Training Aids

Commercial Engines
Pratt & Whitney Secondary Flow and Lubrication
Systems Schematics
Each schematic illustrates in full color the secondary air sources
and uses of the various stages of air throughout the engines
systems. Careful attention is given to the proper identification of
all compressor and turbine stages, flanges and gaspath stations.
In addition, the engine lubrication system is depicted detailing
the pressure, scavenge and breather air subsystems. Schematics
are available in handout and wall chart sizes. See order
numbers below.
Order No:

P090-H
P092-H
P093-H
P094-H
P099-H
P132-H

Secondary Flow Handouts

(Handouts measure 11 inches x 17 inches)
Sold in packages of 25.
PW2000
PW4000 94-Inch Fan
PW4000 100-Inch Fan
PW4000 112-Inch Fan
PW6124
JT8D-217C/-219

The schematics are printed on high-quality white laser paper and

are ideally sized for handouts, insertion into training guides, or
display in an office area.
Order No:
P090-W
P092-W
P093-W
P094-W
P099-W
P132-W

Secondary Flow Wall Charts

(Wall charts measure 36 inches x 51 inches)
PW2000
PW4000 94-Inch Fan
PW4000 100-Inch Fan
PW4000 112-Inch Fan
PW6124
JT8D-217C/219
Note: This wall chart measures 26 inches x 50 inches

The wall charts are laminated with a clear dry-erase material for
use in a classroom or shop setting.

Pratt & Whitney Engine Build Groups

The build groups cross-section shows the engine assembly parts
and engine build groups identified by ATA chapter sections. Flange
locations are also identified.
Order No:
P135-H
P137-H

Engine Build Groups Handouts

(Handouts measure 11 inches x 17 inches)
PW4000 94-Inch Fan
PW4000 100-Inch Fan

P135-W
P137-W

Engine Build Groups Wall Chart

(Wall charts measure 36 inches x 51 inches)
PW4000 94-Inch Fan
PW4000 100-Inch Fan

Military Engines
Order No:
P091-H
P113-H
P111-H
P139-H
P142-H
P110-H
P119-H
P140-H
P141-H
P112-H
P114-H
P115-H

(Handouts measure 11 inches x 17 inches)

Sold in packages of 25.
F117 Secondary Flow and Lubrication Schematic
F119-PW-100 Cross Section
F100-PW-220 Cross Section
F100-PW-220 Lubrication Systems Schematic
F100-PW-220 Engine Modules
F100-PW-229 Cross Section
F100-PW-229 Access Ports
F100-PW-229 Lubrication Systems Schematic
F100-PW-229 Engine Modules
F135-PW-100 CTOL/CV Cross Section
F135 CTOL/CV Airflow Map
F135 STOVL Airflow Map

Order No:
P091-W
P113-W
P111-W
P139-W
P142-W
P110-W
P119-W
P140-W
P141-W
P112-W
P114-W
P115-W

(Wall chart sizes vary. See legend below.)

F117 Secondary Flow and Lubrication Schematic1
F119-PW-100 Cross Section2
F100-PW-220 Cross Section2
F100-PW-220 Lubrication Systems Schematic4
F100-PW-220 Engine Modules4
F100-PW-229 Cross Section2
F100-PW-229 Access Ports1
F100-PW-229 Lubrication Systems Schematic4
F100-PW-229 Engine Modules4
F135-PW-100 CTOL/CV Cross Section2
F135 CTOL/CV Airflow Map3
F135 STOVL Airflow Map3

Wall chart sizes:

1 36 inches x 51 inches
2 28 inches x 68 inches
3 30 inches x 68 inches
4 36 inches x 68 inches
Sample of Secondary Flow and Lubrication Systems Schematic

20

Please visit Pratt & Whitneys Online Services to place an

order and complete a purchase at https://portal.pw.utc.com

Educational Resources
Books/References
Name

Description

Book Code

Aeronautical Vestpocket
Handbook

Offers a detailed engineering technical reference. It

contains compressible flow functions, standard altitude
data and properties of gases, materials and elements.
In addition, the book covers a range of aircraft, engine
and general aviation topics. Shipping charges are
included in the price for this book.

P&W 79500

The Aircraft Gas Turbine

Engine and Its Operation

Provides a complete engine familiarization handbook.

It describes the general aero-thermodynamic principles
underlining operation and performance, different
types of engines and a detailed component description.
The book also discusses the various internal and
external systems, such as the secondary flow and
lubrication systems, as well as operational performance
and the many factors that affect it. Shipping charges
are included in the price.

P&W 182408

Engine Nomenclature

Provides definitions of commonly used technical

and engineering terms oriented toward commercial
turbofan engines.

P098

General/Engineering Training Guides

22

Certified Training
Instructor

Contains illustrations and related text about

instructor skills, communications, audiovisual
materials and their use in the classroom, evaluating
other instructors and the use and creation of
instructor guides.

P060

On-the-Job-Training
Teaching Job
Knowledge and Skills

Contains illustrations and related text addressing

communications, providing feedback to students,
safety, managing students and teaching
physical skills.

P066

Standard Practices
Used in Maintenance

Contains text, tables, line charts and photographs

used to instill knowledge about torquing practices,
the use of locking devices, O-ring, lubricant,
precision measuring, clamping of tubes and
harnesses, applying markings to parts and handling
bearings. Resources for Standard Practices are
also included.

P016

Engine Design
and Repair

Contains text, tables, line charts and photographs

used to instill knowledge about the design and
performance features of Pratt & Whitneys commercial
gas turbine engines and the required inspection and
repair procedures. Additional topics include a review
of engine management using risk analysis and the
application of the failure analysis process.

463

To order training materials, please visit Pratt & Whitneys Online Services at https://portal.pw.utc.com

Performance/Engineering Training Guides

Name

Description

Book Code

Engine Condition
Monitoring II (ECM II)

Covers application of gas generator baseline curves,

the ECM II computer program, data acquisition by
the flight crew and the characteristics of monitored
parameters. Contains charts and tables commonly
used in solving engine-condition-monitoring
problems. Applicable to both the mainframe and
personal computer versions of the ECM II program.

440

Module Performance
Analysis Using MAPNET

Contains text, tables and line charts used to analyze

engine component deficiencies, program capabilities,
data requirements, output interpretation and
workscope simulation features. Basic gas turbine
performance including component characteristics
and their deterioration impacts is also included.

450

P&W EHM (Engine Health Contains illustrations, trend-monitoring-report

examples and explanations for the application of
Monitoring)
P&W EHM software. The content is divided into
several areas: fleet configuration management, data
collection requirements, cruise and takeoff data
processing, analysis and management. Also included
are report layouts and options, trend analysis,
UNIGRAPH plotting workshop and EHM student
assessment.

437

Introduction to Engine
Failure Analysis (EFA)

Contains illustrations and related text about the

basic knowledge of how to investigate engine
system or part failures to help find the root cause.
Also described are the procedures used to write a
failure analysis report.

462

Engine Fleet
Management

Contains illustrations and related text about

evaluation and optimization of the engine fleet
management program. Areas of discussion include
engine and module performance, fleet ranking, fleet
analysis and maintenance scheduling.

456

To order training materials, please visit Pratt & Whitneys Online Services at https://portal.pw.utc.com

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Maintenance Training Guides

24

Name

Description

Engine Model

Book Code

Engine System
Familiarization
Level I

Contains illustrations and related text

about the basic features and principles of
engine construction and systems.

PW4000 94-inch Fan

PW4000 112-inch Fan
PW4100 94-inch Fan
PW4100 100-inch Fan
PW4400 94-inch Fan
PW2000
PW6000
V2500
JT8D-7/-17
JT8D-200

601
675
622
643
651
411B
B6101
542
027
094

Line and Base

Maintenance
Level III

Contains illustrations and related text

about engine construction features,
performance and rating characteristics,
engine systems and system components,
purpose, location, operation, operational
tests and troubleshooting.

PW4000 94-inch Fan

PW4084 112-inch Fan
PW4090 112-inch Fan
PW4100 100-inch Fan
PW4100 94-inch Fan
PW4400 94-inch Fan
PW2000
JT8D-7/-17
JT8D-200
JT9D-7Q
JT9D-7A, F, J
JT9D-59A, -70A
JT9D-7R4, E, F
JT9D-7R4D1
JT9D-7R4G2

600
663
670
623
B4163
651
410B
B0823
090
180
210
230
280
330
390

Engine Heavy
Maintenance (B1-B2)
Level IV

Contains text, schematics, cross-sectional

drawings and system diagrams covering
various steps in engine disassembly and
assembly and use of tooling.

PW4000 94-inch Fan

PW4100 100-inch Fan
PW4000 112-inch Fan
PW2000
JT8D-7/-17
JT8D-200
JT9D-7, 7Q, 7A, F

635
648
665
420
032
100
200

Intermediate and
Depot Level
Maintenance (Military)

Contains text, schematics, cross-sectional

drawings and system diagrams covering
various steps in engine disassembly and
assembly and use of tooling.

F100-PW-220
Intermediate
Depot
F100-PW-229
Intermediate
Depot

1007
1034
1022
1023

To order training materials, please visit Pratt & Whitneys Online Services at https://portal.pw.utc.com

Maintenance Training Guides

Name

Description

Engine Model

Book Code

Borescope Inspection

Contains basic information of borescope

terminology, equipment and types of
compressor, combustor and turbine
distress. Also shown are borescope
access port locations, specific airfoil
dimensions and combustion chamber
liner inspection maps.

PW4000 94-inch Fan

PW4000 112-inch Fan
PW4100 100-inch Fan
PW2000
PW6000
JT8D-7/-17 and -200
V2500

645
669
649
423
B6100
031
541

Post-Maintenance Test

Contains illustrations and text of the

test facility, support equipment, engine
test parameters, test cell connections,
test profiles and operating limits.

PW4000 94-inch Fan

PW4000 112-inch Fan
PW4100 100-inch Fan
PW2000
JT8D-7/-17
JT8D-200
F100-PW-220
F100-PW-229

640
666
644
421
048
089
1040
1008

Compressor Blade
Blending, 5th- to
15th-Stage

PW4400 94-inch Fan

Contains illustrations and related text of
the procedures, equipment and practice
skills necessary to do on-wing compressor
blade blending.

680

Engine Heavy
Maintenance (B3)

Contains text, schematics, cross-sectional

drawings and system diagrams of various
steps in engine module disassembly and
assembly and use of tooling.

PW4000 94-inch Fan

JT8D-7/-17
JT8D-200

635
035
099

Compressor Blade
Blending, 6th- to 9th-,
11th- to 13th-, 15thto 17th-Stage

PW2000/PW2300
Contains illustrations and related text of
the procedures, equipment and practice
skills necessary to do on-wing compressor
blade blending.

F100 Engine Blade

Inspection and Blend
Repair

Contains illustrations and related text of

the procedures, equipment and practice
necessary to inspect and blend repair the
F100 engine compressor blades.

F100-PW-220/229

1038

Interactive Electronic
Technical Manual
(IETM)

Contains illustrations and related text of

IETM navigation, front matter, publications
and features.

V2500
F100

543
1060

PW2000/B757
Open-Cowl Inspection

Contains illustrations and related text

to conduct an open-cowl inspection.

PW2000/B757

695

JT8D, JT8D-200
Troubleshooting

Contains illustrations and related text of

engine external features, performance
and rating characteristics, systems
operation, operational tests, and
troubleshooting.

JT8D-7/-17
JT8D-200
F100-PW-220

028
095
Vol I 1014
Vol II 1015
Vol I 1011
Vol II 1012

Contains text and cross-sectional drawings

of various steps in performing a
hot-section inspection and use of tooling.

JT8D-7/-17
JT8D-200

Hot-Section Inspection

F100-PW-229

413

041
092

To order training materials, please visit Pratt & Whitneys Online Services at https://portal.pw.utc.com

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