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    Session 1 Module 2 - Boiler Construction PDF

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    tbanano
    This document outlines the objectives and details of a training module on boiler construction, pressure parts, and drum internals. The module aims to describe the essential parts of a boiler and their functions, discuss the design criteria and materials used for various pressure parts and the furnace, and explain the principles of steam separation in the boiler drum. It provides information on pressure part arrangements, furnace design aspects like heat input rates and gas temperatures, drum designs, and steam separation components. Diagrams and pictures supplement the technical descriptions and specifications.

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    © All Rights Reserved
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    Session 1 Module 2 - Boiler Construction PDF

    Uploaded by

    tbanano
    166 views21 pages
    This document outlines the objectives and details of a training module on boiler construction, pressure parts, and drum internals. The module aims to describe the essential parts of a boiler and their functions, discuss the design criteria and materials used for various pressure parts and the furnace, and explain the principles of steam separation in the boiler drum. It provides information on pressure part arrangements, furnace design aspects like heat input rates and gas temperatures, drum designs, and steam separation components. Diagrams and pictures supplement the technical descriptions and specifications.

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    Session 1 module 2 - Boiler Construction.pdf

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    This document outlines the objectives and details of a training module on boiler construction, pressure parts, and drum internals. The module aims to describe the essential parts of a boiler and their functions, discuss the design criteria and materials used for various pressure parts and the furnace, and explain the principles of steam separation in the boiler drum. It provides information on pressure part arrangements, furnace design aspects like heat input rates and gas temperatures, drum designs, and steam separation components. Diagrams and pictures supplement the technical descriptions and specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    166 views21 pages

    Session 1 Module 2 - Boiler Construction PDF

    Uploaded by

    tbanano
    This document outlines the objectives and details of a training module on boiler construction, pressure parts, and drum internals. The module aims to describe the essential parts of a boiler and their functions, discuss the design criteria and materials used for various pressure parts and the furnace, and explain the principles of steam separation in the boiler drum. It provides information on pressure part arrangements, furnace design aspects like heat input rates and gas temperatures, drum designs, and steam separation components. Diagrams and pictures supplement the technical descriptions and specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 21

    Boiler Construction, Pressure

    Parts & Drum Internals

    Objectives and other details of modules


    Duration 75 minutes
    Training aids
    Power point Presentations
    Reading Material

    Objective
    At the end of the session participants will be able to:

    Describe essential parts of boiler and their functions


    List out design criteria of various pressure parts and furnace, material
    of construction
    Detail out of steam separation principles drum and its function
    contraction details of boiler drum
    Distinguish between boilers for subcritical and supercritical units
    Mittwoch, 4. September
    2013

    Fuzeilentext

    Boiler Construction

    9/4/2013

    Steag O&M Company

    Pressure Parts arrangement

    9/4/2013

    Steag O&M Company

    Furnace design aspects

    This closeness in size reflects the fact that a


    coal-fired unit has to be designed to prevent
    excessive slagging, whereas an oil-fired unit has
    to take into account, as a primary sizing factor,
    its furnace tube-wall integrity

    9/4/2013

    Steag O&M Company

    Furnace Design Considerations


    Important design considerations for the proper sizing of the furnace include
    Net-heat-input-to-plan-area (NHI/PA) release rate. As the rank of coal decreases, furnaces
    increase in plan area and vertical height from the top fuel nozzle to the furnace arch.
    The NHI/PAs range from (1.6 x 109 J/hr-929 cm2) for severe slagging coals,
    through (2.2 x 109 J/hr-929 cm2) for low slagging coals
    Distance from the upper fuel nozzle level to the furnace exit. Sufficient furnace dimensions,
    including adequate height between the top row of burners and the furnace exit, must be
    used to obtain the proper retention time for the combustion.
    Furnace exit gas temperature (FEGT). Sufficient waterwall heat transfer surface is necessary
    to allow sufficient cooling of the combustion gas so that the fly ash is solidified before it
    enters the first pendant tube bank.
    This will minimize deposition and fouling of the pendant tube banks.
    The velocity of the flue gas must not exceed specified limits in order to control erosion from
    the ash in the coal. Depending on the ash analysis and quantity, the velocity is generally
    limited to (18.3 to 21.3 m/s).

    9/4/2013

    Steag O&M Company

    Furnace Sizing

    9/4/2013

    Steag O&M Company

    500MW construction details

    9/4/2013

    Boiler materials Consideration


    The primary consideration in material choice is a function of expected tube temperature
    of operation.
    Economizers and water wall sections are usually constructed with a mild or medium
    carbon steel, whereas
    low alloy ferritic steels are used for most super heater and re heater sections,
    with austenitic stainless steels specified for the highest-temperature circuits or corrosion
    performance.
    Alloys for use as boiler tube materials in the United States are identified by an ASME
    designation (SA-xxx) or an essentially equivalent

    9/4/2013

    Steag O&M Company

    Materials for Boiler

    9/4/2013

    Steag O&M Company

    10

    Boiler drum and steam separation

    9/4/2013

    Steag O&M Company

    11

    Steam Generation

    9/4/2013

    Steag O&M Company

    12

    Steam Generation

    9/4/2013

    Steag O&M Company

    13

    Steam Separation

    9/4/2013

    Steag O&M Company

    14

    Boiler steam water schemes

    9/4/2013

    Steag O&M Company

    15

    Heat Transfer in a pipe

    9/4/2013

    Steag O&M Company

    16

    Common Circulation systems

    9/4/2013

    Steag O&M Company

    17

    Boiler Drum and internals

    9/4/2013

    Steag O&M Company

    18

    Drum design criteria

    9/4/2013

    Steag O&M Company

    19

    Steam Drum

    9/4/2013

    Steag O&M Company

    20

    Steam Drum and separators

    9/4/2013

    Steag O&M Company

    21

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