Visual Inspection of Weld Api 650
Visual Inspection of Weld Api 650
Visual Inspection of Weld Api 650
8.4.3 The Manufacturer shall determine and certify that each liquid penetrant examiner meets the following
requirements.
a) Has vision (with correction, if necessary) to enable him to read a Jaeger Type 2 standard chart at a distance of not
less than 300 mm (12 in.) and is capable of distinguishing and differentiating contrast between the colors used.
Examiners shall be checked annually to ensure that they meet these requirements.
b) Is competent in the technique of the liquid penetrant examination method for which he is certified, including
making the examination and interpreting and evaluating the results; however, where the examination method
consists of more than one operation, the examiner may be certified as being qualified for one or more of the
operations.
8.4.4 Acceptance standards and the removal and repair of defects shall be in accordance with Section VIII, Annex
8, Paragraphs 8-3, 8-4, and 8-5, of the ASME Code.
b) Maximum permissible undercut is 0.4 mm (1/64 in.) in depth for vertical butt joints, vertically oriented permanent
attachments, attachment welds for nozzles, manholes, flush-type openings, and the inside shell-to-bottom welds.
For horizontal butt joints, horizontally oriented permanent attachments, and annular-ring butt joints, the maximum
permissible undercut is 0.8 mm (1/32 in.) in depth.
c) The frequency of surface porosity in the weld does not exceed one cluster (one or more pores) in any 100 mm
(4 in.) of length, and the diameter of each cluster does not exceed 2.5 mm (3/32 in.).
d) The reinforcement of the welds on all butt joints on each side of the plate shall not exceed the following
thicknesses:
Plate Thickness
mm (in.)
Horizontal Joints
13 (1/2)
2.5 (3/32)
3 (1/8)
3 (1/8)
5 (3/16)
> 25 (1)
5 (3/16)
6 (1/4)
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a) There are no crater cracks, other surface cracks or arc strikes in or adjacent to the welded joints.
8-7
The reinforcement need not be removed except to the extent that it exceeds the maximum acceptable thickness or
unless its removal is required by 8.1.3.4 for radiographic examination.
8.5.3 A weld that fails to meet the criteria given in 8.5.1 shall be reworked before hydrostatic testing as follows:
a) Any defects shall be removed by mechanical means or thermal gouging processes. Arc strikes discovered in or
adjacent to welded joints shall be repaired by grinding and rewelding as required. Arc strikes repaired by welding
shall be ground flush with the plate.
b) Rewelding is required if the resulting thickness is less than the minimum required for design or hydrostatic test
conditions. All defects in areas thicker than the minimum shall be feathered to at least a 4:1 taper.
c) The repair weld shall be visually examined for defects.
NOTE 1
Vertical spot radiograph in accordance with 8.1.2.2, Item a: one in the first 3 m (10 ft) and one in each 30 m (100 ft)
thereafter, 25 % of which shall be at intersections.
NOTE 2
Horizontal spot radiograph in accordance with 8.1.2.3: one in the first 3 m (10 ft) and one in each 60 m (200 ft)
thereafter.
NOTE 3
Vertical spot radiograph in each vertical seam in the lowest course (see 8.1.2.2, Item b). Spot radiographs that satisfy
the requirements of Note 1 for the lowest course may be used to satisfy this requirement.
NOTE 4
Spot radiographs of all intersections over 10 mm (3/8 in.) (see 8.1.2.2, Item b).
NOTE 5
Spot radiograph of bottom of each vertical seam in lowest shell course over 10 mm (3/8 in.) (see 8.1.2.2, Item b).
NOTE 6
Complete radiograph of each vertical seam over 25 mm (1 in.). The complete radiograph may include the spot
radiographs of the intersections if the film has a minimum width of 100 mm (4 in.) (see 8.1.2.2, Item c).
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