOID A
(Pressure Control Solenoid A
Control Circuit Low)
When all of the following conditions are satisfied and this state is maintained for 0.2 seconds:
TCM power supply voltage: More than 11 V
TCM judges that solenoid valve circuit is
shorted to ground.
Harness or connector
(Line pressure solenoid valve circuit is
shorted to ground)
Line pressure solenoid valve
DTC
P0962
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008138967
Terminal
F16
30
Continuity
Ground
Not existed
Check continuity between CVT unit harness connector terminal and ground.
CVT unit
Connector
Terminal
F209
20
Condition
Resistance
5.5 7.0
Ground
6.0 8.0
6.5 8.5
TM-144
Control valve
Connector
Terminal
Connector
Terminal
F209
20
F207
Continuity
Existed
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM
Check continuity between CVT unit harness connector terminal and ground.
Control valve
TM-145
INFOID:0000000008138969
Possible causes
PC SOLENOID A
(Pressure Control Solenoid A
Control Circuit High)
When all of the following conditions are satisfied and this state is maintained for 0.2 seconds:
TCM power supply voltage: More than 11 V
P0962 is not detected
TCM judges that solenoid valve circuit is
open.
Harness or connector
(Line pressure solenoid valve circuit is
open or shorted to power supply)
Line pressure solenoid valve
DTC
P0963
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008138970
CVT unit
Connector
Terminal
Connector
Terminal
F16
30
F46
20
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
CVT unit
Connector
F209
Terminal
20
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-146
Control valve
Connector
Terminal
Connector
Terminal
F209
20
F207
Continuity
Existed
TM
Check continuity between CVT unit harness connector terminal and ground.
F
Control valve
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-147
INFOID:0000000008525201
P0965
Possible causes
PC SOLENOID B
(Pressure Control Solenoid B
Control Circuit Range Performance)
Harness or connector
(Primary pressure solenoid valvecircuit
is open or shorted.)
Primary pressure solenoid valve
TM-148
>> GO TO 2.
TM
Diagnosis Procedure
F
INFOID:0000000008525202
TM-149
INFOID:0000000008525193
PC SOLENOID B
(Pressure Control Solenoid B
Control Circuit Low)
When all of the following conditions are satisfied and this state is maintained for 0.48 seconds:
TCM power supply voltage: More than 11 V
TCM judges that solenoid valve circuit is
shorted to ground.
DTC
P0966
Possible causes
Harness or connector
(Primary pressure solenoid valve circuit shorted to ground)
Primary pressure solenoid valve
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008525194
Terminal
F16
40
Continuity
Ground
Not existed
Check continuity between CVT unit harness connector terminal and ground.
CVT unit
Connector
Terminal
F209
13
Condition
Resistance
5.5 7.0
Ground
6.0 8.0
6.5 8.5
TM-150
Control valve
Connector
Terminal
Connector
Terminal
F209
13
F207
Continuity
Existed
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM
Check continuity between CVT unit harness connector terminal and ground.
Control valve
TM-151
INFOID:0000000008525196
PC SOLENOID B
(Pressure Control Solenoid B
Control Circuit High)
When all of the following conditions are satisfied and this state is maintained for 0.2 seconds:
TCM power supply voltage: More than 11 V
P0966 is not detected
TCM judges that solenoid valve circuit is
open.
DTC
P0967
Possible causes
Harness or connector
(Primary pressure solenoid valve circuit open or shorted to power supply)
Primary pressure solenoid valve
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008525197
CVT unit
Connector
Terminal
Connector
Terminal
F16
40
F46
13
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
CVT unit
Connector
F209
Terminal
13
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-152
Control valve
Connector
Terminal
Connector
Terminal
F209
13
F207
Continuity
Existed
TM
Check continuity between CVT unit harness connector terminal and ground.
F
Control valve
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-153
INFOID:0000000008139014
P2765
When 1 is satisfied and any of 2, 3 or 4 is satisfied and this state is maintained for 5 seconds:
1.
When all of the following conditions are
satisfied:
TCM power supply voltage: More than 11
V
After range change completion, it spends
2 seconds or more.
2.
When all of the following conditions are
satisfied and this state is maintained for
5 seconds:
Secondary pulley speed: Less than 149
rpm
Primary pulley speed: 1,000 rpm or more
3.
When all of the following conditions are
satisfied and this state is maintained for
0.5 seconds:
10-msec-ago secondary pulley speed:
1000 rpm or more
Now secondary pulley speed: 0 rpm
4.
When all of the following conditions are
satisfied and this state is maintained for
5 seconds:
Range: D or DS
Engine speed: 450 rpm or more
Primary pulley speed: 300 rpm or more
Secondary pulley speed: 300 rpm or
more
Input speed: 300 rpm or more
The difference between engine speed
and primary pulley speed is 1,000 rpm or
less
The difference between engine speed
and input speed is 1,000 rpm or less
The difference between primary pulley
speed and input speed is 1,000 rpm or
less
Lock-up command is being given (except
for slip lock-up)
DTC other than the applicable DTC is not
detected.
When any of following items are satisfied:
Possible causes
Harness or connector
(Output speed sensor circuit is open or
shorted)
Output speed sensor
TM-154
>> GO TO 2.
: D position
Engine speed
Vehicle speed
TM
Diagnosis Procedure
INFOID:0000000008139015
+
Output speed sensor
Connector
Terminal
F23
Voltage
Ground
10 16 V
Terminal
F23
Continuity
Ground
Existed
TCM
Connector
Terminal
Connector
Terminal
F23
F16
34
Continuity
Existed
TM-155
Terminal
F23
Continuity
Ground
Not existed
1.
2.
3.
4.
TCM
Connector
Condition
Standard
Terminal
Approx. 200 Hz
F16
34
Ground
JSDIA1904GB
TM-156
DTC Logic
INFOID:0000000008526149
P2813
SELECT SOLENOID
(Select solenoid)
N D: 0.4 seconds
N R: 0.3 seconds
P R: 0.3 seconds
2.
When all of the following conditions are
satisfied and this state is maintained for
30 seconds:
The counting of time continues while all
of the following conditions are satisfied
and stops when the conditions become
unsatisfied (the count is maintained).
When accumulated time reaches 30 seconds (Clutch is judged as engaged and
the count is reset.)
Possible causes
TM
NOTE:
DC stands for DRIVING CYCLE and indicates a series of driving cycle of Ignition switch OFF ON driving OFF.
: N D, N R, P R
Diagnosis Procedure
INFOID:0000000008526150
TM-158
DTC Logic
INFOID:0000000008526151
DTC
P2814
SELECT SOLENOID
(Select solenoid)
Possible causes
When all of the following conditions are satisfied and this state is maintained for 0.48 seconds:
TCM power supply voltage: 11 V or more
TCM judges that solenoid valve circuit is
shorted to ground.
Harness or connector
(Select solenoid valve circuit shorted to
ground)
Select solenoid valve
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
N D, N R, P R
Selector lever
Diagnosis Procedure
K
INFOID:0000000008526152
1.
2.
3.
Terminal
F16
37
Continuity
Ground
Not existed
Check continuity between CVT unit harness connector terminal and ground.
TM-159
Terminal
F209
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
Control valve
Connector
Terminal
Connector
Terminal
F209
F207
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
Control valve
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-160
DTC Logic
INFOID:0000000008526154
DTC
P2815
SELECT SOLENOID
(Select solenoid)
Possible causes
Harness or connector
(Select solenoid valve circuit open or
shorted to power supply)
Select solenoid valve
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
G
>> GO TO 2.
N D, N R, P R
Selector lever
Diagnosis Procedure
INFOID:0000000008526155
M
TCM
CVT unit
Connector
Terminal
Connector
Terminal
F16
37
F46
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
TM-161
Terminal
F209
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
Control valve
Connector
Terminal
Connector
Terminal
F209
F207
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
Control valve
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-162
A
INFOID:0000000008139016
1.
2.
3.
Voltage
TM
Ground
10 16 V
TCM
Connector
Terminal
45
F16
46
TCM
Connector
Condition
Voltage
Terminal
47
F16
Ground
48
Ignition switch ON
10 16 V
Approx. 0 V
Ignition switch ON
10 16 V
Approx. 0 V
Terminal
41
42
Continuity
Ground
Existed
TM-163
Connector
Terminal
Connector
F83
61
F16
Terminal
47
Continuity
Existed
48
Terminal
F83
61
Continuity
Ground
Not existed
TM-164
INFOID:0000000008139017
Check O/D OFF indicator lamp turns ON for approx. 2 seconds when ignition switch turns ON.
Is the inspection results normal?
YES >> GO TO 2.
NO
>> Go to TM-167, "Diagnosis Procedure".
TM
Diagnosis Procedure
INFOID:0000000008139018
Connector
Voltage
Approx. 5.0 V
Terminal
M23
Check continuity between CVT shift selector harness connector terminal and ground.
CVT shift selector
Connector
Terminal
M23
Continuity
Ground
Existed
4.CHECK CIRCUIT BETWEEN CVT SHIFT SELECTOR AND COMBINATION METER (PART 1)
1.
2.
3.
TM-165
Combination meter
Connector
Terminal
Connector
Terminal
M23
M26
52
Continuity
Existed
5.CHECK CIRCUIT BETWEEN CVT SHIFT SELECTOR AND COMBINATION METER (PART 2)
Check continuity between CVT shift selector harness connector terminal and ground.
CVT shift selector
Connector
Terminal
M23
Continuity
Ground
Not existed
1.
2.
3.
4.
5.
Component Inspection
INFOID:0000000008139019
Continuity
Existed
Not existed
TM-166
INFOID:0000000008139021
Check O/D OFF indicator lamp turns ON for approx. 2 seconds when ignition switch turns ON.
Is the inspection results normal?
YES >> INSPECTION END
NO
>> Go to TM-167, "Diagnosis Procedure".
Diagnosis Procedure
INFOID:0000000008139022
TM
With CONSULT
1. Turn ignition switch ON.
2. Check Self Diagnostic Results in TRANSMISSION.
Is any DTC detected?
YES >> Check DTC detected item. Refer to TM-60, "DTC Index".
NO
>> GO TO 2.
With CONSULT
Check Self Diagnostic Results in METER/M&A.
Is any DTC detected?
YES >> Check DTC detected item. Refer to MWI-27, "DTC Index".
NO
>> GO TO 3.
With CONSULT
Shift the selector lever to D position.
Select Data Monitor in METER/M&A.
Select O/D OFF IND.
Check that O/D OFF IND turns ON/OFF when overdrive control switch is operated. Refer to MWI-22,
"Reference Value".
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-81, "Removal and Installation".
NO
>> GO TO 4.
1.
2.
3.
4.
With CONSULT
1. Select Data Monitor in TRANSMISSION.
2. Select SPORT MODE SW.
3. Check that SPORT MODE SW turns ON/OFF when overdrive control switch is operated. Refer to TM49, "Reference Value".
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-81, "Removal and Installation".
NO
>> Check overdrive control switch. Refer to TM-165, "Diagnosis Procedure".
TM-167
INFOID:0000000008139023
Diagnosis Procedure
INFOID:0000000008139024
1.
2.
3.
4.
5.
TM-168
INFOID:0000000008139025
TM
Attempt to shift the selector lever to any other than position with the brake pedal depressed.
Can the selector lever be shifted to any other position?
YES >> Inspection End.
NO
>> Go to TM-169, "Diagnosis Procedure".
Diagnosis Procedure
F
INFOID:0000000008666170
Terminal
E39
Ground
Voltage
Battery voltage
Check stop lamp switch. Refer to TM-172, "Component Inspection (Stop Lamp Switch)".
Is the inspection result normal?
YES >> GO TO 3.
NO
>> Replace stop lamp switch. Refer to BR-18, "Exploded View".
Terminal (+)
E57
Ground
Continuity
Yes
TM-169
Check continuity between stop lamp relay connector E57 terminal 3 and BCM connector M17 terminal 27.
BCM
Connector
Terminal
Connector
Terminal
M17
27
E57
Continuity
Yes
5.CHECK HARNESS BETWEEN STOP LAMP SWITCH AND STOP LAMP RELAY
1.
Check continuity between stop lamp relay connector E57 terminal 3 and stop lamp switch connector E39
terminal 2.
Stop lamp switch
Connector
Terminal
Connector
Terminal
E39
E57
Continuity
Yes
Terminal (+)
E57
Continuity
Ground
Yes
1.
Check voltage between stop lamp relay connector E57 terminal 5 and ground.
Stop lamp relay
Connector
Terminal (+)
E57
Ground
Continuity
Battery voltage
8.CHECK HARNESS BETWEEN BCM AND CVT SHIFT SELECTOR FOR OPEN
1.
2.
Connector
Terminal
Connector
Terminal
M20
108
M23
Continuity
Yes
TM-170
9.CHECK HARNESS BETWEEN BCM AND CVT SHIFT SELECTOR FOR SHORT CIRCUIT
Check continuity between BCM connector M20 terminal 108 and ground.
BCM
Connector
Terminal
M20
108
Ground
Continuity
No
TM
Check continuity between CVT shift selector connector M23 terminal 4 and ground.
CVT shift selector
Connector
Terminal
M23
Ground
Continuity
Yes
H
INFOID:0000000008139027
Apply voltage to terminals of shift lock solenoid and park position switch (shift selector) connector and check
that shift lock solenoid is activated.
CAUTION:
Connect the fuse between the terminals when applying the voltage.
Never cause shorting between terminals.
K
+ (fuse)
Condition
Status
Terminal
INFOID:0000000008139028
TM-171
Condition
Status
Terminal
INFOID:0000000008139030
Condition
Continuity
Yes
No
TM-172
SYMPTOM DIAGNOSIS
INFOID:0000000008139031
The diagnosis item number indicates the order of check. Start checking in the order from 1.
Perform diagnoses of symptom table 1 before symptom table 2.
Slips/Will Not
Engage
10
11
12
13
10
11
12
13
10
11
12
13
10
11
12
13
12
10
11
13
14
12
10
11
13
14
Slips at lock-up.
10
11
12
13
TM-173
Control valve
TM-185
Power supply
TM-163
TM-86
TM-60
TM-179
CVT position
Stall test
TM
EC-105
Shift Shock
Engine system
Symptom Table 1
Symptom
Stall test
CVT position
Power supply
Control valve
TM-86
TM-179
TM-163
TM-185
TM-84
PG-19, STR-6
12
13
14
10
11
12
13
10
11
12
13
10
11
12
13
10
Engine system
EC-105
No creep at all.
10
Symptom
Other
TM-60
2
8
11
With selector lever in P position, vehicle does not enter parking condition or, with selector lever in another
position, parking condition is not
cancelled.
Engine stall.
5
3
10
TM-174
Slips/Will
Not Engage
Parking mechanism
Bearings
Planetary gear
TM-207
2
Reverse brake
Forward clutch
Oil pump
TM-210
Symptom
Torque converter
TM
Slips at lock-up.
2
2
2
2
2
I
3
TM-175
BR-13
TM-169
TM-178
TM-210
Vehicle cannot run in all positions.
Bearings
Planetary gear
No creep at all.
Reverse brake
Forward clutch
Oil pump
Torque converter
Symptom
Other
Parking mechanism
TM-207
6
3
4
3
3
Engine stall.
TM-176
CVT FLUID
[CVT: RE0F10D]
PERIODIC MAINTENANCE
CVT FLUID
Inspection
INFOID:0000000008139032
FLUID LEAKAGE
Check transaxle surrounding area (oil seal and plug etc.)for fluid
leakage.
If anything is found, repair or replace damaged parts and adjust
CVT fluid level. Refer to TM-84, "Adjustment".
TM
SMA146B
TM-177
INFOID:0000000008139033
ALDIA0355GB
1.
2.
Control cable
A.
3.
INFOID:0000000008139034
CAUTION:
Always apply the parking brake before removal and installation.
REMOVAL
1.
2.
3.
ALDIA0356GB
TM-178
[CVT: RE0F10D]
A
C
ALDIA0319ZZ
TM
5.
6.
7.
8.
9.
INSTALLATION
Installation is in the reverse order of removal.
When installing control cable (1) to the CVT shift selector assembly
(2), check that control cable is fully pressed in until it stops with the
ribbed surface (A) facing upward.
NOTE:
Apply multi-purpose grease to control cable eye before installation.
Adjust control cable as necessary. Refer to TM-181, "Inspection
and Adjustment".
JSDIA1624ZZ
Inspection
INFOID:0000000008749636
TM-179
CONTROL CABLE
[CVT: RE0F10D]
CONTROL CABLE
Exploded View
INFOID:0000000008139037
ALDIA0351GB
1.
Lock plate
2.
Transaxle assembly
3.
Bracket
4.
Control cable
5.
A.
Manual lever
B.
Retainer grommet
INFOID:0000000008139038
CAUTION:
Always apply the parking brake before performing removal and installation.
REMOVAL
1.
2.
3.
4.
5.
6.
ALDIA0357ZZ
7.
8.
TM-180
CONTROL CABLE
< REMOVAL AND INSTALLATION >
9. Remove control cable (1) from the CVT shift selector assembly
(2).
(A): Ribbed surface
[CVT: RE0F10D]
A
C
JSDIA1624ZZ
TM
10. Pull back dash trim and remove two retainer grommet bolts.
11. Thread the control cable through the sheet metal and remove the control cable from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
When installing control cable (1) to the CVT shift selector assembly
(2), check that control cable is fully pressed in until it stops with the
ribbed surface (A) facing upward.
NOTE:
Apply multi-purpose grease to control cable eye before installation.
Adjust control cable as necessary. Refer to TM-179, "Inspection".
H
JSDIA1624ZZ
INFOID:0000000008139039
TM-181
TCM
[CVT: RE0F10D]
TCM
Exploded View
INFOID:0000000008139043
JSDIA3618GB
Bracket
TCM
: Nm (kg-m, in-lb)
INFOID:0000000008139044
CAUTION:
Do not impact the TCM when removing or installing TCM.
When replacing TCM and transaxle assembly as a set, replace transaxle assembly first and then
replace TCM. Refer to TM-80, "Description".
REMOVAL
1.
2.
3.
Disconnect the battery negative terminal. Refer to PG-72, "Removal and Installation (Battery)".
Disconnect the harness connector (A) from TCM (1).
Remove the TCM nuts and remove TCM (1) from bracket.
ALDIA0373ZZ
INSTALLATION
Installation is in the reverse order of removal.
TM-182
TCM
[CVT: RE0F10D]
Adjustment
INFOID:0000000008139045
TM
TM-183
INFOID:0000000008139046
REMOVAL
1.
2.
Remove the front air duct and air cleaner case assembly. Refer to EM-29, "Removal and Installation".
Remove air breather hose from transaxle assembly.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Install air breather hose with paint mark facing front.
Install air breather hose onto air breather tube until overlap area reaches the spool.
Make sure there are no pinched or restricted areas on air breather hose caused by bending of winding during installation.
TM-184
CONTROL VALVE
[CVT: RE0F10D]
CONTROL VALVE
Exploded View
INFOID:0000000008144875
TM
JSDIA3634GB
Transaxle assembly
Control valve
Bracket
O-ring
Oil pan
Drain plug
Magnet
Spring washer
Manual plate
Lip seal
Snap ring
Overflow plug
O-ring
: Nm (kg-m, ft-lb)
: Nm (kg-m, in-lb)
TM-185
CONTROL VALVE
[CVT: RE0F10D]
INFOID:0000000008144876
REMOVAL
1.
2.
3.
4.
5.
6.
Disconnect battery negative terminal. Refer to PG-72, "Removal and Installation (Battery)".
Remove drain plug from oil pan and then drain the CVT fluid.
Remove drain plug gasket.
CAUTION:
Do not reuse drain plug gasket.
Remove the front fender protector side cover (LH). Refer to EXT-26, "FENDER PROTECTOR : Removal
and Installation".
Disconnect the CVT unit harness connector.
Remove the snap ring (1) from the CVT unit harness connector
(A).
JPDIA0654ZZ
7.
Press the CVT unit harness connector (A) into the transaxle
case.
CAUTION:
Do not damage the CVT unit harness connector.
NOTE:
Clean around the harness connector to prevent foreign materials from entering into the transaxle case.
JPDIA0720ZZ
8.
Remove the oil pan bolts, and then remove the oil pan and oil pan gasket.
CAUTION:
Do not reuse oil pan gasket.
9. Remove the magnets from the oil pan.
10. Remove the lock nut (1) and washer (2), and then remove the
manual plate (3).
: Front
11. Remove the collar (4) from the manual shaft (A).
CAUTION:
Do not drop the collar.
JPDIA0655ZZ
TM-186
CONTROL VALVE
< REMOVAL AND INSTALLATION >
12. Disconnect the control valve harness connectors (A) and (B).
[CVT: RE0F10D]
A
: Clip
: Front
C
JPDIA0656ZZ
TM
13. Remove the oil strainer assembly bolts (A) and (B), and then
remove the oil strainer assembly (1).
: Front
G
JPDIA0657ZZ
: Bolt
: Front
JPDIA0658ZZ
16. Remove the control valve bolts (A) and (B), and then remove the
control valve from the transaxle case.
L
: Front
CAUTION:
Do not drop the control valve, ratio control valve and manual shaft.
N
JPDIA0659ZZ
17. Remove terminal cord assembly (1) from inside the transaxle
case.
JSDIA2634ZZ
TM-187
CONTROL VALVE
< REMOVAL AND INSTALLATION >
18. Remove the lip seal (1) from the transaxle case.
CAUTION:
Do not reuse lip seal.
[CVT: RE0F10D]
: Front
JPDIA0661ZZ
INSTALLATION
1.
JPDIA0661ZZ
2.
JSDIA2634ZZ
3.
4.
5.
Press in the ratio control valve (B) in the ( ) direction, and then
secure the linkage in the position shown with the linkage pin (A)
from the back of control valve through the hole.
Check that one end of linkage engages with the step motor end
(C) and that the linkage is in the direction shown.
Install the control valve to the transaxle case.
CAUTION:
Do not drop the linkage pin. If it is dropped, repeat the
installation procedure from step 3.
Do not pinch the harness between the control valve and
the transaxle case.
Do not drop the control valve, ratio control valve and
manual shaft.
JPDIA0663ZZ
TM-188
CONTROL VALVE
[CVT: RE0F10D]
Secure the control valve using the control valve bolts (A) and
(B).
: Front
B
Bolt
Number of bolts
54
10
44
JPDIA0659ZZ
7.
8.
TM
E
: Clip
: Front
CAUTION:
Do not pinch the harness between the control valve and
the transaxle case.
Securely insert the harness connector until it clicks and
locks.
G
JPDIA0656ZZ
9.
: Front
K
JPDIA0658ZZ
11. Install the oil strainer assembly (1) using the oil strainer assembly bolts (A) and (B).
: Front
M
Bolt
Number of bolts
12
44
NOTE:
Remove the bracket and adjust the position again if the bolt hole
positions are not aligned.
12. Install the collar to the manual shaft.
CAUTION:
Do not drop the collar.
TM-189
JPDIA0657ZZ
CONTROL VALVE
< REMOVAL AND INSTALLATION >
13. Install the manual plate (1) while aligning with the groove (A) of
the manual valve.
CAUTION:
Assemble the manual plate while aligning its end with the
cutout ( ) of the manual valve.
[CVT: RE0F10D]
: Front
14. Install the washer (2) and the lock-nut (3), and then tighten to
the specified torque.
JPDIA0962ZZ
15. Install the snap ring (1) to the CVT unit harness connector (A).
16. Connect the CVT unit harness connector.
17. Install the magnet while aligning it with the convex side of oil
pan.
CAUTION:
Completely clean the iron powder from the magnet area of
oil pan and the magnet.
18. Install the oil pan to the transaxle case with the following procedure.
1. Install the oil pan gasket to the oil pan.
JPDIA0654ZZ
CAUTION:
Completely wipe out any moisture, oil, and old gasket
from the oil pan gasket surface and bolt hole of oil pan and transaxle case.
Do not reuse oil pan gasket.
2. Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan bolt.
3. Tighten the oil pan bolts in the order shown to the specified
torque.
: Front
4.
Tighten the oil pan bolts again clockwise from (1) shown to
the specified torque.
19. Install drain plug gasket to drain plug.
CAUTION:
Do not reuse drain plug gasket.
20. Install drain plug to oil pan.
21. Fill CVT fluid from CVT fluid charging pipe to the specified level.
CVT fluid
Fluid capacity
JPDIA0664ZZ
CAUTION:
Use only Genuine NISSAN CVT Fluid NS-3. Do not mix with other fluid.
Using CVT fluid other than Genuine NISSAN CVT Fluid NS-3 will deteriorate in driveability and
CVT durability, and may damage the CVT, which is not covered by the warranty.
When filling CVT fluid, take care not to spill on heat generating parts such as exhaust.
Sufficiently shake the container of CVT fluid before using.
Delete CVT fluid deterioration date with CONSULT after changing CVT fluid. Refer to TM-43,
"CONSULT Function".
22. Connect battery negative terminal. Refer to PG-72, "Removal and Installation (Battery)".
23. With the engine warmed up, drive the vehicle in an urban area.
NOTE:
When ambient temperature is 20C (68F), it takes about 10 minutes for the CVT fluid to warm up to 50 80C (122 - 176F).
24. Check CVT fluid level and condition. Refer to TM-177, "Inspection".
Revision: August 2012
TM-190
CONTROL VALVE
[CVT: RE0F10D]
Inspection
INFOID:0000000008144877
TM-191
INFOID:0000000008499733
JSDIA3619GB
Transaxle assembly
O-ring
INFOID:0000000008499734
REMOVAL
1.
2.
3.
4.
5.
Remove the battery tray. Refer to PG-73, "Removal and Installation (Battery Tray)".
Remove the starer motor. Refer to STR-22, "QR25DE : Removal and Installation".
Disconnect the harness connector from the input speed sensor
(1).
Remove the input speed sensor bolt, then the input speed sensor (1).
Remove the O-ring (2) from the input speed sensor (1).
CAUTION:
Do not reuse O-ring.
ALDIA0362ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse O-ring.
Apply Genuine NISSAN CVT Fluid NS-3 to the O-ring.
INFOID:0000000008499735
TM-192
[CVT: RE0F10D]
A
TM
TM-193
INFOID:0000000008139053
JSDIA3728GB
Transaxle assembly
O-ring
INFOID:0000000008139054
REMOVAL
1.
2.
3.
4.
5.
Disconnect the negative battery terminal. Refer to PG-72, "Removal and Installation (Battery)".
Remove the fender protector side cover (LH). Refer to EXT-26, "FENDER PROTECTOR : Removal and
Installation".
Disconnect the harness connector from primary speed sensor
(1).
Remove the primary speed sensor bolt, then the primary speed
sensor (1).
Remove the O-ring (2) from the primary speed sensor (1).
CAUTION:
Do not reuse O-ring.
ALDIA0361ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse O-ring.
Apply Genuine NISSAN CVT Fluid NS-3 to the O-ring.
INFOID:0000000008139055
TM-194
[CVT: RE0F10D]
A
TM
TM-195
INFOID:0000000008139056
JSDIA3727GB
Transaxle assembly
O-ring
INFOID:0000000008139057
REMOVAL
1.
2.
3.
4.
Disconnect the battery negative terminal. Refer to PG-72, "Removal and Installation (Battery)".
Disconnect the harness connector from output speed sensor (1).
Remove the output speed sensor bolt, then the output speed
sensor (1).
Remove the O-ring (2) from the output speed sensor (1).
CAUTION:
Do not reuse O-ring.
ALDIA0363ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse O-ring.
Apply Genuine NISSAN CVT Fluid NS-3 to the O-ring.
INFOID:0000000008139058
TM-196
Exploded View
INFOID:0000000008139062
TM
G
JSDIA3729GB
Transaxle assembly
INFOID:0000000008139063
REMOVAL
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.
1. Remove front drive shaft. Refer to FAX-11, "Removal and Installation (Left Side)" (LH) or FAX-13,
"Removal and Installation (Right Side)" (RH).
2. Remove differential side oil seal (1) using suitable Tool (A).
CAUTION:
Be careful not to scratch transaxle case and converter
housing.
JPDIA0118ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse differential side oil seal.
Apply Genuine NISSAN CVT Fluid NS-3 to differential side oil seals.
When inserting the drive shaft, be sure to use Tool.
Tool number
: KV38107900
TM-197
(B)
[CVT: RE0F10D]
JSDIA1836ZZ
Dimension (C)
Dimension (D)
:Height difference from case end surface is within 1.8 0.5 mm (0.071
0.020 in).
:Height difference from case end surface is within 2.2 0.5 mm (0.087
0.020 in).
NOTE:
The reference is the installation direction of the differential side oil seal.
Drift to be used:
Location
Commercial service tool with outer dia. 56 mm (2.20 in) and inner dia. 50 mm (1.97 in)
INFOID:0000000008139064
TM-198
WATER HOSE
WATER HOSE : Exploded View
INFOID:0000000008499746
TM
JSDIA3627GB
Hose clamp
Heater thermostat
Transaxle assembly
Water outlet
N
INFOID:0000000008499747
REMOVAL
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
Perform when the engine is cold.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.
1. Remove front under cover. Refer to EXT-28, "Removal and Installation".
Revision: August 2012
TM-199
ALDIA0364ZZ
5.
6.
Remove CVT heater thermostat bolt, release hose clamps then remove CVT heater thermostat and CVT
water hose C from water outlet.
CAUTION:
Do not reuse hose clamps.
Remove CVT water hose inlet and CVT water hose outlet from CVT oil warmer.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse hose clamps.
Insert CVT water hose according to dimension (A).
CVT water hose (1)
CVT water hose A
Dimension (A)
Water outlet
CVT oil warmer
CVT oil warmer
Heater thermostat
Heater thermostat
Water outlet
JSDIA1291ZZ
Install hose clamps (1) at both ends of CVT water hose (2) with
dimension (A) from the hose end.
Dimension (A)
SCIA8123E
Hose end
Paint mark
Facing upward
N/A
TM-200
Hose end
Paint mark
N/A
Facing upward
*: Refer to the illustrations for the specific position of each hose clamp tab.
: Vehicle front
(E)
: Vehicle upper
When installing hose clamps the center line of each clamp tab
should be positioned as shown.
TM
E
JSDIA1292ZZ
INFOID:0000000008499748
Start and warm up the engine. Visually check that there is no leakage of engine coolant and CVT fluid.
INFOID:0000000008499749
JSDIA3628ZZ
TM-201
Hose clamp
Transaxle assembly
: To radiator
: Always replace after every disassembly.
For Mexico
JSDIA3629ZZ
Hose clamp
Transaxle assembly
INFOID:0000000008499750
REMOVAL
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.
1. Remove front under cover. Refer to EXT-28, "Removal and Installation".
2. Remove engine room cover. Refer to EM-28, "Removal and Installation".
3. Remove front air duct and air cleaner case assembly. Refer to EM-29, "Removal and Installation".
4. Release hose clamp, then remove CVT fluid cooler hoses A and B from CVT oil warmer and radiator
(United States and Canada) and CVT fluid cooler (Mexico).
CAUTION:
Do not reuse hose clamps.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Revision: August 2012
TM-202
Dimension (A)
TM
Install hose clamps (1) at both ends of CVT fluid cooler hoses (2)
with dimension (A) from the hose end.
Dimension (A)
SCIA8123E
Hose end
Paint mark
Facing rearward
N/A
Facing downward
N/A
K
B
*: Refer to the illustrations for the specific position of each hose clamp tab.
: Front
When installing hose clamps, the center line of each clamp tab
should be positioned as shown.
ALDIA0366ZZ
INFOID:0000000008499751
TM-203
INFOID:0000000008499752
JSDIA3624GB
Transaxle assembly
INFOID:0000000008499753
REMOVAL
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
Perform when the engine is cold.
1. Remove front under cover. Refer to EXT-28, "Removal and Installation".
2. Remove CVT water hose inlet and CVT water hose outlet from CVT oil warmer. Refer to TM-199,
"WATER HOSE : Exploded View".
3. Remove CVT fluid cooler hose inlet and CVT fluid cooler hose outlet from CVT oil warmer. Refer to TM201, "CVT FLUID COOLER HOSE : Exploded View".
4. Remove CVT oil warmer bolts, then remove CVT oil warmer from vehicle.
INSTALLATION
Installation is in the reverse order of removal.
INFOID:0000000008499754
TM-204
INFOID:0000000008747303
TM
I
ALDIA0228ZZ
1.
Oil cooler
2.
Hoses
INFOID:0000000008747304
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.
REMOVAL
1.
2.
3.
4.
Remove the front bumper fascia. Refer to EXT-17, "Removal and Installation".
Disconnect oil cooler hoses (A).
Remove oil cooler bolts (B).
Remove oil cooler assembly.
ALDIA0229ZZ
INSTALLATION
Installation is in the reverse order of removal.
After installation be sure to check the CVT fluid and add the specified CVT fluid as necessary. Refer to TM177, "Inspection".
CAUTION:
Do not reuse hose clamps.
Revision: August 2012
TM-205
PLUG
[CVT: RE0F10D]
PLUG
Description
INFOID:0000000008139071
Exploded View
INFOID:0000000008139072
JSDIA3622GB
Transaxle assembly
O-ring
Plug
INFOID:0000000008139073
REMOVAL
1.
2.
Remove fender protector side cover (LH). Refer to EXT-26, "FENDER PROTECTOR : Removal and
Installation".
Remove the plug and O-ring.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse O-ring.
Apply Genuine NISSAN CVT Fluid NS-3 to O-ring.
INFOID:0000000008139074
TM-206
TRANSAXLE ASSEMBLY
[CVT: RE0F10D]
TRANSAXLE ASSEMBLY
Exploded View
INFOID:0000000008139075
TM
JSDIA3632GB
Transaxle assembly
O-ring
: Nm (kg-m, ft-lb)
: Nm (kg-m, in-lb)
INFOID:0000000008139076
REMOVAL
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
Perform when the engine is cold.
When replacing the TCM and transaxle assembly as a set, replace the transaxle assembly first and
then replace the TCM. Refer to TM-80, "Description".
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.
1. Remove engine and transaxle assembly. Refer to EM-84, "Removal and Installation".
Revision: August 2012
TM-207
TRANSAXLE ASSEMBLY
[CVT: RE0F10D]
< UNIT REMOVAL AND INSTALLATION >
2. Disconnect the transaxle harness connectors.
3. Disconnect the CVT oil warmer water hoses from engine side. Refer to TM-199, "WATER HOSE :
Removal and Installation".
4. Remove the transaxle to engine and engine to transaxle bolts.
5. Remove the CVT fluid charging pipe.
6. Separate the engine from the transaxle assembly. Refer to EM-84, "Removal and Installation".
NOTE:
Using paint, put matching marks on the drive plate and torque converter when removing the torque converter to drive plate nuts.
7. Remove transmission bracket.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When replacing an engine or transaxle you must make sure any dowels are installed correctly during
re-assembly.
Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drivetrain components.
Do not reuse O-rings or copper sealing washers.
When turning crankshaft, turn it clockwise as viewed from the front of the engine.
When tightening the nuts for the torque converter while securing the crankshaft pulley bolt, be sure
to confirm the tightening torque of the crankshaft pulley bolt. Refer to EM-62, "Removal and Installation".
After converter is installed to drive plate, rotate crankshaft several turns to check that CVT rotates
freely without binding.
When installing the CVT to the engine, align the matching mark on the drive plate with the matching
mark on the torque converter.
When installing the CVT to the engine, attach the bolts in accordance with the following standard.
(A) : Transaxle assembly to engine assembly.
(B) : Engine assembly to transaxle assembly.
Bolt No.
Number of
bolts
Bolt length
" " mm
(in)
45 (1.77)
45 (1.77)
45 (1.77)
35 (1.38)
45 (1.77)
45 (1.77)
Tightening
torque Nm
(kg-m, ft-lb)
35.3
(3.6, 26)
74.5
(7.6, 55)
42.7
(4.4, 31)
42.7
(4.4, 31)
74.5
(7.6, 55)
48.0
(4.9, 35)
ALDIA0040ZZ
When installing the drive plate to torque converter nuts, tighten them temporarily. then tighten the nuts to the
specified torque.
INFOID:0000000008139077
: Scale
: Straightedge
Dimension (A)
JPDIA0115ZZ
TM-208
TRANSAXLE ASSEMBLY
[CVT: RE0F10D]
< UNIT REMOVAL AND INSTALLATION >
INSPECTION AFTER INSTALLATION
Check the following items:
CVT fluid leakage, refer to TM-177, "Inspection".
For CVT position, refer to TM-179, "Inspection".
Start the engine and check for coolant leakage from the parts which are removed and reinstalled.
TM
TM-209
INFOID:0000000008142606
JSDIA3623ZZ
Transaxle assembly
Torque converter
Disassembly
1.
2.
3.
INFOID:0000000008142607
Assembly
INFOID:0000000008142608
TM-210
[CVT: RE0F10D]
A
Unit: mm (in)
(2)
: Transaxle assembly
SCIA7908J
TM
Unit: mm (in)
Dimension (B)
NOTE:
Converter housing oil seal pulling direction is used as the reference.
After completing installation, check for CVT fluid leaks and CVT
fluid level. Refer to TM-177, "Inspection".
G
SCIA7909J
Attach the pawl (A) of the torque converter to the drive sprocket
hole (B) on the transaxle assembly side.
CAUTION:
Rotate the torque converter for installing torque converter.
Do not damage the bushing inside the torque converter
sleeve when installing the converter housing oil seal.
N
SCIA7907J
Inspection
INFOID:0000000008142609
TM-211
: Scale
: Straightedge
Dimension (A)
[CVT: RE0F10D]
JPDIA0115ZZ
TM-212
INFOID:0000000008139078
Engine model
QR25DE
Drive type
2WD
Transaxle model
RE0F10D
TM
3VX0A
D position
2.648 0.380
R position
0.745
Final drive
4.828
Recommended fluid
CAUTION:
Use only Genuine NISSAN CVT Fluid NS-3. Never mix with other fluid.
Using CVT fluid other than Genuine NISSAN CVT Fluid NS-3 will deteriorate in driveability and CVT durability, and may damage the CVT, which is not covered by the NISSAN new vehicle limited warranty.
*1: Refer to MA-20, "FOR USA AND CANADA : Fluids and Lubricants" (for USA and Canada), MA-21, "FOR MEXICO : Fluids and Lubricants" (for Mexico).
*2: The CVT fluid capacity is the reference value.
Shift Characteristics
INFOID:0000000008139079
I
Unit: rpm
Throttle position
2/8
8/8
Engine speed
Shift pattern
D position
1,490 1,650
1,570 1,740
2,950 3,260
3,040 3,360
D position
3,900 4,310
5,230 5,780
3,520 3,890
4,280 4,730
CAUTION:
Lock-up is engaged at the vehicle speed of approximately 18 km/h (12 MPH) to 40 km/h (24 MPH).
Stall Speed
INFOID:0000000008139080
Stall speed
Torque Converter
INFOID:0000000008139082
Unit: mm (in)
14.4 (0.567)
Heater Thermostat
INFOID:0000000008139083
Standard
Valve lift
Reference value
71C (160F)
TM-213
PRECAUTIONS
[CVT: RE0F10E]
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000008748329
The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.
INFOID:0000000008144887
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
PIIB3706J
INFOID:0000000008144888
CAUTION:
To replace TCM, refer to TM-283, "Description".
To replace transaxle assembly, refer to TM-284, "Description".
TM-214
PRECAUTIONS
[CVT: RE0F10E]
General Precautions
INFOID:0000000008144890
TM
SEF289H
AAT470A
K
MEF040DA
O
JSBIA1315ZZ
Always use the specified brand of CVT fluid. Refer to MA-20, "FOR USA AND CANADA : Fluids and Lubricants" (For USA and Canada), MA-21, "FOR MEXICO : Fluids and Lubricants" (For Mexico).
Use lint-free paper not cloth rags during work.
Dispose of the waste oil using the methods prescribed by law, ordinance, etc. after replacing the CVT fluid.
TM-215
PRECAUTIONS
[CVT: RE0F10E]
INFOID:0000000008144891
The TCM and ECM have an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to
warn the driver of a malfunction causing emission deterioration.
CAUTION:
Be sure to turn the ignition switch OFF and disconnect the battery cable from the negative terminal
before any repair or inspection work. The open/short circuit of related switches, sensors, solenoid
valves, etc. will cause the MIL to light up.
Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.
Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
INFOID:0000000008144892
REMOVAL
Rotate bayonet ring (1) counterclockwise. Pull out CVT unit harness connector (2) upward and remove it.
SCIA6685J
INSTALLATION
1.
2.
JPDIA0294ZZ
3.
Rotate bayonet ring clockwise until marking (A) on CVT unit harness connector terminal body is aligned with the slit (B) on bayonet ring as shown in the figure (correctly fitting condition).
JPDIA0295ZZ
CAUTION:
Revision: August 2012
TM-216
PRECAUTIONS
< PRECAUTION >
Securely align marking (A) on CVT unit harness connector terminal body with bayonet ring slit (B). Then, be careful not to make a half fit condition as shown in the figure.
Never mistake the slit of bayonet ring for other dent portion.
[CVT: RE0F10E]
A
C
JPDIA0296ZZ
TM
TM-217
PREPARATION
[CVT: RE0F10E]
PREPARATION
PREPARATION
Special Service Tools
INFOID:0000000008834233
Tool number
Tool name
1.
2.
Description
KV311039S0
Charging pipe set
KV31103920*
O-ring
JSDIA1844ZZ
KV38107900
Protector
a: 32 mm dia.
PDIA1183J
INFOID:0000000008834234
Tool number
Tool name
Description
Power tool
PBIC0190E
Drift
a: 56 mm (2.20 in) dia.
b: 50 mm (1.97 in) dia.
NT115
Drift
a: 65 mm (2.56 in) dia.
b: 60 mm (2.36 in) dia.
NT115
TM-218
COMPONENT PARTS
[CVT: RE0F10E]
SYSTEM DESCRIPTION
COMPONENT PARTS
CVT CONTROL SYSTEM
CVT CONTROL SYSTEM : Component Parts Location
B
INFOID:0000000008144895
TM
ALDIA0350ZZ
TM-219
COMPONENT PARTS
[CVT: RE0F10E]
Component
Function
TCM
ECM
For purposes including improving the feeling when shifting speeds and
preventing drops in engine speed, control signals are exchanged between the ECM and TCM, and real-time cooperative control is performed
according to the vehicle driving conditions. (Engine and CVT integrated
control)
- Engine and CVT integrated control signal
NOTE:
General term for the communication (torque-down permission, torquedown request, etc.) exchanged between the ECM and TCM.
The TCM receives the following signal via CAN communications from the
ECM.
- Engine speed signal
- Accelerator pedal position signal
- Closed throttle position signal
The TCM transmits the following signal via CAN communications to the
ECM.
- Malfunctioning indicator lamp signal
Refer to EC-547, "ENGINE CONTROL SYSTEM : Component Parts Location" for detailed installation location.
Combination meter
The TCM receives the following signal via CAN communications from the
combination meter for judging the driving request from the driver.
Paddle shift up signal
Paddle shift down signal
Vehicle speed signal
The TCM transmits the following signal via CAN communications to the
combination meter.
Shift position indicator signal
Refer to MWI-6, "METER SYSTEM : Component Parts Location" for detailed installation location.
Not applicable
TM-245, "DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)"
Not applicable
The TCM receives the following signal via CAN communications from the
ABS actuator and electric unit (control unit).
ABS operation signal
Refer to BRC-8, "Component Parts Location" for detailed installation location.
BCM
TM-220
COMPONENT PARTS
[CVT: RE0F10E]
Component
CVT fluid temperature sensor*
Primary pressure sensor*
Secondary pressure sensor*
Control
valve
Paddle shifter
Function
TM-222, "CVT CONTROL SYSTEM : CVT Fluid Temperature Sensor"
TM
INFOID:0000000008734131
The vehicle driving status is judged based on the signals from the sensors, switches, and other control units,
and the optimal transaxle control is performed.
For TCM control items, refer to TM-234, "CVT CONTROL SYSTEM : System Description".
INFOID:0000000008734132
H
INFOID:0000000008734133
O
JSDIA1824GB
INFOID:0000000008734134
TM-221
COMPONENT PARTS
[CVT: RE0F10E]
< SYSTEM DESCRIPTION >
The output speed sensor generates the ON-OFF pulse (short waveform) in proportion to the rotating body
speed which is The higher the rotating body speed is, the faster the change cycle is. The TCM judges the
rotating speed from the changing cycle of this pulse signal.
JSDIA1824GB
INFOID:0000000008734135
The input speed sensor is installed to the front side of transaxle case.
The input speed sensor detects input shaft speed.
The input speed sensor generates an ON-OFF pulse signal according to the rotating body speed. TCM
judges the rotating body speed from the pulse signal.
JSDIA1824GB
INFOID:0000000008734136
TM-222
COMPONENT PARTS
[CVT: RE0F10E]
< SYSTEM DESCRIPTION >
The fluid temperature sensor uses a thermistor, and changes the signal voltage by converting changes in the
CVT fluid temperature to a resistance value. TCM evaluates the CVT fluid temperature from the signal voltage value.
TM
F
JSDIA1825GB
INFOID:0000000008734137
M
JSDIA1831GB
INFOID:0000000008734138
TM-223
COMPONENT PARTS
[CVT: RE0F10E]
< SYSTEM DESCRIPTION >
When pressure is applied to the metal diaphragm in the secondary pressure sensor, the metal diaphragm is
deformed, resulting in voltage change. TCM evaluates the secondary pressure from its voltage change. Voltage is increased along with pressure increase.
JSDIA1831GB
INFOID:0000000008734139
INFOID:0000000008734140
INFOID:0000000008734141
INFOID:0000000008734142
TM-224
COMPONENT PARTS
[CVT: RE0F10E]
< SYSTEM DESCRIPTION >
NOTE:
The principle of the linear solenoid valve utilizes the fact that the force pressing on the valve spool installed
inside the coil increases nearly in proportion to the current. This allows it to produce a fluid pressure that is
proportional to this pressing force.
The N/L (normal low) type does not produce hydraulic control when the coil is not energized.
INFOID:0000000008734143
INFOID:0000000008734144
Function
Although driving in manual mode is possible, selector lever automatically returns to D position after a certain period
of time because the selector lever is not fixed in manual mode.
DS
INFOID:0000000008734146
TCM transmits shift position signal to combination meter via CAN communication. The actual shift position is
displayed on combination meter according to the signal.
INFOID:0000000008144917
ALDIA0346ZZ
COMPONENT DESCRIPTION
Revision: August 2012
TM-225
COMPONENT PARTS
[CVT: RE0F10E]
Component
Function
1.
The stop lamp switch turns ON when the brake pedal is depressed.
When the stop lamp switch turns ON, the shift lock solenoid is energized.
2.
It operates according to the signal from the stop lamp switch and moves the lock lever.
3.
4.
TM-226
TRANSAXLE
TRANSAXLE : Cross-Sectional View
INFOID:0000000008832077
TM
JSDIA3719ZZ
Converter housing
Oil pump
Planetary gear
Control valve
Oil pan
Chain belt
Primary pulley
Secondary pulley
Side cover
Transaxle case
Differential case
Final gear
Reduction gear
Idler gear
Output gear
Drive sprocket
Torque converter
Driven sprocket
TM-227
INFOID:0000000008144920
: Engaged or applied.
Selector lever
position
Parking mechanism
Forward
clutch
Reverse brake
Primary pulley
Secondary
pulley
Chain belt
Final drive
N
D
DS
INFOID:0000000008144919
OIL PUMP
Utilizes a vane-type oil pump that is driven by the engine through the oil pump drive chain in order to increase
efficiency of pump discharge volume in low-speed zone and optimize pump discharge volume in high-speed
zone. Discharged oil from oil pump is transmitted to control valve. It is used as the oil of primary and secondary pulley operation, the oil of clutch operation, and the lubricant for each part.
PLANETARY GEAR
A planetary gear type of forward/reverse selector mechanism is installed between the torque converter and
primary pulley.
The power from the torque converter is input via the input shaft, operating a wet multi-plate clutch by means
of hydraulic pressure to switch between forward and reverse driving.
Operation of Planetary gear
JSDIA2426GB
TM-228
[CVT: RE0F10E]
A
C
JSDIA3643ZZ
Pulley
The primary pulley (input shaft side) and the secondary pulley (output shaft side) have the shaft with slope
(fixed cone surface), movable sheave (movable cone surface that can move in the axial direction) and oil pressure chamber at the back of the movable sheave.
The movable sheave slides on the shaft to change the groove width of the pulley. Input signals of engine load
(accelerator pedal opening), primary pulley speed and secondary pulley speed change the operation pressures of the primary pulley and the secondary pulley, and controls the pulley groove width.
TM
JSDIA2429GB
TM-229
JSDIA2427GB
INFOID:0000000008836176
Oil pressure required for operation of the transaxle transmission mechanism is generated by oil pump, oil
pressure control valve, solenoid valve, etc.
JSDIA3786GB
TM-230
INFOID:0000000008144922
A
Function
Torque converter
Oil pump
Utilizes a vane-type oil pump that is driven by the engine through the oil pump drive chain in order to
increase efficiency of pump discharge volume in low-speed zone and optimize pump discharge volume
in high-speed zone. Discharged oil from oil pump is transmitted to control valve. It is used as the oil of
primary and secondary pulley operation, the oil of clutch operation, and the lubricant for each part.
Forward clutch
The forward clutch is wet and multiple plate type clutch that consists of clutch drum, piston, drive plate,
and driven plate. It is a clutch to move the vehicle forward by activating piston hydraulically, engaging
plates, and directly connecting sun gear and input shaft.
TM
Reverse brake
The reverse brake is a wet multiple-plate type brake that consists of transaxle case, piston, drive plate,
and driven plate. It is a brake to move the vehicle in reverse by activating piston hydraulically, engaging
plates, and fixing planetary gear.
Internal gear
The internal gear is directly connected to forward clutch drum. It is a gear that moves the outer edge of
pinion planet of planet carrier. It transmits power to move the vehicle in reverse when the planet carrier
is fixed.
Planet carrier
Composed of a carrier, pinion planet, and pinion shaft. This gear fixes and releases the planet carrier in
order to switch between forward and reverse driving.
Sun gear
Sun gear is a set part with planet carrier and internal gear. It transmits transmitted force to primary fixed
sheave. It rotates in forward or reverse direction according to activation of either forward clutch or reverse brake.
Input shaft
The input shaft is directly connected to forward clutch drum and transmits traction force from torque converter. In shaft center, there are holes for hydraulic distribution to primary pulley and hydraulic distribution
for lockup ON/OFF.
Primary pulley
Secondary pulley
Chain belt
It is composed of a pair of pulleys (the groove width is changed freely in the axial direction) and the chain
belt. The groove width changes according to wrapping radius of steel belt and pulley from low status to
overdrive status continuously with non-step. It is controlled with the oil pressures of primary pulley and
secondary pulley.
Manual shaft
Parking rod
Parking pawl
When the manual shaft is in the P position, the parking rod that is linked to the manual shaft rotates the
parking pole. When the parking pole rotates, it engages with the parking gear, fixing the parking gear. As
a result, the secondary pulley that is integrated with the parking gear is fixed.
Parking gear
Output gear
Idler gear
Reduction gear
The deceleration gears are composed of 2 stages: primary deceleration (output gear, idler gear pair) and
secondary deceleration (reduction gear, final gear pair). All of these gears are helical gears.
Differential
Torque converter regulator
valve
Adjusts the feed pressure to the torque converter to the optimum pressure corresponding to the driving
condition.
Adjusts the discharge pressure from the oil pump to the optimum pressure (line pressure) corresponding
to the driving condition.
Manual valve
Distributes the clutch operation pressure to each circuit according to the selector lever position.
Pilot valve A
Reduces line pressure and adjusts pilot pressure to the solenoid valves listed below.
Primary pressure solenoid valve
Secondary pressure solenoid valve
Select solenoid valve
Line pressure solenoid valve
Pilot valve B
Reduces pilot pressure and adjusts pilot pressure to the torque converter clutch solenoid valve.
TM-231
INFOID:0000000008144923
JSDIA3787GB
COMPONENT DESCRIPTION
CVT Oil Warmer
The CVT oil warmer (1) is installed on the front part of transaxle
assembly.
When engine is started while engine and CVT are cold, engine
coolant temperature rises more quickly than CVT fluid temperature. CVT oil warmer is provided with two circuits for CVT and
engine coolant respectively so that warmed engine coolant warms
CVT quickly. This helps shorten CVT warming up time, improving
fuel economy.
A cooling effect is obtained when CVT fluid temperature is high.
JSDIA2280ZZ
Heater Thermostat
The heater thermostat (1) is installed on the front part of transaxle
assembly.
The heater thermostat open and close with set temperature.
JSDIA2585ZZ
INFOID:0000000008659903
The shift lever cannot be shifted from the P position unless the brake pedal is depressed while the ignition
switch is set to ON. The shift lock is unlocked by turning the shift lock solenoid ON when the ignition switch is
set to ON, the park position switch is turned ON (selector lever is in P position), and the stop lamp switch is
turned ON (brake pedal is depressed) as shown in the operation chart in the figure. Therefore, the shift lock
solenoid receives no ON signal and the shift lock remains locked if all of the above conditions are not fulfilled.
However, selector operation is allowed if the shift lock release button is pressed.
Revision: August 2012
TM-232
[CVT: RE0F10E]
A
The shift lock solenoid (A) is turned OFF (not energized) and the
solenoid rod (B) is extended with the spring when the brake pedal is
not depressed (no selector operation allowed) with the ignition
switch ON.
The connecting lock lever (C) is located at the position shown in the
figure when the solenoid rod is extended. It prevents the movement
of the detent rod (D). For these reasons, the selector lever cannot be
shifted from the P position.
TM
JPDIA0612ZZ
The shift lock solenoid (A) is turned ON (energized) when the brake
pedal is depressed with the ignition switch ON. The solenoid rod (B)
is compressed by the electromagnetic force. The connecting lock
lever (C) rotates when the solenoid is activated. Therefore, the
detent rod (D) can be moved. For these reasons, the selector lever
can be shifted to other positions.
JPDIA0613ZZ
: Detent rod
JPDIA0614ZZ
CAUTION:
Use the shift lock release button only when the selector lever cannot be operated even if the brake
pedal is depressed with the ignition switch ON.
TM-233
SYSTEM
[CVT: RE0F10E]
SYSTEM
CVT CONTROL SYSTEM
CVT CONTROL SYSTEM : System Description
INFOID:0000000008831860
SYSTEM DIAGRAM
JSDIA3765GB
Reference
TM-239, "LINE PRESSURE CONTROL : System Description"
Shift control
Select control
Lock-up control
Fail-safe
TM-260, "Fail-safe"
Self-diagnosis function
SYSTEM DESCRIPTION
TM-234
SYSTEM
[CVT: RE0F10E]
< SYSTEM DESCRIPTION >
CVT detects the vehicle driving status from switches, sensors and signals, and controls the vehicle so that
the optimum shift position and shift timing may always be achieved. It also controls the vehicle to reduce
shift and lockup shock, etc.
Receives input signals from switches and sensors.
Sends the output signal necessary for operation of solenoid valves, and evaluates the line pressure, shift
timing, lockup operation, engine brake performance, etc.
If a malfunction occurs on the electric system, activate the fail-safe mode only to drive the vehicle.
Input
Output
Line pressure
control
Select control
Lock-up control
Fail-safe function*
Paddle shifter
(CAN communication)
TM
*: If these input/output signals show errors, TCM activates the fail-safe function.
N
INFOID:0000000008831967
TCM has a fail-safe mode. The mode functions so that operation can be continued even if the signal circuit of
the main electronically controlled input/output parts is damaged.
If the vehicle shows following behaviors including poor acceleration, a malfunction of the applicable system
is detected by TCM and the vehicle may be in a fail-safe mode. At this time, check the DTC code and perform
inspection and repair according to the malfunction diagnosis procedures.
Fail-safe function
Shift control
Control Item
TM-235
SYSTEM
[CVT: RE0F10E]
Vehicle behavior
Conditions of vehicle
P062F
P0705
P0706
P0711
P0712
P0713
Start is slow
Acceleration is slow
Start is slow
Acceleration is slow
Start is slow
Acceleration is slow
P0715
Start is slow
Acceleration is slow
Lock-up is not performed
P0717
Start is slow
Acceleration is slow
Lock-up is not performed
P0740
Start is slow
Acceleration is slow
Lock-up is not performed
P0743
Start is slow
Acceleration is slow
Lock-up is not performed
P0744
Start is slow
Acceleration is slow
Lock-up is not performed
P0746
TM-236
SYSTEM
[CVT: RE0F10E]
Vehicle behavior
Conditions of vehicle
P0778
P0779
P0841
P0847
P0848
P084C
P084D
P0863
P0890
P0962
P0963
P0776
P0965
TM
M
When a malfunction occurs on the low oil pressure side
P0966
P0967
P2765
Start is slow
Acceleration is slow
Lock-up is not performed
TM-237
SYSTEM
[CVT: RE0F10E]
P2813
Vehicle behavior
Conditions of vehicle
P2814
P2815
U0073
U0100
U0140
U0141
U0155
U0300
U1000
U1117
INFOID:0000000008831968
The TCM becomes the protection control status temporarily to protect the safety when the safety of TCM and
transmission is lost. It automatically returns to the normal status if the safety is secured.
The TCM has the following protection control.
When a wheel spin is detected, the engine output and gear ratio are limited and the line pressure is increased.
Limits engine output when a wheel spin occurs in any of right and left drive wheels.
Vehicle behavior in
control
If the accelerator is kept depressing during wheel spin, the engine revolution and vehicle speed are limited to
a certain degree.
Engine output is controlled according to a vehicle speed while reversing the vehicle.
Vehicle behavior in
control
Torque returns to normal by positioning the selector lever in a range other than R position.
When the CVT fluid temperature is high, the gear shift permission maximum revolution and the maximum
torque are reduced than usual to prevent increase of the oil temperature.
Vehicle behavior in
control
The control returns to the normal control when CVT fluid temperature is lowered.
TM-238
SYSTEM
[CVT: RE0F10E]
A
Control
The reverse brake is controlled to avoid becoming engaged when the selector lever is set in R position while
driving in forward direction at more than the specified speed.
Vehicle behavior in
control
If the selector lever is put at R position when driving with the forward gear, the gear becomes neutral, not
reverse.
The control returns to normal control when the vehicle is driven at low speeds. (The reverse brake becomes
engaged.)
INFOID:0000000008832079
TM
SYSTEM DIAGRAM
E
M
JSDIA3716GB
DESCRIPTION
Highly accurate line pressure control (secondary pressure control) reduces friction for improvement of fuel
economy.
Normal Oil Pressure Control
Appropriate line pressure and secondary pressure suitable for driving condition are determined based on the
accelerator pedal position, engine speed, primary pulley (input) speed, secondary pulley (output) speed, vehicle speed, input torque, stop lamp switch signal, transmission range switch signal, lock-up signal, power voltage, target shift ratio, oil temperature, oil pressure, and paddle shift (up/down) signal.
Secondary Pressure Feedback Control
In normal oil pressure control and oil pressure control in shifting, highly accurate secondary pressure is determined by detecting the secondary pressure using an oil pressure sensor and by feedback control.
SHIFT CONTROL
Revision: August 2012
TM-239
SYSTEM
[CVT: RE0F10E]
INFOID:0000000008832086
SYSTEM DIAGRAM
JSDIA3761GB
DESCRIPTION
To select the gear ratio that can give the driving force to meet driver's intent or vehicle situation, the vehicle
driving condition such as vehicle speed or accelerator pedal position is detected and the most appropriate
gear ratio is selected and the shifting method before reaching the speed is determined. The information is output to the primary pressure solenoid valve and secondary pressure solenoid valve to control the line pressure
input/output to the pulley, to determine the pulley (movable pulley) position and to control the gear position.
D Position
TM-240
SYSTEM
< SYSTEM DESCRIPTION >
Gear shifting is performed in all shifting ranges from the lowest to the
highest gear ratio.
[CVT: RE0F10E]
A
C
SCIA1953E
TM
DS Position
Pressing down the accelerator pedal allows to drive the vehicle with
a feeling of M/T-like gear shifting.
G
JSDIA3708GB
L
JSDIA2060GB
Control In Acceleration
From change of the vehicle speed or accelerator pedal position, the acceleration request level of the driver or
driving scene is evaluated. In start or acceleration during driving, the gear shift characteristics with linearity of
revolution increase and vehicle speed increase are gained to improve the acceleration feel.
SELECT CONTROL
INFOID:0000000008832087
SYSTEM DIAGRAM
P
TM-241
SYSTEM
[CVT: RE0F10E]
JSDIA3711GB
DESCRIPTION
Based on accelerator pedal angle, engine speed, primary pulley speed, and the input speed, the optimum
operating pressure is set to reduce impact of a selector lever operation while shifting from N (P) to D (R)
position.
LOCK-UP CONTROL
INFOID:0000000008832088
SYSTEM DIAGRAM
TM-242
SYSTEM
[CVT: RE0F10E]
TM
I
JSDIA3717GB
DESCRIPTION
Controls for improvement of the transmission efficiency by engaging the torque converter clutch in the
torque converter and eliminating slip of the converter. Achieves comfortable driving with slip control of the
torque converter clutch.
The oil pressure feed circuit for the torque converter clutch piston chamber is connected to the torque converter clutch control valve. The torque converter clutch control valve is switched by the torque converter
clutch solenoid valve with the signal from TCM. This controls the oil pressure circuit, which is supplied to the
torque converter clutch piston chamber, to the release side or engagement side.
If the CVT fluid temperature is low or the vehicle is in fail-safe mode due to malfunction, lock-up control is
prohibited.
Lock-up engagement
In lock-up engagement, the torque converter clutch solenoid valve makes the torque converter clutch control
valve locked up to generate the lock-up apply pressure. This pushes the torque converter clutch piston for
engagement.
Lock-up release condition
In lock-up release, the torque converter clutch solenoid valve makes the torque converter clutch control valve
non-locked up to drain the lock-up apply pressure. This does not engage the torque converter clutch piston.
TM-243
INFOID:0000000008144936
This is an on board diagnosis system which records diagnosis information related to the exhaust gases. It
detects malfunctions related to sensors and actuators. The malfunctions are indicated by means of the malfunction indicator lamp (MIL) and are stored as DTC in the ECU memory. The diagnosis information can be
checked using a diagnosis tool (GST: Generic Scan Tool).
Function of OBD
INFOID:0000000008144937
The GST is connected to the diagnosis connector on the vehicle and communicates with the on-board control
units to perform diagnosis. The diagnosis connector is the same as for CONSULT. Refer to GI-55, "Function
and System Application".
TM-244
DIAGNOSIS DESCRIPTION
DIAGNOSIS DESCRIPTION : 1 Trip Detection Diagnosis and 2 Trip Detection Diagnosis
INFOID:0000000008144938
NOTE:
Start the engine and turn OFF the ignition switch after warm-up. This is defined as 1 trip.
DTC
MIL
Display at the
2nd trip
Display at the
1st trip
Display at the
2nd trip
Illumination at
the 1st trip
Illumination at
the 2nd trip
When initial malfunction is detected, TCM memorizes DTC of the 1st trip. MIL does not light at this stage.
If the same malfunction is detected at the 2nd trip, TCM memorizes DTC and MIL lights at the same time.
Then, MIL goes after driving the vehicle for 3 trips under Driving condition B without malfunction.
DTC is displayed until 40 trips of Driving condition A are satisfied without detecting the same malfunction.
DTC is erased when 40 trips are satisfied.
TM-245
INFOID:0000000008144941
RELATION BETWEEN DTC AT 1ST TRIP/DTC/MIL AND DRIVING CONDITIONS (FOR 2 TRIP DETECTION DIAGNOSIS THAT ILLUMINATES MIL)
INFOID:0000000008144940
TCM not only detects DTC, but also sends the MIL signal to ECM through CAN communication. ECM sends
the MIL signal to the combination meter through CAN communication according to the signal, and illuminates MIL.
For malfunction indicator lamp (MIL) description, refer to EC-597, "DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)".
The DTC number of the 1st trip is the same as the DTC number.
When a malfunction is detected at the 1st trip, TCM memorizes DTC of the 1st trip. MIL does not light at this
stage. If the same malfunction is not detected at the 2nd trip (conforming to necessary driving conditions),
DTC at the 1st trip is erased from TCM. If the same malfunction is detected at the 2nd trip, TCM memorizes
DTC and MIL lights at the same time.
The DTC of the 1st trip is specified in Service $01 of SAE J1979/ISO 15031-5. Since detection of DTC at the
1st trip does not illuminate MIL, warning for a problem is not given to a driver.
For procedure to delete DTC and 1st trip DTC from TCM, refer to TM-247, "CONSULT Function".
If DTC of the 1st trip is detected, it is necessary to check the cause according to the Diagnosis flow. Refer
to TM-280, "Flowchart of Trouble Diagnosis".
INFOID:0000000008144939
Display at the
1st trip
Driving condition
Trip
MIL (OFF)
DTC (clear)
40
DRIVING CONDITION
Driving condition A
Driving condition A is the driving condition that provides warm-up.
In specific, count-up is performed when all of the following conditions are satisfied.
Engine speed is 400 rpm or more.
After start of the engine, the water temperature increased by 20C (36F) or more.
Water temperature was 70C (158F) or more.
The ignition switch was changed from ON to OFF.
NOTE:
If the same malfunction is detected regardless of the driving condition, reset the A counter.
When the above is satisfied without detecting the same malfunction, count up the A counter.
When MIL goes off due to the malfunction and the A counter reaches 40, the DTC is erased.
Driving condition B
Driving condition B is the driving condition that performs all diagnoses once.
In specific, count-up is performed when all of the following conditions are satisfied.
Engine speed is 400 rpm or more.
Water temperature was 70C (158F) or more.
In closed loop control, vehicle speed of 70 120 km/h (43 75 MPH) continued for 60 seconds or more.
In closed loop control, vehicle speed of 30 60 km/h (19 37 MPH) continued for 10 seconds or more.
In closed loop control, vehicle speed of 4 km/h (2 MPH) or less and idle determination ON continued for 12
seconds or more.
After start of the engine, 22 minutes or more have passed.
The condition that the vehicle speed is 10 km/h (6 MPH) or more continued for 10 seconds or more in total.
The ignition switch was changed from ON to OFF.
NOTE:
If the same malfunction is detected regardless of the driving condition, reset the B counter.
When the above is satisfied without detecting the same malfunction, count up the B counter.
When the B counter reaches 3 without malfunction, MIL goes off.
When the B counter is counted once without detecting the same malfunction after TCM memorizes DTC of
the 1st trip, DTC of the 1st trip is erased.
TM-246
TM
N
JSDIA1868GB
CONSULT Function
INFOID:0000000008144942
APPLICABLE ITEM
Conditions
Function
Work Support
Data Monitor
Active Test
TM-247
Function
ECU Identification
CALIB DATA
DATA MONITOR
NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.
: Application
: Optional selection
VSP SENSOR
(km/h or mph)
Displays the vehicle speed calculated from the CVT output shaft speed.
(km/h or mph)
(rpm)
(rpm)
(rpm)
(rpm)
(V)
Monitored item
MAIN SIGNALS
TM-248
Remarks
(Unit)
MAIN SIGNALS
Remarks
(V)
(V)
G SENSOR*
(G)
VIGN SEN
(V)
PVING VOLT
(V)
VEHICLE SPEED
(km/h or mph)
INPUT REV
(rpm)
PRI SPEED
(rpm)
(rpm)
ENG SPEED
(rpm)
SLIP REV
(rpm)
(deg)
VENG TRQ
(Nm)
PRI TRQ
(Nm)
TM
SEC SPEED
G SPEED*
TRQ RTO
SEC PRESSURE
(MPa)
Displays the secondary pressure calculated from the signal voltage of the secondary pressure sensor.
PRI PRESSURE
(MPa)
FLUID TEMP
(C or F)
DSR REV
(rpm)
LU PRS
(MPa)
LINE PRS
(MPa)
Displays the target oil pressure of the line pressure solenoid valve calculated from oil pressure processing of
gear shift control.
(MPa)
(MPa)
TM-249
(Unit)
MAIN SIGNALS
Remarks
Displays the target oil pressure of the secondary pressure solenoid valve calculated from oil pressure processing of gear shift control.
(MPa)
ISOLT1
(A)
ISOLT2
(A)
PRI SOLENOID
(A)
(A)
Displays the command current from TCM to the secondary pressure solenoid valve.
(A)
SOLMON1
(A)
SOLMON2
(A)
(A)
(A)
Monitors the command current from TCM to the secondary pressure solenoid valve and displays the monitored
value.
(A)
D POSITION SW
(On/Off)
N POSITION SW
(On/Off)
R POSITION SW
(On/Off)
P POSITION SW
(On/Off)
L POSITION SW*
(On/Off)
DS RANGE SW
(On/Off)
BRAKESW
(On/Off)
Displays the reception status of the stop lamp switch signal received through CAN communication.
IDLE SW
(On/Off)
Displays the reception status of the closed throttle position signal received through CAN communication.
(On/Off)
(On/Off)
STRDWNSW
(On/Off)
STRUPSW
(On/Off)
TM-250
(Unit)
MAIN SIGNALS
Remarks
DOWNLVR*
(On/Off)
UPLVR*
(On/Off)
NONMMODE
(On/Off)
MMODE
(On/Off)
(On/Off)
TM
Displays the transaxle value of shift position signal transmitted via CAN communication.
(On/Off)
(On/Off)
(On/Off)
DS RANGE SIGNAL
(On/Off)
Displays the shift position signal status from transmission range switch (Ds position).
(On/Off)
VDC ON
(On/Off)
TCS ON
(On/Off)
(On/Off)
Displays the reception status of the ABS malfunction signal received through CAN communication.
ABS ON
(On/Off)
RANGE
M GEAR POS
G SEN SLOPE*
(%)
G SEN CALIBRATION*
(YET/DONE)
N IDLE STATUS*
(On/Off)
ENGBRKLVL
(On/Off)
ECO MODE*
(On/Off)
NORMAL MODE*
(On/Off)
SPORT MODE*
(On/Off)
(INCOMP/
COMP)
TM-251
SNOW MODE*
(Unit)
Remarks
MAIN SIGNALS
ELECTRIC OP DUTY*
(%)
(%)
ELECTRIC OP RELAY*
(On/Off)
(On/Off)
WORK SUPPORT
Item name
Description
Checks the degradation level of the CVT fluid under severe conditions.
Performs erasing of the calibration data and erasing of the learned value at the
same time.
G SENSOR CALIBRATION
Although there is no malfunction on the transaxle and the CVT system, if a customer make a complaint like I do not feel comfortable with automatic operation of
the engine brake on downhill, the engine brake may be cancelled with engine
brake adjustment.
OFF
ACTIVE TEST
Item name
CVT OIL COOLER FAN CIRCUIT
Description
Checks the operation of CVT oil cooler fan relay.
TM-252
TCM
[CVT: RE0F10E]
TCM
Reference Value
INFOID:0000000008738159
Condition
Value/Status (Approx.)
VSP SENSOR
While driving
While driving
While driving
Engine running
1.2 1.3 V
0.9 V
G SENSOR
2.01 2.05 V
1.45 1.50 V
0.90 0.94 V
Vehicle is level
0V
VIGN SEN
Ignition switch: ON
10 16 V
Ignition switch: ON
10 16 V
VEHICLE SPEED
While driving
INPUT REV
PRI SPEED
SEC SPEED
While driving
ENG SPEED
Engine running
SLIP REV
While driving
VSP SENSOR 40
PVING VOLT
VSP SENSOR 40
In driving (forward)
2.70 0.38
In driving (reverse)
2.70
TM-253
TCM
[CVT: RE0F10E]
Condition
Vehicle stopped
G SPEED
Value/Status (Approx.)
0.00 G
During acceleration
During deceleration
0.00 deg
80.00 deg
VENG TRQ
While driving
PRI TRQ
While driving
TRQ RTO
While driving
SEC PRESSURE
1.1 MPa
PRI PRESSURE
0.7 MPa
FLUID TEMP
DSR REV
While driving
LU PRS
In driving (forward)
2.70 0.38
In driving (reverse)
2.70
Engine started
Vehicle is stopped
0.500 MPa
0.450 MPa
LINE PRS
1.1 MPa
0.7 MPa
0 MPa
1.1 MPa
Engine started
Vehicle is stopped.
0.000 A
0.500 A
ISOLT1
ISOLT2
T M -2 5 4
0.800 0.850 A
TCM
[CVT: RE0F10E]
Condition
Value/Status (Approx.)
PRI SOLENOID
0.800 0.850 A
1.000 A
Engine started
Vehicle is stopped.
0.000 A
TM
0.500 A
SOLMON1
0.800 0.850 A
SOLMON2
0.800 0.850 A
0.800 0.850 A
0.800 0.850 A
1.000 A
D POSITION SW
N POSITION SW
R POSITION SW
P POSITION SW
L POSITION SW
DS RANGE SW
On
Off
On
Off
On
Off
On
Off
Always
Off
On
Off
On
Off
On
Off
SPORT MODE SW
Always
Off
ECO MODE SW
Always
Off
On
BRAKESW
IDLE SW
STRDWNSW
Off
On
Off
DOWNLVR
Always
Off
UPLVR
Always
Off
STRUPSW
TM-255
TCM
[CVT: RE0F10E]
MMODE
TOW MODE SW
Condition
Value/Status (Approx.)
Off
On
On
Off
Always
Off
OFF
1st
2nd
3rd
4th
5th
6th
7th
8th
On
Off
Always
Off
On
Off
On
Off
Always
Off
VDC ON
Always
Off
TCS ON
Always
Off
On
Off
ABS is activated
On
CVT LAMP
SPORT MODE IND
MANU MODE SIGNAL
DS RANGE SIGNAL
ABS ON
RANGE
M GEAR POS
Off
N/P
0%
Uphill gradient
Downhill gradient
G SEN SLOPE
1 to 7
TM-256
TCM
[CVT: RE0F10E]
Condition
When G sensor calibration is completed
G SEN CALIBRATION
N IDLE STATUS
ENGBRKLVL
Value/Status (Approx.)
DONE
YET
Always
Off
On
Off
SNOW MODE
Always
Off
ECO MODE
Always
Off
NORMAL MODE
Always
Off
SPORT MODE
Always
Off
Always
COMP
ELECTRIC OP DUTY
Always
0%
Always
0%
ELECTRIC OP RELAY
Always
Off
Always
Off
AUTO
TM
TERMINAL LAYOUT
H
JSDIA2713ZZ
2
(SB)
Ground
4
(LG)
Ground
Description
Signal
DS position switch
Condition
Input/
Output
M
Selector lever: DS position
Input
Ground
N position switch
Input
6
(L)
Ground
R position switch
Input
7
(V)
Ground
P position switch
Input
11
(Y)
Ground
Sensor ground
Input
Input
5
(BR)
Value (Approx.)
Ignition
switch
ON
TM-257
10 16 V
0V
10 16 V
0V
10 16 V
0V
10 16 V
0V
10 16 V
0V
0V
TCM
[CVT: RE0F10E]
12
(V)
Description
Ground
Signal
Condition
Input/
Output
Output
Ignition
switch
ON
Value (Approx.)
2.01 2.05 V
1.45 1.50 V
0.90 0.94 V
16
(Y)
Ground
Input
1.67 1.69 V
17
(LG)
Ground
Primary pressure
sensor
Input
0.90 0.92 V
23
(P)
CAN-L
Input/
Output
800 Hz
24
(BR)
Ground
Input
JSDIA3770GB
26
(LG)
Ground
Output
Ignition switch: ON
5.0 V
0V
30
(BR)
Ground
JSDIA1897GB
Output
JSDIA1898GB
33
(L)
CAN-H
Input/
Output
200 Hz
34
(V)
Ground
Input
JSDIA1897GB
TM-258
TCM
[CVT: RE0F10E]
Description
Signal
Input/
Output
Condition
Value (Approx.)
600 Hz
35
(BR)
Ground
Input
JSDIA3770GB
TM
E
In driving at DS position
F
37
(Y)
Ground
Select solenoid
valve
JSDIA1897GB
Output
JSDIA1899GB
Ground
Torque converter
clutch solenoid
valve
K
JSDIA1902GB
Output
L
Engine started
Vehicle is stopped
M
JSDIA1903GB
N
39
(L)
Ground
Output
JSDIA1897GB
TM-259
TCM
[CVT: RE0F10E]
40
(LG)
Ground
Description
Signal
Primary pressure
solenoid valve
Input/
Output
Output
Condition
Value (Approx.)
JSDIA1897GB
41
(B)
Ground
Ground
Output
Always
0V
42
(B)
Ground
Ground
Output
Always
0V
45
(P)
Ground
Power (backup)
Input
Always
10 16 V
46
(P)
Ground
Power (backup)
Input
Always
10 16 V
47
(Y)
Ground
Power supply
Input
48
(Y)
Ground
Power supply
Input
10 16 V
Ignition switch: ON
Ignition switch: OFF
0V
Ignition switch: ON
10 16 V
0V
Fail-safe
INFOID:0000000008831969
TCM has a fail-safe mode. The mode functions so that operation can be continued even if the signal circuit of
the main electronically controlled input/output parts is damaged.
If the vehicle shows following behaviors including poor acceleration, a malfunction of the applicable system
is detected by TCM and the vehicle may be in a fail-safe mode. At this time, check the DTC code and perform
inspection and repair according to the malfunction diagnosis procedures.
Fail-safe function
DTC
Vehicle behavior
Conditions of vehicle
P062F
P0705
P0706
P0711
Start is slow
Acceleration is slow
TM-260
TCM
[CVT: RE0F10E]
P0712
P0713
Vehicle behavior
Conditions of vehicle
Start is slow
Acceleration is slow
Start is slow
Acceleration is slow
TM
P0715
Start is slow
Acceleration is slow
Lock-up is not performed
P0717
Start is slow
Acceleration is slow
Lock-up is not performed
P0740
Start is slow
Acceleration is slow
Lock-up is not performed
P0743
Start is slow
Acceleration is slow
Lock-up is not performed
P0744
Start is slow
Acceleration is slow
Lock-up is not performed
P0746
P0778
P0779
P0841
P0847
P0848
P084C
P0776
TM-261
TCM
[CVT: RE0F10E]
Vehicle behavior
Conditions of vehicle
P084D
P0863
P0890
P0962
P0963
P0965
P0966
P0967
P2765
Start is slow
Acceleration is slow
Lock-up is not performed
P2813
P2814
P2815
U0073
U0100
U0140
U0141
U0155
TM-262
TCM
[CVT: RE0F10E]
U0300
Vehicle behavior
Conditions of vehicle
U1000
U1117
Protection Control
INFOID:0000000008831970
The TCM becomes the protection control status temporarily to protect the safety when the safety of TCM and
TM
transmission is lost. It automatically returns to the normal status if the safety is secured.
The TCM has the following protection control.
Control
When a wheel spin is detected, the engine output and gear ratio are limited and the line pressure is increased.
Limits engine output when a wheel spin occurs in any of right and left drive wheels.
Vehicle behavior in
control
If the accelerator is kept depressing during wheel spin, the engine revolution and vehicle speed are limited to
a certain degree.
Control
Engine output is controlled according to a vehicle speed while reversing the vehicle.
Vehicle behavior in
control
Torque returns to normal by positioning the selector lever in a range other than R position.
Control
When the CVT fluid temperature is high, the gear shift permission maximum revolution and the maximum
torque are reduced than usual to prevent increase of the oil temperature.
Vehicle behavior in
control
The control returns to the normal control when CVT fluid temperature is lowered.
The reverse brake is controlled to avoid becoming engaged when the selector lever is set in R position while
driving in forward direction at more than the specified speed.
Vehicle behavior in
control
If the selector lever is put at R position when driving with the forward gear, the gear becomes neutral, not
reverse.
The control returns to normal control when the vehicle is driven at low speeds. (The reverse brake becomes
engaged.)
INFOID:0000000008738157
If multiple malfunction codes are detected at the same time, check each code according to the DTC check priority list below.
TM-263
TCM
[CVT: RE0F10E]
Reference
P0778 PC SOLENOID B
P0779 PC SOLENOID B
P0962 PC SOLENOID A
P0963 PC SOLENOID A
P0966 PC SOLENOID B
P0967 PC SOLENOID B
P062F EEPROM
P0890 TCM
P0746 PC SOLENOID A
P0776 PC SOLENOID B
P0965 PC SOLENOID B
DTC Index
INFOID:0000000008738158
NOTE:
If multiple malfunction codes are detected at the same time, check each code according to the DTC check
priority list. Refer to TM-263, "DTC Inspection Priority Chart".
The ignition counter is displayed in FFD. Refer to TM-247, "CONSULT Function".
Revision: August 2012
TM-264
TCM
[CVT: RE0F10E]
Items
(CONSULT screen terms)
A
Trip
MIL*3
Reference
GST
CONSULT
(TRANSMISSION)
P062F
P062F
EEPROM
ON
TM-299
P0705
P0705
ON
TM-300
P0706
P0706
ON
TM-306
P0711
P0711
ON
TM-309
P0712
P0712
ON
TM-312
P0713
P0713
ON
TM-314
P0715
P0715
ON
TM-316
P0717
P0717
ON
TM-319
P0740
P0740
TORQUE CONVERTER
ON
TM-322
P0743
P0743
TORQUE CONVERTER
ON
TM-324
P0744
P0744
TORQUE CONVERTER
ON
TM-326
P0746
P0746
PC SOLENOID A
ON
TM-328
P0776
P0776
PC SOLENOID B
ON
TM-330
P0778
P0778
PC SOLENOID B
ON
TM-332
P0779
P0779
PC SOLENOID B
ON
TM-334
P0841
P0841
ON
TM-336
P0847
P0847
ON
TM-337
P0848
P0848
ON
TM-339
P084C
P084C
ON
TM-341
P084D
P084D
ON
TM-343
P0863
P0863
ON
TM-345
P0890
P0890
TCM
ON
TM-346
P0962
P0962
PC SOLENOID A
ON
TM-347
P0963
P0963
PC SOLENOID A
ON
TM-349
P0965
P0965
PC SOLENOID B
ON
TM-351
P0966
P0966
PC SOLENOID B
ON
TM-353
P0967
P0967
PC SOLENOID B
ON
TM-355
P2765
P2765
ON
TM-357
P2813
P2813
SELECT SOLENOID
ON
TM-360
P2814
P2814
SELECT SOLENOID
ON
TM-362
P2815
P2815
SELECT SOLENOID
ON
TM-364
U0073
U0073
ON
TM-291
U0100
U0100
ON
TM-292
U0140
TM-293
U0141
TM-294
U0155
TM-295
U0300
TM-296
U1000
TM-297
U1117
TM-298
TM-265
TM
WIRING DIAGRAM
CVT CONTROL SYSTEM
Wiring diagram
INFOID:0000000008144949
AADWA0249GB
TM-266
TM
O
AADWA0250GB
TM-267
AADIA0365GB
TM-268
TM
O
AADIA0366GB
TM-269
AADIA0367GB
TM-270
TM
O
AADIA0368GB
TM-271
AADIA0369GB
TM-272
TM
O
AADIA0370GB
TM-273
AADIA0371GB
TM-274
TM
O
AADIA0372GB
TM-275
INFOID:0000000008698780
AADWA0248GB
TM-276
TM
O
AADIA0360GB
TM-277
AADIA0361GB
TM-278
TM
O
AADIA0363GB
TM-279
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Flowchart of Trouble Diagnosis
INFOID:0000000008144951
NOTE:
DTC includes DTC at the 1st trip.
2.CHECK DTC
1.
2.
-
TM-280
>> GO TO 8.
>> GO TO 8.
8.FINAL CHECK
TM
Perform DTC CONFIRMATION PROCEDURE again to make sure that the repair is correctly performed.
Check that malfunctions are not reproduced when obtaining the malfunction information from the customer,
referring to the symptom inspection result in step 3 or 4.
Is DTC or malfunction symptom reproduced?
YES-1 (DTC is reproduced.)>>GO TO 5.
YES-2 (Malfunction is reproduced.)>>GO TO 6.
NO
>> Before delivering the vehicle to the customer, make sure that DTC is erased.
Question sheet
INFOID:0000000008144952
DESCRIPTION
There are many operating conditions that may cause a malfunction
of the transmission parts. By understanding those conditions properly, a quick and exact diagnosis can be achieved.
In general, perception of a problem varies depending on individuals.
Ask the customer about his/her concerns carefully. It is important to
understand the phenomenon or status. To systemize all the information for the diagnosis, prepare the question sheet referring to the
question points.
In some cases, multiple conditions that appear simultaneously may
cause a DTC to be detected.
SEF907L
Worksheet Sample
Question sheet
Customer's
name
Storage date
Symptom
MR/MS
Year
Month
day
Registration
number
Initial year
registration
Vehicle type
Chassis No.
Engine
Mileage
D position
Year
Month
day
M
km/mile
DS position
M position)
Slip ( ND
Noise
Lock-up
R, D, DS and M position)
R, D, DS and M position)
Vibration
When selector lever position is shifted, shift pattern does not change.
Other
(
First occurrence
Frequency of occurrence
Always
of year
TM-281
Lock-up malfunction
Shift shock ( ND
Sometimes (
time(s)/day)
MR/MS
Year
Storage date
Climate conditions
Month
day
Registration
number
Initial year
registration
Vehicle type
Chassis No.
Engine
Mileage
Year
Month
day
km/mile
Irrelevant
Weather
Clear
Temperature
Hot
Relative humidity
High
Transaxle condition
Road conditions
Operating condition, etc.
Cloud
Warm
Rain
Cool
Moderate
In cold-start
Engine speed:
Snow
Cold
Others
Temperature (Approx.
)
C/F)
Low
C/F)
After warm-up
Urban area
Suburb area
Highway
Mountainous road (uphill or downhill)
Irrelevant
When engine starts
During idling
During driving
During acceleration
At constant speed driving
During deceleration
During cornering (RH curve or LH curve)
Other conditions
TM-282
A
INFOID:0000000008819210
TCM performs accurate control by retrieving data (inherent characteristic value) of each solenoid. For this
reason, it is necessary to save data of current TCM in CONSULT before replacing the TCM. After this, the
saved data must be written in new TCM.
Work Procedure
INFOID:0000000008819211
CAUTION:
When replacing TCM together with transaxle assembly, perform ADDITIONAL SERVICE WHEN
REPLACING TRANSAXLE ASSEMBLY. Refer to TM-283, "Work Procedure".
NOTE:
Save necessary data stored in TCM in CONSULT according to the following instructions:
1. Turn ignition switch OFF and wait for 10 seconds.
2. Turn ignition switch ON.
3. Select Work Support in TRANSMISSION.
4. Select READ IP CHARA - REPLACEMENT TCM.
5. Import data according to the instructions on the CONSULT screen.
TM
>> GO TO 2.
>> GO TO 3.
TM-283
INFOID:0000000008819212
TCM performs accurate control by retrieving data (inherent characteristic value) of each solenoid. For this
reason, after replacing transaxle assembly, it is necessary to erase data stored in TCM and write new data.
ERASING OF CVT FLUID DEGRADATION LEVEL DATA
TCM records the degradation level of the CVT fluid calculated from the vehicle driving status. Therefore, if
the transaxle assembly is replaced, it is necessary to erase the CVT fluid degradation level data recorded by
TCM.
Work Procedure
INFOID:0000000008819213
JSDIA3768GB
>> GO TO 2.
3.INITIALIZE TCM
TM-284
TM
>> GO TO 5.
1.
2.
3.
TM-285
CVT FLUID
[CVT: RE0F10E]
CVT FLUID
Replacement
CVT fluid
Fluid capacity
INFOID:0000000008737913
CAUTION:
Always use shop paper. Never use shop cloth.
Replace a drain plug gasket with new ones at the final stage of the operation when installing.
Use caution when looking into the drain hole as there is a risk of dripping fluid entering the eye.
After replacement, always perform CVT fluid leakage check.
1. Select Data Monitor in TRANSMISSION using CONSULT.
2. Select FLUID TEMP and confirm that the CVT fluid temperature is 40C (104F) or less.
3. Check that the selector lever is in the P position, then completely engage the parking brake.
4. Lift up the vehicle.
5. Remove the drain plug and drain the CVT fluid from the oil pan. Refer to TM-387, "Exploded View".
6. Install the drain plug to oil pan.
CAUTION:
Drain plug gasket use the old one.
7. Remove the overflow plug
from converter housing.
JSDIA3714ZZ
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Install the charging pipe set (KV311039S0) (A) into the overflow
plug hole.
CAUTION:
Tighten the charging pipe by hand.
Install the ATF changer hose (B) to the charging pipe.
CAUTION:
Press the ATF changer hose all the way onto the charging
pipe until it stops.
Fill approximately 3 liter (2-5/8 lmp qt) of the CVT fluid.
Remove the ATF changer hose and charging pipe, then install
JSDIA3713ZZ
the overflow plug.
NOTE:
Perform this work quickly because CVT fluid leaks.
Lift down the vehicle.
Start the engine.
While depressing the brake pedal, shift the selector lever to the entire position from P to DS, and shift it
to the P position.
NOTE:
Hold the lever at each position for 5 seconds.
Check that the CONSULT Data Monitor in FLUID TEMP is 35C (95F) to 45C (113F).
Stop the engine.
Lift up the vehicle.
Remove the drain plug, and then drain CVT fluid from oil pan.
TM-286
CVT FLUID
[CVT: RE0F10E]
< BASIC INSPECTION >
19. Repeat steps 8 to 18 (one time).
A
20. Tighten the drain plug to the specified torque. Refer to TM-387, "Exploded View".
21. Remove the overflow plug.
22. Install the charging pipe set (KV311039S0) into the overflow plug hole.
B
CAUTION:
Tighten the charging pipe by hand.
23. Install the ATF changer hose to the charging pipe.
C
CAUTION:
Press the ATF changer hose all the way onto the charging pipe until it stops.
24. Fill approximately 3 liter (2-5/8 lmp qt) of the CVT fluid.
TM
25. Remove the ATF changer hose and charging pipe, then install the overflow plug.
NOTE:
Perform this work quickly because CVT fluid leaks.
26. Lift down the vehicle.
E
27. Start the engine.
28. While depressing the brake pedal, shift the selector lever to the entire position from P to DS, and shift it
to the P position.
F
NOTE:
Hold the lever at each position for 5 seconds.
29. Check that the CONSULT Data Monitor in FLUID TEMP is 35C (95F) to 45C (113F).
G
30. Lift up the vehicle.
31. Remove the overflow plug and confirm that the CVT fluid is drained from the overflow plug hole.
CAUTION:
H
Perform this work with the vehicle idling.
NOTE:
If the CVT fluid is not drained, refer to Adjustment and refill with the CVT fluid.
I
32. When the flow of CVT fluid slows to a drip, tighten the overflow plug to the specified torque. Refer to TM387, "Exploded View".
CAUTION:
J
Never reuse O-ring.
33. Lift down the vehicle.
34. Select Data Monitor in TRANSMISSION using CONSULT.
K
35. Select CONFORM CVTF DETERIORTN.
36. Select Erase.
37. Stop the engine.
L
Adjustment
CVT fluid
Fluid capacity
INFOID:0000000008737914
CAUTION:
During adjustment of the CVT fluid level, check CONSULT so that the oil temperature may be maintained from 35 to 45C (95 to 113F).
During adjustment of the CVT fluid level, check that the engine speed is maintaining 500 rpm.
Use caution when looking into the drain hole as there is a risk of dripping fluid entering the eye.
1. Check that the selector lever is in the P position, then completely engage the parking brake.
2. Start the engine.
3. Adjust the CVT fluid temperature to be approximately 40C (104F).
NOTE:
The CVT fluid is largely affected by temperature. Therefore be sure to use CONSULT and check the
FLUID TEMP under TRANSMISSION in Data Monitor while adjusting.
4. While depressing the brake pedal, shift the selector lever to the entire position from P to DS, and shift it
to the P position.
NOTE:
Revision: August 2012
TM-287
CVT FLUID
< BASIC INSPECTION >
Hold the lever at each position for 5 seconds.
5. Lift up the vehicle.
6. Check that there is no CVT fluid leakage.
7. Remove the overflow plug
from converter housing.
[CVT: RE0F10E]
JSDIA3714ZZ
8.
9.
10.
11.
12.
13.
14.
15.
Install the charging pipe set (KV311039S0) (A) into the overflow
plug hole.
CAUTION:
Tighten the charging pipe by hand.
Install the ATF changer hose (B) to the charging pipe.
CAUTION:
Press the ATF changer hose all the way onto the charging
pipe until it stops.
Fill approximately 0.5 liter (1/2 lmp qt) of the CVT fluid.
Remove the ATF changer hose from the charging pipe, and
JSDIA3713ZZ
check that the CVT fluid drains out from the charging pipe. If it
does not drain out, perform charging again.
CAUTION:
Perform this work with the vehicle idling.
When the flow of CVT fluid slows to a drip, remove the charging pipe from the converter housing.
Tighten the overflow plug to the specified torque. Refer to TM-387, "Exploded View".
CAUTION:
Never reuse O-ring.
Lift down the vehicle.
Stop the engine.
TM-288
STALL TEST
[CVT: RE0F10E]
STALL TEST
Work Procedure
INFOID:0000000008144963
INSPECTION
1.
2.
3.
4.
5.
6.
7.
Check the engine oil level. Replenish if necessary. Refer to LU-25, "Inspection".
Check for leak of the CVT fluid. Refer to TM-377, "Inspection".
Drive for about 10 minutes to warm up the vehicle so that the CVT fluid temperature is 50 to 80C (122 to C
176F).
Be sure to apply the parking brake and block the tires.
TM
Start the engine, depress the brake pedal and put the selector lever to the D position.
While depressing the brake pedal, depress the accelerator pedal gradually.
Read the stall speed quickly. Then, release your foot from the accelerator pedal quickly.
E
CAUTION:
Do not depress the accelerator pedal for 5 seconds or more during the test.
Stall speed
8.
9.
Stall speed
Forward clutch
Reverse brake
Engine
Torque converter one way clutch
Possible cause
TM-289
CVT POSITION
[CVT: RE0F10E]
CVT POSITION
Inspection
1.
2.
3.
4.
5.
6.
7.
8.
9.
INFOID:0000000008837219
Turn ON the ignition switch with the shift selector at the P position.
Press the shift selector button with the brake pedal depressed, and confirm that the shift selector can be
moved to positions other than P. Also confirm that movement is not allowed from the P position to other
position without depressing the brake pedal.
Move the shift selector and check for excessive effort, sticking, noise or rattle.
Confirm that shift selector stops at each position with the feel of engagement when it is moved through all
the positions. Check whether or not the actual position the shift selector is in matches the position shown
by the transaxle body.
Make sure that the shift selector is moved to all the shift positions in the manner shown.
(A): Press shift selector button to operate shift selector, while
depressing the brake pedal.
(B): Press shift selector button to operate shift selector.
(C): Shift selector can be operated without pressing the shift
selector button.
When the shift selector button is pressed without applying forward/backward force to the shift selector at P, R, N, D or
Ds positions, there should be no sticking on the shift selector
button operation.
AWDIA1019ZZ
Check that the back-up lamps do not illuminate when the shift
selector is in the P position.
Check that the engine can be started with the shift selector in the P and N positions only.
Check that the transaxle is locked completely when the shift selector is in the P position.
Adjustment
1.
2.
3.
4.
INFOID:0000000008837220
JSDIA1875ZZ
TM-290
DTC/CIRCUIT DIAGNOSIS
INFOID:0000000008747312
DTC
U0073
TCM communication blockage lasts for 2 seconds or more when turning ON the ignition
switch. (Communication not established.)
Possible causes
Harness or connector
(CAN communication line is error)
TM
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
I
INFOID:0000000008747313
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-291
INFOID:0000000008747314
U0100
Possible causes
ECM
Harness or connector
(CAN communication line is open or
shorted)
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747315
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-292
DTC Logic
INFOID:0000000008747316
U0140
Possible causes
BCM
Harness or connector
(CAN communication line is open or
shorted)
TM
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
I
INFOID:0000000008747317
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-293
INFOID:0000000008747318
U0141
Possible causes
IPDM E/R
Harness or connector
(CAN communication line is open or
shorted)
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747319
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-294
DTC Logic
INFOID:0000000008747320
DTC
U0155
Possible causes
Combination meter
Harness or connector
(CAN communication line is open or
shorted)
TM
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
I
INFOID:0000000008747321
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-295
INFOID:0000000008747322
U0300
Possible causes
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747323
With CONSULT
1. Remove one of the control unit replaced.
2. Assemble the old control unit before replacement.
3. Turn ignition switch ON, and wait for 2 seconds or more.
4. Select Self Diagnostic Results in TRANSMISSION.
Is U0300detected?
YES >> Turn OFF the ignition switch and check other control units in the same manner.
NO
>> The specification of the control unit removed may be incorrect. Check the part number and the
specification.
TM-296
Description
INFOID:0000000008747324
CAN (Controller Area Network) is a serial communication line for real-time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independently). In CAN communication, control units are connected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/receives data but selectively reads required data only.
DTC Logic
INFOID:0000000008747325
TM
U1000
Possible causes
Harness or connector
(CAN communication line is open or
shorted)
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
K
INFOID:0000000008747326
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-297
INFOID:0000000008747327
U1117
Possible causes
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747328
For the diagnosis procedure, refer to LAN-18, "Trouble Diagnosis Flow Chart".
TM-298
P062F EEPROM
[CVT: RE0F10E]
P062F EEPROM
Description
INFOID:0000000008747329
TCM compares the calculated value stored in the flash ROM with the value stored in TCM. If the calculated
value does not agree with the stored value, TCM judges this as a malfunction.
DTC Logic
INFOID:0000000008747330
Possible causes
P062F
EEPROM
(Internal Control Module EEPROM Error)
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
J
INFOID:0000000008747331
TM-299
INFOID:0000000008747332
P0705
When all of the following conditions are satisfied and this state is maintained for 2 seconds:
Two or more range signals simultaneously
stay ON continuously
TCM power supply voltage : More than 11 V
Possible causes
Harness or connector
(Short circuit between transmission
range switch and TCM)
Transmission range switch
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747333
Monitor item
D POSITION SW
N POSITION SW
R POSITION SW
P POSITION SW
DS RANGE SW
1.
2.
Test condition
Condition
On
Off
On
Off
On
Off
On
Off
On
Off
Without CONSULT
Turn ignition switch OFF.
Disconnect TCM connector.
TM-300
TCM
Connector
Test condition
Voltage
10 16 V
Terminal
2
F16
10 16 V
10 16 V
10 16 V
Approx. 0 V
Approx. 0 V
TM
Approx. 0 V
Approx. 0 V
10 16 V
Approx. 0 V
TCM
Connector
Continuity
Terminal
M
2
F16
5
6
Not existed
TM-301
Terminal
F16
Voltage
Ground
Approx. 0 V
Connector
Continuity
Terminal
2
F16
Not existed
6
7
1.
2.
3.
Terminal
F16
Voltage
Ground
Approx. 0 V
1.
2.
3.
Connector
Continuity
Terminal
2
F16
4
5
Not existed
TM-302
+
TCM
Connector
Terminal
F16
Voltage
Ground
Approx. 0 V
TM
Connector
Continuity
Terminal
2
F16
Not existed
5
7
+
TCM
Connector
Terminal
F16
Voltage
Ground
Approx. 0 V
TM-303
Continuity
Terminal
4
F16
Not existed
6
7
Voltage
Ground
Approx. 0 V
TCM
Connector
Terminal
F16
Component Inspection
INFOID:0000000008747334
Condition
Continuity
Existed
Terminal
12
34
35
36
37
38
Not existed
Existed
Not existed
Existed
Not existed
Existed
Not existed
Existed
Not existed
Existed
Not existed
TM-304
TM
TM-305
INFOID:0000000008747335
P0706
When all of the following conditions are satisfied and this state is maintained for 30 seconds:
All range signals stay OFF
TCM power supply voltage: More than 11 V
Possible causes
Harness or connector
(Open circuit between ignition switch
and transmission range switch/open
circuit between transmission range
switch and TCM)
Transmission range switch
Control cable
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747336
1.
2.
3.
4.
TM-306
+
Transmission range switch
Connector
Terminal
F85
Voltage
Ground
10 16 V
F85
Terminal
TCM
Connector
Terminal
F16
Continuity
TM
Existed
Terminal
Continuity
Ground
Not existed
4
5
F85
7.CHECK CIRCUIT BETWEEN IPDM E/R AND TRANSMISSION RANGE SWITCH (PART 1)
1.
2.
TM-307
Connector
Terminal
Connector
Terminal
F83
61
F85
Continuity
Existed
Component Inspection
INFOID:0000000008747337
34
35
36
37
38
Condition
Continuity
Existed
Not existed
Existed
Not existed
Existed
Not existed
Existed
Not existed
Existed
Not existed
Existed
Not existed
TM-308
DTC Logic
INFOID:0000000008747338
P0711
ECM is normal.
Possible causes
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for atleast 10 seconds, then perform the next test.
>> GO TO 2.
2.PRECONDITIONING
1. Turn ignition switch ON.
2. Select Data Monitor in TRANSMISSION.
3. Select ATF TEMP SEN.
Is ATF TEMP SEN value within 2.03 0.16 V?
YES >> INSPECTION END
NO-1 (ATF TEMP SEN indicates 0.15 V or less.)>>Go to TM-310, "Diagnosis Procedure".
NO-2 (ATF TEMP SEN indicates 2.04 V or more.)>>GO TO 3.
TM-309
:D
Vehicle speed
INFOID:0000000008842778
Condition
Terminal
16
Resistance
(Approx.)
6.5 k
2.2 k
0.87 k
Diagnosis Procedure
INFOID:0000000008747339
CVT unit
Connector
Terminal
F209
Resistance
(Approx.)
Condition
16 17
6.5 k
2.2 k
0.87 k
2. CHECK CIRCUIT BETWEEN TCM AND CVT UNIT (CVT FLUID TEMPERATURE SENSOR) (PART 1)
1.
2.
CVT unit
Terminal
11
12
Connector
Terminal
F46
16
17
Continuity
Existed
3. CHECK CIRCUIT BETWEEN TCM AND CVT UNIT (CVT FLUID TEMPERATURE SENSOR) (PART 2)
Revision: August 2012
TM-310
[CVT: RE0F10E]
A
TCM
Connector
Ground
Terminal
11
F16
Continuity
Ground
12
Not existed
TM
Control valve
Terminal
Connector
16
F207
17
Continuity
Terminal
13
Existed
With CONSULT
1. Perform DTC CONFIRMATION PROCEDURE. Refer to TM-309, "DTC Logic".
2. Select Self Diagnostic Results in TRANSMISSION.
Is P0710 detected?
YES >> There is a malfunction of the CVT fluid temperature sensor. Replace the transaxle assembly.
Refer to TM-388, "Removal and Installation".
NO
>> Check intermittent incident. Refer to GI-47, "Intermittent Incident".
Component Inspection
Condition
17 16
Resistance
(Approx.)
6.5 k
2.2 k
0.87 k
Terminal
INFOID:0000000008747340
TM-311
INFOID:0000000008747341
Possible causes
P0712
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
TCM power supply voltage : More than 11 V
Fluid temperature sensor detection voltage:
0.15 V or less
Harness or connector
(CVT fluid temperature sensor circuit is
shorted to ground)
CVT fluid temperature sensor
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747342
Terminal
F16
12
Continuity
Ground
Not existed
Component Inspection
INFOID:0000000008747343
TM-312
CVT unit
Condition
Terminal
16 17
Resistance
Approx. 6.5 k
Approx. 2.2 k
Approx. 0.87 k
C
Is the inspection result normal?
YES >> INSPECTION END
NO
>> There is a malfunction of CVT fluid temperature sensor. Replace terminal code assembly. Refer to
TM-388, "Removal and Installation".
TM
TM-313
INFOID:0000000008747344
Possible causes
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
TCM power supply voltage: More than 11 V
Vehicle speed: More than 10 km/h (7 MPH)
Fluid temperature sensor detection voltage:
2.48 V or more
Harness or connector
(CVT fluid temperature sensor circuit is
open or shorted to power supply)
CVT fluid temperature sensor
DTC
P0713
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747345
CVT unit
Terminal
11
12
Connector
F46
Continuity
Terminal
16
Existed
17
1.
2.
TM-314
+
TCM
Connector
Terminal
F16
12
Voltage
Ground
Approx. 0 V
TM
Component Inspection
E
INFOID:0000000008747346
Condition
Terminal
16 17
Resistance
H
CVT fluid temperature: 20C (68F)
Approx. 6.5 k
Approx. 2.2 k
Approx. 0.87 k
TM-315
INFOID:0000000008747347
P0715
Possible causes
Harness or connector
(Primary speed sensor circuit is
open or shorted)
Primary speed sensor
: D POSITION
Engine speed
Vehicle speed
TM-316
Diagnosis Procedure
INFOID:0000000008747348
1.
2.
3.
4.
TM
+
Primary speed sensor
Connector
Terminal
F8
Voltage
Ground
10 16 V
Check continuity between primary speed sensor harness connector terminal and ground.
Primary speed sensor
Connector
Terminal
F8
Continuity
Ground
Existed
L
Primary speed sensor
TCM
Connector
Terminal
Connector
Terminal
F8
F16
35
Continuity
Existed
Check continuity between primary speed sensor harness connector terminal and ground.
Terminal
F8
Continuity
Ground
Not existed
TM-317
TCM
Connector
Condition
Standard
Terminal
Approx. 700 Hz
F16
35
Ground
JSDIA1905GB
TM-318
DTC Logic
INFOID:0000000008747349
P0717
Possible cause
TM
G
Harness or connectors
(Input speed sensor circuit is open
or shorted.)
Input speed sensor
CAUTION:
Always drive vehicle at a safe speed.
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
With CONSULT
1. Start the engine.
2. Drive the vehicle.
3. Maintain the following conditions for 10 seconds or more.
Selector lever
: D position
TM-319
Vehicle speed
Diagnosis Procedure
INFOID:0000000008747350
Connector
Terminal
F86
Voltage
Ground
10 16 V
Check continuity between input speed sensor harness connector terminal and ground.
Input speed sensor
Connector
Terminal
F86
Continuity
Ground
Existed
TCM
Connector
Terminal
Connector
Terminal
F86
F16
24
Continuity
Existed
TM-320
Terminal
F86
Continuity
Ground
Not existed
TM
E
+
TCM
Connector
Condition
Standard
Terminal
Approx. 880 Hz
G
F16
24
Ground
H
JSDIA3769GB
TM-321
INFOID:0000000008747351
P0740
Possible causes
TORQUE CONVERTER
(Torque Converter Clutch Circuit/Open)
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
TCM power supply voltage: More than 11 V
P0743 is not detected.
TCM judges that solenoid valve circuit is
open.
Harness or connector
(Torque converter clutch solenoid valve
circuit is open or shorted to power supply)
Torque converter clutch solenoid valve
With CONSULT
Start the engine.
Select Data Monitor in TRANSMISSION.
Select FLUID TEMP.
Confirm that the CVT fluid temperature is in the following range.
FLUID TEMP
With GST
Start the engine.
Set the CVT fluid to 20C (68F) or more.
NOTE:
When the ambient temperature is 20C (68F), the CVT fluid usually increases to 50 to 80C (122 to
176F) with driving in an urban area for approximately 10 minutes.
Is the CVT fluid 20C (68F) or more?
YES >> GO TO 3.
NO
>> 1. Warm the transaxle.
2. GO TO 3.
1.
2.
: D position
Vehicle speed
TM-322
Diagnosis Procedure
INFOID:0000000008747352
CVT unit
Connector
Terminal
Connector
Terminal
F16
38
F46
Continuity
Existed
TM
Terminal
F209
Condition
Resistance
Ground
5.5 7.0
6.0 8.0
6.5 8.5
K
CVT unit
Control valve
Connector
Terminal
Connector
Terminal
F209
F207
Continuity
Existed
Check resistance between control valve harness connector terminal and ground.
Control valve
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-323
INFOID:0000000008747354
P0743
Possible causes
TORQUE CONVERTER
(Torque Converter Clutch Circuit Electrical)
When all of the following conditions are satisfied and this state is maintained for 0.48 seconds:
TCM power supply voltage: More than 11 V
TCM judges that solenoid valve circuit is
shorted to ground.
Harness or connector
(Torque converter clutch solenoid valve
circuit is shorted to ground)
Torque converter clutch solenoid valve
With CONSULT
Start the engine.
Select Data Monitor in TRANSMISSION.
Select FLUID TEMP.
Confirm that the CVT fluid temperature is in the following range.
FLUID TEMP
With GST
Start the engine.
Set the CVT fluid to 20C (68F) or more.
NOTE:
When the ambient temperature is 20C (68F), the CVT fluid usually increases to 50 to 80C (122 to
176F) with driving in an urban area for approximately 10 minutes.
Is the CVT fluid 20C (68F) or more?
YES >> GO TO 3.
NO
>> 1. Warm the transaxle.
2. GO TO 3.
1.
2.
: D position
Vehicle speed
TM-324
Diagnosis Procedure
INFOID:0000000008747355
TCM
Connector
Terminal
F16
38
Continuity
Ground
Not existed
TM
Terminal
F209
Condition
Resistance
Ground
5.5 7.0
6.0 8.0
6.5 8.5
K
CVT unit
Control valve
Connector
Terminal
Connector
Terminal
F209
F207
Continuity
Existed
Check resistance between control valve harness connector terminal and ground.
Control valve
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-325
INFOID:0000000008747357
DTC
P0744
TORQUE CONVERTER
(Torque converter clutch circuit intermittent)
Possible causes
When all of the following conditions are satisfied and this state is maintained for 30 seconds:
TCM power supply voltage: More than 11 V
P0717 is not detected.
CAN communication is normal
Torque converter slip speed: (40+vihicle
speed/2) rpm
LU pressure: More than 0.2 MPa
With CONSULT
Start the engine.
Select Data Monitor in TRANSMISSION.
Select FLUID TEMP.
Confirm that the CVT fluid temperature is in the following range.
FLUID TEMP
With GST
Start the engine.
Set the CVT fluid to 20C (68F) or more.
NOTE:
When the ambient temperature is 20C (68F), the CVT fluid usually increases to 50 to 80C (122 to
176F) with driving in an urban area for approximately 10 minutes.
Is the CVT fluid 20C (68F) or more?
YES >> GO TO 3.
NO
>> 1. Warm the transaxle.
2. GO TO 3.
1.
2.
: D position
: 0.5/8 or more
Vehicle speed
TM-326
Diagnosis Procedure
INFOID:0000000008747358
TM
TM-327
INFOID:0000000008747360
DTC
Possible causes
P0746
PC SOLENOID A
(Pressure Control Solenoid A
Performance/Stuck Off)
s2 (0.05 G) or more
The primary pulley speed experienced 300
rpm or more and the secondary pulley
speed experienced 250 rpm or more at least
once.
Secondary pulley speed: More than 150
rpm
TCM power supply voltage: More than 11 V
Detection condition A
Status with the shifting ratio of the primary
pulley speed/secondary pulley ratio exceeding 2.825 is 0.2 sec or more continuously.
Detection condition B
Status with the shifting ratio of the primary
pulley speed/secondary pulley ratio exceeding 3.625 is 0.1 sec or more continuously.
NOTE:
DC stands for "DRIVING CYCLE" and indicates a series of driving cycle of "Ignition switch OFF ON driving OFF".
: D position
: 0.5/8 or more
Vehicle speed
TM-328
Diagnosis Procedure
INFOID:0000000008747361
TM
TM-329
INFOID:0000000008747364
P0776
PC SOLENOID B
(Pressure Control Solenoid
B Performance/Stuck Off)
TM-330
Possible cause
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
TM
Selector lever
: D position
Vehicle speed
: 1.0/8 or more
Diagnosis Procedure
INFOID:0000000008838353
TM-331
INFOID:0000000008747366
DTC
PC SOLENOID B
(Pressure Control Solenoid
B Electrical)
P0778
Possible cause
Harness or connectors
(Secondary pressure solenoid valve
circuit is shorted to ground.)
Secondary pressure solenoid valve
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747367
Terminal
F16
39
Continuity
Ground
Not existed
Check continuity between CVT unit harness connector terminal and ground.
CVT unit
Connector
F209
Terminal
12
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-332
Control valve
Connector
Terminal
Connector
Terminal
F209
12
F207
Continuity
Existed
TM
Check continuity between CVT unit harness connector terminal and ground.
F
Control valve
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-333
INFOID:0000000008747368
P0779
Possible causes
When all of the following conditions are satisfied and this state is maintained for 0.2 seconds:
TCM power supply voltage: More than 11 V
P0778 is not detected
TCM judges that solenoid valve circuit is
open or shorted to power supply.
Harness or connector
(Secondary pressure solenoid valve
circuit open or shorted to power supply)
Secondary pressure solenoid valve
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
: D position
Vehicle speed
Diagnosis Procedure
INFOID:0000000008747369
CVT unit
Connector
Terminal
Connector
Terminal
F16
39
F46
12
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
TM-334
CVT unit
Connector
Terminal
F209
12
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM
Control valve
Connector
Terminal
Connector
Terminal
F209
12
F207
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
I
Control valve
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-335
INFOID:0000000008747372
DTC
P0841
Possible cause
Harness or connectors
(Secondary pressure sensor circuit is
open or shorted.)
Harness or connectors
(Primary pressure sensor circuit is open
or shorted.)
Secondary pressure sensor
If another DTC CONFIRMATION PROCEDURE occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
: D position
Vehicle speed
CAUTION:
Also keep the accelerator pedal position constant.
4. Stop the vehicle.
5. Check the first trip DTC.
Is P0841 detected?
YES >> Go to TM-336, "Diagnosis Procedure".
NO
>> INSPECTION END
Diagnosis Procedure
INFOID:0000000008747373
TM-336
A
INFOID:0000000008747374
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
CVT fluid temperature: More than 20C (
4F)
TCM power supply voltage: 11 V or more
Secondary pressure sensor voltage: 0.09 V
or less
DTC
P0847
B
Possible causes
Harness or connector
(Secondary pressure sensor circuit is
open or shorted to ground)
Secondary pressure sensor
Control valve assembly
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
G
>> GO TO 2.
With CONSULT
1. Start the engine.
2. Select Data Monitor in TRANSMISSION.
3. Select FLUID TEMP.
4. Maintain the following conditions for 10 seconds or more.
: 20C (4F)
FLUID TEMP
5.
Diagnosis Procedure
INFOID:0000000008747375
TCM
Connector
Terminal
F16
16
Ground
Condition
Voltage
1.67 1.69 V
TM-337
[CVT: RE0F10E]
Connector
CVT unit
Terminal
Connector
11
F16
16
Terminal
Continuity
16
F46
26
15
Existed
25
Terminal
16
F16
26
Continuity
Ground
Not existed
1.
2.
Connector
Control valve
Terminal
Connector
15
F209
16
25
Terminal
Continuity
12
F207
13
Existed
11
TM-338
A
INFOID:0000000008747376
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
CVT fluid temperature: More than 20C (
4F)
TCM power supply voltage: More than 11 V
Instruction secondary pressure: 5.7 MPa or
less
Scondary pressure sensor voltage: 4.7 V or
more
DTC
P0848
B
Possible causes
Harness or connector
(Secondary pressure sensor circuit is
shorted to power supply)
Secondary pressure sensor
Control valve assembly
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, the ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
With CONSULT
Start the engine.
Select Data Monitor in TRANSMISSION.
Select FLUID TEMP.
Maintain the following conditions for 10 seconds or more.
FLUID TEMP
5.
Diagnosis Procedure
Terminal
F16
16
Connector
TCM
INFOID:0000000008747377
Ground
Condition
TM-339
Voltage
1.67 1.69 V
[CVT: RE0F10E]
Terminal
F46
25
Voltage
Ground
Approx. 5.0 V
Check voltage between CVT unit harness connector terminal and ground.
+
CVT unit
Connector
Terminal
F46
15
Voltage
Ground
Approx. 0 V
TM-340
A
INFOID:0000000008747378
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
CVT fluid temperature: More than 20C (
4F)
TCM power supply voltage: More than 11 V
Primary pressure sensor voltage: 0.09 V or
less
DTC
P084C
B
Possible causes
Harness or connector
(Primary pressure sensor circuit is
open or shorted to ground)
Primary pressure sensor
Control valve assembly
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
G
>> GO TO 2.
With CONSULT
1. Start the engine.
2. Select Data Monitor in TRANSMISSION.
3. Select FLUID TEMP.
4. Maintain the following conditions for 10 seconds or more.
FLUID TEMP
5.
Diagnosis Procedure
INFOID:0000000008747379
TCM
Connector
Terminal
F16
17
Ground
Condition
Voltage
0.90 0.92 V
TM-341
[CVT: RE0F10E]
Connector
CVT unit
Terminal
Connector
11
F16
17
Terminal
Continuity
16
F46
26
Existed
25
Terminal
17
F16
26
Continuity
Ground
Not existed
1.
2.
Connector
Control valve
Terminal
Connector
1
F209
16
25
Terminal
Continuity
10
F207
13
Existed
11
TM-342
A
INFOID:0000000008747380
When all of the following conditions are satisfied and this state is maintained for 5 seconds:
CVT fluid temperature: More than 20C (
4F)
TCM power supply voltage: More than 11 V
Primary pressure sensor voltage: 4.7 V or
more
DTC
P084D
B
Possible causes
Harness or connector
(Primary pressure sensor circuit is
open or shorted to ground)
Primary pressure sensor
Control valve assembly
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
G
>> GO TO 2.
With CONSULT
1. Start the engine.
2. Select Data Monitor in TRANSMISSION.
3. Select FLUID TEMP.
4. Maintain the following conditions for 10 seconds or more.
FLUID TEMP
5.
Diagnosis Procedure
INFOID:0000000008747381
TCM
Connector
Terminal
F16
17
Ground
Condition
Voltage
0.90 0.92 V
TM-343
[CVT: RE0F10E]
Terminal
F46
25
Voltage
Ground
Approx. 5.0 V
Check voltage between CVT unit harness connector terminal and ground.
+
CVT unit
Connector
Terminal
F46
Voltage
Ground
Approx. 0 V
TM-344
DTC Logic
INFOID:0000000008747382
Possible causes
TCM
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
H
INFOID:0000000008747383
TM-345
P0890 TCM
[CVT: RE0F10E]
P0890 TCM
DTC Logic
INFOID:0000000008747384
P0890
TCM
(Transmission Control Module
Power Relay Sense Circuit
Low)
When all of the following conditions are satisfied and this state is maintained for 0.2 seconds:
TCM power supply voltage: More than 11 V
Battery voltage: Less than 8.4 V
Possible causes
Harness or connector
(TCM power supply (back-up) circuit is
open or shorted.)
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747385
Terminal
45
46
Ground
Voltage
Ground
10 16 V
TM-346
DTC Logic
INFOID:0000000008747386
Possible causes
PC SOLENOID A
(Pressure Control Solenoid A
Control Circuit Low)
When all of the following conditions are satisfied and this state is maintained for 0.2 seconds:
TCM power supply voltage: More than 11 V
TCM judges that solenoid valve circuit is
shorted to ground.
Harness or connector
(Line pressure solenoid valve circuit is
shorted to ground)
Line pressure solenoid valve
DTC
P0962
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747387
TCM
Connector
Terminal
F16
30
Continuity
Ground
Not existed
F209
Terminal
20
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
P
Ground
TM-347
Control valve
Connector
Terminal
Connector
Terminal
F209
20
F207
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
Control valve
Terminal
Condition
Resistance
Ground
5.5 7.0
6.0 8.0
6.5 8.5
TM-348
DTC Logic
INFOID:0000000008747389
Possible causes
PC SOLENOID A
(Pressure Control Solenoid A
Control Circuit High)
When all of the following conditions are satisfied and this state is maintained for 0.2 seconds:
TCM power supply voltage: More than 11 V
P0962 is not detected
TCM judges that solenoid valve circuit is
open.
Harness or connector
(Line pressure solenoid valve circuit is
open or shorted to power supply)
Line pressure solenoid valve
DTC
P0963
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
G
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747390
L
TCM
CVT unit
Connector
Terminal
Connector
Terminal
F16
30
F46
20
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
F209
Terminal
20
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-349
Control valve
Connector
Terminal
Connector
Terminal
F209
20
F207
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
Control valve
Terminal
Condition
Resistance
5.5 7.0
Ground
6.0 8.0
6.5 8.5
TM-350
A
INFOID:0000000008747392
P0965
PC SOLENOID B
(Pressure Control Solenoid B
Control Circuit Range Performance)
Possible causes
TM
Harness or connector
(Primary pressure solenoid valvecircuit
is open or shorted.)
Primary pressure solenoid valve
TM-351
Diagnosis Procedure
INFOID:0000000008747393
TM-352
DTC Logic
INFOID:0000000008747394
PC SOLENOID B
(Pressure Control Solenoid B
Control Circuit Low)
When all of the following conditions are satisfied and this state is maintained for 0.48 seconds:
TCM power supply voltage: More than 11 V
TCM judges that solenoid valve circuit is
shorted to ground.
DTC
P0966
B
Possible causes
Harness or connector
(Primary pressure solenoid valve circuit shorted to ground)
Primary pressure solenoid valve
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747395
TCM
Connector
Terminal
F16
40
Continuity
Ground
Not existed
F209
Terminal
13
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
P
Ground
TM-353
Control valve
Connector
Terminal
Connector
Terminal
F209
13
F207
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
Control valve
Terminal
Condition
Resistance
Ground
5.5 7.0
6.0 8.0
6.5 8.5
TM-354
DTC Logic
INFOID:0000000008747397
PC SOLENOID B
(Pressure Control Solenoid B
Control Circuit High)
When all of the following conditions are satisfied and this state is maintained for 0.2 seconds:
TCM power supply voltage: More than 11 V
P0966 is not detected
TCM judges that solenoid valve circuit is
open.
DTC
P0967
B
Possible causes
Harness or connector
(Primary pressure solenoid valve circuit open or shorted to power supply)
Primary pressure solenoid valve
TM
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
G
>> GO TO 2.
Diagnosis Procedure
INFOID:0000000008747398
L
TCM
CVT unit
Connector
Terminal
Connector
Terminal
F16
40
F46
13
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
F209
Terminal
13
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-355
Control valve
Connector
Terminal
Connector
Terminal
F209
13
F207
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
Control valve
Terminal
Condition
Resistance
5.5 7.0
Ground
6.0 8.0
6.5 8.5
TM-356
DTC Logic
INFOID:0000000008747400
P2765
When 1 is satisfied and any of 2, 3 or 4 is satisfied and this state is maintained for 5 seconds:
1.
When all of the following conditions are
satisfied:
TCM power supply voltage: More than 11
V
After range change completion, it spends
2 seconds or more.
2.
When all of the following conditions are
satisfied and this state is maintained for
5 seconds:
Secondary pulley speed: Less than 149
rpm
Primary pulley speed: 1,000 rpm or more
3.
When all of the following conditions are
satisfied and this state is maintained for
0.5 seconds:
10-msec-ago secondary pulley speed:
1000 rpm or more
Now secondary pulley speed: 0 rpm
4.
When all of the following conditions are
satisfied and this state is maintained for
5 seconds:
Range: D or DS
Engine speed: 450 rpm or more
Primary pulley speed: 300 rpm or more
Secondary pulley speed: 300 rpm or
more
Input speed: 300 rpm or more
The difference between engine speed
and primary pulley speed is 1,000 rpm or
less
The difference between engine speed
and input speed is 1,000 rpm or less
The difference between primary pulley
speed and input speed is 1,000 rpm or
less
Lock-up command is being given (except
for slip lock-up)
DTC other than the applicable DTC is not
detected.
When any of following items are satisfied:
Possible causes
TM
Harness or connector
(Output speed sensor circuit is open or
shorted)
Output speed sensor
TM-357
: D position
Engine speed
Vehicle speed
Diagnosis Procedure
INFOID:0000000008747401
Connector
Terminal
F23
Voltage
Ground
10 16 V
Check continuity between output speed sensor harness connector terminal and ground.
Output speed sensor
Connector
Terminal
F23
Continuity
Ground
Existed
1.
2.
3.
TCM
Connector
Terminal
Connector
Terminal
F23
F16
34
Continuity
Existed
TM-358
Terminal
F23
Continuity
Ground
Not existed
TM
TCM
Connector
Condition
Standard
Terminal
Approx. 200 Hz
F16
34
Ground
JSDIA1904GB
TM-359
INFOID:0000000008747402
P2813
SELECT SOLENOID
(Select solenoid)
N D: 0.4 seconds
N R: 0.3 seconds
P R: 0.3 seconds
2.
When all of the following conditions are
satisfied and this state is maintained for
30 seconds:
The counting of time continues while all
of the following conditions are satisfied
and stops when the conditions become
unsatisfied (the count is maintained).
When accumulated time reaches 30 seconds (Clutch is judged as engaged and
the count is reset.)
Possible causes
NOTE:
DC stands for DRIVING CYCLE and indicates a series of driving cycle of Ignition switch OFF ON driving OFF.
TM-360
>> GO TO 2.
: N D, N R, P R
Diagnosis Procedure
TM
E
INFOID:0000000008747403
TM-361
INFOID:0000000008747404
DTC
P2814
SELECT SOLENOID
(Select solenoid)
Possible causes
When all of the following conditions are satisfied and this state is maintained for 0.48 seconds:
TCM power supply voltage: 11 V or more
TCM judges that solenoid valve circuit is
shorted to ground.
Harness or connector
(Select solenoid valve circuit shorted to
ground)
Select solenoid valve
Selector lever
Diagnosis Procedure
INFOID:0000000008747405
Terminal
F16
37
Continuity
Ground
Not existed
Check continuity between CVT unit harness connector terminal and ground.
TM-362
CVT unit
Connector
Terminal
F209
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM
Control valve
Connector
Terminal
Connector
Terminal
F209
F207
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
I
Control valve
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-363
INFOID:0000000008747407
DTC
P2815
SELECT SOLENOID
(Select solenoid)
Possible causes
Harness or connector
(Select solenoid valve circuit open or
shorted to power supply)
Select solenoid valve
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
Selector lever
Diagnosis Procedure
INFOID:0000000008747408
CVT unit
Connector
Terminal
Connector
Terminal
F16
37
F46
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
TM-364
CVT unit
Connector
Terminal
F209
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM
Control valve
Connector
Terminal
Connector
Terminal
F209
F207
Continuity
Existed
Check continuity between CVT unit harness connector terminal and ground.
I
Control valve
Terminal
Ground
Condition
Resistance
5.5 7.0
6.0 8.0
6.5 8.5
TM-365
INFOID:0000000008747410
Voltage
Ground
10 16 V
TCM
Connector
Terminal
45
F16
46
TCM
Connector
Condition
Voltage
Terminal
47
F16
Ground
48
Ignition switch ON
10 16 V
Approx. 0 V
Ignition switch ON
10 16 V
Approx. 0 V
Terminal
41
42
Continuity
Ground
Existed
TM-366
Connector
Terminal
Connector
F83
61
F16
Terminal
47
Continuity
Existed
48
TM
Check continuity between IPDM E/R harness connector terminal and ground.
IPDM E/R harness connector
Connector
Terminal
F83
61
Continuity
Ground
Not existed
TM-367
INFOID:0000000008747416
Diagnosis Procedure
INFOID:0000000008747417
1.
2.
3.
4.
5.
TM-368
INFOID:0000000008666182
TM
Attempt to shift the selector lever to any other than position with the brake pedal depressed.
Can the selector lever be shifted to any other position?
YES >> Inspection End.
NO
>> Go to TM-369, "Diagnosis Procedure".
Diagnosis Procedure
F
INFOID:0000000008666194
Terminal
E39
Ground
Voltage
Battery voltage
Check stop lamp switch. Refer to TM-372, "Component Inspection (Stop Lamp Switch)".
Is the inspection result normal?
YES >> GO TO 3.
NO
>> Replace stop lamp switch. Refer to BR-18, "Exploded View".
Terminal (+)
E57
Ground
Continuity
Yes
TM-369
Check continuity between stop lamp relay connector E57 terminal 3 and BCM connector M17 terminal 27.
BCM
Connector
Terminal
Connector
Terminal
M17
27
E57
Continuity
Yes
5.CHECK HARNESS BETWEEN STOP LAMP SWITCH AND STOP LAMP RELAY
1.
Check continuity between stop lamp relay connector E57 terminal 3 and stop lamp switch connector E39
terminal 2.
Stop lamp switch
Connector
Terminal
Connector
Terminal
E39
E57
Continuity
Yes
Terminal (+)
E57
Continuity
Ground
Yes
1.
Check voltage between stop lamp relay connector E57 terminal 5 and ground.
Stop lamp relay
Connector
Terminal (+)
E57
Ground
Continuity
Battery voltage
8.CHECK HARNESS BETWEEN BCM AND CVT SHIFT SELECTOR FOR OPEN
1.
2.
Connector
Terminal
Connector
Terminal
M20
108
M23
Continuity
Yes
TM-370
9.CHECK HARNESS BETWEEN BCM AND CVT SHIFT SELECTOR FOR SHORT CIRCUIT
Check continuity between BCM connector M20 terminal 108 and ground.
BCM
Connector
Terminal
M20
108
Ground
Continuity
No
TM
Check continuity between CVT shift selector connector M23 terminal 4 and ground.
CVT shift selector
Connector
Terminal
M23
Ground
Continuity
Yes
H
INFOID:0000000008666195
Apply voltage to terminals of shift lock solenoid and park position switch (shift selector) connector and check
that shift lock solenoid is activated.
CAUTION:
Connect the fuse between the terminals when applying the voltage.
Never cause shorting between terminals.
K
+ (fuse)
Condition
Status
Terminal
INFOID:0000000008666196
TM-371
Condition
Status
Terminal
INFOID:0000000008666197
Condition
Continuity
Yes
No
TM-372
SYMPTOM DIAGNOSIS
INFOID:0000000008832327
The diagnosis item number indicates the order of check. Start checking in the order from 1.
Perform diagnoses of symptom table 1 before symptom table 2.
Slips/Will Not
Engage
10
11
12
13
10
11
12
13
10
11
12
13
10
11
12
13
12
10
11
13
14
12
10
11
13
14
Slips at lock-up.
10
11
12
13
TM-373
Control valve
TM-387
Power supply
TM-366
CVT position
TM-264
TM-290
Stall test
TM-289
TM
EC-630
Shift Shock
Engine system
Symptom Table 1
Symptom
Stall test
CVT position
Power supply
Control valve
TM-289
TM-290
TM-366
TM-387
TM-287
PG-19, STR-6
12
13
14
10
11
12
13
10
11
12
13
10
11
12
13
10
Engine system
EC-630
No creep at all.
10
Symptom
Other
TM-264
2
8
11
With selector lever in P position, vehicle does not enter parking condition or, with selector lever in another
position, parking condition is not
cancelled.
Engine stall.
5
3
10
TM-374
Slips/Will
Not Engage
Parking mechanism
Bearings
Planetary gear
TM-408
2
Reverse brake
Forward clutch
Oil pump
TM-411
Symptom
Torque converter
TM
Slips at lock-up.
2
2
2
2
2
I
3
TM-375
BR-13
TM-369
TM-378
TM-411
Vehicle cannot run in all positions.
Bearings
Planetary gear
No creep at all.
Reverse brake
Forward clutch
Oil pump
Torque converter
Symptom
Other
Parking mechanism
TM-408
6
3
4
3
3
Engine stall.
TM-376
CVT FLUID
[CVT: RE0F10E]
PERIODIC MAINTENANCE
CVT FLUID
Inspection
INFOID:0000000008145098
FLUID LEAKAGE
Check transaxle surrounding area (oil seal and plug etc.)for fluid
leakage.
If anything is found, repair or replace damaged parts and adjust
CVT fluid level. Refer to TM-287, "Adjustment".
TM
SMA146B
TM-377
INFOID:0000000008145099
ALDIA0354GB
1.
2.
Control cable
A.
3.
INFOID:0000000008145100
CAUTION:
Always apply the parking brake before removal and installation.
REMOVAL
1.
2.
3.
ALDIA0356GB
TM-378
[CVT: RE0F10E]
A
C
ALDIA0353ZZ
TM
5.
6.
7.
8.
9.
INSTALLATION
Installation is in the reverse order of removal.
When installing control cable (1) to the CVT shift selector assembly
(2), check that control cable is fully pressed in until it stops with the
ribbed surface (A) facing upward.
NOTE:
Apply multi-purpose grease to control cable eye before installation.
Adjust control cable as necessary. Refer to TM-381, "Inspection
and Adjustment".
JSDIA1624ZZ
Inspection
INFOID:0000000008837221
TM-379
CONTROL CABLE
[CVT: RE0F10E]
CONTROL CABLE
Exploded View
INFOID:0000000008145103
ALDIA0352GB
1.
Lock plate
2.
Transaxle assembly
3.
Bracket
4.
Control cable
5.
A.
Manual lever
B.
Retainer grommet
INFOID:0000000008145104
CAUTION:
Always apply the parking brake before performing removal and installation.
INSTALLATION
1.
2.
3.
4.
5.
6.
ALDIA0360ZZ
7.
8.
TM-380
CONTROL CABLE
< REMOVAL AND INSTALLATION >
9. Remove control cable (1) from the CVT shift selector assembly
(2).
(A): Ribbed surface
[CVT: RE0F10E]
A
C
JSDIA1624ZZ
TM
10. Pull back dash trim and remove two retainer grommet bolts.
11. Thread the control cable through the sheet metal and remove the control cable from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
When installing control cable (1) to the CVT shift selector assembly
(2), check that control cable is fully pressed in until it stops with the
ribbed surface (A) facing upward.
NOTE:
Apply multi-purpose grease to control cable eye before installation.
Adjust control cable as necessary. Refer to TM-381, "Inspection
and Adjustment".
H
JSDIA1624ZZ
INFOID:0000000008837222
TM-381
PADDLE SHIFTER
[CVT: RE0F10E]
PADDLE SHIFTER
Exploded View
INFOID:0000000008743438
AWDIA0557GB
1.
2.
3.
INFOID:0000000008743439
REMOVAL
1.
2.
3.
4.
TM-382
PADDLE SHIFTER
< REMOVAL AND INSTALLATION >
5. Remove the vehicle harness connector (C) and (D) from paddle
shifter.
6.
7.
(A)
(B)
[CVT: RE0F10E]
A
TM
G
AWDIA0563ZZ
INSTALLATION
Installation is in the reverse order of removal.
TM-383
TCM
[CVT: RE0F10E]
TCM
Exploded View
INFOID:0000000008717745
JSDIA3618GB
Bracket
TCM
: Nm (kg-m, in-lb)
INFOID:0000000008145113
CAUTION:
CAUTION:
Do not impact the TCM when removing or installing TCM.
When replacing TCM and transaxle assembly as a set, replace transaxle assembly first and then
replace TCM. Refer to TM-80, "Description".
REMOVAL
1.
2.
3.
4.
Disconnect the battery negative terminal. Refer to PG-72, "Removal and Installation (Battery)".
Remove the front air duct. Refer to EM-144, "Removal and Installation".
Disconnect the harness connector (A) from TCM (1).
Remove the TCM nuts and remove TCM (1) from bracket.
ALDIA0358ZZ
INSTALLATION
Revision: August 2012
TM-384
TCM
[CVT: RE0F10E]
Adjustment
INFOID:0000000008145114
TM
TM-385
INFOID:0000000008145115
REMOVAL
1.
2.
Remove the front air duct and air cleaner case cleaner. Refer to EM-29, "Removal and Installation".
Remove air breather hose from transaxle assembly.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Install air breather hose with paint mark facing front.
Install air breather hose onto air breather tube until overlap area reaches the spool.
Make sure there are no pinched or restricted areas on air breather hose caused by bending of winding during installation.
TM-386
CONTROL VALVE
[CVT: RE0F10E]
CONTROL VALVE
Exploded View
INFOID:0000000008725430
TM
JSDIA3634GB
Transaxle assembly
Control valve
Bracket
O-ring
Oil pan
Drain plug
Magnet
Spring washer
Manual plate
Lip seal
Snap ring
Overflow plug
O-ring
: Nm (kg-m, ft-lb)
: Nm (kg-m, in-lb)
TM-387
CONTROL VALVE
[CVT: RE0F10E]
INFOID:0000000008145123
REMOVAL
1.
2.
3.
4.
5.
6.
Disconnect battery negative terminal. Refer to PG-72, "Removal and Installation (Battery)".
Remove drain plug from oil pan and then drain the CVT fluid.
Remove drain plug gasket.
CAUTION:
Do not reuse drain plug gasket.
Remove the front fender protector side cover (LH). Refer to EXT-26, "FENDER PROTECTOR : Removal
and Installation".
Disconnect the CVT unit harness connector. Refer to TM-216, "Removal and Installation Procedure for
CVT Unit Connector".
Remove the snap ring (1) from the CVT unit harness connector
(A).
JPDIA0654ZZ
7.
Press the CVT unit harness connector (A) into the transaxle
case.
CAUTION:
Do not damage the CVT unit harness connector.
NOTE:
Clean around the harness connector to prevent foreign materials from entering into the transaxle case.
JPDIA0720ZZ
8.
Remove the oil pan bolts, and then remove the oil pan and oil pan gasket.
CAUTION:
Do not reuse oil pan gasket.
9. Remove the magnets from the oil pan.
10. Remove the lock nut (1) and washer (2), and then remove the
manual plate (3).
: Front
11. Remove the collar (4) from the manual shaft (A).
CAUTION:
Do not drop the collar.
JPDIA0655ZZ
TM-388
CONTROL VALVE
< REMOVAL AND INSTALLATION >
12. Disconnect the control valve harness connectors (A) and (B).
[CVT: RE0F10E]
A
: Clip
: Front
C
JPDIA0656ZZ
TM
13. Remove the oil strainer assembly bolts (A) and (B), and then
remove the oil strainer assembly (1).
: Front
G
JPDIA0657ZZ
: Bolt
: Front
JPDIA0658ZZ
16. Remove the control valve bolts (A) and (B), and then remove the
control valve from the transaxle case.
L
: Front
CAUTION:
Do not drop the control valve, ratio control valve and manual shaft.
N
JPDIA0659ZZ
17. Remove terminal cord assembly (1) from inside the transaxle
case.
JSDIA2634ZZ
TM-389
CONTROL VALVE
< REMOVAL AND INSTALLATION >
18. Remove the lip seal (1) from the transaxle case.
CAUTION:
Do not reuse lip seal.
[CVT: RE0F10E]
: Front
JPDIA0661ZZ
INSTALLATION
1.
JPDIA0661ZZ
2.
JSDIA2634ZZ
TM-390
CONTROL VALVE
[CVT: RE0F10E]
Press in the ratio control valve (B) in the ( ) direction, and then
secure the linkage in the position shown with the linkage pin (A)
from the back of control valve through the hole.
Check that one end of linkage engages with the step motor end
(C) and that the linkage is in the direction shown.
Install the control valve to the transaxle case.
CAUTION:
Do not drop the linkage pin. If it is dropped, repeat the
installation procedure from step 3.
Do not pinch the harness between the control valve and
the transaxle case.
Do not drop the control valve, ratio control valve and
manual shaft.
TM
G
JPDIA0663ZZ
6.
Secure the control valve using the control valve bolts (A) and
(B).
: Front
I
Bolt
Number of bolts
54
10
44
JPDIA0659ZZ
7.
8.
L
: Clip
: Front
CAUTION:
Do not pinch the harness into between the control valve
and the transaxle case.
Securely insert the harness connector until it clicks and
locks.
N
JPDIA0656ZZ
9.
: Front
TM-391
CONTROL VALVE
[CVT: RE0F10E]
Number of bolts
12
44
NOTE:
Remove the bracket and adjust the position again if the bolt hole
positions are not aligned.
12. Install the collar to the manual shaft.
CAUTION:
Do not drop the collar.
13. Install the manual plate (1) while aligning with the groove (A) of
the manual valve.
CAUTION:
Assemble the manual plate while aligning its end with the
cutout ( ) of the manual valve.
JPDIA0657ZZ
: Front
14. Install the washer (2) and the lock-nut (3), and then tighten to
the specified torque.
JPDIA0962ZZ
15. Install the snap ring (1) to the CVT unit harness connector (A).
16. Connect the CVT unit harness connector. Refer to TM-216,
"Removal and Installation Procedure for CVT Unit Connector".
17. Install the magnet while aligning it with the convex side of oil
pan.
CAUTION:
Completely clean the iron powder from the magnet area of
oil pan and the magnet.
18. Install the oil pan to the transaxle case with the following procedure.
JPDIA0654ZZ
1. Install the oil pan gasket to the oil pan.
CAUTION:
Completely wipe out any moisture, oil, and old gasket from the oil pan gasket surface and
bolt hole of oil pan and transaxle case.
Do not reuse oil pan gasket.
2. Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan bolt.
3. Tighten the oil pan bolts in the order shown to the specified
torque.
: Front
4.
Tighten the oil pan bolts again clockwise from (1) shown to
the specified torque.
19. Install drain plug gasket to drain plug.
CAUTION:
Do not reuse drain plug gasket.
20. Install drain plug to oil pan.
21. Fill CVT fluid from CVT fluid charging pipe to the specified level.
TM-392
JPDIA0664ZZ
CONTROL VALVE
[CVT: RE0F10E]
CAUTION:
Use only Genuine NISSAN CVT Fluid NS-3. Do not mix with other fluid.
Using CVT fluid other than Genuine NISSAN CVT Fluid NS-3 will deteriorate in driveability and C
CVT durability, and may damage the CVT, which is not covered by the warranty.
When filling CVT fluid, take care not to spill on heat generating parts such as exhaust.
Sufficiently shake the container of CVT fluid before using.
TM
Delete CVT fluid deterioration date with CONSULT after changing CVT fluid. Refer to TM-247,
"CONSULT Function".
22. Connect battery negative terminal. Refer to PG-72, "Removal and Installation (Battery)".
E
23. With the engine warmed up, drive the vehicle in an urban area.
NOTE:
When ambient temperature is 20C (68F), it takes about 10 minutes for the CVT fluid to warm up to 50 F
80C (122 - 176F).
24. Check CVT fluid level and condition. Refer to TM-287, "Adjustment".
Inspection
INFOID:0000000008145124
TM-393
INFOID:0000000008717744
JSDIA3619GB
Transaxle assembly
O-ring
INFOID:0000000008749637
REMOVAL
1.
2.
3.
4.
5.
Remove the battery tray. Refer to PG-73, "Removal and Installation (Battery Tray)".
Remove the starter motor. Refer to STR-23, "VQ35DE : Removal and Installation".
Disconnect the harness connector from the input speed sensor
(1).
Remove the input speed sensor bolt, then the input speed sensor (1).
Remove the O-ring (2) from the input speed sensor (1).
CAUTION:
Do not reuse O-ring.
ALDIA0362ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse O-ring.
Apply Genuine NISSAN CVT Fluid NS-3 to the O-ring.
INFOID:0000000008499738
TM-394
[CVT: RE0F10E]
A
TM
TM-395
INFOID:0000000008717746
JSDIA3620GB
Transaxle assembly
O-ring
INFOID:0000000008749638
REMOVAL
1.
2.
3.
4.
5.
Disconnect the negative battery terminal. Refer to PG-72, "Removal and Installation (Battery)".
Remove the fender protector side cover (LH). Refer to EXT-26, "FENDER PROTECTOR : Removal and
Installation".
Disconnect the harness connector from primary speed sensor
(1).
Remove the primary speed sensor bolt, then the primary speed
sensor (1).
Remove the O-ring (2) from the primary speed sensor (1).
CAUTION:
Do not reuse O-ring.
ALDIA0361ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse O-ring.
Apply Genuine NISSAN CVT Fluid NS-3 to the O-ring.
INFOID:0000000008145127
TM-396
[CVT: RE0F10E]
A
TM
TM-397
INFOID:0000000008717756
JSDIA3727GB
Transaxle assembly
O-ring
INFOID:0000000008145129
REMOVAL
1.
2.
3.
4.
Disconnect the battery negative terminal. Refer to PG-72, "Removal and Installation (Battery)".
Disconnect the harness connector from output speed sensor (1).
Remove the output speed sensor bolt, then the output speed
sensor (1).
Remove the O-ring (2) from the output speed sensor (1).
CAUTION:
Do not reuse O-ring.
ALDIA0363ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse O-ring.
Apply Genuine NISSAN CVT Fluid NS-3 to the O-ring.
INFOID:0000000008145130
TM-398
Exploded View
INFOID:0000000008832413
TM
G
JSDIA3729GB
Transaxle assembly
INFOID:0000000008145135
REMOVAL
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.
1. Remove front drive shaft. Refer to FAX-11, "Removal and Installation (Left Side)" (LH) or FAX-13,
"Removal and Installation (Right Side)" (RH).
2. Remove differential oil side seal (1) using suitable tool (A).
CAUTION:
Be careful not to scratch transaxle case and converter
housing.
JPDIA0118ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse differential side oil seal.
Apply Genuine NISSAN CVT Fluid NS-3 to differential side oil seals.
When inserting the drive shaft, be sure to use Tool.
Tool number
: KV38107900
TM-399
(B)
[CVT: RE0F10E]
JSDIA1836ZZ
Dimension (C)
Dimension (D)
:Height difference from case end surface is within 0 0.5 mm (0.0 0.020
in).
:Height difference from case end surface is within 0 0.5 mm (0.0 0.020
in).
NOTE:
The reference is the installation direction of the differential side oil seal.
Drift to be used:
Location
Transaxle case side
Converter housing side
INFOID:0000000008145136
TM-400
WATER HOSE
WATER HOSE : Exploded View
INFOID:0000000008499755
TM
JSDIA3630GB
Hose clamp
Heater thermostat
Transaxle assembly
Water outlet
N
INFOID:0000000008499756
REMOVAL
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
Perform when the engine is cold.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.
1. Remove front under cover. Refer to EXT-28, "Removal and Installation".
Revision: August 2012
TM-401
ALDIA0365ZZ
5.
6.
Remove CVT heater thermostat bolt, release hose clamps then remove CVT heater thermostat and CVT
water hose C from water outlet.
CAUTION:
Do not reuse hose clamps.
Remove CVT water hose inlet and CVT water hose outlet from CVT oil warmer.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Do not reuse hose clamps.
Insert CVT water hose according to dimension (A) described
below.
CVT water hose (1)
CVT water hose A
Dimension (A)
Water outlet
CVT oil warmer
CVT oil warmer
Heater thermostat
Heater thermostat
JSDIA1291ZZ
Water outlet
Install hose clamps (1) at the both ends of CVT water hose (2) with
dimension (A) from the hose end.
Dimension (A)
SCIA8123E
Paint mark
N/A
N/A
Facing upward
Hose end
TM-402
: Vehicle front
(E)
: Vehicle upper
When installing hose clamps the center line of each clamp tab
should be positioned as shown.
JSDIA1292ZZ
TM
INFOID:0000000008499757
INFOID:0000000008499758
P
JSDIA3631GB
Hose clamp
Transaxle assembly
: To radiator
: Always replace after every disassembly.
TM-403
INFOID:0000000008499759
REMOVAL
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.
1. Remove front under cover. Refer to EXT-28, "Removal and Installation".
2. Remove engine room cover. Refer to EM-28, "Removal and Installation".
3. Remove the front air duct and air cleaner case assembly. Refer to EM-29, "Removal and Installation".
4. Release hose clamp, then remove CVT fluid cooler hose A and B from CVT oil warmer and radiator.
CAUTION:
Do not reuse hose clamps.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse hose clamps.
Insert CVT fluid cooler hoses according to dimension (A).
CVT fluid cooler hose (1)
CVT fluid cooler hose A
Dimension (A)
Radiator tube
CVT oil warmer
CVT oil warmer
Radiator tube
JSDIA1289ZZ
Install hose clamps (1) at both ends of CVT fluid cooler hoses (2)
with dimension (A) from the hose end.
Dimension (A)
SCIA8123E
Hose end
Paint mark
Facing upward
Facing downward
*: Refer to the illustrations for the specific position of each hose clamp tab.
TM-404
[CVT: RE0F10E]
A
(C)
: Front
When installing hose clamps, the center line of each clamp tab
should be positioned as shown.
C
ALDIA0366ZZ
TM
INFOID:0000000008499760
INFOID:0000000008718314
L
JSDIA3624GB
Transaxle assembly
M
INFOID:0000000008499762
REMOVAL
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
Perform when the engine is cold.
1. Remove front under cover. Refer to EXT-28, "Removal and Installation".
2. Remove CVT water hose inlet and CVT water hose outlet from CVT oil warmer. Refer to TM-199,
"WATER HOSE : Exploded View".
3. Remove CVT fluid cooler hose inlet and CVT fluid cooler hose outlet from CVT oil warmer. Refer to TM201, "CVT FLUID COOLER HOSE : Exploded View".
4. Remove CVT oil warmer bolts, then remove CVT oil warmer from vehicle.
Revision: August 2012
TM-405
INFOID:0000000008499763
TM-406
PLUG
[CVT: RE0F10E]
PLUG
Description
INFOID:0000000008145143
Exploded View
INFOID:0000000008717800
TM
H
JSDIA3622GB
Transaxle assembly
O-ring
Plug
INFOID:0000000008145145
REMOVAL
1.
2.
Remove fender protector side cover (LH). Refer to EXT-26, "FENDER PROTECTOR : Removal and
Installation".
Remove the plug and O-ring.
INSTALLATION
N
INFOID:0000000008145146
TM-407
TRANSAXLE ASSEMBLY
[CVT: RE0F10E]
INFOID:0000000008145147
JSDIA3633GB
Transaxle assembly
O-ring
INFOID:0000000008145148
REMOVAL
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
Perform when the engine is cold.
When replacing TCM and transaxle assembly as a set, replace transaxle assembly first and then
replace TCM. Refer to TM-81, "Description".
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.
TM-408
TRANSAXLE ASSEMBLY
[CVT: RE0F10E]
< UNIT REMOVAL AND INSTALLATION >
1. Remove the engine and transaxle with the front suspension member as a unit. Refer to EM-220,
"Removal and Installation".
A
2. Disconnect the transaxle harness connectors.
3. Disconnect the CVT oil warmer water hoses from engine side. Refer to TM-401, "WATER HOSE :
Removal and Installation".
B
4. Remove the CVT fluid charging pipe.
5. Remove the transaxle to engine and engine to transaxle bolts.
6. Separate the engine from the transaxle and remove the engine from the front suspension member. Refer C
to EM-220, "Removal and Installation".
NOTE:
Using paint, put matching marks on the drive plate and torque converter when removing the torque con- TM
verter to drive plate nuts.
7. Remove transmission bracket.
8. Lift the transaxle from the front suspension member.
E
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When replacing an engine or transaxle you must make sure any dowels are installed correctly during
re-assembly
Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drive
train components.
Do not reuse O-rings or copper sealing washers.
When turning crankshaft, turn it clockwise as viewed from the front of the engine.
When tightening the nuts for the torque converter while securing the crankshaft pulley bolt, be sure
to confirm the tightening torque of the crankshaft pulley bolt. Refer to EM-174, "Removal and Installation".
After converter is installed to drive plate, rotate crankshaft several turns to check that CVT rotates
freely without binding.
When installing the CVT to the engine, align the matching mark on the drive plate with the matching
mark on the torque converter.
When installing CVT assembly to the engine assembly, attach the bolts in accordance with the following standard.
K
Bolt No.
Number of bolts
55 (2.17)
39 (1.54)
35 (1.38)
50 (1.97)
45 (1.77)
Bolt length
mm (in)
Tightening torque
Nm (kg-m, ft-lb)
50.0
(5.1, 37)
M
AWDIA1031ZZ
When installing the drive plate to torque converter nuts, tighten them temporarily. then tighten the nuts to the
specified torque.
INFOID:0000000008145149
TM-409
TRANSAXLE ASSEMBLY
< UNIT REMOVAL AND INSTALLATION >
After inserting a torque converter to the CVT, check dimension (A)
with in the reference value limit.
B
: Scale
: Straightedge
Dimension (A)
[CVT: RE0F10E]
JPDIA0115ZZ
TM-410
INFOID:0000000008717825
TM
G
JSDIA3623ZZ
Transaxle assembly
Torque converter
Disassembly
1.
2.
3.
INFOID:0000000008145151
Assembly
INFOID:0000000008145152
TM-411
[CVT: RE0F10E]
Unit: mm (in)
(2)
: Transaxle assembly
SCIA7908J
Unit: mm (in)
Dimension (B)
NOTE:
Converter housing oil seal pulling direction is used as the reference.
After completing installation, check for CVT fluid leaks and CVT
fluid level. Refer to TM-287, "Adjustment".
SCIA7909J
Attach the pawl (A) of the torque converter to the drive sprocket
hole (B) on the transaxle assembly side.
CAUTION:
Rotate the torque converter for installing torque converter.
Do not damage the bushing inside the torque converter
sleeve when installing the converter housing oil seal.
SCIA7907J
Inspection
INFOID:0000000008145153
TM-412
: Scale
: Straightedge
Dimension (A)
[CVT: RE0F10E]
A
TM
TM-413
INFOID:0000000008145154
Engine model
VQ35DE
Drive type
2WD
Transaxle model
RE0F10E
3WX0A
D position
2.436 0.384
R position
0.745
Final drive
4.677
Genuine NISSAN CVT Fluid NS-3*1
Recommended fluid
CAUTION:
Use only Genuine NISSAN CVT Fluid NS-3. Never mix with other fluid.
Using CVT fluid other than Genuine NISSAN CVT Fluid NS-3 will deteriorate in driveability and CVT durability, and may damage the CVT, which is not covered by the NISSAN new vehicle limited warranty.
*1: Refer to MA-20, "FOR USA AND CANADA : Fluids and Lubricants" (for USA and Canada), MA-21, "FOR MEXICO : Fluids and Lubricants" (for Mexico).
*2: The CVT fluid capacity is the reference value.
Shift Characteristics
INFOID:0000000008145155
Unit: rpm
Throttle position
Engine speed
Shift pattern
2/8
D position
1,410 1,550
1,550 1,710
8/8
D position
3,610 3,990
4,560 5,040
CAUTION:
Lock-up is engaged at the vehicle speed of approximately 18 km/h (12 MPH) to 40 km/h (24 MPH).
Stall Speed
INFOID:0000000008145156
Stall speed
Torque Converter
INFOID:0000000008145158
Unit: mm (in)
14.0 (0.55)
Heater Thermostat
INFOID:0000000008145159
Standard
Valve lift
Reference value
71C (160F)
TM-414