Mazda6 - Ja5a-El - Jf506e

Automatic
Transaxle
Workshop
Manual
JA5AEL
FOREWORD
This manual explains the structure,
operation, and service points for
the above-indicated automatic transaxle.
In order to do these procedures safely,
quickly, and correctly, you must first read
this manual and any other relevant service
materials carefully.
The information in this manual is current
up to July, 2002. Any changes that
occur after that time will not be reflected in
this particular manual. Therefore,
the contents of this manual may not exactly
match the mechanism that you are
currently servicing.
Mazda Motor Corporation
HIROSHIMA, JAPAN
CONTENTS
Title
Section
General Information
GI
Mechanism and Operation
Overhaul
K1
Technical Data
TD
Special Tools
ST
2002 Mazda Motor Corporation

PRINTED IN THE NETHERLANDS, JULY 2002
17381E02D
WARNING
Servicing a vehicle can be dangerous. If you have not received

service-related training, the risks of injury, property damage, and
failure of servicing increase. The recommended servicing procedures
for the vehicle in this workshop manual were developed with
Mazda-trained technicians in mind. This manual may be useful to
non-Mazda trained technicians, but a technician with our
service-related training and experience will be at less risk when
performing service operations. However, all users of this manual are
expected to at least know general safety procedures.
This manual contains "Warnings" and "Cautions" applicable to risks
not normally encountered in a general technician's experience.
They should be followed to reduce the risk of injury and the risk that
improper service or repair may damage the vehicle or render it unsafe.
It is also important to understand that the "Warnings" and "Cautions"
are not exhaustive. It is impossible to warn of all the hazardous
consequences that might result from failure to follow the procedures.
The procedures recommended and described in this manual are
effective methods of performing service and repair. Some require tools
specifically designed for a specific purpose. Persons using procedures
and tools which are not recommended by Mazda Motor Corporation
must satisfy themselves thoroughly that neither personal safety nor
safety of the vehicle will be jeopardized.
The contents of this manual, including drawings and specifications, are
the latest available at the time of printing, and Mazda Motor Corporation
reserves the right to change the vehicle designs and alter the contents
of this manual without notice and without incurring obligation.
Parts should be replaced with genuine Mazda replacement parts or
with parts which match the quality of genuine Mazda replacement
parts. Persons using replacement parts of lesser quality than that of
genuine Mazda replacement parts must satisfy themselves thoroughly
that neither personal safety nor safety of the vehicle will be
jeopardized.
Mazda Motor Corporation is not responsible for any problems which
may arise from the use of this manual. The cause of such problems
includes but is not limited to insufficient service-related training, use of
improper tools, use of replacement parts of lesser quality than that of
genuine Mazda replacement parts, or not being aware of any revision
of this manual.
GENERAL INFORMATION
GI
G
I
HOW TO USE THIS MANUAL ............................. GI-2

RANGE OF TOPICS .......................................... GI-2
SERVICING PROCEDURE ............................... GI-2
SYMBOLS.......................................................... GI-4
ADVISORY MESSAGES ................................... GI-4
UNITS ................................................................... GI-5
UNITS TABLE .................................................... GI-5
FUNDAMENTAL PROCEDURES ........................ GI-6
PREPARATION OF TOOLS AND MEASURING
EQUIPMENT................................................... GI-6
SPECIAL SERVICE TOOLS .............................. GI-6
DISASSEMBLY.................................................. GI-6
INSPECTION DURING REMOVAL,
DISASSEMBLY............................................... GI-6
ARRANGEMENT OF PARTS ............................ GI-7
CLEANING OF PARTS...................................... GI-7
REASSEMBLY................................................... GI-7
ADJUSTMENT ................................................... GI-8
RUBBER PARTS AND TUBING ........................ GI-8
HOSE CLAMPS ................................................. GI-8
TORQUE FORMULAS....................................... GI-8
VISE ................................................................... GI-9
ELECTRICAL SYSTEM........................................ GI-9
CONNECTORS.................................................. GI-9
NEW STANDARDS ............................................ GI-12
NEW STANDARDS TABLE ............................. GI-12
ABBREVIATIONS .............................................. GI-14
ABBREVIATIONS TABLE................................ GI-14
GI1
HOW TO USE THIS MANUAL

RANGE OF TOPICS
AME201000001A01
This manual contains procedures for performing all required service operations. The procedures are divided
into the following five basic operations:
Removal/Installation
Disassembly/Assembly
Replacement
Inspection
Adjustment
Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of
parts, jacking, vehicle lifting, cleaning of parts and visual inspection) have been omitted.
End Of Sie
SERVICING PROCEDURE
Inspection, Adjustment
Inspection and adjustment procedures are
divided into steps. Important points regarding the
location and contents of the procedures are
explained in detail and shown in the illustrations.
AME201000001A02
XME2010001
Repair Procedure
1. Most repair operations begin with an overview illustration. It identifies the components, shows how the parts fit
together, and describes visual part inspection. However, only removal/installation procedures that need to be
performed methodically have written instructions.
2. Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the overview
illustration. In addition, symbols indicating parts requiring the use of special service tools or equivalent are also
shown.
GI2

3. Procedure steps are numbered and the part that is the main point of the procedure is shown in the illustration
with the corresponding number. Occasionally, there are important points or additional information concerning a
procedure. Refer to this information when servicing the related part.
XME2010010
End Of Sie
GI3
GI

SYMBOLS
AME201000001A03
There are eight symbols indicating oil, grease, fluids, sealant, and the use of SST or equivalent. These symbols
show application points or use of these materials during service.
Symbol
Meaning
Kind
Apply oil
New appropriate engine oil or gear oil
Apply brake fluid
New appropriate brake fluid
Apply automatic transaxle/transmission fluid
New appropriate automatic transaxle/transmission

fluid
Apply grease
Appropriate grease
Apply sealant
Appropriate sealant
Apply petroleum jelly
Appropriate petroleum jelly
Replace part
O-ring, gasket, etc.
Use SST or equivalent
Appropriate tools
End Of Sie
ADVISORY MESSAGES
AME201000001A04
You will find several Warnings, Cautions, Notes, Specifications and Upper and Lower Limits in this
manual.
Warning
A Warning indicates a situation in which serious injury or death could result if the warning is ignored.
Caution
A Caution indicates a situation in which damage to the vehicle or parts could result if the caution is
ignored.
Note
A Note provides added information that will help you to complete a particular procedure.
Specifications
The values indicate the allowable range when performing inspections or adjustments.
Upper and Lower Limits
The values indicate the upper and lower limits that must not be exceeded when performing inspections or
adjustments.
End Of Sie
GI4
UNITS
UNITS
GI
UNITS TABLE
Electrical current
Electric power
Electric resistance
Electric voltage
Length
Negative pressure
Number of
revolutions
AME201200002A01
A (ampere)
W (watt)
ohm
V (volt)
mm (millimeter)
in (inch)
kPa (kilo pascal)
mmHg (millimeters of mercury)
inHg (inches of mercury)
rpm (revolutions per minute)
kPa (kilo pascal)
Positive pressure
Torque
Volume
Weight
kgf/cm2 (kilogram force per square

centimeter)
psi (pounds per square inch)
Nm (Newton meter)
kgfm (kilogram force meter)
kgfcm (kilogram force centimeter)
ftlbf (foot pound force)
inlbf (inch pound force)
L (liter)
US qt (U.S. quart)
imp qt (Imperial quart)
ml (milliliter)
cc (cubic centimeter)
cu in (cubic inch)
fl oz (fluid ounce)
N (Newton)
g (gram)
oz (ounce)
Conversion to SI Units (Systme International d'Units)

All numerical values in this manual are based on SI units. Numbers shown in conventional units are converted
from these values.
Rounding Off
Converted values are rounded off to the same number of places as the SI unit value. For example, if the SI unit
value is 17.2 and the value after conversion is 37.84, the converted value will be rounded off to 37.8.
Upper and Lower Limits
When the data indicates upper and lower limits, the converted values are rounded down if the SI unit value is
an upper limit and rounded up if the SI unit value is a lower limit. Therefore, converted values for the same SI
unit value may differ after conversion. For example, consider 2.7 kgf/cm2 in the following specifications:
210260 kPa {2.12.7 kgf/cm2, 3038 psi}
270310 kPa {2.73.2 kgf/cm2, 3945 psi}
The actual converted values for 2.7 kgf/cm2 are 265 kPa and 38.4 psi. In the first specification, 2.7 is used as
an upper limit, so the converted values are rounded down to 260 and 38. In the second specification, 2.7 is
used as a lower limit, so the converted values are rounded up to 270 and 39.
End Of Sie
GI5
FUNDAMENTAL PROCEDURES
PREPARATION OF TOOLS AND MEASURING EQUIPMENT
Be sure that all necessary tools and measuring
equipment are available before starting any work.
AME201400004A01
WGIWXX0023E
End Of Sie
SPECIAL SERVICE TOOLS

Use special service tools or equivalent when they
are required.
AME201400004A02
WGIWXX0024E
End Of Sie
DISASSEMBLY
If the disassembly procedure is complex,
requiring many parts to be disassembled, all parts
should be marked in a place that will not affect
their performance or external appearance and
identified so that reassembly can be performed
easily and efficiently.
AME201400004A03
WGIWXX0027E
End Of Sie
INSPECTION DURING REMOVAL, DISASSEMBLY

When removed, each part should be carefully
inspected for malfunction, deformation, damage,
and other problems.
AME201400004A04
WGIWXX0028E
End Of Sie
GI6
ARRANGEMENT OF PARTS
All disassembled parts should be carefully
arranged for reassembly.
Be sure to separate or otherwise identify the parts
to be replaced from those that will be reused.
AME201400004A05
GI
WGIWXX0029E
End Of Sie
CLEANING OF PARTS
All parts to be reused should be carefully and
thoroughly cleaned in the appropriate method.
AME201400004A06
Warning
Using compressed air can cause dirt and
other particles to fly out causing injury to
the eyes. Wear protective eye wear
whenever using compressed air.
WGIWXX0030E
End Of Sie
REASSEMBLY
Standard values, such as torques and certain
adjustments, must be strictly observed in the
reassembly of all parts.
If removed, these parts should be replaced with
new ones:
Oil seals
Gaskets
O-rings
Lockwashers
Cotter pins
Nylon nuts
AME201400004A07
WGIWXX0031E
Depending on location:
Sealant and gaskets, or both, should be
applied to specified locations. When sealant
is applied, parts should be installed before
sealant hardens to prevent leakage.
Oil should be applied to the moving
components of parts.
Specified oil or grease should be applied at
the prescribed locations (such as oil seals)
before reassembly.
WGIWXX0032E
End Of Sie
GI7
ADJUSTMENT
Use suitable gauges and/or testers when making
adjustments.
AME201400004A08
WGIWXX0033E
End Of Sie
RUBBER PARTS AND TUBING

Prevent gasoline or oil from getting on rubber
parts or tubing.
AME201400004A09
WGIWXX0034E
End Of Sie
HOSE CLAMPS
When reinstalling, position the hose clamp in the
original location on the hose and squeeze the
clamp lightly with large pliers to ensure a good fit.
AME201400004A10
WGIWXX0035E
End Of Sie
TORQUE FORMULAS
When using a torque wrench-SST or equivalent
combination, the written torque must be
recalculated due to the extra length that the SST
or equivalent adds to the torque wrench.
Recalculate the torque using the following
formulas. Choose the formula that applies to you.
Torque Unit
Nm
kgfm
kgfcm
ftlbf
inlbf
Formula
Nm [L/(L+A)]
kgfm [L/(L+A)]
kgfcm [L/(L+A)]
ftlbf [L/(L+A)]
inlbf [L/(L+A)]
A : The length of the SST past the torque wrench drive

L : The length of the torque wrench
GI8
AME201400004A11
WGIWXX0036E
FUNDAMENTAL PROCEDURES, ELECTRICAL SYSTEM

End Of Sie
VISE
When using a vise, put protective plates in the
jaws of the vise to prevent damage to parts.
AME201400004A12
GI
WGIWXX0037E
End Of Sie
ELECTRICAL SYSTEM
CONNECTORS
Data Link Connector
Insert the probe into the service hole when connecting a jumper wire to the data link connector.
AME201700006A01
Caution
Inserting a jumper wire probe into the
data link connector terminal may damage
the terminal.
X3U000WAY
Disconnecting Connectors
When disconnecting connector, grasp the
connectors, not the wires.
Connectors can be disconnected by pressing or

pulling the lock lever as shown.
WGIWXX0041E
WGIWXX0042E
GI9
ELECTRICAL SYSTEM
Locking Connector
When locking connectors, listen for a click
indicating they are securely locked.
X3U000WB1
Inspection
When a tester is used to inspect for continuity or
measuring voltage, insert the tester probe from
the wiring harness side.
WGIWXX0044E
Inspect the terminals of waterproof connectors

from the connector side since they cannot be
accessed from the wiring harness side.
Caution
To prevent damage to the terminal, wrap
a thin wire around the tester probe before
inserting into terminal.
WGIWXX0045E
Terminals
Inspection
Pull lightly on individual wires to verify that they
are secured in the terminal.
WGIWXX0064E
GI10
ELECTRICAL SYSTEM
Replacement
Use the appropriate tools to remove a terminal as
shown. When installing a terminal, be sure to
insert it until it locks securely.
Insert a thin piece of metal from the terminal side
of the connector and with the terminal locking tab
pressed down, pull the terminal out from the
connector.
GI
WGIWXX0046E
Sensors, Switches, and Relays

Handle sensors, switches, and relays carefully.
Do not drop them or strike them against other
objects.
WGIWXX0047E
Wiring Harness
Wiring color codes
Two-color wires are indicated by a two-color code
symbol.
The first letter indicates the base color of the wire
and the second the color of the stripe.
CODE
B
BR
G
GY
L
LB
LG
COLOR
Black
Brown
Green
Gray
Blue
Light Blue
Light Green
CODE
O
P
R
V
W
Y
COLOR
Orange
Pink
Red
Violet
White
Yellow
X3U000WB7
End Of Sie
GI11
NEW STANDARDS
NEW STANDARDS
NEW STANDARDS TABLE
AME202800020A01
Following is a comparison of the previous standard and the new standard.

New Standard
Abbreviation
AP
ACL
A/C
BARO
B+
CMP sensor
CAC
CLS
CTP
CPP
CIS
CS sensor
CKP sensor
DLC
DTM
DTC
DI
DLI
EI
ECT
EM
EVAP
EGR
FC
FF
4GR
FSO
solenoid
GEN
GND
HO2S
IAC
IAT
KS
MIL
MAP
MAF sensor
MFL
OBD
OL
GI12
Name
Accelerator Pedal
Air Cleaner
Air Conditioning
Barometric Pressure
Battery Positive Voltage
Brake Switch
Calibration Resistor
Camshaft Position Sensor
Charge Air Cooler
Closed Loop System
Closed Throttle Position
Clutch Pedal Position
Continuous Fuel Injection System
Control Sleeve Sensor
Crankshaft Position Sensor
Data Link Connector
Diagnostic Test Mode
Diagnostic Trouble Code(s)
Distributor Ignition
Distributorless Ignition
Electronic Ignition
Engine Coolant Temperature
Engine Modification
Engine Speed Input Signal
Evaporative Emission
Exhaust Gas Recirculation
Fan Control
Flexible Fuel
Fourth Gear
Fuel Pump Relay
Previous Standard
Abbreviation
VB
CSP sensor
Name
Remark
Accelerator Pedal
Air Cleaner
Air Conditioning
Atmospheric Pressure
Battery Voltage
Stoplight Switch
Corrected Resistance
Crank Angle Sensor
Intercooler
Feedback System
Fully Closed
Idle Switch
Clutch Position
Control Sleeve Position Sensor
Crank Angle Sensor 2
Diagnosis Connector
Test Mode
Service Code(s)
Spark Ignition
Direct Ignition
Electronic Spark Ignition
Water Thermo
Engine Modification
Engine RPM Signal
Evaporative Emission
Exhaust Gas Recirculation
Fan Control
Flexible Fuel
Overdrive
Circuit Opening Relay
#6
#6
#1
#2
#3
Fuel Shut Off Solenoid
FCV
Fuel Cut Valve
#6
Generator
Ground
Heated Oxygen Sensor
Idle Air Control
IDM Relay
Incorrect Gear Ratio
Injection Pump
Input/Turbine Speed Sensor
Intake Air Temperature
Knock Sensor
Malfunction Indicator Lamp
Manifold Absolute Pressure
Mass Air Flow Sensor
Multiport Fuel Injection
On-Board Diagnostic
Open Loop
FIP
Alternator
Ground/Earth
Oxygen Sensor
Idle Speed Control
Spill Valve Relay
With heater
Fuel Injection Pump

Pulse Generator
Intake Air Thermo
Knock Sensor
Malfunction Indicator Light
Intake Air Pressure
Airflow Sensor
Multiport Fuel Injection
Diagnosis/Self Diagnosis
Open Loop
#6
#6
NEW STANDARDS
New Standard
Abbreviation
OC
O2S
PNP
PSP
PCM
PAIR
AIR
SAPV
SFI
Name
Output Speed Sensor
Oxidation Catalytic Converter
Oxygen Sensor
Park/Neutral Position
PCM Control Relay
Power Steering Pressure
Powertrain Control Module
Pressure Control Solenoid
Name
Vehicle Speed Sensor 1
Catalytic Converter
Oxygen Sensor
Park/Neutral Range
Main Relay
Power Steering Pressure
Engine Control Unit
Line Pressure Solenoid Valve
Pulsed Secondary Air Injection
Secondary Air Injection System
Pump Speed Sensor
NE Sensor
Secondary Air Injection
Secondary Air Injection System
Secondary Air Pulse Valve

Sequential Multipoint Fuel Injection
Shift Solenoid A
Shift Solenoid B
3GR
TWC
TB
TP sensor
TCV
TCC
Previous Standard
Abbreviation
ECU
Shift Solenoid C
Third Gear
Three Way Catalytic Converter
Throttle Body
Throttle Position Sensor
Timer Control Valve
Torque Converter Clutch
Transmission (Transaxle) Control
TCM
Module
Transmission (Transaxle) Fluid
Temperature Sensor
TR
Transmission (Transaxle) Range
TC
Turbocharger
VSS
Vehicle Speed Sensor
VR
Voltage Regulator
VAF sensor Volume Air Flow Sensor
Warm Up Three Way Catalytic
WUTWC
Converter
WOT
Wide Open Throttle
TCV
Reed Valve
Sequential Fuel Injection
1-2 Shift Solenoid Valve
Shift A Solenoid Valve
Shift B Solenoid Valve
3rd Gear
Catalytic Converter
Throttle Body
Throttle Sensor
Timing Control Valve
Lockup Position
ECAT Control Unit
ATF Thermosensor
Inhibitor Position
Turbocharger
Vehicle Speed Sensor
IC Regulator
Air flow Sensor
Catalytic Converter
Fully Open
Remark
GI
#6
#4
Pulsed
injection
#6
Injection
with air
pump
#6
#5
#1 : Diagnostic trouble codes depend on the diagnostic test mode

#2 : Controlled by the PCM
#3 : In some models, there is a fuel pump relay that controls pump speed. That relay is now called the fuel pump
relay (speed).
#4 : Device that controls engine and powertrain
#5 : Directly connected to exhaust manifold
#6 : Part name of diesel engine
End Of Sie
GI13
ABBREVIATIONS
ABBREVIATIONS
ABBREVIATIONS TABLE
1GR
2GR
3GR
4GR
5GR
ATX
ATF
D
N
P
R
SST
TFT
VSS
End Of Sie
GI14
First gear
Second gear
Third gear
Forth gear
Fifth gear
Automatic transaxle
Automatic transaxle fluid
Drive
Neutral
Park
Reverse
Special service tool
Transaxle fluid temperature
Vehicle speed sensor
AME203000011A01
MECHANISM AND OPERATION
K
AUTOMATIC TRANSAXLE....................................K-2
AUTOMATIC TRANSAXLE OUTLINE .................K-2
AUTOMATIC TRANSAXLE SPECIFICATIONS...K-2
AUTOMATIC TRANSAXLE
CROSS-SECTIONAL VIEW..............................K-3
AUTOMATIC TRANSAXLE DESCRIPTION ........ K-4
TORQUE CONVERTER DESCRIPTION............. K-5
POWERTRAIN DESCRIPTION ........................... K-6
PLANETARY GEAR SET DESCRIPTION ......... K-10
OIL PUMP DESCRIPTION ................................ K-21
CONTROL VALVE DESCRIPTION ................... K-22
POWER TRANSMISSION/HYDRAULIC
MECHANISM DESCRIPTION......................... K-46
K1
AUTOMATIC TRANSAXLE
AUTOMATIC TRANSAXLE
AUTOMATIC TRANSAXLE OUTLINE
AME561401030A01
Adopted new JA5A-EL automatic transaxle.

Newly designed FF type five-speed automatic transaxle.
Use of 3 sets of planetary gears, and wider gear ratio setting realizes improvements of acceleration-fromstanding-start performance, fuel economy, and quietness. Also, by placement of two sets of planetary
gears in parallel with one set, the automatic transaxle is more compact.
Adopted 2-4 brake clutch.
Adopted a wet-type, multi-plate 2-4 brake clutch instead of the 2-4 brake band used in the past, smoother
gear switching performance.
Adopted centrifugal balance clutch
The newly adopted centrifugal balance clutch pushes the clutch piston forcefully to low and high clutch by
centrifugal hydraulic pressure for smoother gear switching with better response.
End Of Sie
AUTOMATIC TRANSAXLE SPECIFICATIONS

Item
Transaxle type
Engine type
Gear ratio
1GR
2GR
3GR
4GR
5GR (O/D)
Reverse
Final gear ratio

Type
Capacity (Approximate quantity)
(L {US qt, Imp qt})
Torque converter stall torque ratio
Low clutch
2-4 brake
High clutch
Hydraulic system (Number of
drive/driven plates)
Direct clutch
Reverse clutch
Low and reverse brake
Reduction accumulator piston outer
Band servo (mm {in})
dia./reduction band servo piston outer
dia.
Ring gear
Number of front planetary gear
Sun gear
teeth
Pinion gear
Ring gear
Number of rear planetary gear
Sun gear
teeth
Pinion gear
Ring gear
Number of reduction planetary
Sun gear
gear teeth
Pinion gear
Number of output gear teeth
Number of idler gear teeth
ATF
End Of Sie
K2
AME561401030A02
MPV
For General (R.H.D.)
Except for General
specs.
(R.H.D.) specs.
JA5A-EL
AJ
3.801
2.131
1.364
0.935
0.685
2.970
3.290
3.491
ATF M-III or equivalent (e.g. Dexron III)
9.7 {10.3, 8.5}
1.86:1
7/7
3/4
5/5
4/4
2/2
6/5
49.66/57.64
{1.955/2.269}
74
34
20
75
42
17
85
31
27
41
47
AUTOMATIC TRANSAXLE
AUTOMATIC TRANSAXLE CROSS-SECTIONAL VIEW
AME561401030A03
AMU0517A501
End Of Sie
K3
AUTOMATIC TRANSAXLE
AUTOMATIC TRANSAXLE DESCRIPTION
Gear Position and Operation of Featured Parts
AME561401030A04
AME5714W019
End Of Sie
K4
AUTOMATIC TRANSAXLE
TORQUE CONVERTER DESCRIPTION
AME561419100A01
Outline
The JA5A-EL uses a three-element, single-gear, two-phase torque converter with torque converter clutch
(TCC) mechanism.
The torque converter efficiently matches the output characteristic of AJ engine.
By matching the output characteristics of the engine in order to optimize the configuration of the impellers, the
torque converter increases the capacity coefficient in the practical range, thereby improving drivability and fuel
economy.
The TCC mechanism under certain conditions transmits the drive force by automatically connecting the pump
impeller with the turbine runner as opposed to using fluid. Therefore it prevents the torque converter from
slipping.
AMU0517A503
End Of Sie
K5
AUTOMATIC TRANSAXLE
POWERTRAIN DESCRIPTION
AME561401030A05
Component Descriptions
Component
Low clutch
2-4 brake
High clutch
Reverse clutch
Reduction brake
Direct clutch
Low one-way clutch
Reduction one-way clutch
Function
Transmits rotation of low clutch drum to rear internal gear
Operate in 1GR, 2GR, and 3GR operation
Prevents rotation of front sun gear
Transmits rotation of input shaft to front planetary carrier
Transmits rotation of input shaft to front sun gear
Operates when vehicle is backing
Prevents rotation of direct clutch drum and prevents rotation of reduction sun gear
Prevents rotation of low clutch drum and front planetary carrier
Transmits rotation of reduction planetary carrier to reduction sun gear
Operates in 5GR position
Locks clockwise rotation of front planetary carrier
Locks counterclockwise rotation of reduction sun gear
Note
All rotations are viewed from the side cover.
K6
AUTOMATIC TRANSAXLE
AMU0517A504
K7
AUTOMATIC TRANSAXLE
Low Clutch, High Clutch, Reverse Clutch, 2-4 Brake, Low and Reverse Brake, Direct Clutch
Structure/Operation
The basic structure is as shown in the figure below. In figure A, the fluid is in the clutch plates (drive plates,
driven plates) and the power is not transmitted because of the fluid slippage on each plate. Figure B shows the
clutch condition with the hydraulic pressure acting on the piston; the drive plates and the driven plates are
pressed tightly together to transmit the clutch drum rotation speed to the hub. When the hydraulic pressure in
the piston is drained, the clutches are separated because of the return spring and return to the condition in
figure A.
AMU0517A505
The dished plates used for each clutch and brake reduce the shock caused by the sudden clutch engagement.
The piston check ball built in the reverse clutch drains the ATF only during freewheel to prevent the hydraulic
pressure from increasing to half-engage the clutches because of the residual ATF. In the low clutch and high
clutch, the centrifugal balance chamber is installed opposite the general clutch chamber.
One-Way Clutch
Low one-way clutch
Structure
The low one-way clutch locks the clockwise rotation (seen from the side cover side) of the front planetary
carrier. The low one-way clutch operates in D range of the 1GR.
The low one-way clutch inner race is integrated on contact with low clutch drum, and the low one-way clutch
outer race is fixed to the transaxle case.
Operation
The low one-way clutch inner race (front
planetary carrier) rotates counterclockwise (seen
from the side cover side) freely, but the rollers
move to the shallower grooves and enter between
the races to the rotation when the inner race tries
to rotate clockwise.
The low one-way clutch locks the clockwise
rotation of the front planetary carrier.
Note
All direction of rotation are viewed from the
side cover.
K8
AMU0517A507
AUTOMATIC TRANSAXLE
Reduction one-way clutch
Structure
The reduction one-way clutch counterclockwise rotation (seen from the side cover side) of the reduction sun
gear.
The reduction one-way clutch outer race is integrated on contact with direct clutch drum, and the reduction
one-way clutch inner race is fixed to the transaxle case.
Operation
The reduction one-way clutch outer race
(reduction sun gear) rotates clockwise (seen from
the side cover) freely, but the sprags rise to lock
the rotation when the outer race tries to rotate
counterclockwise.
The reduction one-way clutch locks the
counterclockwise rotation of the reduction sun
gear
Note
All direction of rotation are viewed from the
side cover.
AMU0517A508
End Of Sie
K9
AUTOMATIC TRANSAXLE
PLANETARY GEAR SET DESCRIPTION
AME561401030A06
Structure and Function

The planetary gear set consists of the internal gear, sun gear, pinion gear, and planetary carrier. The planetary
gear set functions as a transmission (creates various gear ratios) when input, output, and fixed conditions are
applied to the internal gear, sun gear, and planetary carrier.
Friction elements such as clutches and brakes are responsible for administering these conditions.
A triple arranged gear with single planetary gear set is adopted for the automatic transaxle; Starting from the
torque converter, they are the rear planetary gear, front planetary gear, and reduction planetary gear.
The driving force transmitted from the engine to the input shaft via the torque converter is converted to an
optimal driving force according to the driving condition by the triple arranged gear, and is then transmitted to
the drive shaft.
Structure and Operation

The reverse clutch and high clutch are integrated with the reverse and high clutch drum, which are permanently
engaged with the input shaft, and therefore, it is synchronized with the input rotation of the input shaft.
The front sun gear is permanently engaged with the reverse clutch hub, so when the reverse clutch is engaged,
the front sun gear and input shaft rotate together as the input condition. Also, since the reverse clutch hub is
integrated with the 2-4 brake band hub, the front sun gear is fixed when the 2-4 brake is engaged.
Since the front planetary gear is permanently engaged with the drive plate of the low and reverse brake and the
inner race of the low one-way clutch via the low clutch drum. Due to this, it is fixed when the low and reverse
brake is engaged. Under any other conditions, clockwise rotation is locked and it only rotates counterclockwise.
The front planetary carrier is permanently engaged with the high clutch hub, and rotates with the input shaft
when the high clutch is engaged.
Since the front internal gear is integrated with the rear planetary carrier, and permanently engaged with the
output gear, they rotate together.
The rear sun gear is permanently engaged with input shaft and they rotate together.
The rear internal gear is permanently engaged with the drive plate of the low clutch, and integrated with front
planetary carrier when the low clutch is engaged.
The reduction sun gear is permanently engaged with the direct clutch drum, and they rotate together.
When the reduction brake is engaged, since the direct clutch drum is fixed, the reduction sun gear is also fixed.
The reduction internal gear is permanently engaged with the idler gear and they rotate together.
The reduction planetary carrier is permanently engaged with the reduction gear and the direct clutch hub.
When the direct clutch hub is engaged, it rotates together with the reduction sun gear.
Therefore, the reduction internal gear, the reduction sun gear, and the reduction carrier rotate together in this
condition, and the idler gear and the reduction gear also rotate together.
Each planetary carrier has two roles: supporting the rotation*1 axis of pinion gear, and extracting the
revolution*2 factor of the pinion gear.
*1:Around their own centers (referred to as "rotation")
*2:Around the center of the planetary gear (referred to as "revolution")
AMU0517A509
K10
AUTOMATIC TRANSAXLE
AMU0517A510
Note
All rotation is described as viewed from the side cover.
K11
AUTOMATIC TRANSAXLE
Calculation of planetary gear ratio
Basic formula
(ZR + ZS) NC = ZR x NR + ZS x NS: basic calculation formula of gear ratio
In this formula Z stands for the number of teeth, N stands for the rotation speed, and R,S,C stand for each gear
element (refer to the table below).
Since a triple planetary gear set is adopted for the automatic transaxle, the unit identification symbols are input
into the basic formula above in the following manner.
(ZXR+ZXS)NXC=ZXRNXR+ZXSNXS: formula (1)
The following unit identification symbols shall be input where "X" is indicated.
AMU0517A511
Planetary gear unit

Front
Rear
Reduction
K12
Planetary gear
element
Internal gear
Planetary carrier
Sun gear
Internal gear
Planetary carrier
Sun gear
Internal gear
Planetary carrier
Sun gear
Number of teeth
74
20
34
75
17
42
85
27
31
Unit identification symbol

Unit
Gear element
F
R
F
C
F
S
R
R
R
C
R
S
D
R
D
C
D
S
AUTOMATIC TRANSAXLE
First gear
AMU0517A512
Planetary gear setting

Planetary gear unit
Internal gear
planetary carrier
Sun gear
Front
Rear
NRR (fixed)
NRC (output)
NRS (input)
Reduction
NDR (input)
NDC (output)
NDS (fixed)
The rotation speed is "0" for "fixed" as it does not rotate.

Taking i1 as the gear ratio in first gear,
i1=Rear planetary gear ratio (i1) x Reduction planetary gear ratio (iRD)
First, find i1:
Since the setting of the planetary gear in first gear is NRR = fixed = 0, substitute this condition in formula (1).
(ZRR+ZRS)NRC=ZRSxNRS
i1=NRS/NRC=(ZRR+ZRS)/ZRS
Next, find iRD:
Since the setting of the planetary gear in first gear is NDS = fixed = 0, substitute this condition in formula (1).
(ZDR+ZDS)NDC=ZDRxNDR
iRD=NDR/NDC=(ZDR+ZDS)/ZDR
(Since the iRD of first to fourth gears and reverse gear are common, the calculation formula is omitted except for
fifth gear.)
Therefore, i1 shall be as follows:
i1=i1xiRD=(ZRR+ZRS)/ZRSx(ZDR+ZDS)/ZDR =(75+42)/42x(85+31)/85=3.802
K13
AUTOMATIC TRANSAXLE
Second gear
AMU0517A513
K14
AUTOMATIC TRANSAXLE
Planetary gear unit
Internal gear
planetary carrier
Sun gear
Front
NFR (output)
NFC
NFS (fixed)
Rear
NRR
NRC (output)
NRS (input)
Reduction
NDR (input)
NDC (output)
NDS (fixed)

Taking i2 as the gear ratio in second gear,
i2=Front and rear planetary gear ratio (i2)x reduction planetary gear ratio (iRD)
i2=NRS/NRR
NRC=NFR, NRR=NFC: condition A
From formula (1), the relation between the front and rear planetary gear unit is indicated in following formulas
(2) and (3).
(ZFR+ZFS)xNFC=ZFRxNFR+ZFSxNFS: (2)
(ZRR+ZRS)xNRC=ZRRxNRR+ZRSxNRS: (3)
Since the setting of the planetary gear in second gear is NFS = fixed = 0, substitute this condition in formula (2).
NFC=ZFR/(ZFR+ZFS)xNFR: (4)
According to condition A
NFC=NRR=ZFR/(ZFR+ZFS)xNRC
Here we substitute condition A in formula (3)
(ZRR+ZRS)xNRC=ZRRxZFR/(ZFR+ZFS)xNRC+ZRSxNRS
i2=NRS/NRC=((ZRR+ZRS)-ZRRxZFR/(ZFR+ZFS))/ZRS
i2=i2xiRD=((ZRR+ZRS)-ZRRxZFS/(ZFR+ZFS))/ZRSx(ZDR+ZDS)/ZDR
=((75+42)-75x74/(74+34))/42x(85+31)/85
=2.132
K15
AUTOMATIC TRANSAXLE
Third gear
AMU0517A514
K16
AUTOMATIC TRANSAXLE
Planetary gear unit
Internal gear
Planetary carrier
Sun gear
Front
Rear
NRR (input)
NRC (output)
NRS (input)
Reduction
NDR (input)
NDC (output)
NDS (fixed)

Taking i3 as the gear ratio in third gear,
i3 = Rear planetary gear ratio (i3') x Reduction planetary gear ratio (iRD)
i3=NRR/NRC
According to the setting of the planetary gear in third gear, "NRR = NRS".: condition B
Here we substitute condition B in formula (1)
(ZRR+ZRS)xNRC=ZRRxNRS+ZRSxNRS
(ZRR+ZRS)xNRC=(ZRR+ZRS)xNRS
i3=NRS/NRC=(ZRR+ZRS)/(ZRR+ZRS)=1.000
i3=(ZRR+ZRS)/(ZRR+ZRS)x(ZDR+ZDS)/ZDR
=(75+42)/(75+42)x(85+31)/85
=1.365
K17
AUTOMATIC TRANSAXLE
Fourth gear
AMU0517A515

Planetary gear unit
Internal gear
Planetary carrier
Sun gear
Front
NFR (output)
NFC (input)
NFS (fixed)
Rear

Taking i4 as the gear ratio in fourth gear,
i4 = Front planetary gear ratio (i4') x Reduction planetary gear ratio (iRD)
i4=NFC/NFR
According to the setting of planetary gear in fourth gear, substitute "NFS = fixed = 0".
(ZFR+ZFS)xNFC=ZFRxNFR
i4=NFC/NFR=ZFR/(ZFR+ZFS)
i4=ZFR/(ZFR+ZFS)x(ZDR+ZDS)/ZDR
=74/(74+34)x(85+31)/85
=0.935
K18
Reduction
NDR (input)
NDC (output)
NDS (fixed)
AUTOMATIC TRANSAXLE
Fifth gear
AMU0517A516

Planetary gear unit
Internal gear
Planetary carrier
Sun gear
Front
NFR (output)
NFC (input)
NFS (fixed)
Rear
Reduction
NDR (input)
NDC (output)
NDS (output)

Taking i5 as the gear ratio in fifth gear,
i5 = Front planetary gear ratio (i5') x Reduction planetary gear ratio (iRD)
Since the setting of front planetary gear is the same as that in fourth gear, "i5 = i4". (Formula is omitted.)
According to the setting of reduction planetary gear in fifth gear, substitute "NDC = NDS".: condition C
Here we substitute condition C in formula (1)
(ZDR+ZDS)xNDC=ZDRxNDR+ZDSxNDC
iRD=NDR/NDC=(ZDR+ZDS)/(ZDR+ZDS)=1.000
i5=i4xiRD=ZFR/(ZFR+ZFS)x(ZDR+ZDS)/(ZDR+ZDS)
=0.685
K19
AUTOMATIC TRANSAXLE
Reverse
AMU0517A517

Planetary gear unit
Internal gear
Planetary carrier
Sun gear
Front
NFR (output)
NFC (fixed)
NFS (input)
Rear

Taking iR as the gear ratio in reverse gear,
iR = Front planetary gear ratio (iR') x Reduction planetary gear ratio (iRD)
iR=NFS/NFR
According to the setting of planetary gear in reverse gear, substitute "NFC = fixed = 0".
0=ZFRxNFR+ZFSxNFS
iR=NFS/NFR=-ZFR/ZFS
Therefore, iR shall be as follows:
iR=-ZFR/ZFSx(ZDR+ZDS)/ZDR
=-74/34x(85+31)/85
=-2.970
End Of Sie
K20
Reduction
NDR (input)
NDC (output)
NDS (fixed)
AUTOMATIC TRANSAXLE
OIL PUMP DESCRIPTION
Outline
The light-weight, compact, and quiet trochoid type oil pump reduces pump driving torque.
The direct drive type oil pump is placed behind the torque converter.
AME561419220A01
AMU0517A518
Structure/Operation
The outer rotor and inner rotor are installed in the oil pump housing.
The inner rotor in the oil pump housing is driven by the torque converter.
When the inner rotor in the oil pump rotates, the ATF is drawn to the oil pump. The discharge amount is
proportional to the rotating speed of the torque converter.
AMU0517A519
K21
AUTOMATIC TRANSAXLE
End
Of SieVALVE DESCRIPTION
CONTROL
AME561421100A01
Outline
The control valve body is composed of four bodies: the sub lower body, lower body, internal body, and the
upper body.
To minimize the component in the control valve body, clutch engagement is electronically controlled, hydraulic
circuits were simplified and the valve types reduced.
K22
AUTOMATIC TRANSAXLE
Control Valve Component Location
AMU0517A521
K23
AUTOMATIC TRANSAXLE
Control Valve Component Description
Component
Pressure regulator valve
Pressure modifier valve
Pilot valve
Accumulator control valve A
Accumulator control valve B
Accumulator control valve C
Torque converter pressure regulator valve
Neutral control valve
Reduction reducing valve
Line pressure relief valve

Torque converter clutch control valve
Shift valve A
Shift valve B
Shift valve C
Accumulator switch valve
Reverse inhibit valve
Neutral shift valve
Manual valve
Fail-safe valve
Reduction timing valve
Low clutch accumulator
High clutch accumulator
Modifier accumulator
Throttle accumulator A
Throttle accumulator B
Throttle accumulator C
K24
Function
Reduces oil pump discharge pressure according to
pressure modifier pressure and adjusts it to line pressure.
Reduces pilot pressure according to throttle pressure and
adjusts it to pressure modifier pressure.
Reduces line pressure and adjusts to it pilot pressure.
Reduces line pressure according to discharge pressure
from pressure control solenoid and adjusts it to
accumulator control pressure.
from 2-4 brake solenoid and adjusts it to accumulator
control pressure.
from high clutch solenoid and adjusts it to accumulator
control pressure.
Reduces line pressure and adjusts supply pressure to
torque converter.
Adjusts low clutch operation pressure according to the
output pressure from pressure control solenoid. This
pressure is not supplied to low clutch when neutral shift
valve is not switched.
When reduction timing valve is not switched, reduces line
pressure according to discharge pressure from
accumulator control valve B and adjusts it to reduction
reducing pressure.
When line pressure exceeds specified level, this valve
opens to reduce the line pressure.
Locks or releases torque converter clutch according to the
discharge pressure of torque converter clutch solenoid
valve. Reduces shift shock by gradually changing line
pressure during locking and releasing.
Switches hydraulic circuits according to the operation of
shift solenoid and enables shifting from first to fifth gear by
arrangement of shift valves A to C.
Since high clutch accumulator is common to high clutch
and reverse clutch, switches circuits regardless of line
pressure supply from manual valve.
When vehicle is in forward motion and mistakenly shifted
into R, it shifts to N position by switching low and reverse
brake circuits and producing neutral condition.
Switches hydraulic circuits of low clutch pressure to
pressure adjusted by neutral control valve or line pressure,
according to the operation of neutral shift solenoid.
Distributes line pressure to each control valve according to
gear selector position.
A locked valve that only forms hydraulic circuits but has no
function.
Switches timing of reduction brake operation when shifting
selector lever to force engine braking. Operates by
switching of reduction timing solenoid.
Locks or releases low clutch with optimum timing to reduce
shift shock.
Locks or releases high clutch with optimum timing to
reduce shift shock.
Reduces pulsation of pressure modifier pressure.
Reduces pulsation of throttle pressure.
Reduces pulsation of control pressure to accumulator
control valve B.
Reduces pulsation of control pressure to accumulator
control valve C.
AUTOMATIC TRANSAXLE
Pressure Regulator Valve
Outline
The pressure regulator valve regulates oil pump discharge pressure and adjusts to the line pressure according
to driving conditions.
Operation
See figure. Pressure regulator valve is pushed upward by spring force.
Before cutback (all ranges)
Spring force and pressure modifier pressure (7) are applied to the bottom end of the valve and push the valve
upward. Conversely, oil pump discharge pressure (5) is applied to the top end of the valve and pushes the
valve downward. Oil pump discharge pressure (5) is usually greater than spring force thus forcing the valve to
move downward. When the valve moves downward, the drain port (X) will open and oil pump discharge
pressure (5) will be reduced. Thus, oil pump discharge pressure (5) and spring force maintain the balance. Oil
pump discharge pressure (5) is also called line pressure.
After cutback (forward drive range only)
Pilot pressure (17) is applied to the middle position of the valve and pushes the valve downward. Compared to
before cutback, the force to push the valve downward is greater and oil pump discharge pressure (5) (line
pressure) will be drained by the lower pressure. Specifically, line pressure (5) will adjust to the lower pressure.
If, at this point, the accelerator is depressed, pressure modifier pressure (7) will pressurize. Pressure modifier
pressure (7) pushes the valve upward and closes the drain port (X) of oil pump discharge pressure (5). This
adjusts oil pump discharge pressure (line pressure) (5) to the higher pressure. Thus, line pressure (5) is
adjusted according to pressure modifier pressure (7) and operates as each clutch and brake operation
pressure.
AMU0517A523
K25
AUTOMATIC TRANSAXLE
Pressure Modifier Valve
Outline
The pressure modifier valve reduces the pilot pressure according to the throttle pressure and adjusts to the
pressure modifier pressure. The throttle pressure is adjusted by the pressure control solenoid. The pressure
modifier pressure is applied to the pressure regulator valve and works as a signal pressure to adjust the line
pressure.
Operation
Spring force and throttle pressure (11) are applied to the bottom end of the valve and push the valve upward.
Conversely, pressure modifier pressure (7) flows through the oil passage inside the valve, is applied to the top
end of the valve, and pushes the valve downward. Pressure modifier pressure (7) and throttle pressure (11)
maintain the balance. Thus, pilot pressure (9) is reduced becoming pressure modifier pressure.
When pressure modifier pressure (7) is lower than throttle pressure (11), the valve moves upward and opens
pilot pressure (9) oil passage (See figure). This forces the pilot pressure to flow through oil passage (9) to oil
passage (7) and pressurizes the pressure modifier pressure. Pressurized pressure modifier pressure (7)
moves the valve downward and closes the pilot pressure (9) oil passage. This causes pressure modifier
pressure (7) to not pressurize.
When pressure modifier pressure (7) is higher than throttle pressure (11), the valve moves downward and
opens drain port (X) (See figure). This causes pressure modifier pressure (7) to depressurize. If pressure
modifier pressure (7) is depressurized, the force to push the valve downward will decrease and the valve will
move up and drain port (X) will close. This causes pressure modifier pressure (7) to not pressurize. Thus,
pressure modifier pressure (7) is adjusted according to throttle pressure (11).
AMU0517A525
Pilot Valve
Outline
The pilot valve reduces line pressure and adjusts to the pilot pressure. Pilot pressure is adjusted to the fixed
pressure irrelevant of driving conditions and operates as a signal pressure for each solenoid valve.
Operation
Spring force is applied to the bottom end of the valve and moves the valve upward. Conversely, pilot pressure
(9) is applied to the top end of the valve and pushes the valve downward. Pilot pressure (9) and spring force
maintain the balance. By this balance, line pressure (5) is depressurized and adjusted to the fixed pilot
pressure. When pilot pressure (9) is lower than the spring force, the pilot valve moves upward and opens line
pressure oil passage (5). This forces the line pressure to flow through oil passage (5) to oil passage (9) and
pressurizes pilot pressure (9). Pressurized pilot pressure (9) moves the valve downward and closes the oil
passage of the line pressure (5). This causes the pilot pressure to not pressurize.
When pilot pressure (9) is greater than the spring force, the valve moves downward and opens drain port (X).
This causes pilot pressure (9) to depressurize. When pilot pressure (9) is depressurized, the force to push the
valve downward decreases and the valve moves up and drain port (X) closes. This causes the pilot pressure to
not depressurize. Thus, pilot pressure (9) is adjusted to the fixed pressure according to the balance with the
spring force.
K26
AUTOMATIC TRANSAXLE
AMU0517A527
Accumulator Control Valve A

Outline
Accumulator control valve A reduces line pressure according to the throttle pressure and adjusts to the
accumulator control valve. The accumulator control pressure is applied to the low clutch accumulator and
increases the line pressure at optimal timing according to the driving conditions.
Operation
Conversely, accumulator control pressure (21) is applied to the top end of the valve and pushes the valve
downward.
Accumulator control pressure (21) and throttle pressure (11) maintain the balance. By this balance line
pressure (8) is depressurized and adjusted to accumulator control pressure (21). When accumulator control
pressure (21) is lower than the throttle pressure, the valve moves upward and opens line pressure (8) oil
passage (See figure). This causes the line pressure to flow through oil passage (8) to oil passage (21) and
pressurizes accumulator control pressure (21). Pressurized accumulator control pressure (21) moves the valve
downward and closes line pressure (8) oil passage. This causes the accumulator control pressure to not
pressurize.
When accumulator control pressure (21) is higher than throttle pressure (11), the valve moves downward and
opens drain port (X). This causes accumulator control pressure (21) to depressurize. When accumulator
control pressure (21) is depressurized, the force to push the valve downward is less, the valve moves up and
drain port (X) closes. This causes accumulator control pressure to not depressurize. Thus, accumulator control
pressure (21) is adjusted according to throttle pressure (11).
AMU0517A529
K27
AUTOMATIC TRANSAXLE
Accumulator Control Valve B
Outline
Accumulator control valve B reduces the line pressure according to the operation of the 2-4 brake solenoid
valve and adjusts to the accumulator control pressure. The accumulator control pressure is applied to the 2-4
brake accumulator and increases the line pressure at optimal timing according to the driving conditions.
Operation
Spring force and 2-4 brake solenoid valve pressure (18) are applied to the bottom end of the valve and push
the valve upward. Conversely, accumulator control pressure (22) is applied to the top end of the valve and
pushes the valve downward.
Accumulator control pressure (22) and 2-4 brake solenoid valve pressure (18) maintain the balance. By this
balance, line pressure (5) is depressurized and adjusted to accumulator control pressure (22). When
accumulator control pressure (22) is lower than 2-4 brake solenoid valve pressure (18), the valve moves
upward and opens line pressure oil passage (5) (See figure). This causes the line pressure to flow through oil
passage (5) to oil passage (22) and pressurizes accumulator control pressure (22). Pressurized accumulator
control pressure (22) moves the valve downward and closes line pressure (5) oil passage. This causes
accumulator control pressure (22) to not be pressurized.
When accumulator control pressure (22) is higher than 2-4 brake solenoid valve pressure (18), the valve
moves downward and opens drain port (X). This causes accumulator control pressure (22) to depressurize.
When accumulator control pressure (22) is depressurized, the force to push the valve downward decreases,
the valve moves upward and closes drain port (X). This causes accumulator control pressure (22) to not
depressurize. Thus, accumulator control pressure (22) according to the change in the 2-4 brake solenoid valve
pressure.
AMU0517A531
Accumulator Control Valve C

Outline
Accumulator control valve C reduces the line pressure according to the operation of the high clutch solenoid
valve and adjusts to the accumulator control pressure.The accumulator control pressure is applied to the high
clutch accumulator and the direct clutch and increases the line pressure at optimal timing according to the
driving conditions.
Operation
Spring force and high clutch solenoid valve pressure (18) are applied to the bottom end of the valve and push
the valve upward. Conversely, accumulator control pressure (22) is applied to the top end of the valve and
pushes the valve downward.
Accumulator control pressure (22) and high clutch solenoid valve pressure (18) maintain the balance. By this
balance, line pressure (5) is depressurized and adjusted to accumulator control pressure (22). When
accumulator control pressure (22) is lower than high clutch solenoid valve pressure (18), the valve moves
upward and opens line pressure oil passage (5) (See figure). This causes the line pressure to flow through oil
passage (5) to oil passage (22) and pressurizes accumulator control pressure (22). Pressurized accumulator
control pressure (22) moves the valve downward and closes line pressure (5) oil passage. This causes
accumulator control pressure (22) to not pressurized.
When accumulator control pressure (22) is higher than high clutch solenoid valve pressure (18), the valve
moves downward and opens drain port (X). This causes accumulator control pressure (22) to depressurize.
When accumulator control pressure (22) is depressurized, the force to push the valve downward decreases,
the valve moves upward and closes drain port (X). This causes accumulator control pressure (22) to not
depressurize. Thus, accumulator control pressure (22) adjusts according to the change in the high clutch
solenoid valve pressure.
K28
AUTOMATIC TRANSAXLE
AMU0517A533
Torque Converter Pressure Regulator Valve

Outline
The torque converter pressure regulator valve reduces the line pressure and adjusts to the torque converter
pressure. Torque converter pressure is applied to the torque converter and it is also used as lubricating oil
pressure for the component parts of the transaxle.
Operation
Spring force is applied to the bottom end of the valve and pushes the valve upward. Conversely, torque
converter pressure (46) is applied to the top end of the valve and pushes the valve downward. Torque
converter pressure (46) and the spring force maintain the balance. By this balance, line pressure (6) is
depressurized and adjusted to torque converter pressure (46).
When torque converter pressure (46) is lower than spring force, the valve moves upward and opens line
pressure oil passage (6). This causes the line pressure to flow through oil passage (6) to oil passage (46) and
pressurizes torque converter pressure (46). Pressurized torque converter (46) moves the valve downward and
closes line pressure (6) oil passage. This causes torque converter pressure (46) to pressurize.
When torque converter pressure (46) is greater than spring force, the valve moves downward and closes drain
port (X). This causes torque converter pressure (46) to depressurize. When torque converter (46) is
depressurized, the force to push the valve decreases and the valve moves upward and closes drain port (X).
This causes torque converter pressure (46) to not depressurize. Thus, torque converter pressure (46) is
adjusted according to the balance of the spring force.
AMU0517A535
K29
AUTOMATIC TRANSAXLE
Neutral Control Valve
Outline
The neutral control valve operates in conjunction with the neutral shift valve. When down shifting, the neutral
control valve controls the low clutch operation pressure to acquire the neutral condition.
Operation
Conversely, regulate low clutch operation pressure (45) is applied to the top end of the valve and pushes the
valve downward. Regulate low clutch operation pressure (45) and throttle pressure (11) maintain the balance.
By this balance, low clutch operation pressure (35) is adjusted to regulate low clutch operation pressure (45).
When regulate low clutch operation pressure (45) is lower than throttle pressure (11), the valve moves
upward and opens low clutch operation pressure oil passage (35) (See figure). This causes the low clutch
operation pressure in oil passage (35) to flow into oil passage (45) and pressurizes regulate low clutch
operation pressure (45). Pressurized regulate low clutch operation pressure (45) moves the valve downward
and closes low clutch operation pressure (35) oil passage. This causes the regulate low clutch operation
pressure to not pressurize.
When regulate low clutch operation pressure (45) is greater than throttle (11), the valve moves downward and
opens drain port (X). This causes regulate low clutch operation pressure (45) to depressurize. When
regulate low clutch operation pressure (45) is depressurized, the force to push the valve downward
decreases and the valve moves upward and drain port (X) will close. This causes regulate low clutch
operation pressure (45) to not depressurize. Thus, the regulate low clutch operation pressure (45) is adjusted
according to the change in throttle pressure (11).
AMU0517A537
Reduction Reducing Valve

Outline
The reduction reducing valve reduces the line pressure and adjusts to the reduction reducing pressure allowing
the reduction brake to operate at the optimal pressure. while in the forward drive ranges, the line pressure is
depressurized by the reduction reducing valve and is applied to the reduction brake. While in R position, the
line pressure does not depressurize and is applied to the reduction brake.
Operation
Spring force and back pressure of accumulator control valve B (39) are applied to the bottom end of the valve
and push the valve upward.
Forward drive range
Spring force and back pressure of accumulator control valve B (39) are applied to the bottom end of the valve
and push the valve upward. Conversely, reduction brake operation pressure (38) flows through the inside of the
valve, is applied to the top end of the valve, and pushes the valve downward. The back pressure of
accumulator control valve B (39) and reduction brake operation pressure (38) maintain the balance. This
causes line pressure (34) to decrease and is applied to the reduction brake.
When reduction brake operation pressure (38) is lower than back pressure of the accumulator control valve B
(39), the valve moves upward and opens line pressure (34) oil passage (See figure). This causes the line
pressure to flow through oil passage (34) to oil passage (38) and pressurizes reduction brake operation
pressure (38). Pressurized reduction brake operation pressure (38) moves the valve downward and closes the
oil passage of line pressure (34). This causes reduction brake operation pressure (38) to not depressurize.
When reduction brake operation pressure (38) is higher than the back pressure of accumulator control valve
(39), the valve moves downward and opens drain port (X) (See figure). This causes reduction brake operation
pressure (38) to depressurize. When reduction brake operation pressure (38) is depressurized, the force to
push the valve downward decreases, the valve moves upward and drain port (X) closes. This causes the
reduction brake operation pressure to not depressurize. Thus, reduction brake operation pressure (38) is
adjusted according to the change in the back pressure of accumulator control valve B (39).
K30
AUTOMATIC TRANSAXLE
R position
While in R position also, the valve operates by the balance of reduction brake operation pressure (38) and back
pressure of accumulator control valve B (39), the same as when in the forward drive ranges. However, while in
the R position, since the line pressure (reverse clutch operation pressure) is applied to the oil passage (4), the
line pressure is applied to the reduction brake irrelevant of the valve motion.
AMU0517A539
K31
AUTOMATIC TRANSAXLE
Line Pressure Relief valve
Outline
The line pressure relief valve adjusts the oil pump pressure to the fixed level.
Operation
The line pressure relief valve consists of a steel ball and a spring. The steel ball is pushed against the top end
of the valve by spring force.
AMU0517A540
When oil pump discharge pressure (5) (applied to the top end of the valve) becomes greater than spring force,
the steel ball is pushed downward, drain port (X) opens and oil pump pressure (5) depressurizes.
If oil pump pressure (5) is depressurized, the steel ball is pushed upward by spring force and drain port (X)
closes. This causes oil pump pressure (5) to not depressurize. Thus, the oil pump pressure is adjusted to the
fixed pressure.
K32
AUTOMATIC TRANSAXLE
Shift Valve A, B, and C
Outline
Shift valves A, B, and C switch the oil passages. These valves switch the line pressure oil passage according
to each shift solenoid operation and apply operation pressure (line pressure) to each clutch and brake.
Operation
First gear (engine brake operation not possible)
Each shift solenoid is set to first gear (engine brake operation not possible) mode. The pilot pressure is applied
to the bottom end of every shift valve and each shift valve is positioned on the upper side. Line pressure (1) is
applied to the low clutch passing through shift valve B (oil passage (35)). Line pressure (5) is not applied to the
reduction brake passing through shift valve B (oil passage (34)).
AMU0517A541
K33
AUTOMATIC TRANSAXLE
Second gear
Each shift solenoid is set to second gear mode. Pilot pressure is applied to the bottom end of shift valves A, B,
and shift valves A, B are positioned on the upper side. Conversely, shift valve C is positioned on the down side
by spring force. Line pressure (1) flows through shift valve B and is applied to the low clutch (oil passage (35)).
Also, line pressure (1) flows through shift valve C and is applied to 2-4 brake acting through shift valve A (oil
passage (37)). Line pressure (5) is not applied to the reduction brake flowing through shift valve B (oil passage
(34)).
AMU0517A542
K34
AUTOMATIC TRANSAXLE
Third gear
Each shift solenoid is set to third gear mode. Pilot pressure is applied to the bottom end of shift valve B and
shift valve B is positioned on the upper side. Conversely, shift valves A and C is positioned on the down side by
spring force. Line pressure (1) flows through shift valve B and is applied to the low clutch (oil passage (35)).
Also, line pressure (1) flows through the shift valve C and acts through the shift valve A and is applied to the
high clutch (oil passage (23)). Line pressure (5) flows through shift valve B and is not applied to the reduction
brake (oil passage (34)).
AMU0517A543
K35
AUTOMATIC TRANSAXLE
Forth gear
Each shift solenoid is set to forth gear mode. Pilot pressure is applied to the bottom end of shift valve C and
positioned on the upper side. Conversely, shift valve A and B is positioned on the down side by spring force.
Line pressure (1) flows through shift valve B and acts through the shift valve A and is applied the 2-4 brake (oil
passage (37)). Conversely, line pressure (32) flows through shift valve C and acts through the shift valve A and
is applied to the high clutch (oil passage (23)). Line pressure (5) flows through shift valve A and acts through
shift valve B and is not applied to the reduction brake (oil passage (38)).
AMU0517A544
K36
AUTOMATIC TRANSAXLE
Fifth gear
Each shift solenoid is set to fifth gear mode. Pilot pressure is applied to the bottom end of shift valves A, C and
shift valves A, C are positioned on the upper side. Conversely, shift valve B is positioned on the down side by
spring force. Line pressure (1) flows through shift valve B and acts through shift valve A and is applied to the
direct clutch (oil passage (36)). Line pressure (32) flows through shift valve A and is applied to the high clutch
(oil passage (23)). Also, line pressure (1) that flows through shift valve B goes to shift valve C and is applied to
the 2-4 brake acting through shift valve A (oil passage (37)).
AMU0517A545
K37
AUTOMATIC TRANSAXLE
Torque Converter Clutch Control Valve
Outline
The torque converter clutch control valve locks or releases the torque converter clutch by switching the oil
passage of the torque converter pressure. Switching of the torque converter oil passage takes place via the
torque converter clutch solenoid operation.
Operation
Spring force operates on the right side of the valve and pushes the valve to the left. Conversely, torque
converter clutch solenoid output pressure (10) is applied to the left side of the valve and pushes the valve to the
right.
Releasing torque converter clutch
Since torque converter clutch solenoid pressure (10) isnt applied to the valve, the valve is positioned on the left
side by spring force. At this time, the torque converter pressure flows through oil passage (46) to oil passage
(48) and is applied to the torque converter clutch releasing pressure passage of the torque converter. As a
result, the torque converter clutch is released.
Locking torque converter clutch
Torque converter clutch solenoid output pressure (10) is applied to the valve and moves the valve to the right.
At this time, oil passages (46) and (48) are blocked and the torque converter pressure that was applied to the
torque converter clutch releasing passage is drained from drain port (X). Also, the torque convertor pressure
flows through oil passage (46) to oil passage (47) and is applied to the torque converter clutch locking passage.
As a result, the torque converter clutch is locked.
Smooth Torque Converter Clutch
Torque converter clutch solenoid output pressure (10) is gradually pressurized and is applied to the left end of
the valve. Thus, the valve move gradually to the right and drain port (X) opens.
When drain port (X) begins to open, torque converter pressure (48) that was applied to the torque converter
clutch release passage of the torque converter will gradually depressurize. Because of the balance between
torque converter clutch solenoid output pressure (10) that was applied to the left of the valve, and spring force
that was applied to the right of the valve, torque converter pressure (48) that was applied to the torque
converter clutch release passage of the torque converter is controlled.
The torque converter that is applied to torque converter clutch release passage (48) is depressurized as torque
converter clutch solenoid output pressure (10) becomes higher. Thus, smooth torque converter clutch takes
place by gradual pressurization of torque converter clutch solenoid output pressure (10).
K38
AUTOMATIC TRANSAXLE
AMU0517A547
K39
AUTOMATIC TRANSAXLE
Accumulator Switch Valve
Outline
The accumulator switch valve switches the oil passage that is applied to the high clutch accumulator. While in
the forward drive range, the high clutch operation pressure is applied to the high clutch accumulator via the
accumulator switch valve. While in R position, low and reverse brake operation pressure is applied to the high
clutch accumulator via the accumulator switch valve.
Operation
The accumulator switch valve is pushed upward by spring force. While in the forward drive range, line pressure
(1) from the manual valve is applied to the top end of the accumulator switch valve and pushes the valve
downward. In this condition, high clutch operation pressure (23) is applied to the high clutch accumulator via
the valve.
AMU0517A548
While in R position the valve is pushed upward by the spring force because line pressure (1) is drained. In this
condition, low and reverse brake operation pressures (20) are applied to the high clutch accumulator via the
valve.
Reverse Inhibit Valve
Outline
The reverse inhibit valve switches the line pressure oil passage that is applied to the low and reverse brakes
while in reverse.
Operation
Spring force is applied to the right side of the valve and pushes it to the left. While in reverse, the neutral shift
solenoid valve does not operate so the valve is positioned on the left by spring force. In this condition, oil
passages (4) and (20) are connected and line pressure (4) from the manual valves is applied to the low and
reverse brake via oil passage (20). When driving forward with speed of 30 km/h {19 mph} or more and the R
position is selected, the neutral shift solenoid is ON to prevent shock or engine stoppage, and pilot pressure
(17) generates. By this pressure, the reverse inhibit valve is pushed to the right and line pressure passage to
the low and reverse brake is blocked. Since the low and reverse brake are drained, the drive force is not
transferred the transmission is put in are neutral.
AMU0517A549
K40
AUTOMATIC TRANSAXLE
Manual Valve
Outline
The manual valve and selector lever operate simultaneously. It is a valve that distributes optimum line pressure
to the control valve according to the drive ranges.
Operation
The manual valve is connected to the selector lever mechanically through linkage and switches the oil passage
according to the selector lever movement from the P position to the L range. Line pressure (5) from the oil
pump is always applied to the manual valve.
P position
Line pressure (5) is not distributed to any of the control valves.
R position
Line pressure (5) is distributed to oil passage (4) passing the manual valve and is applied to the reverse clutch,
low and reverse brake, and the reduction brake operation pressure.
N position
Line pressure (5) is not distributed to any of the control valves.
D, S, L range
Line pressure (5) is distributed to oil passage (1) passing the manual valve and is applied to each clutch and
brake operation pressure according to the gear range.
AME5614A002
K41
AUTOMATIC TRANSAXLE
Reduction Timing Valve
Outline
The reduction timing valve switches the oil passage according to the operation of the reduction timing solenoid.
By this valve, the reduction reducing valve pressure adjustment point changes.
Operation
Spring force is applied to the bottom end of the valve and pushes the valve upward. Conversely, reduction
timing solenoid pressure (15) is applied to the top end of the valve and pushes the valve downward.
When the reduction timing solenoid is in the OFF condition, the reduction timing valve is positioned on the
upper side by spring force, and back pressure of accumulator control pressure B (22) is applied to oil passage
(39) of the reduction reducing valve.
When the reduction timing solenoid is in the ON condition, the reduction timing valve is positioned on the lower
side below and oil pressure is not applied to the reduction reducing valve.
AME5714A007
K42
AUTOMATIC TRANSAXLE
Low Clutch Accumulator
Outline
The low clutch accumulator locks the low clutch smoothly.
Operation
The low clutch accumulator piston is pushed upward by spring force.
Selecting N position to D range
While in the N position, accumulator control pressure (42) is applied to the bottom end of the accumulator
control piston and pushes the piston upward.
When D range is selected from the N position, line pressure (43) is applied to the low clutch and low clutch
accumulator. When line pressure (43) is applied to the upper part of the accumulator piston, the piston begins
to move downward. While the piston is moving, line pressure (43) is pressurized gradually and the shock from
the low clutch locking will decrease.
AMU0517A552
K43
AUTOMATIC TRANSAXLE
High Clutch Accumulator
Outline
The high clutch accumulator locks the high clutch smoothly. Also, when shifting up to third gear and shifting
down from third gear, the high clutch accumulator controls the locking and releasing timing of the high clutch.
Moreover, the high clutch accumulator plays the role of locking the low and reverse brake smoothly when
selecting R position.
Operation
The high clutch accumulator piston is pushed upward by spring force.
Forward drive ranges
While in the forward drive range, accumulator control pressure (21) is applied to the bottom part of the
accumulator control piston and pushes the piston upward. When shifting up to third gear, line pressure (44) is
applied to the high clutch and the high clutch accumulator. When line pressure (44) is applied to the upper part
of the accumulator piston, the piston begins to move downward. While the piston is moving, line pressure (44)
is pressurized gradually and the shock from the high clutch locking will decrease.
AMU0517A553
R position
While in the R position, the accumulator switch valve switches the line pressure passage, and low and reverse
brake operation pressure instead of high clutch operation pressure is applied to the high clutch accumulator. As
a result, when locking the low and reverse brakes, the operation pressure (line pressure) gradually pressurizes
and decreases the select shock.
Modifier Accumulator
Outline
The modifier accumulator has the role of absorbing the pulsation from the pressure modifier pressure.
Operation
The accumulator piston is pushed to the right by spring force. Conversely, pressure modifier pressure is
applied to the right side of the piston and pushes the piston to the left side. The accumulator piston is
maintained by the balance of pressure modifier pressure and spring force. The piston moves to the left when
the pressure modifier pressure becomes high and absorbs the pressure. Conversely, when the pressure
becomes low, the piston moves to the right and compensates for the pressure insufficiency.
K44
AUTOMATIC TRANSAXLE
AMU0517A554
Throttle Accumulator A, B, and C

Outline
The throttle accumulator has the role of absorbing the pulsation from the throttle pressure.
Operation
The accumulator piston is pushed to the right by spring force. Conversely, throttle pressure is applied to the
right side of the piston and pushes the piston to the left side. The accumulator piston is maintained by the
balance of the throttle pressure and the spring force. When the throttle pressure is high, the piston moves to
the left and absorbs the pressure. Conversely, when the pressure is low, the piston moves to the right and
compensates for the pressure insufficiency.
AMU0517A555
End Of Sie
K45
AUTOMATIC TRANSAXLE
POWER TRANSMISSION/HYDRAULIC MECHANISM DESCRIPTION
AME561401030A07
Note
All rotation is described as viewed from the side cover
P/N Position
Outline
Engine starting is possible only when in P and N position.
The output shaft of the transaxle is mechanically locked in P position.
AME5714A006
K46
AUTOMATIC TRANSAXLE
Operation
The driving force of the input shaft is transmitted to the reverse and high clutch drum, and rear sun gear.
Neither the reverse clutch nor high clutch is engaged, so the driving force of the reverse and high clutch drum
is not transmitted.
The driving force of the rear sun gear is transmitted to the rear pinion and rear internal gear. However, the rear
internal gear only rotates freely, and the driving force is not transmitted because the low clutch is not engaged.
(These descriptions are applicable to both P and N positions.)
When P position is selected, the parking rod operates due to the linkage structure with the selector lever, and
the parking gear is mechanically locked by the parking pawl, resulting in the final gear being fixed.
K47
AUTOMATIC TRANSAXLE
AMU0517A556
K48
AUTOMATIC TRANSAXLE
R Position
Outline
When R position is selected, the hydraulic circuit of the manual valve is switched which engages the reverse
clutch and low and reverse clutch.
Gear changes can not occur in R position. However, when the driving speed is over 30 km/h {19 mph} during
forward movement and R position is selected, the low and reverse brake does not operate and the driving force
is not transmitted due to the operation of the reverse inhibit valve. With this mechanism, driving safety is
ensured by preventing misoperation of the selector lever.
AMU0517A557
K49
AUTOMATIC TRANSAXLE
Operation
The driving force of the input shaft is transmitted to the front sun gear via the reverse clutch hub because the
reverse clutch is engaged.
When the front sun gear rotates counterclockwise, it causes the front pinion to revolve counterclockwise.
However, since the front planetary carrier is fixed to the low and reverse brake via the low clutch drum,
revolution of the front pinion is locked. As a result, the front pinion can not revolve around the front sun gear but
rather starts to rotate clockwise on its center, causing the front internal gear to also rotate clockwise. The
driving force is transmitted to the output gear in clockwise rotation because the front internal gear is integrated
with rear planetary carrier. (This is the opposite to rotation during forward movement.)
As the driving force transmitted from the output gear to the idler gear tries to rotate the reduction internal gear
counterclockwise and to revolve the reduction pinion counterclockwise, the force also tries to rotate the
reduction pinion counterclockwise and to rotate the reduction sun gear clockwise as the load from the vehicle is
applied to the reduction planetary carrier. This load acts as a force that prevents the reduction planetary carrier
from rotating counterclockwise.
However, the reduction pinion overcomes the load from the vehicle to revolve counterclockwise while rotating
counterclockwise as the reduction sun gear is fixed by the reduction brake.
This counterclockwise revolution of the reduction pinion is transmitted to the reduction planetary carrier and
then to the reduction gear.
During deceleration, the torque is transmitted from the driving wheels in the opposite direction of that during
acceleration, and engine braking is applied. The torque from the opposite direction is also transmitted in R
position because the one-way clutch is not used.
K50
AUTOMATIC TRANSAXLE
AMU0517A558
K51
AUTOMATIC TRANSAXLE
R Position (Reverse Inhibition Control)
Outline
The driving force of the input shaft is transmitted to the reverse and high clutch drum, and then to the front sun
gear through the reverse clutch, causing the front sun gear to rotate counterclockwise.
None of the low and reverse brake are operating, however, so this force is not transmitted to the output gear.
AMU0517A559
K52
AUTOMATIC TRANSAXLE
Operation
Line pressure applied to the manual valve is transmitted to line pressure, which engages the reverse clutch.
Neutral shift solenoid valve is ON, the low and reverse brake does not engage.
Line pressure driven to the pressure regulator valve is transmitted to torque converter pressure and sent to the
torque converter through the TCC control valve.
K53
AUTOMATIC TRANSAXLE
AMU0517A560
K54
AUTOMATIC TRANSAXLE
First Gear (D range)
Outline
When the manual valve is switched to D range, line pressure is supplied to the shift valve.
Since shift solenoids A, B, and C are ON in first gear, pilot pressure is applied to the bottom end of each shift
valve, causing each shift valve to move upwards, resulting in engagement of the low clutch.
AMU0517A561
K55
AUTOMATIC TRANSAXLE
Operation
The driving force of the input shaft is transmitted to the rear sun gear to rotate it counterclockwise, applying
force to the rear pinion to revolve counterclockwise. Since the rear planetary carrier is integrated with the
output gear, load from the vehicle (force that tries to prevent the rear planetary carrier from rotating
counterclockwise) is applied and the rear pinion gear tries to rotate clockwise.
Though the rear internal gear tries to rotate clockwise due to the clockwise rotation force of the rear pinion
gear, the rear internal gear rotation is locked by the low one-way clutch due to the engagement of the the low
clutch.
Due to this, the driving force of the rear pinion overcomes the load from the vehicle to revolve counterclockwise
while rotating clockwise, and rotates the rear planetary carrier counterclockwise.
Therefore, the output gear also rotates counterclockwise and the driving force is transmitted to the reduction
internal gear via the idler gear.
As the reduction gear rotates clockwise trying to revolve the reduction pinion clockwise, the reduction pinion
tries to rotate clockwise as the load from the vehicle (force that prevents the reduction carrier from rotating
clockwise) is applied.
The force of the reduction pinion, which tries to rotate clockwise, tries to rotate the reduction sun gear
counterclockwise. However, counterclockwise rotation of the reduction sun gear is locked by the reduction oneway clutch. Due to this, the driving force of the reduction pinion overcomes the load from the vehicle to revolve
clockwise while rotating clockwise, and rotates the reduction carrier clockwise.
Therefore, the reduction gear also rotates clockwise and the driving force is transmitted to the driving wheels.
During deceleration, torque is transmitted from the driving wheels to the engine in the opposite direction of that
during acceleration. First, force is transmitted from the driving wheels via the final gear and reduction gear to
rotate the reduction carrier clockwise. Also, this force tries to revolve the reduction pinion clockwise.
The force that revolves the reduction pinion clockwise tries to rotate the reduction internal gear clockwise.
However, as the load from the engine (force that tries to prevent the reduction internal gear from rotating
clockwise) is applied to the reduction internal gear, the reduction pinion rotates counterclockwise.
Due to the counterclockwise rotation of the reduction pinion, the reduction sun gear tries to rotate clockwise.
However, at this time, the reduction one-way clutch that is locked during vehicle acceleration becomes free
which allows the reduction sun gear to rotate freely.
Due to this, the reduction pinion force that tries to rotate the reduction internal gear clockwise is absorbed by
the free rotation of the reduction sun gear. Therefore, torque is not transmitted to the reduction internal gear
and engine braking is not applied.
K56
AUTOMATIC TRANSAXLE
AMU0517A562
K57
AUTOMATIC TRANSAXLE
Second Gear (D, S, L range)
Outline
Since only shift solenoid C turns OFF when shifting from first gear, the hydraulic circuit for the 2-4 brake opens
to engage the low clutch and 2-4 brake.
In second gear, as in first, the rear sun gear is the input of driving force transmission and the rear carrier is the
output.
The difference between first and second gear is that the rear internal gear, fixed in first gear, starts to rotate
counterclockwise as the front sun gear rotating freely and clockwise in first gear is fixed by engagement of the
2-4 brake.
AMU0517A563
K58
AUTOMATIC TRANSAXLE
Operation
When in first gear, the front internal gear integrated with rear planetary carrier rotates counterclockwise, and
the front planetary carrier is fixed by the force of the low one-way clutch via low clutch drum.
In this condition, the front sun gear was rotates clockwise with no load. When the 2-4 brake is engaged in
second gear, the front sun gear is fixed and the front pinion starts to revolve counterclockwise while rotating
counterclockwise due to the movement of the front internal gear.
Therefore, the front planetary carrier starts to rotate counterclockwise. At this time, the low and one-way clutch
(low clutch drum) is unlocked to rotate counterclockwise.
The rear internal gear, integrated with the front planetary carrier, also starts to rotate counterclockwise. Due to
this, the counterclockwise revolving speed of the rear pinion increases and the force is transmitted to the rear
planetary carrier.
The increased speed amount of the rear planetary carrier is the amount of gear ratio change between the first
and second gear.
The driving force transmission to the reduction gear is the same as that in first gear. As the operation of the
reduction gear during deceleration is also the same as that in first gear and engine braking is not applied, the
description is omitted.
K59
AUTOMATIC TRANSAXLE
AMU0517A564
K60
AUTOMATIC TRANSAXLE
Second Gear (L Range HOLD)
Outline
The operation of shift solenoids A, B, and C in L range HOLD mode in second gear is the same as that of the D
range in second gear. However, as the reduction timing solenoid is OFF in L range HOLD mode, the reduction
timing valve is switched to adjust the reduction reducing pressure higher and engage the reduction brake,
resulting in engine braking being applied.
Line pressure is also switched to high pressure before cut back to prepare for engine braking.
AMU0517A565
K61
AUTOMATIC TRANSAXLE
Operation
While driving:
As the operation while driving is the same as that in D range, the description is omitted.
Engine braking applied:
During deceleration, torque is transmitted from the driving wheels to the engine in the opposite direction of that
during acceleration. At first, the driving force is applied to rotate the reduction carrier clockwise via the final
gear and reduction gear. Also, this force tries to revolve the reduction pinion clockwise.
Though the force of the reduction pinion, which tries to revolve clockwise, tries to rotate the reduction internal
gear clockwise, the reduction pinion tries to rotate counterclockwise as the load from the engine (force that
prevents the reduction internal gear from rotating clockwise) is applied to the reduction internal gear.
The force of the reduction pinion, which tries to rotate counterclockwise, tries to rotate the reduction sun gear
clockwise. However, the reduction sun gear is fixed and does not rotate as the reduction brake is engaged.
Due to this, the driving force of the reduction pinion overcomes the load from the engine to rotate the reduction
internal gear clockwise and the output gear counterclockwise via the idler gear. Moreover, this driving force is
transmitted to the engine via the front and rear planetary gear, and engine braking is applied.
K62
AUTOMATIC TRANSAXLE
AMU0517A566
K63
AUTOMATIC TRANSAXLE
Third Gear (D Range)
Outline
Shift solenoids A and C are OFF, and only B is ON in third gear.
As shift valve A is moves to the lower side, the operation pressure of the 2-4 brake is drained and operation
pressure is supplied to the high clutch.
AMU0517A567
Operation
The driving force of the input shaft is transmitted in two directions: to the rear sun gear which is permanently
engaged with the input shaft, and, when the high clutch is engaged, to the reverse and high clutch drum, high
clutch hub, front planetary carrier, low clutch drum, and then the rear internal gear via the low clutch.
The rear sun gear and rear internal gear rotate counterclockwise at the same speed as the input shaft.
As the rear pinion, which is positioned between and rotates together with rear sun gear and rear internal gear,
the rear planetary carrier also rotates counterclockwise at the same speed to transmit the driving force to the
output gear.
The driving force transmission in the reduction gear is the same as that in the first gear.
During deceleration, engine braking is not applied for the same reason as that of first gear.
K64
AUTOMATIC TRANSAXLE
AMU0517A568
K65
AUTOMATIC TRANSAXLE
Third Gear (S Range)
Outline
With shift solenoids A and C OFF, only C is ON in third gear, and the reduction timing solenoid is OFF in third
gear. (same as D range in the third gear)
The operation of the front planetary gear and rear planetary gear of the S range in third gear is the same as that
of D range in third gear. However, since the reduction timing solenoid is OFF, the reduction timing valve is
switched to adjust the reduction reducing pressure higher and engage the reduction brake, resulting in engine
braking being applied.
AMU0517A569
K66
AUTOMATIC TRANSAXLE
Operation
The driving force of the input shaft is transmitted in two directions: to the rear sun gear which is permanently
engaged with the input shaft, and, when the high clutch is engaged, to the reverse and high clutch drum, high
clutch hub, front planetary carrier, low clutch drum, and then the rear internal gear via low clutch.
The rear sun gear and rear internal gear rotate counterclockwise at the same speed as the input shaft.
As the rear pinion, which is positioned between and rotates together with rear sun gear and rear internal gear,
the rear planetary carrier also rotates counterclockwise at the same speed to transmit the driving force to the
output gear.
The driving force transmission in reduction gear is the same as that in first gear.
During deceleration, engine braking is not applied for the same reason as that of L range HOLD in second
gear.
K67
AUTOMATIC TRANSAXLE
AMU0517A570
K68
AUTOMATIC TRANSAXLE
Fourth Gear (D range)
Outline
Shift solenoids A and B are OFF, and only C is ON in fourth gear.
As shift valve B moves to the lower side, operation pressure of the low clutch is drained. Then, as the shift
valve C moves to the upper side, operation pressure is supplied to the 2-4 brake.
AMU0517A571
Operation
The driving force of the input shaft is transmitted to the front planetary carrier via the high clutch causing it to
revolve the front pinion counterclockwise. However, as the load from the vehicle is applied, the front pinion tries
to rotate clockwise and the front sun gear tries to rotate counterclockwise.
Since the front sun gear is fixed by engagement of the 2-4 brake, the front pinion tries to rotate
counterclockwise, while revolving counterclockwise because the front sun gear is fixed.
Due to this, the driving force of the front pinion overcomes the load from the vehicle to rotate the front internal
gear counterclockwise faster than the counterclockwise rotation speed of front planetary carrier (input).
(Rotation speed of the output gear is faster than that of the input shaft.)
The driving force transmission of the reduction gear is the same as that in first gear.
During deceleration, engine braking is not applied for the same reason as that of first gear.
K69
AUTOMATIC TRANSAXLE
AMU0517A572
K70
AUTOMATIC TRANSAXLE
Fourth Gear (D range HOLD, S, L range)
Outline
The operation of the front planetary gear and rear planetary gear of fourth gear in the D range HOLD, S, and L
range is the same as that of D range in the fourth gear.
However, since the reduction timing solenoid is OFF, the reduction timing valve is switched to adjust the
reduction reducing pressure higher and engage the reduction brake, resulting in engine braking being applied.
AMU0517A573
K71
AUTOMATIC TRANSAXLE
Operation
The driving force of the input shaft is transmitted to the front planetary carrier via the high clutch causing it to
revolve the front pinion counterclockwise. However, as the load from the vehicle is applied, the front pinion tries
to rotate clockwise and the front sun gear tries to rotate counterclockwise.
Since the front sun gear is fixed by engagement of the 2-4 brake, the front pinion tries to rotate
counterclockwise, while revolving counterclockwise because the front sun gear is fixed.
Due to this, driving force of the front pinion overcomes the load from the vehicle to rotate the front internal gear
counterclockwise faster than the counterclockwise rotation speed of front planetary carrier (input). (Rotation
speed of the output gear is faster than that of the input shaft.)
The driving force transmission in reduction gear is the same as that in the first gear.
During deceleration, engine braking is not applied for the same reason as that of L range HOLD in second
gear.
K72
AUTOMATIC TRANSAXLE
AMU0517A574
K73
AUTOMATIC TRANSAXLE
Fifth Gear
Outline
Shift solenoids A and C is ON, and only B is OFF in fifth gear.
As the shift valve A moves to the upper side, operation pressure of the reduction brake is drained, and
operation pressure is supplied to the direct clutch.
AMU0517A575
K74
AUTOMATIC TRANSAXLE
Operation
The driving force transmission from the input shaft to the output gear is the same as that in fourth gear.
Since only the reduction gear operation is different in fifth gear when compared with fourth gear, description for
the driving force transmission from the input shaft to the output gear is omitted.
The driving force of the output gear counterclockwise rotation is transmitted to the idler gear as clockwise
rotation driving force.
Since the reduction internal gear, which is integrated with the idler gear, rotates clockwise it tries to revolve the
reduction pinion clockwise.
Since the direct clutch is engaged, the driving force of the reduction pinion, which tries to rotate clockwise, is
transmitted to the reduction carrier and then to the reduction sun gear via the direct clutch.
Due to this, the reduction carrier and reduction sun gear rotate together.
Since the reduction pinion is integrated with the reduction carrier, when the internal gear tries to rotate the
reduction pinion, the reduction carrier and reduction sun gear rotate together. (Direct connection)
Since the driving force transmission using the one-way clutch such as in first to fourth gear does not occur in
fifth gear, engine braking is applied during deceleration.
However, since the gear ratio is small in fifth gear, efficiency of engine braking may be reduced.
K75
AUTOMATIC TRANSAXLE
End Of Sie
K76
AMU0517A576
OVERHAUL
K
1
AUTOMATIC TRANSAXLE.................................. K1-2

AUTOMATIC TRANSAXLE CLEANING ............ K1-2
AUTOMATIC TRANSAXLE
DISASSEMBLY............................................... K1-2
TORQUE CONVERTER INSPECTION ........... K1-14
OIL PUMP DISASSEMBLY.............................. K1-14
OIL PUMP INSPECTION ................................. K1-16
OIL PUMP ASSEMBLY.................................... K1-16
REVERSE CLUTCH AND HIGH CLUTCH
PREINSPECTION......................................... K1-17
DISASSEMBLY............................................. K1-19
INSPECTION ................................................ K1-20
ASSEMBLY................................................... K1-21
LOW CLUTCH PREINSPECTION ................... K1-22
LOW CLUTCH DISASSEMBLY ....................... K1-24
LOW CLUTCH INSPECTION .......................... K1-25
LOW CLUTCH ASSEMBLY ............................. K1-25
DIRECT CLUTCH
PREINSPECTION......................................... K1-26
DIRECT CLUTCH DISASSEMBLY.................. K1-28
DIRECT CLUTCH INSPECTION ..................... K1-29
DIRECT CLUTCH ASSEMBLY........................ K1-30
2-4 BRAKE, LOW AND REVERSE BRAKE
PREINSPECTION......................................... K1-32
DISASSEMBLY............................................. K1-33
INSPECTION ................................................ K1-34
ASSEMBLY................................................... K1-35
PARKING MECHANISM DISASSEMBLY/
ASSEMBLY................................................... K1-38
CONTROL VALVE BODY DISASSEMBLY/
ASSEMBLY................................................... K1-39
OUTPUT GEAR BEARING
PRELOAD ..................................................... K1-40
REDUCTION GEAR BEARING
PRELOAD ..................................................... K1-41
AUTOMATIC TRANSAXLE
ASSEMBLY................................................... K1-41
K11
K1
AUTOMATIC TRANSAXLE
AUTOMATIC TRANSAXLE
AUTOMATIC TRANSAXLE CLEANING
AME571401030A01
Cleaning Notes
1. Clean the transaxle exterior thoroughly with steam, cleaning solvents, or both, before disassembly.
Warning
Using compressed air can cause dirt and other particles to fly out, causing injury to the eyes.
Wear protective eye wear whenever using compressed air.
2. Clean the removed parts with cleaning solvent, and dry with compressed air. Clean out all holes and passages
with compressed air, and verify that there are no obstructions.
End Of Sie
AUTOMATIC TRANSAXLE DISASSEMBLY
AME571401030A02
Precaution
General notes
1. Disassemble the transaxle in a clean area (dust-proof work space) to prevent entry of dust into the
mechanisms.
2. Inspect the individual transaxle components in accordance with the QUICK DIAGNOSIS CHART during
disassembly.
3. Use only plastic hammers when applying force to separate the light alloy case joints.
4. Never use rags during disassembly; they may leave particles that can clog fluid passage.
5. Because several parts resemble one another, arrange them so that they do not get mixed up.
6. Disassemble the control valve component and thoroughly clean it when the clutch or brake band has burned or
when the ATF has degenerated.
Warning
Although the stand has a self-locking brake system, there is a possibility that the brake may not
hold when the transaxle is held in a lopsided position on the stand. This would cause the transaxle
to turn suddenly, causing serious injury. Never keep the transaxle tilted to one side. Always hold
the rotating handle firmly when turning the transaxle.
Disassembly
Components
AMJ5614A069
.
1
2
3
Torque converter
Transaxle range switch
Oil filler tube
K12
4
5
6
Air breezer
Drain plug
Oil seal
AUTOMATIC TRANSAXLE
7
8
Control valve body cover

Control valve body
9
10
Terminal component
Differential oil seal
K1
AMU0517A002
.
1
2
3
4
5
6
7
8
9
10
11
12
Oil pump
Oil strainer
Input shaft
Differential gear
Reduction gear
Reduction brake band
Sun gear
Direct clutch
One-way clutch inner race
Parking mechanism
Band servo
End cover
13
14
15
16
17
18
19
20
21
22
23
24
Return spring
Reverse clutch and high clutch component
High clutch hub
Reverse clutch hub
Front planetary carrier
Rear planetary carrier
Internal gear
Low clutch
2-4 brake
Manual shaft
Parking component
K13
AUTOMATIC TRANSAXLE
Disassembly procedure
1. Remove the torque converter, and immediately turn it so that the hole faces upward. This will help to keep any
remaining fluid from spilling.
2. Remove the transaxle range switch.
3. Set the transaxle to a transmission stand using
the SST.
Caution
Be careful not to scratch the mating
surfaces of the control valve body cover
and the transaxle case.
After removing the control valve body
cover, remove the liquid gasket
remaining on the mating surfaces.
4. Remove the control valve body cover.
AMU0517A164
5. Disconnect coupling connector between the

solenoid valves and the terminal component.
AMU0517A005
6. Remove the bolts which secure the control valve

body to the transaxle case as shown in the figure.
Note
When removing control valve body, be
careful not to drop the manual valve.
AMU0517A006
7. Remove the control valve body from the transaxle

case.
Caution
If the seal ring has dropped or is
scratched, do not reuse it.
AMU0517A007
K14
AUTOMATIC TRANSAXLE
8. Remove the seal rings from the transaxle case.
9. Remove the bracket from coupling connector,
then remove the terminal component.
Caution
If the converter housing is hard to
remove, lightly tap perimeter of the
converter housing using a plastic
hammer.
Do not separate the converter housing
and the transaxle case using a
screwdriver.
AMU0517A008
Be careful not to scratch mating surfaces
of the converter housing and the
transaxle case.
After removing the converter housing, remove the liquid gasket remaining on the mating surfaces.
10. Remove the bolts, then remove the converter
housing.
AMU0517A009
11. Remove the differential component.

12. Remove the oil strainer.
AMU0517A010
13. Remove the transaxle fluid temperature (TFT)

sensor and two magnets.
AMU0517A011
K15
K1
AUTOMATIC TRANSAXLE
14. Disconnect the intermediate sensor connector.
15. Remove the intermediate sensor with the clip.
AMU0517A012
16. Disconnect the vehicle speedometer sensor

(VSS) connector.
17. Remove the VSS with the clip and harness
bracket.
Note
Do not reuse the O-ring.
AMU0517A013
18. Remove the O-ring from the input shaft.

19. Remove the bolts, then remove the oil pump
component.
Caution
If the oil pump gasket is bent or
20. Remove the oil pump gasket.
Note
Do not reuse the seal rings.
AMU0517A014
21. Pull out the input shaft.

22. Remove the seal rings from the input shaft.
AMU0517A015
K16
AUTOMATIC TRANSAXLE
23. Remove the reduction gear component.
K1
AMU0517A016
24. Remove the sun gear on the reduction gear.

Note
Do not reuse the anchor end bolt.
AMU0517A017
25. Remove the anchor end bolt which secures the

reduction brake band.
AMU0517A019
26. Remove the reduction brake band.
AMU0517A020
27. Remove the direct clutch component.
AMU0517A021
K17
AUTOMATIC TRANSAXLE
28. Remove the bearing race and bearing from oneway clutch inner race.
Caution
If the end cover is hard to remove, lightly
tap perimeter of the end cover using a
plastic hammer.
Do not separate the end cover and the
transaxle case using a screwdriver.
Be careful not to scratch mating surfaces
of the end cover and the transaxle case.
After removing the end cover, remove the
liquid gasket remaining on the mating
surfaces.
AMU0517A022
29. Remove the bolts, then remove the end cover.

Note
AMU0517A025
30. Remove the O-rings from two bolts.

Caution
When removing the bolts, be careful not
to drop the one-way clutch inner race.
AMU0517A026
31. Remove the bolts which secure the one-way

clutch inner race.
Note
32. Remove the O-rings from two bolts.
33. Remove the one-way clutch inner race.
Note
Do not reuse the seal rings.
AMU0517A027
K18
AUTOMATIC TRANSAXLE
34. Remove the seal rings from the one-way clutch
inner race.
K1
AMU0517A028
35. Remove the snap ring which secures the 2-4

brake accumulator onto the end cover.
36. Remove the 2-4 brake accumulator cover and
spring.
Note
37. Remove the O-ring from the 2-4 brake
accumulator cover.
AMU0517A029
38. Hold the 2-4 brake accumulator piston by hand.

Then, blow out the piston using an air gun to blow
air into oil circuit as shown in the figure.
Note
39. Remove the O-rings from the 2-4 brake
accumulator piston.
AMU0517A030
40. Pull out the oil pipes.

41. Disconnect the connector from the turbine
sensor.
AMU0517A031
42. Remove the bolts, then remove the turbine

sensor.
AMU0517A032
K19
AUTOMATIC TRANSAXLE
43. Remove the return spring and spring retainer.
AMU0517A033
44. Remove the reverse clutch and high clutch

component.
45. Remove the needle bearing from the reverse
clutch and high clutch component.
AMU0517A034
46. Remove the high clutch hub.

47. Remove the race bearing from the high clutch
hub.
AMU0517A035
48. Remove the reverse clutch hub.

49. Remove the race bearing and bearing race from
the reverse clutch hub.
AMU0517A036
50. Remove the front planetary carrier component.

51. Remove the needle bearing and race bearing
from the front planetary carrier component.
AMU0517A037
K110
AUTOMATIC TRANSAXLE
52. Remove the rear sun gear.
53. Remove the rear planetary carrier component.
54. Remove the needle bearing and bearing race
from the rear planetary carrier component.
K1
AMU0517A038
55. Remove the rear internal gear.

56. Remove the needle bearing from the rear internal
gear.
AMU0517A039
57. Remove the low clutch component.

58. Remove the needle bearing.
59. Remove the 2-4 brake.

(1) Remove the snap ring.
(2) Remove 2-4 brake retaining plates, drive
plates, and driven plates as a unit.
AMU0517A040
AMU0517A041
K111
AUTOMATIC TRANSAXLE
60. Remove the low and reverse brake.
Caution
Depress the spring retainer only enough to remove the snap ring. Overpressing will damage the
retainer component edges.
(1) Install the SSTs in the transaxle case as
shown in the figure.
(3) Remove the SSTs.
AMU0517A167
(4) Remove the piston and retainer, return spring,

and spring retainer.
(5) Remove the low and reverse brake dished
plate, drive plates, driven plates, and retaining
plate as a unit.
AMU0517A043

(7) Remove the low one-way clutch.
Caution
Be careful not to drop the low one-way
clutch rollers.
AMU0517A044
61. Remove the direct clutch accumulator.

Warning
other particles to fly out, causing injury
to the eyes. Wear protective eye wear
AMU0517A159
K112
AUTOMATIC TRANSAXLE
(2) Remove the direct clutch accumulator piston
by applying compressed air through the hole
of the direct clutch accumulator piston.
(3) Remove the springs.
K1
62. Remove the output gear.

(1) Remove the installation bolts of output gear.
(2) Set the SSTs to the output gear, and remove
the output gear using a press.
AMU0517A146
AMU0517A177
63. Remove the brake band servo.

Warning
other particles to fly out, causing injury
to the eyes. Wear protective eye wear
Caution
Applying compressed air to the
assembled clutch pack for longer than 3
seconds at a time will damage the seal.
Do not apply compressed air for more
than the aforementioned time when
testing the system.
AMU0517A018
(2) Remove the servo retainer and reduction

accumulator piston component by applying
compressed air as shown.
AMU0517A147
K113
AUTOMATIC TRANSAXLE
(3) Pushing the piston stem using a wood stick,
remove the snap ring.
AMU0517A160
(4) Remove the spacer, band servo piston, and

spring.
AMU0517A133
64. Remove the oil pipe from the converter housing.

65. Remove the baffle plate.
AMU0517A125
66. Set the SST to the reduction gear bearing outer

race, and remove it.
AMU0517A187
End Of Sie
TORQUE CONVERTER INSPECTION
AME571419100A01
1. Inspect the outer surface of the torque converter for damage or cracks, and replace it if necessary.
2. Inspect for rust and damage on the pilot hub of the torque converter or on the boss.
If there is any, remove the rust completely.
End Of Sie
OIL PUMP DISASSEMBLY

1. Disassemble in the order indicated in the table.
K114
AME571419220A01
AUTOMATIC TRANSAXLE
1
2
3
4
5
6
7
8
O-ring
Bolt
Oil pump housing
Inner rotor
(See K115 Inner Rotor, Outer Rotor Disassembly
Note)
Outer rotor
(See K115 Inner Rotor, Outer Rotor Disassembly
Note)
Oil pump cover
(See K115 Oil Pump Cover Disassembly Note)
Seal ring
Oil seal
K1
AME5714A002
Oil Pump Cover Disassembly Note

1. Remove mounting bolts evenly in the pattern
shown and remove the oil pump cover from the oil
pump housing.
AMU0517A048
Inner Rotor, Outer Rotor Disassembly Note

1. Mark the outer and inner rotors without scratching
or denting them, then remove them from the oil
pump housing.
AMU0517A143
End Of Sie
K115
AUTOMATIC TRANSAXLE
OIL PUMP INSPECTION
1.
2.
3.
4.
AME571419220A02
Check frictional surfaces of the inner rotor, outer rotor, and oil pump housing for damage or abnormal wear.
Check bushings for damage or abnormal wear.
Check other parts for external.
Measure the inner diameter of the oil pump
housing A.
Specification A
Maximum: 42.045 mm {1.6553 in}
If not as specified, replace the oil pump

housing.
5. Measure the rotor side clearances.
(1) Install outer and inner rotors to the oil pump
housing.
AMU0517A188
(2) Using straightedge and thickness gauge,

measure height difference (side clearance)
between the oil pump end surface and the
rotor upper surface.
Clearance
Outer rotor: 0.020.04 mm
{0.00080.0015 in}
Inner rotor: 0.020.05 mm
{0.00080.0019 in}
If not as specified, replace the oil pump.
AMU0517A049
6. Using thickness gauge, measure the clearance

between the outer rotor and the inner rotor.
Oil clearance
Standard: 0.020.15 mm
{0.00080.0059 in}
If not as specified, replace the oil pump
component where necessary.
AMU0517A050
End Of Sie
OIL PUMP ASSEMBLY

Assembly Procedure
1. Install the new oil seal to the oil pump housing
using the SSTs.
2. Apply ATF to the outer and inner rotors.
AME571419220A03
AMU0517A168
K116
AUTOMATIC TRANSAXLE
3. Align the marks and install the outer and inner
rotors.
4. Install the outer and inner rotors to the oil pump
housing.
K1
AMU0517A143
5. Install the bolts securing the oil pump housing as

Tightening torque
6.911.0 Nm {0.71.1 kgfm, 5.17.9 ftlbf}
6. Install a new O-ring to the oil pump housing.
AMU0517A051
End Of Sie
REVERSE CLUTCH AND HIGH CLUTCH PREINSPECTION

Clutch Operation
1. Set the reverse clutch and high clutch component onto the end cover.
AME571419500A01
Warning
Caution
Applying compressed air to the assembled clutch pack for longer than 3 seconds at a time will
damage the seal. Do not apply compressed air for more than the aforementioned time when
testing the system.
Note
Regarding the position of the hole into which air is blown, refer to item Oil pressure circuit of this manual.
K117
AUTOMATIC TRANSAXLE
2. Inspect the clutch operation by applying
compressed air through the fluid passages
shown.
AMU0517A062
If not as specified, replace parts where

necessary.
Air pressure
390 kPa {4.0 kgf/cm2, 57 psi} max.
AMU0517A063
Clutch Clearance
1. Using a thickness gauge, measure clearance
between the retaining plate and the snap ring.
AMU0517A064

necessary.
Clearance
Reverse clutch: 0.50.8 mm
{0.0200.031 in}
High clutch: 0.81.1 mm {0.0310.043 in}
Retaining plate thickness (Reverse clutch)
3.6 {0.142}
4.2 {0.165}
3.8 {0.150}
Retaining plate thickness (High clutch)

3.0 {0.118}
3.6 {0.142}
End Of Sie
K118
3.2 {0.126}
mm {in}
4.0 {0.157}
mm {in}
3.4 {0.134}
AMU0517A065
AUTOMATIC TRANSAXLE
REVERSE CLUTCH AND HIGH CLUTCH DISASSEMBLY
AME571419500A02
K1
AMU0517A053
.
1
2
3
4
5
6
7
8
9
10
Snap ring
Retaining plate
Drive plate
Driven plate
Snap ring
Retaining plate
Drive plate
Driven plate
Snap ring
(See K120 Snap Ring Disassembly Note)
Spring retainer
11
12
13
14
15
16
17
18
Return spring
High clutch piston
(See K120 Reverse Clutch Piston and High Clutch
Piston Disassembly Note)
O-ring
O-ring
Reverse clutch piston
(See K120 Reverse Clutch Piston and High Clutch
Piston Disassembly Note)
O-ring
O-ring
Clutch drum
K119
AUTOMATIC TRANSAXLE
Snap Ring Disassembly Note
Caution
1.
2.
3.
4.
Install the SSTs in the clutch drum as shown.

Compress the spring and retainer.
Remove the snap ring.
Remove the SSTs.
AMU0517A165
Reverse Clutch Piston and High Clutch Piston Disassembly Note

1. Remove the clutch piston as follows:
(1) Assemble the clutch drum to the end cover.
(2) Using an air gun, blow air into circuit as
shown in the figure to blow out the piston.
Note
Regarding the position of the hole into which
air is blown, refer to item Oil pressure
circuit of this manual.
2. Remove the O-rings from the piston.
AMU0517A057
End Of Sie
REVERSE CLUTCH AND HIGH CLUTCH INSPECTION

Drive Plate Inspection
1. Measure the facing thickness in three places and calculate the average value.
If not within the specification, replace the drive plates.
AME571419500A03
Thickness
Minimum: 1.7 mm {0.067 in}
Spring and Retainer Inspection
1. Measure the free length of the spring and inspect for deformation.
If not within the specification, replace the spring and retainer.
Specification
Outer
diameter
(mm {in})
Free length
(mm {in})
No. of
coils
73.0 {2.87}
27.0 {1.06}
14
Wire thickness x
wire width
(mm {in})
1.1 {0.043} x
5.5 {0.217}
Reverse Clutch Piston Inspection

Warning
K120
AUTOMATIC TRANSAXLE
1. Verify that there is no air leakage when applying compressed air through the oil hole opposite the return spring.
2. Verify that there is airflow when applying
compressed air through the oil hole on the return
spring side.
Replace the coasting clutch piston if it is
damaged or malfunctioning.
K1
Air pressure
AMU0517A144
End Of Sie
REVERSE CLUTCH AND HIGH CLUTCH ASSEMBLY

Assembly Procedure
1. Apply a coat of ATF to new O-rings, then install
them to reverse and high clutch pistons.
2. Apply a coat of ATF to inside of reverse clutch
piston, then install the high clutch piston into the
reverse clutch piston while rotating the piston by
hand.
3. Apply a coat of ATF to inside of drum, then install
the reverse clutch piston into drum while rotating
the piston by hand.
Note
After installing required parts to the piston,
ensure that the piston rotates smoothly by
hand. If not, the O-ring may be caught.
AME571419500A04
AMU0517A058
4. Install the return spring.

5. Install the spring retainer as follows.
(1) Position the spring retainer.
Caution
(2) Install the SSTs in clutch drum as shown.
(3) Install the snap ring.
Caution
Depress the spring retainer only enough
to install the snap ring. Overpressing will
damage the retainer component edges.
AMU0517A165
K121
AUTOMATIC TRANSAXLE
6. Install the plates and driven plates in the order as
AMU0517A060
7. Install the retaining plate.

8. Install the snap ring.
AMU0517A061
End Of Sie
LOW CLUTCH PREINSPECTION

Clutch Operation
1. Set the low clutch onto the transaxle case.
AME571419500A05
Warning
Caution
testing the system.
Note
Regarding the position of the hole into which air is blown, refer to item Oil pressure circuit in this manual.
K122
AUTOMATIC TRANSAXLE
shown.
necessary.
Air pressure
K1
AMU0517A073
Clutch Clearance
1. Using a thickness gauge, measure clearance
necessary.
If the specified clearance is exceeded,
replace all clutch plates with new ones. And
then, select a suitable retaining plate so that
the specified clearance is obtained.
Clearance:
1.11.3 mm {0.0440.051 in}
Retaining plate thickness
3.8 {0.150}
4.1 {0.161}
4.4 {0.173}
3.9 {0.154}
4.2 {0.165}
4.5 {0.177}
AMU0517A074
mm {in}
4.0 {0.157}
4.3 {0.169}
4.6 {0.181}
End Of Sie
K123
AUTOMATIC TRANSAXLE
LOW CLUTCH DISASSEMBLY
AME571419500A06
AMU0517A066
1
2
3
4
5
6
7
Snap ring
Retaining plate
Drive plate
Driven plate
Dished plate
Snap ring
O-ring
8
9
10
11
12
13
Cancel force cover

Return spring
Piston
(See K125 Clutch Piston Disassembly Note)
O-ring
Seal ring
Clutch drum

Caution
K124
AUTOMATIC TRANSAXLE
1.
2.
3.
4.
5.
6.

Remove the SSTs.
Remove the cancel force cover.
Remove the O-ring from cancel force cover.
Remove the return spring.
K1
AMU0517A166
Clutch Piston Disassembly Note

1. Assemble the clutch drum to the transaxle case.
2. Using an air gun, blow air into circuit as shown in
the figure to blow out the piston.
Note
Regarding the position of the hole into which
air is blown, refer to item Oil pressure
circuit in this manual.
3. Remove the seal ring and O-ring from the piston.
AMU0517A073
End Of Sie
LOW CLUTCH INSPECTION

AME571419500A07
Thickness
1. Measure the free length of the spring and inspect for deformation.
If not within the specification, replace the spring and retainer.
Specification
Outer
diameter
(mm {in})
Free length
(mm {in})
No. of
coils
108.8 {4.28}
24.4 {0.96}
Wire thickness x
wire width (mm
{in})
1.1 {0.043} x
6.0 {0.236}
End Of Sie
LOW CLUTCH ASSEMBLY

Assembly Procedure
1. Apply a coat of ATF to new seal ring and new Oring, then install them onto piston.
2. Apply a coat of ATF to inside of the drum, then
install the piston while rotating it by hand.
AME571419500A08
Note
After installing required parts to the piston,
ensure that the piston rotates smoothly by
hand. If not, the lip seal may be caught.
3. Apply a coat of ATF to a new O-ring, then install it
to the cancel force cover.
AMU0517A070
K125
AUTOMATIC TRANSAXLE
4. Position the return spring and cancel force cover.
Caution
5. Install the SSTs in the clutch drum as shown.
7. Remove the SSTs.
AMU0517A166
8. Install the dished plate, drive plates, and driven

plates in the order as shown in the figure.
AMU0517A072
End Of Sie
DIRECT CLUTCH PREINSPECTION

Clutch Operation
1. Set the direct clutch onto the transaxle case.
AME571419500A09
Warning
Caution
testing the system.
shown.
necessary.
Air pressure
AMU0517A079
K126
AUTOMATIC TRANSAXLE
Clutch Clearance
1. Using thickness gauge, measure clearance
necessary.
If the specified clearance is exceeded,
replace all clutch plates with new ones. Then,
select a suitable retaining plate so that the
specified clearance is obtained.
K1
Clearance
1.82.2 mm {0.070.09 in}
4.0 {0.157}
4.6 {0.181}
4.2 {0.165}
4.8 {0.189}
AMU0517A083
mm {in}
4.4 {0.173}
5.0 {0.197}
End Of Sie
K127
AUTOMATIC TRANSAXLE
DIRECT CLUTCH DISASSEMBLY
AME571419500A10
AMU0517A075
.
1
2
3
4
5
6
7
8
Snap ring
Retainer
One-way clutch
Needle bearing
Snap ring
Retaining plate
Drive plate
Driven plate
9
10
11
12
13
14
15
Snap ring
Spring retainer
Return spring
Direct piston
(See K129 Direct Piston Disassembly Note)
O-ring
O-ring
Direct Clutch drum

Caution
K128
AUTOMATIC TRANSAXLE
1.
2.
3.
4.
5.

Remove the SSTs.
Remove the spring retainer.
Remove the return spring.
K1
AMU0517A180
Direct Piston Disassembly Note

1. Assemble the clutch drum to the transaxle case.
Warning
Caution
testing the system.
Note
Regarding the position of the hole into which air is blown, refer to item Oil pressure circuit in this manual.
2. Remove the direct piston by applying
compressed air through the fluid passage.
3. Remove the O-ring from piston.
AMU0517A079
End Of Sie
DIRECT CLUTCH INSPECTION

AME571419500A11
Thickness
Return Spring Inspection
1. Measure the spring free length.
If not within the specification, replace the spring.
Specification
Outer
diameter
(mm {in})
66.9 {2.63}
Free length
(mm {in})
No. of
coils
33.2 {1.30}
Wire thickness x
wire width
(mm {in})
1.3 x 4.5
{0.05 x 0.17}
K129
AUTOMATIC TRANSAXLE
Clutch Piston Inspection
Warning
1. Verify that there is no air leakage when applying compressed air through the oil hole opposite the return spring.
2. Verify that there is airflow when applying
compressed air through the oil hole on the return
spring side.
Replace the 3-4 clutch piston if it is damaged
or malfunctioning.
Air pressure
AMU0517A145
End Of Sie
DIRECT CLUTCH ASSEMBLY

Assembly Procedure
1. Apply a coat of ATF to new O-rings, then install
them to the piston.
2. Apply a coat of ATF to inside of the clutch drum,
then install the piston while rotating it by hand.
AME571419500A12
Note
After installing the drum, ensure that the
piston rotates smoothly by hand.
If not, the O-ring may be caught.
4. Position the spring retainer.
AMU0517A080
Caution
5. Install the SSTs in the clutch drum as shown.
7. Remove the SSTs.
AMU0517A180
K130
AUTOMATIC TRANSAXLE
8. Install the drive plates and driven plates in the
order as shown in the figure.
K1
AMU0517A082
11. Place the direct clutch upside down, then install

the one-way clutch and retainer.
AMU0517A084
K131
AUTOMATIC TRANSAXLE
End
Of Sie LOW AND REVERSE BRAKE PREINSPECTION
2-4 BRAKE,
Clutch Operation Inspection
AME571419091A01
Warning
Caution
testing the system.
1. Inspect operation of the brake piston by applying
compressed air as shown.
AME5714A005
If the operation is abnormal, replace parts

where necessary.
Air pressure
AME5714A004
Clutch Clearance Inspection

1. Measure the clearance between the retaining
plate and the snap ring using a thickness gauge.
necessary.
Clearance
0.81.1 mm {0.0320.043 in}
AMU0517A183
End Of Sie
K132
AUTOMATIC TRANSAXLE
2-4 BRAKE, LOW AND REVERSE BRAKE DISASSEMBLY
AME571419091A02
K1
AMU0517A085
.
1
2
3
4
5
6
7
8
Snap ring
Driven plate
Drive plate
Retaining plates
Snap ring
(See K134 Snap Ring Disassembly Note.)
Piston and retainer
Return spring
Spring retainer
9
10
11
12
13
14
15
16
Dished plate
Retaining plate
Driven plate
Drive plate
Retaining plate
Snap ring
One-way clutch
2-4 brake piston
(See K134 2-4 Brake Piston Disassembly Note.)
K133
AUTOMATIC TRANSAXLE
Caution
retainer assembly edges.
1. Install the SSTs in the transaxle case as shown in
the figure.
2. Remove the snap ring.
3. Remove the SSTs.
AMU0517A167
2-4 Brake Piston Disassembly Note

Warning
1. Using an air gun, blow air into circuit to blow out
the 2-4 brake piston as shown in the figure.
2. Remove the seal ring and O-ring from the 2-4
brake piston.
AMU0517A086
End Of Sie
2-4 BRAKE, LOW AND REVERSE BRAKE INSPECTION

1. Measure the facing thickness in three places, and determine the average of the three readings.
Thickness
1. Measure the free length of each spring and inspect for deformation.
If not within the specifications, replace the spring and retainer.
K134
AME571419091A03
AUTOMATIC TRANSAXLE
Specification
2-4 brake return spring
Outer
diameter
(mm {in})
8 {0.31}
Free length
(mm {in})
No. of
coils
Wire diameter
(mm {in})
21.4 {0.84}
6.6
1.0 {0.039}
K1
Low and reverse return spring

Outer
diameter
(mm {in})
178.9 {7.04}
Free length
(mm {in})
No. of
coils
20.3 {0.79}
Wire thickness x
wire width
(mm {in})
1.3 x 5.2
{0.05 x 0.20}
End Of Sie
2-4 BRAKE, LOW AND REVERSE BRAKE ASSEMBLY

Assembly Procedure
1. Apply a coat of ATF to a new seal ring and new
O-ring, then install them to the 2-4 brake piston.
AME571419091A04
Note
After installing the piston, ensure that piston
rotates smoothly by hand. If not, the lip seal
may be caught.
AMU0517A087

1. Measure the snap ring groove width A.
2. Measure the snap ring thickness B.
3. Calculate the clearance using the following
formula.
Clearance = A B
0.0 0.2 mm {0.000 0.008 in}
4. If the clearance is out of specification, select a
suitable snap ring.
Selectable snap ring thickness
mm {in}
2.1 {0.083}
2.2 {0.087}
2.3 {0.091}
AMU0517A088
Note
The low one-way clutch must be installed with the groove facing upward.
5. Install the low one-way clutch.
Note
The snap ring opening must be positioned
as shown in the figure.
AMU0517A089
K135
AUTOMATIC TRANSAXLE
7. Install the retaining plates, drive plates, driven
plates, dished plate, and spring retainer.
Note
When installing the piston and retainer, align
the oil holes as shown in the figure.
AMU0517A044
9. Install the piston and retainer.

Caution
to remove the snap ring. Overpressing
will damage the retainer assembly edges.
AMU0517A090
10. Install the SSTs in the transaxle case as shown in

the figure.
Note
AMU0517A167

Note
AMU0517A091
K136
AUTOMATIC TRANSAXLE
12. Remove the SSTs.
K1
AMU0517A092
2-4 brake
1. Install the clutch plates, drive and driven plates as
2. Using the dial depth gauge and the SST,
measure clearance between the retaining plate
and the snap ring.
Note
When measuring the 2-4 brake clearance,
do not install the retaining plate in the
transaxle case.
(1) Position the SST on the surface of the

transaxle case where it contacts the end
cover.
(2) Measure the height A between the SST
surface and the driven plate.
(3) Position the SST on the piston edge of the

end cover.
(4) Measure the height B between the SST
surface and the contact surfaces of the end
cover and transaxle case.
(5) Measure the retaining plate thickness C.
(6) Calculate the clearance using the following
formula.
AMU0517A093
AMU0517A172
Clearance = A B C
0.6 0.9 mm {0.020.04 in}
AMU0517A171
K137
AUTOMATIC TRANSAXLE
3. If clearance is out of specification, select a suitable retaining plate.
mm {in}
3.0 {0.118}
3.6 {0.142}
4.2 {0.165}
3.2 {0.126}
3.8 {0.150}
3.4 {0.134}
4.0 {0.157}
4. Install the retaining plate and snap ring.
End Of Sie
PARKING MECHANISM DISASSEMBLY/ASSEMBLY
AME571421400A01

2. Assemble in the reverse order of disassembly.
.
AMU0517A158
1
2
3
4
5
6
7
Spring pin
Detent spring
Manual shaft
Oil seal
(See K139 Oil Seal Assembly Note.)
Manual plate
Parking rod guide
Plug
K138
8
9
10
11
12
13
14
Clip
Parking lever
Parking rod assembly
Plate
Shaft
Spring
Parking pawl
AUTOMATIC TRANSAXLE
Oil Seal Assembly Note
1. Assemble the oil seal in the transaxle case using
the SSTs.
K1
AMU0517A170
End Of Sie
CONTROL VALVE BODY DISASSEMBLY/ASSEMBLY
AME571421100A01
Caution
Denting or scratching the control valve body components will reduce the ability of the transaxle to
shift properly. When handling these components or the valve body that contains them, be careful
not to drop or hit them.
1. Remove the harness clips.
3. Neatly arrange the removed parts to avoid confuse on with similar parts.
Warning
4. Clean the removed parts with cleaning solvent, then use compressed air to dry them. Use compressed air to
clean out all holes and passages.
K139
AUTOMATIC TRANSAXLE
5. Assemble in the reverse order of disassembly.
Tightening torque (all bolts)
8.3410.30 Nm
{85105 kgfcm, 7491 inlbf}
AMU0517A155
.
1
2
3
4
5
Manual valve
2-4 brake solenoid valve
Neutral shift solenoid valve
TCC solenoid valve
Shift solenoid C
6
7
8
9
10
Shift solenoid B
Reduction timing solenoid valve
Shift solenoid A
Pressure control solenoid
High clutch solenoid valve
End Of Sie
OUTPUT GEAR BEARING PRELOAD

1. Install the output gear component into the transaxle case. (See K141 AUTOMATIC TRANSAXLE
ASSEMBLY.)
2. Set the SST on the output gear component as
3. Verify that the preload scale reading is within the
specification.
If not as specified, replace the output gear.
AME571419204A01
Preload
0.631.30 Nm
{6.413.3 kgfcm, 5.611.5 inlbf}
4. Remove the SST and the output gear component.
AMU0517A181
End Of Sie
K140
AUTOMATIC TRANSAXLE
REDUCTION GEAR BEARING PRELOAD
1. Set the reduction gear component on the two
blocks as shown in the figure.
AME571419204A02
Note
To measure accurately, place only the idle
gear on the blocks and do not allow the
reduction gear component rotation part to
contact the blocks.
K1
AMU0517A157
2. Holding the idle gear by hand, verify that the

preload scale reading is within the specification.
If not as specified, replace the reduction gear
component.
Preload
0.61.75 Nm
{6.117.8 kgfcm, 5.315.5 inlbf}
AMU0517A163
End Of Sie
AUTOMATIC TRANSAXLE ASSEMBLY
AME571401030A03
Precaution
General notes
1. Select the adjustment shims, referring to Bearing Preload.
2. If the drive plates or 2-4 brake band are replaced with new ones, soak the new part in ATF for at least two
hours before installation.
3. Before assembly, apply ATF to all seal rings, rotating parts, O-rings, and sliding parts.
4. All O-rings, seals, and gaskets must be replaced with the new ones included in the overhaul kit.
5. Use petroleum jelly, not grease, when assembling again.
6. When it is necessary to replace a bushing, replace the subcomponent that includes the bushing.
7. Assemble the housing within 10 minutes after applying sealant, and allow it to cure for at least 30 minutes after
assembly before filling the transaxle with ATF.
Warning
Although the stand has a self-locking brake system, there is a possibility that the brake may not
hold when the transaxle is held in a lopsided position on the stand. This would cause the transaxle
to turn suddenly, causing serious injury. Never keep the transaxle tilted to one side. Always hold
the rotating handle firmly when turning the transaxle.
K141
AUTOMATIC TRANSAXLE
Assembly
Bearing and race locations
AME5714A001
K142
AUTOMATIC TRANSAXLE
K1
AMU0517A151
Diameter of bearing and race

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Inner diameter
(mm {in})
25.0 {0.98}
23.0 {0.91}
25.5 {1.00}
27.4 {1.08}
58.0 {2.28}
60.0 {2.36}
52.6 {2.07}
52.1 {2.05}
35.0 {1.38}
34.0 {1.34}
58.8 {2.32}
58.0 {2.28}
52.0 {2.05}
50.0 {1.97}
93.1 {3.67}
21.1 {0.83}
25.0 {0.98}
44.4 {1.75}
Outer diameter
(mm {in})
42.3 {1.67}
44.0 {1.73}
46.0 {1.81}
45.0 {1.77}
78.0 {3.07}
80.0 {3.15}
80.0 {3.15}
70.0 {2.76}
53.0 {2.09}
53.0 {2.09}
75.0 {2.95}
78.0 {3.07}
69.5 {2.74}
72.0 {2.83}
110.9 {4.37}
39.5 {1.56}
37.3 {1.47}
64.4 {2.54}
K143
AUTOMATIC TRANSAXLE
Components
AMU0517A152
.
1
2
3
4
5
6
7
8
9
10
11
12
Parking component
Manual shaft
2-4 brake
Low clutch
Internal gear
Rear planetary carrier
Front planetary carrier
Front sungear component and reverse clutch hub
High clutch hub
Reverse clutch and high clutch component
Return spring
K144
13
14
15
16
17
18
19
20
21
22
23
24
End cover
Band servo
Parking mechanism
One-way clutch inner race
Direct clutch
Reduction sun gear
Reduction brake band
Reduction gear
Differential gear
Input shaft
Oil strainer
Oil pump
AUTOMATIC TRANSAXLE
K1
AMJ5614A068
.
1
2
3
4
5
Differential oil seal

Terminal component
Control valve body
Control valve body cover
Oil seal
6
7
8
9
10
Drain plug
Air breezer
Oil filler tube
TR switch
Torque converter
Assembly procedure
1. Using the SSTs and a hammer, install the
reduction gear outer race.
AMU0517A176
2. Install the oil pipe to converter housing.

(1) Check the oil pipe and seal surface for dents or damage.
Replace the parts if necessary.
(2) Install the oil pipe.
Tightening torque
4.96.9 Nm {0.50.7 kgfm, 3.65.1 ftlbf}
3. Install the baffle plate to the converter housing.
AMU0517A127
K145
AUTOMATIC TRANSAXLE
4. Install the output gear.
(1) Set the installation bolts on the control valve
body to the transaxle case and the output
gear.
AMU0517A178
(2) Set the SSTs to the output gear, and install

the output gear using a press.
AMU0517A179
5. Apply petroleum jelly to new seal rings, and then

install them onto the one-way clutch inner race.
6. Apply a coat of ATF to new O-rings, and then
attach them in two bolts.
7. Install the one-way clutch inner race.
AMU0517A028
8. Install the bolts which secure the one-way clutch

inner race.
Tightening torque
32.438.3 Nm
{3.303.90 kgfm, 23.928.2 ftlbf}
AMU0517A161
K146
AUTOMATIC TRANSAXLE
9. Install the low and reverse brake.
(1) Install the low one-way clutch with the groove
facing upward.
Note
K1
AMU0517A089

(3) Install the retaining plate, drive plates, driven
plates, and dished plate as a unit.
(4) Install the spring retainer and return spring.
Caution
to remove the snap ring. Overpressing
will damage the retainer component
edges.
AMU0517A044
(5) Install the SSTs in the transaxle case as

Note
AMU0517A167

AMU0517A154
K147
AUTOMATIC TRANSAXLE
10. Install the 2-4 brake.
(1) Install the retaining plate.
(2) Install the drive plate and driven plate.
(3) Install the retaining plates.
AMU0517A041
11. Apply petroleum jelly to the needle bearing, then

install it to the low clutch component.
12. Install the low clutch component.
AMU0517A040
13. Apply petroleum jelly to the needle bearing, then

install it to the rear internal gear.
14. Install the rear internal gear.
AMU0517A039
15. Apply petroleum jelly to the needle bearing and

bearing race, then install it to the rear planetary
carrier component.
Note
The race bearing must be installed with the
black surface towards the front planetary
carrier.
16. Install the front planetary carrier component.
AMU0517A038
17. Apply petroleum jelly to the race bearing and

bearing race, and then install it to the low clutch
hub with the black surface towards the low clutch
hub.
18. Install the reverse clutch hub.
AMU0517A036
K148
AUTOMATIC TRANSAXLE
19. Apply petroleum jelly to the race bearing, and
then install it to the high clutch hub with the black
surface towards the high clutch hub.
20. Install the high clutch hub.
K1
AMU0517A035
21. Apply petroleum jelly to the needle bearing, and

then install it to the reverse and high clutch
component.
22. Install the reverse clutch and high clutch
component.
AMU0517A034
23. Install the return spring and spring retainer.
AMU0517A033
24. Install the input/turbine speed sensor.

Tightening torque
6.98.8 Nm
{0.700.90 kgfm, 5.16.5 ftlbf}
25. Connect the input/turbine speed sensor
connector.
AMU0517A032
26. Install the oil pipes in the order of A, B, and C.
AMU0517A129
K149
AUTOMATIC TRANSAXLE
27. Install the direct clutch accumulator.
(1) Measure the free length of the springs and inspect for deformation.
If not within the specification, replace the spring.
Specification
Type
Large
Small
Outer
diameter
(mm {in})
27.0 {1.06}
20.0 {0.79}
Free length
(mm {in})
No. of
coils
54.6 {2.15}
54.5 {2.15}
5.2
7.5
Wire
diameter
(mm {in})
2.5 {0.10}
1.9 {0.07}
(2) Install the direct clutch accumulator large spring and direct clutch accumulator small spring.
(3) Apply coat of ATF to a new O-rings, then
assemble them to the direct clutch
accumulator piston.
(4) Install the direct clutch accumulator piston.
AMU0517A130

28. Install the 2-4 brake accumulator.
(1) Measure the free length of the spring and
inspect for deformation.
If not within the specification, replace the
spring.
AMU0517A159
Specification
Outer
diameter
(mm {in})
27.0 {1.06}
Free length
(mm {in})
No. of
coils
Wire diameter
(mm {in})
73.8 {2.91}
6.8
2.6 {0.10}
(2) Apply coat of ATF to a new O-ring, and then

install it to the 2-4 brake accumulator cover.
(3) Install the 2-4 brake accumulator cover and
spring.
(4) Install the snap ring which sercures the 2-4
brake accumulator onto the end cover.
29. Check the end play using a dial depth gauge and
the SST.
Note
When measuring the end play, do not install
the needle bearing on the reverse clutch and
high clutch component.
K150
AMU0517A029
AUTOMATIC TRANSAXLE
(1) Measure dimension A as shown in the figure.
Note
the needle bearing on the surface of the end
cover where it contacts the needle bearing.
K1
AMU0517A174
(2) Measure dimension B as shown in the figure.

Note
the needle bearing on the reverse clutch and
high clutch component.
(3) Measure the bearing race thickness C.
(4) Measure the SSTs height D.
(5) Calculate the end play using the following
formula.
End play = (A D) (D B) C
Specification: 0.250.55 mm {0.010.02 in}
AMU0517A173
(6) If the end play is out of specification, select a suitable bearing race.
Bearing race sizes
mm {in}
1.4 {0.055}
2.0 {0.079}
1.6 {0.063}
2.2 {0.087}
1.8 {0.071}
30. Apply a light coat of silicone sealant to the contact surfaces of the transaxle case and the end cover.
31. Assemble a new O-ring to two bolts.
Caution
Do not hammer the end cover.
AMU0517A026
32. Install the end cover.

Tightening torque
1922 Nm {1.92.2 kgfm, 1416 ftlbf}
AMU0517A025
K151
AUTOMATIC TRANSAXLE
33. Apply petroleum jelly to the needle bearing,
bearing race, and then install them to the oneway clutch inner race.
AMU0517A022
34. Install the direct clutch component.

35. Install the reduction brake band.
(1) Apply a coat of ATF to a new O-ring, then
install it to the reduction brake band piston.
AMU0517A021
(2) Install the spring, band servo piston, and

spacer.
AMU0517A133
(3) Pushing the piston stem using a wood stick,

install the snap ring.
AMU0517A160
36. Apply a coat of ATF to the friction surface of

reduction brake band, then install it to the direct
clutch component.
Note
Do not reuse the anchor end bolt.
The tip of anchor end bolt must be inserted
to the band groove.
AMU0517A020
K152
AUTOMATIC TRANSAXLE
37. Install a new anchor end bolt.
Tightening torque
6494 Nm {6.59.5 kgfm, 4769 ftlbf}
K1
AMU0517A134
38. Adjust the brake band.

(1) Set the SST to prevent the brake band piston
from turning.
(2) Tighten the piston stem.
Tightening torque
4.06.0 Nm
{0.400.60 kgfm, 2.94.3 ftlbf}
(3) Loosen the piston stem 5 rotations.
(4) Tighten the lock nut while preventing the
piston stem from turning.
Tightening torque
3950 Nm {4.15.2 kgfm, 4051 ftlbf}
AMU0517A135
39. Position the reduction brake band servo.

40. Install the snap ring which secures the reduction
brake band servo.
AMU0517A018
41. Install the sun gear on the direct clutch drum.
AMU0517A017
K153
AUTOMATIC TRANSAXLE
42. Install the reduction gear component.
AMU0517A016
43. Apply petroleum jelly to new seal rings, then

assemble them to the input shaft.
44. Install the input shaft.
Caution
If the oil pump gasket is bent or
AMU0517A015
45. Position the oil pump gasket.

46. Install the oil pump component and tighten bolts.
Tightening torque
1922 Nm
{1.92.2 kgfm, 1416 ftlbf}
47. Apply a coat of ATF to a new O-ring, then install it
to the input shaft.
AMU0517A014
48. Install the vehicle speedometer sensor (VSS).

Tightening torque
6.98.8 Nm
{0.700.90 kgfm, 5.16.5 ftlbf}
49. Connect the VSS connector.
50. Install the harness bracket.
Tightening torque
6.98.8 Nm
{0.700.90 kgfm, 5.16.5 ftlbf}
AMU0517A013
51. Install the intermediate sensor.

Tightening torque
6.98.8 Nm
{0.700.90 kgfm, 5.16.5 ftlbf}
52. Connect the intermediate sensor connector.
AMU0517A012
K154
AUTOMATIC TRANSAXLE
53. Install the magnets.
54. Install the transaxle fluid temperature (TFT)
sensor.
Tightening torque
6.98.8 Nm
{0.700.90 kgfm, 5.16.5 ftlbf}
K1
55. Install the oil strainer.

Tightening torque
1922 Nm
{1.92.2 kgfm, 1416 ftlbf}
AMU0517A011
56. Install the differential component.
AMU0517A010
57. Install the converter housing.

Tightening torque
2730 Nm {2.83.1 kgfm, 2022 inlbf}
Caution
Be careful not to scratch the mating
surface of the converter housing and
transaxle case.
AMU0517A009
58. Install the terminal component.

59. Install the bracket to the coupling connector.
Note
If the seal ring is misplaced or scratched, do
not reuse it.
60. Apply a coat of ATF to new seal rings, then install
them to the transaxle case.
AMU0517A008
K155
AUTOMATIC TRANSAXLE
61. Install the control valve body to the transaxle
case.
(1) Set the manual shaft at L renge.
(2) Position the manual valve so that it protrudes
from the control valve body end by 3.0 mm.
(3) Install the control valve body while holding the
manual valve in the position.
(4) Move the manual shaft , when verify in
conjunction with manual valve.
AMU0517A186
62. Tighten the bolts which secure the control valve

body to the transaxle case.
(1) Tighten the bolt A. (10 pieces)
Tightening torque
6.98.8 Nm
{0.700.90 kgfm, 5.16.5 ftlbf}
(2) Tighten the bolt B. (1 pieces)
Tightening torque
6.98.8 Nm
{0.700.90 kgfm, 5.16.5 ftlbf}
AMJ5614A072
63. Tighten the bracket on the coupling connector.

64. Connect the coupling connectors between the
solenoid valves and terminal component.
65. Apply a light coat of silicone sealant to the contact
surfaces of the control valve body cover and
transaxle case.
AMU0517A005
66. Install the control valve body cover.

Tightening torque
6.98.8 Nm
{0.700.90 kgfm, 5.16.5 ftlbf}
67. Remove the transaxle from the transaxle stand.
AMU0517A184
K156
AUTOMATIC TRANSAXLE
68. Install the transaxle range (TR) switch.
(1) Rotate the manual shaft to the right fully, then
return 2 notches to set the N position.
(2) Loosen the TR switch mounting bolts.
Caution
Improper adjustment of the TR switch will
cause abnormal operation of the
automatic transaxle. Be sure to use the
SST to adjust the TR switch correctly.
K1
AME5714W013
(3) Using the SST and by turning the TR switch,

adjust the positions of the manual shaft and
the TR switch neutral hole.
(4) Tighten the TR switch mounting bolts.
Tightening torque
4.96.9 Nm
{50.070.4 kgfcm, 43.461.1 inlbf}
(5) Remove the SST.
AMU0517W050
69. Install the torque converter.

Note
Ensure that the torque converter is inserted
at least 18.0 mm {0.71in} as shown by A in
the figure.
AME5714A003
End Of Sie
K157
TECHNICAL DATA
T
D
TECHNICAL DATA ............................................. TD-2

AUTOMATIC TRANSAXLE............................... TD-2
TD1
TD
TECHNICAL DATA
TECHNICAL DATA
AUTOMATIC TRANSAXLE
Item
Oil pump
Reverse clutch
High clutch
Low clutch
Direct clutch
Low and reverse

brake
2-4 brake
Outer rotor and oil pump

Standard
clearance(mm {in})
Inner rotor and oil pump
Standard
clearance(mm {in})
Outer and inner rotor
Standard
clearance(mm {in})
Number of drive/driven plates
Drive plate thickness
Minimum
(mm {in})
Clutch clearance (mm {in})
Retaining plate size(mm {in})
Snap ring size(mm {in})
Minimum
(mm {in})
Minimum
(mm {in})
Minimum
(mm {in})
Minimum
(mm {in})
Minimum
(mm {in})

Total end play(mm {in})
End play adjust race(mm {in})
Output gear bearing preload (Nm {kgfcm, inlbf})
Reduction gear bearing preload (Nm {kgfcm, inlbf})
TD2
AME931001030A02
Transaxle type
JA5A-EL
0.020.04 {0.00080.0015}
0.020.05 {0.00080.0019}
0.020.15 {0.00080.0059}
2/2
1.7 {0.067}
0.50.8 {0.0200.031}
3.6 {0.142}, 3.8 {0.150}, 4.0 {0.157}, 4.2 {0.165}
2.0 {0.079}
5/5
1.7 {0.067}
0.81.1 {0.0310.043}
3.0 {0.118}, 3.2 {0.126}, 3.4 {0.134}, 3.6 {0.142}
2.0 {0.079}
7/7
1.7 {0.067}
1.11.3 {0.0440.051}
3.8 {0.150}, 3.9 {0.154}, 4.0 {0.157}, 4.1 {0.161}, 4.2 {0.165}
4.3 {0.169}, 4.4 {0.173}, 4.5 {0.177}, 4.6 {0.181}
1.6 {0.063}
4/4
1.7 {0.067}
1.82.2 {0.070.09}
4.0 {0.157}, 4.2 {0.165}, 4.4 {0.173}, 4.6 {0.181}, 4.8{0.189},
5.0 {0.197}
2.0 {0.079}
6/5
1.7 {0.067}
0.81.1 {0.0310.043}
2.2 {0.087}, 2.4 {0.094}, 2.6 {0.102}, 2.8 {0.110}, 3.0 {0.118}
2.1 {0.083}, 2.2 {0.087}, 2.3 {0.091}
3/4
1.7 {0.067}
0.50.8 {0.0190.031}
3.0 {0.118}, 3.2 {0.126}, 3.4 {0.134}, 3.6 {0.142}, 3.8 {0.150},
4.0 {0.157}, 4.2 {0.165}
2.0 {0.079}
0.250.55 {0.010.02}
1.4 {0.055}, 1.6 {0.063}, 1.8 {0.071}, 2.0 {0.079}, 2.2{0.087}
0.631.30 {6.413.3, 5.611.5}
0.601.75 {6.117.8, 5.315.5}
TECHNICAL DATA
Spring
Item
No. of coils
Outer
diameter
(mm {in})
27.0 {1.06}
27.0 {1.06}
20.0 {0.79}
Free length
(mm {in})
73.8 {2.91}
54.6 {2.15}
54.5 {2.15}
6.8
5.2
7.5
Wire
diameter
(mm {in})
2.6 {0.10}
2.5 {0.10}
1.9 {0.07}
Low clutch
108.8 {4.28}
24.4 {0.96}
High clutch and reverse clutch
73.0 {2.87}
27.0 {1.06}
14
2-4 brake (Spring and retainer component)
8.0 {0.31}
21.4 {0.84}
6.6
1.0 {0.039}
178.9 {7.04}
20.3 {0.79}
Direct clutch
66.9 {2.63}
33.2 {1.30}
2-4 brake accumulator

Direct clutch accumulator
Large
Small
Wire thickness
x wire width
(mm {in})
1.1 x 6.0
{0.043 x 0.236}
1.1 x 5.5
{0.043 x 0.217}
1.3 x 5.2
{0.05 x 0.20}
1.3 x 4.5
{0.05 x 0.17}
End Of Sie
TD3
TD
SPECIAL TOOLS
S
T
SPECIAL TOOLS .................................................ST-2

AUTOMATIC TRANSAXLE................................ST-2
ST
ST1
SPECIAL TOOLS
SPECIAL TOOLS
AUTOMATIC TRANSAXLE
AME941001024A02
1: Mazda SST number

2: Global SST number
Example
1:49 UN30 3009
2:303-009
Crankshaft
damper
remover
1:49 0107 680A

2:
1:49 L019 0A2

2:
1:49 JE01 032

2:307-209
Engine stand
Hanger set
Compressor
1:49 G019 027

2:
1:49 G019 029

2:
1:49 G019 030

2:
Attachment A
Nut
Plate
1:49 L019 001

2:
1:49 B019 011

2:
1:49 UN01 108

2:307-300
Bolt
Return spring
compressor
Gauge bar
1:49 FT01 384

2:
1:49 G019 019

2:
1:49 W032 2A0

2:
Collar
Bolt set
Bearing
remover set
1:49 G030 795

2:
1:49 L019 012

2:
1:49 L019 013

2:
Oil seal installer
Stopper
Adapter
1:49 L019 019

2:
1:49 U027 003

2:
1:49 G030 797

2:
Adapter
Oil seal installer
Handle
ST2
SPECIAL TOOLS
1:49 L019 016
2:
Installer
End Of Sie
ST
ST3

Mazda6 - Ja5a-El - Jf506e

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Automatic

Mechanism and Operation

2002 Mazda Motor Corporation

Servicing a vehicle can be dangerous. If you have not received

HOW TO USE THIS MANUAL ............................. GI-2

HOW TO USE THIS MANUAL

HOW TO USE THIS MANUAL

HOW TO USE THIS MANUAL

HOW TO USE THIS MANUAL

New appropriate engine oil or gear oil

Apply brake fluid

New appropriate brake fluid

Apply automatic transaxle/transmission fluid

New appropriate automatic transaxle/transmission

Apply petroleum jelly

Appropriate petroleum jelly

O-ring, gasket, etc.

Use SST or equivalent

kgf/cm2 (kilogram force per square

Conversion to SI Units (Systme International d'Units)

SPECIAL SERVICE TOOLS

INSPECTION DURING REMOVAL, DISASSEMBLY

RUBBER PARTS AND TUBING

A : The length of the SST past the torque wrench drive

FUNDAMENTAL PROCEDURES, ELECTRICAL SYSTEM

Connectors can be disconnected by pressing or

Inspect the terminals of waterproof connectors

Sensors, Switches, and Relays

Following is a comparison of the previous standard and the new standard.

Fuel Shut Off Solenoid

Fuel Cut Valve

Fuel Injection Pump

Pulsed Secondary Air Injection

Secondary Air Injection System

Pump Speed Sensor

Secondary Air Injection

Secondary Air Injection System

Secondary Air Pulse Valve

ECAT Control Unit

#1 : Diagnostic trouble codes depend on the diagnostic test mode

MECHANISM AND OPERATION

Adopted new JA5A-EL automatic transaxle.

AUTOMATIC TRANSAXLE SPECIFICATIONS

Final gear ratio

Structure and Function

Structure and Operation

Planetary gear unit

Unit identification symbol

Planetary gear setting

The rotation speed is "0" for "fixed" as it does not rotate.

The rotation speed is "0" for "fixed" as it does not rotate.

The rotation speed is "0" for "fixed" as it does not rotate.

Planetary gear setting

The rotation speed is "0" for "fixed" as it does not rotate.

Planetary gear setting

The rotation speed is "0" for "fixed" as it does not rotate.

Planetary gear setting

The rotation speed is "0" for "fixed" as it does not rotate.

Reduction reducing valve

Line pressure relief valve