Application Note AN4121: Design of Power Factor Correction Circuit Using FAN7527B
Application Note AN4121: Design of Power Factor Correction Circuit Using FAN7527B
Application Note AN4121: Design of Power Factor Correction Circuit Using FAN7527B
com
.
Inductor Peak Current
Inductor Current
Inductor Average Current
Gating
Signal
Vcc
2.5V Ref
Vcc
Internal
Bias
UVLO
12V
9V 8.5V
11.5V
Drive
Output
OUT
Timer R
Idet
7.2V
6.5V
2V
1.5V
Zero Current
Detector
Static OVP
40k
CS
4
8pF
R
Current Sense
Comparator
2.25V
Vref
Veao(L)=2.25V
1.8V
Vmo
MULT 3
Vm1
0 ~ 3.8V
Vm2
Multiplier
K =
0.25V
Vmo
Vm 1 ( Vm 2 Vref )
Vref~Vref+2.5V
OVP
Current
Detector
6
GND
EA_OUT
Isovp=30uA
Idovp=40uA
Vref
Vea(-)
1 INV
Error Amp
Rev. 1.0.1
2002 Fairchild Semiconductor Corporation
AN4121
APPLICATION NOTE
Static OVP
Output
Stage
2.25V
Vref
VO
Multiplier
+
Vm2 Vref~Vref+2.5V
OVP
Current
Detector
Isovp=30uA
Idovp=40uA
Vref
Vea(-)
INV
R1
R2
Error Amp
2-2. Multiplier
A single quadrant, two input multiplier is the critical element
that enables this device to get power factor correction. One
input of multiplier(Pin 3) is connected to an external resistor
divider which monitors the rectified ac line voltage. The
other input is internally driven by a DC voltage which is the
difference between error amplifier output (Pin 2) and
reference voltage, Vref. The multiplier is designed to have an
extremely linear transfer curve over a wide dynamic range,
0V to 3.8V for Pin 3, and 2.25V to 6V for error amplifier
output under all line and load conditions.
The multiplier output controls the current sense comparator
threshold voltage as the ac voltage traverses sinusoidally
from zero to peak line. This allows the inductor peak current
to follow the ac line thus forcing the average input current to
be sinusoidal. In other words, this has the effect of forcing
the MOSFET on-time to track the input line voltage,
resulting in a fixed drive output on-time, thus making the
pre-converter load appear to be resistive to the ac line.
APPLICATION NOTE
AN4121
Current Sense
Comparator
OVP
Vref
Veao(L)=2.25V
1.8V
Vmo
Vm1
MULT 3
0.25V
+
Vm2
0 ~ 3.8V
Multiplier
Vref~Vref+2.5V
OVP
Current
Detector
Vmo
K=
Vm1 (Vm 2 Vref )
Isovp=30uA
Vref
Vea(-)
1 INV
Error Amp
Idovp=40uA
2
EA_OUT
CS
40k
4
8pF
Rsense
Current Sense
Comparator
1.8V
Vmo
AN4121
APPLICATION NOTE
Vin
Idet
5
7.2V
6.5V
2V 1.5V
To F/F
Zero Current
Detector
on
I
(t)
2I
sin ( t )
L ( peak )
in ( peak )
= L --------------------------------------------------- = L ---------------------------------------------------V
sin ( t )
V
sin ( t )
in ( peak )
in ( peak )
(1)
2I
in ( peak )
= L ------------------------------V
in ( peak )
APPLICATION NOTE
AN4121
I L ( peak ) ( t )
= L -----------------------------------------------------------V O V in ( peak ) sin ( t )
(2)
2I in ( peak ) sin ( t )
= L -----------------------------------------------------------V O V in ( peak ) sin ( t )
Iin ( peak )
T
= t
on
+t
2V O I O
= -------------------------------- V in ( peak )
V CC N P
N aux = ------------------------------------------------2
V 2
----------- V in ( HL )
O
(3)
1
sin ( t )
= 2LI in ( peak ) ----------------------------- + ----------------------------------------------------------------
V in ( peak ) V O V in ( peak ) sin ( t )
(4)
4LV I
1
O O ( max )
1
= ----------------------------------------- -------------------------------- + ------------------------------------------------------------------------------
V
(V V
)
V2
in
(
peak
)
O
in
(
peak
)
in ( peak )
T
S ( max )
(7)
4LV I
O O ( max )
1
1
= ----------------------------------------- -------------------------------- + ------------------------------------------------------------------------------ (5)
V
(V V
)
V2
in
(
peak
)
O
in
(
peak
)
in ( peak )
L = ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- (6)
1
1
-------------------------------- + ------------------------------------------------------------------------------
4f
V I
sw ( min ) O O ( max ) 2
V in ( peak ) ( V O V in ( peak ) )
V in ( peak )
Inductor
Current
2 I in ( peak _ max)
Input
Current
t on / 2
t on
Figure 7. Input Current and Inductor Current Waveform during a Switching Cycle
2
C in ---------------------------
V in ( max )
ton--------2
V a = V A = V in ( peak ) cos ( t )
2 I in ( peak_max )
I
------------------------------------------ t dt
in ( peak_max )
t on
t on I in ( peak_max )
---------------------------------------------2 V in ( max )
2
(8)
2
L I O ( max ) V O
---------------------------------------------------------------------3
V in ( max ) V in ( peak_max )
(9 )
i a = I a cos ( t )
1 C in V in ( peak )
-------------------------------------Ia
Ia
C in ( max ) = ----------------------------- tan ( cos
V in ( peak )
2V O I O
- tan ( cos
= ------------------------------------------2
V in ( peak_max )
( 10 )
( 11 )
1
( IDF ) )
( IDF ) )
( 12 )
AN4121
APPLICATION NOTE
Lin
iA
iC
C in
VA
Im
ia
iA
iC
PFC
Circuit
Va
ia
Re
VA
Input Filter
Figure 8. Input voltage and current displacement due to input filter capacitance
I O ( max )
C O ( min ) ---------------------------------------------2f ac V O ( max )
( 14 )
I in
IO
PFC
LOAD
CO
Vin
+
VO
( 13 )
1 4 2V in ( LL )
IQrms = I L ( peak_max ) --- -----------------------------9V O
6
I D ( avg ) = I O (1 cos( 2 t ))
2 2 V O I O ( max ) 1 4 2V in ( LL )
= -------------------------------------------- --- -----------------------------V in ( LL )
9V O
6
IO
P on = I
Qrms
R DSon
( 15 )
( 16 )
1
P turn off = --- V O I L ( peak_max ) t f f sw
6
2
2 V O I O ( max )
= ------- ----------------------------------- t f f sw
3 V in ( LL )
VO =
IO
C O
( 17 )
4
2
P disch arg e = --- C oss.Vo V O f sw
3
P MOSFET = P on + P turn-off + P disch arg e
( 18 )
( 19 )
VO
APPLICATION NOTE
AN4121
V Omax
16V = 32
- = -------------------R g > ----------------I Omax 500mA
V in ( peak_min ) V th ( st )max
R ST --------------------------------------------------------------------I STmax
( 20 )
( 26 )
( 23 )
( 28 )
CST
RST
22uF
100k
33uF
120k
47uF
120k
68uF
120k
V O 2.5
V OVP
R1
------- = ----------------------- ,R 1 = -----------------2.5
R2
40A
2.5R 1
,R 2 = ---------------------V O 2.5
I dcc
C ST ---------------------------------------------------2 fac HY ( ST )min
( 22 )
P Diode = V f I Davg
( 27 )
( 21 )
I Davg = I O ( max )
V in ( rms_max )
- 1W
P Rst = -----------------------------------R ST
( 24 )
R in2
V PIN3 = V in ( peak_max ) ----------------------------R in1 + R in2
= V in ( peak_max ) G in ( max ) < 3.8V
( 29 )
(30)
R in2
VO ( m )
Rse n se < ----------------------------------------- = K V in ( peak_min ) ---------------------------------R
+R
I L ( peak_max )
in1
in2
V in ( peak_min )
2.5 V ------------------------------------------------
(31)
4 VO I O ( max )
V in ( peak_min )
1.8V
R sense < ----------------------------------------- = 1.8V -----------------------------------------------4 V O I O ( max )
I L ( peak_max )
( 32 )
V O I O ( max ) 2
= 2 ------------------------------------------------ R
< 1W
sense
V in ( peak_min )
( 33 )
Rsense
2
1W V in ( peak_min )
R sense < --------- ------------------------------------------------
2 VO I O ( max )
( 34 )
AN4121
4. Design Example
A 100W converter is designed to illustrate the design procedure. The system parameters are as follows.
APPLICATION NOTE
APPLICATION NOTE
AN4121
T1
D2
C5
R3
R5
BD1
R8
R6
D1
NTC
R1
C2
C8
Idet
C6
GND
OUT
C4
D3
Vcc
C3
Q1
CS
MULT
V1
F1
R2
C9
R9
C1
INV
EA_OUT
FAN7527B
LF1
C7
R7
VR1
AC INPUT
AN4121
APPLICATION NOTE
10
Part Number
Value
Note
Manufacturer
R1
1.8M
1/4W
R2
22k
1/4W
R3
120k
1W
R5
22k
1/4W
R6
10
1/4W
R7
1.33
1W
R8
1M
1/4W
R9
6k
1/4W
VR1
103
Variable resistor
C1
47nF, 275vac
Box-Cap
C2
100nF, 275vac
Box-Cap
C3, 4
2200pF, 3000V
Y-Cap
C5
0.1F, 630V
Miller-Cap
C6
47F, 35V
Electrolytic
C7
1F
MLCC
C8
22F, 450V
Electrolytic
C9
1nF, 25V
Ceramic
BD1
600V/4A
Bridge Diode
D1, 3
75V, 150mA
1N4148
D2
600V, 1A
BYV26C
LF1
45mH
Line Filter
T1
1.84mH(140T:11T)
EI2519
Q1
500V, 2.3A
FQPF4N50
Fairchild
F1
250V, 3A
Fuse
V1
470V
471
NTC
10
10D09
APPLICATION NOTE
AN4121
Value
Note
Manufacturer
R1
1.8M
1/4W
R2
18k
1/4W
R3
120k
1W
R5
22k
1/4W
R6
10
1/4W
R7
3.0
1W
R8
1M
1/4W
R9
6k
1/4W
VR1
103
Variable resistor
C1
47nF, 275vac
Box-Cap
C2
100nF, 275vac
Box-Cap
C3, 4
2200pF, 3000V
Y-Cap
C5
0.1F, 630V
Miller-Cap
C6
47F, 35V
Electrolytic
C7
1F
MLCC
C8
22F, 450V
Electrolytic
C9
1nF, 25V
Ceramic
BD1
600V/4A
Bridge Diode
D1, 3
75V, 150mA
1N4148
D2
600V, 1A
BYV26C
LF1
45mH
Line Filter
T1
1.76mH(122T:10T)
EI2219
Q1
500V, 2.3A
FQPF4N50
Fairchild
F1
250V, 3A
Fuse
V1
470V
471
NTC
10
10D09
11
AN4121
APPLICATION NOTE
12
Part Number
Value
Note
Manufacturer
R1
1.8M
1/4W
R2
22k
1/4W
R3
120k
1W
R5
22k
1/4W
R6
10
1/4W
R7
0.68
1W
R8
1M
1/4W
R9
6k
1/4W
VR1
103
Variable resistor
C1
47nF, 275vac
Box-Cap
C2
150nF, 275vac
Box-Cap
C3, 4
2200pF, 3000V
Y-Cap
C5
0.33F, 630V
Miller-Cap
C6
47F, 35V
Electrolytic
C7
1F
MLCC
C8
68F, 450V
Electrolytic
C9
1nF, 25V
Ceramic
BD1
600V/4A
Bridge Diode
D1, 3
75V, 150mA
1N4148
D2
600V, 1A
BYV26C
LF1
45mH
Line Filter
T1
0.9mH(80T:6T)
EI2820
Q1
500V, 3.1A
IRFS830B
Fairchild
F1
250V, 3A
Fuse
V1
470V
471
NTC
10
10D09
APPLICATION NOTE
AN4121
Value
Note
Manufacturer
R1
1.8M
1/4W
R2
18k
1/4W
R3
120k
1W
R5
22k
1/4W
R6
10
1/4W
R7
1.5
1W
R8
1M
1/4W
R9
6k
1/4W
VR1
103
Variable resistor
C1
47nF, 275vac
Box-Cap
C2
150nF, 275vac
Box-Cap
C3, 4
2200pF, 3000V
Y-Cap
C5
0.22F, 630V
Miller-Cap
C6
47F, 35V
Electrolytic
C7
1F
MLCC
C8
68F, 450V
Electrolytic
C9
1nF, 25V
Ceramic
BD1
600V/4A
Bridge Diode
D1, 3
75V, 150mA
1N4148
D2
600V, 1A
BYV26C
LF1
45mH
Line Filter
T1
1.1mH(90T:7T)
EI2820
Q1
500V, 3.1A
IRFS830B
Fairchild
F1
250V, 3A
Fuse
V1
470V
471
NTC
10
10D09
13
APPLICATION NOTE
AN4121
Value
Note
Manufacturer
R1
1.8M
1/4W
R2
22k
1/4W
R3
120k
1W
R5
22k
1/4W
R6
10
1/4W
R7
0.4
1W
R8
1M
1/4W
R9
6k
1/4W
VR1
103
Variable resistor
C1
47nF, 275vac
Box-Cap
C2
150nF, 275vac
Box-Cap
C3, 4
2200pF, 3000V
Y-Cap
C5
0.68F, 630V
Miller-Cap
C6
47F, 35V
Electrolytic
C7
1F
MLCC
C8
100F, 450V
Electrolytic
C9
1nF, 25V
Ceramic
BD1
600V/4A
Bridge Diode
D1, 3
75V, 150mA
1N4148
D2
600V, 1A
BYV26C
LF1
45mH
Line Filter
T1
0.6mH(58T:4T)
EI3026
Q1
500V, 4.6A
IRFS840B
Fairchild
F1
250V, 3A
Fuse
V1
470V
471
NTC
10
10D09
14
APPLICATION NOTE
AN4121
Value
Note
Manufacturer
R1
1.8M
1/4W
R2
18k
1/4W
R3
120k
1W
R5
22k
1/4W
R6
10
1/4W
R7
0.8
1W
R8
1M
1/4W
R9
6k
1/4W
VR1
103
Variable resistor
C1
47nF, 275vac
Box-Cap
C2
150nF, 275vac
Box-Cap
C3, 4
2200pF, 3000V
Y-Cap
C5
0.47F, 630V
Miller-Cap
C6
47F, 35V
Electrolytic
C7
1F
MLCC
C8
100F, 450V
Electrolytic
C9
1nF, 25V
Ceramic
BD1
600V/4A
Bridge Diode
D1, 3
75V, 150mA
1N4148
D2
600V, 1A
BYV26C
LF1
45mH
Line Filter
T1
0.8mH(75T:5T)
EI2820
Q1
500V, 4.6A
IRFS840B
Fairchild
F1
250V, 3A
Fuse
V1
470V
471
NTC
10
10D09
15
APPLICATION NOTE
AN4121
Value
Note
Manufacturer
R1
1.8M
1/4W
R2
22k
1/4W
R3
120k
1W
R5
22k
1/4W
R6
10
1/4W
R7
0.25
1W
R8
1M
1/4W
R9
6k
1/4W
VR1
103
Variable resistor
C1
330nF, 275vac
Box-Cap
C2
330nF, 275vac
Box-Cap
C3, 4
2200pF, 3000V
Y-Cap
C5
1F, 630V
Miller-Cap
C6
47F, 35V
Electrolytic
C7
1F
MLCC
C8
150F, 450V
Electrolytic
C9
1nF, 25V
Ceramic
BD1
600V/6A
Bridge Diode
D1, 3
75V, 150mA
1N4148
D2
600V, 1.5A
SUF15J
LF1
45mH
Line Filter
T1
0.495mH(54T:4T)
EI4035
Q1
500V, 13.4A
FQA13N50
Fairchild
F1
250V, 3A
Fuse
V1
470V
471
NTC
10
10D09
16
AN4121
APPLICATION NOTE
Value
Note
Manufacturer
R1
1.8M
1/4W
R2
22k
1/4W
R3
120k
1W
R5
22k
1/4W
R6
10
1/4W
R7
0.5
1W
R8
1M
1/4W
R9
6k
1/4W
VR1
103
Variable resistor
C1
330nF, 275vac
Box-Cap
C2
330nF, 275vac
Box-Cap
C3, 4
2200pF, 3000V
Y-Cap
C5
1F, 630V
Miller-Cap
C6
47F, 35V
Electrolytic
C7
1F
MLCC
C8
150F, 450V
Electrolytic
C9
1nF, 25V
Ceramic
BD1
600V/6A
Bridge Diode
D1, 3
75V, 150mA
1N4148
D2
600V, 1A
BYV26C
LF1
45mH
Line Filter
T1
0.56mH(46T:3T)
EI3026
Q1
500V, 5.3A
FQPF9N50
Fairchild
F1
250V, 3A
Fuse
V1
470V
471
NTC
10
10D09
17
AN4121
APPLICATION NOTE
Value
Note
Manufacturer
R1
2.2M
1/4W
R2
27k
1/4W
R3
120k
1W
R5
22k
1/4W
R6
10
1/4W
R7
0.15
1W
R8
1M
1/4W
R9
6k
1/4W
VR1
103
Variable resistor
C1
330nF, 275vac
Box-Cap
C2
330nF, 275vac
Box-Cap
C3, 4
2200pF, 3000V
Y-Cap
C5
1F, 630V
Miller-Cap
C6
47F, 35V
Electrolytic
C7
1F
MLCC
C8
220F, 450V
Electrolytic
C9
1nF, 25V
Ceramic
BD1
600V/6A
Bridge Diode
D1, 3
75V, 150mA
1N4148
D2
600V, 1.5A
SUF15J
LF1
45mH
Line Filter
T1
0.4mH(76T:5T)
CM330060(troidal core)
ChangSung
Q1
500V, 13.4A
FQA13N50
Fairchild
F1
250V, 3A
Fuse
V1
470V
471
NTC
10
10D09
18
APPLICATION NOTE
AN4121
Value
Note
Manufacturer
R1
2.2M
1/4W
R2
22k
1/4W
R3
120k
1W
R5
22k
1/4W
R6
10
1/4W
R7
0.4
1W
R8
1M
1/4W
R9
6k
1/4W
VR1
103
Variable resistor
C1
330nF, 275vac
Box-Cap
C2
330nF, 275vac
Box-Cap
C3, 4
2200pF, 3000V
Y-Cap
C5
1F, 630V
Miller-Cap
C6
47F, 35V
Electrolytic
C7
1F
MLCC
C8
220F, 450V
Electrolytic
C9
1nF, 25V
Ceramic
BD1
600V/6A
Bridge Diode
D1, 3
75V, 150mA
1N4148
D2
600V, 1.5A
SUF15J
LF1
45mH
Line Filter
T1
0.4mH(52T:4T)
EI3530
Q1
500V, 13.4A
FQA13N50
Fairchild
F1
250V, 3A
Fuse
V1
470V
471
NTC
10
10D09
19
AN4121
APPLICATION NOTE
Nomenclature
IL(peak) (t) : inductor current peak value during one switching
cycle
20
APPLICATION NOTE
AN4121
21
AN4121
APPLICATION NOTE
DISCLAIMER
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY
PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY
LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER
DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.
LIFE SUPPORT POLICY
FAIRCHILDS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES
OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR
CORPROATION. As used herein:
1. Life support devices or systems are devices or systems
which, (a) are intended for surgical implant into the body,
or (b) support or sustain life, or (c) whose failure to perform
when properly used in accordance with instructions for use
provided in the labeling, can be reasonably expected to
result in significant injury to the user.
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