Heater
Heater
Heater
Heat exchangers
Immersion heater
AB-E 32-10
2002-11-14
Replaces: Issue 2000-04-05
Area of application
Oil heaters to this standard are suitable for heating pressure fluids.
Table 1
Mineral oil
Mineral oil
Emulsions
Water emulsions
Phosphate ester
Organic ester
Triglyzerid (Rape seed oil)
Synthetic ester
Polyglycole
Fire resistant
pressure fluids
Fast bio degradable
pressure fluids
HLP
HFA-E
HFC
HFD-R
HFD-U
HETG
HEES
HEPG
to DIN 51524
to DIN 24320
to VDMA 24317
to VDMA 24568
Model
Symbol
Type code
Example:
Heizkoerper
AB32-10 / 3 D 400
AB standard
Power code (see table 2)
Phase code
Single phase (230 V) / double phase (from 400 V)
Three phase (not possible with power code 4)
Voltage
E.g. 400 V
=E
=D
= 400
Table 2
Power code
1
2
3
4
5
6
Power (W)
1000
2000
3000
370
740
1080
Bosch Rexroth AG
Industrial Hydraulics
Zum Eisengieer 1 D-97816 Lohr am Main
Tel.: (0 93 52) 18-0 Fax: (0 93 52) 18-29 17
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0,7
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AB-E 32-10 : 2002-11-14
Heat exchangers
l
l2
d1
PG
SW
Table 3
Power
code
1
2
3
4
5
6
d
G 1 1/2
d1
42
G2
52
G 1 1/2
42
G2
52
Dimensions
l
l1
400 ca. 96
650
ca. 106
950
400 ca. 96
650
ca. 106
950
Designation:
Heizkoerper
l2 SW PG
25 60 11 AB32-10/1 D 400
AB32-10/2 D 400
30 70 16
AB32-10/3 D 400
25 60 11 AB32-10/4 E 230
AB32-10/5 D 400
30 70 16
AB32-10/6 D 400
Material no.
R900024794
R900008368
R900008369
R900024795
R900024796
R900024797
Technical data
Working pressure:
Installation:
Voltage:
Material:
Insulation:
Weight:
max. 2 bar
horizontal
standard to DIN IEC 38
special voltage on request
housing = steel
cover
= steel zinc plated
IP 65
power code 1 + 4 = 1,8 kg
2 + 5 = 3,0 kg
3 + 6 = 4,1 kg
Connection:
L1
L2(N)1)
PE
Type E
L1
L2
L3
PE
Type D
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Page 3 / 4
AB-E 32-10 : 2002-11-14
Heat exchangers
Pressure fluid
Mineral oil
Oil-in-water-emulsion
Water glycole
Phosphate ester
Organic ester
Triglyceride
Synthetic ester
Polyglycole
Calculations
8.1
Heating
HLP
HFA
HFC
HFD-R
HFD-U
HETG
HEES
HEPG
0,7
2
0,7
0,7
PW =
VB c (T1 - T2)
Z
PW = Heat input in kW
3
VB = Oil quantity in reservoir to be heated in dm
c
= Specific heat in kWh/kgK 2)
3
= Density in kg/dm 2)
T1 = Required fluid temperature in C
T2 = Outlet temperature (usually the same as the ambient temperature) in C
Z
= Heating time in h
2) For values c and p see table 5
When calculating the heat input, it has to be taken into account that heat will be lost to the surrounding area
during heating.
Table 5
Pressure fluid
Mineral oil
l-in-water-emulsion
Water glycole
Phosphate ester
Organic ester
HLP
HFA
HFC
HFD-R
HFD-U
Specific heat c
3)
(kWh/kgK)
0,00052
0,00116
0,00092
0,00035
0,00057
Density
3
(kg/dm )
0,88
0,99
1,08
1,25
0,92
3)
3) The values stated are approx. For exact values the fluid manufacturer should be contacted.
8.2
Temperature maintenance
To maintain a constant temperature in a system due to low ambient temperature the following applies:
QW = K A (T1-T2)
QW
K
A
T1
T2
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kW
In moving air:
K = 0,02
mK
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AB-E 32-10 : 2002-11-14
Heat exchangers
Installation
The heaters are mounted horizontally in reservoirs, with a small clearance from the bottom of the reservoir
and as far as possible below the minimum oil level. The heating area must be always covered by the
pressure fluid, see pictures 1 and 2. Recommended installation dimensions for heaters to AB-E 32-10.
Picture 1
Picture 2
100 125
75 100
100
75 100
125
The heater element can be removed without having to drain the oil reservoir. The protective cover and
earth screw have to be removed to enable the element to be withdrawn.
Terminals L1, L2 (N), L3
Protective
cover
Earth screw
10
Spare parts
10.1
Heater element
Seal
Heater element
type D
Heater element
type E
Fixing screw
When ordering the complete type code as stated on the name plate must be stated.
10.2
10.3
Thread seal
Power code
1, 4
2, 3, 5, 6
= Seal ring 48,0 / 55,0 x 2,0 - St A DIN 7603, Material no. R900004660
= Seal ring 60,0 / 68,0 x 2,5 - St A DIN 7603, Material no. R900004664
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