Greenhouse Gas and Energy Efficiency Report - Brown
Greenhouse Gas and Energy Efficiency Report - Brown
Greenhouse Gas and Energy Efficiency Report - Brown
Efficiency Report
Project
Originating
Company
Document Title
Document
Number
GBU3A-SEDO-ABAF1-PX3363-00001
Document
Revision
R02
Document Status
Originator /
Author
Security
Classification
ECCN
Issue Date
Revision History is
shown next page
Rev
#
Date of
Issue
Status
Description
Originato
r
Checker
Appr
R03
7-Mar-16
Akinloye
B.
Anumba C
R02
7-Mar-16
Akinloye
Anumba C
Page 1 of 32
R01
15-Dec15
A.J
B.
Akinbote
A.J.
Akinloye
B.
Anumba C
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Ref
Indicator
Name
Sign
Date
Guidelines:
1. Please consider using hyperlinks to Livelink rather than embedding
large documents.
2. Fonts must not be altered from the standard styles.
3. Graphs to be without borders.
4. Use non-breaking spaces between numbers and units
Ctrl+Shift+Space
5. Special Characters such as degree (C) refer to: http://www.altcodes.net/
6. Maps to follow Shell mapping standards.
7. Figures & tables to be incorporated in the text, with attachments if
a larger figure will benefit (reference attachment in caption).
Captions below figure using the Insert Caption command.
8. Units are Oil field Metric. If Oil field standard units are used (e.g. ft
and psi, then the metric translation must be put straight
afterwards e.g. 1000ft [305m])
9. Use m3 rather than bbl/ft3
Revision Philosophy:
a. All FEED documents for review shall be issued at R01, with
subsequent R02, R03, etc as required.
b. All documents approved for issue, or approved for design shall be
issued at A01with subsequent A02, A03, etc as required.
(Management of Change is required for A02, A03, etc).
c. All Detailed Design documents for review shall be issued at D01,
with subsequent D02, D03, etc as required.
d. All documents approved for construction shall be issued at C01with
subsequent C02, C03, etc as required. (Management of Change is
required for C02, C03, etc).
e. All approved As Built documents shall be issued at Z01, with
subsequent Z02, Z03, etc as required. (Use versions Z01.1, Z01.2,
Z01.3, etc to review As Built document to Z02).
Revision History
Rev No Date of issue
R01
13-Nov-15
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Table of Contents
1.
2.
3.
4.
5.
6.
INTRODUCTION
1.1. Background
1.2. Objectives
1.3. Abasere Project Overview
1.4. Work Scope based on Basis for Design
1.5. Report Scope
1.6. Connections to Adjacent facility
GREENHOUSE GAS EMISSIONS AND ENERGY USE
2.1. Production Forecast
2.2. Mass, Energy and GHG Balances
2.3. Greenhouse gas emission forecast and CPF energy use
CONCLUSION
ABBREVIATIONS
ATTACHMENTS
REFERENCES
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Tables
Table 1: Overall emissions forecast and energy consumption
Table 2: Abasere GHG forecast
Table 3: Abasere energy consumption
6
11
12
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Figures
Figure 1: Abasere Project Scope Overview
Figure 2: Overview of Design Scope
Figure 2.1: Abasere production forecast
8
9
10
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1. Introduction
2.
abbreviations
AG/AGG
ALARP
ARP
BCOT
BFD
BFG
BNAG
BPD
BYSEB
CAPP
CCS
CDM
CEI
CGR
CLP
COT
CPF
DCAF
DRB
EE
Energy Efficiency
EMP
FCV
FDP
FEED
FLB
FPSO
GES
GFC
Giga-Joule
GLR
GOR
GP
Gas Plant
GRF
GT/GTG
HC
Hydrocarbon
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HIPPS
HP
High Pressure
HSE
IAP
JV
Joint Venture
KPI
LGSP
LHV
LOF
Life of Field
LP
Low Pressure
LTO
License to Operate
LVDR
MMSCFD
MOP
NFA
No Further Activity
NLNG
NNF
Normally Non-Flow
NPA
NPV
OGGS
ORP
OU
Operating Unit
PFI
POPM
PP
Power Plant
PSV
PV
Present Value
PVRV
RACI
RFM
SCEI
SCiN
SPDC
STBPD
SYMP
TQ
Top Quartile
UEEI
VRU
WHRU
WIP
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XHP
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3.
SUMMARY
GHG Emissions for the Abaere Field Development Project over the 10 year forecast period are
estimated at 35,510 tonnes of CO2eq, when average production is about 24,000 stbpd (net
condenstate) and 400 MMSCFD. Imported power generation accounts for 82.1 % of the total
emissions, and is the major source of emission in the project. Fugitive emissions from valves and
flanges account for 14.8 % of the total GHG emissions. Venting at Abasere due to routine
maintenance depressuring accounts less than 3.1 % of the total GHG emissions.
Over the forecast period, the total emissions and energy intensities are 0.8 kg CO2 equiv. and 0.013
GJ per Tonne of hydrocarbon produced respectively. Also the SCEI and UEEI are 43 and 0.52
respectively. These are generally low compared to peer facilities in the group. Regarding GHG
emissions and energy consumption therefore, this project is considered ALARP.
In addition there are other design considerations or elements, which either have direct impact on
emissions or are implemented in order to enable accurate measurement and analysis of energy use
and GHG emissions. These include;
1.
Use of HIPPS instead of relief valve as ultimate safeguard for overpressure protection of downstream
facility to avoid relief vent load at Abasere Field.
2.
Depressuring philosophy to depressurise the Abasere flowlines at Gbaran CPF where it will be flared.
3.
Installation of PZA-HH on the Slugcatcher at Soku LGSP to reduce demand on installed relief valve.
This reduces relief events and consequently reduces flaring emissions at the Soku LGSP.
4.
Provide Vent Gas Meter at the RFM to measure and Monitor venting incidents, frequency and flow
rates
5.
Provide individual fuel gas meters for each gas engine power generator to measure the fuel gas
consumed by individual gas engines.
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1.0
1.1
Introduction
Background
The purpose of the Group Global Environmental Standards (GES, Ref. 3) is to establish a baseline for
continuous improvement as required by the Group HSE Commitment and Policy.
For Greenhouse gases the GES (section 1) states:
All major installations shall manage GHG emissions, taking into account the carbon value, to
maximize the business opportunity by:
Implementing 5-year greenhouse gas (GHG) management plans which capture the inherent
value of GHG emission reduction opportunities within the installation according to the relevant
market.
Quantifying GHG emissions at a frequency suitable for the relevant legal framework, but reporting
at least annually.
For Energy use and Efficiency the GES (section 10) states:
Energy use and energy efficiency shall be actively monitored at all major installations and 5-year
Energy Management Plans shall be in place that describes the continuous improvement process to
maximise the efficiency of energy use and throughput.
A demonstration of how energy efficiency considerations have been included in the design of the
project shall be made for new and modified major installations.
This document describes the combined 5-year greenhouse gases (GHG) management plan and 5year Energy Management plan for Abasere Field Development assets at Abasere RMF for the year
2017 in response to this standard.
1.2
Objectives
The key GHG and EE management objectives at the Definition phase of a project are:
To define and specify the selected development option, including the measures selected to
minimise the GHG emissions and reduce energy consumptions.
To optimise the GHG and EE management at an equipment and system integration level.
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1.3
1.3.1
Project Overview
Process Overview
The surface facilities for the Kolo Creek Deep Field Development include a remote field manifold and
bulkline and end facilities to gather production from 7 Kolo Creek Deep wells into the Soku LGSP.
The facilities, schematically shown in Figure 1.1, include:
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Seven (7)Flowlines
Wet Gas to the Soku LGSP gas treatment system for export to NLNG.
Notes
1.
2.
3.
The base case production forecast is shown in Figure 2.1. The facility has been designed for a gross
liquids export of 46,000 bpd (24,000 stbpd condensate) and gas export of 400 MMscfd (Ref. 24).
The total power requirement for the Kolo Creek RFM (Phase 1 and K2S) is supplied from the two (2)
new replacement gas engine power generators at the manifold. These gas engine generators are
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rated at 280 KW each. The primary fuel gas source is the tee-off fuel gas line (via the Kolo Creek
Scrubber) from the Gbaran CPF to BYSEB Fuel gas supply line.
1.4
Business
Plan
IAP
(MT,LT)
Operating
Philosophy
GHG/EMP
Master Plan
HSE Plan
ARP
Figure 1-2: Relationship between GHG/EMP Plan and existing Business Processes
1.5
Regulatory framework
Nigerian Law does not directly regulate greenhouse gas emissions or energy efficiency. However,
there are laws governing the flaring of gas, which remains the largest source of greenhouse gas
emissions in SPDCs operations. There have been penalties in place since the early 1990s for the
flaring of gas. Future regulation will be far more stringent; Nigerias parliament is debating legislation
that will outlaw flaring with effect from the end of 2010. Shell also has a commitment to eliminate this
practice as soon as possible.
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1.6
1.7
1.8
Communication of plan
In order to be effective, this plan will be communicated to stakeholders by adopting different
communication modes for different stakeholders. Simple stakeholder mapping indicates the following
as key stakeholders:
This document shall be communicated to:
1.9
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asset. Consequently, all the activities listed in the RACI table (Table 1.1) during the project phase
(opportunity maturation and realisation phases) shall be included in the Operations Readiness and
Assurance (OR&A) plan, with principal accountability being either the Business Opportunity Manager
(BOM) for maturation phase or Project Manager for the realisation phase.
Activity
Asset
Manager
Regional CO2
Focal Point
Asset
Support
Engineer
Developm
ent
Engineer
HSE
Regional
Economics
Team
Responsible
Consult
Consult
Consult
Consult
Accountable
(Develops
first issue)
Economic evaluation
of identified
opportunities
Accountable
Consult
Responsible Responsi
(minor
ble (major
projects)
projects)
Inform
Consult
Select opportunities
for implementation
Accountable
Consult
Responsible
Consult
Consult
Consult
Consult
Accountable Accounta
(minor
ble (major
projects)
projects)
Inform
Inform
Develop, implement
and monitor
Implementation Plan
Accountable
Responsible
Responsible Responsi
(minor
ble (Major
Projects)
projects)
Consult
Inform
Forecast GHG
emissions and
Energy consumption
Accountable
Consult
Responsible Responsi
(minor
ble (Major
Projects)
projects)
Consult
Inform
Emissions Target
setting
Accountable
Responsible
Responsible
Inform
Responsi
ble
Consult
Assurance
Responsible
Accountable
Consult
Inform
Responsi
ble
Inform
Consult
Table 1-1: Roles and Responsibilities for GHG and Energy Management Plan
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2.0
This chapter describes and quantifies direct and indirect sources of GHG emissions associated with
expected production activities to be performed in this asset. It takes inventory of the energy usage
within the asset boundary limit, on how the energy demand will be satisfied and the associated
emissions. It also includes a 10 year forecast for GHG emissions. As detailed vendor equipment data
is available, the accuracy of the forecasts should be +/- 10%.
This section seeks to describe the expected operation and its performance with respect to GHG
emissions and energy efficiency,
2.1
Production Forecast
The base case production forecast is tabulated in Table 2.1 and shown in Figure 2.1. See Appendix
4.1
Year
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
20.51
48.45
59.16
76.07
88.33
97.95
106.32
11.66
140.44
151.64
1945.
2356.1
2964.4
3355.6
3609.1
3783.6
3942.0
3386.6
22
Gas
(MMsc
fd)
Conde
nsate
781.35
(stbpd)
Table 2.1:
3326.31
Production forecast for Abasere Field Deep wells producing to Soku LGSP
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Soku LGSP
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Figure 2.2 Graphical overview production, energy and emissions streams for Kolo Creek Deep
Project
2.2
Heat integration
There no heating or cooling duties on the facilities. Heat integration is therefore not possible.
2.3
Table 2.2 Rotating equipment load list for Kolo Creek Deep Project
2.4
2.5
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Parameter
Units
Total
Forecast Period
Years
10
780
Combustion emissions
0.00
Flaring emissions
N/A
Venting emissions
136.11
Fugitive emissions
643.89
3584.12
Total emissions
4228.01
Tonne HC
8,857,445.0
0.0004929
Combustion emissions
intensity
0.0000
0.0000000
0.0000151
0.0000727
0.0004046
0.0005
0.49
Table 2.3 Greenhouse gas emissions summary for Abasere Field Project
Fugitive; 15%
Venting; 3%
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Figure 2.3 Emission Point Source distribution for Abasere Field Project
2.6
Parameter
Units
Total
Forecast Period
Years
10
million GJ
0.53
million Tonne
8.85
GJ/Tonne of HC
0.013
Table 2.4 Energy consumption and intensity for Abaere Field Project
2.7
Conversion Factors
The conversion factors used for the above assessments are shown in Table 2.5.
Parameter
Units
Value
663.12
MJ/m3(st)
37.85
2.47
11.49
Tonne HC / bbl
0.117
Tonne HC / m3(st)
0.00081
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3.0
3.1
3.2
Table 3.1 SCEI & UEEI KPIs for Kolo Creek Deep Project
The K2S SCEI and UEEI are 43% and 0.52% respectively. This simply implies that the facility emits
only 43% CO2/ton HC produced (i.e. 3,251 ton CO2 equiv./ton HC) of the site specific standard
emission (i.e. 7,592 ton CO2 equiv./ton HC) permissible for such facility in the Shell group. On the
other hand it shows that the facility consumes only 0.52% energy/ton HC produced permissible for
such upstream facility in the Shell group. These very low CO2 emissions and Energy Efficiency
indices further indicate that the K2S project is ALARP regarding these KPIs.
Further benchmarking against peer facilities performance in the EPG region is presented in Appendix
4.4. (Ref. 8).
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3.3
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Source of emissions
Maintenance Venting
Operational Venting
Flowline/Pipeline
Depressuring
Slugcatcher Relief
Shutdown/Start-up Flaring
Table 3.2:
Additional sources of emissions are fugitive emissions from piping valves and flanges hence there are
no opportunities to further reduce GHG emissions at this stage.
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3.4
Source of usage
Table 3.3:
The above energy consumption sources are the utility systems and are at the Kolo Creek RFM end.
However, due to the high pressure (i.e. high energy) NAG fluid system under consideration, there are
no requirements for pumps and compressors along the process path. Hence, there are no
opportunities to further optimise energy use.
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3.5
Variable
Vents
Design Element
Comments
Gas
Engine
generation
Power
Flare gas
3.6
Recommendations
The above assessment carried out was premised on the boundary depicted in Figure 2.2, preliminary
data available at FEED stage and assumptions in section 6.0. This boundary is based on the project
objective of filling identified ullage at the Soku LGSP in the coming years (Ref. 1). As such the impact
of the Kolo Creek NAG project on the Soku LGSP regarding GHG emission and Energy usage within
downstream processing plant is considered minimal. However for future update the following
recommendations are made:
1. A comprehensive GHG and Energy Management Plan for Soku LGSP should be
developed/updated with Kolo Creek Deep NAG facilities and production forecast integrated in
the computations.
2. Venting and flaring scenarios shall be identified, quantified and calculations updated
appropriately during detailed design.
3. Future updates should include recent modifications to the Soku LGSP consisting:
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References
In addition to information received from the site visit, the following documents were utilized when
writing this report:
1. Kolo Creek Deep Field Development to Soku Project (BfD), GBU-DMG-GEN-AA7704-0001.
2. GUIOGP Greenhouse Gas Emissions and Energy Management Plan - GBU-DMG-GEN-F0800005
3. EP Global Environmental Standards, EP2005-0161-ST.
4. Identify, Assess, Select, Define and Execute - GHG and Energy Management Plan Template EP2005-0161-TO-80
5. Group Performance, Monitoring and Reporting Manual (PMR), Group HSE.
6. API Compendium of Methodologies for GHG Emissions estimation, API.
7. CAPP Guide on Calculating Greenhouse Gas Emissions, CAPP.
8. CO2 Baseline Benchmarking Review, report GS. 08.50.988, July 2008.
9. EP CO2 Emissions Benchmarking Study Report September 2007
10. Cost Premises for Surface Facilities (for BP09 Programme) SPDC-2009-04-00000072
11. Petroleum Industry Guidelines for Reporting Greenhouse Gas Emissions, December 2003.
12. Calculation tool for Direct Emissions from Stationary Combustion, WRI/WBCSD GHG Protocol,
July 2005.
13. Compendium of Greenhouse Gas Emissions Methodologies for the Oil and Gas Industry, API
August 2009.
14. K2S Heat & Mass Balance Sheet - K2S-TPEF-GEN-PX1216-00001-000
15. K2S Relief Blowdown and Flaring Philosophy (Addendum) - K2S-TPEF-GEN-PX5534-00002000
16. K2S Process Flow Scheme - K2S-TPEF-GEN-PX2366-00001-001
17. K2S NAG Flowline HIPPS Header (Typical) - K2S-TPEF-KOLS2-PX2365-10002-001
18. K2S NAG Fuel Gas Scrubber Tie-In - K2S-TPEF-KOLS1-PX2365-69001-001
19. K2S NAG Manifold Vent Stacks Tie-In - K2S-TPEF-KOLS1-PX2365-66001-001
20. K2S NAG Bulkline Pig Launcher - K2S-TPEF-KOLS2-PX2365-10011-001
21. K2S Soku LGSP Kolo Creek NAG Pig Receiver - K2S-TPEF-SOKG1-PX2365-10012-001
22. K2S SOKU LGSP Kolo Creek NAG Pig Slugcatcher - K2S-TPEF-SOKG1-PX2365-11001-001
23. K2S Electrical Load Schedule - K2S-TPEF-KOLS2-EA4329-00001-000
24. K2S Pipeline Hydraulic Study Report - K2S-TPEF-GEN-PX8380-00001-000
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4.0
Appendices
4.1
FW
Kocr_Well_forecast_HFPT_withP.msg
4.2
Input to GHG
Emissions.msg
4.3
Copy of
K2S-TPEF-KOLS2-EA4329-00001-000-R04 B Electrical Load Schedule.msg
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5.0
5.1
ATTACHMENT
K2S GHG Emission & EE Baseline Calculation (9 pages)
K2S Baseline
Calculations R01.xls
5.2
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